TW200925495A - Structure of modular LED lamp tube - Google Patents

Structure of modular LED lamp tube Download PDF

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Publication number
TW200925495A
TW200925495A TW96145855A TW96145855A TW200925495A TW 200925495 A TW200925495 A TW 200925495A TW 96145855 A TW96145855 A TW 96145855A TW 96145855 A TW96145855 A TW 96145855A TW 200925495 A TW200925495 A TW 200925495A
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Taiwan
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led
substrate
light
led substrate
modular
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TW96145855A
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Chinese (zh)
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TWI321629B (en
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geng-shen Huang
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New Mauye Technology Corp
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Abstract

The present invention relates to a structure of modular LED lamp tube, said LED lamp tube has a translucent tube member, two ends of the translucent tube member are respectively installed and sealed with an end base having conductive terminals protruding from the outer end, the inside of the translucent tube member is installed with an LED substrate having a plurality of light-emitting diodes installed on the surface; it is characterized that the LED substrate comprises at least two substrate units that are electrically connected, and a positioning member is used to position the connecting status of each substrate unit; so the LED substrate of the LED lamp tube can be partially replaced to save materials and to achieve the objects of environment protection and lowering the production cost; with the modular design that the LED substrate can be separated to plural short substrate units, the structural strength of the LED substrate is enhanced and the length space is shortened for conveying and carrying easily.

Description

200925495 九、發明說明: 【發明所屬之技術領域】 本發明係涉及一種led燈管,特別是指一種其LED燈 板結構部位係採用模組化設計而能局部更換之創新設計者 0 【先前技術】 按,有鑑於LED具有較傳統燈具省電且持久耐用之優 © 異特色,近幾年來相關業界不斷致力於將LED設製成各式 燈具,以期逐步取代傳統燈具,邁向更節能省電的未來。 基於上述趨勢,目前人們生活環境中所廣泛使用的日 光燈管,顯然也就成為相關業界思索改進的對象,因此, 目前市面上所見可通用於現有日光燈管燈座上的led燈管 ,即因應而生。 習知LED燈管結構組成上,其外部係參照傳統曰光燈 管具有一透光管體,該透光管體兩端分別以端座組合封閉 〇 ,所述端座外端凸出有雙柱式導電端子,透光管體内部則 容設有LED燈板及相關電控、電路組件;藉此,消費者即 可將該LED燈管組裝於現有日光燈管之燈座,達到更加節 能省電之照明效果。 LED燈管雖具有較長使用壽命,但總會有損壞的一天 ,而習知LED燈管中的LED燈板係為一整體式長形板條能 樣,當其中局部的LED損壞不亮時,使用者若要更換,^ 必須換掉整塊LED燈板而無法作局部性更換,如此顯然^ 在浪費資源、不環保的問題’但是,若lED損壞程度^ = 200925495 果將大受影響,因此又讓 一定數量時’ LED燈管的照明效 使用者面臨不得不換的難題。 另一方面,由於LED燈普1 蚯s尺寸規格長者可達120公分200925495 IX. Description of the Invention: [Technical Field] The present invention relates to a LED lamp, and particularly to an innovative designer whose LED lamp panel structure is modularized and can be partially replaced. 】 In view of the fact that LED has more advantages than traditional lamps, it is more efficient and durable. In recent years, the relevant industry has been working hard to make LEDs into various lamps, in order to gradually replace traditional lamps, and to achieve more energy saving. s future. Based on the above trends, the fluorescent tubes widely used in people's living environment have obviously become the object of improvement in the relevant industry. Therefore, the LED tubes that can be commonly used in existing fluorescent tube sockets on the market, that is, Health. In the conventional LED lamp tube structure, the external reference lamp has a light-transmissive tube body, and the two ends of the light-transmissive tube body are respectively closed by a combination of end seats, and the outer end of the end seat protrudes with a double The column type conductive terminal, the inside of the light-transmitting tube body is provided with an LED light board and related electronic control and circuit components; thereby, the consumer can assemble the LED tube to the lamp holder of the existing fluorescent tube to achieve more energy saving. The lighting effect of electricity. Although the LED tube has a long service life, there will always be a damaged day, and the LED lamp board in the conventional LED tube is an integral long strip, when some of the LEDs are not damaged. If the user wants to replace it, ^ must replace the whole LED light board and cannot be replaced locally. Obviously, it is a waste of resources and environmental protection. However, if the degree of damage of lED ^ = 200925495 will be greatly affected, Therefore, letting a certain number of 'light-emitting diodes' lighting users face the problem of having to change. On the other hand, due to the size of the LED lamp, the size of the standard can reach 120 cm.

