TW200914557A - Composition comprising anti-bridging agent - Google Patents
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- TW200914557A TW200914557A TW97116183A TW97116183A TW200914557A TW 200914557 A TW200914557 A TW 200914557A TW 97116183 A TW97116183 A TW 97116183A TW 97116183 A TW97116183 A TW 97116183A TW 200914557 A TW200914557 A TW 200914557A
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200914557 九、發明說明: C發明所屑之技術領域3 本發明係有關於抗橋接劑,包含該抗橋接劑之樹脂組 成物,該樹脂組成物於粉末塗料組成物之用途,包含該抗 5 橋接劑之粉末盡覆組成物,包含該抗橋接劑之粉末塗料組 成物,使用此粉末塗覆物或粉末塗料組成物製造經塗覆之 基材之方法,經塗覆之基材,包含此抗橋接劑之交聯劑組 成物,以抗橋接劑塗覆之色料顆粒,以抗橋接劑塗覆之填 料顆粒,及抗橋接劑作為抗黃化劑之用途。 10 【先前技術】 粉末塗料一般係此項技藝已知,且係,例如,由Misev Τ·Α·於 Powder Coatings, Chemistry and Technology, John Wiley and Sons, Chichester, 1991 中描述。 一般,目的係提供一種具有可熱固化之粉末塗覆組成 15 物層之基材,及其後,粉末塗覆組成物被固化獲得塗覆層。 固化經常係於高溫發生。 粉末塗層之所欲性質包含改良之光學性質、機械性 質、抗溶劑(例如,二曱苯、丙酮、醇)之耐化學性、耐濕性、 耐熱性,及财戶外性。 20 光學性質不受限地包含可為顏色、光澤、消光表面之 光擴散、透明性、半透明性,或不透明性(其亦稱為遮蓋力) 之外觀。 機械性質不受限地包含韌性、強度、耐衝擊性、耐刮 擦性、硬挺性,或耐磨耗性。 200914557 对戶外性不受限地包含對諸如曝置於有喊味的空氣、 溫或冷的溫度、雨、冰靈、沙塵暴,或其等之組合:狀況 之而ί性。 / 粉末塗覆組成物於此係指包含至少—樹脂至小一一 5 聯劑之組成物。 夕九 粉末塗料組成物於此係指包含至少—樹脂、至少—交 聯劑,及至少-色料或填料或色料及填料之混合物 物。 、 粉末塗料組成物含有樹脂、交聯劑, Α夂特疋置之用於, 1〇例如,美觀目的之色料。某些應用需要高色料載荷量,以 提供必要效果。此特別係於其間僅—薄層塗覆組成物被塗 敷之情況。例如,居家裝飾、預塗覆之金屬、廚房用品, 及白色物品一般係僅以一薄層塗覆。 但疋,一旦色料載何量超過約40 w/w %,且特別是高 15於50 w/w %(以總粉末塗覆組成物為基準計)時,最終之塗層 一經常係具有非所欲之性質。例如,流動、光澤、色料覆 蓋性、濁度及/或美觀性質惡化。 已建議一旦色料載荷量達特定量時,可能不再均勻分 散於塗層,因此,造成不可接受之特性。亦建議差的色料 20 分散造成塗層表面變粗糙,且會導致具有差的流動、低光 澤及混濁之塗層(Misev T.A, Powder Coatings, chemistry and Technology, John Wiley and Sons, Chichester, 1991)。 W02006/066764揭示一種適於粉末塗覆組成物之組成 物,其包含至少一樹脂及至少一分散劑。 200914557 已知分散劑具有降低粉末塗覆組成物或粉末塗料組成 物之粉末安定性之趨勢,特別是於高色料載荷量時。於此 使用時,‘高色料載荷量’係指40 w/w %或更大之色料量,特 別是45 w/w %或更大,且特別是50 w/w %或更大,其係以 5 總粉末塗料組成物為基準計。 現存有一種具有可接受之物理性質(特別是可接受之 粉末安定性)之粉末塗覆組成物之需求。 進一步存在一種具有其間具可接受物理性質之色料載 荷量之粉末塗料組成物之需求。特別地,需要一種包含樹 10 脂、交聯劑,及具可接受粉末安定憐裂高色料載荷量之粉 末塗料組成物。 【發明内容3 本發明提供一種抗橋接劑,其具有通式Xn-Ym,其中, X係與色料顆粒及/或填料顆粒具親和力之基,其中,Y係與 15 聚合物具親和力之基,且其中,η係1-3之整數,且m係1-4 之整數,特徵在於抗橋接劑之Tg係至少30°C。 使用依據本發明之抗橋接劑於粉末塗覆組成物或粉末 塗料組成物導致此等組成物之可接受之粉末安定性。 本發明之所有組成物包含至少一抗橋接劑。 20 於此使用時,“抗橋接劑”係指減少色料顆粒藉由樹脂 橋接之物質。較佳之抗橋接劑係於化合物製備期間及粉末 塗料流動及固化之早期階段為之。 用於此之較佳抗橋接劑具有通式Xn-Ym,其中,X係與 色料反應之基,Y係樹脂可溶之基,η係1至3之整數,且m 7 200914557 係1至4之正數。較佳地,福丨且爪係⑴之整數。 驰料顆粒之反應性或親和力可藉 __)吸附等温線而測量。樹脂、 二爾 合液體介質令混人扁』 伐财色科於適 5 德掉,且液相Γ 於設定量之時間後,色料被過 ^色料表面 餘之不驗份之量制量。藉此,附著 可乂針之組份之量可被計算。x基與色料顆粒之親和力 ϋ指之宫能基之闕係而計算。若親和力與樹脂官能 1足夠向,抗橋接劑會優先附著於色料表面且避免 大量之樹脂-色料之交互作用。 較佳地,Υ基係可與包含聚合物官能基之聚合物相容, 且更佳地’Υ基财與㈣本發明之粉末塗额成物内 合物相容之聚合物種。 Α X基係由於其雜而與對於含有聚合物官能基之聚合 物之親和力相比,而具有較高之對於色料及/或 ^ 15 表面之親和力之化學基。 ’ 於本發明之-方面,存在於依據本發明之組成物内之 抗橋接總量之至少70莫耳%,較佳係至少8〇莫耳%,更佳係 至少90莫耳%具有通式χη —Ym,其中,㈣且瓜…。 糸 抗橋接劑之Y基可具有,例如,線性或接近線性、分支、 生狀’或樹枝狀之結構’較佳係線性結構。 抗橋接劑之玻璃轉移溫度(Tg)係至少3〇°c,較佳係至 少35°C,較佳係至少40°C,較佳係至少4^c,較佳係至,丨、 5〇°C,較佳係至少55°C,較佳係至少6〇〇c,較佳係至小 65°C,較佳係至少70°C。 200914557 抗橋接劑之玻璃轉移溫度(Tg)較佳係少於10〇c>c,較佳 係少於90°C,較佳係少於80°C,較佳係少於7〇〇c,較佳係 少於60。(:,且較佳係少於50oC。 於本發明之一方面,抗橋接劑之玻璃轉移溫度(Tg)_ 5佳係於30°C至90°C之範圍,較佳係35。(:至8〇。〇,較佳係 40°C至70°C,較佳係45°C至65°C。 、 Y基係由於其特性而與色料及/或填料顆粒相比,對於 包含聚合物官能基之聚合物係具有更高親和力之化學義。 適合之Y基之例子係聚酯、聚丙烯酸酯或聚胺甲酸酯之 10 聚合物鏈® 較佳地,抗橋接劑包含與聚合物及/或交聯劑係具反應 性之反應基Z。較佳地,反應基2具有與聚合物官能基或交 聯劑反應基相似之反應性,且具有比“色料填料顆教^親^ 性,,之基X更低之與色料/填料顆粒之親和性。此使抗橋接劑 15可被建構於在固化期間藉由聚合物及交聯劑形成之聚合物 網絡内’且可變成此聚合物網絡之_部份。用於此目的之 適合反應基Z之例子包含紐、胺、環氧、異氣酸_、肝, 及醇。 線性脂族、分支之脂族,及/ 脂族及/或芳香族之聚羧酸或 適合之Y基可以,例如, 20 或環脂族之多元醇與脂族、環 其奸間之縮合反應為基礎。 多元醇及酸絲之_較佳錢醇似酸或酐過量, 以形成具有自由羥基之聚酯。 對於Y基適合之酸包含異笨一甲 酸 對苯二甲酸 9 200914557 2,6-萘二羧酸、4,4’-氧雙苯甲酸、3,6-二氣苯二甲酸、四氯 苯二曱酸、四氫苯二甲酸、偏苯三酸、均苯四酸、六氫對 苯二甲酸(環己烷二羧酸)、六氣内曱撐基四氫苯二甲酸 (HET酸)、鄰苯二甲酸、壬二酸、癸二酸、癸二羧酸、己二 5 酸、琥珀酸、馬來酸、福馬酸、衣康酸,或其等之混合物。 此等酸可以此而使用,或只要可獲得而以其酐、酸氯化物, 及/或較低烷基酯(較佳係C1-C3烷基酯)而使用。 較佳地,聚酯至少包含異苯二甲酸單元及/或對苯二甲 酸單元。 10 三官能性或更高官能性之酸亦可被使用。此等適合之 酸之例子包含偏苯三酸及均苯四酸。 羥基羧酸(例如,12-羥基硬脂酸或羥基特戊酸)亦可使 用。 單羧酸若要時亦可使用。此等酸之例子包含苯甲酸、 15 第三丁基苯曱酸、六氫苯曱酸,及飽和脂族單羧酸。 用於聚酯聚合物尾Y之適合多元醇包含可與羧酸(其例 子係如上所示)反應獲得聚酯之多元醇,其特別包含二醇, 例如,脂族二醇。二醇之例子包含乙二醇、丙烷-1,2-二醇、 丙烷-1,3-二醇、丁烷-1,2-二醇、丁烷-1,4-二醇、丁烷-1,3-20 二醇、2,2-二甲基丙烷二醇-1,3(新戊二醇)、己烷-2,5-二醇、 己烷-1,6-二醇、2,2-雙-(4羥基-環己基)-丙烷(氫人雙酚-A)、 1,4-二甲基醇環己烷、二甘醇、二丙甘醇、2,2-雙[4-(2-羥基 乙氧基)-苯基]丙烷、新戊二醇之羥基特戊酸酯、2-乙基,2-丁基丙烷二醇-1,3(丁基乙基丙烷二醇)、2-乙基,2-曱基丙烷 10 200914557 二醇-1,3(乙基甲基丙烷二醇),及2_甲基丙烷二醇ΎΜρ— 二醇)。 三或更高官能性之醇可被使用以獲得分支之聚酯。此 等適合多元醇之例子包含丙三醇、己烷三醇、三甲基醇乙 5烷、三甲基醇丙烷、三-(2_羥基乙基)-異氰脲酸酯、季戊四 醇,及山梨糖醇。 於依據本發明之抗橋接劑之—實施例,莫耳重量^^^係 至少1000克/莫耳。 抗橋接劑之莫耳重量(Μη)係少於7000克/莫耳,較佳係 10少於6000 ,較佳係少於5000,較佳係少於45〇〇克/莫耳。 抗橋接劑之莫耳重量(Μη)係多於1〇〇〇,較佳係多於 1500,較佳係多於2000,較佳係多於25〇〇,且較佳係多於 3000克/莫耳。 ' 於本發明之另一方面,抗橋接劑之莫耳重量(Μη)較佳 係多於2_,較佳係多於2綱,較佳係多於3〇〇〇 多於3500,且較佳係多於4〇〇〇克/莫耳。 ,較佳係 此間之抗橋接劑較佳係包含至少一對色料表面具高反 適合反應基之例子包含磷酸、硫酸、磺酸、200914557 IX. INSTRUCTIONS OF THE INVENTION: TECHNICAL FIELD OF THE INVENTION The present invention relates to an anti-bridging agent, a resin composition comprising the anti-bridging agent, and the use of the resin composition in a powder coating composition, comprising the anti-5 bridge Powder coating composition, powder coating composition comprising the anti-bridging agent, method for producing a coated substrate using the powder coating or powder coating composition, coated substrate comprising the anti-corrosion The crosslinker composition of the bridging agent, the anti-bridging agent-coated colorant particles, the anti-bridging agent-coated filler particles, and the anti-bridging agent as the anti-yellowing agent. 