TW201021977A - Torque feedback mechanism - Google Patents

Torque feedback mechanism Download PDF

Info

Publication number
TW201021977A
TW201021977A TW97148127A TW97148127A TW201021977A TW 201021977 A TW201021977 A TW 201021977A TW 97148127 A TW97148127 A TW 97148127A TW 97148127 A TW97148127 A TW 97148127A TW 201021977 A TW201021977 A TW 201021977A
Authority
TW
Taiwan
Prior art keywords
torque
processing system
circuit board
torque value
digital processing
Prior art date
Application number
TW97148127A
Other languages
Chinese (zh)
Inventor
Ming-Hua Li
Xiu Jiang
Original Assignee
Eclatorq Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Eclatorq Technology Co Ltd filed Critical Eclatorq Technology Co Ltd
Priority to TW97148127A priority Critical patent/TW201021977A/en
Publication of TW201021977A publication Critical patent/TW201021977A/en

Links

Landscapes

  • Portable Power Tools In General (AREA)

Abstract

The present invention relates to a torque feedback mechanism, which is used with a handheld machine tool. The handheld machine tool has a drive spindle and comprises: a body, a torque detection element, a digital processing system, and a power supply unit. The body has two ends, one of which forms an insertion hole and an opposite one serves as a working end. The insertion hole is coupled to the drive spindle. The torque detection element is mounted to the body to detect and generate a torque value signal. The digital processing system is connected to the torque detection element to receive the torque value signal. When the torque value signal reaches a predetermined level, the digital processing system adjusts the power of the power supply unit for the purpose of torque output and feedback control, so that screw threading and the handheld machine tool itself can be protected, and cost of maintenance and replacement can be reduced.

