TW200946247A - Method and system for coating an article - Google Patents

Method and system for coating an article Download PDF

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Publication number
TW200946247A
TW200946247A TW098110404A TW98110404A TW200946247A TW 200946247 A TW200946247 A TW 200946247A TW 098110404 A TW098110404 A TW 098110404A TW 98110404 A TW98110404 A TW 98110404A TW 200946247 A TW200946247 A TW 200946247A
Authority
TW
Taiwan
Prior art keywords
coating
array
target
medical device
image
Prior art date
Application number
TW098110404A
Other languages
Chinese (zh)
Inventor
John Liebeskind
Craig A Olbrich
Darin K Luse
Chuck Metge
Wayne E Gisel
Casey Miller
David R Otis
Original Assignee
Hewlett Packard Development Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hewlett Packard Development Co filed Critical Hewlett Packard Development Co
Publication of TW200946247A publication Critical patent/TW200946247A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0426Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved along a closed path
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/12Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
    • B05B12/122Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to presence or shape of target
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0442Installation or apparatus for applying liquid or other fluent material to separate articles rotated during spraying operation
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/0077Special surfaces of prostheses, e.g. for improving ingrowth
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/82Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/86Stents in a form characterised by the wire-like elements; Stents in the form characterised by a net-like or mesh-like structure
    • A61F2/90Stents in a form characterised by the wire-like elements; Stents in the form characterised by a net-like or mesh-like structure characterised by a net-like or mesh-like structure
    • A61F2/91Stents in a form characterised by the wire-like elements; Stents in the form characterised by a net-like or mesh-like structure characterised by a net-like or mesh-like structure made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2240/00Manufacturing or designing of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof
    • A61F2240/001Designing or manufacturing processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/14Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with multiple outlet openings; with strainers in or outside the outlet opening
    • B05B1/20Arrangements of several outlets along elongated bodies, e.g. perforated pipes or troughs, e.g. spray booms; Outlet elements therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0436Installations or apparatus for applying liquid or other fluent material to elongated bodies, e.g. light poles, pipes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/06Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material

Abstract

A method of coating an article including obtaining an image of the article with the image being limited to an area fraction of the article. A coating is applied onto the area fraction.

Description

200946247 六、發明說明: L· j^jt Mb Ί 發明領域 本發明係有關於一種塗覆物件的方法及系統。 t先*朝Γ系好]1 發明背景 心血管疾病在人類上確實為一重大損失。長久以來, 心衰竭通常造成死亡或長時間損傷。對在心臟病發作下幸 運存活的那些人士來說,幾乎必然要進行開胸手術以便修 10 復損傷。但是,現代導管手術之引進已大大地擴展心臟病 患者的治療選擇。在許多心臟病患者中,一或多條動脈阻 塞而限制血液流至心臟。在此狀況下,導管治療包括在以 血官氣球擴張修復術擴大該阻塞部分後將支架放置在节阻 塞的動脈内。在許多例子中,會在支架表面上提供一治療 15 性塗層,以將一或多種藥物輸送至已安裝支架的動脈。 已對塗覆支架使用不同策略。在某些例子中,已嘗試 塗覆支架的全部表面(其經由浸泡或噴灑達成)。但是,在其 它例子中,想要僅塗覆支架的一邊,諸如支架的外表面或 近腔(abluminal)邊。由於僅塗覆支架的—邊所需要之準確性 20 及精確度,後者之方法更非常難以達成。此外,當塗覆該 經常為複雜結構的支架時,習知的塗覆方法耗時且不方 便。讓準確塗覆支架複雜化的更另一個因素為從支架至支 架間發生小但是可辨認的變化。 除了支架外,許多其它可植入的醫療裝置具有已塗覆 200946247 至其外表面的塗層。例如,牙科植入物、整形外科植入物 及眼睛植入物僅為在植入前接受塗覆的幾種醫療用具型 式。如支架般,這些可植入的醫療裝置亦需要精確及準確 地塗佈該塗覆材料。 5 為了這些理由,外科醫生及醫療裝置製造商持續奮鬥 以便找出準確且有效率的技術來塗覆支架及/或可插入身 體中的其它醫療用具。 【發明内容3 發明概要 10 在下列詳細說明中,參照藉由闡明可實行的特定具體 實例來顯示之伴隨圖形,其形成關於此點的一部分。就這 一點而言,使用方向性術語諸如“上部”、“底部”、“前面”、 “背面”、“引導”、“拖曳’’等等來參照欲描述的圖形之方位。 因為可以數種不同方位來放置本揭示之具體實例的構件, 15 所使用之方向性術語僅用於闡明目的決非限制。要了解可 使用其它具體實例且可製得結構或邏輯性改變而沒有離開 本揭示之範圍。因此,下列詳細說明不欲採用為限制性觀 念,且本揭示之範圍由所附加的申請專利範圍所定義。 本揭示之具體實例係關於一種用來塗覆醫療用具(諸 20 如,支架或其它可植入的醫療裝置)之方法及系統。在一個 具體實例中,取代習知的一次塗覆一個醫療用具,在一個 具體實例中,同步成像及塗覆一醫療用具陣列。特別是, 獲得每個醫療用具的部分區域之影像,然後經由從列印頭 將液滴噴射到每個各別醫療用具的部分區域之上表面上來 200946247 塗覆該部分區域。此外,一次成像(每個醫療用具的)一個部 分區域,然後限制該塗覆材料之塗佈,以便在成像及塗覆 另一個部分區域前部分或完全塗覆該部分區域(部分或完 全塗覆)。 5 在一個觀點中,限制該塗覆材料塗佈至支架或其它可 植入的醫療用具之近腔邊(即,外表面)。 合適於經由該方法及系統之具體實例來塗覆之可植入 的醫療用具之幾個非為限制實施例包括牙科植入物、眼睛 ® 植入物、非支架藥物傳輸結構、用來監視血壓、葡萄糖或 10 其它參數的感應器、整形外科植入物(例如,螺絲釘、人工 關節等等)、人工耳蜗(cochlear implants)及電導線(例如,心 臟導線)。 在一個具體實例中,在將該塗覆材料塗佈至各別醫療 用具的部分區域前,對醫療用具之外表面的每個各別部分 15 區域確認出標的塗覆圖案。使用此標的塗覆圖案,根據該 標的塗覆圖案與該列印頭的喷嘴掃描路徑之交點產生一組 上面將沉積液滴的標的射擊點。在一個具體實例中,經選 擇用於液滴沉積之標的射擊點限制為彼此分離一最小距離 的那些標的射擊點。選擇未被選擇的標的射擊點作為在晚 20 後該列印頭通過該醫療用具上之有效標的射擊點。 在一個具體實例中,該可植入的醫療用具包括一包含 架桿網之支架,及該標的塗覆圖案包含該支架的架桿之中 線圖案。 在一個觀點中,將液滴噴射到標的塗覆圖案上產生一 5 200946247 準確且精確限制在該醫療用具的上表面之塗覆而沒有塗覆 材料滲液到該醫療用具之非標的部分上。在該醫療用具包 含支架的一個具體實例中,將液滴喷射到與架桿中線相應 之標的塗覆圖案(即,中線圖案)上產生一準確且精確限制在 5 該支架(或其它醫療用具)之架桿的上表面之塗覆,而沒有塗 覆材料滲液到架桿的邊緣上。在該列印頭的第一對準位置 處喷射液滴後,隨後通過該醫療用具上方,偏移該列印頭 以便其與落在原始喷嘴掃描路徑(即,在第一對準位置中的 喷嘴掃描路徑位置)間之影像畫素對準。此安排增加在該醫 10 療用具的構件之標的塗覆圖案(例如,中線圖案)上沉積液滴 的準確性及精確度。 在一個具體實例中,該方法包括以解析度大於該部分 區域的影像之解析度來決定該中線圖案。此安排產生一具 有較小的畫素尺寸之中間位元映像。若此中間位元映像的 15 畫素尺寸小於在毗連的噴嘴間之間隔(即,喷嘴間隔)時,則 藉由找出該喷嘴掃描路徑與該中線圖案的交點產生一系列 之位元映像。藉由偏移該喷嘴掃描路徑一段少於該喷嘴間 隔之距離產生在該系列中的不同位元映像。在一個觀點 中,若塗覆材料的每滴液滴在該用具上所產生的覆蓋(例 20 如,液滴尺寸)大於該噴嘴偏移距離時,則不需要將喷嘴偏 移至在該中線圖案上之每個可能的位置來獲得一連續塗 覆。在另一個觀點中,沿著該掃描路徑之解析度足以將該 液滴放至接近該想要的中線。 一旦已經將想要的塗覆材料量塗佈至各別醫療用具之 200946247 第一部分區域,同步旋轉該等醫療用具以便能夠成像及塗 覆該等醫療用具之第二部分區域。在一個觀點中,該第二 部分區域與該第一部分區域重疊。在一個具體實例中,該 重疊程度為約50百分比,然而在其它具體實例中,該重疊 5 程度可更大或少於50百分比。 再者,繞著該醫療用具圓周重覆此疊代過程一或多 次,直到在每個醫療用具的上表面上於標的塗覆圖案中均 勻地達成想要的塗覆材料厚度。 ® 在一個觀點中,在第一部分區域與第二部分區域間之 10 重疊於液滴之放置上提供某些想要的變化性,因為與該第 二部分區域重疊的該第一部分區域之部分變成該第二部分 ^ 區域所獲得之影像的部分。此外,該第一部分區域的此”重 疊”部分再成像作為該第二部分區域之部分,因此,將以在 先前已塗覆的射擊點與新近所塗覆的射擊點間提供某些重 15 疊之限制方式再塗覆。當考慮到聚集時,在第一部分區域 與第二部分區域間的射擊點之此重疊讓在該支架或其它可 ❿ 植入的醫療用具之上表面的標的塗覆圖案上產生一實質上 連續的塗覆容易。 在一個具體實例中,該實質上連續的塗覆塗佈至實質 20 上該醫療用具的整體近腔邊或外表面。在其它具體實例 中,該實質上連續的塗覆之塗佈限制為該醫療用具的外表 面之標的部分(根據該標的塗覆圖案)。在少數非為限制的實 施例中,該標的部分包括螺旋圖案、一或多個島、或更複 雜的圖案。在每個實例中,各別標的部分(例如,每個間隔 7 200946247 開的部分)接受實質上連續的塗覆,同時該醫療用具的外表 面之非標的部分(在間隔開的部分間)不接受任何塗覆。此 外,在塗佈該塗覆的每個位置時,該塗覆實質上連續。但 是,如由這些實施例闡明,塗佈此實質上連續的塗覆不需 5 要塗覆該醫療用具的整體外表面。 在一個具體實例中,這些方法能夠以高生產量製造出 大量的醫療用具之塗覆。在一個例子中,同時經由這些方 法所塗覆的醫療用具量之級數為至少二個級數大小(例 如,10-99或更多);同時在其它例子中,該量的級數為至少 10 三個級數大小(例如,100-999或更多)。在一個觀點中,可 達成此高生產容量同時維持在限制至該醫療用具的上表面 之圖案中的沉積液滴之準確性,因為其一次僅成像及塗覆 (各別醫療用具的)一個部分區域,且按照遍及本揭示更詳細 描述的其它參數(例如,中線決定、擴大的位元映像等等)。 15 雖然前述描述集中在可植入的醫療用具,該藉由部分 區域來塗佈塗覆材料之方法(及系統)亦可應用至醫藥不相 關及/或不可植入的其它型式之三維物件。 此外,根據本揭示之方法及系統可對大量醫療用具或 其它三維物件提供在塗覆材料之射擊液滴間的時間及場所 20 之協調性控制,以產生一高準確性、高生產量的塗覆處理。 圖式簡單說明 第1圖為一根據本揭示的一個具體實例用來塗覆醫療 用具的方法及系統之圖式闡明。 第2圖為一闡明根據本揭示的一個具體實例之塗佈器 200946247 管理器的方塊圖。 第3A圖為一根據本揭示的一個具體實例,成像該醫療 用具的部分區域之方法的圖式闡明,其包括醫療用具之端 視圖。 5 第3B圖為一根據本揭示的一個具體實例,第3A圖之醫 療用具的上俯視圖之影像的圖式表示。 第4A圖為一根據本揭示的一個具體實例,顯示在第3B 圖中之部分區域的影像晝素映圖之圖式表示。200946247 VI. Description of the Invention: L·j^jt Mb 发明 Field of the Invention The present invention relates to a method and system for coating articles. t first * Γ Γ good] 1 Background of the invention Cardiovascular disease is indeed a major loss in humans. Heart failure has long been associated with death or prolonged injury. For those who survive a heart attack, it is almost certain to have a thoracotomy to repair the injury. However, the introduction of modern catheter surgery has greatly expanded the treatment options for patients with heart disease. In many heart disease patients, one or more arteries block and restrict blood flow to the heart. In this condition, catheter treatment involves placing the stent within the arterial block artery after expanding the obstruction portion with a blood vessel balloon expansion repair. In many instances, a therapeutic coating is provided on the surface of the stent to deliver one or more drugs to the artery of the stent. Different strategies have been applied to coated stents. In some instances, attempts have been made to coat the entire surface of the stent (which is achieved by soaking or spraying). However, in other examples, it is desirable to coat only one side of the stent, such as the outer surface of the stent or the abluminal edge. The latter method is much more difficult to achieve due to the accuracy 20 and accuracy required to coat only the sides of the stent. Moreover, conventional coating methods are time consuming and inconvenient when applying such stents, which are often complex structures. A further factor that complicates the accurate coating of the stent is a small but recognizable change from the stent to the stent. In addition to stents, many other implantable medical devices have a coating that has been coated with 200946247 to its outer surface. For example, dental implants, orthopedic implants, and ocular implants are only a few types of medical devices that are coated prior to implantation. As with stents, these implantable medical devices also require precise and accurate application of the coating material. 5 For these reasons, surgeons and medical device manufacturers continue to struggle to find accurate and efficient techniques for coating stents and/or other medical devices that can be inserted into the body. SUMMARY OF THE INVENTION 3 SUMMARY OF THE INVENTION In the following detailed description, reference is made to the accompanying drawings which are shown by way of a particular specific example that can be practiced, which forms part of this. In this regard, directional terminology such as "upper", "bottom", "front", "back", "guide", "drag", etc. are used to refer to the orientation of the graphic to be described. The directional terminology used in the specific embodiments of the present disclosure is to be construed as illustrative and not restrictive. It is understood that other specific examples may be used and structural or logical changes may be made without departing from the disclosure. Therefore, the following detailed description is not to be taken in a limiting sense, and the scope of the present disclosure is defined by the scope of the appended claims. The specific examples of the present disclosure relate to a medical device (such as a stent) Or a method and system for other implantable medical devices. In one embodiment, instead of a conventional one-time application of a medical device, in one embodiment, a medical device array is simultaneously imaged and coated. In particular, Obtaining an image of a portion of each medical device and then ejecting droplets from a printhead to a portion of each individual medical device Applying the partial area to the upper surface of the field 200946247. In addition, one portion of the image (of each medical device) is imaged once, and then the coating of the coating material is limited to be imaged and coated before the other partial area or The partial area is completely coated (partially or completely coated). 5 In one aspect, the coating material is limited to be applied to the proximal edge (ie, the outer surface) of the stent or other implantable medical device. Several non-limiting embodiments of implantable medical devices coated by specific embodiments of the methods and systems include dental implants, eye implants, non-stent drug delivery structures, for monitoring blood pressure, glucose Or 10 other parameters of the sensor, orthopedic implants (eg, screws, artificial joints, etc.), cochlear implants, and electrical leads (eg, cardiac leads). In one specific example, the coating is applied Before the coating material is applied to a partial area of each medical device, the target coating pattern is confirmed for each of the individual portions 15 of the outer surface of the medical device. a target coating pattern that produces a set of target shot points on which droplets will be deposited based on the intersection of the target coating pattern and the nozzle scan path of the printhead. In one embodiment, the target selected for droplet deposition is selected The shooting points are limited to those target shooting points that are separated from each other by a minimum distance. The unselected target shooting point is selected as the effective shooting point of the printing head on the medical device after the late 20th. In a specific example, The implantable medical device comprises a support comprising a net of rods, and the target coating pattern comprises a line pattern of the rods of the support. In one aspect, spraying a droplet onto the target coating pattern produces a 5 200946247 accurately and precisely limits the application of the upper surface of the medical device without the application of material to the non-standard portion of the medical device. In a specific example of the medical device comprising the stent, the droplet is sprayed into and The corresponding coating pattern (ie, the midline pattern) of the centerline of the mast produces an accurate and precise limit of 5 brackets (or other medical devices) The upper surface of the rod is coated without the coating material seeping onto the edge of the mast. After the droplet is ejected at the first alignment position of the printhead, then over the medical device, the printhead is offset so as to fall within the original nozzle scan path (ie, in the first alignment position) Image pixel alignment between nozzle scan path positions). This arrangement increases the accuracy and precision of depositing droplets on the target coating pattern (e.g., the midline pattern) of the components of the medical device. In one embodiment, the method includes determining the centerline pattern with a resolution of an image having a resolution greater than the portion of the region. This arrangement produces an intermediate bit map with a smaller pixel size. If the 15 pixel size of the intermediate bit map is smaller than the interval between the adjacent nozzles (ie, the nozzle interval), a series of bit maps are generated by finding the intersection of the nozzle scan path and the center line pattern. . Different bit maps in the series are generated by offsetting the nozzle scan path by a distance less than the nozzle spacing. In one aspect, if the droplets produced by the droplets of the coating material on the appliance (eg, 20, the droplet size) are greater than the nozzle offset distance, then the nozzle need not be offset to Each possible position on the line pattern is used to obtain a continuous coating. In another aspect, the resolution along the scan path is sufficient to place the drop near the desired centerline. Once the desired amount of coating material has been applied to the first portion of the 200946247 portion of the respective medical device, the medical devices are rotated synchronously to enable imaging and coating of the second portion of the medical device. In one aspect, the second partial region overlaps the first partial region. In one embodiment, the degree of overlap is about 50 percent, although in other embodiments, the degree of overlap 5 can be greater or less than 50 percent. Again, the iterative process is repeated one or more times around the circumference of the medical device until the desired coating material thickness is uniformly achieved in the target coating pattern on the upper surface of each medical device. ® In one aspect, the 10 overlap between the first partial region and the second partial region provides some desired variability in the placement of the droplets, since the portion of the first partial region that overlaps the second partial region becomes The portion of the image obtained by the second portion ^ area. Furthermore, this "overlapping" portion of the first partial region is reimaged as part of the second partial region and, therefore, will provide some 15 stacks between the previously applied shot point and the newly applied shot point. The restriction method is recoated. When overlapping is considered, the overlap of the firing points between the first partial region and the second partial region produces a substantially continuous pattern on the target coating pattern on the surface of the stent or other implantable medical device. Easy to apply. In one embodiment, the substantially continuous coating is applied to the integral proximal or outer surface of the medical device. In other embodiments, the coating of the substantially continuous coating is limited to the portion of the outer surface of the medical device (according to the target coating pattern). In a few non-limiting embodiments, the target portion includes a spiral pattern, one or more islands, or a more complex pattern. In each instance, the individual target portions (e.g., the portion of each interval 7 200946247) are subjected to substantially continuous coating while the non-standard portion of the outer surface of the medical device (between the spaced portions) is not Accept any coating. In addition, the coating is substantially continuous as each location of the coating is applied. However, as illustrated by these examples, the application of this substantially continuous coating does not require the application of the entire outer surface of the medical device. In one embodiment, these methods are capable of producing a large number of medical device coatings at high throughput. In one example, the number of medical devices applied simultaneously by these methods is at least two orders of magnitude (eg, 10-99 or more); and in other examples, the number of levels is at least 10 three-level size (for example, 100-999 or more). In one aspect, this high production capacity can be achieved while maintaining the accuracy of the deposited droplets in the pattern limited to the upper surface of the medical device because it only images and coats a portion of the individual medical device at a time. Regions, and other parameters as described in more detail throughout the disclosure (eg, midline decisions, expanded bitmaps, etc.). 15 While the foregoing description has focused on implantable medical devices, the method (and system) for applying a coating material by partial regions can also be applied to other types of three-dimensional articles that are not medically relevant and/or non-implantable. In addition, the method and system of the present disclosure can provide a large number of medical appliances or other three-dimensional articles with coordinated control of the time between the shots of the coating material and the location 20 to produce a highly accurate, high throughput coating. deal with. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic illustration of a method and system for coating a medical device in accordance with one embodiment of the present disclosure. Figure 2 is a block diagram illustrating the applicator 200946247 manager in accordance with one embodiment of the present disclosure. Figure 3A is a schematic illustration of a method of imaging a partial region of the medical device, including an end view of the medical device, in accordance with an embodiment of the present disclosure. 5 Figure 3B is a pictorial representation of an image of a top plan view of the medical device of Figure 3A, in accordance with one embodiment of the present disclosure. Figure 4A is a pictorial representation of an image of a pixel map showing a portion of the region in Figure 3B, in accordance with a specific embodiment of the present disclosure.

