TW201000227A - Test machine applicable in testing rust removing water spray - Google Patents

Test machine applicable in testing rust removing water spray Download PDF

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Publication number
TW201000227A
TW201000227A TW97123159A TW97123159A TW201000227A TW 201000227 A TW201000227 A TW 201000227A TW 97123159 A TW97123159 A TW 97123159A TW 97123159 A TW97123159 A TW 97123159A TW 201000227 A TW201000227 A TW 201000227A
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Taiwan
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water spray
water
test piece
test
support
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TW97123159A
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Chinese (zh)
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TWI335845B (en
Inventor
yao-nan Zhang
qi-min Liao
Song-Hui Su
Yao-Tong Wang
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China Steel Corp
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Publication of TWI335845B publication Critical patent/TWI335845B/zh

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Abstract

This invention is a test machine applicable in testing rust removing water spray, specializing in testing rust removal on a test piece by spraying water at it. The test machine comprises: a heating device, a water spraying device, and a conveyor device. The heating device comprises a high temperature oven and a test platform that carries a test piece into the high temperature oven. The water spraying device comprises a support base arranged in alternate interval, and a water spraying unit that glides and is arranged on the support base. The high temperature oven of the heating device heats up the test piece. The conveyor device then automatically transports the heated test piece to the water spraying device. Finally, the water spraying unit removes the rust on the surface of the test piece. As a result, a relationship between the rust characteristics and the water spraying parameter is obtained for each individual types of test piece; therefore, it helps to increase the ability to remove rust though spraying water and achieve the balance between product quality and cost.

Description

201000227 九、發明說明: 【發明所屬之技術領域】 本發明是有關於一種試驗機’特別是指一種適用於試 驗噴水除銹的試驗機。 【先前技術】 鋼鐵廠的熱軋工場作業流程是將鋼胚送進加熱爐加熱 ’然後再出爐軋延。鋼胚在加熱爐内加熱會在表面上形成 銹皮,為了防止軋延時軋入銹皮造成產品缺陷,現有技術 多在軋延前以高壓水液去除鋼胚表面的銹皮,藉此,避免 軋延時軋入銹皮,以提升產品品質。 但是,隨著加熱爐加熱溫度、鋼胚種類、加熱時間…等 因素的不同,鋼胚表面之銹皮的黏附性與厚薄程度亦有所 不同,因此,高壓水液的喷水參數,例如:水壓、角度…等 ,也必須依據不同的銹皮性質而有所調整,以維持高壓水 液去除鋼胚表面之錢皮的能力。 為了掌握高麼水液去除每一鋼胚表面之錢皮的能力, 現有的測試技術是將一鋼胚試片送入加熱爐中加孰, 胚,片出爐後立即浸水使鋼胚試片表面的錄皮因熱應力而 剝洛,如此,雖能預估每一種鋼胚之錄皮的特性,但是, 此種方式並無法得知高屋水液之喷水參數,對於去 鋼胚表面之銹皮的影響。 此外,現有實驗工場,則是仿造熱 獲仔母-種鋼胚之銹皮的特性與高屋水液之喷水參數,對 5 201000227 於去除每-鋼胚表面之銹皮的影響 ::片的接觸面容易產生打滑現象,:實::::與: 成實驗結果與實際狀況有所誤差。 衣^ 當然,熱軋工場也可以完全不理會銹皮的特 參數,而儘可能提高噴水量及水壓,提升去除鋼胚之= 的能力,但是,此舉將消耗大量的水 2 的激增。 &珉生產成本 因此,如何獲得每一種鋼胚之鱗皮 間的關係,藉此,提升、赁水參數 ㈣噴水去除鋼胚之錢皮的能力,以在 產品品質與生產成本間取得平衡, 在 成的目標。 ^成為熱乳工場欲積極達 【發明内容】 :此,本發明之目的’即在提供一種可掌握每一種鋼 胚之銹皮特性與喷水參數之適用 週用於試驗噴水除銹的試驗機 0 +於疋,本發明適用於試驗噴水除銹的試驗機,用以試 驗噴水去除一試片上之銹皮,今 乃夂 4 δ式驗機疋包含一加熱裝置 、一噴水裝置,及一輸送裝置。 該加熱裝置包括一离、MST、隨 „ m 问恤爐,及一用以將該試片送入該 南溫爐的試片平台。該噴水裝置包括一與該試片平台間隔 ^又置的支撐座、—可滑動地設置於該支撐座上的喷水單元 ’及一設置於該支樓座上的冷卻箱,其中,該噴水單元包 括Γ根滑動地設置於該支撐座上的喷水管,及-連通該喷 水官且可供應水液的供水管,使該噴水管可朝該支撐座噴 201000227 水。 該輸送裝置包括一可將該 嗔水裝置之支樓座上的輪送器。…“台輸送至該 2發明之功效是利用該加熱裝置的高溫爐加 ,配合該輸送裘置自動將加熱後的試片 以喷水去除試片表面的錄皮 ^衣置’ 皮特性與喷水參數間的關係 :一種试片的銹 關係美升噴水去除銹皮的能力, 以在產品品質與生產成本間取得平衡。 【實施方式】 ,在 將可 、有關本發明之前述及其他技術内容、特點與功效 以下配合參考圖式之_個較佳實施例的詳細說明中, 清楚的呈現。 參閱圖1, 佳實施例包含— 本發明適用於試驗噴水除銹的試驗機2之較 加熱裝置3、一輸送裝置4,及一噴水裝置 :一忒加熱裝置3包括一高溫爐31,及一可活動地設置於 該同/撒爐31上的試片平台32。該高溫爐31具有一基座311 ,及—没置於該基座3U上方的爐體312 ,該爐體312的底 邻形成有一可與該試片平台32相配合的入口 313,而該試 片平口 32可活動地設置於該基座311中且可相對於該爐體 312的入口 313在一如圖2所示靠抵於該基座311的取出位 置及一如圖1假想線所示之頂抵該入口 313的加熱位置 間移動。 參閱圖2、3’該輸送裝置4包括一固設於該基座311 201000227 上的固定座41、一可滑動地設置於該固定座41上的輸送器 42、一固設於該固定座41上第三動力源43,及一固設於該 輸送器42上的第四動力源44。該輸送器42具有一可滑動 地設置於該固定座41上的滑動座421、一傾斜固設於該滑 動座421的滑動板422、一與該滑動板422相配合地樞設於 該滑動座421上的滑輪平板423,及六個轉動地枢設於該滑 輪平板423中的滑輪424。該滑輪平板423具有一與該滑動 板422相配合地框設於該滑動座421上的板體425,及二自 該板體425鄰近該固定座41之一側朝該試片平台32方向 犬伸的支撐部426,所述滑輪424是轉動地樞設於該滑輪平 板423的板體425上,其中,該第三動力源43可驅動該滑 動座421,依據圖2中箭頭61所示方向,於該固定座41上 往複滑動,而該第四動力源44是傾斜固設於該滑動板422 上,用以驅動該滑輪平板423之板體425,依據圖2中箭頭 62所示方向相對於該滑動座421樞轉。 於本較佳實施例中,該第三、四動力源43、44是氣壓 缸田’、、、:也可以疋其他動力源,只要可以分別驅動該滑動 座421與該滑輪平板423之板體似,即可達成相同之功效 ’並不應為本實施例的揭露所囿限。 