TW201020592A - Optical sheet and surface light source for liquid crystal display device - Google Patents

Optical sheet and surface light source for liquid crystal display device Download PDF

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Publication number
TW201020592A
TW201020592A TW098132635A TW98132635A TW201020592A TW 201020592 A TW201020592 A TW 201020592A TW 098132635 A TW098132635 A TW 098132635A TW 98132635 A TW98132635 A TW 98132635A TW 201020592 A TW201020592 A TW 201020592A
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Taiwan
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resin
sheet
layer
optical sheet
outer layer
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TW098132635A
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Chinese (zh)
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TWI481908B (en
Inventor
Naoki Tsujiuchi
Motoyuki Suzuki
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Toray Industries
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/027Thermal properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • B32B27/325Layered products comprising a layer of synthetic resin comprising polyolefins comprising polycycloolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/702Amorphous
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
    • B32B2457/202LCD, i.e. liquid crystal displays
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices
    • G02F1/133602Direct backlight
    • G02F1/133606Direct backlight including a specially adapted diffusing, scattering or light controlling members
    • G02F1/133607Direct backlight including a specially adapted diffusing, scattering or light controlling members the light controlling member including light directing or refracting elements, e.g. prisms or lenses

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Optical Elements Other Than Lenses (AREA)
  • Laminated Bodies (AREA)
  • Liquid Crystal (AREA)

Abstract

The present invention provides an optical sheet containing a three-layer laminate resin sheet which is formed of a core layer and an outer layer laminated on the two surfaces of the said core layer without interposing an adhesion layer. The resin forming the said core layer is amorphism resin, a plural of convex-shaped strips formed on at least one side of the surface of the said outer layer. The glass transition temperature of resin forming each said outer layer is 80 DEG C and up. The main component of the resin forming the said each outer layer is the same resin. The glass transition temperature of resin forming the core layer is less than 10 DEG C.

Description

.201020592 六、發明說明: 【發明所屬之技術領域】 本發明係有關於一種所謂稜鏡片等的光學片及使用其 之背光板模組。 【先前技術】 液晶顯示裝置係被使用於以筆記型電腦或行動電話機 器爲首、電視、監控器、汽車導航器等各式各樣的用途。 液晶顯示裝置係藉由組入作爲光源之背光板模組並通過液 〇 晶胞控制來自背光板模組的光線,而成爲可顯示之結構。 該背光板模組被要求的特性係不僅是作爲射出光線之光 源,而且能夠使畫面整體明亮且均勻地發光。 背光板模組的構成係大致可區分爲二種。有被稱爲直 下型背光板之方式及被稱爲側光型背光板之方式。 側光型背光板係主要使用被要求薄型化、小型化的行 動電話、筆記型電腦等之方式。具有使用導光板作爲基本 構成之特徵。除了導光板以外,亦被使用於擔任使從導光 © 板的背面漏出的光線反射而再利用的功能之反射薄膜、使 從導光板前面射出的光線均勻化之擴散片、以使正面亮度 提升的稜鏡片爲代表之聚光片、以及在液晶面板上使亮度 提升之增亮片等許多種類的光學薄膜。其中通常所使用的 稜鏡片可舉出在透明基材上塗布光硬化樹脂來形成稜鏡圖 案所製成者(專利文獻1);藉由將模具熱壓在由熱塑性樹脂 所構成的薄片,來形成稜鏡圖案所製成者(專利文獻2);或 是爲了提升耐熱性而將降萡烯系樹脂使用於基材所製成者 .201020592 (專利文獻3)。 先前技術文獻 專利文獻 專利文獻1:特許第2670518號公報 專利文獻2 :特開平9-2 1 908號公報 專利文獻3 :特開平9-3 23 3 54號公報 【發明內容】 發明所欲解決之課題 ® 但是,使用專利文獻1的光硬化性樹脂所製造的稜鏡 片,在加熱、或加濕條件的耐久性試驗,隨著形成稜鏡層 之光硬化性樹脂的收縮會產生捲曲。因此,組入背光板模 組時會產生顏色不均等顯示品質上的問題。 作爲液晶顯示裝置的用途,設想行動電話等趨向小型 時,以稜鏡片爲首、各種光學片的薄型化係必要的。前述 使用光硬化性樹脂所製造的稜鏡片時,隨著以薄型化作爲 目標而將支撐體的膜厚度薄化,有耐久性試驗時的捲曲更 ® 冑著地產生之缺 又,使用專利文獻2的熱塑性樹脂所製造的稜鏡片, 相較於光硬化性樹脂,雖然能夠抑制耐久性試驗時的捲 曲,但是在薄片前面的範圍產生彎曲,亦即能夠觀察到平 面性變差。特別是在加濕條件下的試驗,有平面性顯著變 差且在表面所賦予的形狀亦變形掉之缺點。 而且,使用專利文獻3的降萡烯系樹脂所製造的光學 片,雖然能夠改善耐久性試驗時的捲曲或平面性,但是因 201020592 ‘ Tg)太高的緣故,凹凸形狀 堯鏡片在頂部賦予尖的形狀 難的。又,因爲成形凹凸形 、將模具壓住樹脂後將模具 產性差之缺點。 景,本發明係提供一種成形 ,在耐久性試驗時亦不會在 片的捲曲少且平面性良好的 係採取以下的手段。亦即本 及在該芯層的兩面未透過黏 3層積層體,其中構成該芯 少一側的該外層的表面係形 各外層之樹脂的主成分係同 i的樹脂的玻璃轉移溫度爲 層之樹脂的玻璃轉移溫度低 係搭載本發明的光學片而成 爲樹脂的玻璃轉移溫度(以下, 的成形精確度無法提高,如I 時,欲成形如模具的形狀係困 狀時將模具上升至高溫的時間 冷卻之時間需要非常長,有生 因此,鑒於先前技術的背 性、生產性優良,即便係薄型 表面產生凹凸形狀的變形,薄 ® 光學片。 解決課題之手段 爲了解決此課題,本發明 發明的光學構件係含有由芯層 著層積層而成的外層所構成之 層之樹脂係非晶性樹脂,在至 成有複數凸型形狀,且構成該 一組成的樹脂,構成該各外j ❿ 80°C以上,而且,比構成該芯 10°c以上者。 又,本發明的背光板模組 者。 發明之效果 依照本發明,能夠提供一種成形性、生產性優良,即 便係薄型,在耐久性試驗時亦不會在表面產生凹凸形狀的 變形,薄片的捲曲少且平面性良好的光學片。而且,能夠 ,201020592 提高搭載本光學片的背光板模組之顯示品質。 【實施方式】 本發明的光學片其特徵係含有由芯層及在該芯層的兩 面未透過黏著層積層而成的外層所構成之3層積層體,構 成芯層之樹脂係非晶性樹脂,在至少一側的外層的表面係 形成有複數凸型形狀,且構成各外層之樹脂的主成分係同 一組成的樹脂,構成該各外層的樹脂的玻璃轉移溫度(以 下、Tg)爲8 0°C以上,而且,比構成該芯層之樹脂的玻璃轉 ® 移溫度低10°c以上(第1圖)。該「外層/芯層/外層」的3層 積層體以外,亦可積層用以賦予表面的脫模性或用以調整 光學特性之層,此時,各層之厚度以設爲該外層厚度的1/5 以下爲佳。又,較佳積層總數係包含3層積層體的3層爲 3〜10層。至少設爲3層係設置1層外層,用以在賦予機 械性及熱強度的芯層之一側面成形複數凸型形狀,並在另 —側的面設置將與構成該外層之樹脂的主成分同一組成的 樹脂作爲主成分之層,用以抑制捲曲。如此,藉由構成雙 ® 方的外層之樹脂的主成分係同一組成,各外層的熱收縮率 係大致相同,能夠抑制因加熱、加濕造成光學片的捲曲。 在此,構成外層之樹脂的「主成分」係指構成外層的樹脂 之中,佔有5 0重量%以上的組成之樹脂,以70重量%以上 爲佳,以95重量%以上爲更佳。 在本發明之外層,構成外層之樹脂的Tg爲80°C以上。 在本發明之Tg係依照JIS K 7121-1987,藉由測定差示掃 描型熱量計(以下、DSC),並依照下述順序所求得的中間點 201020592 玻璃轉移溫度之値。亦即,使用SEIKO電子工業股份公司 製ROBOTDSC「RDSC220」作爲DSC,使用同公司製DISC STATION「SSC/5 20 0」作爲數據解析裝置,並在鋁製受皿 塡充5毫克的試料,且將該試料從常溫升以20 °C/分鐘的升 溫速度加熱至300°C而使其熔融5分鐘,隨後,以液體氮急 速冷卻。採取在該過程的測定所得到的Tg。 在液晶顯示裝置使用光學片時,通常,係實施只有加 熱、及在加熱加濕條件下的試驗作爲耐久性試驗。溫度係 ® 多半採用60〜80 °C,濕度係多半採用80〜95 %的範圍。特 別是厚度低於60微米之光學薄膜,在該條件下進行試驗時 捲曲變爲顯著。在先前的聚酯樹脂上成形由丙烯酸系UV 硬化樹脂所構成的稜鏡而成之稜鏡片時,特別是捲曲變 大。因此,作爲外層係除了能夠表面賦形,並且在前述耐 久性試驗之溫度、濕度範圍不會產生變形亦是必要的。亦 即,作爲構成外層之樹脂的Tg,設爲比前述試驗溫度高亦 即8 0 °C以上係必要的。Tg小於8 (TC時,在耐久性試驗時在 W 薄片表面所賦形之形狀產生變形或/及薄片本身的平面性 變差。將平面性容易變差的光學片組入背光板模組時,隨 著平面性的變差,能夠觀察到光學特性不均。構成外層之 樹脂的Tg較佳是80〜120°C。Tg大於120°C诗,因爲Tg 太高,表面賦形時的精確度難以提高,如稜鏡片在頂部賦 予尖的形狀時,會有無法成形如模具的形狀,而成爲頂部 變圓之低精確度的成形品之情形。又,因爲在表面賦形時, 將模具上升至高溫的時間、將模具壓住樹脂後將模具冷卻 201020592 之時間需要非常長,致使生產性變差。 作爲構成本發明的外層之樹脂,若能夠滿足上述Tg 的條件時,沒有特別限制,可舉出例如聚對酞酸乙二酯、 聚2,6-萘二甲酸乙二酯、聚對酞酸丙二酯、聚對酞酸丁二 酯、環己烷二甲醇共聚合聚酯樹脂、異酞酸共聚合聚酯樹 脂、螺甘油共聚合聚酯樹脂、烯烴共聚合聚酯樹脂等的聚 酯系樹脂、聚乙烯、聚丙烯、聚甲基戊烯、環狀聚烯烴共 聚合樹脂等的聚烯烴系樹脂、聚甲基丙烯酸甲酯等的丙烯 ® 酸樹脂、聚碳酸酯、聚苯乙烯、聚醯胺、聚醚、聚酯醯胺、 聚醚酯、聚氯乙烯、及以該等作爲成分之共聚物、或是該 等樹脂的混合物等的熱塑性樹脂。該等之中,就機械強度、 耐熱性、尺寸安定性以及表面賦形性而言,以使用環狀聚 烯烴或聚酯樹脂爲更佳,而且,因爲透明性、黃變性、透 濕性優良且尺寸變化非常小,以環狀聚烯烴爲特佳。 在此,環狀聚烯烴系樹脂係指具有以在環內具有乙烯 性雙鍵的聚合性環狀烯烴作爲單體單位者。作爲環狀烯烴 ® 可例示例如降萡烯系單體(單環、多環)等。 在本發明適合使用環狀聚烯烴系樹脂係指上述環狀烯 烴的同元聚合物、二種以上的環狀烯烴之共聚物、或環狀 烯烴與鏈狀烯烴之共聚物等。 作爲此種環狀聚烯烴系樹脂,能夠使用例如下述式(1) 所示的構成 (1) '201020592 厂、 广·BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an optical sheet such as a cymbal sheet and a backlight panel module using the same. [Prior Art] The liquid crystal display device is used for various purposes such as a notebook computer or a mobile phone device, and a television, a monitor, a car navigator, and the like. The liquid crystal display device has a structure that can be displayed by incorporating a backlight module as a light source and controlling light from the backlight module through a liquid crystal cell. The required characteristics of the backlight module are not only a light source for emitting light but also a bright and uniform illumination of the entire screen. The composition of the backlight panel module can be roughly divided into two types. There is a method called a direct type backlight and a method called a sidelight type backlight. The sidelight type backlight panel mainly uses a mobile phone or a notebook computer that is required to be thinner and smaller. It has the feature of using a light guide plate as a basic structure. In addition to the light guide plate, it is also used as a reflective film that functions to reflect light leaking from the back surface of the light guide plate and reuse it, and to diffuse the light emitted from the front surface of the light guide plate to enhance the front brightness. Many types of optical films, such as a concentrating sheet represented by a cymbal sheet and a brightness enhancing sheet which enhances brightness on a liquid crystal panel. The ruthenium sheet which is usually used is a one obtained by applying a photo-curable resin to a transparent substrate to form a ruthenium pattern (Patent Document 1); by heat-pressing a mold on a sheet made of a thermoplastic resin. A person who has formed a ruthenium pattern (Patent Document 2); or a ruthenium-based resin which is used for a base material in order to improve heat resistance. 201020592 (Patent Document 3). CITATION LIST Patent Literature Patent Literature 1: Japanese Patent Application Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. Problem ■ However, the ruthenium sheet produced by using the photocurable resin of Patent Document 1 is subjected to a durability test under heating or humidification conditions, and curls due to shrinkage of the photocurable resin forming the enamel layer. Therefore, when the backlight module is incorporated, color display quality problems occur. In the case of a liquid crystal display device, it is assumed that a mobile phone or the like tends to be small, and it is necessary to reduce the thickness of various optical sheets, such as a cymbal. When the ruthenium sheet produced by the photocurable resin is used, the film thickness of the support is reduced as the target is made thinner, and the curl is more likely to occur during the durability test, and the patent document is used. The tantalum sheet produced by the thermoplastic resin of 2 can suppress curling in the durability test compared to the photocurable resin, but bends in the range of the front surface of the sheet, that is, the flatness can be observed to be deteriorated. In particular, in the test under humidification conditions, there is a disadvantage that the planarity is remarkably deteriorated and the shape imparted on the surface is also deformed. In addition, although the optical sheet manufactured by the norbornene-based resin of the patent document 3 can improve the curling or planarity at the time of the durability test, since the 201020592 'Tg is too high, the uneven-shaped lens is pointed at the top. The shape is difficult. Further, since the uneven shape is formed and the mold is pressed against the resin, the mold has poor productivity. In view of the above, the present invention provides a molding method which does not take the following measures in the durability test without reducing the curl of the sheet and having good flatness. That is, the present invention and the two layers of the core layer are not permeable to the three-layered laminated body, wherein the surface of the outer layer constituting the outer side of the core is formed by the outer layer of the resin, and the resin of the main component is the glass transition temperature of the resin. When the glass transition temperature of the resin is low, the glass transition temperature of the resin is set to be the glass transition temperature of the resin (hereinafter, the molding accuracy cannot be improved, and if I is formed, the mold is raised to a high temperature when the shape of the mold is trapped. In view of the problem of the prior art, in order to solve the problem, the present invention is to solve the problem in view of the problem of the problem of the prior art, because the back surface of the prior art and the productivity are excellent, and even the thin surface is deformed by the uneven shape. The optical member of the present invention contains a resin-based amorphous resin having a layer composed of an outer layer formed by laminating a core layer, and is formed into a plurality of convex shapes and constituting the resin of the composition. ❿ 80 ° C or more, and more than 10 ° C or more of the core. Further, the backlight module of the present invention. According to the present invention, it is possible to provide It is excellent in moldability and productivity, and even if it is thin, it does not cause deformation of the uneven shape on the surface during the durability test, and the sheet is less curled and has excellent planarity. Moreover, 201020592 can be used to improve the optical sheet. [Embodiment] The optical sheet of the present invention is characterized in that it comprises a three-layer laminated body composed of a core layer and an outer layer which is formed by laminating both layers of the core layer. The resin-based amorphous resin of the core layer has a plurality of convex shapes on the surface of at least one outer layer, and a resin having the same composition as a main component of the resin constituting each outer layer, and a glass transition of the resin constituting the outer layers. The temperature (hereinafter, Tg) is 80 ° C or more, and is 10 ° C or more lower than the glass transition temperature of the resin constituting the core layer ( FIG. 1 ). The "outer layer / core layer / outer layer" 3 In addition to the laminated body, a layer for releasing the surface or a layer for adjusting the optical properties may be laminated. In this case, the thickness of each layer is preferably 1/5 or less of the thickness of the outer layer. total The three layers including the three-layer laminated body are 3 to 10 layers, and at least three layers are provided with one outer layer for forming a plurality of convex shapes on one side of the core layer imparting mechanical and thermal strength, and in another The side surface is provided with a resin having the same composition as the main component of the resin constituting the outer layer as a main component layer for suppressing curling. Thus, the main components of the resin constituting the outer layer of the double layer are the same composition, and the outer layers are the same. The heat shrinkage rate is substantially the same, and it is possible to suppress curling of the optical sheet due to heating or humidification. Here, the "main component" of the resin constituting the outer layer means a composition of 50% by weight or more of the resin constituting the outer layer. The resin is preferably 70% by weight or more, more preferably 95% by weight or more. In the outer layer of the present invention, the Tg of the resin constituting the outer layer is 80 ° C or higher. The Tg of the present invention is in accordance with JIS K 7121-1987. By measuring the differential scanning calorimeter (hereinafter, DSC) and determining the intermediate point 201020592 glass transition temperature in accordance with the following procedure. In other words, the ROBOTDSC "RDSC220" manufactured by SEIKO Electronics Co., Ltd. was used as the DSC, and the DISC STATION "SSC/5 20 0" manufactured by the company was used as the data analysis device, and the sample of 5 mg was filled in the aluminum dish, and The sample was heated to 300 ° C at a temperature increase rate of 20 ° C / min from a normal temperature to be melted for 5 minutes, and then rapidly cooled with liquid nitrogen. The Tg obtained by the measurement in this process was taken. When an optical sheet is used for a liquid crystal display device, a test which is only heated and subjected to heating and humidification is usually carried out as a durability test. The temperature system is mostly 60~80 °C, and the humidity system is mostly in the range of 80~95%. In particular, an optical film having a thickness of less than 60 μm, the curl became remarkable when tested under the conditions. When a ruthenium formed of ruthenium made of an acrylic UV-curable resin is formed on a conventional polyester resin, the curl is particularly increased. Therefore, it is necessary that the outer layer is not surface-formed and does not undergo deformation in the temperature and humidity range of the durability test described above. In other words, it is necessary that the Tg of the resin constituting the outer layer is higher than the above test temperature, i.e., 80 °C or higher. When the Tg is less than 8 (TC), the shape formed on the surface of the W sheet during the durability test is deformed or/the planarity of the sheet itself is deteriorated. When the optical sheet having a flatness is easily deteriorated is incorporated into the backlight module As the planarity deteriorates, uneven optical characteristics can be observed. The Tg of the resin constituting the outer layer is preferably 80 to 120 ° C. The Tg is greater than 120 ° C, because the Tg is too high, and the surface is accurately formed. It is difficult to increase the degree. For example, when the enamel sheet is given a pointed shape at the top, there is a case where it is impossible to form a shape such as a mold, and it is a case of a low-precision molded article in which the top is rounded. Also, since the surface is shaped, the mold is formed. The time to rise to a high temperature, the time required for the mold to be pressed against the resin, and the mold to be cooled for 201020592 is extremely long, resulting in deterioration of productivity. The resin constituting the outer layer of the present invention is not particularly limited as long as it satisfies the above Tg conditions. For example, polyethylene terephthalate, polyethylene 2,6-naphthalenedicarboxylate, propylene terephthalate, polybutylene terephthalate, cyclohexanedimethanol copolymerized polyester resin Isodecanoic acid copolymerized polyester resin A polyester resin such as a glycerol-copolymerized polyester resin or an olefin copolymerized polyester resin, or a polyolefin-based resin such as polyethylene, polypropylene, polymethylpentene or a cyclic polyolefin copolymer resin, or a polymethyl group. Acrylic acid resin such as methyl acrylate, polycarbonate, polystyrene, polyamine, polyether, polyester decylamine, polyether ester, polyvinyl chloride, and copolymers thereof, or A thermoplastic resin such as a mixture of such resins, etc. Among these, in terms of mechanical strength, heat resistance, dimensional stability, and surface formability, it is more preferable to use a cyclic polyolefin or a polyester resin, and The transparency, the yellowing property, the moisture permeability, and the dimensional change are very small, and the cyclic polyolefin is particularly preferable. Here, the cyclic polyolefin resin means a polymerizable ring having an ethylenic double bond in the ring. The cyclic olefin is exemplified by a decylene-based monomer (monocyclic or polycyclic). The cyclic polyolefin-based resin is preferably used in the present invention. Metapolymer, more than two a copolymer of a cyclic olefin, a copolymer of a cyclic olefin and a chain olefin, etc. As the cyclic polyolefin-based resin, for example, the composition represented by the following formula (1) (1) '201020592, wide·

