200931452 九、發明說明： 【發明所屬之技術領域】 本發明是有關節省銅鋁線材生產電纜之方法，尤指一 種可提昇輸電效率、降低生產成本之電線電纜生產方法。 【先前技術】 Ο 〇 隨著人類需求的日益增加’地球上的天_源亦不斷 地，快速消耗，解決之道，除積極的回收可用資源外，亦 需節制各種天㈣源之雜，在現代人類的生活中， 或缺之角色’而電力的傳輸，則又有大量二 銘等金屬之需求量，因此，若能林神電力200931452 IX. INSTRUCTIONS: TECHNICAL FIELD The present invention relates to a method for saving copper and aluminum wire production cables, and more particularly to a wire and cable production method capable of improving transmission efficiency and reducing production cost. [Prior Art] Ο 〇 With the increasing demand of human beings, 'the sky on the earth is constantly consuming, quickly consuming, and solving the problem. In addition to actively recycling available resources, it is also necessary to control all kinds of days (four) In the life of modern human beings, or the lack of role' and the transmission of electricity, there is a large demand for metals such as Erming. Therefore, if Linneng Power
二=少:述銅，金屬之?用量，則自C ,W耗降低生產成本及提昇經濟效益之多重功效 =由於銅崎材用量減少，相對使㈣產的需求降低減 >_有砂環保，可使L低減少採辦廢棄之 生有利於環保，是各界的一大福音。 /、 依據世界電工手冊，-般情況下耐壓_v 口 ^截面積每1mm2可輸送1〇安培電流，龟受限於 机於金屬導線傳輪時之集膚效應及溫昇等因絲塑、 ::用:均哉面積2之絕緣電線 =I1 mm僅可輸送1安培的電流，與前述 Γ 了積為2mm2)之電線相較，兩者間的效益相 L，顯然地’較大截面積之金屬電線其電流傳輪 200931452 ,☆而、如何⑲有效提昇大截面積之金屬電線電流 所=砮2減少其鋼、鋁金屬之使用量’乃為相關業者 所亟待努力之課題。 有鑑於習見金屬電線電鏡之結構有上述缺點，發明人 乃針對該錄點研歧進之道，終於林發明產生。 【發明内容】 姦古：、甘本發明之主要目的在於提供-穩電線電纜之生 方法，^可==的在於提供節省銅銘線材生產電镜之 生產成本、節m，、料金屬之耗用量，以有效降低 方法本在於提供節省鋼鋁線材生產電纜之 -效降低生之熱’ 節省的及功效，其所採行的技術手段包括: 镜之方法，其至少包括下列步驟:a. 軟管的外;；1):1材，取複數單芯絕緣導線裹繞於該中空 絕緣帶外料被^緣帶㈣包覆各單&絕緣導線；c.於該 芯絕緣=電=二製成-”具複數單 導線之金料料部㈣抑集合tntmt 200931452 節省銅鋁線材生產電纜之方法，其至少包括下列步驟: a.以複數單芯絕緣導線平行並列形成一扁形單元電纜線， 其於各單芯絕緣導線之金屬導體端部裸露部位集合壓著在 一個導電端子内；b.取多個扁形單元電纜線上、下重疊， 於各層重疊處均設置間隔元件，以形成一扁形多層單元電 纜線。 為使本發明的上述目的、功效及特徵可獲致更具體的 暸解，茲依下列附圖說明如下： ❹ 【實施方式】 請參第一至七圖所示，明顯可看出，本發明之其中一 > 種生產方法包括下列步驟： 一、 備料： 以阻燃塑料經押出成型為圓形中空軟管10 (如第一圖所示）或螺旋狀圓形中空軟管1 (如 ❹ 第二圖所示），以作為後續工序的芯材； 二、 絞合單芯絕緣導線： 以圓形中空軟管1 0或螺旋狀圓形中空軟管 1作為芯材，取複數單芯絕緣導線2(係於單一 金屬導體2 1周緣包覆有絕緣層2 2 )裹繞在嫘 旋狀圓形中空軟管1 (或圓形中空軟管10)的 外周，經絞合機絞合，再用絕緣帶3包裹（如第 三圖所示）； ' 三、成型單元電纜線： - 200931452 在上述絕緣帶3外周，經押出機押出絕緣包 覆層3 0後，製成單元電欖線A (如第四圖所示 )’該單元電纜線A之螺旋狀圓形中空軟其丄（或 圓形中空軟管10)均具有二j 各單芯絕緣導線2之金屬導體21裸露部位係與 一導電端子23壓著結合（如第五圖所示 、成型電纜線組： ’ ❹ M職早70魏線A作為股線，在相鄰股線 的外側《魏充螺旋狀_巾”管 、 形中空軟管1 0)和填充料4 〇，經絞合機绞合， =:3包裹，再經押出機押出被覆絕緣 ^卜包覆層4’”射μ具概單元 Α之電欖線組Β(如第六、七圖所示）；复中各 螺旋狀圓形中空軟管1 (或圓形中空軟管1、0)Two = less: the use of copper, metal? The use of C, W consumption to reduce production costs and improve the economic efficiency of multiple effects = due to the reduction in the use of copper, the relative demand for (four) production decreased less than _ sand environment, It is a great boon for all walks of life to reduce the low L and reduce the occupation of waste. /, according to the world electrician manual, under normal circumstances, the pressure _v mouth ^ cross-sectional area can transport 1 ampere per 1mm2, the turtle is limited by the skin effect and temperature rise of the metal wire transfer wheel , ::Use: The insulated wire with an area of 2 = I1 mm can only deliver 1 amp of current, compared with the wire