TW200944632A - Conductive yarn for electronic textile applications - Google Patents

Conductive yarn for electronic textile applications Download PDF

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Publication number
TW200944632A
TW200944632A TW097135820A TW97135820A TW200944632A TW 200944632 A TW200944632 A TW 200944632A TW 097135820 A TW097135820 A TW 097135820A TW 97135820 A TW97135820 A TW 97135820A TW 200944632 A TW200944632 A TW 200944632A
Authority
TW
Taiwan
Prior art keywords
conductive
yarn
multifilament core
core
multifilament
Prior art date
Application number
TW097135820A
Other languages
Chinese (zh)
Inventor
Sima Asvadi
Pieterson Liesbeth Van
Original Assignee
Koninkl Philips Electronics Nv
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Koninkl Philips Electronics Nv filed Critical Koninkl Philips Electronics Nv
Publication of TW200944632A publication Critical patent/TW200944632A/en

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Classifications

    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed
    • D02G3/441Yarns or threads with antistatic, conductive or radiation-shielding properties
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/38Threads in which fibres, filaments, or yarns are wound with other yarns or filaments, e.g. wrap yarns, i.e. strands of filaments or staple fibres are wrapped by a helically wound binder yarn
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00Woven fabrics designed to make specified articles
    • D03D1/0088Fabrics having an electronic function
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/242Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads inorganic, e.g. basalt
    • D03D15/25Metal
    • D03D15/258Noble metal
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/292Conjugate, i.e. bi- or multicomponent, fibres or filaments
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/54Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/20Metallic fibres
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/16Physical properties antistatic; conductive
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Woven Fabrics (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

An electrically conductive yarn (2) having a multifilament core (5) comprising a plurality of electrically conductive filaments (4), and a wrapping (6, 10) arranged around the multifilament core. The wrapping is arranged to partly expose the multifilament core, thereby reducing an occurrence of short-circuiting between adjacent electrically conductive yams while enabling electrical connection of electronic components to the multifilament core. The present invention also relates to a method of manufacturing thereof.

Description

200944632 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種導電性紗線,其具有包括複數根導電 性纖絲之多絲核心的導電性紗線,以及圍繞該多絲核心而 配置之綑紮物。 【先前技術】 〇人日常生活中使用許多類型的織物。當電子學被整合 進入此等織物中時,可展現新的應用範圍。在多種應用領 © 域中,諸如保健、運動及康復、職業服裝、競赛等,微電 子學設備在織物中的整合可對通信與監視目的非常有用。 此外,發光織物開發大範圍的新穎内部及外觀應用,範圍 自照明至乱圍創造或傳遞。 對例如柔和照明以及可穿戴光照療法之應用可藉由將 LED包裝陣列加入織物中而實現。極緊密低功率LED包 裝可提供作為表面安裝裝置(SMD),其可藉由膠黏、紐扣 連接或縫合附著於編織物上。 _ 可連接至LED包裝及其他電子模組,諸如連接器、天線 等之電子導體,通常係由導電性紗線實現,其可經編織、 針織或刺繡成編織物及/或不織物結構。該導電性紗線可 由例如金屬形成,諸如不錢鋼,並且可與非金屬紗線及纖 維加樵。然而’編織以及刺繡在導電性紗線上強加機械要 求,並且對於編織,最好的結果通常在使用類織物材料, 諸如聚醋或者聚醯胺時獲得。因此,導電性紗線可亦由複 數根導電性纖絲形成,各纖絲包覆有導電性金屬層。 134074.doc 200944632 用於電子應用的織物通常包括複數根此等導電性紗線, 交又提供在編織物中、㈣’若干導電性紗線彼此接近存 在可能造成問題。不能隨著時間保持導電性紗線分離可導 致相鄰導電性紗線之間的短路,由此導致電子應用故障。 【發明内容】 因此本發明之目的係提供前述類型的導電性紗線、其製 造方法、包括該導電性紗線之編織物,以及包括該編織物 的電子織物,其中全部或至少部分除去上述有關缺點。 根據本發明之第一態樣,提供一種導電性紗線具有包 括複數根導電性纖絲之多絲核心,以及圍繞該多絲核心配 置之细紫物。綑紫物配置成部分曝露出該多絲核心,從而 當使電子組件與多絲核心、電連接時,《少相鄰導電性紗線 之間的短路發生。 本發明亦有關一種製造上述界定種類之導電性紗線之方 法。因此,根據本發明之第二態樣,提供一種製造具有多 絲核〜之導電性紗線之方法,該多絲核心包括複數根導電 性纖絲。方法包括配置圍繞該多絲核心之綑紮物以使該多 絲核“ 分曝露出之步驟,從而當使電子組件與多絲核心 電連接時,可減少㈣冑電性紗線之間的短路發生。 導電性紗線可包括複數根導電性纖絲,可能多如50-300 根然而或許由於例如撕扯,一些(纖絲在生產或使用期 門在導電! 生〜、線上的某處被磨損。此等磨損之纖絲易於 自導電性紗線處突出’並且作為電子應用所使用的織物通 常包括複數根導電性紗線交又提供在編織物中自導電性 134074.doc 200944632 紗線賢起的纖絲可如上述造成關於可能之與相鄰導電性紗 線短路之問題。