201006653 九、發明說明: 【發明所屬之技術領域】 本發明涉及一種清除裝置。 -【先前技術】 . 射出成型技術係指把射出料加入射出機之料筒中’經 -加熱到熔融狀態,於射出機之螺桿或柱塞之推動下,經灌 ,嘴與模具之澆注系統進入模具之模穴,射出料冷卻硬化成 型(請參見 Knowledge Based Research on Integrated Design ❹ Methods of Hot-Runner Technology for Multi-Cavity Injection Molding 5 Mechatronics and Automation, 2007. ICMA 2007. International Conference on,5-8 Aug. 2007 Page(s):469 - 474)。 惟,用於塑膠射出成型之灌嘴於平時生產中因精確了 模具(圖未示)之計量參數,很少會發生塑膠於該灌嘴内冷卻 與該灌嘴黏於一起之阻塞現象。惟,該灌嘴於試模時,因 模具之計量參數還沒確定或生產時之前幾次起模因模具之 計量參數不精確,導致該塑膠於該灌嘴内之阻塞現象時常 發生。一般採用起子等工具去打通清除該塑膠,當該塑膠 鬆動到一定程度,該塑膠就能整體從該灌嘴中脫落。惟, 於鬆動該塑膠之過程中,該灌嘴之灌嘴口很容易因該起子 而受到損傷。 【發明内容】 有鑒於此,有必要提供一種能使塑膠射出成型之灌嘴 口免受損傷之清除裝置。 201006653 一種清除裝置,用於清除㈣成型模具_之灌嘴内之 塑朦,該射出成型模具具有一固定侧裳置板、一固定 設於該固定侧裝置板上之定位環及一灌嘴,該固定侧裝置 板具有-與料位環同轴之第—收容孔,該第—收魏用 來收容該灌嘴’該灌嘴包括一與該第一收容孔同軸之灌嘴 口’該灌嘴π㈣觀嘴錢妓輯m青除裝 置包括-收容於該定位環内、且相對該定位環固定之定位 ❹ 座及一衝擊件,較位座設有—貫㈣定位座、用於收容 遠衝擊件之第二收容孔,該第二收容孔與該定位環同轴, 以使收容於其内之該衝擊件穿過該定位座且以垂直該灌 口之方向衝擊該塑膠。 與先前技術相比,該清除裝置藉由該定位環及該定位 座導正該衝擊件之衝擊方向,使該衝擊件僅能以垂直該灌 嘴口之方向衝擊该塑膠,從而使該灌嘴口於衝擊過程十免 受損傷。 •【實施方式】 下面結合附圖,對本發明作進一步之詳細說明。 s請一併參關卜® 2及目3,其為本發明第一實施例 提供之清除裝置10’它用於清除塑膠射出成型模具2〇之灌 嘴22内之塑膠24。 該射出成型模具20還具有一固定侧裝置板26及一藉 由螺絲280固定地裝設於固定側裝置板%上之定位環28。 本貫施例中,該定位環28之中心為圓形通孔282。當然, 该定位% 28之中心亦可為圓臺形通孔’即該圓臺形通孔平 8 201006653 行於該定位環28之中心軸之截面為梯形。 該固定侧裝置板26具有一用來收容灌嘴22之第一收 容孔262。該第一收容孔262之中心軸與定位環28之中心 * 轴相重合,以使該定位環28與該灌嘴22之中心軸於同一 • 直線上。 ' 該灌嘴22包括一灌嘴口 222及與一與灌嘴口 222相連 ’通且收容塑膠24之注道224。該灌嘴口 222位於該灌嘴22 靠近該定位環28之端部,且其與該定位環28同軸。 ® 該清除裝置10包括一定位座12及一衝擊件14。 該定位座12之形狀為兩段式之柱體,且其與定位環28 相接觸之端部之直徑與該定位環28之直徑相等,以使該定 位座12相對該定位環28固定。該定位座12設有一沿該定 位座12之中心軸方向貫穿該定位座12、用於收容衝擊件 14之第二收容孔122。該第二收容孔122之中心軸與該定 位環28之中心軸重合,以使收容於其内之衝擊件14穿過 ◎定位座12且以垂直灌嘴口 222之方向衝擊塑膠24。 該第二收容孔122為一沉孔,其具有直徑較大之第一 孔1222及直徑較小之第二孔1224,且第一孔1222靠近該 灌嘴22。 該衝擊件14具有一衝擊棒142、一固設於該衝擊棒142 靠近該灌嘴22之端部之擊針144、一活動地穿設於該衝擊 棒142之衝擊塊146及一固設於該衝擊棒142遠離該灌嘴 22之端部、用於防止該衝擊塊146脫離該衝擊棒之止脫件 148 ° 9 201006653 該衝擊棒142為三段式之柱體,從靠近該灌嘴22側依 次具有第一段1422、第二段1424及第三段1426。該第一 段1422、第二段1424及第三段1426之直徑依次減小,從 •而使得該第二段1424與第三段1426相接觸處形成一衝擊 .面 1428 。 該第一段1422之朝向該灌嘴22之端面上設有一沿該 第一段1422之中心軸方向延伸之第一固定單元1429,且該 第一段1422之直徑等於該第二收容孔122之第一孔1224 ❹之直徑,以使該衝擊棒142可於清除塑膠24完成後帶動該 定位座12離開定位環28。本實施例中,該第一固定單元 1429為螺絲柱(即圓柱之外表面具有螺紋)。 當然,該第一固定單元1429亦可為螺絲孔、通孔、圓 柱、四棱柱、五棱柱等固定件。 當然,該第一固定單元1429之個數亦可為兩個或三個 或四個或更多個。 ^ 該第二段1424之直徑小於或等於第二孔1224之直 徑、且該第二段1426沿平行於該定位環28之中心軸之方 向之長度大於該第二孔1224沿平行於該定位環28之中心 軸方向之長度,以使該衝擊棒142可穿過該定位座12。 該擊針144可由銅、鐵、鎳等材料製成。優選地,本 實施例中,該擊針144由銅質材料製成。該灌嘴22 —般採 用不銹鋼材料製成,硬度比較高,因此採用硬度比較軟之 銅質擊針144進行衝擊,即使該擊針144衝擊到該灌嘴口 222,亦不會對該灌嘴口 222造成損傷。 201006653 該擊針144具有一圓柱形之固定部1442、與該固定部 1442相對、且直徑小於該固定部1442直徑之圓柱形擊頭 1444及一位於該固定部1442與擊頭1444之間之連接部 • 1446。其中,該擊頭1444於衝擊過程中可進入注道224中 •與塑膠24接觸。 該固定部1442與該衝擊棒142相對之端面上設有與該 第一固定單元1429配合使用之第二固定單元1445,以使該 擊針144與該衝擊棒142固接為一體。本實施例中,該第 ❹二固定單元1445為螺絲孔。當然,該第二固定單元1445 亦可為螺絲柱、通孔、圓柱、四棱柱、五棱枉等其他與第 一固定單元1429相配合使用之固定件。 該連接部1446之形狀為圓臺,其具有與固定部1442 相連第一端1447及與第一端1447相對、且與擊頭1444相 連之第二端1448。該第一端1447之直徑與固定部1442之 直徑相同。該第二端1448之直徑小於該固定部1442之直 ❹徑且大於或等於擊頭1444之直徑。由於該連接部1446之 形狀為圓臺,從而減小了該擊針144與該灌嘴口 222相接 觸之可能,進而較小了該擊針144損壞灌嘴口 222之可能。 該衝擊塊146為一圓柱體結構,其中心設有一貫穿該 衝擊塊146、且直徑與該衝擊棒142之第三段1426之直徑 相同之第三孔1462,以使該衝擊塊146可活動地穿設於該 衝擊棒142之第三段1426上。該衝擊塊146用於衝擊衝擊 面1428,以帶動該衝擊棒142及擊針144來衝擊塑膠24。 當然,該衝擊棒142亦可為兩段式之柱體。 π 201006653 當然,該擊針;[44 $形iit ·*· 等其他形狀。 ❿狀亦可為圓錐體形或擴球體形 本發明第-實施例提供之清除裝置iq,藉由 .及疋位座12導正該衝擊件14 衣28 ,僅能以垂直該灌嘴口 222之方方向,使該衝擊件工4 灌嘴口也免受塑膠I從而使該 , 亥清除裝置10不用將灌嘴22 從射出成型模具2〇中拆下,你而、士 | 4 少了工序,縮短了時間。 β參閱圖,/、為本發明第二實施例提供 ⑬l〇a,它與清除裝置1G ㈣之π除裝置 9, ^ ^ 相同,具有一收容於定位環 Τ内之定位座12a及—衝擊件14a,該定位座ua設有二 ^定位座心用於收容衝擊件W之第二收容孔122a, 二第-收容孔122a之中心轴與蚊位環—《中心抽重 :驻以使收容於其内之衝擊件14a穿㈣位座❿且以垂 灌嘴口 222a之方向衝擊塑膠⑽,不同之處在於,定位 ❹ 座❿之第二收容孔122a為一通孔’該衝擊件…為一直 徑與土該第二收容孔122a之直徑相同之衝擊棒,且該衝擊件 14a罪近該灌嘴口 222a之端部呈半橢球狀。 