® 第48圖為一根據本揭示的一個具體實例,顯示在第3B 10 圖中之醫療用具的部分區域之架桿的影像畫素之中線圖案 的圖式闡明。 ' 第4C圖為一根據本揭示的一個具體實例,相對於顯示 在第4B圖中的影像畫素之中線圖案所繪製出的喷嘴陣列掃 描路徑之圖式闡明。 15 第5A圖為一根據本揭示的一個具體實例,闡明一相對 於在毗連的可能射擊點間之最小間隙距離來選擇標的射擊 點之方法的圖形。 第5B圖為一根據本揭示的一個具體實例,闡明相對於 在毗連的可能射擊點間之最小間隙距離來選擇標的射擊點 20 之方法的另一個觀點之圖形。 第6圖為一根據本揭示的一個具體實例,圖式闡明列印 頭在塗覆一醫療用具陣列的方法中之移動的上俯視圖。 第7圖為一根據本揭示的一個具體實例,圖式闡明列印 頭在塗覆一醫療用具陣列的方法中之移動的上俯視圖。 9 200946247 第8A圖為一根據本揭示的一個具體實例,相對於醫療 用具的部分區域之架桿的影像畫素之中線所繪製出的喷嘴 陣列掃描路徑之圖式闡明。 第8B圖為一根據本揭示的一個具體實例,相對於第8A 5 圖的中線影像晝素所繪製出之喷嘴陣列掃描路徑的偏移位 置之圖式闡明。 第9圖為一根據本揭示的一個具體實例,塗覆一醫療用 具之方法的流程圖。 第10圖為一根據本揭示的一個具體實例,塗覆一醫療 10 用具之方法的流程圖。 第11圖為一根據本揭示的一個具體實例,闡明塗覆一 三維物件的方法之圖形。 【實施方式3 較佳實施例之詳細說明 15 與第1-10圖結合來描述及闡明這些具體實例和其它。 根據本揭示的一個具體實例,用來塗覆醫療用具52陣 列50之系統20顯示在第1圖中。系統20包括一塗佈器30,其 經安裝以經由列印頭4 4的噴嘴4 2陣列4 0來塗覆醫療用具 52。該列印頭44包含一需要即喷的流體喷射裝置。在一個 20 具體實例中,該列印頭44包含一熱噴墨式列印頭。在某些 其它具體實例中,該列印頭44包含壓電式列印頭、氣泡式 喷墨列印頭或其它合適的準確列印頭之任何一種。 在一個具體實例中,系統20限制為單一列印頭44。在 其它具體實例中,系統20包含多於一個列印頭44。 200946247 在-個觀點中,該列印頭44包括至少—列41通常橫越 該單-列印頭44的-維(例如,長度)且呈串聯排列之喷嘴 42。但是’要了解在某些例子巾,該喷嘴42經安排具有某 些程度的交錯安排(例如,微交錯安排),同時仍,然相對於列 印頭44的長度通常呈串聯排列。每個喷嘴42可經由塗佈器 40的控制器60各別控制,以便各別的喷嘴竹可―次啟動— 個或一組。 ❾ 纟—個非為限制的組態中’各別醫療用具52的縱轴通 常彼此平行地排列。在-個觀點中(如闡明在第i圖中),該 1〇 f療用具52以並列的圖案安排在列印頭44之路徑下面其 縱轴通常與喷嘴42列41的縱軸平行。 、 在另一個觀點中,塗佈器30包括一定位器62,其經安 装以便可相對於醫療用具52移動列印頭44的位置。如由顯 不在第1圖中的方向箭號X及y表示,定位器幻能在通常與各 15別醫療用具52的縱軸垂直之第—方向(例如,由方向箭號χ φ 表示)上和在通常與各別醫療用具52的縱轴平行之第二方 向(例如,由方向箭號y表示)上移動列印頭44。 在另一個觀點中,每個醫療用具52可滑動地裝配到心 軸54上。由控制器60所控制的轉動機械裝置兄經由連桿組 2〇 59操作性連結至每個心軸54,且其經安裝以選擇性旋轉每 個心軸54,因此控制每個醫療用具52相對於列印頭糾及/或 成像器70轉動的位置。在一個具體實例中,安裝該轉動機 械裝置58與連桿組59以便協同地旋轉心軸54(因此相關的 醫療用具52)。在另一個具體實例中,安裝該轉動機械裝置 11 200946247 58與連桿組59以便每個心軸54與其它各別心軸52分別旋轉 或成組地旋轉一些心軸54。 在一個具體實例中,系統20包括一成像器70,其經安 裝以便獲得醫療用具52的影像。在一個觀點中,成像器70 5 可經由與定位器62配合改變在醫療用具52陣列50上的位 置。雖然如在第1圖中所闡明般圖式地表示,可製作成像器 70的尺寸及形狀以便捕捉包括全部醫療用具52的一部分之 影像。在一個觀點中,該成像器70捕捉每個醫療用具52的 部分區域之上俯視圖,且對每個醫療用具52來說,各別醫 1〇 療用具52的部分區域其通用的參數(即,長度、寬度、放大 範圍等等)實質上相同。 使用所獲得的各別醫療用具52之部分區域的影像來發 展出射擊點之標的映圖,以便讓列印頭44能單一次通過醫 療用具陣列50上方,同時將塗覆材料之液滴沉積到(各別醫 15 療用具的部分區域)所繪製出的射擊點之經選擇的次小組 上,如與第3A-5B圖結合進一步描述。 在完成將預定體積的塗覆材料塗佈至該第一部分區域 後,轉動機械裝置58旋轉全部的醫療用具52(經由旋轉心軸 54)以將醫療用具的另一部分曝露至成像器70。在獲得醫療 20 用具52之第二部分區域的單一影像後,如先前描述般,進 行決定射擊點及將塗覆材料塗佈至第二部分區域之製程。 在一個觀點中,該第二部分區域重疊該第一部分區域。在 完成該第二部分區域之處理後,反覆重覆此製程直到各別 醫療用具52的整體圓周已經塗覆一或多次。 12 200946247 在一個具體實例中,該成像器70包含一區域掃描照相 機;同時在其它具體實例中’該成像器7〇包含一線型掃描 照相機。 5 ❹ 10 15 ❿ 20 第2圖為根據本揭tf的一個具體實例之系統2〇的管理 器100之方塊圖。在一個具體實例中,管理器100貯存在控 制器60的記憶體内(第1圖);同時在其它具體實例中,管理 器100貯存在與系統20之塗佈器30相關的計算單元之記憶 體中。如在第2圖中闡明’管理器100包含一使用者介面 102、一用具模組110、一列印頭模組112、一成像模組114 及一射擊模組116。 在一個觀點中’該使用者介面102包含一安裝至顯示器 的圖形使用者介面,且能夠操作各別模組110、112、114及 116的多種參數、構件及功能。此外,經由使用者介面1〇2, 管理器100顯示出模組110、112及114的參數、構件及功能 之顯示及/或用來啟動那些各別參數、構件及功能的媒介。 在一個具體實例中,安裝該管理器100的用具模組110 以將醫療用具52陣列50的特別參數具體指定給控制器60及 列印頭44。這些參數能夠準確、再現地將液滴從列印頭44 噴射到醫療用具52之標的位所上。在一個具體實例中,如 闡明在第2圖中,該用具模組110包括尺寸參數120、量參數 122、列參數124及行參數126。尺寸參數120能夠確認每個 各別醫療用具52的長度、寬度及/或其它尺寸參數。量參數 122能夠確認欲成像及/或塗覆的醫療用具52之量。在一個 觀點中,此量訊息由控制器60使用以協調列印頭44通過的 13 200946247 週期及/或在連續通過相同醫療用具組間的乾燥時間週 期。列參數124及行參數126能夠確認各別欲塗覆的醫療用 具52之列及行數且控制其。使用此列及行訊息來協調列印 頭44經由定位器62在醫療用具52的多列及/或多行上之通 5 過方向。晚後與第6及7圖結合更詳細地描述出具有多行及 列的醫療用具52陣列之一個實施例。 在一個具體實例中,安裝該管理器1〇〇的列印頭模組 112以便能夠共通地控制列印頭44的操作及控制各別喷嘴 52。在與定位器62配合時,該列印頭模組112亦能夠控制列 10 印頭44之喷嘴52以策略圖案在醫療用具52的陣列50上移 動。在一個具體實例中,如闡明在第2圖中,列印頭模組112 包括群集參數140、間隔參數142、偏移參數144及方向參數 146。群集參數140能夠確認及控制用於射擊的喷嘴群一次 一起聚集多少個喷嘴42。此群集參數140與間隔參數142相 15 關連地操作,其中安裝該間隔參數以具體指定出間隔(即, 喷嘴數目)而決定那些喷嘴形成一個群組。在一個非為限制 的實施例中,一個喷嘴組包含每一第四個喷嘴(在喷嘴列 中),以便在該組之各別喷嘴間有三個喷嘴的間隔。該間隔 通常經選擇,以防止在毗連沉積的液滴(到醫療用具之上表 20 面上)間聚結,及保證在隨後的列印頭通過從另一喷嘴組將 其它液滴沉積到每個醫療用具52之其它標的點上前有足夠 的乾燥時間。晚後與第4C-5B圖結合更詳細地描述出該群集 參數140及間隔參數142之應用。 在另一個觀點中,該列印頭模組112之偏移參數144能 200946247 5 ❹ 10 15® Fig. 48 is a schematic illustration of the line pattern of the image pixels of the frame of the medical device in a portion of the medical device according to a third embodiment of the present disclosure. Figure 4C is a schematic illustration of a nozzle array scanning path plotted against a line pattern of image pixels displayed in Figure 4B, in accordance with one embodiment of the present disclosure. 15 Figure 5A is a diagram illustrating a method of selecting a target shot point relative to a minimum gap distance between adjacent possible shot points in accordance with a specific embodiment of the present disclosure. Figure 5B is a diagram illustrating another aspect of the method of selecting a target shot point 20 relative to a minimum gap distance between adjacent possible shot points, in accordance with a specific example of the present disclosure. Figure 6 is a top plan view illustrating the movement of a printhead in a method of coating a medical device array in accordance with an embodiment of the present disclosure. Figure 7 is a top plan view illustrating the movement of a printhead in a method of coating a medical device array in accordance with an embodiment of the present disclosure. 9 200946247 FIG. 8A is a schematic illustration of a nozzle array scan path drawn relative to a line of image pixels in a portion of a medical device in accordance with a specific embodiment of the present disclosure. Figure 8B is a schematic illustration of the offset position of the scan path of the nozzle array plotted against the midline image element of Figure 8A5, in accordance with an embodiment of the present disclosure. Figure 9 is a flow chart of a method of coating a medical device in accordance with an embodiment of the present disclosure. Figure 10 is a flow diagram of a method of coating a medical device in accordance with one embodiment of the present disclosure. Figure 11 is a diagram illustrating a method of coating a three-dimensional object in accordance with a specific example of the present disclosure. [Embodiment 3] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT 15 These embodiments and others are described and illustrated in conjunction with Figures 1-10. In accordance with one embodiment of the present disclosure, system 20 for coating array 50 of medical devices 52 is shown in FIG. System 20 includes an applicator 30 that is mounted to coat medical device 52 via array 4 of nozzles 4 of printhead 44. The print head 44 includes a fluid ejection device that requires a spray. In a specific embodiment, the printhead 44 includes a thermal inkjet printhead. In some other specific examples, the printhead 44 comprises any of a piezoelectric printhead, a bubble jet printhead, or other suitable accurate printhead. In one specific example, system 20 is limited to a single printhead 44. In other embodiments, system 20 includes more than one printhead 44. 200946247 In one aspect, the print head 44 includes at least a nozzle 42 that is generally traversing the - dimensional (e.g., length) of the single-print head 44 and arranged in series. However, it is to be understood that in some example towels, the nozzles 42 are arranged to have some degree of staggered arrangement (e.g., micro-staggered arrangement) while still being arranged in series with respect to the length of the print head 44. Each of the nozzles 42 can be individually controlled via the controller 60 of the applicator 40 so that the respective nozzles can be "started" or one set.纵 纟 In a non-limiting configuration, the longitudinal axes of the respective medical devices 52 are generally aligned parallel to each other. In one aspect (as illustrated in Figure i), the haptics 52 are arranged in a juxtaposed pattern below the path of the printhead 44 with its longitudinal axis generally parallel to the longitudinal axis of the nozzle 42 column 41. In another aspect, the applicator 30 includes a locator 62 that is mounted to move the position of the printhead 44 relative to the medical device 52. As indicated by the direction arrows X and y, which are not shown in Fig. 1, the positioner phantom energy is in the first direction (e.g., indicated by the direction arrow χ φ) which is generally perpendicular to the longitudinal axis of each of the 15 medical devices 52. The print head 44 is moved in a second direction (e.g., indicated by the direction arrow y) that is generally parallel to the longitudinal axis of the respective medical device 52. In another aspect, each medical appliance 52 is slidably fitted to the mandrel 54. The rotating mechanical device controlled by controller 60 is operatively coupled to each mandrel 54 via link set 2〇59 and is mounted to selectively rotate each mandrel 54, thus controlling each medical device 52 relative to each other The position at which the print head tangles and/or the imager 70 rotates. In one embodiment, the rotating mechanism 58 is coupled to the linkage 59 to cooperatively rotate the spindle 54 (and thus the associated medical appliance 52). In another embodiment, the rotating mechanism 11 200946247 58 and the linkage set 59 are mounted such that each of the spindles 54 and the respective respective spindles 52 rotate or rotate some of the spindles 54 in groups. In one embodiment, system 20 includes an imager 70 that is mounted to obtain an image of medical device 52. In one aspect, imager 70 5 can change position on array 50 of medical appliances 52 in cooperation with locator 62. Although graphically represented as illustrated in Figure 1, the imager 70 can be sized and shaped to capture an image comprising a portion of all of the medical devices 52. In one aspect, the imager 70 captures a top view of a portion of each medical device 52, and for each medical device 52, a portion of the region of the respective medical device 52 has its common parameters (ie, The length, width, magnification range, etc.) are substantially the same. The image of the portion of the individual medical device 52 obtained is used to develop a map of the target of the shot point so that the print head 44 can pass over the array of medical devices 50 at a time while depositing droplets of the coating material to The selected sub-groups of the shooting points drawn (partial areas of the respective medical treatments) are further described in conjunction with Figures 3A-5B. Upon completion of application of a predetermined volume of coating material to the first partial region, the rotating mechanism 58 rotates all of the medical device 52 (via the rotating mandrel 54) to expose another portion of the medical device to the imager 70. After obtaining a single image of the second portion of the medical device 52, as previously described, a process for determining the firing point and applying the coating material to the second partial region is performed. In one aspect, the second partial region overlaps the first partial region. After the processing of the second partial region is completed, the process is repeated over until the entire circumference of the respective medical device 52 has been applied one or more times. 12 200946247 In one embodiment, the imager 70 includes an area scan camera; while in other embodiments the imager 7 includes a line scan camera. 5 ❹ 10 15 ❿ 20 Fig. 2 is a block diagram of the manager 100 of the system 2 according to a specific example of the present invention. In one specific example, the manager 100 is stored in the memory of the controller 60 (Fig. 1); while in other embodiments, the manager 100 stores the memory of the computing unit associated with the applicator 30 of the system 20. In the body. As illustrated in FIG. 2, the manager 100 includes a user interface 102, a tool module 110, a print head module 112, an imaging module 114, and a firing module 116. In one aspect, the user interface 102 includes a graphical user interface mounted to the display and is capable of operating various parameters, components, and functions of the respective modules 110, 112, 114, and 116. In addition, via the user interface 1 〇 2, the manager 100 displays the display of parameters, components, and functions of the modules 110, 112, and 114 and/or the medium used to initiate those individual parameters, components, and functions. In one embodiment, the appliance module 110 of the manager 100 is installed to specifically assign the particular parameters of the array 50 of medical appliances 52 to the controller 60 and the printhead 44. These parameters enable accurate and reproducible ejection of droplets from the printhead 44 to the target locations of the medical device 52. In one embodiment, as illustrated in FIG. 2, the appliance module 110 includes a dimension parameter 120, a quantity parameter 122, a column parameter 124, and a row parameter 126. The size parameter 120 enables confirmation of the length, width and/or other dimensional parameters of each individual medical device 52. The quantity parameter 122 enables confirmation of the amount of medical device 52 to be imaged and/or coated. In one aspect, this amount of information is used by controller 60 to coordinate the 13200946247 cycles through which printhead 44 passes and/or the drying time period between successive passes of the same medical device set. The column parameter 124 and the row parameter 126 can confirm the number and number of rows of medical instruments 52 to be coated and control them. This column and row message is used to coordinate the direction in which the print head 44 passes through the locator 62 on multiple columns and/or rows of the medical device 52. One embodiment of an array of medical devices 52 having multiple rows and columns is described in more detail later in conjunction with Figures 6 and 7. In one embodiment, the printhead module 112 of the manager is mounted to enable common control of the operation of the printhead 44 and control of the respective nozzles 52. The printhead module 112 is also capable of controlling the nozzles 52 of the column 10 printheads 44 to move on the array 50 of medical devices 52 in a strategic pattern when mated with the positioner 62. In one embodiment, as illustrated in FIG. 2, the printhead module 112 includes cluster parameters 140, interval parameters 142, offset parameters 144, and direction parameters 146. The cluster parameter 140 is capable of confirming and controlling how many nozzles 42 are gathered together at a time for the nozzle group for shooting. This cluster parameter 140 operates in association with the interval parameter 142, wherein the interval parameter is installed to specifically specify the spacing (i.e., the number of nozzles) to determine which nozzles form a group. In one non-limiting embodiment, one nozzle group contains each fourth nozzle (in the nozzle column) such that there are three nozzle spacings between the respective nozzles of the group. The spacing is typically selected to prevent coalescence between adjacent deposited droplets (to the top surface of the medical device) and to ensure that subsequent printheads deposit other droplets from each other through each nozzle group. There is sufficient drying time before the other points of the medical device 52. The application of the cluster parameter 140 and the interval parameter 142 is described in more detail later in conjunction with the 4C-5B map. In another aspect, the offset parameter 144 of the printhead module 112 can be 200946247 5 ❹ 10 15