Description

201021977 六、發明說明: 【發明所屬之技術領域】 本發明係有關一手工具機,尤其關於一扭力回饋機構 之發明。 【先前技術】 習知手工具應用於螺絲元件的鎖合或卸除用途,特別 是應用於大型及精密機構上的螺旋鎖合元件,所以需要不 同且精確的的扭力使螺旋鎖合元件能予以安裝或卸除,但 在一般的安裝或是卸除過程中,無法精準控制氣動手工具 之扭力輸出,而使螺旋鎖合元件無法以適當的扭力鎖合或 卸除,扭力太大會使螺旋鎖合元件崩牙斷裂或使對應鎖合 的螺牙崩牙斷裂,扭力太小則無法使螺旋鎖合元件鎖緊或 卸除。 先前專利文獻方面,如中華民國證書號第M329487號 「氣動手工具之扭力控制裝置」,請參閱「圖1」所示,習 知一氣動手工具之扭力控制裝置,其包含有:一驅動軸1、 一訊號連結環2、一信號擷取元件3、一控制電路4以及 一進氣設備5,一訊號連結環2結合於一驅動軸1,一信 號擷取元件3設於該氣動手工具上,並連結該訊號連結環 2,以獲取扭力感測訊號,另,該控制電路4聯結該氣動 手工具之該進氣設備5,以接收扭力感測訊號而控制該進 氣設備5,使該進氣設備5輸出目標扭力值給該驅動轴1, 以達到輸出扭力感測回饋及控制輸出扭力至目標值的功 效。 但使用後,發現尚有可供進步之空間,該訊號連結環 2位於該驅動軸1,而該信號擷取元件3、該控制電路4與 該進氣設備5均位於該氣動手工具中,其功用發生均在手 3 201021977 工具機體内,且為單一配套的相對元件,一旦扭力感測元 件單一受損或有其他損壞都會彼此影響整體的運作機 制,加上在動力供應來源方面,習知手工具機多為氣動單 一來源,所以更增加此類產品的專一性,不利於雄修及使 用的廣泛性。然後在各元件修復或更換上,多要整組元件 汰換,在成本消耗上,所費不貲。 【發明内容】 爰是,本發明的目的在於設計一種扭力回饋機構,並 能應用於一手工具機中,該手工具機具有一驅動軸。 基於上述目的,本發明為包含有一本體、一扭力偵測 元件、一數位處理系統以及一動力供給單元;該本體具有 兩端,一端具有一插入孔,一端具有一工作端,該插入孔 與該手工具機之該驅動軸結合固定,該工作端作為螺旋鎖 合元件,另外,該本體上設有該扭力偵測元件,使能偵測 出該本體形變變化並轉換成扭力值訊號,再將扭力值訊號 傳送至該數位處理系統,當扭力值訊號到達預設值時,該 數位處理系統調節該動力供給單元之動力,目的為執行扭 力輸出及回饋控制。 據此,藉由施以扭力及回饋控制,精確的控制扭力 輸出,使能保護螺絲及該工作端,減低崩牙之發生,另 外把該扭力偵測元件與該數位處理系統分別設置於不 同部位,減少單獨元件損壞的修理、更換成本,該扭力 偵測元件更可設置於不同的螺旋鎖合元件型式,可增加 使用壽命及利用的變化性。在動力供給單元方面,係選 自於氣動幫浦與電力供應器之任一種,增加動力供給的 多變性,而且可因應該手工具機的使用選擇,轉換不同 動力供應,另,由於不同的手工具機選擇,所以可為其 4 201021977 • 他的驅動型式供該本體配合使用,大大提高便利性,及 . 減低本體維修的成本。 【實施方式】 茲有關本發明的詳細内容及技術說明,現以實施例 來作進一步說明,但應瞭解的是,該等實施例僅為例示 說明之用,而不應被解釋為本發明實施之限制。 請參閱「圖2、圖3」所示,本發明為包含有一本體 、一扭力偵測元件11、一數位處理系統2〇以及一動力 Φ 供給單元30 ;實施本發明,該本體10具有兩端,一端 具有一插入孔101 ’ 一端具有一工作端1〇2。 使用本發明時’先將該插入孔固定於一手工具 機40之一驅動轴41固定結合,該工作端1〇2茲作為螺 絲鎖合元件,並固定於螺絲等欲作動元件後,執行鎖合 或拆卸動作,經該啟動開關42啟動後,設置於該本體 10上的該扭力偵測元件1丨,偵測出一扭力值訊號(圖未 示)’並傳到該數位處理系統20所連結的一接收器21, 以偵測出該扭力值訊號,經判斷是否到達預設值,再藉 〇 由該動力供給單元30與該手工具機40連結,而控制該 動力供給單元30,調整輸出到該手工具機的動力, 達到回饋控制。 該扭力偵測元件11包含有:一應變規111、一電路 板112、一無線通訊器113、一水銀電池114、一導電 橡膠115、一液晶顯示器116 ;而該應變規ιη緊密設 置於該本體10上,藉以偵測該本體1〇扭力值變化;該 電路板112位於該應變規lu上方,該電路板112具有 該水銀電池114供應電力給該無線通訊器113,該電路 板112處理該應變規U1傳導來的扭力值訊號,並透過 5 201021977 • 該無線通訊器113傳出至該數位處理系統2〇 ;該液晶 • 顯示器116位於該電路板112上方,並以該導電橡踢 115做為傳輸該電路板112的該扭力值訊號,以顯示其 數值。且該本體ίο外包覆一上蓋117與一下蓋U9, 藉以保§蔓該本體10及該扭力備測元件11,並且該上蓋 117設有一視窗118,該視窗118是為供予該液晶顯示 器116顯示及保護用。 因此該扭力偵測元件11之該應變規丨丨1,能债測 φ 出該本體10形變並藉由該電路板112轉換成該扭力值 訊號,並將該扭力值訊號傳送至該數位處理系統2〇, 當該扭力值訊號到達預設值時,該數位處理系統2〇便 調節該動力供給單元30之動力,目的為執行扭力輸出 及回饋控制。 據此,藉由施以扭力及回饋控制,精確的控制扭力 輸出,其能保護螺絲及該工作端102,減低崩牙之發生, ,該工作端之型式選自於:起子、六角螺孔、螺釘與螺 旋鎖合工具之任一種;另外把該扭力偵測元件u與該 馨 ,位處理系統20分別設置於不同部位,減少單一元^ 損壞時,修理及更換的成本,在動力供給單元3〇方面, 係選自於氣動幫浦與電力供應器之任一種,增加動力供 給的多變性,而且可因應該手工具機4〇的使用選擇了 轉換不同動力供應,另,由於不同種類的該手工具機 4〇選擇,所以可為其他的驅動型式供該本體1〇配^使 用,大大提高便利性,及減低本體維修的成本◊另^卜可 將該扭力偵測元件11配置於不同的螺鎖工具型 增加利用的變化性。 6 201021977 惟上述僅為本發明之較佳實施例而已’並非用來限定 ,發明實施之範圍。即凡依本發明申請專利範圍所做的= 等變化與修飾,皆為本發明專利範圍所涵蓋。 = 【圖式簡單說明】 圖1為習知氣動手工具之扭力控制裝置示意圖。 圖2為本發明扭力回饋機構示意圖。 圖3為本發明扭力偵測元件立體分解示意圖。 【主要元件符號說明】 習知部分:201021977 VI. Description of the Invention: TECHNICAL FIELD OF THE INVENTION The present invention relates to a hand-held power tool, and more particularly to a torsion feedback mechanism. [Prior Art] Conventional hand tools are used for the locking or unloading of screw components, especially for spiral locking components on large and precision mechanisms, so different and precise torques are required to enable the screw-locking components to be Installation or removal, but during the general installation or removal process, the torque output of the pneumatic hand tool cannot be precisely controlled, so that the screw-locking component cannot be locked or removed with proper torque, and the torque is too large, which makes the screw lock If the component collapses or breaks the corresponding locking screw, the torque is too small to lock or remove the screw-locking component. For the prior patent documents, such as the Republic of China Certificate No. M329487 "Torque Control Device for Pneumatic Hand Tools", please refer to the torque control device of a pneumatic hand tool as shown in "Figure 1", which includes: a drive shaft 1. A signal link ring 2, a signal capture component 3, a control circuit 4 and an air intake device 5, a signal link ring 2 is coupled to a drive shaft 1, and