201008831 九、發明說明： 【發明所屬之技術領域】 本發明是有關於一種充填盤及具有該充填盤的充填裝 置及粉末充填方法，特別是指一種用於粉末充填的充填盤 及具有該充填盤的充填裝置及粉末充填方法。 【先前技術】 一般用以充填粉末的充填裝置，如台灣專利第 M268283號（申請號為093216572)專利案所揭露的粉體自動 計量機漏料管之閘門控制裝置，其主要透過計量控制單元 驅使動力驅動單元作動，以帶動粉體進入漏料管内，計量 控制單元可啟動閘門控制裝置的底蓋開啟，使得粉體經由 漏料管出口充填入罐體内。但此種結構通常是應用在 200mg(毫克）以上容量的粉末充填，而無法應用在微量充填（ 如100mg以下容量）的場合。 另一種充填粉末的充填裝置，其充填元件設有複數個 用以容置粉末的容室、複數個分別設於所述容室内用以調 整容室容積大小的調整件，及一用以控制所述調整件同時 作動的連動機構，藉由操控連動機構可同時驅使所述調整 件作動，以同時調整各容室的容積大小。若此種連動機構 與每一調整件之間組裝上產生不同的誤差時，由於調整件 無法個別針對每一容室進行精確的微調，因此會使得每個 谷室的容積大小略有差異，若用在大容量的粉末充填時， 或許粉末充填量會在可容許的誤差範圍内，若用在微量粉 末充填時，各容室容積大小的差異便會對粉末充填量造成 201008831 顯著的影響。 【發明内容】 本發明之主要目的，在於提供一種充填盤，藉由調整 機構的設計可個別調整容置孔的容積大小。 本發明之另一目的，在於提供一種具有充填盤的充填 裝置，充填盤藉由調整機構的設計可個別調整容置孔的容 積大小。 本發明之再一目的，在於提供一種粉末充填方法，藉 由充填盤上之吸耽及吹氣動作，以分別進行粉末的承裝與 充填。 本發明的目的及解決其技術問題是採用以下技術手段 來實現的，依據本發明所揭露的充填盤，用以承裝及充填 粉末，充填盤包含一盤體及複數個調整機構。 盤體包括一内周面、一外周面，及複數個環設於内周 面與外周面之間並用以承裝粉末的容置孔，各調整機構包 括一部份穿設於各容置孔内且外露出内周面的桿件、一設 置於桿件一端且位於各容置孔内用以阻斷粉末流通至内周 面的栓塞件，及一設置於桿件另一端用以驅使桿件與栓塞 件在容置孔内移動的調整件，以調整各容置孔承裝粉末的 容積大小。 則述的充填盤’盤體還包括複數個分別與所述容置孔 相連通的通氣孔，各通氣孔位於内周面與栓塞件之間。 别述的充填盤，各調整機構還包括一套設於桿件上且 位於各容置孔内的氣密墊圈，氣密墊圈位於各通氣孔與内 201008831 周面之間。 月'j述的充填盤，各調整機構還包括一套設於桿件上用 以將氣密墊圈卡固於各容置孔内的定位套筒。 則述的充填盤，盤體還包括複數個分別用以供所述 整機構的調整件容置的凹槽，桿件具有—外螺紋部，調整 件具有一螺接於外螺紋部的内螺紋部。201008831 IX. The invention relates to a filling tray and a filling device and a powder filling method therewith, in particular to a filling tray for powder filling and having the filling tray Filling device and powder filling method. [Prior Art] A filling device for filling a powder, such as the gate control device for a powder automatic measuring machine leakage tube disclosed in the patent application No. M268283 (Application No. 093216572), which is mainly driven by a metering control unit. The power driving unit is actuated to drive the powder into the leakage tube, and the metering control unit can activate the bottom cover of the gate control device to open, so that the powder is filled into the tank through the outlet of the leakage tube. However, such a structure is usually applied to a powder filled with a capacity of 200 mg or more, and cannot be applied to a small amount of filling (e.g., a capacity of 100 mg or less). Another filling device for filling a powder, the filling component is provided with a plurality of chambers for accommodating the powder, a plurality of adjusting members respectively disposed in the chamber for adjusting the volume of the chamber, and a control unit The interlocking mechanism for simultaneously adjusting the adjusting member can simultaneously drive the adjusting member to act to adjust the volume of each chamber by controlling the interlocking mechanism. If the assembly between the linkage mechanism and each of the adjustment members produces different errors, since the adjustment member cannot be precisely fine-tuned for each chamber individually, the volume of each valley chamber may be slightly different. When used in large-volume powder filling, the powder filling amount may be within the allowable error range. If used in micro-powder filling, the difference in volume of each chamber will have a significant impact on the powder filling amount of 201008831. SUMMARY OF THE INVENTION The main object of the present invention is to provide a filling tray, and the volume of the accommodating hole can be individually adjusted by the design of the adjusting mechanism. Another object of the present invention is to provide a filling device having a filling tray which can individually adjust the volume of the accommodating hole by the design of the adjusting mechanism. Still another object of the present invention is to provide a powder filling method for separately loading and filling a powder by sucking and blowing on a filling tray. The object of the present invention and the technical problem thereof are achieved by the following technical means. The filling tray disclosed in the present invention is used for receiving and filling a powder. The filling tray comprises a disc body and a plurality of adjusting mechanisms. The disk body includes an inner circumferential surface, an outer circumferential surface, and a plurality of receiving holes disposed between the inner circumferential surface and the outer circumferential surface for receiving the powder, and each adjusting mechanism includes a portion disposed through each of the receiving holes a rod member having an inner peripheral surface exposed inside and outside, a plug member disposed at one end of the rod member and located in each of the receiving holes for blocking the flow of the powder to the inner peripheral surface, and a rod disposed at the other end of the rod member for driving the rod And an adjusting member for moving the plug member in the accommodating hole to adjust the volume of the powder for each accommodating hole. The filling tray' body further includes a plurality of venting holes respectively communicating with the accommodating holes, each venting hole being located between the inner peripheral surface and the plug member. In addition to the filling tray, each adjusting mechanism further comprises a set of airtight gaskets disposed on the rods and located in the respective receiving holes, and the airtight gasket is located between the vent holes and the inner circumference of 201008831. In the filling tray of the month, each adjusting mechanism further comprises a positioning sleeve disposed on the rod for clamping the airtight gasket in each of the receiving holes. In the filling tray, the disc body further includes a plurality of grooves respectively for receiving the adjusting members of the whole mechanism, the rod member has an external thread portion, and the adjusting member has an internal thread screwed to the external thread portion. unit.
