201003541 九、發明說明： 【發明所屬之技術領域】 特別是指一種 本發明是有關於一種檢測及調整方法 設備即時檢測及調整方法。 【先前技術】201003541 IX. Description of the invention: [Technical field to which the invention pertains] In particular, the invention relates to a method for detecting and adjusting an apparatus for detecting and adjusting an instant. [Prior Art]
在典型的機電整合控制系統中，生產設備是由機構所 組成，並利用電控系統驅動其制動器，進而使生產設備能 依據產品製程完成規劃的運動控制。而生產設備的；際： 動狀態-般則是利用感測器進行量測與回饋後，將其：控 制目標的差異量藉*生產設備的控制系統進行回饋控制。工 由於生產設備的控制效能與穩定性，是維持產品的〇 質、控制精度及製程敎性的最關鍵操作因辛；—般而： ’藉由定期的料與維修，可以將生產設備_在可㈣ 操作狀態；然而，由於機電設備經長期的使用&，均會產 生劣化的問題，加上系統是一閉迴路的控制架構，所二史 備劣化就會不可避免的造成設備實際的控制效能與原廠設 Γ理想狀態產生偏差。因此1 了確保產品的高控制精 度與製程的高穩定性要求，必須有能自動評估以及調整現 有生產设備的控制效能，否目丨丨科'各L 4 月b € m就會加重設備維護的負擔以 及更換設備等龐大額外成本支出。 然而，一般傳統的設備檢測及調整方式皆是在安排設 備定期檢料離線的H來進行，彳3是，若前述 ㈣檢修的間隔過長時，除了無法即時掌握設備的狀態之 外’叹備右於生產過程中突然因劣化而發生故障，就往往 5 201003541 會造成生產的中斷以及維護人員緊急搶修的困擾，然而， 反之若所進行之定期檢修過於頻繁時，則會使維護人員疲 於奔命，且前述不必要又頻繁的檢修，除了會提高生產成 本之外，亦會降低生產設備的作業效率及生產線上的產能 因此，如何能即時地檢測以掌握生產設備之現況並 能即時地對該生產設備之異常進行調控，便成為相關業者 所欲努力研究的方向。 【發明内容】 因此，本發明之目的，即在提供一種設備即時檢測及 調整方法。 於是，本發明設備即時檢測及調整方法，包含以下步 一訊號接收步驟，藉由一參考模型單元接收一設備測 試訊號及利用一設備現況感測單元監控一設備，並分別輸 出一設備理想狀況值及一設備現況值。 〜-r* /u 使 —月 ij 制動單元目標值、該設備理想狀況值及該設備現況值，以 進行比對分析之檢測，並產生出一控制參數組。 ” -控制運算步驟，將該控制參數組傳送至一設備控制 單元，並產生一後制動單元目標值。 一訊號傳送步驟，將該後制動單元目標值分別傳送至 μ控制運算處理單元及一制動系統。以及 一運作控制步驟’該制動系統對該設備進行—運作控 6 201003541 制。 本發明之功效在於，藉由該控制運算處理單元所產生 之该控制參數組，並配合該設備控制單元對該制動系統之 π周控卩達提升製程穩定性及減少該設備異常之功效。 【實施方式】 有關本發明之前述及其他技術内容、特點與功效，在 乂下配σ參考圖式之一較佳實施例的詳細說明中，將可产 楚的呈現。 β 閱圖1及圖2，本發明設備即時檢測及調整方法的較 佳實施例，包含以下步驟： 首先，進行一訊號接收步驟21，藉由一參考模型單元 1〇接收—設備測試訊號11，並利用^備現況感測單元12 監控，13 ’之後’分別輸出-設備理想狀況值101及 又備見況值121。在本較佳實施例中，該設備測試訊 可採用時域或頻域算-錄 1 域4-種形式。當該設備測試訊號U為時 :形式時，則可採用單一步階、連續步階或斜波函式等方 態誤差等資：二^；二了：、最大過激量或穩 又備測試㈣11 $頻域形式時，則可 %曰、正弦波、餘弦波、連續變頻正弦波 ::弦波：而此時所相對應的設備理想狀況值i。:則= “又備頻見、交越頻率、相位邊際或增益 外，前述之該設備現況值121即為該設備i3=:此 例如該設備13之轉動方向或該設備13之移動方向。向’ 7 201003541 值得-提的s，前述之該設備測試訊號u可利用該設 備13於批次運作生產之間的時間空槽進行，以爭取即時檢 測之時效性。 其次，執行一比對分析步驟U，即藉由一控制運算處 理單元14刀別接收-ϋ動單元目標值16丨（即上—次所運 异產生的制動單元目標值，容後述明）、該設備理想狀況值 101及該設備現況值丨21等，並予以進行比對分析之檢測， 進而產生出一控制參數組141。在本較佳實施例中，該控制 運算處理單元14是以該設備理想狀況值丨〇丨及該前制動單 7L目標值151為比對分析基準，並對該設備現況值121進 行比對分析，於控制與補償之調整運算及加上限制各相關 控制迴路之輸出量後’產生出該控制參數組141。 此外，於實際應用上，在前述之比對分析步驟22中， 於該控制運算處理單元14進行比對分析檢測後，更可包括 一診斷預警步驟23,其是設有一預警單元15，該預警單元 15是可顯示出多種警示程度的預設警示值，如安全值、鑿 戒值及危險值等來判斷該設備13是否異常，並輸出—如圖 3所示之診斷結果1 5 1，藉此，自動地判斷該設備丨3之劣 化程度，以即時地將該診斷結果151通報該設備13之操作 或相關維護人員進行處理，以避免該設備1 3突然發生異常 狀況而造成生產中斷。 再者，值得一提的是’經該控制運算處理單元14進行 比對分析檢測後，即可判定該設備13是否需要進行維修、 更換相關零件或是僅需作適度地控制參數組的調整即可， 201003541 也就是說，當該設備13已呈現嚴重劣化的狀態時，就必須 進行維修或加以更換零件；然而，若該設備13之劣化情形 並未到達須更換之程度時，則可藉由該控制運算處理單元 14之運算處理調整其相關的該控制參數組141，而將該設 備13之效能調整至接近原始出廠時所設計之理想狀態。 接著，進行一控制運算步驟24，利用一設備控制單元 16接收該控制參數、组⑷，並產生-後制動單元目桿值 即經此次運作後所產生且有⑽上—次所產生的前制動 :凡目標们61)。然;而，在此步驟中也可附加—外迴路補 償增益單A ι8，並於純該㈣參數組ΐ4ι後再與該設 備控制單元16相互運算產生出該後制動單元目標值 '⑹叹 因此藉由5亥设備控制單元16及外迴路補償增益單元Η 依據該控制參數組⑷，所進行之各項相關控制及迴路補償 增盈等參數之馳，以增加該設備13的穩定性。 抓％ 1寻达步 --— 对钱俊制動單元目標 值162分別傳送至該控制運| _ 運异處理早兀14(此時該後制動單 兀目私值162相對於下一 士的 目俨m T夂的運异處理即成為前制動單元 目‘值161之角色）及一制動奉 ^ H充17 °在本較佳實施例中， 先17包括-制動驅動模'组⑺、一制動單元172 及一用來量測該制動單元172 17. , 只際位置的制動現況感測單 的董點，故在此不予贅述。 队 設二Γ=作控制步驟26,該制動系統_ α又侑U進仃一運作控制。在 权隹實施例中，該運作控制 201003541 是針對該設備丨3之運動方向提供修正增益。 歸納上述，本發明設備即時檢測及調整方法，透過該 設備現況感測單元12對該設備13進行現況監測，並藉由 該參考模型單元H)及控制運算處理單元14間之交互比對 分析’進而產生該控制參數組141，再配合該設備控制單元 16及外迴路漏❹單元18，依據該㈣參數组⑷之控 制指令，將該設備13及該制動系統17的運作效能調整至 理：目標狀態，以有效地減少該設備13於製程時所發生之 異常發生率’ $而提高製程時之穩定性及生產品質，所以 確實能夠達到本發明之目的。 惟以上所述者，僅為本發明之一較佳實施例而已，當 不能以此限定本發明實施之範圍，即大凡依本發明申請專 利範圍及發明說明内容所作之簡單的等效變化與修飾，月皆 仍屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1是一方塊圖，說明本發明設備即時檢測及調整方 法之較佳實施例的各主要元件之組成架構； .圖2是一流程圖，說明該較佳實施例之各相關流程步 說明該較佳實施例中’一診斷結果 圖3是一示意圖 所呈現之態樣。 10 201003541 【主要元件符號說明】 10·… ••參考模型單元 162… …後制動單元目標值 101 ·· …·設備理想狀況值 17···._ …制動系統 u.... 5又備測ύ式5孔號 171… …制動驅動模組 12·.·. …·設備現況感測單元 172… …制動單元 121 ·· …·設備現況值 173… …制動現況感測單元 13·... ----ό又備 21 •…· …訊號接收步驟 14···· •…控制運算處理單元 22•.… …比對分析步驟 141 ·· …·控制參數組 23…… …診斷預警步驟 15···· •…預警單元 24…·· …控制運算步驟 151 · …· 斷結果 25·.··. …訊號傳送步驟 16·.. •…設備控制單元 26·.