a signal capture component 3 is disposed on the pneumatic hand tool And connecting the signal connecting ring 2 to obtain a torque sensing signal, and the control circuit 4 is coupled to the air intake device 5 of the pneumatic hand tool to receive the torque sensing signal to control the air intake device 5, so that The air intake device 5 outputs a target torque value to the drive shaft 1 to achieve the output torque sensing feedback and control the output torque to the target value. However, after use, it is found that there is room for improvement. The signal connecting ring 2 is located on the driving shaft 1, and the signal capturing component 3, the control circuit 4 and the air intake device 5 are located in the pneumatic hand tool. Its function occurs in the hand 3 201021977 tool body, and is a single matching relative component. Once the torque sensing component is damaged or otherwise damaged, it will affect the overall operating mechanism, plus the source of power supply, Hand tool machines are mostly single sources of pneumatics, so the specificity of such products is increased, which is not conducive to the extensiveness of training and use. Then, in the repair or replacement of each component, it is necessary to replace the entire group of components, which is costly. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to design a torque feedback mechanism that can be applied to a hand-held power tool having a drive shaft. Based on the above object, the present invention includes a body, a torsion detecting component, a digital processing system, and a power supply unit; the body has two ends, one end has an insertion hole, and one end has a working end, and the insertion hole and the The driving shaft of the hand tool machine is fixedly coupled, and the working end is used as a screw locking component. In addition, the torque detecting component is disposed on the body, so that the deformation change of the body is detected and converted into a torque value signal, and then The torque value signal is transmitted to the digital processing system. When the torque value signal reaches a preset value, the digital processing system adjusts the power of the power supply unit for performing torque output and feedback control. Accordingly, by applying the torque and feedback control, the torque output is accurately controlled, the protection screw and the working end are enabled, and the occurrence of the disintegration is reduced, and the torque detecting component and the digital processing system are respectively disposed in different parts. To reduce the repair and replacement cost of individual component damage, the torque detecting component can be arranged in different types of screw-locking components, which can increase the service life and the variability of utilization. In terms of power supply unit, it is selected from any one of pneumatic pump and power supply, which increases the variability of power supply, and can switch different power supply according to the choice of hand machine tool. Tool machine selection, so it can be used for 4 201021977 • His drive type is used with the body to greatly improve convenience and reduce the cost of body maintenance. The detailed description of the present invention and the technical description thereof will be further described by way of examples, but it should be understood that these embodiments are for illustrative purposes only and should not be construed as The limit. Referring to FIG. 2 and FIG. 3, the present invention includes a body, a torsion detecting component 11, a digital processing system 2A, and a power Φ supply unit 30. The present invention has two ends. One end has an insertion hole 101' and one end has a working end 1〇2. When the present invention is used, the insertion hole is fixed to one of the drive shafts 41 of the hand tool machine 40, and the working end 1 is used as a screw-locking element, and is fixed to a screw or the like to perform an actuating element, and