TW201000654A - Method of coating film on inner surface of tubular workpieces - Google Patents

Method of coating film on inner surface of tubular workpieces Download PDF

Info

Publication number
TW201000654A
TW201000654A TW97123696A TW97123696A TW201000654A TW 201000654 A TW201000654 A TW 201000654A TW 97123696 A TW97123696 A TW 97123696A TW 97123696 A TW97123696 A TW 97123696A TW 201000654 A TW201000654 A TW 201000654A
Authority
TW
Taiwan
Prior art keywords
workpiece
coating
tubular
cover
holding
Prior art date
Application number
TW97123696A
Other languages
Chinese (zh)
Other versions
TWI383058B (en
Inventor
Chang-Hui Zhu
Original Assignee
Zenitco Entpr Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zenitco Entpr Co Ltd filed Critical Zenitco Entpr Co Ltd
Priority to TW97123696A priority Critical patent/TW201000654A/en
Publication of TW201000654A publication Critical patent/TW201000654A/en
Application granted granted Critical
Publication of TWI383058B publication Critical patent/TWI383058B/zh

Links

Landscapes

  • Chemically Coating (AREA)

Abstract

A method of coating a film on inner surface of tubular workpieces, comprising material preparing step, installing step, pre-processing step, filling step, coating step, and hardening step in sequence. The material preparing step comprises preparing a tubular workpiece to be coated, coating material prepared for coating on the inner surface of the workpiece, and a rotating device having a clipping unit and a driving unit. The coating step comprises starting the driving unit to rotate the workpiece. Over a predetermined time, the coating material can be coated on the whole inner surface of the workpiece due to the continuously rotation of the workpiece so as to prepare an tubular workpiece with film coating on inner surface of the workpiecee. Accordingly, the situation of coating the outside perimeter surface of the workpiece can be avoided completely, and the cost of film coating is reduced substantially at the same time.