200944632 IX. Description of the Invention: [Technical Field] The present invention relates to a conductive yarn having a conductive yarn comprising a multifilament core of a plurality of conductive filaments, and being disposed around the multifilament core Bundles. [Prior Art] Many types of fabrics are used in the daily life of deaf people. When electronics are integrated into these fabrics, new applications are available. In a variety of applications, such as health care, sports and rehabilitation, professional clothing, competitions, etc., the integration of microelectronics devices in fabrics can be very useful for communication and surveillance purposes. In addition, luminescent fabrics are developed for a wide range of novel interior and exterior applications, ranging from lighting to chaos creation or delivery. Applications such as soft lighting and wearable light therapy can be achieved by incorporating an array of LED packages into the fabric. The extremely compact low power LED package is available as a surface mount device (SMD) that can be attached to the braid by adhesive, button attachment or stitching. _ Electronic conductors that can be connected to LED packages and other electronic modules, such as connectors, antennas, etc., are typically made of conductive yarns that can be woven, knitted or embroidered into a woven and/or non-woven structure. The conductive yarn may be formed of, for example, a metal such as a steel, and may be twisted with a non-metallic yarn and fiber. However, weaving and embroidery impose mechanical requirements on conductive yarns, and for weaving, the best results are typically obtained using fabric-like materials such as polyester or polyamide. Therefore, the conductive yarn can also be formed of a plurality of conductive filaments, each of which is coated with a conductive metal layer. 134074.doc 200944632 Fabrics for electronic applications typically include a plurality of such electrically conductive yarns, which are provided in the braid, and (d) where several conductive yarns are in close proximity to each other, which may cause problems. Failure to maintain conductive yarn separation over time can result in short circuits between adjacent conductive yarns, thereby causing electronic application failure. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a conductive yarn of the foregoing type, a method of making the same, a braid comprising the conductive yarn, and an electronic textile comprising the same, wherein all or at least partially Disadvantages. According to a first aspect of the present invention, there is provided a conductive yarn having a multifilament core comprising a plurality of conductive filaments, and a fine violet disposed around the multifilament core. The bundle of purple matter is configured to partially expose the multifilament core such that a short circuit between the less adjacent conductive yarns occurs when the electronic component is electrically connected to the multifilament core. The invention also relates to a method of making the electrically conductive yarn of the above defined type. Thus, in accordance with a second aspect of the present invention, there is provided a method of making an electrically conductive yarn having a multifilament core comprising a plurality of electrically conductive filaments. The method includes the steps of arranging a bundling around the multifilament core to cause the multifilament core to be exposed, thereby reducing short circuiting between the (four) electrocalated yarns when electrically connecting the electronic component to the multifilament core Conductive yarns may comprise a plurality of conductive filaments, possibly as many as 50-300. However, due to, for example, tearing, some (the filaments are electrically conductive at the production or use gates! These worn filaments tend to protrude from the conductive yarns' and fabrics used as electronic applications typically include a plurality of conductive yarns that are provided in the braid from the conductive 134074.doc 200944632 yarn. The filaments can cause problems with possible short circuits with adjacent conductive yarns as described above.

本發明者已經瞭解,藉由防止在導電性紗線中的纖絲分 離’此可被避免。因此,藉由提供根據本發明之綑紮物, 即圍繞多絲核心配置之綑紮物,留出多絲核心部分曝露 出,相鄰的導電性紗線之間的短路之風險可降低。遍及多 絲核心之長度形成一致之綑紮物,部分封閉該核心,從而 防止磨損的纖絲自核心突出以及與相鄰的紗線接觸。由於 綑紮物使多絲核心部分曝露出,但電子組件與多絲核心的 電連接仍係可能。電子組件,例如LEDs可因此附著於多 絲核〜,但該綑紮物封閉核心。因為核心包括複數根導電 性纖絲,所以電子組件直接連接核心的能力係有利的其 因此提供良好導電性。 因此,包括本發明之導電性紗線之織物可實現電子織物 應用’同時防止相鄰導電性紗線之間的短路。 另外,該綑紮物部分保護纖絲磨損,因為在生產、使用 及保養期間’烟紮物限制了由曝露至空氣、濕氣、化學品 以及更重要地侵_引起的影響,錢係由於導電性表面 磨擦碰揸兵他目標’包括其他織物紗線。即是說,綑紮物 有助於防止纖絲磨損,且根據本發明之導電性紗線隨後有 助於避免導電性降低。 就電子組件沿其縱向連接 部伤包絡面自然必須曝露出 絡面之被覆蓋部分小於包絡 至多絲核心而言,多絲核心的 ,且綑紮物宜以多絲核心之包 面之未覆蓋部分的方式配置。 134074.doc 200944632 在本申請案說明書内,術語多絲核心之"包絡面"在廣義上 理解意指核心縱向的表面積。未覆蓋部分使電子組件能夠 連接至多絲核心,同時被覆蓋部分防止纖絲分離》因為在 一根導電性紗線與另一根之間,綑紮物之形成可能不相 同’所以包絡之被覆蓋與未覆蓋部分之間的比可能不同。 導電性纖絲宜設置遍及導電性紗線之核心,自其中心至 周邊。如此配置纖絲,將提供良好導電性及織物特徵。 就將導電性紗線紡織成編織物而言,類織物之導電性紗 線材料通常係較佳的。因此,根據本發明,導電性纖絲可 各包括設有導電包覆層之非導電性纖絲,例如聚醯胺或聚 酯纖絲。