TW201020090A - Lens structure, lens structure array and method for manufacturing lens structure - Google Patents

Lens structure, lens structure array and method for manufacturing lens structure Download PDF

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Publication number
TW201020090A
TW201020090A TW97145102A TW97145102A TW201020090A TW 201020090 A TW201020090 A TW 201020090A TW 97145102 A TW97145102 A TW 97145102A TW 97145102 A TW97145102 A TW 97145102A TW 201020090 A TW201020090 A TW 201020090A
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Taiwan
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lens
array
optical
support
support portion
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TW97145102A
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Chinese (zh)
Inventor
Sei-Ping Louh
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Hon Hai Prec Ind Co Ltd
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Priority to TW97145102A priority Critical patent/TW201020090A/en
Publication of TW201020090A publication Critical patent/TW201020090A/en

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Abstract

A lens structure includes a first lens and an integrated first supporting part. The first lens has a first optical surface and a second optical surface opposite to the first optical surface. The first supporting part has a first surface and a second surface opposite to the first surface. The second surface is corporately in contract with the first optical surface. The first surface is flat. A material of the first supporting part is transparent and has a different refractive index from a material of the first lens. The present invention also provides an array of the lens structure and a method for manufacturing the lens structure.

Description

201020090 * 九、發明說明: 【發明所屬之技術領域】 本發明涉及一種鏡片製作領域,尤其涉及採用連續壓 印方式製造鏡片結構之方法及制得之鏡片結構與鏡片結構 陣列。 【先前技術】 具有晶元尺寸之光學鏡片係於透光基板兩侧以壓印成 © 型光學部(請參見 The Novel Fabrication Method and Optimum Tooling Design Used for Microlens Arrays » Proceedings of the 1st IEEE International Conference on Nano/Micro Engineered and Molecular Systems ; January 18-21,2006, Zhuhai,China)之方式生產。壓印成型係指先 將液態或塑性變形材料塗敷於透明基板上,再以壓印模具 將液態或塑性變形材料形成鏡片陣列。 於上述之製作方法中,一次壓印成型鏡片陣列,將鏡 w片陣列切割後形成單個光學鏡片,然後,根據需求將複數 光學鏡片等光學元件組成鏡片結構。組合後之鏡片結構易 出現偏心之問題,即各鏡片光軸不於一直線上,影響鏡片 結構之光學性能。 【發明内容】 有鑑於此,有必要提供一種鏡片結構之製造方法,藉 由採用該方法,能夠連續壓印成型鏡片結構,從而可避免 201020090 單獨鏡片組裝成鏡片結構時產生偏心問題。 樓;:其包括一體成型之第-鏡片及第-支 ,第:具有相對之第一光學面與第二光學面, 對之第一表面與第二表面,該第-支 面J 與第一光學面配合接觸,該第-表面為平 材料製成。,該第一支揮部由折射率不同於第一鏡片之透明 一種鏡片結構陣歹|丨,甘4 k A 〇與第一支揮部陣列,今第其想成型之第-鏡片陣列 與第二陣列光學面,第有第-陣列光學面 t:::配::觸支::陣:之第二降列支“與 日w Γ 該第一陣列支揮面為平面,並 :材:製第成:支撐部陣列由折射率不同於第-鏡片陣列之透 構之製作方法,其包括步驟··提供承載平 ,該承載平台具有承載面,該承 形成於該承載面,壓印該第-支= 料形成於該第二表面,壓第印·;表第之第-鏡片材 片,以播笛一心歷印該第鏡片材料成型第一鏡 之第-弁璺而&具有與第一支撐部之第二表面配合接觸 之第-先學面以及與第一光學面相對之第二光學面。 -種鏡片結構之製作方法,包括步驟:提供 該承載平台具有承載面,該承載面為平面;將溶融之第口一 7 201020090 成於該承載面’壓印該第-支撐部陣列 科成么第一支撑部陣列,第一支樓部陣列具有與承載面 接觸之第-陣列支撐面以及與第一陣列支撐面相對之第二 陣列支撐面’·將溶融之第一鏡片陣列材料形成於該第 列支撐面,壓印該第一鏡片陣列材料成型第—鏡片陣列, 以使第-鏡片陣列具有與第一支撐部陣列之第二陣列支撐 面配合接觸之第-陣列光學面以及與第一障列光學面相對 之第二陣列光學面;㈣鏡片結構陣列’以獲得複數鏡片 取結構。 相較於先前技術’該鏡片結構之製造方法,能夠連續 之成型依次堆疊之支撐部與鏡片,這樣避免了鏡片結構製 作之過程中產生之各光學元件之光轴之偏移。 【實施方式】 下面將結合附圖,對本技術方案實施例提供之鏡片結 ❹構及鏡片結構陣列及鏡片結構之製造方法作進一步之詳二 說明。 、 請參閱圖1,本技術方案第一實施例提供之鏡片結構 100包括一體成型之第一鏡片110與第一支撐部12〇。 第一鏡片110呈圓形,第一鏡片110具有第一光學面 111、與第一光學面111相對之第二光學面112及連接於第 一光學面111與第二光學面112之間之第一侧面113。本實 施例中,第一鏡片110為雙凸透鏡,第一光學面U1之中 心具有圓形凸起,圓形凸起具有球形曲面之表面。第二光 8 201020090 學面112之中心亦具有圓形凸起,圓形凸起亦具有球形曲 面之表面。當然,第一鏡片110亦可為其他形狀之鏡片, 如雙凹透鏡、凸透鏡等。 第一支撐部120亦呈圓形,第一支撐部120具有第一 表面121、與第一表面121相對之第二表面122及連接於第 一表面121與第二表面122之間之第一侧壁123。該第一表 面121為平面,第二表面122與第一鏡片110之第一光學 面111配合接觸。即,於第二表面112之中心具有與第一 ®鏡片110之第一光學面111形成之圓形凸起相配合之凹 陷,從而使得第一鏡片110之第一光學面111可與第二表 面122緊密接觸。 第一鏡片110之中心轴線與第一支撐部120之中心軸 線重合,第一鏡片110之直徑與第一支撐部120之直徑相 等,從而,第一鏡片110之第一側面113與第一支撐部120 之第一側壁123相互對齊。 φ 第一鏡片110與第一支撐部120均可由透明且具有高 透光率與低吸收率之熱塑性材料或熱固性材料製成。並 且,第一鏡片110之材料之折射率不同於第一支撐部120 之材料之折射率。第一鏡片110採用具有較高之折射率材 料製成時,則第一支撐部120採用具有較低折射率之材料 製成。或者,第一鏡片110採用具有較低之折射率材料製 成時,則第一支撐部120採用具有較高折射率之材料製成。 較高折射率之範圍應介於1.55至1.60之間,較低折射率之 範圍應介於1.45至1.49之間。具有較低折射率之材料可為 201020090 聚甲基丙烯酸曱酯(PMMA)等,具有較高折射率之材料 可為聚碳酸酯(PC)等。由於第一鏡片110之材料與第一 支撐部120之材料之折射率不同,當光從第一鏡片110至 第一支撐部120時,方向發生改變,從而實現鏡片結構100 之光學性能。 請參閱圖2,本技術方案第二實施例提供之鏡片結構 200,其與第一實施例提供之鏡片結構10大致相同,不同 之處在於:鏡片結構200除包括第一鏡片210與第一支撐 ®部220之外,還進一步包括第二支撐部230。 第二支撐部230亦為圓形,第二支撐部230具有相對 之第三表面231、與第三表面231相對之第四表面232及連 接於第三表面231與第四表面232之間之第二侧壁233。第 三表面231與第一鏡片210之第二光學面212配合接觸, 第四表面232為平面。 第一鏡片210材料之折射率與第一支撐部220材料之 ^折射率、第二支撐部230材料之折射率均不相同。第一鏡 片210之中心軸線、第一支撐部220之中心軸線及第二支 撐部230之中心軸線相重合,第一鏡片210之直徑、第一 支撐部220之直徑及第二支撐部230之直徑均相等,從而, 第一鏡片210之第一侧面213、第一支撐部220之第一侧壁 223及第二支撐部230之第二側壁233均相互對齊。 請參閱圖3,本技術方案第三實施例提供之鏡片結構 300,其結構與第一實施例鏡片結構100大致相同,不同之 處在於,鏡片結構300除具有第一鏡片330及第一支撐部 201020090 320之外,還進一步包括濾光片310、第二支撐部340、第 二鏡片350及第三支撐部360。 濾光片310包括一透明基板311,以及形成於該透明基 板311上之濾光膜層312,濾光層312具有一外表面314。 該透明基板311可採用玻璃材質,該濾光膜層312可由透 過可見光,並反射紅外光之多層膜構成。濾光層312亦以 為由透過可見光,並反射紫外光與紅外光之多層膜構成, 以減少紫外光對鏡片之損傷。外表面314與第一支撐部320 ®之第一表面321緊密接觸。 第二支撐部340亦為圓形,第二支撐部340具有相對 之第三表面341、與第三表面341相對之第四表面342及連 接於第三表面341與第四表面342之間之第二侧壁343。第 三表面341與第一鏡片330之第二光學面332緊密配合接 觸。第四表面342之中心具有自第四表面342向第二支撐 部340内部開設之圓形凹陷,該圓形凹陷具有球形之曲面 ©表面。 第二鏡片350亦呈圓形,第二鏡片350具有第三光學 面351、與第三光學面351相對之第四光學面352及連接於 第三光學面351與第四光學面352之間之第二侧面353。本 實施例中,第二鏡片350為雙凸透鏡,第三光學面351之 中心具有圓形凸起,圓形凸起具有球形之曲面表面。第三 光學面351與第二支撐部340之第四表面342緊密配合接 觸。即,第三光學面351之圓形凸起恰可收容於第二支撐 部340之第四表面342之圓形凹陷中。第四光學面352之 11 201020090 中心亦具有圓形凸起,圓形凸起亦具有球形曲面之表面。 當然,第二鏡片350亦可為其他形狀之鏡片,如雙凹透鏡、 凸透鏡等。 第三支撐部360亦為圓形,第三支撐部360具有相對 之第五表面361、與第五表面361相對之第六表面362及連 接於第五表面361與第六表面362之間之第三侧壁363。