then the lock is performed. Or the disassembling action, after the start switch 42 is activated, the torque detecting component 1 设置 disposed on the main body 10 detects a torque value signal (not shown) and is transmitted to the digital processing system 20 a receiver 21 is configured to detect the torque value signal, determine whether the preset value is reached, and then connect the power supply unit 30 to the power tool unit 40 to control the power supply unit 30 to adjust the output. The power to the hand tool machine reaches the feedback control. The torque detecting component 11 includes: a strain gauge 111, a circuit board 112, a wireless communicator 113, a mercury battery 114, a conductive rubber 115, and a liquid crystal display 116; and the strain gauge is closely disposed on the body 10, in order to detect a change in the torque value of the body; the circuit board 112 is located above the strain gauge lu, the circuit board 112 has the mercury battery 114 supplying power to the wireless communication device 113, and the circuit board 112 processes the strain The torque value signal transmitted by the regulation U1 is transmitted through the 5 201021977. The wireless communication device 113 is transmitted to the digital processing system 2; the liquid crystal display 116 is located above the circuit board 112, and the conductive rubber kick 115 is used as the The torque value signal of the circuit board 112 is transmitted to display its value. The main body ίο is covered with an upper cover 117 and a lower cover U9, so as to protect the body 10 and the torque preparing component 11, and the upper cover 117 is provided with a window 118 for providing the liquid crystal display 116. Display and protection. Therefore, the strain gauge 1 of the torsion detecting component 11 can be deformed and deformed by the body 10 and converted into the torque value signal by the circuit board 112, and the torque signal is transmitted to the digital processing system. 2〇, when the torque value signal reaches the preset value, the digital processing system 2 adjusts the power of the power supply unit 30 for the purpose of performing the torque output and the feedback control. Accordingly, by applying the torque and feedback control, the torque output can be precisely controlled, which can protect the screw and the working end 102, and reduce the occurrence of the disintegration. The working end is selected from the group consisting of: a screwdriver, a hexagonal screw hole, Any one of a screw and a screw-locking tool; and the torque detecting element u and the locating and processing system 20 are respectively disposed at different positions, thereby reducing the cost of repairing and replacing a single element, in the power supply unit 3 In other respects, it is selected from any one of pneumatic pump and power supply, which increases the variability of power supply, and can choose to convert different power supply according to the use of hand tool machine 4, and, due to different kinds of The hand tool machine is selected, so that the other driving type can be used for the main body, which greatly improves the convenience and reduces the cost of the body maintenance. The torque detecting element 11 can be configured in different The screw lock tool type increases the variability of utilization. 6 201021977 The above is only the preferred embodiment of the present invention and is not intended to limit the scope of the invention. That is, the variations and modifications made by the scope of the patent application of the present invention are covered by the scope of the invention. = [Simple description of the drawing] Figure 1 is a schematic diagram of the torque control device of the conventional pneumatic hand tool. 2 is a schematic view of a torsion feedback mechanism of the present invention. 3 is a perspective exploded view of the torsion detecting component of the present invention. [Main component symbol description] Conventional part:

I .驅動轴 2:訊號連結環 3:信號摘取元件 4 :控制電路 5 :進氣設備 本創作部分: 117 :上蓋 118 :視窗 119 :下蓋 2 0 :數位處理系統 2 1 :接收器 3 0 :動力供給單元 4 0 :手工具機 4 1 :驅動軸 4 2 :啟動開關 10 :本體 101 :插入孔 102 :工作端 II :扭力偵測元件 III :應變規 112 ·電路板 113 :無線通訊器 114 :水銀電池 115 :導電橡膠 116 :液晶顯示器 7I. Drive shaft 2: Signal link ring 3: Signal pick-up element 4: Control circuit 5: Intake device This authoring part: 117: Upper cover 118: Window 119: Lower cover 2 0: Digital processing system 2 1 : Receiver 3 0 : Power supply unit 40 : Hand tool machine 4 1 : Drive shaft 4 2 : Start switch 10 : Body 101 : Insert hole 102 : Working end II : Torque detecting element III : Strain gauge 112 · Circuit board 113 : Wireless communication 114: Mercury battery 115: Conductive rubber 116: Liquid crystal display 7

Claims (1)

201021977 七、申請專利範圍: 1、一種扭力回饋機構,其供予一手工具機配合使 用,該手工具機具有一驅動軸,其包含有: 一*一本體,該本體具有兩端,一端具有一插入孔,另 碥/、有工作端,該插入孔與該驅動軸作為連結固 定; 一扭力偵測元件,該扭力偵測元件設於該本體上’ 用以偵測該本體的形變並產生一扭力值訊號; 無線通§fl器,該無線通訊器設於該扭力偵測元件 内’並傳遞該扭力值訊號; 二數位處理系統,該數位處理系統設一接收器,該 接收器與該無線通訊器無線連接而取得該扭力值訊 號;以及 一動力供給單元’該動力供給單元與該手工具機連 結並供給該手工具機所需動力,且該動力供給單元受該 數位處理系統的控制,於該扭力值訊號到達預設值時調 節輸出到該手工具機之動力。 2如申明專利fe圍第1項所述之扭力回饋機構, 其中該扭力偵測元件更包含有:一應變規、一電路板、 一水銀電池、一導電橡膠、一液晶顯示器;其中該應變 規緊密設置於該本體上,藉以偵測該本體扭力值變化; 該電路板位於該應變規上方,且具有該水銀電池供應電 力給該無線通訊器,該電路板處理該應變規傳導來的扭 力值訊號,並透過該無線通訊器傳出至該數位處理系 統,該液晶顯示器位於該電路板上方,並以該導電橡膠 做為傳輸該電路板的扭力值訊號,以顯示其數值。 3、如申凊專利範圍第2項所述之扭力回饋機構, 201021977 一上蓋與一下蓋,藉以保護該本體及 該扭力㈣元件’並且該上蓋設有―視窗,該視窗是為 供予該液晶顯示器顯示及保護用。 4、如巾請專利範圍第i項所述之扭力回饋機構, 螺: = 自於:起子、六角螺孔、螺釘與 其中5該二申項所述之扭力回饋機構, 之任一種。、°早兀係選自於氣動幫浦與電力供應器201021977 VII. Patent application scope: 1. A torque feedback mechanism for use with a hand-held machine tool having a drive shaft comprising: a body having two ends and one end having a Inserting a hole, another 碥/, having a working end, the insertion hole is fixed as a connection with the driving shaft; a torsion detecting component, the torsion detecting component is disposed on the body to detect deformation of the body and generate a The torque value signal; the wireless communication device, the wireless communication device is disposed in the torque detecting component and transmits the torque value signal; the two digit processing system, the digital processing system is provided with a receiver, the receiver and the wireless The power converter wirelessly connects to obtain the torque value signal; and a power supply unit that is coupled to the hand tool machine and supplies power required by the hand tool machine, and the power supply unit is controlled by the digital processing system. The power output to the hand tool machine is adjusted when the torque value signal reaches a preset value. 2 The torque feedback mechanism according to claim 1, wherein the torque detecting component further comprises: a strain gauge, a circuit board, a mercury battery, a conductive rubber, and a liquid crystal display; wherein the strain gauge Closely disposed on the body to detect a change in the torque value of the body; the circuit board is located above the strain gauge, and has the mercury battery supplying power to the wireless communication device, and the circuit board processes the torque value transmitted by the strain gauge The signal is transmitted to the digital processing system through the wireless communication device. The liquid crystal display is located above the circuit board, and the conductive rubber is used as a torque signal for transmitting the circuit board to display the value. 3. The torque feedback mechanism according to item 2 of the patent application scope, 201021977, an upper cover and a lower cover, thereby protecting the body and the torque (4) component 'and the upper cover is provided with a window, the window is for the liquid crystal Display display and protection. 4. For the torsion feedback mechanism described in item i of the patent scope, the screw: = from: a screwdriver, a hexagonal screw hole, a screw, and any of the torque feedback mechanisms described in 5 of the two applications. , ° early 兀 is selected from pneumatic pumps and power supplies
TW97148127A 2008-12-11 2008-12-11 Torque feedback mechanism TW201021977A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW97148127A TW201021977A (en) 2008-12-11 2008-12-11 Torque feedback mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW97148127A TW201021977A (en) 2008-12-11 2008-12-11 Torque feedback mechanism

