TW201020099A - Manufacturing method of mold having densed patterns - Google Patents

Manufacturing method of mold having densed patterns Download PDF

Info

Publication number
TW201020099A
TW201020099A TW97145143A TW97145143A TW201020099A TW 201020099 A TW201020099 A TW 201020099A TW 97145143 A TW97145143 A TW 97145143A TW 97145143 A TW97145143 A TW 97145143A TW 201020099 A TW201020099 A TW 201020099A
Authority
TW
Taiwan
Prior art keywords
mold
manufacturing
mold core
laser processing
processing machine
Prior art date
Application number
TW97145143A
Other languages
Chinese (zh)
Inventor
Chung-Lung Chen
Hong-Yu Lin
Original Assignee
Button Int Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Button Int Co Ltd filed Critical Button Int Co Ltd
Priority to TW97145143A priority Critical patent/TW201020099A/en
Publication of TW201020099A publication Critical patent/TW201020099A/en

Links

Landscapes

  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention uses a computer to generate an engineering drawing of an object having patterns. The patterns vertically correspond to the axial direction of the object. The patterns are extracted and parts can be planar processed are classified to different shaping groups based on the tilt angles of the patterns. The shaping groups are set as parameters of a laser processing machine for step-wise cutting. A mold core and a tool for positioning the mold core are produced. The tool is step-wisely cut to various areas using a laser processing machine. The tool and the mold core are rotated based on the processing angles for the areas for laser concaved cutting. The mold core is embedded into the mold. The surfaces of the object formed by the method set forth above can have densed patterns. The utilities and appearances of the object are increased.

Description

201020099 六、發明說明: 【發明所屬之技術領域】 本發明係㈣-種具高密度花紋模具之製造方法,特 別是指應用雷射加工機雕刻製作模仁内部成型 路的加工方法,使成型物件外周面具有高精密度間隔排列 的紋路結構,增加成型物件的實用性,並提昇本身外觀造 型的裝飾效果。 【先前技術】 隨著技解_演進及創新,-般消費麵於各類產 擊 &的外觀精緻度及結構精密度的要求日益增加,因此,對 於像是電腦、通訊、雜性電子、汽車產品、褒飾品等成 型模具的精密度及精緻度要求也就越來越高。 一般在製作成型模具時,影響到成型模具精密度與精 緻度最大_素,不外乎與成型的切、削、鑽等加工技術 有關,而傳統成型模具的加工方式大多為銑切加工、蝕刻 加工及放電加工。 以銳切加工為例,其利用一成型的切削刀具,於電腦 的參數控制下,以旋轉接觸的切削方式將模具内部之物質 去除,但此種加工方式受到模具材料與加工刀具尺寸的影 響甚矩,當模具欲成型為尺寸較小的物件或是加工模具的 材質為超硬合金材料時,以銑切方式成型模具不容易找到 適合的切銷刀具可以加工。 钮刻加工方式則是以具有侵蝕性的化學物質去蝕刻模 具内部’使模具内部產生一配合物件結構的成型凹槽,但 3 201020099 此種方式不適合顧於絲大量材料賴具加玉,此外, J加的程序過於繁項且加工尺寸難以控制都是 工的缺點。 放電加工方式係採肢、貞極互減近產生電弧現 象’使得模具㈣呈現—高溫狀態,造賴具表面溶融及 蒸發’藉由魏財與加工㈣觸麵後統所產生之 絲力將溶融材料去除,然而此種放電加工的模具成型速 率較慢’且容易產生二次放電影響模具成型的表面精緻 . 度’無法於模具表面製作高精密度的花紋結構。 雷射加工係利用聚焦裝置使得雷射光束照射於物件表 面’使祕加工件材概融氣化。但在齡模具之加工精 度要求較高的情況下,模具的外㈣構較為複雜,於模具 =行,射加叫過程中,容易造成雷射光束照射處會有ς 分未完全熔融,而導致模具表面的加工精密度較差。 【發明内容】 爰是,本發明之主要目的,旨在提供一種具高密度花 公 紋模具之製造方法,由電腦祕將物件表面朝向縱向 軸〜的祀紋結構參數化,並以雷射加工機分段旋轉雕刻模 仁的成型凹槽表面,讓模仁的成型凹槽表面具有高密度紋 路’藉以提升成型物件於射出成型後的外觀裝飾功效,並 增加成型物件的實用性。 為達上揭目的,本發明具高密度花紋模具之製造方法 包含下列步驟:以電腦系統製作一外周面具有花紋結構的 成型物件之工程圖,其中該花紋結構垂直對應成型物件的 4 201020099 T向轴心方向;將卫程圖中成型物件的表面花紋結構截取 f,並依據花紋結構的偏細度,將可同-平面加工的範 刀成夕組成型區塊,再把多組成型區塊設定為雷射加工 機:&雕獅參數;製作—具有成_槽賴仁以及一配 合模仁定位_具,再將賴仁設置於製具⑽固定;應 用雷射加工機德製具,並铺分段_的各個參數,將 製具及模仁旋轉至各成舰塊的加工角度,由雷射光束偏201020099 VI. Description of the Invention: [Technical Field of the Invention] The present invention is a method for manufacturing a high-density pattern mold, in particular, a processing method for engraving a mold inner molding path by using a laser processing machine to form a molded object The outer peripheral surface has a high-precision spaced arrangement of the grain structure, which increases the practicability of the molded article and enhances the decorative effect of the appearance of the shape itself. [Prior Art] With the development of _ _ evolution and innovation, the demand for exquisite appearance and structural precision of various types of production and impact is increasing, so for computers, communications, and hybrid electronics, The precision and refinement requirements of molding tools such as automotive products and enamel jewelry are getting higher and higher. Generally, when molding a mold, the precision and refinement of the forming mold are the most important, which is related to the cutting, cutting, drilling and other processing techniques. The processing methods of the traditional forming mold are mostly milling and etching. Processing and electrical discharge machining. Taking sharp-cutting processing as an example, it uses a shaped cutting tool to remove the material inside the mold in a rotary contact cutting mode under the control of computer parameters, but this processing method is affected by the size of the mold material and the processing tool. Moment, when the mold is to be formed into a small-sized object or the material of the processing mold is a super-hard alloy material, it is not easy to find a suitable cutting tool for machining by forming a mold by milling. The button engraving method is to etch the inside of the mold with an erosive chemical substance to make a molding groove with a matching object structure inside the mold, but 3 201020099 This method is not suitable for the large amount of material to be added to the jade, in addition, The procedure of J plus is too complicated and the processing size is difficult to control. The electric discharge machining method is that the cutting limbs and the rake poles are reduced to each other to generate an arc phenomenon, so that the mold (4) exhibits a high temperature state, and the surface of the mold is melted and evaporated. The silk force generated by the Wei Cai and the processing (4) contact surface will melt. Material removal, however, the mold forming rate of such electric discharge machining is slower and it is easy to produce secondary discharge, which affects the surface finish of the mold. Degree 'cannot make high-precision pattern structure on the mold surface. The laser processing system utilizes a focusing device to cause the laser beam to illuminate the surface of the object to cause the secret processing material to be vaporized. However, in the case of high processing precision of the mold of the age, the outer (four) structure of the mold is more complicated. In the process of the mold=row, during the firing and the calling, it is easy to cause the laser beam to be irradiated and the part is not completely melted, resulting in The machining precision of the mold surface is poor. SUMMARY OF THE INVENTION The main object of the present invention is to provide a method for manufacturing a high-density metric pattern mold, which is characterized by a computer secret to the surface of the object toward the longitudinal axis, and is processed by laser. The machine segments rotate the surface of the forming groove of the engraving mold, so that the surface of the forming groove of the mold core has a high-density texture, thereby improving the appearance decoration effect of the molded object after injection molding, and increasing the practicability of the molded object. In order to achieve the above object, the manufacturing method of the high-density pattern mold of the present invention comprises the following steps: forming a drawing of a molded object having a pattern structure on the outer peripheral surface by a computer system, wherein the pattern structure vertically corresponds to the shape of the formed object 4 201020099 T direction The direction of the axis; the surface pattern structure of the shaped object in the weicheng diagram is intercepted f, and according to the degree of fineness of the pattern structure, the knives that can be processed in the same plane are formed into blocks, and then the multi-component blocks are formed. Set as laser processing machine: & lion lion parameters; production - with _ slot Lai Ren and a matching mold position _, and then set Lai Ren in the fixture (10) fixed; apply laser processing machine, And the parameters of the segmentation _ are used to rotate the tool and the mold core to the processing angle of each of the ship blocks, and the laser beam is biased.

