201034837 六、發明說明： 【發明所屬之技術領域】 本發明係一種應用於各種射出成型時，所射出成品表面要進 行上漆、上圖案等應用的整合系統，該能於同一射出成型機上一 貫化完成所有的加工，使射出成品到完成脫模的產品，該產品表 面已完成所有表面加工。 【先前技術】 許多的工業、電子產品’消紐、_費性產品的外殼體， 均使用射出成型技術所完成，射出成型的製造方式有利大量生產 與設計多樣變化的優點，而外殼體為了具有多種顏色的美觀，不 同功能的識雕，甚至公司標制、_等其他說明，因此在完成 外殼體射出成型後，必須再經過底漆或轉印或雷射闕或其他表 面圖案成形技術加工，最後再於所有底漆或轉印或雷射雕刻的外 表喷一透明的表面漆，而底漆與表面漆的加工技術繁多，其中常 用的有液體喷漆、粉體靜電塗裝等，而漆料的乾燥並有自然風乾、 熱風烘乾與uv乾鮮方式，前述的各種表面加卫方式，均是在 外殼體以射出成型機成形後，脫模取出外殼體，再於一以上的工 作平台進行外殼體的表面底漆或轉印或雷射雕刻加工，過程經過 上、下料與等待、備料加工時間，整個加工時間長，不利於量產， 且使用大量的人力與非-貫化的多道加工程序，自然使成本大幅 提尚。 201034837 【發明内容】 欲解決之技術問題點： 目⑴驾知的射出成型的加工件於表面進行底漆或轉印或雷射 雕」力日夺必須進行上、下料與等待、備料的加工時間，過程 :丨員暢％間又長’不利於量產，且必須賴大量的人力配合完成 夕迢的加工私序，不僅完成整個加工時間長，且加工成本也高， 此乃欲解決之技術問題點。 解決問題之技術特點： 本發明係提供-種模内塗裝整合系統，該配合一射出成型 機，該射出成雜具有旋紅作平台及至少—公模與至少二母模 :合’且該旋轉卫作平台上等分有複數加福塊，該各加工區 利用該旋轉工作平台轉動進行依序加工，該加讀驟為： 〇 母握j射域型，㈣第—加工區塊設置—公模及配合一成型 、、成形出固體加工件’完成後成型母模分模退回。 旋轉工作平台轉動。 ^面上色技術，係直接在該射出成型機的旋轉1作平台的該 塊進行其他色層的加工，於該u v底漆層或該固體加 件出其他色層的顏色；旋轉工作平台轉動。 模jir灌注’在該第三加工_公模上設有—配合該公 位在=漆母模，該面漆母模係透紐質並具有一模穴、 在口體加轉、uv減層、其他色躲_uv漆穴，及通 5 201034837 連該uv漆穴的漆料道，該公模與該面漆母模合模後由漆料道對 UV漆穴灌注UV面漆層。 UV面漆硬化燈照射，配合透光的該面漆母模設有至少一打 V硬化燈，以該UV硬化燈經由透光的面漆母模將11乂面漆層照 射進行乾燥’完成後面漆母模分模退回。 最後脫模，完成成品。 對照先前技術之功效： 本發明主要目的乃係提供-種模内塗褒整合系統，該利用射 出成型機陳轉作平台在加工步驟的成品射出成型後，加工出 的固體加工件不需退模等待其他非—貫的加卫流程，而能由各加 工區塊’直接依序完成uv底漆層、其絲層及uv面漆層的加 工’整個-貫化的過鋪作簡，竭程迅速，而利於使用量產 與降低人力的使用’朗時具大幅降低加工成本的優點。 【實施方式】 為使貴審查委員對本創作之目的、特徵及功效能夠有更進 —步之瞭解與認識’以下兹請配合【圖式簡單說明】詳述如后： 首先’先請由第1圖所示觀之，本發賴峻裝整合系統係 配合-射出成賴10 ’該射出細機1G具有娜卫作平台U， f A模20與至少二母模30, 5〇, 8〇的配合該射出成型機1〇可 為立式射出成型機纽式射出成型機，其巾，該旋轉工作平台u 201034837 上4刀有魏加福i4111、112、li3、u ⑴、113、114利用該旋轉工作平 乂各加工區塊111、 加工步驟為： 口 m動進行鱗加工，該 1.成品射出成型A ’於第一加 一配合該公握9m —人t 叹有—公模20，及 配口》亥λ桓20進订合模的成型母模3〇， 模30 =有一模穴21，31，以該模穴21，Μ令該公模加、 ❹ 母模30合織由膠料道22進行膠f材料灌注(通_ < 塑雜出成型機進行），以配合該模穴 ‘、、、應’及乂 4η , « ^ ^ ^ ，成形出—固體加工件 40見第3圖所不’完成後成型母模3〇分模退回。 作平D轉動β，該雜卫卿台11轉動：將該公模 20連同元成的固體加工件4G由第—加福塊⑴移動到第二加工 區塊112。 3. U V底漆灌注C，在該第二加工區塊112的公錢上設有 -配合該公模20進行合颇賴5G，魏料模5q係透光 〇材質並具有-模穴51、一位在固體加工件4〇表面的u v漆穴犯， 及-通連該U V漆穴52的漆料道53(該漆料道53係能設在公模 20或底漆母模50)，該公模20與該底漆母模5〇合模後由漆料道 53對UV漆穴52灌注一UV底漆層60，見第4圖所示。 4. U V底漆硬化燈照射D，配合透光的底漆母模5〇設有至少 一 U V硬化燈500(以紫外線或紅外線）’以該u v硬化燈5〇〇經由 透光的底漆母柄50將UV"底漆層60照射進行乾燥，見第5圖所 示，完成後底漆母模50分模退回。 201034837 5·旋轉工作平台轉動E，織轉:^作平台n _轉動，將該 公模20連同上有u V底漆層60的固體加工件4〇由第二加工區塊 112移動到第三加工區塊。 6. 表面上色技術F，係直接在該射出成型機1〇的旋轉工作平 台11的該第三加工區塊113進行移印耵或網印F2(如第6圖所示） 或喷印F3與乾燥F4或u V漆灌注F5前v硬化燈照射肫或雷 射雕刻F7(如第7圖所示），而於該固體加工件4〇的_底漆層 60上形成—其他色層70，以該其他色層70提供異於該uv底漆 層6〇或該固體加工件40的顏色。 7. 旋轉工作平台轉動G，該旋轉工作平台丨丨繼續轉動，將該 a模20連同上有uv底漆層6〇、其他色層的固體加工件仙 由第二加工區塊113移動到第四加工區塊114。 8· uv面漆灌注H，在該第四加工區塊114的公模2〇上設有 —配合該公模20進行合_面漆賴8Q，細漆母模8()係透光 材質並具有—模穴8卜-位在固體加工件4G、U V底漆層60、其 他色層70表面的U V漆穴82，及通連則V漆穴82的漆料道 83(該漆料道83魏設在公㈣或面漆職8G)，該賴2〇與該 面漆母模80合模後由漆料道83對u v漆穴82灌注一 u v面漆層 〇見第8圖所示，該u v面漆層9〇係為透明型態。 V面漆硬化燈照射I，配合透光的該面漆母模8〇設有至 UV硬化燈刖〇(以紫外線或紅外線），以該硬化燈 赵由透光的面漆母模80將UV面漆層90照射進行乾燥，見第9 〇 ❹ 201034837 圖所示，完成後面漆母模8G分模退回。 10.脫模J，將完成U v底漆層6〇、其他色層7〇及口 層90的固體加工件40由該公模2〇退出，完成成品，如第_ 所示。 固 其中，在表面上色技術F中的移印F1或網印F2201034837 VI. Description of the Invention: [Technical Field of the Invention] The present invention is an integrated system for applying various applications such as painting, patterning, etc. on the surface of a finished product when used in various injection moldings, which can be consistently applied to the same injection molding machine. All the processing is completed, so that the finished product is finished to the finished product, and all surface processing has been completed on the surface of the product. [Prior Art] Many industrial and electronic products, such as the outer casing of the consumer product, are manufactured using injection molding technology. The manufacturing method of injection molding is advantageous for the large-scale production and design changes, and the