(比照傳統日光燈管)’由此可知,其内部進燈板得對 應設成相當細長的板條形狀,此形狀之結構性將顯得佔空 間且極為脆弱而易有斷裂之虞’如此對於業者出廠後的運 送過程w及4費者講回攜帶過程而言均容易發生問題與 不便’而為了解決此問冑,業者顯然必須投注更多成本設 製堅固的包裝物以為因應,實造成製造成本的徒增。 疋以,針對上述習知LED燈管設計及使用上所存在之 問題點,如何研發出一種能夠更具理想實用性之創新構造 ,實有待相關業界再加以思索突破之目標及方向者。 有鑑於此,發明人本於多年從事相關產品之製造開發 與設計經驗,針對上述之目標,詳加設計與審慎評估後, 終得一確具實用性之本發明。 ❿ 【發明内容】 本發明之主要目的,係在提供一種模組化LED燈管構 造’其所欲解決之問題點,係針對習知LED燈管其内部L ED燈板係為一體長形態樣設計而存在無法局部更換而浪費 資源、不環保以及體積長而佔空間、易斷裂而不利運送、 搞帶等問題點加以思索突破;所述LED燈管係具有透光管 體’該透光管體兩端分別以端座組合封閉,所述端座外端 凸出有導電端子,透光管體内部則容設有LED基板,LED 基板表面佈設有若干LED ; 200925495 本發明解決問題之技術特 总丄了 _ 何特點,主要在於所述LED基板 係由至少二単元基板所組合 你技从 且電性連結之型態’並藉由定 位構件令所述單元基板之組 運結狀態達成定位;藉此創 新獨特設計,使本發明對明先 '、、、无刖技術而言,大致可達到如 下之優點:(Compared to the traditional fluorescent tube) 'It can be seen that the internal light board is correspondingly set to a relatively slender slat shape, the structure of this shape will appear to occupy space and is extremely fragile and easy to break. After the transportation process and the 4 fee-payers are easy to have problems and inconveniences in terms of carrying the process, and in order to solve this problem, the operator obviously has to pay more cost to build a strong package to cope with the manufacturing cost. Increased. In view of the problems in the design and use of the above-mentioned conventional LED tubes, how to develop an innovative structure that can be more ideal and practical, and the relevant industry should further consider the goals and directions of breakthrough. In view of this, the inventor has been engaged in the manufacturing development and design experience of related products for many years. After detailed design and careful evaluation of the above objectives, the inventor has finally obtained the practical invention. ❿ [Summary of the Invention] The main object of the present invention is to provide a modular LED tube structure, which is a problem to be solved, and is directed to a conventional LED lamp tube whose internal L ED lamp panel is integrated into a long form. The design has a problem that it cannot be partially replaced, wasted resources, is not environmentally friendly, and has a long volume, takes up space, is easy to break, and is not easy to transport, engages in belts, etc.; the LED tube has a light-transmitting tube body' The two ends of the body are respectively closed by a combination of end seats, the outer end of the end seat protrudes with a conductive terminal, the inside of the transparent tube body houses an LED substrate, and the surface of the LED substrate is provided with a plurality of LEDs; 200925495 What is the main feature is that the LED substrate is composed of at least two diode substrates combined with each other and electrically connected, and the positioning state of the unit substrate is achieved by the positioning member; With this innovative and unique design, the present invention can achieve the following advantages for the first-in, and innocent technologies:

❹ 其二 令LED燈管之LED發生局 僅針對該LED所屬之單元 更換整體LED基板,達f,j 低使用成本之經濟實用、 將習知一體長片狀之LED 短片狀單元基板之模組式 結構強度而不易斷裂,縮 出廠後之運送及消費者構 部損壞不亮情況時,將可 基板進行更換即可,無須 節省資源、更環保以及降 環保效益。 基板轉變為可拆分成複數 結構型態,藉此達到提昇 間長度空間而更利於業者 回攜帶之實用方便性。 【實施方式】 請參閱第1、2、3、4、5圖所示,係本發明之較 佳實施例,惟此等實施例僅供說明之用,在專利申請上並 不受此結構之限制;所述LED燈管A係具有一透光^體1〇 ,該透光管體10之兩端分別藉由端座2〇加以組合封閉,所 述端座20外端凸出有雙柱式之導電端子21,該透光管體1〇 之内部則容設有LED基板30,該LED基板30表面間隔佈設 有若干LED 31 ;其中: 302 所述LED基板30係設成由至少二單元基板3〇1 所組合而成且達成電性連結之型態,並藉由定位構件(容 200925495 - 後文說明其具體實施型態)之組設令所述單元基板301 、 302之組合連結狀態達成定位者。 其中’所述透光管體1〇可為一 U形斷面型態,其一側 形成敞開側11並組合一定位基座40 ’該定位基座4〇内側組 设有一導電組50 ’該導電組50包括一絕緣底板51、間隔組 6又於§玄絕緣底板51頂面之直流導電片52、53以及組設於絕 • 緣底板51底面之交流導電片54 ' 55,並於其中一端座2〇内 側組設一電流轉換器60,藉以將由導電端子21、交流導電 〇 片54、55導入之交流電轉換成直流電後傳送至所述直流導 電片52、53,以使LED基板30之各單元基板3〇1 、302能 夠組靠於該直流導電片52、53上達成電性連結狀態,該定 位基座40二側則凸設有可動式卡扣片41而形成前述之定位 構件,藉由所述卡扣片41以將LED基板30之各單元基板3❹ Secondly, the LED lamp of the LED lamp replaces the whole LED substrate only for the unit to which the LED belongs, which is economical and practical for low cost of use, and the module of the LED short chip unit substrate which is known to be integrated into a long chip. The strength of the structure is not easy to break. When the transportation after the factory shrinks and the damage of the consumer structure is not bright, the substrate can be replaced, without saving resources, environmental protection and environmental protection benefits. The substrate is converted into a detachable structure, thereby achieving a space between the lifting spaces and facilitating the practical convenience of the carrier. [Embodiment] Please refer to Figures 1, 2, 3, 4, and 5 for a preferred embodiment of the present invention, but the embodiments are for illustrative purposes only, and are not applicable to the patent application. The LED tube A has a light-transmissive body 1 , and the two ends of the light-transmissive tube 10 are respectively combined and closed by a terminal block 2 , and the outer end of the end seat 20 has a double column. The LED substrate 30 is disposed on the surface of the LED substrate 30. The LED substrate 30 is spaced apart from the surface of the LED substrate 30. The LED substrate 30 is provided with at least two units. The substrate 3〇1 is combined and electrically connected, and the combined connection state of the unit substrates 301 and 302 is set by a positioning member (capacity 200925495 - a specific embodiment thereof is described later). Reach the locator. Wherein the light-transmissive tube body 1〇 can be a U-shaped cross-section, one side of which forms an open side 11 and a positioning base 40 ′. The positioning base 4 is provided with a conductive group 50 ′. The conductive group 50 includes an insulating bottom plate 51, a DC group 52, 53 spaced apart from the top surface of the insulating insulating substrate 51, and an AC conductive sheet 54' 55 disposed on the bottom surface of the insulating substrate 51. A current converter 60 is disposed on the inner side of the base 2 to convert the alternating current introduced by the conductive terminal 21 and the alternating current conductive fins 54 and 55 into direct current and then to the direct current conductive sheets 52 and 53 so that the LED substrates 30 are each The unit substrates 3〇1 and 302 can be electrically connected to the DC conductive sheets 52 and 53. The movable latching pieces 41 are protruded from the two sides of the positioning base 40 to form the positioning member. By the snap tab 41 to each unit substrate 3 of the LED substrate 30

