200933234 九、發明說明： 【發明所屬之技術領域】 本發明係有關於一種顯示器面板之製造方法及其結構，护 是一種減少顯示器面板麵曲量之製造方法及其結構。 寸 【先前技術】 >目前所見之平面顯示器’例如電視機或是電腦裝置之顯示榮 幕等，其晝面尺寸越來越大而體積卻相對輕薄。為了滿足目亍 ❹場上的大尺寸晝面及體_料需求，顯4面板所朗之= 央合並貼附有貝占附彩色濾光片(colorfllter，CF)的兩破璃基板，已 由目前的1.0公厘(mm)厚度逐漸邁入厚度更薄的製程(約為0.6公 厘至0·4公厘厚或更低）。 +顯示器面板所使用之玻璃基板的平坦度要求相當嚴格，然而 薄化後且形成有彩色遽光片的玻璃基板會產生輕曲現象，且於貼 附偏光板之製程後，其龜曲現象將更為明顯。若是不立即處理此 © -趣曲問題’於後續的面板製程時’例如電性設置積體電路元件， 將因基板的翹曲量過大而使得積體電路元件無法精確設置於預設 位置上’導致面板的不良品過多而使得良率無法提升。此外，翹 曲幅度過大的玻璃基板極容易因製程中所施加的應力而造成破 裂。 在目前的顯示器製程中，將偏光板貼附於具有彩色渡光片之 玻璃基板之則，會先於玻璃基板表面塗覆—層強化層，然後再將 偏光板職至基板上。然而，前述強化層目拉伸力量不足且均勾 性不佳，會使偏光板貼附於彎曲幅度過大的玻璃基板上時，無法 200933234 改善玻璃基板的翹曲問題。 如何即時改善薄化玻璃基板之翹曲問題，以避免玻璃基板容 易破損及積體電路元件的良率過低，是目翻__技術人員 亟欲克服的問題。 【發明内容】 雲於以上的問題，本㈣提供—種顯示器面板之製造方法及 ❹ ❹ —構，藉以改良先前技術之薄化_基板容易触變形，導致 玻璃基板破裂及良率不佳等問題。 本發明之顯示n面板之製造方法及其結構，其步驟首先係形 成彩色濾，片於液晶基板上，以形成製程板。接著於製程板之一 =、占附第偏光板’並貼附第二偏光板於製程板相對於第一偏 光板之另-側上。接著，形成強化膜於第—偏光板上，且強化膜 p成方⑽與製程板之祕方向相反，以平衡製程板之鍾曲應 胺再將魏個频電路元件餘設置㈣程板上，最後移除強 化膜’以構成顯示器面板。 衡制!^所述’本發明藉由塗饰於第一偏光板上之強化膜，以平 破;_轉力，避賴她_錢、力與幅度過大而導致 巧貝以及频電路元件電性設置於科賴雜峻 化膜可自偽心， 敬艮卞大巾田“。根據本發明，強 、了自偏先板上移除而不影響偏光板之效能。 以上之關於本發明内容之說日月及町 200933234 【實施方式】 器面所聽顯示11面板之製造方法及其結構，其顯示 ，/ ’·、、"面電視之Α尺寸面板或是電雌示n之小尺寸面 反’但亚不舰於此。本發明所附之圖式僅提供參考與說明用， 並非用以限制本發明。 ❹ 第1Α圖至第1G圖為本發明第一實施例之步驟示意圖，以下 ^配合第3狀步職糊來·材_。本發騎揭露顯示 板之製ie方法’首先係於液晶基板11〇上开)成彩色遽光片 jcolorfilter) ’再進行薄化製程，以形成製程板鄕(步驟綱。 接者’貼附第-偏光板13G於製程板·相反賊祕方向之一 側上(步驟210) ’即貼附於製程板遍相對於彩色攄光片12〇之另 一側0 弟一偏光板130包括有依序形成於液晶基板n〇上之感屢性 ❹黏著劑(Pressure sensitive a—，pSA)13卜第一三醋酸纖維層 (triacetyl ceUulose ’ TAC)132、聚乙稀醇層㈣^㈣心㈣， PVA)133、第二三醋酸纖維層（TAC)134、及保護膜（pr〇tec办£ film)135，以使通過第一偏光板13〇之光線產生偏極性。 請繼續參閱第1A圖至第1G圖及第3圖。接著，於製程板 300相對於第一偏光板130之另一侧上貼附第二偏光板15〇 (步驟 22〇) ’其中第二偏光板150與第一偏光板13〇之結構相同。此時， 製程板300將產生一向上之翹曲應力，並且朝向第二偏光板15〇 之方向翹曲變形(稱為正翹曲）。接著，在第一偏光板13〇相對於製 7 200933234 私板3〇〇之另-側上形成強化膜步驟 形成於第-偏光板m之佯碟膜135上。鮮、係 示。又朕上。值传注意的是，本發明 強化膜140之塗佈方向(第正圖中之白色箭頭方向)係相反於製程 板300之麵曲應力方向（第1E圖中之黑色箭頭方向），以平衡製程 板300之輕曲應力，_降低製程板3〇〇之彎曲變形量，避免後 續製程所增加的應力令製程板3〇〇的翹曲現象更為加劇。 根據本發明之較佳實施例，強化膜⑽係為強化膠，其材質 ❹係以光固化橡膠材料或是熱固化橡膠材料所製成，但並不以本實 施例為限。強化膜14(H系藉由塗佈或嘴塗等方式於第一偏光板13〇 之保痠膜135上形成數微米（μπι)至數十微米不等的厚度，然後再 透過光照射(例如可見光、紫外光、或紅外光等光線)或是加熱方式 對強化膜140予以硬化，使得強化膜14()固著於第一偏光板 之保護膜135上。本發明可根據製程板3〇〇不同的赵曲程度而選 用具有適當拉伸應力的強化膜140 ;在較佳實施例中，強化膜14〇 ❹於固化後之拉伸應力約為8 〇牛頓/平方公釐（_&)，以有效平衡 製程板300所產生之翹曲應力，但不以本發明所揭露之實施例為 限。 接著於製程板300上設置複數個積體電路(integrated circuit， 1C)元件160，並使其電性連接於製程板3〇〇 (步驟24〇)，以驅動液 晶基板110執行預設功能。最後，撕除第一偏光板130之保護膜 135’以使強化膜14〇隨著保護膜〗35自第一偏光板130上移除(步 驟250) ’並同時將第二偏光板150之保護膜155撕除，以得到顯 示器面板100。 200933234 第2A圖至第2F圖為本發明第二實施例之步驟示意圖，以下 將配合第3圖之步驟流程圖來說明本實施例。彩色滤光片.形 成於液晶基板110 -侧，並進行-薄倾程，以構成製喊3〇〇(步 驟2阶接著，第-偏光板130係貼附於彩色渡光板12〇上(步驟 210) ’亚將⑦二偏光板15G貼附於製程板未設置彩色遽光片 120之-側上(步驟220)。此時’製程板3〇〇將產生一向下之麵曲 應力且朝向第二偏光板15G之方向㈣變形(稱為諸曲）。 © 接著’形成強化膜140於第一偏光板130之保護膜135上(步 驟230)而強化膜140之塗佈方向係相反於製程板3〇〇之_應 力力向’以平衡製程板300之龜曲應力，並減缓製程板3〇〇的龜 曲現象。將複數個積體電路元件16〇電性設置於製程板·上(步 驟2聲最後，撕除第一偏光板13〇之保護膜135，以使強化膜 140隨著保護膜135自第一偏光板130上移除(步驟250)。 本發明__示誠板之製造方法及其結構，係藉由塗佈 ❹於第-偏光板上之強倾平衡製程板所存在之_應力，以避免 製程板於後續製程_錢力她聽度過大錢得㈣現象加 W進而‘致衣&板的破損，並可避免積體電路元件電性設置於 ^幅棘大的製程板上而造成不良品過多的問題，藉以大幅提 门’、頁丁„„面板的良率。另外，本發明於積體電路元件設置完成後， 可將強化膜自偏光板上移除而不影響偏光板之效能。 ^本發月之只施例揭露如上所述，然並非用以限定本發 任何完、1相關技蟄者，在不脫離本發明之精神和範圍内，舉 凡依本發明申_圍所述之形狀、構造、特徵及精神當可做些許 200933234 之變更，因此本發明之專利保護範圍須視本說明書所附之申請專 利範圍所界定者為準。 【圖式簡單說明】 第1A圖為本發明第一實施例之分解步驟示意圖。 第1B圖為本發明第一實施例之分解步驟示意圖。 第1C圖為本發明第一實施例之分解步驟示意圖。 〇 第1D圖為本發明第一實施例之分解步驟示意圖。 第1E圖為本發明第一實施例之分解步驟示意圖。 第1F圖為本發明第一實施例之分解步驟示意圖。 第1G圖為本發明第一實施例之分解步驟示意圖。 第2A圖為本發明第二實施例之分解步驟示意圖。 第2B圖為本發明第二實施例之分解步驟示意圖。 第2C圖為本發明第二實施例之分解步驟示意圖。 ^ 第2D圖為本發明第二實施例之分解步驟示意圖。 第2E圖為本發明第二實施例之分解步驟示意圖。 