前述的充填盤，盤體還包括一位於内周面内侧的安裝 環座，所述_間隔環設於安裝環座上，安裝環座具有複 數個分別與所述凹槽相連通的通孔’各通孔用以供桿件穿 前述的充填盤，安裝環座具有一内環面，各調整機構 還包括-_於桿件细⑽接於内環面的定位套環。 本發明所揭露的具有充填盤的充填裝置，包括一料桶 、一驅動件及一充填盤。 料桶用以容置粉末並包含一供粉末排出的出料口，驅 動件設置於料桶下方並可相對於料桶旋轉，充填盤設置於 料桶下方並包含—盤艘，及複數個調整機構，盤體組接於 驅動件上’盤體包括一内周面、一外周面，及複數個環設 於内周面與外周面之間並用以承裝粉末的容置孔各調整 機構包括-部份穿設於各容置孔内且外露出内周面的桿件 、-設置於桿件—端且位於各容置孔内用以阻斷粉末流通 至内周面的栓塞件’及-設置於桿件另一端用以驅使桿件 與栓塞件在容置孔内移動的調整件，以調整各容置孔承裝 粉末的容積大小，充填盤可受驅動件的帶動，使各容置孔 7 201008831 在一與出料口相連通以承裝粉末的第一度位 及一位 於第一高度位置下方且與出料口分離以充填粉末的苐二高 度位置之間旋轉。 ^ 前述的具有充填盤的充填裝置，還包括一貼附於盤體 的固定盤，及一連結吸氣源的第一吸氣管路，固定盤包含 與第一吸乳管路連通的第一氣體流道，各容置孔在第一 咼度位置時，與其連通的通氣孔對應於第一氣體流道，使 得第一吸氣管路將容置孔内的氣體抽離成負壓狀態，粉末 即經由出料口充填在容置孔内。 前述的具有充填盤的充填裝置，還包括一連結供氣源 的第一供氣管路，固定盤還包含一與第一供氣管路連通的' 第二氣體流道，各容置孔在第二高度位置時，與其連通的 通氣孔對應於第二氣鳢流道位置，使得第—供氣管路提供 的氣體將容置孔内的粉末吹出。 前述的具有充填盤的充填裝置’固定盤還包含一貼附 於盤體且位於各通氣孔的轉動路徑上的腔室，及一與腔室 連通的第三氣體流道，充填裝置還包括—連結吸氣源並二 第三氣體流道連通用以將腔室内的氣體抽離成負壓狀態的 第二吸氣管路，腔室上下兩端分別鄰近於第一氣體流道及 第一氣體流道。 前述的具有充填盤的充填裝置，固定盤還包含一位於 各通氣孔的轉動路徑上的第四氣體流道，充填裝置還包括 一連結供氣源並與第四氣體流道連通的第二供氣管路及 一位於各容置孔的轉動路徑上的回收管路，第二供氣管路 201008831 提供的亂體用以清潔該容置孔使其内殘留的粉末經由回收 管路回收。 前述的具有充填盤的充填裝置，還包括—位在各容置 孔轉動路徑上用以到除外露出各容置孔外粉末的刮刀。 本發明所揭露的粉末充填方法，包含下述步驟： (A) 提供一容置粉末的料桶，及一充填盤，充填盤包含 複數個可分別與料桶的—^料口連通的容置孔、複數個分 別與所述容置孔相連通的通氣孔，及減個分㈣以調整 所述容置孔容積大小的調整機構； (B) 吸離連通在出料口與通氣孔之間的容置孔内的氣體 使其成負壓狀態，使粉末經由出料口充填入容置孔内； (C) 旋轉充填盤使充填完粉末的容置孔與出料口分離； 及 (D) 提供-由通氣孔朝容置孔方向吹氣的氣壓，使粉末 被吹出以進行充填。 前述的粉末充填方法，在步驟（B)中提供一貼附於充填 盤的固定盤’及一連、结吸氣源的第一吸氣管路，固定盤包 含一連通於第一吸氣管路與通氣孔之間的第一氣體流道。 則述的粉末充填方法，在步驟（D)中提供一連結供氣源 的第一供氣管路，固定盤還包含一連通於第一供氣管路與 通氣孔之間的第二氣體流道。 前述的粉末充填方法，在步驟（c)中固定盤還包含一貼 附於盤體且位於各通氣孔的轉動路徑上的腔室，及一與腔 室連通的第二氣體流道’並提供一連結吸氣源並與第三氣 201008831 體流道連通以將腔室内的氣體抽離成負壓狀態的第二吸氣 管路’腔室上下兩端分別鄰近於第一氣體流道及第二氣體 流道。 前述的粉末充填方法，還包含一位於步驟（D)之後的步 驟⑻’旋轉充填盤，並提供—由通氣孔朝該容置孔方向吹 氣的氣壓，以清潔容置孔並回收容置孔内殘留的粉末。 前述的粉末充填方法，在步驟（E)中固定盤包含—位於 各通氣孔的轉動路徑上的第四氣體流道’並提供一連結供 氣源且與第四氣體流道連通的第二供氣管路，及一位於^❿ 容置孔的轉動路徑上的回收管路’第二供氣管路提供的氣 體用以清潔容置孔使其内殘留的粉末經由回收管路回收。 前述的粉末充填方法，在步驟（Α)中各調整機構包括一 部份穿設於各容置孔内的桿件、一設置於桿件一端且位於-各容置孔内用以阻斷粉末流通的栓塞件，及一設置於桿件 另一端用以驅使桿件與栓塞件在容置孔内移動的調整件， 以調整各容置孔承裝粉末的容積大小。 刖述的粉末充填方法，在步驟（c)中及步驟（Ε)中，充填❿ 盤是進行間歇性的旋轉運動。 本發明的充填盤，藉由調整機構的設計，使得在充填 粉末前可先進行各容置孔容積大小的調整，以將各容置孔 的容積調整成一致’藉此，充填盤能精確地進行微量粉末 或者是大量粉末的充填作業。 【實施方式】 有關本發明之前述及其他技術内容、特點與功效，在 10 201008831 以下配合參考圖式之一個較佳實施例的詳細說明中將可 清楚的呈現。透過具體實施方式的說明，當可對本發明為 達成預定目的所採取的技術手段及功效得一更加深入且具 體的了解，然而所附圖式只是提供參考與說明之用，並非 用來對本發明加以限制。 在本發明被詳細描述之前，要注意的是，在以下的說 明内容中’類似的元件是以相同的編號來表示。 如圖1及圖2所示’是本發明具有充填盤的充填裝置 的較佳實施例，該充填裝置100主要用於40mg〜2g容量的 粉末9(圖5)充填，充填裝置100包含一輸送機構1〇及一充 填機構20。 .輸送機構10包括一轉盤11、一第一輸送道12、一傳送 盤13及一第二輸送道14，轉盤11上用以承放複數個空的 瓶子15，轉盤11可沿一如箭頭I所示的方向旋轉，以將瓶 子15擠入第一輸送道12内，使得第一輸送道12可依序將 鲁 二的瓶子15傳送至傳送盤13處。傳送盤13會沿箭頭η所 示的方向間歇性地旋轉，使得第一輸送道12可依序將各瓶 子15傳送至輸送盤13的各卡槽131内，接著，傳送盤I] 會帶動瓶子15通過充填機構20下方，以進行粉末9(圖5) 的充填’之後，傳送盤13會將充填後的瓶子15帶動至第 二輸送道14處，使得各瓶子15可依序經由第二樞送道14 輸出。 如圖2及圖3所示，充填機構20包括一位於傳送盤 後側的架體2,及一鎖固於架體2上呈中空狀的固定盤3, 11 201008831 固定盤3包括一盤面31、一鄰近頂端的第一氣體流道32、 一位於第一氣體流道32下方的第二氣體流道33、一由盤面 31所界定出呈弧形的腔室34，一與腔室34相連通的第：r 氣體流道35，及一位於第三氣體流道35相對側的第四氣體 流道36’腔至34上下兩端分別鄰近於第一氣體流道32與 第·一氣體流道33。第一氣體流道32與一連結吸氣源的第一 吸氣管路41連通’而第三氣體流道35與一連結吸氣源的 第二吸氣管路42連通’藉此，使得第一、第三氣體流道32 、35分別具有吸氣的功能。另外，第二氣體流道33與一連 0 結供氣源的第一供氣管路43連通，而第四氣體流道36與 一連結供氣源的第二供氣管路44連通，藉此，使得第二、 第四氣體流道33 ' 36分別具有吹氣的功能。 如圖3、圖4、圖5及圖6所示，充填機構20還包括 * 一設於固定盤3中心處可進行間歇性旋轉運動的驅動件45 ，及一組接於驅動件45上的充填盤5，充填盤5包含一貼 附於固定盤3的盤面31上的盤體51，盤體51中心處的第 一穿孔511用以供媒動件45的第一凸柱451穿設，而盤體Θ 51的一位於第一穿孔511下方的第二穿孔512則用以供驅 動件45的第二凸柱452穿設，藉此，驅動件45可帶動充 填盤5相對於固定盤3進行間歇性的旋轉運動。盤體51包 括一内周面513、一外周面514、複數個環設於内周面513 與外周面51之間的容置孔515，及複數個與容置孔515連 通的通氣孔516，容置孔515用以承裝位於充填盤5上方之 料桶6内的粉末9，而各通氣孔516則貫穿至盤體51的背 12 201008831 面，由於第-、第二、第四氣體流道32、33、36以及腔室 34皆位在㈣51之通氣孔516的轉動路徑上，因此，各通 氣孔516分別轉動到第—、第二、第四氣體流冑H 36以及腔室34位置時，通氣孔516可分別與第―、第二、 第四氣體流道32、33、36以及腔室34相連通。 #體51還包括-位於内周面513内側的安裝環座517 、複數個ί衣没於安裝環座517上的凹槽518，及複數個與凹 槽518連通的通孔519’其中，各通孔519貫穿安裝環座 ® 517的内環面52G及外環面切，並與各容置孔515的位置 相對應。充填盤5還包含複數個調整機構53，各調整機構 53包括一穿設於通孔519且部份穿設於容置孔515内的桿 件531、一套設於桿件531 一端且位於容置孔515内的栓塞 件532，及-設置於桿件531另—端且容置於凹槽518内的 調整件533，栓塞件532用以阻斷經由外周自514處充填入 容置孔515内的粉末9，以避免粉末9流通至内周面513處 φ 。桿件531具有一外露出容置孔515外用以供調整件533 的内螺紋部534螺接的外螺紋部535，藉此，旋轉調整件 533可驅使桿件531及栓塞件532在容置孔515内移動，以 調整容置孔515承裝粉末9的容積大小。 另外，各調整機構53還包括一套設於桿件531且抵接 於容置孔515内之肩部522的橡膠材質氣密墊圈536，氣密 墊圈536位於通氣孔516與内周面513之間，用以防止由 通氣孔516所吹出的氣體經内周面513處流出。桿件 還套設有一定位套筒537，及一抵接於定位套筒537與氣密 13 201008831 =圈536之間的墊片538 ’藉由定位套筒爪螺鎖於容置孔 5内’使得氣密墊圈536可被定位套筒π卡固而抵接於 月部522。捍件531的外螺紋部535還螺鎖有—位於安裝環 座川之内環面520内側的定位套環州，定位套環讲用 以抵接於内環面520 ’使桿件531可定位在所欲調整的位置 〇 —充填機構2〇的料桶6具有一位於下方可與充填盤5的 容置孔515相連通的出料口 61、一位於上方可與儲存筒7 相連通的入料〇62,及-用則貞測粉末9的粉位高低的偵© 測器63，當偵測器63 _料桶6内粉位低於預設值時，偵 測器62便會驅使驅動馬達8(圖2)運轉使得驅動馬達8可 控制儲存筒7内的授拌件71轉動，㈣件71在轉動過程 中其擋板711會隨著轉動而離開遮播於入料口 62的位置， 藉此，使得儲存筒7内的粉末9能經由人料口 62流通至料 桶6内部。當料桶6内的粉位到達預設值時，則偵測器〇 會驅使驅動馬達8停止運轉，此時，驅動馬達8會控制攪 拌件71的播板7 U回復到遮擒於入料口 62位置。 © 如圖6所示，由於每種粉末的比重皆不同，因此欲進 行粉末充填之前，需先調整容積孔515的容積大小。假設 本實施例中的容置孔515孔徑為8.5mm，欲充填1 g的粉末 時，栓塞件532外側端距離盤體51的外周面514之間的距 離D大約需調整為24mm左右。在調整桿件531之前，先 把定位套環539往内旋使其遠離内環面52〇,接著再旋轉調 整件533以控制桿件531的移動距離’同時，搭配卡尺的 14 201008831 輔助測量實際的距離D值為何，待調好距離D後，將定位 套環539往外旋並抵於内環面52G，使桿件别及栓塞件 532定位所鎖調整的位置上，接著，充填粉末至容置孔515 内進行測試’㈣試的充填量為lg時，表示距離D調整正 確’此時，即可進行其餘容置孔515的容積大小調整使 每個拴塞件532外側端距離盤體51的外周面514之間的距 離D皆相同。反之，若測試的充填量非時則繼續微調 桿件⑶及栓塞件532的位置，直到調整到正確的距離d 為止。 如圖4、圖5及圖7所示，以下將針對充填裝置觸之 粉末充填方法進行詳細說明： 如步驟81中’疋提供容置粉末9的料桶6及充填盤5 ’並藉由調整機構53調整容置孔515的容積大小，使得充 填盤5的每個栓塞件532距離盤體5ι的外周面之間的 距離D(圖6)皆相同。 如步驟82中，當一容置孔515轉動到一第一高度位置 時’容置孔515對應到料桶6的出料口 61，而與該容置孔 515連通的通氣孔516則對應到第一氣體流道”，此時， 第-吸氣管路會如箭頭m所示的方向進行吸氣的動作 ’使容置孔515内成負壓狀態，由於通氣孔516是設在栓 塞件532與内周面513之間的位置，因此料桶6内的粉末9 經由出料u 充填入容置孔515 _，會填滿在容置孔 515與栓塞件532之間所界定出的容積内，並且，藉由检塞 件532的阻斷，使得粉末9不會被吸入通氣孔516内。 15 201008831 如圖4、圖7及圖8所示，如步驟83中，待粉末9充 填滿容置孔515與栓塞件532之間所敎出的容積後充 填盤5會被驅動件45帶動而沿箭頭Iv所示的方向旋轉， 由於在本實施例中，容置孔515的數量為八個，故驅動件 45帶動充填盤5每次轉動的角度為45度，以使下個未充填 粉末9的容置孔515轉動到第一高度位置，而充填完粉末9 後的容置孔515則與出料σ 61分離。由於料桶6底端處設 有-位在容置孔515轉動路徑上並抵接於盤體51的外周面 514的刮刀64，因此，充填完粉末9後的容置孔515在轉_ 動過程中’刮刀64會刮除外露並殘留於容置孔515外的粉 末9，以確保能達到精確的粉末9充填。 另外，充填完粉末9之容置孔515轉動45度後，與其 連通的通氣孔516會由第一氣體流道32(圖5)位置轉動到腔 室34位置’由於第二吸氣管路42是將腔室34内的氣體經 由第三氣體流道35抽離，使得腔室34内__直保持在負廢 的狀態’且腔t 34上下兩端分別鄰近第一氣體流道32與 第二氣體流道33,因此，能確保充填完粉末9之容置孔❿ 515由帛冑度位η]歇旋轉到位於第一高度位置正下方的 -第二高度位置的過程中’粉末9不會脫離容置孔515。 如圖4、圖5及圖7所示，如步驟84中，當充填完粉 末9之谷置孔515轉動到第二高度位置時，容置孔515對 應幻傳送盤13(® 2)上的—瓶子15，而與該容置孔515連通 的通氣孔516則對應到第二氣體流道33,此時，第-供氣 ㈣43會如箭頭V所示的方向進行吹氣的動作，以將容置 16 201008831 孔515内的粉末9吹入瓶子15内進行充填。 如圖4、圖7及圖8所示，如步驟85中，當粉末％圖 5)充填在瓶子15内後，充填盤5會繼續沿箭頭〗乂所示的方 向旋轉，當通氣孔516轉動到與第四氣體流道36對應的位 置時，第二供氣管路44會由通氣孔516朝容置孔515方向 吹氣，藉此，以將容置孔515内殘留的粉末9吹出，並且 藉由叹置在容置孔515轉動路徑上的回收管路46將被 吹出的殘留粉末9吸走，以進行回收的動作β之後充填盤5 會繼續間歇性旋轉，以重覆步驟82至步驟85的動作。 如圖9所示，充填完粉末9的瓶子15會經由傳送盤13 帶動至第二輸送道14處，藉由擋止板141的擋止，使得瓶 子15可依序傳送至第二輸送道14，並經由第二輸送道14 的帶動，使得瓶子15可進行後續之蓋橡皮塞之作業。 藉由充填盤5的調整機構53的設計，使得在充填粉末 9前可先進行各容置1 515容積大小的調整，以將各容置孔 ❹ 5i5的容積調整成一致’與習知相較之下能避免容置孔 515的容積大小差異所造成的影響，因此，充填盤$能精碟 地進行微量粉末或者是大量粉末的充填作業。 ▲歸納上述，本實施例之充填盤5藉由調整機構W的設 計，使得在充填粉末9前可先進行各容置孔515容積大小 的調整’以將各容置孔515的容積調整成一致藉此充 填盤5能精確地進行微量粉末或者是大量粉末的充填作業 故確實能達到本發明所訴求之目的。 、 准以上所述者，僅為本發明之較佳實施例而已，當不 17 201008831 能以此限定本發明實施之範圍’即大凡依本發明申請專利 範圍及發明說明内容所作之簡單的等效變化與修飾，皆仍 屬本發明專利涵蓋之範圍内^另外本發明的任—實施例或 申請專利範圍不須達成本發明所揭露之全部目的或優點或 特點此外，摘要部分和標題僅是用來輔助專利文件搜尋 之用，並非用來限制本發明之權利範圍。 【圖式簡單說明】 圖1是本發明具有充填盤的充填裝置的較佳實施例的 立體圖； ❹ 圖2是本發明具有充填盤的充填裝置的較佳實施例的 局部放大圖； 圖3是本發明具有充填盤的充填裝置的較佳實施例的 固定盤的前視圖； 圖4是本發明具有充填盤的充填裝置的較佳實施例的 充填機構的前視圖； 圖5是沿圖4中的直線L1 — L1所取的剖視示意圖； 圖6是本發明具有充填盤的充填裝置的較佳實施例的 © 充填盤之調整機構的分解圖； 圖7是本發明具有充填盤的充填裝置的較佳實施例的 粉末充填方法的流程圖； 圖8是沿圖4中的直線L2— L2所取的剖視示意圖；及 圖9是本發明具有充填盤的充填裝置的較佳實施例的 輸送機構的局部放大圖。 18 201008831In the foregoing filling tray, the disc body further comprises a mounting ring seat on the inner side of the inner peripheral surface, the spacer ring is disposed on the mounting ring seat, and the mounting ring seat has a plurality of through holes respectively communicating with the groove. Each through hole is used for the rod to pass through the aforementioned filling disc, and the mounting ring seat has an inner annular surface, and each adjusting mechanism further comprises a positioning collar which is connected to the inner annular surface of the rod member (10). The filling device with a filling tray disclosed in the present invention comprises a bucket, a driving member and a filling tray. The barrel is used for accommodating the powder and comprises a discharge port for discharging the powder, the driving member is disposed under the barrel and rotatable relative to the barrel, the filling tray is disposed below the barrel and includes a tray, and a plurality of adjustments The mechanism, the disk body is connected to the driving member, the disk body comprises an inner circumferential surface, an outer circumferential surface, and a plurality of annular receiving holes disposed between the inner circumferential surface and the outer circumferential surface for receiving the powder. a rod member partially disposed in each of the accommodating holes and exposing the inner peripheral surface, and a plug member disposed at the rod end and located in each of the accommodating holes for blocking the flow of the powder to the inner peripheral surface and - an adjusting member disposed at the other end of the rod for driving the rod member and the plug member to move in the accommodating hole to adjust the volume of the powder for each accommodating hole, and the filling tray can be driven by the driving member to make each volume The hole 7 201008831 is rotated between a first degree position for holding the powder and a second height position below the first height position and separated from the discharge port to fill the powder. The foregoing filling device with a filling tray further comprises a fixing plate attached to the disc body, and a first suction line connecting the suction source, the fixing disc comprising the first communicating with the first sucking line a gas flow passage, wherein each of the accommodating holes is in a first temperature position, and the vent hole communicating with the venting hole corresponds to the first gas flow path, so