Description

201000654 九、發明說明: 【發明所屬之技術領域】 特別是指一種管 本發明是有關於一種表面鍍膜方法 狀工件之内面鍍膜方法。 【先前技術】 曰别應用於水質或空氣淨化裝 管狀工件内面具有殺菌和分解有機污染物的功用,2 了使 内面鍍上—層特殊材料的制。㈣層鍍 覆=式有㈣、噴鑛、及浸鍍、然而,利用這三種 °亥e狀工件内面進行表面鍍膜,仍有許多缺點,尚待=進 生以第1248979號「形成於物件表面之抗菌性錄膜及其製 、°会」發明專利所揭示的鍵膜方法來說,待鍍工件必須 放在真空鍍膜設備下進行鏟膜,使釋放出離子化金屬的金 屬起源和氮氣在該真空設備内,對該工件表面進行賤鑛: 工作,如此,必須在管狀工件外表面覆蓋一層保護獏,以 避免官狀工件的外表面也同時被鍍覆再者,由於真空鍍 膜叹備所使用的抽真空裝置、金屬t源及氮氣等價格昂貴 ,而使得鍍膜作業之成本提高。 以第1251623號「鍍膜裝置和鍍膜方法及該鍍膜裝置專 用的鍍膜室」發明專利所揭示的鍍膜方法而言,必須在工 件的待鍍表面上方’以高壓氣體經過一鍍膜室將金屬微粒 的鍍料喷鍍於該工件的待鍍表面上。此種噴鍍方法適合用 於平面的工件上,對於管狀工件之内表面的喷鑛,必須配 5 201000654 合管狀工件的直徑大小,而更換適合的鍍膜室才能使★亥 鑛膜室伸入該工件内進行喷鑛,然而,每一種鑛膜室的= 構複雜且價格較高,倘若為了搭配每一種管狀工件的直: 大小,而構買新的鍍膜室,將造成生產成本的增加和不: 要的浪費。 再以第1206702冑「光觸媒鍍膜空氣清淨日光燈及盆製 法」發明專利所揭示的鍍膜法來說,將待鍍工件浸入裝右 鑛料的鑛膜機中,並依照所需鍍膜的厚度,以-定拉升速 度’將表面沾覆鍍料的該工件妆雜 、 内供烤宏刑… 件拉離鍍膜機後,置入烘烤機 鬥义、烤疋型,此種方法仍麸 問題。 1乃一員要避免该工件外表面塗覆的 方式上^㈣膜方法,雖然都能夠達到管狀工件的鑛膜 "旦疋,设備的繁複和價格較高的因素,再加上必項 容堂 被皇覆的困擾存在,因此,許 夕業者’仍然不斷的再聋 ^ 』丹+找一種新的鍍膜方式, 將這些缺點一一解決,wΛ k了肊的 解决以降低生產成本。 【發明内容】 因此,本發明之日 、,即在提供一種能夠直接在管狀 工件内面鍍膜的方法。 且伐牡s狀 於是,本發明之管妝 備料+驟&妝 件之内面鍍膜方法,依序包含 備科步驟、安裝步驟、 ^ 5 ,及硬化步驟。 ⑨4、填料步驟、塗覆步驟 該備料步驟是準備— ^ ^ _ '進行鐘膜之管狀工件、一清洗 该工件内面的清潔劑組、— 月先 預備塗覆於該工件内面的鍍料 6 201000654 ’及—轉動裝置,甘山 的面積與預J厂二所該鍛料的預定用量是配合該工件 ,及-驅動Γ 所得,該轉動裳置包括-挾持單元 調整移動的^座錢料疋具有二相間隔設置且可相互 _動的抉應:一自身 進料口。 開3又於其中一挾持蓋上的貫通狀 $ t裝步驟是以 於該二挾持蓋之門』挾持盍將该工件可樞轉地夹設 通m 間’且該卫件與該挾持單元㈣料口相連 元運轉U::周面則與該驅動單元接觸,以使該驅動單 連轉守會帶動該工件軸向轉動。 :前處理步驟是啟動該驅動單元帶動該工件轉動,將 二劑組與水從該挾持蓋的進料口分別加人該工件中進 仃a洗,完成清洗後將該清潔組和水分別倒出。 、該填料步驟是將該鍍料的預定用量從該挾持蓋的進料 口注入,使經過前處理步驟的該鍍料與該工件内面接觸。 該塗覆步驟是調整該驅動單元,以一預定轉速帶動該 工件轉動’經過-贱時間後,使該鍍料藉由該工件之持 續轉動而塗佈於該X件之全勒面,而得到—預定膜厚的 工件。 該硬化步驟是將經該塗覆步驟得到的工件進行硬化處 理’得到一完成内面鍍膜之管狀工件。 本發明之功效在於’利用該安裝步驟設置的該轉動裝 置帶動管狀的該工件沿一軸線轉動’並在該填料步驟將預 定用量的鍍料灌入該工件内,並在該塗覆步驟使該鍍料隨 7 201000654 著5玄工件的轉動而均勻塗佈於該工件之全部内面上,得到 一預疋的膜厚,如此即可完全避免在該工件的外周面鍍覆 ,又可節省錢料的支出開銷。 【實施方式】 有關本發明之前述及其他技術内容、特點與功效,在 、下S S參考圖式之二個較佳實施例的詳細說明中,將可 清楚的呈現。 本發明被詳細描述之前,要注意的是,在以下的說 明中,類似的元件是以相同的編號來表示。 參閲圖1,本發明管狀工件之内面鍍臈方法的第一較佳 實施例,依序包合.供极止 匕3 .備枓步驟u、安裝步驟12、前處理步 驟 真料步驟14、塗覆步驟15,及硬化步驟16。 配口參_ 2 ’該備料步驟n是準備 管狀工件3、_預借涂 铯仃緞膜乙 土覆於該工件3内面的鍍料4、一清洗 忒工件内面的清潔劑組5, ,嗲ji株1 λα 及轉動装置2。在本實施例中 件3的材質是金屬,合狄, 該工件的直徑筋鬥八 田 也了以疋玻璃或塑膠; 100cm 〇 於3〇〜100cm之間,長度不大於 在本實施例中的工 放端的中空管狀為例。 ㈣材質且具有一開 該備料步驟丨丨 膠體,在本實施例中^ {具有流動性和黏性的液體或 AnaUse)所得的溶膠狀錢^ 4成份是二氧化鈦銳鈦礦⑽2 參閱圖3、。 .21 , 枓步驟11的轉動裝置2包括—换捭| 兀21,及-驅動單元22 匕括挾持早 Μ挾持早70 21具有二相間隔設 8 201000654 置 j. 土201000654 IX. Description of the invention: [Technical field to which the invention pertains] In particular, the invention relates to a method for coating an inner surface of a surface-coated workpiece. [Prior Art] Screening for water quality or air purification equipment The inner surface of tubular workpieces has the function of sterilizing and decomposing organic pollutants. 2 The inner surface is plated with a special material. (4) Layer plating = type (4), shot blasting, and immersion plating. However, there are still many shortcomings in the surface coating of the inner surfaces of these three kinds of workpieces, and it is still to be formed according to No. 1248979 "formed on the surface of objects" The anti-bacterial film and its key film method disclosed in the invention patent, the workpiece to be plated must be placed under the vacuum coating equipment to shovel the film, so that the metal origin of the ionized metal and nitrogen are released. In the vacuum equipment, the surface of the workpiece is treated with antimony: work, so that the outer surface of the tubular workpiece must be covered with a protective enamel to prevent the outer surface of the official workpiece from being coated at the same time, due to the vacuum coating sigh The vacuuming device, the metal source, and the nitrogen are expensive, which increases the cost of the coating operation. In the coating method disclosed in the invention of the coating apparatus and coating method and the coating chamber for the coating apparatus, the coating method of the metal particles must be carried out by a high pressure gas through a coating chamber above the surface to be plated of the workpiece. The material is sprayed onto the surface to be plated of the workpiece. This spraying method is suitable for use on a flat workpiece. For the injection of the inner surface of the tubular workpiece, it is necessary to match the diameter of the 5 201000654 tubular workpiece, and the replacement of the suitable coating chamber can make the ★ Spraying in the workpiece, however, the structure of each type of membrane chamber is complicated and the price is high. If a new coating chamber is purchased in order to match the straightness of each tubular workpiece, the production cost will increase and not : I want to waste. In the coating method disclosed in the invention patent of the photocatalyst coating air cleaning fluorescent lamp and the potting method, the workpiece to be plated is immersed in the mineral film machine with the right mineral material, and according to the thickness of the desired coating, The lifting speed is 'make the surface of the workpiece coated with the coating, and the inside is used for baking. The pieces are pulled away from the coating machine, and then placed into the baking machine for fighting and baking. This method still has the problem of bran. 1 is a member to avoid the coating of the outer surface of the workpiece on the way of ^ (four) membrane, although they can reach the mineral film of the tubular workpiece ", the complexity of the equipment and the higher price factors, plus the must-have The emperor's troubles existed. Therefore, Xu Xiye's still continually smashed it. 