10 [Prior Art] Powder coatings are generally known in the art and are described, for example, by Misev(R) in Powder Coatings, Chemistry and Technology, John Wiley and Sons, Chichester, 1991. In general, it is an object to provide a substrate having a heat curable powder coating composition 15 and thereafter, the powder coating composition is cured to obtain a coating layer. Curing often occurs at high temperatures. The desired properties of the powder coating include improved optical properties, mechanical properties, chemical resistance to solvents (e.g., diphenylbenzene, acetone, alcohol), moisture resistance, heat resistance, and outdoor use. 20 Optical properties include, without limitation, the appearance of light, gloss, light diffusing, transparency, translucency, or opacity (also known as hiding power). Mechanical properties include, without limitation, toughness, strength, impact resistance, scratch resistance, stiffness, or abrasion resistance. 200914557 Unrestricted outdoor use includes a combination of exposure to screaming air, warm or cold temperatures, rain, ice spirits, sandstorms, or the like: the condition. / Powder coating composition herein means a composition comprising at least a resin to a small one.九九 Powder coating composition herein means a mixture comprising at least a resin, at least a crosslinking agent, and at least a colorant or filler or a colorant and a filler. The powder coating composition contains a resin, a crosslinking agent, and is used for, for example, a coloring agent for aesthetic purposes. Some applications require high color loading to provide the necessary results. This is particularly the case when only the thin layer coating composition is applied. For example, home décor, pre-coated metal, kitchen items, and white items are typically applied in only one thin layer. However, once the color loading exceeds about 40 w/w %, and especially 15 to 50 w/w % (based on the total powder coating composition), the final coating often has Undesired nature. For example, flow, gloss, color coverage, turbidity, and/or aesthetic properties deteriorate. It has been suggested that once the amount of toner loading reaches a certain amount, it may no longer be evenly dispersed in the coating, thus causing unacceptable characteristics. It is also suggested that poor colorant 20 dispersion causes roughening of the coating surface and can result in poor flow, low gloss and turbid coating (Misev TA, Powder Coatings, chemistry and Technology, John Wiley and Sons, Chichester, 1991). . WO2006/066764 discloses a composition suitable for powder coating compositions comprising at least one resin and at least one dispersant. 200914557 It is known that dispersants have a tendency to reduce the powder stability of powder coating compositions or powder coating compositions, especially at high pigment loadings. As used herein, 'high color loading amount' means a toner amount of 40 w/w % or more, particularly 45 w/w % or more, and particularly 50 w/w % or more. It is based on a total of 5 powder coating compositions. There is a need for a powder coating composition having acceptable physical properties, particularly acceptable powder stability. There is a further need for a powder coating composition having a color loading between which it has acceptable physical properties. In particular, there is a need for a powder coating composition comprising a tree grease, a crosslinking agent, and a high color loading of an acceptable powder. SUMMARY OF THE INVENTION The present invention provides an anti-bridging agent having the general formula Xn-Ym, wherein the X-based is compatible with the colorant particles and/or the filler particles, wherein the Y-based and the 15-polymer have an affinity group. And wherein η is an integer from 1-3, and m is an integer from 1 to 4, characterized in that the Tg of the anti-bridging agent is at least 30 °C. The use of the anti-bridging agent in accordance with the present invention in powder coating compositions or powder coating compositions results in acceptable powder stability of such compositions. All of the compositions of the present invention comprise at least one anti-bridging agent. 20 As used herein, "anti-bridging agent" refers to a substance that reduces the bridging of toner particles by resin. Preferred anti-bridging agents are used during the preparation of the compound and in the early stages of powder coating flow and solidification. The preferred anti-briding agent for use herein has the general formula Xn-Ym, wherein X is a reactive group with a colorant, a Y-based resin soluble group, η is an integer of 1 to 3, and m 7 200914557 is 1 to 4 is a positive number. Preferably, it is a whole number of well-being and claws (1). The reactivity or affinity of the chiral particles can be measured by the __) adsorption isotherm. Resin, Er Er liquid medium makes the mixed 』 』 财 财 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , . Thereby, the amount of the component to which the needle can be attached can be calculated. The affinity of the x-base and the colorant particles is calculated from the enthalpy of the uterine energy base. If the affinity and resin