that the first suction pipe draws the gas in the accommodating hole into a negative pressure state, The powder is filled in the accommodating hole through the discharge port. The filling device with a filling tray further includes a first air supply line connecting the air supply source, the fixed disk further comprising a second gas flow path communicating with the first air supply line, and each receiving hole is in the second In the height position, the vent hole communicating therewith corresponds to the second gas turbulent flow path position, so that the gas supplied from the first gas supply line blows out the powder in the accommodating hole. The above-mentioned filling device with a filling tray's fixing plate further comprises a chamber attached to the disk body and located in a rotating path of each vent hole, and a third gas flow path communicating with the chamber, the filling device further comprising- Connecting a suction source and connecting the third gas flow passage to connect the gas in the chamber to a second suction line in a negative pressure state, wherein the upper and lower ends of the chamber are adjacent to the first gas flow passage and the first gas respectively Flow path. In the above filling device with a filling tray, the fixing plate further comprises a fourth gas flow path on a rotating path of each vent hole, the filling device further comprising a second supply for connecting the gas supply source and communicating with the fourth gas flow path The gas pipeline and a recovery pipeline located in the rotating path of each of the accommodating holes, and the disordered body provided by the second gas supply pipeline 201008831 are used to clean the accommodating hole to recover the residual powder through the recovery pipeline. The above filling device with a filling tray further includes a scraper positioned in a rotation path of each of the accommodating holes for removing the powder outside the respective accommodating holes. The powder filling method disclosed in the present invention comprises the following steps: (A) providing a barrel for accommodating powder, and a filling tray, the filling tray comprising a plurality of accommodating spaces respectively connectable to the material port of the barrel a hole, a plurality of vent holes respectively communicating with the accommodating hole, and an adjustment mechanism for reducing the size of the accommodating hole by subdividing (4); (B) absorbing the communication between the discharge port and the vent hole The gas in the accommodating hole is made into a negative pressure state, so that the powder is filled into the accommodating hole through the discharge port; (C) rotating the filling disk to separate the accommodating hole filled with the powder from the discharge port; Provided - the air pressure blown by the vent hole toward the accommodating hole, so that the powder is blown out for filling. In the foregoing powder filling method, in the step (B), a fixing plate attached to the filling tray and a first suction line connecting the suction source are provided, and the fixing plate comprises a first suction line. a first gas flow path with the vent. In the powder filling method, a first gas supply line connecting the gas supply source is provided in the step (D), and the fixed disk further comprises a second gas flow path communicating between the first gas supply line and the vent hole. In the foregoing powder filling method, in the step (c), the fixing plate further comprises a chamber attached to the disk body and located in a rotating path of each of the vent holes, and a second gas flow path communicating with the chamber and providing a second suction line connecting the suction source and communicating with the third gas 201008831 body flow passage to evacuate the gas in the chamber into a negative pressure state, the upper and lower ends of the chamber are adjacent to the first gas flow passage and the first Two gas flow paths. The foregoing powder filling method further comprises a step (8) after the step (D) of rotating the filling tray and providing a gas pressure blowing from the vent hole toward the accommodating hole to clean the accommodating hole and recover the accommodating hole. Residual powder inside. In the foregoing powder filling method, in the step (E), the fixed disk includes a fourth gas flow path 'on the rotational path of each vent hole' and provides a second supply for connecting the gas supply source and communicating with the fourth gas flow path. The gas line, and a recovery line located in the rotating path of the accommodating hole, the gas supplied from the second gas supply line is used to clean the accommodating hole to recover the residual powder through the recovery line. In the above powder filling method, in the step (Α), each adjusting mechanism includes a rod member which is disposed in each of the accommodating holes, and is disposed at one end of the rod member and located in each of the accommodating holes for blocking the powder. The circulatory plug member and an adjusting member disposed