0 擺照賴仁的成咖槽;以及最·完成雷射加工的模仁 以入子方式鑲入模具内部對應位置。 於一」 較佳實施例中’上述成型物件設置為—環形的弧 曲錐狀體,上述弧曲錐狀體係由頂部向下延伸出 弧曲外周壁’並轴部設置—由頂部向下件延伸至底部且 孔控漸寬种纽孔,上射线孔赴舰轉狀體頂 部產生一水平上開σ ’並於底部產生-大於上述水平上開 口孔徑的水平下開口。 於—較佳實施财,上述花紋結獅由多數相同結構 的角錐所構成,社述角_垂直設置於上述弧曲錐狀體 外周面,並明—水平面等間距排列成—環形結構,使其 對應此一環形結構的圓心方向。 、 於此一實施辦,上述角_為—邊長Q3公釐的正方 角錐體’且上述正方鱗體以αι公釐的距離間隔排列。 ;於―難實_巾,上賴㈣财—細主體部, 该主體部-端設有一以放電加工方式製成的成型凹槽,並 於另一相對端設置-供材料射入上述成型凹槽的洗道,上 5 201020099 述成型凹觀設紐應上述成鶴件不具備花紋結構的造 型。 於-較佳實施射,上魏縣於後雜置設置一夹 持部’並於前端位置延伸設置一卡固部,上述卡固部於夹 持部相對端·有-與±麵仁齡眺攸位凹槽。 於一較佳實施财,上述製具及模仁㈣射加工機的 G度至9G度之間。 於一可行實施例中,上猶射加工齡為—掃描式雷0 In the case of Lai Ren's Chengcao slot; and the most complete laser processing of the mold, the insert is inserted into the corresponding position inside the mold. In a preferred embodiment, the molded article is provided as a ring-shaped arc-shaped tapered body, and the arc-shaped tapered system extends downward from the top to the outer peripheral wall of the curved portion and is disposed at the shaft portion. Extending to the bottom and hole-controlled widening of the buttonhole, the upper ray hole to the top of the ship's turret produces a horizontal upper opening σ ' and produces a horizontal opening at the bottom - larger than the horizontal opening aperture above. Preferably, the above-mentioned pattern lion is composed of a plurality of pyramids of the same structure, and the angle _ is disposed perpendicularly on the outer peripheral surface of the curved cone, and the water-plane is equally spaced to form a ring structure, so that Corresponding to the direction of the center of the ring structure. In the above implementation, the angle _ is a square pyramid having a side length Q3 mm and the square scales are arranged at a distance of α1 mm. In the "difficult" _ towel, on the (four) financial - thin body, the main body - end is provided with a forming groove made by electrical discharge machining, and placed at the other opposite end - for the material to enter the forming concave The washing of the trough, on the 5 201020099 description of the concave view of the design should be the above-mentioned Chenghe pieces do not have the pattern structure. Preferably, the upper Wei County is provided with a clamping portion and a locking portion is extended at the front end position, and the fastening portion is at the opposite end of the clamping portion. Clamp the groove. In a preferred implementation, the above-mentioned tool and the mold (4) are processed between G degrees and 9 G degrees. In a possible embodiment, the upper isometric processing age is - scanning mine