——A —--B 在上述式(1),A係表示環狀烯烴單體,B係表示鏈狀 共聚合性單體。式中的m係表示正的整數,η係表示0或 正的整數。 作爲上述式(1)的Α所表示的環狀烯烴單體,能夠使用 下述式(2)或(3)所示的構成單位。—A —- B In the above formula (1), A represents a cyclic olefin monomer, and B represents a chain copolymerizable monomer. m in the formula represents a positive integer, and η represents 0 or a positive integer. As the cyclic olefin monomer represented by the above formula (1), a constituent unit represented by the following formula (2) or (3) can be used.

201020592 (3)201020592 (3)

在上述式(2),a及b係表面溫度 R!~R4係表示氫原子、烴基、鹵素原」 -(CH2)xCOOR9(x係表示〇或正的整數 烴基、鹵素原子、鹵素取代烴基)。 又,在上述式(3),c及d係表示 R5〜Rs係表示氫原子、烴基、鹵素原--(CH2)xco〇R1G(x係表示0或正的整 子、烴基、鹵素原子、鹵素取代烴基) 作爲上述A所示的環狀烯烴單體 種類而且能夠將2種類以上的環狀劳 用0 0或正的整數。又, F、鹵素取代烴基、 。R9係表示氫原子、 0或正的整數。又, f、鹵素取代烴基、 數。Rio係表示氫原 〇 ,不只是能夠使用1 ί烴單體共聚合而使 -10- 201020592 又,作爲上述式(1)的B所示之鏈狀共聚合性單體’能 夠使用例如乙烯、丙烯、丁烯、戊烯等的α-烯烴類、(甲基) 丙烯酸、(甲基)丙烯酸酯、丙烯腈、順丁烯二酸酐等。該 等之中,以使用CX-烯烴類爲佳。 作爲本發明的環狀聚烯烴樹脂可以是由1種類的環狀 聚烯烴樹脂所構成之構成,亦可以將2種類以上的環狀聚 烯烴樹脂摻合而使用。爲能夠控制光學片的玻璃轉移溫度 等的熱物性、強延伸度等的機械物性,以將2種類以上的 © 樹脂摻合之方法爲較佳態樣。 在本發明,係使用非晶性樹脂作爲構成芯層之樹脂。 作爲在液晶顯示器等所使用的的光學片用樹脂,通常係使 用透明性優良的非晶性樹脂。又,藉由熔融擠壓將非晶性 樹脂製膜時,因爲不需要如結晶性樹脂之用以降低結晶性 的急冷,所以能夠慢慢地冷卻,可得厚度精確度優良的薄 片之製膜。作爲構成芯層之樹脂的主成分,以環狀聚烯烴 樹脂、聚碳酸酯樹脂、聚苯乙烯樹脂、丙烯酸樹脂、非晶 W 性聚酯樹脂佳。特別是因爲環狀聚烯烴樹脂係透明性、黃 變性、透濕性優良且尺寸安定性非常小,適合作爲達成本 發明的效果之光學片的材料。在此,構成芯層之樹脂的「主 成分」係指構成芯層的樹脂之中,佔有50重量%以上的組 成之樹脂。 又,將由非晶性樹脂所構成的薄片加工而賦予表面形 狀時’若加熱至Tg以上的溫度時,能夠觀察到形狀的變 形。又’爲了賦予平面性,芯層係Tg比外層高爲佳。環狀 -11- 201020592 聚烯烴係滿足該Tg者’就此點而言,亦適合作爲構成芯層 之樹脂的主成分者。 在本發明’構成外層之樹脂的Tg係比構成芯層之樹脂 的Tg低10 °c以上。Tg的差異小於lot時,在外層使用平 板加壓法形成凸型形狀時,芯層亦受到加熱而在剝離模具 時光學片的整體追隨模具而變形,致使平面性變差。又, 構成外層之樹脂的Tg係比構成芯層之樹脂的Tg低10〜 100 °c爲佳。Tg的差異大於100 °c時,使用共擠出法將薄片 e 製膜時,會有Tg較低一方的樹脂碳化掉,致使薄片的品質 變差之情形。 作爲本發明的光學片之3層積層體的製法,可列舉如 以下之未透過黏著劑來製造積層體之方法。 (i) 在二台擠壓機中,各自投入構成支撐層之樹脂及構成外 層之樹脂,熔融並從噴嘴共擠出至經冷卻的鑄塑轉筒 上,而加工成薄片狀之方法(共擠出法)。 (ii) 將構成外層之樹脂投入擠壓機’熔融擠壓且邊從噴嘴擠 ® 出邊層壓在以單膜製成的支撐層之薄片之方法(熔融層 壓法)。 (iii) 分別製造以單膜製成的支撐層之薄片、外層薄片’並 藉由經加熱的輥群等進行熱壓黏之方法(熱層壓法)。 (iv) 此外,有使外層的薄片溶解於溶劑’並將該溶液塗布在 支撐層的薄片上且乾燥之方法(塗布法)° 透過黏著劑時’因爲作業步驟增加且成本亦上升’乃 是不佳。該等之中,就以一次的步驟能夠精確度良好地製 -12- 201020592 造積層體而言,以共擠出而加工成薄片狀之共擠出法爲較 佳方法。 使用第2圖說明在本發明的光學片的外層成形複數凸 型形狀的方法之例子。將在外層形成凸型形狀前之本發明 的光學片,及具有將應轉印的圖案反轉而成的形狀之模具 的雙方,加熱至構成外層之樹脂的玻璃轉移溫度Tg以上、 丁8 + 601以下的溫度範圍內(第2圖(&))。隨後,使光學片的 外層與模具的凹凸面接近(第2圖(b)),並直接以規定壓力 β 加壓且保持規定時間(第2圖(c))。隨後,在保持加壓狀態 下降溫,最後,釋放加壓壓力並將光學片從模具脫模(第2 圖(d))。 又,作爲外層的圖案成形方法係除了如第2圖所示之 將平板加壓之方法(平板加壓法)以外,亦可以是使用在表 面形成有圖案之輥狀模具,形成卷物狀薄片,來得到卷物 狀成形品之捲裝進出(roll-to-roll)連續成形。就能夠形成更 微細且髙縱橫比的圖案而言,以平板加壓法的情況爲優 ^ 良。就生產性而言,捲裝進出連續成形的情況比平板加壓 法優良。而且,在捲裝進出連續成形的情況,因爲本發明 的光學片係存在有芯層,相較於由構成外層的樹脂所構成 之單一膜,因爲薄片本身具有強韌性而成形優良,乃是較 佳。 第3圖係顯示本發明的光學片的外層之凸型形狀的較 佳圖案。第3圖(a)〜(e)係圖解式地顯示凸型形狀之斜視 圖。作爲在外層的表面所形成的凸型形狀的面內之配列結 -13- 201020592 構,可舉出的較佳例子有如第3圖(a)〜(c)所示之條紋圖案 (複數凸型形狀各自在一方向延伸而成之凸型形狀,該等複 數凸型形狀的長度方向係互相大略平行(長度方向的差異 係各自爲5°以下,以1°以下的偏移爲佳));以及如第3 圖(d)、(e)所示之舖滿圓頂狀或角錐狀等的形狀而成之圖 案。 說明如第3圖(a)〜(c)所例示之條紋圖案。第4圖係顯 示相對於凸型形狀的長度方向,在垂直方向的剖面形狀。 • 作爲各目的條紋之凸形剖面形狀,可舉出的較佳例子有等 腰三角形、正三角形、等腰直角三角形或將該等變形而成 三角形狀(第4圖(a))、半圓、半橢圓或將該等變形而成之 圓弧形狀(第4圖(b)、有規則的正弦曲線及無規則的曲線等 的波形形狀(第4圖(d))等。 又,如第4圖(a)、(b)所示,各自的剖面形狀係相同形 狀的重複圖案亦可,如第4圖(d)所示,不同尺寸的形狀規 則或無規配列的圖案,或是如第4圖(e)所示’不同形狀規 ® 則或無規配列的圖案等亦是較佳態樣。如此’不同尺寸或 不同形狀規則或無規配列,及如第4圖(c)之無規曲線等的 形狀,因爲亦具有抑制由於在薄片表面所形成的形狀引起 光干涉條紋或耀眼的可能性之效果,乃是較佳。 又,如第4圖(f)所示,亦可使用在各自的條紋之剖面, 鄰接圖案間形成有平坦部而成之形狀。但是’因爲入射該 平坦部的光線係未變換角度地通過之可能性高’如第4圖 (a)〜(e)所例示,以在鄰接圖案間未形成有平坦部之形狀爲 -14- 201020592 更佳。 又,關於各自條紋的剖面形狀,觀察條紋長度方向時, 可以是相同形狀、尺寸連續且均勻的條紋,可以是相同形 狀但尺寸不同(亦即高度擺動)之條紋,亦可以是形狀變化 的條紋,任一者都適合使用。 而且,從薄片的法線方向觀察條紋時,可以是各自的 條紋爲完全的直線狀,例如波狀等非直線的情況亦適合使 用。因此,各自的條紋間的距離(間距)亦是規則、無規的 ® 任一者均適合使用。 隨後,說明如第3圖(d)、(e)所示,舖滿圓頂狀或角錐 狀等的形狀之圖案。較佳圖案可大致區分爲圓頂狀等的半 球形狀及角錐狀等的多角錐形狀。 半球形狀時,可舉出半球、使半球在高度方向伸縮而 成的形狀(半旋轉橢圓體)等,在薄片面內形狀具有異方向 性者亦可。具有異方向性時,使各自的形狀之長軸方向一 致排列時,能夠誘導光學性異方向性。關於在半球形狀的 胃 薄片面內之配列,規則配列(最密塡充等)、無規配列之任 一者都適合使用。 又,多角錐形狀時,可舉出例如三角錐、四角錐、六 角錐、八角錐等。此時,在薄片面內之配列’亦是規則配 列(最密塡充等)、無規配列之任一者都適合使用。 該等的形狀可以是在薄片面內’單一形狀的重複圖 案,亦可以是複數形狀種類配列而成之複合形狀。 例如,如第3圖(a)〜(c)所示之在表面形成有條紋圖案 -15- 201020592 之情況,特別是關於薄片的捲曲,因爲亦有按照條紋的方 向而產生異方向性之情形,採用本發明的光學片構成之效 果大。亦即,作爲液晶顯示裝置用的光學片,製造爲了發 揮亮度提升效果所使用的稜鏡片時’本發明係有效地作用。 稜鏡片係凸型(剖面)形狀爲構成三角形之三角柱狀的 稜鏡大略平行地複數形成而成者。本發明的光學片爲稜鏡 片時,前述剖面的三角形之頂角以70〜110°爲佳’以80 〜100°爲較佳,以90°爲更佳。頂角小於70°及大於 # 110°時,組入背光板模組時,會有正面亮度提升效果不充 分之情況。又,依照背光板的構成而選擇’藉由將前述剖 面的三角形設爲等腰三角形,在任一者的構成’正面亮度 提升效果均優良,乃是較佳。 適合用來作爲本發明光學片的稜鏡片,剖面之各自的 三角形爲同一形狀的重複配列、異種形狀配列之任一者均 適合使用。又,關於在薄片面所形成的稜鏡的膜厚度方向 之高度,係從稜鏡的三角柱的長度方向觀看,可以一定亦 ® 可以擺動。而且,在薄片面內,稜鏡頂部的線可以是直線 狀,亦可以是波狀變化。 本發明的光學片之外層與芯層的積層比沒有特別限 定,較佳是外層的厚度(一面):芯層的厚度=1: 〇.〇5〜1: 20,更佳是外層的厚度(一面)··芯層的厚度=1: 1〜1: 10。 藉由將外層與芯層的積層比設爲該範圍,即便薄膜亦具有 充分厚度之表層,因爲在保持機械強度之同時,可降低光 學片整體的捲曲,乃是較佳。又,關於設置於芯層的兩側 -16- 201020592 之外層之間的厚度,爲了降低光學片整體的捲曲,以1: 1 〜1 : 2爲佳。 在本發明的光學片,爲了進行高品質且高產率的圖案 形成,從凸型形狀的剖面的凸型最低底部至芯層之凸型形 狀的底部(極小値)與外層和芯層的界面之距離亦即最小外 層厚度h、和凸型形狀的頂點與底部的距離亦即凸型高度d 之關係,以d/10ShS10d的範圍爲更佳。h的値小於d/10, 將模具壓住表層時會有難以塡充至模具的細部之情形。 又,大於l〇d時,會有無法將在表面所形成的圖案之特性 充分地發揮,而成爲亮度降低的原因之情形。爲了得到此 種形狀,形成凸型形狀前的外層厚度,係以設爲所形成的 凸型形狀的剖面的凸型高度d以上的厚度爲佳。 又,在外層所設置的凸型形狀的剖面之最大凸型高度 dmax,可按照所要求的光學特性而適當地決定,以1〜1〇 微米爲佳,以5〜10微米爲更佳。藉由在此範圍,在保持 機械強度之同時,能夠降低光學片整體的捲曲。 相對於光學片寬度之凸型形狀的個數,可按照所要求 的光學特性而適當地決定,相對於1毫米寬度以5個以上 爲佳,以1 0個以上爲較佳,以2 0個以上爲更佳。凸型形 狀的密度係相對於1毫米寬度爲5個以上時,光學功能變 爲良好。 本發明的光學片的總厚度以60微米以下爲佳,以10 〜50微米爲較佳’以30〜50微米爲更佳。光學片較薄時, 背光板模組本身亦能夠薄型化,其結果,因爲液晶顯示裝 -17- 201020592 置的圖案設計性亦提高,乃是較佳。但是,光學片的厚度 小於10微米時,組入背光板模組時,會有處理性變爲困難 之情形。在此,「總厚度」係光學片爲外層/芯層/外層所構 成的3層積層體,進一步積層其他層(例如,後述的脫模層 等)而構成時,係包含該等其他與3層積層體的全部而成之 厚度。又,在光學片的表面形成有凸型形狀時,係從該凸 型形狀的頂點測定厚度。 在本發明的光學片,於外層形成凸型形狀時,以在與 ® 模具接觸之外層的面預先設置脫模層爲佳。如第5圖(a)所 示,可在任何一方的外層表面設置脫模層,亦可以如第5 圖(b)所示,在雙方的外層表面設置脫模層。藉由在第5圖 (a)、(b)的薄片形成圖案,能夠得到光學片。 藉由在外層設置脫模層,能夠提升在模具表面所形成 的脫模塗層的耐久性(重複使用次數),即便使用部分性脫 模效果消失的模具時,亦無問題地能夠均勻地脫模。又’ 即便模具完全未施加脫模處理,藉由在薄片側預先形成脫 ® 模層,亦能夠脫模,因爲能夠減少模具脫模處理成本’乃 是較佳。又,因爲在將光學片從模具脫模時,能夠防止因 樹脂黏附造成成形圖案崩潰,或是能夠以更高溫脫模’能 夠縮短循環時間’就成形精確度、生產性而言’亦是較佳。 又,而且藉由光學片表面的滑性提升’耐擦傷性提升’亦 能夠減少在製程等所產生的缺點’乃是較佳。 構成脫模層之樹脂沒有特別限定’以將聚矽氧系樹 脂、氟系樹脂、脂肪酸系樹脂、聚酯系樹脂、稀烴系樹脂、 •18· 201020592 三聚氰胺系樹脂作爲主成分而構成爲佳,該等之中,以聚 矽氧系樹脂、氟系樹脂、脂肪酸系樹脂爲更佳。又,脫模 層係除了上述樹脂以外’亦可以調配例如丙烯酸樹脂、胺 基甲酸乙酯樹脂、環氧樹脂、脲樹脂、酚樹脂,且亦可以 調配各種添加劑、例如防靜電劑、界面活性劑、抗氧化劑、 耐熱安定劑、耐候安定劑、紫外線吸收劑、顏料、染料、 有機或無機的微粒子、塡料、核劑、交聯劑等。又,脫模 層的厚度沒有特別限定,以0.0 1〜3微米爲佳。該脫模層 的厚度爲小於〇.〇1微米時,會有上述的脫模性提升效果降 低之情形。 作爲形成脫模層之方法,係沒有特別限定,能夠使用 各種的塗布方法、例如串聯機塗布法(in-line coating method)、逆輥塗布法、凹版塗布法、桿塗布法、棒塗布法、 模頭塗布法或噴霧塗布法。其中,因爲能夠與基材的製膜 同時塗布,就生產性、塗布均勻性的觀點,可適合舉出串 聯機塗布法。 說明直下型背光板模組的基本構成。在畫面內部,複 數根平行地配置有線狀螢光管,且在光源的下側(與畫面相 反方向)設置有光反射薄膜,在光源的一側(畫面側)設置有 擴散板、擴散片、稜鏡片、增亮片等的光學構件。作爲光 源的上側的光學構件之配置,以在光源的正上方使用擴散 板、在最上方使用增亮片爲佳,且在該2片的構件之間, 配合用途以任意的構成使用擴散片及/或稜鏡片爲佳。 又,說明側光型背光板模組的基本構成。該背光板模 •19- .201020592 組時,係使用用以傳送光線且面狀地擴展之導光板,並在 該導光板的側面具有直線狀(例如螢光管)或點狀(例如LED) 等的光源,在該該導光板的下側(與畫面係相反方向)設置 有光反射薄膜且在該導光板的上側(畫面側),設置有擴散 片、稜鏡片、增亮片等的光學構件。 作爲側光型背光板模組的光源上側的光學構件之配 置,以在最上方使用增亮片爲佳,且在導光板與增亮片之 間,配合用途以任意的構成來使用擴散片及/或稜鏡片爲 ❿ 佳。 本發明的光學片係藉由賦予前面所例示的形狀,能夠 發揮如前述擴散片或稜鏡片之光擴散性、聚光性的效果。 因而,在直下型背光板模組,能夠設置在與前述擴散片或 稜鏡片同樣的位置。 (測定、評價方法) 以下的測定,除了特別記載以外,係在室溫23 °C、濕 度65%的條件進行。 ® A. Tg測定 依照JISK 7 1 2 1 - 1 987,使用SEIKO電子工業股份公司 製ROBOT DSC「RDSC220」作爲差示掃描型熱量測定器 (DSC),使用同公司製DISC STATION「SSC/5200」作爲數 據解析裝置,並在鋁製受皿塡充5毫克的試料,且將該試 料從常溫升以20°C/分鐘的升溫速度加熱至300°C而使其熔 融5分鐘。隨後,以液體氮急速冷卻,並在該過程測定玻 璃轉移溫度(中間點玻璃轉移溫度)。 -20- 201020592 B ·剖面觀察 將光學片,通過凸型形狀的頂部,並與形成有該凸型 形狀之外層的面垂直且在複數的凸型形狀的橫切面切斷, 來切取光學片的剖面,且在剖面蒸鍍鉛-鈀。將該剖面使用 日立製作所(股)製掃描型電子顯微鏡S-2100A拍攝照片並 進行觀察,且測定薄片剖面的尺寸及在表面所賦予的凸型 形狀之尺寸》切斷時凸型形狀產生崩潰時,係藉由預先將 光學片整體浸漬在液體氮中而凍結後進行切斷,或是使用 ® 別的樹脂埋封後進行切斷等之方法,來防止形狀的崩潰。 C. 薄片厚度 在剖面觀察,以薄片整體進行視野內的方式將倍率調 整爲200倍來進行拍攝照片,並測定照片長度且測定薄片 的兩表面間的尺寸。此時,在表面形成有凸型形狀時,係 測定兩表面的距離成爲最大之尺寸。對從薄片內任意地選 擇的10點進行測定,並求得平均値作爲薄片厚度。 D. 外層厚度Η ^ 在剖面觀察,以視野內包含外層整體的方式將倍率調 整爲200倍來進行拍攝照片,並測定照片長度且測定薄片 的兩表面間的尺寸。此時,在表面形成有凸型形狀時,係 測定兩表面的距離成爲最大之尺寸。對從薄片內任意地選 擇的10點進行測定,並求得平均値作爲外層厚度。 又’在剖面觀察,外層和芯層的界面係不清楚時,能 夠以可對其觀察的方式,按照材料特性採用雷射顯微鏡觀 察、採用光學顯微鏡觀察、或採用透射型電子顯微鏡來代 -21- 201020592 替掃描型電子顯微鏡進行觀察薄膜切片。 又,在外層的表面以沿著凸形狀形成有脫模層或易滑 .層等時,係將其亦視爲外層的一部分進行測定。 E. 凸型形狀的剖面之凸型高度d 在剖面觀察,以視野內包含1 〇個以上、20個以下的 凸型形狀之頂部(極大値)的方式將倍率調整爲200倍來進 行拍攝照片,並測定在任意選擇之連續1〇點的凸型形狀之 凸型形狀的截面之最低高度與最高高度之差異。對在薄片 ❹ 內任意抽出的10點以上進行測定並平均的値,作爲凸型形 狀的頂部與底部之距離亦即凸型高度d。 亦即該截面的形狀係如第4圖(a)、(b)、(f)所示之單一 凸型形狀的重複圖案時,測定該凸型形狀的最高高度與最 低高度之差異。 又,該截面的形狀係如第4圖(d)、(e)所示之組合不同 形狀而成的圖案爲重複時,測定該重複單位之中的最高高 度與最低高度之差異。 而且,該截面的形狀係如第4圖(c)所示之各自的凸形 狀及尺寸無規變化時,係測定在該截面選擇任意連續的10 點的凸型形狀並測定最高高度與最低高度之差異。 又,對第3圖(d)、(e)所示之圓頂狀或角錐等的形狀舖 滿而成之圖案,亦能夠按照剖面形狀應用上述判定基準來 決定凸型高度d。 F. 最小外層厚度h 在剖面觀察,以視野內同時包含5個至20個左右的凸 -22- .201020592 型形狀之底部(極小値)及外層和芯層的界面之方式將倍率 調整爲200倍來進行拍攝照片,並測定在任意選擇之連續 10點的凸型形狀之底部與該界面的最小距離。對在薄片內 任意抽出的1〇點以上進行測定並平均的値,作爲最小外層 厚度h。 G.捲曲量測定 將100毫米xlOO毫米尺寸的試樣投入恆溫恆濕試驗機 (TABAI ESPEC 公司製、PR-3SPW),並在 85〇C、85%RH 條 ❹ 件下放置240小時。從恆溫恆濕試驗機取出後,立刻將試 樣以形成有凸型形狀的面作爲上面放置在桌上。測定試樣 的4個角之捲曲量(從薄膜設置面之高度),且將平均値作 爲捲曲量。 Η.平面性評價 將100毫米XI 00毫米尺寸的試樣投入恆溫恆濕試驗機 (TABAI ESPEC 公司製、PR-3SPW),並在 85〇C、85%RH 條 件下放置240小時。從恆溫恆濕試驗機取出後,將賦形面 W 朝下放置在桌上,並觀察非賦形面。 評價方法將二根直線狀螢光燈開燈,並觀察映入非賦 形面之螢光燈影像,藉由直線狀的螢光燈的影像是否變形 來判斷。評價係3個人進行,2個人以上判斷變形時評價 爲C,1個人判斷變形時爲B,全體人員判斷未變形時爲A。 I.亮度評價In the above formula (2), a and b-based surface temperatures R! to R4 represent a hydrogen atom, a hydrocarbon group, or a halogen atom - (CH2) x COOR9 (x represents a fluorene or a positive integer hydrocarbon group, a halogen atom, or a halogen-substituted hydrocarbon group) . Further, in the above formulas (3), c and d, R5 to Rs represent a hydrogen atom, a hydrocarbon group, or a halogenogen--(CH2)xco〇R1G (x represents a 0 or a positive whole, a hydrocarbon group, a halogen atom, Halogen-substituted hydrocarbon group) The cyclic olefin monomer type represented by the above A can be used as a ring or a positive integer of two or more types. Further, F, a halogen-substituted hydrocarbon group, is used. R9 represents a hydrogen atom, 0 or a positive integer. Further, f, a halogen-substituted hydrocarbon group, and a number. In the case of Rio, it is possible to use, for example, ethylene, in the case of a chain-like copolymerizable monomer represented by B of the above formula (1). An α-olefin such as propylene, butylene or pentene, (meth)acrylic acid, (meth)acrylate, acrylonitrile or maleic anhydride. Among these, it is preferred to use CX-olefins. The cyclic polyolefin resin of the present invention may be composed of one type of cyclic polyolefin resin, or may be used by blending two or more kinds of cyclic polyolefin resins. In order to control the mechanical properties such as thermal properties and strong elongation such as the glass transition temperature of the optical sheet, a method of blending two or more types of the resin is preferable. In the present invention, an amorphous resin is used as the resin constituting the core layer. As the resin for an optical sheet used in a liquid crystal display or the like, an amorphous resin excellent in transparency is usually used. In addition, when the amorphous resin is formed by melt extrusion, since it is not required to cool the crystallinity such as a crystalline resin, it can be slowly cooled, and a film having excellent thickness accuracy can be obtained. . The main component of the resin constituting the core layer is preferably a cyclic polyolefin resin, a polycarbonate resin, a polystyrene resin, an acrylic resin, or an amorphous W-based polyester resin. In particular, the cyclic polyolefin resin is excellent in transparency, yellowing property, moisture permeability, and very small in dimensional stability, and is suitable as a material for an optical sheet which achieves the effects of the present invention. Here, the "main component" of the resin constituting the core layer means a resin which is composed of 50% by weight or more of the resin constituting the core layer. Further, when a sheet made of an amorphous resin is processed to impart a surface shape, when the temperature is raised to a temperature equal to or higher than Tg, the shape can be observed to be deformed. Further, in order to impart planarity, the core layer Tg is preferably higher than the outer layer. Ring -11- 201020592 The polyolefin is suitable for the Tg. In this regard, it is also suitable as a main component of the resin constituting the core layer. In the present invention, the Tg of the resin constituting the outer layer is 10 ° C or more lower than the Tg of the resin constituting the core layer. When the difference in Tg is smaller than the lot, when the outer layer is formed into a convex shape by the flat plate pressing method, the core layer is also heated, and the entire optical sheet is deformed following the mold when the mold is peeled off, resulting in deterioration of planarity. Further, the Tg of the resin constituting the outer layer is preferably 10 to 100 ° C lower than the Tg of the resin constituting the core layer. When the difference in Tg is more than 100 °c, when the sheet e