200927478 九、發明說明： 【發明所屬之技術領域】 . 本發明是有關於一種複合板材組合體的組製方法，特 別是指一種運用黏接手段之複合板材組合體的組製方法。 【先前技術】 如圖1與圖2所示，現有一種複合板材組合體1，是包 - 含二能相搭接的複合板材11，以及多數用以使該二複合板 Q 材11組固在一起的鉚釘12。每一複合板材11具有一發泡 塑膠層13，以及二分別貼固於該發泡塑膠層丨3之上、下表 面上（對應圖1之方向，以下同）的金屬板層14、15;該 金屬板層14是等面積地貼固於該發泡塑膠層13的下表面 ’而該金屬板層15則具有一等面積地貼固於該發泡塑膠層 13之上表面的基板部16，以及一自該基板部16向外延伸 以突出該發泡塑膠層13之右端面的搭接部17。 該複合板材組合體1的組製方法如下： Ο 1·每一複合板材η在製造時’是先押出平板狀的該發泡塑 膠層13，再對該發泡塑膠層丨3之上、下表面均勻地塗覆 黏谬18，並予繼續移送往該二金屬板層14、15之間，隨 即讓該二金屬板層15、14分別捲送並滾壓貼合於該發泡 - 塑膠層13的上、下表面上，便製成該複合板材11。 2.而於進行該複合板材組合體1之組立時，將其中一複合 板材11翻轉並使其搭接部16直接搭疊於另一複合板材 11之金屬板層14上後，再以鉚釘12穿釘過該複合板材 11之搭接部16，以及另外該複合板材11之金屬板層14 200927478 、發泡塑膠層13與基板部16,便能將該二複合板材η 搭接、鉚合成該複合板材組合體1。 不過’由於此類複合板材組合體1是透過搭接與鉚合 等工法以組立成型，不僅組立效率上較為費工費時，且會 造成接合痕跡明顯、表面參差不平整等現象，使整體外觀 形狀較為粗链、不美觀。 ' 【發明内容】 © 因此，本發明之目的’即在提供一種有效提昇組立效 率品質與美觀性之複合板材組合體的組製方法。 於是，本發明之複合板材組合體的組製方法，是包含 下列步驟：（a)取一第一複合板材，其具有一芯層、二分別 長度較長地黏貼於該芯層之相反二表面上的金屬層、一由 該芯層與該二金屬層所配合界定出的插接空間，以及一全 面均勻地塗佈於其中一金屬層内面且用以使該金屬層與該 芯層相黏結的第一膠膜，該第一膠膜之部分量是預留在該 〇 插接空間中以備用；（b)取一第二複合板材，其包括一接 黏板部，以及（c)將該第二複合板材之接黏板部插接入該 第一複合板材之插接空間中’並使該第一膠膜之預留部分 受熱炫融，精以讓該接黏板部之一表面與該第一複合板材 ' 之該金屬層内面相黏結。 本發明之功效在於，將該第一、二複合板材於插接在 一起後，只要讓該第一複合板材之第一膠膜的預留部分受 熱熔融，便能讓該第一、二複合板材穩固地黏結成一體， 整體能達到組立效率品質佳與美觀等功效。 200927478 【實施方式】 有關本發明之前述及其他技術内容、特點與功& 以下配合參考圖式之一個較佳實施例的詳細說明中，。 清楚的呈現" 如圖3〜圖5所示’本發明複合板材組合體的組製方法 之該較佳實施例，是能將一第一、二複合板材2、4凹凸對 接並黏結在一起，以組立成一表面平整美觀且接合痕跡有 Ο200927478 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a method of assembling a composite sheet composite, and more particularly to a method of assembling a composite sheet composite using a bonding means. [Prior Art] As shown in FIG. 1 and FIG. 2, a conventional composite sheet assembly 1 is a composite sheet 11 having a two-phase overlap, and a plurality of composite sheets Q 11 are fixed to each other. Together with the rivet 12. Each composite sheet 11 has a foamed plastic layer 13, and two metal sheet layers 14, 15 respectively adhered to the upper surface of the foamed plastic layer 3, corresponding to the direction of Figure 1, the same below; The metal plate layer 14 is adhered to the lower surface of the foamed plastic layer 13 in an equal area, and the metal plate layer 15 has a substrate portion 16 that is attached to the upper surface of the foamed plastic layer 13 in an equal area. And a lap portion 17 extending outward from the substrate portion 16 to protrude the right end surface of the foamed plastic layer 13. The method for assembling the composite sheet assembly 1 is as follows: Ο 1· each composite sheet η is manufactured by first pressing out the flat plastic foamed layer 13, and then foaming the plastic layer 3 above and below The surface is uniformly coated with the adhesive 18, and is further transferred between the two metal plate layers 14, 15, and then the two metal plate layers 15, 14 are respectively wound and rolled and attached to the foamed-plastic layer. The composite sheet 11 is formed on the upper and lower surfaces of 13. 