TW200945973A - Method for fabricating electronic component carrier - Google Patents
Method for fabricating electronic component carrier Download PDFInfo
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- TW200945973A TW200945973A TW97114711A TW97114711A TW200945973A TW 200945973 A TW200945973 A TW 200945973A TW 97114711 A TW97114711 A TW 97114711A TW 97114711 A TW97114711 A TW 97114711A TW 200945973 A TW200945973 A TW 200945973A
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200945973 -----------i〇c/n 九、發明說明: 【發明所屬之技術領域】 本發明是有關於一種電子元件載板的製作方法。 【先前技術】 隨著半導體科技的發展,積體電路晶片(IC chip)的 接點密度越來越高’使得晶片封裝用的載板(carrier)也 必須對應朝向高接點密度來發展。目前常見的晶片封裝用 的載板包括導線架(leadframe)、硬性線路載板(rigid circuit carrier)及軟性線路載板(flexibie circuit carrier;)。 就軟性線路載板而言,目前已發展出的覆晶薄膜 (Chip on Film,COF)封裝是一種將晶片封裝於一軟性線 路載板上的封裝。由於覆晶薄膜封裝具有體積小、厚度薄、 重量輕及可撓曲(flexibility)等特點,所以覆晶薄膜封裝 很適合應用於封裝小型晶片或其他小型電子元件,例如喷 墨晶片、顯像驅動晶片及射頻晶片等。 【發明内容】 本發明提供一種方法,用以製作電子元件載板。 本發明的一實施例提供—種電子元件載板的製作方 法三形成一第一圖案化金屬層在一基材的一第一面。形成 一第一圖案〃化防銲層在基材的第—面及第一圖案化金屬層 上’其中第-圖案化防輝層暴露出部分第―圖案化金屬 層。形成至少-貫孔穿過基材及第—圖案化金屬層。形成 5 200945973200945973 -----------i〇c/n IX. Description of the Invention: [Technical Field] The present invention relates to a method of fabricating an electronic component carrier. [Prior Art] With the development of semiconductor technology, the junction density of IC chips is becoming higher and higher, so that a carrier for chip packaging must also be developed corresponding to a high junction density. Currently, conventional carrier boards for chip packaging include a lead frame, a rigid circuit carrier, and a flexible circuit carrier (flexibie circuit carrier). For flexible line carriers, the currently developed chip on film (COF) package is a package that packages the chip on a flexible line carrier. Because of its small size, thin thickness, light weight, and flexibility, flip-chip packages are ideal for packaging small wafers or other small electronic components such as inkjet wafers and imaging drivers. Wafers and RF chips, etc. SUMMARY OF THE INVENTION The present invention provides a method for fabricating an electronic component carrier. One embodiment of the present invention provides a method of fabricating an electronic component carrier to form a first patterned metal layer on a first side of a substrate. Forming a first pattern of the solder resist layer on the first side of the substrate and the first patterned metal layer wherein the first patterned anti-glaze layer exposes a portion of the first patterned metal layer. Forming at least a through hole through the substrate and the first patterned metal layer. Forming 5 200945973
I MM V » 1 *·· j-OC/H -;:相對於第-面的第二面上。形成 在第二金屬層上,其中第二圖案化防 第二金屬層。以第二圖案化防銲層為罩 幕’:刻部分第二金屬層’以形成一第二圖案化金屬層。 在本發明的—實施例中,基材可為—軟性介電基材。 此外’基材的材質可包括聚亞醯胺。 在本發明的一實施例中,形成第一圖案化金屬層的步 e ❹ 驟可包括將一第一金屬層貼附在基材的第一面上及圖案化 第金屬層。此外,圖案化第一金屬層的步驟可包括微影 及姓刻。 在本發明的一實施例中,形成第一圖案化防銲層的步 驟可包括形成一防銲層在基材的第一面及第一圖案化金屬 層上’接著曝光、顯影及固化防銲層,以形成第一圖案化 防鲜層。 在本發明的一實施例中,第一圖案化防銲層的材質包 括熱固型防銲材料。 在本發明的一實施例中,形成貫孔的步驟可包括衝壓 或餘刻。 在本發明的一實施例中,貫孔更貫穿第一圖案化防銲 層。 在本發明的一實施例中,此製作方法更可包括在形成 第一圖案化防銲層之後,形成一第一抗氧化層在第一圖案 化防銲層所暴露出的部分第一圖案化金屬層上。此外,第 一抗氧化層可為一鎳金疊層。 200945973 ^\f / rv i.\*oc/n 在本發明的一實施例中,形成第二金屬層的步驟可包 括將一金屬薄片貼附在基材的第二面上。 在本發明的一實施例中,形成第二圖案化防銲層的步 驟可包括形成一防銲層在第二金屬層上,接著曝光、顯影 及固化防銲層’以形成第二圖案化防銲層。 在本發明的一實施例中,第二圖案化防銲層的材質包 括熱固型防銲材料。 在本發明的一實施例中,此製作方法更可包括形成— 第一保護層在第一圖案化金屬層上。