TW201006067A - Electrical connector assembly and method for making the same - Google Patents

Electrical connector assembly and method for making the same Download PDF

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Publication number
TW201006067A
TW201006067A TW97128593A TW97128593A TW201006067A TW 201006067 A TW201006067 A TW 201006067A TW 97128593 A TW97128593 A TW 97128593A TW 97128593 A TW97128593 A TW 97128593A TW 201006067 A TW201006067 A TW 201006067A
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TW
Taiwan
Prior art keywords
light
electrical connector
connection
electrical
wire
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TW97128593A
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Chinese (zh)
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TWI381598B (en
Inventor
de-gang Zhang
Ping-Sheng Su
Shu-Qiang Zhao
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Hon Hai Prec Ind Co Ltd
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Priority to TW97128593A priority Critical patent/TWI381598B/en
Publication of TW201006067A publication Critical patent/TW201006067A/en
Application granted granted Critical
Publication of TWI381598B publication Critical patent/TWI381598B/en

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  • Manufacturing Of Electrical Connectors (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Endoscopes (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Abstract

An electrical connector assembly includes an electrical connector having an LED device, a wire and a light pipe. The wire has a connecting end for electrically connecting with the electrical connector. The light pipe is disposed on the connecting end of the wire and has an opening defined thereon. The wire also has a protector molding over the connecting end, and partially inserted molding in the light pipe. During the molding, a tool could be inserted into the light pipe from the opening for preventing the fusible plastic from further flowing into the electrical connector.