at the other end of the rod member for driving the rod member and the plug member to move in the accommodating hole to adjust the volume of the powder for each accommodating hole. In the powder filling method described above, in the step (c) and in the step (Ε), the filling of the disk is performed in an intermittent rotary motion. The filling tray of the present invention can adjust the volume of each accommodating hole to adjust the volume of each accommodating hole before the filling of the powder by the design of the adjusting mechanism, thereby accurately filling the accommodating hole. Carry out a small amount of powder or a large amount of powder filling operation. [Embodiment] The foregoing and other technical contents, features, and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments. The detailed description of the technical means and functions of the present invention for achieving the intended purpose can be obtained by the detailed description of the embodiments, but the drawings are only for reference and description, and are not intended to be used for the present invention. limit. Before the present invention is described in detail, it is to be noted that in the following description, similar elements are denoted by the same reference numerals. 1 and 2 is a preferred embodiment of the filling device with a filling tray according to the present invention. The filling device 100 is mainly used for filling a powder 9 (Fig. 5) having a capacity of 40 mg to 2 g, and the filling device 100 comprises a conveying device. The mechanism 1 is a filling mechanism 20. The conveying mechanism 10 includes a turntable 11, a first conveying path 12, a conveying tray 13 and a second conveying path 14. The rotating table 11 is for holding a plurality of empty bottles 15 which can be along an arrow I. The direction shown is rotated to squeeze the bottle 15 into the first conveying path 12 so that the first conveying path 12 can sequentially convey the bottle 15 of the Lu two to the conveying tray 13. The conveying tray 13 is intermittently rotated in the direction indicated by the arrow n, so that the first conveying path 12 can sequentially convey the bottles 15 into the respective card slots 131 of the conveying tray 13, and then the conveying tray I] will drive the bottles. 15 After passing through the filling mechanism 20 to perform the filling of the powder 9 (Fig. 5), the conveying tray 13 will drive the filled bottle 15 to the second conveying path 14, so that the bottles 15 can be sequentially passed through the second pivot. Delivery channel 14 output. As shown in FIG. 2 and FIG. 3, the filling mechanism 20 includes a frame body 2 on the rear side of the conveying tray, and a fixing plate 3 which is hollowed on the frame body 2, and the fixing plate 3 includes a disk surface 31. a first gas flow path 32 adjacent to the top end, a second gas flow path 33 located below the first gas flow path 32, a curved chamber 34 defined by the disk surface 31, and a chamber 34 connected thereto The first:r gas flow path 35, and the fourth gas flow path 36' on the opposite side of the third gas flow path 35 are respectively adjacent to the first gas flow path 32 and the first gas flow. Road 33. The first gas flow path 32 communicates with a first suction line 41 that is connected to the suction source, and the third gas flow path 35 communicates with a second suction line 42 that is connected to the suction source. First, the third gas flow paths 32, 35 have the function of inhaling, respectively. In addition, the second gas flow path 33 communicates with the first gas supply line 43 of the gas supply source, and the fourth gas flow path 36 communicates with a second gas supply line 44 that connects the gas supply source, thereby The second and fourth gas flow paths 33' 36 each have a function of blowing air. As shown in FIG. 3, FIG. 4, FIG. 5 and FIG. 6, the filling mechanism 20 further includes a driving member 45 disposed at the center of the fixed disk 3 for intermittent rotational movement, and a group connected to the driving member 45. The filling tray 5 includes a disk body 51 attached to the disk surface 31 of the fixed disk 3. The first hole 511 at the center of the disk body 51 is used for the first protrusion 451 of the medium member 45. A second through hole 512 of the disk body 51 located below the first through hole 511 is configured to pass through the second protrusion 452 of the driving member 45. Thereby, the driving member 45 can drive the filling plate 5 relative to the fixed plate 3. Perform intermittent rotary motion. The disk body 51 includes an inner circumferential surface 513, an outer circumferential surface 514, a plurality of receiving holes 515 disposed between the inner circumferential surface 513 and the outer circumferential surface 51, and a plurality of ventilation holes 516 communicating with the receiving holes 515. The accommodating hole 515 is for receiving the powder 9 in the tank 6 above the filling tray 5, and each vent 516 is penetrated to the back surface 1208008831 of the disc body 51 due