參閱圖1、4,該噴水裝置5包括一與該試片平台“間 隔,置的支撐座51、—可滑動地設置於該支揮座51上的喷 水單元52、—設置於該支撐座51 ±的冷卻箱„、一相反 於該冷卻箱53而設置於該支撐座si上的擋水罩54、一固 設於該支撐座51上的筮-缸士、^ , 的第一動力源55、一自該擋水罩54朝 8 201000227 該輸送裝置4之輸送器42方向傾斜延伸的引導板56 (顯示 於圖1 )’及一連通該擋水罩54的集水槽57。 參閱圖4、5 ’為方便說明圖5中省略了部分的構件, 該噴水裝置5的支撐座51具有一支架511、一設置於該支 架511上的支撐檯5 12、一與該支撐檯5 12相間隔的設置於 該支架511上的滑執513、一沿該支撐檯512長度方向設置 於該支架511上的傳動桿514(顯示於圖句、一可滑動地設 置於該傳動桿514上的銜接座515,及一設置於該傳動桿 514上以驅動該傳動桿514而帶動該銜接座515的第一動力 源516。而該第二動力源55是固設於該支撐檯512上。 於本較佳實施例中,該第一動力源516是一伺服馬達 ,而該傳動桿514是一單軸皮帶傳動桿,當然該第一動力 源516與該傳動桿514也可以是其他形態只要可以驅動 銜接座515於該傳動# 514上滑動的,即可達成相同之功 效’並不應為本實施例的揭露所囿限。 1參閱圖4、5、6,該噴水單元52具有一滑動地設置於 該⑺軌513上的滑動塊521、一可拆卸地接設於該滑動塊 521上的嘴水管522 ’及—連通該喷水管522且可供應水液 的供水s 523 ’其中’該喷水管522具有―可拆卸地接設於 該滑動塊521上的輸水端524,及—相反於該輸水端524的 喷水端525,該供水f 523是與該輸水端似相連通,而該 喷水端525是連接於該銜接座515 ±。該集水槽π是連通 該擋水罩54純於該支撐檯512的下方,以容置自該喷水 官522的噴水端525所噴出的水液。 9 201000227 於本較佳實施例中’是利用將該噴水管522可拆卸地 接設於該滑動塊521上’以更換不同之喷水管522,藉此改 變例如:喷水角度、水量、高度…等噴水參數,當然也可以 透過其他技術手段達到相同的功效,此為熟悉喷水參數控 制技術領域者所能輕易思及’在此不予多加贅述。 該冷卻箱53具有一設置於該支撐檯512長度方向之一 侧的箱體531,及一可封擋該箱體531的上蓋532。 參閱圖5、6,並一併回顧圖1該擋水罩54具有一設置 於該支架511上的罩體541、一與該噴水管522相配合地形 成於該罩體541的缺槽542,及一與該輪送器42的滑動板 422相對應地形成於該罩體541上的開口 543,而該引導板 56是自該擋水罩54之罩體541的開口 543處,朝該輸送器 42方向傾斜延伸。 .^〜〜A ,驗:機 2對一試片 ⑽進行噴水除錢試驗時,是先將該試片刚置於該加熱裝 置3的試片平台32上,並使該試片平台32自圖2所示的 取出位置移動至圖丨假想線所示的加熱位置,接著在高溫 爐31的爐體312中通入燃燒 广皿 、-条儿山 J如乳虱、—氧化碳 一乳化石厌.,.等’以加熱該試片 試片平Mu 月賜4加熱結束後’使該 32自圖1所示的加熱位置回復至圖2的取出位置 ^ ( ^ α用迓褕迭裝置4 源推動該輸送器42的滑動座421移=二動力 置,使令、、典认τ 假心線所示位 月輪平板423的切部426位於該試片⑽的下 10 201000227 方。 參閲圚 …\双夏η的弟四動刀源 44,依據圖7中箭頭63所示方向,拉動該滑輪平板423的 板體425,使該板體425相對於該滑動座421,產生如圖7 中箭頭64所示方向的轉動,使該試片1〇〇為該滑輪平板 423的支撲部426所撐起,直到該滑輪平板423的板體仍 與該滑動板422的傾斜角度相同,此時,滑輪平板似之 板體425上的試片100利用重力,依據圖7中箭頭65所示 方向,沿所述滑輪424、滑動板422,及引導板%最後落 於該喷水裝置5之支撐座51的支撐檯512上。 參閱圖4、5、6,最後,啟動該噴水裝置5之支撐座 51的第一動力源5 16,驅動該傳動桿5丨4帶動該銜接座5 ^ $ 依據圖4箭頭66所示方向移動,連帶使得該噴水管522自 圖4所示位置,經該擋水罩54之罩體541上的缺槽542, 而朝圖5所示位置移動,此時,水液自該供水管523經該 噴水管522的輸水端524,最後自該喷水管522的噴水端 525朝置於支撐座51之支撐檯512上的試片1〇〇噴出,該 擋水罩54的罩體541可以有效擋止水液向外飛濺,而噴射 出的水液最後將為集水槽57所收集,以利回收使用減少資 源的浪費。 待完成喷水作業後,該第一動力源516驅動該傳動桿 514帶動該銜接座515依據圖5箭頭67所示方向移動,連 帶使得該噴水管522自圖5所示位置,朝圖4所示位置移 動’而該第二動力源55則依據圖5箭頭68所示方向推動 11 201000227 該試片+ 100,使該試片100進入該冷卻箱53的箱體531中 ,並蓋上該冷卻箱53的上蓋532,封閉該冷卻箱53的箱體 531,且於該箱體531中通入保護氣體,防止該試片100於 冷卻過程中與外界空氣接觸,而繼續氧化。待試片刚冷 卻完成後,藉由觀察並紀錄該試4⑽上的銹皮去除情形 ,即可獲得該試片刚_皮特性與喷水參數間的關係, 提升喷水去除銹皮的能力。 麥閲圖 ,發明人利用相同材質之試片100,僅改變該 噴水g 522的喷水角度’驗證本發明的模擬軋延工場喷水 除錄的可行性,由圖8可知,噴水角度20度_皮殘留量 最多、噴水角度15度的銹皮殘留量次之,而噴水角度1〇 度的錢皮殘留量最少。此結果與現有文獻中記載第一道除 錄器之投㈣選在1G〜15度之間,可得到較㈣裂縫滲透 ’而有較佳的噴水除錢性, 不轟而s,&登明本發明模擬軋 延工場嗔水除錄的可行性,亦證明獲得該試片⑽的錢皮 特性與噴水參數間的關係、與實際軋延H兄相同,藉此 驗證賴得之職特性與喷水參數間之關係的正確性。 外上所述,本發明之適用於試驗喷水除銹的試驗機2, 利用該輸送裝置4將試片⑽自該試片平台32輸送至該喷 水裝置5 +,配合可滑動地設置於該喷水裝置5之支撐座 =上的噴水單元52,及—設置於該支撐座51上的冷卻箱 ^肖除現有以人工㈣、移動、喷水、冷卻,因人為快 同所造成的實驗誤差;而以噴水單元52相對於該試片 π動的方式’可以 >肖除現有技術的打滑現象,又可滿足 12 201000227 札延工場中鋼胚與噴嘴的相對運動關係,且藉由可 接設於該滑動塊521上的喷水管522,以改 量、噴水範圍…等喷水參數,藉此,聛 4 又、水 稽此,獲侍不同噴水參數 錄能力的影響,進而利用適當的噴水參數去除錄皮,不伸 可減少水資源的浪費確又可穩定去除錄皮,以在產。 與生產成本間取得平衡,故確實能達成本發明之目的。。° 惟以上所述者,僅為本發明之較佳實施例而已,冬不201000227 IX. OBJECTS OF THE INVENTION: TECHNICAL FIELD The present invention relates to a testing machine', particularly to a testing machine suitable for testing water spray and rust removal. [Prior Art] The hot rolling mill operation process of the steel plant is to send the steel slab into the heating furnace to be heated and then rolled out. The steel embryo is heated in the heating furnace to form a scale on the surface. In order to prevent the product from being delayed due to rolling and rolling into the scale, the prior art mostly removes the scale on the surface of the steel embryo with high-pressure water before rolling, thereby avoiding Rolling time is rolled into the scale to improve product quality. However, with the heating furnace heating temperature, the type of steel embryo, the heating time, etc., the adhesion and thickness of the scale on the surface of the steel embryo are also different. Therefore, the water spray parameters of the high pressure water liquid, for example: Water pressure, angle, etc., must also be adjusted according to different properties of the scale to maintain the ability of the high pressure water to remove the skin of the steel surface. In order to grasp the ability of Gaoshui liquid to remove the skin of each steel surface, the existing testing technique is to send a steel blank test piece into a heating furnace to be twisted, and the embryo is immediately immersed in water to make the surface of the steel test piece. The skin is peeled off due to thermal stress. Therefore, although the characteristics of the skin of each steel embryo can be