functionality 1 are sufficient, the anti-bridging agent will preferentially adhere to the colorant surface and avoid a large amount of resin-color interaction. Preferably, the fluorenyl group is compatible with the polymer comprising the polymer functional group, and more preferably the polymer of the present invention is compatible with the powder coated composition of the present invention. The ΑX radical has a higher chemical affinity for the colorant and/or the surface of the ^ 15 surface due to its heterogeneity compared to the affinity for the polymer containing the polymer functional group. In the aspect of the invention, at least 70 mol%, preferably at least 8 mol%, more preferably at least 90 mol%, of the total amount of anti-bridging present in the composition according to the invention χη—Ym, where (4) and melon... The Y group of the anti-bridging agent may have, for example, a linear or nearly linear, branched, green or dendritic structure, preferably a linear structure. The glass transition temperature (Tg) of the anti-bridge agent is at least 3 ° C, preferably at least 35 ° C, preferably at least 40 ° C, preferably at least 4 ° C, preferably to 丨, 5 〇. °C, preferably at least 55 ° C, preferably at least 6 ° C, preferably from 65 ° C, preferably at least 70 ° C. 200914557 The glass transition temperature (Tg) of the anti-bridge agent is preferably less than 10 〇c>c, preferably less than 90 ° C, preferably less than 80 ° C, preferably less than 7 〇〇 c, Preferably less than 60. (:, and preferably less than 50oC. In one aspect of the invention, the glass transition temperature (Tg) of the anti-bridging agent is preferably in the range of 30 ° C to 90 ° C, preferably 35. (: To 8 〇. 〇, preferably 40 ° C to 70 ° C, preferably 45 ° C to 65 ° C. Y base system due to its characteristics compared with colorants and / or filler particles, for the inclusion of polymers Functional group polymers have a higher affinity for chemical affinity. Examples of suitable Y groups are polyester, polyacrylate or polyurethane 10 polymer chains. Preferably, the anti-briding agent comprises a polymer. And/or the crosslinking agent is reactive with a reactive group Z. Preferably, the reactive group 2 has a reactivity similar to that of the polymer functional group or the crosslinking agent, and has a higher affinity than the coloring material. ^,, the base X is lower in affinity with the colorant/filler particles. This allows the anti-bridging agent 15 to be built into the polymer network formed by the polymer and the cross-linking agent during curing. It becomes part of the polymer network. Examples of suitable reactive groups Z for this purpose include nucleus, amine, epoxy, isogastric acid, liver, and alcohol. Aliphatic, branched aliphatic, and/or aliphatic and/or aromatic polycarboxylic acids or suitable Y groups may, for example, be a condensation reaction between a 20 or cycloaliphatic polyol and an aliphatic or cyclist The polyol and the acid filament are preferably used as an acid or an anhydride to form a polyester having a free hydroxyl group. The acid suitable for the Y group contains a heteropolycarboxylic acid terephthalic acid 9 200914557 2,6-naphthalene Dicarboxylic acid, 4,4'-oxybisbenzoic acid, 3,6-diphthalic acid, tetrachlorophthalic acid, tetrahydrophthalic acid, trimellitic acid, pyromellitic acid, hexahydrogen Phthalic acid (cyclohexanedicarboxylic acid), hexa-gas ylidene tetrahydrophthalic acid (HET acid), phthalic acid, azelaic acid, sebacic acid, stilbene dicarboxylic acid, hexanedicarboxylic acid a mixture of succinic acid, maleic acid, fumaric acid, itaconic acid, or the like. These acids may be used as such, or may be anhydrides, acid chlorides, and/or lower alkyl esters as long as they are available. Preferably, the polyester is used at least in the form of a C1-C3 alkyl ester. Preferably, the polyester comprises at least an isophthalic acid unit and/or a terephthalic acid unit. 10 Trifunctional or higher functionality Acids can also be used. Examples of such suitable acids include trimellitic acid and pyromellitic acid. Hydroxycarboxylic acids (for example, 12-hydroxystearic acid or hydroxypivalic acid) can also be used. It can also be used if desired. Examples of such acids include benzoic acid, 15 tert-butylphthalic acid, hexahydrobenzoic acid, and saturated aliphatic monocarboxylic acids. Suitable polyols for polyester polymer tail Y A polyol which can be reacted with a carboxylic acid (examples of which are shown above) to obtain a polyester, which specifically comprises a diol, for example, an aliphatic diol. Examples of the diol include ethylene glycol, propane-1, 2-di Alcohol, propane-1,3-diol, butane-1,2-diol, butane-1,4-diol, butane-1,3-20 diol, 2,2-dimethylpropane Glycol-1,3 (neopentyl glycol), hexane-2,5-diol, hexane-1,6-diol, 2,2-bis-(4hydroxy-cyclohexyl)-propane (hydrogen) Human bisphenol-A), 1,4-dimethylol cyclohexane, diethylene glycol, dipropylene glycol, 2,2-bis[4-(2-hydroxyethoxy)-phenyl]propane, Hydroxyl pivalate of neopentyl glycol, 2-ethyl, 2-butylpropanediol-1,3 (butylethylpropanediol), 2-ethyl, 2-mercaptopropane 10 20091455 7 diol-1,3 (ethylmethylpropanediol), and 