TW200932669A - Purified powder of nanometric particles - Google Patents
Purified powder of nanometric particles Download PDFInfo
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- TW200932669A TW200932669A TW097146612A TW97146612A TW200932669A TW 200932669 A TW200932669 A TW 200932669A TW 097146612 A TW097146612 A TW 097146612A TW 97146612 A TW97146612 A TW 97146612A TW 200932669 A TW200932669 A TW 200932669A
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- powder
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- 239000002245 particle Substances 0.000 title claims abstract description 206
- 239000000843 powder Substances 0.000 title claims abstract description 168
- 238000000034 method Methods 0.000 claims abstract description 112
- 239000012452 mother liquor Substances 0.000 claims abstract description 85
- 239000000203 mixture Substances 0.000 claims abstract description 71
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 48
- 239000002243 precursor Substances 0.000 claims abstract description 41
- 150000001450 anions Chemical class 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims abstract description 23
- 230000000737 periodic effect Effects 0.000 claims abstract description 19
- 238000001035 drying Methods 0.000 claims abstract description 16
- -1 oxo anions Chemical class 0.000 claims abstract description 15
- 238000005406 washing Methods 0.000 claims abstract description 14
- 230000002194 synthesizing effect Effects 0.000 claims abstract 3
- 239000013078 crystal Substances 0.000 claims description 265
- 239000003054 catalyst Substances 0.000 claims description 118
- 239000012535 impurity Substances 0.000 claims description 64
- 238000006243 chemical reaction Methods 0.000 claims description 50
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 50
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 48
- 239000002585 base Substances 0.000 claims description 40
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 36
- 239000011164 primary particle Substances 0.000 claims description 35
- 239000000725 suspension Substances 0.000 claims description 35
- 239000007789 gas Substances 0.000 claims description 28
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 24
- 239000000654 additive Substances 0.000 claims description 23
- 230000000996 additive effect Effects 0.000 claims description 23
- 239000001257 hydrogen Substances 0.000 claims description 23
- 229910052739 hydrogen Inorganic materials 0.000 claims description 23
- 150000001768 cations Chemical class 0.000 claims description 22
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 20
- 239000001301 oxygen Substances 0.000 claims description 20
- 229910052760 oxygen Inorganic materials 0.000 claims description 20
- 239000002253 acid Substances 0.000 claims description 19
- 229910052799 carbon Inorganic materials 0.000 claims description 18
- 150000002500 ions Chemical class 0.000 claims description 18
- 229910052757 nitrogen Inorganic materials 0.000 claims description 18
- 238000000746 purification Methods 0.000 claims description 18
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 18
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 17
- 238000009835 boiling Methods 0.000 claims description 17
- 125000000129 anionic group Chemical group 0.000 claims description 16
- 125000004429 atom Chemical group 0.000 claims description 16
- 238000012360 testing method Methods 0.000 claims description 16
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 16
- 239000007864 aqueous solution Substances 0.000 claims description 15
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 14
- 239000002019 doping agent Substances 0.000 claims description 14
- 238000005984 hydrogenation reaction Methods 0.000 claims description 13
- 238000007254 oxidation reaction Methods 0.000 claims description 13
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 12
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 claims description 12
- 239000002904 solvent Substances 0.000 claims description 12
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 11
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 11
- 239000000126 substance Substances 0.000 claims description 11
- 229910002651 NO3 Inorganic materials 0.000 claims description 10
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 10
- 125000002091 cationic group Chemical group 0.000 claims description 10
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 10
- 125000000962 organic group Chemical group 0.000 claims description 10
- 229910019142 PO4 Inorganic materials 0.000 claims description 9
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 9
- 229910052681 coesite Inorganic materials 0.000 claims description 9
- 239000010949 copper Substances 0.000 claims description 9
- 229910052906 cristobalite Inorganic materials 0.000 claims description 9
- 150000007524 organic acids Chemical class 0.000 claims description 9
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 9
- 239000010452 phosphate Substances 0.000 claims description 9
- 229910052682 stishovite Inorganic materials 0.000 claims description 9
- 229910052905 tridymite Inorganic materials 0.000 claims description 9
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 claims description 8
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 8
- 238000006386 neutralization reaction Methods 0.000 claims description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 6
- 238000000502 dialysis Methods 0.000 claims description 6
- 229930195733 hydrocarbon Natural products 0.000 claims description 6
- 150000002430 hydrocarbons Chemical class 0.000 claims description 6
- 239000003456 ion exchange resin Substances 0.000 claims description 6
- 229920003303 ion-exchange polymer Polymers 0.000 claims description 6
- 235000005985 organic acids Nutrition 0.000 claims description 6
- 239000004215 Carbon black (E152) Substances 0.000 claims description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 claims description 5
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 claims description 4
- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 claims description 4
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 4
- 238000007327 hydrogenolysis reaction Methods 0.000 claims description 4
- 238000006317 isomerization reaction Methods 0.000 claims description 4
- 229910017604 nitric acid Inorganic materials 0.000 claims description 4
- 238000005215 recombination Methods 0.000 claims description 4
- 230000006798 recombination Effects 0.000 claims description 4
- 229910052709 silver Inorganic materials 0.000 claims description 4
- 239000004332 silver Substances 0.000 claims description 4
- 239000011734 sodium Substances 0.000 claims description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 3
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 3
- 229910021529 ammonia Inorganic materials 0.000 claims description 3
- 238000006356 dehydrogenation reaction Methods 0.000 claims description 3
- 238000011010 flushing procedure Methods 0.000 claims description 3
- 229910052734 helium Inorganic materials 0.000 claims description 3
- 239000001307 helium Substances 0.000 claims description 3
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 claims description 3
- 229910052700 potassium Inorganic materials 0.000 claims description 3
- 239000011591 potassium Substances 0.000 claims description 3
- 229910052708 sodium Inorganic materials 0.000 claims description 3
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 2
- 239000011362 coarse particle Substances 0.000 claims description 2
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims description 2
- 238000007689 inspection Methods 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 229910052707 ruthenium Inorganic materials 0.000 claims description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims 1
- 241001503485 Mammuthus Species 0.000 claims 1
- 239000013543 active substance Substances 0.000 claims 1
- IKDUDTNKRLTJSI-UHFFFAOYSA-N hydrazine hydrate Chemical compound O.NN IKDUDTNKRLTJSI-UHFFFAOYSA-N 0.000 claims 1
- 230000007935 neutral effect Effects 0.000 claims 1
- 229940049964 oleate Drugs 0.000 claims 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 claims 1
- LVTJOONKWUXEFR-FZRMHRINSA-N protoneodioscin Natural products O(C[C@@H](CC[C@]1(O)[C@H](C)[C@@H]2[C@]3(C)[C@H]([C@H]4[C@@H]([C@]5(C)C(=CC4)C[C@@H](O[C@@H]4[C@H](O[C@H]6[C@@H](O)[C@@H](O)[C@@H](O)[C@H](C)O6)[C@@H](O)[C@H](O[C@H]6[C@@H](O)[C@@H](O)[C@@H](O)[C@H](C)O6)[C@H](CO)O4)CC5)CC3)C[C@@H]2O1)C)[C@H]1[C@H](O)[C@H](O)[C@H](O)[C@@H](CO)O1 LVTJOONKWUXEFR-FZRMHRINSA-N 0.000 claims 1
- 238000002360 preparation method Methods 0.000 abstract description 18
- 230000000295 complement effect Effects 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 3
- 239000000470 constituent Substances 0.000 abstract 7
- 230000003197 catalytic effect Effects 0.000 description 60
- 239000003607 modifier Substances 0.000 description 51
- 229910052751 metal Inorganic materials 0.000 description 36
- 239000002184 metal Substances 0.000 description 36
- 239000008367 deionised water Substances 0.000 description 31
- 229910021641 deionized water Inorganic materials 0.000 description 31
- 239000007788 liquid Substances 0.000 description 27
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 27
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 24
- 239000007791 liquid phase Substances 0.000 description 24
- 239000012071 phase Substances 0.000 description 20
- 239000008187 granular material Substances 0.000 description 17
- 239000008188 pellet Substances 0.000 description 16
- 239000000243 solution Substances 0.000 description 16
- 239000012065 filter cake Substances 0.000 description 14
- 238000006555 catalytic reaction Methods 0.000 description 13
- 150000002431 hydrogen Chemical class 0.000 description 13
- 239000000463 material Substances 0.000 description 13
- 229910052697 platinum Inorganic materials 0.000 description 13
- 239000000047 product Substances 0.000 description 13
- 238000001354 calcination Methods 0.000 description 12
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 12
- 239000004810 polytetrafluoroethylene Substances 0.000 description 12
- 239000011148 porous material Substances 0.000 description 12
- 229920006362 Teflon® Polymers 0.000 description 11
- 229910000420 cerium oxide Inorganic materials 0.000 description 11
- MLUCVPSAIODCQM-NSCUHMNNSA-N crotonaldehyde Chemical compound C\C=C\C=O MLUCVPSAIODCQM-NSCUHMNNSA-N 0.000 description 11
- MLUCVPSAIODCQM-UHFFFAOYSA-N crotonaldehyde Natural products CC=CC=O MLUCVPSAIODCQM-UHFFFAOYSA-N 0.000 description 11
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 11
- 239000003153 chemical reaction reagent Substances 0.000 description 10
- 229910001220 stainless steel Inorganic materials 0.000 description 10
- 239000010935 stainless steel Substances 0.000 description 10
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 8
- 230000004913 activation Effects 0.000 description 8
- 238000001027 hydrothermal synthesis Methods 0.000 description 8
- 238000005470 impregnation Methods 0.000 description 8
- 239000000395 magnesium oxide Substances 0.000 description 8
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 8
- 150000002739 metals Chemical class 0.000 description 8
- 230000003647 oxidation Effects 0.000 description 8
- 239000007790 solid phase Substances 0.000 description 8
- 239000006185 dispersion Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 239000007787 solid Substances 0.000 description 7
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 6
- 235000011114 ammonium hydroxide Nutrition 0.000 description 6
- 230000002349 favourable effect Effects 0.000 description 6
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 6
- 150000007530 organic bases Chemical class 0.000 description 6
- 239000006228 supernatant Substances 0.000 description 6
- 238000003786 synthesis reaction Methods 0.000 description 6
- 229910052723 transition metal Inorganic materials 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000012736 aqueous medium Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 150000007529 inorganic bases Chemical class 0.000 description 5
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 4
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 238000001493 electron microscopy Methods 0.000 description 4
- 239000012467 final product Substances 0.000 description 4
- 238000010335 hydrothermal treatment Methods 0.000 description 4
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- 239000011572 manganese Substances 0.000 description 4
- 229910052938 sodium sulfate Inorganic materials 0.000 description 4
- 235000011152 sodium sulphate Nutrition 0.000 description 4
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- 229910052684 Cerium Inorganic materials 0.000 description 3
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 238000002441 X-ray diffraction Methods 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 239000004327 boric acid Substances 0.000 description 3
- 229910002091 carbon monoxide Inorganic materials 0.000 description 3
- 239000011651 chromium Substances 0.000 description 3
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- VLTRZXGMWDSKGL-UHFFFAOYSA-M perchlorate Inorganic materials [O-]Cl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-M 0.000 description 3
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 3
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- 229910000314 transition metal oxide Inorganic materials 0.000 description 3
- QIJNJJZPYXGIQM-UHFFFAOYSA-N 1lambda4,2lambda4-dimolybdacyclopropa-1,2,3-triene Chemical compound [Mo]=C=[Mo] QIJNJJZPYXGIQM-UHFFFAOYSA-N 0.000 description 2
- WCASXYBKJHWFMY-NSCUHMNNSA-N 2-Buten-1-ol Chemical compound C\C=C\CO WCASXYBKJHWFMY-NSCUHMNNSA-N 0.000 description 2
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- 229910039444 MoC Inorganic materials 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical group CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
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- 229910052770 Uranium Inorganic materials 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
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- 230000008901 benefit Effects 0.000 description 2
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- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 2
- 125000005619 boric acid group Chemical group 0.000 description 2
- 239000012018 catalyst precursor Substances 0.000 description 2
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
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- 238000005755 formation reaction Methods 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- WCASXYBKJHWFMY-UHFFFAOYSA-N gamma-methylallyl alcohol Natural products CC=CCO WCASXYBKJHWFMY-UHFFFAOYSA-N 0.000 description 2
- 238000007210 heterogeneous catalysis Methods 0.000 description 2
- 238000002173 high-resolution transmission electron microscopy Methods 0.000 description 2
- 238000004255 ion exchange chromatography Methods 0.000 description 2
- 239000006193 liquid solution Substances 0.000 description 2
- 239000002609 medium Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000008267 milk Substances 0.000 description 2
- 210000004080 milk Anatomy 0.000 description 2
- 235000013336 milk Nutrition 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 229910052755 nonmetal Inorganic materials 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 description 2
- 229910052763 palladium Inorganic materials 0.000 description 2
- 239000012466 permeate Substances 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- 238000006722 reduction reaction Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
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- 241000894007 species Species 0.000 description 2
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- IATRAKWUXMZMIY-UHFFFAOYSA-N strontium oxide Chemical compound [O-2].[Sr+2] IATRAKWUXMZMIY-UHFFFAOYSA-N 0.000 description 2
- 150000004763 sulfides Chemical class 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 238000010189 synthetic method Methods 0.000 description 2
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- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
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- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
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- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Nanotechnology (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Composite Materials (AREA)
- General Physics & Mathematics (AREA)
- Crystallography & Structural Chemistry (AREA)
- Physics & Mathematics (AREA)
- Dispersion Chemistry (AREA)
- Inorganic Compounds Of Heavy Metals (AREA)
- Catalysts (AREA)
- Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
Abstract
Description
200932669 九、發明說明: 【發明所屬之技術領域】 本發明係關於用於催化化學反應的奈米催化粒子及系 統,且亦係關於其合成方法。 催化作用涉及不同技術領域中,尤其環境、石油化學或 . 精細化學應用中之多種反應。其係藉由使此反應之試劑與 不出現於反應平衡中之催化劑(例如鉑)接觸來調節化學反 應速率。一般而言,預先將催化劑沈積於例如呈奈米粉末 Φ 形式之載體上,該奈米粉末之粒子尺寸小於100 nm。 【先前技術】 論文”Surface studies of supported model catalysts” -C.R. Henry - Surface science reports 31 (1998) 231-325由 此描述單晶體在催化反應中作為貴金屬之載體之用途。 X. ''Effect of the interface structure on the high-temperature morphology of supported metal clusters'' - H. Graoui, S. Giorgio, C.R. Henry - Philosophical Magazine φ B, 2001,第81卷,第1 1期,1649-1658亦描述具有立方形 或曝露晶面族{〇,〇,1}及{1,1,1}之晶面之微米氧化鎂(MgO) 作為鈀載體之用途。 最後,lw X. ''Some recent results on metal / support interaction effects in NM/Ce02 catalysts''-S. Bernal, J.J. Calvino, M.A. Cauqui, J.M. Gatica, J.A. Perez Omil, J.M. Pintado - Catalysis today 50 (1999) 175-206描述具有立方 結構之Ce02單晶體在催化反應中作為鉑、鈀或铑之載體的 136600.doc 200932669 用途。特定而言,其研究溫度對載體與催化劑之間相互作 用之性質的影響。 此外,具有大體球形之氧化锆粒子用作催化劑載體之用 途已為人所知。 ^ X. ''Synthesis and crystallization of anisotropic shaped ' Zr〇2 nanocrystalline powders by hydrothermal process"-200932669 IX. Description of the Invention: TECHNICAL FIELD OF THE INVENTION The present invention relates to nano catalytic particles and systems for catalytic chemical reactions, and also to methods for their synthesis. Catalysis involves multiple reactions in various technical fields, especially in environmental, petrochemical or fine chemical applications. It adjusts the chemical reaction rate by contacting the reagent of this reaction with a catalyst (e.g., platinum) that does not appear in the equilibrium of the reaction. In general, the catalyst is deposited in advance on a support, for example in the form of a nanopowder Φ having a particle size of less than 100 nm. [Prior Art] The paper "Surface studies of supported model catalysts" - C.R. Henry - Surface science reports 31 (1998) 231-325 describes the use of a single crystal as a carrier of a noble metal in a catalytic reaction. X. ''Effect of the interface structure on the high-temperature morphology of supported metal clusters'' - H. Graoui, S. Giorgio, CR Henry - Philosophical Magazine φ B, 2001, Vol. 81, No. 1, 1649 -1658 also describes the use of micronized magnesium oxide (MgO) having a cubic or exposed crystal face {〇, 〇, 1} and {1, 1, 1} as a palladium support. Finally, lw X. ''Some recent results on metal / support interaction effects in NM/Ce02 catalysts''-S. Bernal, JJ Calvino, MA Cauqui, JM Gatica, JA Perez Omil, JM Pintado - Catalysis today 50 (1999) 175-206 describes the use of a Ce02 single crystal having a cubic structure as a carrier for platinum, palladium or rhodium in a catalytic reaction, 136600.doc 200932669. In particular, its effect on the nature of the interaction between the support and the catalyst is investigated. Further, the use of substantially spherical zirconia particles as a catalyst carrier is known. ^ X. ''Synthesis and crystallization of anisotropic shaped ' Zr〇2 nanocrystalline powders by hydrothermal process"-
Materials 丨etters 57 (2003)第 2425-2431 頁描述獲得奈米氧 化锆粉末(其粒子具有各向異性形狀)之水熱方法。該等粒 φ 子之外形並不平滑。未給出有關所得粉末之純度的資訊。 論艾”Synthesis of Zr02 and Ti〇2 nanocrystallirie powders /lyi/roi/zerma/ process" - Material Science and Engineering C23 (2003)第1033-1038頁亦描述獲得奈米氧化锆及氧化鈦 粉末之水熱方法(未提及催化反應)。該等粒子呈棒形及針 形。此外,水熱法所得之粒子之溶膠僅以習知方式離心且 經蒸馏水洗滌,由此無法獲得小於0.7%之粉末純度。 【發明内容】 ® 本發明之一目的為提出一種用於增強催化反應之功效的 催化粉末或催化系統及工業上製備該催化粉末或催化系統 的方法。 根據本發明,此目的係藉由一種合成粉末之方法達成, 該方法包含以下連貫步驟: A)製備母液,該母液包含: i.氧化物基本組分或該基本組分之前驅物及式MC之 額外組分,該額外組分係由以下各者組成: 136600.doc 200932669 -選自含氧陰離子、元素週期表第17行元素之陰離 子氫氧根OH及其混合物之群的作用劑M,及 •配補劑C,當該作用劑為氫氧根〇Η_時,該配補劑 為無機物;或 -併有作用劑Μ之氧化物基本組分或該基本組分之前 驅物,該作用劑Μ係選自含氧陰離子、元素週期表 第Π行元素之陰離子及其混合物之群; Β)以水熱法由該母液製備溶膠,該溶膠之粗製粒子具有 小於250 nm且較佳小於i〇〇 nm之最大尺寸; C)洗滌該溶膠,以便在可選乾燥步驟之後獲得以基於乾 物質之質量百分比計包含99.3%以上、較佳99.5%以 上、更佳99.7%以上且更佳99.9。/。以上之該基本組分的 粉末。 較佳地’構成1 〇〇%之其餘物質係由雜質組成。 以水熱法製備,最大尺寸小於250 nm或甚至小於100 nm 之粒子之粉末的純度通常受到限制β特定而言,小於1 % 之雜質含量不視為明顯的。 本發明人現已發現,由最大尺寸小於250 nm且較佳小於 100 nm且具有小於〇_7%之雜質含量之初始粒子所組成的粉 末特別適合在催化系統中用作催化劑或用作催化劑載體。 更特定而言,本發明人已發現,當雜質含量較低時,該 等粉末之功效隨時間減少得非常緩慢,不論純度如何,只 要一經製成,此功效便大體一致。因此’與先前技術之粉 末之催化效能(反應速率及/或選擇性)相比’根據本發明之 136600.doc 200932669 方法所製備之粉末可呈現更佳之催化效能維持時間。本發 明亦係關於根據本發明之合成方法所製備的粉末。 步驟c)較佳包含至少一個選自以下各者的洗膝操作. -在預先使溶膠再懸浮或不預先使溶膠再懸浮的产兄下 過渡, -在預先使溶膠再懸浮或不預先使溶膠再懸浮的情兄下 . 透析, -在預先使溶膠再懸浮或不預先使溶膠再懸浮的情況下 Φ 使用離子交換樹脂純化, -沖洗, -酸驗中和,及 -該等技術之組合。 適當時,視需要將洗滌操作重複多次,直至達成所要純 度。 當將式MC之額外組分引入母液中時,單一過遽或單一 沖洗不足以獲得小於〇.7%之雜質含量。 &酸鹼中和為較佳洗滌操作。其較佳包含:視待移除之雜 質為陽離子或陰離子而定,懸浮MpH值小於或大於該基本 組分之零電荷點之水溶液中;將該懸浮液在低於其在i巴 (bar)下之沸點之溫度下維持多於1〇分鐘之時期;及過濾。 此pH值較佳比該零電荷點小或大至少2個值單位,且若 可旎,較佳比該零電荷點甚至小或甚至大至少4個值單 位。仍較佳地,將此溫度維持少於3 〇分鐘。 pH值尤其可藉由添加鹽酸及/或硝酸及/或高氣酸或藉由 136600.doc •10· 200932669 添加氨水(nh4oh)來控制。 可連貫執行數次酸驗中和操作。較佳地,用於移除陽離 子雜質之最後操作係於使用有機酸或有機酸之混合物控制 P值的尺/合液中執行且/或用於移除陰離子雜質之最後操 作係於使用有機驗或有機驗之混合物控制灣的水溶、 執行。 ‘ 在-實施射,步驟C)包含至少—個沖洗操作該沖洗 操作包括將前一步驟獲得之產物於溶劑中在低於其在】巴 鬱了之沸點之溫度下懸浮多於10分鐘之時期,接著過濾。沖 洗較佳於純度至少等於滲透水之純度之水中或於純度大於 98體積%之醇巾進行^沖洗時間較佳在丨^分鐘與财鐘之 間。沖洗尤其可在洗蘇操作之間執行,尤其可在用於移除 %離子或陰離子雜質之兩個操作之間執行。 執行洗滌步驟C)容許熟習此項技術者藉由視需要將上述 操作重複多次來獲得所需純度。 本發明之方法亦可包含以下一或多個步驟: ,D)乾燥; E) 將該粉末煅燒以便移除粒子粉末中存在的殘餘水分及 任何有機物質; F) 步驟C)或步驟D)或步驟E)之後,使粉末解聚,以便使 最後粉末中之任何聚結物碎裂。 烺燒步驟E)有利地可移除殘餘水分並藉由移除有機組分 來進一步提高粉末純度。較佳地,將粉末烺燒至少 時。更佳地,煅燒溫度高於3〇〇。〇且較佳低於5〇〇°c。有利 136600.doc 200932669 地保持曝露晶面之比例。 較佳地’在步驟A)中,基本組分及/或該基本組分之前 驅物分別包含99.5%以上、較佳99.8%以上且更佳99.9%以 上(以基於乾物質之質量百分比計)之該基本組分及/或該基 本組分之該前驅物。從而有利地將純化簡化。 目則,在無洗滌步驟的情況下,選擇可提供基本組分及/ 或該基本組为之前驅物的極純起始材料無法以水熱法產生Materials 丨etters 57 (2003) pp. 2425-2431 describe a hydrothermal process for obtaining nano zirconia powders whose particles have an anisotropic shape. The shape of the particles φ is not smooth. Information on the purity of the resulting powder is not given. Hydrothermal method for obtaining nano zirconia and titanium oxide powder is also described in "Synthesis of Zr02 and Ti〇2 nanocrystallirie powders /lyi/roi/zerma/ process" - Material Science and Engineering C23 (2003) 1033-1038 (The catalytic reaction is not mentioned.) The particles are in the form of a rod and a needle. Further, the sol of the particles obtained by the hydrothermal method is only centrifuged in a conventional manner and washed with distilled water, whereby a powder purity of less than 0.7% cannot be obtained. SUMMARY OF THE INVENTION One object of the present invention is to propose a catalytic powder or catalytic system for enhancing the efficacy of a catalytic reaction and a method for industrially preparing the catalytic powder or catalytic system. According to the present invention, the object is achieved by a synthesis A powder method is achieved, the method comprising the following consecutive steps: A) preparing a mother liquor comprising: i. an oxide base component or a base component precursor and an additional component of formula MC, the additional component being The following are composed of: 136600.doc 200932669 - a group selected from the group consisting of oxyanions, anionic hydroxide OH of the elements of the 17th line of the periodic table, and mixtures thereof Agent M, and • Formulation C, when the agent is hydroxide 〇Η _, the compound is an inorganic substance; or - and has the active ingredient of the bismuth oxide or the basic component The agent is selected from the group consisting of oxyanions, anions of the elements of the elements of the periodic table, and mixtures thereof; Β) hydrothermally preparing a sol from the mother liquor, the granules of the sol having a particle size of less than 250 nm Preferably, the maximum size is less than i〇〇nm; C) washing the sol to obtain 99.3% or more, preferably 99.5% or more, and more preferably 99.7% or more based on the mass percentage of the dry matter after the optional drying step More preferably 99.9 %. The powder of the above basic component. Preferably, the remaining material constituting 1% by weight is composed of impurities. The hydrothermal method is prepared to prepare particles having a maximum size of less than 250 nm or even less than 100 nm. The purity of the powder is generally limited by the specificity of β. The impurity content of less than 1% is not considered to be obvious. The inventors have now found that the maximum size is less than 250 nm and preferably less than 100 nm and has less than 〇_7%. The initial particle set of the impurity content The resulting powders are particularly suitable for use as catalysts in catalyst systems or as catalyst supports. More specifically, the inventors have discovered that when the level of impurities is low, the efficacy of such powders decreases very slowly over time, regardless of purity. How, as long as it is made, this effect is generally uniform. Therefore, 'the powder prepared according to the method of 136600.doc 200932669 according to the present invention can be presented as compared with the catalytic performance (reaction rate and/or selectivity) of the powder of the prior art. Better catalytic performance to maintain time. The present invention is also directed to a powder prepared according to the synthesis method of the present invention. Preferably, step c) comprises at least one knee-washing operation selected from the group consisting of: - transitioning in advance of re-suspending the sol or re-suspending the sol in advance, - re-suspending the sol in advance or not pre-solding Resuspension of the brothers. Dialysis, - in the case of resuspending the sol in advance or without resuspending the sol in advance Φ using ion exchange resin purification, - rinsing, - acid neutralization, and - a combination of these techniques. When appropriate, the washing operation is repeated as many times as necessary until the desired degree of purity is achieved. When additional components of formula MC are introduced into the mother liquor, a single overshoot or single rinse is insufficient to achieve an impurity content of less than 〇.7%. & acid-base neutralization is a preferred washing operation. Preferably, it comprises: depending on whether the impurity to be removed is a cation or an anion, and the suspended MpH is less than or greater than the zero charge point of the basic component; the suspension is below its bar Maintain a period of more than 1 minute at the temperature of the lower boiling point; and filter. Preferably, the pH is less than or greater than the zero charge point by at least 2 unit units, and if so, preferably at least 4 units greater than or even greater than the zero charge point. Still preferably, this temperature is maintained for less than 3 minutes. The pH can be controlled, inter alia, by the addition of hydrochloric acid and/or nitric acid and/or high gas or by the addition of aqueous ammonia (nh4oh) by 136600.doc •10·200932669. Several acid test neutralization operations can be performed consecutively. Preferably, the final operation for removing cationic impurities is performed in a ruler/liquid mixture using a mixture of organic or organic acids to control the P value and/or the final operation for removing anionic impurities is to use an organic test. Or an organic test mixture to control the water solubility of the bay, to perform. 'In-shooting, step C) comprising at least one rinsing operation comprising rinsing the product obtained in the previous step in a solvent for a period of more than 10 minutes at a temperature below its boiling point , then filter. The flushing is preferably carried out in water having a purity at least equal to the purity of the permeated water or in an alcohol towel having a purity of more than 98% by volume. The rinse time is preferably between 丨^min and the clock. The rinsing can be carried out in particular between the scouring operations, in particular between two operations for removing % ions or anionic impurities. Performing the washing step C) allows the skilled artisan to obtain the desired purity by repeating the above operations as many times as necessary. The method of the present invention may further comprise one or more of the following steps: D) drying; E) calcining the powder to remove residual moisture and any organic matter present in the particle powder; F) step C) or step D) or After step E), the powder is depolymerized to fragment any agglomerates in the final powder. The calcining step E) advantageously removes residual moisture and further increases the powder purity by removing the organic components. Preferably, the powder is calcined at least for a while. More preferably, the calcination temperature is higher than 3 Torr. Preferably, it is less than 5 ° C. Favorable 136600.doc 200932669 Maintain the proportion of exposed crystal faces. Preferably, in the step A), the essential component and/or the basic component precursor are respectively contained in an amount of 99.5% or more, preferably 99.8% or more and more preferably 99.9% or more (based on the mass percentage based on the dry matter). The precursor component and/or the precursor of the base component. This advantageously simplifies the purification. In the absence of a washing step, the selection of a very pure starting material which provides the basic component and/or the basic group is the precursor is not hydrothermally produced.
本發明之具有低含量雜質的粉末。換而言之,本發明之方 法仍需要包含洗務步驟。 在一實施例中,添加至母液中之基本組分及/或該基本 組刀之别驅物經選擇以使得粉末之基本組分以基於乾物質 之質量百分比計具有95%以上、較佳97%以上、更佳㈣ 以上且更佳大體100°/。之單斜晶結構。 添加至母液中的基本組分或該基本組分之 別選擇以使得該基本組分為選自勘2、ζγο2、ε=特A powder of the invention having a low content of impurities. In other words, the method of the present invention still needs to include a washing step. In one embodiment, the base component added to the mother liquor and/or the precursor of the basic set of knives are selected such that the essential component of the powder has 95% or more, preferably 97, based on the mass percent of the dry matter. More than %, more preferably (four) or more and more preferably 100°/. Single oblique crystal structure. The base component added to the mother liquor or the base component is selected such that the base component is selected from the group consisting of: ζγο2, ε=
Sm2〇3、Mo〇3、w〇3,較佳選自 Hf〇2、Μ〗、广 W03、更佳選自吨及/或励2之氧化物且更佳應使得 該基本組分為氧化錯Zr02。 若所考慮之基本組分係選自Hfo2、Zr02、、 Sm2〇3 ,則可調整母液ipH值以便小於4,或者,若所3考 慮之基本組分係選自Hf〇2、Zr〇2、Eu2h、s叫…、 Mo03、W〇3,㈣調整母液之pH值以便小於2;,3大 本發明之方法亦可包含以下1多個可選特徵 136600.doc 200932669 在步驟A)中’以基於母液之質 貝重百分比計,母液可包含 至少〇.5。/。之具有單斜晶結構之 ^ A , , v 土本組分(尤其氧化錯)及/ 或該基本組分之前驅物。 氧化錯前驅物為錯鹽或部分水解之鍅衍生物 氧化锆。 ,社签 -母液包含除水之外的溶劑,例如乙醇。 以液相之質量計’該另—種溶劑之含量小於5㈣。Sm2〇3, Mo〇3, w〇3, preferably selected from the group consisting of Hf〇2, Μ〗, 广W03, more preferably selected from the oxides of ton and/or reinforced 2, and more preferably the basic component is oxidized. Wrong Zr02. If the essential component to be considered is selected from the group consisting of Hfo2, Zr02, and Sm2〇3, the ipH value of the mother liquor may be adjusted to be less than 4, or, if the basic component considered in 3 is selected from Hf〇2, Zr〇2, Eu2h, s is called, Mo03, W〇3, (d) adjusting the pH of the mother liquor to be less than 2; 3 large methods of the invention may also include the following 1 optional features 136600.doc 200932669 in step A) The mother liquor may comprise at least 〇.5 based on the percentage by weight of the mother liquor. /. It has a monoclinic structure of ^ A , , v soil component (especially oxidized) and / or the precursor of the basic component. The oxidized precursor is a sulphur oxide or a partially hydrolyzed yttrium derivative. , Social Label - The mother liquor contains a solvent other than water, such as ethanol. The content of the other solvent is less than 5 (four) based on the mass of the liquid phase.