estimated, it is impossible to know the water spray parameters of the high water liquid and the rust on the surface of the steel. The effect of the skin. In addition, the existing experimental workshop is to mimic the characteristics of the hot-stained-stained steel-stained scale and the water-spraying parameters of the high-rise water, and the effect of 5 201000227 on removing the scale of each steel-embroid surface: The contact surface is prone to slippage,: Real:::: and: There is an error between the experimental results and the actual situation. Clothing ^ Of course, the hot rolling mill can also completely ignore the special parameters of the scale, and increase the water spray volume and water pressure as much as possible, and improve the ability to remove the steel blanks. However, this will consume a large amount of water 2 surge. & production cost, therefore, how to obtain the relationship between the scales of each type of steel embryo, thereby improving the water-storing parameters (4) the ability to spray water to remove the skin of the steel embryo, in order to strike a balance between product quality and production cost, In the goal of becoming. ^Becoming a hot milk factory wants to be active [invention]: Here, the object of the present invention is to provide a testing machine capable of grasping the characteristics of the scale of each steel embryo and the water spray parameters for testing the water spray and rust removal. 0 +于疋, the invention is applicable to a test machine for testing water spray and rust removal, for testing spray water to remove the scale on the test piece, and now the 夂4 δ type test machine includes a heating device, a water spray device, and a transport Device. The heating device comprises a separation, an MST, a microphone, and a test piece platform for feeding the test piece into the south temperature furnace. The water spray device includes a space separating from the test piece platform. a support base, a water spray unit slidably disposed on the support base, and a cooling box disposed on the support base, wherein the water spray unit includes a spray water slidably disposed on the support base a water supply pipe that communicates with the water spray officer and supplies water, such that the water spray pipe can spray 201000227 water toward the support seat. The conveying device includes a wheel that can be used on the support of the water removal device The function of the table to the invention is to use the high-temperature furnace of the heating device, and the heated test piece is automatically used to remove the surface of the test piece by spraying water to remove the skin characteristics. Relationship with the water spray parameters: The rust of a test piece is related to the ability of the spray water to remove the scale to balance the product quality with the production cost. [Embodiment] The foregoing and other technical contents, features, and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments. Referring to Figure 1, a preferred embodiment includes - the present invention is applicable to a test device 2 for testing water spray and rust removal, a heating device 3, a conveying device 4, and a water spray device: a heating device 3 includes a high temperature furnace 31, and a The test strip platform 32 is movably disposed on the same/sand oven 31. The high temperature furnace 31 has a base 311, and a furnace body 312 not disposed above the base 3U. The bottom of the furnace body 312 is formed with an inlet 313 that can cooperate with the test piece platform 32. The flat opening 32 is movably disposed in the base 311 and is slidable relative to the inlet 313 of the furnace body 312 as shown in FIG. 2 against the removal position of the base 311 and as shown by the imaginary line in FIG. The top moves against the heated position of the inlet 313. 