薄導電層並未顯著改變細線性質。導電包覆層較 佳地可係金屬包覆層,例如銀,其在織物處理中係足夠薄 而不致受損傷。金屬含量的選擇更進一步決定纖絲之導電 性。 為提供具有曝露核心但防止纖絲之分離的綑紮物之多絲 核心,該綑紮物可包括綑紮紗,其係在第一纏繞方向圍繞 ® 多絲核心纏繞以形成單螺旋狀結構。較佳地,螺旋之循環 知距係大於綑紮紗直徑的兩倍,但小於綑紮紗直徑的六 倍。根據此具體實施例之綑紮物(包括沿核心之縱向圍繞 該多絲核心纏繞之綑紮紗)曝露出該多絲核心,從而可使 電子組件與核心連接,同時防止纖絲自該處突出。 另外’根據替代性具體實施例,該綑紮物可包括以與第 一纏繞方向相反之第二纏繞方向圍繞多絲核心纏繞之另一 綑紮紗,從而形成雙螺旋狀結構。以此方式提供雙螺旋狀 134074.doc 200944632 結構例如可使用比利用單螺旋纏繞結構之具體實施例可能 使用之綑紮紗更薄的綑紮紗。另外,雙螺旋狀結構展現更 均勻的導電性紗線’即等向性更高,因而更易編織。 此外較佳地係綑紮紗之直徑係小於多絲核心之直徑,較 佳地係小於其之75%。另外,綑紮紗可為短纖維紗,以及 ' 單絲或多絲紗。 替代如上所述之包括綑紮紗之綑紮物,可配置本發明之 導電性紗線之綑紮物以形成圍繞多絲核心的網狀結構。在 ® 此情況下’該開口網結構留出的多絲核心更容易接近,並 且根據此具體實施例之綑紮物同樣使電子組件能夠連接至 多絲核心,同時防止磨損的纖絲穿過綑紮物而突出。 根據一具體實施例,該綑紮物係導電性。利用導電性綑 紮物促進電子組件的連接,因為連接之可能性不局限於導 電性多絲核心,而係亦延伸至包括導電性綑紮物。導電性 綑紮物進而增加整體導電性。 替代地,該綑紮物同樣可係非導電性。非導電性綑紮物 具有優點係·在柔軟力下例如起皺下係堅固的,即是說, 綑紮物有助於在起皺期間避免導電性紗線間的短路。電子 組件連接至多絲核心可藉由將非導電性綑紮物推至需要附 接組件該處側而進行。 此外,多絲核心較好經加撚。加撚進而固定該結構其 提高紗線的強度以及防止磨損纖絲自該社椹 、 ,、°得犬出。加撚亦 增加單纖絲之間的接觸面積’其可提高專雷 等電丨生。加撚程度 應根據完成紗線結構之所需強度 '導電性、 仇琴剛度等決 134074.doc •10· 200944632 定。 在製造本發明之導電性紗線中’配置圍繞多絲核心之綑 %物可包括提供預先形成之圍繞多絲核心之綑紮物。提供 預先形成之綑紮物可簡化製造方法’因為在導電性紗線製 造期間,綑紮物可例如係在多絲核心上的細線。該預先形 成之綑紮物可係例如針織、開口結構綑紮物,適用於部分 封閉該多絲核心。 另外’本發明之導電性紗線進而可有利地包括在用於與 〇 電子組件連接的編織物中。 又再者’根據本發明之編織物可有利的包括在電子織物 内’電子織物包括至少一種與其連接之電子組件。 包括本發明之導電性紗線之編織物及包括此等編織物之 電子織物能夠實現電子織物之應用,同時防止相鄰導電性 紗線之間的短路。 另外,如上述所討論,包括本發明之導電性紗線之編織 藝物及包括該等編織物之電子織物,由於該綑紮物可避免核 心纖絲磨損,因而將避免因磨損纖絲引起的功能性損失及 隨後之導電性減少。 本發明之其他態樣、優點及有利特點將自下列描述及申 請專利範圍而明瞭。 【實施方式】 本發明將由於附圖而更明瞭,_以非限制性實例的方 式提供。 在下列詳細說明中,將描述本發明之較佳具體實施例。 134074.doc •11- 200944632 然而,應瞭解不同具體實施例之特點在具體 可互換,且可以不同方式細入 ^ < 間係 个’J方式組合’除非特別指出其他事項。 可亦注意的係,為了清楚起見力菌__ 足起見在圖不中例示的某些组件 之尺寸可不同於在現實生活中本發明履行中對應之尺寸。 在圖】中,顯示織物!,其包括本發明之第一具體實施例 之複數根導電性紗線2。_在此實例中織物⑽毛衣。作 本發明不受此限制。多種織物基材卜包括不織物及/或聚The inventors have appreciated that this can be avoided by preventing fibril separation in the conductive yarn. Thus, by providing the bundling according to the present invention, i.e., the bundling disposed around the multifilament core, leaving the multifilament core portion exposed, the risk of shorting between adjacent conductive yarns can be reduced. Consistent tying throughout the length of the multifilament core partially encloses the core to prevent the worn filaments from protruding from the core and into contact with adjacent yarns. Since the bundling exposes the core portion of the multifilament, electrical connection of the electronic component to the multifilament core is still possible. Electronic components, such as LEDs, can thus be attached to the multifilament core ~, but the binder closes the core. Because the core includes a plurality of conductive filaments, the ability of the electronic components to directly connect to the core is advantageous thereby providing good electrical conductivity. Therefore, the fabric comprising the conductive yarn of the present invention can realize the electronic fabric application while preventing short circuits between adjacent conductive yarns. In addition, the bundling portion protects the filament from wear because the 'smoke material limits the effects caused by exposure to air, moisture, chemicals and, more importantly, during production, use and maintenance. The surface rubs against the soldiers and his target 'includes other fabric yarns. That is, the tying helps to prevent filament wear, and the conductive yarn according to the present invention subsequently helps to avoid a decrease in electrical conductivity. As far as the electronic component is along the longitudinal joint of the longitudinal joint, the covered surface must be exposed to the surface of the multi-filament core, the multi-filament core, and the bundle should be covered by the uncovered portion of the multi-filament core Mode configuration. 134074.doc 200944632 In the specification of the present application, the term "envelope" of the multifilament core is understood in a broad sense to mean the surface area of the core. The uncovered portion enables the electronic component to be connected to the multifilament core while the covered portion prevents fibril separation. Because the formation of the bundling may be different between one conductive yarn and the other, the envelope is covered and The ratio between uncovered portions may be different. The conductive filaments are preferably placed throughout the core of the conductive yarn from its center to the periphery. Configuring the filaments in this way will provide good electrical conductivity and fabric characteristics. In the case of spinning a conductive yarn into a woven fabric, a conductive