TW200952602A - Method of fastening detector and fastening bracket used therewith - Google Patents

Method of fastening detector and fastening bracket used therewith Download PDF

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Publication number
TW200952602A
TW200952602A TW097121654A TW97121654A TW200952602A TW 200952602 A TW200952602 A TW 200952602A TW 097121654 A TW097121654 A TW 097121654A TW 97121654 A TW97121654 A TW 97121654A TW 200952602 A TW200952602 A TW 200952602A
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TW
Taiwan
Prior art keywords
sensor
motor
stator
fixing
frame
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TW097121654A
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Chinese (zh)
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TWI365032B (en
Inventor
Shih-Jen Yang
Hung-Sen Tu
I-Hsing Chen
Chen-Cha Yang
Jone-En Chen
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System General Corp
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Application filed by System General Corp filed Critical System General Corp
Priority to TW097121654A priority Critical patent/TWI365032B/en
Priority to US12/358,520 priority patent/US8587172B2/en
Publication of TW200952602A publication Critical patent/TW200952602A/en
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Publication of TWI365032B publication Critical patent/TWI365032B/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K29/00Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices
    • H02K29/06Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with position sensing devices
    • H02K29/08Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with position sensing devices using magnetic effect devices, e.g. Hall-plates, magneto-resistors

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Brushless Motors (AREA)

Abstract

The invention provides a method of fastening a detector and a fastening bracket used therewith. The fastening bracket is fixed to a motor stator of a brushless motor having distributed coils, by means of raising the height along the axle of the motor rotor to avoid distributed coils, thereby fastening the detector to the fastening bracket close to one end of the motor stator for allowing the detector to detect position variations of the magnetic field of the motor rotor and fasten the detector to the motor stator of a brushless motor.

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200952602 九、發明說明: 【發明所屬之技術領域】 ' 纟發明#'有關—種馬達控制技術,尤指-種用於分佈 繞式無刷直流馬達之感測㈣定方法及用於該方法之固 定架。 【先前技術】 電動馬達自發明以來,不斷的推陳出新,從最早的直 流馬達和交流馬達進步到現今的無刷直流馬達 ❽(brushless DC motor,BLDCh —般直流馬達藉由碳刷 將直流電源傳送至電流變換器(c〇mrou1:at〇r),電流變換 器再將電源導入轉子上的線圈以產生電磁力,此電磁力與 定子上的永久磁鐵發揮推拉作用而產生旋轉。電磁力方向 之改變依靠的是電流變換器於旋轉過程中(電流變換器係 裝設於轉子上隨著轉子作旋轉)改變接觸的碳刷,不同的 碳刷有不同的極性,便得以改變電流方向。這種碳刷與電 &流變換器保持接觸的配置,產生許多缺點,例如摩擦力'消 耗不必要的動能耗損,接觸的介面增加電阻阻擾電源傳 送,電流於接觸面上的來回交換又產生火花干擾電子作 業’碳刷的清理與更換更是相關從業人員的惡夢。 至於交流馬達的原理,是採取利用交流電本身變換極 性的特性,將交流電導入外圍不動的定子線圈,產生變動 的磁場方向,此磁場再與設於内部轉子上的永久磁鐵相互 作用而產生旋轉。交流馬達徹底消除了直流馬達中碳刷與 電流變換器相接觸所引起的各種缺點,是目前使用最廣泛 110892 5 200952602 的電動馬達’效率鬲出力大,但交流馬達控速困難,要改 變速度必須控制交流電的頻率,改變電壓只會改變其扭 *力,同時於應用上對於只能提供直流的場合,對於例如資 訊產品及電動車輛則毫無用處。 按無刷直流馬達的擷取了以上兩種馬達的優點,無電 刷的結構沒有接觸摩擦所導致的許多困擾,利用直流的技 術又使得控制上更為方便。無刷直流馬達的原理與結構和 别述之交流馬達非常類似,基本上轉子是由永久磁鐵组 ©成,磁性不改變,定子則是和交流馬達完全一樣,藉由捆 繞的線圈產生磁力。 ❹ 第1圖及第2圖係顯示無刷直流馬達作動原理之簡單 示意圖’如第1圖所示,轉子10是由不同極性的永切 鐵構成,定子11與定子12則是一般的線圈電磁鐵,經由 電流的繞轉產.生磁力,圖上標示的N與s分別代表磁場北 極與南極。第i圖之馬達係位於起始狀態,電流由定子 11與定子12上方導人,線圈上的箭頭代表電流的方向, 產生的磁場吸引不同極性的轉子磁鐵,造成位於初始狀態 勺轉子10之兩端開始接近該定子U與 朝順時針方向旋轉。 進而 如第2圖所示,當該轉子1G由第!圖的 ^過原先接近較子^妓子12,電流的方^由^ 剧入,原先電磁鐵的磁場方向改變,改成推送該轉子 旋兩端遠離該定子u與該定子12’繼續朝順時針方向 廷種藉由電流輸入方向的不同而改變磁場方向的作 110892 6 200952602 * r .動方,會一直持續進行下去,以達到使該轉子10順利旋 轉。貝際上,馬達具有更為複雜的設計,並且增設更多定 . 子以提高性能。 為了要達成依照該轉子10位置產生適當的磁場方 向:引進了霍爾感測器以確定該轉子1〇位置,霍爾感測 器是一種具有偵測磁場方向的感測元件,其原理已廣為習 头在此不再%述,而僅探討關於此種霍爾感測器架設之結 構與方法。 ❹ < 第3圖係顯示習知無刷直流馬達的定子結構,該定子 採用的疋集中繞線圈之方式,繞線2 〇捆繞於定子2 1的個 別固疋位置上,個別固定位置上的該繞線20所堆疊形成 的線圈與其它定子固定位置上的堆疊線圈彼此之間互不 重疊,故稱之為集中繞線圈。該定子21於内外圈上設有 凸出該繞線20尚度之絕緣架22,用以固定霍爾感測器(容 後陳述)。如第4圖所示,該定子21與霍爾感測器電路板 ❿24於習知無刷直流馬達中的組合方式為:先將該定子21 壓/入一外殼25 ’再將無刷直流馬達(BLDC)轉子23放入, 最後再把該霍爾感測器電路板24裳置於該絕緣架Μ之頂 端0 、 —惟,此種霍爾感測器的裝置技術僅適用於全新開模之 疋子、,、口構,因為現今無刷直流馬達仍處於發展階段,市場 =關的零配件付之闕如,採用集中繞線圈方式製作無刷 的達雖有―些譬如可降低整體厚度和磁場控制單純 的優勢,但馬達的製作牵涉的工業範嘴並不只是單一的研 1]〇892 7 200952602 $ 了向速生產馬達’廠商已投入鉅額資金開發製 =台設備與模具,又為了要達到有效的生產規模以降低 成本’所有薇商無不敢貿然改變既有的生產標準。 -目此,業界便有了利用無刷直流馬達與交流馬達結構 ,的㈣性’將交流馬達定子裝設於無刷直流馬達中之技 =士稱為刀佈繞式無刷直流馬達,如第5圖所示即為習知 交流馬達定子示意圖,其採用㈣圈繞法為分佈繞線圈之 :式’繞線40於定子42中重疊配置(為求清晰只展示部 〇 H線),與前述集中繞線圈之技術完全不同,分佈繞線 圈的優點已廣為知悉於此不再贅述。 惟,該定子42於無刷直流馬達的應用上最大的固擾 $是由於分佈繞線圈產生的凸出高度41阻擾了霍爾感測 盗裝設空間,同時該定子42亦缺乏裝設霍爾感測器之對 應結才冓。 综合上述,習知技術之缺失與既有市場生態之困難, ❹如何鸫在不改變現有的馬達生產機具與標準的條件下,提 出一種能於傳統交流馬達定子上固定霍爾感測器之結構 與方法,使得低價可靠之傳統交流馬達定子能作為發展中 之無刷直流馬達供應元件,已成為本技術領域中亟待解決 之課題。 【發明内容】 鑑於以上習知技術之缺失,本發明之—目的在於提供 種用於將感測器固定於一分佈繞式無刷直流馬達之馬 達定子之感測器固定方法及用於該方法之感測器固定 110892 8 200952602 …“一 以用來作為 小〜π傳統为伟I式父流馬達之馬達定子可 为佈繞式無刷直流馬達之馬達定子。 