射加工機,且該詩加工機設有—個以上雜光束昭射方 向的反射鏡以及-進行光學動作的則組,由上述反 射鏡及鏡片域得雷射光束舰角度介於正、貞2 間。 、又 【實施方式】 W兹為便於更進-步縣㈣之财、使肢其特徵有 更冰層明確、詳實的認識與瞭解,差舉出較佳實施例, 配合圖式詳細說明如下: 請參閲第1圖之所示之立體圖,此為應用本創作 ㈣度化紋模具所產生出的其中—種較佳的成型物件10, t圖戶Γ’該成型物件ω做置為—環形的弧曲錐狀體 錐狀體U由頂部向下延伸出一漸寬的 ί的由頂部向下件延伸至底部简 孩生—特找σ,並於麵產生-大於上述水平上門 口孔徑的水平下開口 (圖未示)。 ^ 6 201020099 上述弧曲錐狀體11於外周壁表面進一步設有一花紋結 構13 ’於圖示一較佳實施例中,該花紋結構係由多數相 同、⑺構的角錐Μ所構成,但此亦為方便舉例說明用,並非 加以限制,亦即’上述花紋結構13可為多數配合成型物件 的特殊結構。The processing machine, and the poultry processing machine is provided with more than one mirror of the incident direction of the miscellaneous beam and the group for performing the optical operation, and the angle of the laser beam ship from the mirror and the lens domain is between positive and negative 2 between. And [Implementation] W is in order to facilitate the progress of the -step county (four), so that the characteristics of the limbs have a clearer, more detailed understanding and understanding of the ice, the preferred embodiment, with the following detailed description: Please refer to the perspective view shown in FIG. 1 , which is a preferred molded article 10 produced by applying the fourth (four) degree embossing die, and the figure ω is set to be a ring. The arc-shaped tapered cone U extends from the top downwards to a gradually wide ί from the top downward member to the bottom simple child-specific σ, and is produced on the surface - greater than the above-mentioned horizontal upper door aperture Open horizontally (not shown). ^ 6 201020099 The arc-shaped tapered body 11 is further provided with a pattern structure 13' on the surface of the outer peripheral wall. In the preferred embodiment, the pattern structure is composed of a plurality of pyramidal crucibles of the same (7) configuration, but this also For convenience of illustration, it is not limited, that is, the above-mentioned pattern structure 13 can be a special structure of a plurality of shaped articles.