outer casing has The beauty of multiple colors, the recognition of different functions, and even the company's standard, _ and other instructions, so after the outer shell is injection molded, it must be processed by primer or transfer or laser or other surface pattern forming technology. Finally, a transparent surface paint is sprayed on the surface of all the primer or transfer or laser engraving, and the processing techniques of the primer and the surface paint are numerous, and liquid paint, powder electrostatic painting, etc. are commonly used, and the paint is commonly used. Dry and natural air drying, hot air drying and uv dry freshening method, the above various surface curing methods are formed after the outer shell is formed by the injection molding machine, demoulding and removing the outer casing, and then working on one or more working platforms. The surface of the outer casing is primed or transferred or laser engraved. The process is processed by the process of loading, unloading and waiting, and the preparation time is long. In mass production, and the use of a large number of manpower and non-continuous multi-processing procedures, the cost is greatly increased. 201034837 [Description of the Invention] Technical problems to be solved: (1) The injection-molded processed parts of the project are primed or transferred or laser-engraved on the surface, and must be processed by the upper, lower, waiting, and preparation materials. Time, process: the length of the staff is not long, it is not conducive to mass production, and must rely on a large amount of manpower to complete the processing of the private order of the evening, not only to complete the entire processing time, but also the processing cost is high, this is to be solved Technical issues. Technical Problem for Solving the Problem: The present invention provides an in-mold coating integration system, the injection-injection molding machine, the injection molding has a spinning red platform and at least a male mold and at least two female molds: The rotating turret platform has an equal number of blessing blocks, and the processing zones are sequentially processed by using the rotating working platform, and the reading steps are: 〇 mother grip j-field type, (4) first-processing block setting-public The mold and the fit are formed, and the solid workpiece is formed. Rotate the work platform to rotate. ^The upper color technology is to directly process the other color layer in the block of the rotation molding platform of the injection molding machine, and the color of the other color layer is formed on the uv primer layer or the solid adding part; the rotating working platform rotates . The mold jir perfusion 'is provided on the third processing_male mold-cooperating with the public position in the = paint master mold, the top paint master mold is translucent and has a cavity, in the mouth body rotation, uv reduction layer Other color hiding _uv paint hole, and pass 5 201034837 Even with the uv paint hole paint material, the male mold and the top paint master mold are molded by the paint material to the UV paint layer to infiltrate the UV paint layer. The UV topcoat hardening lamp is irradiated, and the topcoat of the topcoat is provided with at least one dozen V hardening lamp, and the UV hardening lamp is irradiated and dried by the 11 乂 topcoat layer through the transparent topcoat master mold. The top coat of the top coat is returned. Finally demoulding, complete the finished product. Compared with the efficacy of the prior art: The main purpose of the present invention is to provide an in-mold coating