is formed by the co-extrusion method, the resin having a lower Tg is carbonized, resulting in deterioration of the quality of the sheet. The method for producing the three-layer laminate of the optical sheet of the present invention includes a method of producing a laminate by the following non-adhesive adhesive. (i) In two extruders, each of the resin constituting the support layer and the resin constituting the outer layer are melted and co-extruded from the nozzle onto the cooled casting drum to be processed into a sheet form (total Extrusion method). (ii) A method in which a resin constituting the outer layer is placed in an extruder to be melt-extruded and laminated from a nozzle to a sheet of a support layer made of a single film (melt lamination method). (iii) A method of separately performing heat-pressure bonding of a sheet of a support layer made of a single film, an outer sheet ', and a heated roll group or the like (thermal lamination method). (iv) In addition, there is a method of dissolving the outer layer sheet in a solvent and applying the solution on the sheet of the support layer and drying it (coating method). When the adhesive is passed through, 'because the working steps are increased and the cost is also increased' Not good. Among these, it is preferable to use a co-extrusion method in which co-extrusion is processed into a sheet-like co-extrusion method in a step by one step, which can be accurately produced -12-201020592. An example of a method of forming a plurality of convex shapes on the outer layer of the optical sheet of the present invention will be described using Fig. 2 . Both the optical sheet of the present invention having a convex shape before the outer layer and the mold having the shape in which the pattern to be transferred are reversed are heated to a glass transition temperature Tg of the resin constituting the outer layer, and butyl 8 + Within the temperature range of 601 or less (Fig. 2 (&)). Subsequently, the outer layer of the optical sheet is brought close to the uneven surface of the mold (Fig. 2(b)), and is directly pressurized at a predetermined pressure β for a predetermined period of time (Fig. 2(c)). Subsequently, the temperature is lowered while maintaining the pressurization state, and finally, the pressurizing pressure is released and the optical sheet is released from the mold (Fig. 2(d)). Further, as a method of forming the outer layer pattern, in addition to the method of pressing the flat plate as shown in Fig. 2 (plate press method), a roll-shaped mold having a pattern formed on the surface may be used to form a roll-like sheet. To obtain a roll-to-roll continuous forming of a roll-shaped molded article. In the case of forming a finer pattern having a fine aspect ratio, the flat pressurization method is excellent. In terms of productivity, the continuous molding of the package is superior to the flat press method. Further, in the case where the package is continuously formed into and out, since the optical sheet of the present invention has a core layer, compared to the single film composed of the resin constituting the outer layer, since the sheet itself has strong toughness and is excellent in forming, it is good. Fig. 3 is a view showing a preferred pattern of the convex shape of the outer layer of the optical sheet of the present invention. Fig. 3 (a) to (e) are perspective views showing a convex shape in a schematic manner. As a configuration of the arrangement of the convex shape in the surface of the outer layer formed on the surface of the outer layer - 13 to 201020592, a preferred example is a stripe pattern as shown in Figs. 3(a) to (c) (complex convex type) a shape in which each of the shapes has a convex shape extending in a direction, and the longitudinal directions of the plurality of convex shapes are substantially parallel to each other (the difference in the longitudinal direction is 5° or less, preferably 1° or less); And a pattern in which a shape such as a dome shape or a pyramid shape is formed as shown in Figs. 3(d) and (e). The stripe pattern illustrated in (a) to (c) of Fig. 3 will be described. Fig. 4 shows the cross-sectional shape in the vertical direction with respect to the longitudinal direction of the convex shape. • Preferred examples of the convex cross-sectional shape of each of the stripes include an isosceles triangle, an equilateral triangle, an isosceles right triangle, or a triangular shape (Fig. 4(a)), a semicircle, a semi-ellipse or a circular arc shape (Fig. 4(b), a regular sinusoidal curve, a random curve, etc. (Fig. 4(d)), etc. As shown in (a) and (b), the respective cross-sectional shapes may be repeating patterns of the same shape, as shown in FIG. 4(d), the regular-sized or randomly-arranged patterns of different sizes, or 4 (e) shown in the 'different shape gauges' or randomly arranged patterns, etc. are also preferred. Such 'different size or different shape rules or random arrangement, and as shown in Figure 4 (c) The shape of the gauge curve or the like is also preferable because it suppresses the possibility of causing light interference fringes or glare due to the shape formed on the surface of the sheet, and is also preferably used as shown in Fig. 4(f). In the cross section of each stripe, a flat portion is formed between the adjacent patterns. Since the light incident on the flat portion is highly likely to pass through the untransformed angle, as exemplified in FIGS. 4(a) to (e), the shape in which the flat portion is not formed between adjacent patterns is -14 - 201020592 Further, when the cross-sectional shape of each stripe is observed, the stripe length direction may be continuous and uniform stripe of the same shape and size, and may be stripe of the same shape but different in size (that is, highly oscillating), or may be a shape change. In addition, when the stripe is observed from the normal direction of the sheet, the stripe may be completely linear, and it may be suitable to use a stripe such as a wave. Therefore, the stripe is suitable. The distance (pitch) between them is also regular or random. Any one of them is suitable for use. Then, as shown in Fig. 3 (d) and (e), the shape is covered with a dome or a pyramid. The preferred pattern can be roughly divided into a hemispherical shape such as a dome shape or a polygonal pyramid shape such as a pyramid shape. In the hemispherical shape, a hemisphere and a shape in which the hemisphere is expanded and contracted in the height direction are exemplified ( When the shape of the sheet is different in the direction of the sheet surface, the shape may have an opposite direction. When the direction of the major axis of the respective shapes is aligned, the optical anisotropy can be induced. It is suitable for use in the arrangement of the stomach slices, the rule arrangement (the most dense charge, etc.), and the random arrangement. Further, in the case of the polygonal pyramid shape, for example, a triangular pyramid, a quadrangular pyramid, a hexagonal cone, and an octagonal cone are mentioned. Etc. At this time, the arrangement in the sheet surface is also suitable for use in any of the regular arrangement (most dense filling, etc.) and random arrangement. The shapes may be repeated in a single shape of the sheet. The pattern may be a composite shape in which a plurality of shape types are arranged. For example, as shown in Fig. 3 (a) to (c), a stripe pattern -15 - 201020592 is formed on the surface, particularly regarding the curl of the sheet. Since the directionality is also generated in accordance with the direction of the stripe, the effect of the optical sheet of the present invention is large. In other words, the present invention is effective as an optical sheet for a liquid crystal display device when the ruthenium sheet used for the brightness enhancement effect is produced. The embossed convex shape (cross-sectional shape) is formed by forming a triangular triangular prism in a substantially parallel manner. When the optical sheet of the present invention is a sheet, the apex angle of the triangle of the cross section is preferably 70 to 110°, preferably 80 to 100°, more preferably 90°. When the apex angle is less than 70° and greater than #110°, when the backlight module is incorporated, there is a case where the front brightness enhancement effect is insufficient. Further, in accordance with the configuration of the backlight panel, it is preferable to use the triangular shape of the cross section as the isosceles triangle, and it is preferable that the front side brightness enhancement effect is excellent in any of the configurations. The ruthenium sheet suitable for use as the optical sheet of the present invention is suitable for use in any of the cross-sections of the cross-section of the same shape and the arrangement of the different shapes. Further, the height in the film thickness direction of the crucible formed on the sheet surface can be viewed from the longitudinal direction of the triangular prism of the crucible. Further, in the sheet surface, the line at the top of the crucible may be linear or wavy. The laminate ratio of the outer layer of the optical sheet of the present invention to the core layer is not particularly limited, and is preferably the thickness (one surface) of the outer layer: the thickness of the core layer = 1: 〇 5 1 1 : 20, more preferably the thickness of the outer layer ( The thickness of one side···core layer=1: 1~1: 10. By setting the laminate ratio of the outer layer to the core layer to such a range, even if the film has a surface layer having a sufficient thickness, it is preferable to maintain the mechanical strength while reducing the curl of the entire optical sheet. Further, regarding the thickness between the outer layers of the two layers -16 - 201020592 provided on the core layer, in order to reduce the curl of the entire optical sheet, it is preferably 1:1 to 1:2. In the optical sheet of the present invention, in order to perform high-quality and high-yield pattern formation, from the lowest bottom of the convex shape of the convex shape to the bottom of the convex shape of the core layer (minimum crucible) and the interface between the outer layer and the core layer The distance, that is, the minimum outer layer thickness h, and the relationship between the apex of the convex shape and the bottom, that is, the convex height d, is preferably in the range of d/10ShS10d. The enthalpy of h is less than d/10, and when the mold is pressed against the surface layer, there is a case where it is difficult to fill the details of the mold. Further, when it is larger than l〇d, the characteristics of the pattern formed on the surface cannot be sufficiently exhibited, and the brightness may be lowered. In order to obtain such a shape, the thickness of the outer layer before forming the convex shape is preferably a thickness equal to or greater than the convex height d of the cross section of the formed convex shape. Further, the maximum convex height dmax of the cross section of the convex shape provided on the outer layer can be appropriately determined in accordance with the required optical characteristics, preferably 1 to 1 μm, more preferably 5 to 10 μm. By this range, the curl of the entire optical sheet can be reduced while maintaining the mechanical strength. The number of convex shapes with respect to the width of the optical sheet can be appropriately determined according to the required optical characteristics, preferably 5 or more with respect to 1 mm width, preferably 10 or more, and 20 or less. The above is better. When the density of the convex shape is 5 or more with respect to the width of 1 mm, the optical function becomes good. The total thickness of the optical sheet of the present invention is preferably 60 μm or less, more preferably 10 to 50 μm, and more preferably 30 to 50 μm. When the optical sheet is thin, the backlight module itself can be made thinner, and as a result, the design of the liquid crystal display device -17-201020592 is improved, which is preferable. However, when the thickness of the optical sheet is less than 10 μm, handling may become difficult when incorporated into the backlight module. Here, the "total