··· …運作控制步驟 161……前制動單元目標值In a typical electromechanical integrated control system, the production equipment is composed of a mechanism, and the brake is driven by the electronic control system, so that the production equipment can complete the planned motion control according to the product process. In the production state, the dynamic state is generally measured and fed back by the sensor, and the difference between the control target and the control system of the production equipment is feedback control. Due to the control efficiency and stability of the production equipment, it is the most critical operation to maintain the product quality, control accuracy and process flexibility. - Generally: 'With regular materials and maintenance, the production equipment can be (4) Operational state; however, due to the long-term use of & electromechanical equipment, there will be problems of deterioration, and the system is a closed-loop control architecture, which will inevitably lead to actual control of the equipment. The performance deviates from the ideal state of the original factory. Therefore, to ensure the high control accuracy of the product and the high stability requirements of the process, it is necessary to have the ability to automatically evaluate and adjust the control performance of the existing production equipment, otherwise the equipment will be aggravated. The burden and the huge additional cost of replacing equipment. However, in general, the traditional equipment detection and adjustment methods are performed by arranging the equipment to periodically check the offline H, 彳3, if the interval of the above (4) inspection is too long, in addition to the inability to instantly grasp the state of the equipment, If the fault occurs suddenly due to deterioration in the production process, it often causes 5 201003541 to cause production interruption and maintenance personnel to be repaired urgently. However, if the regular maintenance is performed too frequently, the maintenance personnel will be exhausted. The above-mentioned unnecessary and frequent overhaul will not only increase the production cost, but also reduce the operating efficiency of the production equipment and the production capacity on the production line. Therefore, how to immediately detect the current situation of the production equipment and immediately The abnormal regulation and control has become the direction that the relevant industry is trying to study. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a method for instant detection and adjustment of a device. Therefore, the method for detecting and adjusting the device in the present invention comprises the following steps: receiving a device test signal by a reference model unit and monitoring a device by using a device current sensing unit, and respectively outputting a device ideal condition value. And a device status value. ~-r* /u Enables the monthly target value of the brake unit, the ideal condition value of the device, and the current status of the device to perform the comparison analysis and generate a control parameter set. - controlling the operation step, transmitting the control parameter set to a device control unit, and generating a rear brake unit target value. A signal transmission step, respectively transmitting the rear brake unit target value to the μ control operation processing unit and a brake System and an operational control step 'The brake system performs the operation-operation control 6 201003541. The effect of the present invention is that the control parameter set generated by the control arithmetic processing unit is matched with the device control unit pair The π-cycle control of the brake system improves the stability of the process and reduces the abnormality of the device. [Embodiment] The foregoing and other technical contents, features and effects of the present invention are compared with one of the σ reference patterns