01、302二側加以卡扣達成定位,如本實施例之卡扣片{I 係為旋擺式作動型態,其向上旋擺呈立直角度時,即可將 單元基板301 (或302 )扣住定位(如第5圖所示),而 © 卡扣片41向外旋擺時,如第6圖所示,即可釋放單元美板 301 (或 302 ) 。 Α 其中,所述呈U形斷面型態之透光管體1〇,其敞門側 之相對二内壁並可設有凸條12,以使定位基座仙^對 應設有凹溝42,俾可藉由所述凸條12與凹溝乜之嵌合令 光管體10與定位基座40之組合狀態達成定位者。 7 其中,所述透光管體10兩端與端座2〇之間可相 凸肋13與凹緣部22可相互嵌卡配合而獲得定位效果、又 200925495 其中,該LED基板30之各單元基板301 、302相組合 邊並可設有能夠相互嵌合之凹緣32、凸緣33,以使兩單元 基板301 、302之組合連接狀態更加穩固。 藉由上述之結構組成設計’茲就本發明之使用狀態說 明如下: 本發明主要核心設計係在於該LED基板30係設成由至 少二單元基板301 、302組合而成之模組化結構型態,藉 ❺ 此,該LED燈管A使用上如第5圖所示,其各單元基板3 〇1、302之組合狀態將可藉由定位基座4〇二側所凸設之卡 扣片41加以定位,而電路方面,則可透過所述導電組5〇之 直流導電片52、53相互連結;而當吾人欲更換其中一塊單 兀基板301 (或3〇2 )時,如第2圖所示,僅須先打開該 透光&體10,然後如第6圖所示,將與其對應之卡扣片Μ 解開(如該圖之箭號[所示),#可釋放該#元基板謝 (或302 ),此時吾人即可單獨拆下該單元基板測(或 302 )進行更換。The two sides of the 01 and 302 are buckled to achieve the positioning. For example, the clip piece of the embodiment is a swing type. When the upward swing is at a vertical angle, the unit substrate 301 (or 302) can be buckled. The positioning position (as shown in Fig. 5), and when the snap tab 41 is swung outward, as shown in Fig. 6, the unit 301 (or 302) can be released. The light-transmissive tube body 1 having a U-shaped cross-section, the opposite inner walls of the open door side and the ribs 12 may be disposed, so that the positioning bases are correspondingly provided with the grooves 42. The aligning between the illuminating body 12 and the positioning pedestal 40 can be achieved by the fitting of the rib 12 and the groove 乜. 7 , the rib 13 and the concave edge portion 22 of the transparent tube body 10 and the end seat 2 可 can be mutually engaged to obtain a positioning effect, and 200925495, wherein each unit of the LED substrate 30 The substrates 301 and 302 are combined and provided with a concave edge 32 and a flange 33 which can be fitted to each other to make the combined connection state of the two unit substrates 301 and 302 more stable. The design of the present invention is described as follows: The main core design of the present invention is that the LED substrate 30 is formed by a modular structure of at least two unit substrates 301 and 302. Therefore, the LED tube A is used as shown in FIG. 5, and the combined state of each of the unit substrates 3 〇1 and 302 can be extended by the positioning piece 4 on the two sides of the positioning base 4 Positioned, and in terms of circuit, the DC conductive sheets 52, 53 of the conductive group 5 are connected to each other; and when we want to replace one of the single-turn substrates 301 (or 3〇2), as shown in FIG. It is only necessary to open the light transmission & body 10 first, and then, as shown in Fig. 6, the corresponding snap piece Μ is untied (as shown by the arrow [shown in the figure], ## release the #元The substrate is Xie (or 302), at which point we can remove the unit substrate (or 302) for replacement.