20 夠確認及控洲印頭112偏移-段經控制的距離,以便相對 於各別醫療用具52的構件(例如,相對於支架的架桿)再對準 該喷嘴掃描路徑。此再對準可將該噴嘴掃描路徑對準先前 喷嘴掃描路徑的中間位置,因此保證塗覆㈣沉積到在列 印頭44的先前通道中先前未塗覆之標的點上。 在-個觀點中,列印頭模組112的方向參數146能夠確 認及控制列印頭在向前或向後的方向(由在第】圖中的方向 箭號X絲)上和錢至邊的方向(由在第旧巾的方向箭號y 表示)上移動’㈣噴嘴42放置在—能在s療祕52之標的 位所處噴射液滴的位置。 丹二又爹 女哀珉傢核組114以便控制獲得醫療 用,52的影像。在—個具體實例中,該成像模組114能夠獲 得醫療用具52陣列的上俯視圖影像。在—個具體實例中, 該成像模組114包括部分區域參數_、晝素功能W及中線 參數162。部分_參數160能夠轉該醫療料52之影像 (如從上俯視圖觀看)及隔離出—部分影像。此影像的隔離部 分與每::別醫療用具52之部分區域相應。在一個實施例 > S P/7區域與—輕射狀扇形部分或—般管狀醫療用具 (諸如支架)之。p分外表面相應。在其它具體實例中,其它型 j的—維物件陣列之部分區域可獲得實質上類似的影像型 式。但是,在复令 具體實例中的部分區域之形狀不限於管 狀成員的輻射狀扇形部分。 、 中a亥部分區域參數16〇能夠同步確認每個 醫療用具52的實質上類似部分。經由該影像,此安排進一 15 200946247 步能夠取代如在許多習知的系統及方法中所發生般僅對單 -醫療用具塗佈-塗層’同步將塗覆方紐著每次列印頭 44(例如’噴嘴陣列)通過而施加至許多醫療用具52。藉由將 塗覆材料之塗佈-次限制至各別醫療用具52的一個標的區 5域纟喷射塗覆材料液滴上達成較大的精綠度及準確性, 其最、-、在王。[5醫療用具每個上產生一更準確且均句的塗 層’如晚後與第3A_10圖結合更詳細地描述。 在個具體實例中,該晝素功能101能夠追踪從醫療用20 is sufficient to confirm and control the offset of the print head 112 to a controlled distance to realign the nozzle scan path relative to the components of the respective medical device 52 (e.g., relative to the mast of the stand). This realignment can align the nozzle scan path with the intermediate position of the previous nozzle scan path, thus ensuring that the coating (4) is deposited onto the previously uncoated target points in the previous channel of the print head 44. In one aspect, the direction parameter 146 of the printhead module 112 can confirm and control the print head in the forward or backward direction (by the direction arrow X in the figure) and the money to the side. The direction (represented by the arrow y in the direction of the old towel) is moved by the '(four) nozzle 42 placed at the position where the droplet can be ejected at the position of the s-therapy 52. Dan and 爹 爹 珉 珉 核 核 核 核 114 114 114 114 114 114 114 114 114 114 114 114 114 114 114 114 114 114 114 114 114 114 114 114 114 114 In a specific example, the imaging module 114 is capable of obtaining an upper top view image of the array of medical devices 52. In a specific example, the imaging module 114 includes a partial region parameter _, a morpheme function W, and a centerline parameter 162. The partial_parameter 160 is capable of transferring the image of the medical material 52 (as viewed from the top view) and isolating the partial image. The isolated portion of this image corresponds to a portion of each of:: other medical devices 52. In one embodiment > S P/7 area and - light-radial sector or general tubular medical device (such as a stent). p points to the outer surface correspondingly. In other embodiments, portions of the array of other types of dimensional objects may achieve substantially similar image patterns. However, the shape of the partial region in the specific example of the repetition is not limited to the radial sector portion of the tubular member. The mid-area parameter 16〇 can synchronously confirm substantially similar portions of each medical device 52. Via this image, this arrangement can be replaced by a single-medical device coating-coating that will be applied to each print head 44 as is the case in many conventional systems and methods. (For example, a 'nozzle array') is applied to many medical devices 52. By limiting the coating-coating of the coating material to a target zone 5 of each medical device 52, a fine fineness and accuracy is achieved on the droplets of the spray coating material, which is the most, -, in the king . [5 A more accurate and uniform coating on each of the medical devices is described in more detail later in conjunction with Figure 3A_10. In a specific example, the halogen function 101 can be tracked from medical use.