在形成第二圖案化防 銲層之後,形成一第二保護層在第二金屬層上,其中第二 圖案化防銲層及第二保護層暴露出部分第二金屬層。以第 二圖案化防銲層及第二保護層為罩幕,蝕刻部分第二金屬 層,以形成第二圖案化金屬層。移除第一保護層,其中第 一圖案化防銲層暴露出部分第一圖案化金屬層。移除第二 保護層,其中第二圖案化防銲層暴露出部分第二圖案化: 屬層。I MM V » 1 *·· j-OC/H -;: Relative to the second side of the first face. Formed on the second metal layer, wherein the second patterning is resistant to the second metal layer. The second patterned solder resist layer is used as a mask ': a portion of the second metal layer' is engraved to form a second patterned metal layer. In an embodiment of the invention, the substrate can be a flexible dielectric substrate. Further, the material of the substrate may include polyamidamine. In an embodiment of the invention, the step of forming the first patterned metal layer may include attaching a first metal layer to the first side of the substrate and patterning the metal layer. In addition, the step of patterning the first metal layer may include lithography and surname. In an embodiment of the invention, the step of forming the first patterned solder resist layer may include forming a solder resist layer on the first side of the substrate and the first patterned metal layer 'subsequent exposure, development, and curing solder resist Layers to form a first patterned anti-frying layer. In an embodiment of the invention, the material of the first patterned solder resist layer comprises a thermoset solder resist material. In an embodiment of the invention, the step of forming the through holes may include stamping or engraving. In an embodiment of the invention, the through holes extend through the first patterned solder mask. In an embodiment of the invention, the manufacturing method may further include forming a first patterned portion of the first anti-solder layer exposed by the first anti-solder layer after forming the first patterned solder resist layer. On the metal layer. Further, the first oxidation resistant layer may be a nickel gold laminate. 200945973 ^\f / rv i.\*oc/n In an embodiment of the invention, the step of forming the second metal layer can include attaching a metal foil to the second side of the substrate. In an embodiment of the invention, the step of forming the second patterned solder resist layer may include forming a solder resist layer on the second metal layer, and then exposing, developing, and curing the solder resist layer to form a second patterned anti-solder Solder layer. In an embodiment of the invention, the material of the second patterned solder resist layer comprises a thermoset solder resist material. In an embodiment of the invention, the fabrication method may further include forming a first protective layer on the first patterned metal layer. After forming the second patterned solder mask, a second protective layer is formed on the second metal layer, wherein the second patterned solder resist layer and the second protective layer expose a portion of the second metal layer. A second patterned metallization layer is etched by the second patterned solder resist layer and the second protective layer to form a second patterned metal layer. The first protective layer is removed, wherein the first patterned solder mask exposes a portion of the first patterned metal layer. The second protective layer is removed, wherein the second patterned solder mask exposes a portion of the second patterned: genus layer.