综上所述,本發明確已符合發明專利之要件,遂依法 ^出專利申請。惟,以上所述者僅為本發明之較佳實施方 式’自不能以此限制本案之申請專利範圍。舉凡熟悉本案 技藝之人士援依本發明之精神所作之等效修飾或變化,皆 應涵蓋於以下申請專利範圍内。 【圖式簡單說明】 圖1為本發明第一實施例所提供之清除裝置之組合示 12 201006653 意圖。 圖2為本發明第一實施例所提供之清除裝置之結構示 意圖。 圖3為本發明第一實施例所提供之清除裝置之分解示 意圖。 圖4為本發明第二實施例所提供之清除裝置之結構示201006653 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a cleaning device. - [Prior Art] . Injection molding technology refers to the injection of the injection material into the barrel of the injection machine. The heat is transferred to the molten state. Under the push of the screw or plunger of the injection machine, the pouring system of the nozzle and the mold enters. The mold cavity of the mold, the shot material is cooled and hardened (see Knowledge Based Research on Integrated Design ❹ Methods of Hot-Runner Technology for Multi-Cavity Injection Molding 5 Mechatronics and Automation, 2007. ICMA 2007. International Conference on, 5-8 Aug 2007 Page(s): 469 - 474). However, in the normal production of the nozzle for plastic injection molding, due to the accurate measurement parameters of the mold (not shown), it is rare that the plastic is cooled in the nozzle and the nozzle is stuck together. However, when the nozzle is in the test mode, the mold is not determined or the measurement parameters of the mold are inaccurate several times before the production, so the blockage of the plastic in the nozzle often occurs. Generally, a tool such as a screwdriver is used to clear the plastic. When the plastic is loosened to a certain extent, the plastic can be completely detached from the nozzle. However, during the process of loosening the plastic, the mouth of the nozzle is easily damaged by the screwdriver. SUMMARY OF THE INVENTION In view of the above, it is necessary to provide a cleaning device for protecting a nozzle opening of a plastic injection molding from damage. 201006653 A cleaning device for removing (4) a plastic mold in a nozzle of a molding die, the injection molding die having a fixed side skirting plate, a positioning ring fixed on the fixed side device plate, and a nozzle. The fixed side device plate has a first receiving hole coaxial with the material level ring, and the first receiving hole is used for receiving the filling nozzle. The filling nozzle includes a filling nozzle coaxial with the first receiving hole. The mouth π (four) Guanyin Qiangji m green removing device comprises: a positioning shank and an impact member received in the positioning ring and fixed relative to the positioning ring, and the positioning seat is provided with a (four) positioning seat for accommodating the far a second receiving hole of the impacting member, the second receiving hole is coaxial with the positioning ring, so that the impact member received therein passes through the positioning seat and impacts the plastic in a direction perpendicular to the filling opening. Compared with the prior art, the cleaning device guides the impact direction of the impact member by the positioning ring and the positioning seat, so that the impact member can only impact the plastic in a direction perpendicular to the mouth of the nozzle, thereby making the nozzle The mouth is protected from damage during the impact process. • [Embodiment] The present invention will be further