丹 Dan found a new coating method to solve these shortcomings one by one, and solved the problem to reduce production costs. SUMMARY OF THE INVENTION Therefore, on the day of the present invention, a method of directly coating a film on the inner surface of a tubular workpiece is provided. In addition, the inner coating method of the tube makeup preparation + the sample of the present invention includes the preparation step, the mounting step, the ^ 5 , and the hardening step. 94. Packing step and coating step The preparing step is to prepare - ^ ^ _ 'the tubular workpiece of the bell film, the cleaning agent group for cleaning the inner surface of the workpiece, and the plating material which is prepared to be applied to the inner surface of the workpiece 6 201000654 'And-rotating device, the area of Ganshan and the pre-J factory two of the predetermined amount of forging material is matched with the workpiece, and - driven 所得, the rotating skirt includes - holding unit to adjust the movement of the money 疋Two-phase interval and mutually movable : should be: a self-feeding port. The opening and closing step of the opening 3 is carried out in such a manner that the door of the second holding cover is pivotally clamped between the door and the holding member (four) The material port is connected to the U:: the circumferential surface is in contact with the driving unit, so that the driving single-switching will drive the workpiece to rotate axially. The pre-processing step is to start the driving unit to drive the workpiece to rotate, and to add the two-component group and the water from the feeding port of the holding cover to the workpiece, and wash the cleaning group and the water separately after cleaning. Out. The filling step is to inject a predetermined amount of the plating material from the inlet of the crucible cap such that the plating material subjected to the pretreatment step is in contact with the inner surface of the workpiece. The coating step is to adjust the driving unit to drive the workpiece to rotate at a predetermined rotation speed. After the elapsed time, the plating material is applied to the full face of the X piece by the continuous rotation of the workpiece. - A workpiece with a predetermined film thickness. The hardening step is to harden the workpiece obtained by the coating step to obtain a tubular workpiece which is finished with the inner surface coating. The effect of the present invention is that 'the rotating device provided by the mounting step drives the tubular workpiece to rotate along an axis' and in the filling step, a predetermined amount of plating material is poured into the workpiece, and in the coating step The coating is evenly applied to the entire inner surface of the workpiece with the rotation of the 5 Xuan workpiece according to 7 201000654, and a pre-twisted film thickness is obtained, so that the outer peripheral surface of the workpiece can be completely avoided, and the money can be saved. Expenditure overhead. [Embodiment] The foregoing and other technical contents, features, and advantages of the present invention will be apparent from the detailed description of the preferred embodiments of the present invention. Before the present invention has been described in detail, it is noted that in the following description, similar elements are denoted by the same reference numerals. Referring to Figure 1, a first preferred embodiment of the method for plating the inner surface of a tubular workpiece of the present invention is sequentially packaged. The supply is stopped. The preparation step 12, the installation step 12, the pre-processing step, the raw material step 14, Coating step 15, and hardening step 16. The matching step _ 2 ' is a preparation step n for preparing the tubular workpiece 3, _ pre-coated with a coating of the inner surface of the workpiece 3, and a cleaning agent group 5 for cleaning the inner surface of the workpiece, 嗲Ji strain 1 λα and rotating device 2. In the present embodiment, the material of the member 3 is metal, Hedi, and the diameter of the workpiece is also made of glass or plastic; 100 cm is between 3 〇 and 100 cm, and the length is not greater than that in the embodiment. Take the open hollow tube as an example. (4) Material and one opening The preparation step 丨丨 colloid, in the present embodiment, the sol-like money component obtained by liquid or AnaUse is titanium dioxide anatase (10) 2 See FIG. 3 . .21, 转动Step 11 of the rotating device 2 includes - 捭 兀 兀 21, and - drive unit 22 挟 挟 早 早 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70

