201014662 九、發明說明： 【發明所屬之技術領域】 大量製作特於一種錫絲’尤指—種無油潰且快速地 号疋心狀之錫絲的製造方法。 【先前技術】 形二異形錫絲之作法是利用手工具與成 製作錫筆的H 逐H或^沿職線機 工具切開锡筆上。完成錫筆之後，使用切割 用人工的方式二並倒出所有圓形或C形錫絲，再使 要變更為其他：幾形。上述的繞線外形可以依照需 (傳統式、氣動式、增壓式）、滑塊沖床ϋ❹般沖床 形錫絲T (專裝配有適¥的成形模具的設備來製作異 惟’傳統異形錫絲之作法具有以下諸多的問題： 1使用手工方式逐一成形的人工薪資血時 高，且單位產能低。 新貝與時間成本 其绩2- ^用繞、線機製作錫筆的製簡$作的異形錫絲， 面具有明顯的高低差異、刀口斷面未能妥善閉合 =或疋外形不能完全符合要求的現象。必須使用人工 式逐—校正，人工«與時間成本高，且產能不易提升。 3、使用-般沖床（傳統式、氣動式、增屢式）、滑 /床（shdefornung)、折床、或打鍊機等裝配有適當 5 201014662 來使機來ΐ作異形錫絲時，必須使用潤滑油脂 絲將倍友疋使付素材送料順暢。但是，因為異形錫 失效，即使::揮2任:製程中沾染油潰將使焊錫功能 ^ An ^ /由月曰亦會有極少量殘留物質而降低 坏錫效果，以致提高焊錫製程的不良率。 易^显^使用各式的後加工脫脂製程來清洗油潰，則 質，因而降低烊錫效果疋錫4内含的助禪劑流失或是變 r，在成形模具或是送料設備上*使用潤滑油 借式θ ::二的特陡’谷易有微粒或是碎屬沾附於送料設 備或疋成形模具上，因而影響生產。 在成形模具或是送料設備上不使用潤滑油脂 H於二置’則模具及設備上與素材接觸的零件（例 产，=二頭及模板）’其表面溫度會因摩擦而提高溫 度，進而影響生產。 降，是在各個不同的成形模具或是送料設備上裝置 降>皿或疋恆溫設備’則投入的費用不具經濟效益。 【、若是使用錫絲抽絲機上的抽錫專用降溫溶劑，因 溫溶劑的潤滑性於成形設備的表現201014662 IX. Description of the invention: [Technical field to which the invention pertains] A large number of production methods for a tin wire, in particular, a tin wire which is oil-free and rapidly smashed. [Prior Art] The method of forming a dissimilar tin wire is to cut the tin pen by using a hand tool and a H-by-H or ^-line machine tool for making a tin pen. After completing the tin pen, use the cutting method to manually pour out all the round or C-shaped tin wire, and then change it to the other: several shapes. The above-mentioned winding shape can be made according to the need (traditional, pneumatic, supercharged), slider punching machine-like punching tin wire T (specially equipped with suitable molding equipment for the production of the unique 'traditional shaped tin wire The practice has the following problems: 1 The manual salary is formed by manual method, and the unit cost is low. The new shell and the time cost are 2 - ^ The shape of the tin pen is made by winding and wire machine Tin wire, the surface has obvious height difference, the blade section is not properly closed = or the shape of the file cannot fully meet the requirements. It must be manually corrected, artificially and time-consuming, and the production capacity is not easy to increase. Lubrication must be used when using a general-purpose punch (traditional, pneumatic, incremental), slipfornung, folding bed, or chain machine with the appropriate 5 201014662 to make the machine a special-shaped tin wire The grease wire will make the material feed smoother. However, because the shaped tin fails, even if:: wave 2: the oil in the process will cause the solder function ^ An ^ / there will be a very small amount of residual material from the moon Lower The effect of tin is so as to improve the defect rate of the soldering process. Easy to use ^ various types of post-processing degreasing process to clean the oil, the quality is reduced, thus reducing the effect of tin-staining In the forming mold or feeding equipment * use the lubricating oil by the type θ :: two of the special steep 'Valley easy to have particles or broken pieces attached to the feeding equipment or the 疋 forming mold, thus affecting the production. In the forming mold or