2, 3', the transport device 4 includes a fixed base 41 fixed to the base 311 201000227, a conveyor 42 slidably disposed on the fixed base 41, and a fixed base 41. An upper third power source 43 and a fourth power source 44 fixed to the conveyor 42. The conveyor 42 has a sliding seat 421 slidably disposed on the fixing base 41, a sliding plate 422 fixed to the sliding seat 421, and a sliding seat 422 coupled to the sliding plate 422. A pulley plate 423 on the 421, and six pulleys 424 pivotally disposed in the pulley plate 423. The pulley plate 423 has a plate body 425 that is disposed on the sliding seat 421 in cooperation with the sliding plate 422, and two dogs from the side of the plate body 425 adjacent to the fixing seat 41 toward the test piece platform 32. The extending portion 426 is rotatably pivoted on the plate body 425 of the pulley plate 423. The third power source 43 can drive the sliding seat 421 according to the direction indicated by the arrow 61 in FIG. The fourth power source 44 is slanted and fixed on the sliding plate 422 for driving the plate 425 of the pulley plate 423, and is opposite to the direction indicated by the arrow 62 in FIG. The sliding seat 421 is pivoted. In the preferred embodiment, the third and fourth power sources 43 and 44 are pneumatic cylinders ', and may be other power sources as long as the sliding seat 421 and the plate of the pulley plate 423 can be respectively driven. It seems that the same effect can be achieved' and should not be limited to the disclosure of the embodiment. Referring to Figures 1 and 4, the water spray device 5 includes a support base 51 spaced apart from the test piece platform, and a water spray unit 52 slidably disposed on the support base 51. a 51 ± cooling tank „, a water shield 54 disposed on the support base si opposite to the cooling box 53 , and a first power source of a 筮-cylinder, ^ fixed on the support base 51 55. A guide plate 56 (shown in FIG. 1) and a sump 57 communicating with the water shield 54 from the water shield 54 toward 8 201000227 in the direction of the conveyor 42 of the conveyor 4. Referring to FIGS. 4 and 5 ′ for convenience of description, a part of the structure is omitted in FIG. 5 . The support base 51 of the water spray device 5 has a bracket 511 , a support base 5 12 disposed on the bracket 511 , and a support table 5 . a sliding 513 disposed on the bracket 511 and a transmission rod 514 disposed on the bracket 511 along the longitudinal direction of the supporting base 512 (shown in the figure, a slidably disposed on the transmission rod 514 The adapter 515 and a first power source 516 disposed on the transmission rod 514 to drive the transmission rod 514 to drive the adapter 515. The second power source 55 is fixed to the support base 512. In the preferred embodiment, the first power source 516 is a servo motor, and the transmission rod 514 is a single-axis belt transmission rod. Of course, the first power source 516 and the transmission rod 514 may be in other forms as long as The same function can be achieved by driving the adapter 515 to slide on the transmission # 514. It should not be limited to the disclosure of the embodiment. 1 Referring to Figures 4, 5 and 6, the water spray unit 52 has a sliding a sliding block 521 disposed on the (7) rail 513, detachably a nozzle water pipe 522 ′ connected to the sliding block 521 and a water supply s 523 ′ that communicates with the water spray pipe 522 and can supply water liquid, wherein the water spray pipe 522 has a detachable connection to the sliding block 521 . The water delivery end 524, and - in contrast to the water spray end 525 of the water delivery end 524, the water supply f 523 is in communication with the water delivery end, and the water spray end 525 is connected to the connection seat 515 ± The water collecting tank π is connected to the water retaining cover 54 pure below the support base 512 to accommodate the water sprayed from the water spray end 525 of the water spray officer 522. 9 201000227 In the preferred embodiment The water spray pipe 522 is detachably attached to the sliding block 521 to replace the different water spray pipe 522, thereby changing the water spray parameters such as the water spray angle, the water amount, the height, etc., and of course, other The technical means achieve the same effect, which can be easily understood by those skilled in the art of water spray parameter control. The cooling box 53 has a box disposed on one side of the length of the support table 512. 531, and an upper cover 532 that can block the box 531. Referring to Figure 5, 6. Referring to FIG. 1 together, the water retaining cover 54 has a cover body 541 disposed on the bracket 511, a notch 542 formed in the cover body 541 in cooperation with the water spray pipe 522, and a The sliding plate 422 of the carrier 42 is correspondingly formed in the opening 543 of the cover 541, and the guiding plate 56 is inclined from the opening 543 of the cover 541 of the water retaining cover 54 toward the conveyor 42. Extension. . . . 