with the enthalpy of 2mm2), the benefit between the two is obviously larger. The metal wire of the area has its current transmission 200931452, ☆ and how to effectively increase the metal wire current of the large cross-sectional area = 砮 2 reduce the use of steel and aluminum metal' is a problem that the relevant industry needs to work hard. In view of the above-mentioned shortcomings of the structure of the metal wire electron microscope, the inventors have studied the disparity of the recording point and finally invented it. [Summary of the Invention] The ancient purpose of the invention: the main purpose of the invention is to provide a method for the production of stable wire and cable. ^=== It is to provide the production cost, section m, and material consumption of the electron microscope for saving copper wire. The amount of the method for effectively reducing the present invention is to provide a steel-aluminum wire production cable to reduce the heat generation efficiency and efficiency. The technical means adopted include: a mirror method comprising at least the following steps: a. Outside the hose; 1): 1 material, taking a plurality of single-core insulated wires wrapped around the hollow insulating tape, the outer band is covered by the edge band (4), and each of the single & insulated wires; c. in the core insulation = electricity = II. - "Gold material part with multiple single wires" (4) Suppression set tntmt 200931452 Method for saving copper and aluminum wire production cable, which at least comprises the following steps: a. Parallel juxtaposition of a plurality of single-core insulated wires to form a flat unit cable The exposed portions of the metal conductor ends of the single-core insulated wires are collectively pressed into one of the conductive terminals; b. the plurality of flat-shaped unit cables are overlapped on the line and the bottom, and spacer elements are disposed at the overlapping portions of the layers to form a flat shape. Multi-layer single In order to achieve a more specific understanding of the above objects, effects and features of the present invention, the following figures are described as follows: ❹ [Embodiment] Referring to Figures 1 to 7, it can be clearly seen that One of the inventions includes the following steps: 1. Preparation: The flame-retardant plastic is extruded into a circular hollow hose 10 (as shown in the first figure) or a spiral circular hollow hose 1 (such as ❹ The second figure shows) as the core material of the subsequent process; 2. Stranded single-core insulated wire: Take the circular hollow hose 10 or the spiral circular hollow hose 1 as the core material, take the plural single core The insulated wire 2 (attached to the periphery of the single metal conductor 2 1 with the insulating layer 2 2 ) is wrapped around the outer circumference of the conical circular hollow hose 1 (or the circular hollow hose 10) and twisted by a twister , and then wrapped with