to the first, second, fourth gas flow The passages 32, 33, 36 and the chamber 34 are all located in the rotational path of the vent 516 of the (four) 51, and therefore, the vents 516 are rotated to the positions of the first, second, fourth gas flow H 36 and the chamber 34, respectively. The vent 516 can be in communication with the first, second, and fourth gas flow paths 32, 33, 36 and the chamber 34, respectively. The body 51 further includes a mounting ring seat 517 located inside the inner peripheral surface 513, a plurality of grooves 518 not on the mounting ring seat 517, and a plurality of through holes 519' communicating with the groove 518. The through hole 519 is cut through the inner annular surface 52G of the mounting ring seat 517 and the outer ring surface, and corresponds to the position of each of the receiving holes 515. The filling plate 5 further includes a plurality of adjusting mechanisms 53. Each adjusting mechanism 53 includes a rod member 531 which is disposed in the through hole 519 and partially penetrates the receiving hole 515. The plug member 532 is disposed in the hole 515, and the adjusting member 533 is disposed at the other end of the rod member 531 and is received in the recess 518. The plug member 532 is configured to block the filling of the receiving hole 515 from the 514 via the outer circumference. The powder 9 is inside to prevent the powder 9 from flowing to the inner peripheral surface 513 at φ. The rod member 531 has an external threaded portion 535 which is externally exposed to the receiving hole 515 for screwing the internal thread portion 534 of the adjusting member 533. Thereby, the rotation adjusting member 533 can drive the rod member 531 and the plug member 532 in the receiving hole. The inside of the 515 is moved to adjust the volume of the powder 9 to be accommodated in the accommodating hole 515. In addition, each adjusting mechanism 53 further includes a rubber-type airtight gasket 536 disposed on the rod 531 and abutting against the shoulder 522 in the receiving hole 515. The airtight gasket 536 is located in the vent hole 516 and the inner circumferential surface 513. In between, the gas blown by the vent 516 is prevented from flowing out through the inner peripheral surface 513. The rod member is also sleeved with a positioning sleeve 537, and a gasket 538' abutting between the positioning sleeve 537 and the airtight 13 201008831 = ring 536 is screwed into the receiving hole 5 by the positioning sleeve claw The airtight gasket 536 can be clamped by the positioning sleeve π to abut against the moon portion 522. The external thread portion 535 of the jaw 531 is also screwed with a positioning collar state located inside the inner ring surface 520 of the mounting ring seat, and the positioning collar is used to abut the inner ring surface 520' so that the rod member 531 can be positioned at the position Position to be adjusted 〇 The filling tank 6 of the filling mechanism 2 has a discharge port 61 which is located below and which can communicate with the accommodating hole 515 of the filling tray 5, and a feed hopper which is located above and can communicate with the storage cylinder 7 62, and - using the detector 63 of the powder level of the powder 9, when the level of the powder in the detector 63_bucket 6 is lower than a preset value, the detector 62 drives the drive motor 8 ( 2) the operation is such that the driving motor 8 can control the rotation of the feeding member 71 in the storage cylinder 7, and the (four) member 71 will leave the position of the baffle 711 in the feeding port 62 as it rotates. The powder 9 in the cartridge 7 can be circulated to the inside of the tank 6 via the human port 62. When the powder level in the tank 6 reaches the preset value, the detector 〇 will drive the drive motor 8 to stop running. At this time, the drive motor 8 controls the board 7 U of the stirring member 71 to return to concealing the material. Port 62 position. © As shown in Figure 6, since the specific gravity of each powder is different, the volume of the volume hole 515 needs to be adjusted before the powder filling is performed. It is assumed that the aperture 515 of the embodiment has a hole diameter of 8.5 mm. When the powder of 1 g is to be filled, the distance D between the outer end of the plug member 532 and the outer peripheral surface 514 of the disk 51 is adjusted to about 24 mm. Before adjusting the rod member 531, the positioning collar 539 is rotated inwardly away from the inner annular surface 52〇, and then the adjusting member 533 is rotated to control the moving distance of the rod member 531. At the same time, with the caliper 14 201008831 auxiliary measurement actual What is the distance D value? After the distance D is adjusted, the positioning collar 539 is externally rotated and abuts against the inner annular surface 52G, so that the rod member and the plug member 532 are positioned and locked, and then the powder is filled. When the test is performed in the hole 515, the filling amount of the test (4) is lg, indicating that the distance D is adjusted