-在步驟A)t,以基於乾物質之質量百分比計該具有單 斜晶結構之基本組分及/或該具有單斜晶結構之基本組 分之該前驅物的來源(亦即用於將該組分及/或該前驅物 引入的起始材料)分別包含99.5%以上、較佳Μ篇以上 且更佳99.9。/。以上之該具有單斜晶結構之基本組分及/或 該具有單斜晶結構之基本組分之該前驅物。從而有利地 將純化簡化。 _在步驟A)中,將至少一種可溶於水性介質中選自含氧 陰離子、元素週期表第17行元素之陰離子、氫氧根〇H_ (若母液之pH值呈鹼性)及其混合物之群的作用劑添加至 母液中。特定而言,可溶於水性介質中的作用劑可選自 由以下各者組成之群:硫酸根(s〇42-)、碳酸根(c〇32·)、 磷酸根(PCV·)、氟離子(F-)、氣離子(C1·)、高氣酸根 (cio4·)、硼酸根(Β〇33·)、硝酸根(Ν〇3·)及氫氧根(〇H》及 其混合物,或者,若pH值小於4,則可選自由以下各者 組成之群:氣離子(C1·)、高氣酸根(cl〇4_)及硝酸根 (NO〇及其混合物。 136600.doc 13 200932669 -作用劑含量大於l〇-4 mol/l、較佳大於i〇-3 m〇1/1且更佳 大於 10_2 mol/1。 -母液之pH值係使用選自有機酸及無機酸及其混合物之群 之酸或使用選自有機鹼及無機鹼及其混合物之群之鹼調 整。 -在一實施例中,母液係由以下各者組成:水;作用劑; 該具有單斜晶結構之基本組分及/或該基本組分之該前 e ❹ 驅物;其他可選溶齊];可選酸或驗;可選界面活性劑及 可選去絮凝劑》 -在步驟B)中,將母液在密閉容器中加熱至高於仏巴下 之/弗點之溫度,較佳在1 〇 〇 與3 〇 〇 之間。 -在步驟B)中,溫度升高速率小於2耽/小時或甚至小於 200°C/小時。 ' 該溫度較佳維持至少i小時且更佳維持少 -在步驟B)中 於200小時。 在步驟B)中,密閉容器或,,反應器,,中之壓力 母液之沸騰壓力。 、 -在步驟D)中’乾燥溫度低於奪c且較佳低於2〇代。 _ ;2D)中’乾燥時間經調整以使得粒子粉末在此㈣ 、、-。束時具有小於1質量%之殘餘水分含量。 • ^方法在步㈣之後包含額外步驟,在該步驟 自由含氧陰離子、第17行陰離 用選 A ^ t 第1仃%離子及其涓 合物組成之群之摻雜劑將粉末 具逼 可選自矽酸根、磷酸根、硫 劑尤真 氣離子、氟離子、鉑 136600.doc 200932669 及鉀。 當母液之pH值小於4時且當作用劑係以式mc添加劑之形 式引入時’該添加劑係由以下各者組成: -該作用劑Μ ;及 -選自由以下各者組成之群之配補劑C : ' 一組帶正電荷之有機分子,其有機基團係由一組 • 選自由碳、氳、氧及氮組成之群之原子組成; -第1行及/或第2行元素之陽離子,較佳第丨行元素之 φ 陽離子; -以下元素之陽離子:鋁(Α1)、錳(Μη)、鐵(Fe)、釔 (Y)、銅(Cu)、銀(Ag)、鈽(Ce); -銨(nh4+)。 當母液之pH值大於10時且當作用劑係以添加劑之形式引 入時’該式MC添加劑係由以下各者組成: -該作用劑Μ ;及 -選自由以下各者組成之群之配補劑C : 瞻-一組帶正電荷之有機分子’其有機基團係由一組 選自由碳、氫、氧及氮組成之群之原子組成; •第1行元素之陽離子; -銨(νη4+)。 本發明之合成方法之參數較佳經調整以使得: -初始粒子具有大於10 nm之最大尺寸,且/或 -雜質如下,以乾物質之質量百分比計: -Si〇2<〇. 1% ’ 較佳 SiO2<200 ppm,更佳 Si〇2〈l〇〇 136600.doc -15- 200932669 ppm,及/或 -Al2〇3<〇.l%,,較佳 Al2〇3<200 ppm ,更佳 Α12〇3<100 ppm,及/或 -MgO<0.1% > 車交佳 MgO<200 ppm,車交佳 MgO<100 ppm,更佳 MgO<50 ppm,及/或- in step A)t, the source of the precursor having the monoclinic structure and/or the precursor of the basic component having a monoclinic structure based on the mass percentage of dry matter (ie, The component and/or the starting material introduced by the precursor) respectively comprise 99.5% or more, preferably more than 10 parts and more preferably 99.9. /. The above-mentioned basic component having a monoclinic structure and/or the precursor of the essential component having a monoclinic structure. This advantageously simplifies the purification. _ In step A), at least one anion which is soluble in an aqueous medium selected from the group consisting of an oxyanion, an element of the 17th row of the periodic table, a hydroxide 〇H_ (if the pH of the mother liquor is alkaline), and a mixture thereof The group of agents is added to the mother liquor. In particular, the agent that is soluble in the aqueous medium can be selected from the group consisting of sulfate (s〇42-), carbonate (c〇32·), phosphate (PCV·), fluoride ion. (F-), gas ion (C1·), high acid acid (cio4·), borate (Β〇33·), nitrate (Ν〇3·), and hydroxide (〇H) and mixtures thereof, or If the pH value is less than 4, it can be selected from the group consisting of: gas ion (C1·), high acid acid (cl〇4_) and nitrate (NO〇 and its mixture. 136600.doc 13 200932669 -action The content of the agent is more than l〇-4 mol/l, preferably more than i〇-3 m〇1/1 and more preferably more than 10_2 mol/1. - The pH of the mother liquor is selected from the group consisting of organic acids and inorganic acids and mixtures thereof. The acid of the group is adjusted using a base selected from the group consisting of an organic base and an inorganic base and a mixture thereof. - In one embodiment, the mother liquor is composed of: water; an agent; the basic group having a monoclinic structure And/or the pre-e 驱 drive of the base component; other optional melts; optional acid or test; optional surfactant and optional deflocculant - in step B) The liquid is heated in a closed vessel to a temperature above the point of the crucible, preferably between 1 Torr and 3 Torr. - In step B), the rate of temperature increase is less than 2 耽 / hr or even less than 200 ° C / hour. The temperature is preferably maintained for at least i hours and more preferably less - in step B) for 200 hours. In step B), the boiling pressure of the pressure mother liquor in the vessel or reactor, in the reactor, is sealed. - In step D) the drying temperature is lower than the c and preferably less than 2 generations. _ ; 2D) The drying time is adjusted so that the particle powder is here (4), -. The bundle has a residual moisture content of less than 1% by mass. • The ^ method consists of an additional step after step (4), in which free oxyanion is used, and the dopant in the 17th row is selected from the group consisting of A ^ t 1 仃% ion and its chelate. It can be selected from the group consisting of citrate, phosphate, sulfur, especially gas ion, fluoride ion, platinum 136600.doc 200932669 and potassium. When the pH of the mother liquor is less than 4 and when the agent is introduced in the form of an additive of the formula mc, the additive consists of: - the agent Μ; and - is selected from the group consisting of: Agent C: 'A group of positively charged organic molecules whose organic group consists of a group of atoms selected from the group consisting of carbon, helium, oxygen and nitrogen; - element 1 and / or 2 a cation, preferably a φ cation of the first lanthanum element; - a cation of the following elements: aluminum (Α1), manganese (Μη), iron (Fe), yttrium (Y), copper (Cu), silver (Ag), yttrium ( Ce); - ammonium (nh4+). When the pH of the mother liquor is greater than 10 and when the agent is introduced as an additive, the MC additive is composed of: - the agent Μ; and - is selected from the group consisting of: Agent C: a group of positively charged organic molecules whose organic group consists of a group of atoms selected from the group consisting of carbon, hydrogen, oxygen and nitrogen; • cations of the first row of elements; - ammonium (νη4+ ). The parameters of the synthesis method of the invention are preferably adjusted such that: - the primary particles have a largest dimension greater than 10 nm, and/or - the impurities are as follows, in terms of mass percent dry matter: -Si〇2 <〇. 1% ' Preferably, SiO2 < 200 ppm, more preferably Si〇2 <l〇〇136600.doc -15- 200932669 ppm, and/or -Al2〇3<〇.l%, preferably Al2〇3<200 ppm, more preferably Α12〇3<100 ppm, and/or -MgO<0.1%>车交佳MgO<200 ppm, 佳佳MgO<100 ppm, better MgO<50 ppm, and/or
- CaO<0.1%,較佳 CaO<200 ppm,更佳 CaCKlOO ppm,及/或 -Na2〇<〇. 1%,較佳 Na20<500 ppm,較佳 Na2O<200 ⑩ ppm且更佳Na20<100,及/或 -Cl_<0.1%,較佳 Cr<500 ppm,較佳 C「<200 ppm, 更佳Cl_<100 ppm,及/或 -N〇3_<0.1%,較佳 Ν03·<500 ppm,較佳 Ν03·<200 ppm,更佳 Ν〇3_<100 ppm,及/或 -SO42-<0.1%,較佳 S〇42-<500 ppm,較佳 S042-<200 ppm,更佳 S〇42_<100 ppm,及/或- CaO < 0.1%, preferably CaO < 200 ppm, more preferably CaCKlOO ppm, and / or -Na2 〇 < %. 1%, preferably Na20 < 500 ppm, preferably Na2O < 200 10 ppm and more preferably Na20< 100, and / or - Cl_ < 0.1%, preferably Cr < 500 ppm, preferably C < 200 ppm, more preferably Cl_ < 100 ppm, and / or -N〇3_ < 0.1%, preferably Ν 03 · < 500 ppm, preferably Ν03·<200 ppm, more preferably _3_<100 ppm, and/or -SO42-<0.1%, preferably S〇42-<500 ppm, preferably S042-< 200 ppm, better S〇42_<100 ppm, and/or
Fe2〇3<〇. 1 %,較佳 Fe2〇3<200 ppm,較佳 Fe2〇3<l00 ® ppm,更佳 Fe2O3<50 ppm,及/或 -TiO2<0.1%,較佳 TiO2<200 ppm,較佳 TiO2<100 ppm ’ 更佳TiO2<50 ppm。 在尤其關於製備包含曝露大量屬於晶面族{1,1,1}之晶 面,以基於總曝露表面積之百分比計,尤其50%以上或甚 至80%以上且甚至85%以上且/或90%以下之屬於晶面族 {1,1,1}之晶面的棒形氧化鍅粒子之本發明粉末的第一特定 實施例中,步驟A)具有以下特徵: 136600.doc -16- 200932669 -母液之ph值小於4。 -母液因而包含選自由含氧陰離子、第17行元素之陰離子 (鹵離子)及其混合物組成之群,較佳選自由氣離子(cr)、 高氯酸根(Cl〇4_)及硝酸根(N〇3·)及其混合物組成之群的 改質劑。 -當改質劑係以式MC添加劑之形式引入時,此添加劑較 佳由以下各者組成: -該改質劑Μ,及Fe2〇3<〇1%, preferably Fe2〇3<200 ppm, preferably Fe2〇3<l00® ppm, more preferably Fe2O3<50 ppm, and/or -TiO2<0.1%, preferably TiO2<200 ppm Preferably, TiO2 < 100 ppm 'better TiO2 < 50 ppm. In particular, the preparation comprises the exposure of a large number of crystal faces belonging to the family of crystal faces {1, 1, 1}, based on the percentage of the total exposed surface area, in particular more than 50% or even more than 80% and even more than 85% and/or 90% In a first specific embodiment of the powder of the invention of the following rod-shaped cerium oxide particles belonging to the crystal face of the crystal face family {1, 1, 1}, the step A) has the following characteristics: 136600.doc -16- 200932669 - mother liquor The ph value is less than 4. The mother liquor thus comprises a group selected from the group consisting of an oxyanion, an anion (halide ion) of the 17th row element, and mixtures thereof, preferably selected from the group consisting of a gas ion (cr), a perchlorate (Cl〇4_) and a nitrate (N).改3·) A modifier of the group consisting of a mixture thereof. - when the modifier is introduced in the form of an additive of the formula MC, the additive preferably consists of: - the modifier Μ, and
-選自由以下各者組成之群之配補劑c -一組帶正電荷之有機分子,其有機基團係由一 組選自由碳、氫、氧及氮組成之群之原子組 成; -第1行及第2行元素之陽離子,較佳第丨行元素 之陽離子; -以下70素之陽離子:鋁丨)、錳(Μη)、鐵 (Fe)、紀⑺、鋼(Cu)、銀(Ag)、鈽(Ce); -銨(NH4+)。 仍較佳地,母液中改質劑之濃度介於1〇·4滅與忉 mol/1之間。 在尤其關於製備句合〇a ^ I « « 衣谞匕含曝露大量屬於晶面族{u,〇}之晶 面,以基於總曝露矣而益, 積之百分比計,尤其35%以上或甚 至50%以上且/或7〇0/。以 曰 r乏屬於日日面族{1,1,〇}之晶面的棒 形氧化錯粒子之本發明粉 末的第一特疋實施例中,步驟A) 具有以下特徵: ) 136600.doc 17 200932669 •母液之pH值大於i〇。 -母液包含選自由除硼酸根(B〇33-)、碳酸根(c〇32-)、硝酸 根(n〇3_)及高氯酸根(Ci〇4·)外之含氧陰離子及其混合物 組成之群、較佳選自硫酸根(S042·)及磷酸根(P043·)及其 混合物之群的改質劑。 -當改質劑係以式MC添加劑之形式引入時,該添加劑較 佳由以下各者組成: -該改質劑Μ及 ea complementing agent c selected from the group consisting of a group of positively charged organic molecules, the organic group of which consists of a group of atoms selected from the group consisting of carbon, hydrogen, oxygen and nitrogen; The cation of the element of the 1st row and the 2nd row, preferably the cation of the element of the first row; - the following 70 cations: aluminum bismuth), manganese (Mn), iron (Fe), Ji (7), steel (Cu), silver ( Ag), cerium (Ce); - ammonium (NH4+). Still preferably, the concentration of the modifier in the mother liquor is between 1 〇·4 忉 and 忉 mol/1. In particular, the preparation of the sentence 〇a ^ I « « The enamel contains a large number of crystal faces belonging to the crystal face family {u, 〇}, based on the total exposure, the percentage of the product, especially more than 35% or even 50% or more and/or 7〇0/. In the first special embodiment of the powder of the present invention in which the rod-shaped oxidized particles belonging to the crystal face of the Japanese family {1, 1, 〇} are lacking, the step A) has the following characteristics: ) 136600.doc 17 200932669 • The pH of the mother liquor is greater than i〇. - the mother liquor comprises an oxyanion selected from the group consisting of boric acid removal (B〇33-), carbonate (c〇32-), nitrate (n〇3_) and perchlorate (Ci〇4·) and mixtures thereof A group of modifiers preferably selected from the group consisting of sulfate (S042.) and phosphate (P043.) and mixtures thereof. - When the modifier is introduced in the form of a formula MC additive, the additive preferably consists of: - the modifier Μ and e
-選自由以下各者組成之群之配補劑c -一組帶正電荷之有機分子,其有機基團係由一 組選自由碳、氫、氧及氮組成之群之原子組 成; -第1行元素之陽離子; -銨(νη4+)。 母液中改質劑之濃度大於1〇1 m〇1/1,ρΗ值介於1〇與14 之間。 在尤其關於製備包含曝露大量屬於晶面族{1,〇,〇)之晶 面,以基於總曝露表面積之百分比計,尤其35%以上或甚曰 至50%以上I或60%以下之屬於晶面族{1〇〇}之晶面的片 形氧化錯粒子之本發明粉末的第三特定實施例中,步驟A 具有以下特徵: ) -母液之pH值大於1〇。 -母液包含選自由含氧陰離子、第17行元素之陰離 離子)、氫氧根(OH·)及其混合物組成之群、較佳選自由 136600.doc 200932669 氫氧根(OH )、碳酸根(c〇32·)、氟離子(F·)、氣離子(cr)、 尚氯酸根(CUV)、硼酸根(B〇33·)及硝酸根(N〇3》及其混 合物組成之群的改質劑。更佳地,該改質劑為氫氧根 (OH-)。 _當改質劑係以添加劑之形式引入時,該式MC添加劑較 • 佳由以下各者組成: • -該改質劑Μ及a complementing agent c selected from the group consisting of a group of positively charged organic molecules, the organic group of which consists of a group of atoms selected from the group consisting of carbon, hydrogen, oxygen and nitrogen; a cation of a row of elements; - ammonium (νη4+). The concentration of the modifier in the mother liquor is greater than 1〇1 m〇1/1, and the value of ρΗ is between 1〇 and 14. In particular, the preparation comprises the exposure of a plurality of crystal faces belonging to the crystal face family {1, 〇, 〇), based on the percentage of the total exposed surface area, especially 35% or more or even 50% or more I or 60% or less. In a third specific embodiment of the powder of the invention of the ingot of the crystal face of the familia {1〇〇}, step A has the following characteristics: - The pH of the mother liquor is greater than 1 Torr. - the mother liquor comprises a group selected from the group consisting of an oxyanion, an anion of the 17th row of elements, a hydroxide (OH.), and mixtures thereof, preferably selected from the group consisting of 136600.doc 200932669 hydroxide (OH), carbonate (c〇32·), fluoride ion (F·), gas ion (cr), perchlorate (CUV), borate (B〇33·), and nitrate (N〇3) and mixtures thereof More preferably, the modifier is hydroxide (OH-). _ When the modifier is introduced as an additive, the MC additive is preferably composed of: • - Modifier
-選自由以下各者組成之群之配補劑C ® _ 一組帶正電荷之有機分子,其有機基團係由一 組選自由碳、氫、氧及氮組成之群之原子組 成; -第1行元素之陽離子; -銨(νη4+)。 -仍較佳地’若改質劑係選自硼酸根(BO3”、碳酸根 (C032·)、确’酸根(Ν03-)、高氣酸根(cl〇4-)、氫氧根(〇Η-)、 第17行元素之陰離子(画離子)及其混合物之群,則母液 中改質劑之漠度小於10 mo 1/1。甚至更佳地,若改質劑 係選自除硼酸根(Β〇33·)、碳酸根(C〇32-)、硝酸根(ν〇3.) 及高氣酸根(Cl〇4·)外之含氧陰離子及其混合物之群,則 該改質劑之濃度小於10·3 mol/ι。 一般而言,本發明亦係關於根據本發明之合成方法合成 或能夠根據本發明之合成方法合成的粉末。此粉末之粒子 稱為"本發明之粒子··。 剛剛描述之本發明方法之特定實施例可製備本發明之粉 136600.doc -19- 200932669 末,本發明之粉末之初始粒子具有: -曝露35%以上、較佳5〇%以上、較佳8〇%以上、較佳 85%以上且較佳9〇%以下之屬於晶面族{^,丨丨之晶面 的棒形,初始粒子因而稱為”棒粒{丨丄丨广,;及/或 -曝露35%以上、較佳5〇%以上且較佳6〇%以下之屬於 曰曰面族〇,〇,〇}之晶面的片形,初始粒子因而稱為"片 粒U,0,0}";及/或 -曝露35%以上、較佳5〇%以上且較佳7〇%以下之屬於 讓曰曰面族{ 1,1,〇)之晶面的棒形,初始粒子因而稱為”棒 粒{i,i,〇}", 以基於總曝露表面積之百分比計。 該等初始粒子有利地曝露高百分比之”稀有"晶面(亦即除 熱力學上最穩定之晶面以外的晶面),且尤其高百分比之 曰曰面族及π,〇,〇}之晶面。該等晶面適用於充當催化 劑或催化劑載體,以便催化劑曝露待催化之反應敏感之晶 面。 本發明之粉末之初始粒子不論其形態如何皆較佳曝露至 少90% '較佳至少95%且較佳大體1〇〇%之晶面族{11〇}、 U,M}及{1,〇,〇}之晶面。 粉末之粒子可為初始粒子。其亦可至少部分地呈現二次 粒子之形式。 粉末之粒子之最大尺寸小於250 nm,較佳小於2〇〇 nm, 較佳小於150 nm,較佳小於100 nm,較佳小於9〇 nm,較 佳小於80 nm且/或大於1〇 nm ’較佳大於20 nm。 136600.doc 200932669 本發明之粉末尤其旨在充當催化劑或用於組成本發明之 催化系統的催化劑載體。 因此本發明之粉末本身可充當催化劑(粒子不經催化劑 塗佈),尤其用於催化對晶面族U,U}、{1,〇 〇}及{1,1〇} 敏感之反應。 亦可使用塗有催化劑以形成催化系統,尤其用於催化對 • 晶面族{M,〇}及{1,1,1}敏感之反應的粒子。 本發明亦係關於包含催化劑晶粒所黏附之載體粒子粉末 Ο 的催化系統,該粉末為本發明之粉末。 >特定而言’本發明人已發現,此催化系統有利地可曝露 尚百分比之"稀有”晶面(亦即除熱力學上最穩定之晶面之外 的晶面),且尤其在催化劑係選自第8行、第9行及第1〇行 金屬且具有立方結構之情況下,曝露高百分比之晶面族 {1,0,0}之晶面〇 若催化劑係選自第8行、第9行及第10行且具有立方結構 之金屬,則包含主要曝露晶面族{1,00}、之晶面呈片粒形 式之初始粒子的催化系統特別有利。、 本發明之催化系統可具有一或多種以下特徵: -初始粒子較佳為單晶體。 沈積於載體表面上之催化劑可為金屬,較佳選自元素 週期表第8仃、第9行及第1〇行且具有立方結構之金屬 及其混合物之群。金屬較佳為鉑。 催化劑亦可為氧化物,較佳選自氧化鋼及/或過渡金 屬氧化物(例如V2〇5或㈣3)及/或第i4行及第i5行元 136600.doc •21 · 200932669 素之氧化物,較佳錫(sn)、鉛(Pb)及/或鉍(Bi)之氧化 物。 _催化劑亦可為碳化物,較佳選自過渡金屬碳化物,例 如碳化鉬及/或碳化鎮。 -催化劑亦可為硫化物,較佳選自過渡金屬硫化物,較 佳硫化鉬及硫化鎢,其視需要摻有鈷或鎳(例如- a complementary agent selected from the group consisting of C ® _ a group of positively charged organic molecules whose organic group consists of a group of atoms selected from the group consisting of carbon, hydrogen, oxygen and nitrogen; The cation of the element in row 1; - ammonium (νη4+). - still preferably 'if the modifier is selected from the group consisting of borate (BO3), carbonate (C032·), indeed 'acidate (Ν03-), high acid acid (cl〇4-), hydroxide (〇Η -), the group of anions (drawn ions) of the 17th line and the mixture of the mixture, the modifier of the mother liquor is less than 10 mo 1 / 1. Even more preferably, if the modifier is selected from the group consisting of boric acid (Β〇33·), carbonate (C〇32-), nitrate (ν〇3.) and high oxy-acid (Cl〇4·) outside the oxyanion and its mixture, then the modifier The concentration is less than 10·3 mol/ι. In general, the present invention is also a powder synthesized according to the synthesis method of the present invention or capable of being synthesized according to the synthesis method of the present invention. The particles of the powder are referred to as "particles of the present invention The specific example of the method of the present invention just described can prepare the powder of the present invention 136600.doc -19- 200932669, the initial particles of the powder of the present invention have: - exposure of more than 35%, preferably more than 5% by weight, Preferably, it is preferably 8 % or more, preferably 85% or more, and preferably 9 % or less, which belongs to the crystal face of the crystal face family {^, the crystal face of the crucible, and the initial particles are called "Bar granules", and/or - a sheet shape of a crystal face belonging to a scorpion 〇, 〇, 〇 曝, which is exposed to more than 35%, preferably more than 5% by weight, and preferably less than 6% by weight The initial particles are thus referred to as "grain U,0,0}"; and/or-exposure of more than 35%, preferably more than 5%, and preferably less than 7% by weight. The rod shape of the crystal plane of 1,1,〇), the initial particles are thus called "bar particles {i, i, 〇}", based on the percentage of total exposed surface area. The initial particles are advantageously exposed to a high percentage" Rare " crystal faces (that is, crystal faces other than the thermodynamically most stable crystal faces), and especially a high percentage of the facets and the crystal faces of π, 〇, 〇}. The crystal faces are suitable for use as a catalyst or catalyst support so that the catalyst exposes the reaction sensitive surface to be catalyzed. Preferably, the primary particles of the powder of the present invention are exposed to at least 90% 'preferably at least 95% and preferably substantially 1% of the crystal face family {11〇}, U, M} and {1, regardless of their morphology. , 〇} crystal face. The particles of the powder may be primary particles. It may also be at least partially in the form of secondary particles. The maximum size of the particles of the powder is less than 250 nm, preferably less than 2 〇〇 nm, preferably less than 150 nm, preferably less than 100 nm, preferably less than 9 〇 nm, preferably less than 80 nm and/or greater than 1 〇 nm. It is preferably greater than 20 nm. 136600.doc 200932669 The powder of the invention is especially intended to act as a catalyst or as a catalyst support for constituting the catalytic system of the invention. Therefore, the powder of the present invention itself can act as a catalyst (particles are not coated by a catalyst), especially for catalyzing a reaction sensitive to the crystal face families U, U}, {1, 〇 〇} and {1, 1〇}. It is also possible to use particles coated with a catalyst to form a catalytic system, especially for catalyzing the reaction sensitive to the crystal face family {M, 〇} and {1, 1, 1}. The present invention is also directed to a catalytic system comprising a carrier particle powder 黏 to which a catalyst crystal grain is adhered, which powder is a powder of the present invention. > In particular, the inventors have discovered that this catalytic system advantageously exposes a percentage of "rare" crystal faces (i.e., crystal faces other than the thermodynamically most stable crystal faces), and especially in the catalyst When selected from the 8th row, the 9th row, and the 1st row metal and having a cubic structure, the crystal face of the crystal face family {1,0,0} exposed to a high percentage is selected from the 8th row. Further, in the case of the metal having a cubic structure in the 9th row and the 10th row, it is particularly advantageous to include a catalytic system in which the crystal faces of the main exposed crystal face {1, 00} are in the form of pellets. The catalytic system of the present invention is particularly advantageous. There may be one or more of the following features: - the initial particles are preferably single crystals. The catalyst deposited on the surface of the support may be a metal, preferably selected from the eighth, fifth and first rows of the periodic table and having a cubic structure. a group of metals and mixtures thereof. The metal is preferably platinum. The catalyst may also be an oxide, preferably selected from the group consisting of oxidized steel and/or transition metal oxides (e.g., V2〇5 or (4)3) and/or i4 and I5 row element 136600.doc •21 · 200932669 element oxide, preferably An oxide of tin (sn), lead (Pb) and/or bismuth (Bi). The catalyst may also be a carbide, preferably selected from transition metal carbides such as molybdenum carbide and/or carbonized towns. a sulfide, preferably selected from transition metal sulfides, preferably molybdenum sulfide and tungsten sulfide, optionally doped with cobalt or nickel (eg
CoMoS)。 -較佳地,催化劑為選自元素週期表第8行、第9行及第 ❹ 10行金屬之群的金屬且經選擇以使得至少80。/。、較佳 至:>、90/β且更佳至少95%數量且更佳大體全部之催化 劑晶粒具有截頂之立方八面體形或筏形。 -在第8行、第9行或第1〇行之具有立方結構之金屬的情 況下,晶粒之尺寸較佳介於丨5 11111與1〇 nm之間且較 佳介於3 nm與10 nm之間.因此可有利地主要獲得該 金屬(尤其鉑)之晶粒,該等晶粒主要呈截頂之立方八 面體形與筏形中之一或兩種形狀β &_在第8行、第9行或第10行之具有立方結構之金屬的情 況下,經截頂之立方八面體晶粒係形成於載體粒子之 ,曝露晶©{1,1,G}及{i,i,1}Jl,後形晶粒係形成於該等 粒子之曝露晶面{1,〇,()}上’尤其當該等粒子具有單斜 晶結構時。 / -較佳地,催化劑經選擇以使得催化系統中至少8〇%、 較佳至少90%且更佳至少95%數量且更佳大體全部之 催化劑晶粒具有不為球形或不為沿著與載體接觸之平 136600.doc -22- 200932669 面截頂之球形的形狀。從而有利地提高催化系統之效 能。 -催化劑晶粒之尺寸較佳介於1·5 nm與1〇 nm之間且較 佳介於3 nm與10 nm之間。 -較佳地’催化劑佔催化系統質量之1 〇%以下、較佳7〇/〇 . 以下且更佳5%以下。1%催化劑之含量一般為適宜 . 的。 包含主要曝露晶面族之晶面之棒粒及主要曝露晶 © 面族{1,〇,〇}之晶面之片粒的粉末特別有利。 因此本發明亦係關於一種使用本發明之粉末催化化學反 應的方法。 特定而言,當本發明之粉末之粒子的形態不為球形時, 例如虽粒子為棒粒或片粒時,本發明之粉末可有利地用於 催化結構敏感性反應。 本發明因而亦係關於一種使用本發明之粉末的方法: 初始粒子不經催化劑覆蓋,本發明之粉末可用於催化選 自烴轉化反應之反應,包括選擇性氧化反應、氫化反 應、脫氫反應、氫解反應、異構化反應、脫氫環化反應 及重組反應; . 或者,在該等初始粒子至少部分地經催化劑覆蓋之後, -當該催化劑係選自由來自元素週期表第8行、第9行 及第10行且具有立方結構之金屬及其混合物組成之群 時,且尤其當載體粒子之基本組分為氧化锆時,本發 明之粉末可用於催化選自以下群之反應: 136600.doc 23· 200932669 a·以基於催化劑之總曝露表面積之百分比計, 需要26%以上或甚至35%以上或甚至51°/。以上之屬 於晶面族{1,0,0}之曝露晶面及/或35%以上或甚至 45%以上或甚至66%以上或甚至70%以上之屬於晶 面族{1,1,1}之曝露晶面的反應;及/或 b.選自烴轉化反應的反應,包括選擇性氧化反 • 應、氫化反應、脫氫反應、氫解反應、異構化反 應、脫氫環化反應及重組反應; 參 c.選擇性氫化反應,及尤其含有至少一個幾基 官能基CO之分子之選擇性氫化反應,及含有至少 兩個雙鍵之分子之選擇性氫化反應; d.甲烷形成反應("曱烷化反應"); e•費-托氏合成反應(Fischer-Tropsch synthesis reaction)(包括甲醇合成反應),換而言之,由一氧 化碳(CO)、氫氣(h2)及/或有機分子(例如生物質)形 成氧化烴; ® -不論催化劑如何’只要載體粒子之基本組分為單斜 晶結構,本發明之粉末皆可用於催化選自烴轉化反應 • 之反應’包括選擇性氧化反應、氫化反應、脫氩反 應、氫解反應、異構化反應、脫氫環化反應及重組反 應。 特定而言,當催化劑為來自第8行、第9行及第10行之具 有立方結構的金屬時,本發明之包含初始粒子(其基本組 分係選自由氧化鍅(Zr〇2)、氧化铪(Hf〇2)、氧化锆與氧化 136600.doc -24· 200932669 铪之混合物、氧化鉬及氧化鎢組成之群)之催化粉末及催 化系統適用於催化對晶面族{1,1,1}及/或{1,0,0}之曝露晶 面之百分比敏感的反應。CoMoS). Preferably, the catalyst is a metal selected from the group consisting of the 8th, 9th and 10th rows of metals of the Periodic Table of the Elements and is selected such that it is at least 80. /. Preferably, it is: >, 90/β and more preferably at least 95% by number and more preferably substantially all of the catalyst grains have a truncated cubic octahedron or dome shape. - In the case of the metal having a cubic structure in the 8th row, the 9th row or the 1st row, the size of the crystal grains is preferably between 丨5 11111 and 1 〇 nm and preferably between 3 nm and 10 nm. Therefore, it is advantageous to obtain mainly the crystal grains of the metal (especially platinum) which are mainly one of the truncated cubic octahedron shape and one of the two shapes or two shapes β & _ in the eighth row, In the case of a metal having a cubic structure in the 9th row or the 10th row, the truncated cubic octahedral grain system is formed on the carrier particles, and the exposed crystals {{, 1, G} and {i, i, 1} Jl, a post-formed grain system is formed on the exposed crystal faces {1, 〇, ()} of the particles, especially when the particles have a monoclinic crystal structure. Preferably, the catalyst is selected such that at least 8%, preferably at least 90% and more preferably at least 95%, and more preferably substantially all of the catalyst grains in the catalytic system are not spherical or not Carrier contact flat 136600.doc -22- 200932669 The shape of the spherical shape of the face truncation. This advantageously increases the effectiveness of the catalytic system. The size of the catalyst grains is preferably between 1.5 nm and 1 〇 nm and preferably between 3 nm and 10 nm. Preferably, the catalyst comprises less than 1% by mass of the mass of the catalytic system, preferably 7 〇 / 〇 , and more preferably 5% or less. The content of 1% catalyst is generally suitable. The powder of the granules comprising the crystal faces of the main exposed crystal face group and the granules of the main exposed crystals of the face group {1, 〇, 〇} are particularly advantageous. The invention is therefore also directed to a method of catalyzing a chemical reaction using the powder of the invention. In particular, when the morphology of the particles of the powder of the present invention is not spherical, for example, when the particles are rods or pellets, the powder of the present invention can be advantageously used to catalyze a structurally sensitive reaction. The invention thus also relates to a method of using the powder of the invention: The primary particles are not coated with a catalyst, and the powder of the invention can be used to catalyze a reaction selected from a hydrocarbon conversion reaction, including a selective oxidation reaction, a hydrogenation reaction, a dehydrogenation reaction, Hydrogenolysis reaction, isomerization reaction, dehydrocyclization reaction and recombination reaction; or, after the initial particles are at least partially covered by the catalyst, when the catalyst is selected from the eighth row of the periodic table, In the case of groups 9 and 10 and having a cubic structure of a metal and a mixture thereof, and especially when the essential component of the carrier particles is zirconia, the powder of the present invention can be used to catalyze a reaction selected from the group consisting of: 136600. Doc 23· 200932669 a. More than 26% or even more than 35% or even 51°/% based on the total exposed surface area of the catalyst. The above exposed crystal faces belonging to the crystal face family {1,0,0} and/or 35% or more or even 45% or more or even 66% or more or even 70% or more belong to the crystal face family {1,1,1} The reaction of exposing the crystal face; and/or b. the reaction selected from the hydrocarbon conversion reaction, including selective oxidation reaction, hydrogenation reaction, dehydrogenation reaction, hydrogenolysis reaction, isomerization reaction, dehydrocyclization reaction and Recombination reaction; reference c. selective hydrogenation reaction, and selective hydrogenation reaction of a molecule containing at least one functional group CO, and selective hydrogenation of a molecule containing at least two double bonds; d. methane formation reaction "decaneization reaction"); Fischer-Tropsch synthesis reaction (including methanol synthesis reaction), in other words, by carbon monoxide (CO), hydrogen (h2) and/or Organic molecules (such as biomass) form oxygenated hydrocarbons; ® - regardless of the catalyst 'as long as the basic components of the carrier particles are monoclinic, the powders of the invention can be used to catalyze reactions selected from hydrocarbon conversion reactions' including selectivity Oxidation reaction, hydrogenation reaction, Argon reaction, hydrogenolysis reaction, an isomerization reaction, the dehydrocyclization reaction and recombination reactions. In particular, when the catalyst is a metal having a cubic structure from the 8th row, the 9th row, and the 10th row, the present invention comprises the primary particles (the essential components thereof are selected from the group consisting of strontium oxide (Zr〇2), oxidation Catalytic powders and catalytic systems of ruthenium (Hf〇2), zirconia and oxidized 136600.doc -24· 200932669 混合物 mixture, molybdenum oxide and tungsten oxide are suitable for catalyzing the crystal face family {1,1,1 The percentage-sensitive reaction of the exposed crystal faces of } and / or {1,0,0}.