described in detail below with reference to the accompanying drawings. s 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 The injection molding die 20 further has a fixed side device plate 26 and a positioning ring 28 fixedly mounted on the fixed side device plate % by screws 280. In the present embodiment, the center of the positioning ring 28 is a circular through hole 282. Of course, the center of the positioning % 28 may also be a truncated-shaped through hole, that is, the truncated-shaped through-hole flat 8 201006653. The cross-section of the central axis of the positioning ring 28 is trapezoidal. The fixed side device plate 26 has a first receiving hole 262 for receiving the filling nozzle 22. The central axis of the first receiving hole 262 coincides with the center axis of the positioning ring 28 such that the positioning ring 28 and the central axis of the nozzle 22 are in the same line. The nozzle 22 includes a mouthpiece 222 and a sprue 224 that is connected to the mouth 222 and that receives the plastic 24. The mouth opening 222 is located at the end of the nozzle 22 adjacent to the positioning ring 28 and is coaxial with the positioning ring 28. ® The cleaning device 10 includes a positioning seat 12 and an impact member 14. The positioning seat 12 is shaped as a two-stage cylinder, and the diameter of the end portion in contact with the positioning ring 28 is equal to the diameter of the positioning ring 28 to fix the positioning seat 12 relative to the positioning ring 28. The positioning seat 12 is provided with a second receiving hole 122 for receiving the impact member 14 through the positioning seat 12 in the central axis direction of the positioning seat 12. The central axis of the second receiving hole 122 coincides with the central axis of the positioning ring 28, so that the impact member 14 received therein passes through the positioning seat 12 and impacts the plastic 24 in the direction of the vertical filling opening 222. The second receiving hole 122 is a counterbore having a first hole 1222 having a larger diameter and a second hole 1224 having a smaller diameter, and the first hole 1222 is adjacent to the filling nozzle 22. The impacting member 14 has an impact bar 142, a pin 144 fixed to the end of the impact bar 142 near the nozzle 22, a shock block 146 movably disposed through the impact bar 142, and a fixed portion The impact bar 142 is away from the end of the nozzle 22, and the stopper for preventing the impact block 146 from being detached from the impact bar 148 ° 9 201006653. The impact bar 142 is a three-stage cylinder, from the proximity of the nozzle 22 The side has a first segment 1422, a second segment 1424, and a third segment 1426 in sequence. The diameters of the first segment 1422, the second segment 1424, and the third segment 1426 are sequentially decreased, and an impact is formed from the contact of the second segment 1424 with the third segment 1426. A first fixing unit 1429 extending along a central axis of the first segment 1422 is disposed on the end surface of the first segment 1422 facing the nozzle 22, and the diameter of the first segment 1422 is equal to the second receiving hole 122. The diameter of the first hole 1224 is such that the impact bar 142 can move the positioning seat 12 away from the positioning ring 28 after the cleaning of the plastic 24 is completed. In