2-methylpropanediol ΎΜρ-diol). Alcohols of three or higher functionality can be used to obtain branched polyesters. Examples of such suitable polyols include glycerol, hexanetriol, trimethylolethane-5, trimethylolpropane, tris-(2-hydroxyethyl)-isocyanurate, pentaerythritol, and Sorbitol. In the embodiment of the anti-bridging agent according to the present invention, the molar weight is at least 1000 g/mole. The molar weight (?n) of the anti-bridging agent is less than 7000 g/mole, preferably 10 or less, more preferably less than 5,000, and preferably less than 45 g/m. The anti-bridging agent has a molar weight (Μη) of more than 1〇〇〇, preferably more than 1,500, preferably more than 2,000, preferably more than 25〇〇, and more preferably more than 3000g/ Moor. In another aspect of the invention, the molar weight (Μη) of the anti-bridging agent is preferably more than 2_, preferably more than 2, preferably more than 3〇〇〇 more than 3500, and preferably More than 4 grams / mole. Preferably, the anti-bridging agent herein preferably comprises at least one pair of colorant surfaces having a high anti-suitable reactive group comprising phosphoric acid, sulfuric acid, sulfonic acid,
應性之反應基X。 侧酸、馬來酸酐, 合物之醋所组成之族群。The reactive group X. A group of side acids, maleic anhydride, and vinegar.
200914557 化期間之流動可被改良。 依據本發明之抗橋接劑,γ係自至少一選自新戊二醇、 乙二醇、二甘醇、丙二醇、三甲基醇丙烷,及丙三醇所組 成族群之多元醇單體及至少一選自對苯二甲酸、異苯二曱 5 酸、鄰苯二甲酸、己二醇、琥珀酸,及偏苯三酸酐所組成 族群之聚羧酸單體製造之聚酯。 本發明進一步係有關於一種樹脂組成物。 依據本發明之樹脂組成物係適用於粉末塗料組成物, 且包含: 10 -至少一樹脂,及 -至少一依據本發明之抗橋接劑。 樹脂組成物中之抗橋接劑之量較佳係至少約〇· 1 w/w %,更佳係至少約0.3 w/w %,更佳係至少約0.5 w/w %,更 佳係至少約1 w/w %,其係以樹脂組成物中之樹脂總量為基 15 準計。抗橋接劑之量較佳係約5 w/w %或更少,其係以樹脂 組成物中之樹脂總量為基準計。 依據本發明之本組成物包含至少一樹脂。此樹脂需適 用於粉末塗料組成物。適合聚合物之例子不受限地包含酸 官能性之聚合物,其中,此聚合物係選自包含聚S旨、聚丙 20 烯酸酯、聚醯胺、聚醯亞胺、聚胺曱酸酯,及聚碳酸酯, 及其等之共聚物(諸如,聚酯-聚醯亞胺之共聚物,及聚酯-聚醯胺之共聚物)之族群。較佳地,聚合物係選自聚酯、聚 丙烯酸酯、聚胺曱酸酯、聚醯胺,及聚碳酸酯所組成之族 群。 12 200914557 較佳地’樹脂具有20與200毫克KOH/克樹脂之酸或羥 基值’更佳係20與120毫克KOH/克樹脂之間。 樹脂之數平均分子量(Mn,克/莫耳)較佳係約丨,〇〇〇與約 7,000之間,更佳係約14〇〇與約6 〇〇〇之間。 5 較佳地’樹脂於室溫係非結晶性之固體。 - 樹脂較佳係具有低於200 Pa.s(於160。(:,Rheometrics CP 5測量)’更佳係低於150 Pa.s之黏度。樹脂之玻璃轉移溫 度(Tg)較佳係大於約2〇 °c,更佳係大於約35°C,更佳係大 於約45°C。樹脂之Tg較佳係少於約1 〇〇 ,更佳係少於約 10 85°C ’更佳係少於約80〇C。凡可藉由差式掃瞄量熱術(DSC) 以5 °C/分鐘之加熱速率而決定。 樹脂本身可以熟習此項技藝者所知之方式製備,例 如’見 “Powder Coatings, Chemistry and Technology”, T.A.Misev,John Wiley and Sons, 1991,一般係整本書,特 15 別是第2章,其在此被併入以供參考之用。 較佳地,於此使用之樹脂係選自聚酯樹脂、丙烯系樹 I 脂樹脂、聚酯醯胺樹脂、環氧樹脂,及其等之混合物。更The flow during the 200914557 period can be improved. According to the anti-bridging agent of the present invention, γ is derived from at least one polyol monomer selected from the group consisting of neopentyl glycol, ethylene glycol, diethylene glycol, propylene glycol, trimethylolpropane, and glycerol, and at least A polyester produced from a polycarboxylic acid monomer selected from the group consisting of terephthalic acid, isophthalic acid, phthalic acid, hexanediol, succinic acid, and trimellitic anhydride. The invention further relates to a resin composition. The resin composition according to the invention is suitable for use in a powder coating composition and comprises: 10 - at least one resin, and - at least one anti-bridging agent according to the invention. The amount of the anti-bridging agent in the resin composition is preferably at least about 〇 1 w/w %, more preferably at least about 0.3 w/w %, more preferably at least about 0.5 w/w %, more preferably at least about 1 w/w %, based on the total amount of the resin in the resin composition. The amount of the anti-bridging agent is preferably about 5 w/w % or less based on the total amount of the resin in the resin composition. The present composition according to the present invention comprises at least one resin. This resin is suitable for use in powder coating compositions. Examples of suitable polymers include, without limitation, acid functional polymers selected from the group consisting of polysodium polyacrylates, polyamines, polyamidiamines, polyamine phthalates. And a copolymer of polycarbonate, and the like, such as a copolymer of a polyester-polyimine, and a copolymer of a polyester-polyamide. Preferably, the polymer is selected from the group consisting of polyesters, polyacrylates, polyamines, polyamines, and polycarbonates. 12 200914557 Preferably, the resin has an acid or hydroxyl value of 20 and 200 mg KOH/g resin, more preferably between 20 and 120 mg KOH/g resin. The number average molecular weight (Mn, g/mole) of the resin is preferably between about 7,000, 〇〇〇 and about 7,000, more preferably between about 14 〇〇 and about 6 。. 5 Preferably, the resin is a non-crystalline solid at room temperature. - The resin preferably has a viscosity of less than 200 Pa.s (at 160. (:, Rheometrics CP 5 measurement)' is preferably less than 150 Pa.s. The glass transition temperature (Tg) of the resin is preferably greater than about 2 〇 °c, more preferably greater than about 35 ° C, more preferably greater than about 45 ° C. The Tg of the resin is preferably less than about 1 〇〇, more preferably less than about 10 85 ° C 'better Less than about 80 ° C. It can be determined by differential scanning calorimetry (DSC) at a heating rate of 5 ° C / min. The resin itself can be prepared in a manner known to those skilled in the art, for example 'see "Powder Coatings, Chemistry and Technology", TAMisev, John Wiley and Sons, 1991, generally the entire book, specifically, Chapter 2, which is incorporated herein by reference. The resin to be used is selected from the group consisting of polyester resins, propylene tree I resin resins, polyester phthalamide resins, epoxy resins, and the like.