本發明之另一目的在於提供—箱 , 、 種具有成本效益 (cost-effective )之感測器固定方法及用於該 測器固定架。 4 氣 為達上揭目的以及其它目的,本發明提供一 固定架,係用於將感測器固定於一分佈繞式無流馬 之馬達定子,且該馬達定子係具有第__ &人 馬達 啕乐結合部,該感測器 ❹固定架係包括:架體;第二結合部,形成於該架體之底面, 用於結合該第-結合部;固定部,位於該架體遠離該第二 結合部之一端,用於固定該感測器。 前述之感測器固定架中,該架體靠近該第:結合部之 一端形成一圓弧,該圓弧之曲率與曲率中心和該馬達定子 之外圍相同。該架體表面設有調整開槽,並且,該第二結 合部靠近該架體之一端面形成有滑軌,該滑軌外圍之曲^ 與曲率中心和該馬達定子之外圍相同,該架體透過調整開 β槽結合調整螺絲固定於該滑軌。上述位於該滑軌與該承載 板之間的架體可例如為方形。 刚述之固定架中,該第二結合部遠離該架體之位置復 形成有承載板,該承載板外圍之曲率與曲率中心和該馬達 定子之外圍相同。同時,該第二結合部遠離該架體之一端 面,又形成凸出之固定銷,該固定銷係為可圓形、三角形、 方形、以及橢圓形之其中一種斷面結構。 於一貫施‘%樣之感測器固定架中,該感測器係透過螺 110892 9 200952602 ^ ,, ,、〜、〜·汉黏貼、鉚接、煜姐 ν β 及倒鉤固定之其中-種固 。亥固疋部。上述之架體、第二結合部、以 為塑膠件或非導磁性金屬件, σΡ係 - 无屬件轉導磁性金屬件之材料係 。i呂銅、鋅、叙、及不鑛鋼所組成群組之 二==成。上述感測器固定架中,該感測器係用於偵 磁%變化,且可例如為霍爾感測器。 復提供一種感測器固定方法,係用於將感測器 〜& —採用分佈繞線圈之無刷直流馬達之馬達定子 〇 ^之第—結合部’以懸置該感測器於可供_該分佈繞式 =刷直流馬達之馬達轉子磁場變化的位置,該感測器固定 法係包括:提供於該馬達定子以沿著馬達 轉子軸心方向提高高度而避開該分佈繞線圈; 測器固定於該固定架上靠近該馬達轉子轴心的一端,以= 感測器偵測該馬達轉子的磁場變化。 前述感測器固定方法中’該固定架之外型與該分佈繞 $無刷直流馬達之定子外圍相鍥合,用以自動對準該固定 架0 由於本發明能將霍爾感測器裴設在市場上容易取得 且已擁有成熟製造技術的傳統分佈繞線圈式交流馬達定 =上,使侍無刷直流馬達得以採用此種低價元件,降低製 化成本’更重要的是增加製造商投入製造此無刷直流馬達 之意願,俾使此原本昂責的科技有普及的一天。 【實施方式】 以下係藉由特定的具體實施例說明本發明之實施方 10 110892 200952602 . ^ …、"二技術領域中具有通常知識者可由本說明書所揭示 之内:¼易地瞭解本發明之其它優點與功效。 一第6及第7圖係依本發明第-實施例所繪製之圖式。 =第6圖所不’本貫施例提供―種感測器固定架,該感測 器固定架包括架體70、設於該架體?〇之第二結合部7卜 以及設於該架體7〇且與該第二結合部71位於不同平面之 固定部72。該三個結構係為—體成形,可使用例如鑄造 方式製成。 ❹ 方、本κ施例中,戎第二結合部71與該架體70成一直 角關係,該架體7G於接近該第二結合部71 —端之位置形 成圓弧73,該圓弧73之曲率與曲率中心和搭配裝設之馬 達定子之外圍相同(如第7圖所示),該固定部72透過固 定螺,74裝設有霍爾感測器電路板(祕黯ρ(:Β) :5(霍爾感測器,在此僅顯示電路板部分),該霍爾感測 益電路板75於此實施例中係形成一圓弧狀,此圓弧狀面 積與位置剛好涵蓋欲摘測之轉子的磁性體活動區域。該感 測益固定架為了達到防止干擾霍爾感測器電路板75之目 的,可以由非導磁性材料製成,例如鋁、銅、鋅、钽、及 不鏽鋼之金屬件、或塑膠件。其中,具有該霍爾感測器電 路板7 5之感測器係用於摘測磁場變化。 第7圖係為本發明第—實施例之感測器固定架裝設 於刀佈繞無刷直流馬達定子示意圖,分佈繞無刷直流馬達 之疋子42係可採用習知交流馬達分佈繞線圈之定子所構 成,BLDC馬達轉子6〇位於軸心;同時,為了描述上的方 11 110892 200952602., Β§ _ ---------1 =蝻不馬達外殼,合先敘明。 人兮例之感測器固定架係利用該第二結合部71結 -二合部該感測器固定架。該 -特徵,該固定方馬達之定子必具備之結構 —一 式可以疋採用緊配固定或黏膠固定。 得二度係足以使得該感測器固定架 ο 爾感測器電路=75t署從而能藉由該架g 70將該霍 上。 °又置方、°亥馬達轉子60的磁力結構之 外殼==定架之圓弧73於馬達組展時,緊靠馬達 未於此顯不),使得該圓弧73之曲率中心 3ο和之與軸之搭配的定子42外圍相同,皆是位於該馬達轉 Π馬達轉…軸心位置,二SI: 於此不再詳加說明。 -求“習知者,故 換言之,本實施例之感測器固定方法,係用於 =過:合一採用分佈繞線圈之無刷直流馬達之馬達定 _二=:=!::器(例如其霍爾 之馬達轉子6〇磁場變化的位置,第刀式流馬達 ^该感測器固定方法則係提供-固定架(例如第 ^則器固定架)!!)定於該馬達定子42心著馬達轉子= 由〜方向提高高度而避開該分佈繞線圈;將該感測器固定 Π0892 12 200952602 . ^ 〜、μ ^〜架上罪近該馬達轉子60軸心的一端,以供感測 裔偵測該馬達轉子60的磁場變化。其中,該固定架之外 型與該分佈繞式無刷直流馬達之定子42外圍相鍥合,用 以自動對準該固定架。 第8及第9圖係依本發明第二實施例所繪製之圖式, 相同之元件則省略詳細之說明。 於第二實施例之感測器固定架中,具有固定部(由承 載板54與固定銷55構成)、第二結合部53、以及架體51。 ❹肩第一結合部53為一方形柱狀體,兩端分別設有該承載 板54與滑執57 ’該承載板54與該滑軌57係為一長條狀 圓弧,曲率與曲率之中心和搭配之定子42外圍相同,該 '月軌57之上並設有複數個螺絲孔52供調整螺絲56使 用、。,該固定銷55係為一圓形銷,並凸出於該承載扳54 之平面,而與該承載板54之平面成直角關係。 八該架體51係一平板型長條狀架體,該架體51之兩端 刀別形成一調整開槽59與一固定部5〇,該調整開槽Μ ❽為一長條狀圓弧開槽’曲率與曲率之中心和搭配之該滑轨 Μ相同,該固定部5G可為具有—圓弧狀承载空間之固定 =,該承载空間可承載與之搭配的霍爾感測器電路板 训,該固定部50之上並設有開孔供固定螺絲、5ΐι之用。 =霍爾感測器電路板51〇於此實施例中係形成—圓弧 '舌動此口Η弧狀面積與位置剛好涵蓋欲偵測之轉子的磁性體 本實施例之感測器固定架 之組裝方式,係將該霍爾感 110892 13 .…“ κ板510透過該固定螺絲511固定於該固定部5〇 之圓弧狀承載空間上,完成組裝後之該架體$ ^再透過將 .該調,螺絲56穿透該調整開槽59固定於該滑軌57之 ^。完成後之感測器固定架呈現倒L形,該架體51可於 。亥π執5 7之上沿著預先設定之曲率路徑活動。該感測器 口疋罙為了達到防止干擾該霍爾感測器電路板51 〇之目 的,可以由不導磁的材料製成,例如鋁、銅、鋅、鉬、及 不鏽鋼之金屬件、或塑膠件。 ❹ 如第9圖所示,當本實施例之感測器固定架裝設於分 佈繞無刷直流馬達定子時,該分佈繞無刷直流馬達之定子 42與第一貫施例相同,係利用習知交流馬達分佈繞定子 構成,該馬達轉子6〇位於軸心,馬達外殼為了描述上的 方便並未於此顯示。 本實施例之感測器固定架係利用該固定銷55結合該 疋子4 2之該第一結合部61 ,以固定此感測器固定架。該 第一結合部61係為一般習知交流馬達分佈繞定子必具傷 ©之結構’ s亥固定方式可以是採用緊配固定或黏朦固定。 °亥苐一結合部5 3具有的南度使得感測器固定架得以 跨越該定子42之繞線’從而使該架體51能將該霍爾感測 器電路板510設置於該馬達轉子60的磁力結構之上,該 承載板54與該固定銷55形成之直角,可提高架設結構穩 定性並提供組裝時確立該第二結合部53與該分佈繞定子 42之相對位置。 該承載板54與該滑轨57之圓弧外型於馬達組農時, 110892 14 200952602 m 、· ,件:内面,使得與該滑軌57有關之活動部 位置和與之搭配的定子42相同,皆是位於 =達轉子6〇之軸心位置,因此當該霍爾感測器電 =著該滑軌5 7移動時,將會以該馬達轉子6 〇之轴心 置::心而作角度上之變動,符合霍爾元件調整需求。 例之二弟Λ實施例係於該架體51表面靠近第-實施 部並且,該第二結合 ❹和該滑執57外圍之曲率與曲率中心 槽59社^ ’且該架體51可透過調整開 57即_7°相整螺絲56而Μ於該長條型圓弧狀滑軌 體“位同置t成雖有該第二結合部53遠離該架 條型圓弧狀m狀承餘⑷而位於該長 體5i Μ二,二弧狀承餘54之間的架 率盥曲座击 圓弧狀承載板54外圍之曲 ❹測器之霍^和該馬達定子42之外圍相同即可,而該感 鉚接1 ^ 電路板51G亦可透過螺絲鎖接、點貼、 於該固=:。釣固定、其他固定細^ 之一第二實施例之第二結合部53係於遠離該架體 形,亦可Γ設—固定銷55’該固定銷55並非侷限於圓 定子 Ί列如二角形、方形、橢圓形、或其他可結合該 構。之第—結合部61以固定感測器固定架之等效結 110892 15 200952602 ^ —&實施例僅只是本發明其中一種實施方法’其它實 知例可以在不違背本發明功效的情況下,進行改變,例如 該固定銷55可以是方形或三角形,該霍爾感測器電路板 510可以是圓形或正方形,該第二結合部53可以是圓形 柱狀體’諸如此類變化為熟悉本領域之技術者能輕易加以 改變。 由以上敘述可以瞭解’本發明能在不改變既有的習知 又机馬達分佈繞線圈式定子結構之情況下,將市場上已具 ❹t成熟技術及低廉價格的交流馬達分佈繞定子應用於開 I中之無刷直流馬達,參與製造之廠商可以繼續使用已投 入大量資本與技術而設立之量產能量’降低失敗風險,使 得無刷直流馬達科技能有普及的未來。 綜上所述,以上僅為本發明之較佳實施例而已,並非 用以限定本發明之實質技術内容範圍,本發明之實質技術 内容係廣義地定義於下述之申請專利範圍中,任何他人完 2技術實體或方法,若是與下述之中請專利範圍所定義 〇:3=目同’亦或為同—等效變更,均將被視為涵蓋於 此申請專利範圍中。 【圖式簡單說明】 第1圖係為無刷直流馬達作用原理之示音、圖. ^2圖=為無刷直流馬達作用原理之另—示意圖; 示意圖 第 第3圖係為習知集中繞線圈的無刷直流馬達定子之 圖係為習知集中繞雄_ 几線圈的無刷直流馬達裝設霍 110892 16 2002¾¾¾電路板之示意圖; 第5圖係為習知分佈繞線圈的無刷交流馬達定子之 示意圖; 第6圖係為本發明第一實施例之感測器固定架之示 意圖; 第7圖係為本發明第一實施例之感測器固定架裝設 於分佈繞無刷直流馬達定子之示意圖; 第8圖係為本發明第二實施例之感測器固定架之示 Ο意圖;以及 第9圖係為本發明第二實施例之感測器固定架裝設 於分佈繞線圈的無刷直流馬達定子之示意圖。 