thickness" optical sheet is a three-layer laminated body composed of an outer layer/core layer/outer layer, and when other layers (for example, a release layer to be described later) are further laminated, the other three are included. The thickness of all layers of the layered body. Further, when a convex shape is formed on the surface of the optical sheet, the thickness is measured from the vertex of the convex shape. In the optical sheet of the present invention, when the outer layer is formed into a convex shape, it is preferable to provide a release layer in advance on the surface of the outer layer which is in contact with the mold. As shown in Fig. 5(a), a release layer may be provided on the outer surface of either one of them, or a release layer may be provided on both outer surface surfaces as shown in Fig. 5(b). An optical sheet can be obtained by forming a pattern on the sheets of Figs. 5(a) and (b). By providing the release layer on the outer layer, the durability (repeated use) of the release coating formed on the surface of the mold can be improved, and even if a mold having a partial release effect disappears, the mold can be uniformly removed without problems. mold. Further, even if the mold is not subjected to the mold release treatment at all, the mold release layer can be released in advance on the sheet side, and the mold release treatment cost can be reduced, which is preferable. Moreover, since it is possible to prevent the formation pattern from collapsing due to resin adhesion when the optical sheet is released from the mold, or to be able to release the mold at a higher temperature, the cycle time can be shortened, and the molding accuracy and productivity are also good. Further, it is preferable that the slipperiness of the surface of the optical sheet is improved by the improvement in the scratch resistance, and the disadvantages caused by the process and the like can be reduced. The resin constituting the release layer is not particularly limited. It is preferably formed by using a polyfluorene-based resin, a fluorine-based resin, a fatty acid-based resin, a polyester-based resin, a dilute-based resin, and a melamine-based resin as a main component. Among these, a polyoxymethylene resin, a fluorine resin, or a fatty acid resin is more preferable. Further, the release layer may be formulated with, for example, an acrylic resin, a urethane resin, an epoxy resin, a urea resin, or a phenol resin in addition to the above-mentioned resin, and various additives such as an antistatic agent and a surfactant may be formulated. , antioxidants, heat stabilizers, weather stabilizers, UV absorbers, pigments, dyes, organic or inorganic microparticles, dips, nucleating agents, crosslinkers, etc. Further, the thickness of the release layer is not particularly limited, and is preferably 0.01 to 3 μm. When the thickness of the release layer is less than 〇.〇1 μm, the above-mentioned release improving effect may be lowered. The method for forming the release layer is not particularly limited, and various coating methods such as an in-line coating method, a reverse roll coating method, a gravure coating method, a rod coating method, a rod coating method, and the like can be used. Die coating or spray coating. In particular, since it can be applied simultaneously with the film formation of the substrate, a tandem coating method can be suitably used from the viewpoint of productivity and uniformity of coating. The basic structure of the direct type backlight module is explained. Inside the screen, a plurality of linear fluorescent tubes are arranged in parallel, and a light reflecting film is disposed on a lower side of the light source (in a direction opposite to the screen), and a diffusion plate and a diffusion sheet are provided on one side (screen side) of the light source. An optical member such as a cymbal or a brightening sheet. As the arrangement of the optical member on the upper side of the light source, it is preferable to use a diffusion plate directly above the light source and a brightness enhancement plate at the uppermost portion, and to use a diffusion sheet and/or between the two members for an arbitrary configuration. Or a cymbal is preferred. Further, the basic configuration of the edge type backlight module will be described. In the backlight panel type 19-201020592, a light guide plate for transmitting light and extending in a planar manner is used, and a linear shape (for example, a fluorescent tube) or a dot (for example, LED) is provided on the side of the light guide plate. The light source of the light source is provided with a light reflecting film on the lower side of the light guide plate (opposite to the screen), and an optical member such as a diffusion sheet, a cymbal sheet, or a brightness enhancement sheet is provided on the upper side (the screen side) of the light guide plate. . As the arrangement of the optical members on the upper side of the light source of the edge-light type backlight module, it is preferable to use the brightness-increasing sheet at the uppermost portion, and to use the diffusion sheet and/or between the light-guiding plate and the brightness-increasing sheet in an arbitrary configuration. The bracts are good. The optical sheet of the present invention can exert the effects of light diffusing property and condensing property of the diffusion sheet or the cymbal sheet by imparting the shape exemplified above. Therefore, the direct type backlight module can be disposed at the same position as the diffusion sheet or the dummy sheet. (Measurement and Evaluation Method) The following measurement was carried out under the conditions of a room temperature of 23 ° C and a humidity of 65%, unless otherwise specified. ® A. Tg measurement According to JIS K 7 1 2 1 - 1 987, using ROBOT DSC "RDSC220" manufactured by SEIKO Electronics Co., Ltd. as a differential scanning calorimeter (DSC), using the same company DISC STATION "SSC/5200" As a data analysis device, a sample of 5 mg was filled in an aluminum dish, and the sample was heated from a normal temperature to a temperature increase rate of 20 ° C /min to 300 ° C to be melted for 5 minutes. Subsequently, the liquid nitrogen was rapidly cooled, and the glass transition temperature (intermediate point glass transition temperature) was measured in the process. -20- 201020592 B · Cross-section observation The optical sheet is cut through the top of the convex shape and perpendicular to the plane on which the outer layer of the convex shape is formed, and cut at the cross section of the plurality of convex shapes to cut the optical sheet. Profile, and vapor-deposited lead-palladium in the cross section. This section was photographed and observed using a scanning electron microscope S-2100A manufactured by Hitachi, Ltd., and the size of the cross section of the sheet and the size of the convex shape given on the surface were measured. The method is to prevent the collapse of the shape by first immersing the optical sheet in liquid nitrogen, freezing it, and then cutting it, or by using another resin to bury it and then cutting it. C. Sheet thickness In the cross-sectional observation, the magnification was adjusted to 200 times as the entire sheet was viewed in the field of view, and the photograph was taken, and the length of the photograph was measured and the size between the two surfaces of the sheet was measured. At this time, when a convex shape is formed on the surface, the distance between the two surfaces is measured to be the largest. The 10 points arbitrarily selected from the sheet were measured, and the average enthalpy was determined as the sheet thickness. D. Outer layer thickness Η ^ In the section observation, the magnification is adjusted to 200 times in such a manner that the entire outer layer is included in the field of view, and the photograph is taken, and the length of the photograph is measured and the size between the two surfaces of the sheet is measured. At this time, when a convex shape is formed on the surface, the distance between the two surfaces is measured to be the largest. The 10 points arbitrarily selected from the sheet were measured, and the average enthalpy was determined as the outer layer thickness. In addition, when the interface between the outer layer and the core layer is unclear, it can be observed by a laser microscope in accordance with the material properties, by optical microscopy, or by transmission electron microscopy. - 201020592 Observed thin film sections for scanning electron microscopy. Further, when a release layer or a slippery layer or the like is formed on the surface of the outer layer along the convex shape, it is also measured as a part of the outer layer. E. The convex height d of the cross-section of the convex shape is taken in a cross-sectional view, and the magnification is adjusted to 200 times by the top (maximum 値) of the convex shape of 1 or more and 20 or less in the visual field. And determining the difference between the lowest height and the highest height of the cross section of the convex shape of the convex shape of any one of consecutively selected one point. The 値 which is measured and averaged at 10 or more points which are arbitrarily extracted in the sheet 値 is the convex height d which is the distance between the top and the bottom of the convex shape. That is, when the shape of the cross section is a repeating pattern of a single convex shape as shown in Fig. 4 (a), (b), and (f), the difference between the highest height and the lowest height of the convex shape is measured. Further, when the shape of the cross section is a pattern in which the different shapes are combined as shown in Figs. 4(d) and 4(e), the difference between the highest height and the lowest height among the repeating units is measured. Further, when the shape of the cross section is changed as shown in Fig. 4(c), the convex shape and the size of the convex shape are selected in the cross section, and the maximum height and the minimum height are measured. The difference. Further, in the pattern in which the shape of the dome or the pyramid shown in Figs. 3(d) and (e) is filled, the convex height d can be determined by applying the above-described criterion in accordance with the cross-sectional shape. F. The minimum outer layer thickness h is observed in the cross section, and the magnification is adjusted to 200 by including the bottom of the convex -22-.201020592 shape (minimum 値) and the interface between the outer layer and the core layer in the field of view. The photograph was taken in multiple times, and the minimum distance from the bottom of the convex shape of any of the consecutive 10 consecutive points was determined. The enthalpy measured and averaged at 1 point or more which was arbitrarily extracted in the sheet was taken as the minimum outer layer thickness h. G. Measurement of curling amount A sample of a size of 100 mm x 100 mm was placed in a constant temperature and humidity tester (manufactured by TABAI ESPEC, PR-3SPW), and placed under an 85 ° C, 85% RH condition for 240 hours. Immediately after taking it out from the constant temperature and humidity tester, the sample was placed on the table as a surface having a convex shape. The amount of curl of the four corners of the sample (the height from the film setting surface) was measured, and the average enthalpy was used as the amount of curl.平面. Planar evaluation A 100 mm XI 00 mm sample was placed in a constant temperature and humidity tester (TABAI ESPEC, PR-3SPW) and placed under an 85 ° C, 85% RH condition for 240 hours. After taking it out from the constant temperature and humidity tester, place the shaping surface W down on the table and observe the non-shaped surface. The evaluation method turns on two linear fluorescent lamps, and observes the fluorescent light image reflected on the non-shaped surface, and judges whether the image of the linear fluorescent lamp is deformed. The evaluation system was carried out by three individuals, and two individuals were judged to be C when they were judged to be deformed, B was judged when one person was deformed, and A was judged when all the persons were not deformed. I. Brightness evaluation