insulating tape 3 (as shown in the third figure); '3. Molding unit cable: - 200931452 On the outer circumference of the above-mentioned insulating tape 3, after the extrusion coating is pressed out of the insulating coating, the unit is made into a unit. Line A (as shown in the fourth figure) 'Spiral circular hollow of the unit cable line A The 丄 (or the circular hollow hose 10) has two metal conductors 2 of the single-core insulated wire 2, and the exposed portion of the metal conductor 21 is pressed and combined with a conductive terminal 23 (as shown in the fifth figure, the molded cable set: ' ❹ M job early 70 Wei line A as a strand, on the outside of the adjacent strands, "Wei Cun spiral _ towel" tube, hollow hose 10) and filler 4 〇, stranded by a strander, = : 3 parcels, and then extruded by the extruder to insulate the insulation ^ Bu cladding layer 4 '" shot μ general unit Α 电 线 Β Β Β Β Β Β Β Β Β Β Β Β Β Β Β Β Β Β Β Β Β Β Β Β Β Β Β Β Β Β Β Hose 1 (or round hollow hose 1, 0)
2具冷卻的功能，且各單元嶋A 與一導電端子23相壓著。 J ❹ 請參第八至十一圖所示，明顯 ^ 種生產方法包括下列步驟：V ’本發明之另一 一、押製扁形單元電纜線： =複數料絕緣導線2平行排縣合 其金屬導體21端部裸露部吏 電端子24内，以製成—扁开上屢者在-個導 第八圖所示）； 扁形早權線C (如 一、粘製扁形多層單元電纜線： 200931452 ^個扁料_纜線c上 層之間均設置有具通取 :置’於各 無通風孔53之間隔〜55^間，件5 (或 (或50)的上、下表在間隔元件5 52，並塗佈粒著劑，以結合各 ⑽形成扁形多層電緣線組D(、= 不）；上述間隔元件5 十圖所 ❹ ❹ 元電纜線C間形成空隙3 可於各扁形單 空氣流通，減且^風孔53亦可提供 一 n使其具有通風冷卻的功能。 二、成型扁形多層電纜線組： 取魏單元電_A為導體，作水平並列、 t了：層疊置排列(於各層之間設有間隔元件5 ’可組成一完整之扁形多層電纜線組E(如第 Η—圖所示）。 久合上述方法生產之電線、電纜’其充分利用了 各金屬導體2 1的㈣效應，同時具備中空通風（螺旋狀 圓形令空軟管1、ϋ形中空軟管i 〇及通風孔5 3)冷卻 ，屬阻>產生的熱，可有效地保持溫昇不超過贼，以有 效大里增加輸送之電4 (由於電力輸送時，因金屬阻抗通 電會產生熱’電力越大，阻抗越大，產生的熱也隨之升高， 由，導體中的熱無法排除’基於安全，限定溫升不得超過 4〇C ’ 2電力輸送的量就可增大；以大面積的金屬導體以 500mm為例’輪送的安全電流為獅安培，不如小面積的 導體’如2mm2可輪送2G安培的安全電流效益高，如在中 200931452 外沿環繞多根2mm2的單⑽緣電線2，或將多根 Hi了之絕緣電線2以間隔树5間隔—適當距離，使 二雷it的散熱功能，就安全電流負載標準，可將多根 、:、'集中屋著在—個導電端子2 3或2 4 ,即可輸 、、、、、邑緣電線2電力的總和，因而可有效節省銅/紹線材 兹增加輸電辨；若咖漆電線或在漆包線再被覆-層薄 薄的塑料為導體’既可縮小電線外徑且節省絕緣材料又便 V 舉例而5，傳統構成500mm2導體所使用的是6 1根Φ3.2ιηιη之銅線，其重量是每1〇〇〇公尺為4448公斤 ’安全電流約為500安培，而以本創作之結構，其可使用 2 ^根Φ1.6ηιιη之銅線，安全電流也可達5〇〇安培，而其 重里約為每1000公尺是447公斤，兩者負載電流相同，但 相較之下可節省銅材達4000公斤，效益驚人；再就Φ1.61ηιη 銅線為例，若以鋁線取代，只需加大截面積，即使用 直徑疋Φ1.83Π1Π1之單線，也可傳輸20安培安全電流，鋁 線傳輸500安培之電力，所用2 5根Φ183ιηιη之鋁線，其 重量每1000公尺只有235公斤，對節省銅、鋁資源有顯著 的效益、 综合以上所述，本發明電線電纜之生產方法確可達成 降低生產成本、提昇輪電效率且減少溫度昇高之功效，實 為一具新穎性及進步性之發明’爰依法提出申請發明專利 ，惟上述說明之内谷，僅為本發明之較佳實施例說明，舉 凡依本發明之技術手段與範疇所延伸之變化、修錦、改變 或等效置換者，亦皆應落入本發明之專利申請範圍内。 200931452 【圖式簡單說明】 第一圖係本發明之基本中空圓管構造示意圖。 第二圖係本發明之基本螺旋中空圓管構造示意圖。 第三圖係本發明之單元電纜線半成品示意圖。 第四圖係本發明之單元電纜線示意圖。 第五圖係本發明之單元電纜線與導電端子結合示意 圖。 第六圖係本發明之電規線組示意圖。 ® 第七圖係本發明之電纜線組與導電端子結合示意圖。 第八圖傣本發明之扁形單元電纜線示意圖。 '第九圖係本發明之扁形多層單元電纜線示意圖。 ，第十圖係本發明之扁形多層單元電纜線與導電端子結 合示意圖。 ·. 第十一圖係本發明之扁形多層電纜線組示意圖。 