第2F圖為本發明第二實施例之分解步驟示意圖。 第3圖為本發明之步驟流程圖。 10 說明】 顯示器面板 200933234 【主要元件符號 100200933234 IX. Description of the Invention: [Technical Field] The present invention relates to a method of manufacturing a display panel and a structure thereof, and is a manufacturing method and structure for reducing the amount of curvature of a display panel. Inch [Prior Art] > The flat panel display currently seen, such as the display screen of a television set or a computer device, has a larger face size and a relatively thinner size. In order to meet the large-size kneading surface and body-material requirements on the target field, the two glass substrates with the color filter (CF) attached to the central panel are attached. The current 1.0 mm (mm) thickness is gradually entering a thinner process (approximately 0.6 mm to 0.4 mm thick or less). + The flatness of the glass substrate used in the display panel is quite strict. However, the glass substrate formed with the colored calender after thinning will produce a light curvature phenomenon, and after the process of attaching the polarizing plate, the tortuosity phenomenon will be More obvious. If you do not immediately deal with this © - interesting problem 'in the subsequent panel process', for example, electrically setting the integrated circuit components, the integrated circuit components cannot be accurately set at the preset position due to the excessive amount of warpage of the substrate. Excessive defects in the panel lead to an increase in yield. In addition, a glass substrate having an excessively large warpage is extremely likely to be broken by stress applied in the process. In the current display process, when a polarizing plate is attached to a glass substrate having a color light-passing sheet, a layer of a reinforcing layer is applied before the surface of the glass substrate, and then the polarizing plate is placed on the substrate. However, when the above-mentioned reinforcing layer has insufficient stretching force and poor hooking property, the polarizing plate may be attached to a glass substrate having an excessively large bending angle, and the problem of warpage of the glass substrate may not be improved by 200933234. How to instantly improve the warpage of the thinned glass substrate to avoid the breakage of the glass substrate and the low yield of the integrated circuit components is a problem that the technicians are trying to overcome. SUMMARY OF THE INVENTION In the above problems, the present invention provides a method for manufacturing a display panel and a structure for improving the thinning of the prior art. The substrate is easily deformed, resulting in cracking of the glass substrate and poor yield. . The method for fabricating the n-panel of the present invention and the structure thereof are first formed by forming a color filter on a liquid crystal substrate to form a process board. Then, one of the process boards =, the second polarizing plate is attached, and the second polarizing plate is attached to the other side of the process board with respect to the first polarizing plate. Next, a strengthening film is formed on the first polarizing plate, and the reinforcing film p is formed into a square (10) opposite to the secret direction of the processing plate, so as to balance the clock of the processing plate and then set the remaining frequency circuit components (four). Finally, the reinforced film 'is removed to form a display panel.