佳地’於此使用之樹脂係選自聚醋樹脂、丙稀系樹脂、聚 酯醯胺樹脂,及其等之混合物。更佳地,樹脂係選自聚酯, 20 更佳係酸-及/或羥基-官能性之聚酯,更佳係含羧酸基之聚 酯D 聚酯 聚酯樹脂及抗橋接劑之γ基之聚酯可以線性脂族、分支 之脂族,及環脂族之多元醇與脂族、環脂族及/或芳香族之 13 200914557 聚羧酸及酐之縮合反應為基礎。多元醇及酸或酐之比例係 使酸或酐係比醇過量以形成具有自由羧基之聚酯。 用以形成聚酯樹脂之適合之酸及酐單體包含諸如異苯 二甲酸、對苯二甲酸、鄰苯二曱酸、2,6-萘二羧酸、4,4’-氧 5 雙苯甲酸、3,6-二氣苯二曱酸、四氯苯二曱酸、四氫苯二曱 酸、偏苯三酸、均苯四酸、六氫對苯二甲酸(環己烷二羧酸)、 六氣内甲撐基四氫苯二曱酸、苯二曱酸、壬二酸、癸二酸、 癸烷二羧酸、己二酸、琥珀酸、馬來酸、福馬酸,及其等 之混合物之單體。此等酸可以其使用,或以其酐、酸氯化 10 物,及/或較低院基酯之只要可獲得者使用。較佳地,聚酯 係以異苯二曱酸及/或對苯二甲酸之至少一者為基礎。三官 能性或更高官能性之酸亦可被使用。適合之此等酸之例子 包含偏苯三酸或均苯四酸。此等三或更高官能性之酸可作 為端基或用以獲得分支之聚酯。 15 羥基羧酸及/或選擇性之内酯亦可使用,例如,12-羥基 硬脂酸、經基特戊酸,及ε-己内醋。 單羧酸若要時亦可使用。此等酸之例子係苯甲酸、第 三丁基苯甲酸、六氫苯甲酸,及飽和脂族單羧酸。 可與羧酸反應獲得聚酯之有用的聚酯,特別是二醇, 20 包含脂族二醇。例子係乙二醇、丙烷-1,2-二醇、丙烷-1,3-二醇、丁烷-1,2-二醇、丁烷-1,4-二醇、丁烷-1,3-二醇、2,2-二 曱基丙烷二醇-1,3(新戊二醇)、己烷-2,5-二醇、己烷-1,6-二 醇、2,2-雙-(4羥基-環己基)-丙烷(氫化雙酚-Α)、1,4-二曱基 醇環己烷、二甘醇、二丙甘醇、2,2-雙[4-(2-羥基乙氧基)-苯 14 200914557 基]丙烷、新戊二醇之羥基特戊酸酯、2_乙基,2_丁基丙烷二 醇-1,3(丁基己基内烷二醇)、2_乙基,2_曱基丙烷二醇_13(乙 基甲基丙烷二醇)’及2-曱基丙烷二醇_丨,3 (Mp_二醇)。 二-或更同g能性之醇可被使用以獲得分支之聚酯。適 5合之此等多兀醇之例子包含丙三醇、己烷三醇、三甲基醇 乙燒、三甲基醇㈣、三_(2_經基乙基)_異氰脲酸醋、季戊 四醇,及山梨糖醇。 聚®曰可依據傳統程序藉由’選擇性地於慣用之酯化催 化劑(例如,二丁基錫氧化物或四丁基鈦酸鹽)存在中,之酯 化或轉酯化反應而製備。製備條件及Cooh/oh比例可被選 擇以獲得具有特別所欲之酸數及/或羥基數之最終產物。 炎丙嫌酸酯 聚丙烯酸酯樹脂及抗橋接劑之Y基之聚丙烯酸酯可包 含丙烯酸酯單體之聚合反應產物。適合之丙烯酸酯單體包 5含(甲基)丙烯酸、(甲基)丙烯酸甲酯、(甲基)丙烯酸甲酯、(甲 基)丙烯酸丁酯、(甲基)丙烯酸丙酯、(曱基)丙烯酸2-乙基 己酿、(曱基)丙烯酸環己酯、(曱基)丙烯酸癸酯、(曱基)丙 稀酸異癸酯、(曱基)-丙烯酸苯甲酯,及(曱基)丙烯酸羥基烷 略’諸如,(甲基)丙烯酸羥基乙酯,及(曱基)丙烯酸羥基丙 酉Θ ’及/或(曱基)丙烯酸烧|旨之縮水甘油|旨或縮水甘油醚。 較佳地,聚丙烯酸酯實質上係無氯乙烯。聚丙烯酸酯可藉 由已知方法獲得。於此等方法,共單體(諸如,苯乙烯、馬 來酸/酐,與小量之乙烯、丙烯,及丙烯腈)可使用。其它之 乙烯基或烷基單體(諸如,辛烯、異氰脲酸三烯丙酯,及苯 15 200914557 二曱酸二烯丙酯)可以小量添加。 含有環氧基之聚丙烯酸酯可藉由於合成聚丙烯酸酯中 使用(甲基)丙烯酸縮水甘油醋而獲得。 含有酸基之聚丙烯酸酯一般係藉由所欲量之酸(諸 5 如,(甲基)丙稀酸、馬來酸,或福馬酸)之共聚合反應而獲 得。 含有經基之聚丙烯酸酯可藉由所欲量之含有經基之單 體(諸如,(甲基)丙烯酸羥基乙酯及/或(曱基)丙烯酸羥基丙 醋)之共聚合反應而獲得。 10 含有硫醇基之聚丙烯酸酯可藉由足夠量之含有較佳係 經封端之硫醇基之單體之共聚合反應而獲得。含有(經封端 之)硫醇基之單體包含硫醇-(甲基)丙烯酸乙酯、硫醇-(甲基) 丙烯酸丙酯,及其等之混合物之S-乙醯基酯。聚合反應後, 乙醯基可藉由水解作用解封。 15 含有乙醯基丙酮酸酯基之聚丙烯酸酯可藉由丙烯酸2- 羥基乙酯之乙醯基丙酮酸酯之共聚合反應而獲得。 聚丙烯酸酯樹脂之Tg —般係約30 °C與約120 °C之 間。當Tg係於此範圍之較高端時,相對較大量之交聯劑可 用於結合劑組成物。為了最佳之貯存安定性,Tg較佳係高 20 於50°C。為了聚合物加工處理,Tg較佳係低於100°C。 一般,聚丙烯酸酯樹脂之黏度係100與8000 dPas之間 (於 158 °C測量;Emila)。 聚丙烯酸酯(諸如,環氧、羧基及羥基官能性之聚丙烯 酸酯)係描述於美國專利第3,752,870號案、美國專利第 16 200914557 3,787,340號案、美國專利第3,758,334號案,及英國專利說 明書第1,333,361號案。 聚酿胺 聚醯胺樹脂及抗橋接劑之γ基中之聚醯胺可包含至少 5 一二胺單體及至少一二羧酸單體之聚縮合反應產物(或殘 質)。 聚醯胺可以一種胺及一種羧酸為基礎,或聚醯胺可 以,例如,一種與多於一種羧酸混合之胺為基礎,或其可 以一種與多於一種胺混合之羧酸為基礎,或其可以多於一 10種之胺與多於一種之羧酸之混合為基礎。但是,較佳係使 用以2或4種二胺及1至3種二羧酸為基礎之聚醯胺。 適合之二羧酸單體包含,例如,具有3至約4〇個碳原子 之二羧酸,且更佳係選自之二羧酸,具有8至14個碳原子之 芳香族二羧酸、較佳具有4至12個碳原子之脂族二羧酸,及 15 /或較佳具有8至I2個碳原子之環脂族二羧酸。二羧酸單體 可為分支、非線性,或線性。 適合^—叛酸單體之例子係,例如,苯二甲酸、異苯 二甲酸、對苯二甲酸、環己烷二羧酸、萘_2,6二羧酸' 環己烷二乙酸、二苯基_4,4’_二羧酸、苯撐基二(氧乙酸)、 20癸二酸、琥珀酸、己二酸、戍二酸,及/或壬二酸。 二胺單體可為,例如,脂族、環脂族、脂族_芳香族, 或芳香族之性質。二胺單體可包含具有,例如,2至12個碳 原子之脂族二胺。脂族二胺亦可於分子内含有芳香族基。 月曰族胺係意指其間胺基係與脂族鏈直接偶合之化合物。芳 17 200914557 香族胺係意指其間胺基係與芳香族環結構直接偶合之化合 物。脂族二胺亦包含環脂族二胺,諸如,哌嗉。適合脂族 二胺之例子包含,例如,異佛爾二胺、1,2-乙二胺、1,3_丙 二胺、1,6-六甲撐基二胺、1,12-十二炫撐基二胺、1,4環己 5 烷雙甲基胺、哌嗉、對p-二甲苯二胺,及/或間-二甲苯二胺。 胺組份亦可包含分支之組份,以獲得分支之聚酿胺。適合 之例子包含,例如’二-烧撐基-三胺,諸如,二_乙撲基三 胺、二-烷撐基-四胺、二-烷撐基-五胺、二-六甲撐基-三胺、 多官能性之酸,諸如,1,3,5-苯三缓酸、偏苯三酸針,及均 10 笨四酸肝,及多官能性之胺基酸,諸如,天冬氨酸,及谷 氨酸。 15 20 抗橋接劑可於任何時間添加至樹脂,但較佳係於樹脂 合成期間或於樹脂離開反應器時添加。“於樹脂合成期間” 係意指抗橋接劑係於樹脂離開合成反應器前添加。例如, 抗橋接劑可於樹脂合成發生時或於合成後但於樹脂離開反 應器前添加。一般,樹脂於離開合成反應器前會被部份或 完全冷卻。較佳地,樹脂係於離開反應前被部份冷卻。抗 ^接劑較佳係於樹脂樹㈣_反麻前樹脂被部份冷卻 時添力:至樹脂。“樹脂剛離開反應器前,,係意指樹脂已皆具 ==性質且約略彳轉待離開反應器之時機。較佳地,抗 网1係於樹脂離開反應器前約30分鐘時添加。 另外’可以個別組份 較佳地,抗橋接劑係於樹脂合成 應器(樹脂於其内初步地產生)時添力口 W树月曰離開反 添加至組成物。 18 200914557 另外,其它組份可用於依據本發明之樹脂組成物、粉 末塗覆組成物,及粉末塗料組成物,例如,流動控制劑、 催化劑、分散劑、光安定劑、殺生物劑,及脫氣劑。 另外之安定添加劑可用於依據本發明之粉末塗覆組成 5 物。例如,一級及/或二級之抗氧化劑、uv安定劑,例如, 酉昆、(位阻)紛化合物、亞膦酸自旨、亞填酸鹽、硫謎、HALS 化合物(位阻胺光安定劑),或芳香族胺可,例如,作為安定 劑。 於依據本發明之樹脂組成物之一實施例,樹脂係聚酯 10 樹脂。 於依據本發明之樹脂組成物之一實施例,樹脂及抗橋 接劑之Y基係由至少50 w/w%之相同單體組成。 抗橋接劑與聚合物相容之方式被改良。 單體至少50 w/w%係可選自於此間之”聚酯”標題下所 15 述之多元醇及聚羧酸及酐。 於依據本發明之樹脂組成物之一實施例,樹脂及抗橋 接劑之Y基係至少50 w/w %係由相同單體組成,此單體係選 自新戊二醇、乙二醇、二甘醇、丙二醇、三甲基醇丙烷、 丙三醇、對苯二甲酸、異苯二曱酸、鄰苯二甲酸、己二酸、 20 琥珀酸,及偏苯三酸酐所組成之族群。 另外,單體至少50 w/w %係可選自於此間之“聚丙烯 酸酯”標題下所述之丙烯酸酯單體。 另外,單體至少50 w/w %係可選自於此間於“聚醯胺” 標題下所述之二胺單體及二羧酸單體。 19 200914557 本發明進一步係有關於一種粉末塗覆組成物。依據之 粉末塗覆組成物包含 -至少一適用於粉末塗料組成物之樹脂, -至少一依據本發明之抗橋接劑, 5 -及交聯劑。 較佳地,樹脂組成物係以50至99重量份之量存在於粉 末塗覆組成物,且較佳地,存在於粉末塗覆組成物之交聯 劑之量係1至50重量份,其中,樹脂組成物及交聯劑之量之 總和係100重量份。 ίο 粉末塗料組成物中之抗橋接劑之量較佳係至少約ο. ο 1 w/w %,更佳係至少約0.1 w/w %,更佳係至少約0.3 w/w %,更佳係至少約0.5 w/w %,其係以總粉末塗料組成物為 基準計。抗橋接劑之量較佳係約15 w/w %或更少,更佳係 約10 w/w %或更少,更佳係約5 w/w %或更少,其係以總粉 15 末塗料組成物為基準計。 本發明之粉末塗覆組成物包含交聯劑。適於與樹脂使 用(即,與其反應)之任何交聯劑或交聯劑混合物可於此使 用。各種交聯劑或交聯劑混合物可於此使用。適合交聯劑 之種類包含環氧樹脂、聚醯胺、(經封端)之異氰酸酯、胺基 20 樹脂、聚羧酸、酸酐、聚酚、包含β-羥基烷基醯胺單元之 交聯劑(例如,似Primid®之化合物),及其等之混合物。適 合化合物之例子包含異氰脲酸三縮水甘油酯(TGIC)、聚異 氰酸酯(例如,以己内醯胺封端之IPDI(異佛爾酮二異氰酸酯) 衍生物、IPDI之脲二酮、(甲苯二異氰酸西旨)衍生物、 20 200914557 TMXDI(四甲基二甲苯二異氰酸酯)衍生物,或其三聚物)、 紛(例如’甲階盼酸樹脂或線性盼搭型之聚齡)、胺基樹脂 (例如,烷基化密胺或苯并胍胺樹脂s)、烷基化密胺,諸如, 六甲氧基-甲基密胺(ΗΜΜΜ)、偏苯三酸三縮水甘油酯,環 5 氧化蔬菜油,諸如,環氧化亞麻油,及以雙酚a為主之環氧 樹脂、苯并胍胺(衍生物),及其等之混合物。 可能需固化包含樹脂及交聯劑之組成物以便形成塗 層。固化方法之例子包含熱固化、以電磁輻射固化,諸如, UV-或電子束固化。依官能基之性質而定,亦可使用二(雙 10重固化)或更多種之固化方法。 依據本發明之粉末塗覆組成物較佳係具有2 〇。