目互靠近或遠離調整移動的定位座211、二分別柩設 於對應定 >[立g p 1 L ^ 厘 1上且沿自身軸線轉動的挾持蓋212,及一 ^ 中一挾持蓋212上的貫通狀進料口 213、一開設於 A持蓋212上且與該進料口 213相間隔設置的貫通狀出 料口 215、一部认外u «又於该挾持蓋212且可活動地覆蓋於該進料口 ⑴的進料蓋214,及—設於該挾持蓋212且可活動地覆蓋 於該出料口 215 6ί)Φ·Ψ止# 的出枓盍216,且該進料口 213是連通該工 牛;W、D亥鑛料4注入,該出料口 2 j 5是連通該工件3以 供s亥工件3内的鑛料4洩出。 、„該轉動裝置2的驅動單元22具有—動力源如,及一 接文該動力源223所傳輸之動力後沿自身軸線轉動且觸抵 於該f件3外周面的主動輪221,及—與該主動輪221相間 隔地設置且觸抵於該工件3外用而沾扯 g 1千3外周面的被動輪222,該被動輪 222疋由该工件3沿自身軸線轉動時所帶動。 參閱圖2、3、4’該安裝步驟12是將該工件3的二開 k... 放端可樞轉地夾設於對應的挾持i 212上,且該工件3與 該挾持單元21的進料π 213相連通,然後m件3放 置於該一狹持盍212之間,使兮工株1认从田 便忒工件3的外周面與該驅動 單元22的主動輪221和被動輪222接觸。 參閱圖5,該前處理步驟13,依序包括浸泡步驟η、 第-水洗步驟52、清潔步驟53、第二水洗步驟54、表面純 化步驟55’及第三水洗步驟%。 搭配圖2,該前處理步驟13是歧動該驅動單元22, 以該動力源、223帶動該主動輪221沿自身軸線轉動,並帶 9 201000654 動β玄工件3沿箭頭62轉動,同時帶動該被動輪222沿相同 於主動輪221之轉動方向旋轉,在該浸泡步驟51是利用該 動力源223將濃度為35%的氫氧化鈉(NaOH)和水配成體積 比疋1 · 3的溶液泵抽至該工件3内,以常溫浸泡3分鐘, 將表面的雜f去除。該第—水洗步驟52是將自來水泵抽入 經過該浸泡步驟51的預備卫件3内清洗二次,並去除經過 该/又泡步驟51並殘留在工件3上的溶液。該清潔步驟兄 是將組成成分是四氣化鐵(FeCl4)、三氧化二鐵(〜⑹和】N 鹽酸(hci)的溶液隸人經過第—水洗的預備卫件3中進行 浸泡,達到清洗油脂、去除氧化膜和調整孔隙的目的。該 第-水洗步驟54是將自來水系抽人經過該清潔步驟的 預備工件3進彳了二次清洗,並去除經過該清潔步驟μ並殘 留在該預備工件3上的溶液。該表面鈍化步驟Η是將濃度 1〜3%㈣酸㈣抽至經過第二水洗的預備工件3内浸泡^ 時間約為2〜3分鐘,曰沾β 里目的疋以該安定劑穩定完成鍍臈後之 不銹鋼表面’避免鐵離子的 卞的析出。s亥弟三水洗步驟56是將 自來水泵抽入經過表面純彳卜牛聰en 炖化步驟55的工件3内循環清洗二 次,去除經過該清潔步驟53廿嫌勿士 ^ 少哪S3並殘留在工件3上的溶液, 以5 0 C的純水清洗,之後 將§亥工件3表面的水分去除。 該填料步驟14是脾士八B ^ 、成伤疋二氧化鈦銳鈦礦(Ti〇2The positioning seat 211 and the second positioning block 211, which are respectively close to each other or away from the adjustment movement, are respectively disposed on the corresponding holding surface, and the holding cover 212 which is rotated along the axis thereof, and the holding cover 212 of the first and second holding covers 212 a through-feed port 213, a through-discharge port 215 opened on the A cover 212 and spaced apart from the feed port 213, and a portion of the outer cover u are again movably covered by the cap 212 a feed cover 214 at the feed port (1), and a discharge port 216 disposed on the hold cover 212 and movably covering the discharge port 215 6 ) Ψ Ψ # , and the feed port 213 The working cattle are connected; the W and D mining materials 4 are injected, and the discharging port 2 j 5 is connected to the workpiece 3 for the mineral material 4 in the workpiece 3 to be discharged. The driving unit 22 of the rotating device 2 has a power source, for example, and a driving wheel 221 that rotates along its own axis and contacts the outer peripheral surface of the f member 3 after receiving the power transmitted by the power source 223, and A driven wheel 222 is disposed at a distance from the driving wheel 221 and is in contact with the external use of the workpiece 3 and is affixed with an outer peripheral surface of the 1-3. The driven wheel 222 is driven by the workpiece 3 rotating along its own axis. 2, 3, 4' The mounting step 12 is to pivotally clamp the two ends of the workpiece 3 to the corresponding holdings i 212, and the workpiece 3 and the holding unit 21 are fed. The π 213 is connected to each other, and then the m member 3 is placed between the narrow cymbals 212, so that the erectile plant 1 recognizes that the outer peripheral surface of the squatting workpiece 3 is in contact with the driving wheel 221 and the driven wheel 222 of the driving unit 22. Referring to FIG. 5, the pre-processing step 13 includes a soaking step η, a first-water washing step 52, a cleaning step 53, a second water washing step 54, a surface purification step 55', and a third water washing step %. The pre-processing step 13 is to mobilize the driving unit 22, and the driving power source 221 drives the driving wheel 221 along its own axis. Rotating, and belt 9 201000654 moving the β-shaped workpiece 3 along the arrow 62, while driving the driven wheel 222 to rotate in the same direction as the driving wheel 221, in the soaking step 51 is to use the power source 223 to the concentration of 35% A solution of sodium hydroxide (NaOH) and water in a volume ratio of 疋1·3 is pumped into the workpiece 3, and is immersed at room temperature for 3 minutes to remove the surface impurity f. The first water washing step 52 is to pump the tap water. The cleaning is carried out twice in the auxiliary guard 3 through the soaking step 51, and the solution which has passed through the/foaming step 51 and remains on the workpiece 3 is removed. The cleaning step brother is composed of four iron oxide (FeCl4). The solution of ferric oxide (~(6) and N hydrochloric acid (hci) is immersed in the first-washed auxiliary guard 3 to achieve the purpose of cleaning the grease, removing the oxide film and adjusting the pores. The first-washing step 54 is a secondary cleaning process in which the tap water is drawn through the preliminary workpiece 3 of the cleaning step, and the solution which has passed through the cleaning step μ and remains on the preliminary workpiece 3 is removed. The surface passivation step 将 is to set the concentration 1~ 3% (four) acid (four) pumped through The second water-washed preparation workpiece 3 is immersed for a time of about 2 to 3 minutes, and the purpose of the sputum is to stabilize the surface of the stainless steel after the ruthenium is stabilized by the stabilizer to avoid the precipitation of iron ions. In step 56, the tap water pump is pumped into the workpiece 3 through the surface pure 彳 牛 聪 en en 炖 炖 炖 炖 炖 炖 55 55 55 55 55 , , , , , , , , , , , , , , , , , , , , , 经过 经过 经过 经过 经过The solution is washed with pure water of 50 C, and then the moisture of the surface of the workpiece 3 is removed. The filler step 14 is a spoiled octa B ^ , into a scar titanium dioxide anatase (Ti〇 2