【主要元件符號說明】 10 轉子 11 定子 12 定子 20 繞線 © 21 定子 22 絕緣架 23 轉子 24 霍爾感測器電路板 25 外殼 40 繞線 41 凸出高度 定子 17 110892 42 200952602^^ 51 架體 52 螺絲孔 ' 53 第二結合部 —54 承載板 55 固定銷 56 調整螺絲 57 滑軌 _ 59 調整開槽 510 霍爾感測器電路板 511 固定螺絲 60 馬達轉子 61 第一結合部 70 架體 71 第二結合部 72 固定部 ❹73 圓弧 74 固定螺絲 75 霍爾感測器電路板200952602 IX. Description of the invention: [Technical field to which the invention belongs] '纟发明#' relates to a kind of motor control technology, especially a sensing method for distributing a wound brushless DC motor (4) and a method for the same Fixing frame. [Prior Art] Since the invention of the electric motor, it has been continuously updated, from the earliest DC motor and AC motor to the current brushless DC motor (BrushCh DC motor, BDCCh-like DC motor transmits DC power to the battery through the carbon brush The current transformer (c〇mrou1: at〇r), the current transformer then introduces the power source into the coil on the rotor to generate an electromagnetic force, and the electromagnetic force and the permanent magnet on the stator exert a push-pull action to generate a rotation. The direction of the electromagnetic force changes. It relies on the current transformer to change the contact carbon brush during the rotation process (the current transformer is installed on the rotor as the rotor rotates). Different carbon brushes have different polarities, which can change the current direction. The configuration in which the brush is in contact with the electric & flow converter creates a number of disadvantages, such as frictional 'consumption of unnecessary dynamic energy loss, increased contact resistance of the contact interface, resistance to power transfer, current exchange on the contact surface and spark interference The electronic cleaning of the carbon brush is a nightmare for the practitioners. As for the principle of the AC motor, Taking advantage of the polarity change of the alternating current itself, the alternating current is introduced into the stator coil that is not moving, and the direction of the magnetic field is changed, and the magnetic field interacts with the permanent magnet provided on the inner rotor to generate rotation. The alternating current motor completely eliminates the DC motor. The various shortcomings caused by the contact between the carbon brush and the current converter are the most widely used electric motors of 110892 5 200952602. The efficiency of the electric motor is large, but the speed control of the AC motor is difficult. To change the speed, the frequency of the alternating current must be controlled. It will change its torsion force, and at the same time it is useless for applications where only DC can be provided. For example, information products and electric vehicles are useless. According to the brushless DC motor, the advantages of the above two motors are taken, and there is no brush. The structure does not have many troubles caused by contact friction, and the use of direct current technology makes control more convenient. The principle and structure of the brushless DC motor are very similar to those of the alternating current motor. Basically, the rotor is made of a permanent magnet group. The magnetic properties are not changed, and the stator is exactly the same as the AC motor. The wound coil generates a magnetic force. ❹ Fig. 1 and Fig. 2 show a simple schematic diagram of the principle of operation of the brushless DC motor. As shown in Fig. 1, the rotor 10 is composed of permanent-cut iron of different polarities, and the stator 11 and the stator 12 It is a general coil electromagnet, which is produced by the revolving current. The N and s indicated on the figure represent the north and south poles of the magnetic field. The motor of the i-th diagram is in the initial state, and the current is from above the stator 11 and the stator 12. In other words, the arrow on the coil represents the direction of the current, and the generated magnetic field attracts the rotor magnets of different polarities, causing the two ends of the rotor 10 in the initial state to start to approach the stator U and rotate in a clockwise direction. Further, as shown in Fig. 2 It is shown that when the rotor 1G is approached by the first picture of the first picture, the current is turned on, and the direction of the magnetic field of the original electromagnet is changed, and the rotation is changed to push the end of the rotor away from the stator. u and the stator 12' continue to clockwise by changing the direction of the magnetic field by the direction of the current input 110892 6 200952602 * r. The moving side will continue to continue to achieve the rotor 10 Smooth rotation. On the shell, the motor has a more complex design and adds more stators to improve performance. In order to achieve an appropriate magnetic field direction according to the position of the rotor 10: a Hall sensor is introduced to determine the position of the rotor, the Hall