yarn material of a woven fabric is generally preferred. Therefore, according to the present invention, the conductive filaments may each comprise a non-conductive filament provided with a conductive coating such as polyamine or polyester filament. The thin conductive layer does not significantly change the fine line properties. Preferably, the electrically conductive coating is a metal coating, such as silver, which is sufficiently thin in the fabric treatment to be damaged. The choice of metal content further determines the conductivity of the filaments. To provide a multifilament core having a binder that exposes the core but prevents separation of the filaments, the binder may comprise a tying yarn wound around the ® multifilament core in a first winding direction to form a single helical structure. Preferably, the cycle of the spiral is more than twice the diameter of the tying yarn but less than six times the diameter of the tying yarn. The bundling according to this embodiment (including the tying yarn wrapped around the multifilament core in the longitudinal direction of the core) exposes the multifilament core, thereby allowing the electronic component to be attached to the core while preventing the filament from protruding therefrom. Further, according to an alternative embodiment, the ligature may comprise another tying yarn wound around the multifilament core in a second winding direction opposite the first winding direction to form a double helix. Providing a double helix in this manner 134074.doc 200944632 structure, for example, may use a thinner tying yarn than a tying yarn that may be used with a particular embodiment of a single spiral wound structure. In addition, the double helix structure exhibits a more uniform conductive yarn', i.e., higher isotropic, and thus more woven. Further preferably, the diameter of the tying yarn is less than the diameter of the multifilament core, preferably less than 75%. Alternatively, the tying yarn can be a staple fiber yarn, as well as a 'monofilament or multifilament yarn. Instead of the bundling comprising the tying yarn as described above, the bundling of the electrically conductive yarn of the present invention may be configured to form a mesh structure surrounding the multifilament core. In this case, the multifilament core left by the open mesh structure is more accessible, and the bundling according to this embodiment also enables the electronic component to be attached to the multifilament core while preventing the worn filament from passing through the bundling. protruding. According to a specific embodiment, the binder is electrically conductive. The use of conductive conjugates facilitates the attachment of electronic components because the possibility of attachment is not limited to conductive multifilament cores, but extends to include conductive ties. Conductive Bundles in turn increase overall conductivity. Alternatively, the bundling may also be non-conductive. Non-conductive bundlings have the advantage that they are strong under softening forces such as creping, that is, the bundling helps to avoid short circuits between conductive yarns during creping. The attachment of the electronic component to the multifilament core can be performed by pushing the non-conductive bundling to the side where the attachment assembly is desired. In addition, the multifilament core is preferably crowned. Twisting and fixing the structure increases the strength of the yarn and prevents the abrasion of the filaments from the society. Twisting also increases the contact area between the monofilaments, which increases the power of the mine. The degree of twisting shall be determined according to the required strength of the finished yarn structure 'conductivity, rigidity of the piano, etc. 134074.doc •10· 200944632. In fabricating the electrically conductive yarn of the present invention ' arranging the bundle of material around the multifilament core can include providing a preformed bundle of material surrounding the multifilament core. Providing a preformed bundling simplifies the manufacturing process' because the bundling may, for example, be tied to a thin wire on the multifilament core during manufacture of the conductive yarn. The pre-formed bundling may be, for example, a knit, open structure bundling suitable for partially enclosing the multifilament core. Further, the conductive yarn of the present invention may in turn be advantageously included