Anatase)的溶膠狀該鍍料麵 丄過加熱自該挾持蓋212的進料口 213注入’使該鍵料4與細過&老w 過則處理的工件3内面接觸。 參閱圖6,該塗覆步驟 驟15疋啟動該驅動單元22,以該 動力源223沿圖中箭頭61 T動該主動輪221沿自身軸線轉 10 201000654 動,並帶動該工件3沿箭頭62 222沿相同於主動輪22 ,同時帶動該被動輪 的鑛料4在該工件3的:向旋轉;由於該工件3内 件3内面產生塗覆作用 中,因為鍵料4會對該工 而隨著該工件3的持續轉動鑛::填,工件 能完全塗覆於該工件3的全部^ ^件3内的錢料4 3亥動力源2 2 3以每分鐘;^古 — 、童不呵於15轉的轉速,經過4〜 刀里後,销料4便會因為該工件3㈣地進行轉動的 呈中而塗佈於該卫件3内面,得到_ M2㈣膜厚的待 處理工件3、然後,開啟覆蓋於該出料口 215的出料蓋叫 ,將夕餘的鍍料4經由該出料口 215排出。 參關7’該硬化步驟16是將經該塗覆步驟Μ得到的 工件3進灯硬化處理’以鍍料4為氧化鈦來說,是、 熱氣體經由該出料口 215輸人,並對該卫件3内面進行^ c和ίο分鐘的烘烤,使塗覆於該工件3内面的鍍料 分去除’然後’將去除水分並已塗覆鍍料的該工件3内 ^在·。㈢行5分鐘燒結和在彻。c進行2Q分鐘的= 釔處理,如此’得到-完成内面鍍膜之管狀工件3。 如上所述,利用該轉動裝置2帶動管狀工件3沿― 線轉動,並在該填料步驟14將鍛料4灌入該工件3 :軸 在該塗覆步驟15使該鍍料4隨著該工件3的轉動而塗佈並 該工件3之全部内面上,得到一均勻的預定膜厚,如此7 可完全避免在該工件3的外周面鍍覆,同時能大幅纩P 料的支出成本。 11 201000654 多閱圖1並配合圖8,本發明管狀工I 的第二齡社— 尽毛月S狀工件之内面鍍膜方法 —較佳貧施例,同樣依序包含:備料 驟12、前卢柿丰挪η 鄉Π、女裝步 处理步驟13、填料步驟14、塗覆牛 化步驟16。 I復步驟15,及硬 不同之處在於,該備料步驟η更 裝置2與管肤工杜侑了罩覆该轉動 、“大工件3的保溫裝置7。該保 溫罩體70,及遠兮於兮#屯 戒置7具有一保 躺, 又於该保溫罩體70上且可相對於該仵、、田罝 體70依序谁耔鲂„从杜 司^…多保咖罩 保溫裝置7之::門板71與第二門板72。藉由該 管狀工二可軍覆該轉動裝置2及待進行錢膜之 主 當進行錢膜作業時,可使工件3内之㈣4县 時間維持—預設的 β之輯4長 使工件U 以確保鑛膜作業的穩定性,進而 件3成βα具有更佳的品質。 ^如圖8、9所示,該保溫裝置7在使用時,是先掀啟 «X第一門板71,同時使兮第一 向上開啟,當第一、第;板板^ .D 弟一門板71、72先後開啟後,即可供 進行錄膜作業、各項操作、視察,或搬運等動作。: 】:,啟閉動作’亦可藉由一油壓缸或氣壓缸推動該第一 氣弟m、72進行啟閉’使本發明整體 為省時省力。 F系更 ==述’本發明管狀工件之内面鑛膜方法,利用該 :步驟义的轉動裝置2,在該安裝步驟U中將該工件3 了才區轉地夾設於該定位座211之間和該驅動單元22上,使 _動單元22的該主動輪221經該動力源、如帶動沿自身 軸線轉動後,帶動該工件3沿自身轴線轉動,在該塗覆 12 201000654 步驟15中啟動該驅動單元22以帶動該工件3轉動,經過 一預定時間後,該鍍料4便會因為該工件3之持續轉動而 塗佈於該工件3之全部内面,而得到一内面鍍膜且具有__ 預定膜厚之管狀JL件3 ’再經過供烤燒結後完成該卫件3内 面鑛膜,即可完全避免在該工件3的外周面鍍覆的情況, 同時能大幅降低鍍料成本,故確實能達到本發明之目的。 ^惟以上所述者,僅為本發明之較佳實施例而已,當不 能以此限定本發明實施之範圍,即大凡依本發明中請^利 範圍及發明說明内容所作之簡單的等效變化與修飾:皆仍 屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1是一流程圖, 法的第一較佳實施例; 圖2是一立體圖, 料步驟; 說明本發明管狀工件之内面鍍膜方 說明該較佳實施例的安裝步驟和填 圖3是一流程圖,說明管狀工件的前處理作業; 圖4是一側視圖,說明該較佳實施例的轉動裝置; 圖5是一前視圖,輔助說明圖4; 6是一側視剖視圖 說明該較佳實施例的塗覆步驟 圖7是— 側視剖視®,說明該較佳實施例的錢膜狀 態 圖 面鍍 疋—側視剖視圖,說明本發明營壯τ μ 膜方法的筮Α 奴a e狀工件之内 的第二較佳實施例;及 13 201000654 圖9是一側視剖視圖,說明該較佳實施例之保溫裝置 開啟的狀態。 14 201000654 【主要元件符號說明】 11 備料步驟 222 被動輪 12 安裝步驟 223 動力源 13 前處理步驟 3 工件 14 填料步驟 4 鍍料 15 塗覆步驟 51 浸泡步驟 16 硬化步驟 52 第一水洗步驟 2 轉動裝置 53 清潔步驟 21 挾持單元 54 第二水洗步驟 211 定位座 55 表面鈍化步驟 212 挾持蓋 56 第三水洗步驟 213 進料口 61 箭頭 214 進料蓋 62 箭頭 215 出料口 7 保溫裝置 216 出料蓋 70 保溫罩體 22 驅動單元 71 第一門板 221 主動輪 72 第二門板 15The sol-like surface of the sol is injected by heating from the feed port 213 of the cap 212 to bring the bond 4 into contact with the inner surface of the workpiece 3 which has been subjected to fine treatment. Referring to FIG. 6, the coating step 15 starts the driving unit 22, and the power source 223 moves the driving wheel 221 along its own axis 10 201000654 along the arrow 61 in the figure, and drives the workpiece 3 along the arrow 62 222. Along the same as the driving wheel 22, the mineral material 4 that simultaneously drives the driven wheel rotates in the direction of the workpiece 3; since the inner surface of the inner part 3 of the workpiece 3 is coated, since the key material 4 will follow the work The continuous rotation of the workpiece 3:: filling, the workpiece can be completely coated in the entire material 3 of the workpiece 3, the money material 4 3 Hai power source 2 2 3 per minute; ^ ancient -, child is not afraid After 15 rpm, after 4~ knives, the pin 4 will be applied to the inner surface of the keeper 3 due to the rotation of the workpiece 3 (four), and the workpiece to be processed _ M2 (four) is obtained, and then The discharge cover covering the discharge port 215 is opened, and the remaining plating material 4 is discharged through the discharge port 215. In the step 7 of the hardening step 16, the workpiece 3 obtained by the coating step is subjected to lamp hardening treatment. In the case where the plating material 4 is titanium oxide, the hot gas is input through the discharge port 215, and The inner surface of the guard member 3 is baked for 2 minutes and ί, so that the plating material applied to the inner surface of the workpiece 3 is removed and then the inside of the workpiece 3 which has been coated with the water is removed. (c) Line 5 minutes of sintering and in the tube. c performs a 2Q minute = 钇 process, so that the inner surface coated tubular workpiece 3 is obtained. As described above, the rotating workpiece 2 is used to drive the tubular workpiece 3 to rotate along the line, and the forging material 4 is poured into the workpiece 3 in the filling step 14: the shaft in the coating step 15 causes the plating material 4 to follow the workpiece The rotation of 3 is applied to the entire inner surface of the workpiece 3 to obtain a uniform predetermined film thickness. Thus, the outer peripheral surface of the workpiece 3 can be completely prevented from being plated, and the cost of the P material can be greatly increased. 