本發明之催化系統亦特別適用於催化在低於500。(:之溫 度下發生的反應。當反應在低於500。〇之溫度下發生時, 初始載體粒子之最大尺寸可有利地維持在250 nm以下且較 佳在100 nm以下,且載體所攜載之催化劑晶粒之尺寸可維 持在10 nm以下。此外,在整個反應期間,晶粒可曝露除 熱力學上最熱穩定之晶面族之晶面以外的晶面。在催化劑 為第8行、第9行及第10行之具有立方結構之金屬的特定情 況下,熱力學上最熱穩定的晶面族為晶面族{1,U}。 定義 術语''催化系統"意謂由粉末形式之載體及固著於該載體 上之催化劑組成的組合體。 為清晰起見,術語"晶粒"在本說明書中用於指稱已形成 於載體上的催化劑晶體,且術語"粒子"用於指稱載體粉 末。 然而載體初始粒子在結構上可為晶體。為方便起見,術 語"晶體,,無偏好地用於表示載體初始粒子或晶粒。 晶體(其網狀晶面在 該粒子或晶粒可稱 通常,當粒子或晶粒係由單一均質 其整個體積内具有均一取向)組成時, 為''單晶體"。 粒子之基本 當粒子體積之至少90%具有單斜晶結構時 組分可稱為"具有單斜晶結構,·。 136600.doc •25· 200932669 當在容許以約10 nm/cm之比例顯現粒子之俯視圖,視線 因而大體沿著粒子之長度之觀測平面中,界定粒子外形之 邊緣呈現極少或不呈現梯級(錯列邊緣)及/或尖角(粗糙) 時,粒子可稱為具有"平滑外形"。舉例而言,在具有六角 橫截面之棒粒之情況下’此意謂該橫截面之六個側面中之 • 每一側面大體為直線性的。平滑外形亦可由屬於除晶面族 U,M}、{1,1,0}及{1,〇,〇}以外之晶面族之曝露晶面小於曝 露晶面總表面積之10%的比例來表徵。較佳地,根據本發 Φ 明’此比例小於5%且較佳大體為零。 "粉末"為粒子組合。該等粒子可為”初始粒子”(亦即不與 其他粒子締合),或"二次粒子"(亦即由初始粒子之聚結物 或聚集體組成)。在"聚結物,,令,初始粒子之組合起因於弱 強度之結合,例如經由電荷效應或極性結合。在,,聚集體" 中,初始粒子之間的組合比在呈聚結物形式之組合的情況 下強。舉例而言,初始粒子彼此間可化學結合。因此將聚 結物分裂成較小聚結物或初始粒子比將聚集體分裂成較小 ® 聚集體或初始粒子容易。 在本說明書中,術語”載體”意謂呈粉末形式之載體。 載體粒子之基本組分”為主要組分,較佳佔此粒子質量 之90%以上且較佳99%以上。較佳地,本發明之載體粒子 係由基本組分及雜質組成。 "改質劑"為母液之組分,其可溶於水性介質中且與形成 基本組分之固體元素氧化物或與存在於母液中之此氧化物 之前驅物發生化學相互作用,該化學相互作用足夠強以致 136600.doc -26- 200932669 於改質劑存在或不存在於母液中能夠(尤其與其量及母液 之pH值有關)影響水熱處理後所獲得之粒子之形態。因此 作用劑之"改質"性質視以下各者而定:固體元素氧化物或 此氧化物之前驅物之性質或甚至晶體結構;母液中作用劑 之i辰度,及該母液之pH值。舉例而言,只要固體元素氧化 物或此氧化物之前驅物具有單斜晶結構且處於下文中所述 之濃度及pH值範圍内,則選自含氧陰離子、元素週期表第 17行元素之陰離子、氫氧根0H-及其混合物之群的作用劑 φ 為"改質劑"。 粉末之初始粒子之"最大尺寸”定義為一般藉由電子顯微 術所執行,於觀測平面中量測之其最大尺寸。 "初始粒子組合(或粉末)之最大尺寸"對應於具有最大尺 寸之此組合中粒子之"最大尺寸"。 沈積於載體粒子表面上之催化劑晶粒之"尺寸"定義為其 平均表面尺寸。當催化劑屬於來自第8行、第9行及第1〇行 之具有立方結構之金屬的群時,此催化劑之平均表面尺寸 © 可由其尤其藉由氫化學吸附法量測之分散度值測定或尤 其當催化劑屬於鑑別為催化劑之碳化物、硫化物及氧化物 . t群時(下&中詳述)’平均表面尺寸可藉由電子顯微術觀 測來量測。 百分點或"百分位數"50(D5G)及90(0^)為粉末粒子尺寸之 累積粒子尺寸分布曲線上分別對應於5〇%及9〇%之質量百 刀比的粉末粒子之尺寸,粒子尺寸以遞增次序分類。舉例 而言,90質量%之粉末粒子具有小於ο”之尺寸且1〇質量% 136600.doc •27- 200932669 之粒子具有大於Dm之尺寸。百八 分析儀所產生之粒子尺寸分心定可藉::用沈降粒度 之”中值尺寸”,亦即,將此组人 對應於粒子組合 第一群及第-雜& 、 σ之粒子劃分為質量相等之 第群及第一群的尺寸,該等第 分別大於或小於平均尺寸的粒及二-群僅包含尺寸 寸"通常音媢囍由 術私末之"粒子之尺 丁逋常意謂藉由用於表徵粒子 度分析所測定之粒子尺寸”尤降寸二布她丁之沈降粒 MiCr〇merities®公司之8 斤可例如使用The catalytic system of the invention is also particularly suitable for use in catalysis below 500. (: a reaction occurring at a temperature. When the reaction occurs at a temperature lower than 500 Torr, the maximum size of the initial carrier particles can be advantageously maintained below 250 nm and preferably below 100 nm, and carried by the carrier The size of the catalyst crystallites can be maintained below 10 nm. In addition, during the entire reaction period, the crystal grains can be exposed to crystal planes other than the thermodynamically most stable crystal plane of the crystal face group. In the specific case of a metal with a cubic structure in rows 9 and 10, the thermodynamically most stable family of crystal faces is the lattice family {1, U}. The definition of the term 'catalytic system' means that it is in powder form. a carrier and a combination of catalysts immobilized on the carrier. For the sake of clarity, the term "grain" is used in this specification to refer to a catalyst crystal that has been formed on a support, and the term "particle" Used to refer to the carrier powder. However, the carrier primary particles may be crystalline in structure. For convenience, the term "crystal, is used without preference to represent the initial particles or grains of the carrier. The grain Or a grain may be said to be generally a "single crystal" when the particle or grain system is composed of a single homogeneous homogeneous volume throughout its entire volume. The particle is substantially as long as at least 90% of the particle volume has a monoclinic structure. The composition may be referred to as "having a monoclinic crystal structure. 136600.doc •25· 200932669 When the top view of the particle is allowed to appear at a ratio of about 10 nm/cm, the line of sight is thus substantially in the observation plane along the length of the particle. When defining the edge of the particle shape with little or no steps (staggered edges) and/or sharp corners (rough), the particles may be said to have a "smooth shape". For example, in a bar with a hexagonal cross section In the case of granules, this means that each of the six sides of the cross section is substantially linear. The smooth shape can also be attributed to the group of de-granular faces U, M}, {1, 1, 0} and { Preferably, the ratio of the exposed crystal face of the crystal face group other than 1, 〇, 〇} is less than 10% of the total surface area of the exposed crystal face. Preferably, according to the present invention, the ratio is less than 5% and preferably substantially zero. "Powder" for particle combinations. These The child may be an "initial particle" (ie, not associated with other particles), or a "secondary particle" (ie, consisting of agglomerates or aggregates of primary particles). In " agglomerates, Let the combination of the initial particles result from a combination of weak intensities, for example via a charge effect or a polar bond. In the aggregate, the combination between the initial particles is stronger than in the case of a combination of agglomerates. For example, the primary particles can be chemically bonded to each other. Therefore, splitting the agglomerates into smaller agglomerates or initial particles is easier than splitting the aggregate into smaller ® aggregates or primary particles. In the present specification, the term "carrier" means a carrier in the form of a powder. The basic component of the carrier particles is a main component, preferably more than 90% by mass and preferably more than 99%. Preferably, the carrier particles of the present invention are composed of essential components and impurities. "Quality agent" is a component of a mother liquor which is soluble in an aqueous medium and chemically interacts with a solid element oxide forming a basic component or with an oxide precursor present in the mother liquor, the chemical interaction It is strong enough that 136600.doc -26- 200932669 can be used in the presence or absence of a modifier in the mother liquor (especially in relation to its pH and the pH of the mother liquor) to affect the morphology of the particles obtained after hydrothermal treatment. The nature of the modification depends on the following: the nature of the solid element oxide or the precursor of the oxide or even the crystal structure; the i-degree of the agent in the mother liquor, and the pH of the mother liquor. For example, As long as the solid element oxide or the precursor of this oxide has a monoclinic structure and is within the concentration and pH range described below, it is selected from the oxyanion, the anion of the element of the 17th line of the periodic table. The agent φ of the group of hydroxide 0H- and its mixture is "modifier". The maximum size of the initial particle of the powder is defined as generally performed by electron microscopy in the observation plane. Measure its maximum size. "Maximum size of the initial particle combination (or powder)" corresponds to the "maximum size" of the particles in this combination with the largest size. The "size" of the catalyst grains deposited on the surface of the carrier particles is defined as its average surface size. When the catalyst belongs to a group of metals having a cubic structure from the 8th row, the 9th row, and the 1st row, the average surface size of the catalyst can be determined by the dispersion value thereof, particularly by hydrogen chemisorption. Especially when the catalyst belongs to the group of carbides, sulfides and oxides identified as catalysts. (detailed in & detailed) 'average surface size can be measured by electron microscopy observation. The percentile or "percentile"50(D5G) and 90(0^) are the powder particles of the mass particle size distribution curve corresponding to the mass ratio of 5〇% and 9% by mass, respectively, on the cumulative particle size distribution curve of the powder particle size. Size, particle size is sorted in ascending order. For example, 90% by mass of the powder particles have a size smaller than ο" and 1〇% by mass 136600.doc • 27- 200932669 The particles have a size larger than Dm. The particle size distribution generated by the Bai Ba analyzer can be borrowed. :: using the "median size" of the sedimentation granularity, that is, dividing the group corresponding to the first group of particles and the particles of the first-hetero-amp; σ into the size of the first group and the first group of equal mass, The granules and the second-groups that are greater than or less than the average size respectively contain only the size of the quotient. The usual 媢囍 媢囍 媢囍 术 术 粒子 粒子 粒子 粒子 粒子 粒子 粒子 粒子 粒子 粒子 粒子 粒子 粒子 粒子 粒子 粒子 粒子 粒子 粒子 粒子 粒子 粒子 粒子 粒子 粒子 粒子 粒子 粒子The particle size of the granules of the granules of the MiCr〇merities® company can be used, for example, for 8 kg.
. _沈降粒度分析儀執 灯0 "晶面族"或”晶型”(寫成{h,k,1})通常係指具有特定原子 排列(亦即指定原子之特定排列)之晶面組合。因此此定義 不包括沿曲面延伸之原子排列。 術語"晶面”(通常由其米勒指數⑽匕表 示)係指以由其米勒指數(h k,l)定義之特定取向所表徵之晶 面族{h,k,l}之晶面。 晶面族{h,k,l}因此包含一組晶面:(hk,i)、㈨丨⑷、 (k’h’l)、(k,l,h)、(l,h,k)、(l,k,h),以及藉由改變一、兩或 三個米勒指數之符號所得之組合。舉例而言,晶面族 {1,0,0}為一組晶面:(10 0)、(〇1〇)、(〇 〇1)、㈠,〇,〇)、 (0,-1,0)及(0,0,_1) 〇 晶體之"曝露晶面"為與外部接觸之晶面,例如與鄰接於 載體之晶面相對。當提及粒子之曝露晶面時,僅考慮初始 粒子。當提及催化系統中之载體粒子時,應認為曝露晶面 包括係化劑之至少部分經覆蓋之晶面。換而言之,為評估 136600.doc -28- 200932669 粒子所曝露之晶面之百分比, 催化劑。 不考慮該專粒子之表面存在 一曝露晶面族{h,k,1}為該晶面族之'组曝露晶面。舉例而 吕’曝露晶面族{i,M}為在晶面(i m)、(〇1〇)、 (0,0,1)、(-1,0,0)、(〇,] 〇) (〇,〇,-1)當中之一組曝露晶面 且僅為彼等曝露晶面。 當曝露晶面與試劑之捲觸彳 接觸促進化學反應時,其可稱為” 有利的”。_ Settling particle size analyzer lamp 0 " crystal face family" or "crystal form" (written as {h, k, 1}) usually refers to a crystal plane with a specific atomic arrangement (that is, a specific arrangement of specified atoms) combination. Therefore this definition does not include the arrangement of atoms extending along the surface. The term "crystal face" (usually represented by its Miller index (10) )) refers to the crystal face of the family of crystal faces {h, k, l} characterized by the specific orientation defined by its Miller index (hk, l). The crystal face family {h,k,l} thus contains a set of crystal faces: (hk,i), (9)丨(4), (k'h'l), (k,l,h), (l,h,k , (l, k, h), and combinations obtained by changing the sign of one, two or three Miller indices. For example, the family of crystal faces {1, 0, 0} is a set of crystal faces: ( 10 0), (〇1〇), (〇〇1), (1), 〇, 〇), (0,-1,0) and (0,0,_1) 〇 crystal"exposed crystal face" The crystal face that is in contact with the outside, for example, is opposite to the crystal face adjacent to the carrier. When referring to the exposed crystal face of the particle, only the initial particle is considered. When referring to the carrier particle in the catalytic system, the exposed crystal face is considered to be included. At least a portion of the crystallized surface of the structuring agent. In other words, to evaluate the percentage of the crystal face exposed by the particles 136600.doc -28- 200932669, the catalyst is not considered to have an exposed crystal face on the surface of the specific particle. {h,k,1} is the group exposure of the crystal face family Crystal plane. For example, Lu's exposed crystal family {i, M} is in the crystal plane (im), (〇1〇), (0,0,1), (-1,0,0), (〇, 〇) (〇, 〇, -1) one of the groups exposed to the crystal face and only exposed to the crystal face. When the exposed crystal face contacts the reagent roll contact to promote chemical reaction, it can be called "favorable" ".
當晶面族包含至少-個有利晶面時,其可稱V,有利的"。 當晶面族包含最有利晶面時,其可稱為"最有利的”。 "生長轴”為晶體之主要生長方向。生長轴不必與晶體之 曝露晶面關聯β 當初始粒子滿足以下三個條件時,其具有"棒"形: 1) 1<L/Wy0’其中L表示初始粒子之長度,亦即其最長 尺寸,且W=(W1+W2)/2,其中们及砂分別為可内切初 始粒子之橫截面(亦㈣直於初始粒子之長度方向之橫 截面)之最小可能橢圓之較小軸及較長軸之長度;及 2) W2<1.5 W1,及 a 3) 橫截面在棒粒之整個長度上大體恆定,大體呈多角形 且包含至少4個側面。 本發明之棒形初始粒子之橫截面較佳具有少於8個側 面。 更佳地,棒形初始粒子為iWL/WU且較佳2$L/wq。 圖1為呈棒粒形式之初始粒子之圖示。 136600.doc -29- 200932669 當初始粒子滿足以下三個條件時,其具有"片”形: 1) 5<L/W1S10且l^L/W2y,其中[表示初始粒子之長度, 亦即其最長尺寸,且W1及W2分別為可内切初始粒子之 橫截面(亦即垂直於初始粒子之長度方向之橫截面)之最 小可能橢圓之較短軸及較長轴之長度;及 2) W221.5 W1 ’ 且較佳 W2>2 W1,及 • 3)橫截面在片粒之整個長度上大體恆定,大體呈多角形 且包含至少4個侧面。 Φ 本發明之片形粒子之橫截面較佳具有少於8個側面。 更佳地’片形初始粒子為6SL/W1S8且2SL/W2S4。 圖2為呈片粒形式之初始粒子之圖示。 因此片形或棒形粒子尤其有別於球形或纖維形、紗、長 絲、針或立方體。 筏形對應於橫截面在整個厚度上一般大體恆定(例如不 論所考慮之橫截面如何,始終為八面體)的扁平形狀。更 確切而言,當晶粒滿足以下四個條件時,其具有”筏"形: ^ 1} 3£W/E’ ’其中£表示晶粒之厚度,亦即其最小尺寸, 且W=( W i + W2)/2,其中W!及W2分別為可内切晶粒之橫 截面(亦即垂直於晶粒厚度方向之橫截面)之最小可能橢 圓之較小轴及較大軸之長度;及 2) W2<1.5 W1 ’ 且較佳 W2<1.2 W1,及 3) 厚度大體恨定,及 4) 筏形晶粒之橫截面大體呈吝备拟 ww八瓶主夕月形且包含至少4個側面。 較佳地,其包含少於8個側面。 136600.doc -30- 200932669 更佳地,筏形晶粒為乜W/Es6。 圖7為幾形晶粒之圖示。 立方八面體為各向同w肜斗 曰呈古之 叫㈣式’亦即,不具有優先生長轴 ^有多面(面數大於14且較佳小於26)的形.式。 截頂之立方八面體為不完整 巧个凡登的,只是沿著與載體接觸之 千面切割的立方八面體。 視 圖6a及圖6b分別為呈截頂 圖及側視圖像片及圖示。 之立方八面體形式之晶粒之俯When the crystal face family contains at least one favorable crystal face, it can be called V, which is advantageous. When the crystal face family contains the most favorable crystal face, it can be called "the most favorable." The growth axis is the main growth direction of the crystal. The growth axis does not have to be associated with the exposed crystal plane of the crystal. β When the initial particle satisfies the following three conditions, it has a "stick" shape: 1) 1<L/Wy0' where L represents the length of the initial particle, that is, its longest Dimensions, and W = (W1 + W2) / 2, where the sand and the sand are the smaller axes of the smallest possible ellipse of the cross-section of the intrinsic primary particles (also (4) the cross section perpendicular to the length of the initial particles) The length of the longer axis; and 2) W2 < 1.5 W1, and a 3) The cross section is substantially constant over the entire length of the rod, is generally polygonal and contains at least 4 sides. The cross-section of the rod-shaped initial particles of the present invention preferably has less than 8 sides. More preferably, the rod-shaped primary particles are iWL/WU and preferably 2$L/wq. Figure 1 is a graphical representation of primary particles in the form of rods. 136600.doc -29- 200932669 When the initial particle satisfies the following three conditions, it has a "slice" shape: 1) 5<L/W1S10 and l^L/W2y, where [indicates the length of the initial particle, ie its The longest dimension, and W1 and W2 are the shorter axis and the longer axis of the smallest possible ellipse of the cross-section of the intrinsic primary particle (ie, the cross section perpendicular to the length of the initial particle); and 2) W221 .5 W1 'and preferably W2>2 W1, and 3) The cross section is substantially constant over the entire length of the pellet, generally polygonal and comprising at least 4 sides. Φ Cross section of the tabular particle of the present invention Preferably, the sheet has less than 8 sides. More preferably, the sheet-shaped initial particles are 6SL/W1S8 and 2SL/W2S4. Figure 2 is an illustration of the primary particles in the form of pellets. Thus, the sheet or rod-shaped particles are particularly different from Spherical or fibrous, yarn, filament, needle or cube. The dome corresponds to a flat shape in which the cross section is generally substantially constant throughout its thickness (eg, always octahedron regardless of the cross section considered). In other words, when the grain satisfies the following four conditions, it has筏"Form: ^ 1} 3£W/E' 'where £ represents the thickness of the grain, ie its minimum size, and W=( W i + W2)/2, where W! and W2 are respectively The smaller axis of the smallest possible ellipse of the cross section of the inscribed grain (ie, the cross section perpendicular to the grain thickness direction) and the length of the larger axis; and 2) W2 < 1.5 W1 ' and preferably W2 < 1.2 W1 , and 3) the thickness is generally hate, and 4) the cross-section of the 筏-shaped grain is generally prepared to be ww eight bottles of the main moon shape and contains at least four sides. Preferably, it comprises less than 8 sides. 136600.doc -30- 200932669 More preferably, the 筏-shaped grain is 乜W/Es6. Figure 7 is a graphical representation of several shaped grains. The cubic octahedron is an intrinsic w 肜 曰 曰 ( ( ( ( ( ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ 优先 优先 优先 优先 优先 优先 优先The truncated cube octahedron is incomplete. It is just a cubic octahedron cut along the thousand faces that come into contact with the carrier. 6a and 6b are truncated top views and side view photographs and illustrations, respectively. Cubic octahedron
含乳陰離子•,為形式肌η.之含氧化物陰離子,Q為金屬 (例如石夕)或非金屬(例如碳、鱗或硫),n為大於或等於以 整數且X等於(n+W)/2, 為所考慮之金屬或非金屬之 價數。 術語"雜質”意謂無意中且必定會隨起始材料一起引入之 不可避免的組分或由與該等組分反應所致。雜質並非必需 組分,而僅僅容許而已。舉例而言,若屬於以下各物之群 的化合物的存在為不需要的,則其為雜質:鈉及其他鹼金 屬、鐵、釩及鉻之氧化物、氮化物、氧氮化物、碳化物、 氧碳化物、碳氮化物及金屬物質。當所要產物為氧化錯或 基於氧化锆及氧化铪之產物時,氧化铪不視為雜質◊類似 地,若Mo〇3為粒子之基本組分,則氧化鈾M〇〇2及Μ。。]不 視為雜質。最後,類似地,若WO3為粒子之基本組分,則 氧化鎢W〇2及W〇3不視為雜質。在本發明之粉末中,雜質 可併入本發明之粉末之初始粒子中或可組成獨立粒子。在 本說明書中,該兩種類型之雜質不加以區別。 136600.doc •31 · 200932669 目的而特意添加 "摻雜劑”為出於變成最終產物之組分之 的組分。 :::義,"水熱"方法為在密閉容器中且在大於或等於 古洛液’弗騰所需之最小壓力的壓力下將水溶液加熱至 门於在大氣壓下之沸點之溫度的熟知方法。 .'合膠通常表示分散或懸浮於液相(例如水性介質) 中的膠體粒子。溶膠中之粒子—般很少聚結或不聚結。Containing a milk anion•, an oxide anion of the form muscle η. Q is a metal (such as Shi Xi) or a non-metal (such as carbon, scale or sulfur), n is greater than or equal to an integer and X is equal to (n+W ) / 2, is the price of the metal or non-metal considered. The term "impurity" means an unavoidable component that is inadvertently and necessarily introduced with the starting material or is caused by reaction with the components. Impurities are not essential components, but are only permissible. For example, If the presence of a compound belonging to the group of the following substances is not required, it is an impurity: sodium and other alkali metals, iron, vanadium and chromium oxides, nitrides, oxynitrides, carbides, oxycarbides, Carbonitrides and metal materials. When the desired product is oxidized or based on products of zirconia and yttria, yttrium oxide is not considered as an impurity. Similarly, if Mo 〇 3 is an essential component of particles, uranium oxide M 〇 〇2 and Μ] are not considered as impurities. Finally, similarly, if WO3 is an essential component of the particles, the tungsten oxides W〇2 and W〇3 are not regarded as impurities. In the powder of the present invention, the impurities may be The initial particles of the powder of the present invention may be combined to form independent particles. In the present specification, the two types of impurities are not distinguished. 136600.doc •31 · 200932669 Purpose and intentionally add "dopant" In the group that becomes the final product Divided into components. :::, "hydrothermal" method is to heat the aqueous solution to a temperature at the boiling point of the door at atmospheric pressure in a closed vessel and at a pressure greater than or equal to the minimum pressure required for the Guluo 'Furton' Well known methods. 'Glue generally refers to colloidal particles that are dispersed or suspended in a liquid phase (eg, an aqueous medium). The particles in the sol generally do not coalesce or coalesce.