〜 〜 A, inspection: machine 2 for a test piece (10) in the water spray removal test, the test piece is first placed on the test piece platform 32 of the heating device 3, and the test piece platform 32 moves from the take-out position shown in FIG. 2 to the heating position shown by the imaginary line, and then enters the burning dish in the furnace body 312 of the high-temperature furnace 31, and the strip-like mountain J, such as milk thistle, carbon monoxide Emulsified stone ana., etc. 'To heat the test piece test piece flat Mu after the end of heating 4 'Return the 32 from the heating position shown in Figure 1 to the removal position of Figure 2 ^ ( ^ α with a folding device 4 The source pushes the sliding seat 421 of the conveyor 42 to move to the second power setting, so that the cut portion 426 of the moon wheel plate 423 shown by the false center line is located in the test. 10201000227 ⑽ the lower side. Referring to the 四...\双夏η's four-action knife source 44, according to the direction indicated by the arrow 63 in Fig. 7, the plate 425 of the pulley plate 423 is pulled, so that the plate body 425 is opposite to the sliding seat 421, such as The rotation in the direction indicated by the arrow 64 in Fig. 7 causes the test piece 1 to be supported by the branch portion 426 of the pulley plate 423 until the plate of the pulley plate 423 is still inclined at the same angle as the sliding plate 422. At this time, the test piece 100 on the plate plate 425 of the pulley plate is gravity-fed, and the pulley 424, the sliding plate 422, and the guide plate % are finally dropped on the water spray device according to the direction indicated by the arrow 65 in FIG. 5 is supported on the support table 512 of the support 51. Referring to Figures 4, 5 and 6, finally, the first power source 5 16, which activates the support base 51 of the water spray device 5, drives the transmission rod 5丨4 to drive the adapter seat 5^$ to move in the direction indicated by the arrow 66 in Fig. 4. The water spray pipe 522 is moved from the position shown in FIG. 4 to the position shown in FIG. 5 through the notch 542 on the cover 541 of the water shield 54. At this time, the water liquid passes through the water supply pipe 523. The water delivery end 524 of the water spray pipe 522 is finally ejected from the water spray end 525 of the water spray pipe 522 toward the test piece 1 置于 placed on the support table 512 of the support base 51. The cover body 541 of the water shield 54 can be Effectively stop the water from splashing outward, and the sprayed water will finally be collected by the sump 57 for recycling and reducing waste of resources. After the water spray operation is completed, the first power source 516 drives the transmission rod 514 to drive the adapter base 515 to move in the direction indicated by the arrow 67 in FIG. 5, so that the water spray pipe 522 is brought from the position shown in FIG. 5 toward FIG. The position of the second power source 55 is pushed according to the direction indicated by the arrow 68 in FIG. 5 to the test piece + 100, so that the test piece 100 enters the box 531 of the cooling box 53, and the cooling is covered. The upper cover 532 of the case 53 encloses the case 531 of the cooling case 53, and a protective gas is introduced into the case 531 to prevent the test piece 100 from coming into contact with the outside air during cooling to continue oxidation. After the test piece has just been cooled, by observing and recording the removal of the scale on the test 4 (10), the relationship between the skin characteristics of the test piece and the water spray parameters can be obtained, and the ability of the spray water to remove the scale is improved. Mai Yingtu, the inventor used the test piece 100 of the same material to change the spray angle of the spray water g 522' to verify the feasibility of the simulated rolling mill in the present invention. As shown in Fig. 8, the spray angle is 20 degrees. _ The residue of the skin is the most, and the residual amount of scale is 15 degrees, and the amount of residue of the spray is 1 〇. This result is related to the description of the first tracker in the existing literature (4) between 1G and 15 degrees, which