第 五表面361與第二鏡片350之第二光學面352緊密配合接 觸。第六表面362為平面。 ® 第一鏡片330材料之折射率與第一支撐部320之材料 之折射率、第二支撐部340材料之折射率及第三支撐部360 之材料之折射率均不相同。第二鏡片350之材料之折射率 可與第一鏡片330材料之折射率相同。第一鏡片330、第二 鏡片350、第一支撐部320、第二支撐部340與第三支撐部 360之中線軸線均相互重合,第一鏡片330、第二鏡片350、 第一支撐部320、第二支撐部340與第三支撐部360之直徑 ❿均相等,從而,第一支撐部320之第一側壁323、第一鏡片 330之第一侧面333、第二支撐部340之第二側壁343、第 二鏡片350之第二侧面353第三支撐部360之第三侧壁363 均相互對齊。 本技術方案第四實施例提供一種鏡片結構陣列400,其 包括依次堆疊之濾光片410、第一支撐部陣列420與第一鏡 片陣列430。 第一支撐部陣列420具有相對之第一陣列支撐面421 與第二陣列支撐面422,第一陣列支撐面421與濾光片410 12 201020090 接觸。自第二陣列支撐面422向 =复數圓形凹陷,從而形成複數第一:揮:二二:: 片陣列430具有相對之第一陣 弟鏡 學面432,第-陣财予面431與第二陣列光 弟皁列先學面431與第二陣列Φ*人 接觸。於第二陣列光學面432上盎每個第^ 己〇 之==有二二光學面432與向遠離第-鏡片陣列430 圓形凸起,從而形成複數第-鏡片· 第一鏡片433與第一支撐部423 一一 433之光軸均與一個第一支撐 光^ 鏡片 ,,, 牙丨之先軸重合。從而,形 成匕括複數鏡片結構之鏡片結構陣列_。並且,第 =420材料之折射率應不同於第一鏡片陣列。 =結構陣列侧還可包括更多之鏡片陣列與支撑結構 犠Γ/,以製作本技術方案第三實施例提供之鏡片結構 300為例,說明鏡片結構之一種製作方法。 ❿ 第一步,請參閱圖5,提供可升降之承載平台1〇盥套 筒 20。 ” 承載平台10為圓柱體,具有側壁13與一承載面u, 承載面11為一平面,承載平台10連接於一升降裝置12, 於該升降裝置12之帶動下’承載平台1G可沿垂直於成載 面11之方向移動。 套筒20為圓環體,具有内壁22,該内壁22圍合形成 一個内部空腔21。承載平台10設置於空腔21内,且其側 壁U與套筒20之内壁22相接觸。套筒20具有第一端面 13 201020090 201與第二端面202,自第一端面201向第二端面202設置 有刻度(圖未示),當承載平台10產生移動時,該刻度顯 示出承載平台10移動之距離。 第二步,請參閱圖6,於承載平台10之承載面11上放 置濾光片310。 為方便後續製造之複數鏡片之間準確對位,於濾光片 310設置有第一對位標記313。對於製造不同尺寸與形狀之 鏡片結構,可設置不同位置與不同數量之第一對位標記 ❹ 313。 將濾光片310放置於承載平台10之承載面11上,使 得透明基板311與承載面11接觸。 第三步,請一併參閱圖6、圖7及圖8,於濾光片310 之外表面314上壓印成型第一支撐部320。 首先,藉由升降裝置12調整承載平台10之位置,使 得濾光片310之濾光層312之外表面314與第一端面201 ❹之距離與待成型之第一支撐部320之厚度相等。從而,使 得外表面314與套筒20之内壁22形成一成型腔。當然, 亦可不設置濾光片310,而使承載面11與第一端面201之 間距與待成型之第一支撐部320之厚度相等,從而使承載 面11與套筒20之内壁22圍合形成一成型腔。 其次,將熔融之第一支撐部材料填充於外表面314與 套筒20之内壁22圍合形成之成型腔内,利用第一模具30 壓印成型第一支撐部320。第一模具30由透光材料製成。 第一模具30具有第一成型面31,於第一成型面31之形狀 201020090 ' 與第-支樓部320之第二表面322之形狀相對應。於第一 模具3〇上設置有與濾光片310上之第-對位標記313相對 應之第二對位標記34。先將第一模具30放置於套筒2〇之 第Γ端面2〇1上方’並使得第一模具之第二對位標記34 與渡光片310上之第—對位標記313相對。再對第一模具 30施加垂直於承載面u方向之壓力,多餘之液態或溶融態 之成型材料從第一模具3〇第一成型面31與第-端面2〇1 ❹之間流出,直至第一成型面31與第一端面2〇1接觸。 再次,將第一支撐部32〇之支撐部材料固化成型。支 撐部材料處於液態或熔融態,可採用降溫或紫外光照射之 方式使支撐部材料固化。本實施例中,採用紫外光照射之 方式使得支撐部材料固化,以形成第一支禮部32〇。由於第 一模具30由透光材料製成,因此,紫外光可藉由第一模具 30並照射固化第一模具3〇與濾光片31〇之間之成型材料, 使其固化成型為第一支撐部32〇。 ❿ 最後,第一支撐部320成型之後,將第一模具3〇與第 一支撐部320分離。 ' 第四步’請一併參閱圖9、圖1〇及圖11,於第一支樓 部320之第二表面322上壓印成型第一鏡片330。 首先,藉由升降裝置12調整支撐平台10之支撐面^ 之位置,使得第一端面201與第一支撐部32〇之第二表面 322之間距與第一鏡片33〇厚度相等。將液態或熔融態之鏡 片材料注入第一支撐部320之第二表面322與套筒2〇之内 壁22之成型腔内。然後,按照與第三步中成型第一支撐部 15 201020090 320之方法相似之方法成型第一鏡片330。成型第一鏡片 330採用之第二模具40具有第二成型面41,第二成型面41 之形狀與第一鏡片330之第二光學面332之形狀相對應。 第五步,請一併參閱圖12及圖13,於第一鏡片330 之第二光學面332上壓印成型第二支撐部340。 首先,藉由升降裝置12,調整支撐平台10之支撐面 11之位置,使得第一端面201與第一鏡片330之第二光學 面332之間距與第二支撐部340之厚度相等。將液態或熔 ^融態之第二支撐部材料注入第一鏡片330之第二光學面 332與套筒20之内壁22圍成之成型腔内。然後,採用第三 模具50,第三模具50具有第三成型面51,第三成型面51 之形狀與第二支撐部340之第二表面342之形狀相對應。 按照第三步中成型第一支撐部320之方法成型第二支撐部 340 ° 第六步,請參閱圖14,於第二支撐部340之第四表面 • 342上壓印成型第二鏡片350。 按照成型第一鏡片330之方法,成型第二鏡片350。於 本步驟中,可根據需要之光學性能設計成型第二鏡片350 之形狀。對於不同形狀之第二鏡片350,只需更換具有不同 結構之模具即可實現。本步驟中採用之模具之成型面與第 二鏡片350之第四光學面352之形狀相對應。 第七步,請參閱圖14,於第二鏡片350之第四光學面 352上壓印成型第三支撐部360。 為了保護第二鏡片350,於第二鏡片350之第四光學面 16 201020090 上壓I7形成第二支撐部360。第三支撐部360與第一支 撐:320成型方法相似。不同之處在於,用於成型第三支 撐部360之模具之成型面為平面,所以,成型後之 撐部360之第六表面362為平面。 第八步,將成型後之鏡片結構300從承載平台1〇與套 筒20中取出,得到一體結構之鏡片結構1〇〇。 請一併參閱圖15至圖18,本技術方案第六實施例提供 之鏡片結構之製作方法包括以下步驟: 八 第一步,提供承载平台60,該承載平台具有承載面61, 該承載面11為平面。 第二步’將溶融之第一支撐部陣列610材料形成於該 承載面’壓印該第一支擇部陣列材料成型第一支撑部陣 列610,第一支撐部陣列61〇具有與承載面接觸之第一 陣列支揮面6U以及與第一陣列支撐面相對之第 撐面612。 卞〜又 ❹ 第三步,將熔融之第一鏡片陣列62〇材料形成於該第 一陣列支揮面’壓印該第一鏡片陣列材料成型第一鏡片陣 列620’以使第一鏡片陣列62〇具有與第一支撐部陣列㈣ 之第二陣列支樓面612配合接觸之第一陣列光學面621以 ^第一陣列光學面621相對之第二陣列光學面必,從而 獲得鏡片結構陣列600。 第四步,切割鏡片結構陣列_,以獲得複數鏡片結構 將成型後之鏡片結構陣列_進行㈣,從而得到複 17 500 201020090 * 數鏡片結構500。每個一體成型之鏡片結構500均包括一個 第一鏡片520與一個支撐部510,且第一鏡片510之中心軸 線與支撐部520之中心轴線相重合。 藉由採用上述之鏡片結構之製造方法,能夠連續之成 型依次堆疊之支撐部與鏡片,這樣避免了安裝鏡片結構之 過程。並且,由在於製作過程中設置了對位元標記,因此, 能夠保證鏡片結構中之各光學元件之光轴位於同一支線 ❹上’避免了單獨製作光學元件後進行安裝時光軸偏移之問 題’提高了鏡片結構之光學性能。此外,由於採用連續壓 印之方式,減少了鏡片結構製造之步驟。 综上所述,本發明確已符合發明專利之要件,遂依法 提出專利申請。惟,以上所述者僅為本發明之較佳實施方 式,自不能以此限制本案之申請專利範圍。舉凡熟悉本案 技藝之人士援依本發明之精神所作之等效修飾或變化,皆 應涵蓋於以下申請專利範圍内。 ❹【圖式簡單說明】 圖1係本技術方案第一實施例提供之鏡片結構之示音 圖。 〜 圖2係本技術方案第二實施例提供之鏡片結構之示 圖。 圖3係本技術方案第三實施例提供之鏡片結構之示意 圖。 圖4係本技術方案第四實施例提供之鏡片結構之示意 18 201020090 圖5至圖14係本技術方案第五實施例提供之鏡片結構 之製造方法之過程示意圖。 圖15至圖18係本技術方案第六實施例提供之鏡片結 構陣列之製造方法之過程示意圖。 【主要元件符號說明】201020090 * IX. INSTRUCTIONS: FIELD OF THE INVENTION The present invention relates to the field of lens fabrication, and more particularly to a method for fabricating a lens structure by continuous imprinting and an array of lens structures and lens structures. [Prior Art] An optical lens having a wafer size is embossed on both sides of a light-transmitting substrate to be embossed into a type-type optical portion (see The Novel Fabrication Method and Optimum Tooling Design Used for Microlens Arrays) Proceedings of the 1st IEEE International Conference on Nano/Micro Engineered and Molecular Systems ; January 18-21, 2006, Zhuhai, China). Embossing refers to the application of a liquid or plastically deformable material to a transparent substrate, and then forming a lens array of liquid or plastically deformed material by an imprinting mold. In the above manufacturing method, the lens array is embossed at a time, the mirror array is cut to form a single optical lens, and then optical elements such as a plurality of optical lenses are formed into a lens structure as needed. The combined lens structure is prone to eccentricity, that is, the optical axes of the lenses are not in line, affecting the optical properties of the lens structure. SUMMARY OF THE INVENTION In view of the above, it is necessary to provide a method for manufacturing a