將評價用3.5英吋側光型背光板(殻體、反射薄膜、導 光板)開燈,經過10分鐘後在導光板上設置擴散片(TORAY -23- .201020592 SAEHAN製、TDF18 7)、試樣片,並使用二維亮度計(KONICA MINOLTA SENSING製、CA-2 0 0 0),來測定在正面方向之亮 度。亮度係藉由以背光板的中心部作爲中心之一邊爲50毫 米的正方形的範圍之平均値來評價。 又,亮度評價係在前述G及Η所記載之85°C、8 5%RH 條件下240小時的試驗前後(耐濕熱試驗前後)進行,將試 驗前的亮度定義爲「初期亮度」、將試驗後的亮度定義爲「試 驗後亮度」。 ® 實施例 以下說明各實施例、比較例的測定方法及評價方法。 (實施例1) 準備環狀聚烯烴系樹脂l(‘TOPAS’6013、Tg爲130°C、 POLYPLASTICS(股)製)作爲構成芯層之樹脂,環狀聚烯烴 系樹脂1及2(環狀烯烴樹脂TOPAS’8007、Tg爲78°C、 POLYPLASTICS(股)製)以質量比爲60: 40摻合而成者(摻 合後的Tg爲110 °C)作爲構成外層之樹脂。將該等在100 °c m W 乾燥6小時後,在不同的擠壓機內各自以240 °C的溫度熔 融。隨後,將從熔融3層共擠出噴嘴擠出的積層樹脂薄片 狀地擠出至保持在100 °c的金屬轉筒。藉由將金屬轉筒的速 度設定爲25公尺/分鐘而卷取來得到積層片1。積層片1 係各自的外層厚度Η任一者均爲7.5微米,芯層的厚度爲 23微米,整體爲38微米。 隨後,將下述模具1及前述積層片1以135。(:加熱1 分鐘,並邊維持135°C邊以壓力2MPa將模具!及積層片1 -24- 201020592 壓黏30秒鐘。隨後,冷卻至70°C後,藉由將模具脫模來得 到在積層片1面具有將下述模具1的形狀反轉而成的圖案 之光學片1。光學片1的總厚度(從賦形面的頂部至背面) 爲40微米。 (模具1) 面內圖案 :條紋狀(第1圖(a)) 各自的形狀 :等腰直角三角形(高度d:10微米) 鄰接圖案間的間距(p) : 20微米 ® 尺寸 :100毫米X100毫米(圖案區域) 該光學片1的捲曲量、平面性、亮度特性係如表2所 不 ° 關於亮度特性的評價結果,能夠確認光學片1在耐濕 熱試驗後,亦能夠保持背光板的亮度,得知耐濕熱性優良。 (實施例2) 除了使用鄰接圖案間的間距P爲15微米、高度d爲 7 · 5微米的模具以外,與實施例1同樣地進行而得到光學片 ® 2。該光學片2的捲曲量、平面性、亮度特性係如表2所示》 關於亮度特性的評價結果,能夠確認光學片2在耐濕熱試 驗後,亦能夠保持背光板的亮度,得知耐濕熱性優良。 (實施例3) 在實施例1中,調整各自的擠壓機的擠出量來改變外 層厚度及芯層厚度。除了使用各自的外層厚度Η係任一者 均爲9微米,芯層的厚度爲30微米,整體爲48微米的積 層片2以外,與實施例1同樣地進行而得到光學片3。該 -25- 201020592 光學片3的捲曲量、平面性、亮度特性係如表2所示。關 於亮度特性的評價結果,能夠確認光學片3在耐濕熱試驗 後,亦能夠保持背光板的亮度,得知耐濕熱性優良。 (實施例4) 除了使用鄰接圖案間的間距p爲15微米、高度d爲 7_5微米的模具以外’與實施例3同樣地進行而得到光學片 4。該光學片4的捲曲量、平面性、亮度特性係如表2所示。 關於亮度特性的評價結果,能夠確認光學片4在耐濕熱試 驗後’亦能夠保持背光板的亮度,得知耐濕熱性優良。 (實施例5) 在實施例1中,調整各自的擠壓機的擠出量來改變外 層厚度及芯層厚度。除了使用各自的外層厚度Η係任一者 均爲9微米,芯層的厚度爲40微米,整體爲58微米的積 層片3以外,與實施例1同樣地進行而得到光學片5。該 光學片5的捲曲量、平面性、亮度特性係如表2所示。關 於亮度特性的評價結果,能夠確認光學片5在耐濕熱試驗 後’亦能夠保持背光板的亮度,得知耐濕熱性優良。 (實施例6) 除了使用鄰接圖案間的間距Ρ爲15微米、高度d爲 7.5微米的模具以外,與實施例5同樣地進行而得到光學片 6。該光學片6的捲曲量、平面性、亮度特性係如表2所示。 關於亮度特性的評價結果,能夠確認光學片6在耐濕熱試 驗後,亦能夠保持背光板的亮度,得知耐濕熱性優良。 (實施例7) -26- .201020592 (聚萘二甲酸乙二酯顆粒(PEN)的製造) 在100重量份2,6 -萘二羧酸二甲酯及60重量份乙二 醇’添加0.018重量份四水合乙酸鎂及0.003重量份一水合 乙酸耗作爲醋父換觸媒,並在170〜240°C、0.5kg/cm2使其 酯交換反應後,添加0· 004重量份磷酸三甲酯,來使酯交 換反應結束。而且添加0.23重量份三氧化銻作爲聚合觸 媒’並在高溫高真空下進行聚縮合反應,來得到固有黏度 爲0.60dl/g的聚萘二甲酸乙二酯 (PEN)顆粒。除了在芯層 ® 使用環狀聚烯烴系樹脂1、在外層使用PEN l(Tg: 116 °c) 以外,與實施例1同樣地進行而得到積層片4。積層片4 係各自的外層厚度Η任一者均爲9微米,芯層的厚度爲20 微米,整體爲38微米。隨後,除了使用積層片4以外與實 施例1同樣地進行,而得到光學片7» 該光學片7的捲曲量、平面性、亮度特性係如表2所 示。關於亮度特性的評價結果,能夠確認光學片7在耐濕 熱試驗後,背光板的亮度相較於耐熱試驗前的値,係若干 響 降低。 (實施例8) 除了使用聚碳酸酯UTARFLON、Tg爲145°C、出光興 業(股)製)作爲構成芯層之樹脂,聚苯乙烯系樹脂 1(SX100、Tg爲100°C、PSJapan(股)製)作爲構成外層之樹 脂以外,與實施例1同樣地進行而得到積層片5。積層片5 係各自的外層厚度Η任一者均爲9微米,芯層的厚度爲20 微米,整體爲38微米。隨後,除了使用積層片5以外與 -27- 201020592 實施例1同樣地進行而得到光學片8。 該光學片8的捲曲量、平面性、亮度特性係如表2所 示。關於亮度特性的評價結果,能夠確認光學片8在耐濕 熱試驗後’背光板的亮度相較於耐熱試驗前的値,係若干 降低。 (實施例9) 藉由如第6圖之裝置,在設定爲180 °C的輥狀模具1 與夾輥之間挾持加壓積層片1,並使用剝離輥將薄片剝離 ® 而卷取,來得到光學片9。又,線速度爲10公尺/分鐘。 (輥狀模具1) 面內圖案 :條紋狀(第1圖(a)、對旋轉方向平行) 各自的形狀 :等腰直角三角形(高度d:10微米) 鄰接圖案間的間距(P) : 20微米 尺寸 :100毫米寛、Φ3英吋 該光學片9的捲曲量、平面性、亮度特性係如表2所 示。關於亮度特性的評價結果,能夠確認光學片9在耐濕 ❹ 熱試驗後,亦能夠保持背光板的亮度,得知耐濕熱性優良。 (實施例10) 除了使用環狀聚烯烴系樹脂1及2以質量比爲60: 40 摻合而成者作爲構成芯層之樹脂,並使用聚苯乙烯系樹脂 1作爲構成外層之樹脂以外,與實施例1同樣地進行而得 到積層片6。積層片6係各自的外層厚度Η任一者均爲9 微米,芯層的厚度爲20微米,整體爲38微米。隨後,除 了使用積層片6以外與實施例1同樣地進行而得到光學片 -28 - 201020592 10 ° 該光學片10的捲曲量、平面性、亮度特性係如表2所 7]\ 。 關於亮度特性的評價結果,能夠確認光學片10在耐濕 熱試驗後,背光板的亮度相較於耐熱試驗前的値,係若干 降低。 (比較例1) 將環狀烯烴系樹脂2在60°c乾燥6小時後投入擠壓 機,並在230 °C加熱使其熔融,從T字型模頭擠出至保持在 50 °C的金屬轉筒。藉由將金屬轉筒的速度設定爲25公尺/ 分鐘而卷取來得到厚度爲38微米的單層片1。 隨後,將前述模具1及前述單層片1以ll〇°C加熱1分 鐘,並邊維持110 °C邊以壓力2MP a將模具1及單層片1壓 黏3 0秒鐘。隨後,冷卻至50°C後,藉由將模具脫模來得到 在單層片1面具有將下述模具1的形狀反轉而成的圖案之 光學片11。光學片11的總厚度(從賦形面的頂部至背面) 爲40微米,在成形時平面性變差。 該光學片11的捲曲量、平面性、亮度特性係如表2所 示。關於亮度特性的評價結果,得知光學片11在耐濕熱 試驗後,背光板的亮度降低。 (比較例2) 除了使用環狀聚烯烴系樹脂1及2以質量比爲60: 40 摻合而成者以外,與比較例1同樣地進行而得到單層片2。 隨後,將前述模具1及前述單層片2以135 °C加熱1 -29- 201020592 分鐘,並邊維持135 °C邊以壓力2 MPa將模具1及單層片2 壓黏30秒鐘。隨後,冷卻至7 0 °C後,藉由將模具脫模來得 到在單層片2面具有將下述模具1的形狀反轉而成的圖案 之光學片12。光學片12的總厚度(從賦形面的頂部至背面) 爲40微米,在成形時平面性變差。 該光學片12的捲曲量、平面性、亮度特性係如表2所 示。關於亮度特性的評價結果,得知光學片12在耐濕熱 試驗後,未觀察到背光板的亮度降低。 •(比較例3) 除了熔融2層共擠出噴嘴而得到外層的厚度Η爲7.5 微米,芯層的厚度爲30.5微米,整體爲38微米的積層片7 以外,與實施例1同樣地進行而得到光學片1 3。但是在製 造薄片時,產生10毫米以上的捲曲且耐久性試驗後亦未改 變。 (比較例4 ) 在前述模具1的凹凸面塡充下述塗劑1,並在其上面 ® 載置30微米的透明聚對酞酸乙二酯(PET薄膜),且從該PET 薄膜側使用超高壓水銀燈照射lJ/m2使塗劑硬化,藉由將 模具脫模而得到光學片14。又,光學片14的總厚度(從賦 形面的頂部至背面)爲40微米。 (塗劑1) KAYARAD R-55 1(日本化藥(股)製) 60質量份 KAYARAD R-128H(日本化藥(股)製) 40質量份 DAROCUR1 1 73(CIBA Japan(股)製) 4 質量份 -30- 201020592 該光學片14的捲曲量、平面性、亮度特性係如表2所 示。在溫度85 °C、濕度85 %經過240小時後,光學片13在 溫度85°C、濕度85%經過240小時後(耐濕熱試驗後)顯著 地產生捲曲(在賦形面側捲曲)。 又,嘗試將前述光學片14在耐濕熱試驗前後組入評價 用的背光板而進行亮度評價,但是因爲耐濕熱試驗後時產 生捲曲,端部浮起而無法評價。 (比較例5) ® 準備環狀聚烯烴系樹脂1作爲構成芯層之樹脂,環狀 聚烯烴系樹脂2(環狀烯烴樹脂TOPAS’8007、Tg爲78°C、 POLYPLASTICS(股)製)作爲構成外層之樹脂。將該等在 60 °C乾燥6小時後在不同的擠壓機內將各自以2 70 °C的溫度 使其熔融。隨後,將從熔融3層共擠出噴嘴擠出的積層樹 脂薄片狀地擠出至保持在1〇〇 °C的金屬轉筒。藉由將金屬轉 筒的速度設定爲25公尺/分鐘而卷取來得到積層片8。 隨後,將模具1及前述積層片8以110 °C加熱1分鐘, ❹ 並邊維持110 °C邊以壓力2MPa將模具1及積層片8壓黏30 秒鐘。隨後,冷卻至50°C後,藉由將模具脫模來得到在積 層片8面具有將下述模具1的形狀反轉而成的圖案之光學 片15。光學片15的總厚度爲40微米。 該光學片15的捲曲量、平面性、亮度特性係如表2所 示。在溫度85°C、濕度85%經過240小時後,平面性變差。 又,關於亮度特性的評價結果,光學片15在耐濕熱試 驗後,背光板的亮度亦大幅度地降低。 -31- .201020592 (比較例6) (聚對酞酸乙二酯(PET)的製造) 使用對酞酸作爲酸成分,乙二醇作爲二醇成分,並相 對於所得到的聚酯顆粒,換算銻原子爲3 OOppm的方式添加 三氧化銻(聚合觸媒),進行聚縮合反應,來得到固有黏度 爲0.63(11/8、羧基末端基量爲40當量/噸的聚對酞酸乙二酯 (PET)。 準備環狀聚烯烴系樹脂1作爲構成芯層之樹脂, ❹ PETl(Tg : 67。〇作爲一側的外層之樹脂,PEN1作爲另外— 側的外層之樹脂。環狀聚烯烴1及PEN1係以1 00°C、PET1 係以60°C各自乾燥6小時後在不同的擠壓機內將各自以 240 °C的溫度熔融。隨後,將從熔融3層共擠出噴嘴擠出的 積層樹脂薄片狀地擠出至保持在100°c的金屬轉筒。藉由將 金屬轉筒的速度設定爲25公尺/分鐘而卷取來得到積層片 9。積層片9係各自的表層厚度Η任一者均爲7.5微米,芯 層的厚度爲23微米,整體爲38微米。 ® 隨後,將下述模具1及前述積層片9以110°C加熱1分 鐘,並邊維持110 °C邊以壓力2MPa將模具1及積層片9的 PET1側壓黏30秒鐘。隨後,冷卻至50 °C後,藉由將模具 脫模來得到光學片16。光學片16的總厚度(從賦形面的頂 部至背面)爲40微米。 但是,在製造薄片時產生5毫米的捲曲,耐久性試驗 後爲10毫米以上的捲曲而無法測定亮度。 (比較例7 ) 32- 201020592 除了使用前述單層片2以外,與實施例9同樣地進行 而得到光學片17。光學片17的總厚度(從賦形面的頂部至 背面)爲40微米,但是從剝離輥剝離時,平面性變差。 該光學片17的捲曲量、平面性、亮度特性係如表2所 不 。 又,關於亮度特性的評價結果,光學片17在耐濕熱試 驗後,未觀察到背光板的亮度降低,但是得知試驗前的亮 度相較於實施例1等,係較低。 (比較例8) 除了使用環狀聚烯烴系樹脂1及2以質量比爲50: 50 摻合而成者(摻合後的Tg爲100°C)作爲構成芯層之樹脂, 聚苯乙烯系樹脂1作爲構成外層之樹脂以外,與實施例1 同樣地進行而得到積層片10。積層片10係各自的外層厚 度Η任一者均爲9微米,芯層的厚度爲20微米,整體爲 38微米。隨後,除了使用積層片1〇以外與實施例1同樣 地進行而得到光學片18。光學片18的總厚度(從賦形面的 頂部至背面)爲40微米,但是成形時平面性變差。該光學 片18的捲曲量、平面性、亮度特性係如表2所示。關於亮 度特性的評價結果’光學片18在耐濕熱試驗後,背光板的 亮度相較於耐熱試驗前的値,係若干降低。 從表1可清楚明白以下事項。從實施例1〜8,得知在 本發明中’藉由在芯層、表層使用環狀聚烯烴系樹脂,在 耐久性試驗下亦能夠抑制亮度降低》 又,從實施例1及比較例1、2,得知藉由設置芯層能 -33- .201020592 能夠提升平面性,從比較例3及4,得知藉由具有3層對 稱結構,能夠抑制捲曲。 而且,從實施例1及比較例5,得知藉由在外層積層The 3.5-inch side-lit backlight (case, reflective film, and light guide) was turned on. After 10 minutes, a diffusion sheet (TORAY -23-.201020592, manufactured by SAEHAN, TDF18 7) was set on the light guide plate. For the sample, a two-dimensional luminance meter (manufactured by KONICA MINOLTA SENSING, CA-2 0 0 0) was used to measure the brightness in the front direction. The brightness was evaluated by the average 値 of a range of a square of 50 mm with one side of the center of the backlight as a center. In addition, the brightness evaluation was performed before and after the test (before and after the damp heat test) for 240 hours under the conditions of 85 ° C and 8 5% RH described in G and Η, and the brightness before the test was defined as "initial brightness" and the test was performed. The latter brightness is defined as "post-test brightness". ® EXAMPLES The measurement methods and evaluation methods of the respective examples and comparative examples will be described below. (Example 1) A cyclic polyolefin resin 1 ('TOPAS' 6013, Tg 130 ° C, manufactured by POLYPLASTICS Co., Ltd.) was prepared as a resin constituting the core layer, and cyclic polyolefin resins 1 and 2 (ring The olefin resin TOPAS '8007, Tg of 78 ° C, manufactured by POLYPLASTICS Co., Ltd.) was blended at a mass ratio of 60:40 (the Tg after blending was 110 ° C) as a resin constituting the outer layer. After drying at 100 °c m W for 6 hours, they were each melted at a temperature of 240 ° C in different extruders. Subsequently, the laminated resin extruded from the molten 3-layer co-extrusion nozzle was extruded in a sheet shape to a metal drum held at 100 °C. The laminated sheet 1 was obtained by winding up the speed of the metal drum to 25 m/min. Each of the laminate sheets 1 has a thickness of 7.5 μm, and the core layer has a thickness of 23 μm and an overall thickness of 38 μm. Subsequently, the following mold 1 and the above laminated sheet 1 were set at 135. (: heating for 1 minute, and maintaining the mold at a pressure of 2 MPa while maintaining the pressure of 2 MPa! and laminating sheets 1 -24 - 201020592 for 30 seconds. Then, after cooling to 70 ° C, the mold is released by demolding. The optical sheet 1 having a pattern in which the shape of the following mold 1 is reversed is provided on the surface of the laminated sheet 1. The total thickness of the optical sheet 1 (from the top to the back of the shaping surface) is 40 μm. (Mold 1) In-plane Pattern: Stripe (Fig. 1(a)) Individual shape: Isosceles right triangle (height d: 10 μm) Spacing between adjacent patterns (p): 20 μm® Size: 100 mm X 100 mm (pattern area) The curling amount, the flatness, and the brightness characteristics of the optical sheet 1 are as shown in Table 2. As a result of the evaluation of the brightness characteristics, it was confirmed that the optical sheet 1 can maintain the brightness of the backlight after the moisture heat resistance test, and the heat resistance is known. (Example 2) An optical sheet® 2 was obtained in the same manner as in Example 1 except that a mold having a pitch P between adjacent patterns of 15 μm and a height d of 7.5 μm was used. The curl of the optical sheet 2 was obtained. The quantity, planarity, and brightness characteristics are as shown in Table 2. As a result of the evaluation of the characteristics, it was confirmed that the optical sheet 2 was able to maintain the brightness of the backlight after the damp heat resistance test, and it was found that the heat resistance was excellent. (Example 3) In Example 1, the extrusion of the respective extruders was adjusted. The thickness of the outer layer and the thickness of the core layer were changed by the same amount as in the first embodiment except that the thickness of each of the outer layers was 9 μm, the thickness of the core layer was 30 μm, and the laminated sheet 2 having a total thickness of 48 μm was used. The optical sheet 3 was obtained in the same manner. The curl amount, planarity, and brightness characteristics of the optical sheet 3 were as shown in Table 2. As a result of evaluation of the luminance characteristics, it was confirmed that the optical sheet 3 was subjected to the moist heat test. It is also possible to maintain the brightness of the backlight panel and to obtain excellent heat and humidity resistance. (Example 4) The same procedure as in Example 3 was carried out except that a mold having a pitch p of 15 μm and a height d of 7 to 5 μm between adjacent patterns was used. The optical sheet 4. The curling amount, planarity, and brightness characteristics of the optical sheet 4 are as shown in Table 2. As a result of evaluation of the luminance characteristics, it was confirmed that the optical sheet 4 can also keep the backlight bright after the moisture resistance test. It is known that the heat and humidity resistance is excellent. (Example 5) In Example 1, the extrusion amount of each extruder was adjusted to change the thickness of the outer layer and the thickness of the core layer, except that the thickness of each outer layer was used. The optical sheet 5 was obtained in the same manner as in Example 1 except that the thickness of the core layer was 40 μm and the laminated sheet 3 having a thickness of 58 μm as a whole was obtained. The curl amount, planarity, and brightness characteristics of the optical sheet 5 were as follows. As a result of the evaluation of the luminance characteristics, it was confirmed that the optical sheet 5 was able to maintain the brightness of the backlight after the wet heat resistance test, and it was found that the heat resistance was excellent. (Example 6) In addition to the use of the spacing between adjacent patterns The optical sheet 6 was obtained in the same manner as in Example 5 except that the crucible was 15 μm and the height d was 7.5 μm. The curl amount, planarity, and brightness characteristics of the optical sheet 6 are shown in Table 2. As a result of the evaluation of the luminance characteristics, it was confirmed that the optical sheet 6 can maintain the brightness of the backlight after the heat and humidity resistance test, and it is found that the heat and humidity resistance is excellent. (Example 7) -26-.201020592 (Manufacture of polyethylene naphthalate particles (PEN)) 0.018 by weight of 100 parts by weight of dimethyl 2,6-naphthalenedicarboxylate and 60 parts by weight of ethylene glycol The parts by weight of magnesium acetate tetrahydrate and 0.003 parts by weight of acetic acid monohydrate are used as a vinegar parent exchange medium, and after transesterification at 170~240 ° C and 0.5 kg/cm 2 , 0. 