can get better than (4) crack penetration, and has better water spray and money removal, no blast, s, & The feasibility of simulating the rolling of the rolling mill in the present invention proves that the relationship between the characteristics of the skin and the water spray parameters of the test piece (10) is the same as that of the actual rolling H brother, thereby verifying the characteristics of the work and the characteristics of the work. The correctness of the relationship between the water spray parameters. As described above, the testing machine 2 of the present invention is suitable for testing the water spray and rust removal, and the test piece (10) is transported from the test piece platform 32 to the water spray device 5 + by the transport device 4, and is slidably disposed on the joint The water spray unit 52 of the water spray device 5 and the water spray unit 52 on the support base 51 and the cooling box disposed on the support base 51 are separated from the existing manual (four), moving, water spray, and cooling, and the experiment is caused by human rapid interaction. Error; and the manner in which the water spray unit 52 is π with respect to the test piece can 'can> eliminate the slip phenomenon of the prior art, and can satisfy the relative motion relationship between the steel embryo and the nozzle in the 12 201000227 Zhayan factory, and The water spray pipe 522 connected to the sliding block 521 is adjusted in water volume, water spray range, etc., thereby damaging the water spray parameter, thereby utilizing the influence of different water spray parameter recording capabilities, and then utilizing appropriate The water spray parameters are removed from the skin, and the lack of extension can reduce the waste of water resources and can effectively remove the recorded skin for production. A balance is made with the production cost, so that the object of the present invention can be achieved. . ° However, the above is only the preferred embodiment of the present invention, and winter is not

成以此限定本發明實施之範圍,即大凡依本發明: 範圍及發明說明内容所作辩 °專孝J 屬本發明專利涵蓋之範圍内。·、放變化與修飾’皆仍 【圖式簡單說明】 試驗機圖之mr說明本發明適用於試驗嗔水除鷄的 圖2是一局部側視圖,辅助說明圖ι; 樣,.圖3是—局部立體圖,該較佳實施例中滑輪平板的態 圖 4卩側側,錄佳實施例巾之噴水裳置; 圓5疋一局部剖視圖, 樣,其中省略了部分的構件;月圖”噴水裝置的態 圖6是一局部侧視圖, 袭置之喷水管與銜接座間的位置^W較佳實施例中喷水 的動作態樣;&乍4 ^ %明該較佳實施例中輸送裳置 圖8是一比較圖’說明實施該較佳實施例所獲得的試 13 201000227 驗結果。 14 201000227 【主要元件符號說明】 2 適用於試驗喷水除 513 滑執 銹的試驗機 514 傳動桿 3 加熱裝置 515 銜接座 31 南溫爐 516 第一動力源 311 基座 52 噴水單元 312 爐體 521 滑動塊 313 入口 522 喷水管 32 試片平台 523 供水管 4 輸送裝置 524 輸水端 41 固定座 525 喷水端 42 輸送器 53 冷卻箱 421 滑動座 531 箱體 422 滑動板 532 上蓋 423 滑輪平板 54 擋水罩 424 滑輪 541 罩體 425 板體 542 缺槽 426 支撐部 543 開口 43 第三動力源 55 第二動力源 44 第四動力源 56 引導板 5 喷水裝置 57 集水槽 51 支樓座 61 〜68 箭頭 511 支架 100 試片 512 支撐檯 15The scope of the present invention is defined by the scope of the invention, and the scope of the invention and the description of the invention are within the scope of the invention. ·, change and modification are still [simplified description of the schema] The mr of the test machine diagram shows that the invention is applicable to the test of drowning water except chicken. Figure 2 is a partial side view, which is an explanatory diagram of Fig. 3; - a partial perspective view, in the preferred embodiment, the state of the pulley plate is shown on the side of the side of the cymbal, and the water sprayed on the towel of the preferred embodiment; a partial cross-sectional view of the circle 5 ,, in which some of the components are omitted; Figure 6 is a partial side view of the position between the spray pipe and the adapter seat, and the action of the water spray in the preferred embodiment; & Figure 8 is a comparative diagram 'describes the test results of the test 13 201000227 obtained by implementing the preferred embodiment. 14 201000227 [Explanation of main component symbols] 2 Tester 514 for test water spray 513 slippery rust 3 Heating device 515 Connection seat 31 South temperature furnace 516 First power source 311 Base 52 Water spray unit 312 Furnace body 521 Slide block 313 Entrance 522 Water spray pipe 32 Test piece platform 523 Water supply pipe 4 Conveying device 524 Water supply end 41 Fixing seat 525 water spray End 42 Conveyor 53 Cooling box 421 Sliding seat 531 Box 422 Sliding plate 532 Upper cover 423 Pulley plate 54 Water shield 424 Pulley 541 Cover 425 Plate 542 Missing slot 426 Support 543 Opening 43 Third power source 55 Second power Source 44 Fourth power source 56 Guide plate 5 Water spray device 57 Water collecting tank 51 Branch seat 61 to 68 Arrow 511 Support 100 Test piece 512 Support table 15