integration system, which uses the injection molding machine to turn into a platform, after the finished product injection molding, the processed solid workpiece does not need to be demolded. Waiting for other non-continuous reinforcement processes, and the processing of the uv primer layer, its silk layer and the uv topcoat layer can be directly processed by each processing block, and the entire process can be simplified. It is fast, and it is conducive to the use of mass production and the use of reduced manpower. [Embodiment] In order to enable your review committee to have a more in-depth understanding and understanding of the purpose, characteristics and efficacy of this creation, please refer to the following [detailed description of the schema] as follows: First, please first As shown in the figure, this is a combination of the system and the integration of the system. The injection of the fine machine 1G has the Nawei platform U, the f A module 20 and the at least two female molds 30, 5, 8 Cooperating with the injection molding machine 1 can be a vertical injection molding machine, the injection molding machine, the towel, the rotary working platform u 201034837, the four blades have Wei Jiafu i4111, 112, li3, u (1), 113, 114 using the rotation Working in each processing block 111, the processing steps are: mouth m movement for scale processing, the 1. finished product injection molding A 'in the first plus one with the public grip 9m - person t sigh - male mold 20, and Mouth"Hai 桓 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 22 to carry out the glue f material infusion (through _ < plastic hybrid molding machine) to match the cavity ',,, should ' and 乂 4η, « ^ ^ ^, formed - solid workpiece 40 see Figure 3 does not complete the finished master 3 〇 split return. The flat D rotation β is rotated, and the dummy table 11 is rotated: the male mold 20 is moved from the first blister block (1) to the second processing block 112 together with the solid workpiece 4G. 3. UV primer perfusion C, provided on the public money of the second processing block 112 - with the male mold 20 for the combination of 5G, Wei material mold 5q is a light-transmissive material and has a mold cavity 51, a uv paint hole on the surface of the solid workpiece 4, and a paint channel 53 connecting the UV paint cavity 52 (the paint channel 53 can be set in the male mold 20 or the primer master mold 50). After the male mold 20 is closed with the primer master 5, a UV primer layer 60 is applied to the UV paint cavity 52 by the paint channel 53 as shown in FIG. 4. UV primer hardening lamp irradiation D, with light-transmitting primer master mold 5〇 is provided with at least one UV curing lamp 500 (with ultraviolet or infrared) 'to the uv hardening lamp 5 〇〇 through the light-transmitting primer mother The handle 50 irradiates the UV"primer layer 60 to dry, as shown in Fig. 5, and the primer master 50 is returned to the mold after completion. 201034837 5·Rotating the working platform rotates E, weaving: ^ as the platform n _ rotation, moving the male mold 20 together with the solid workpiece 4 上 having the u V primer layer 60 from the second processing block 112 to the third Processing block. 6. The surface coloring technique F is carried out directly on the third processing block 113 of the rotary working platform 11 of the injection molding machine 1 for printing or screen printing F2 (as shown in Fig. 6) or printing F3. The F4 or u V paint is filled with a F5 front v hardening lamp or a laser engraved F7 (as shown in Fig. 7), and formed on the _primer layer 60 of the solid workpiece 4— - other color layer 70 The other color layer 70 is provided with a color different from the uv primer layer 6 or the solid workpiece 40. 