具的部分區域所獲得之影像的解析度及/或列印頭44时 Q 1〇嘴42之解析度(即’喷嘴間隔)。此外,該晝素功能⑹使得 與列印頭4 4相關的可印刷位元映像相對於該影像處理解析 度之比例容易。 在個具體實例中,該中線參數162能夠使用經由成像 器70所獲得的醫療用具52影像(第1圖)來啟動及控制各別醫 15療用具52的部分區域之架桿(或其它部分)的中線圖案之自 動決定。決定中線圖案晚後將與第3A-4C圖結合更詳細地描 述。在其它㈣實财,制該巾線參數162來蚊醫刺 ❹ 具或其它三維物件(其不可植人及/或醫藥不相關)的外表面 之其它型式的標的塗覆圖案。 20 f理器⑽的射擊模組116能夠對料醫制具52的部 分區域自動控制發展出一系列的射擊映圖。在一個呈體實 例中,如闊明在第2圖中,該射擊模組116包含標的點參數 、最小距離參數172、噴射參數m、排除參數Μ及追 踪功能m。該標的點參數m能夠自動控制與用於塗覆材 16 200946247 料液滴之喷㈣標$帅紅料 擊點彼此間隔之間㈣最小距離。當那些射 5 ❹ 10 15 ❿ 20 噴射可处最小距離時,噴射參數174能夠自動 排除彼點作騎效射軸。排除參數176能夠自動 體實例中,ϋΤ少於該最小距離的可能射擊點。在某些具 爯八 U力能178能夠自動追踪經排除的射擊點用以 刀^、、在晚後列印頭料的通道中之有效射擊點。此 ’未追_經排除的射擊點,及在晚後的成像步驟中確 認任何未塗覆的場所作為新的標的射擊點。 —'、了解的;官理器1〇〇不唯—定義塗佈器%的多種 模組之全部錢、魏及構件,如塗佈㈣之多種觀點可 確認與塗錢療用具的料結合(如與第3A__結合著描 述且遍及本揭示)。 第3A圖包括各別醫療用具52之—的端視圖及成像器 7〇(第1圖)在可獲付該醫療用具η之—的上俯視圖影像之位 置中的圖式表示。第3B圖為許多醫療用具52之—經由成像 器7〇所獲得的上俯視圖之僅—個縱向斷片。此外,要了解 第3A-3B圖僅僅為獲得醫療用具陣列%之全部醫療用糾 的部分區域之影像的成像器7〇之代表。 第3A圖進-步_該部分區域218與—般管狀醫療用 具52的外表面53之輻射狀扇形部分相應。在—個觀點中, 定義出該輻射狀扇形部分的弧形範圍與派形部分(由角度 α表示)相應。此外,可藉由選擇顯示在第从圖巾的角度⑷ 17 200946247 之大小來有效地選擇顯示在第3B圖中的部分區域218(或輻 射狀扇形部分的範圍)之寬度(W2)。一旦選擇了角度,成像 器70自動獲得具有與所選擇的角度相應之寬度(W2)的部分 區域218。 5 如闡明在第3B圖中,在一個非為限制的實施例中,醫 療用具52包括架桿21〇的格子或圖案2〇8。如進一步闡明在 第3A-3B圖中’邊線215代表醫療用具52的全上俯視圖之橫 向邊界及定義出醫療用具52的全寬度(W1)。同時,分界線 220代表每個醫療用具52之上俯視圖的部分區域之橫向邊 ❹ 1〇界及定義出第二寬度(W2)(其為第一寬度(W1)的一部分)。 此外’此第二寬度(W2)通常定義出部分區域218之寬度。 雖然第3B圖闡明醫療用具52的部分長度(L2),要了解 该部分區域218典型具有與每個各別醫療用具52的全長相 應之長度。然而,在其它具體實例中,部分區域218可包含 15各別醫療用具52的部分長度。最後,因為成像器7〇獲得包 括陣列50的全部醫療用具52之單一影像,對每個醫療用具 52來說,該單一影像包括一分開的部分區域218。 在一個觀點中,該從各別醫療用具52的部分區域所獲 得之單-影像包含-般圓枉狀成員的二維投射。再者,因 為-次僅塗覆(全部各別醫療用具的)—個部分區域,於是使 用二維座標系統來控制列印頭4 4的移動(與定位器6 2及控 制器60配合),以便將液滴喷射到想要的標的射擊點上(其與 第4A-8B圖結合進一步描述)。此安排提供一大大簡化將塗 覆材料塗佈到醫療用具上之方法,如與以三維座標系統對 18 200946247 醫療用具的全絲面操作比較。 至那些物I:的==I 2使:根據本揭示之原理來塗覆 件(除了醫療物卜)n—7Q獲得多翻式的三維物 5 Ο 10 15 ❹ 20 置。個具體實例中,成像器%包含多於—個成像裝 m 限制的實施例中,系統观含二個成像器 第一成像㈢獲得第—三維物件組的第—影像,且該 成像限制為每個各別第—物件的[部分區域。第二 得第二三維物件組的第二影像,且該第二影像限 1 ’、母個各別第—物件的第—部分區域。如晚後與第4A-10 圖結合更詳細財規’在形卩頭的單―:欠通過或線性路徑 塗覆材料塗佈至該各別的第一物件(來自第一影像)與各 別的第一物件(來自第二影像)二者之第一部分區域。在一個 具體實例中’該第—影像與該第二影像結合以形成一包含 第物件的第一部分區域與第二用具的第一部分區域之複 «衫像。該複合影像排除第一及第二用具位於各別第一部 刀區域外&部分。在—個觀點中,第—用具組與第二醫療 用具組通常沿著線性路徑彼此平行地排列。 在一個具體實例中,以相同成像器獲得該第一影像及 第一影像’其中在成像器與醫療用具的陣列間之經控制的 相對移動定位該成像器,以獲得與該第__影像分開的第一 影像。 在更另一個具體實例中,一旦獲得第一影像,在獲得 第一影像則塗覆該第一用具的第一部分區域。在此具體實 19 200946247 例中,該第,用具組的量具有至少二個級數大小。 第4A圖為第3B圖之醫療用具的部分區域218之影像的 放大圖,其闡明定出部分區域218的影像輪廓之畫素(為了 清楚闡明,其由點252圖式地表示)的映圖250。如由熟習該 5 項技術者了解,每個點252僅與在畫素網栅中的一個晝素相 應且每個畫素通常不與在第4A圖中所闡明的點形狀相應。 在一個具體實例中’影像的解析度在級數1至15微米。在另 一個觀點中,該影像畫素解析度少於或等於欲沉積在該醫 療用具上的液滴之尺寸。 10 使用由熟習該項技術者已知的技術(諸如對比技術、邊 緣偵測技術、骨架化技術、修剪技術等等),過濾該影像畫 素252以分隔出與醫療用具52的架桿210之中線相應的那些 影像晝素252 ’如闡明在第4B圖中。如顯示在第4B圖中, 經分隔出的影像晝素所產生之圖案產生唯一與醫療用具52 15 的架桿210之中線相應的中線影像畫素262之圖案260。亦要 了解該中線圖案260不限於顯示在第4B圖中的形狀、尺寸及 方位。反而,中線圖案之尺寸、形狀及方位可隨著欲塗佈 的醫療用具之構件成員的尺寸、形狀及方位變化。 在一個觀點中,獲得該中線圖案260以保證將液滴噴射 20 到醫療用具2〇8之架桿210上的準確性及精確度。當與每個 嘴射液滴的合適體積結合時,此準確性及精確度能夠塗覆 醫療用具208的架桿210之上表面270而沒有塗覆材料滴到 醫療用具2〇8的架桿21〇之邊緣272上。 在欲塗覆除了支架的架桿外之某物的其它具體實例 200946247 中’使用由熟習該項技術者已知合適於有興趣的特別標的 塗覆圖案之技術來確認用於可植入的醫療用具或其它三維 物件之標的塗覆圖案。 5 ❹ 10 15 ❿ 20 隨著所建立的中線圖案260,相對於中線圖案260續製 出出噴嘴陣列40(第1圖)的喷嘴42之每條掃描路徑,如闡明 在第4C圖中。在一個具體實例中,每條掃描路徑與多組喷 嘴之-相應。例如,如闡明在第4C圖中,掃描路徑a、b、 C、D各別代表噴嘴群組a、B、(:及£)的路徑。 如闡月在第4C圖中’母條喷嘴掃描路徑與中線圖案湖 的至少某些中線影像畫素2似叉而產生可能的射擊點⑽ 陣列280,當列印頭44通過祕用具52之部分區域218上方 時,可在此處沉積該塗覆材料。但是,在-個具體實例中, 取代列印頭44每切過僅將塗覆材料噴射到全部射擊點 282上’塗覆㈣將隨著列印祕每次通過噴射到所選擇之 射擊點282上此選擇性射擊防止在錢沉積的液滴間聚 結,如將與第5八及5;8圖結合進一步描述。 在一個具體實例中,列印頭44大量通過(例如,跡欠 第-組喷嘴(例如’群組A)射擊之第一部分區域上方 由第二組喷嘴(例如,群組耻量通賴第—部分區域I方 等等,其巾在母切關具有足_乾料間。在另一個 具體實例中,在使用第二組喷嘴(例如,群 等等前,由列印頭使用第—組噴嘴(例如,群組A)僅 次。在此後者具體實例中,在轉至下-組噴嘴前僅通過— 次’且自動持續此轉動直到每個噴嘴組達到想要的通過數目。 21 200946247 在一個具體實例中,噴射到射擊點(例如,標的場所) 上之塗覆材料液滴的直徑為上面沉積該液滴之架桿(或其 它構件)的寬度之約75百分比。此關係保證液滴不會滲出架 桿210之邊緣272而是餘留在架桿210的上表面27〇上。藉^ 在列印頭44(第1圖)的隨後通過時重疊隨後在附近噴射的 滴或重疊射擊點來提供完全覆蓋架桿2_上表面27〇。之 在一個具體實例中,使用第2圖的塗佈管理器之與 欲進行的方法之多種觀點相應的參數、功能及構件來進行 10The resolution of the image obtained in a partial area and/or the resolution of the Q 1 mouth 42 when the head 44 is printed (i.e., the 'nozzle spacing'). Moreover, the halogen function (6) makes it easier to scale the printable bit map associated with the print head 44 relative to the image processing resolution. In a specific example, the midline parameter 162 can use the medical device 52 image (FIG. 1) obtained via the imager 70 to activate and control the struts (or other portions) of the partial regions of the respective medical device 52. ) The automatic determination of the midline pattern. Deciding the midline pattern will be described in more detail later in conjunction with Figure 3A-4C. In other (4) real money, the towel line parameter 162 is used to provide other types of target coating patterns for the outer surface of the mosquito doctor or other three-dimensional object that is not implantable and/or medically unrelated. The firing module 116 of the 20f processor (10) is capable of automatically controlling a portion of the area of the medical device 52 to develop a series of shot maps. In one embodiment, as in the second diagram, the firing module 116 includes a target point parameter, a minimum distance parameter 172, an injection parameter m, an exclusion parameter Μ, and a tracking function m. The target point parameter m can automatically control the minimum distance between (4) and the distance between the shots used for the coating material (four) and the handsome red material. When those 5 ❹ 10 15 ❿ 20 shots are at a minimum distance, the injection parameter 174 can automatically exclude the point for the riding effect. The exclusion parameter 176 can automatically detect a possible shot point that is less than the minimum distance. In some cases, the U-power 178 can automatically track the excluded shooting points for the shots, and the effective shot points in the channel where the headstock is printed later. This 'unfinished' shot point is excluded, and any uncoated place is identified as a new target shot point in the later imaging step. - ', understand; the ruler 1 is not only - define all the money of the various modules of the applicator%, Wei and components, such as coating (four) of various views can be confirmed with the material of the drug treatment ( As described in conjunction with Section 3A__ and throughout the disclosure. Figure 3A includes an end view of the respective medical device 52 and a graphical representation of the imager 7' (Fig. 1) in the position of the top view image from which the medical device η can be dispensed. Figure 3B shows only a longitudinal segment of the top plan view of a plurality of medical devices 52 - obtained via the imager 7 。. In addition, it is to be understood that the 3A-3B diagram is merely representative of the imager 7 that obtains an image of a portion of the medically corrected portion of the medical device array. Figure 3A further steps 218 correspond to the radial sector of the outer surface 53 of the tubular medical device 52. In one aspect, the arcuate range defining the radial sector portion corresponds to the pie portion (represented by the angle α). Further, the width (W2) of the partial region 218 (or the range of the radial sector portion) displayed in Fig. 3B can be effectively selected by selecting the size of the angle (4) 17 200946247 displayed on the first towel. Once the angle is selected, the imager 70 automatically obtains a partial region 218 having a width (W2) corresponding to the selected angle. 5 As illustrated in Fig. 3B, in one non-limiting embodiment, the medical device 52 includes a lattice or pattern 2〇8 of the mast 21〇. As further illustrated in the 3A-3B diagram, the 'edge 215' represents the lateral extent of the top view of the medical device 52 and defines the full width (W1) of the medical device 52. At the same time, the dividing line 220 represents the lateral edge of the partial area of the top view of each medical device 52 and defines a second width (W2) which is part of the first width (W1). Furthermore, this second width (W2) generally defines the width of the partial region 218. While Figure 3B illustrates a partial length (L2) of the medical device 52, it is to be understood that the partial region 218 typically has a length corresponding to the full length of each individual medical device 52. However, in other embodiments, the partial region 218 can include a portion of the length of the respective medical device 52. Finally, because the imager 7A obtains a single image of all of the medical devices 52 including the array 50, the single image includes a separate partial region 218 for each medical device 52. In one aspect, the single-image obtained from a portion of the respective medical device 52 contains a two-dimensional projection of a generally rounded member. Furthermore, since only a partial region (of all the medical devices) is applied, the two-dimensional coordinate system is used to control the movement of the print head 44 (cooperating with the positioner 62 and the controller 60), In order to eject the droplets onto the desired target firing point (which is further described in connection with Figures 4A-8B). This arrangement provides a greatly simplified method of applying a coating material to a medical device, such as a full-screen operation of a medical device with a three-dimensional coordinate system. To those things I: == I 2 makes it possible to apply a coating (in addition to medical objects) n-7Q to obtain a multi-turned three-dimensional object 5 Ο 10 15 ❹ 20 according to the principles of the present disclosure. In a specific example, in which the imager % includes more than one imaging device m limitation, the system view includes two imager first images (3) to obtain a first image of the first three-dimensional object group, and the imaging limit is Individually - the [partial area of the object. The second image of the second three-dimensional object group is obtained, and the second image is limited to 1 ', the first partial region of the parent-specific object. For later, in conjunction with Figure 4A-10, a more detailed financial plan 'in the shape of the head--: under- or linear path coating material applied to the first object (from the first image) and each The first part of the first object (from the second image). In a specific example, the first image is combined with the second image to form a complex image of the first partial region of the first article and the first partial region of the second article. The composite image excludes the first and second appliances from being located outside the respective first knife region & In one aspect, the first set of appliances and the second set of medical appliances are generally arranged parallel to one another along a linear path. In one embodiment, the first image and the first image are obtained by the same imager, wherein the imager is positioned relative to the controlled relative movement between the imager and the array of medical devices to obtain separation from the image. The first image. In still another specific example, once the first image is obtained, the first portion of the first appliance is coated while the first image is obtained. In this example, the amount of the appliance group has at least two levels of size. Fig. 4A is an enlarged view of an image of a partial region 218 of the medical device of Fig. 3B, which illustrates a map of the pixel of the image outline of the partial region 218 (shown graphically by point 252 for clarity of illustration). 250. As will be appreciated by those skilled in the art, each point 252 corresponds only to one element in the pixel grid and each pixel typically does not correspond to the shape of the point as illustrated in Figure 4A. In one embodiment, the resolution of the image is in the order of 1 to 15 microns. In another aspect, the image pixel resolution is less than or equal to the size of the droplets to be deposited on the medical device. 10 filtering the image pixels 252 to separate the struts 210 from the medical device 52 using techniques known to those skilled in the art, such as contrast techniques, edge detection techniques, skeletal techniques, trimming techniques, and the like. The corresponding image elements 252 ' corresponding to the midline are as illustrated in Figure 4B. As shown in FIG. 4B, the pattern produced by the separated image elements produces a pattern 260 of only the midline image pixels 262 corresponding to the line in the struts 210 of the medical device 52 15 . It is also understood that the centerline pattern 260 is not limited to the shape, size, and orientation shown in Figure 4B. Rather, the size, shape, and orientation of the midline pattern can vary with the size, shape, and orientation of the members of the medical device to be coated. In one aspect, the midline pattern 260 is obtained to assure accuracy and precision of ejecting the droplets 20 onto the mast 210 of the medical device 2〇8. This accuracy and precision can be applied to the upper surface 270 of the stem 210 of the medical device 208 without the coating material dripping onto the stem 21 of the medical device 2〇8 when combined with the appropriate volume of each mouth-dropping droplet. On the edge of 〇 272. In another specific example of 200946247, which is intended to coat something other than the frame of the stent, 'use a technique known to those skilled in the art to be suitable for a particular target coating pattern to confirm implantable medical use. The coating pattern of the object or other three-dimensional object. 5 ❹ 10 15 ❿ 20 With the established centerline pattern 260, each scan path of the nozzles 42 of the nozzle array 40 (Fig. 1) is continued with respect to the centerline pattern 260, as illustrated in Figure 4C. . In one embodiment, each scan path corresponds to a plurality of sets of nozzles. For example, as illustrated in Figure 4C, scan paths a, b, C, and D each represent a path of nozzle groups a, B, (: and £). As shown in Fig. 4C, the 'female nozzle scan path and at least some of the midline image pixels 2 of the midline pattern lake are forked to produce a possible shot point (10) array 280, when the print head 44 passes the secret device 52. The coating material can be deposited there over a portion of the region 218. However, in a specific example, instead of cutting the print head 44, only the coating material is sprayed onto all of the shot points 282. 'Coating (four) will be sprayed to the selected shot point 282 with the print pass each time. This selective shot prevents coalescence between the droplets deposited by the money, as will be further described in conjunction with Figures 5 and 5; In one embodiment, the print head 44 passes a large number of passes (eg, a second set of nozzles above the first partial area of the shot owed to the first set of nozzles (eg, 'Group A)) (eg, the group shame is reliant on the first Partial area I side, etc., the towel has a foot-to-dry material in the female cut. In another specific example, the first set of nozzles is used by the print head before using the second set of nozzles (eg, group, etc.) (For example, group A) is only second. In this latter specific example, only the 'time' is passed before turning to the lower-group nozzle and this rotation is automatically continued until each nozzle group reaches the desired number of passes. 21 200946247 In one embodiment, the diameter of the droplet of coating material ejected onto the firing point (e.g., the target location) is about 75 percent of the width of the mast (or other member) on which the droplet is deposited. This relationship ensures droplets The edge 272 of the mast 210 is not oozing out but remains on the upper surface 27 of the mast 210. By the subsequent passage of the print head 44 (Fig. 1), the droplets or overlapping shots that are subsequently sprayed nearby are overlapped. Point to provide full coverage of the mast 2_ upper surface 27〇. Specific example, the respective parameters, and the function member of the plurality of viewpoints, and methods to be used for the coating of the second manager of FIG. 10 to

各別與第4A_4C圖、第5鳩圖、第6-7圖及第8A侧結合 所描述及闡明的方法。 在另一個具體實例中,使用除了中線圖案外之標的塗 覆圖案來進行與第4B_4C圖結合所描制方法之觀點。此 外,比較該噴嘴掃描路徑與該標的塗覆圖案以確認出與該 標的塗覆圖案交又的影像畫素,然後根據該"標的塗覆圖案 15 "影像畫素與列印頭44的喷嘴掃描路徑之交點來決定出標The methods described and illustrated in combination with the 4A_4C, 5th, 6th, and 8A sides, respectively. In another embodiment, the coating method in addition to the centerline pattern is used to perform the method of the method of drawing in conjunction with the 4B_4C drawing. In addition, the nozzle scanning path is compared with the target coating pattern to confirm the image pixel that is intersected with the target coating pattern, and then according to the "target coating pattern 15 " image pixel and print head 44 The intersection of the nozzle scan path to determine the bid