It is the part of the feeding equipment that does not use the lubricating grease H in the two sets, and the parts that come into contact with the material on the mold and equipment (production, = two heads and template), the surface temperature will increase the temperature due to friction, which will affect the production. It is not economical to install the equipment on the different forming molds or feeding equipments, and the cost of the equipment is not economical. [If using the special cooling solvent for the tin extraction on the tin wire drawing machine, the warm solvent Lubricity in the performance of forming equipment
設備無法持續地保留該降溫溶劑以循J 苜1= 劑不斷揮發或是流失耗損的情況，或是必 二二設備來配合使用抽錫專用的降溫溶 劑其杈入的費用不具經濟效益。 6 201014662 【發明内容】 的之ΐ要目的’在於可提供-種異形錫絲無油潰 之作法的缺點，以及設備 與產能。 力’、工時’縮短製作時間，提高良率 油潰為的=::==::異形錫絲無 於該繞線桿取得锡絲，該錫絲一端固定 成形為特定幾mj:*' 將*亥錫絲繞線於該繞線桿上， 使用切絲；將該繞線桿置於裁剪治具； 定幾何形狀的錫裁:::剪定::術的錫 本發，具有以下有益的效果： 心造使r滑油脂，除了可以避免殘 ❿ 成異形錫絲變形。 亦可以避免清洗油漬過程中造 差異容易校正:母一個異形錫絲之線徑斷面的高低 3 且斷面開口容易閉合。 生產，使油潰的製造方法可以快速地、連續地 程不會因為機本低’且可快速調整。加工過 錫合金與助谭剩）變質造成異形錫絲的素材（包括 低廉。 、$疋沾附在機具上，機具維護成本 7 201014662 為使能更進一步瞭解本發明之 閱以下有關本發明之詳細說明與：：内容’請參 供參考盥說明用*#田圓然而所附圖式僅提 …兒月用，並非用來對本發明加以限制者。 【實施方式】 請參閱第一圖，本發明係提供— 製造方法，包括步驟如下： 一由/貝的異形錫絲 步驟-，取得繞線桿i (如第二 二=線桿!可快速抽換地設置於繞線機上，該= 面形狀不限，視實際需要而定。剖面形狀可呈圓The equipment can not continuously retain the cooling solvent to keep the V 苜 1 = agent volatile or loss of consumption, or the necessary equipment to use the special cooling solvent for pumping tin, the cost of the intrusion is not economical. 6 201014662 [The Summary of the Invention] The main purpose of the invention is to provide the shortcomings of the non-oily process of the shaped tin wire, as well as equipment and productivity. Force ', working hours' shorten the production time, improve the yield of oil collapse =::==:: Shaped tin wire does not obtain tin wire from the wire rod, the wire is fixed at one end to a specific number of mj: *' Winding *Haixi wire on the winding rod, using shredded wire; placing the winding rod on the cutting fixture; tinning of the geometric shape::: cutting:: the tin of the technique, has the following benefits The effect: the heart makes the r slip grease, in addition to avoiding the deformation of the deformed tin wire. It can also avoid the difference in the process of cleaning the oil stain. It is easy to correct: the height of the wire diameter section of a female shaped wire is 3 and the opening of the section is easy to close. Production, so that the manufacturing method of oil collapse can be quickly and continuously, will not be low because of the machine and can be quickly adjusted. The material of the shaped tin wire is damaged by the processing of the tin alloy and the help of the remaining material. (including low cost. 疋 疋 疋 机 机 机 , , , , 7 7 7 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 Explanation and:: Content 'Please refer to 盥 用 盥 # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # 然而 然而 然而 然而 # # 。 Provides the method of manufacture, including the following steps: One by the deformed tin wire step of /Bei, to obtain the winding rod i (such as the second two = pole! can be quickly exchanged on the winding machine, the = surface shape Not limited, depending on actual needs. The shape of the section can be round