2. When the composite sheet assembly 1 is assembled, one of the composite sheets 11 is turned over and the lap portion 16 is directly overlapped on the metal sheet layer 14 of the other composite sheet 11, and then the rivet 12 is used. The lap joint 16 of the composite sheet 11 and the metal sheet layer 14 200927478 of the composite sheet 11 , the foamed plastic layer 13 and the substrate portion 16 can be lapped and spliced into the composite sheet 11 Composite sheet assembly 1. However, since such a composite sheet assembly 1 is formed by a combination of lap jointing and riveting, it is not only time-consuming and labor-intensive, but also causes obvious joint marks and uneven surface unevenness, so that the overall appearance shape is obtained. More thick chain, not beautiful. [Explanation] © Therefore, the object of the present invention is to provide a method of assembling a composite sheet assembly which effectively improves the combination of quality and aesthetics. Therefore, the method for assembling the composite sheet assembly of the present invention comprises the steps of: (a) taking a first composite sheet having a core layer and two long lengths adhered to opposite sides of the core layer; a metal layer, a plug space defined by the core layer and the two metal layers, and a uniform uniform coating on the inner surface of one of the metal layers for bonding the metal layer to the core layer a first film, a portion of the first film is reserved in the 〇 insertion space for standby; (b) a second composite sheet is included, which includes a bonded portion, and (c) The adhesive portion of the second composite sheet is inserted into the insertion space of the first composite sheet and the reserved portion of the first adhesive film is heated and smelted to make the surface of the bonded portion Bonding to the inner surface of the metal layer of the first composite sheet. The effect of the invention is that after the first and second composite sheets are inserted together, the first and second composite sheets can be obtained by allowing the reserved portion of the first film of the first composite sheet to be melted by heat. It is firmly bonded into one body, and the whole can achieve the effects of good efficiency, quality and beauty. [Embodiment] The foregoing and other technical contents, features, and advantages of the present invention are described in detail with reference to a preferred embodiment of the drawings. Clearly presented " as shown in Fig. 3 to Fig. 5, the preferred embodiment of the method for assembling a composite panel assembly of the present invention is capable of butting and bonding a first and second composite sheets 2, 4 To form a smooth surface and a flawed joint
效淡化的複合板材組合體6。該複合板材組合體6的組製方 法是包含步驟（a) -(c): 表面相黏結的第二膠膜25。特別是，該第 於步驟（a) ’是製備該第-複合板材2 (見圖3、圖$ 。就結構來說，該第一複合板材2是具有一芯層2ι、二分 別長度較長地黏貼於該怒層21之上、下表面上（對應 之方向，以下同）的金屬層22、_由_ 21之右端面與 該二金屬層22之相向内面所配合界定出且其開口朝右的橫 式U型插接空間23、一全面均勻地塗佈於其中一金屬層η 之内面且用以使該金屬層22之内面與該芯層21之上表面 相黏結的第-膠膜24’以及-全面均句地塗佈於另—金屬 層22之内面且用以使該金屬層22之内面與該芯層2ι之下 二膠膜24、 25之部分量是預留在該插接空間23中以備用。 而製造該第一複合板材2時，先使呈上下間隔配置之 該二金屬層22分道進行捲送、預熱與塗膠，即於該二金屬 層22分別朝右捲送入上、下滾壓輪51、52間的過程中， 必須利用電熱器53以分別對該二金屬層22進行預熱，以 200927478 利接續透過塗膠機54於兩者相— ………4兩者相向之内面均句、全面地塗佈 二並子、广同時，以押出機55成型出平板狀 的心層21，並予水平地朝右移送往上、下滾壓輪H i 之中，且使之位在該二金屬 A ct 2之間。特別是，就上、下 滚壓輪51、52㈣給條件來說，料層21的進給時間是 較該二金屬層22晚’且其進給長度是較該二金屬層22短 。因此，當該二金屬層22與該芯層21同時送進入該上、 ❺A composite sheet composite body 6 which is lightly faded. The composite sheet assembly 6 is assembled by the steps of (a) - (c): a second film 25 having a surface bonded. In particular, the first step (a) ' is to prepare the first composite sheet 2 (see Fig. 3, Fig. 3. In terms of structure, the first composite sheet 2 has a core layer 2, and the length of each of the two is longer. The metal layer 22, which is adhered to the upper surface and the lower surface of the anger layer 