於一理想實施例中,該等角錐14係垂直設置於上述弧 曲錐狀體11外周面’並以同一水平面等間距排列成一環形 結構,使該等鱗Μ皆對應此一環形結構的圓心方向;上 述弧曲錐紐11係由卿向下至底部外周面設置多層相同 的環形結構,使得弧曲錐狀體u外周面的花紋結構13於 中空透孔12產生—由多數環形結構之圓心所構成的縱向軸 心15。於此-實施例中,該等角錐14係為—邊長〇 3公爱 的正方角錐體,該狂方鱗體並則a公_距離間隔排 列,使得此一成型物件1G外周面產生一具有高密度的花紋 請參閱第2圖具高密度花紋模具之製造方法的步驟 圖’本發明具而密度花賴具之製造方法包含下列步驟: ⑷以電腦纽—外周面具有花紋結構的成型物 件之工麵,其巾該花缝構垂辆應成型物件的縱向袖 广將"糊中成型物件的表面花紋結構截取出,並 依據化紋結構的偏擺角度,將可同—平面加卫的範圍分 多組成型區塊,再衫_贿塊設定為飾加工機分段 201020099 (C)製作一具有成型凹槽的模仁以及一配合模仁定位 的製具,再將該模仁設置於製具内部固定; (d) 應用雷射加工機定位製具,並依據分段離刻的各 個參數,將製具及模仁旋轉至各加工區塊的成型角度,由 雷射光束偏擺照射模仁的成型凹槽;以及 (e) 將完成雷射加工的模仁以入子方式鑲入模具内部 對應位置。 ' 凊參閱第3圖所示’步驟(a)所述以電腦系統製作之 魯 工程圖係為成型物件丨〇的底視圖20、側視圖21、正視圖 22等三面視圖或是成型物件之立體圖23。 請參閱第4 ®至第6 ®所示’步驟⑻職將工程圖 中成型物件10表面花紋結構13截取出,並依據花紋結構 13的偏擺角度’將可同-平面加工的範圍分成多組成型區 塊130,再把多組成型區塊130設定為雷射加工機%分段 雕刻的參數;於目^^較佳魏例巾,上述趟物件1〇為 ^ —環形的弧曲錐狀體11,故截取成型物件10 的一半花紋結 構13作為雷射加工部位,並將此一半花紋結構13的縱向 軸心15位置設為電腦可讀取的座標中心。 於此-實施例中’單-平面顯示的花紋結構13會因位 於弧曲錐狀體11的目測軸位置不同,使其角錐14偏呈現 的角度亦不同,如第5圖所示,第一正方錐狀體14 係位於中央位置’第二正鋒㈣142頂部赵現略為^ 偏,第三正方錐狀體H3呈現右偏並超出底部邊界,而第 四正方錐狀體144頂部大幅超出底部邊界,當於此一平面 8 201020099 射雕刻化故結構時,第三、四正方錐狀體M3、144 …、去經由雷射一次成型,因此,與此一平面的加工範圍即 笛 ‘、、一、二正方錐狀體141、142及其左方頂部未超過底部 邊界的正麵紐所構麵區塊13〇 ,而第三、四正方 狀體143、144則為另一平面的加工成型區塊13〇。 #如第6圖所示,依據雷射光束可加工同一平面的範圍, ^£'_構13區分成多組成型區塊13(),再依據加工旋轉 中位置作為圓心,使上述成型區塊13〇的角錐重 • 位置旋轉6>1、(92、03至加工面平面的目測軸的χι、 X3位置,藉以形成各區塊之雷射光束分段雕刻的加工 參數。 够閱第7圖所示,步驟⑷所述製作一具有成型凹 Z 32的模仁3〇以及一配合模仁3〇定位的製具4〇,再將該 、仁30 e又置於製具4〇内部固定;於圖示一較佳實施例中, ^模仁3〇係設有—長型主體部3卜魅體㈣一端設 電加工方式製成的成型凹槽32,並於另一相對端 供材料射入上述成型凹槽%的_3,上述成型凹 7 =鱗獻魏翻件1G不雜花輯構13的造 …、中’上述模仁30依據花紋結構13的不同,於放電 =時所產生的表面粗糖度亦會不同,若雷射加工花麟 設定為聰將輪―面粗链度 位二:後=^ 江卞固撕夾持部41相對端 9 201020099 面°又有一與上述模仁配合固定的定位凹槽43。於此一實 施例中,上述模仁30係設為一長方體,上述製具40之夾 持邛41设為一圓柱體,而上述製具之卡固部42設為大 於模仁30結構的圓柱體,上述製具4〇之定位凹槽43設為 一對應的正方凹槽。 步驟(d)所述應用雷射加工機5〇定位製具4〇,並依 據分段雕刻的各個參數,將製具4〇及模仁3〇旋轉至各加 工區塊34的成型角度,由雷射光束偏擺照射模仁3〇的成 % 型凹槽32 ’如第8A圖與8B圖所示,係將上述定位模仁3〇 結構的製具40固定於-雷射加工機5〇的旋轉裳置(圖未 示)’依據電腦設定分段雕刻的參數’將同一平面的加工區 塊34雕刻成型,請參閱第8C圖與8〇圖,若加工區塊34 無法由雷射光束一次成型,則此一正方錐狀體即為另一平 面的加工區塊34,因此,需要再依據另一加工參數旋轉上 述製具40及模仁30至接續的加工角度,經由多次旋轉將 各加:L區塊34逐-完成,使成型凹槽32表面產生高密度 U 間隔排列的花紋結構13。 於此-較佳實施例中,上述製具4〇的旋轉加工角度係 介於順時針及逆時針旋轉0度至90度之間,但仍需要依據 加工模仁30的成型結構再進行判斷旋轉加工角产。 於-理想實施例中’上述雷射加工機5G為1掃描式雷 射加工機,為使該雷射加工機50所投射之雷射光束可加工 角度更大’該雷射加工機50進-步設有折射雷射光束的反 射鏡51以及配合進行光學變焦動作的鏡片組52,俾可提升 201020099 雷射加工的範圍及速度,於此一實施例中,該雷射加工機 50之雷射光束偏擺角度介於正、負2 7度之間。 請參閱第9圖所示,步驟(e)將完成雷射加工的模仁 30以入子方式鑲入模具60内部對應位置;於圖式一較佳實 施例中,上述模仁30於雷射雕刻加工完成後,將上述成型 凹槽32元成花紋結構13雕刻的模仁3〇以入子方式鑲入模 具60内部,其中,上述模具6〇係於對應上述模仁3〇之澆 道33位置設有一延伸洗道61。 鬱 請參閱第10圖所示’將上述模具6〇置入射出成型機 内部的模座,由射出成型機於合模狀態下將高分子塑膠材 料射入模仁30内部的成型凹;32,冷卻後,脫膜完成一表 面具有多數兩密度花紋結構13的成型物件1〇⑽參第i圖)。 綜上所述’本發明具高密度花紋模具之製造方法,配 合電腦設定雷射雕刻參數,並將放電加工成型的模仁3〇放 入製具40固定後,以雷射加工機5〇雕刻模仁%的成型凹 槽32表面,讓模仁30的成型凹槽32表面具有高密度紋路, 公 提升成型物件10於射出成型後的外觀裝飾功效,並增加成 型物件10的實用性。 以上所舉實施例’僅用為方便說明本發明並非加以限 制,在不離本發明精神範疇,熟悉此一 發明申請專利範圍及發明說明所作之:種業=: 飾,均仍應含括於以下申請專利範圍中。 【圖式簡單說明】 第1圖係本發日賊型物件之其巾— 11 201020099 體示意圖; 第2圖係本發明實施流程之步驟圖; 第3圖係第1圖成型物件各視角之工程示意圖; 第4圖係戴取出本發明成型物件花紋結構之加工處示 意圖; 第5圖截取第3酬棚之花蚊結構並用以區分不同 角度的加工成型區塊之示意圖;In a preferred embodiment, the equiangular cones 14 are vertically disposed on the outer peripheral surface of the arcuate tapered body 11 and are arranged at equal intervals in the same horizontal plane to form an annular structure, such that the scales correspond to the center direction of the annular structure. The above-mentioned curved cone 11 is provided with a plurality of layers of the same annular structure from the lower to the outer peripheral surface of the bottom, so that the pattern 13 of the outer peripheral surface of the curved tapered body u is generated in the hollow through hole 12 - by the center of the majority of the annular structure The longitudinal axis 15 is formed. In this embodiment, the isometric cone 14 is a square pyramid having a side length of 3, and the horns are arranged at a distance of a distance, so that the outer peripheral surface of the molded article 1G has a For the high-density pattern, please refer to the second step. The method for manufacturing the high-density pattern mold is as follows. The manufacturing method of the present invention includes the following steps: (4) The computer-made--the outer peripheral surface has a patterned structure. The work surface, the towel, the longitudinal sleeve of the molded object, and the surface pattern structure of the formed object in the paste, and according to the yaw angle of the textured structure, the same plane can be The range is divided into multiple component blocks, and the shirt is set as the processing machine segment 201020099 (C) to make a mold with a groove and a tool for positioning the mold, and then set the mold to The fixture is internally fixed; (d) The laser processing machine is used to position the tool, and according to the parameters of the segmentation, the tool and the mold core are rotated to the forming angle of each processing block, and the laser beam is deflected by the deflection of the laser beam. Forming groove of the mold core; (e) Insert the laser-finished mold core into the corresponding position inside the mold. ' 凊 Refer to the diagram (a) shown in Figure 3, the computer engineering system is a three-sided view of the bottom view 20, side view 21, front view 22 of the molded object 或是 or a perspective view of the molded object. twenty three. Please refer to the 'Step (8) shown in 4th to 6th to cut out the surface pattern structure 13 of the molded object 10 in the drawing, and divide the range of the same-plane machining according to the yaw angle of the pattern structure 13 The type block 130, and then the multi-component block 130 is set as a parameter of the laser processing machine% segmentation engraving; in the case of the preferred example, the above-mentioned object 1〇 is a ring-shaped arc-shaped cone The body 11, so that the half-pattern structure 13 of the molded article 10 is taken as a laser processing portion, and the longitudinal axis 15 of the half-pattern structure 13 is set as a computer-readable coordinate center. In the embodiment, the pattern structure 13 of the single-plane display may have different angles due to the position of the visual axis of the curved cone 11 , as shown in FIG. 5 , first The square pyramid 14 is located at the center of the 'second positive front (four) 142, and the third square pyramid H3 appears rightward and beyond the bottom boundary, while the top of the fourth square pyramid 144 greatly exceeds the bottom boundary. When this plane 8 201020099 shoots the engraving structure, the third and fourth square pyramids M3, 144 ... are formed by laser once, so that the processing range of the plane is the flute ', one The two square cubes 141, 142 and the front side of the left side of the left side of the frame are not covered, and the third and fourth squares 143, 144 are another plane forming area. Block 13〇. #As shown in Fig. 6, according to the range in which the laser beam can process the same plane, the ^£'_ structure 13 is divided into multi-component blocks 13(), and the above-mentioned forming block is made according to the position in the processing rotation as the center of the circle. 