Description

201006067 九、發明說明: 【發明所屬之技術領域】 树日㈣有關-種電連接驗件及聽造方法,尤其涉及 之電連接器組件及其製造方法。 ’、有導光管 【先前技術】 電連ίΐ專Γ標局於2003年6月3日公告之第6,572,402號專利揭示了錄 =連接⑽件,該電連接器組件中之導光管套設於對接插頭之外了-種 :與夕卜導體外側之抵持片配合實現組裝。該電連接器組件還外 ❹?以將線繞之絕緣層、組裝好後之對接插頭和導光管連接在 、外殼, 益組件之製程較為複雜。 °亥電連接 因此,有必要對習知技術進行改進以克服上述缺陷。 【發明内容】 本發明所魏決之技賴:提供—種製 器組件及其製造方法。 門早、,、。構穩固之電連接 本發明所欲解決之前述技術問題係通過以下技術 .— 器組件,其包括設有發光元件之電連接器 '與該電連接器2連接^連接 2光管’前述賴《與電連接ϋ連接之連接端,前料光纜、 連接端,-紐套注誠型於線纜之連接端並部分成型 ^於線欖 ❹^管在其管體有缺π,在成型前龍護糾,成類狀—,該導 、口插入到導光管内’使得成型保護套之溶體不會流到電連接q可自,亥 製造前述電連接器組件之方法包括以下步驟: ° 、提供設有發光7L件之電連接器、線纜及導光管, %連接ϋ連接在-起,縣管套狀鱗敎連接端上「1狀連接端與 2)將電連接Θ、線軌導絲放置於—成型模具 上型過程中,將電連接器、導光管固定於模具中,且導么在 兔光元件,再將成型模具之—封膠塊自導光管之缺口插入,^電連接器之 護套成型在_之連接端並部具中成型保護套,其中該保 相較於習知驗’本發明之電連接驗件《與魏之倾套成型在一 6 201006067 起之導光管’使得電連接驗件具有製程簡單、結構穩固之優點。 以下結合圖式及實施方式對本發明進一步說明。 【實施方式】 ° 第-圖至第六關示了符合本發日狀電連接$組件跡 電連接器組,包括電連接器,。、與電連接器1Q雜連接魏 置於電連接益10與線繞30之連接區域之導光管5〇、及罩導二 之絕緣外殼70。 、等九s 50上 請-併參閲第二圖及第三圖,電連接器1Q設有與—對接電連接 Ο ❹ =對,前端(未標示)以及與線镜3〇連接之後端(未標示),該^ 益1〇設有針狀之中心導體U、管狀之導電 /連, 件Η、以及電路板15。其中,中心導體u用以接地,導緣 外導體13充當負極。絕崚俥14、首_ 二兄田正極’ 以^將則述中心導體11、管狀端子12和外導體 13絕緣關。外輕13設有沿其長度方向延伸之連接部ΐ3ι。電卜^體 置在電連接器10之後端且垂直電連接器10之插入方向。 口又 面义上設有指示電連接II組件KX^作狀態之發光元件151。該電路板=載^ 發光兀件151之一側面面向前述導光管5〇。電 5 導電區域152、153,導電區域脱分佈於形成-缺口之端緣處; 分佈於成-直邊之端緣處。 ^ ¥電£域153 線纜30包括分別傳輸正、負電之導線31、π及用以接地之 雜30設有與電連接器1Q連接之連接端34、及包裹 、= 且=線扉之連接端34之保護套35。該保護 =3 注塑成型而成。 禾圚不) 件第六圖’導光管50大致成音叉狀’用以傳輸發光元 護套”=型t7光=\套設=3G之連接端34,且_〇之保201006067 IX. Description of the invention: [Technical field to which the invention pertains] Tree Day (4) relates to an electrical connection inspection and hearing method, and more particularly to an electrical connector assembly and a method of manufacturing the same. ', has a light pipe [prior art] Electrician ΐ ΐ ΐ 于 于 于 于 于 于 于 于 6 6 6 6 6 6 6 6 = = = = = = 连接 连接 连接 连接 连接 连接 连接 连接 连接 连接 连接 导 导 导 导 导 导 导 导 导 导 导 导 导 导In addition to the docking plug - the type: the assembly of the outer side of the mating conductor to achieve assembly. The electrical connector assembly is also externally mounted to connect the wire-wound insulation layer, the assembled mating plug and the light pipe to the outer casing, and the manufacturing process of the component is complicated. °Heil connection Therefore, it is necessary to improve the prior art to overcome the above drawbacks. SUMMARY OF THE INVENTION The technology of the present invention is to provide a catalyst assembly and a method of manufacturing the same. The door is early, and. STRUCTURAL STANDARD CONNECTION The above-mentioned technical problem to be solved by the present invention is achieved by the following technology: an electrical component including an electrical connector having a light-emitting component connected to the electrical connector 2 and connected to a light pipe. The connection end with the electrical connection ,, the front material cable, the connection end, the - button set is typed at the connection end of the cable and is partially formed ^ in the line ❹ ❹ ^ tube in the tube body is missing π, before forming the dragon The method of preventing and correcting, forming the guide port into the light guide tube, so that the solution of the molded protective cover does not flow to the electrical connection q, the method