this embodiment, the first fixing unit 1429 is a screw column (ie, the outer surface of the cylinder has a thread). Of course, the first fixing unit 1429 can also be a fixing member such as a screw hole, a through hole, a cylinder, a quadrangular prism, and a pentagonal prism. Of course, the number of the first fixing units 1429 may also be two or three or four or more. ^ The diameter of the second segment 1424 is less than or equal to the diameter of the second hole 1224, and the length of the second segment 1426 in a direction parallel to the central axis of the positioning ring 28 is greater than the second hole 1224 is parallel to the positioning ring. The length of the central axis direction of 28 is such that the impact bar 142 can pass through the positioning block 12. The shot 144 can be made of a material such as copper, iron, or nickel. Preferably, in the present embodiment, the pin 144 is made of a copper material. The nozzle 22 is generally made of a stainless steel material and has a relatively high hardness. Therefore, the copper needle 144 having a relatively soft hardness is used for impact. Even if the needle 144 hits the nozzle opening 222, the nozzle is not applied to the nozzle. Port 222 causes damage. 201006653 The needle 144 has a cylindrical fixing portion 1442, a cylindrical head 1444 opposite to the fixing portion 1442 and having a diameter smaller than the diameter of the fixing portion 1442, and a connection between the fixing portion 1442 and the head 1444. Department • 1446. Wherein, the striker 1444 can enter the sprue 224 during the impact process; • contact with the plastic 24. A second fixing unit 1445 for use with the first fixing unit 1429 is disposed on an end surface of the fixing portion 1442 opposite to the impact bar 142, so that the pin 144 is fixedly coupled to the impact bar 142. In this embodiment, the second fixing unit 1445 is a screw hole. Of course, the second fixing unit 1445 can also be a fixing member used in conjunction with the first fixing unit 1429, such as a screw post, a through hole, a cylinder, a quadrangular prism, a pentagonal ridge, and the like. The connecting portion 1446 is shaped as a truncated cone having a first end 1447 coupled to the fixed portion 1442 and a second end 1448 opposite the first end 1447 and coupled to the striking head 1444. The first end 1447 has the same diameter as the fixed portion 1442. The diameter of the second end 1448 is less than the diameter of the fixed portion 1442 and greater than or equal to the diameter of the striker 1444. Since the shape of the connecting portion 1446 is a truncated cone, the possibility that the firing pin 144 is in contact with the filling port 222 is reduced, thereby reducing the possibility that the firing pin 144 damages the filling opening 222. The impact block 146 is a cylindrical structure having a third hole 1462 extending through the impact block 146 and having the same diameter as the third section 1426 of the impact rod 142 to make the impact block 146 movable. The third segment 1426 of the impact bar 142 is worn. The impact block 146 is used to impact the impact surface 1428 to drive the impact bar 142 and the pin 144 to impact the plastic 24. Of course, the impact bar 142 can also be a two-stage cylinder. π 201006653 Of course, the shot; [44 $ shape iit · * · and other shapes. The scorpion shape may also