lens structure. By adopting the method, the lens structure can be continuously imprinted, thereby avoiding the problem of eccentricity when the individual lenses are assembled into a lens structure in 201020090. a first lens and a first branch, and a first optical surface and a second optical surface, opposite to the first surface and the second surface, the first surface and the first surface The optical surface is mated to contact, and the first surface is made of a flat material. The first branch is made of a transparent lens structure that is different in refractive index from the first lens, 甘, 44 k A 〇 and the first undulating array, and the first-lens array and the first The second array of optical surfaces, the first array-array optical surface t::: with:: contact:: array: the second descending branch "with day w Γ the first array of the supporting surface is flat, and: The method of manufacturing: the support array is made of a transmissive structure having a refractive index different from that of the first lens array, and the method comprises the steps of: providing a bearing flat, the carrying platform has a bearing surface, the bearing is formed on the bearing surface, and the stamping is performed The first branch is formed on the second surface, and the first sheet of the lens sheet is printed on the first lens of the first lens. a first pre-learning surface in mating contact with the second surface of the first support portion and a second optical surface opposite to the first optical surface. The method for fabricating the lens structure comprises the steps of: providing the carrying platform with a bearing surface, The bearing surface is a flat surface; the melted first port 7 201020100 is formed on the bearing surface to imprint the first support portion array Forming a first array of support portions, the first set of floor portions having a first array support surface in contact with the load bearing surface and a second array support surface opposite the first array support surface '. forming the melted first lens array material Imprinting the first lens array material to form a first lens array on the first support surface, such that the first lens array has a first array optical surface in mating contact with the second array support surface of the first support array and The first barrier optical surface is opposite to the second array optical surface; (4) the lens structure array 'to obtain a plurality of lens extraction structures. Compared with the prior art 'the lens structure manufacturing method, the support portion and the lens which are sequentially stacked and sequentially stacked can be formed In this way, the optical axis of each optical component generated during the process of fabricating the lens structure is prevented from being shifted. [Embodiment] The lens structure, lens structure array and lens structure provided by the embodiments of the present technical solution will be described below with reference to the accompanying drawings. The manufacturing method is further described in detail. Referring to FIG. 1 , the lens structure 100 provided by the first embodiment of the present technical solution includes one body. The first lens 110 is shaped like a first support portion 12. The first lens 110 has a circular shape, and the first lens 110 has a first optical surface 111, a second optical surface 112 opposite to the first optical surface 111, and a second optical surface 112. The first side surface 113 between the optical surface 111 and the second optical surface 112. In the embodiment, the first lens 110 is a lenticular lens, and the center of the first optical surface U1 has a circular protrusion, and the circular protrusion has a spherical shape. The surface of the curved surface. The second light 8 201020090 The center of the surface 112 also has a circular protrusion, and the circular protrusion also has a surface of a spherical curved surface. Of course, the first lens 110 can also be a lens of other shapes, such as a biconcave lens, The first support portion 120 also has a circular shape, and the first support portion 120 has a first surface 121, a second surface 122 opposite to the first surface 121, and a connection between the first surface 121 and the second surface 122. The first side wall 123. The first surface 121 is a flat surface, and the second surface 122 is mated with the first optical surface 111 of the first lens 110. That is, the center of the second surface 112 has a recess corresponding to the circular protrusion formed by the first optical surface 111 of the first lens 110, so that the first optical surface 111 of the first lens 110 can be combined with the second surface. 