for manufacturing the foregoing electrical connector assembly includes the following steps: Provides electrical connectors, cables and light pipes with 7L light-emitting parts. The % connection is connected to the door. The "1 connection and 2" on the connection of the county tube-shaped scales will connect the wires and wires. The guide wire is placed in the forming process of the forming mold, the electrical connector and the light guiding tube are fixed in the mold, and the guiding light is inserted into the mold, and then the sealing block of the forming mold is inserted into the gap of the light guiding tube. ^The sheath of the electrical connector is formed at the connection end of the _ and the part is formed with a protective sleeve, wherein Compared with the conventional test, the electrical connection test piece of the present invention "the light guide tube formed by the Wei's sleeve forming method on a 6 201006067" makes the electrical connection test piece have the advantages of simple process and stable structure. The embodiment further clarifies the present invention. [Embodiment] ° The first to sixth aspects show the electrical connector group conforming to the present invention, including the electrical connector, and the electrical connector 1Q. Connect the light guide tube 5〇 of the connection area of the electrical connection 10 and the wire winding 30, and the insulating case 70 of the cover 2, etc., etc. - and refer to the second and third figures, The electrical connector 1Q is provided with a butt-connecting electrical connection Ο ❹ = pair, a front end (not labeled) and a rear end (not labeled) connected to the wire mirror 3〇, which is provided with a needle-shaped central conductor U, tubular Conductive/connected, member Η, and circuit board 15. Among them, the center conductor u is used for grounding, and the outer conductor 13 of the leading edge acts as a negative pole. The _14, the first _二兄田 positive 以The tubular terminal 12 and the outer conductor 13 are insulated. The outer light 13 is provided to extend along its length. The connecting portion ΐ3ι is disposed at the rear end of the electrical connector 10 and perpendicular to the insertion direction of the electrical connector 10. The port is further provided with a light-emitting element 151 indicating the state of the electrical connection II assembly KX. = one side of the light-emitting element 151 faces the light-guiding tube 5〇. The electric 5 conductive regions 152, 153, the conductive regions are distributed at the edge of the formation-notch; and are distributed at the edge of the straight-straight edge. ^ 电 £ 153 153 The cable 30 includes wires 31, π for respectively transmitting positive and negative power, and a terminal 30 for grounding, a connection terminal 34 connected to the electrical connector 1Q, and a connection of the package, = and = wire The protective sleeve 35 of the end 34. The protection = 3 injection molding. The 圚 圚 does not) The sixth figure 'light guide tube 50 is roughly a tuning fork shape' for transmitting the illuminating element sheath" = type t7 light = \ set =3G connection terminal 34, and _〇保保