零電荷點ZCP定義如下。懸浮之氧化物之表面電荷。由 =驗平衡產生。因此其視溶液之pH值及離子濃度而定。視 "質之條件而定’ σ可為正、負或零。零電荷點限定電荷〇 得以抵消之介質之ΡΗ值。PH<ZCP時,電荷σ為正。 pH>ZCP時,σ為負。zcp值與氧化物之性質直接相關。 氣體之每小時空間速度(寫成HSV)定義為單位體積反應 器及單位時間内所通過之氣體之體積。其以y表示。 备反應不僅可根據催化劑之性質及試劑可及之催化劑表 面積之量’而且可根據催化劑之形態及曝露晶面改變時, 該反應可稱為"具結構敏感性"。 除非另外提及’否則用於表徵曝露晶面之比例的百分比 始終係指相對於曝露晶面之總表面積(以m2表示)的百分 比0 除非另外提及,否則用於表徵組成的百分比始終係指基 於乾物質的質量百分比。 當提及鑑別元素的行號時,暗指元素週期表之行號。 【實施方式】 136600.doc -32- 200932669 本發明之其他特徵及優點亦可經由閱讀以下實施方式及 查驗隨附圖式來呈現。 現詳細說明上述步驟A)至F)。 步驟A) 在步驟A)中,製備含有待製備之固體元素氧化物或該氧 化物之前驅物的水性儲備溶液或水性儲備懸浮液(下文中 稱為母液)。根據步驟B)之參數確定此溶液以便能夠獲得 所要初始粒子。 eThe zero charge point ZCP is defined as follows. The surface charge of the suspended oxide. Generated by the balance of =. Therefore, it depends on the pH of the solution and the ion concentration. Depending on the condition of the quality, σ can be positive, negative or zero. The zero charge point defines the enthalpy of the medium that the charge 得以 is able to cancel. At PH<ZCP, the charge σ is positive. At pH>ZCP, σ is negative. The zcp value is directly related to the nature of the oxide. The hourly space velocity of the gas (written as HSV) is defined as the volume of gas per unit volume of reactor and unit time. It is represented by y. The reaction can be referred to as "structural sensitivity" depending on the nature of the catalyst and the amount of catalyst surface area accessible to the reagent' and depending on the morphology of the catalyst and the exposed crystal plane. Unless otherwise mentioned, 'the percentage of the ratio used to characterize the exposed facet always means the percentage of the total surface area (expressed in m2) relative to the exposed facet. 0 Unless otherwise mentioned, the percentage used to characterize the composition always means Based on the mass percentage of dry matter. When referring to the line number of the authentication element, the line number of the periodic table of elements is indicated. [Embodiment] 136600.doc -32- 200932669 Other features and advantages of the present invention can also be present by reading the following embodiments and inspections. The above steps A) to F) will now be described in detail. Step A) In the step A), an aqueous stock solution or an aqueous stock suspension (hereinafter referred to as mother liquor) containing the solid element oxide to be prepared or the precursor of the oxide is prepared. This solution is determined according to the parameters of step B) so that the desired initial particles can be obtained. e
通常,母液一般含有含量介於〇·5重量%與4〇重量%之間 的固體(元素氧化物或該氧化物之前驅物)。 可特定執行合成方法以製備單斜晶氧化物,尤其選自 腦2、Zr〇2、Eu2〇3、Sm2〇3、M〇〇3、w〇3 的單斜晶氧化 物。較佳地,單斜晶氧化物係選自Hf〇2、Zr〇2、、 W03(較佳選自Zr〇2及HfCM 甘、9人*口。 2)及其混合物。單斜晶氧化物較 佳為氧化錯 Zr02。 母液可含有待製備的單斜晶氧化物。其亦可含有該等氧 化物之前驅物。 母液之液相可為水。秋而 , 、々电 然而,液相中可包括其他水混溶性 洛劑’例如乙醇。以液相 小於5〇%。 f量和其他溶劑之含量較佳 種式MC之額外組分,該額外矣 水性母液亦包含至少 分係由以下各者組成: -選自含氧陰離子、元去、闻&± & ^ΜΟΗ-μ α ^ 、週期表第17行元素之陰離子、氫 氧根0Η及其混合物之群的作用劑Μ,及 136600.doc • 33 - 200932669Typically, the mother liquor typically contains a solid (elemental oxide or precursor of the oxide) in an amount between 5% and 5% by weight. The synthesis method can be specifically performed to prepare a monoclinic oxide, especially a monoclinic oxide selected from the group consisting of brain 2, Zr 〇 2, Eu 2 〇 3, Sm 2 〇 3, M 〇〇 3, w 〇 3. Preferably, the monoclinic oxide is selected from the group consisting of Hf 〇 2, Zr 〇 2, W03 (preferably selected from the group consisting of Zr 〇 2 and HfCM 甘, 9 * * 口. 2) and mixtures thereof. The monoclinic oxide is preferably oxidized Zr02. The mother liquor may contain a monoclinic oxide to be prepared. It may also contain such oxide precursors. The liquid phase of the mother liquor can be water. Autumn, however, however, other water-miscible agents such as ethanol may be included in the liquid phase. The liquid phase is less than 5% by weight. The amount of f and other solvents are preferably additional components of the formula MC. The additional hydrophobic mother liquor also comprises at least a sub-system consisting of: - selected from the group consisting of oxyanions, meta-, scent & ± & ΜΟΗ-μ α ^ , the anion of the element of the 17th line of the periodic table, the hydroxide of the hydroxide and the mixture of the mixture, and 136600.doc • 33 - 200932669
-配補劑c,當作用办丨A 用劑為虱氧根OH·時,該配補劑為無機 物。 藉^'、力有機酸或無機酸及/或有機鹼或無機鹼可調整 母液之pH值。 田作用劑為改質劑時,母液之阳值及改質劑之性質及量 可衫響最後所传基本粒子之形態以及曝露晶面之性質及比 . 例。 步驟Β) ❻ 在步驟Β)中’將母液在密閉容器中且在大於或等於母液 之沸騰壓力之壓力下加熱至高於以巴下之沸點之溫度, 較佳在1〇代與3_之間。有利地,此方法可直接獲得所 考慮之元素之氧化物的初始粒子。 水熱處理可於分批反應器中或於連續反應器中執行。與 分批反應器相比,連續反應器中之滯留時間一般較短且溫 度一般較高。 減應器加#至所要溫纟’且接著將該i度維持至少i ® 小時且較佳少於200小時。 溫度穩定階段之維持時間可隨反應器溫度及母液中之濃 • 度而變。其可藉由常規測試確定。 , 穩定階段之溫度/維持時間組合之選擇亦會影響初始粒 子之尺寸。因此此組合經選擇以便獲得小於25〇 nm且較佳 小於100 nm之最大初始粒子尺寸。 反應器中之壓力大於或等於母液之沸騰壓力。此壓力可 為自生的(亦即對應於水在反應器溫度下之蒸汽壓)、液壓 136600.doc •34· 200932669 的’或可起因於惰性氣體(諸如氮氣)之添加。壓力經選擇 以使得所得最終產物呈所要結晶相。 接著將反應器冷卻至低於在1巴下之沸點之溫度。 將所得溶膠分離。其含有液體部分及具有高雜質含量的 ”粗’’粒子。本發明人已發現該等雜質有損於粒子之功效, 不論該等粒子係用作催化劑載體或用作催化劑。 步驟C) 步驟A)及B)已知用於以水熱法製備粗製粒子。 © 根據本發明,在步驟C)過程中,將溶膠中由粗製粒子組 成之固相純化’以使得其雜質含量以乾物質之質量百分比 計小於0.7%,較佳小於〇 5%,較佳小於〇·3%且更佳小於 0.1%。 溶膠中粗製粒子之純化較佳包含以下步驟C1至C3 : 步称C1 (其為可選步驟)係減少溶膠之液相之量及/或純 化溶膠之該液相。 表述"減少溶膠之液相之量"意謂將該溶膠之液相全部或 ® 部分移除的任何操作。該等方法為熟習此項技術者所熟知 且可包括: - -在預先使溶膠再懸浮或不預先使溶膠再懸浮的情況下過 濾; -在預先使溶膠再懸浮或不預先使溶膠再懸浮的情況下透 析; -在預先使溶膠再懸浮或不預先使溶膠再懸浮的情況下使 用離子交換樹脂純化; 136600.doc -35- 200932669 -沖洗,及 -該等技術之組合。 表述"純化溶膠之液相"意謂降低溶膠之液體溶液中離子 物質之濃度的任何操作。該等方法已為熟習此項技術者所 熟知且可包括以下方法:透析、使用離子交換樹脂純化或 • 藉由稀釋來沖洗。 . 步驟C1經由一般方法無法使最後粉末達成所要純度,因 此較佳使用額外純化步驟C2及/或步驟C3。 β 步麻C2係移除陽離子雜質。術語"陽離子雜質"意謂含有 除碳(C)、氫(Η)、氧(〇)及氮(Ν)外之元素、帶正電荷且包 含於溶膠之液相中且/或附著於溶膠之粗製粒子的分子。 溶膠之液相及溶膠之粗製粒子可能不含有陽離子雜質, 例如在使用鹽酸(HC1)的情況下。因而不需要步驟C2。 將獲自前一方法步驟(步驟Β)或步驟C1)之產物懸浮於水 溶液中,該水溶液之pH值低於所考慮之元素之最後氧化物 之零電荷點(ZCP)。較佳地,此pH值比該ZCP低2個pH值單 ® 位’且更佳比該ZCP低4個pH值單位。 主要氧化物之ZCP值以及其測定方法可查閱例如書籍 uDe la Solution a VOxyde^ > J.-P. Jolivet, CNRS^ » Paris (1994)之第 255至 308 頁。 懸浮液之pH值係藉由添加有機酸及/或無機酸來控制。 在酸當中’較佳為硝酸及/或高氣酸。 較佳在攪拌下,將此懸浮液在低於其在丨巴下之沸點的 溫度下(較佳在室溫下)維持較佳多於丨〇分鐘且較佳少於3 〇 136600.doc -36- 200932669 分鐘之時期。 接著藉由熟習此項技術者已知的任何方式將此懸浮液過 滤。 若陽離子物質之所要純度需要,則可將步驟C2重複數 次。 步驟C3係移除陰離子雜質。術語"陰離子雜質"意謂含有 - 除碳(C)、氫(H)、氧(〇)及氮(N)外之元素、帶負電荷且包 含於溶膠之液相中且/或附著於溶膠之粗製粒子的分子。 ® 溶膠之液相及溶膠之粗製粒子可能不含有陰離子雜質, 例如在使用氨水(NH4〇H)的情況下。因而不需要步驟以。 將獲自前一方法步驟(B)或C14C2)的產物懸浮於水溶液 中,該水溶液具有大於所考慮之元素之最後氧化物之零電 荷點的pH值。若ZCP小於1〇,則此pH值較佳比該ZCJ^2 個pH值單位,且更佳比該zcp高4個pH值單位。 懸浮液之pH值係藉由添加有機鹼及/或無機鹼來控制。 在該等鹼當中’較佳使用氨水NH4OH。 魏 較佳在攪拌下’將此懸浮液在低於其在1巴下之沸點的 溫度下(較佳在室溫下)維持較佳多於丨0分鐘且較佳少於3 〇 - 分鐘之時期。 接著藉由熟習此項技術者已知的任何方式將此懸浮液過 渡。 若陰離子物質之所要純度需要,則可將步驟C3重複數 次。 可交替或顛倒執行步驟C2與C3。 136600.doc -37· 200932669 由於粗製粒子仍含有至少一些陽離子或陰離子雜質,因 此執行步驟C2與C3中之至少一者以將雜質含量降低至小 於 0.7% 〇 在各步驟C1、C2及/或C3之間,可於溶劑中,較佳於純 度至少等於滲透水之純度的水中或於純度大於98體積%且 較佳大於99體積%的醇中執行可選沖洗步驟C4 ^此操作係 - 將獲自前一步驟之產物於此溶劑中,較佳在攪拌下,在低 於其在1巴下之沸點之溫度下(較佳在室溫下)懸浮較佳多於 ❹ 分鐘且較佳少於30分鐘之時期。 接著藉由熟習此項技術者已知的任何方式將此懸浮液過 濾'。 步驟C)之後,所得產物係由濕純化粒子組成。 步驟D) 在步驟D)中,純化之後’藉由乾燥移除液體部分。接著 獲得本發明之純化粒子粉末。可使用熟習此項技術者熟知 的任何方法。乾燥溫度一般低於500。(:且較佳低於2〇〇。(:。 ® 調整乾燥時間以使得純化粒子之粉末在此步驟結束時具有 小於1質量%之殘餘水分含量。 步驟E) 在可選步驟E)中’將粉末煅燒,較佳煅燒至少!小時。 锻燒溫度較佳高於300°C且較佳低於500。(:,以免將曝露晶 面轉變成熱力學上最穩定之晶面。 此步驟E)可將步驟D)之後獲得之純化粒子中存在的殘餘 水分及任何有機物質移除。 136600.doc -38- 200932669 步驟E)或步驟D)之後亦可增加最後解聚步驟,以便使最 後粉末中之任何聚結物碎裂。 用於製備氧化銨粒子之特定方法 有利地執行上述本發明之合成方法(步驟A)至E))以製備 本發明之初始粒子之粉末。在氧化锆之情況下,該方法因 而具有以下特定特徵: 步驟A)- Formulation c, when the agent is a oxime OH., the compound is an inorganic substance. The pH of the mother liquor can be adjusted by means of organic acids or inorganic acids and/or organic or inorganic bases. When the field agent is a modifier, the positive value of the mother liquor and the nature and amount of the modifier can illuminate the shape of the last-transmitted elementary particles and the nature and ratio of the exposed crystal faces. Step Β) ❻ In step Β) 'heat the mother liquor in a closed vessel and at a pressure greater than or equal to the boiling pressure of the mother liquor to a temperature above the boiling point of the bar, preferably between 1 and 3 . Advantageously, this method directly obtains the primary particles of the oxide of the element under consideration. The hydrothermal treatment can be carried out in a batch reactor or in a continuous reactor. The residence time in a continuous reactor is generally shorter and the temperature is generally higher compared to a batch reactor. The reducer adds #to the desired temperature' and then maintains the i degree for at least i<0> hours and preferably less than 200 hours. The hold time of the temperature stabilization phase can vary with the reactor temperature and the concentration in the mother liquor. It can be determined by routine testing. The choice of temperature/sustainment time combination during the stabilization phase will also affect the size of the initial particles. This combination is therefore selected to achieve a maximum initial particle size of less than 25 Å and preferably less than 100 nm. The pressure in the reactor is greater than or equal to the boiling pressure of the mother liquor. This pressure may be self-generated (i.e., corresponding to the vapor pressure of water at the reactor temperature), hydraulic 136600.doc • 34·200932669 or may result from the addition of an inert gas such as nitrogen. The pressure is selected such that the resulting final product is in the desired crystalline phase. The reactor is then cooled to a temperature below the boiling point at 1 bar. The resulting sol was separated. It contains a liquid fraction and "coarse" particles having a high impurity content. The inventors have found that such impurities impair the efficacy of the particles, whether they are used as catalyst supports or as catalysts. Step C) Step A And B) are known for the preparation of crude particles by hydrothermal method. © According to the invention, in step C), the solid phase consisting of crude particles in the sol is purified 'so that its impurity content is the mass of the dry matter The percentage is less than 0.7%, preferably less than 〇5%, preferably less than 〇·3% and more preferably less than 0.1%. The purification of the crude particles in the sol preferably comprises the following steps C1 to C3: Step C1 (which is optional) The step) is to reduce the amount of the liquid phase of the sol and/or to purify the liquid phase of the sol. The expression "reducing the amount of the liquid phase of the sol" means any operation for removing all or part of the liquid phase of the sol. Such methods are well known to those skilled in the art and may include: - filtration in the case of resuspending the sol in advance or without resuspending the sol; - resuspending the sol in advance or resuspending the sol without prior Dialysis in the case; - at Purification using an ion exchange resin without resuspending the sol in advance or without resuspending the sol; 136600.doc -35- 200932669 - Flushing, and - a combination of these techniques. Expression " Purifying the liquid phase of the sol" Any operation that reduces the concentration of ionic species in a liquid solution of a sol. These methods are well known to those skilled in the art and may include the following methods: dialysis, purification using ion exchange resins, or • rinsing by dilution. C1 cannot achieve the desired purity of the final powder by a general method, so it is preferred to use an additional purification step C2 and/or step C3. β Step C2 removes cationic impurities. The term "cation impurity" means containing carbon removal (C a molecule other than hydrogen (Η), oxygen (〇), and nitrogen (Ν), a molecule that is positively charged and contained in the liquid phase of the sol and/or attached to the sol. The liquid phase of the sol and the sol The crude particles may not contain cationic impurities, for example in the case of hydrochloric acid (HC1), thus eliminating the need for step C2. The product from the previous method step (step Β) or step C1) Suspended in an aqueous solution having a pH lower than the zero point of charge (ZCP) of the last oxide of the element under consideration. Preferably, the pH is 2 pH lower than the ZCP and is preferably better. 4 pH units lower than the ZCP. The ZCP value of the main oxide and its determination method can be found, for example, in the book uDe la Solution a VOxyde^ > J.-P. Jolivet, CNRS^ » Paris (1994) No. 255 to Page 308. The pH of the suspension is controlled by the addition of organic and/or inorganic acids. Among the acids, 'nitrogen and/or high acidity is preferred. Preferably, the suspension is maintained at a temperature below its boiling point at the bar (preferably at room temperature) for preferably more than 丨〇 minutes and preferably less than 3 〇136600.doc - 36- 200932669 minutes period. This suspension is then filtered by any means known to those skilled in the art. Step C2 can be repeated several times if the desired purity of the cationic material is desired. Step C3 removes anionic impurities. The term "anionic impurity" means an element other than carbon (C), hydrogen (H), oxygen (〇) and nitrogen (N), negatively charged and contained in the liquid phase of the sol and/or attached The molecule of the crude particles of the sol. The liquid phase of the sol and the coarse particles of the sol may not contain anionic impurities, for example in the case of ammonia (NH4〇H). Thus no steps are required. The product obtained from the previous process step (B) or C14C2) is suspended in an aqueous solution having a pH greater than the zero charge point of the last oxide of the element under consideration. If the ZCP is less than 1 〇, the pH value is preferably more than the ZCJ^2 pH unit, and more preferably 4 pH units higher than the zcp. The pH of the suspension is controlled by the addition of an organic base and/or an inorganic base. Among these bases, ammonia water NH4OH is preferably used. Preferably, the suspension is maintained at a temperature below its boiling point at 1 bar (preferably at room temperature) for preferably more than 丨0 minutes and preferably less than 3 〇-minutes. period. This suspension is then transferred by any means known to those skilled in the art. Step C3 can be repeated several times if the desired purity of the anionic material is desired. Steps C2 and C3 can be performed alternately or in reverse. 136600.doc -37· 200932669 Since the crude particles still contain at least some cationic or anionic impurities, at least one of steps C2 and C3 is performed to reduce the impurity content to less than 0.7% 各 at each step C1, C2 and/or C3 The optional rinsing step C4 can be carried out in a solvent, preferably in water having a purity at least equal to the purity of the permeate water or in an alcohol having a purity greater than 98% by volume and preferably greater than 99% by volume. The product from the previous step is preferably suspended in the solvent in a solvent at a temperature below its boiling point at 1 bar (preferably at room temperature) preferably for more than ❹ minutes and preferably less than 30. The period of minutes. This suspension is then filtered through any means known to those skilled in the art. After step C), the resulting product consists of wet purified particles. Step D) In step D), after purification, the liquid fraction is removed by drying. Next, the purified particle powder of the present invention is obtained. Any method known to those skilled in the art can be used. The drying temperature is generally below 500. (: and preferably less than 2 〇〇. (:.) Adjust the drying time so that the powder of purified particles has a residual moisture content of less than 1% by mass at the end of this step. Step E) In optional step E) The powder is calcined, preferably calcined at least! hour. The calcination temperature is preferably higher than 300 ° C and preferably lower than 500. (: to avoid converting the exposed crystal into the thermodynamically most stable crystal face. This step E) removes residual moisture and any organic matter present in the purified particles obtained after step D). 136600.doc -38- 200932669 The final depolymerization step can also be added after step E) or step D) to fragment any agglomerates in the final powder. Specific Method for Preparing Ammonium Oxide Particles The above-described synthetic methods (Steps A) to E)) of the present invention are advantageously carried out to prepare a powder of the primary particles of the present invention. In the case of zirconia, the method has the following specific characteristics: Step A)
小於250 nm、甚至小於1 〇〇 nm之粒子之溶膠的水熱法製 備(步驟A)及B))為熟習此項技術者熟知的技術,此技術描 述於例如書籍"£)e /α 仏/mHo” a , j._p j〇iivet CNRS版,Paris (1994)中。 在步驟A)中,製備含有氧化锆或氧化鉛前驅物的水性儲 備溶液或水性儲備懸浮液(下文中稱為"母液")。根據步驟 B)之參數確定此溶液以便能夠獲得所要初始粒子。 以基於母液之質量百分比計,母液含有至少〇 5%氧化锆 或等效量之前驅物。 氧化鍅前驅物可為鍅鹽或部分水解之锆衍生物。幸 地’此則驅物為經基氧化錯,亦稱,,水合氧化錯"或”崖 ::"(不限於此)。此化合物可藉由使錯鹽於鹼性或" =殿而獲得。適當經基氧化錯粉末可講得,例一 mHO購於 SEPR Saint G〇ba ’ 該等粉末具找微μ中值直徑。 母液之液相可為水。然而,液相 溶劑,例如乙醇。以液相之 :括其他水混溪 買量叶,溶劑之含量較佳,j 136600.doc -39- 200932669 50% 水性母液可包含改質劑。 供 該作用劑可以添加劑之形式添加或可由氧化鍅前驅物提 可溶於水性介質中的作用劑可選自含氧陰離子、第I?行 元素之陰離子(鹵離子)、氫氧根(〇H-)及其混合物之群,= 佳選自由以下各者組成之群:硫酸根(s〇42·)、碳酸根 ❹ (C〇32·)、磷酸根(P〇43-)、氟離子(F)、氣離子(C1 )、高氣 酸根(Cl〇〇、确,酸根(N〇3-)、蝴酸根⑽?.)及氣氧根( 及其混合物。 該作用劑可能具有腐蝕性且因此需要特殊設備。 母液之PH值及改質劑之性質及量可影響最後所得之基本 粒子之形態以及曝露晶面之性質及比例。 本發明人已意外發現,不論所用製備條件如何,介於4 與10之間的母液pH值無法獲得本發明之呈片粒或棒粒形式 之初始粒子。 藉由添加有機酸或無機酸及/或有機驗或無機鹼可調整 母液之pH值。 、為製備具有棒形且曝露大量屬於晶面族{ι,^之晶面、 尤其50/。以上或甚至8〇%以上且甚至❶以上且卯%以下之 {,1,1}的本發明之氧化锆粒子,使母液之pH值呈酸性 且小於4。 , 所用改質劑較佳選自由含氧陰離子、第17行元素之 *子離子)及其混合物組成之群,較佳選自由氣離子 136600.doc 200932669 (cr)、高氣酸根(C104_)及硝酸根(Ν03·)及其混合物組成之 群。 當改質劑係以式MC添加劑之形式引入時,此添加劑較 佳由以下各者組成: -該改質劑Μ及The hydrothermal preparation (steps A) and B)) of sols of particles smaller than 250 nm or even less than 1 〇〇 nm are well known to those skilled in the art and are described, for example, in the book "£)e /α仏/mHo" a , j._p j〇iivet CNRS edition, Paris (1994). In step A), an aqueous stock solution or aqueous stock suspension containing zirconia or lead oxide precursors is prepared (hereinafter referred to as "mother liquor"). This solution is determined according to the parameters of step B) in order to obtain the desired initial particles. The mother liquor contains at least 5% zirconia or equivalent precursors based on the mass percentage of the mother liquor. The material may be a cerium salt or a partially hydrolyzed zirconium derivative. Fortunately, the precursor is a basal oxidation fault, also known as hydration oxidation error " or "clear::&" (not limited thereto). This compound can be obtained by making the wrong salt alkaline or " Appropriate warp-based oxidized powders can be found. Example 1 mHO is available from SEPR Saint G〇ba ’. These powders have a microμ median diameter. The liquid phase of the mother liquor can be water. However, a liquid phase solvent such as ethanol. In the liquid phase: including other water mixed streams, the amount of solvent is better, j 136600.doc -39- 200932669 50% The aqueous mother liquor may contain a modifier. The agent for which the agent may be added in the form of an additive or which may be soluble in the aqueous medium by the cerium oxide precursor may be selected from the group consisting of an oxyanion, an anion of a first element (halide ion), and a hydroxide (〇H). -) and its mixture, = preferably selected from the group consisting of: sulfate (s〇42·), carbonate ❹ (C〇32·), phosphate (P〇43-), fluoride ion ( F), gas ions (C1), high gas radicals (Cl〇〇, indeed, acid (N〇3-), folate (10)?.) and gas oxygen (and mixtures thereof. The agent may be corrosive and Therefore, special equipment is required. The pH value of the mother liquor and the nature and amount of the modifier can affect the morphology of the resulting basic particles and the nature and proportion of the exposed crystal faces. The inventors have unexpectedly discovered that regardless of the preparation conditions used, The pH of the mother liquor between 4 and 10 does not provide the primary particles in the form of pellets or pellets of the invention. The pH of the mother liquor can be adjusted by the addition of organic or inorganic acids and/or organic or inorganic bases. Preparation of a rod-shaped and exposed a large number of crystal faces belonging to the crystal face family {ι, ^ In particular, the zirconia particles of the present invention having 50% or more, or even more than 8% by weight and even more than ❶ and less than 5% by weight, make the pH of the mother liquid acidic and less than 4. The modifying agent used. Preferably, it is selected from the group consisting of oxyanions, argon ions of the 17th row element, and mixtures thereof, preferably selected from the group consisting of gas ions 136600.doc 200932669 (cr), high gas radicals (C104_), and nitrates (Ν03· ) and a mixture of its mixtures. When the modifier is introduced in the form of an additive of the formula MC, the additive preferably consists of: - the modifier and
' -選自由以下各者組成之群之配補劑C -一組帶正電荷之有機分子,其有機基團係由一 組選自由碳、氫、氧及氮組成之群之原子組 ❹ 成; -第1行及第2行元素之陽離子,較佳第1行元素之 陽離子; -以下元素之陽離子:鋁(Α1)、錳(Μη)、鐵(Fe)、 記(Y)、銅(Cu)、銀(Ag)、鈽(Ce); -銨(NH4+)。 由pH值及改質劑之量調整屬於晶面族{1,11}之曝露晶 面之比例。若最大尺寸大於10 nm,則曝露晶面之比例有 ® 利地不依賴於初始粒子之最大尺寸。 若改質劑之含量固定,則晶面族{^,丨丨之曝露晶面之量 . 隨PH值增大而減少。 母液中改質劑之濃度介於10·4 mol/1與10 mol/1之間。此 激度可改變不同晶面族之曝露晶面之比例。常規測試可根 據所要比例調整濃度。 為製備具有棒形且曝露大量屬於晶面族{^,(^之晶面、 尤其35°/。以上或甚至5〇%以上且/或7〇%以下之屬於晶面族 136600.doc • 41 · 200932669 {1’1,〇}之晶面的本發明之氧化鍅粒子,使母液之PH值呈鹼 性且大於1 〇。 因而所用改質劑係選自除硼酸根(B〇33-)、碳酸根(C032·)、 确酸根(NO〇及高氣酸根(cl〇4·)外之含氧陰離子及其混合 物之群,較佳選自硫酸根(so42-)、磷酸根(p〇43-)及其混合 • 物之群。 ' 當改質劑係以添加劑MC之形式引入時,此添加劑係由 以下各者組成: ❹ ·該改質劑Μ'- a complementary agent C selected from the group consisting of a group of positively charged organic molecules whose organic groups are composed of a group of atoms selected from the group consisting of carbon, hydrogen, oxygen and nitrogen. - the cation of the element of the first row and the second row, preferably the cation of the element of the first row; - the cation of the following element: aluminum (Α1), manganese (Μη), iron (Fe), (Y), copper ( Cu), silver (Ag), cerium (Ce); - ammonium (NH4+). The proportion of the exposed crystal faces belonging to the crystal face family {1, 11} is adjusted by the pH value and the amount of the modifier. If the maximum size is greater than 10 nm, the ratio of exposed crystal faces has a benefit that does not depend on the maximum size of the initial particles. If the content of the modifier is fixed, the amount of the crystal face of the crystal face group is reduced as the pH value increases. The concentration of the modifier in the mother liquor is between 10·4 mol/1 and 10 mol/1. This intensity can change the proportion of exposed crystal faces of different crystal face families. Regular tests can adjust the concentration according to the desired ratio. For the preparation of a rod shape and exposure a large number of crystal face family {^, (^ crystal face, especially 35 ° / above or even more than 5 〇% and / or 7 〇% or less belongs to the crystal face family 136600.doc • 41 · 200932669 {1'1, 〇} of the crystal face of the cerium oxide particles of the present invention, the pH of the mother liquor is alkaline and greater than 1 〇. Thus the modifier used is selected from the removal of borate (B〇33-) The group of carbonate (C032·), acidified root (NO〇 and oxyanion outside the high gas radical (cl〇4·) and a mixture thereof is preferably selected from the group consisting of sulfate (so42-) and phosphate (p〇). 43-) and its mixture • Group of substances. When the modifier is introduced in the form of additive MC, the additive consists of the following: ❹ · The modifier Μ
-選自由以下各者組成之群之配補劑C -一組帶正電荷之有機分子,其有機基團係由一 組選自由碳、氫、氧及氮組成之群之原子組 成; -第1行元素之陽離子; -銨(ΝΗ4+)。 由pH值改質劑之量調整晶面族〇,1〇}之曝露晶面之比 參 4 = 例。若最大尺寸大於1 〇 nm,則不同曝露晶面之相對比例 不依賴於初始粒子之最大尺寸。 對於固定pH值’若改質劑之濃度增大,則屬於晶面族 {1,1,0}之曝露晶面之比例增大。 為獲得大艘完全呈該等棒粒形式之粒子粉末,改質劑之 濃度大於10_1 mol/1,pH值介於10與14之間。然而,若pH 值增大,則改質劑之濃度可較低,因此0.01 m〇m之濃度 適於13之pH值。若改質劑之量不足,則將獲得本發明之片 136600.doc -42- 200932669 粒實際上,曝露晶面族μ,!,(^之晶面之棒粒及曝露晶面 族{1,0,0}之晶面之片粒之晶4為連續的。換而言之,對於 給定pH值’存在極限值,低於該極限值將獲得μ粒且高於 該極限值將獲得棒粒。 為製備具有片形且曝露大量屬於晶面族{1,〇,〇}之晶面、 尤其⑽以上或甚至5〇%以上且/或6〇%以下之屬於晶面族 U,0,0}之晶面的本發明之氧化鍅粒子,使母液之pH值呈鹼 性且大於1 〇。 所用改質㈣選自由含氧陰離子、第17行元素之陰離子 (齒離子)、氫氧根(OH-)及其混合物組成之群,較佳選自由 氫氧根(OH·)、碳酸根(c〇32·)、氟離子(n、氣離子(C1·)、 高氣酸根(dev)、硼酸根(Bo,)及硝酸根(N(v)及其混合 物組成之群。更佳地,該改質劑為氫氧根(〇Η·)。 當改質劑係以式MC添加劑之形式引人時,此添加劑係 由以下各者組成: -該改質劑Μ及 -選自由以下各者組成之群之配補劑c -一組帶正電荷之有機分子,其有機基團係由一 組選自由碳、氫、氧及氮組成之群之原子組 成; -第1行元素之陽離子; -銨(νη4+)。 由pH值及改質劑之量調整屬於晶面族{1綱之曝露晶 面之比例。右尺寸大於1G nm,則不同曝露晶面之相對比 136600.doc -43- 200932669 例不取決於初始粒子之尺寸。 若改質劑之含量固定,則屬於晶面族叩別之曝露晶面 之比例隨pH值增大而增大。 若pH值固疋,且若改質劑係選自除硼酸根、碳酸 根(C03 )、硝*酸根(N〇3-)、高氣酸根(ci〇4.)外之含氧陰離 +及其混合物,例如时及p〇43·,則屬於晶面族",〇〇} • t曝露晶面之比例或甚至粒子形態會隨改質劑之量而變。 特定而言,當改質劑之濃度增大時,此比例降低。 參 A體完全呈該等片粒形式之粒子粉末,上述改質劑之濃度 必須始終低於1〇_3 m〇1/1。此外,一般而言,在1〇與14之間 的PH值範圍内,對於1〇->1(Γΐ则…之間的改質劑濃度, 常規測試可調整改質劑濃度以便調整曝露晶面之比例及形 態(片粒或棒粒)。 若pH值固定,且若改質劑係選自硼酸根(b〇33_)、碳酸根 (CO32·)、硝酸根(NCV)、高氣酸根(cl〇4-)、元素週期表第 17行元素之陰離子及其混合物之群組,則改質劑濃度不改 變屬於晶面族{ 1,0,0}之曝露晶面之比例。然而,改質劑濃 度較佳小於10 mol/1。 步驟B) 在步驟B)中,將母液於密閉容器中加熱至高於在1巴下 之沸點之溫度,較佳在1〇〇。(:與30(rc之間。初始粒子之形 態、曝露晶面之性質及比例不依賴於水熱處理之溫度,但 該等溫度值容許進行短時間處理(以獲得所要尺寸及形 態),從而能夠以工業規模利用本發明。 136600.doc • 44· 200932669 將反應器加熱至所要溫度,且接著將該溫度維持至少j 小時且較佳少於200小時。 穩定階段之溫度/維持時間組合之選擇亦會影響初始粒 子之尺寸。因此此組合經選擇以便獲得小於25〇 nm且較佳 小於100 nm之最大初始粒子尺寸。 • 反應器内之壓力大於或等於母液之沸騰壓力。此壓力可 • 為自生的(亦即對應於水在反應器溫度下之蒸汽壓)、液壓 的,或可起因於惰性氣體(諸如氮氣)之添加。 ® 確疋壓力以使得所得最終產物呈所要晶相。因而最終產 物呈單斜晶形。 水熱處理可於"分批"反應器中或於連續反應器中執行。 與分批反應器相比,連讀反應器中之滯留時間一般較短且 溫度一般較高。 在恒壓及怪溫下’延長穩定階段之維持時間引起初始粒 子之尺寸增大。若穩定階段之維持時間恆定,則溫度升高 引起初始粒子之尺寸增大。 m 接著使反應器冷卻至低於在1巴下之沸騰溫度之溫度。 接著分離所得溶膠。其含有液體部分及具有高雜質含量 • 之’’粗"單斜晶氧化鍅粒子。本發明人已發現,不論粒子用 . 作催化劑載體或用作催化劑,該等雜質皆有損於該等粒子 之功效。 藉由在顯微鏡下觀測,初始粒子即使在其尺寸大於5〇 nm時亦具有平滑外形。從而有利地改良催化反應選擇性。 本發明人藉由以下事實來說明此有利特徵:用於水熱法 136600.doc -45- 200932669 處理之反應器之溫度升高速率小於每小時25〇。〇且較佳小 於每小時200°C。 步驟C) 根據本發明,在步驟C)中將溶膠中由粗單斜晶氧化錯粒 子組成之固相純化,以使得其雜質含量以乾物質之質量百 分比計小於〇.7%,較佳小於0.5%,較佳小於〇.3%且更佳小 . 於〇. 1%。步驟C)中可使用已知純化法。 溶膠中粗製粒子之純化包含以下步驟(^至以中之—或 φ 多個步驟: 步驟C1(其為可選步驟)係減少溶膠中液相之量及/或純 化溶膠中之該液相。 表述"減少溶膠中液相之量”意謂將該溶膠中之液相全部 4部分移除的任何操作。該等方法為熟習此項技術者所熟 知且可包括: … -在預先使溶膠再懸浮或不預先使溶膠再懸浮的情況下 過濾; . 纟帛先使溶膠再懸浮或不預先使溶膠再H的情 透析; 在預先使溶膠再懸浮或不預先使溶膠再懸浮的情況下 使用離子交換樹脂純化; 沖洗; -及該等技術之組合。 表述純化溶膠之液相"意謂降低溶膠之液體溶液中離子 物質之,農度的任何操作。該等方法為熟習此項技術者熟知 136600.doc •46· 200932669 且可包括透析法、使用離子交換樹脂之純化法,或藉由稀 釋之沖洗法。 步驟C2係移除陽離子雜質。術語"陽離子雜質"意謂含有 除碳(C)、氫(H)、氧(〇)及氮(N)外之元素、帶正電荷且包 含於溶膠之液相中且/或固著於溶膠之粗製粒子的分子。 ' 將獲自前一方法步驟(B)或C1)的產物懸浮於具有小於7 • 且更佳小於5之pH值的水溶液中。 藉由添加有機酸及/或無機酸來控制懸浮液之pH值。較 〇 佳酸為硝酸、高氣酸及/或鹽酸(HC1)。 較佳在授拌下’將此懸浮液在低於其在1巴下之彿點的 皿度下(較佳在室溫下)維持長於1〇分鐘且較佳少於分鐘 之持續時間。 接著藉由熟習此項技術者已知的任何方式將此懸浮液過 攄。 若陽離子物質之所要純度需要,則可將步驟C2重複數 次。步驟C2之重複次數可由常規測試確定β 較佳不重複步驟C2,對於氧化锆僅一個步驟C2便足 夠。 步驟C3係移除陰離子雜質。 術語"陰離子雜質"意謂含有除碳(c)、氫(H)、氧(〇)及氮 (N)外之元素、帶負電荷且包含於溶膠之液相中且,或固著 於溶膠之粗製粒子的分子》 將獲自前一方法步驟(B)或(:1或(:2)的產物懸浮於具有大 於11之pH值的水溶液中。 136600.doc •47- 200932669 藉由添加有機驗及/或無機鹼來控制懸浮液之{)11值。在 該等驗當中,較佳使用氨水NH4〇H。 較佳在攪拌下,將此懸浮液在低於其在1巴下之沸騰溫 度的溫度下(較佳在室溫下)維持較佳多於10分鐘且較佳少 於3 0分鐘之持續時間。 , 接著藉由熟習此項技術者已知的任何方式將此懸浮液過 . 遽。 若陰離子物質之所要純度需要,則可將步驟C3重複數 參 次。步驟C3之重複次數可由常規測試確定。 較佳不重複步驟C3,對於氧化鍅僅一個步驟C3便足 夠。 可交替或顛倒執行步驟C2與C3 » 該等步驟C2及C3通常稱為酸鹼中和步驟。通常,酸鹼 中和包含移除陽離子雜質之操作及/或移除陰離子雜質之 操作。 在一較佳實施例中,用於移除陽離子雜質之最後操作係 於使用有機酸或有機酸之混合物控制?11值之水溶液中執行 且/或用於移除陰離子雜質之最後操作係於使用有機鹼或 有機驗之混合物控制pH值之水溶液中執行。 使用有機酸或有機鹼被認為是達成極高純度所必需的。 在步驟Cl、C2及或C3之間,可於溶劑中,較佳於純度 至少等於滲透水之純度的水中或於純度大於98體積%且較 佳大於99體積%的醇中執行可選沖洗步驟C4。此操作係將 獲自前一步驟之產物於此溶劑中,較佳在攪拌下,在低於 136600.doc -48. 200932669 其在1巴下之沸點之溫度下(較佳在室溫下)懸浮多於1 〇分鐘 且較佳少於3 0分鐘之持續時間。 