in the underarm. In the detailed description of the preferred embodiment, the present invention will be presented. [FIG. 1 and FIG. 2, a preferred embodiment of the method for detecting and adjusting the device of the present invention comprises the following steps: First, a signal receiving step 21 is performed. Receiving the device test signal 11 by means of a reference model unit 1 and monitoring by the current condition sensing unit 12, after 13 ' The device-ideal status value 101 and the read-only status value 121 are respectively output. In the preferred embodiment, the device test signal can be in the form of time domain or frequency domain calculation-record 1 domain. When the device tests the signal When U is in the form: when the form is used, the square error such as single step, continuous step or ramp function can be used: 2^; 2:, the maximum overshoot or stable and test (4) 11 $ frequency domain form , then %曰, sine wave, cosine wave, continuous frequency conversion sine wave:: sine wave: the corresponding ideal condition value of the device at this time i:: then = "review frequency, crossover frequency, phase margin or In addition to the gain, the aforementioned device status value 121 is the device i3 =: this, for example, the direction of rotation of the device 13 or the direction of movement of the device 13. It is worthwhile to mention that the device test signal u described above can be used in the time slot between the batch operation of the device 13 for the timeliness of immediate detection. Next, a comparison analysis step U is performed, that is, the target value of the receiving unit is 16 丨 by a control operation processing unit 14 (ie, the target value of the braking unit generated by the upper-order movement, which is described later). The device ideal condition value 101 and the current status value of the device are 丨21, etc., and the detection analysis is performed, thereby generating a control parameter group 141. In the preferred embodiment, the control operation processing unit 14 compares the device ideal condition value 该 and the front brake list 7L target value 151 with a comparison benchmark, and compares the device status value 121. The control parameter set 141 is generated after the adjustment operation of the control and compensation and the limitation of the output of each associated control loop. In addition, in an actual application, in the foregoing comparison analysis step 22, after the comparison operation detection unit 14 performs the comparison analysis detection, a diagnosis warning step 23 may be further included, which is provided with an early warning unit 15 for the early warning. The unit 15 is a preset warning value that can display various warning levels, such as a safety value, a chiseling value, and a dangerous value, to determine whether the device 13 is abnormal, and outputs - a diagnosis result as shown in FIG. Thus, the degree of deterioration of the device 丨3 is automatically determined to immediately notify the operation of the device 13 or the relevant maintenance personnel to process the diagnosis result 151 to avoid a sudden interruption of the device 13 causing a production interruption. Furthermore, it is worth mentioning that after the control calculation processing unit 14 performs the comparison analysis and detection, it can be determined whether the device 13 needs to be repaired, replaced with related parts, or only needs to appropriately adjust the parameter group. Yes, 201003541 That is to say, when the device 13 has been in a state of severe deterioration, it is necessary to repair or replace the parts; however, if the deterioration of the device 13 does not reach the degree of replacement, The arithmetic processing of the control arithmetic processing unit 14 adjusts its associated control parameter set 141 to adjust the performance of the device 13 to