Claims (1)

201000227 、申請專利範圍: -種適用於試驗噴水除銹的試驗機,該試驗機用以試驗 喷水去除一試片上之銹皮,該試驗機包含: 一加熱裝置,包括-高溫爐,及—用以將該試片送 入該高溫爐的試片平台,· 喷水裝f包括-與該試片平台間隔設置的支撐 座、-可滑動地設置於該支撐座上的噴水單元,及—設 置於該支撐座上的冷卻箱,其中,該噴水單元包括一根 滑動地設置於該支撐座上的噴水管及—連通該嘴水管 且可供應水液的供水管’使該噴水管可朝該支撐座噴水 :以及 、 一輸送裝置,包括-可將該試片自該試片平台輸送 至该喷水裝置之支樓座上的輸送器。 2·依據t請專㈣圍第i項所述之適用於試㈣水除錄的 試驗機,其中,該噴水裝置的支撐座具有—支架、—設 置於該支架用以承載該試片的支撐檯,及—與該支撐= 相間隔的設置於該支架上的滑軌,而該噴水單元更:有 I滑動地設置於該滑#上的滑動&,該冑水單元的噴水 管具有一可拆卸地接設於該滑動塊上,且與該供水管相 連通的輸水端。 3.依射請專利範圍第2項所述之適用於試 靖’其中,該支撐座更具有一沿該支樓楼長= δ又置於該支架上的傳動桿、一可滑動地設置於該傳動桿 上的銜接座,及一設置於該傳動桿以驅動該傳動桿的第 16 201000227 一動力源,而該噴水單元的噴水管更具有一相反於該輪 水端的噴水端,該喷水端是連接於該銜接座上,並令水 液經該供水管流經該喷水管的輸水端,而自該噴水端朝 該支撐座上的試片噴出,而該噴水單元的冷卻箱具有— S支置於該支撐檯長度方向之一側的箱體及一可封擋該 箱體的上蓋。 Λ 4_依據申請專利範圍第3項所述之適用於試驗喷水除銹的 試驗機,其中,該噴水裝置更包括一相反於該冷卻箱之 箱體而設置於該支撐檯長度方向之另一侧的擋水罩,該 擋水罩具有一設置於該支架上的罩體及一與該喷水管 相配合地形成於該罩體的缺槽。 5. 依據申請專利範圍第4項所述之適用於試驗喷水除銹的 試驗機,其中,該噴水裝置更包括一固設於該支撐檯上 的第二動力源,該第二動力源可推動位於該支撐檯上的 試片朝該冷卻箱的方向滑動。 6. 依據申請專利範圍第5項所述之適用於試驗喷水除銹的 試驗機,其中,該加熱裝置的高溫爐具有一基座,及一 設置於該基座上方的爐體,該爐體的底部形成有一可與 該試片平台相配合的入口,而該試片平台可活動地設置 於該基座中且可相對於該爐體的入口在一頂抵該入口的 加熱位置’及一靠抵於該基座的取出位置移動。 7. 依據申請專利範圍第6項所述之適用於試驗噴水除銹的 試驗機,其中,該輸送裝置的輸送器更包括一固設於該 高溫爐的基座上的固定座,而該輸送器具有一可滑動地 17 201000227 設置於該固定座上的滑動座、一傾斜固設於該滑動座的 滑動板、一與該滑動板相配合地枢設於該滑動座上的滑 輪平板,及多數個轉動地樞設於該滑輪平板中的滑輪。 8. 依據申請專利範圍第7項所述之適用於試驗噴水除錢的 試驗機,其中,該滑輪平板具有一與該滑動板相配合地 枢設於該滑動座上的板體,及至少一自該板體鄰近該固 定座之一側朝該試片平台方向突伸的支撐部,該支撐部 可支撐該試片,而所述滑輪是轉動地樞設於該滑輪平板 的板體上。 9. 依據申請專利範圍第8項所述之適用於試驗噴水除錢的 試驗機,其中,該輸送裝置更包括一固設於該固定座上 第三動力源,及一傾斜固設於該滑動板上的第四動力源 ’該第三動力源可驅動該滑動座於該固定座上滑動,而 該第四動力源可驅動該滑輪平板之板體相對於該滑動座 樞轉。 10. 依據申請專利範圍第9項所述之適用於試驗噴水除銹的 試驗機,其中,該擋水罩的罩體形成有—與該輸送器的 滑動板相對應的開口。 11. 依據申請專利範圍第丨〇項所述之適用於試驗喷水除銹的 試驗機,其中,該喷水裝置更包括一自該擋水罩之罩體 的開口下緣,朝該輸送器的滑動板方向傾斜延伸的引導 板。 12·依據申請專利範圍第n項所述之適用於試驗喷水除銹的 試驗機,其中,該噴水裝置更包括一連通該擋水罩且位 18 201000227 於該支撐檯下方的集水槽,該集水槽是用以容置自該噴 水管的喷水端所喷出的水液。 13.依據申請專利範圍第12項所述之適用於試驗喷水除銹的 試驗機,其中,該第一動力源是伺服馬達,而該第二、 三、四動力源皆是氣壓缸。 19201000227, the scope of application for patents: - a test machine suitable for testing water spray and rust removal, the test machine is used to test the water spray to remove the scale on the test piece, the test machine comprises: a heating device, including - a high temperature furnace, and - a test piece platform for feeding the test piece into the high temperature furnace, the water spray device f includes a support seat spaced apart from the test piece platform, a water spray unit slidably disposed on the support base, and a cooling box disposed on the support base, wherein the water spray unit includes a water spray pipe slidably disposed on the support base and a water supply pipe that can supply water and liquid to communicate with the nozzle water pipe, so that the water spray pipe can be The support sprays water: and, a transport device, includes a conveyor that can transport the test strip from the test strip platform to a support of the water spray device. 2. According to t, please refer to the test machine for the test (4) water removal mentioned in item (4). The support seat of the water spray device has a bracket, which is arranged on the bracket to support the test piece. And a slide rail disposed on the bracket spaced apart from the support, and the water spray unit further includes: a slide sliding disposed on the slide #1, the water spray pipe of the water drain unit has a a water delivery end that is detachably connected to the sliding block and communicates with the water supply pipe. 3. According to the second paragraph of the patent scope, it is applicable to the trial Jing', wherein the support base has a transmission rod along the length of the branch building = δ and is placed on the bracket, and is slidably disposed on a coupling seat on the transmission rod, and a power source of the 16th 201000227 disposed on the transmission rod to drive the transmission rod, and the water spray pipe of the water spray unit further has a water spray end opposite to the water end of the water wheel, the water spray The end is connected to the connecting seat, and the water liquid flows through the water supply pipe through the water supply end of the water spray pipe, and the water spray end is sprayed toward the test piece on the support seat, and the cooling tank of the water spray unit The utility model has a casing which is disposed on one side of the length of the support