本發明之優點: 1藉由《玄LED基板設成由至少二單元基板組合而成之模 組^創新獨特設計,令LED S管之LED發生局部損壞 情況時,將可僅針對該LED所屬之單元基板進行 更換即可,盔頌 …、須如S知結構須更換整體LED基板,今 本發明可遠5|丨μ α 建到即々育源、更環保以及降低使用成本之 經濟實用、環保效益。 9 200925495 2、 藉由將習知一體長片狀之LED基板轉變為可拆分成複 數短片狀單元基板之模組化結構型態設計,藉此達到 提昇結構強度而不易斷裂,縮簡長度空間而更利於業 者出廠後之運送及消費者購回攜帶之實用方便性。 上述實施例所揭示者係藉以具體說明本發明,且文中 特定的術語進行說明,當不能以此限定本發明之專 Ο H m項技術領域之人士#可在瞭解本發明之精 m後對其進行變更與修改而 等變更與修改,皆應涵蓋於如后所::目二而此 定範疇中。 曱明專利軏圍所界Advantages of the invention: 1 When the "Xuan LED substrate is set up as a module composed of at least two unit substrates, the innovative and unique design makes the LED of the LED S tube partially damaged, and only for the LED The unit substrate can be replaced, the helmet must be replaced, and the whole LED substrate must be replaced as in the S structure. The present invention can be used as a cost-effective, environmentally friendly and environmentally friendly, environmentally friendly and environmentally friendly benefit. 9 200925495 2. By transforming the conventional long-length LED substrate into a modular structure design that can be split into a plurality of short-chip unit substrates, thereby achieving structural strength improvement without breaking, shortening the length space It is more conducive to the practical convenience of the delivery of the factory and the purchase of the consumer. The above embodiments are disclosed to explain the present invention in detail, and the specific terms in the text are explained, and those who cannot limit the invention in the technical field of the invention can be known after understanding the essence of the present invention. Changes and modifications, such as changes and modifications, should be covered in the following paragraphs: Defining the boundaries of patents

10 200925495 【圖式簡單說明】 ,為僅分解 ,為細部構 第1圖:本發明LED燈管結構之組合立體圖。 第2圖:本發明LED燈管結構之分解立體圖一 透光管體之狀態。 第3圖:本發明LED燈管結構之分解立體圖二 件分解狀態。 第4圖:本發明LED燈管結構之剖視圖一。 第5圖:本發明LED燈管結構之剖視圖二。 第6圖:本發明之單元基板釋放狀態示意圖。 【主要元件符號說明】10 200925495 [Simple description of the diagram], for decomposition only, is a detailed structure. Fig. 1 is a combined perspective view of the LED tube structure of the present invention. Fig. 2 is an exploded perspective view showing the structure of the LED tube of the present invention. Fig. 3 is an exploded perspective view showing the structure of the LED tube of the present invention. Fig. 4 is a cross-sectional view showing the structure of the LED tube of the present invention. Fig. 5 is a cross-sectional view showing the structure of the LED tube of the present invention. Fig. 6 is a view showing the state of release of the unit substrate of the present invention. [Main component symbol description]

LED燈管 A 透光管體 10 敞開側 11 凸條 12 凸肋 13 端座 2 0 導電端子 2 1 凹緣部 2 2 LED基板 3 0 LED 3 1 凹緣 3 2 凸緣 3 3 單元基板 3 0 1 '302 定位基座 4 0 卡扣片 4 1 凹溝 4 2 導電組 5 0 絕緣底板 5 1 11 200925495 . 直流導電片 5 2 、5 3 交流導電片 54、55 電流轉換器 60LED tube A Translucent tube body 10 Open side 11 Rib 12 Rib rib 13 End block 2 0 Conductive terminal 2 1 Recessed edge 2 2 LED substrate 3 0 LED 3 1 Concave edge 3 2 Flange 3 3 Unit substrate 3 0 1 '302 Positioning base 4 0 Clip 4 1 Groove 4 2 Conductive group 5 0 Insulating base plate 5 1 11 200925495 . DC conductive sheet 5 2 , 5 3 AC conductive sheet 54, 55 Current converter 60

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Claims (1)