接著藉由熟習此項技術者已知的任何方式將此懸浮液過 濾、0a complementing agent C selected from the group consisting of a group of positively charged organic molecules, the organic group of which consists of a group of atoms selected from the group consisting of carbon, hydrogen, oxygen and nitrogen; a cation of a row of elements; - ammonium (ΝΗ4+). The ratio of the crystal face of the crystal face is adjusted by the amount of the pH modifier, and the ratio of the exposed facets of 1〇} is taken as an example. If the maximum size is greater than 1 〇 nm, the relative proportions of the different exposed crystal faces are independent of the maximum size of the initial particles. For a fixed pH value, if the concentration of the modifier increases, the proportion of the exposed crystal faces belonging to the crystal face family {1, 1, 0} increases. In order to obtain a large particle powder in the form of the rods, the concentration of the modifier is greater than 10_1 mol/1 and the pH is between 10 and 14. However, if the pH is increased, the concentration of the modifier can be lower, so a concentration of 0.01 m〇m is suitable for the pH of 13. If the amount of the modifier is insufficient, the sheet of the present invention will be obtained 136600.doc -42- 200932669 granules, in fact, exposed crystal family μ,! , (the grain of the crystal face of the crystal face and the crystal grain 4 of the crystal face of the exposed crystal face family {1,0,0} are continuous. In other words, there is a limit value for a given pH value, low At this limit value, μ particles will be obtained and above this limit value will be obtained. In order to prepare a crystal face having a sheet shape and exposing a large amount of crystal group {1, 〇, 〇}, especially (10) or even 5 〇% The above cerium oxide particles of the present invention belonging to the crystal face of the crystal face group U, 0, 0} above and/or 6〇% or less make the pH of the mother liquid alkaline and greater than 1 〇. The modified (4) used is selected from The group consisting of an oxyanion, an anion of the element of the 17th row (tooth ion), a hydroxide (OH-), and a mixture thereof is preferably selected from the group consisting of hydroxide (OH·), carbonate (c〇32·), and fluorine. a group of ions (n, gas ions (C1·), high gas acid (dev), borate (Bo), and nitrate (N(v) and mixtures thereof. More preferably, the modifier is hydrogen and oxygen Root (〇Η·). When the modifier is introduced in the form of an additive of the formula MC, the additive consists of: - the modifier Μ and - selected from the group consisting of: Agent c - one a positively charged organic molecule whose organic group consists of a group of atoms selected from the group consisting of carbon, hydrogen, oxygen and nitrogen; - a cation of the element in the first row; - ammonium (νη4+). The adjustment of the amount of the granule belongs to the ratio of the exposed crystal face of the crystal face family. The right dimension is larger than 1 G nm, and the relative ratio of the different exposed crystal faces is 136600.doc -43- 200932669. The case does not depend on the size of the initial particle. If the content of the modifier is fixed, the proportion of the exposed crystal face belonging to the crystal face group increases with the increase of the pH value. If the pH value is fixed, and if the modifier is selected from the group consisting of boric acid removal and carbonate ( C03), nitric acid (N〇3-), high oxygen acid (ci〇4.), oxygen-containing anion + and mixtures thereof, such as p and 43, belong to the crystal family ", 〇 〇} • The proportion of exposed crystal faces or even the shape of the particles will vary with the amount of modifier. In particular, when the concentration of the modifier increases, the ratio decreases. The A is completely in the form of the pellets. In the form of particle powder, the concentration of the above modifier must always be less than 1〇_3 m〇1/1. Furthermore, in general, between 1〇14 Within the pH range, for the modifier concentration between 1〇->1 (Γΐ..., the conventional test can adjust the modifier concentration to adjust the ratio and morphology of the exposed crystal face (grain or pellet). The pH value is fixed, and if the modifier is selected from the group consisting of borate (b〇33_), carbonate (CO32·), nitrate (NCV), high carbonate (cl〇4-), element 17 of the periodic table The group of anions and mixtures thereof, the modifier concentration does not change the proportion of the exposed crystal faces belonging to the crystal face family {1, 0, 0}. However, the modifier concentration is preferably less than 10 mol/1. In step B), the mother liquor is heated in a closed vessel to a temperature above the boiling point at 1 bar, preferably at 1 Torr. (: between 30 and rc. The shape of the initial particles, the nature and proportion of the exposed crystal faces are not dependent on the temperature of the hydrothermal treatment, but the temperature values allow for short-term processing (to obtain the desired size and morphology), thereby enabling The invention is utilized on an industrial scale. 136600.doc • 44· 200932669 The reactor is heated to the desired temperature and then maintained at a temperature of at least j hours and preferably less than 200 hours. The choice of temperature/maintenance time combination for the stabilization phase is also This will affect the size of the initial particles. This combination is therefore chosen to achieve a maximum initial particle size of less than 25 〇 nm and preferably less than 100 nm. • The pressure in the reactor is greater than or equal to the boiling pressure of the mother liquor. This pressure can be self-generated (i.e., corresponding to the vapor pressure of water at the reactor temperature), hydraulic, or may be caused by the addition of an inert gas such as nitrogen. ® The pressure is determined so that the resulting final product is in the desired crystalline phase. Thus the final product It is monoclinic. The hydrothermal treatment can be carried out in a "batch" reactor or in a continuous reactor. Compared with batch reactors, The residence time in the read reactor is generally short and the temperature is generally high. At the constant pressure and the strange temperature, the maintenance time of the extended stabilization phase causes the size of the initial particles to increase. If the maintenance time of the stabilization phase is constant, the temperature rises. The size of the initial particles is increased. m The reactor is then cooled to a temperature below the boiling temperature at 1 bar. The resulting sol is then separated. It contains a liquid portion and a 'thickness' with a high impurity content. Crystal cerium oxide particles. The inventors have discovered that, regardless of whether the particles are used as catalyst supports or as catalysts, such impurities are detrimental to the efficacy of the particles. By observation under a microscope, the primary particles are larger than their size. It also has a smooth shape at 5 〇 nm, thereby advantageously improving the selectivity of the catalytic reaction. The present inventors have illustrated this advantageous feature by the fact that the temperature of the reactor used for the hydrothermal method 136600.doc -45-200932669 is raised. The high rate is less than 25 每小时 per hour, and preferably less than 200 ° C per hour. Step C) According to the invention, in step C), the sol is from monoclinic oxygen Solid particles of the wrong phase purified subcomponents, such that the impurity content of the dry mass percentage less than 〇.7%, preferably less than 0.5%, preferably less than%, and more preferably less 〇.3. Billion to 1%. Known purification methods can be used in step C). Purification of the crude particles in the sol comprises the following steps (^ to - or φ multiple steps: Step C1 (which is an optional step) is to reduce the amount of liquid phase in the sol and/or purify the liquid phase in the sol. The expression "reducing the amount of liquid phase in the sol" means any operation which removes all 4 parts of the liquid phase in the sol. These methods are well known to those skilled in the art and may include: ... Resuspension or filtration without resuspending the sol; 纟帛 Resuspension of the sol or dialysis without prior sol; use in the case of resuspending the sol in advance or without resuspending the sol in advance Ion exchange resin purification; rinsing; - and a combination of these techniques. The expression of the liquid phase of the purified sol means any operation that reduces the ionic species in the liquid solution of the sol, such as those skilled in the art. Well known as 136600.doc • 46· 200932669 and may include dialysis, purification using ion exchange resins, or rinsing by dilution. Step C2 removes cationic impurities. The term "cation " means a crude particle containing elements other than carbon (C), hydrogen (H), oxygen (〇), and nitrogen (N), positively charged and contained in the liquid phase of the sol and/or fixed to the sol Molecular. 'The product obtained from the previous method step (B) or C1) is suspended in an aqueous solution having a pH of less than 7 • and more preferably less than 5. The suspension is controlled by the addition of organic and/or inorganic acids. The pH value is better than nitric acid, high gas acid and/or hydrochloric acid (HC1). It is better to use the suspension under the mixing degree of the Buddha point below 1 bar. Preferably, at room temperature, the duration is longer than 1 minute and preferably less than minutes. The suspension is then passed through any means known to those skilled in the art. If the desired purity of the cationic material is desired, then Step C2 can be repeated several times. The number of repetitions of step C2 can be determined by routine testing. Preferably, step C2 is not repeated, and only one step C2 is sufficient for zirconia. Step C3 is to remove anionic impurities. The term "anionic impurities" Means an element other than carbon (c), hydrogen (H), oxygen (〇) and nitrogen (N) a molecule which is negatively charged and contained in the liquid phase of the sol and which is fixed to the crude particles of the sol. The product obtained from the previous method step (B) or (:1 or (:2) is suspended in having greater than 11 The pH value of the aqueous solution. 136600.doc •47- 200932669 The value of the {11] of the suspension is controlled by the addition of an organic test and/or an inorganic base. Among these tests, ammonia water NH4〇H is preferably used. The suspension is maintained at a temperature below its boiling temperature at 1 bar (preferably at room temperature) for a period of preferably more than 10 minutes and preferably less than 30 minutes. This suspension is then passed through any means known to those skilled in the art. If the desired purity of the anionic material is required, step C3 can be repeated several times. The number of repetitions of step C3 can be determined by routine testing. Preferably, step C3 is not repeated, and only one step C3 is sufficient for cerium oxide. Steps C2 and C3 can be performed alternately or in reverse. These steps C2 and C3 are commonly referred to as acid-base neutralization steps. Typically, the acid and base neutralize the operation of removing the cationic impurities and/or removing the anionic impurities. In a preferred embodiment, the final operation for removing cationic impurities is controlled using a mixture of organic or organic acids. The final operation performed in an aqueous solution of 11 values and/or for the removal of anionic impurities is carried out in an aqueous solution using an organic base or an organic test mixture to control the pH. The use of organic or organic bases is believed to be necessary to achieve extremely high purity. Between steps C1, C2 and or C3, an optional rinsing step can be carried out in a solvent, preferably in water having a purity at least equal to the purity of the permeate water or in an alcohol having a purity greater than 98% by volume and preferably greater than 99% by volume. C4. This operation will be obtained from the product of the previous step in this solvent, preferably under stirring, at a temperature below 136600.doc -48. 200932669 at a temperature of 1 bar (preferably at room temperature). More than 1 minute and preferably less than 30 minutes duration. The suspension is then filtered by any means known to those skilled in the art, 0
步驟C)之後’所得經純化之產物大體由單斜晶氧化锆粒 子組成。較佳地’純化足以在步驟D)之後獲得以基於乾物 質之質量百分比計由99.3%以上、較佳99.5%以上、較佳 99·7%以上且更佳99.9%以上之氧化鍅組成(構成1〇〇%之其 餘物質係由雜質組成)的粉末。 步驟D) 在步驟D)中,純化之後,藉由乾燥移除液體部分。從而 獲得本發明之純化粒子粉末。可使用熟習此項技術者熟知 的任何方法。乾燥溫度一般低於5〇〇〇c且較佳低於2〇〇它。 調整乾料間以使得純化粒子粉末在此步驟結㈣具有小 於1質量%之殘餘水分含量。 步驟E) 在此可選步驟中,將氧化料末锻燒較佳至少i小時。 煅燒溫度較佳高於3〇(TC且較佳低於5〇〇〇c。 此步驟可將步驟D)之後獲得之粉末巾存在的殘餘水分以 及殘詩該粉末巾的任何有機物質移除,而不改變粒子形 態或性質或曝露晶面之比例。 所得氧化鍅粉末之初始粒子之聚 <承結物的孔隙體積以每公 克該粉末計一般在〇. 1 cm3與0.2 cm3之間。 為使此粉末之聚結物碎裂,可執行解聚步驟f)。 136600.doc •49- 200932669 初始粒子之最大尺寸小於250 nm,較佳小於200 nm,較 佳小於1 5 0 nm,較佳小於10 0 nm,較佳小於90 nm且較佳 小於80 nm,且大於10 nm,較佳大於20 nm。有利地,當 將該粉末用作催化劑載體時,此特徵容許催化劑晶粒有規 則排列且容許曝露晶面均一生長。 • 以乾物質之質量百分比計,本發明之粉末之雜質含量較 „ 佳小於0.7%,較佳小於0.5%,較佳小於0.3%且更佳小於 0.1%。 Φ 雜質較佳如下,以乾物質之質量百分比計: -Si〇2<0.1%,較佳 Si〇2<200 ppm,更佳 Si〇2<100 ppm,及/或 -A12〇3<0.1 %,較佳 A12〇3<200 ppm,更佳 A12〇3<100 ppm,及/或 -MgO<0.1%,較佳 MgO<200 ppm,較佳 MgCKlOO ppm,更佳MgO<50 ppm,及/或 -CaO<0.1 %,較佳 CaO<200 ppm,更佳 CaO< 100 ppm, ® 及/或 -Na2〇<〇. 1 %,較佳 Na2〇<500 ppm,較佳 Na2〇<200 ppm,更佳 Na2〇<l〇〇 ppm,及/或 -cr<0.10/〇,較佳 cr<500 ppm,較佳 cr<200 ppm,更 佳 Cr<100 ppm,及/或 -Norco」%,較佳 N〇3_<500 ppm,較佳 N03-<200 ppm,更佳 Ν03·<100 ppm,及/或 -SO42-<0.1%,較佳 S〇42-<500 ppm,較佳 S042-<200 136600.doc -50- 200932669 ppm ’ 更佳 s〇42-<i〇〇 ppm,及/或 -Fe2O3<0.1% ’ 較佳Fe2〇3<2〇〇 ppm,較佳 Fe2O3<100 ppm ’ 更佳 Fe2〇3<5〇 ppm,及/或 _ Tl〇2<01%,較佳 Ti〇2<200 ppm,較佳 TiO2<100 ppm ’ 更佳 Ti〇2<5〇 ppm。 每個初始粒子除雜質外係由晶體組成,該晶體以其質量 計具有95%以上、較佳97%以上、更佳99%以上且更佳大After step C), the resulting purified product consists essentially of monoclinic zirconia particles. Preferably, the 'purification is sufficient to obtain, after step D), from 99.3% or more, preferably 99.5% or more, preferably 99.7% or more, and more preferably 99.9% or more, based on the mass percentage of the dry matter. 1%% of the remaining material is a powder composed of impurities). Step D) In step D), after purification, the liquid fraction is removed by drying. Thus, the purified particle powder of the present invention is obtained. Any method known to those skilled in the art can be used. The drying temperature is generally below 5 〇〇〇c and preferably below 2 。. The dry material is adjusted so that the purified particle powder has a residual moisture content of less than 1% by mass in this step (4). Step E) In this optional step, calcining the oxidized material is preferably carried out for at least i hours. The calcination temperature is preferably higher than 3 〇 (TC and preferably lower than 5 〇〇〇 c. This step can remove the residual moisture present in the powder towel obtained after the step D) and any organic matter remaining in the powder towel. Without changing the shape or nature of the particles or the proportion of exposed crystal faces. The aggregate of the primary particles of the obtained cerium oxide powder has a pore volume of generally between 0.1 cm 3 and 0.2 cm 3 per gram of the powder. In order to fragment the agglomerates of this powder, a depolymerization step f) can be carried out. 136600.doc • 49- 200932669 The maximum size of the primary particles is less than 250 nm, preferably less than 200 nm, preferably less than 150 nm, preferably less than 10 0 nm, preferably less than 90 nm and preferably less than 80 nm, and Greater than 10 nm, preferably greater than 20 nm. Advantageously, when the powder is used as a catalyst support, this feature allows for regular alignment of the catalyst grains and allows for uniform growth of the exposed crystal faces. • The impurity content of the powder of the present invention is preferably less than 0.7%, preferably less than 0.5%, preferably less than 0.3% and more preferably less than 0.1% by weight of the dry matter. Φ impurities are preferably as follows, dry matter The mass percentage is: -Si〇2 < 0.1%, preferably Si〇2 < 200 ppm, more preferably Si〇2 < 100 ppm, and / or -A12〇3 < 0.1%, preferably A12〇3 < 200 ppm More preferably, A12〇3<100 ppm, and/or -MgO<0.1%, preferably MgO<200 ppm, preferably MgCK100 ppm, more preferably MgO<50 ppm, and/or -CaO<0.1%, preferably CaO< 200 ppm, more preferably CaO<100 ppm, ® and/or -Na2〇<〇. 1%, preferably Na2〇<500 ppm, preferably Na2〇<200 ppm, more preferably Na2〇<l 〇〇ppm, and/or -cr<0.10/〇, preferably cr<500 ppm, preferably cr<200 ppm, more preferably Cr<100 ppm, and/or -Norco"%, preferably N〇3_<500 Ppm, preferably N03-<200 ppm, more preferably ·03·<100 ppm, and/or -SO42-<0.1%, preferably S〇42-<500 ppm, preferably S042-<200 136600 .doc -50- 200932669 ppm 'better s〇42-<i〇〇ppm, and/or -Fe2O3<0.1%' preferably Fe2〇3<2〇〇ppm, preferably Fe2O3<100 ppm' better Fe2〇3<5〇ppm, and/or _Tl〇2<01%, preferably Ti〇2< 200 ppm, preferably TiO2 < 100 ppm 'better Ti〇2 < 5 〇 ppm. Each of the primary particles is composed of a crystal other than the impurities, and the crystal has a mass of 95% or more, preferably 97% or more, more preferably 99% or more, and more preferably
體100%之單斜晶結構。除單斜晶形氧化锆以外為穩定呈 四方形或立方形的氧化鍅。 粉末具有以下特徵: -藉由BET法計算,粒子之比表面積大於1〇 m2/g、較佳大 於2〇 m /g、較佳大於5〇 m2/g且較佳大於7〇且/或小 於100 m2/g ;及/或 粉末之初始粒子之聚結物的孔隙體積以每公克該粉末計 介於0.1 cm3與0.2 cm3之間;及/或 -百分點5〇(D5。)對應於約1 μΓΗ之中值尺寸,且百分點 零9。),μιη,尺寸量測係藉由沈降粒度分析法執行 且百分比為質量百分比;及/或 -粉末在mrc下煅燒之後之燒失量:<3%丨 -約1 g/cm3之未夯實密度。 此外,粉末中95〇/〇以上數是^ , # 量的初始粒子具有不同於球开5 或截頂球形的形式。更砣 琛形 ^ ^ 文碩切而言,以乾物質之數量_, 末中至少90%、較佳至少 数十’粉 ..„ 且更佳至少99%且更任士辨 全部的粒子呈片形及/或棒 ^圭大體 股而S,對於步驟D)之 136600.doc 200932669 後直接獲得的粉末,該等百分比僅涉及該兩種形式令之一 '' 不同粉末之混合物可改變片粒及棒粒之各自百 分比。 本發明人已意外發現,該等片形及/或棒形氧化錯粒子 #露稀f晶面族0,1取U,M)卜此外,其亦已發現,該 等粒子谷許曝露晶面族{11,1}及(1,〇〇},來自第8行、第9 . 行及第10行之具有立方結構之金屬晶粒生長。 其他方法亦可用於製備具有單斜晶、單晶結構且曝露選 • 自{1,0,0}、"山㈠及,”之晶面族的奈米粉末。特定而 吕,可設想溶膠-凝膠法、金屬鹽燃燒法或金屬氧化法, 或所考慮之產物之前驅物的高溫锻燒法。接著根據所要初 始粒子之曝露晶面或形態調整該等方法之參數。 類似地,本發明尤其涵蓋氧化給(Hf〇2)之初始粒子《一 般而口,本發明涵蓋除雜質外由氧化錯及氧化給組成的初 始粒子,氧化給之比例可介於0與1 之間。 此外,本發明涵蓋除氧化錨(Zr〇2)單晶體粉末之外、亦 可以水熱法獲得之粉末(尤其氧化翻(Μ—粉末及/或氧化 鶴(W03)粉末)的用途。該等粉末為單斜晶粉末、奈米粉末 及單晶粉末。氧化钥初始粒子及氧化鶴初始粒子之形態及 晶面與本發明之氧化锆之形態及晶面相同。 氧化铪之初始粒子、氧化姶與氧化锆之初始粒子、氧化 翻與氧化鎮之初始粒子可以與以上針對氧化錯粒子所述之 合成方法類似的方式製備。 此外本發明人已/主意到,某些推雜劑亦可改良在使用酸 136600.doc •52· 200932669 性或鹼性催化劑執行烴類轉化之結構敏感性反應(例如脫 水反應、消去反應、胺化反應、氫化反應或烧基化反應) 中之催化效能品質。較佳地,該摻雜劑係選自由含氧陰離 子、第17灯素之陰離子(鹵離子)、第】行元素(鹼金屬)之 陽離子及其混合物組成之群。 更佳地,含氧陰離子係選自矽酸根、磷酸根及硫酸根, . 諸子係選自氣離子Μ離子,且时屬係選自納及卸。 本發明因此係關⑨由本發明之粉末(其粒子與捧雜劑締 _ 合)組成的混合物(下文中稱為,,粒子混合物")。 換雜劑可位於粒子之表面且全部或部分地覆蓋此表面。 本發明之粒子混合物中之粒子不必皆含有摻雜劑。 較佳地,確定摻雜劑之莫耳量以佔粒子混合物質量之 40 /。以下、較佳20%以下、較佳丨〇%以下較佳5%以下或 甚至3 %以下。 可經由熟習此項技術者已知的任何方法(例如經由浸潰 方法)將摻雜劑與本發明之粉末組合。 験本發明因)tb係關於製備本發明之粒子混合物的方法,其 中將摻雜劑(尤其摻雜劑之懸浮液)與本發明之粉末混合。 本發明亦係關於包含本發明之粒子的多孔體,且尤其係 關於以下三個實施例: 根據該三個實施例中之第一實施例,本發明係關於藉由 對處理本發明之粉末所獲得之粗製體進行固結熱處理而 獲得的多孔體(1)。本發明亦係關於該粗製體,其本身 可為多孔體。較佳地,此多孔體具有大於3〇%且/或小於 136600.doc -53· 200932669 90%之孔隙率。 -根據該三個實施例中之第二實施例,本發明係關於可及 或"開放"孔隙之表面攜載本發明之粒子的多孔體。可 涉及多孔體(2)之所有可及孔隙或僅其令一部分,尤其 多孔體之表層(例如在不到該多孔體厚度之丨〇0/〇之深度範 圍内延伸之表層)中之單孔隙、位於該多孔體之核心處 . (例如,距離該多孔體之外表面至少50%之該多孔體厚度 處)之單孔隙。在多孔體中,攜載本發明之粒子之孔隙 ❿ 的比例可為均一的,但亦可隨相對於多孔體外表面之距 離而變。較佳地,該多孔體之材料並非由本發明之粉末 或粒子混合物獲得。更佳地,該多孔體包含5〇質量%以 上且較佳80質量%以上之氧化鋁。較佳地,該多孔體具 有大於30%且/或小於90%之孔隙率。 -根據該三個實施例中之第三實施例,本發明係關於本發 明之粒子與非本發明之粒子(例如氧化鋁粒子)密切混合 之材料所組成之多孔體(3)。更佳地,該多孔體包含5〇 ’質量%以上且較佳80質量%以上之氧化鋁。較佳地該 多孔體具有大於30%且/或小於90%之孔隙率。 為製備多孔體(1)及(3) ’本發明提出一種製備多孔體的 方法’該方法包含以下連貫步驟: (a)藉由以下步驟來製備起始填充劑:將本發明之粉末 或本發明之粉末混合物一方面與非本發明之粉末另 一方面與一或多種選自由有機及/或無機黏合劑、有 機及/或無機擠壓劑、有機及/或無機分散劑及其混 136600.doc -54- 200932669 合物組成之群之添加劑分散於液體中且混合以便獲 得糊狀物; (b) 使該糊狀物成形以便組成本發明之粗製體;及 (c) 對該粗製體進行固結熱處理以便獲得多孔體;及 (d) 視需要將摻雜劑沈積於該多孔體之外表面上及/或可 及孔隙之表面上; (e) 視需要將催化劑沈積於該多孔體之外表面上及/或可 及孔隙之表面上。The body is 100% monoclinic. In addition to monoclinic zirconia, it is a stable square or cubic yttrium oxide. The powder has the following characteristics: - The specific surface area of the particles is greater than 1 〇 m 2 /g, preferably greater than 2 〇 m / g, preferably greater than 5 〇 m 2 /g and preferably greater than 7 〇 and / or less than calculated by the BET method. 100 m2 / g ; and / or the pore volume of the agglomerates of the primary particles of the powder is between 0.1 cm 3 and 0.2 cm 3 per gram of the powder; and / or - percentage points 5 〇 (D5.) corresponds to about 1 The median size of μΓΗ, and the percentage point is zero. , μιη, size measurement is performed by sedimentation particle size analysis and the percentage is mass percentage; and/or - the loss on ignition of the powder after calcination at mrc: < 3% 丨 - about 1 g/cm3 density. Further, in the powder, the number of 95 〇 / 〇 is ^, and the amount of the initial particles has a form different from the spherical opening 5 or the truncated spherical shape. More ^ ^ ^ ^ Wen Shuo cut, the number of dry matter _, at least 90%, preferably at least tens of ' powder.. „ and better at least 99% and more The shape of the sheet and / or the rod of the general body and S, for the powder obtained directly after the step D) of 136600.doc 200932669, the percentages only relate to one of the two forms of the order of ''different powders can change the pellets And the respective percentages of the rods. The inventors have surprisingly discovered that the sheet-shaped and/or rod-shaped oxidized particles #露稀f crystal face family 0,1 take U,M), in addition, it has also been found that The granules are exposed to the crystal face family {11,1} and (1,〇〇}, and the metal grain growth of the cubic structure from the 8th row, the 9th row, and the 10th row. Other methods can also be used for preparation. A nano-powder with monoclinic crystal, single crystal structure and exposure selected from {1,0,0}, "mountain (a) and," crystal plane family. Specific and ly, sol-gel method, metal Salt burning or metal oxidation, or high temperature calcination of the precursor of the product under consideration. Then according to the exposed crystal face or shape of the desired initial particles Adjusting the parameters of the methods. Similarly, the present invention specifically covers the initial particles of (Hf〇2) oxidized. Generally speaking, the present invention covers the initial particles composed of oxidation and oxidation, in addition to impurities, and the proportion of oxidation is given. Further, the invention may be between 0 and 1. In addition, the present invention covers a powder which can be obtained hydrothermally in addition to the oxidation anchor (Zr〇2) single crystal powder (especially oxidized (Μ-powder and/or oxidized crane (W03) The use of the powders is a monoclinic powder, a nano powder, and a single crystal powder. The morphology and crystal plane of the oxidized key primary particles and the oxidized crane primary particles are the same as those of the zirconia of the present invention. The primary particles of cerium oxide, the primary particles of cerium oxide and zirconium oxide, the primary particles of oxidized oxidized and oxidized may be prepared in a manner similar to the above-described synthetic method for oxidized erroneous particles. Furthermore, the inventors have/intended to Some dopants can also be modified to perform structurally sensitive reactions (eg, dehydration reactions, elimination reactions, amination reactions) using a 136600.doc •52·200932669 or basic catalyst to perform hydrocarbon conversion. The catalytic performance quality in the hydrogenation reaction or the alkylation reaction. Preferably, the dopant is selected from the group consisting of an oxyanion, an anion (halide ion) of the 17th lampin, and an element (alkali metal) More preferably, the oxyanion is selected from the group consisting of citrate, phosphate and sulfate, and the genus is selected from the group consisting of a gas ion cerium ion, and the genus is selected from the group consisting of sodium hydride and hydrazine. Therefore, it is a mixture of the powder of the present invention (the particles of which are associated with the binder) (hereinafter referred to as "particle mixture"). The dopant may be located on the surface of the particle and partially or partially covered. The particles in the particle mixture of the present invention do not necessarily all contain a dopant. Preferably, the amount of molybdenum of the dopant is determined to account for 40 / of the mass of the particle mixture. The following is preferably 20% or less, preferably 丨〇% or less, preferably 5% or less or even 3% or less. The dopant can be combined with the powder of the present invention by any method known to those skilled in the art, such as via an impregnation method. The present invention relates to a method for preparing a particle mixture of the present invention, wherein a dopant (especially a suspension of a dopant) is mixed with the powder of the present invention. The invention also relates to a porous body comprising the particles of the invention, and in particular to the following three embodiments: According to a first embodiment of the three embodiments, the invention relates to the treatment of the powder of the invention The obtained porous body was subjected to a consolidation heat treatment to obtain a porous body (1). The present invention is also directed to the crude body, which itself may be a porous body. Preferably, the porous body has a porosity of greater than 3% and/or less than 136,600.doc -53.200932669 90%. According to a second embodiment of the three embodiments, the invention relates to a porous body in which the surface of the invention is accessible or "open" It may relate to all accessible pores of the porous body (2) or only a single pore thereof in a surface layer of the porous body (for example, a surface layer extending in a depth range not less than 丨〇0/〇 of the thickness of the porous body) a single pore located at the core of the porous body (for example, at least 50% of the thickness of the porous body from the outer surface of the porous body). In the porous body, the proportion of the pores enthalpy carrying the particles of the present invention may be uniform, but may also vary with the distance from the outer surface of the porous body. Preferably, the material of the porous body is not obtained from the powder or mixture of particles of the present invention. More preferably, the porous body contains 5% by mass or more and preferably 80% by mass or more of alumina. Preferably, the porous body has a porosity of greater than 30% and/or less than 90%. According to a third embodiment of the three embodiments, the present invention relates to a porous body (3) composed of a material in which the particles of the present invention are intimately mixed with particles other than the present invention (e.g., alumina particles). More preferably, the porous body contains 5 Å by mass or more and preferably 80% by mass or more of alumina. Preferably, the porous body has a porosity of greater than 30% and/or less than 90%. To prepare the porous bodies (1) and (3) 'The present invention proposes a method for preparing a porous body' which comprises the following consecutive steps: (a) Preparation of a starting filler by the following steps: a powder or a present invention The powder mixture of the invention is on the one hand and the powder according to the invention on the one hand and one or more selected from the group consisting of organic and/or inorganic binders, organic and/or inorganic extrudates, organic and/or inorganic dispersants and mixtures thereof. Doc-54-200932669 The additive of the group consisting of the composition is dispersed in a liquid and mixed to obtain a paste; (b) the paste is shaped to constitute the crude body of the present invention; and (c) the crude body is subjected to Consolidation heat treatment to obtain a porous body; and (d) depositing a dopant on the outer surface of the porous body and/or on the surface of the porous body as needed; (e) depositing a catalyst on the porous body as needed On the outer surface and/or on the surface of the aperture.