122 close contact. The central axis of the first lens 110 coincides with the central axis of the first support portion 120, and the diameter of the first lens 110 is equal to the diameter of the first support portion 120, so that the first side 113 of the first lens 110 and the first support The first side walls 123 of the portion 120 are aligned with each other. φ The first lens 110 and the first support portion 120 may each be made of a thermoplastic material or a thermosetting material which is transparent and has high light transmittance and low absorption rate. Moreover, the refractive index of the material of the first lens 110 is different from the refractive index of the material of the first support portion 120. When the first lens 110 is made of a material having a higher refractive index, the first support portion 120 is made of a material having a lower refractive index. Alternatively, when the first lens 110 is made of a material having a lower refractive index, the first support portion 120 is made of a material having a higher refractive index. The higher refractive index should range from 1.55 to 1.60 and the lower refractive index should range from 1.45 to 1.49. The material having a lower refractive index may be 201020090 poly(methacrylic acid methacrylate) (PMMA) or the like, and the material having a higher refractive index may be polycarbonate (PC) or the like. Since the material of the first lens 110 is different from the material of the first support portion 120, the direction of the light changes from the first lens 110 to the first support portion 120, thereby achieving the optical performance of the lens structure 100. Referring to FIG. 2 , the lens structure 200 provided by the second embodiment of the present invention is substantially the same as the lens structure 10 provided by the first embodiment, except that the lens structure 200 includes the first lens 210 and the first support. In addition to the ® portion 220, a second support portion 230 is further included. The second support portion 230 is also circular. The second support portion 230 has a third surface 231 opposite to the third surface 231 opposite to the third surface 231 and a third surface 231 and a fourth surface 232. Two side walls 233. The third surface 231 is in mating contact with the second optical surface 212 of the first lens 210, and the fourth surface 232 is planar. The refractive index of the material of the first lens 210 is different from the refractive index of the material of the first support portion 220 and the refractive index of the material of the second support portion 230. The central axis of the first lens 210, the central axis of the first support portion 220, and the central axis of the second support portion 230 coincide, the diameter of the first lens 210, the diameter of the first support portion 220, and the diameter of the second support portion 230. The first side surface 213 of the first lens 210, the first side wall 223 of the first support portion 220, and the second side wall 233 of the second support portion 230 are all aligned with each other. Referring to FIG. 3 , a lens structure 300 according to a third embodiment of the present invention has substantially the same structure as the lens structure 100 of the first embodiment, except that the lens structure 300 has a first lens 330 and a first support portion. In addition to 201020090 320, a filter 310, a second support portion 340, a second lens 350, and a third support portion 360 are further included. The filter 310 includes a transparent substrate 311, and a filter film layer 312 formed on the transparent substrate 311. The filter layer 312 has an outer surface 314. The transparent substrate 311 may be made of a glass material, and the filter film layer 312 may be composed of a multilayer film that transmits visible light and reflects infrared light. The filter layer 312 is also formed of a multilayer film that transmits visible light and reflects ultraviolet light and infrared light to reduce damage of the lens by ultraviolet light. The outer surface 314 is in intimate contact with the first surface 321 of the first support portion 320®. The second support portion 340 is also circular. The second support portion 340 has a third surface 341 opposite to the third surface 341 opposite to the third surface 341 and a third surface 341 and a fourth surface 342. Two side walls 343. The third surface 341 is in close contact with the second optical surface 332 of the first lens 330. The center of the fourth surface 342 has a circular recess extending from the fourth surface 342 to the inside of the second support portion 340, the circular recess having a spherical curved surface © surface. The second lens 350 also has a circular shape, and the second lens 350 has a third optical surface 351, a fourth optical surface 352 opposite to the third optical surface 351, and a third optical surface 351 and a fourth optical surface 352. Second side 353. In this embodiment, the second lens 350 is a lenticular lens, and the center of the third optical surface 351 has a circular protrusion, and the circular protrusion has a spherical curved surface. The third optical surface 351 is in close contact with the fourth surface 342 of the second support portion 340. That is, the circular protrusion of the third optical surface 351 can be received in the circular recess of the fourth surface 342 of the second support portion 340. The fourth optical surface 352 11 201020090 The center also has a circular protrusion, and the circular protrusion also has a spherical curved surface. Of course, the second lens 350 can also be other shapes of lenses, such as a biconcave lens, a convex lens, and the like. The third support portion 360 is also circular, and the third support portion 360 has a fifth surface 361 opposite to the fifth surface 362 opposite to the fifth surface 361 and a second surface 361 and a sixth surface 362. Three side walls 363. The fifth surface 361 is in close contact with the second optical surface 352 of the second lens 350. The