的射擊點'組其匕方面,該方法之觀點仍然通常相同。 在更另一個具體實例中,與第4A-4C圖結合所描述的方 法之觀點亦可應用至除了支架外的可植入醫療用具及不4 植入及/或醫藥不相關的三維物件。在那些例子中,該標的 20 塗覆圖案不限於該中線圖案。 第5A及5B圖圖式地閣明—射擊映圖·,其包括醫療 用具(未顯示)的—部分之中__4及經由四個不同嗔嘴 群組的多喷嘴掃播路徑(由方向箭號A、B、C、D表示)之交 點所產生的可能射擊點296。為了獲得可防止眺連沉積的重 22 200946247 覆材料液滴聚結之射擊圖案,在列印頭44(第1圖)的至少一 次通過時將排除某些可能的射擊點296。 5 Ο 10 15 20 在一個具體實例中,在毗連射擊之液滴間建立一最小 距離,然後繞著每個可能的射擊點296確認出與該最小距離 相應的半徑R。在一個觀點中,該最小距離與毗連的液滴將 不聚結在一起之距離相應。其次,隨著對各別可能的射擊 點296繪製出出的半徑(R)圖案297,將排除任何落在另一個 可能的射擊點296半徑内之可能的射擊點。例如,第5Α圖闡 明數個落在其它毗連的射擊點296間之被排除的射擊點(由 空白圓形300表示)。 在一個觀點中,半徑R的圖案297作用為一清除過濾 器,其將從在列印頭44的至少一次通過中欲射擊之某些可 能射擊點清除掉,同時將對特別的射擊映圖29〇之剩餘的可 能射擊點296進行射擊。 射擊映@290僅為在策略性順序中應用來將塗覆材料 液滴沉積到醫療用具上以獲得_實質上連續及均勻的塗層 之數十、數百或數千個射擊映圖之_。賴每個射擊映圖 不同,但當完成全部的連續射擊映圖時,將使用與醫療用 具的架桿之中線相應的全部可能射擊點,因此覆蓋(以塗覆 材料)各別醫療用具52的架桿加之上表面π◦(第4⑽)的實 質上全部曝露區域。 仕为-- 點ΓΓ 閣明在第5Α圖中,所排除的射擊 點300洛在與有效標的 如,咖风連的噴嘴 6之其它喷嘴掃描路徑(例 嘴知描路徑(例如,掃描路徑Α或C)内。 23 200946247 但是,彼此毗連且沿著相同噴嘴掃描路徑(例如,B或D)落 下的有效射擊點296保留,因為其半徑R不重疊其它各別的 射擊點。此外’保留沿著相同喷嘴掃描路徑的多射擊點。 此安排通常為欲塗覆的醫療用具之特別幾何圖案的結果。 5 具有其它幾何圖案之醫療用具將產生不同形狀的可能射擊 點圖案,因此’不同的排除射擊點及有效射擊點圖案。 例如,在如闡明於第沾圖之一個非為限制的實施例 中’使用如與第5A圖結合之先前描述實質上相同的方式, 對已經確認中線330及已經決定可能的射擊點(由黑色點 參 10 340表示)之醫療用具322產生射擊映圖32〇。但是,在此實 施例中,該醫療用具322具有與第5八圖之醫療用具29〇不同 的幾何圖案,如此沿著單一噴嘴路徑(諸如喷嘴掃描路徑c) 之一些可能的射擊點34〇具有衝突半徑R。換句話說,某些 此連的了 射擊點彼此足夠接近而潛在造成聚結。此外, 15使用該最小距離參數,將在列印頭44的第一或第二次通過 上排除某些這些可能的射擊點及在晚後的通過中印刷。以 此方式將獲得完全覆蓋’但是同時避免批連沉積的液滴聚結。 ⑩ 特別是,如闡明在第5B圖中,將排除落在毗連的可能 射擊點340(於此處將在列印頭44的第一次通過時沉積塗層) 2〇之半徑内的某些射擊點(由空白圓形342表示)。在一個觀點 中中’u架桿324沿著喷嘴掃描路徑之一延伸的醫療用具 322之特別的幾何圖形產生數個彼此太接近之毗連的可能 ^擊點340。此外’本揭示的一個觀點包括清除或排除沿著 早一噴嘴掃描路徑(例如,在第5B圖中的路徑c)之某些可能 24 200946247 的射擊點342,如與排除在紕連的喷嘴掃描路徑(例如,在 第5A圖中的路徑B、C、D)間之某些可能的射擊點相對。 5 e 10 15 ❹ 20 再者’使用與在第5A圖中所說明的射擊映圖29〇之中線 圖案294的闡明實質上相同之方式,讓某些沿著架桿326、 327、328及329延伸的可能射擊點342接受排除。 在另一個具體實例中,與第5A_5B圖結合所描述的方法 之觀點亦可應用至除了支架外的可植入醫療用具及不可植 入及/或醫藥不相關的三維物件。於此時,使用除了中線圖 案外的標的塗覆圖案。其它方面’該方法之其它觀點仍然 通常相同。 第6圖為根據本揭示的一個具體實例,將一塗層塗佈至 醫療用具362陣列360之方法350的上俯視圖。在一個觀點 中,方法350使用實質上與第1-5B圖結合的先前描述相同之 特徵及特性。特別是’該方法的此觀點包括藉由獲得全部 醫療用具362的單—影像來同步成像每個醫療用具362之部 分區域。在從該單—影像確認出各別醫療用具362之架桿 364(或其它標的塗覆圖案)的中線後,建立出可能的射擊點 範圍,然後使用該最小距離參數發展出一系列的射擊映 圖。在每個射擊映圖中,排除某些射擊點以便在完成全部 射擊映圖後’已經執行完整範圍的射擊點。 如闡明在第6圖中,方法350包括在醫療用具362陣列 360上方移動包含一或多個喷嘴42列41的列印頭44。在一個 觀點中,當經由定位器62及控制器6〇支援(第丨圖)時,列印 頭44沿著能夠重覆通過醫療用具362上方的路徑365移動。 25 200946247 在一個非為限制的實施例中,陣列36〇包括二行醫療用具 362及η列醫療用具。此組態能夠以環狀路徑365圖案在每個 醫療用具362上方移動,因此避免浪費列印頭44在塗層塗佈 期間的動作。路徑365包括第一塗佈區域(由虛線37〇表示)、 5第二塗佈區域(由虛線372表示)、第一轉換區域(由虛線374 表示)及第二轉換區域(由虛線376表示)。 在另一個觀點中,使用與闡明在第1圖中的醫療用具52 及列印頭44之安排實質上相同的方式來安排陣列36〇,以便 醫療用具362的縱轴通常與列印頭44的噴嘴42列41之縱軸 1〇 平行地延伸。但是,在此具體實例中,醫療用具362陣列360 安排成二行380,382。此外,該第一行38〇通常與列印頭44 的路徑365之第一塗佈區域370相應,及第二行382通常與列 印頭44的路徑365之第二塗佈區域372相應。 此外,在一個完整路徑365中,列印頭44移動通過第一 15 塗佈區域370以部分塗覆該醫療用具362的第一行380,及通 過第二塗佈區域以部分塗覆該醫療用具362的第二行382。 在完成單一次通過第一塗佈區域370後,列印頭44橫向地調 動通過第一轉換區域374而沒有噴射任何塗覆材料,直到列 印頭44經定位以移動通過第二塗佈區域372。在第一及第二 20 塗佈區域每個中,列印頭44根據已安裝的許多射擊 映圖’以連續桌略性通過來噴射塗覆材料液滴,以不聚結 方式來沉積該塗覆材料(到醫療用具362之部分區域218 上),同時達成最後實質上均勻的塗覆。在完成醫療用具362 的第二行382之部分塗覆後,將列印頭44調動通過第二轉換 26 200946247 Ο lo 區域376至起源37UX讓列印賴準備好祕紐的環狀通 過路役365。當然’當進行每個隨後的迴圈時,執行不同射 擊映圖以覆蓋部分區域之經贱排除的射擊點直到全部可 能的射擊點已經執行至少-次。當適當地達成塗覆材料之 標的厚度時,進行隨後的迴圈。 _在另-個觀點中,在列印頭44的喷嘴42通過第一及第 轉換區域巩376期間清潔其,以讓喷嘴π準備好用來將 液滴噴射在下一行的醫療用具362中。 一對第#分區域獲得完全塗覆,經由心軸364之旋 轉對全部醫療用具362旋轉—經選制量。概括來說,下一 15The point of the shooting point is the same, and the point of view of the method is still generally the same. In still another embodiment, the method described in connection with Figures 4A-4C can also be applied to implantable medical devices other than stents and three-dimensional objects that are not implanted and/or medically unrelated. In those examples, the target 20 coating pattern is not limited to the centerline pattern. 5A and 5B are diagrams of a map - a shooting map, which includes a portion of the medical device (not shown) - __4 and a multi-nozzle sweep path through four different groups of mouths (by the direction arrow) Possible shooting points 296 resulting from the intersection of numbers A, B, C, and D). In order to obtain a shot pattern that prevents the deposition of the crucible, it is possible to exclude certain possible shot points 296 at least one pass of the print head 44 (Fig. 1). 5 Ο 10 15 20 In one embodiment, a minimum distance is established between the droplets of the adjacent shots, and then a radius R corresponding to the minimum distance is confirmed around each possible shot point 296. In one aspect, the minimum distance corresponds to the distance that adjacent droplets will not coalesce together. Second, as the radius (R) pattern 297 is drawn for each possible shot point 296, any possible shot points that fall within the radius of another possible shot point 296 will be excluded. For example, Figure 5 illustrates several excluded shot points (represented by a blank circle 300) that fall between other adjacent shot points 296. In one aspect, the pattern 297 of radius R acts as a purge filter that will be removed from some of the possible shots to be fired at least once in the print head 44, while the special shot map will be 29 The remaining possible shooting points 296 are fired. Shooting @290 is only applied in a strategic sequence to deposit coating material droplets onto medical devices to obtain tens, hundreds or thousands of shots of a substantially continuous and uniform coating. . Each shot map is different, but when all of the continuous shot maps are completed, all possible shot points corresponding to the midline of the rod of the medical device will be used, thus covering (by coating material) the respective medical devices 52 The poles are added to substantially all of the exposed areas of the surface π◦ (4th (10)).仕为-- Point ΓΓ In the fifth picture, the excluded shooting point 300 is in the other nozzle scanning path of the nozzle 6 with the valid standard, such as the mouth of the nozzle (for example, the scanning path Α Or C) 23 200946247 However, the effective shot point 296 that adjoins each other and falls along the same nozzle scan path (eg, B or D) remains because its radius R does not overlap other individual shot points. Multiple shot points for the same nozzle scan path. This arrangement is usually the result of a special geometric pattern of the medical device to be coated. 5 Medical tools with other geometric patterns will produce different shapes of possible shot point patterns, so 'different exclusions Shooting point and effective shot point pattern. For example, in a non-limiting embodiment as illustrated in the "different map", using substantially the same way as the previous description in conjunction with Figure 5A, the confirmed centerline 330 and The medical device 322 that has determined the possible firing point (represented by the black point 10 340) produces a shot map 32A. However, in this embodiment, the medical device 322 has A geometric pattern different from the medical device 29 of Figure 5, such that some possible firing points 34 along a single nozzle path (such as the nozzle scanning path c) have a conflicting radius R. In other words, some of this The shot points are close enough to each other to potentially cause coalescence. In addition, using the minimum distance parameter, some of these possible shot points will be excluded from the first or second pass of the print head 44 and passed in the future. Medium printing. In this way, full coverage will be obtained, but at the same time avoiding the deposition of droplets in the batch deposition. 10 In particular, as illustrated in Figure 5B, the possible shot point 340 will be excluded from the contiguous (where will At the first pass of the print head 44, a certain coating point within the radius of the coating is deposited (represented by a blank circle 342). In one aspect the 'u rod 324 is along the nozzle scan path. The particular geometry of an extended medical device 322 creates a plurality of possible slap points 340 that are too close to each other. Further, one aspect of the present disclosure includes clearing or eliminating a scan path along the earlier nozzle (eg, at 5B) In the picture Some of the possible points of path c) 24, the firing point 342 of 200946247, as opposed to some possible firing points excluded from the nozzle scanning path (eg, paths B, C, D in Figure 5A). 5 e 10 15 ❹ 20 Again, using a substantially identical way to the clarification of the line pattern 294 of the shot map 29 illustrated in Figure 5A, some along the masts 326, 327, 328 and The possible shot point 342 of the extension of 329 is excluded. In another embodiment, the method described in connection with the 5A-5B diagram can also be applied to implantable medical devices other than stents and non-implantable and/or medically. A related three-dimensional object. At this time, a target coating pattern other than the center line pattern is used. Other aspects' Other views of the method are still generally the same. FIG. 6 is a top plan view of a method 350 of applying a coating to an array 360 of medical devices 362 in accordance with an embodiment of the present disclosure. In one aspect, method 350 uses the same features and characteristics as previously described in connection with Figures 1-5B. In particular, this view of the method includes simultaneous imaging of portions of each medical device 362 by obtaining a single image of all medical devices 362. After confirming the center line of the mast 364 (or other target coating pattern) of the respective medical device 362 from the single image, a possible range of shooting points is established, and then the series of shots is developed using the minimum distance parameter. Map. In each shot map, certain shot points are excluded so that a full range of shot points have been performed after the full shot map has been completed. As illustrated in FIG. 6, method 350 includes moving printhead 44 containing one or more nozzles 42 columns 41 over array 360 of medical appliances 362. In one aspect, the print head 44 moves along a path 365 that can be repeatedly passed over the medical device 362 when supported by the positioner 62 and the controller 6 (Fig. 25 200946247 In one non-limiting embodiment, array 36 includes two rows of medical devices 362 and n columns of medical devices. This configuration can be moved over each medical device 362 in a circular path 365 pattern, thus avoiding wasting the action of the print head 44 during coating application. Path 365 includes a first coating zone (represented by dashed line 37A), a fifth coating zone (represented by dashed line 372), a first transition zone (represented by dashed line 374), and a second transition zone (represented by dashed line 376). . In another aspect, the array 36A is arranged in substantially the same manner as illustrated by the medical device 52 and the printhead 44 in FIG. 1 such that the longitudinal axis of the medical device 362 is generally associated with the printhead 44. The longitudinal axis 1〇 of the row 42 of nozzles 42 extends in parallel. However, in this particular example, array 360 of medical appliances 362 are arranged in two rows 380,382. Moreover, the first row 38〇 generally corresponds to the first coated region 370 of the path 365 of the printhead 44, and the second row 382 generally corresponds to the second coated region 372 of the path 365 of the printhead 44. Moreover, in one complete path 365, the printhead 44 moves through the first 15 coating zone 370 to partially coat the first row 380 of the medical device 362, and partially coats the medical device through the second coating zone. The second line of 362 is 382. After completing the single pass through the first coating zone 370, the printhead 44 is laterally mobilized through the first transition zone 374 without spraying any coating material until the printhead 44 is positioned to move through the second coating zone 372. . In each of the first and second 20 coating zones, the printhead 44 ejects the coating material droplets in a plurality of successive shots according to the installed plurality of shot maps, depositing the coating in a non-cohesive manner. The cover material (to a portion of the region 218 of the medical device 362) is simultaneously subjected to a final substantially uniform coating. After the partial coating of the second row 382 of the medical device 362 is completed, the print head 44 is mobilized through the second conversion 26 200946247 Ο lo region 376 to the origin 37UX to allow the print to be ready for the ring through the road 365 . Of course, when each subsequent loop is performed, a different shot map is executed to cover the warp-excluded shot points of the partial area until all possible shot points have been performed at least - times. When the target thickness of the coating material is properly achieved, the subsequent loop is performed. In another aspect, the nozzle 42 of the print head 44 is cleaned during passage through the first and first transition regions 376 to allow the nozzle π to be ready for ejecting droplets into the medical device 362 of the next row. A pair of ## sub-regions are fully coated and rotated through the mandrel 364 to the entire medical device 362 - the selected amount. In a nutshell, the next 15