004 parts by weight of trimethyl phosphate is added. To complete the transesterification reaction. Further, 0.23 parts by weight of antimony trioxide was added as a polymerization catalyst', and a polycondensation reaction was carried out under high temperature and high vacuum to obtain polyethylene naphthalate (PEN) particles having an intrinsic viscosity of 0.60 dl/g. The laminated sheet 4 was obtained in the same manner as in Example 1 except that the cyclic polyolefin resin 1 was used for the core layer 1 and PEN l (Tg: 116 ° C) was used for the outer layer. The thickness of each of the outer layers of the laminate 4 is 9 microns, the thickness of the core layer is 20 microns, and the overall thickness is 38 microns. Subsequently, the same procedure as in Example 1 was carried out except that the laminated sheet 4 was used, and the optical sheet 7» was obtained. The curling amount, planarity, and brightness characteristics of the optical sheet 7 are shown in Table 2. As a result of the evaluation of the luminance characteristics, it was confirmed that the brightness of the backlight sheet of the optical sheet 7 was lower than that of the flaw before the heat resistance test after the heat resistance test. (Example 8) A polystyrene resin 1 (SX100, Tg of 100 ° C, PS Japan) was used as the resin constituting the core layer, except that the polycarbonate UTARFLON, Tg was 145 ° C, and manufactured by Idemitsu Kogyo Co., Ltd. The laminated sheet 5 was obtained in the same manner as in Example 1 except that the resin constituting the outer layer was used. The thickness of each of the outer layers of the laminated sheets 5 is 9 μm, the thickness of the core layer is 20 μm, and the overall thickness is 38 μm. Subsequently, the optical sheet 8 was obtained in the same manner as in Example 1 of -27-201020592 except that the laminated sheet 5 was used. The curl amount, planarity, and brightness characteristics of the optical sheet 8 are shown in Table 2. As a result of the evaluation of the luminance characteristics, it was confirmed that the brightness of the backlight sheet of the optical sheet 8 after the heat resistance test was somewhat lower than that before the heat resistance test. (Example 9) The pressure-stacked sheet 1 was held between a roll-shaped mold 1 set at 180 ° C and a nip roll by a device as shown in Fig. 6, and the sheet was peeled off using a peeling roll to be taken up. An optical sheet 9 is obtained. Also, the line speed is 10 meters per minute. (Roller mold 1) In-plane pattern: stripe shape (Fig. 1 (a), parallel to the direction of rotation) Shape: Isosceles right triangle (height d: 10 μm) Spacing between adjacent patterns (P) : 20 Micron size: 100 mm 寛, Φ 3 Å The curling amount, planarity, and brightness characteristics of the optical sheet 9 are shown in Table 2. As a result of the evaluation of the luminance characteristics, it was confirmed that the optical sheet 9 can maintain the brightness of the backlight after the wet heat resistance test, and it is found that the heat and humidity resistance is excellent. (Example 10) A resin which constitutes a core layer is used as a resin constituting a core layer, and a polystyrene-based resin 1 is used as a resin constituting the outer layer, except that the cyclic polyolefin-based resins 1 and 2 are blended at a mass ratio of 60:40. The laminated sheet 6 was obtained in the same manner as in Example 1. The thickness of each of the outer layers of the laminated sheets 6 is 9 microns, the thickness of the core layer is 20 microns, and the overall thickness is 38 microns. Subsequently, an optical sheet -28 - 201020592 10 ° was obtained in the same manner as in Example 1 except that the laminated sheet 6 was used. The curling amount, planarity, and brightness characteristics of the optical sheet 10 were as shown in Table 2]. As a result of the evaluation of the luminance characteristics, it was confirmed that the brightness of the backlight sheet of the optical sheet 10 was slightly lower than that before the heat resistance test after the moisture resistance test. (Comparative Example 1) The cyclic olefin-based resin 2 was dried at 60 ° C for 6 hours, put into an extruder, heated and melted at 230 ° C, and extruded from a T-shaped die to a temperature maintained at 50 ° C. Metal drum. The single layer sheet 1 having a thickness of 38 μm was obtained by winding the speed of the metal drum to 25 m/min. Subsequently, the above-mentioned mold 1 and the above-mentioned single-layer sheet 1 were heated at ll 〇 ° C for 1 minute, and while maintaining the temperature at 110 ° C, the mold 1 and the single-layer sheet 1 were pressure-bonded for 30 seconds at a pressure of 2 MP a. Subsequently, after cooling to 50 °C, the optical sheet 11 having a pattern in which the shape of the following mold 1 is reversed on the surface of the single-layer sheet 1 is obtained by demolding the mold. The total thickness of the optical sheet 11 (from the top to the back of the shaping surface) was 40 μm, and the planarity was deteriorated during molding. The curl amount, planarity, and brightness characteristics of the optical sheet 11 are shown in Table 2. As a result of evaluation of the luminance characteristics, it was found that the brightness of the backlight panel was lowered after the optical sheet 11 was subjected to the moist heat resistance test. (Comparative Example 2) A single-layer sheet 2 was obtained in the same manner as in Comparative Example 1, except that the cyclic polyolefin-based resins 1 and 2 were blended at a mass ratio of 60:40. Subsequently, the above-mentioned mold 1 and the above-mentioned single-layer sheet 2 were heated at 135 ° C for 1 -29 to 201020592 minutes, and the mold 1 and the single-layer sheet 2 were pressure-bonded for 30 seconds at a pressure of 2 MPa while maintaining 135 °C. Subsequently, after cooling to 70 ° C, the optical sheet 12 having a pattern in which the shape of the following mold 1 is reversed on the surface of the single-layer sheet 2 is obtained by demolding the mold. The total thickness of the optical sheet 12 (from the top to the back of the shaping surface) was 40 μm, and the planarity was deteriorated during molding. The curl amount, planarity, and brightness characteristics of the optical sheet 12 are shown in Table 2. As a result of evaluation of the luminance characteristics, it was found that the optical sheet 12 was not observed to have a decrease in luminance of the backlight after the moisture heat resistance test. (Comparative Example 3) The same procedure as in Example 1 was carried out except that the thickness of the outer layer was 7.5 μm, the thickness of the outer layer was 30.5 μm, and the laminated sheet 7 having a total thickness of 38 μm was obtained by melting the two-layer co-extrusion nozzle. An optical sheet 13 was obtained. However, when the sheet was produced, curl of 10 mm or more was produced and it was not changed after the durability test. (Comparative Example 4) The following coating agent 1 was placed on the uneven surface of the mold 1, and a 30 μm transparent polyethylene terephthalate (PET film) was placed thereon and used from the PET film side. The ultrahigh pressure mercury lamp was irradiated with 1 J/m 2 to harden the coating agent, and the optical sheet 14 was obtained by demolding the mold. Further, the total thickness of the optical sheet 14 (from the top to the back of the forming surface) was 40 μm. (Applicator 1) KAYARAD R-55 1 (manufactured by Nippon Kayaku Co., Ltd.) 60 parts by mass of KAYARAD R-128H (manufactured by Nippon Kayaku Co., Ltd.) 40 parts by mass of DAROCUR1 1 73 (manufactured by CIBA Japan Co., Ltd.) 4 Parts by mass -30 - 201020592 The amount of curling, planarity, and brightness of the optical sheet 14 are shown in Table 2. After the temperature of 85 ° C and the humidity of 85% for 240 hours, the optical sheet 13 was remarkably curled (curved on the shaping surface side) after the temperature of 85 ° C and the humidity of 85% for 240 hours (after the damp heat resistance test). In addition, the optical sheet 14 was incorporated into the backlight for evaluation before and after the heat and humidity resistance test, and the brightness was evaluated. However, since the curl occurred after the moisture heat resistance test, the end portion was floated and could not be evaluated. (Comparative Example 5) ® The cyclic polyolefin resin 1 was prepared as a resin constituting the core layer, and the cyclic polyolefin resin 2 (cyclic olefin resin TOPAS '8007, Tg was 78 ° C, manufactured by POLYPLASTICS Co., Ltd.) was used as the resin. The resin that constitutes the outer layer. These were dried at 60 ° C for 6 hours and then each melted at a temperature of 2 70 ° C in different extruders. Subsequently, the laminated resin extruded from the molten 3-layer co-extrusion nozzle was sheet-likely extruded to a metal drum maintained at 1 °C. The laminated sheet 8 was obtained by winding up the speed of the metal drum to 25 m/min. Subsequently, the mold 1 and the laminated sheet 8 were heated at 110 ° C for 1 minute, and the mold 1 and the laminated sheet 8 were pressure-bonded at a pressure of 2 MPa for 30 seconds while maintaining the temperature at 110 °C. Subsequently, after cooling to 50 °C, the optical sheet 15 having a pattern in which the shape of the following mold 1 is reversed on the surface of the laminated sheet 8 is obtained by demolding the mold. The total thickness of the optical sheet 15 was 40 μm. The curl amount, planarity, and brightness characteristics of the optical sheet 15 are shown in Table 2. After 240 hours at a temperature of 85 ° C and a humidity of 85%, the planarity deteriorated. Further, as a result of the evaluation of the luminance characteristics, the brightness of the backlight sheet of the optical sheet 15 after the moisture-resistant heat test was also largely lowered. -31- .201020592 (Comparative Example 6) (Production of polyethylene terephthalate (PET)) Using citric acid as an acid component and ethylene glycol as a diol component, and with respect to the obtained polyester particles, Antimony trioxide (polymerization catalyst) was added in a manner of converting 锑 atoms to 3 OO ppm, and a polycondensation reaction was carried out to obtain a polyethylene terephthalate having an intrinsic viscosity of 0.63 (11/8 and a carboxyl terminal group of 40 equivalents/ton). Ester (PET). The cyclic polyolefin resin 1 is prepared as a resin constituting the core layer, ❹ PET1 (Tg: 67. 〇 as the outer layer of the resin, and PEN1 as the other side of the outer layer of the resin. 1 and PEN1 are dried at 100 ° C for 1 hour at 100 ° C and then at a temperature of 240 ° C in different extruders. Subsequently, the nozzles will be squeezed from the molten 3 layers. The laminated resin was extruded in the form of a sheet into a metal drum held at 100° C. The laminated sheet 9 was obtained by winding the speed of the metal drum at 25 m/min. The laminated sheets 9 were each The thickness of the skin layer is either 7.5 microns, the thickness of the core layer is 23 microns, and the overall thickness is 38 microns. The mold 1 and the laminated sheet 9 described below were heated at 110 ° C for 1 minute, and the PET 1 side of the mold 1 and the laminated sheet 9 were pressure-bonded at a pressure of 2 MPa for 30 seconds while maintaining the temperature at 2 ° C. Then, it was cooled to 50. After ° C, the optical sheet 16 was obtained by demolding the mold. The total thickness of the optical sheet 16 (from the top to the back of the shaping surface) was 40 μm. However, a curl of 5 mm was produced when the sheet was produced, and durability was obtained. After the test, the film was curled at a thickness of 10 mm or more and the brightness could not be measured. (Comparative Example 7) 32-201020592 The optical sheet 17 was obtained in the same manner as in Example 9 except that the above-mentioned single layer sheet 2 was used. The total thickness of the optical sheet 17 ( 40 μm from the top to the back of the shaping surface, but the planarity deteriorates when peeling off from the peeling roll. The curling amount, planarity, and brightness characteristics of the optical sheet 17 are as shown in Table 2. As a result of the evaluation, the brightness of the backlight sheet was not observed after the damp heat resistance test of the optical sheet 17, but it was found that the brightness before the test was lower than that of Example 1. (Comparative Example 8) Polyolefin resin 1 and 2 in a mass ratio of 50: 50 The laminated sheet 10 was obtained in the same manner as in Example 1 except that the polystyrene resin 1 was used as the resin constituting the outer layer as the resin constituting the core layer. The thickness of each of the outer layers of the sheet 10 was 9 μm, the thickness of the core layer was 20 μm, and the whole was 38 μm. Then, the optical sheet 18 was obtained in the same manner as in Example 1 except that the laminated sheet was used. The total thickness of the optical sheet 18 (from the top to the back of the shaping surface) was 40 μm, but the planarity was deteriorated during molding. The curl amount, planarity, and brightness characteristics of the optical sheet 18 are shown in Table 2. Evaluation results of the brightness characteristics The optical sheet 18 was slightly reduced in brightness after the heat and humidity resistance test as compared with the enthalpy before the heat resistance test. The following items can be clearly seen from Table 1. In the present invention, it is understood that in the present invention, "the cyclic polyolefin resin is used in the core layer and the surface layer, and the decrease in luminance can be suppressed under the durability test". Further, from Example 1 and Comparative Example 1, 2, it was found that the planarity can be improved by providing the core layer energy -33-.201020592, and it is known from the comparative examples 3 and 4 that the curl can be suppressed by having a three-layer symmetrical structure. Moreover, from Example 1 and Comparative Example 5, it was found that the layer was laminated on the outer layer.