在步驟(a)中,該液體尤其可包含水溶液,且尤其包含 水。 黏合劑可尤其促進擠壓及/或增強呈粗製體形式且在多 孔體固結之後之機械特性及/或改良其結構特性(比表面 積、孔隙率)。 在步驟(b)中,粗製體可藉由擠壓、壓製 霧化、聚結成型或凝集成滴來形成。 粗製體尤其可藉由擠壓產生,尤其呈顆粒或”丸粒"之形 式。在—實施例中,此顆粒具有4與4.5 mm之間(例如42 j之直#及3與10 mm之間之長度。該方法因而可用於同 時製備複數個粗製體且因而可用於製備多孔體⑴或⑺。 在步驟⑷中,藉由在低於6〇(rc、較佳低於5 低於500V夕、w ώ 上 爸至 理。固a 如至少2小時來執行固結熱處 固、,°溫度較佳高於450°C。 在步驟(d)中,摻雜劑係選自由含氧陰離子 素之陰雜工》 不’订7〇 、第1行元素之陽離子及其混合物組成之群。 136600.doc -55- 200932669 摻雜劑尤其可選自矽酸根、磷酸根、硫酸根、氣離子、氟 離子、納及鉀。 在步驟(e)中,催化劑尤其可選自由以下各者組成之群: 來自元素週期表第8行、第9行及第10行且具有立方結構之 金屬、其混合物、氧化鑛、過渡金屬氧化物、第14行及第 ' 15行元素之氧化物、過渡金屬碳化物及過渡金屬硫化物》 . 為製備多孔體(2),可使用製備多孔陶瓷體的習知方 法。接著可使用本發明之粉末之懸浮液浸漬此多孔體。該 © 懸浮液因而可滲透多孔體且到達多孔體内之可及孔隙。本 發明之粒子因而可沈積於多孔體之外表面上及/或多孔體 之所有可及孔隙之表面上。 本發明之粒子可有利地在催化系統之背景下使用。 培養催化劑晶粒的方法係已知的。 較佳地,將載體用含有催化劑前驅物的水溶液或非水溶 液浸潰。接著,經浸潰之載體經歷熟化步驟,以便容許浸 潰溶液藉由毛細作用進入載體孔隙内。此步驟之持續時間 般多於5小時。接著藉由熟習此項技術者已知的任何乾 燥方式(例如在真空下烘烤或其他方式)將經浸潰之載體乾 • # m度-般低於5G()t ’調整乾燥時間以使得經浸 纟之載體在此步驟結束時具有小於丨質量。4之殘餘水分含 量。 接著經浸潰且經乾條夕并 乾辟之栽體經歷一般在高於3〇〇。〇且低 於500C之溫度下的可撰抱昧止 町』選瓜燒步驟,且一般歷時多於丨小時 之穩定階段時間。炮燒+ 境步驟可移除載體中所含有且來源於 136600.doc .56- 200932669 &潰溶液的任何黏合劑。 較佳地,乾燥步驟與煅燒步驟係以單一操作執行。 經乾燥且視需要經煅燒之浸潰載體接著經歷熟習此項技 術者已知的可選活化操作。此步驟在受控氣氛(其係針對 所選催化劑調整)下(例如對於基於硫化物之催化劑,在硫 • 化混合物氣氛下),一般在10(TC與50(TC之間的溫度下進 • 行,歷時多於1小時之穩定階段時間。活化之後,載體可 稱為"催化系統"。視需要,此活化步驟可直接於催化反應 © 器中執行。 熟習此項技術者已知的可選額外鈍化步驟可在活化之後 執行,此尤其有利於催化系統之運輸。一般而言,此步驟 係在低於1 〇(Tc之溫度下,在氣流下,在氧化介質中執 行。接著必須於反應器中執行再活化步驟。 為避免晶粒之過度生長,較佳限制沈積於載體粒子上之 催化劑之量。特定而言’催化劑過量會導致晶粒所曝露之 晶面之性質及量發生變化。 較佳地’催化劑佔催化系統質量之1 0%以下、較佳7%以 下且更佳5%以下。1%催化劑之含量一般為適宜的。 - 較佳地’確定該方法以使得催化劑晶粒之尺寸大於1.5 nm。特定而言,本發明人已發現,尤其當催化劑為元素週 期表第8行、第9行及第10行之具有立方結構之金屬且尤其 為鉑時,大於1.5 nm之尺寸可防止晶粒呈現球形或呈現經 與載體粒子接觸之平面截頂之球形。 製備催化系统之特定方法 136600.doc -57- 200932669 較佳地,為製備步驟iii)之催化系統,執行包含以下步 驟的製備方法: I) 製備基於催化劑或基於催化劑前驅物的溶液; II) 使用步驟I)所製備之溶液浸潰載體粉末; ΙΠ)熟化,以便容許浸潰溶液藉由毛細作用進入載體孔 • 隙内; ' IV)將經浸潰之載體乾燥; V)將經乾燥之載體煅燒; O VI)將催化劑活化; VII)視需要將催化劑鈍化; νιπ)視需要,在用於催化反應之前,較佳在與步驟VI) 之條件相同的條件下,於反應器中活化。 在步驟I)中,在鉑作催化劑之情況下,可製備鉑前驅物(例 如硝酸四胺鉑PtWhMNO3)2(例如Sigma_Aldrich公司所生 產))之溶液。 在步驟II)中,可在溶液不過量的情況下,根據標準程序執 行浸潰。In step (a), the liquid may in particular comprise an aqueous solution, and in particular comprises water. The binder may in particular promote extrusion and/or enhance the mechanical properties in the form of a crude body and after consolidation of the porous body and/or improve its structural properties (specific surface area, porosity). In the step (b), the crude body can be formed by extrusion, compression atomization, coalescence molding or condensation. The coarse body can be produced in particular by extrusion, in particular in the form of granules or "pellets". In the embodiment, the granules have a distance between 4 and 4.5 mm (for example 42 x straight and 3 and 10 mm) The length of the process. The method can thus be used to simultaneously prepare a plurality of crude bodies and thus can be used to prepare the porous body (1) or (7). In the step (4), by less than 6 〇 (rc, preferably less than 5 and less than 500 volts) , w 上 上 上 上 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 The yin handyman does not set a group of cations and mixtures of elements in the first row. 136600.doc -55- 200932669 The dopant may especially be selected from the group consisting of citrate, phosphate, sulfate, gas ion, fluorine. Ions, sodium and potassium. In step (e), the catalyst may in particular be selected from the group consisting of: metals from the 8th, 9th and 10th rows of the periodic table and having a cubic structure, mixtures thereof, Oxide ore, transition metal oxides, oxides in the 14th and 15th elements, transition metals Carbide and Transition Metal Sulfide. For the preparation of the porous body (2), a conventional method of preparing a porous ceramic body can be used. The porous body can then be impregnated with the suspension of the powder of the present invention. The © suspension is thus permeable. The porous body and the accessible pores in the porous body. The particles of the present invention can thus be deposited on the outer surface of the porous body and/or on the surface of all accessible pores of the porous body. The particles of the present invention can advantageously be in the catalytic system. The use of a catalyst crystallite is known. Preferably, the support is impregnated with an aqueous solution or a non-aqueous solution containing a catalyst precursor. Next, the impregnated support undergoes a ripening step to allow impregnation The solution enters the pores of the support by capillary action. This step lasts for more than 5 hours. It is then impregnated by any drying means known to those skilled in the art (for example, baking under vacuum or other means). Carrier dry • # m degree - generally less than 5G () t ' adjust the drying time so that the dipped carrier has less than 丨 quality at the end of this step. 4 residual moisture Then, the planting experience after being immersed and dried and dried up is generally higher than 3 〇〇. 低于 低于 低于 低于 低于 500 500 』 』 』 』 选 选 选 选 选 选 选 选 选 选 选 选 选 选 选 选 选More than one hour of stable phase time. The gunping + environment step removes any binder contained in the carrier and is derived from the 136600.doc .56-200932669 &solution; preferably, the drying step and the calcining step Performing in a single operation. The impregnated support that is dried and optionally calcined is then subjected to an optional activation operation known to those skilled in the art. This step is under controlled atmosphere (which is adjusted for the selected catalyst) (eg, for Sulfide-based catalysts, in a sulfur-saturated mixture atmosphere, typically run at a temperature between 10 (TC and 50 (TC) for a period of more than one hour. After activation, the carrier can be referred to as "catalytic system". This activation step can be performed directly in the catalytic reaction, as needed. Optional additional passivation steps known to those skilled in the art can be performed after activation, which is particularly advantageous for the transport of catalytic systems. In general, this step is carried out in an oxidizing medium at a temperature below T 1 (Tc, under a gas stream. The reactivation step must then be performed in the reactor. To avoid excessive growth of the grains, it is preferred to limit The amount of the catalyst deposited on the carrier particles. In particular, the excess of the catalyst causes a change in the nature and amount of the crystal face exposed by the crystal grains. Preferably, the catalyst accounts for less than 10% of the mass of the catalytic system, preferably 7 % or less and more preferably 5% or less. The content of 1% catalyst is generally suitable. - Preferably, the method is determined such that the size of the catalyst crystal grains is larger than 1.5 nm. In particular, the inventors have found that especially when When the catalyst is a metal having a cubic structure in the 8th, 9th, and 10th rows of the periodic table, and especially platinum, a size larger than 1.5 nm prevents the crystal grains from appearing spherical or exhibiting a truncated plane in contact with the carrier particles. Spherical. A specific method for preparing a catalytic system 136600.doc -57- 200932669 Preferably, for the preparation of the catalytic system of step iii), a preparation process comprising the following steps is carried out: I) preparation based on a catalyst or a solution of the catalyst precursor; II) impregnating the carrier powder with the solution prepared in step I); ΙΠ) aging to allow the impregnation solution to enter the pores of the carrier by capillary action; 'IV) will be impregnated The carrier is dried; V) calcining the dried support; O VI) activating the catalyst; VII) passivating the catalyst as needed; νιπ), if necessary, before being used for the catalytic reaction, preferably under the same conditions as in step VI) Under conditions, it is activated in the reactor. In the step I), in the case of platinum as a catalyst, a solution of a platinum precursor (e.g., tetraammineplatinum PtWhMNO3) 2 (e.g., Sigma_Aldrich) can be prepared. In step II), the impregnation can be carried out according to standard procedures in the event that the solution is not excessive.
在步驟IV)中, 騍)中,乾燥較佳在烘箱中在U0°C下執行12小時, 以使得載體之殘餘水分少於〗質量%。In the step IV), drying is preferably carried out in an oven at U0 ° C for 12 hours so that the residual moisture of the carrier is less than 〗 〖% by mass.
時、較佳約2小 煅燒較佳在空氣中執行且更佳歷時至少pJ、 、時且較佳在3〇〇t:與500t之間的溫度下執 I36600.doc • 58 · 200932669 行。溫度升高速率較佳小於1(rc/min且更佳為約2〇c/min。 較佳地’缎燒係在氣流下執行。 在步驟vi)中’催化劑較佳藉由在氫氣(h2)下還原而活化, 更佳歷時至少1小時,較佳歷時約6小時,且更佳在1〇〇。〇 與5〇〇°C之間的溫度下進行。溫度升高速率較佳小於 • 1〇°C/min且更佳為約St/min。活化較佳在氫氣流下執行。 活化溫度較佳介於3〇〇。〇與5〇〇。〇之間。 在步驟VH)中,在含有幾個ppm氧氣 之惰性氣流下、較佳 ® 在含有幾個PPm氧氣之氮氣下、較佳在低於100°c之溫度 下、更佳在室溫下且更佳歷時約1小時將催化劑鈍化。 在步驟VI)及/或VIII)之後,獲得本發明之催化系統。 此製備方法並非可用於製備本發明之催化系統的唯一方 法。特定而言,藉由化學汽相沈積法(CVD)沈積催化劑可 為非常適當的。 亦可藉由選擇性浸潰法沈積催化劑,以使得催化劑僅沈 積於載體粒子之一或多個特定曝露晶面上或沈積於載體粒 ® 子之特定晶面族之曝露晶面上。 可设想所有已知的選擇性浸潰方法,選擇性浸潰法之參 數視載體之性質而定。一般而言,選擇性浸潰係"遮蔽"載 體粒子之某些晶面以使得催化劑在其沈積期間無法接近該 等晶面》因此可僅使載體粒子中容許晶粒生長之晶面保持 曝露,該等晶粒曝露有利於待催化之反應之晶面或晶面 族。從而有利地優化催化劑之功效。催化劑之量相同時, 由於曝露有用晶面之催化劑之表面積百分比較大,因此催 136600.doc -59- 200932669 化系統之效能得到改良。反之,催化效能相同時,催化劑 消耗量減少。 沈積於載體表面上之催化劑可為金屬,較佳選自元素週 期表第8行、第9行及第10行且具有立方結構之金屬及其混 合物之群。金屬較佺為鉑。 催化劑亦可為氧化物,較佳選自氧化鑭及/或過渡金屬 氧化物(例如V2〇5或〇2〇3)及/或第14行及第15行元素之氧 化物,較佳錫(Sn)、鉛(Pb)及/或鉍(Bi)之氧化物。 • 催化劑亦可為碳化物,較佳選自過渡金屬碳化物,例如 碳化鉬及/或碳化鶴。 催化劑亦可為硫化物’較佳選自過渡金屬硫化物,較佳 硫化钥及硫化鎢,其視需要摻有鈷或鎳(例如C〇m〇s)。 較佳地,催化劑經選擇以使得催化系統中至少8〇%、較 佳至少90%,更佳至少95%數量且更佳大體全部之催化劑 晶粒具有不為球形或不為沿著與載體接觸之平面截頂之球 形的形狀。從而有利地提高催化系統之效能。 ® 催化劑晶粒之尺寸較佳介於1.5 nm與10 nm之間且較佳 介於3 nm與10 nm之間。 較佳地,催化劑佔催化系統質量之1〇%以下、較佳7%以 下且更佳5%以下^ 1%催化劑之含量一般為適宜的。 較佳地’催化劑為選自元素週期表第8行、第9行及第10 行金屬之群的金屬且經選擇以使得至少8〇%、較佳至少 90%且更佳至少95%數量且更佳大體全部之催化劑晶粒具 有截頂之立方八面體形或筏形。 136600.doc -60 - 200932669 在第8行、第9行或第ι〇行之具有立方結構之金屬的情況 下’晶粒之尺寸較佳介於15 nm與10 nm之間且較佳介於3 nm與10 nm之間。因此可有利地主要獲得該金屬(尤其鉑) 之晶粒,該等晶粒主要呈截頂之立方八面體形與筏形中之 一或兩種形狀。 • 在第8行、第9行或第10行之具有立方結構之金屬的情況 下,截頂之立方八面體晶粒係形成於載體粒子之曝露晶面 {1,1,0}及{1,1,1}上,筏形晶粒係形成於該等粒子之曝露晶 © 面{1’0,0丨上,尤其當該等粒子具有單斜晶結構時。 表徵方法 以下方法可用於表徵本發明及下文中之測試,該等方法 係以非限制性說明之方式提供。 形態及曝露晶面 將樣本藉由超音處理分散之後,可藉由用高解析度透射 電子顯微術(HRTEM)執行之觀測來測定晶體之形態。 用以下方式測定初始粒子及晶粒之形態,測定曝露晶面 ® 及量化該等晶面之比例: 將待表徵之樣本藉由超音處理分散之後,使用透射電子 • 賴鏡獲取初始粒子或晶粒之高解析度影像。需要大量影 像,一般50張以上。利用該等影像在觀測平面中測定所觀 測之每個初始粒子或晶粒之晶面。由於每個初始粒子或每 個晶粒之取向為無規則#,因此接著可假設所觀測之全部 初始粒子或晶粒具有相同形態及相同之曝露晶面性質Μ 例以測定每個初始粒子或晶粒相對於觀測平面之取向。在 136600.doc • 61 - 200932669 所作假設下’接著可將影像與沿同一初始粒子或晶粒之不 同方向所得之不同視圖比較。因此接著可測定所觀測之初 始粒子或晶粒之形態。 由於各影像被視為沿確切方向之視圖,因此在測定晶粒 或粒子之形態之後,接著可選擇展示至少一個垂直於觀測 平面之曝露面的影像。此曝露面在該影像中呈邊緣之形 式。接著可測定對應的曝露晶面。對於晶粒或粒子之所有 曝露面均使用此程序以便測定其所有曝露晶面。 晶面族{h,k,i}之曝露晶面之比例等於晶面族{h,k,1}之晶 面之全部曝露表面總數除以曝露表面總數。 最後,測定該等特徵之後,經由量測二維投影驗證不同 影像確實可對應於沿指定取向所產生之同一基本粒子或晶 粒之不同視圖來確證所觀測之全部初始粒子或晶粒確實具 有相同形態之假設。執行相同方法,藉由驗證沿不同方向 觀測之具有指定形態之初始粒子或晶粒之曝露晶面之性質 及比例與沿相同方向獲取之不同影像所顯示之彼等特徵一 致來確證關於曝露晶面之性質及比例所作的假設。 化學分析 藉由ICP(誘導耦合電漿法)測定金屬含量^熱水解之 後,經由離子層析法執行氣離子^-之檢定。用c,s_MAT 5500型碳硫分析儀(strShleim Inst.公司出售)量測碳及碎 (轉化為硫酸根S042·)之含量。 量測比表面積及孔陈嬤積 藉由在-196°C下之A物理吸附/脫附作用測定結構特性。 136600.doc -62· 200932669 預先在真空下將煅燒載體之樣本在400°C下脫附2小時,且 將未煅燒載體之樣本在l〇〇°C下脫附10小時。經由如 Journal of American Chemical Society 60 (Ί93 名)第 3091 I 第3 1 6頁中所述之BET(Brunauer Emmet Teller)方法計算比 表面積。 ' 經由應用於等溫線脫附支線的BJH方法[描述於E.P. - Barrett, L.G. Joyner, P.H. Halenda, J. Am. Chem. Soc., 73 (1951) 373]測定孔隙體積VP。 # 量測未夯實密度 經由以下方法測定未夯實密度:利用漏斗將體積在240 與250 cm3之間的粉末傾倒於具有質量Mo(以g表示)的250 cm3量筒中。接著讀取倒入量筒中之粉末之體積Vo(以cm3 表示)且將由此裝填之量筒稱重以量測質量Ml(以g表示)。 根據以下關係式測定未夯實密度(以g/cm3表示): 未夯實密度=(Ml-Mo)/Vo 測定晶體結構(DRX分析) ® ffiBruker D5005繞射計,使用銅Κα輻射(1.54060 A)獲得 粉末X-射線繞射影像。以0.02°之增量及每個增量1 s之計 - 數時間記錄3-80°之2Θ區間之強度數據。藉由與標準JCPDS 檔案比較來鑑別晶相。 晶體結構可經由其他熟知方法(諸如拉曼光譜術(Raman spectroscopy)確證,或藉由透射電子顯微術,針對初始粒 子進行局部確證。 屬於第8行、第9行及第10行之具有立方結構之金屬之群 136600.doc -63 - 200932669 的催化劑之分散度之量測 此類催化劑之分散度係藉由氫化學吸附法測定◦用 ASAP 2010機器(Micromeritics公司出售)進行化學吸附量 測。經由在零壓力下對整個及可逆吸附等溫線之線性支線 進行外推來測定化學吸附之氫的量(HCirr),如[G. Bergeret, P. Gallezot, Handbook of Heterogeneous Catalysis, G. Ertl, H. Knijzinger, J. Weitka^mp編,Wiley-VCH,Weinheim,第 2卷(1997)]中所述。 ❹Preferably, the calcination is preferably carried out in air and is preferably carried out in at least pJ, and preferably at a temperature between 3 Torr and 500 Torr. I36600.doc • 58 · 200932669. The rate of temperature increase is preferably less than 1 (rc/min and more preferably about 2 〇c/min. Preferably the 'satin burning system is carried out under a gas stream. In step vi) 'the catalyst is preferably by hydrogen (h2) The activation is reduced by reduction, preferably for at least 1 hour, preferably for about 6 hours, and more preferably at 1 Torr.进行 With a temperature between 5 ° ° C. The rate of temperature increase is preferably less than • 1 〇 ° C/min and more preferably about St/min. Activation is preferably carried out under a stream of hydrogen. The activation temperature is preferably between 3 Torr. 〇 with 5 〇〇. Between 〇. In step VH), under an inert gas stream containing several ppm of oxygen, preferably under nitrogen containing several ppm of oxygen, preferably at a temperature below 100 ° C, more preferably at room temperature and more The catalyst was passivated in about 1 hour. After step VI) and / or VIII), the catalytic system of the invention is obtained. This method of preparation is not the only method that can be used to prepare the catalytic system of the present invention. In particular, it is very suitable to deposit a catalyst by chemical vapor deposition (CVD). The catalyst may also be deposited by selective impregnation so that the catalyst is only deposited on one or more of the specific exposed crystal faces of the support particles or on the exposed crystal faces of the particular crystal face of the support particles. All known selective impregnation methods are conceivable, and the parameters of the selective impregnation method depend on the nature of the support. In general, the selective impregnation system "shadows" certain crystal faces of the carrier particles so that the catalyst cannot access the crystal faces during its deposition, thus allowing only the crystal faces of the carrier particles to allow grain growth to remain Upon exposure, the grain exposure is beneficial to the crystal face or crystal face family of the reaction to be catalyzed. Thereby the efficiency of the catalyst is advantageously optimized. When the amount of the catalyst is the same, since the percentage of the surface area of the catalyst which exposes the crystal face is large, the performance of the 136600.doc -59-200932669 system is improved. Conversely, when the catalytic performance is the same, the catalyst consumption is reduced. The catalyst deposited on the surface of the support may be a metal, preferably selected from the group consisting of metals having a cubic structure and mixtures thereof in rows 8, 9 and 10 of the Periodic Table of Elements. The metal is more platinum than platinum. The catalyst may also be an oxide, preferably selected from the group consisting of ruthenium oxide and/or transition metal oxides (e.g., V2〇5 or 〇2〇3) and/or oxides of the 14th and 15th elements, preferably tin ( An oxide of Sn), lead (Pb) and/or bismuth (Bi). • The catalyst may also be a carbide, preferably selected from transition metal carbides such as molybdenum carbide and/or carbonized cranes. The catalyst may also be a sulfide' preferably selected from the group consisting of transition metal sulfides, preferably sulfonate and tungsten sulfide, optionally doped with cobalt or nickel (e.g., C〇m〇s). Preferably, the catalyst is selected such that at least 8%, preferably at least 90%, more preferably at least 95%, and more preferably substantially all of the catalyst grains in the catalytic system are not spherical or in contact with the support. The shape of the spherical shape of the plane truncation. Thereby advantageously improving the performance of the catalytic system. The size of the catalyst grains is preferably between 1.5 nm and 10 nm and preferably between 3 nm and 10 nm. Preferably, the catalyst is generally present in an amount of less than 1% by mass, preferably less than 7%, and more preferably less than 5% by mass of the catalyst system. Preferably, the catalyst is a metal selected from the group consisting of Groups 8, 8 and 10 of the Periodic Table of the Elements and is selected such that at least 8%, preferably at least 90% and more preferably at least 95% More preferably, substantially all of the catalyst grains have a truncated cubic octahedron or dome shape. 136600.doc -60 - 200932669 In the case of a metal with a cubic structure on the 8th, 9th or ι line, the size of the grain is preferably between 15 nm and 10 nm and preferably between 3 nm. Between 10 nm. It is therefore advantageous to obtain predominantly grains of the metal, in particular platinum, which are predominantly in the shape of one or both of a truncated cubic octahedron and a dome. • In the case of a metal having a cubic structure on the 8th, 9th, or 10th line, the truncated cubic octahedral grain is formed on the exposed crystal faces of the carrier particles {1, 1, 0} and { On 1,1,1}, the 筏-shaped crystallites are formed on the exposed crystal faces of the particles {1'0,0丨, especially when the particles have a monoclinic crystal structure. Characterization Methods The following methods can be used to characterize the invention and the tests below, which are provided by way of non-limiting illustration. Morphology and exposed crystal face After the sample is dispersed by ultrasonic processing, the morphology of the crystal can be determined by observation performed by high-resolution transmission electron microscopy (HRTEM). The morphology of the initial particles and grains is determined by the following methods, and the exposed crystal faces are measured and the ratio of the crystal faces is quantified: After the sample to be characterized is dispersed by ultrasonic processing, the initial particles or crystals are obtained by using a transmission electron microscope. High resolution image of the grain. A large number of images are required, generally 50 or more. These images are used to measure the crystal plane of each of the original particles or grains observed in the observation plane. Since the orientation of each of the primary particles or each of the grains is irregular #, it can be assumed that all of the observed initial particles or grains have the same morphology and the same exposed surface properties for the determination of each primary particle or crystal. The orientation of the particles relative to the plane of observation. Under the assumption made by 136600.doc • 61 - 200932669, the image can then be compared to different views taken in different directions along the same initial particle or grain. Therefore, the morphology of the observed primary particles or grains can then be determined. Since each image is viewed as being in the exact direction, after determining the morphology of the grains or particles, it is then possible to select at least one image that is perpendicular to the exposed surface of the viewing plane. This exposed surface is in the form of an edge in the image. The corresponding exposed facets can then be determined. This procedure is used for all exposed faces of the grains or particles to determine all of their exposed faces. The ratio of the exposed crystal faces of the crystal face family {h, k, i} is equal to the total number of exposed surfaces of the crystal face family {h, k, 1} divided by the total number of exposed surfaces. Finally, after measuring the features, verifying that the different images do correspond to different views of the same elementary particle or grain produced along the specified orientation by measuring the two-dimensional projection to verify that all of the observed initial particles or grains do have the same The assumption of form. Performing the same method to confirm the exposure of the crystal face by verifying that the properties and proportions of the exposed crystal faces of the original particles or grains having the specified morphology observed in different directions are consistent with those of the different images acquired in the same direction. The assumptions made by the nature and proportions. Chemical analysis After the metal content was determined by ICP (induced coupling plasma method), thermal hydrolysis was carried out, and the gas ion chromatography was performed by ion chromatography. The carbon and crushed (converted to sulfate S042·) content was measured using a c, s_MAT 5500 carbon sulfur analyzer (sold by the company strShleim Inst.). Measurement of Specific Surface Area and Porosity Accumulation Structural properties were determined by A physical adsorption/desorption at -196 °C. 136600.doc -62· 200932669 A sample of the calcined carrier was desorbed under vacuum for 2 hours at 400 ° C, and a sample of the uncalcined carrier was desorbed at 10 ° C for 10 hours. The specific surface area is calculated by a BET (Brunauer Emmet Teller) method as described in Journal of American Chemical Society 60 (Ί93), 3091 I, page 31. The pore volume VP was determined by the BJH method applied to the isotherm desorption branch [described in E.P. - Barrett, L.G. Joyner, P.H. Halenda, J. Am. Chem. Soc., 73 (1951) 373]. #Measure the uncomplexed density The undensified density was determined by the following method: A powder having a volume between 240 and 250 cm3 was poured into a 250 cm3 cylinder having a mass Mo (in g) using a funnel. The volume Vo (in cm3) of the powder poured into the cylinder is then read and the cylinder thus filled is weighed to measure the mass M1 (in g). The uncomplexed density (expressed in g/cm3) was determined according to the following relationship: Undensed density = (Ml-Mo)/Vo Determination of crystal structure (DRX analysis) ® ffiBruker D5005 diffractometer, obtained with copper Κ alpha radiation (1.54060 A) Powder X-ray diffraction images. The intensity data of the interval of 3-80° is recorded in increments of 0.02° and increments of 1 s per time. The crystal phase is identified by comparison with a standard JCPDS file. The crystal structure can be confirmed by other well-known methods such as Raman spectroscopy, or by transmission electron microscopy for local confirmation of the initial particles. The cells belonging to the 8th, 9th, and 10th rows have a cubic shape. The Group of Metals of Structures 136600.doc -63 - 200932669 Measurement of the Dispersion of Catalysts The degree of dispersion of such catalysts was determined by hydrogen chemisorption and analyzed by chemisorption using an ASAP 2010 machine (sold by Micromeritics). The amount of chemisorbed hydrogen (HCirr) is determined by extrapolation of the linear branch of the entire and reversible adsorption isotherm at zero pressure, such as [G. Bergeret, P. Gallezot, Handbook of Heterogeneous Catalysis, G. Ertl, H. Knijzinger, J. Weitka^mp, Wiley-VCH, Weinheim, Vol. 2 (1997)].