C與2 〇 〇 c間之玻璃轉移溫度(Tg)之固體組成物。固體於此及其後 係意指於18。(:至23 〇C之一般範圍之室溫且於一般約1巴之 大氣壓力時係固體之化合物。少於20。C之Tg產生較少之物 15理及/或化學安定性之系統,且多於200。C之Tg造成較難加 工處理之組成物。更佳地,丁§係4〇。(:與1〇〇。(::之間,因為此 範圍造成組成物之化學安定性及加工處理性之良好組合。 更佳地,粉末塗覆組成物之Tg係高於45。€,更佳地,Preferably, the resin used herein is selected from the group consisting of a polyester resin, an acrylic resin, a polyester amide resin, and the like. More preferably, the resin is selected from the group consisting of polyester, 20 more preferably an acid- and/or a hydroxy-functional polyester, more preferably a carboxylic acid-based polyester D polyester polyester resin and an anti-bridging agent γ The base polyesters can be based on the condensation of linear aliphatic, branched aliphatic, and cycloaliphatic polyols with aliphatic, cycloaliphatic and/or aromatic 13 200914557 polycarboxylic acids and anhydrides. The ratio of polyol to acid or anhydride is such that the acid or anhydride is present in excess of the alcohol to form a polyester having a free carboxyl group. Suitable acid and anhydride monomers for forming the polyester resin include, for example, isophthalic acid, terephthalic acid, phthalic acid, 2,6-naphthalene dicarboxylic acid, 4,4'-oxy 5 bisbenzene Formic acid, 3,6-dioxaphthalic acid, tetrachlorophthalic acid, tetrahydrophthalic acid, trimellitic acid, pyromellitic acid, hexahydroterephthalic acid (cyclohexanedicarboxylic acid) ), hexahydromethylenetetrahydrophthalic acid, benzoic acid, sebacic acid, sebacic acid, decane dicarboxylic acid, adipic acid, succinic acid, maleic acid, fumaric acid, and The monomer of the mixture. These acids may be used as such or as long as they are available as anhydrides, acid chlorides, and/or lower anhydride esters. Preferably, the polyester is based on at least one of isophthalic acid and/or terephthalic acid. Trifunctional or higher functional acids can also be used. Examples of suitable such acids include trimellitic acid or pyromellitic acid. These three or higher functional acids can be used as end groups or to obtain branched polyesters. The hydroxycarboxylic acid and/or the selective lactone may also be used, for example, 12-hydroxystearic acid, pentate valeric acid, and ε-caprolactone. Monocarboxylic acids can also be used if desired. Examples of such acids are benzoic acid, butyl benzoic acid, hexahydrobenzoic acid, and saturated aliphatic monocarboxylic acids. A useful polyester, particularly a diol, which can be reacted with a carboxylic acid to obtain a polyester, 20 comprises an aliphatic diol. Examples are ethylene glycol, propane-1,2-diol, propane-1,3-diol, butane-1,2-diol, butane-1,4-diol, butane-1,3 -diol, 2,2-dimercaptopropanediol-1,3 (neopentyl glycol), hexane-2,5-diol, hexane-1,6-diol, 2,2-double -(4hydroxy-cyclohexyl)-propane (hydrogenated bisphenol-indole), 1,4-dimercaptool cyclohexane, diethylene glycol, dipropylene glycol, 2,2-bis[4-(2- Hydroxyethoxy)-benzene 14 200914557 base] propane, neopentyl glycol hydroxypivalate, 2-ethyl, 2-butylpropanediol-1,3 (butylhexyllacane), 2_ethyl, 2_mercaptopropanediol_13 (ethylmethylpropanediol)' and 2-mercaptopropanediol_丨, 3 (Mp_diol). A di- or more g-energy alcohol can be used to obtain a branched polyester. Examples of such polyhydric alcohols which are suitable for combination include glycerol, hexanetriol, trimethyl alcohol, trimethyl alcohol (tetra), tris-(2-diethylidene)-isocyanuric acid vinegar. , pentaerythritol, and sorbitol. Poly® oxime can be prepared by conventional esterification or transesterification in the presence of a conventional esterification catalyst (e.g., dibutyltin oxide or tetrabutyl titanate) according to conventional procedures. The preparation conditions and Cooh/oh ratio can be selected to obtain a final product having a particularly desired acid number and/or hydroxyl number. The acrylic acid polyacrylate resin and the Y-based polyacrylate of the anti-bridge agent may contain a polymerization reaction product of an acrylate monomer. Suitable acrylate monomer package 5 contains (meth)acrylic acid, methyl (meth) acrylate, methyl (meth) acrylate, butyl (meth) acrylate, propyl (meth) acrylate, ) 2-ethylhexyl acrylate, cyclohexyl (meth) acrylate, decyl acrylate, isodecyl acrylate, benzyl methacrylate, and (曱) The hydroxy hydroxyalkyl group is exemplified by, for example, hydroxyethyl (meth) acrylate, and (hydroxy) hydroxy propyl hydrazide and/or (hydrazino) acrylonitrile | glycidyl acetate or glycidyl ether. Preferably, the polyacrylate is substantially free of vinyl chloride. Polyacrylates can be obtained by known methods. In such methods, comonomers such as styrene, maleic anhydride/anhydride, and small amounts of ethylene, propylene, and acrylonitrile can be used. Other vinyl or alkyl monomers (such as octene, triallyl isocyanurate, and benzene 15 200914557 diallyl dicarboxylate) can be added in small amounts. The epoxy group-containing polyacrylate can be obtained by using (meth)acrylic acid glycidic vinegar in the synthetic polyacrylate. The acid group-containing polyacrylate is generally obtained by copolymerization of a desired amount of an acid such as (meth)acrylic acid, maleic acid or fumaric acid. The transacrylate-containing polyacrylate can be obtained by copolymerization of a desired amount of a monomer having a transradical group such as hydroxyethyl (meth)acrylate and/or hydroxypropyl acrylate (meth) acrylate. The thiol group-containing polyacrylate can be obtained by copolymerization of a sufficient amount of a monomer having a preferably blocked thiol group. The monomer having a (blocked) thiol group comprises a thiol-ethyl (meth) acrylate, a thiol-propyl (meth) acrylate, and a mixture of the same, S-ethyl decyl ester. After the polymerization, the ethyl hydrazide group can be deblocked by hydrolysis. 