在本發明的一實施例中,此製作方法更可包括在移除 ΐ二保護層之後,形成—第二抗氧化層在第二圖案化防銲 層所暴露出的部分第二圖案化金屬層上。 在本發明的—實施财,第二抗氧化層可為一錄金疊 上述’本發明的上述實補揭露—種電子元件載 板的製作方法,用以製作出具有貫孔的線路載板。載 為讓本發明的上述特徵和優點能更明顯易懂,下文特 7 200945973 /z,z.i.wjL.«Oc/n 舉實施例,並配合所附圖式作詳細說明如下。 【實施方式】 圖1至圖11以剖面繪示本發明的—實施例的一種電 子元件載板的製作方法。本實施例揭露一種電子元件載板 的製作方法’用以製作出具有貫孔的線路載板。 請參考圖1,首先提供一基材100。在本實施例中, 基材100為一軟性介電基材,其材質可包括聚亞醯胺 (polyimide ’ 1>1)。此外,為了便於運送基材1〇0,更可 在基材100上形成多個傳動孔l〇〇h,其可以衝壓方式製 作。在另一未繪示的實施例中,亦可採用其他運送方式而 省略這些傳動孔l〇〇h的製作。 請參考圖1及圖2,在基材1〇〇的一第一面100a形成 第圖案化金屬層102。在本實施例中,可藉由一黏著 層將一金屬薄片貼附在基材100的第一面丨00a以後,接著 圖案化此金屬薄片以形成第一圖案化金屬層1〇2,其中圖 案化此金屬層的步驟包括微影(ph〇t〇lith〇graphy)及蝕刻 (etching)。此外,第一圖案化金屬層1〇2的材質可包括 銅。在另一未繪示的實施例中,基材1〇〇的第一面1〇〇a 可直接形成第一圖案化金屬層1〇2,而不額外地透過一黏 著層。 請參考圖2及圖3,在基材1〇〇的第一面i〇〇a及第一 圖案化金屬層102上形成一第一圖案化防銲層1〇4,其中 第一圖案化防銲層1〇4暴露出部分第一圖案化金屬層 8 200945973 z.\j / ^z,twi..uOC/n 102。在本實施例中,在形成第一圖案化防銲層1〇4的步驟 中,可先形成一防銲層在基材100的第一面1〇〇&及第一圖 案化金屬層102上,其中此防銲層的材質採用感光型防銲 材料(photo solder resist material )。接著依序曝光 (exposing )、顯影(devei〇ping )及固化(curing )此防 銲層,以形成第一圖案化防銲層104。在另一未繪示的實 施例中,第一圖案化防銲層1〇4的材質亦可採用熱固型防 ^ 鲜材料。 請參考圖3及圖4,當第一圖案化金屬層1〇2的材質 選用銅或其他易氧化的金屬時,可在形成第一圖案化防銲 層104之後,在第一圖案化防銲層1〇4所暴露出的部分第 ^圖案化金屬層102上形成一第一抗氧化層1〇6。在本實 知例中,第一抗氧化層106可為一鎳金疊層。 *請參考圖4及圖5,形成多個貫孔108穿過基材1〇〇 及第圖案化金屬層102。在本實施例中,某些貫孔1〇8 〇 ,穿過第一圖案化防銲層104,而某些貫孔1〇8則不穿過 第二圖案化防銲層104 ’且形成這些貫孔1〇8的步驟可包 =衝麗或钮刻。此外’這些貫孔應可作為晶片或電子元 件於封裝時所需要的孔。 明參考圖5及圖6,在基材1〇〇的一相對於第一面1〇〇a ,第二面100b上形成一第二金屬層110。在本實施例中, I將—金屬薄片貼附在基材1〇〇的第二面i〇〇b上,以形成 —金屬層110。此外,第二金屬層11〇的材質可包括銅。 值得注意的是,在本實施例中,為了形成上述的第二 9 200945973〇c/n 金屬層110 ’可在形成這些貫孔1〇8之前,先在基材m 的第-面10Gb上形成—黏著層,並在形成這些貫孔⑽ 之後’經由此黏著層將—金屬薄片貼附在基材1〇〇的第二 面io〇b上,以形成上述的第二金屬層因此,在 黏著層貼附金屬薄片之前,這些貫孔⑽亦穿過此點著層。 請參考圖6及圖7,在第二金屬層n〇上形成' 圖,化防銲層112,其巾第二®案化防銲層112暴露出部 ^第二金屬層11G。在形成第二圖案化防銲層m的步驟 中,可先形成—防銲層在第二金屬層11G上,其中此=録 層的材質採用感妨防銲材料。接著依序曝光、顯影及固 化此防銲層’以形成第二圖案化崎層112。在另 不的實施例中’第二圖案化防銲層112的材 固型防銲材料。 休用热 请參考圖7及圖8 ’為了圖案化第二金屬層110,在 中廿可形成一第一保護層114在第一圖案化金屬 ❹In an embodiment of the invention, the manufacturing method may further include: after removing the second protective layer, forming a portion of the second patterned metal layer exposed by the second anti-solder layer. on. In the present invention, the second anti-oxidation layer may be a gold stack. The above-described embodiment of the present invention discloses a method of fabricating an electronic component carrier for fabricating a wiring carrier having a through hole. The above features and advantages of the present invention will become more apparent and understood. The following is a detailed description of the embodiments of the present invention, which is described in detail below with reference to the accompanying drawings. [Embodiment] Figs. 1 to 11 are cross-sectional views showing a method of fabricating an electronic component carrier according to an embodiment of the present invention. This embodiment discloses a method for fabricating an electronic component carrier board for fabricating a line carrier having a through hole. Referring to Figure 1, a substrate 100 is first provided. In this embodiment, the substrate 100 is a flexible dielectric substrate, and the material thereof may include polyimide (1). Further, in order to facilitate the conveyance of the substrate 1?0, a plurality of transmission holes l?h may be formed on the substrate 100, which may be formed by punching. In another embodiment not shown, other modes of transport may be employed to omit the fabrication of the drive apertures l〇〇h. Referring to FIG. 1 and FIG. 2, a first patterned metal layer 102 is formed on a first surface 100a of the substrate 1A. In this embodiment, a metal foil may be attached to the first surface 丨 00a of the substrate 100 by an adhesive layer, and then the metal foil is patterned to form a first patterned metal layer 1 , 2, wherein the pattern The steps of forming the metal layer include lithography and etching. Further, the material of the first patterned metal layer 1〇2 may include copper. In another embodiment, not shown, the first side 1a of the substrate 1 can directly form the first patterned metal layer 1〇2 without additionally passing through an adhesive layer. Referring to FIG. 2 and FIG. 3, a first patterned solder resist layer 1〇4 is formed on the first surface i〇〇a of the substrate 1〇〇 and the first patterned metal layer 102, wherein the first patterned anti-solder layer The solder layer 1〇4 exposes a portion of the first patterned metal layer 8 200945973 z.