be a cone shape or a spheroid shape. The cleaning device iq provided in the first embodiment of the present invention, by means of the yoke 12 and guiding the impact member 14 garment 28, can only be perpendicular to the spigot opening 222 In the square direction, the impactor 4 is also protected from the plastic I, so that the cleaning device 10 does not need to remove the nozzle 22 from the injection molding die 2, and you and the lesser 4 have fewer processes. Shortened the time. As shown in the figure, the second embodiment of the present invention provides 13l〇a, which is identical to the π removing device 9, ^^ of the cleaning device 1G (4), and has a positioning seat 12a and an impact member housed in the positioning ring. 14a, the positioning seat ua is provided with two positioning holes for receiving the second receiving hole 122a of the impact member W, the central axis of the second-receiving hole 122a and the mosquito ring - "Center weight: stationed to accommodate The impact member 14a is inserted into the (four) seat and impacts the plastic (10) in the direction of the nozzle 222a. The difference is that the second receiving hole 122a of the positioning seat is a through hole. The impact member is a diameter. The impact rod having the same diameter as the second receiving hole 122a of the soil, and the end portion of the impact member 14a adjacent to the mouth opening 222a is semi-ellipsoidal. In summary, the present invention has indeed met the requirements of the invention patent, and the patent application is legally issued. However, the above description is only a preferred embodiment of the present invention, which is not intended to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by persons skilled in the art in light of the present invention are intended to be included within the scope of the following claims. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a combination of a cleaning device according to a first embodiment of the present invention. 12 201006653 Intent. Fig. 2 is a schematic view showing the structure of a cleaning device according to a first embodiment of the present invention. Figure 3 is an exploded perspective view of a cleaning device according to a first embodiment of the present invention. 4 is a structural diagram of a cleaning device according to a second embodiment of the present invention;
意圖。 【主要元件符號說明】 清除裝置 10、10a 射出成型模具 20 灌嘴 22 塑膠 24 、 24a 固定侧裝置板 26 第一收容孔 262 定位環 28 、 28a 螺絲 280 通孔 282 灌嘴口 222、222a 注道 224 定位座 12、12a 衝擊件 14 、 14a 第二收容孔 122 、 122a 第一孔 1222 第二孔 1224 13 201006653intention. [Main component symbol description] Clearing device 10, 10a Injection molding die 20 Nozzle 22 Plastic 24, 24a Fixed side device plate 26 First receiving hole 262 Positioning ring 28, 28a Screw 280 Through hole 282 Filling port 222, 222a Note 224 positioning seat 12, 12a impact member 14, 14a second receiving hole 122, 122a first hole 1222 second hole 1224 13 201006653
衝擊棒 142 第一段 1422 第二段 1424 第三段 1426 擊針 144 固定部 1442 擊頭 1444 連接部 1446 衝擊塊 146 止脫件 148 衝擊面 1428 第一固定單元 1429 第二固定單元 1445 第一端 1447 第二端 1448 第三孔 1462 14Impact bar 142 First segment 1422 Second segment 1424 Third segment 1426 Needle 144 Fixing portion 1442 Head 1444 Connecting portion 1446 Impact block 146 Stopping member 148 Impact surface 1428 First fixing unit 1429 Second fixing unit 1445 First end 1447 second end 1448 third hole 1462 14