管ft長度方向之縱向方向貫通導光管⑽在該縱向方^相 S ° ¥光官㈤在其缺口 51處形成兩平行之柱狀部52,該兩柱狀 連;^l1Q之發光元件151。導光㈣還設有與柱狀部52連L J ί ^ I 0之官狀部53設有供使用者觀察發光元件151狀態之 边兀31。S亥兩往狀部52與管狀部53共同形成「U」型的缺口 51。一封膠 201006067 塊(未圖示)可自缺口 51插入到違_丰答如α 接器1〇上之發光元件151上。她部52垂直5=7體=會流到電連 柱狀部52在面向電路板15的側面設有凹槽連10之電路板15,讀 上之發光元件151的位置。柱狀部52 :以叫曰521對應電路板15 之平面,從而不會影響雜狀部52透面^=面、内側面為光滑 設有凸台522,用以與絕緣外殼7G 柱狀部Μ之外側面 發光元件⑸狀態之透光區531。配〇 S狀部53設有供使用者赠 絕緣外殼70罩覆於導光管5〇夕々$ ❹ 區域。該絕緣外殼70固定連接電_ =線===相連接之 53之透光區531自所述絕緣外殼7〇露出。 . ¥先s之官狀部 併參閱第三鼠第四圖,製造該電連接驗件湖 二套設線上繞30上,線纔30之傳輸正電之導線31與電連接 接,且該導線31與電路板15之導電區域152焊接在-起.線齡 ^傳輸負電之導線32與電連接器1Q之外導體13之連接部 起,線纜30之用以接地之導線33與電連接器 再將導光管50套設線讀3G之連接端34 11 >接在—起。 光件5。放置於一成型模具(未===器;二線,及導 於模具中。導光管50之柱狀部52靠近電連接^ V光S50固定 Μ之凹槽521與電路板15上之發=^接"1〇之電路板15,且柱狀部 一封膠塊自_ 5G之缺口 51 置^。再將成型模具之 15 J, 〇 ^圖:J中,護套35成型於_ 3。之連接端34並部分成型於導月 内=,當保護套35成型好後,將封膠塊自導光管5〇之缺口 Μ移先出吕。50 兒連接碰件100設有與線乡覽30之保護套35成型在一起之 吏仔電連接ϋ組件具有製程簡單、結構穩固之優點。 、e, 以上述’本創作確已符合㈣铜之要件’纽法提Μ請專利。惟, =所ί者僅係本發明之較佳實施方式,本發明之範圍並不以上述實1二 二熟習本案技藝之人士援依本發明之精神所作之等效修飾或變化 白應A盍於以下申請專利範圍内。 又1匕 【圖式簡單說明】 8 201006067 第-圖係符合本創作之電連接器組件之立體圖 =ίϊ:圖所示之電連接器組件之部分分解圖-二二。騎不之電連接11'組件之電連接器、線_導光管組裝前 示意圖 示之電連接器、賴與導光管之組裝 圖係弟二騎示之導光管之立體圖。 第六圖係第五圖所示之導先管之正視圖。 【主要元件符號 說明】 電連接器組件 100 中心導體 11 外導體 13 絕緣件 14 發光元件 151 線纜 30 連接蠕 34 導光管 50 柱狀部 52 凸台 透光區 522 531The longitudinal direction of the longitudinal direction of the tube ft passes through the light guiding tube (10). In the longitudinal direction, the light member (5) forms two parallel columnar portions 52 at the notch 51 thereof, and the two columns are connected; the light emitting element 151 of the lens . The light guide (4) is further provided with a trunk portion 53 connected to the columnar portion 52, L J ί ^ I 0 , and a side edge 31 for the user to observe the state of the light-emitting element 151. The S-shaped portion 52 and the tubular portion 53 together form a "U"-shaped notch 51. A glue 201006067 block (not shown) can be inserted from the notch 51 onto the light-emitting element 151 on the _ 答 α α α α 1 1 . The portion 52 of the vertical portion 5 = 7 body = will flow to the electrical connection. The column portion 52 is provided with a circuit board 15 having a groove 10 on the side facing the circuit board 15, and the position of the light-emitting element 151 is read. The columnar portion 52 has a plane corresponding to the circuit board 15 so as not to affect the transparent surface 52, and the inner side surface is smooth and provided with a boss 522 for insulating the columnar portion of the insulating case 7G. A light transmitting region 531 in a state of the outer side light emitting element (5). The 〇-shaped portion 53 is provided with a user-supplied insulating casing 70 covering the light-guiding tube 5 〇 々 $ ❹ area. The insulating case 70 is fixedly connected to the light-transmitting region 531 of the connection 153. ¥ First of the official section of the s and refer to the fourth picture of the third mouse, the electrical connection test piece is manufactured on the second set of the wire 30, and the wire 31 of the line 30 is electrically connected, and the wire is connected. 31 is electrically connected to the conductive region 152 of the circuit board 15 from the connection portion of the wire negative transmission negative conductor 32 to the outer conductor 13 of the electrical connector 1Q, the wire 30 for grounding the cable 33 and the electrical connector Then, the light guide tube 50 is set to the connection end of the line reading 3G 34 11 > Light piece 5. Placed in a molding die (not === device; two wires, and guided in the mold. The columnar portion 52 of the light pipe 50 is close to the groove 521 of the fixed connection of the V light S50 and the circuit board 15 =^接接"1〇的电路板15, and a piece of rubber in the columnar part is placed from the _ 5G notch 51. Then the molding die is 15 J, 〇^: J, the sheath 35 is formed in _ 3. The connecting end 34 is partially formed in the guiding month =, when the protective sleeve 35 is formed, the sealing block is moved from the gap of the light guiding tube 5 to the first opening. The 50 connecting piece 100 is provided with The cable tie assembly of the line 30 is formed with the advantages of simple process and stable structure. e, with the above-mentioned 'this creation has indeed met the requirements of the (four) copper element 'Newfat' patent. However, the present invention is only a preferred embodiment of the present invention, and the scope of the present invention is not limited to the equivalent modification or variation of the spirit of the present invention by those skilled in the art. It is within the scope of the following patent application. 1匕 [Simple description of the drawing] 8 201006067 The first picture is a perspective view of the electrical connector assembly according to the creation = ί : Partial exploded view of the electrical connector assembly shown in the figure - 22. Electrical connector for the 11' component of the electrical connection, wire _ light pipe assembly before the assembly of the electrical connector, Lai and light pipe The assembled diagram is a perspective view of the light pipe of the second brother. The sixth figure is a front view of the pilot pipe shown in the fifth figure. [Main component symbol description] Electrical connector assembly 100 Center conductor 11 Outer conductor 13 Insulation Piece 14 Light-emitting element 151 Cable 30 Connection creep 34 Light guide tube 50 Column portion 52 Projection light transmission area 522 531