13〇 corner cone weight • Position rotation 6>1, (92, 03 to the position of the 轴ι, X3 of the visual axis of the processing plane, to form the processing parameters of the laser beam segmentation engraving of each block. Read Figure 7 As shown in the step (4), a mold 3 having a molding recess Z 32 and a tool holder 4 positioned with the mold core 3 are formed, and the nail 30 e is placed inside the fixture 4 to be fixed; In the preferred embodiment shown in the drawings, the mold core 3 is provided with a long-shaped main body portion 3, and one end of the body (4) is formed with a forming groove 32 formed by electric processing, and the other end is provided with a material injection. _3 into the above-mentioned forming groove %, the above-mentioned forming concave 7 = 鳞 献 魏 翻 1 1 1 1 1 1 1 、 、 、 、 、 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述The surface roughness is also different. If the laser processing is set to Cong, the wheel will be thicker than the second: after =^ The opposite end 9 of the portion 41 has a positioning groove 43 which is fixedly coupled with the above-mentioned mold core. In this embodiment, the mold core 30 is set as a rectangular parallelepiped, and the clamping jaw 41 of the manufacturing tool 40 is set to a cylindrical body, wherein the fixing portion 42 of the manufacturing device is set to be larger than the cylindrical body of the mold core 30, and the positioning groove 43 of the manufacturing device 4 is set as a corresponding square groove. The application of the step (d) The laser processing machine 5〇 positioning tool 4〇, and according to the parameters of the segment engraving, the tool 4〇 and the mold core 3〇 are rotated to the forming angle of each processing block 34, and the laser beam is deflected by the laser beam. The %-shaped groove 32' of the 〇3〇 is as shown in Figs. 8A and 8B, and the tool 40 of the above-mentioned positioning mold 3 〇 structure is fixed to the rotary shovel of the laser processing machine 5 (Fig. Show) 'Parameter engraving according to computer setting', engraving the processing block 34 of the same plane, please refer to Figures 8C and 8〇. If the processing block 34 cannot be formed by the laser beam at a time, then this square The cone is the processing block 34 of another plane, so it needs to be rotated according to another processing parameter. The tool 40 and the mold core 30 are successively machined to each other, and the L-blocks 34 are successively completed by a plurality of rotations to produce a high-density U-spaced pattern structure 13 on the surface of the forming groove 32. In the preferred embodiment, the rotation angle of the above-mentioned tool 4 turns between 0 and 90 degrees clockwise and counterclockwise, but it is still necessary to judge the rotational processing angle according to the molding structure of the processing die 30. In the preferred embodiment, the laser processing machine 5G is a scanning laser processing machine, so that the laser beam projected by the laser processing machine 50 can be processed at a larger angle. The step 51 is provided with a mirror 51 for refracting the laser beam and the lens group 52 for performing the optical zooming operation, which can improve the range and speed of the laser processing in 201020099. In this embodiment, the laser of the laser processing machine 50 The beam yaw angle is between positive and negative 2 7 degrees. Referring to FIG. 9, step (e) inserts the laser-processed mold core 30 into the corresponding position inside the mold 60 in an insert manner; in the preferred embodiment of the drawings, the mold core 30 is exposed to the laser. After the engraving process is completed, the mold core 3, which is engraved into the pattern structure 13 by the above-mentioned forming groove 32, is inserted into the mold 60 in an insert manner, wherein the mold 6 is tied to the runner 33 corresponding to the mold core 3 An extended washway 61 is provided at the location. Referring to FIG. 10, the mold 6 is placed in a mold base which is incident on the inside of the molding machine, and the polymer molding material is injected into the molding recess of the mold core 30 by the injection molding machine in the mold clamping state; After cooling, the film is removed from a molded article having a plurality of two-density pattern structures 13 on the surface (Fig. i). In summary, the manufacturing method of the present invention has a high-density pattern mold, and the laser engraving parameters are set in accordance with a computer, and the mold-forming mold 3 is placed in the mold 40 and fixed by a laser processing machine. The surface of the molding groove 32 of the mold core has a high-density grain on the surface of the molding groove 32 of the mold core 30, and the appearance of the decorative article 10 is improved after the injection molding, and the practicality of the molded article 10 is increased. The above-mentioned embodiments are merely used for the convenience of the description of the present invention, and are not limited to the scope of the invention, and are familiar with the scope of the invention and the description of the invention: the seed industry =: decoration, which should still be included in the following Apply for a patent. [Simple description of the drawing] Fig. 1 is the towel of the thief-type object of the present day—11 201020099 body diagram; the second figure is the step diagram of the implementation process of the present invention; the third figure is the engineering of the various angles of the molded object of the first figure Fig. 4 is a schematic view showing a processing place for taking out the pattern structure of the molded article of the present invention; Fig. 5 is a schematic view showing the third embodiment of the flowering mosquito structure of the shed and used to distinguish the different angles of the processing block;