個部分區域將重疊該第―部分區域。重疊程度可變化,範 圍從重疊5百分比至最高重疊9〇百分比。在將心軸364因此 醫療用具362旋轉至下—個部分區域的位置後,成像出每個 醫療用具362的此部分區域。如在先前的迭代中般,建立出 中線建立可能的射擊點範圍’然後發展__系列的射擊程 式以讓列印頭44能騎續通過綠覆醫㈣具M2之此第 20 二部分Μ。一旦對此第二部分區域執行全部射擊程式, 液滴將已經沉積在標的射擊點的全部範圍中。 反覆重覆此旋轉該醫療用具362(經由旋轉心軸361)- 各別量然後經由該標的射擊點範圍(經由間隔開沉積液滴 之相繼射擊程式)塗覆該新的部分區域之製程,直到醫療用 具之全部圓周已經塗覆。 再者,在某些其它具體實例中,進行多於一次的完整 圓周循環以增厚該塗覆材料層,以保證均勻的塗覆及/或塗 27 200946247 佈不同的塗覆材料。例如,在第一圓周塗覆循環中,晚連 的部刀區域可有第一重疊程度。在隨後的圓周塗覆循環 中在此連的。p刀區域間使用較小或較大程度的重叠。進 行第(或更^)1]周塗覆循環提供再成像該醫療用具的機 5 人個卩刀區域以確認任何在較早的圓周循環中未 塗覆的可能標的射擊點。 在個具體實例中,醫療用具362具有與顯示在第1圖 的醫療用具52實質上相同之一般伸長形狀,然而其可具有 不同的架桿或其它構件元件安排。在一個觀點中 ,喷嘴42 ® 1〇的每列41(顯示在第6圖中)具有長度大於每個各別醫療用具 362的長度。此安排簡化醫療用具的一行38〇之各別部分區 域的塗覆’因為列印頭44可沿著單一轴移動同時塗覆那些 醫療用具362。 在另個觀點中’列41包括數百個嘴嘴42以保證該塗 15覆材料適當沉積覆蓋到醫療用具362上,同時藉由提供實質 上穩定之可獲得的嘴嘴來維持列印頭44之操作性能。 第7圖為根據本揭示的-個具體實例,將一塗層塗佈至 ❿ 4療用具412陣列41G的方法4GG之上俯視圖。在一個觀點 中方法4〇0使用與第W圖結合之先前描述實質上相同的 特徵及特性。但是,於此例子中,將陣列41〇安排成讓列印 頭44的喷嘴42列41之縱軸排列成通常與醫療用具412的縱 軸垂直。在一個觀點中,陣列41〇包括第一行42〇及第二行 422。在每個各別行42〇,422中,以邊至邊的關係安排醫療 用具412之數個列430,醫療用具412的每列43〇支撐在心軸 28 200946247 442上。此外,每列430的醫療用具412通常垂直於列印頭44 的喷嘴42列41之縱軸延伸。 5 ❹ 10 15 ❿ 20 在另一個觀點中,在第一行420中的醫療用具412相對 於在第二行422中的醫療用具412呈邊對邊,及在各別行 420,422的每列420内’該醫療用具安排成在心軸442上呈端 至端,且數個心軸442以彼此邊對邊放置。於此例子中,每 個醫療用具412的部分區域亦通常垂直於喷嘴42列41之縱 轴延伸。 使用與第6圖結合之先前描述實質上相同的方式,列印 頭44移動通過包括第一塗佈區域372、第一轉換區域374、 第二塗佈區域376及第二轉換區域376之路徑365,以完成單 一次通過陣列410的全部醫療用具412之部分區域上方。再 次,如在第6圖中所_的方法所進行之疊代過程其中該 製程的每個步驟包括在全部醫療用具412旋轉至另一個用 來成像及塗覆下-個部純域之位置前,成像—部分區 域,然後對該部分區域進行一選擇性射擊程式。 在一個觀點中,藉由製得許多次連續通i(其中在每次 通過中沉積-組經不同定位的液滴組)來減少整體乾燥時 間。此外’藉由在單—次通财於許多醫療祕4丨2上方沉 積液滴,來乾燥在該第_醫療用具412上的液滴同時塗覆其 它隨後的醫療用具412,以便當列印頭邮著路徑说返回 至已部分塗覆之第-醫療用具412的時候,第一液滴組已乾。 在第6及7圖中藉由—次成像及塗覆(多個醫療 或412的卜個部分區域,可在單-批次中處理非常 29 200946247 大量的醫療用具(362,412),因為每個醫療用具362或412隨 著列印頭44的單一次通過同步地被塗覆。此外,即使在每 個部分區域上製得多次通過及分別塗覆每個部分區域,其 仍然達成高生產速率,因為大量醫療用具以協同方式同步 5地成像及塗覆。再者,在此高生產量方法中維持精確度及 準確性’因為-:欠僅祕及塗覆(許多各㈣療料的)一個 部分區域。 在另-個具體實例中,進行與第6及7圖結合所描述的 方法之觀點,以塗覆除了醫療用具外的三維物件之標的部分。 馨 10 第8A圖圖式地闡明由數條噴嘴掃描路徑(由A、B、c、 D表示)(其在醫療用具(未顯示)的部分區域内與架桿(嘎立 它構件)之中線圖案460交又)的掃描圖案所繪製出之射擊映 圖450。每條各別喷嘴掃描路徑與中線圖案46〇的交點定義 出標的射擊點462。此外,在列印頭44通過(沿著掃描軸 15 次中,塗覆材料將噴射到這些標的射擊點462上,其限制條 件為它們分開一最小距離以避免喷射液滴聚結。在一個觀 點中,選擇噴嘴群組以在毗連喷射之塗覆材料液滴間維持 ❹ 此最小分隔距離。但是,若需要的話,從列印頭的第—次 通過排除某些標的射擊點以避免聚結及其在隨後的列印 20 頭44通過時印刷。 如闡明在第8A圖中,對列印頭44的第一位置來說數 個中線衫像畫素462落在此連的噴嘴掃描路徑間(因此在毗 連之標的射擊點462間)之中間。例如,第8 A圖闡明四個標 的射擊點464(對醫療用具的每個架桿),其安排在與喷嘴— 30 200946247 (群組A)與喷嘴二(群組B)的噴嘴掃描路徑交叉之標的射擊 點的中間。此外,為了將塗覆材料喷射到這些現在在中間 之中線影像畫素464上,使用定位器62將列印頭糾偏移—小 距離以再排列該喷嘴掃描路技而與某些這些中間的中線聲 5 像晝素464交叉,如闡明在第8B圖中。此再排列將通常指為 偏移該噴嘴掃描路徑。此外,提供一新的射擊程式,其中 新的標的射擊點466放置在前述射擊程式之標的射擊點462 ❹中間。以此方式’本揭示之方法及系統將塗覆材料沉積到 一些先前已排除之彳示的射擊點464上。反覆重覆此偏移過程 10 以對第一或原始噴嘴掃描路徑產生全部的中間標的射擊 點,直到與全部的中線影像畫素461相應之全範圍標的射擊 點皆被執行。在一個具體實例中,在醫療用具旋轉c經由心 軸之旋轉)至隨後的部分區域前執行此偏移過程,直到(沿著 中線圖案460)塗覆在單一部分區域内之全範圍的標的射擊 15點。在另一個具體實例中,在醫療用具旋轉(經由旋轉心軸) φ 至隨後的部分區域前執行此偏移過程,以便僅塗覆在部分 區域内的(全範圍標的射擊點之)某些標的射擊點。在此後者 具體實例中,當繞著各別醫療用具進行連續圓周塗覆通過 時,將確認任何未塗覆的射擊點及在隨後的部分區域成像 20 與塗覆中塗覆。 在另一個具體實例中,與第8Α_8β圖結合所描述的方法 之觀點亦可應用至除了支架外的可植入醫療用具及不玎植 入及/或醫藥不相關之三維物件。於此例子中,使用除了中 線圖案外之標的塗覆圖案。其它方面,該方法的其它觀點 31 200946247 通常仍然相同。 "圖為—闡明將一塗層塗佈至醫療用具陣列的方法 500之流程_ > —圃。在一個具體實例中,使用與第1-8B圖結合之 先月】私述的任何—或多個系統及方法來進行方法5〇〇。如閱 5 明在第9圖中,古、土 Ύ 方法50〇包括獲得醫療用具陣列的單一影 像其中該單一影像限制為每個各別用具的部分區域,如 閣月在第9圖的方塊5〇2中。在方塊5〇4中,一次塗佈每個各 另J 刀區域。在一個觀點中,該方法包括隔離出與每個各 別4療用具的每個架桿(或其它構件)之中線相應的影像冑 〇 10 素,如闡明在方塊506中。在一個具體實例中,在隔離出中 線影像畫素前確認該醫療用具的各別架桿之中線圖案。在 一個觀點中,在確認中線圖案後,展開該影像的位元映像, 以便晚後的射擊點組之解析度比列印頭噴嘴或原始捕捉的 影像之解析度高。此安排亦增加決定該中線圖案的準確 15 性,其使得在用具之架桿中線處設置射擊點容易,以防止 該塗覆材料滲液到架桿之邊緣上。 Ο 在方塊508處,根據該隔離出的中線影像畫素與單一列 印頭的喷嘴陣列之喷嘴掃描路徑組的交點來決定該部分區 域之標的射擊點範圍。在某些具體實例(如闡明在方塊510 20 處)中,決定該標的射擊點更包括藉由暫時排除未分離最小 距離之標的射擊點’在部分區域内選擇出該標的射擊點的 次小組。換句話說’所選擇之標的射擊點彼此分離一最小 距離。此最小間隙距離作用為防止在毗連沉積的塗覆材料 液滴間聚結。在喷嘴陣列之一或多次晚後通過各別醫療用 32 200946247 變成選擇任何經暫時排除的標的 具的此部分區域上方時, 射擊點來沉積。 線性路 列印頭’以在標的射擊 列印 徑二明广方塊512中’該方法進-步包括以第 二玉部醫療用具上方移動該單 點處經由噴嘴陣列噴射塗覆材料液滴 _ f個具體實例中’如閣明在方塊514處,_______The partial area will overlap the first partial area. The degree of overlap can vary, ranging from 5 percent overlap to a maximum overlap of 9 percent. After the mandrel 364 and thus the medical device 362 are rotated to the position of the next partial region, this portion of each medical device 362 is imaged. As in the previous iteration, establish a mid-line to establish a possible range of shooting points' and then develop the __ series of shooting programs to allow the print head 44 to ride through the green cover (4) with M2, the 20th part of the Μ . Once the entire firing sequence is executed for this second partial region, the droplets will have been deposited in the full range of the target firing point. Repeatingly repeating the rotation of the medical device 362 (via the rotating mandrel 361) - the respective amount is then applied through the target firing point range (via successive firing programs that deposit droplets) to apply the new partial region until The entire circumference of the medical device has been coated. Further, in some other specific examples, more than one complete circumferential cycle is performed to thicken the layer of coating material to ensure uniform coating and/or coating of different coating materials. For example, in the first circumferential coating cycle, the portion of the knives that are joined in the evening may have a first degree of overlap. Connected here in the subsequent circumferential coating cycle. Use a smaller or greater degree of overlap between the p-knife regions. A (or more) 1 week coating cycle is provided to re-image the medical device's 5 knives area to identify any possible target shot points that were not coated in the earlier circumferential cycle. In one particular example, the medical device 362 has a generally elongated shape that is substantially identical to the medical device 52 shown in Figure 1, however it can have a different frame or other component arrangement. In one aspect, each column 41 of nozzles 42 ® 1 (shown in Figure 6) has a length greater than the length of each individual medical device 362. This arrangement simplifies the application of a respective portion of a row of medical devices 38" because the print head 44 can be moved along a single axis while coating those medical devices 362. In another aspect, the column 41 includes hundreds of nozzles 42 to ensure proper deposition of the coating material onto the medical device 362 while maintaining the print head 44 by providing a substantially stable mouth that is available. Operating performance. Figure 7 is a top plan view of a method 4GG of applying a coating to an array 41G of the 412 device 412 according to a particular embodiment of the present disclosure. In one aspect, the method 4 〇 0 uses substantially the same features and characteristics as the previous description in conjunction with the W diagram. However, in this example, the array 41 is arranged such that the longitudinal axes of the rows 42 of nozzles 42 of the print head 44 are generally perpendicular to the longitudinal axis of the medical device 412. In one aspect, array 41A includes a first row 42〇 and a second row 422. In each of the respective rows 42, 422, a plurality of columns 430 of medical devices 412 are arranged in an edge-to-edge relationship, and each column 43 of the medical device 412 is supported on a mandrel 28 200946247 442. In addition, the medical device 412 of each column 430 extends generally perpendicular to the longitudinal axis of the column 42 of nozzles 42 of the printhead 44. 5 ❹ 10 15 ❿ 20 In another aspect, the medical device 412 in the first row 420 is edge-to-edge with respect to the medical device 412 in the second row 422, and within each column 420 of the respective rows 420, 422 The medical device is arranged end to end on a mandrel 442, and a plurality of mandrels 442 are placed side to side with each other. In this example, a portion of each medical device 412 also extends generally perpendicular to the longitudinal axis of the column 42 of nozzles 42. Printhead 44 moves through path 365 including first coating zone 372, first transition zone 374, second coating zone 376, and second transition zone 376, in substantially the same manner as previously described in connection with FIG. To complete a single pass over a portion of the area of all of the medical devices 412 of the array 410. Again, the iterative process as performed by the method of Figure 6 wherein each step of the process includes before all of the medical device 412 is rotated to another position for imaging and coating the lower-only region , imaging - part of the area, and then a selective shooting program for that part of the area. In one aspect, the overall drying time is reduced by making a number of successive passes i (wherein each deposition - a set of differently positioned sets of drops). In addition, by depositing droplets over a plurality of medical secrets, the droplets on the first medical device 412 are simultaneously coated with other subsequent medical devices 412 to serve as print heads. When the mail path returns to the partially coated medical device 412, the first drop group has dried. In Figures 6 and 7 by means of image-wise imaging and coating (multiple medical or 412 partial areas, a very large number of medical devices (362,412) can be processed in a single-batch, because each medical treatment The utensils 362 or 412 are simultaneously coated with the single pass of the print head 44. Further, even if multiple passes are made on each partial area and each partial area is separately coated, it still achieves a high production rate because A large number of medical devices synchronize 5 imaging and coating in a coordinated manner. Furthermore, accuracy and accuracy are maintained in this high-volume method 'Because-: a partial area that is only secret and coated (many (four) treatments) In another specific example, the point of view of the method described in connection with Figures 6 and 7 is performed to coat the target portion of the three-dimensional object other than the medical device. Xin 10 Figure 8A illustrates a number of A nozzle scanning path (represented by A, B, c, D) (which is drawn in a partial region of the medical device (not shown) with a scan pattern of the line pattern 460 in the frame (standing member)) Shooting map 450. Each individual The intersection of the nozzle scan path and the centerline pattern 46A defines the target shot point 462. Further, as the print head 44 passes (15 times along the scan axis, the coating material will be ejected onto the target shot points 462, which limits The condition is that they are separated by a minimum distance to avoid jetting of the droplets. In one aspect, the nozzle group is selected to maintain a minimum separation distance between adjacent sprayed coating material droplets. However, if desired, from the column The first pass of the printhead excludes certain target shot points to avoid coalescing and printing as it passes through the subsequent print heads 44. As illustrated in Figure 8A, for the first position of the print head 44 A number of mid-shirts like the pixels 462 fall between the nozzle scanning paths (and therefore between the adjacent target points 462). For example, Figure 8A illustrates four target shooting points 464 (for medical devices) Each rack) is arranged in the middle of the target firing point that intersects the nozzle scan path of the nozzle - 30 200946247 (Group A) and No. 2 (Group B). In addition, in order to spray the coating material to these now In the middle line On the pixel 464, the print head is offset using a locator 62 - a small distance to rearrange the nozzle scan path and intersect with some of these intermediate center line 5 like the pixel 464, as illustrated in section 8B. In the figure, this rearrangement will generally be referred to as offsetting the nozzle scan path. In addition, a new shot program is provided in which a new target shot point 466 is placed in the middle of the target shot point 462 前述 of the aforementioned shot program. The disclosed method and system deposits a coating material onto a number of previously excluded shot points 464. Overlap the offset process 10 to produce a full intermediate target shot point for the first or original nozzle scan path, Until the full range of target points corresponding to all of the midline image pixels 461 are executed. In one specific example, the offset process is performed before the medical device rotates c through the rotation of the mandrel to a subsequent partial region until (over the centerline pattern 460) the full range of targets are coated in a single portion of the region. Shoot 15 o'clock. In another embodiment, the offset process is performed before the medical device is rotated (via the rotating mandrel) φ to a subsequent partial region so as to coat only certain targets within the partial region (of the full range of target firing points) Shooting point. In this latter specific example, when a continuous circumferential coating pass is made around the respective medical device, any uncoated shot points will be confirmed and imaged in the subsequent partial areas 20 and coated. In another embodiment, the method described in connection with the 8th _8β map can also be applied to implantable medical devices other than stents and three-dimensional objects that are not implanted and/or medically unrelated. In this example, a coating pattern other than the neutral pattern is used. In other respects, other views of the method 31 200946247 are usually still the same. "Figure - illustrates the process of applying a coating to a medical device array 500 _ > - 圃. In one embodiment, the method 5 is performed using any one or more of the systems and methods described in conjunction with Figures 1-8B. As seen in Figure 9, the ancient and soil method 50 includes obtaining a single image of the array of medical devices, wherein the single image is limited to a portion of each individual device, such as the box 5 in Figure 9 of Figure 9. 〇 2 in. In block 5〇4, each of the other J-knife regions is coated at a time. In one aspect, the method includes isolating an image corresponding to a line in each of the masts (or other members) of each of the four treatments, as illustrated in block 506. In one embodiment, the line pattern of the respective masts of the medical device is confirmed prior to isolating the midline image pixels. In one aspect, after confirming the midline pattern, the bitmap of the image is expanded so that the resolution of the later shot point group is higher than the resolution of the print head nozzle or the original captured image. This arrangement also increases the accuracy of the centerline pattern, which makes it easy to set the firing point at the centerline of the pole of the appliance to prevent the coating material from seeping onto the edge of the mast. Ο At block 508, a target firing point range for the partial region is determined based on the intersection of the isolated midline image pixel and the nozzle scan path group of the nozzle array of the single printhead. In some specific examples (as set forth at block 510 20), determining the target firing point further includes selecting a sub-group of the target firing point in the partial region by temporarily excluding the target of the unseparated minimum distance. In other words, the selected target shooting points are separated from each other by a minimum distance. This minimum gap distance acts to prevent coalescence between adjacent deposited coating material droplets. The shot point is deposited when one or more of the nozzle arrays are passed through the respective medical area 32 200946247 to select over this portion of the area of any temporarily excluded target. The linear road print head 'in the target shot prints the second square 512'. The method further comprises spraying the coating material droplets via the nozzle array by moving the single point over the second jade medical device. In a specific example, 'Ru Ming at block 514, __________