15 Polyacrylate containing an ethyl acetonate group can be obtained by copolymerization of ethyl hydroxypyruvate of 2-hydroxyethyl acrylate. The Tg of the polyacrylate resin is generally between about 30 ° C and about 120 ° C. When Tg is at the higher end of the range, a relatively large amount of crosslinker can be used in the binder composition. For optimal storage stability, the Tg is preferably 20 to 50 °C. For polymer processing, the Tg is preferably less than 100 °C. Typically, the viscosity of the polyacrylate resin is between 100 and 8000 dPas (measured at 158 °C; Emila). Polyacrylates (e.g., epoxy, carboxyl, and hydroxy-functional polyacrylates) are described in U.S. Patent No. 3,752,870, U.S. Patent No. 16, 2009, the disclosure of which is incorporated herein by reference. Case 1,333,361. The polyamine of the polyamine resin and the γ group of the anti-bridge agent may comprise a polycondensation reaction product (or residue) of at least 5 diamine monomers and at least one dicarboxylic acid monomer. The polyamine can be based on an amine and a carboxylic acid, or the polyamine can be, for example, based on an amine mixed with more than one carboxylic acid, or it can be based on a carboxylic acid mixed with more than one amine. Or it may be based on a mixture of more than one ten amines and more than one carboxylic acid. However, it is preferred to use a polyamine which is based on 2 or 4 kinds of diamines and 1 to 3 kinds of dicarboxylic acids. Suitable dicarboxylic acid monomers include, for example, dicarboxylic acids having from 3 to about 4 carbon atoms, and more preferably selected from dicarboxylic acids, aromatic dicarboxylic acids having from 8 to 14 carbon atoms, An aliphatic dicarboxylic acid having 4 to 12 carbon atoms, and 15 or preferably a cycloaliphatic dicarboxylic acid having 8 to 12 carbon atoms are preferred. The dicarboxylic acid monomer can be branched, non-linear, or linear. Examples of suitable t-acid monomers are, for example, phthalic acid, isophthalic acid, terephthalic acid, cyclohexane dicarboxylic acid, naphthalene 2,6 dicarboxylic acid 'cyclohexane diacetic acid, two Phenyl-4,4'-dicarboxylic acid, phenylene di(oxyacetic acid), 20 sebacic acid, succinic acid, adipic acid, sebacic acid, and/or sebacic acid. The diamine monomer can be, for example, an aliphatic, cycloaliphatic, aliphatic-aromatic, or aromatic property. The diamine monomer may comprise an aliphatic diamine having, for example, 2 to 12 carbon atoms. The aliphatic diamine may also contain an aromatic group in the molecule. The sulfhydryl amine system means a compound in which an amine group is directly coupled with an aliphatic chain. Aro 17 200914557 Aromatic amine means a compound in which an amine group is directly coupled to an aromatic ring structure. The aliphatic diamine also contains a cycloaliphatic diamine such as piperazine. Examples of suitable aliphatic diamines include, for example, isophordiamine, 1,2-ethanediamine, 1,3-propylenediamine, 1,6-hexamethylenediamine, 1,12-twelf Azide diamine, 1,4 cyclohexane 5-dimethylamine, piperazine, p-xylylenediamine, and/or m-xylylenediamine. The amine component may also comprise branched components to obtain branched polyamines. Suitable examples include, for example, 'di-alkylene-triamine, such as bis-ethylidene triamine, di-alkylene-tetramine, di-alkylene-pentamine, bis-hexamethylene- a triamine, a polyfunctional acid such as 1,3,5-benzene tribasic acid, a trimellitic acid needle, and a 10% tetrabasic acid liver, and a polyfunctional amino acid such as aspartame Acid, and glutamic acid. The 15 20 anti-bridge agent can be added to the resin at any time, but is preferably added during resin synthesis or as the resin leaves the reactor. "During the resin synthesis" means that the anti-bridging agent is added before the resin leaves the synthesis reactor. For example, the anti-bridging agent can be added at the time of resin synthesis or after synthesis but before the resin leaves the reactor. Typically, the resin will be partially or completely cooled before leaving the synthesis reactor. Preferably, the resin is partially cooled prior to leaving the reaction. The anti-jointing agent is preferably applied to the resin tree (4). "Before the resin leaves the reactor, it means that the resin has a == property and is about to turn away from the reactor. Preferably, the anti-net 1 is added about 30 minutes before the resin leaves the reactor. In addition, it is preferred that the individual components are preferably added to the resin when the anti-bridging agent is applied to the resin synthesis device (the resin is initially produced therein). 