第6圖係將第4圖依據成型區塊範圍將花紋結構旋轉 至加工面目測軸位置之示意圖; 第7圖係本發明之加i模仁放入製具之示意圖; 第8A圖至第8D 凹槽之示意圖; 圖係本發明雷射加工機雕刻模仁成型 第9圖係本發明模仁以入子方式鑲入模具之立立 圖;以及 不思Figure 6 is a schematic view showing the rotation of the pattern structure to the visual axis of the processing surface according to the range of the forming block according to the fourth embodiment; Fig. 7 is a schematic view showing the placing of the mold core of the present invention into the manufacturing tool; 8A to 8D Schematic diagram of the groove; the drawing of the laser processing machine of the present invention is shown in Fig. 9 is a stand-up view of the mold of the present invention which is inserted into the mold by means of an insert;

第10圖係本發明模仁置入成型機内將塑膠材科 型之斷面示意圖。 【主要元件符號說明】 10—成型物件 11 -------弧曲錐狀體 12 -------中空透孔 13 -------花紋結構 130……成型區塊 14 -------角錐 141……第一正方錐狀體 12 201020099Fig. 10 is a schematic cross-sectional view showing the plastic material type of the mold core of the present invention placed in the molding machine. [Description of main component symbols] 10 - Molded object 11 ------- Arc-shaped cone 12 ------- Hollow through hole 13 ------- Pattern structure 130 ... Forming block 14 -------Corner 141...First square pyramid 12 201020099