\j / ^z, twi..uOC/n 102. In this embodiment, in the step of forming the first patterned solder resist layer 〇4, a solder resist layer may be formed on the first surface of the substrate 100 and the first patterned metal layer 102. In the above, the material of the solder resist layer is made of a photo solder resist material. The solder resist layer is then exposing, devei〇ping, and curing to form a first patterned solder mask layer 104. In another embodiment not shown, the material of the first patterned solder resist layer 1〇4 may also be a thermosetting anti-fresh material. Referring to FIG. 3 and FIG. 4 , when the material of the first patterned metal layer 1 2 is made of copper or other easily oxidizable metal, the first patterned solder resist may be formed after the first patterned solder resist layer 104 is formed. A first anti-oxidation layer 1〇6 is formed on a portion of the patterned metal layer 102 exposed by the layer 1〇4. In this embodiment, the first oxidation resistant layer 106 can be a nickel gold stack. * Referring to Figures 4 and 5, a plurality of through holes 108 are formed through the substrate 1 and the patterned metal layer 102. In this embodiment, some of the through holes 1 〇 8 〇 pass through the first patterned solder resist layer 104, and some of the through holes 1 〇 8 do not pass through the second patterned solder resist layer 104 ′ and form these The step of the through hole 1 〇 8 can be packaged = rushed or buttoned. In addition, these vias should be used as holes for the wafer or electronic components required for packaging. Referring to FIG. 5 and FIG. 6, a second metal layer 110 is formed on the second surface 100b of the substrate 1A with respect to the first surface 1A. In the present embodiment, a metal foil is attached to the second surface i〇〇b of the substrate 1 to form a metal layer 110. In addition, the material of the second metal layer 11A may include copper. It should be noted that, in this embodiment, in order to form the second 9 200945973 〇 c / n metal layer 110 ′ described above, the first surface 10 Gb of the substrate m may be formed before the through holes 1 〇 8 are formed. - an adhesive layer, and after forming the through holes (10), 'via the adhesive layer--a metal foil is attached to the second surface io〇b of the substrate 1〇〇 to form the second metal layer described above, thus being adhered These through holes (10) also pass through the layer before the layer is attached with the metal foil. Referring to FIG. 6 and FIG. 7, a second solder layer 112 is formed on the second metal layer n, and the second solder mask layer 112 is exposed to the second metal layer 11G. In the step of forming the second patterned solder resist layer m, the solder resist layer may be formed first on the second metal layer 11G, wherein the material of the recording layer is made of a solder resist material. The solder resist layer is then sequentially exposed, developed, and cured to form a second patterned sacrificial layer 112. In a further embodiment, the second patterned solder mask 112 is a solder resist material. Heat of use, please refer to FIG. 7 and FIG. 8'. In order to pattern the second metal layer 110, a first protective layer 114 may be formed in the first patterned metal layer.