200925495 十、申請專利範圍: i 、,種模組化LED燈管構造,所述LED燈管係具有一透 光管體,該透光管體兩端分別藉由端座組合封閉,所 述端座外端凸出有導電端子,透光管體内部則容設有 LED基板,LED基板表面佈設有若干LED ;其特徵在 於: 所述LED基板係設成由至少二單元基板所組合且電性 連結之型態,並藉由定位構件之組設令所述單元基板 © 之組合連結狀態達成定位者。 2、 依據申請專利範圍第1項所述之模組化LED燈管構造 ’其中所述透光管體可為一 U形斷面型態,其一側形 成敞開側並組合一定位基座,該定位基座内側組設有 一 V電組’該導電組包括一絕緣底板、間隔組設於該 絕緣底板頂面之直流導電片、間隔組設於該絕緣底板 底面之直流導電片’並於其中一端座内側組設一電流 ❹ 轉換器’以使LED基板之各單元基板能夠組靠於該直 流導電片達成電性連結狀態,該定位基座二側則凸設 有可動式卡扣片而形成所述之定位構件,藉由所述卡 扣片以將LED基板之各單元基板二侧加以卡扣達成定 位。 3、 依據申請專利範圍第2項所述之模組化LED燈管構造 ’其中所述呈U形斷面型態之透光管體,其敞開側之 相對二内壁並可設有凸條’定位基座二側則對應設有 凹溝’俾可藉由所述凸條與凹溝之嵌合令透光管體與 13 200925495 . 疋位基座之組合狀態達成定位者。 4依據申請專利範圍第!項所述之模組化⑽燈管構造 ”中所述透光官體兩端與端座之間可相對設有凸肋 與凹緣部可相互嵌卡配合者。 依據申印專利範圍第丨項所述之模組化燈管構造 /、中4 LED基板之各單元基板相組合邊並可設有能 夠相互嵌合之凹、凸緣。 〇 14200925495 X. Patent application scope: i, a modular LED tube structure, the LED tube has a light-transmissive tube body, and the two ends of the light-transmissive tube body are respectively closed by a combination of end seats, the end A conductive terminal is protruded from the outer end of the seat, and an LED substrate is disposed inside the light-transmitting tube body, and a plurality of LEDs are disposed on the surface of the LED substrate. The LED substrate is configured to be combined by at least two unit substrates and electrically The type of connection is achieved, and the position of the unit substrate © is determined by the combination of the positioning members. 2. The modular LED tube structure according to claim 1, wherein the light-transmissive tube body can be a U-shaped cross-section, and one side thereof forms an open side and a positioning base is combined. The inner side of the positioning base is provided with a V electric group. The conductive group includes an insulating bottom plate, a DC conductive sheet disposed on a top surface of the insulating bottom plate, and a DC conductive sheet disposed on a bottom surface of the insulating bottom plate. A current 转换器 converter ′ is disposed on the inner side of the one end seat to enable each unit substrate of the LED substrate to be electrically connected to the DC conductive sheet, and the movable shackle is formed on both sides of the positioning base. The positioning member is positioned by snapping the two sides of each unit substrate of the LED substrate by the locking piece. 3. The modular LED tube structure according to item 2 of the patent application scope, wherein the light-transmissive tube body having a U-shaped cross-section has opposite sides of the open side and may be provided with a ridge. The two sides of the positioning base are correspondingly provided with a groove '', and the combination of the ridge and the groove enables the light-transmitting pipe body to reach the position of the combined state of the pedestal base. 4 According to the scope of patent application! In the modularized (10) lamp tube structure described in the item, the two sides of the transparent body can be oppositely disposed with the convex rib and the concave edge portion to be mutually engaged with each other. The modular lamp tube structure and the unit substrate of the middle 4 LED substrate are combined and provided with concave and flanges that can be fitted to each other.
TW96145855A 2007-12-03 2007-12-03 Structure of modular LED lamp tube TW200925495A (en)

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TWI321629B TWI321629B (en) 2010-03-11

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI489057B (en) * 2012-07-25 2015-06-21 Advanced Optoelectronic Tech Led light bar assembly

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI489057B (en) * 2012-07-25 2015-06-21 Advanced Optoelectronic Tech Led light bar assembly

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