in a braid for attachment to a 〇 electronic component. Still further, the woven fabric according to the present invention may advantageously be included in an electronic fabric. The electronic fabric includes at least one electronic component coupled thereto. Braids comprising the conductive yarns of the present invention and electronic fabrics comprising such braids enable the use of electronic fabrics while preventing short circuits between adjacent conductive yarns. Further, as discussed above, the woven fabric including the conductive yarn of the present invention and the electronic woven fabric including the woven fabric are capable of avoiding the function due to the abrasion of the filament because the binder can prevent the core filament from being worn. Sexual loss and subsequent conductivity reduction. Other aspects, advantages, and advantageous features of the invention will be apparent from the description and claims. [Embodiment] The present invention will be more apparent from the drawings, and is provided by way of non-limiting example. In the following detailed description, preferred embodiments of the invention are described. 134074.doc •11- 200944632 However, it should be understood that the features of the different embodiments are specifically interchangeable and can be subdivided in different ways. It is also noted that, for the sake of clarity, the size of certain components illustrated in the drawings may be different from the corresponding dimensions in the performance of the present invention in real life. In the picture, the fabric is displayed! It comprises a plurality of conductive yarns 2 of the first embodiment of the present invention. _ Fabric (10) sweater in this example. The invention is not limited by this. A variety of fabric substrates including non-woven fabrics and/or poly

❹ 合物膜亦係可行的。導電性紗線2整合入織物】組合有將電 子組件(未顯示)附接至導電性紗線2,能夠實現例如發光織 物電子組件,諸如以表面安裝裝置(SM〇)提供之極緊 密、低功率LED包裝,可藉由例如膠黏、妨扣連接或縫合 附接於織物1上。 圖2以更具體之細節顯示^中的織物工,其顯示可如何 將導電性鈔線2編織成編織物3。然:而,圖2中的編織圖案 係例示,本發明不受其限制。相反地,在織物丨所包括之 導電I*生心線2數量可與另一織物i不同,導電性紗線2可以 其他方向而非顯不之方向延伸可另外分離等;選擇係無 限的。另外,亦可針織該結構。 圖3例不圖2中顯示之導電性紗線2之放大視圖。可發現 導電性紗線2包括複數根導電性纖絲4,可能多至5〇 3〇〇 根其形成導電性多絲核心5。雖然非必要,但纖絲4較好 设置遍及整個核心5 ’如圖3中所示,自其中心到其周邊。 封閉多絲核心5者係綑紮物,例如短纖維紗或單絲或多 糸V在實例中’、烟紮物係、呈綑紫紗6圍繞核心5缠繞之形 134074.doc •12- 200944632 式以形成單螺旋狀結構。綑紮紗6之直徑宜小於該多絲 核〜5直彳坐的75% ’但不受此限制。綑紮物防止纖絲4自核 心5分離’因此避免自—導電性紗線2之導電性纖絲*與相 鄰導電性紗線2接觸❶因此,避免相鄰導電性紗線2之間的 短路》 雖然該綑紮物可防止纖絲4自多絲核心5突出,但同時可 使電子組件(未顯示)連接至導電核心5。該綑紮物因此使核 心5部分曝露出以使組件可沿縱向方向附著於核心❶較佳 | 地,核心5之包絡面7之被覆蓋部分,即,在核心5之縱向 由綑紮物覆蓋之核心5之表面積部分係小於包絡面7之未覆 蓋部分。然而’本發明不受此限制。雖然非必要,但綑紮 紗6之單螺旋的循環節距宜大於綑紮紗6直徑的兩倍且小於 六倍。 另外,該綑紮物可係導電性或非導電性。就導電性綑紮 物而言,電子組件不僅可連接至多絲核心5,亦可連接至 綑紮物。就非導電性綑紮物而言,若必要,可將綑紮物推 > 至需要與使電子組件連接至該導電性核心5之該處側。 纖絲5可係100%金屬製(例如銀)。然而為有助於將導 電性紗線2紡織成編織物,類織物材料之導電性紗線2係較 佳地,但非必需。圖4因此顯示圖3中顯示之導電性紗線2 之纖絲4的放大圖,其顯示每根根據第一具體實施例之導 電性纖絲4包括具有導電包覆層9的非導電性纖絲8。雖然 非必要,但非導電性纖絲8之材料宜係聚酿或聚醯胺之 一。另一方面,導電包覆層9宜係由例如銀形成的包覆 134074.doc 13 200944632 層,但非必要。 雖然未例示,但多絲核心5可加撚。加撚程度應由導電 性纖絲4之性質,諸如包覆層9之密度、厚度、以及彎曲/ 曾曲抗性(脆性)決定。 圖5顯示根據第二具體實施例之導電性紗線2,其除第一 綑紮紗6以外又具有圍繞多絲核心5配置的另一綑紮紗ι〇。 該額外烟紮紗1 〇係以與第一綑紮紗6之第一纏繞方向A相反 之第二纏繞方向3纏繞,從而形成雙螺旋狀結構。第一綑 紮紗6與額外綑紮紗1〇之螺旋循環節距彼此可不相同。同 樣,其他特徵可不同,例如綑紮紗6、10之直徑可彼此不 同,且綑紮紗6 ' 1 〇中包括的材料可不同等。 在圖6中,顯示根據第三具體實施例之導電性紗線2,其 例示圍繞多絲核心5配置的網狀結構綑紮物丨丨。此綑紮物 不包括如上述關於第一及第二具體實施例之論述的圍繞核 心5纏繞之綑紮紗6、1〇,而係開口結構綑紮物丨丨,其同樣 能夠使電子組件與多絲核心5連接,同時防止磨損纖絲4穿 過綑紮物而突出。網狀結構綑紮物丨丨可例如係針織、開口 結構綑紮,其適合於部分封閉多絲核心。除形成烟紮以 外,在第二具體實施例中的導電性紗線2之特徵係與該等 針對第一及第二具趙實施例之描述相似。 圖7係流程圖,其例示製造圖6中顯示的第三具體實施例 之導電性紗線2之步驟《據此,為製造導電性紗線2,如步 驟7〇1所示,提供包括複數根導電性纖絲4之多絲核心5。 其次,在步驟702中,多絲核心5插入預先形成之綑紮物“ 134074.doc •14- 200944632 中’以使核心5部分曝露出。因此’減少相鄰導電性紗線2 之間發生短路,同時可使電子組件與該多絲核心5電連 接。提供預先形成之綑紮物11可簡化製造方法,因為在導 電性紗線2之製造期間’預先形成之綑紮物丨丨可為例如在 多絲核心5上的細線。 現已參考不同具體實施例論述本發明。然而,熟習此項 技術者應瞭解若干其他替換係可能的。例如,上述之不同 具體實施例之特點自然可以多種其他方式組合。 熟習此項技術者將瞭解可使用若干該等類似於上述之替 換可能而不脫離本發明之精神,且所有該等修飾應被認為 係本發明之一部分,如在申請專利範圍中所界定。 【圖式簡單說明】 圖1顯示之包括本發明第一具體實施例之導電性紗線之 織物。 圖2以更具體之細節例示圖丨中之具體實施例,其顯示將 複數根導電性紗線編織成紡織物。 圖3例示第-具體實施例之一導電性紗線,其顯示圍繞 導電性多絲核心配置的綑紮紗。 圖4以更具體之細節例示圖3中導電性紗線之一纖絲其 顯示每根導電性纖絲、包括設轉電包覆層之非導電性纖 絲0 圖5顯示第二具體實施例之該紗線,其具有圍繞導電性 多絲核心配置之另一綑紮紗。 圖6顯示第三具體實施例之該紗線,其具㈣繞導電性 134074.doc -15· 200944632 多絲核心配置之網狀結構綑紮物。 圖7係例示製造圖6中顯示之導電性紗線的步驟之流程 圖。 