η 【主要元件符號說明】 1 螺旋狀圓形中空軟管 10 圓形中空軟管 2 卑·芯絕緣導線 21 金屬導體 22 絕緣層 23、24 導電端子 3 絕緣帶 30 絕緣包覆層 11 200931452 4 外包覆層 40 填充料 5、50 間隔元件 51、52 定位凹部 53 通風孔 A 單元電纜線 B 電鐵線組 C 扁形單元電纜線 D 扁形多層單元電纜線 E 扁形多層電纜線組2 cooling functions, and each unit 嶋A is pressed against a conductive terminal 23. J ❹ Please refer to the eighth to eleventh figures. The obvious production method includes the following steps: V 'The other one of the invention, the flat-shaped unit cable: = the multiple insulated conductors 2 parallel the county and its metal The end portion of the conductor 21 is exposed in the electric terminal 24, so as to be formed in a flat opening, as shown in the eighth figure; the flat early weight line C (such as a bonded flat multi-layer unit cable: 200931452 ^ Each of the flat materials_cables c is provided with a pass-through between them: the interval between each of the no-ventilating holes 53 is between 55 and 55, and the upper and lower parts of the member 5 (or (or 50) are at the spacing member 5 52 And coating the granules to combine the respective (10) to form a flat multi-layer electric edge line group D (, = no); the spacer element 5 is formed by the 图 ❹ 电缆 电缆 电缆 电缆 电缆 电缆 电缆 电缆 电缆 电缆 电缆 可 可 可 可 可 可 可 可, and the air hole 53 can also provide a function of ventilation and cooling. 2. Forming a flat multi-layer cable set: Take the Wei unit electric _A as a conductor, horizontally juxtaposed, t: stacked arrangement (in Between the layers is provided with spacer elements 5' to form a complete flat multi-layer cable set E (as shown in Figure Η) The wire and cable produced by the above method are fully utilized by the (four) effect of each metal conductor 21, and have hollow ventilation (spiral circular hollow hose 1, hollow hollow hose i 〇 and ventilating holes) 5 3) Cooling, heat resistance, can effectively maintain the temperature rise not exceed the thief, to increase the power of the transmission in the effective 4 (because of the power transmission, the metal impedance will generate heat when the power is applied. The larger the heat, the higher the heat generated. The heat in the conductor cannot be excluded. 'Based on safety, the temperature rise must not exceed 4〇C'. 2 The amount of power transmission can be increased; with a large area of metal conductor 500mm is an example of 'the safety current of the wheel is lion amp, not as small as the conductor'. For example, 2mm2 can deliver 2G amps with high safety current efficiency. For example, in the outer edge of 200931452, a single 2mm2 single (10) edge wire 2 is wrapped around, or A plurality of Hi insulated wires 2 are spaced by a spacing tree 5 - an appropriate distance to enable the heat dissipation function of the two Leiit, and the safe current load standard can be used to: a plurality of:, 'concentrated houses' at one of the conductive terminals 2 3 Or 2 4 , you can lose,,,,, The sum of the power of the wire 2 can effectively save the copper/sand wire and increase the transmission; if the lacquer wire or the wire is coated, the thin plastic is the conductor', which can reduce the outer diameter of the wire and save the insulation material. V For example 5, the traditionally constructed 500mm2 conductor uses 61 copper wires of Φ3.2ιηιη, the weight of which is 4448 kg per 1 metric meter, and the safety current is about 500 amps. It can use 2 ^ Φ1.6ηιιη copper wire, the safe current can reach 5 amps, and its weight is about 447 kg per 1000 meters, the load current is the same, but can save Copper material reaches 4000 kg, the effect is amazing; then take the Φ1.61ηιη copper wire as an example. If you replace it with aluminum wire, you only need to increase the cross-sectional area, that is, use a single wire with diameter 疋Φ1.83Π1Π1, and can also transmit 20 amp safe current. The aluminum wire transmits 500 amps of electricity, and the 25 Φ183ιηιη aluminum wires used have a weight of only 235 kg per 1000 meters, which has significant benefits for saving copper and aluminum resources, and comprehensively described above, the wire and cable production method of the present invention Really reachable The invention of reducing the production cost, improving the efficiency of the wheel and reducing the temperature rise is a novel and progressive invention. The invention patent is filed according to law, but the above description is only the preferred implementation of the invention. For example, variations, modifications, alterations, or equivalent substitutions of the technical means and scope of the present invention are also intended to fall within the scope of the present invention. 200931452 [Simple description of the drawings] The first figure is a schematic diagram of the basic hollow tube structure of the present invention. The second drawing is a schematic view of the construction of the basic spiral hollow circular tube of the present invention. The third figure is a schematic diagram of a semi-finished product of the unit cable of the present invention. The fourth figure is a schematic diagram of the unit cable of the present invention. The fifth figure is a schematic diagram of the combination of the unit cable and the conductive terminal of the present invention. The sixth figure is a schematic diagram of the electric gauge wire set of the present invention. ® The seventh diagram is a schematic diagram of the combination of the cable set and the conductive terminal of the present invention. Figure 8 is a schematic view of a flat unit cable of the present invention. The ninth drawing is a schematic view of the flat multi-layer unit cable of the present invention. The tenth figure is a schematic view showing the combination of the flat multi-layer unit cable of the present invention and the conductive terminals. The eleventh figure is a schematic view of the flat multi-layer cable set of the present invention. η [Description of main component symbols] 1 Spiral circular hollow hose 10 Round hollow hose 2 ··core insulated wire 21 Metal conductor 22 Insulation layer 23, 24 Conductive terminal 3 Insulation tape 30 Insulation coating 11 200931452 4 Cladding layer 40 Filling material 5, 50 Spacer element 51, 52 Positioning recess 53 Ventilation hole A Unit cable B Electric wire group C Flat unit cable D Flat multi-layer unit cable E Flat multi-layer cable set
Q 12Q 12