sixth surface 362 is a flat surface. The refractive index of the material of the first lens 330 is different from the refractive index of the material of the first support portion 320, the refractive index of the material of the second support portion 340, and the refractive index of the material of the third support portion 360. The refractive index of the material of the second lens 350 may be the same as the refractive index of the material of the first lens 330. The line axes of the first lens 330, the second lens 350, the first support portion 320, the second support portion 340 and the third support portion 360 are coincident with each other, and the first lens 330, the second lens 350, and the first support portion 320 The second support portion 340 and the third support portion 360 have the same diameter ,, so that the first side wall 323 of the first support portion 320, the first side surface 333 of the first lens 330, and the second side wall of the second support portion 340 343. The second side surface 353 of the second lens 350 and the third side wall 363 of the third support portion 360 are all aligned with each other. The fourth embodiment of the present technical solution provides a lens structure array 400 including a filter 410, a first support array 420, and a first lens array 430 which are sequentially stacked. The first array of support 420 has a first array support surface 421 and a second array support surface 422. The first array support surface 421 is in contact with the filter 410 12 201020090. From the second array support surface 422 to the plural circular depression, thereby forming a complex first: wave: 22:: the array 430 has a first array of mirrors 432, the first array of 431 and the first The two arrays of photonic soaps are first contacted with the second array of Φ* humans. On the second array of optical surfaces 432, each of the second optical surfaces 432 has a second optical surface 432 and is convexly convex away from the first lens array 430, thereby forming a plurality of first lenses, first lenses 433 and The optical axes of a support portion 423-433 are respectively coincident with a first supporting optical lens, the first axis of the gum. Thereby, an array of lens structures _ including a plurality of lens structures is formed. Also, the refractive index of the =420 material should be different from the first lens array. The structure array side may further include more lens arrays and support structures 犠Γ/, to make the lens structure 300 provided by the third embodiment of the present technical solution as an example, and explain a manufacturing method of the lens structure. ❿ In the first step, please refer to Figure 5, which provides a loadable platform 1 〇盥 sleeve 20 that can be lifted and lowered. The carrying platform 10 is a cylinder having a side wall 13 and a bearing surface u. The carrying surface 11 is a flat surface. The carrying platform 10 is connected to a lifting device 12, and the carrying platform 1G can be perpendicular to the lifting device 12 The sleeve 20 is in the direction of the loading surface 11. The sleeve 20 is a torus having an inner wall 22 that encloses an inner cavity 21. The carrier platform 10 is disposed in the cavity 21 and has a side wall U and a sleeve 20 The inner wall 22 is in contact with each other. The sleeve 20 has a first end surface 13 201020090 201 and a second end surface 202, and a scale (not shown) is disposed from the first end surface 201 to the second end surface 202. When the loading platform 10 moves, the sleeve 20 The scale shows the distance that the carrying platform 10 moves. In the second step, referring to FIG. 6, the filter 310 is placed on the bearing surface 11 of the carrying platform 10. In order to facilitate accurate alignment between the plurality of lenses subsequently manufactured, the filtering is performed. The sheet 310 is provided with a first alignment mark 313. For manufacturing lens structures of different sizes and shapes, different positions and different numbers of first alignment marks 313 may be provided. The filter 310 is placed on the bearing surface of the carrying platform 10. 11 on, making The substrate 311 is in contact with the bearing surface 11. In the third step, referring to FIG. 6, FIG. 7 and FIG. 8, the first supporting portion 320 is embossed on the outer surface 314 of the filter 310. First, by lifting The device 12 adjusts the position of the carrier platform 10 such that the outer surface 314 of the filter layer 312 of the filter 310 is equal to the thickness of the first end portion 201 与 and the thickness of the first support portion 320 to be formed. Thus, the outer surface 314 is made. Forming a molding cavity with the inner wall 22 of the sleeve 20. Of course, the filter 310 may not be provided, and the distance between the bearing surface 11 and the first end surface 201 is equal to the thickness of the first supporting portion 320 to be formed, thereby The surface 11 and the inner wall 22 of the sleeve 20 are enclosed to form a molding cavity. Next, the molten first support material is filled in the molding cavity formed by the outer surface 314 and the inner wall 22 of the sleeve 20, and the first mold is used. 30. The first support portion 320 is embossed. The first mold 30 is made of a light transmissive material. The first mold 30 has a first molding surface 