假定氫解離吸附於屬於第8行、第9行及第1〇行之具有立 方結構之金屬之群的催化劑上,分散度係由以下關係式確 定: D = l〇〇x2x^i n,o, 為化學吸附之Η,之莫耳數且〜t為屬於第8行、第9行 及第10行之具有立方結構之金屬之群的催化劑之原子總 數。 測定催化劑晶粒之尺寸 催化劑晶粒之尺核義為摧化劑晶粒之平均表面尺寸。 其可藉由用電子顯微術執行之觀測來量測(尤其對於屬於 碳化物、硫化物或氧化物之群的催化劑),及/或藉由量測 該催化劑在載體表面之分散度來㈣(用於例如屬於^It is assumed that hydrogen dissociation is adsorbed on a catalyst belonging to the group of metals having a cubic structure in the eighth row, the ninth row, and the first one, and the degree of dispersion is determined by the following relationship: D = l〇〇x2x^in, o, For chemical adsorption, the molar number and ~t are the total number of atoms of the catalyst belonging to the group of metal having a cubic structure in the 8th row, the 9th row, and the 10th row. Determination of the size of the catalyst grains The ruler of the catalyst grains is the average surface size of the catalyst grains. It can be measured by observations performed by electron microscopy (especially for catalysts belonging to the group of carbides, sulfides or oxides) and/or by measuring the dispersion of the catalyst on the surface of the support (4) (for example, for ^
行、第9行及第1〇行之具有立方結構之金屬之群的催化劑 之方法)。 J 如下經由用電子顯微術觀測來測定平均表面尺寸:藉由 I36600.doc -64- 200932669 於乙醇中超B處理來分散待觀測的搂士 ^^ ^, 規涮的樣本。接著將懸浮液置 於塗碳銅栅上。獲取晶粒 大量尚解析度影像,一般50張 以上。經由該等影像,若 1马觀測平面中具有最大尺寸怂 之晶粒之數目,則平的矣而口上 只J十岣表面尺寸心係由下式確定:Row, line 9, and method of catalyst for a group of metals having a cubic structure). J The average surface size was determined by electron microscopy as follows: The sample of the gentleman to be observed was dispersed by Super B treatment in ethanol by I36600.doc -64-200932669. The suspension is then placed on a carbon coated copper grid. Get a large number of still-resolution images of the grain, generally more than 50. Through these images, if the number of grains having the largest size 怂 in the 1st observation plane, the flat 矣 and the J 岣 surface size is determined by the following formula:
假設晶粒為具有5個可 ,仙T及面之立方體形式,經由量測催 化劑在載體表φ之分散度由下式敎平均表面尺寸:Assuming that the grains are in the form of a cube of five, T and D, the average surface size of the catalyst is measured by the following formula:
PCaaCa^D D為催化劑Ca在載體表面之分散度(以%表示),為 催化劑之密度(以g/m3表示),aca為催化劑&之原子所佔據 之面積(以m2表示),MCa為催化劑。之莫耳質量(以g/m〇丨表 示)且Na為阿伏加德羅數(AV0gadro,s number)。 aca值可見於例如[G. Bergeret,p. Gallez〇t,丹奶办如免σ/ Heterogeneous Catalysis, G. Ertl, H. Knozinger, J. Weitkamp 編 ’ Wiley-VCH,Weinheim,第 2卷(1997)]中。 本發明人藉由驗證第8行、第9行或第i〇行之具有立方結 構之金屬之晶粒樣本的平均表面尺寸對於上述兩種方法而 言確實一致來驗證在本說明書中所述之形態(亦即夜形及 截頂之立方八面體形)之背景中立方體形假設成立。 量測催化特性 在催化系統之情況下,對於使用給定試劑r的給定催 化反應,每個表面催化劑原子之固有速率(轉換率)(以 136600.doc •65- 200932669 moUw.s'g“们丨表示,寫作vi)係由以下關係式確定:PCaaCa^DD is the dispersion of catalyst Ca on the surface of the carrier (expressed in %), which is the density of the catalyst (expressed in g/m3), aca is the area occupied by the atoms of the catalyst &amplitude (expressed in m2), MCa is the catalyst . The molar mass (expressed in g/m )) and Na is the Avogadro number (AV0gadro, s number). The aca value can be found, for example, in [G. Bergeret, p. Gallez〇t, Dan Milk Office, σ/Heterogeneous Catalysis, G. Ertl, H. Knozinger, J. Weitkamp, ed. Wiley-VCH, Weinheim, Vol. 2 (1997). )]in. The inventors verified the average surface size of the crystal sample of the metal having the cubic structure in the eighth row, the ninth row or the i-th row for the above two methods to verify the same as described in the present specification. The cube shape assumption is true in the background of the form (ie, the cubic shape of the night shape and the truncated cube). Measuring the intrinsic rate (conversion rate) of each surface catalyst atom for a given catalytic reaction using a given reagent r in the case of a catalytic system (by 136600.doc •65- 200932669 moUw.s'g" We say that writing vi) is determined by the following relationship:
Kf-1QQ^Kf-1QQ^
D _ V催化《(moUw.s'g “劑-1)表示比速率:D _ V catalysis "(moUw.s'g "agent-1") indicates the specific rate:
_ 100F 催化谢 %傕化侧 其中: -表示催化劑基於催化系統之質量百分比;且 ❹_ 100F Catalyzed % 傕化侧 where: - indicates the mass percentage of the catalyst based on the catalytic system; and ❹
-V表示由下式計算的反應速率(以m〇u #1 s-〗g·丨表 示): γ = ^±ί m F〇為試劑進入反應器内之莫耳速率(m〇lj< w s-i) ; τ 為轉化度’在用於實例之催化反應之情況下小於 20%;且m為催化系統之質量(g); 且D表示藉由氫化學吸附所測定之催化劑之分散度(以 %表示)。 試劑進入反應器内之莫耳速率F〇係根據以下方程式計 算: f =— ° 22400X& G總表示試劑在標準溫度及壓力條件下之總流動速率(以 cm3.s 1表示);pr表示試劑之分壓(以pa表示)且Pjs表示總壓 力(以Pa表示)。 在評估不同粉末對巴豆醛(2- 丁烯醛)選擇性氫化為巴豆 醇CrOH之反應之催化特性(如下所述執行)的背景下’對於 136600.doc -66- 200932669 給定轉化度,針對巴豆醇CrOH之選擇率係由以下表達式 確定: [CrOH\-V represents the reaction rate calculated by the following formula (expressed as m〇u #1 s-〗g·丨): γ = ^±ί m F〇 is the molar rate of the reagent entering the reactor (m〇lj< w Si) ; τ is the degree of conversion 'less than 20% in the case of the catalytic reaction used in the example; and m is the mass (g) of the catalytic system; and D represents the degree of dispersion of the catalyst as determined by hydrogen chemisorption ( % indicates). The molar rate F 〇 of the reagent entering the reactor is calculated according to the following equation: f = - ° 22400X & G always indicates the total flow rate of the reagent under standard temperature and pressure conditions (expressed in cm3.s 1); pr indicates reagent The partial pressure (expressed in pa) and Pjs represents the total pressure (in Pa). In the context of evaluating the catalytic properties of different powders for the selective hydrogenation of crotonaldehyde (2-butenal) to crotyl alcohol CrOH (executed as described below), for a given degree of conversion for 136600.doc-66-200932669, The selectivity of crotonol CrOH is determined by the following expression: [CrOH\
Cr〇H ~ [cr〇]0 - [cro], 其中[cro]〇為進入反應器内之巴豆醛濃度;離開反 應器之巴豆醛濃度且[CrOH]t為在t時刻離開反應器之巴豆 醇濃度。 量測多孔體之孔隙率 多孔體之孔隙率定義為以下比率:Cr〇H ~ [cr〇]0 - [cro], where [cro]〇 is the concentration of crotonaldehyde entering the reactor; leaving the crotonaldehyde concentration of the reactor and [CrOH]t is the croton leaving the reactor at time t Alcohol concentration. Measuring the porosity of a porous body The porosity of a porous body is defined as the following ratio:
孔隙率=100 X (絕對密度)-(表觀密度) 絕對密度 絕對密度(以g/cm3表示)係使用Micromeritics公司所售之 ACCUPYC 1330氦比重計測定。表觀密度(以g/cm3表示)係 用Micromeritics公司所售之GEOPYC 1360型機器量測。 測試 實例1Porosity = 100 X (absolute density) - (apparent density) Absolute density The absolute density (expressed in g/cm3) was measured using an ACCUPYC 1330 helium pycnometer sold by Micromeritics. Apparent density (expressed in g/cm3) was measured using a GEOPIC Model 1360 machine sold by Micromeritics. Test example 1
在100 ml Teflon® PTFE燒杯中,在攪拌下,將7.4 g含 有50重量%氧化鍅的氧化锆羥基氧化物懸浮於70 ml去離子 水中。接著將此母液引入100 ml Teflon® PTFE高壓瓶中, 接著將該高壓瓶密封於不鏽鋼高壓爸中且置放於設定在 200°C的烘箱中。高壓瓶中達到200°C之標稱溫度需要1小 時。將母液在200°C下維持100小時且接著冷卻至室溫。此 時,將高壓瓶自不鏽鋼高壓釜中移除。此程序產生由固相 及液體上清液組成的溶膠。藉由虹吸將溶膠中之一部分液 體移除。 136600.doc -67· 200932669 在Buchner型過濾器上,將溶膠之剩餘部分過濾且接著 用200 ml去離子水洗滌。接著將所得濾餅於烘箱中在^^艺 下乾燥至少小時,且接著於瑪竭研蛛中粉碎。將粗固體 粒子在空氣中在55(TC下緞燒2小時(2t:/min之溫度升高速 率;100 mL/min之空氣流動速率,亦即,3〇〇 h-i之每小時 空間速度HSV)。 由此獲得之粉末之主要物理化學特性列於表丨中。此粉 末在55(TC下煅燒之後具有80 mVg之比表面積且如其χ射 ® 線繞射圖所示具有"%以上之單斜晶相。初始粒子呈準球 形。此粉末曝露30%之晶面族{1山1}之晶面、1〇%之晶面 族{1,1,〇}之晶面、10%之晶面族{1〇〇}之晶面及5〇%之其 他具有大於1之米勒指數之晶面族之晶面。 實例2(片粒{1,〇,〇〇 於70 ml去離子水中,且接著在攪拌下,將74 g含有咒重 量/〇氧化錯的經基氧化錯懸浮於其中。?文質劑〇Η·之濃度 為0.5 mol/1接著將此母液引入1〇〇 了⑷⑽⑧pTFE高壓 瓶中,接著將該高塵瓶密封於不鑛鋼高愿爸中且置放於設 疋在200 C的烘箱中。高壓瓶申達到2〇〇。。之標稱溫度需要 • 1小時。將母液在20(rc下維持100小時且接著冷卻至室 溫。此時,將高壓瓶自不鏽鋼高壓釜中移除。此程序產生 由固相及液體上清液組成的溶膠。藉由虹吸移除一部分液 體。 接著將/合踢之剩餘部分再懸浮且藉由添加N鹽酸來 I36600.doc •68· 200932669 將pH值調整為8。接著在Buchner型過濾器上,將懸浮液過 渡且接著用200 ml去離子水洗滌。接著將由此獲得之濾餅 再懸浮於500 ml去離子水中且藉由添加〇.1 N鹽酸來將pH 值調整為5。接著在Buchner型過濾器上,將懸浮液過濾且 接著用200 ml去離子水洗滌^將所得濾餅再懸浮於5〇〇 ml • 去離子水中且藉由添加1 N氨水(NHUOH)來將pH值調整為 11。接著在Buchner型過濾器上,將懸浮液過濾且接著用 2〇〇 ml去離子水洗滌兩次。 # 接著將所得濾餅於烘箱中在liot下乾燥至少12小時, 且接著於瑪堪研体中粉碎。將所得粉末在空氣中在4〇〇。〇 下緞燒2小時pt/min之溫度升高速率;1〇〇 mi/min之空氣 流動速率,亦即,300 h-i之每小時空間速度fjSV)。 由此獲得之粉末之主要物理化學特性列於表1中。所得 粉末如其χ_射線繞射圖所示具有99%以上之單斜晶相。粉 末形態列於表2中。初始粒子呈現曝露5〇%之晶面族 {1’〇’〇}之晶面的片粒形式。該等粒子所曝露之其他晶面 ® 為:比例為35%之晶面族{1山〇}之晶面、比例為1〇%之晶 面族{1,1,1}之晶面,及比例為5%之具有大於1之米勒指數 之晶面族之晶面。 實例3(棒粒{1,1,〇}) 在 100 ml Teflon® PTFE 燒杯中,將14·2 g 硫酸鈉 Na2S〇4 及4 g氫氧化鈉NaOH依次溶於70 ml去離子水中,且接著在 攪拌下,將7.4 g含有50重量%氧化锆的羥基氧化鍅懸浮於 其中。改質劑SO42·之濃度為〇.5 mol/1且氫氧根(〇Η·)之濃 136600.doc •69· 200932669 度為0.5 mol/l。接著將此母液引入1〇〇 ml Teflon® PTFE高 壓瓶中’接著將該高壓瓿密封於不鑛鋼高壓蚤中且置放於 設定在200°C的烘箱中。高壓瓶中達到2〇〇°C之標稱溫度需 要1小時。將母液在200。(:下維持100小時且接著冷卻至室 溫。此時’將高壓瓶自不鏽鋼高壓爸中移除。此程序產生 ‘ 由固相及液體上清液組成的溶膠。藉由虹吸移除一部分液 . 體。 在Buchner型過濾器上,將溶膠之剩餘部分過濾且接著 _ 用200 ml去離子水洗滌兩次》接著將由此獲得之濾餅再懸 浮於500 ml去離子水中且藉由添加〇1 n鹽酸來將pH值調 整為5。接著在Buchner型過濾器上,將懸浮液過濾且接著 用200 ml去離子水洗滌。將所得濾餅再懸浮於5〇〇⑺丨去離 子水中且藉由添加丨]^氨水來將pH值調整為11〇接著在 Buchner型過濾器上’將懸浮液過濾且用2〇〇 ml去離子水 洗蘇兩次。 接著將所得濾餅於烘箱中在n 〇°c下乾燥至少12小時, ® 且接著於瑪瑙研缽中粉碎。將所得粉末在空氣中在4〇(rc 下缎燒2小時(2°C/min之溫度升高速率;1〇〇 ml/min之空氣 流動速率,亦即,300 1Γ1之每小時空間速度HSV)。 由此獲得之粉末之主要物理化學特性列於表〗中。所得 粉末如其X-射線繞射圖所示具有99%以上之單斜晶相。粉 末形態列於表2中。初始粒子呈現曝露75%之晶面族 {1,1,〇}之晶面的棒粒形式。該等粒子所曝露之其他晶面 為:比例為5%之晶面族{1,0,0}之晶面 '比例為15%之晶面 136600.doc -70- 200932669 族{1,1,1}之晶面,及比例為5%之具有大於1之米勒指數之 晶面族之晶面。 實例4(棒粒{1,1,0}) 在100 ml Teflon® PTFE燒杯中,將5 g硫酸鈉Na2S〇4及4 g氫氧化鈉NaOH依次溶於70 ml去離子水中,且接著在擾 ’ 拌下’將7·4 g含有50重量%氧化锆的羥基氧化锆懸浮於其 中。改質劑SCU2·之濃度為0.25 mol/1且氫氧根(〇η·)之濃度 為0.5 mol/1。接著將此母液引入! 〇〇 ml Tefi〇n® PTFE高壓 • 瓶中’ 接著將該高壓瓶密封於不錄鋼高壓爸中且置放於設 定在200°C的烘箱中。高壓瓶中達到2〇(TC之標稱溫度需要 1小時。將母液在20(TC下維持1〇〇小時且接著冷卻至室 溫。此時’將高壓瓶自不鏽鋼高壓釜中移除。此程序產生 由固相及液體上清液組成的溶膠。藉由虹吸移除一部分液 體。 在Buchner型過濾器上,將溶膠之剩餘部分過濾且接著 用200 ml去離子水洗滌兩次。接著將由此獲得之濾餅再懸 P 浮於500…去離子水中且藉由添加〇1 N鹽酸來*ρΗ值調 整為5。接著在Buchner型過濾器上,將懸浮液過濾且接著 用200 ml去離子水洗條。將所得濾餅再懸浮於μ去離 子水中且藉由添加1 Ν氨水來將?只值調整為丨〗。接著在In a 100 ml Teflon® PTFE beaker, 7.4 g of zirconia oxyhydroxide containing 50% by weight of cerium oxide was suspended in 70 ml of deionized water with stirring. This mother liquor was then introduced into a 100 ml Teflon® PTFE high pressure bottle, which was then sealed in a stainless steel high pressure dad and placed in an oven set at 200 °C. It takes 1 hour to reach a nominal temperature of 200 °C in a high pressure bottle. The mother liquor was maintained at 200 ° C for 100 hours and then cooled to room temperature. At this time, the high pressure bottle was removed from the stainless steel autoclave. This procedure produces a sol consisting of a solid phase and a liquid supernatant. A portion of the liquid in the sol is removed by siphoning. 136600.doc -67· 200932669 On the Buchner type filter, the remainder of the sol was filtered and then washed with 200 ml of deionized water. The resulting filter cake was then dried in an oven for at least an hour and then comminuted in a spider. The crude solid particles were satin-fired in air at 55 (TC for 2 hours (2 t:/min temperature increase rate; 100 mL/min air flow rate, that is, 3 〇〇hi hourly space velocity HSV) The main physicochemical properties of the powder thus obtained are listed in the table. This powder has a specific surface area of 80 mVg after calcination at 55 (TC) and has a "% or more as shown in the diffraction diagram of the ®® line The slant crystal phase. The initial particles are quasi-spherical. This powder exposes 30% of the crystal face family {1 mountain 1} crystal face, 1〇% crystal face family {1,1,〇} crystal face, 10% crystal The crystal face of the face family {1〇〇} and the other facet of the crystal face family of 5 〇% with a Miller index greater than 1. Example 2 (Piece {1, 〇, 〇〇 in 70 ml of deionized water, And then, under stirring, 74 g of the base oxidized error containing the weight of the curse/〇 oxidization is suspended therein. The concentration of the reagent 〇Η· is 0.5 mol/1 and then the mother liquor is introduced into the 〇〇(4)(10)8pTFE high pressure. In the bottle, the high-dust bottle is then sealed in the non-mineral steel dad and placed in an oven set at 200 C. The high-pressure bottle reaches 2 〇〇. • 1 hour. The mother liquor is maintained at 20 (rc for 100 hours and then cooled to room temperature. At this point, the high pressure bottle is removed from the stainless steel autoclave. This procedure produces a sol consisting of a solid phase and a liquid supernatant. Remove a portion of the liquid by siphoning. Then resuspend the remainder of the kick and add the N hydrochloric acid to I36600.doc •68· 200932669 to adjust the pH to 8. Then on the Buchner filter, suspend The liquid was transferred and then washed with 200 ml of deionized water. The filter cake thus obtained was then resuspended in 500 ml of deionized water and the pH was adjusted to 5 by the addition of 0.1 N hydrochloric acid. Then in the Buchner type filter The suspension was filtered and then washed with 200 ml of deionized water. The resulting filter cake was resuspended in 5 〇〇ml of deionized water and the pH was adjusted to 11 by the addition of 1 N aqueous ammonia (NHUOH). On a Buchner type filter, the suspension was filtered and then washed twice with 2 mL of deionized water. # The resulting filter cake was then dried in an oven at liot for at least 12 hours, and then in a Makan Institute. Crushing. The resulting powder is in the air At 4 〇〇, the temperature rise rate of the satin burned for 2 hours pt/min; the air flow rate of 1 〇〇mi/min, that is, the space velocity fjSV per hour of 300 hi). The main physicochemical properties are listed in Table 1. The obtained powder had a monoclinic phase of 99% or more as shown in the χ-ray diffraction pattern. The powder morphology is shown in Table 2. The initial particles exhibited a crystal face family exposed to 5% by weight. The granule form of the crystal face of {1'〇'〇}. The other crystal faces that are exposed by the particles are: a crystal face of a crystal face family of 15%, a crystal face of a crystal face group of 1%, and a crystal face of a crystal face group of {1, 1, 1}, and A ratio of 5% of the crystal faces of the crystal face family having a Miller index greater than one. Example 3 (Bars {1,1,〇}) In a 100 ml Teflon® PTFE beaker, 14·2 g of sodium sulphate Na2S〇4 and 4 g of sodium hydroxide NaOH were sequentially dissolved in 70 ml of deionized water, and then Under stirring, 7.4 g of cerium oxyhydroxide containing 50% by weight of zirconia was suspended therein. The concentration of the modifier SO42· is 〇.5 mol/1 and the concentration of hydroxide (〇Η·) is 136600.doc •69· 200932669 degrees is 0.5 mol/l. This mother liquor was then introduced into a 1 〇〇 ml Teflon® PTFE vial. The high pressure crucible was then sealed in a non-mineral steel high pressure crucible and placed in an oven set at 200 °C. It takes 1 hour to reach a nominal temperature of 2 °C in a high pressure bottle. The mother liquor is at 200. (: Maintain for 100 hours and then cool to room temperature. At this time, remove the high pressure bottle from the stainless steel high pressure dad. This procedure produces a sol consisting of solid phase and liquid supernatant. Part of the liquid is removed by siphoning On a Buchner-type filter, the remainder of the sol was filtered and then washed twice with 200 ml of deionized water. The filter cake thus obtained was resuspended in 500 ml of deionized water and added with 〇1. n Hydrochloric acid to adjust the pH to 5. The suspension was then filtered on a Buchner filter followed by 200 ml of deionized water. The resulting filter cake was resuspended in 5 Torr (7) deionized water with Add 丨]^ ammonia to adjust the pH to 11 〇 then filter the suspension on a Buchner filter and wash the squid twice with 2 〇〇ml of deionized water. The resulting filter cake is then ovend at n 〇° Dry at c for at least 12 hours, then pulverize in an agate mortar. The resulting powder is satined in air at 4 〇 (rc for 2 hours) (2 °C/min temperature increase rate; 1 〇〇 ml/ Min air flow rate, that is, 300 1Γ1 per hour Speed HSV) The main physicochemical properties of the powder thus obtained are listed in the table. The obtained powder has a monoclinic phase of 99% or more as shown in its X-ray diffraction pattern. The powder form is listed in Table 2. Initial The particles are in the form of rods exposing the crystal faces of the crystal face family {1,1,〇} of 75%. The other crystal faces exposed by the particles are: a family of crystal faces {1,0,0} with a ratio of 5%. The facet of the crystal face is 15% of the crystal face 136600.doc -70-200932669 family {1,1,1} crystal face, and the ratio of 5% of the facet of the crystal face family with a Miller index greater than 1 Example 4 (Bars {1,1,0}) In a 100 ml Teflon® PTFE beaker, 5 g of sodium sulphate Na2S〇4 and 4 g of sodium hydroxide NaOH were sequentially dissolved in 70 ml of deionized water, and then Distracting 'mixing' suspended 7·4 g of zirconium oxyhydroxide containing 50% by weight of zirconia. The concentration of the modifier SCU2· was 0.25 mol/1 and the concentration of hydroxide (〇η·) was 0.5 mol. /1. Then introduce this mother liquor! 〇〇ml Tefi〇n® PTFE high pressure • In the bottle' Then seal the high pressure bottle in the unrecorded high pressure dad and place it in an oven set at 200 ° C. Up to 2 中 (1 hour for TC nominal temperature. Keep the mother liquor at 20 (TC for 1 hr and then cool to room temperature. At this point ' remove the autoclave from the stainless steel autoclave. This procedure produces A sol consisting of a solid phase and a liquid supernatant. A portion of the liquid was removed by siphoning. On a Buchner type filter, the remainder of the sol was filtered and then washed twice with 200 ml of deionized water. The filter cake thus obtained was then resuspended in 500 deionized water and adjusted to a value of 5 by the addition of 〇1 N hydrochloric acid. The suspension was then filtered on a Buchner filter and the strips were washed with 200 ml of deionized water. The obtained filter cake was resuspended in μ deionized water and added by adding 1 hydrazine aqueous solution. Only adjust to 丨〗. Then at
Buchner型過據器上,將懸浮液過濾且接著用2〇〇 去離 子水洗蘇兩次。 接=將所得遽餅於烘箱中在丨阶下乾燥至少12小時, 且接著於瑪瑙研缽中粉碎。將所得粉末在空氣中在 136600.doc -71 - 200932669 下煅燒2小時pt/min之溫度升高速率;1〇〇 ml/min之空氣 流動速率,亦即,300 1Γ1之每小時空間速度Hsv)。 由此獲得之粉末之主要物理化學特性列於表丨中。所得 粉末如其X-射線繞射圖所示具有99%以上之單斜晶相。粉 末形態列於表2中《初始粒子呈現曝露6〇%之晶面族 {1,1,0}之晶面的棒粒形式。該等粒子所曝露之其他晶面 ' 為:比例為25%之晶面族{1,〇,〇}之晶面、比例為10%之晶 面族{1,1,1}之晶面,及比例為5%之具有大於i之米勒指數 參 之晶面族之晶面。 實例5(棒粒{1,1,1}) 在100 ml Teflon® PTFE燒杯中,在授拌下,將7.4 g含 有50重量°/〇氧化結的經基氧化錯懸浮於7〇 mi之5 n鹽酸溶 液中。改質劑C1之濃度為1 m〇i/i。接著將此母液引入1〇〇 ml Teflon® PTFE高壓瓶中,接著將該高壓瓶密封於不鏽 鋼尚壓爸中且置放於設定在200。(3的;I:共箱中。高壓瓶中達 到標稱溫度需要1小時。將母液在20〇°C下維持1 〇〇小時且 @ 接著冷卻至室溫。此時’將高壓槪自不鏽鋼高壓爸中移 除。此程序產生由固相及液體上清液組成的溶膠。藉由虹 吸移除一部分液體。 接著藉由添加1 水來將溶膠之pH值調整為8 ^接著在On a Buchner type substrate, the suspension was filtered and then washed twice with 2 Torr of deionized water. The resulting cake was dried in an oven at a crucible for at least 12 hours and then comminuted in an agate mortar. The temperature of the obtained powder was calcined in air at 136600.doc -71 - 200932669 for 2 hours pt/min; the air flow rate of 1 〇〇ml/min, that is, the hourly space velocity Hsv of 300 1Γ1) . The main physicochemical properties of the powder thus obtained are listed in the Table. The obtained powder had a monoclinic phase of 99% or more as shown in its X-ray diffraction pattern. The powder morphology is shown in Table 2, "The initial particles exhibit a rod form of the crystal face of the crystal face family {1, 1, 0} which is exposed to 6 %. The other crystal faces exposed by the particles are: a crystal face of the crystal face group {1, 〇, 〇} with a ratio of 25%, and a crystal face of the crystal face group {1, 1, 1} with a ratio of 10%. And a ratio of 5% of the crystal faces of the family of crystal faces having a Miller index greater than i. Example 5 (Bars {1,1,1}) In a 100 ml Teflon® PTFE beaker, 7.4 g of a basal oxidative solution containing 50 wt/〇 of an oxidized oxide was suspended in a 7 〇mi 5 n hydrochloric acid solution. The concentration of the modifier C1 is 1 m〇i/i. This mother liquor was then introduced into a 1 〇〇 ml Teflon® PTFE high pressure bottle, which was then sealed in stainless steel and placed at 200. (3; I: in the common box. It takes 1 hour to reach the nominal temperature in the high pressure bottle. Keep the mother liquid at 20 °C for 1 且h and @ then cool to room temperature. At this time 'high pressure 槪 from stainless steel Removed from high pressure dad. This procedure produces a sol consisting of a solid phase and a liquid supernatant. A portion of the liquid is removed by siphoning. The pH of the sol is then adjusted to 8^ by adding 1 water.