11 201000654 Read more in Figure 1 and in conjunction with Figure 8, the second age society of the tubular worker I of the present invention - the inner surface coating method of the s-shaped workpiece of the hairy month - the preferred poor example, also includes: preparation step 12, ex ante Persimmon η Π homesickness, women's step processing step 13, filling step 14, coating the bovine step 16. I repeat step 15, and the hard difference is that the preparation step η further means that the device 2 and the tube worker have covered the rotation, "the large workpiece 3 insulation device 7. The insulation cover 70, and is far from the兮#屯戒置7 has a lie, and on the heat shield body 70, and relative to the 仵, 罝 罝 body 70 in order who 耔鲂 „ from Dusi ^ ... multi-protective coffee cover insulation device 7 :: door panel 71 and second door panel 72. When the tubular worker can cover the rotating device 2 and the main body of the money film to perform the money film operation, the time of the (4) 4 counts in the workpiece 3 can be maintained - the preset β series is 4 long to make the workpiece U To ensure the stability of the mineral film operation, and thus the component 3 has a better quality. As shown in Figures 8 and 9, when the heat insulating device 7 is in use, the first door panel 71 is first opened, and the first door is opened upwards, and the first and the first plates are opened. After 71 and 72 are successively opened, they can be used for filming operations, operations, inspections, or handling. : 】: The opening and closing action ‘ can also push the first air brothers m and 72 to open and close by a hydraulic cylinder or a pneumatic cylinder to make the invention overall save time and effort. The F system is further described as follows: The inner surface mineral film method of the tubular workpiece of the present invention utilizes the rotary device 2 of the step: in the mounting step U, the workpiece 3 is placed in the positioning seat 211 And the driving unit 22, after the driving wheel 221 of the driving unit 22 is rotated along its own axis by the power source, the workpiece 3 is rotated along its own axis, in the coating 12 201000654 step 15 The driving unit 22 is activated to drive the workpiece 3 to rotate. After a predetermined time, the plating material 4 is applied to all the inner surfaces of the workpiece 3 due to the continuous rotation of the workpiece 3, thereby obtaining an inner surface coating and having _ _ The tubular JL piece 3' of predetermined film thickness can be completely polished after the baking and sintering to complete the inner surface of the workpiece 3, and the plating cost can be greatly reduced at the same time, so that the plating cost can be greatly reduced. It is indeed possible to achieve the object of the present invention. However, the above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent change according to the scope of the invention and the description of the invention. And modifications: are still within the scope of the invention patent. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a flow chart, a first preferred embodiment of the method; FIG. 2 is a perspective view showing the steps of the inner surface of the tubular workpiece of the present invention, illustrating the mounting steps of the preferred embodiment and 3 is a flow chart illustrating a pre-processing operation of a tubular workpiece; FIG. 4 is a side view showing the rotating device of the preferred embodiment; FIG. 5 is a front view, and FIG. 4 is an auxiliary view; The cross-sectional view illustrates the coating step of the preferred embodiment. FIG. 7 is a side cross-sectional view of the preferred embodiment of the present invention, illustrating the ruthenium-side cross-sectional view of the state of the money film, illustrating the method of the present invention. A second preferred embodiment within the ae slave ae-like workpiece; and 13 201000654 Figure 9 is a side cross-sectional view showing the state in which the thermal insulation device of the preferred embodiment is opened. 14 201000654 [Explanation of main component symbols] 11 Preparation step 222 Passive wheel 12 Installation step 223 Power source 13 Pretreatment step 3 Workpiece 14 Filling step 4 Plating 15 Coating step 51 Soaking step 16 Hardening step 52 First washing step 2 Rotating device 53 Cleaning step 21 Holding unit 54 Second water washing step 211 Positioning seat 55 Surface passivation step 212 Holding cover 56 Third water washing step 213 Feed port 61 Arrow 214 Feed cover 62 Arrow 215 Outlet port 7 Insulation device 216 Discharge cover 70 Insulation cover 22 drive unit 71 first door plate 221 drive wheel 72 second door plate 15