142-- --第-正方錐狀體 143- .一第二正方錐狀體 144- •—第四正方錐狀體 15--· ---縱向軸心 20-- 一底視圖 21…- 一侧視圖 22-- --正視圖 23-- …立體圖 30-- …模仁 300—. 一-旋轉中心 31-- 主體部 32—· …成型凹槽 33—— —洗道 34— …加工區塊 40--- …製具 41-- -一爽持口 P 42-- ___卡固部 43-- 一定位凹槽 50-- .…雷射加工機 51-- 反射鏡 52-- —鏡片組 60-- …模具 61—·· •…延伸洗道 13142---the first square pyramid 143-. a second square pyramid 144---the fourth square pyramid 15-----the longitudinal axis 20-- a bottom view 21...- A side view 22---front view 23--...three-dimensional view 30--...mold 300-. one-rotation center 31-- body portion 32--...form groove 33--washway 34-...machining Block 40--- ...manufacturing tool 41---one cool holding port P 42-- ___ fastening portion 43-- a positioning groove 50--.. laser processing machine 51--mirror 52-- - lens group 60 - ... mold 61 - ... · ... ... extended washway 13

Claims (1)

201020099 七、申請專利範圍: 1. -種具尚密度微模具之製造方法,其製程方法包含下 列步驟: (a )以電腦純製作-外周面具有花紋結構的成型物件 之工程圖,其中該花紋結構垂直對應成型物件的縱 向軸心方向; (b) 將工程圖中成型物件的表面花紋結構截取出,並依據 袍紋結構的偏擺角度,將可同一平面加工的範圍分成 % 多組成型區塊,再把多組成型區塊設定為雷射加工機 >段雕刻的參數; (c) 製作-具有成型凹槽的模仁以及—配合模仁定位的製 具’再將該模仁設置於製具内部固定; ⑷應用雷射加工败位製具,並依齡娜刻的各個參 數,將製具及模仁旋轉至各成型區塊的加工角度,由 雷射光束偏擺照射模仁的成型凹槽,·以及 (e)將疋成雷射加工的模仁以入子方式鑲入模具内部對應 » 位置。 2.如申4專利制第丨項所述具高密度花賴具之製造方 法’其中,上述成型物件設置為—環形的弧曲錐狀體, 上述弧曲錐狀體係由頂部向下延伸出—漸寬的弧曲外周 壁’並於内部設置-由頂部向下件延伸至絲且孔徑漸 寬的中空透孔’上述巾空透孔於上述弧曲錐狀體頂部產 生一水平上開口,並於底部產生一大於上述水平上開口 孔徑的水平下開口。 14 201020099 3. 如申請專利範圍第1項所述具高密度花紋模具之製造方 法其中,上述花紋結構係由多數相同結構的角錐所構 成。 4. 如申請專利範圍第3項所述具高密度花紋模具之製造方 法其中,上述角錐係垂直設置於上述弧曲錐狀體外周 面,並以同一水平面等間距排列成一環形結構,使其對 應此一環形結構的圓心方向。 5. 如申請專概圍第4項所述具高密度花紋模具之製造方 鲁 法’其中’上述角錐係為-邊長0.3公釐的正方角錐體, 且上述正方角錐體以0.1公釐的距離間隔排列。 6’如申m專利範圍第1項所述具高密度花紋模具之製造方 法其中,上述模仁係設有一長型主體部,該主體部一 端設有-以放電加工方式製成的成型凹槽,並於另一相 對端設置一供材料射入上述成型凹槽的洗道。 λ如申明專利範圍第6項所述具高紐花紋模具之製造方 ^ 法,其中,上述成型凹槽係設為對應上述成型物件不具 備花紋結構的造型。 8. 如申請專魏圍第丨項所述具高密度纽模具之製造方 ^ ’其中’上述製具係於後端位置設置-夾持部,旅於 =端位置延伸設置—卡固部,上述卡固部於爽持部相對 端面設有-與上述模仁配合固定的定位凹槽。 9. 如申明專利範’丨項所述具高密度花紋模具之製造方 法其中,上述製具及模仁於雷射加工機的旋轉加工角 度)ι於順時針及逆時針旋轉〇度至度之間。 15 201020099 10. 如申請專利範圍第1項所述具高密度花紋模具之製造 方法,其中,上述雷射加工機係為一掃描式雷射加工機。 11. 如申請專利範圍第10項所述具高密度花紋模具之製造 方法,其中,上述雷射加工機設有一個以上的反射鏡以 及一鏡片組。 12. 如申請專利範圍第11項所述具高密度花紋模具之製造 方法,其中,上述反射鏡及鏡片組使得雷射光束偏擺角 度介於正、負2.7度之間。201020099 VII. Scope of application for patents: 1. - A manufacturing method for a micro-mold with a density, the method of which comprises the following steps: (a) a purely computer-made engineering drawing of a molded article having a pattern structure on the outer peripheral surface, wherein the pattern The structure vertically corresponds to the longitudinal axis direction of the molded article; (b) The surface pattern structure of the formed object in the drawing is taken out, and the range of the same plane processing is divided into % multi-component area according to the yaw angle of the robe structure Block, then set the multi-component block as the parameters of the laser processing machine> segment engraving; (c) Manufacture - the mold core with the forming groove and the tool holder for the positioning of the mold core - then set the mold core (4) Apply laser processing and defeating tools, and rotate the tool and mold core to the processing angle of each molding block by the parameters of the ageing, and irradiate the mold with the laser beam yaw. The forming groove, and (e) inserting the laser-molded mold into the corresponding » position of the mold. 2. The method for manufacturing a high-density flower-laid device according to the fourth aspect of the invention, wherein the molded article is provided as a ring-shaped arc-shaped tapered body, and the arc-shaped tapered system extends downward from the top. - a widened outer peripheral wall of the curved portion and disposed internally - a hollow through hole extending from the top downward member to the wire and having a wider aperture" said hollow space of said towel creating a horizontal opening at the top of said curved cone And at the bottom, a horizontal opening is formed which is larger than the opening aperture of the horizontal level. 14 201020099 3. The method for manufacturing a high-density pattern mold according to the first aspect of the invention, wherein the pattern structure is composed of a plurality of pyramids of the same structure. 4. The method for manufacturing a high-density pattern mold according to claim 3, wherein the pyramid is vertically disposed on the outer peripheral surface of the curved cone, and is arranged in a ring structure at equal intervals in the same horizontal plane to correspond to The center of the circle structure. 5. For the manufacture of a high-density pattern mold according to item 4 of the general application, the method of the above-mentioned pyramid is a square pyramid with a side length of 0.3 mm, and the above-mentioned square pyramid is 0.1 mm. Arranged by distance. 6) The method for manufacturing a high-density pattern mold according to the first aspect of the invention, wherein the mold core is provided with an elongated main body portion, and one end of the main body portion is provided with a forming groove formed by electric discharge machining. And at the other opposite end is provided a shampoo for the material to be injected into the forming groove. λ. The method according to claim 6, wherein the molding groove is configured to correspond to the shape of the molded article without a pattern structure. 8. If you apply for the manufacturer of high-density new molds as described in the article Wei Wei Di 丨 ^ 其中 其中 其中 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述The fastening portion is provided on the opposite end surface of the holding portion with a positioning groove that is fixed to the mold core. 9. The method for manufacturing a high-density pattern mold according to the patent specification, wherein the manufacturing tool and the mold core are rotated in a laser processing machine by a clockwise and counterclockwise rotation degree to a degree between. The method of manufacturing a high-density pattern mold according to the first aspect of the invention, wherein the laser processing machine is a scanning laser processing machine. 11. The method of manufacturing a high density pattern mold according to claim 10, wherein the laser processing machine is provided with one or more mirrors and a lens group. 12. The method of manufacturing a high density pattern mold according to claim 11, wherein the mirror and the lens group have a laser beam yaw angle between plus and minus 2.7 degrees.
TW97145143A 2008-11-21 2008-11-21 Manufacturing method of mold having densed patterns TW201020099A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW97145143A TW201020099A (en) 2008-11-21 2008-11-21 Manufacturing method of mold having densed patterns