Tg爲8 0 °C以上的樹脂,能夠抑制耐久性試驗前後之亮度降 低。 從實施例1及比較例6,得知藉由外層係積層同一組 成物,能夠抑制捲曲。 又,從實施例9及比較例7,得知在如第6圖所示捲 ® 裝進出(roll-tcwoll)之製造裝置,亦能夠製造平面性優良的 薄片。 而且,從實施例10及比較例8,得知藉由將芯層與外 層的Tg差異設爲10 °C以上,能夠製造平面性優良的薄片。 -34- 201020592 【I嗽】 棱鏡的大小 (微米) m 岖 〇 v-j 〇 w-j Ο w-j 〇 τ-Η 〇 〇 Ο o ο o Ο 〇 〇 〇 〇 v〇 ϊ—Η 1 < s r-H 异 闵 异 异 薄片總厚度 (微米) 〇 〇 s s 〇 〇 〇 ο o ο o Ο 〇 〇 〇 〇 構成各層之樹脂整體的TgfC) _1 差異 寸 ο I t 闵 1 CN ι〇 $ ^ 1 〇 外層 〇 〇 〇 I-Η 〇 1 < ο f—Η ο t-H 1 4 8 I1· 1 〇 1-^ 8 1 1 o »' 1 i I 〇〇 ^ s f 8 1—^ 1芯層 沄 »—Η r-H 沄 r-H 沄 g 沄 ϊ—Η 沄 1—Η 1—Η 沄 1-Η Ο oo ο 沄 Ψ · ^ 8 r· < r— »'' \ 〇 Η 〇 〇 構成各層之樹脂的主成分 1 »聚嫌烴樹脂 職聚烯烴樹脂 纖聚嫌烴樹脂! 環狀聚烯烴樹脂 職聚烯烴樹脂 環狀聚烯烴樹脂 聚對酞酸乙二酯 環苯乙烯系樹脂 靼 國 裝 i 環苯乙烯系樹脂 • 1 纖聚烯烴樹脂 丙烯酸系樹脂 職聚嫌烴樹脂 觀避 Π π 戲m 赵η 1 環苯乙烯系樹脂 芯層 : 環狀聚嫌烴樹脂 職聚烯烴樹脂」 職聚嫌烴樹脂! ΰπι i m η m i 職聚烯烴樹脂 環狀聚烯烴樹脂 m 蘧 轂 K i 聚碳酸酯系樹脂 Μ m η κ 笔 酹 sg m m i 環狀聚烯烴樹脂 m M m m m 盔 m 雛聚烯烴樹脂 聚對酞酸乙二酯 職聚稀烴樹脂 雛聚嫌烴樹脂 職聚嫌烴樹脂 m Μ m m m 赵 m 層構成 cn cn cn CO CO ΓΠ CO CO m CO l Η CN CO cn ^ < cn 實施例1 1實施例2 I 實施例3 實施例4 實施例5 實施例6 實施例7 實施例8 實施例9 實施例10 比較例1 比較例2 比較例3 比較例4 比較例5 比較例6 比較例7 比較例8 ^丨 201020592 表2] 捲曲量(¾米) 平面性 初期亮度 (cd/m2) 試驗後亮麽 (cd/m2) 實施例1 0 A 1350 1350 實施例2 0 A 1330 1330 實施例3 0 A 1350 1350 實施例4 0 A 1330 1330 實施例5 0 A 1350 1350 實施例6 0 A 1330 1330 實施例7 0 A 1380 1330 實施例8 0 A 1380 1330 實施例9 0 A 1350 1350 " 實施例10 0 A 1360 1330 比較例1 0 C 1350 1000 比較例2 0 B 1350 1350 比較例3 10以上 C - • 比較例4 10以上 c 1350 - 比較例5 2 c 1380 900 比較例6 10以上 c 比較例7 2 c 1300 1300 比較例8 0 c 1360 1330 產業上之利用可能性 本發明的光學片能夠應用在液晶顯示裝置用構件等各 種領域^ 【圖式簡單說明】 第1圖係圖解式地例示本發明的光學片的構成。 第2圖(a)〜(d)係圖解式地例Tpc在本發明的光學片之 外層成形凸型形狀之步驟。 第3圖(a)〜(e)係任一者均是圖解式地顯示本發明的 光學片祕®之凸㈣狀之斜視目’(a)〜(c)係條紋形狀、 (d)係圓頂形狀、(e)係角錐形狀。 •36- 201020592 第4圖(a)〜(f)係任一者均是本發明的光學片的外層的 凸型形狀之剖面圖。 第5圖(a)及(b)係圖解式地例示形成有脫模層之本發 明的光學片之構成,(c)及(d)係圖解式地例示在外層形成有 凸型形狀的光學片之構成。 第6圖係在實施例9及比較例7之光學片的製造裝置 之槪略圖。 【元件符號簡單說明】A resin having a Tg of 80 ° C or higher can suppress the decrease in brightness before and after the durability test. From Example 1 and Comparative Example 6, it was found that curling can be suppressed by the same composition of the outer layer. Further, from Example 9 and Comparative Example 7, it was found that a roll-to-roll manufacturing apparatus as shown in Fig. 6 can also produce a sheet having excellent flatness. Further, from Example 10 and Comparative Example 8, it was found that a sheet having excellent planarity can be produced by setting the difference in Tg between the core layer and the outer layer to 10 °C or higher. -34- 201020592 [I嗽] The size of the prism (micron) m 岖〇vj 〇wj Ο wj 〇τ-Η 〇〇Ο o ο o Ο 〇〇〇〇v〇ϊ—Η 1 < s rH Total thickness of different flakes (micron) 〇〇ss 〇〇〇ο o ο o Ο T TgfC of the resin constituting each layer) _1 Difference inch ο I t 闵1 CN ι〇$ ^ 1 〇 〇〇〇 〇〇〇 I -Η 〇1 < ο f—Η ο tH 1 4 8 I1· 1 〇1-^ 8 1 1 o »' 1 i I 〇〇^ sf 8 1—^ 1 core layer Η»—Η rH 沄rH 沄g 沄ϊ—Η 沄1—Η 1—Η 沄1-Η oo oo ο 沄Ψ · ^ 8 r· < r— »'' \ 〇Η 主 The main component of the resin constituting each layer 1 » Polyester Resin polyolefin resin fiber polyurea resin! Cyclic polyolefin resin polyolefin resin cyclic polyolefin resin polyethylene terephthalate cyclostyrene resin 靼 country equipment i ring styrene resin • 1 fiber poly Olefin resin Acrylic resin, polycondensation, hydrocarbon resin, Π m m Zhao η 1 Cyclostyrene resin core layer: Cyclic polyether hydrocarbon resin Hydrocarbon resin" Polycarbonate resin! ΰπι im η mi Polyolefin resin cyclic polyolefin resin m 蘧 Hub K i Polycarbonate resin Μ m η κ Pen 酹 sg mmi Cyclic polyolefin resin m M mmm Helmet m Young polyolefin resin polyethylene terephthalate colloidal resin, polyether hydrocarbon resin, polyether resin, polycondensation, hydrocarbon resin, m Μ mmm, Zhao m layer, cn cn, cn, CO CO, CO CO m, CO CO, Η CN CO cn ^ < Example 1 1 Example 2 I Example 3 Example 4 Example 5 Example 6 Example 7 Example 8 Example 9 Example 10 Comparative Example 1 Comparative Example 2 Comparative Example 3 Comparative Example 4 Comparative Example 5 Comparison Example 6 Comparative Example 7 Comparative Example 8 ^丨201020592 Table 2] Curl amount (3⁄4 m) Planar initial luminance (cd/m2) Bright after test (cd/m2) Example 1 0 A 1350 1350 Example 2 0 A 1330 1330 Example 3 0 A 1350 1350 Example 4 0 A 1330 1330 Example 5 0 A 1350 1350 Example 6 0 A 1330 1330 Example 7 0 A 1380 1330 Example 8 0 A 1380 1330 Example 9 0 A 1350 1350 " Example 10 0 A 1360 1330 Comparative Example 1 0 C 1350 1000 Comparative Example 2 0 B 1350 1350 Comparative Example 3 10 or more C - • Comparative Example 4 10 or more c 1350 - Comparative Example 5 2 c 1380 900 Comparative Example 6 10 or more c Comparative Example 7 2 c 1300 1300 Comparative Example 8 0 c 1360 1330 Industrial use possibility The optical sheet of the invention can be applied to various fields such as members for a liquid crystal display device. [Schematic description of the drawings] Fig. 1 is a view schematically showing the configuration of an optical sheet of the present invention. Fig. 2 (a) to (d) are diagrams showing the steps of forming a convex shape on the outer layer of the optical sheet of the present invention. Fig. 3 (a) to (e) are diagrams showing the convex (four)-shaped squint of the optical sheet of the present invention (a) to (c) stripe shape, (d) The dome shape and (e) are pyramidal shapes. • 36- 201020592 Fig. 4 (a) to (f) are each a cross-sectional view of a convex shape of an outer layer of the optical sheet of the present invention. Fig. 5 (a) and (b) schematically illustrate the constitution of the optical sheet of the present invention in which the release layer is formed, and (c) and (d) schematically illustrate the formation of the convex shape in the outer layer. The composition of the film. Fig. 6 is a schematic view showing the manufacturing apparatus of the optical sheets of Example 9 and Comparative Example 7. [Simple description of component symbols]