衡制^^ The invention is made by coating the reinforced film on the first polarizing plate to break through; _ revolving force, avoiding her _ money, force and amplitude are too large, leading to the smart shell and frequency circuit components The property is set in the Korai mixed film, which can be self-pseudo-hearted, and the gods are large. "According to the invention, it is strong and self-biased to remove the board without affecting the performance of the polarizing plate.日日月和町200933234 [Embodiment] The manufacturing method and structure of the 11 panel are displayed on the surface of the device, and the display of / '·, , " the size of the panel of the TV or the small size of the electric female The drawings attached to the present invention are provided for reference and description only, and are not intended to limit the present invention. ❹ FIGS. 1 to 1G are schematic diagrams showing steps of a first embodiment of the present invention. The following ^ cooperate with the third step of the paste to the material _. This method of riding the display board of the display method 'firstly on the liquid crystal substrate 11 开 open into a color light sheet jcolorfilter) 're-thinning process, to Forming the process board 鄕 (step outline. Receiver attached the first - polarizer 13G on the process board One side of the secret direction (step 210) 'that is attached to the other side of the process plate relative to the color light-receiving sheet 12, and the polarizing plate 130 includes a pattern of sequentially formed on the liquid crystal substrate n〇 Pressure sensitive a-, pSA 13 triacetyl ceUulose 'TAC 132, polyethylene layer (4) ^ (four) heart (four), PVA) 133, second triacetate layer ( TAC) 134, and a protective film (pr〇tec film) 135, so that the light passing through the first polarizing plate 13 is polarized. Please continue to refer to Figures 1A to 1G and Figure 3. Next, The second polarizing plate 15 is attached to the other side of the process board 300 with respect to the other side of the first polarizing plate 130 (step 22A). The second polarizing plate 150 has the same structure as the first polarizing plate 13A. At this time, the process The plate 300 will generate an upward warp stress and warp deformation toward the direction of the second polarizing plate 15 (referred to as positive warping). Then, in the first polarizing plate 13 〇 relative to the system 7 200933234 The step of forming a strengthening film on the other side of the crucible is formed on the crucible film 135 of the first polarizing plate m. Fresh, typified. It is noted that the coating direction of the reinforcing film 140 of the present invention (the direction of the white arrow in the front view) is opposite to the direction of the surface bending stress of the processing plate 300 (the direction of the black arrow in FIG. 1E) to balance the process. The light bending stress of the plate 300, _ reducing the bending deformation of the process plate 3, avoiding the increased stress of the subsequent process, the warpage of the process plate 3 is further aggravated. According to a preferred embodiment of the present invention, strengthening The film (10) is a reinforced rubber, and the material is made of a photocurable rubber material or a thermosetting rubber material, but is not