an ideal state that is designed close to the original factory. Then, a control operation step 24 is performed, and the control parameter, the group (4) is received by a device control unit 16, and the post-braking unit target value is generated, which is generated after the operation and has (10) the previous generation. Brake: Where the targets are 61). However, in this step, the outer loop compensation gain unit A 88 may be added, and after the pure (4) parameter group ΐ4ι, the device control unit 16 is mutually operated to generate the rear brake unit target value '(6) sigh The stability of the device 13 is increased by the 5th equipment control unit 16 and the outer loop compensation gain unit Η according to the control parameter group (4), the related control and the loop compensation gain and the like. Grab % 1 search step --- to Qian Jun brake unit target value 162 is sent to the control transport | _ transport differential processing early 兀 14 (this time the brake brake order private value 162 relative to the next person's head运m T夂 is the same as the front brake unit's value 161 and a brake is used to charge 17 °. In the preferred embodiment, the first 17 includes the -brake drive mode group (7), a brake The unit 172 and a controller point for measuring the braking condition of the braking unit 172 17., only the position, are not described here. The team set two Γ = control step 26, the brake system _ α 侑 U into an operational control. In the weighted embodiment, the operational control 201003541 provides a correction gain for the direction of motion of the device 丨3. In summary, the device for detecting and adjusting the device in the present invention monitors the current status of the device 13 through the device status sensing unit 12, and analyzes the interaction between the reference model unit H) and the control processing unit 14 The control parameter group 141 is further generated, and the device control unit 16 and the outer circuit leakage unit 18 are further configured to adjust the operation performance of the device 13 and the brake system 17 according to the control command of the (4) parameter group (4): target The state can effectively achieve the purpose of the present invention by effectively reducing the abnormality occurrence rate of the device 13 during the process and increasing the stability and production quality during the process. However, the above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, that is, the simple equivalent changes and modifications made by the scope of the present invention and the description of the invention. , the month is still within the scope of the invention patent. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a block diagram showing the composition of the main components of a preferred embodiment of the instant detection and adjustment method of the device of the present invention; FIG. 2 is a flow chart illustrating the preferred embodiment. Each related process step illustrates a 'diagnostic result' in the preferred embodiment. FIG. 3 is a schematic representation of the present invention. 10 201003541 [Description of main component symbols] 10·... ••Reference model unit 162... ...rear brake unit target value 101 ···· Equipment ideal condition value 17···._ ...Brake system u.... 5 Measuring type 5 hole number 171... Brake drive module 12···.... Equipment status sensing unit 172... Braking unit 121 ···· Equipment status value 173... Brake condition sensing unit 13·.. ----ό又备21 •...·...Signal receiving step 14·····...Control operation processing unit 22•....Comparative analysis step 141 ····Control parameter group 23......diagnostic warning Step 15···· •...Warning unit 24...··...Control operation step 151 ··· Breaking result 25····....Signal transmission step 16·..•...Device control unit 26····· ... Operation control step 161... front brake unit target value