【主要元件符號說明】A ruthenium film is also feasible. The integration of the conductive yarn 2 into the fabric] combined with the attachment of an electronic component (not shown) to the conductive yarn 2 enables, for example, a light-emitting fabric electronic component such as a surface mount device (SM〇) to provide extremely tight, low The power LED package can be attached to the fabric 1 by, for example, adhesive, snap-fit or stitching. Figure 2 shows the fabric worker in a more detailed detail showing how the conductive banknote 2 can be woven into the braid 3. However, the weaving pattern in Fig. 2 is exemplified, and the present invention is not limited thereto. Conversely, the number of conductive I* green wires 2 included in the fabric weir may be different from that of the other fabric i, and the conductive yarn 2 may be extended in other directions than in the direction of the display to be additionally separated, etc.; the selection is infinite. Alternatively, the structure can be knitted. Figure 3 illustrates an enlarged view of the conductive yarn 2 shown in Figure 2. It can be seen that the electrically conductive yarn 2 comprises a plurality of electrically conductive filaments 4, possibly as much as 5 〇 3 〇〇, which form a conductive multifilament core 5. Although not necessary, the filaments 4 are preferably disposed throughout the core 5' as shown in Figure 3, from its center to its periphery. The closed multifilament core 5 is a bundle, such as a short fiber yarn or a monofilament or a multifilament V in the example ', a tobacco system, a bundle of purple yarn 6 wrapped around the core 5 134074.doc • 12- 200944632 To form a single spiral structure. The diameter of the tying yarn 6 is preferably less than 75% of the multifilament core ~5 straight squatting 'but not limited thereto. The tying prevents the filaments 4 from separating from the core 5' thus avoiding the conductive filaments* of the self-conductive yarn 2 from coming into contact with the adjacent conductive yarns 2, thus avoiding short circuits between adjacent conductive yarns 2 Although the bundling prevents the filaments 4 from protruding from the multifilament core 5, it is also possible to connect an electronic component (not shown) to the conductive core 5. The lacing thus exposes the core 5 portion so that the assembly can be attached to the core 沿 in the longitudinal direction, preferably the covered portion of the envelope surface 7 of the core 5, ie the core covered by the tying in the longitudinal direction of the core 5 The surface area portion of 5 is smaller than the uncovered portion of the envelope surface 7. However, the invention is not limited by this. Although not necessary, the loop pitch of the single helix of the tying yarn 6 should be more than twice and less than six times the diameter of the tying yarn 6. In addition, the binder may be electrically conductive or non-conductive. In the case of a conductive bundling, the electronic component can be connected not only to the multifilament core 5 but also to the bundling. In the case of a non-conductive bundling, if necessary, the bundling may be pushed to the side where the electronic component is required to be connected to the conductive core 5. The filament 5 can be made of 100% metal (e.g., silver). However, in order to facilitate the weaving of the electrically conductive yarn 2 into a woven fabric, the electrically conductive yarn 2 of the woven fabric material is preferably, but not necessarily. 4 thus shows an enlarged view of the filaments 4 of the conductive yarn 2 shown in FIG. 3, which shows that each of the conductive filaments 4 according to the first embodiment comprises a non-conductive fiber having a conductive coating 9. Silk 8. Although it is not necessary, the material of the non-conductive filament 8 is preferably one of a brewed or a polyamide. On the other hand, the conductive coating layer 9 is preferably a layer of 134074.doc 13 200944632 formed of, for example, silver, but is not essential. Although not illustrated, the multifilament core 5 can be twisted. The degree of twisting should be determined by the nature of the conductive filaments 4, such as the density, thickness, and bending/bending resistance (brittleness) of the coating 9. Fig. 5 shows an electroconductive yarn 2 according to a second embodiment which, in addition to the first tying yarn 6, has another tying yarn ι arranged around the multifilament core 5. The additional skein 1 is wound in a second winding direction 3 opposite to the first winding direction A of the first tying yarn 6, thereby forming a double spiral structure. The spiral loop pitch of the first bundle of yarns 6 and the additional bundled yarns may be different from each other. Also, other features may be different, for example, the diameters of the tying yarns 6, 10 may be