limited to the embodiment. The reinforced film 14 (H is formed on the acid-preserving film 135 of the first polarizing plate 13 by coating or nozzle coating, and is formed in a thickness of several micrometers (μπι) to several tens of micrometers, and then transmitted through light (for example) The reinforced film 140 is hardened by light such as visible light, ultraviolet light, or infrared light, or by heating, so that the reinforced film 14 () is fixed on the protective film 135 of the first polarizing plate. The present invention can be made according to the process board 3 The reinforced film 140 having a suitable tensile stress is selected for different degrees of curvature; in the preferred embodiment, the tensile stress of the reinforced film 14 after curing is about 8 〇 Newtons per square millimeter (_&), The bending stress generated by the process board 300 is effectively balanced, but is not limited to the embodiment disclosed in the present invention. Then, a plurality of integrated circuit (1C) elements 160 are disposed on the processing board 300, and Electrically connected to the process board 3〇〇 (step 24〇) to drive the liquid crystal substrate 110 to perform a preset function. Finally, the protective film 135 ′ of the first polarizing plate 130 is removed to make the reinforced film 14 follow the protective film. 35 is removed from the first polarizer 130 (step 250) 'and simultaneously The protective film 155 of the second polarizing plate 150 is torn off to obtain the display panel 100. 200933234 FIGS. 2A to 2F are schematic diagrams showing the steps of the second embodiment of the present invention, which will be described below in conjunction with the flow chart of FIG. In this embodiment, a color filter is formed on the side of the liquid crystal substrate 110, and a thin tilt is performed to form a squeak 3 〇〇 (step 2, and the first-polarizing plate 130 is attached to the color illuminating plate 12). 〇上 (Step 210) 'The sub-polarizer 15G is attached to the side of the process board on which the color grading sheet 120 is not disposed (step 220). At this time, the process board 3 〇〇 will produce a downward facial curve. The stress is deformed toward the direction (four) of the second polarizing plate 15G (referred to as a plurality of pieces). © Next, the reinforcing film 140 is formed on the protective film 135 of the first polarizing plate 130 (step 230) to strengthen the coating direction of the film 140. Contrary to the process plate 3 _ stress force direction to balance the tortuosity stress of the process board 300, and slow down the tortuosity of the process board 3 。. The plurality of integrated circuit components 16 are electrically set in the process On the board (on step 2, finally, tear off the protective film 135 of the first polarizing plate 13〇 to make it strong The film 140 is removed from the first polarizing plate 130 along with the protective film 135 (step 250). The manufacturing method and structure of the invention are based on the strong tilting of the coating on the first polarizing plate. Balance the _ stress of the process board to avoid the process board in the subsequent process _ Qian Li she listened to the big money (four) phenomenon plus W and then 'wearing & board damage, and can avoid the electrical components of the integrated circuit ^The problem of too many defective products