1010

20 次 =的母次通過時’液滴之喷射限制至與噴嘴陣列的嘴嘴掃 :略徑交又之所選擇的射擊點。在單一列印頭的隨後通過 別醫療用具之部分區域上方時,變成塗覆任何在第 k過中未塗覆之所選擇的射擊點。 第10圖為根據本揭示的-個具體實例,—闡明將一塗 層塗佈至醫療用具的方法_之流程圖。在—個具體實例 中,使用與紅9圖結合4前描述的任何—❹個系統、 構件或方法來進行該方法_。例如,在此方法中,要了解 已經使用與第Μ圖結合之先前描述的方法及系統〜致之 方式,由醫療用具陣列的部分區域獲得單一影像。 如閣明在第10圖的方塊繼中,該方法600包括根據在 噴嘴列之料的喷嘴間通常均勻的_來選擇對準嘴嘴掃 也路徑之影像畫素列。在方塊6〇4中,將喷嘴分配給〇組的 重覆圖案’以便每組的成員_開最小距離。該方法進一 步包括產生η個射擊程式,且一個射擊程式獨特地與每個噴 嘴群組相關,如闡明在方塊_中。在方塊6财,分別執 行該η個射擊程式每個(即,將液滴噴射到各別的標的射擊 點上)m次,同時在連續的通過間提供足夠的乾燥時間。在 33 200946247 一個觀點中,每滴液滴所包含之體積少於每個伊、的射擊 想要的最後塗覆體積,以便在該標的射擊點處沉積多滴: 滴後達成最後想要的塗覆體積。此在連續步驟中'、冗 液滴的觀點(在每液液滴間具有足夠的乾燥時間) 5 10 15 20 塗覆均勻地覆蓋醫療用具的架桿之上表面而沒有、灸$ ^ ^ 出架桿邊緣。在此觀點中,每個到相同射擊點上 ' 滴的直徑稍微增加或覆蓋在該標的射擊點處之' 在判斷位置610處,進行詢問以決定是否右 另任何剩餘暫20 times = the mother-in-law passes the 'droplet injection' is limited to the mouth sweep with the nozzle array: slightly off the selected shot point. When a single print head subsequently passes over a portion of the area of the medical device, it becomes coated with any selected shot point that is uncoated in the kth pass. Figure 10 is a flow chart illustrating a method of applying a coating to a medical device in accordance with a specific example of the present disclosure. In a specific example, the method is performed using any of the systems, components, or methods previously described in conjunction with the Red 9 diagram. For example, in this method, it will be appreciated that a single image has been obtained from a portion of the array of medical devices using the previously described methods and systems in conjunction with the figures. As in the block diagram of Fig. 10, the method 600 includes selecting an image pixel column that aligns the nozzle sweep path based on the generally uniform _ between the nozzles of the nozzle row. In block 〇4, the nozzles are assigned to the repeating pattern ' of the 〇 group so that the members of each group _ open a minimum distance. The method further includes generating n shot programs, and a shot program is uniquely associated with each nozzle group, as illustrated in block_. At block 6, the n shots are each executed (i.e., the droplets are ejected onto respective target shots) m times while providing sufficient drying time between successive passes. In a view of 33 200946247, each drop contains less than the final coated volume desired for each shot, so that more drops are deposited at the target shot: the last desired spread after the drop Cover the volume. This is in a continuous step', the view of the redundant droplets (with sufficient drying time between each liquid droplet) 5 10 15 20 The coating evenly covers the upper surface of the rod of the medical device without, moxibustion $ ^ ^ out The edge of the pole. In this view, each 'to the same shot point' the diameter of the drop is slightly increased or covered at the target shot point. At the decision position 610, an inquiry is made to determine whether the right is any remaining

時排除的標的射擊點。若回答為肯定時,則兮士、1 J孑方法繼續進 行至方塊612,於此該喷嘴陣列偏移至能夠將塗覆#_ 到預先排除之標的射擊點上。此偏移通常以與第8A_8Be # 合之先前描述實質上相同的方式執行。重覆此成像及塗$ 一部分區域,接著在讓喷嘴另一次通過該部分區域上方以 覆蓋預先排除的射擊點前偏移該喷嘴陣列之方法,直The target shooting point is excluded. If the answer is yes, then the gentleman, 1 J孑 method continues to block 612 where the nozzle array is offset to enable the coating #_ to be pre-excluded to the target shot point. This offset is typically performed in substantially the same manner as the previous description of 8A_8Be #. Repeat this imaging and coating a portion of the area, then offset the nozzle array before passing the nozzle another time over the portion of the area to cover the pre-excluded shot point.

著中線圖案的全部標的射擊點被塗覆。在此處,如閣3月& 方塊614中,旋轉全部的支架或醫療用具以提供下一個部分 區域’以根據由方塊602-612所闡明的方法來成像及塗覆。 在一個觀點中,下一個部分區域重疊先前部分區域。最後, 執行經由方塊602-614所闡明的整體方法直到繞著各別醫 療用具執行一或多個完整的圓周塗覆循環。 在另一個具體實例中,與第9_10圖結合所描述的方法 之觀點亦可應用至除了支架外的可植入醫療用具及不可植 入及/或醫藥不相關的三維物件。於此例子中,使用除了中 線圖案外的標的塗覆圖案。其它方面,該方法之其它觀點 34 200946247 通常仍然相同。 第11圖為一闡明根據本揭示的一個具體實例來塗覆三 維物件之方法650的圖形。在一個具體實例中,使用與第 1-10圖結合之先前描述的方法及系統實質上相同之方式, 5 將一實質上連續的塗覆塗佈至三維物件(諸如可植入的醫 療用具)之外表面。 在一個觀點中,該實質上連續的塗覆塗佈至該物件的 外表面之一或多個隔離出標的部分。記住此觀點,第11圖 ® 闡明一具有外表面662的三維物件660。在一個具體實例 10 中,該標的部分包含位於該外表面662上之塗覆材料的島 664 ° ' 在一個具體實例中,該標的部分包含一位於該外表面 662上的塗覆材料之岔斷的條紋圖案670(包括間隔開的各 別斷片672)。在另一個具體實例中,該條紋圖案670形成如 15 為一繞著該物件660之圓周延伸的連續條紋(即,不具有岔 斷、間隔開的斷片)。 在更另一個具體實例中,該標的部分包含一更複雜的 塗覆材料之塗覆圖案680。在一個非為限制的實施例中,該 複雜的塗覆圖案定出Η形圖案輪廓,如闡明在第11圖中。 20 在每個實例中,該塗覆材料對已塗覆之物件的標的部 分來說實質上連續,且於環繞著該標的部分之物件的部分 上不存在有塗覆材料。此外,該塗覆如對該標的部分來說 呈實質上連續,但是如對該物件660的整體外表面來說呈不 連續。 35 200946247 5 10 刑Ϊ —個具體實例中,一物件的標的塗覆圖案限 匕 '的塗覆圖案(例如,條紋)’同時在其它具體實 例中⑯件的標的塗覆難包括數個㈣型式之塗覆圖案。 嬈點中如閣明在第u圖中,該標的塗覆圖案 限制為該物件的—部分而非覆蓋該整體物件。記住此觀 點’確認在該標的塗覆圖案之區域中的部分區域。獲得各 別經確認的部分區域之影像卜次—個),且每個部分區域已 在獲得下-個部分區域之影像前經塗覆。重覆此方法直到 塗覆材料已塗佈至該標的塗覆圖案。此外,如在其它具體 實例中般’未對連續的部分區域獲得該物件之其它影像, 直到與該第-部分區域相應之部分區域經塗覆。但是,因 為該標的塗覆圖案包含少於該物件之整體外表面,該方法 亦使用轉動機械裝置58(第丨圖)將物件旋轉至每個所獲得的 影像將包含該標的塗覆圖案之至少某些部分的位置。同樣All target shooting points of the midline pattern are coated. Here, as in the March & Block 614, all of the stents or medical devices are rotated to provide the next partial region' to be imaged and coated according to the methods set forth in blocks 602-612. In one aspect, the next partial area overlaps the previous partial area. Finally, the overall method illustrated by blocks 602-614 is performed until one or more complete circumferential coating cycles are performed around the respective medical device. In another embodiment, the method of the method described in connection with Figure 9-10 can also be applied to implantable medical devices other than stents and three-dimensional objects that are not implantable and/or medically unrelated. In this example, a target coating pattern other than the neutral pattern is used. Otherwise, other views of the method 34 200946247 are usually still the same. Figure 11 is a diagram illustrating a method 650 of coating a three-dimensional object in accordance with one embodiment of the present disclosure. In one embodiment, a substantially continuous coating is applied to a three-dimensional article (such as an implantable medical device) in substantially the same manner as the previously described methods and systems in conjunction with Figures 1-10. Outside surface. In one aspect, the substantially continuous coating is applied to one or more of the outer surfaces of the article to isolate the target portion. With this in mind, Figure 11 illustrates a three-dimensional object 660 having an outer surface 662. In a specific example 10, the target portion includes an island 664° of coating material on the outer surface 662. In one embodiment, the target portion includes a coating of a coating material on the outer surface 662. Stripe pattern 670 (including spaced apart individual fragments 672). In another embodiment, the stripe pattern 670 is formed as a continuous strip of strips extending around the circumference of the article 660 (i.e., without broken, spaced apart fragments). In still another embodiment, the target portion comprises a more complex coating pattern 680 of coating material. In a non-limiting embodiment, the complex coating pattern defines a dome pattern profile, as illustrated in Figure 11. 20 In each instance, the coating material is substantially continuous to the target portion of the coated article, and no coating material is present on the portion of the article surrounding the target portion. Moreover, the coating is substantially continuous as for the target portion, but is discontinuous as to the overall outer surface of the article 660. 35 200946247 5 10 Penalty - In a specific example, the target coating pattern of an object is limited to the 'coating pattern (eg, stripe)'. Meanwhile, in other specific examples, the labeling of 16 pieces is difficult to include several (four) patterns. Coating pattern. In the figure, in the figure u, the target coating pattern is limited to the part of the object instead of covering the whole object. Remember this view 'confirm a partial area in the area of the target coating pattern. The image areas of the respective confirmed regions are obtained, and each of the partial regions has been coated before the image of the next partial region is obtained. This method is repeated until the coating material has been applied to the target coating pattern. Further, other images of the article are not obtained for successive partial regions as in other specific examples until a portion of the region corresponding to the first partial region is coated. However, because the target coating pattern contains less than the overall outer surface of the article, the method also uses rotating mechanism 58 (Fig.) to rotate the article to each of the images obtained to include at least one of the target coating patterns. The location of these parts. same

15 地’轉動機械裝置58將操縱該物件,以便成像器70避免成 像出不存在該標的塗覆圖案部分的部分區域,因此避免塗 覆該物件之非標的部分。The ground 'rotation mechanism 58 will manipulate the item so that the imager 70 avoids imaging a portion of the area where the target coating pattern portion is absent, thus avoiding coating the non-standard portion of the object.

20 在一個具體實例中,闡明在第11圖中的三維物件660包 含一可植入的醫療用具;同時在其它具體實例中,該三維 物件660包含一非醫療、不可植入的物體。再者,雖然物件 660闌明如為一般的管狀成員,在其它具體實例中,物件660 包含其它三維形狀。 本揭示之具體實例能夠準確、高生產量地塗覆可植入 的醫療用具和其它三維物件。這些具體實例藉由獲得各別 36 200946247 部分區域之單一影像,對該單一影像施加影像處理工具以 發展出射擊映圖,然後根據該射擊映圖,使用單一次通過 列印頭來將塗覆材料液滴噴射到各別醫療用具的每個部分 區域上來處理用具陣列的一個部分區域一次。進行重覆通 5 過以保證液滴沉積在射擊映圖之全部場所處。反覆重覆此 方法直到每個醫療用具的整體上表面被均勻地塗覆,產生 高速處理大量醫療用具而沒有犧牲沉積液滴到上表面上之 準確性。 ® 雖然於本文已經闡明及描述出特定的具體實例,將由 10 一般熟知此技藝之人士察知,所顯示及描述出的特定具體 實例可由多種代替及/或同等裝備取代而沒有離開本揭示 之範圍。本申請案想要涵蓋於本文中所討論的特定具體實 例之任何適應或變化。因此,想要本揭示僅由申請專利範 圍及其同等物所限制。 15 【圖式簡單說明】 _ 第1圖為一根據本揭示的一個具體實例用來塗覆醫療 用具的方法及系統之圖式闡明。 第2圖為一闡明根據本揭示的一個具體實例之塗佈器 管理器的方塊圖。 20 第3A圖為一根據本揭示的一個具體實例,成像該醫療 用具的部分區域之方法的圖式闡明,其包括醫療用具之端 視圖。 第3B圖為一根據本揭示的一個具體實例,第3A圖之醫 療用具的上俯視圖之影像的圖式表示。 37 200946247 第4A圖為一根據本揭示的一個具體實例,顯示在第3B 圖中之部分區域的影像畫素映圖之圖式表示。 第4B圖為一根據本揭示的一個具體實例,顯示在第3B 圖中之醫療用具的部分區域之架桿的影像畫素之中線圖案 5 的圖式闡明。 第4C圖為一根據本揭示的一個具體實例,相對於顯示 在第4B圖中的影像畫素之中線圖案所繪製出的喷嘴陣列掃 描路徑之圖式闡明。 第5A圖為一根據本揭示的一個具體實例,闡明一相對 10 於在毗連的可能射擊點間之最小間隙距離來選擇標的射擊 點之方法的圖形。 第5B圖為一根據本揭示的一個具體實例,闡明相對於 在毗連的可能射擊點間之最小間隙距離來選擇標的射擊點 之方法的另一個觀點之圖形。 15 第6圖為一根據本揭示的一個具體實例,圖式闡明列印 頭在塗覆一醫療用具陣列的方法中之移動的上俯視圖。 第7圖為一根據本揭示的一個具體實例,圖式闡明列印 頭在塗覆一醫療用具陣列的方法中之移動的上俯視圖。 第8A圖為一根據本揭示的一個具體實例,相對於醫療 20 用具的部分區域之架桿的影像晝素之中線所繪製出的喷嘴 陣列掃描路徑之圖式闡明。 第8B圖為一根據本揭示的一個具體實例,相對於第8A 圖的中線影像畫素所繪製出之喷嘴陣列掃描路徑的偏移位 置之圖式闡明。 200946247 第9圖為一根據本揭示的一個具體實例,塗覆一醫療用 具之方法的流程圖。 第10圖為一根據本揭示的一個具體實例,塗覆一醫療 用具之方法的流程圖。 第11圖為一根據本揭示的一個具體實例,闡明塗覆一 三維物件的方法之圖形。 【主要元件符號說明】In one embodiment, the three-dimensional object 660 illustrated in Figure 11 includes an implantable medical device; while in other embodiments, the three-dimensional object 660 includes a non-medical, non-implantable object. Moreover, although the object 660 is a generally tubular member, in other embodiments, the object 660 includes other three-dimensional shapes. The specific examples of the present disclosure enable accurate, high throughput application of implantable medical devices and other three-dimensional articles. These specific examples use a single image of a portion of each of the 36 200946247 regions to apply an image processing tool to the single image to develop a shot map, and then use the print head alone to pass the print material through the print head. The droplets are ejected onto each partial region of the respective medical device to process a partial region of the appliance array once. Repeat the pass 5 to ensure that the droplets are deposited at all locations of the shot map. This method is repeated repeatedly until the overall upper surface of each medical device is uniformly coated, resulting in high speed processing of a large number of medical devices without sacrificing the accuracy of depositing droplets onto the upper surface. Although specific embodiments have been illustrated and described herein, it will be understood by those skilled in the art that the specific embodiments shown and described may be substituted by various alternatives and/or equivalents without departing from the scope of the disclosure. This application is intended to cover any adaptation or variations of the specific embodiments disclosed herein. Therefore, it is intended that the present disclosure be limited only by the scope of the claims and the equivalents thereof. 15 [Simple Description of the Drawings] _ Figure 1 is a schematic illustration of a method and system for coating a medical appliance in accordance with one embodiment of the present disclosure. Figure 2 is a block diagram illustrating an applicator manager in accordance with one embodiment of the present disclosure. 20 Figure 3A is a schematic illustration of a method of imaging a partial region of the medical device, including an end view of the medical device, in accordance with one embodiment of the present disclosure. Figure 3B is a pictorial representation of an image of a top plan view of the medical device of Figure 3A, in accordance with one embodiment of the present disclosure. 37 200946247 Figure 4A is a pictorial representation of an image pixel map showing a portion of the region in Figure 3B, in accordance with one embodiment of the present disclosure. Fig. 4B is a schematic illustration of the line pattern 5 of the image pixels of the mast of the partial region of the medical device shown in Fig. 3B, in accordance with a specific example of the present disclosure. Figure 4C is a schematic illustration of a nozzle array scanning path plotted against a line pattern of image pixels displayed in Figure 4B, in accordance with an embodiment of the present disclosure. Figure 5A is a diagram illustrating a method of selecting a target shot point relative to a minimum gap distance between adjacent possible shot points in accordance with a specific embodiment of the present disclosure. Figure 5B is a diagram of another perspective of a method of selecting a target shot point relative to a minimum gap distance between adjacent possible shot points, in accordance with a specific example of the present disclosure. 15 Figure 6 is a top plan view illustrating the movement of a printhead in a method of coating a medical device array in accordance with a specific embodiment of the present disclosure. Figure 7 is a top plan view illustrating the movement of a printhead in a method of coating a medical device array in accordance with an embodiment of the present disclosure. Figure 8A is a schematic illustration of a nozzle array scan path drawn relative to a line of image elements of a pole of a portion of a medical device 20 in accordance with an embodiment of the present disclosure. Figure 8B is a schematic illustration of the offset position of the scan path of the nozzle array plotted against the midline image pixel of Figure 8A, in accordance with an embodiment of the present disclosure. 200946247 Figure 9 is a flow chart of a method of coating a medical device in accordance with one embodiment of the present disclosure. Figure 10 is a flow diagram of a method of coating a medical device in accordance with one embodiment of the present disclosure. Figure 11 is a diagram illustrating a method of coating a three-dimensional object in accordance with a specific example of the present disclosure. [Main component symbol description]