Publications (1)

Publication Number Publication Date
TW201021977A true TW201021977A (en) 2010-06-16

Family

ID=44832857

Family Applications (1)

Application Number Title Priority Date Filing Date
TW97148127A TW201021977A (en) 2008-12-11 2008-12-11 Torque feedback mechanism

Country Status (1)

Country Link
TW (1) TW201021977A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104133500A (en) * 2013-05-02 2014-11-05 中国气动工业股份有限公司 Torque control method applied to sensing locking element
TWI464041B (en) * 2012-10-26 2014-12-11
TWI551404B (en) * 2014-08-20 2016-10-01 Wei-Ning Xie A Method of Making a Digital Wrench with Mold

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI464041B (en) * 2012-10-26 2014-12-11
CN104133500A (en) * 2013-05-02 2014-11-05 中国气动工业股份有限公司 Torque control method applied to sensing locking element
TWI551404B (en) * 2014-08-20 2016-10-01 Wei-Ning Xie A Method of Making a Digital Wrench with Mold

Similar Documents

Publication Publication Date Title
US9592593B2 (en) Torsion-adjustable impact wrench
CN103934673B (en) Numerical control electric screwdriver based on static torque sensor and control method
US10179396B2 (en) Torque-correctable torque wrench and torque correction method thereof
US9561583B2 (en) Torque wrench capable of correcting torque and torque correction method thereof
US9776309B2 (en) Portable battery-operated tool with an electrical buffer element and method for replacing the rechargeable battery
EP3600772B1 (en) Torque wrench and method for controlled tightening of threaded couplings using a torque wrench
US20060157262A1 (en) Power tool having presetable digital control of torque output
US20100089600A1 (en) Controlling method of electric tool and electric tool carrying out the controlling method
US7631583B2 (en) Torque wrench with an input module
EP1894678A3 (en) Power tool
TW201021977A (en) Torque feedback mechanism
US20070012121A1 (en) Torque detection device for power tools
US20090241743A1 (en) Electronic torque spanner with expansion member
WO2009043589A3 (en) Method and device for in situ determination of the operating states of driven machines
CN113263304A (en) Assembling equipment with anti-deviation structure for computer power supply machining
CN106140878B (en) Torque measuring instrument
TW200942373A (en) Torque tool adapter with digital display
CN205058067U (en) Robot joint and robot
JP6641919B2 (en) tool
TWM495269U (en) Torque tool measurement device
EP2169337A3 (en) Controller for cooling system
JP2005138110A (en) Servo press
DE502008002207D1 (en) Wrench
KR102379032B1 (en) Electric Driving Tool
JP2016147317A (en) Thread fastening state detection device of electric rotary tool, torque adjustment method of the same, and thread fastening control method by using the same