狀兮二Γ角形、五邊形、六邊形或其它特定的幾何形 狀。樣線们亦可加入可抽換式的入塊工2 (如第二B 圖所示）’使得繞轉H㈣狀可呈十字形、 其它複雜的幾何形狀。 ^驟二’取得錫絲2 ’該錫絲2-端固定於該繞線桿 1之定位孔1 1，該錫絲2的線徑與剖面形狀不限，且已 經或是可以填充或是附著助焊劑。 步驟三，使用繞線機將該錫絲2繞線於該繞線桿丄上 (如第二B圖所示），因該繞線桿丄之剖面形狀使得該錫 絲2成形為與剖面形狀相對應之特定幾何形狀的錫絲2。 步驟四，視需要修整錫絲2外形，將該入塊1 2抽出， 利用手工具或是整形治具修整錫絲2外形，使得該錫絲2 成形為與繞線桿1之剖面形狀相對應之特定幾何形狀的錫 絲2。 步驟五，取下該繞線桿1’將該繞線桿1置於裁剪治 201014662 具3(如第三a圖所示），該裁剪治具3包括一中空殼體 3 1及一設置於該殼體3 1下方之底座3 2，該殼體3 1 包括一第一護蓋及一第二護蓋312，該 3 1 2之大小、形狀及位置相對應於該第一護蓋3丄工， 且該殼體3 1之剖面形狀相對應於該繞線桿i之剖面形 狀，利用該裁剪治具3之殼體内壁包容該特定幾何形狀的 錫絲2，修整錫絲2外形並防止錫絲變形。 ❹ =六’使用切割工具4裁剪該特定幾何形狀的錫絲 2 (如第三A圖所示），該切割工具4可以係比薩刀、香 料刀或特定切割工具。將切割工具4之刀刃 =3之溝槽33,該溝槽33沿該繞線桿工設置= 槽=之形狀相對應於該刀刀4工，使得切割工且4可以 ☆者溝槽3 3裁剪該特定幾何形狀的錫絲2 將該切割工具4換成-般常見的剝錫工具，沿4二 ”，切割或是穿刺該特定幾何形狀的錫絲 :: 疋幾何形狀的錫絲2產生剝錫缺口。 吏传"亥特 步驟七，矯正裁剪切口，將矯正治且 1設置於該裁勒具3之兩端（如第三B圖所干）於 加力量使該矯正治具5壓迫該牿定镞/ ^ 鈀 士該特定幾何形狀的錫絲之裁剪切口：= 矩形塊51及:第二= 〇,y 1兩端分別内縮大約二分之一錫鲜 2線徑之距離L凸設㈣第：矩形 =之錫絲 201014662 。再者’亦可使用其 剪治具3(如第三c圖所示）刀：該裁 地設置於該底座32，該第為可翻開 於邊底座3 2，藉由該第二護蓋 = 3 4之擋塊3 6矯正該特 丄」之移動使传该铷面 口。該第二護蓋3 i 形狀之錫絲2的裁剪切 i- , ^ 2及5亥底座3 2上分別刻有刻度3 ，方便於觀察移動之距離，且Q 合拉桿機構，方便於移動。且_ —濩盍3 12亦可配 ’視需要將該特定幾何形狀的錫絲2 ί所^繞線桿^固設於加卫機6之固定塊61(如以 加剛w：猎由&加壓力使得該特定幾何形狀的錫絲2增 ::此外，亦可使用沖打扁或製作形變等方式，“ σμ特疋幾何形狀的錫絲2之剛性。 练7’取下該特定幾何形狀的錫絲2 ’完成異形錫 1'的=圖所示）的製作，並絲製作過程中所產 :參閱第六A圖至第以圖，依據上述的製造方法可 具有特定幾何形㈣㈣錫絲7，該異形錫絲7 =:狀並不限定。該異形錫絲7可為單一迴圈，包括圓形、 定的形ί角形、五邊形、六邊形、十字形、星形或其他特 本發明具有以下的特色： 、製造過程中無須使用潤滑油潰，可避免殘留油潰 錫絲效果不好’或是可避免清洗油潰過程，造成異形 201014662 f、矯正治具使得每—個異形錫絲之線輯面的 差異容易校正，且斷面開口容易閉合。 氐 3'異形錫絲無油潰的製造方法可以 生產，產能增加。 遷、屬地 斷 义品品質穩定、良率高，不良品容易匈 以及製以過程中所產生的廢料少。 6 7 8 速上線 5、設備與模治具初始投人費用低廉，且容易維護。 產線需要的空間小，I線複製成本低。 生產前，設備與治具架設時間短，架設成本低。 生產人員的學習曲線短，人員訓練成本低，可快 ㈣ΓΐΐΓ"4料本發明之較佳實施例，非意欲侷限4 舍月之專利保護範圍，故舉凡運用本發明說明書及圖式户 變化，均同理皆包含於本發明之權利賴 圍内，合予陳明。 . 【圖式簡單說明】 第-圖係本發明無油潰的異形錫絲製造方法之流程圖。 第二A圖係本發明繞線桿第—實施例之立體圖。 第二B圖係本發明繞線桿第二實施例之立體圖。 第二C圖係本發明繞線桿第三實施例之立體圖。 第三A圖係本發明裁剪治具及切割工具之示意圖。 =三8圖係本發明裁剪治具及矯正治具之剖面示意圖。 第三C圖係本發明裁剪治具另一實施例之示意圖。 第四圖係本發明矯正治具之立體圖。 201014662 第五圖係本發明加工機之剖面示意圖。 第六A圖至第六E圖係本發明多種異形錫絲之立體圖。 【主要元件符號說明】 1 繞線桿 11 定位孔 1 2 入塊 2 錫絲 3 裁剪治具 3 1 殼體 3 1 1 第一護塊 3 1 2 第二護塊 3 2 底座 3 3 溝槽 3 4 端面 3 5 刻度 3 6 擋塊A shape of a ridge, a pentagon, a hexagon, or other specific geometric shape. The sample lines can also be added to the removable block 2 (as shown in Figure B) so that the H (four) shape can be cruciform, other complex geometries. ^二二'Get the tin wire 2' The tin wire 2 end is fixed to the positioning hole 1 of the winding bar 1, the wire diameter and the cross-sectional shape of the wire wire 2 are not limited, and may or may be filled or attached Flux. Step 3, winding the tin wire 2 on the winding rod 使用 using a winding machine (as shown in FIG. 2B), because the cross-sectional shape of the winding rod 使得 causes the tin wire 2 to be formed into a sectional shape Corresponding to the specific geometry of the tin wire 2. Step 4: If necessary, the shape of the tin wire 2 is trimmed, the insert block 1 2 is taken out, and the shape of the tin wire 2 is trimmed by a hand tool or an orthoplasty tool, so that the tin wire 