Buchner型過濾器上,將懸浮液過濾且接著用2〇〇 ml去離 子水洗務兩次。將所得濾餅再懸浮於500 ml去離子水中且 藉由添加1 N氨水來將PH值調整為丨丨。接著在Buchner型過 濾器上,將懸浮液過濾且接著用200 mi去離子水洗蘇兩 136600.doc -72- 200932669 次。 接著將所得濾餅於烘箱中在110t下乾燥至少12小時, 且接著於瑪瑙研缽中粉碎。將所得粉末在空氣中在4〇〇。〇 I锻燒2小時(2t/min之溫度升高速率;100 ml/min之空氣 "IL動速率,亦即,3〇〇 丨之每小時空間速度。 由此獲得之粉末之主要物理化學特性列於表丨中。所得 叙末如其X_射線繞射圖所示具有99°/。以上之單斜晶相。粉 末形態列於表2中。初始粒子呈現曝露65%之晶面族 {M,U之晶面的棒粒形式。該等粒子所曝露之其他晶面 為.比例為10。/。之晶面族〇,〗,〇}之晶面、比例為2〇0/。之晶 面族{1’〇,〇}之晶面,及比例為5%之具有大於丨之米勒指數 之晶面族之晶面。 實例6(舆實例3相比具有較高雜質含量之棒粒{11,〇}) 在100 ml Teflon® PTFE 燒杯中,將14.2 g 硫酸鈉 Na2S04 及4 g氫氧化鈉NaOH依次溶於70 ml去離子水中,且接著在 攪拌下,將7.4 g含有50重量。/。氧化鍅的羥基氧化锆懸浮於 其中。改質劑SO42-之濃度為0.5 mol/Ι且氫氧根(〇Η·)之濃 度為〇·5 mol/丨。接著將此母液引入100 ml Teflon® PTFE高 壓瓶中’接著將該高壓瓶密封於不鏽鋼高壓釜中且置放於 設定在200°C的烘箱中。高壓瓶中達到2〇〇〇c之標稱溫度需 要1小時。將母液在2〇〇艺下維持1 〇〇小時且接著冷卻至室 溫。此時’將高壓瓶自不鏽鋼高壓蚤中移除。此程序產生 由固相及液體上清液組成的溶膠。藉由虹吸移除一部分液 體0 136600.doc -73· 200932669 經由Buchner型過遽、器將溶膠之剩餘部分過遽。接著將 由此獲得之渡餅再懸浮於500 ml去離子水中且藉由添加〇 1 N鹽酸來將pH值調整為5。接著經由Buchner型過渡器將懸 浮液過濾,且接著在Buchner型過濾器上,用2〇〇 ml去離 子水洗滌。接著在Buchner型過濾器上,將懸浮液過遽且 • 用2 0 0 m 1去離子水洗務兩次。 • 該等操作可使雜質含量降至小於〇·7%,從而形成符合本 發明之實例6。 ❹ 然而,為如下所述評估雜質之影響,使雜質含量維持在 比實例1至5之雜質含量高的水準下。 接著將所得濾餅於烘箱中在11(TC下乾燥至少12小時, 且接著於瑪瑙研缽中粉碎。將所得粉末在空氣中在4〇〇艺 下烺燒2小時(2°C/min之溫度升高速率;1〇〇 ml/min之空氣 流動速率,亦即,300 h·1之每小時空間速度HSV)。 由此獲得之粉末之主要物理化學特性列於表丨中。陰離 子雜質(諸如Cr&S〇42_)之含量比實例3中經歷充分洗:步 ® 豸之該等相同雜質之含量高。所得粉末具有99%以上之單 斜晶相。粉末形態列於表2中。初始粒子呈現曝露75%之 晶面族{1,1,0}之晶面的棒粒形式。該等粒子所曝露之其他 晶面為:比例為5%之晶面族{1,〇,〇}之晶面、比例為15%之 晶面族{1,1,1}之晶面,及比例為5%之具有大於丨之米勒指 數之晶面族之晶面。 實例7(未曾經歷嚴格純化步驟之棒粒 在 100 ml Teflon® PTFE 燒杯中,將14.2 g 硫酸鈉 Na2S〇4 136600.doc -74- 200932669 及4 g氫氧化鈉NaOH依次溶於70 ml去離子水中,且接著在 授拌下’將7.4 g含有50重量%氧化鍅的羥基氧化錯懸浮於 其中。改質劑SCU2·之濃度為〇.5 mol/1且氫氧根(〇H_)之濃 度為0.5 mol/1。接著將此母液引入1〇〇 ml Teflon® PTFE高 壓瓶中’接著將該高壓瓶密封於不鑛鋼高壓荃中且置放於 • 設定在200°C的烘箱中。高壓瓶中達到20(TC之標稱溫度需 要1小時。將母液在20(TC下維持100小時且接著冷卻至室 溫。此時,將高壓瓶自不鏽鋼高壓釜中移除。此程序產生 Φ 由固相及液體上清液組成的溶膠。藉由虹吸移除一部分液 體。 經由Buchner型過濾器將溶膠之剩餘部分過濾。接著將 由此獲得之濾餅再懸浮於5〇〇 mi去離子水中。接著經由On a Buchner type filter, the suspension was filtered and then washed twice with 2 Torr of deionized water. The resulting filter cake was resuspended in 500 ml of deionized water and the pH was adjusted to hydrazine by the addition of 1 N aqueous ammonia. The suspension was then filtered on a Buchner type filter and then washed with 200 mi of deionized water for 136600.doc -72 - 200932669 times. The resulting filter cake was then dried in an oven at 110 t for at least 12 hours and then comminuted in an agate mortar. The resulting powder was at 4 Torr in air. 〇I calcination for 2 hours (2t/min temperature increase rate; 100 ml/min air "IL dynamic rate, that is, 3 空间 hourly space velocity. The main physical chemistry of the powder thus obtained The characteristics are listed in the table. The results are as shown in the X-ray diffraction diagram with a monoclinic phase above 99°/. The powder morphology is listed in Table 2. The initial particles exhibit a crystal face family exposed to 65%. The rod form of the crystal plane of M, U. The other crystal planes exposed by the particles are the ratio of the crystal face of the crystal face, 〗, 〇}, and the ratio is 2〇0/. The crystal face of the crystal face family {1'〇,〇}, and the crystal face of the crystal face family with a ratio of 5% and a Miller index larger than 丨. Example 6 (舆 Example 3 is a bar with higher impurity content) Granules {11, 〇}) In a 100 ml Teflon® PTFE beaker, 14.2 g of sodium sulphate Na2S04 and 4 g of sodium hydroxide NaOH were sequentially dissolved in 70 ml of deionized water, and then 7.4 g of 50 weight was added with stirring. The cerium hydroxide zirconia is suspended therein. The concentration of the modifier SO42- is 0.5 mol/Ι and the concentration of hydroxide (〇Η·) is 〇·5 mol/丨. This mother liquor was introduced into a 100 ml Teflon® PTFE high pressure bottle. The pressure vessel was then sealed in a stainless steel autoclave and placed in an oven set at 200 ° C. The nominal temperature of 2 〇〇〇c was required in the high pressure bottle. 1 hour. The mother liquor was maintained at 2 〇〇 for 1 且 and then cooled to room temperature. At this time, the high pressure bottle was removed from the stainless steel high pressure crucible. This procedure produced a solid phase and liquid supernatant. Sol. Remove a portion of the liquid by siphoning 0 136600.doc -73· 200932669 The remainder of the sol is passed through a Buchner-type crucible, and the thus obtained cake is resuspended in 500 ml of deionized water with 〇1 N hydrochloric acid was added to adjust the pH to 5. The suspension was then filtered through a Buchner-type transition vessel and then washed on a Buchner-type filter with 2 liters of deionized water, followed by a Buchner-type filter. The suspension was passed through and • washed twice with 200 ml of deionized water. • These operations reduced the impurity content to less than 〇·7% to form Example 6 in accordance with the present invention. Evaluate impurities as described below The effect was to maintain the impurity content at a level higher than the impurity content of Examples 1 to 5. The resulting filter cake was then dried in an oven at 11 (TC for at least 12 hours, and then pulverized in an agate mortar. Simmer in air for 4 hours (2 °C / min temperature increase rate; 1 〇〇 ml / min air flow rate, that is, 300 h · 1 hourly space velocity HSV) . The main physicochemical properties of the powder thus obtained are listed in the Table. The content of anionic impurities (such as Cr&S〇42_) is higher than that of the same impurities experienced in Example 3 which has undergone sufficient washing: step ® 豸. The obtained powder had a monoclinic phase of 99% or more. The powder morphology is listed in Table 2. The primary particles exhibited a rod form that exposed the crystal face of the crystal face family {1, 1, 0} of 75%. The other crystal faces exposed by the particles are: a crystal face of a crystal face group {1, 〇, 〇} with a ratio of 5%, a crystal face of a crystal face family of 15%, and a crystal face of {1, 1, 1}, and A ratio of 5% of the crystal faces of the crystal face family having a Miller index greater than 丨. Example 7 (Bars that have not undergone a rigorous purification step in a 100 ml Teflon® PTFE beaker, 14.2 g of sodium sulphate Na2S〇4 136600.doc -74- 200932669 and 4 g of sodium hydroxide NaOH are sequentially dissolved in 70 ml of deionized water And then, under the mixing, '7.4 g of hydroxy group containing 50% by weight of cerium oxide is oxidized and suspended. The concentration of the modifying agent SCU2· is 〇.5 mol/1 and the concentration of hydroxide (〇H_) is 0.5 mol/1. This mother liquor was then introduced into a 1 〇〇ml Teflon® PTFE high pressure bottle'. The high pressure bottle was then sealed in a non-mineral steel high pressure crucible and placed in an oven set at 200 ° C. Up to 20 (the nominal temperature of TC takes 1 hour. The mother liquor is maintained at 20 (TC for 100 hours and then cooled to room temperature. At this point, the high pressure bottle is removed from the stainless steel autoclave. This procedure produces Φ by solid Phase and liquid sol consisting of a sol. Part of the liquid is removed by siphoning. The remainder of the sol is filtered through a Buchner type filter. The filter cake thus obtained is resuspended in 5 〇〇mi deionized water.
Buchner型過濾器將懸浮液過濾,且接著在Buchner型過濾 器上’用200 ml去離子水洗滌。在Buchner型過滤器上, 將懸浮液過濾且接著用200 ml去離子水洗滌兩次。 此過濾洗務操作無法達成如本發明之粉末之高純度 Φ (<0.7〇/〇)。 接著將所得濾餅於烘箱中在11 〇它下乾燥至少丨2小時, • 且接著於瑪竭研砵中粉碎。將所得粉末在空氣中在40〇。〇 下煅燒2小時(2°C/min之溫度升高速率;10〇 ml/min之空氣 流動速率,亦即,300 h·1之每小時空間速度HSV)。 由此獲得之粉末之主要物理化學特性列於表1中。離子 雜質(諸如Na+(表現為Na2〇形式)及s〇42-)之含量比實例3申 之該等相同雜質之含量高。所得粉末具有99%以上之單斜 136600.doc -75· 200932669 晶相。粉末形態列於表2中。初始粒子呈現曝露75%之晶 面族{1,1,0}之晶面的棒粒形式。該等粒子所曝露之其他晶 面為:比例為5%之晶面族{1,0,0}之晶面、比例為15%之晶 面族之晶面,及比例為5°/。之具有大於1之米勒指數 之晶面族。 表1 實例 Na20 (ppm) Si02 (ppm) Fe2〇3 (ppm) CaO (ppm) Al2〇3 (ppm) Ti02 (PPm) MgO (ppm) N〇3· (ppm) cr (ppm) S〇42' (ppm) 比表 面積 (m2/g) 單斜晶相 之含量 (質量%) 1 <100 <100 <50 <50 <50 <50 <50 <100 <100 <100 80 >99 2 <100 <100 <50 <50 <50 <50 <50 <100 <100 <100 50 >99 3 <100 <100 <50 <50 <50 <50 <50 <100 <100 <100 65 >99 4 <100 <100 <50 <50 <50 <50 <50 <100 <100 <100 60 >99 5 <100 <100 <50 <50 <50 <50 <50 <100 <100 <100 100 >99 6 <100 <100 <50 <50 <50 <50 <50 <100 500 2000 65 >99 7 5000 <100 <50 <50 <50 <50 <50 <100 <100 2500 65 >99 實例1表明,當母液不含選自含氧陰離子、第π行陰離 子、氫氧根〇H_及其混合物之群的作用劑時,可以水熱法 達成小於0.7%之雜質含量而無需充分洗滌。 此結果可藉由不添加改質劑來說明。在單一洗滌下,即 使使用極純氧化物基本組分亦無法達成小於0.7%之雜質含 量。 然而,本發明不涉及獲自該等母液的產物。 表2 實例 形態 初始粒子之最大 尺寸(nm) 曝露晶面族之性5 f及比例G 良面%) 11,1,1} 0,1,0} {1,0,0} 其他 1 準球形 15 30 10 10 50 2 片粒 80 10 35 50 5 3 棒粒 50 15 75 5 5 4 棒粒 60 10 60 25 5 •76· 136600.doc 200932669 5 棒粒 15 65 10 20 5 6 棒粒 50 15 75 5 5 7 棒粒 50 15 75 5 5 製備催化系統: 使用實例1、2、3、5及6之粉末製備使用鉑作為催化劑 且具有約1 %之質量含量之銘的催化系統。 其係藉由在溶液不過量下,將各實例之粉末用硝酸四胺 始Pt(NH3)4(N03)2之溶液(獲自Sigma-Aldrich)浸潰來製 備°此方法執行簡單,已為熟習此項技術者熟知。將粉末 φ 浸潰之後,使其在室溫下熟化8小時,以便容許溶液經由 毛細作用進入孔隙内。將經浸潰之各種粉末於烘箱中在 110°c下乾燥12小時之穩定階段時間。將經乾燥、經浸潰 之各種粉末在空氣中在400〇c之溫度下煅燒2小時(2〇c/min 之溫度升高速率;1〇0 mL/min之空氣流動速率,亦即3〇〇 h·1之每小時空間速度fjSV)。接著將催化劑在&下在3〇〇。〇 之活化溫度下,藉由還原反應來活化(2t>c/min之溫度升高 速率;在所用反應器中Hz之流動速率為1〇〇 mL/min,亦即 ❿ 300 P之每小時空間速度HSV)。接著將由此活化之催化劑 在N2(含有幾個ppmi〇2)下在室溫下鈍化丨小時。 晶粒之尺寸大於1.5 run且小於1〇 nm。 鄰甲本(1,2- 一曱基苯)在具有Pyrex固定床的敞口反 應器(在A氣磨了以低轉化率操作)中之氯化反應進行催化 )·生冽忒。根據以下程序執行測試:將汕mg催化系統(在當 前情況下為塗有翻之實例1、2、3、5及6之氧化錯粉末)及 5〇叫石英粉(8〇-125 _)置於反應器中且在300。(:下 136600.doc •77- 200932669 (4°C/min之溫度升高速率),在H2下(27 cm3/min之流動速 率,亦即80 h_1之每小時空間速度)活化。接著將溫度設定 於200°C且將氫氣·鄰二曱苯反應混合物引入反應器内。鄰 二甲苯之分壓為4 kPa(50°C之冷凝器溫度)。2小時之後, 催化系統之活性穩定。接著將反應溫度設定於100°C。 - 試劑引入之後200分鐘,對所測催化系統之效能進行量 . 測。 下表3提供所得結果: φ 表3 結構不敏感反應:鄰二曱苯之氫化反應 實例(催化系統) 用作催化劑載 體之粉末 翻晶粒之尺寸(nm) Vi(mol»二甲笨_s^.g表面鉑 8 實例1 1.7 2.0x10'7 9 實例2 3.8 1·8χ10·7 10 實例3 1.5 2.1χ10·7 11 實例5 2.1 1.7x10'7 該等結果表明,催化效能並未因載體粒子之形態而明顯 改良。 接著對巴豆醛(2-丁烯醛)選擇性氫化為巴豆醇CrOH之反 應研究催化特性。研究巴豆醛在固定床敞口微型反應器 中,在大氣壓下,在100°C下的氣相氫化反應。在室溫下 使氫氣鼓泡通過含於飽和器中之液體巴豆醛。接著使反應 混合物通過恆溫維持浴中維持於0°C之冷凝器,從而將巴 豆醛之分壓設定於1.1 X 103 Pa。 通常,將50 mg如上所述製備之待測試催化系統置於反 應器中且用50 mg石英粉(80-125 μιη)稀釋。接著將催化劑 136600.doc -78- 200932669 在300°C下在H2下活化6小時(2°C/min之加熱速率;100 mL/min之H2流動速率,亦即900 h_1之每小時空間速度 (HSV))。接著將溫度設定於10〇°c且將反應混合物引入反 應器内。藉由定位於催化床中之指套内之熱電偶達成溫度 調節。每20分鐘藉由氣相層析(HP 4890)分析離開反應器 之混合物之組成。層析儀在CP-SIL 5CB管柱(長度25 m, . 内徑0·32 mm,及膜厚度0.5 μπι)上配有火焰電離偵測器 (FID)。分析條件如下:柱溫:40°C ;載氣:氮氣;及柱頭 過壓:3xl〇4pa。 量測每個表面催化劑原子之固有速率Vicr。及針對巴豆醇 之選擇率SCr0H。下表4提供所得結果: 表4 結構敏感性反應:巴豆醛之氫化反鹿 實例(催化系統) 用作催化劑載體之粉末 Vi (molEie.s'gi 表面典]) ScrOH(%) 8 實例1 4.5x1 (Τ* 18 9 實例2 9.6x1ο-4 28 10 實例3 3.9x1ο-4 14 12 實例6 2.5χ1〇·4 8 因此實例9可大大改良催化特性,使固有速率%加倍且 使選擇率sCr0H比參考粉末之選擇率高55%。 當前,如上所述,實例2之載體粉末與實例丨之載體粉末 的不同之處為初始粒子之形態。該等實例(實例8及9之催 化系統)之比較表明,各向異性形態得到更佳結果。然而 催化系統9、1〇及12之比較表明,並非所有的各向異性形 態白適用於既定的結構敏感性反應。因此獲自實例3之棒 136600.doc -79· 200932669 形載體粉末的催化系統10曝露很少反應敏感晶面,其催化 效能類似於實例8之催化效能《實例9及1 0之比較表明,在 當前情況下,在所測試之各向異性形態中,片粒形態為唯 一有效的形態。 本發明人亦注意到’此功效差異起因於載體之初始粒子 ' 所曝露之晶面。因此本發明人發現’選擇曝露特定晶面的 • 粒子為有利的。在當前情況下’在巴豆醛氫化反應之背景 下’選擇曝露大表面積之屬於晶面族{1,〇,〇}之晶面的初始 鲁 載體粒子為有利的’該等粒子容許形成本身曝露大表面積 之屬於晶面族{1,〇,〇}之晶面的筏形晶粒。 以實例3之粉末作為載體的實例1〇之催化系統之催化效 能與以純度較小之實例6之粉末作為載體的實例〗2之催化 系統之催化效能的比較表明,載體粉末之純度愈高,催化 效能愈佳。實例1 〇證明藉由充分洗滌進行之純化步驟的價 值。特定而言,使固有速率提高56°/。且使巴豆醇選擇率提 高 75% 〇 ® 現顯而易見,本發明提供直接或於催化系統内可藉由充 分純化改良結構敏感性反應之催化功效的粒子。 • 當然,本發明不限於所述及所示之實施例。特定而言, 本發明之粉末可(例如)用作無機填充劑、研磨劑或用於過 渡領域。 【圖式簡單說明】 圖1為呈棒粒形式之初始粒子之圖示。 圖2為呈片粒形式之初始粒子之圖示。 136600.doc •80· 200932669 圖3a及圖3b分別為棒粒之俯視圖及側視圖像片,圖3a尤 其代表具有平滑外形之棒粒。 圖4a及圖4b分別為主要曝露晶面族{1〇 〇}之晶面的一組 片粒及一個片粒之像片。 1 }之晶面的棒粒像 圖5a及圖5b為主要曝露晶面族 片0The suspension was filtered through a Buchner type filter and then washed on 200 liters of deionized water on a Buchner type filter. On a Buchner type filter, the suspension was filtered and then washed twice with 200 ml of deionized water. This filtration washing operation failed to achieve the high purity Φ (<0.7〇/〇) of the powder of the present invention. The resulting filter cake was then dried in an oven at 11 Torr for at least 2 hours, and then comminuted in a mortar. The resulting powder was at 40 Torr in air. The crucible was calcined for 2 hours (temperature increase rate of 2 ° C / min; air flow rate of 10 〇 ml / min, that is, hourly space velocity HSV of 300 h · 1). The main physicochemical properties of the powder thus obtained are shown in Table 1. The content of ionic impurities such as Na+ (expressed as Na2〇 form) and s〇42-) is higher than the content of such identical impurities as claimed in Example 3. The obtained powder had a monoclinic 136600.doc -75·200932669 crystal phase of 99% or more. The powder morphology is listed in Table 2. The primary particles exhibited a rod form that exposed the crystal face of the crystal family {1, 1, 0} of 75%. The other crystal faces exposed by the particles are: a crystal face of a crystal face group of {1, 0, 0} in a ratio of 5%, a crystal face of a crystal face group having a ratio of 15%, and a ratio of 5 °/. A family of crystal faces having a Miller index greater than one. Table 1 Example Na20 (ppm) Si02 (ppm) Fe2〇3 (ppm) CaO (ppm) Al2〇3 (ppm) Ti02 (PPm) MgO (ppm) N〇3· (ppm) cr (ppm) S〇42' (ppm) specific surface area (m2/g) content of monoclinic phase (% by mass) 1 <100 <100 <50 <50 <50 <50 <50 <50 <100 <100 < 100 80 >99 2 <100 <100 <50 <50 <50 <50 <50 <100 <100 <100 50 >99 3 <100 <100 <50 <50 <50 <50 <50 <100 <100 <100 65 >99 4 <100 <100 <50 <50 <50 <50 <50 <50 <100 <100 <100 60 >99 5 <100 <100 <50 <50 <50 <50 <50 <100 <100 <100 100 >99 6 <100 <;100<50<50<50<50<50<100 500 2000 65 >99 7 5000 <100 <50 <50 <50 <50 <50 <100 <;100 2500 65 >99 Example 1 shows that when the mother liquor does not contain an agent selected from the group consisting of oxyanions, π anions, hydroxides H_ and mixtures thereof, hydrothermal method can achieve less than 0.7% The impurity content does not require sufficient washing. This result can be illustrated by not adding a modifier. Under a single wash, an impurity content of less than 0.7% cannot be achieved even with the use of an extremely pure oxide base component. However, the invention does not relate to products obtained from such mother liquors. Table 2 Example morphology Maximum size of initial particles (nm) Exposure crystal family property 5 f and ratio G Good surface %) 11,1,1} 0,1,0} {1,0,0} Other 1 quasi-spherical 15 30 10 10 50 2 pellets 80 10 35 50 5 3 pellets 50 15 75 5 5 4 pellets 60 10 60 25 5 • 76· 136600.doc 200932669 5 pellets 15 65 10 20 5 6 pellets 50 15 75 5 5 7 Bars 50 15 75 5 5 Preparation of catalytic system: The powders of Examples 1, 2, 3, 5 and 6 were used to prepare a catalytic system using platinum as a catalyst and having a mass content of about 1%. It is prepared by impregnating the powder of each example with a solution of tetraamine nitrate starting from Pt(NH3)4(N03)2 (obtained from Sigma-Aldrich) under the condition that the solution is not excessively simple. Those skilled in the art are familiar with this technology. After the powder φ was immersed, it was aged at room temperature for 8 hours to allow the solution to enter the pores via capillary action. The impregnated various powders were dried in an oven at 110 ° C for a stable period of 12 hours. The dried and impregnated powders were calcined in air at a temperature of 400 ° C for 2 hours (2 〇 c / min temperature increase rate; 1 〇 0 mL / min air flow rate, ie 3 〇每小时h·1 hourly space velocity fjSV). The catalyst was then taken at & At the activation temperature of hydrazine, the temperature increase rate of 2t>c/min is activated by the reduction reaction; the flow rate of Hz in the reactor used is 1 〇〇mL/min, that is, the hourly space of ❿300 P Speed HSV). The thus activated catalyst was then passivated for a few hours at room temperature under N2 (containing several ppmi〇2). The size of the grains is greater than 1.5 run and less than 1 〇 nm. O-benzamide (1,2-monodecylbenzene) is catalyzed by a chlorination reaction in an open reactor with a Pyrex fixed bed (operated at A with a low conversion rate). The test was carried out according to the following procedure: 汕mg catalytic system (in the present case, oxidized powder coated with examples 1, 2, 3, 5 and 6) and 5 石英 quartz powder (8〇-125 _) In the reactor and at 300. (: 136600.doc •77- 200932669 (temperature increase rate of 4 °C/min), activated under H2 (flow rate of 27 cm3/min, ie hourly space velocity of 80 h_1). The hydrogen/o-diphenylbenzene reaction mixture was introduced into the reactor at 200 ° C. The partial pressure of o-xylene was 4 kPa (condenser temperature of 50 ° C). After 2 hours, the activity of the catalytic system was stable. The reaction temperature was set at 100 ° C. - The amount of the catalytic system measured was measured 200 minutes after the introduction of the reagent. The results are shown in Table 3 below: φ Table 3 Structural insensitivity reaction: hydrogenation of o-diphenylbenzene Example (Catalytic System) Powder size of the catalyst used as a catalyst carrier (nm) Vi(mol»dimethyl _s^.g surface platinum 8 Example 1 1.7 2.0x10'7 9 Example 2 3.8 1·8χ10·7 10 Example 3 1.5 2.1χ10·7 11 Example 5 2.1 1.7x10'7 These results show that the catalytic performance is not significantly improved by the morphology of the carrier particles. Next, the selective hydrogenation of crotonaldehyde (2-butenal) to Croton Catalytic properties of the reaction of alcohol CrOH. Study of crotonaldehyde in fixed bed open micro In a type reactor, a gas phase hydrogenation reaction at 100 ° C under atmospheric pressure, hydrogen gas is bubbled through a liquid crotonaldehyde contained in a saturator at room temperature, and then the reaction mixture is maintained in a constant temperature maintenance bath. A condenser at 0 ° C to set the partial pressure of crotonaldehyde to 1.1 X 103 Pa. Typically, 50 mg of the catalytic system to be tested prepared as described above was placed in the reactor with 50 mg of quartz powder (80-125). (μιη) dilution. The catalyst 136600.doc -78- 200932669 is then activated at 300 ° C under H 2 for 6 hours (2 ° C / min heating rate; 100 mL / min H 2 flow rate, ie 900 h_1 each Hourly space velocity (HSV). The temperature is then set at 10 ° C and the reaction mixture is introduced into the reactor. Temperature regulation is achieved by a thermocouple positioned in the finger sleeve in the catalytic bed. Phase chromatography (HP 4890) analyzes the composition of the mixture leaving the reactor. The chromatograph is equipped with flame ionization on a CP-SIL 5CB column (length 25 m, .0 mm internal diameter, and film thickness 0.5 μπι). Detector (FID). The analysis conditions are as follows: column temperature: 40 ° C; carrier gas: nitrogen; Column head overpressure: 3xl〇4pa. Measure the intrinsic rate Vicr of each surface catalyst atom and the selectivity SCr0H for crotyl alcohol. Table 4 provides the results: Table 4 Structural Sensitivity Reaction: Hydrogenated Anti-Deer Example of Crotonaldehyde (Catalytic system) Powder used as a catalyst carrier Vi (molEie.s'gi surface)] ScrOH (%) 8 Example 1 4.5x1 (Τ* 18 9 Example 2 9.6x1ο-4 28 10 Example 3 3.9x1ο-4 14 12 Example 6 2.5χ1〇·4 8 Thus Example 9 greatly improved the catalytic properties, doubling the intrinsic rate % and making the selectivity sCr0H 55% higher than the reference powder selectivity. Currently, as described above, the carrier powder of Example 2 differs from the carrier powder of the example crucible in the form of the primary particles. A comparison of these examples (catalyst systems of Examples 8 and 9) shows that anisotropic morphology yields better results. However, a comparison of catalytic systems 9, 1 and 12 indicates that not all anisotropic whites are suitable for a given structurally sensitive reaction. Thus, the catalytic system 10 obtained from the rod 136600.doc-79·200932669 shaped carrier powder of Example 3 exposed little reaction-sensitive crystal face, and its catalytic performance was similar to that of Example 8. "Comparison of Examples 9 and 10 shows that In the present case, the morphological morphology is the only effective form in the anisotropic morphology tested. The inventors have also noted that the difference in efficacy is due to the exposed crystal faces of the initial particles of the carrier. The inventors have therefore found that it is advantageous to selectively select particles that are exposed to a particular crystal plane. In the present case, 'in the context of the hydrogenation reaction of crotonaldehyde', it is advantageous to select the initial Lu carrier particles which are exposed to the crystal face of the crystal face family {1, 〇, 〇}, which are favorable for the formation of the particles themselves. The surface area belongs to the 筏-shaped crystal grains of the crystal face of the crystal face family {1, 〇, 〇}. A comparison of the catalytic performance of the catalytic system of Example 1 using the powder of Example 3 as a carrier and the catalytic performance of the catalytic system of Example 2 using a powder of Example 6 having a lower purity indicates that the purity of the carrier powder is higher, The better the catalytic performance. Example 1 〇 demonstrates the value of the purification step by sufficient washing. In particular, the intrinsic rate is increased by 56°/. And the crotonol selectivity is increased by 75%. 〇 ® It is now apparent that the present invention provides particles which can improve the catalytic efficacy of a structurally sensitive reaction either directly or in a catalytic system by sufficient purification. • Of course, the invention is not limited to the described and illustrated embodiments. In particular, the powder of the present invention can be used, for example, as an inorganic filler, an abrasive, or in the field of transition. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a diagram showing initial particles in the form of rods. Figure 2 is a graphical representation of the primary particles in the form of pellets. 136600.doc •80· 200932669 Figures 3a and 3b show top and side views of the bar, respectively. Figure 3a shows the bar with a smooth shape. Fig. 4a and Fig. 4b are a group of granules and a granule image of a crystal face mainly exposed to the crystal face group {1〇 〇}, respectively. The bar image of the 1 } crystal face is shown in Fig. 5a and Fig. 5b as the main exposed crystal face.
圖6a及圖补分別為呈截頂之立 圖及側視圖像片及圖示。 圖7為呈後形之晶粒之圖示。 方八面體形 之晶粒之俯視 136600.docFig. 6a and Fig. 6 are respectively a cut-off vertical view and a side view photo and illustration. Figure 7 is a graphical representation of a grain in the shape of a back. The octahedral shape of the grain is overlooked 136600.doc
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CN111170344A (en) * | 2020-01-15 | 2020-05-19 | 珠海琴晟新材料有限公司 | Preparation method of ultra-pure nano material |
CN111454126B (en) * | 2020-05-20 | 2023-06-02 | 浙江师范大学 | Nano rod-like CeO 2 Application of nanocrystalline catalyst in gas-solid phase crotonaldehyde selective hydrogenation catalytic reaction |
CN112844482B (en) * | 2021-01-14 | 2022-04-22 | 万华化学集团股份有限公司 | Acid-base dual-function heterogeneous catalyst with core-shell structure, preparation method thereof and method for cracking and recycling butyl acrylate heavy component |
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US2984628A (en) * | 1956-11-29 | 1961-05-16 | Du Pont | Concentrated zirconia and hafnia aquasols and their preparation |
US6124232A (en) * | 1996-10-16 | 2000-09-26 | Mobil Oil Corporation | Method for preparing an acidic solid oxide |
US20040244675A1 (en) * | 2001-08-09 | 2004-12-09 | Mikio Kishimoto | Non-magnetic particles having a plate shape and method for production thereof, abrasive material, polishing article and abrasive fluid comprising such particles |
WO2003018481A1 (en) * | 2001-08-22 | 2003-03-06 | Shell Internationale Research Maatschappij B.V. | Purification of titania |
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EP2231326A2 (en) | 2010-09-29 |
WO2009071862A3 (en) | 2009-10-15 |
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