20.. .系統 30.. .塗佈器 40,50,280,360,410·.·陣列 41,430·.·列 42".喷嘴 44·.·列印頭 52,322,362,412...醫療用具 53.. .外表面 54,361,442…心軸 58.. .轉動機械裝置 59."連桿組 60.. .控制器 62.. .定位器 70.. .成像器 100.. .管理器 39 200946247 102.. .使用者介面 110.. .用具模組 112.. .列印頭模組 114.. .成像模組 116.. .射擊模組 120.. .尺寸參數 122…量錄 124.. .列參數 126."行參數 140…群集參數 142…間隔參數 144…偏移參數 146.. .方向參數 160.. .部分區域參數 161.. .畫素功能 162.. .中線參數 170.. .標的點參數 172.. .最小距離參數 174.. .喷射參數 176.. .排除參數 178.. .追踪功能 200946247 208.. .圖案,醫療用具 210,326,327,328,329,364·.·架桿 215…邊線 218.. .部分區域 220…分界線20.. System 30.. . Applicator 40, 50, 280, 360, 410 · · array 41, 430 · · column 42 " nozzle 44 ·. · print head 52, 322, 362, 412 ...health appliances 53.. outer surface 54,361,442...mandrel 58..rotating mechanism 59."link set 60..controller 62.. positioner 70.. imaging 100.. .Manager 39 200946247 102.. User Interface 110.. .Tools Module 112.. Print Head Module 114.. Imaging Module 116.. Shooting Module 120.. . Size parameter 122...Quantity 124.. Column parameter 126. "Line parameter 140...Cluster parameter 142...Interval parameter 144...Offset parameter 146.. Direction parameter 160.. . Partial area parameter 161.. . Function 162.. . Center line parameter 170.. Point target parameter 172.. Minimum distance parameter 174.. Injection parameter 176.. Exclusion parameter 178.. Tracking function 200946247 208.. Pattern, medical device 210 ,326,327,328,329,364·.·Rack 215...edge 218..partial area 220...demarcation line

250.. .映圖 252·.·點 260,294...中線圖案 262.. .中線影像畫素 270.. .上表面 272…邊緣 282.. .射擊點 290,320,450…射擊映圖 296,300,340,342...可能的射擊點 297…半徑圖案 324.. .中心架桿 330.. .中線 350,400,500,600,650…方法 365&quot;.路徑 370.. .第一塗佈區域 371.. .起源 41 200946247 372.. .第二塗佈區域 374.. .第一轉換區域 376.. .第二轉換區域 380,420...第一行 382,422...第二ί亍 460.. .中線圖案 461,464...中線影像畫素 462.. .標的射擊點 466.. .新的標的射擊點 502,504,506,508,510,512,514,602,604,606,608,612, 614.. .方塊 610.. .判斷位置 660.. .三維物件 662.. .外表面 664···島 670.. .岔斷的條紋圖案 672.. .斷片 680.. .塗覆圖案 X,y··.箭號 〈...角度 L2...部分長度 42 200946247 R...衝突半徑 W1…全寬度 W2...寬度250.. .Map 252·.·Point 260,294...Center line pattern 262.. Center line image pixel 270.. Upper surface 272... Edge 282.. Shooting point 290, 320, 450... Shooting map 296,300,340,342...possible shooting point 297...radius pattern 324.. center rack 330.. . center line 350,400,500,600,650...method 365&quot;.path 370 .. . First coating area 371.. Origin 41 200946247 372.. Second coating area 374.. First conversion area 376.. Second conversion area 380, 420... First line 382 , 422... second 亍 460.. . center line pattern 461, 464... mid-line image pixels 462.. . target shooting point 466.. . new target shooting point 502, 504, 506, 508 , 510, 512, 514, 602, 604, 606, 608, 612, 614.. Block 610.. Determine position 660.. . Three-dimensional object 662.. . External surface 664 · · · Island 670.. . Broken stripe pattern 672.. .Fragment 680.. . Coating pattern X, y··. Arrow number <... Angle L2... Part length 42 200946247 R... Conflict radius W1... Full width W2.. .width

Claims (1)

200946247 七、申請專利範圍: 1. 一種塗覆三維物件的方法,該方法包括: 獲得該物件的部分區域之影像以產生該部分區域 的二維圖像; 5 在獲得該物件的其它影像前,經由依需液滴噴射裝 置在該部分區域處將材料印刷到該物件上,及 對該物件的連續部分區域重覆該方法,直到該材料 印刷到該物件之標的區域上。 2. 如申請專利範圍第1項之方法,其中該物件包括可植入 10 的醫療用具陣列及該部分區域包含每個各別用具的第 一部分區域;及 其中該印刷材料包括經由下列方式將一塗層塗佈 在各別的第一部分區域上: 隔離出與每個用具之標的塗覆圖案相應的每 15 個第一部分區域之晝素; 根據該隔離出的畫素與該流體喷射裝置的噴 嘴陣列之每個喷嘴的掃描路徑之交點決定第一射 擊點組;及 在第一線性路徑中,於全部各別的用具上方移 20 動該流體噴射裝置,以便經由該喷嘴陣列在第一射 擊點組處將塗覆材料液滴噴射到該第一部分區域上。 3. 如申請專利範圍第2項之方法,其中每個各別的可植入 醫療用具包含一包括架桿網的支架,其中該標的塗覆圖 案包含該每個各別支架的架桿網之每個架桿的中線圖 200946247 案,及其中塗佈該塗層包括塗佈一實質上連續塗覆,其 中該塗覆限制為與該第一射擊點組相應的每個各別用 具之一部分,及其中該塗覆圖案限制為該支架的外表面。 4. 如申請專利範圍第2項之方法,其中該喷嘴陣列具有長 5 度大於該物件的長度,其中該喷嘴陣列具有一量為至少 二個級數大小的喷嘴,及其中該物件陣列包括一量為至 少二個級數大小的物件。 5. 如申請專利範圍第2項之方法,其包括: 在第一行中以邊對邊的關係安排該用具陣列,以將 10 該喷嘴陣列的縱轴排列成通常與該第一行的每個用具 之縱軸平行,其中該喷嘴陣列的長度與各別用具的長度 具有至少共同的空間; 安排該用具陣列以進一步包括一呈邊對邊關係的 第二行用具,以將該喷嘴陣列之縱軸排列成通常與該第 15 二行的每個用具之縱轴平行;及 安排該線性射擊路徑以便包括一環狀圖案,其在第 一方向中於該用具的第一行上方包含一第一射擊區 域,及在與第一方向相反的第二方向中於該用具之第二 行上方包令—第二射擊區域。 20 6.如申請專利範圍第2項之方法,其包括: 旋轉該用具陣列; 獲得一該用具陣列的第二影像,該第二影像限制為 每個各別用具的第二部分區域,該第二部分區域重疊該 第一部分區域; 45 200946247 經由下列方式在該各別的第二部分區域上產生一 塗層: 隔離出與每個用具之標的塗覆圖案相應的每 個第二部分區域之影像畫素; 5 根據各別第二部分區域之隔離出的影像畫素 與該喷嘴陣列的每個喷嘴之掃描路徑的交點決定 第二射擊點組;及 在第一線性路徑中,於全部的各別用具上方移 動該列印頭,以經由該喷嘴陣列在第二射擊點組處 ® 10 將該塗覆材料液滴射擊到該第二部分區域上。 7. —種系統,其使用如申請專利範圍第1、2、3、4、5或6 項中之任一項的方法來塗覆一個三維物件陣列,該系統包 ^ 括; 一成像器,其經安裝以獲得該物件陣列的每個物件 15 之第一部分區域的單一影像; 一列印頭,其包含至少一列喷嘴; _ ❹ 一定位器,其結合該列印頭且經安裝以在線性路徑 中於該物件陣列上方移動該至少一列喷嘴;及 一塗佈管理器,其包括; 20 一標的塗覆圖案參數,其經安裝以確認在該第 一部分區域内的各別物件之上表面上的影像畫素 之標的塗覆圖案;及 一射擊映圖模組,其經安裝以確認由各別喷嘴 的掃描路徑與該標的塗覆圖案影像畫素之交點所 46 200946247 疋義出的標的射擊點。 用專利範圍第7項之系統’其中該射擊映圖模組包 —最小距離參數,其經安裝以具體財出在晚連之標 5 ^射擊關的最小距離,其中安裝該射擊映®模組以^ 擇間隔開至少該最小距離之標的射擊點,及從該射擊映 圖排除其它離開所選擇的標的射擊點少 的距離之標的射擊點;及 ^ © #巾安裝該射擊映®馳以便選擇預先被排除之 標的射擊點’以便包含進人隨後的射擊映圖中作為所選 1〇 擇的標的射擊點。 如申4專利㈣第7項之系統,其中該管理器的列印頭 模組包括一偏移參數,其經安裝以使得該列印頭之位置 偏移以便與該射擊映圖模組配合將該喷嘴掃描路徑再 對準該標的塗覆圖案影像畫素,以確認與該第—標的射 15 擊點組不同之該第二標的射擊點組,其中該第二組的各 ® 別裇的射擊點配置在該第一組的各別標的射擊點之中 間。 10.如申請專利範圍第7項之系統,其中該塗佈管理器包括 歹J印頭模組,其經女裝以將各別喷嘴分配成n組喷 20 嘴’其中每組限定為含彼此間隔開η_1個噴嘴的喷嘴, 其中進一步安裝該射擊映圖模組以便該列印頭每次通 過該物件陣列上方時一次經由一組來指揮塗覆材料液 滴之噴射,直到液滴已經從全部η組喷射到該第一部分區 域上。 47200946247 VII. Patent application scope: 1. A method for coating a three-dimensional object, the method comprising: obtaining an image of a partial region of the object to generate a two-dimensional image of the partial region; 5 before obtaining other images of the object, The material is printed onto the article at the partial area via a drop-on-demand droplet ejection device, and the method is repeated over a continuous portion of the article until the material is printed onto the target area of the article. 2. The method of claim 1, wherein the article comprises an implantable 10 medical device array and the partial region comprises a first partial region of each individual appliance; and wherein the printed material comprises a Coating the coating on each of the first partial regions: isolating the pixels of each of the 15 first partial regions corresponding to the target coating pattern of each appliance; according to the isolated pixels and the nozzle of the fluid ejection device The intersection of the scan paths of each of the nozzles of the array determines a first set of shot points; and in the first linear path, moves the fluid ejection device over all of the respective utensils for first shot through the array of nozzles A droplet of coating material is sprayed onto the first partial region at the point group. 3. The method of claim 2, wherein each of the respective implantable medical devices comprises a support comprising a pole net, wherein the target coating pattern comprises a grid of the respective brackets A centerline view of each of the rails 200946247, and coating the coating therein includes coating a substantially continuous coating, wherein the coating is limited to one portion of each individual appliance corresponding to the first shot point set And the coating pattern thereof is limited to the outer surface of the stent. 4. The method of claim 2, wherein the nozzle array has a length of 5 degrees greater than the length of the article, wherein the nozzle array has a nozzle having an amount of at least two stages, and wherein the array of objects comprises a The amount is at least two levels of objects. 5. The method of claim 2, comprising: arranging the array of tools in an edge-to-edge relationship in a first row to arrange 10 longitudinal axes of the nozzle array to be generally associated with the first row The longitudinal axes of the appliances are parallel, wherein the length of the nozzle array has at least a common space with the length of the respective tool; the array of appliances is arranged to further include a second row of tools in an edge-to-edge relationship to The longitudinal axis is arranged generally parallel to the longitudinal axis of each of the 15th row; and the linear firing path is arranged to include an annular pattern comprising a first dimension in the first direction above the first row of the appliance a firing zone and a second firing zone above the second row of the appliance in a second direction opposite the first direction. 20. The method of claim 2, comprising: rotating the array of appliances; obtaining a second image of the array of appliances, the second image being limited to a second partial region of each individual appliance, the a two-part area overlapping the first partial area; 45 200946247 producing a coating on the respective second partial area by: isolating an image of each second partial area corresponding to the target coating pattern of each appliance a pixel; a second shot point group is determined according to an intersection of the isolated image pixels of the second partial region and the scan path of each nozzle of the nozzle array; and in the first linear path, all of the pixels The print head is moved over the respective tool to shoot the coating material droplets onto the second partial region at the second shot point group via the nozzle array. 7. A system for coating a three-dimensional object array using a method as claimed in any one of claims 1, 2, 3, 4, 5 or 6, the system comprising: an imager, A single image of the first partial region of each of the articles 15 of the array of objects; a row of printheads comprising at least one column of nozzles; _ 定位 a locator coupled to the printhead and mounted for linear path Moving the at least one column of nozzles over the array of objects; and an coating manager comprising: 20 a target coating pattern parameter mounted to confirm on a surface of the respective object within the first portion region a coating pattern of the image pixels; and a shooting map module installed to confirm the intersection of the scanning path of the respective nozzles and the image of the target coating pattern 46 200946247 . Use the system of the scope of the patent scope item 'the shooting map module package-minimum distance parameter, which is installed to calculate the minimum distance of the night shot 5 ^ shooting off, in which the shooting shot module is installed Selecting a shooting point that is at least the minimum distance of the target, and excluding other shooting points from the shooting map that are less than the distance from the selected target shooting point; and ^##Installing the shooting image to select The pre-excluded target shooting point' is included to include the target shooting point in the subsequent shooting map as the selected one. The system of claim 4, wherein the printhead module of the manager includes an offset parameter that is mounted such that the position of the printhead is offset to cooperate with the shot map module. The nozzle scanning path is then aligned with the target coating pattern image pixel to confirm the second target shooting point group different from the first target shooting point group, wherein the second group of each other is shot The points are arranged in the middle of the shooting points of the respective targets of the first group. 10. The system of claim 7, wherein the coating manager comprises a 歹J head module, which is configured to dispense individual nozzles into n sets of nozzles 20, wherein each group is defined to contain each other Between the nozzles of the η_1 nozzles, wherein the shot map module is further installed so that the print head directs the ejection of the coating material droplets through the set one time each time the print head passes over the object array until the droplets have been completely The n group is sprayed onto the first partial region. 47
TW098110404A 2008-04-01 2009-03-30 Method and system for coating an article TW200946247A (en)

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