2 is shaped to correspond to the cross-sectional shape of the bobbin 1 The specific geometry of the tin wire 2. Step 5, remove the winding rod 1' to place the winding rod 1 in the cutting treatment 201014662 with 3 (as shown in the third figure a), the cutting fixture 3 includes a hollow casing 31 and a setting The housing 3 1 includes a first cover and a second cover 312 corresponding to the first cover 3 . The size, shape and position of the cover 3 correspond to the first cover 3 . The cross-sectional shape of the housing 31 corresponds to the cross-sectional shape of the winding rod i, and the inner wall of the housing of the cutting fixture 3 contains the tin wire 2 of the specific geometry, and the shape of the tin wire 2 is trimmed and Prevent deformation of the wire. ❹ = six' Use the cutting tool 4 to cut the tin wire 2 of this particular geometry (as shown in Figure AA), which may be a pizza knife, a fragrant knife or a particular cutting tool. The groove 33 of the cutting tool 4 has a cutting edge = 3, and the groove 33 corresponds to the shape of the winding bar = the shape of the groove = corresponding to the blade, so that the cutter can be used for the groove 3 3 Cutting the tin wire of the particular geometry 2 Replace the cutting tool 4 with a commonly used stripping tool, cutting or puncture the tin of the particular geometry along the 4"": 疋 geometry of the tin wire 2 Stripping the tin gap. 吏传"Hite step seven, correct the cutting cut, the correction will be set and set at the two ends of the cutting tool 3 (as in the third B picture) to increase the force to make the correction tool 5 Pressing the 镞 镞 / ^ palladium the specific geometry of the tin wire cutting cut: = rectangular block 51 and: second = 〇, y 1 ends are respectively retracted by about one-half of the tin fresh 2 wire diameter distance L convex (4): rectangular = tin wire 201014662. Further, 'the cutting tool 3 (as shown in the third c) can also be used: the cutting is set on the base 32, the first can be opened At the side base 3 2, the movement of the feature is corrected by the stopper 3 6 of the second cover = 3 4 to transmit the face opening. The cutting of the tin wire 2 of the second cover 3 i shape is i-, ^ 2 and 5, and the base 3 2 is respectively engraved with a scale 3, which is convenient for observing the moving distance, and the Q-pull rod mechanism is convenient for moving. And _ - 濩盍 3 12 can also be equipped with 'the specific geometry of the tin wire 2 ί ^ ^ wire rod ^ fixed to the fixed block 61 of the Guard 6 (such as to add just w: hunting by & The pressure is applied to increase the tin wire 2 of the specific geometry: In addition, it is also possible to use the method of punching flat or making deformation, "the rigidity of the tin wire 2 of the σμ special geometry. The 7' is taken out of the specific geometry. The shape of the tin wire 2 'finished the shaped tin 1' = shown in the figure), and produced in the wire production process: see the sixth A to the figure, according to the above manufacturing method can have a specific geometry (four) (four) tin The wire 7, the shape of the wire 7:: is not limited. The shaped wire 7 can be a single loop, including a circular shape, a fixed shape, a pentagon, a hexagon, a cross, a star or Other special inventions have the following characteristics: In the manufacturing process, it is not necessary to use lubricating oil to collapse, and it is possible to avoid the bad effect of residual oil and crushing tin wire, or to avoid cleaning the oil collapse process, resulting in a special shape 201014662 f, correction fixtures make each - The difference in the surface of the profiled tin wire is easy to correct, and the opening of the section is easy to close. 氐3' The manufacturing method of tin wire without oil collapse can be produced, and the production capacity is increased. The quality of the displaced and localized products is stable and the yield is high. The defective products are easy to be produced in Hungary and the waste generated in the process is less. 6 7 8 Speed on line 5, equipment The initial investment cost of the mold fixture is low, and it is easy to maintain. The space required for the production line is small, and the cost of copying the I line is low. Before the production, the equipment and the fixture are set up for a short time and the installation cost is low. The production staff has a short learning curve and personnel. The training cost is low and can be fast (4) ΓΐΐΓ quot 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳 较佳In the right of the right, it is combined with Chen Ming. [Simplified description of the drawings] The first figure is a flow chart of the method for manufacturing the shaped tin wire without oil collapse of the present invention. The second A is the wire rod of the present invention. 2B is a perspective view of a second embodiment of the winding rod of the present invention. The second C is a perspective view of a third embodiment of the winding rod of the present invention. The third drawing is a cutting fixture and a cutting tool of the present invention. It Fig. 3 is a schematic cross-sectional view of the cutting jig and the correcting jig of the present invention. The third C is a schematic view of another embodiment of the cutting jig of the present invention. The fourth drawing is a perspective view of the correcting jig of the present invention. Figure 5 is a schematic cross-sectional view of a processing machine of the present invention. Figures 6A through 6E are perspective views of various shaped tin wires of the present invention. [Description of main component symbols] 1 Winding rod 11 Positioning hole 1 2 Into block 2 Tin Wire 3 Cutting fixture 3 1 Housing 3 1 1 First protection block 3 1 2 Second protection block 3 2 Base 3 3 Groove 3 4 End face 3 5 Scale 3 6 Stop
4 切割工具 4 1 刀刃 5 橋正治具 51 第一矩形塊 511 第一端面 52 第二矩形塊 521 第二端面 6 加工機 6 1固定塊 7 異形錫絲 Η 高度 L 距離 124 Cutting tool 4 1 Cutting edge 5 Bridge gage 51 First rectangular block 511 First end face 52 Second rectangular block 521 Second end face 6 Machining machine 6 1 Fixing block 7 Shaped tin wire 高度 Height L Distance 12