7. Rotating the working platform rotates G, the rotating working platform 丨丨 continues to rotate, and the a mold 20 is moved from the second processing block 113 to the solid processing piece with the uv primer layer 6〇 and other color layers. Four processing blocks 114. 8· uv topcoat perfusion H, provided on the male mold 2〇 of the fourth processing block 114—to cooperate with the male mold 20 for _ topcoat Lai 8Q, fine lacquer female mold 8 () is a light transmissive material and The UV paint pit 82 having the surface of the solid workpiece 4G, the UV primer layer 60, and the other color layer 70, and the paint lane 83 of the V paint cavity 82 (the paint lane 83) Wei set up in the public (four) or face paint 8G), the Lai 2〇 and the topcoat master mold 80 are clamped by the paint channel 83 to the uv paint hole 82 infused with a uv topcoat layer, as shown in Figure 8. The uv topcoat layer 9 is in a transparent form. V-paint hardening lamp irradiation I, with the light-transparent topcoat 8 〇 set to UV curing lamp 以 (with ultraviolet or infrared), with the hardening lamp Zhao transparent light paint master 80 to UV The topcoat layer 90 is irradiated and dried, as shown in Fig. 9 201034837, and the 8G parting of the back paint master is returned. 10. Demoulding J, the solid workpiece 40 which completes the U v primer layer 6〇, the other color layer 7〇 and the mouth layer 90 is withdrawn from the male mold 2〇 to complete the finished product, as shown in the _. In which, in the surface coloring technology F, the printing F1 or the screen printing F2
乾燥Μ或竭毅_uv硬化燈照射F6或雷射雕刻㈣ 各種手段魏社歧合進行，喊社㈣術F =手段，則以該旋轉工作平U上增加相對等分的加: ⑴⑽魯山配合達成：當朗移㈣時’該旋轉工作^ 台U上設有娜卩機（圖式中未繪.以將轉印紙上 到該固體加工件40上；當使卿p F2時，該旋私作平y = 設有網點印刷機（圖式中树出），以在該固體加工件仙 印製出圖案；當使用嘴印F3時，該旋轉工作平台u上設有喷頭 (圖式中未緣出），以在該固體加工件4〇上直接喷印 使用U V漆灌注F5時’除配合有該u v硬化燈_ F6，更配合二 另-母模，以及於該另—母模中設有—模穴51與—uv漆穴（參 考第8、9圖觀之），及該另—母模為透光，供該uv硬化燈照射 即穿透照射；當使用雷射雕刻F7時，該旋轉工作平台^上机有 雷射頭（圖式中未綠出），以在該固體加工件4〇 _J雷射打^控 制深淺的焦黑圖案。 201034837 藉由上述具體實施例結構，可得到下述的效益：本發明利用 射出成型機10的旋轉工作平台u在加工步驟的成品射出成型a 後’加工出的固體加工件4G不需退模等待其他非—貫的加工流 程而月b由各加工區塊m⑴、113、114，直接依序完成u v 底漆層60、其他色層70及UV面漆層90的加工，整個一貫化的 過程動作㈣，且過程迅速，而利於使用量產鱗低人力的使用， 並同時具大幅降低加工成本的優點。 201034837 【圖式簡單說明】 第1圖：係本發明使用射出成型機立體圖。 第2圖：係本發明整合系統的動作流程圖。 第3圖：係本發明成品射出成型示意圖。 第4圖：係本發明UV底漆灌注示意圖。 第5圖：係本發明uv底漆硬化燈照射示意圖。 第6圖：係本發明表面上色技術的移印示意圖。 Ο 第7圖：係本發明表面上色技術的雷射雕刻示意圖。 第8圖：係本發明u v面漆灌注示意圖。 第9圖：係本發明UV面漆硬化燈照射示意圖。 .弟10圖：係本發明所完成的固體加工件剖面示意圖。 【主要元件符號說明】 本發明部份：Dry Μ or 毅 _ uv hardening lamp irradiation F6 or laser engraving (four) various means of Wei community disagreement, shouting social (four) surgery F = means, the rotation of the work on the U increase the relative aliquot plus: (1) (10) Lushan cooperation to achieve: When shifting (4), the rotating machine is provided with a Nag machine (not shown in the drawing to feed the transfer paper onto the solid workpiece 40; when the Qing p F2 is used, the spin is flat y = a dot printing machine (tree out in the figure) is provided to print a pattern on the solid processing part; when the mouth printing F3 is used, the rotating working platform u is provided with a nozzle (not shown in the figure) And in the case of directly printing on the solid workpiece 4〇, when the F5 is filled with UV paint, 'in addition to the uv hardening lamp _F6, more in combination with the second mother mold, and in the other mother mold - mold hole 51 and - uv paint hole (refer to Figures 8, 9), and the other - the mother mold is light, for the uv hardening lamp to illuminate the penetration; when using laser engraving F7, the