21 (corresponding direction, the same hereinafter), is defined by the right end surface of the _ 21 and the opposite inner surface of the two metal layers 22, and the opening thereof is a right horizontal U-shaped insertion space 23, a first film uniformly coated on the inner surface of one of the metal layers η and used to bond the inner surface of the metal layer 22 to the upper surface of the core layer 21 24' and - are uniformly applied to the inner surface of the other metal layer 22 and are used to make the inner surface of the metal layer 22 and the core layer 2 ι under the second film 24, 25 are reserved in the insertion When the first composite sheet 2 is manufactured, the two metal layers 22 disposed at upper and lower intervals are first divided, rolled, preheated and glued, that is, the two metal layers 22 are respectively During the process of feeding the right roll into the upper and lower rolling wheels 51, 52, the electric heater 53 must be used to pre-stage the two metal layers 22, respectively. With the 200927478 splicing through the rubber applicator 54 in the two phases - ... ... 4 both sides of the opposite side of the sentence, comprehensively coating the two and the same, wide, with the extruder 55 to form a flat heart layer 21 And horizontally moved to the right to the upper and lower rolling wheels H i and placed between the two metals A ct 2. In particular, the upper and lower rolling wheels 51, 52 (four) are given conditions. It is said that the feed time of the material layer 21 is later than the two metal layers 22 and the feed length is shorter than the two metal layers 22. Therefore, when the two metal layers 22 and the core layer 21 are simultaneously fed into the upper layer ❺
下滾壓輪51、52之間時（此時，該二金屬層22之部分長 度是已先通過上、下滾壓蚣S1、a、 > 艰魘輪51、52)，該二金屬層22便能 分別滚塵貼合於該芯層21的上、下表面上，而製成該第-複合板材2輸出。 其中’該二金屬層22可以為剛性強度佳者，而選自於 ••鋁合金板、鍍鋅鋼板、鍍鋁鋅鋼板、鍍鋁鋅鎂鋼板、鈦 合金板、銅合金板、不銹鋼板、鋅合金板、烤漆鋼板及 烤漆鋁合金板；該芯層21之材質則可以選自於：聚乙烯 (Polyethylene，簡稱 PE)、聚丙烯（p〇lypr〇pylene，簡稱 pp) ，及乙烯-醋酸乙烯共聚物（ethylene_vinyl acetate c〇p〇iymer ，簡稱EVA)等；而該第_、二膠膜24、25是為熱熔膠。 另一方面，於步驟（b)，是製備一第二複合板材4 (見 圖4、圖5)。先以押出機55押出一平板狀芯層41，再以塗 膠機54於該芯層41之上 '下表面塗佈黏膠42，續予水平 移送往上、下滾壓輪51、52之間；同時地，將二分別位在 該怒層21上、下方之金屬層43，各別捲送入上、下滾壓輪 51、52間’藉以讓該二金屬層43分別滾壓貼合於該芯層 200927478 41 卜、'τρ·矣.g. l r衣由上’而組立成金屬層43-芯層41-金屬層43 、结構之矩方體半成品輸出，續予送進人折床機（圖未示） 軋加工’便製得該第二複合板材4。因此，就結構 來看’經由壓軋加工之該第二複合板材4，是具有一保留其 半成°°原厚度的對接板部44，以及一共中心線地同體連結 、對接板。ρ 44側且其厚度相對縮小的接黏板部45 ;其中 • ’該對接板部44的厚度是等於上述該第-複合板材2(見 © 圖5)的厚度’該接黏板部45的厚度則是略小於該第-複 口板材2之插接空間23的高度(如略大於、等於或略小於該 第-膠膜24、25之間的距離），以能進行後續插接作業 。本實施例中，該第二複合板材4的材質結構是相同於上 述該第一複合板材2，不再贅述。 再者，該第二複合板材4之半成品製程當然也可以類 如該第-複合板材2者，也就是說’是讓該二金屬層^分 道進行捲送、預熱與塗膠後，再分別滾壓貼合於該怒層Μ D 之上、下表面上，即能成型出所述半成品者，再供壓乾加 工而製得該第二複合板材4。 接下來，於步驟⑺，是使該第一、二複合板材2、4 能平整地凹凸對接、黏固呈該複合板材組合體6 (見圖5) 。直接將該第二複合板材4之接黏板部45緊密地嵌插入該 第一複合板材2的插接空間23中，即該第一、二膠膜24、 25之間’該第_、二複合板材2、4便能平整地凹凸對接在 -起。再利用電熱器53於該第-複合板材2之二金屬層22 相對突出該芯層2!的部位處進行雙邊加熱，使該第_/、二 200927478 璆膜24、25能受熱溶融而產生黏著力，藉以讓該第二複么 板材4之接黏板部45的上、下表面分別與該第一複合板： 2之二金屬層22内面相黏結，即完成該複合板材組合體6 之組製。 因此，該複合板材組合體6的組製方法，主要利用該 第一複合板材2之插接空間23中所預留的第一' 二膠膜μ _ 、25，經受熱熔融後，便能讓該第一、二複合板材2、4平 〇 $地凹凸對接、迅速地穩固黏結成"體，整體能達到組立 效率品質佳與表面平整美觀等功效，有效改善現有複合板 材組合體1 (見圖2)是透過搭接與鉚合等工法以組立成型 ，所致表面參差不平整、外觀形狀不美觀，且組立效率品 質較差等問題。 歸納上述，本發明之複合板材組合體的組製方法整 體能產生組立效率品質佳與表面平整美觀等功能，故確實 月巨達到本發明的功效。 