correctly. At this time, the volume of the remaining receiving holes 515 can be adjusted so that the outer end of each of the plugs 532 is away from the disk 51. The distance D between the outer peripheral faces 514 is the same. Conversely, if the test fill amount is not timely, continue to fine-tune the position of the rod (3) and the plug 532 until the correct distance d is adjusted. As shown in FIG. 4, FIG. 5 and FIG. 7, the powder filling method of the filling device is described in detail below. In step 81, the tank 6 and the filling tray 5' for accommodating the powder 9 are provided and adjusted by The mechanism 53 adjusts the volume of the accommodating hole 515 such that the distance D (Fig. 6) of each of the plug members 532 of the filling tray 5 from the outer peripheral surface of the disk body 5 is the same. In step 82, when a receiving hole 515 is rotated to a first height position, the receiving hole 515 corresponds to the discharge port 61 of the barrel 6, and the vent hole 516 communicating with the receiving hole 515 corresponds to The first gas flow path", at this time, the first suction circuit will perform the action of inhaling in the direction indicated by the arrow m, so that the inside of the accommodating hole 515 is in a negative pressure state, since the vent hole 516 is provided in the plug member. The position between the 532 and the inner circumferential surface 513, so that the powder 9 in the drum 6 is filled into the accommodating hole 515_ via the discharge u, and fills the volume defined between the accommodating hole 515 and the plug 532. And, by the blocking of the plug 532, the powder 9 is not sucked into the vent 516. 15 201008831 As shown in FIG. 4, FIG. 7 and FIG. 8, as in step 83, the powder 9 is filled. The volume of the filling tray 5 between the accommodating hole 515 and the plug member 532 is driven by the driving member 45 to rotate in the direction indicated by the arrow Iv. Since the number of the accommodating holes 515 is eight in the embodiment. Therefore, the driving member 45 drives the filling tray 5 to rotate at an angle of 45 degrees each time, so that the accommodating hole 515 of the next unfilled powder 9 is rotated to the first The height position, and the accommodating hole 515 after the filling of the powder 9 is separated from the discharge σ 61. Since the bottom end of the barrel 6 is provided with a position on the rotation path of the accommodating hole 515 and abuts against the outer circumference of the disk body 51. The scraper 64 of the surface 514, therefore, the accommodating hole 515 after the filling of the powder 9 is scraped during the rotation process, and the scraper 64 scrapes the powder 9 which is exposed and remains outside the accommodating hole 515 to ensure accurate powder can be obtained. In addition, after the accommodating hole 515 of the filled powder 9 is rotated by 45 degrees, the vent hole 516 communicating therewith is rotated from the position of the first gas flow path 32 (Fig. 5) to the position of the chamber 34. The line 42 is to evacuate the gas in the chamber 34 via the third gas flow path 35, so that the inside of the chamber 34 is kept in a state of negative waste, and the upper and lower ends of the chamber t 34 are respectively adjacent to the first gas flow path. 32 and the second gas flow path 33, therefore, it is ensured that the accommodating hole 515 of the filled powder 9 is rotated from the twist position η] to the - second height position directly below the first height position. The powder 9 does not leave the receiving hole 515. As shown in Fig. 4, Fig. 5 and Fig. 7, as in step 84, when the powder 9 is filled When the 515 is rotated to the second height position, the accommodating hole 515 corresponds to the bottle 15 on the magic transfer tray 13 (® 2), and the vent hole 516 communicating with the accommodating hole 515 corresponds to the second gas flow path 33, At this time, the first air supply (four) 43 performs an air blowing operation in the direction indicated by the arrow V to blow the powder 9 contained in the hole 515 of the 201008831 into the bottle 15 for filling. As shown in Fig. 4, Fig. 7 and Fig. As shown in Fig. 8, in step 85, when the powder % Fig. 5) is filled in the bottle 15, the filling tray 5 continues to rotate in the direction indicated by the arrow ,, when the vent 516 is rotated to the fourth gas flow path 36. In the corresponding position, the second air supply line 44 is blown by the vent hole 516 toward the accommodating hole 515, thereby blowing out the powder 9 remaining in the accommodating hole 515, and by staking in the accommodating hole. The recovery line 46 on the 515 rotation path sucks the blown residual powder 9 to perform the recovery operation β, and the filling tray 5 continues to intermittently rotate to repeat the operations of steps 82 to 85. As shown in FIG. 9, the bottle 15 filled with the powder 9 is driven to the second conveying path 14 via the conveying tray 13, and the bottle 15 can be sequentially conveyed to the second conveying path 14 by the blocking of the