d 凸型形狀的剖面之凸型高度 h 從凸型形狀的剖面的凸型底部至芯層之厚度 Η 光學片的外層之厚度 Ρ 凸型形狀的剖面之凸型間距d Convex height of the profile of the convex shape h From the convex bottom of the profile of the convex shape to the thickness of the core layer 厚度 The thickness of the outer layer of the optical sheet Ρ The convex spacing of the profile of the convex shape

-37--37-

Claims (1)

201020592 七、申請專利範圍·· 1.一種光學片,其係 黏著層積層而成的 中構成該芯層之樹 層的表面係形成有 脂的玻璃轉移溫度 成的樹脂,而且, 低1 0 °c以上》 φ 2.如申請專利範圍第 脂的主成分係環狀 3 .如申請專利範圍第 層之樹脂的主成分 4 .如申請專利範圍第 過該凸型形狀的頂 面垂直且在橫切面 的截面之凸型高度 . 度爲60微米以下< 5 .如申請專利範圍第 複數凸型形狀係在 數凸型形狀的長度 6.—種液晶顯示裝置 第1至5項中任— 含有由芯層及在該芯層的兩面未透過 外層所構成之3層積層體樹脂片,其 脂係非晶性樹脂,在至少一側的該外 複數凸型形狀,且構成該各外層之樹 爲80°C以上,該等的主成分係同一組 比構成該芯層之樹脂的玻璃轉移溫度 1項之光學片,其中構成該芯層之樹 聚烯烴系樹脂》 1或2項之光學片,其中構成該各外 係同一組成的環狀聚烯烴。 1至3項中任一項之光學片,其中通 部,並與形成有該凸型形狀之外層的 切斷複數凸型形狀而成之該凸型形狀 爲1〜10微米,而且,光學片的總厚 > 1至4項中任一項之光學片,其中該 一方向延伸而成之凸型形狀,且該複 方向係互相平行》 用面光源,其係搭載如申請專利範圍 項之光學片而成。 -38-201020592 VII. Patent application scope · 1. An optical sheet which is formed by adhering a layer of a layer of a layer forming the core layer to form a resin having a fat glass transition temperature, and is reduced by 10 ° c or more φ 2. As in the patent application range, the main component of the fat is ring 3. As the main component of the resin of the first layer of the patent application, the top surface of the convex shape is vertical and horizontal. The convex height of the cross section of the cut surface is 60 μm or less < 5 . As in the patent application range, the plural convex shape is in the length of the number convex shape 6. The liquid crystal display device is in any of items 1 to 5 - contains A three-layer laminated resin sheet composed of a core layer and a non-transmissive outer layer on both sides of the core layer, wherein the lipid-based amorphous resin has at least one of the outer plurality of convex shapes and constitutes a tree of the outer layers When the temperature is 80 ° C or higher, the main component is an optical sheet having the same glass transition temperature as the resin constituting the core layer, and the optical sheet of the polyolefin resin constituting the core layer 1 or 2 Which constitutes the same composition of each foreign system Cyclic polyolefin. The optical sheet of any one of the items 1 to 3, wherein the convex portion is formed by cutting the plurality of convex shapes formed by the outer layer of the convex shape, and the convex shape is 1 to 10 μm, and the optical sheet The total thickness of the optical sheet of any one of items 1 to 4, wherein the one direction extends into a convex shape, and the complex directions are parallel to each other, and the surface light source is mounted as claimed in the patent application. Made of optical sheets. -38-
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