〇 惟以上所述者，僅為本發明之較佳實施例而已，當不 能以此限定本發明實施之範圍，即大凡依本發明申請專利 範圍及發明說明内容所作之簡單的等效變化與修飾，皆仍 • 屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1是一設備簡圖，說明現有一複合板材的加工設備 配置； 圖2是一結構圖，說明將二上述複合板材鉚接成一複 合板材組合體的態樣； 10 200927478 圖3是一設備簡圖，說明本發明複合板材組合體的組 製方法之一較佳實施例，用以製造一第一複合板材的加工 配置； 圖4是一設備簡圖，說明該較佳實施例用以製造一第 二複合板材的加工配置；以及 圖5是一組接示意圖，說明該較佳實施例於將該第一 、一複合板材凹凸對接、黏固成該複合板材組合體的過程 〇 ❹When the lower rolling wheels 51, 52 are between (at this time, part of the length of the two metal layers 22 is first passed through the upper and lower rolling 蚣S1, a, > the hard wheels 51, 52), the two metal layers 22, the dust can be separately applied to the upper and lower surfaces of the core layer 21 to produce the output of the first composite sheet 2. Wherein the two metal layers 22 may be of a rigid strength, and are selected from the group consisting of: • aluminum alloy sheets, galvanized steel sheets, galvanized steel sheets, aluminized zinc-magnesium steel sheets, titanium alloy sheets, copper alloy sheets, stainless steel sheets, Zinc alloy plate, lacquered steel plate and lacquered aluminum alloy plate; the material of the core layer 21 can be selected from: polyethylene (Polyethylene, PE for short), polypropylene (p〇lypr〇pylene, pp for short), and ethylene-acetic acid Ethylene copolymer (ethylene_vinyl acetate c〇p〇iymer, EVA for short), etc.; and the first and second films 24, 25 are hot melt adhesives. On the other hand, in the step (b), a second composite sheet 4 is prepared (see Figs. 4 and 5). First, a flat core layer 41 is extruded by the extruder 55, and the adhesive 42 is applied to the lower surface of the core layer 41 by the glue applicator 54, and the horizontal transfer is continued to the upper and lower rolling wheels 51, 52. At the same time, two metal layers 43 respectively located on the upper and lower layers of the anger layer 21 are respectively fed into the upper and lower rolling wheels 51 and 52, so that the two metal layers 43 are respectively rolled and bonded. The core layer 200927478 41 卜, 'τρ·矣.g. lr clothing from the top and the metal layer 43-core layer 41-metal layer 43, the structural rectangular body semi-finished product output, continued to feed the person folding bed The second composite sheet 4 is obtained by rolling ("not shown"). Therefore, in view of the structure, the second composite sheet 4 which has been subjected to the embossing processing has a butting plate portion 44 which retains its original thickness of half, and a common center line joint and abutting plate. a viscous plate portion 45 having a relatively reduced thickness on the side of ρ 44; wherein the thickness of the abutting plate portion 44 is equal to the thickness of the first composite plate 2 (see FIG. 5) 'the adhesive plate portion 45 The thickness is slightly smaller than the height of the insertion space 23 of the first-front plate 2 (e.g., slightly larger than, equal to, or slightly smaller than the distance between the first films 24, 25) to enable subsequent insertion work. In this embodiment, the material structure of the second composite sheet 4 is the same as that of the first composite sheet 2, and will not be described again. Furthermore, the semi-finished product of the second composite sheet 4 can of course be of the same type as the first composite sheet 2, that is to say, 'the second metal layer is divided, rolled, preheated and glued, and then The second composite sheet 4 is obtained by rolling and laminating on the upper surface and the lower surface of the anger layer ΜD, that is, the semi-finished