stopper plate 141. And driven by the second conveying path 14, the bottle 15 can perform the operation of the subsequent rubber stopper. By adjusting the design of the adjusting mechanism 53 of the filling tray 5, the volume of each housing 1 515 can be adjusted before the filling of the powder 9 to adjust the volume of each receiving aperture 5i5 to be consistent. The influence of the difference in the volume difference of the accommodating hole 515 can be avoided. Therefore, the filling tray can perform a small amount of powder or a large amount of powder filling operation. ▲In summary, the filling plate 5 of the present embodiment can adjust the volume of each receiving hole 515 before the filling of the powder 9 by adjusting the design of the adjusting mechanism W to adjust the volume of each receiving hole 515 to be uniform. Therefore, the filling tray 5 can accurately carry out the filling operation of a small amount of powder or a large amount of powder, so that the object of the present invention can be achieved. The above is only the preferred embodiment of the present invention, and the simple equivalent of the scope of the invention and the description of the invention is not limited to the scope of the invention. Variations and modifications are still within the scope of the present invention. Further, the scope of the invention or the scope of the invention is not required to achieve all of the objects or advantages or features disclosed herein. The use of the patent document search is not intended to limit the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a perspective view of a preferred embodiment of a filling device having a filling tray of the present invention; Figure 2 is a partial enlarged view of a preferred embodiment of a filling device having a filling tray of the present invention; Figure 4 is a front elevational view of a preferred embodiment of a filling device having a filling device for filling a disk; Figure 4 is a front elevational view of the filling mechanism of the preferred embodiment of the filling device with a filling disk of the present invention; Figure 6 is an exploded view of the adjustment mechanism of the filling tray of the preferred embodiment of the filling device with a filling tray of the present invention; Figure 7 is a filling device with a filling tray of the present invention; FIG. 8 is a cross-sectional view taken along line L2 - L2 of FIG. 4; and FIG. 9 is a preferred embodiment of the filling device with a filling tray of the present invention. A partial enlarged view of the transport mechanism. 18 201008831
【主要元件符號說明】 100… •…充填裝置 451… •…第一凸柱 10"… •…輸送機構 452… •…第二凸柱 11 ••… …·轉盤 46··..· •…回收管路 1 0..... C ...... •…亡+吉般 丄2..... 弟 物达逗 兄填盤 13"... •…傳送盤 51 ·..·· •…盤體 131 ··· -----^槽 511 ··· …·第一穿孔 14···.· …·第二輸送道 512… •…第二穿孔 141… •…擋止板 513… —内周面 15···· …·瓶子 514… •…外周面 20··.·· •…充填機構 515 ... •…容置孔 2…… •…架體 516… •…通氣孔 3…… •…固定盤 517… •…安裝環座 31 ·.·.· —盤面 518… …·凹槽 32••… •…第一氣體流道 519… •…通孔 33··.·· •…第二氣體流道 520… •…内環面 34···.· •…腔室 521 ··· •…外環面 35····. •…第三氣體流道 522… •…肩部 36…… ···.第四氣體流道 53…… •…調整機構 41 ·.··· •…第一吸氣管路 531… •…桿件 42…… •…第二吸氣管路 532… •…栓塞件 43"… •…第一供氣管路 533… •…調整件 44…… •…第二供氣管路 534… •…内螺紋部 45…… •…驅動件 535… •…外螺紋部 19 201008831 536 .......氣密墊圈 537 .......定位套筒 538 .......墊片 539 .......定位套環 6 ..........料筒 61 .........出料口 62 .........入料口 63 .........偵測器 64 .........刮刀 7 ..........儲存筒 71.........攪拌件 711……擋板 8 ..........驅動馬達 9 ..........粉末 I、II ••…箭頭 III、IV··箭頭 V..........箭頭 D..........距離 20[Main component symbol description] 100... •...filling device 451... •...first stud 10"...•...transport mechanism 452... •...second stud 11 ••......·turntable 46··..·... Recycling line 1 0..... C ...... •... 死+吉般丄2..... 弟物达逗兄填盘13"... •...Transfer tray 51 ·.. ·· •...Tray 131 ··· -----^Slot 511 ·····First perforation 14·······Second conveying path 512... •...Second perforation 141... Stop plate 513... — inner peripheral surface 15······ bottle 514... •... outer peripheral surface 20·······filling mechanism 515 ... •... accommodating hole 2... •...frame 516... •... Vents 3... •...Fixed discs 517... •...Installing ring seats 31 ····· —Disc 518...·· Grooves 32••... •...First gas flow path 519... •...through hole 33 ·····•...Second gas flow path 520... •... Inner annulus 34······... Chamber 521 ··· •...Outer annulus 35····.•...third gas flow Road 522... •...Shoulder 36... ···. Fourth gas flow path 53... • ...adjustment mechanism 41 ······...first intake line 531...•...bar 42...•...second suction line 532...•...plug part 43"...•...first air supply line 533...•...Adjustment member 44...•...Second air supply line 534...•...Internal threaded part 45...•...Driver 535...•...External threaded part 19 201008831 536 ....... Hermetic gasket 537 ....... positioning sleeve 538 ....... spacer 539 ....... positioning collar 6 .......... barrel 61 .... ..... discharge port 62 ......... inlet port 63 ... ... detector 64 ... ... scraper 7 .... ...storage cartridge 71.........stirring member 711...baffle 8 ..........drive motor 9 ..... powder I, II ••...arrow III, IV··arrow V...............arrow D..........distance 20