sensor is a sensing element having a direction of detecting a magnetic field, and the principle thereof is wide. For the head of the class, it is not mentioned here, but only the structure and method for the erection of such a Hall sensor are discussed. ❹ < Fig. 3 shows the stator structure of a conventional brushless DC motor. The stator is wound around a coil, and the windings are wound around the individual solid positions of the stator 2 1 at individual fixed positions. The coils formed by stacking the windings 20 and the stacked coils at the fixed positions of the other stators do not overlap each other, so it is called a concentrated winding. The stator 21 is provided with an insulating frame 22 protruding from the winding 20 on the inner and outer rings for fixing the Hall sensor (described later). As shown in FIG. 4, the stator 21 and the Hall sensor circuit board 24 are combined in a conventional brushless DC motor by first pressing the stator 21 into a casing 25' and then applying a brushless DC motor. (BLDC) the rotor 23 is placed, and finally the Hall sensor circuit board 24 is placed on the top of the insulating frame. 0. However, the device technology of the Hall sensor is only suitable for the new mold opening. The scorpion,, and mouth structure, because today's brushless DC motor is still in the development stage, the market = off the spare parts, such as the use of concentrated winding method to make the brushless reach, although some can reduce the overall thickness and The advantages of magnetic field control are simple, but the industrial model mouth involved in the production of the motor is not just a single research.] 〇892 7 200952602 $ The manufacturer of the speed-producing motor has invested huge amounts of money to develop the system and the mold, in order to Achieving an effective production scale to reduce costs' All Weishang companies are daring to change existing production standards. - Therefore, the industry has the use of brushless DC motor and AC motor structure, the (four) nature of the AC motor stator installed in the brushless DC motor technology = known as knife-wound brushless DC motor, such as Figure 5 is a schematic view of a conventional AC motor stator, which uses a (four) coil winding method to distribute the coils: the type of winding 40 is overlapped in the stator 42 (for the sake of clarity, only the portion 〇H line) is displayed. The foregoing techniques for concentrated coil winding are completely different, and the advantages of distributed winding coils are widely known and will not be described herein. However, the maximum severance of the stator 42 in the application of the brushless DC motor is due to the convex height 41 generated by the distribution around the coil, which hinders the Hall sensing piracy space, and the stator 42 is also lacking in installation. The corresponding sensor of the sensor is only awkward. In view of the above, the lack of the prior art and the difficulties of the existing market ecology, how to fix the structure of the Hall sensor on the conventional AC motor stator without changing the existing motor production tools and standards The method and the method make the low-cost reliable traditional AC motor stator can be used as a developing brushless DC motor supply component, which has become an urgent problem to be solved in the technical field. SUMMARY OF THE INVENTION In view of the above-described deficiencies of the prior art, the present invention is directed to a sensor fixing method for a motor stator for fixing a sensor to a distributed wound brushless DC motor and to the method The sensor is fixed 110892 8 200952602 ... "The motor stator used as the small ~ π conventional Wei I type parent flow motor can be a motor stator of a cloth wound brushless DC motor. Another object of the present invention is to provide - a box, a cost-effective sensor fixing method and a fixture for the same. 4 gas for the purpose of lifting and others, the present invention provides a fixing frame for The sensor is fixed to a distributed winding motorless stator, and the motor stator has a __ & human motor 啕 ligature, the sensor ❹ fixed frame comprises: a frame; the second combination a portion formed on the bottom surface of the frame for coupling the first joint portion; the fixing portion is located at one end of the frame body away from the second joint portion for fixing the sensor. The aforementioned sensor holder Medium The first end of the joint portion forms an arc having a curvature having the same curvature as the center of the curvature and the periphery of the motor stator. The surface of the frame body is provided with an adjustment slot, and the second joint portion is adjacent to the frame body. One of the end faces is