電連接器 導電端子 連接部 電路板 導電區域 導線 保護套 缺口 凹槽 管狀部 絕緣外殼Electrical connector Conductive terminal Connections Board Conductive area Conductor Cover Notch Groove Tubular Insulation

10 12 131 15 152 > 153 31、32、33 35 51 521 53 7010 12 131 15 152 > 153 31, 32, 33 35 51 521 53 70

Claims (1)

201006067 十、申請專利範園·· 1· -種電輕H組件,其包括: 電連接器,其設有發光元件; ^管雜11紐麵之連接端; ¥尤Β套叹在别魏境之連接端, 保護套,注塑成型於前述 ^管壁設有缺口;及 在成型前触護鱗,成_具之前述導光管内,·其中 到導光管内,使得成型保護套 合:則逑導光管之缺口插入 ❹ Ο 項所述之電連接驗件。 4 3.^^:項::=:件,其中前述導光管在其㈣形 如申請專利範圍 :向電連接器之發光元件之側面設有凹槽:該 5’如-申《^=第1項所述之電連接11組件,其中前述電連接器組件還包括 1外7 _緣外殼罩覆於_導光管之外側 。,用以與絕緣外殼緊固配合。 H又有凸 6· 第=所述之電咖組件,其中前述_還設有供使用 7.如申,之透舰,光區自前述_卜殼露出。 板,之電連接器組件,其中前述電連翻設有電路 設置二件设置在5亥電路板上’該電路板垂直電連接器之插入方向 又置於電連接器之與線纜連接之一端。 :之她組件’其中前述電路板伽 9·—種,連接器組件之製造方法,其包括以下步驟: 供,發光元件之«接器、_、及設有缺口之導光管,其中線 接端’該連接端與電連接器相連接,導光管套設於該線縵之連 10 201006067 2)將電連接器、線臂及導 型過程中,將電具 :發光元件,再將成型模具之一封膠塊自導光管之=== 成型保4套德體流到電連接紅,再將熔魅㈣模具巾成型保^ 套,其中該保護套成型於線纜之連接端並部分成型於導光管内。,、°201006067 X. Applying for a patented Fan Park·····------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ The end, the protective sleeve, the injection molding is provided with a notch in the wall of the tube; and the scale is protected before the molding, and the inside of the light guide tube is formed in the light guide tube, wherein the light is formed in the light guide tube, so that the shape protection sleeve is: The gap of the pipe is inserted into the electrical connection test piece as described in ❹ 。. 4 3.^^: Item::=: The piece, wherein the aforementioned light pipe is in its (4) shape as claimed in the patent scope: a groove is provided on the side of the light-emitting element of the electrical connector: the 5' as - Shen "^= The electrical connection 11 assembly of item 1, wherein the electrical connector assembly further comprises an outer 7-edge housing covering the outer side of the light pipe. For fastening with the insulating case. H has a convex 6· the electric coffee component described above, wherein the aforementioned _ is also provided for use. 7. For example, the ship is exposed, and the light zone is exposed from the aforementioned _ shell. The electrical connector assembly of the board, wherein the electrical connection is provided with two circuits disposed on the 5H circuit board. The insertion direction of the vertical electrical connector of the circuit board is placed at one end of the electrical connector and the cable connection. . The assembly method of the connector assembly includes the following steps: for the light-emitting component, the connector, the _, and the light pipe provided with the notch, wherein the wire is connected The end of the connection is connected to the electrical connector, and the light guide tube is sleeved on the connection of the wire 10 201006067 2) During the process of electrical connectors, wire arms and guiding, the electrical component: the light-emitting component, and then the molding The rubber block of the mold is self-guided by the light pipe === Forming and protecting the 4 sets of German body flow to the electrical connection red, and then the melting charm (4) mold towel is formed into a protective sleeve, wherein the protective sleeve is formed at the connection end of the cable and Partially formed in the light pipe. ,, ° ❹ 11❹ 11
TW97128593A 2008-07-29 2008-07-29 Electrical connector assembly and method for making the same TWI381598B (en)

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TW97128593A TWI381598B (en) 2008-07-29 2008-07-29 Electrical connector assembly and method for making the same

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TWI381598B TWI381598B (en) 2013-01-01

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CN2800555Y (en) * 2005-05-31 2006-07-26 富士康(昆山)电脑接插件有限公司 Power supply connector

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