platform and an upper cover which can block the casing. Λ 4_ The testing machine for testing water spray and rust according to item 3 of the patent application scope, wherein the water spray device further comprises a tank opposite to the tank of the cooling box and disposed in the length direction of the support table a water retaining cover on one side, the water retaining cover has a cover body disposed on the bracket and a notch formed in the cover body in cooperation with the water spray pipe. 5. The test machine for testing water spray and rust according to claim 4, wherein the water spray device further comprises a second power source fixed on the support table, the second power source The test piece located on the support table is pushed to slide in the direction of the cooling box. 6. The test machine for testing water spray and derusting according to claim 5, wherein the high temperature furnace of the heating device has a base and a furnace body disposed above the base, the furnace The bottom of the body is formed with an inlet that can cooperate with the test piece platform, and the test piece platform is movably disposed in the base and is at a heating position against the inlet of the furnace body with respect to the inlet of the furnace body and Moves against the removal position of the base. 7. The test machine according to claim 6, wherein the conveyor of the conveying device further comprises a fixing base fixed on the base of the high temperature furnace, and the conveying a sliding seat disposed on the fixing seat, a sliding plate fixed to the sliding seat, a pulley plate pivotally mounted on the sliding seat, and a majority of the sliding plate A pulley pivotally disposed in the pulley plate. 8. The testing machine according to the seventh aspect of the patent application, which is suitable for testing water spray and money removal, wherein the pulley plate has a plate body pivotally mounted on the sliding seat in cooperation with the sliding plate, and at least one The support portion can support the test piece from a side of the plate body adjacent to one side of the fixed seat, and the support portion is rotatably pivoted on the plate body of the pulley plate. 9. The testing machine for testing water spray and money removal according to claim 8 of the patent application, wherein the conveying device further comprises a third power source fixed on the fixing seat, and an inclined fixing on the sliding A fourth power source on the board 'the third power source can drive the sliding seat to slide on the fixing seat, and the fourth power source can drive the plate body of the pulley plate to pivot relative to the sliding seat. 10. The test machine for test water spray derusting according to claim 9 of the patent application, wherein the cover of the water shield is formed with an opening corresponding to the sliding plate of the conveyor. 11. The test machine for testing water spray and rust according to the scope of the patent application, wherein the water spray device further comprises a lower edge of the opening of the cover of the water shield, toward the conveyor The guide plate is inclined to extend in the direction of the sliding plate. 12. The test machine for testing water spray and rust according to item n of the patent application scope, wherein the water spray device further comprises a sump connected to the water shield and located at the bottom of the support table at position 18 201000227, The sump is for accommodating the water sprayed from the spray end of the sprinkler pipe. 13. The test machine for testing water spray and rust according to claim 12, wherein the first power source is a servo motor, and the second, third and fourth power sources are pneumatic cylinders. 19
TW97123159A 2008-06-20 2008-06-20 Test machine applicable in testing rust removing water spray TW201000227A (en)

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Publication number Priority date Publication date Assignee Title
TWI462783B (en) * 2011-09-08 2014-12-01 China Steel Corp Steel surface rusting device
TWI568515B (en) * 2013-07-05 2017-02-01 China Steel Corp Detection Method of Shock Capability of High Pressure Water Sprinkler
CN110560495A (en) * 2019-09-17 2019-12-13 安徽工业大学 Laboratory scale removal experiment platform and experiment method thereof

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