formed with a slide rail, and the curvature of the periphery of the slide rail is the same as the center of curvature and the periphery of the motor stator, and the frame body is fixed to the slide rail by adjusting the β-groove joint adjusting screw. The above-mentioned slide rail is located at the slide rail. The frame between the carrier plates may be, for example, a square. In the fixing frame just described, the second bonding portion is formed with a carrier plate at a position away from the frame body, and the curvature and center of curvature of the periphery of the carrier plate and the motor stator At the same time, the second joint portion is away from an end surface of the frame body, and a convex fixing pin is formed, and the fixing pin is one of a circular, triangular, square, and elliptical cross-sectional structure. Consistently applied in the '%-like sensor holder, the sensor is through the snail 110892 9 200952602 ^ , , , , ~ ~ ~ Han paste, riveting, 煜 ν ν β and barb fixed Haigu Department. The above-mentioned frame body, the second joint portion, the plastic part or the non-magnetic conductive metal piece, the σΡ system - the material system of the non-member-transferred magnetic metal piece. The group consisting of copper, zinc, Syrian, and non-mineral steel In the above sensor holder, the sensor is used to detect the % change, and may be, for example, a Hall sensor. A sensor fixing method is provided for Senser~&-the motor-stabilizer of the motor stator of the brushless DC motor distributed around the coil is used to suspend the sensor for the motor rotor magnetic field of the distributed-wound DC motor The position of the change, the sensor fixing method includes: providing the motor stator to increase the height along the axial direction of the motor rotor to avoid the distribution around the coil; the detector is fixed on the fixing frame near the motor rotor axis At one end, the sensor detects the change in the magnetic field of the motor rotor. In the foregoing sensor fixing method, the mounting profile of the holder is coupled to the periphery of the stator of the brushless DC motor for automatically aligning the holder 0. Since the present invention can detect the Hall sensor The traditional distributed coil-type AC motor, which is easy to obtain on the market and has mature manufacturing technology, enables the brushless DC motor to adopt such low-cost components and reduce the cost of manufacturing. More importantly, it increases the manufacturer. The willingness to invest in the manufacture of this brushless DC motor will make this originally blame technology popular. [Embodiment] The following is a description of the embodiments of the present invention by way of specific embodiments 10 110892 200952602. The general knowledge in the two technical fields can be revealed by the present specification: Other advantages and effects. Figures 6 and 7 are diagrams drawn in accordance with the first embodiment of the present invention. = Figure 6 does not provide a sensor holder for the present embodiment. The sensor holder includes a frame 70 and is disposed on the frame. The second joint portion 7 of the crucible and the fixing portion 72 provided on the frame body 7 and located on a different plane from the second joint portion 71. The three structures are formed into a body and can be produced, for example, by casting. In the embodiment of the present invention, the second joint portion 71 is in a right angle relationship with the frame body 70. The frame body 7G forms an arc 73 at a position close to the end of the second joint portion 71. The curvature is the same as the center of curvature and the periphery of the motor stator that is mounted (as shown in Fig. 7). The fixing portion 72 is fixed to the fixing screw, and the Hall sensor circuit board is mounted on the 74 (secret ρ(:Β) : 5 (Hall sensor, only the circuit board portion is shown here), the Hall-sensing benefit circuit board 75 is formed in an arc shape in this embodiment, and the arc-shaped area and position just cover the abstract The magnetic active area of the rotor is measured. The sensing fixture can be made of a non-magnetic material such as aluminum, copper, zinc, tantalum, and stainless steel for the purpose of preventing interference with the Hall sensor circuit board 75. The metal member or the plastic member, wherein the sensor having the Hall sensor circuit board 75 is used for extracting the magnetic field change. FIG. 7 is the sensor holder of the first embodiment of the present invention. Schematic diagram of the stator of the brushless DC motor mounted on the knife cloth, distributed around the 42 series of the brushless DC motor It can be constructed by a conventional AC motor distributed around