product can be formed, and then subjected to press-drying processing. Next, in the step (7), the first and second composite sheets 2, 4 are unevenly butt-joined and adhered to the composite sheet assembly 6 (see Fig. 5). The adhesive sheet portion 45 of the second composite sheet 4 is directly inserted into the insertion space 23 of the first composite sheet 2, that is, between the first and second adhesive films 24 and 25. The composite sheets 2, 4 can be flatly butt-joined. The electric heater 53 is further heated bilaterally at a portion where the two metal layers 22 of the first composite sheet 2 are relatively protruded from the core layer 2!, so that the first/second and second 200927478 diaphragms 24 and 25 can be thermally melted to cause adhesion. a force for bonding the upper and lower surfaces of the adhesive sheet portion 45 of the second composite sheet 4 to the inner surface of the first composite sheet: the two metal layers 22, that is, the group of the composite sheet assembly 6 is completed. system. Therefore, the method for assembling the composite sheet assembly 6 mainly utilizes the first 'second film μ _ , 25 reserved in the plugging space 23 of the first composite sheet 2 , and is subjected to heat melting. The first and second composite sheets 2, 4 are flat and spliced, and are quickly and firmly bonded into a body, and the whole can achieve the effects of good assembly efficiency, good surface and beautiful appearance, and effectively improve the existing composite sheet assembly 1 (see Fig. 2) is a problem of forming a surface by lap jointing and riveting, resulting in uneven surface unevenness, unsightly appearance, and poor efficiency of assembly. In summary, the assembly method of the composite sheet composite of the present invention can produce the functions of good assembly efficiency, good surface appearance, and the like, so that the effect of the present invention is achieved. The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention. , are still within the scope of the patent of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view of a device for explaining a processing apparatus configuration of a conventional composite sheet; FIG. 2 is a structural view showing a state in which two composite sheets are riveted into a composite sheet assembly; 10 200927478 3 is a schematic diagram showing a preferred embodiment of the method for assembling a composite sheet composite of the present invention for manufacturing a first composite sheet; FIG. 4 is a schematic view of the apparatus for illustrating the preferred embodiment. A processing configuration for manufacturing a second composite sheet; and FIG. 5 is a set of schematic diagrams illustrating the process of the first embodiment and a composite sheet being abutted and bonded to the composite sheet assembly. 〇❹
11 200927478 【主要元件符號說明】 2 第一複合板材 21 芯層 22 金屬層 23 插接空間 24 第一膠膜 25 第二膠膜11 200927478 [Description of main component symbols] 2 First composite sheet 21 core layer 22 Metal layer 23 Plug space 24 First film 25 Second film
4 第二複合板材 41 芯層 42 黏膠 43 金屬層 44 對接板部 4 5 接黏板部 6 複合板材組合體 51 上滾壓輪 52 下滚壓輪 53 電熱器 54 塗膠機 55 押出機 124 Second composite sheet 41 Core layer 42 Adhesive 43 Metal layer 44 Butt joint part 4 5 Adhesive part 6 Composite sheet assembly 51 Upper rolling wheel 52 Lower rolling wheel 53 Electric heater 54 Gluing machine 55 Extruder 12