Claims (1)

201000654 十、申請專利範園: 1 ·種官狀工件之内面鍍膜方法,包含: 備料步驟,準備一待鍍膜之管狀工件、—清洗該 工件内面的渣h , J π屌劑组、一預備塗覆於該工件内面的鍍料 ’ '争_會7扭里 衣置’其中,該鍍料的預定用量是配合該工 二的面積與預定膜厚計算所得,該轉動裝置包括一挟持 :兀,及-驅動單元,該挾持單元具有二相間隔設置且 °相互凋整移動的定位座、二分別樞設於對應定位座上 身軸線轉動的挾持蓋,及一開設於其中—挟持蓋 上的貫通狀進料口; —女裝步驟’以對應的挾持蓋將該工件可樞轉地夾 设於該二挾掊罢 、蓋之間,且該工件與該挾持單元的進料口 相連通,該工# n u 件的外周面則與該驅動單元接觸,以使該 驅動單7L運轉時會帶動該工件軸向轉動; 一則處理步驟,啟動該驅動單元,帶動該工件轉動 將Μ β潔劑組與水從該挾持蓋的進料口分別加入該工 件中,進行清洗,完成清洗後將該清潔組和水分別倒出 Ο 一填料步驟,將該鍍料的預定用量從該挾持蓋的進 料口注入,使經過前處理步驟的鍍料與該工件内面接觸 塗覆步驟,調整該驅動單元,以一預定轉速帶動 、”二過别處理步驟的工件轉動,經過一預定時間後,使該 鍍料藉由該工件之持續轉動而塗佈於該工件之全部内面 16 201000654 ,而得到一預定膜厚的工件;及 一硬化步驟’將經由該塗❹料到的工件進行硬 匕處理,得到—完成内面鍍膜之管狀工件。 2·依:申請專利範圍第丨項所述管狀工件之内面锻膜方法 ::该轉動裝置的挾持單元更具有一開設於該挾持 該進料口相間隔設置的貫通狀出料口,且該出 置的:ΐ通該工件以供該工件内的錄料汽出,該轉動裝 單元具有—動力源,及-接受該動力源所傳輸 =力後沿自身轴線轉動且觸抵於該卫件外周面的主動 3.依二請專利範圍第2項所述管狀工件之内面鍵膜方法 且盘1^ /、有—與1亥主動輪相間隔地設置 4 …牛卜周面接觸的被動輪’該被動輪是由該工件 /Q自身軸線轉動時所帶動。 依據申請專利範衝筮 ,^, 圍第項所述管狀工件之内面鍍膜方法 其中’該轉動裝置的挟 且可活動扯涛- 挾持早兀更具有—設於該挾持蓋 動地覆盍於該進料口的進料蓋。 5’依:申請專利範圍第4項所述管狀工件之内面鍍膜方法 且;、舌叙!轉動裝置的挾持單元更具有-設於該挾持蓋 且可活動地覆蓋於該出料口的出料蓋。 •依據申請專利節圍笛 ,^ 項所述管狀工件之内面鍍膜方法 擔:,該塗覆步驟的膜厚為oi〜o.2"m。 •=請專利範圍第6項所述管狀工件之内面鍵膜方法 、中’該塗覆步驟的預定時間為㈡6分鐘。 17 201000654 8·依據申言奢專利範圍帛7ί員戶斤述管狀工件之内面鐘膜方法 ,其中,該硬化步驟的硬化處理是對該待處理工件進行 烘烤和燒結處理。 9.依據申請專利範圍第】或8項所述管狀工件之内面鍍膜 方法’其中,該工件的材質是選自於下列所構成之群組 •金屬、玻璃、塑膠,及此等之—組合。 10·依據中請專利範圍第i或9項所述管狀卫件之内面鍛膜 方法,其+,該鑛料為二氧化鈦銳欽礦(Ti〇2Anatase)。 據申明專利範圍第i 〇項所述管狀卫件之内面鍵膜方法 其中’该備料步驟更準備一可罩覆該轉動裝置與管狀 、上的保/皿破置,该保溫裝置具有一保溫罩體,及連設 /皿罩體上且可相冑於該# 1罩體依序進行啟閉的 第—門板與第二門板。 i. 18201000654 X. Application for Patent Park: 1 · The method of coating the inner surface of the official workpiece, including: preparation steps, preparing a tubular workpiece to be coated, cleaning the slag h, J π sputum group on the inner surface of the workpiece, a preliminary coating a plating material covering the inner surface of the workpiece, wherein the predetermined amount of the plating material is calculated according to the area of the working second and the predetermined film thickness, and the rotating device comprises a holding device: And a driving unit, the holding unit has a positioning seat which is arranged at two intervals and moves away from each other, and two holding caps respectively pivoted on the axis of the upper body of the corresponding positioning seat, and a through-opening which is opened in the clamping cover a feeding port; a dressing step of the female body is pivotally sandwiched between the two jaws and the cover with a corresponding holding cover, and the workpiece is in communication with the feeding port of the holding unit The outer peripheral surface of the # nu piece is in contact with the driving unit, so that the driving unit 7L can drive the workpiece to rotate axially when running; a processing step starts the driving unit to drive the workpiece to rotate and the 洁β detergent group Water is separately added to the workpiece from the feed opening of the holding cover, and is cleaned. After the cleaning is completed, the cleaning group and the water are respectively poured out into a filling step, and the predetermined amount of the plating material is taken from the feeding port of the holding cover. Injecting, contacting the plating material passing through the pre-processing step with the inner surface of the workpiece, adjusting the driving unit to be driven at a predetermined rotation speed, and rotating the workpiece in the second processing step, and after a predetermined time, the plating material is applied Applying the entire inner surface 16 201000654 of the workpiece by continuous rotation of the workpiece to obtain a workpiece having a predetermined film thickness; and a hardening step 'hardening the workpiece through the coated material to obtain - complete The inner surface of the tubular workpiece is coated with a film. 2: The inner surface of the tubular workpiece according to the scope of the patent application is as follows: The holding unit of the rotating device has a through-opening that is spaced apart from the feeding port. a discharge port, and the outlet: the workpiece is passed through for outputting the recording material in the workpiece, the rotating assembly unit has a power source, and - the transmission is accepted by the power source = The inner edge of the tubular workpiece is rotated along the axis of the guard and touches the outer peripheral surface of the guard. 3. The inner surface of the tubular workpiece is described in the second paragraph of the patent scope and the disc 1^ /, has - and 1 The passive wheel of the circumferential contact of the horn is arranged at intervals. The passive wheel is driven by the rotation of the workpiece/Q axis. According to the patent application, Fan Chongxi, ^, the inner surface coating method of the tubular workpiece Wherein 'the rotating device is movable and can be swayed - and the holding device has a feeding cover which is disposed on the feeding opening. 5' according to claim 4: The inner surface coating method of the tubular workpiece; the tongue-and-shoulder! The holding unit of the rotating device further has a discharge cover disposed on the holding cover and movably covering the discharge opening. • According to the application of the patent section, the inner surface coating method of the tubular workpiece, the film thickness of the coating step is oi~o.2"m. • = Please refer to the inner surface bonding method of the tubular workpiece described in item 6 of the patent scope, and the predetermined time of the coating step is (2) 6 minutes. 17 201000654 8· According to the claim, the patented method covers the inner surface of the tubular workpiece, wherein the hardening step is to bake and sinter the workpiece to be processed. 9. The method of coating the inner surface of a tubular workpiece according to the scope of the application of the invention, wherein the material of the workpiece is selected from the group consisting of: metal, glass, plastic, and the like. 10. The method according to the inner surface forging film of the tubular guard according to item i or item 9 of the patent application, wherein the mineral material is titanium dioxide (Ti〇2Anatase). According to the invention, the inner surface key film method of the tubular guard according to the scope of claim ii, wherein the preparation step is further prepared to cover the rotating device and the tubular and upper protection/dish, the heat preservation device has a heat preservation cover The first door panel and the second door panel are connected to the body and the cover body and can be opened and closed in sequence with the #1 cover. i. 18
TW97123696A 2008-06-25 2008-06-25 Method of coating film on inner surface of tubular workpieces TW201000654A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW97123696A TW201000654A (en) 2008-06-25 2008-06-25 Method of coating film on inner surface of tubular workpieces