caused by the large-scale process plate, so as to greatly increase the yield of the door, and the panel. In addition, the invention can self-polarize the reinforced film after the integrated circuit components are completed. The board is removed without affecting the performance of the polarizer. The only examples of the present disclosure are as described above, and are not intended to limit any of the above, and the related art, without departing from the spirit and scope of the present invention, Shapes, constructions, features, and spirits are subject to change. The scope of patent protection of the present invention is defined by the scope of the appended claims. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1A is a schematic view showing the decomposition steps of the first embodiment of the present invention. Fig. 1B is a schematic view showing the decomposition steps of the first embodiment of the present invention. Fig. 1C is a schematic view showing the decomposition steps of the first embodiment of the present invention. 〇 FIG. 1D is a schematic view showing the decomposition steps of the first embodiment of the present invention. Fig. 1E is a schematic view showing the decomposition steps of the first embodiment of the present invention. Fig. 1F is a schematic view showing the decomposition steps of the first embodiment of the present invention. Fig. 1G is a schematic view showing the decomposition steps of the first embodiment of the present invention. 2A is a schematic view showing the decomposition steps of the second embodiment of the present invention. 2B is a schematic view showing the decomposition steps of the second embodiment of the present invention. 2C is a schematic view showing the decomposition steps of the second embodiment of the present invention. ^ Figure 2D is a schematic view showing the decomposition steps of the second embodiment of the present invention. Fig. 2E is a schematic view showing the decomposition steps of the second embodiment of the present invention. Fig. 2F is a schematic view showing the decomposition steps of the second embodiment of the present invention. Figure 3 is a flow chart of the steps of the present invention. 10 Description] Display panel 200933234 [Main component symbol 100
❹ 110 120 130 131 132 133 134 135 140 150 155 160 300 步驟200 步驟210 步驟220 步驟230 步驟240 步驟250 液晶基板 彩色濾、光片 第一偏光板 感壓性黏著劑 第一三醋酸纖維層 聚乙烯醇層 第二三醋酸纖維層 保護膜 強化膜 第二偏光板 保護膜 積體電路元件 製程板 形成彩色濾光ϋ於液絲板上’料彡成製程板 貼附第一偏光板於製程板之一侧上 貼附第二偏光板於製程板相對於第—偏光板之 另一側上 形成強化膜至第一偏光板上 電性設置複數個積體電路元件於製程板上 移除強化膜 11❹ 110 120 130 131 132 133 134 135 140 150 155 160 300 Step 200 Step 210 Step 220 Step 230 Step 240 Step 250 Liquid crystal substrate color filter, light sheet first polarizing plate pressure sensitive adhesive first triacetate layer polyethylene Alcohol layer second triacetate layer protective film reinforced film second polarizing plate protective film integrated circuit component process board to form a color filter 液 on the liquid wire board 'material 制 into a process board attached to the first polarizing plate in the process board Attaching a second polarizing plate on one side to form a reinforcing film on the other side of the process board relative to the first polarizing plate to the first polarizing plate to electrically set a plurality of integrated circuit components to remove the reinforcing film 11 on the process board