The rotating working platform has a laser head (not green in the figure) to control the depth of the focal black pattern in the solid workpiece 4〇_J. 34837 With the structure of the above-described embodiment, the following benefits can be obtained: the present invention utilizes the rotary working platform u of the injection molding machine 10 to process the finished solid product 4G after the finished product injection molding a without waiting for mold withdrawal. The other non-continuous processing flow and the processing of the uv primer layer 60, the other color layer 70 and the UV topcoat layer 90 are directly processed by the processing blocks m(1), 113, 114, respectively, and the entire process is consistent. (4), and the process is rapid, which is conducive to the use of the production scale and low manpower, and at the same time has the advantage of greatly reducing the processing cost. 201034837 [Simple diagram of the drawing] Fig. 1 is a perspective view of the injection molding machine used in the present invention. The flow chart of the integrated system of the present invention. Fig. 3 is a schematic view of the injection molding of the finished product of the present invention. Fig. 4 is a schematic view showing the pouring of the UV primer of the present invention. Fig. 5 is a schematic view showing the irradiation of the uv primer hardened lamp of the present invention. Fig. 6 is a schematic view showing the printing of the surface coloring technique of the present invention. Ο Fig. 7 is a schematic diagram of laser engraving of the surface coloring technique of the present invention. Fig. 8 is a view showing the uv topcoat perfusion of the present invention. Figure Figure 9: UV topcoat curing lamp system of the present invention is irradiated schematic brother FIG. 10: the present invention accomplished based solid cross-sectional view of the workpiece reference numerals DESCRIPTION Main part of the present invention:
旋轉工作平台轉動--Β UV底漆硬化燈照射一D 表面上色技術----F 網 Η卩---- ρ2 乾燥--------F4 UV硬化燈照射---F6 旋轉工作平台轉動一_G uV面漆硬化燈照射一I 〇 成品射出成型---a u V底漆灌注---cRotating Work Platform Rotation--Β UV Primer Hardening Lamp Irradiation-D Surface Coloring Technology----F Network---- ρ2 Drying---F4 UV Hardening Lamp Irradiation---F6 Rotating work platform rotates a _G uV paint hardening lamp to illuminate an I 〇 finished product injection molding --- au V primer perfusion --- c
旋轉工作平台轉動一E 移印一一---- p J 嘴印-------F3 U V漆灌注----柯 雷射雕刻----—F7 u V面漆灌注---η 11 201034837 脫模------ 一 J 射出成型機一一 ---10 旋轉工作平台—— -11 第一加工區塊一 ---111 第二加工區塊— — 112 第三加工區塊_ ---113 第四加工區塊— -114 冲莫----- ---20 模穴 -21 膠料道----- ---22 成型母模 -30 模穴----- ---31 固體加工件--- -40 底漆母模--- ---50 模穴------ -51 U V漆穴--- ---52 漆料道----- -53 UV硬化燈一一 ---500 u V底漆層--- -60 其他色層--- ---70 面漆母模---- -80 模穴----- ---81 UV漆穴·---- -82 漆料道 ---83 U V硬化燈---- — 800 UV面漆層一一 ---90 12Rotating Work Platform Rotating E E Pad Printing---- p J mouth printing-------F3 UV paint infusion----Cere shot engraving-----F7 u V top paint infusion-- -η 11 201034837 Demoulding —— One J Injection Molding Machine One---10 Rotating Work Platform - -11 First Processing Block One---111 Second Processing Block — — 112 Third Processing block _ ---113 Fourth processing block - -114 冲莫----- ---20 模穴-21 胶料----- ---22 Molding master mold -30 cavity ----- ---31 Solid processing parts--- -40 Primer master mold --- ---50 Moulding point -- -51 UV paint hole --- ---52 Paint Road------53 UV curing lamp one---500 u V primer layer----60 other color layer-----70 top paint master-----80 cavity- ---- ---81 UV paint hole ·---- -82 Paint material road---83 UV hardening lamp----- 800 UV paint layer one---90 12