the stator of the coil, and the BLDC motor rotor 6〇 is located at the axis; meanwhile, for the description of the square 11 110892 200952602., Β§ _ ---------1 =蝻The motor housing is not described in the prior art. The sensor mounting bracket of the human joint uses the second joint portion 71 to form a sensor holder. The feature is that the stator of the fixed square motor must have The structure - one type can be fixed by a fixed or adhesive. The second degree is enough to make the sensor holder er sensor circuit = 75t so that the frame can be used by the g 70. The housing of the magnetic structure of the square, ° Hai motor rotor 60 == the arc 73 of the fixed frame is not displayed in the motor assembly, so that the center of curvature of the arc 73 is 3 The outer circumference of the stator 42 of the shaft is the same, and is located at the axial position of the motor turning motor, and the second SI: no further details are given here. - "Practice," in other words, the sensor fixing method of the present embodiment is used for = over: the motor using a brushless DC motor distributed around the coil _ two =: =!:: For example, the position of the motor rotor 6 of the Hall is changed, and the first-stage flow motor is provided by the sensor-fixing method (for example, the second holder)!!) The motor rotor = the height of the ~ direction to avoid the distribution around the coil; the sensor is fixed Π0892 12 200952602. ^ ~, μ ^ ~ frame on the sin near the end of the motor rotor 60 axis, for the sense The Detector detects a change in the magnetic field of the motor rotor 60. The cradle of the cradle is coupled to the periphery of the stator 42 of the distributed brushless DC motor for automatically aligning the holder. 9 is a diagram drawn according to a second embodiment of the present invention, and the same components are omitted for detailed description. In the sensor holder of the second embodiment, there is a fixing portion (by the carrier plate 54 and the fixing pin 55) The second joint portion 53 and the frame body 51. The shoulder joint portion 53 is a The columnar body is provided with the carrier plate 54 and the sliding handle 57 at both ends respectively. The carrier plate 54 and the sliding rail 57 are formed into a long arc, and the center of curvature and curvature is the same as the periphery of the matching stator 42. Above the 'moon rail 57, a plurality of screw holes 52 are provided for the adjusting screw 56. The fixing pin 55 is a circular pin and protrudes from the plane of the carrying plate 54 and the supporting plate The plane of the frame 54 is in a right angle relationship. The frame body 51 is a flat strip-shaped frame body, and the two ends of the frame body 51 form an adjustment slot 59 and a fixing portion 5〇, the adjustment slot Μ For a long arc-shaped slot, the center of the curvature and the curvature is the same as the center of the sliding rail, and the fixing portion 5G can have a fixed-arc-shaped bearing space=, the bearing space can carry the matching Hall sensor circuit board training, the fixing portion 50 is provided with an opening for fixing screws, 5ΐι. = Hall sensor circuit board 51 is formed in this embodiment - arc ' tongue The arc-shaped area and position of the mouth just cover the magnetic body of the rotor to be detected. The set of sensor holders of this embodiment The method is to fix the Hall feeling 110892 13 .... "the κ plate 510 is fixed to the arc-shaped bearing space of the fixing portion 5 through the fixing screw 511, and the frame body after the assembly is completed. The screw 56 is fixed to the slide rail 57 through the adjustment slot 59. After completion, the sensor holder exhibits an inverted L shape, and the frame body 51 is available. The sea π is on the 5 7 and moves along a predetermined curvature path. The sensor port may be made of a non-magnetic material such as aluminum, copper, zinc, molybdenum, and stainless steel for the purpose of preventing interference with the Hall sensor circuit board 51, or plastic parts. As shown in FIG. 9, when the sensor holder of the present embodiment is mounted on a distributed brushless DC motor stator, the stator 42 of the distributed brushless DC motor is the same as the first embodiment, and is utilized. Conventional AC motor distribution is constructed around a stator that is located at the axis, and the motor housing is not shown here for convenience of description. The sensor holder of the embodiment is coupled to the first joint portion 61 of the latch 42 by the fixing pin 55 to fix the sensor holder. The first joint portion 61 is generally a conventional AC motor distributed around the stator and must be wounded. The structure can be fixed by a fixed or adhesive. The south portion of the