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW97123696A TW201000654A (en) 2008-06-25 2008-06-25 Method of coating film on inner surface of tubular workpieces

Publications (2)

Publication Number Publication Date
TW201000654A true TW201000654A (en) 2010-01-01
TWI383058B TWI383058B (en) 2013-01-21

Family

ID=44824544

Family Applications (1)

Application Number Title Priority Date Filing Date
TW97123696A TW201000654A (en) 2008-06-25 2008-06-25 Method of coating film on inner surface of tubular workpieces

Country Status (1)

Country Link
TW (1) TW201000654A (en)

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200508413A (en) * 2003-08-06 2005-03-01 Ulvac Inc Device and method for manufacturing thin films
TWI257959B (en) * 2005-01-20 2006-07-11 Uvat Technology Co Ltd Continuous vacuum film deposition machine with built-in electrostatic dust removal mechanism

Also Published As

Publication number Publication date
TWI383058B (en) 2013-01-21

Similar Documents

Publication Publication Date Title
CN103612438B (en) A kind for the treatment of process with the stainless steel products of non-adhering surfaces
UA81546C2 (en) Method and device for production of steel articles with metallic coating
CN108166050A (en) A kind of spininess glass sealing photoelectron shell surface processing method
JP2000061314A (en) Photocatalyst-coated molding and its molding method
CN106065460B (en) Miniature thread forming tap composite coating and its preparation process and Preparation equipment
CN211103487U (en) Surface treatment device for processing square crucible
TW201000654A (en) Method of coating film on inner surface of tubular workpieces
CN105986223A (en) Zinc impregnation process
CN104529527A (en) Method for increasing surface roughness of man-made diamond single crystal
CN202179427U (en) Stainless steel nonstick pot and pot body thereof
CN212886842U (en) Hardware surface processing device
CN108220945A (en) A kind of Al alloy parts blackening process method
CN105624655A (en) Chemical nickel-plating process of iron workpiece
CN218620943U (en) Tooth-equipped part shot blasting strengthening device
TWI288186B (en) Plasma processing apparatus
CN106694329A (en) Metal powder spraying technological process
CN105478329A (en) Spraying method for steel-structure material
CN110129725A (en) PVD treatment process with bright luster
CN210616875U (en) Novel glaze spraying device
CN207446642U (en) Pretreatment system before a kind of Al alloy parts spraying
TWI477646B (en) Chemical vapor deposition device
CN204959040U (en) Metal sheet surface treatment production line
TW200718502A (en) Method for manufacturing the tool main body and product thereof
CN218854596U (en) Surface treatment device
CN218034432U (en) Electric furnace for enamel processing

Legal Events

Date Code Title Description
MM4A Annulment or lapse of patent due to non-payment of fees