31, and the shape of the first molding surface 31 is 201020090' and the first branch portion 320 The shape of the second surface 322 corresponds to the first mold 3 There is a second alignment mark 34 corresponding to the first-alignment mark 313 on the filter 310. The first mold 30 is first placed over the second end face 2〇1 of the sleeve 2〇 and the first mold is made The second alignment mark 34 is opposite to the first-alignment mark 313 on the light-receiving sheet 310. The first mold 30 is applied with a pressure perpendicular to the direction of the bearing surface u, and the excess liquid or molten state of the molding material is from the first The mold 3 flows out between the first molding surface 31 and the first end surface 2〇1❹ until the first molding surface 31 comes into contact with the first end surface 2〇1. Again, the support portion material of the first support portion 32 is cured. The support material is in a liquid or molten state, and the support material can be cured by means of cooling or ultraviolet light irradiation. In this embodiment, the material of the support portion is solidified by ultraviolet light irradiation to form the first branch portion 32 〇. Since the first mold 30 is made of a light-transmitting material, the ultraviolet light can be solidified into a first shape by curing the molding material between the first mold 3 and the filter 31 by the first mold 30 and irradiating the molding material. The support portion 32 is closed. Finally, after the first support portion 320 is molded, the first mold 3 is separated from the first support portion 320. Referring to Fig. 9, Fig. 1 and Fig. 11, the first lens 330 is embossed on the second surface 322 of the first branch portion 320. First, the position of the support surface of the support platform 10 is adjusted by the lifting device 12 such that the distance between the first end surface 201 and the second surface 322 of the first support portion 32 is equal to the thickness of the first lens 33. The liquid or molten mirror material is injected into the second surface 322 of the first support portion 320 and the molding cavity of the inner wall 22 of the sleeve 2 . Then, the first lens 330 is molded in a similar manner to the method of molding the first support portion 15 201020090 320 in the third step. The second mold 40 used to form the first lens 330 has a second molding surface 41 having a shape corresponding to the shape of the second optical surface 332 of the first lens 330. In the fifth step, referring to FIG. 12 and FIG. 13 , the second support portion 340 is embossed on the second optical surface 332 of the first lens 330 . First, the position of the support surface 11 of the support platform 10 is adjusted by the lifting device 12 such that the distance between the first end surface 201 and the second optical surface 332 of the first lens 330 is equal to the thickness of the second support portion 340. The second support material in a liquid or molten state is injected into the molding cavity surrounded by the second optical surface 332 of the first lens 330 and the inner wall 22 of the sleeve 20. Then, using the third mold 50, the third mold 50 has a third molding surface 51, and the shape of the third molding surface 51 corresponds to the shape of the second surface 342 of the second support portion 340. The second support portion 340 is formed according to the method of molding the first support portion 320 in the third step. In the sixth step, referring to FIG. 14, the second lens 350 is embossed on the fourth surface 342 of the second support portion 340. The second lens 350 is formed in accordance with the method of molding the first lens 330. In this step, the shape of the second lens 350 can be designed according to the desired optical properties. For the second lens 350 of different shapes, it is only necessary to replace the mold having a different structure. The molding surface of the mold used in this step corresponds to the shape of the fourth optical surface 352 of the second lens 350. In the seventh step, referring to FIG. 14, the third support portion 360 is embossed on the fourth optical surface 352 of the second lens 350. In order to protect the second lens 350, the second support portion 360 is formed by pressing I7 on the fourth optical surface 16 201020090 of the second lens 350. The third support portion 360 is similar to the first support: 320 molding method. The difference is that the molding surface of the mold for molding the third support portion 360 is flat, so that the sixth surface 362 of the formed support portion 360 is flat. In the eighth step, the formed lens structure 300 is taken out from the carrying platform 1 〇 and the sleeve 20 to obtain a lens structure 1 一体 of a unitary structure. Referring to FIG. 15 to FIG. 18, the manufacturing method of the lens structure provided by the sixth embodiment of the present invention includes the following steps: In the first step, a carrying platform 60 is provided. The carrying platform has a bearing surface 61, and the bearing surface 11 It is a plane. The second step of forming the first support portion array 610 material on the bearing surface embossing the first support portion array material to form the first support portion array 610, the first support portion array 61 having contact with the bearing surface The first array of support surfaces 