junction portion 5 3 has a southerness such that the sensor holder can span the winding of the stator 42 such that the frame body 51 can position the Hall sensor circuit board 510 to the motor rotor 60. Above the magnetic structure, the carrier plate 54 forms a right angle with the fixing pin 55, which improves the stability of the erection structure and provides the relative position of the second joint portion 53 and the distribution around the stator 42 during assembly. The bearing plate 54 and the arc of the sliding rail 57 are shaped on the motor group, 110892 14 200952602 m, ·, the inner surface, so that the position of the movable part related to the sliding rail 57 is the same as the matching stator 42 , are located at the axis position of the rotor 6 ,, so when the Hall sensor electric = the slide rail 7 moves, it will be placed with the axis of the motor rotor 6 :: The change in angle is in line with the adjustment requirements of the Hall element. The second embodiment of the embodiment is that the surface of the frame 51 is close to the first embodiment, and the curvature and curvature center of the second joint and the periphery of the slide 57 are adjusted and the frame 51 can be adjusted. Opening 57, that is, _7° aligning screw 56, and licking the elongated arc-shaped sliding rail body, "the position is the same as t, although the second joint portion 53 is away from the slat-type arc-shaped m-shaped bearing (4) And the ratio between the long body 5i Μ2 and the second arc-shaped bearing 54 is the same as that of the outer periphery of the arc-shaped carrier plate 54 and the periphery of the motor stator 42. The splicing 1 ^ circuit board 51G can also be screwed, clicked, and fixed. The fishing unit is fixed, and the second fixing portion 53 of the second embodiment is away from the frame. Alternatively, the fixing pin 55 may be limited to a circular stator array such as a square, a square, an ellipse, or the like, which may be combined with the first coupling portion 61 to fix the sensor holder. Equivalent junction 110892 15 200952602 ^ -& embodiment is only one of the implementation methods of the present invention 'other embodiments may not violate this In the case of a clear effect, for example, the fixing pin 55 may be square or triangular, the Hall sensor circuit board 510 may be circular or square, and the second bonding portion 53 may be a circular columnar body' Such changes can be easily changed by those skilled in the art. From the above description, it can be understood that the present invention can be used in the market without changing the existing conventional motor and motor distributed winding coil stator structure. Mature technology and low-cost AC motor distributed around the stator used in the brushless DC motor in the open I, manufacturers involved in manufacturing can continue to use the mass production energy that has been invested in a large amount of capital and technology to reduce the risk of failure, making brushless DC The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the technical contents of the present invention. The technical contents of the present invention are broadly defined as follows. In the scope of patent application, any other person's 2 technical entities or methods, if defined in the following patent scope: 3 = 'Also or the same - equivalent change, will be considered to cover the scope of this patent application. [Simple diagram of the diagram] Figure 1 is the sound and diagram of the principle of brushless DC motor. ^2 Figure = The schematic diagram of the principle of the action of the brushless DC motor; Fig. 3 is a schematic diagram of the brushless DC motor stator of the conventional concentrated winding coil is a brushless DC motor with a few coils. 110892 16 20023⁄43⁄43⁄4 schematic diagram of the circuit board; FIG. 5 is a schematic diagram of a brushless AC motor stator of a conventional distributed winding coil; FIG. 6 is a schematic view of the sensor holder according to the first embodiment of the present invention; The schematic diagram of the sensor holder of the first embodiment of the present invention is disposed on a stator of a distributed brushless DC motor; FIG. 8 is a schematic view of the sensor holder according to the second embodiment of the present invention; Figure 9 is a schematic view showing the sensor holder of the second embodiment of the present invention mounted on a stator of a brushless DC motor distributed around a coil. [Main component symbol description] 10 Rotor 11 Stator 12 Stator 20 Winding © 21 Stator 22 Insulation frame 23 Rotor 24 Hall sensor circuit board 25 Housing 40 Winding 41 Projection height stator 17 110892 42 200952602^^ 51 Frame 52 Screw hole ' 53 Second joint — 54 Carrier plate 55 Fixing pin 56 Adjusting screw 57 Slide rail _ 59 Adjusting slot 510 Hall sensor circuit board 511 Fixing screw 60 Motor rotor 61 First joint 70 Frame 71 Second joint portion 72 fixing portion ❹ 73 arc 74 fixing screw 75 Hall sensor circuit board