different from each other, and the materials included in the tying yarn 6' 1 可 may be different. In Fig. 6, a conductive yarn 2 according to a third embodiment is shown, which exemplifies a mesh structure bundle 配置 arranged around the multifilament core 5. The tying article does not include the tying yarns 6, 1 entangled around the core 5 as discussed above with respect to the first and second embodiments, and is an open structure tying object 丨丨 which also enables electronic components and multifilament cores 5 joints while preventing the wear filaments 4 from protruding through the bundle. The mesh structure bundling can be, for example, a knit, open structure bundling that is suitable for partially closing the multifilament core. The characteristics of the conductive yarn 2 in the second embodiment are similar to those described for the first and second embodiments, except for the formation of the tobacco. Figure 7 is a flow chart illustrating the steps of manufacturing the conductive yarn 2 of the third embodiment shown in Figure 6 "According to this, in order to manufacture the conductive yarn 2, as shown in step 7.1, the provision includes plural The multifilament core 5 of the root conductive filaments 4. Next, in step 702, the multifilament core 5 is inserted into the preformed bundling "134074.doc • 14- 200944632" to expose the core 5 portion. Therefore, 'there is a short circuit between the adjacent conductive yarns 2, At the same time, the electronic component can be electrically connected to the multifilament core 5. Providing the preformed binder 11 simplifies the manufacturing process because the pre-formed binder 在 can be, for example, in the multifilament during the manufacture of the conductive yarn 2 Thin lines on core 5. The invention has been discussed with reference to various specific embodiments. However, those skilled in the art will appreciate that a number of other alternatives are possible. For example, the features of the various embodiments described above can naturally be combined in various other ways. Those skilled in the art will appreciate that a number of such alternatives may be used without departing from the spirit of the invention, and all such modifications are considered to be part of the invention, as defined in the scope of the claims. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 shows a fabric comprising an electrically conductive yarn of a first embodiment of the invention. Fig. 2 is a more detailed illustration of the drawing. In a specific embodiment, it is shown that a plurality of conductive yarns are woven into a woven fabric. Figure 3 illustrates a conductive yarn of the first embodiment, which shows a tying yarn disposed around a conductive multifilament core. Illustrating, in more specific detail, one of the conductive yarns of FIG. 3, which shows each of the conductive filaments, including the non-conductive filaments provided with the electrically conductive coating. FIG. 5 shows the second embodiment. a yarn having another tying yarn disposed around a conductive multifilament core. Figure 6 shows the yarn of the third embodiment having a network of (iv) orbital conductivity 134074.doc -15· 200944632 multifilament core configuration Fig. 7 is a flow chart showing the steps of manufacturing the conductive yarn shown in Fig. 6. [Description of main component symbols]

1 織物 2 導電性紗線 3 編織物 4 纖絲 5 多絲核心 6 綑紮紗 7 包絡面 8 非導電性纖絲 9 導電包覆層 10 綑紮紗 11 網狀結構 A 第一纏繞方向 B 第二纏繞方向 134074.doc -16·1 fabric 2 conductive yarn 3 braid 4 filament 5 multifilament core 6 tying yarn 7 envelope surface 8 non-conductive filament 9 conductive coating 10 tying yarn 11 mesh structure A first winding direction B second winding Direction 134074.doc -16·

Claims (1)

200944632 十、申請專利範圍: 1. 種導電性紗線(2),具有—包括複數根導電性纖絲(4) 之多絲核心(5),以及一圍繞該多絲核心配置之碼紮物 ( )其特徵為:該綑紮物係配置成部分曝露出兮多 4核心,從而當使電子組件與該多絲核心電連接時,得 以減少相鄰導電性炒線之間之短路發生。 侍 2. 如請求項1之導電性紗線,其中該綑紮物係以以下方式 配置:該多絲核心之一包絡面(7)之被覆蓋部分係小於該 〇 包絡面之未覆蓋部分。 3·如請求項1或2之導電性紗線,其中該導電性纖絲係設於 自其中心至其周邊而遍及該核心。 4. 如前述請求項中任一項之導電性紗線,其中每根該導電 性纖絲包括一設有導電塗層(9)之非導電性纖絲(8)。 5. 如請求項4之導電性紗線,其中該導電塗層係金屬塗 層。 6. 如前述請求項中任一項之導電性紗線,其中該綑紮物包 ® 括一綑紮紗(6),其圍繞該多絲核心以一第一纏繞方向 (A)纏繞以形成單螺旋狀結構。 1'如請求項6之導電性紗線,其中該螺旋之循環節距係大 於該綑紮紗直徑之兩倍且小於六倍。 8.如請求項6或7之導電性紗線,其進一步包括以一與該第 一纏繞方向相反之第二纏繞方向(B)圍繞該多絲核心而纏 繞之包紮紗(10),從而形成一雙螺旋狀結構。 9·如請求項6至8中任一項之導電性紗線,其中該綑紮紗之 134074.doc 200944632 直徑係小於該多絲核心直徑之75%。 10.如請求項1至5中任一項之導雷柯如、始 甘山 等電性紗線,其中配置該綑紮 物以形成一圍繞該多絲核心的網狀結構(11)。 °、 其中該綑紮物係 11.如前述請求項中任一項之導電性紗線 導電性。 如前述請求項中P項之導電性紗線,#中該綑紫物係 非導電性。 ❹200944632 X. Patent application scope: 1. A conductive yarn (2) having a multifilament core (5) comprising a plurality of conductive filaments (4), and a coded product disposed around the multifilament core ( ) is characterized in that the bundling is configured to partially expose the 4 4 cores, so that when the electronic component is electrically connected to the multifilament core, the occurrence of a short circuit between adjacent conductive frying lines can be reduced. 2. The conductive yarn of claim 1, wherein the binder is configured in such a manner that the covered portion of the envelope surface (7) of the multifilament core is smaller than the uncovered portion of the envelope surface of the crucible. 3. The conductive yarn of claim 1 or 2, wherein the conductive filament is disposed throughout the core from its center to its periphery. 4. The electrically conductive yarn of any of the preceding claims, wherein each of the electrically conductive filaments comprises a non-conductive filament (8) provided with a conductive coating (9). 5. The conductive yarn of claim 4, wherein the conductive coating is a metal coating. 6. The electroconductive yarn of any of the preceding claims, wherein the bundling package comprises a tying yarn (6) wrapped around the multifilament core in a first winding direction (A) to form a single helix Structure. 1' The conductive yarn of claim 6, wherein the spiral has a cycle pitch that is greater than twice and less than six times the diameter of the bundled yarn. 8. The conductive yarn of claim 6 or 7, further comprising a wrap yarn (10) wound around the multifilament core in a second winding direction (B) opposite the first winding direction, thereby forming A double spiral structure. The conductive yarn of any one of claims 6 to 8, wherein the 134074.doc 200944632 diameter of the tying yarn is less than 75% of the diameter of the multifilament core. 10. The electrically conductive yarn of any of claims 1 to 5, wherein the bundle is configured to form a network (11) surrounding the multifilament core. And wherein the binding material is 11. The conductive yarn of any one of the preceding claims. In the conductive yarn of item P in the above request, the bundle of purple is non-conductive. ❹ 13. 如前述請求項中任-項之導電性紗線,其中該多絲核心 係經加撚。 14. 一種製造具有多絲核心之導電性紗線之方法該多絲核 心包括複數根導電性纖絲,該方法包括下列步驟: 圍繞該多絲核心配置一綑紮物(步驟7〇 j、步驟M2), 以使該多絲核心係部分曝露,從而在使電子組件至該多 絲核心電連接時減少相鄰導電性紗線之間之短路發生。 15. 如請求項14之方法,其中圍繞該多絲核心配置該细紮物 的步驟包括以一第一纏繞方向圍繞該多絲核心而纏繞一 綑紮紗以形成單螺旋狀結構之步驟。 16. 如請求項15之方法,其中圍繞該多絲核心配置綑紮物之 步驟進—步包括下列步驟: 以與第一纏繞方向相反之第二纏繞方向於該多絲核心 周圍缠繞另一烟紮紗’從而形成雙螺旋結構。 17. 如請求項14之方法’其中圍繞該多絲核心配置綑紮物之 步驟包括提供一預先形成之綑紮物圍繞該多絲核心。 1 8· 一種用以對其連接電子組件之織物(3),其包括複數根如 134074.doc 0 200944632 包括至少一個 請求項1至13中任一項之導電性紗線。 19. 一種包括如請求項18之織物之電子織物 與其連接的電子組件。13. The conductive yarn of any of the preceding claims, wherein the multifilament core is twisted. 14. A method of making a conductive yarn having a multifilament core, the multifilament core comprising a plurality of conductive filaments, the method comprising the steps of: arranging a bundle around the multifilament core (step 7〇j, step M2 The partial portion of the multifilament core is exposed to reduce the occurrence of a short circuit between adjacent conductive yarns when electrically connecting the electronic component to the multifilament core. 15. The method of claim 14, wherein the step of disposing the wire around the multifilament core comprises the step of wrapping a bundle of yarns around the multifilament core in a first winding direction to form a single spiral structure. 16. The method of claim 15, wherein the step of arranging the bundling around the multifilament core further comprises the step of: winding another smoke around the multifilament core in a second winding direction opposite the first winding direction The yarn is woven to form a double helix. 17. The method of claim 14 wherein the step of disposing the bundling around the multifilament core comprises providing a preformed bundling around the multifilament core. A fabric (3) for attaching an electronic component thereto, comprising a plurality of conductive yarns according to any one of claims 1 to 13 including 134074.doc 0 200944632. 19. An electronic component comprising an electronic fabric of the fabric of claim 18 attached thereto. 134074.doc134074.doc
TW097135820A 2007-09-21 2008-09-18 Conductive yarn for electronic textile applications TW200944632A (en)

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