6U and the support surface 612 opposite the first array support surface. ❹〜又❹ The third step is to form a molten first lens array 62 〇 material on the first array fulcrum surface embossing the first lens array material to form the first lens array 620 ′ to make the first lens array The first array of optical surfaces 621 having 62 配合 mating contact with the second array of floor surfaces 612 of the first array of support portions (four) are opposite to the second array of optical surfaces 621, thereby obtaining a lens array 600 . In the fourth step, the lens structure array is cut to obtain a plurality of lens structures. The formed lens structure array is subjected to (4), thereby obtaining a plurality of lens structures 500. Each of the integrally formed lens structures 500 includes a first lens 520 and a support portion 510, and a central axis of the first lens 510 coincides with a central axis of the support portion 520. By using the above-described manufacturing method of the lens structure, the support portion and the lens can be sequentially stacked in a continuous manner, thereby avoiding the process of mounting the lens structure. Moreover, since the alignment mark is provided in the manufacturing process, it is possible to ensure that the optical axes of the optical elements in the lens structure are located on the same branch line ' 'avoiding the problem of optical axis shift when mounting the optical element separately' The optical properties of the lens structure are improved. In addition, the step of manufacturing the lens structure is reduced by the use of continuous imprinting. In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by persons skilled in the art in light of the present invention are intended to be included within the scope of the following claims. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a sound diagram of a lens structure provided by a first embodiment of the present technical solution. ~ Figure 2 is a diagram showing the structure of a lens provided by a second embodiment of the present technical solution. Fig. 3 is a schematic view showing the structure of a lens provided by a third embodiment of the present technical solution. 4 is a schematic diagram of a lens structure provided by a fourth embodiment of the present technical solution. 18 201020090 FIG. 5 to FIG. 14 are schematic diagrams showing the process of manufacturing a lens structure according to a fifth embodiment of the present technical solution. 15 to FIG. 18 are schematic diagrams showing the process of manufacturing a lens structure array according to a sixth embodiment of the present technical solution. [Main component symbol description]

承載平台 10、 60 承載面 11 升降裝置 12 侧壁 13 套筒 20 空腔 21 内壁 22 第一模具 30 第一成型面 31 第二對位元標記 34 第二模具 40 第二成型面 41 第三模具 50 第三成型面 51 承載平台 60 承載面 61 鏡片結構 100 、200 ' 300、500 第一鏡片 110 、210、330、433、510 19 201020090Carrying platform 10, 60 Bearing surface 11 Lifting device 12 Side wall 13 Sleeve 20 Cavity 21 Inner wall 22 First mold 30 First forming surface 31 Second aligner mark 34 Second mold 40 Second forming surface 41 Third mold 50 third molding surface 51 carrying platform 60 bearing surface 61 lens structure 100, 200 '300, 500 first lens 110, 210, 330, 433, 510 19 201020090

第一光學面 111 第二光學面 112 ' 212、332 第一侧面 113 、 213 、 333 第一支撐部 120、220、320、423 第一表面 121 、 321 第二表面 122 、 322 第一侧壁 123 、 223 、 323 第一端面 201 第二端面 202 第二支撐部 230 、 340 第三表面 231 、 341 第四表面 232 ' 342 第二侧壁 233 、 343 濾光片 310 、 410 透明基板 311 滤光層 312 第一對位元標記 313 外表面 314 够—U 弟一鏡片 350 第三光學面 351 第四光學面 352 第二侧面 353 第三支撐部 360 第五表面 361 20 201020090 第六表面 362 第三侧壁 363 鏡片結構陣列 400 、 600 第一支撐部陣列 420 、 610 第一陣列支撐面 421 ' 611 第二陣列支撐面 422 、 612 第一鏡片陣列 430 、 620 第一陣列光學面 431 、 621 第二陣列光學面 432、622 支撐部 520 21First optical surface 111 second optical surface 112' 212, 332 first side 113, 213, 333 first support portion 120, 220, 320, 423 first surface 121, 321 second surface 122, 322 first side wall 123 223, 323 first end surface 201 second end surface 202 second support portion 230, 340 third surface 231, 341 fourth surface 232' 342 second side wall 233, 343 filter 310, 410 transparent substrate 311 filter layer 312 first pair of bit marks 313 outer surface 314 enough - U-one lens 350 third optical surface 351 fourth optical surface 352 second side 353 third support portion 360 fifth surface 361 20 201020090 sixth surface 362 third side Wall 363 lens structure array 400, 600 first support array 420, 610 first array support surface 421 '611 second array support surface 422, 612 first lens array 430, 620 first array optical surface 431, 621 second array Optical surface 432, 622 support portion 520 21

Claims (1)