i,1中第2成—第二保護層116在第二金屬屬110 亡二第―圖案化防鋒層112及第二保護層U 屬層U。。在本實施例中,第一保護層= 二^濩《 116可藉由塗佈或壓合壓克力膠來製作。 明 > 考圖8及圖9,在形成第一保護層114及第二 為:二1二後,以第二圖案化防銲層112及第二保護層116 為刻罩幕部分第二金屬m,以形成第二圖牵 ^金^層110,。在本實施例巾,第_保護層114可保護第 一圖案化金屬層1G2所構成的線路不被侧。… iuc/n 200945973 请參考圖9及圖ι〇,太取士、结_ 之德’銘广笼仅母a $成第二圖案化金屬層11〇, Ϊ一保護層114’其十第-圖案化防銲層104 暴露出口Ρ刀弟一圖案化金屬層1〇2及其 Η)6。此外,更移除第二保護層116,|第=化層 層112暴綱除曝細2,圖案化防銲 ㈣圖11 ’當第二圖案化金屬層㈣,的材 他易氧化的金屬時,在形成第二圖案化金^ ❹ ❹ i ιίί金Ι^Γ圖案化防銲層112所暴露出的部分 :一,化金屬層110,上形成一第二抗氧化層u : 第二抗氧化層118為—鎳金叠層。至此,= 兀件载板大致完成。 电于 .’’Τ上所过本發明的上述實施例揭露—種電 板的製作方m作;j;具有貫孔料 球格陣列)的晶片封裝用的載 讓曰曰片該其上’並讓連接晶#的導線穿過其本身。 太私Γ然月已以實施例揭露如上,然其並非用以限定 明的并= 斤屬技術領域中具有通常知識者,在不脫離 本發明的精神和範圍内,當可作些許的更動與潤飾,故本 發明的保護細當視後附的申請專利範ϋ所界定者為準。 【圖式簡單說明】 子元===面繪示本發明的—實施例的一種電 11 200945973 【主要元件符號說明】 100 :基材 100a :第一面 100b :第二面 100h :傳動孔 102 :第一圖案化金屬層 104 :第一圖案化防銲層The second layer of i,1, the second protective layer 116 is in the second metal genus 110, the second patterned layer and the second protective layer U layer U. . In this embodiment, the first protective layer = 濩 116 " can be made by coating or pressing acrylic glue. 8 and FIG. 9, after forming the first protective layer 114 and the second: 2-12, the second patterned solder resist layer 112 and the second protective layer 116 are the second metal of the mask portion. m to form a second layer of the gold layer 110. In the wipe of this embodiment, the first protective layer 114 protects the line formed by the first patterned metal layer 1G2 from being flanked. ... iuc/n 200945973 Please refer to Figure 9 and Figure ι〇, too 士士,结_德德' 铭广笼only female a $ into the second patterned metal layer 11〇, Ϊ a protective layer 114' its tenth - The patterned solder resist layer 104 exposes the exiting knives a patterned metal layer 1 〇 2 and its Η 6). In addition, the second protective layer 116 is further removed, and the second layer of the layer 12 is removed by the exposure 2, patterned solder resist (4) FIG. 11 'When the second patterned metal layer (4), the material of which is easily oxidized Forming a second patterned gold layer 暴露 i ι ί Ι Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Layer 118 is a nickel gold laminate. At this point, the = carrier board is almost complete. The above embodiment of the present invention which has been subjected to the present invention has been disclosed as "a type of electric board produced by a chip; a j-chip having a through-hole material array" for carrying a wafer on the wafer package. And let the wire connecting Crystal # pass through itself. The singularity of the present invention has been disclosed in the above embodiments. However, it is not intended to limit the scope of the present invention, and it is possible to make a few changes without departing from the spirit and scope of the present invention. Retouching, the protection of the present invention is subject to the definition of the patent application. BRIEF DESCRIPTION OF THE DRAWINGS A sub-element === surface shows an electric power of an embodiment of the present invention. 200945973 [Description of main component symbols] 100: Substrate 100a: First surface 100b: Second surface 100h: Transmission hole 102 : first patterned metal layer 104: first patterned solder mask
106 :第一抗氧化層 108 :貫孔 110 :第二金屬層 110’ :第二圖案化金屬層 112 :第二圖案化防銲層 114 :第一保護層 116 :第二保護層 118 :第二抗氧化層106: first oxidation resistant layer 108: through hole 110: second metal layer 110': second patterned metal layer 112: second patterned solder resist layer 114: first protective layer 116: second protective layer 118: Second antioxidant layer
1212
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TW97114711A TW200945973A (en) | 2008-04-22 | 2008-04-22 | Method for fabricating electronic component carrier |
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TW97114711A TW200945973A (en) | 2008-04-22 | 2008-04-22 | Method for fabricating electronic component carrier |
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