Claims (1)

靖專利範圍 200952602 1· 一種感測器固定架,係用於將感測器固定於一分佈繞 式無刷直流馬達之馬達定子,且該馬達定子係具有第 一結合部,該感測器固定架係包括: 架體; 第二結合部,形成於該架體之底面,用於結合該 第一結合部;以及 固定部’位於該架體遠離該第二結合部之一端, ❹ 用於固定該感測器。 2. 如申請專利範圍第1項之感測器固定架,其中,該架 肢罪近該第二結合部之一端形成一圓弧,該圓弧之曲 率與曲率中心和該馬達定子之外圍相同。 3. 如申請專利範圍第1項之感測器固定架,其中,該架 體表面具有一調整開槽,並且,該第二結合部靠近該 架體之一端面’形成有一滑執,該架體透過該調整開 槽結合調整螺絲固定於該滑軌。 ❷4.如申請專利範圍第1項之感測器固定架,其中,該第 二結合部遠離該架體之位置形成有一承載板,該承載 板外圍之曲率與曲率中心和該馬達定子之外圍相同。 5. 如申請專利範圍第4項之感測器固定架,其中,位於 s玄滑轨與該承載板之間的架體為方形。 6. 如申请專利範圍第1項之感測器固定架,其中,該第 一結合部係為一導槽,該第二結合部則於遠離該架體 之一端面凸設一固定銷,該固定銷是插設在該導槽 19 110892 200952602 士:申請專利範圍第6項之感測器固定架,其中,該固 &銷铩為圓形、二角形、方形、以及橢圓形之其中一 種斷面結構。 8· 如申請專利範圍第1項之感測器固定架,其中,該感 9. 測:係透過螺絲鎖接、黏貼、鉚接、焊接、以及倒鉤 固定之其中一種固定於該固定部。 〇 =申:專利範圍第丨項之感測器固定架,其中,該架 體、第二結合部、以及固定部係為塑膠件或非導磁性 金屬件。 1 〇·如申》月專利知圍第9項之感測器固定架,其中,該非 導磁性金屬件之材料係為選自包括I呂、銅、鋅、@、 及不鏽鋼所組成群組之其中一者所製成。 比如=請專利範圍第i項之感測器固^架,其中,該感 測器係用於偵測磁場變化。 12·如申吻專利範圍第丨丨項之感測器固定架,其中,該 瘳 感測器係為霍爾感測器。 13· -種感測器固定方法,係用於將感測器透過結合一採 用刀佈繞線圈之無刷直流馬達之馬達定子上之第一 結^部,以懸置該感測器於可供偵測該分佈繞式無刷 直流馬達之馬達轉子磁場變化的位置,該感測器固定 方法係包括: 提供一固定架固定於該馬達定子以沿著馬達轉 子轴心方向提高高度而避開該分佈繞線圈;以及 Π0892 20 200952602 將該感測器固定於該固定架上靠近該馬達轉子 軸心的一端,以供感測器偵測該馬達轉子的磁場變 化。 14.如申請專利範圍第13項之感測器固定方法,其中, 該固定架之外型與該分佈繞式無刷直流馬達之定子 外圍相鍥合,用以自動對準該固定架。Jing patent range 200952602 1 · A sensor holder for fixing a sensor to a motor stator of a distributed winding brushless DC motor, and the motor stator has a first joint, the sensor is fixed The frame includes: a frame body; a second joint portion formed on a bottom surface of the frame body for coupling the first joint portion; and a fixing portion 'located at one end of the frame body away from the second joint portion, ❹ for fixing The sensor. 2. The sensor mount of claim 1, wherein the limb is formed adjacent to one end of the second joint to form an arc having a curvature having the same curvature center as the periphery of the motor stator . 3. The sensor mount of claim 1, wherein the surface of the frame has an adjustment slot, and the second joint is formed with a slip near the end surface of the frame. The body is fixed to the sliding rail through the adjusting slot and the adjusting screw. 4. The sensor mount of claim 1, wherein the second joint is formed at a position away from the frame to form a carrier plate having a curvature having the same curvature and a center of curvature as the periphery of the motor stator. . 5. The sensor mount of claim 4, wherein the frame between the s-slide rail and the carrier plate is square. 6. The sensor mount of claim 1, wherein the first joint is a guide groove, and the second joint protrudes from a surface of the frame away from a fixing pin. The fixing pin is inserted into the guide groove 19 110892 200952602. The sensor holder of claim 6 is wherein the solid & pin is one of a circular shape, a square shape, a square shape, and an elliptical shape. Section structure. 8. The sensor holder of claim 1 of the patent scope, wherein the sensor is fixed to the fixing portion by one of screw locking, pasting, riveting, welding, and barb fixing. 〇 =申: The sensor holder of the third aspect of the invention, wherein the frame, the second joint, and the fixing portion are plastic or non-magnetic metal members. 1 〇·如申》月 Patent Zhiwei item 9 sensor holder, wherein the material of the non-magnetic metal member is selected from the group consisting of Ilu, copper, zinc, @, and stainless steel One of them is made. For example, please refer to the sensor fixture of the i-th patent range, wherein the sensor is used to detect changes in the magnetic field. 12. The sensor mount of the third aspect of the patent application, wherein the 感 sensor is a Hall sensor. 13· a sensor fixing method for connecting a sensor to a first junction of a motor stator coupled with a brushless DC motor using a knife cloth to suspend the sensor to suspend the sensor For detecting the position of the motor rotor magnetic field change of the distributed brushless DC motor, the sensor fixing method includes: providing a fixing bracket fixed to the motor stator to raise the height along the axial direction of the motor rotor and avoiding The distribution is wound around the coil; and Π0892 20 200952602 fixes the sensor to one end of the mounting bracket near the axis of the motor rotor for the sensor to detect a change in the magnetic field of the motor rotor. 14. The sensor mounting method of claim 13, wherein the holder profile is coupled to the periphery of the stator of the distributed wraparound brushless DC motor for automatically aligning the holder. 21 11089221 110892
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