201020090 » 十、申請專利範園: 1. -種鏡片結構,其包括—體成型之第—鏡片及第一支標 部’該第-鏡片具有相對之第一光學面與第二光學面該 第-支揮部具有相對之第一表面與第二表面,該第一支樓 部之第二表面與第一光學面配合接觸,該第一表面為平 面並且,該第一支撐部由折射率不同於第一鏡片之透明 材料製成。 〇 ^如中請專利範圍第1項所述之鏡片結構,其中,該第- :之中心軸線與第一支擇部之中心轴線重合’該第一鏡 片之直徑與第一支撐部之直徑相等。 3 ·如申請專利ϋ圍第i項所述之鏡片 射率為^至⑽,該第-支撐結構=之 祈射率為1.45至1.49。 4 .如申請專利_第i項所述之鏡片結構, 三表面律部,該第二支撲部具有相對之第 該第四表面為平面。 伐蜩 -表面。 濾 該濾光片形成於第-支撐部之第 7如申請專利範圍第1項所述之鏡片結構,其中,該鏡片 22 201020090 結構進一步包括第二支撐部與第二鏡片,該第二支撐部具 有相對之第二表面與第四表面,該第二鏡片具有相對之第 光學面與第四光學面,該第三表面與第二光學面配合接 觸’該第四表面與第三光學面配合接觸。 8·如申請專利範圍第7項所述之鏡片結構,其中,該鏡片 結,進-步包括第三支撑部’該第三支撑部具有相對之第 ^ =與第六表面’該第五表面與第四光學面配合接觸,201020090 » X. Application for Patent Park: 1. A lens structure comprising a body-shaped lens and a first branch portion. The first lens has a first optical surface and a second optical surface. The branch portion has an opposite first surface and a second surface, the second surface of the first branch portion being in mating contact with the first optical surface, the first surface being planar and the first support portion being different in refractive index Made of a transparent material of the first lens. The lens structure of claim 1, wherein the center axis of the first:: coincides with the central axis of the first support portion, the diameter of the first lens and the diameter of the first support portion equal. 3 • If the lens exposure rate as described in item i of the patent application is ^ to (10), the first support structure = the resolution is 1.45 to 1.49. 4. The lens structure of claim 1, wherein the second surface portion has a plane opposite to the fourth surface. Cutting - surface. The filter structure is formed in the lens structure of the first aspect of the invention, wherein the lens 22 201020090 structure further comprises a second support portion and a second lens, the second support portion Having an opposite second surface and a fourth surface, the second lens has an opposite first optical surface and a fourth optical surface, the third surface is in mating contact with the second optical surface. The fourth surface is in mating contact with the third optical surface . 8. The lens structure of claim 7, wherein the lens knot further comprises a third support portion, the third support portion having a second surface opposite to the second surface Cooperating with the fourth optical surface, 該第六表面為平面。 第二二片結構陣列,其包括一體成型之第-鏡片陣歹" 第二陣-鏡片陣列具有第-陣列光學面婆 二陣列面^―讀結構具有第—陣収撐面與筹 -陣列光學Uf 一支撐部陣列之第二陣列支撐面與第 該第-支η鱼觸’該第—陣敎撐面為平面,並且, 料製成陣列由折射率不同於第—鏡料列之透明材 ❹法,其_驟: 將炫融之第該承載面為平面 樓部材料以成型第一支擇部成並::载面’壓印該第' 面接觸之第-表面以及與第-支撐部具有與承, 將熔融之第一鏡片材^面相對之第二表面; 片材科以成型第一鏡片於該第二表面,壓印該第-· 面。第一光學面以及與第-光學面相對之第一:r 23 201020090 11如申喷專利範圍第10項所述之鏡片結構之製造方法, /其甲於第t撐部之第二表面上壓印成型第一鏡片之 後將熔融之第一支樓部材料形成於該第二光學面,並於 第一鏡片上壓印成型第二支撐部。 12如申明專利範圍第10項所述之鏡片結構之製造方法, 其中’於將熔融之第一支撐部材料形成於該承載面之前, 將慮光片放置於承載面上’並將溶融之第一支撐部材料形 ❹成於該濾光片之表面。 U · —種鏡片結構之製作方法,包括步驟: 提供承載平台’該承載平台具有承載面,該承載面為平面; 將溶融之第一支撐部陣列材料形成於該承載面,壓印該第 一支揮部陣列材料成型第—支#部陣列,第-支撐部陣列 具有與承載面接觸之第一陣列支樓面以及與第-陣列支撐 面相對之第二陣列支撐面; 將溶融之第-鏡片陣列材料形成於該第二陣列支撐面,壓 ❿印該第-鏡片陣列材料成型第一鏡片陣列,以使第一鏡片 2列具有與第—支撐料狀第二陣列支樓祕合接觸之 -陣列光學面以及與第一陣列光學面相對之第二陣列光 于面,從而獲得鏡片結構陣列; 切割鏡片結構陣列’以獲得複數鏡片結構。 24The sixth surface is a flat surface. a second two-piece structure array comprising an integrally formed first-lens array" second array-lens array having a first-array optical face-to-face array surface-read structure having a first-array support surface and a plan-array The second array supporting surface of the optical Uf-supporting array is planar with the first y-n fish contact, and the array is made to have a refractive index different from that of the first mirror column The material ❹ method, the _step: the first bearing surface of the sleek fusion is a flat floor material to form the first part of the selection and:: the surface of the embossing the first surface of the first surface contact and the first The support portion has a second surface opposite to the first lens material surface to be melted, and the sheet is formed on the second surface to emboss the first surface. The first optical surface and the first surface opposite to the first optical surface: r 23 201020090 11 , the manufacturing method of the lens structure according to claim 10 of the patent application, the pressure on the second surface of the t-support portion After the first lens is formed, the molten first building material is formed on the second optical surface, and the second supporting portion is embossed on the first lens. The method for manufacturing a lens structure according to claim 10, wherein 'the first layer of the molten support material is formed on the bearing surface before the molten first support portion material is formed on the bearing surface' A support material is formed on the surface of the filter. A method for manufacturing a lens structure, comprising the steps of: providing a carrying platform, wherein the carrying platform has a bearing surface, the bearing surface is a flat surface; forming a first molten support array material on the bearing surface, and stamping the first The array of array materials forms a first-branch array, the first-support array has a first array of support surfaces in contact with the load-bearing surface and a second array support surface opposite to the first-array support surface; Forming a lens array material on the second array support surface, compressing the first lens array material to form the first lens array, so that the first lens 2 column has a secret contact with the first support material second array branch The array of optical surfaces and the second array opposite the first array of optical surfaces are lighted to the surface to obtain an array of lens structures; the array of lens structures is cut to obtain a plurality of lens structures. twenty four
TW97145102A 2008-11-21 2008-11-21 Lens structure, lens structure array and method for manufacturing lens structure TW201020090A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI483840B (en) * 2012-03-22 2015-05-11 玉晶光電股份有限公司 Method of manufacturing optical lenses

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI483840B (en) * 2012-03-22 2015-05-11 玉晶光電股份有限公司 Method of manufacturing optical lenses

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