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW97145143A TW201020099A (en) 2008-11-21 2008-11-21 Manufacturing method of mold having densed patterns

Publications (1)

Publication Number Publication Date
TW201020099A true TW201020099A (en) 2010-06-01

Family

ID=44832056

Family Applications (1)

Application Number Title Priority Date Filing Date
TW97145143A TW201020099A (en) 2008-11-21 2008-11-21 Manufacturing method of mold having densed patterns

Country Status (1)

Country Link
TW (1) TW201020099A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI594877B (en) * 2015-08-13 2017-08-11 Optical element manufacturing method
TWI728808B (en) * 2020-05-12 2021-05-21 陳信年 Pattern structure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI594877B (en) * 2015-08-13 2017-08-11 Optical element manufacturing method
TWI728808B (en) * 2020-05-12 2021-05-21 陳信年 Pattern structure

Similar Documents

Publication Publication Date Title
Górski et al. Strength of ABS parts produced by Fused Deposition Modelling technology–a critical orientation problem
US20210154766A1 (en) Laser cutting
CN107466258A (en) For the method by thermal jet manufacture component and the equipment for manufacturing component with thermal jet device
US11312092B2 (en) Tiled retroreflector with multi-stage dicing
EP2427287A2 (en) Methods for making microreplication tools
TW201020099A (en) Manufacturing method of mold having densed patterns
JP2011516926A5 (en)
JP2006520712A (en) Fabrication method and apparatus for microstructured lamina
Vasile et al. Microfabrication by ion milling: the lathe technique
JP4608433B2 (en) Rotating cutting tool and cutting method using the same
JP2018072850A (en) Tool for making retroreflective article
GB2548629A (en) Honeycomb structured mould insert fabrication
CN102395451A (en) Airbag rupturing groove forming apparatus, and vehicular interior member manufacturing method
Pham et al. Laser milling for micro tooling
ES2879646T3 (en) Method for rapid production of molds
KR101562516B1 (en) Hair line processing method for a core surface of injection mold
JP2002225097A (en) Injection-molded product
JP2008023552A (en) Laser polishing method for injection-molded synthetic resin ball
JPH10110A (en) Manufacture of noble metal product
Jha et al. Microfabrication of an anodic oxide film by anodizing laser-textured aluminium
US10573547B1 (en) Apparatus and method for facilitating planar delayering of integrated circuit die
CN110421077A (en) The combined shaping method of the component of narrow deep chamber feature is distorted with wide-angle thin-walled
CN103182762A (en) Lotus-leaf structured self-cleaning plastic film, lotus-leaf structured self-cleaning surface microstructures, and preparation methods thereof
US20080168872A1 (en) Method and device for milling wax models
JP2003508267A (en) Method for providing surface morphology to a product