18 200914557 In addition, other components It can be used in the resin composition, the powder coating composition, and the powder coating composition according to the present invention, for example, a flow control agent, a catalyst, a dispersing agent, a photostabilizer, a biocide, and a deaerator. It can be used in the powder coating composition according to the present invention. For example, primary and / or secondary antioxidants, uv stabilizers, for example, bismuth, sterically hindered compounds, phosphinic acid, sub-acid The salt, sulphur mystery, HALS compound (hindered amine light stabilizer), or aromatic amine may, for example, be used as a stabilizer. In one embodiment of the resin composition according to the present invention, a resin-based polyester 10 resin. this In one embodiment of the resin composition of the invention, the Y-based group of the resin and the anti-bridging agent is composed of at least 50 w/w% of the same monomer. The manner in which the bridging agent is compatible with the polymer is improved. The monomer is at least 50 w /w% is a polyol and a polycarboxylic acid and an anhydride as described in the section below the "Polyester" heading. In one embodiment of the resin composition according to the present invention, the Y group of the resin and the anti-bridge agent At least 50 w/w % is composed of the same monomer selected from the group consisting of neopentyl glycol, ethylene glycol, diethylene glycol, propylene glycol, trimethylolpropane, glycerol, terephthalic acid, a group consisting of isophthalic acid, phthalic acid, adipic acid, 20 succinic acid, and trimellitic anhydride. In addition, at least 50 w/w % of the monomer may be selected from the "polyacrylate" heading herein. The acrylate monomer. In addition, at least 50 w/w % of the monomer may be selected from the diamine monomer and the dicarboxylic acid monomer described herein under the heading "Polyamine". Further related to a powder coating composition, according to which the powder coating composition comprises - at least one suitable for powder a resin for a coating composition, at least one anti-bridging agent according to the present invention, 5 - and a crosslinking agent. Preferably, the resin composition is present in the powder coating composition in an amount of 50 to 99 parts by weight, and Preferably, the amount of the crosslinking agent present in the powder coating composition is from 1 to 50 parts by weight, wherein the sum of the amounts of the resin composition and the crosslinking agent is 100 parts by weight. ίο Anti-bridging in the powder coating composition Preferably, the amount of the agent is at least about ο. ο 1 w/w %, more preferably at least about 0.1 w/w %, more preferably at least about 0.3 w/w %, more preferably at least about 0.5 w/w %, It is based on the total powder coating composition. The amount of the anti-bridging agent is preferably about 15 w/w % or less, more preferably about 10 w/w % or less, more preferably about 5 w / w % or less, based on the total powder 15 final coating composition. The powder coating composition of the present invention comprises a crosslinking agent. Any crosslinker or crosslinker mixture suitable for use with (i.e., reacting with) the resin can be used herein. Various crosslinkers or crosslinker mixtures can be used herein. Suitable types of crosslinking agents include epoxy resins, polyamines, (blocked) isocyanates, amine 20 resins, polycarboxylic acids, acid anhydrides, polyphenols, crosslinkers containing β-hydroxyalkylguanamine units. (for example, a compound like Primid®), and mixtures thereof. Examples of suitable compounds include triglycidyl isocyanurate (TGIC), polyisocyanates (for example, IPDI (isophorone diisocyanate) derivatives terminated with caprolactam, uretdione of IPDI, (toluene) Derivatives of diisocyanate, 20 200914557 TMXDI (tetramethyl xylene diisocyanate) derivative, or its terpolymer), such as 'A-step acid resin or linear ageing type , an amine-based resin (for example, an alkylated melamine or benzoguanamine resin s), an alkylated melamine such as hexamethoxy-methyl melamine (hydrazine), trimellitic acid triglycidyl ester, Ring 5 oxidized vegetable oil, such as epoxidized linseed oil, and epoxy resin based on bisphenol a, benzoguanamine (derivative), and the like. It may be necessary to cure the composition comprising the resin and the crosslinking agent to form a coating. Examples of the curing method include heat curing, curing with electromagnetic radiation, such as UV- or electron beam curing. Depending on the nature of the functional group, a two (double 10 weight cure) or more curing method can also be used. The powder coating composition according to the present invention preferably has 2 Å. The solid composition of the glass transition temperature (Tg) between C and 2 〇 〇 c. Solids here and after are meant to mean 18. (: a solid compound at room temperature up to 23 〇C and at atmospheric pressure of typically about 1 bar. A system with less than 20 ° C yielding less material 15 and/or chemical stability, And more than 200 ° C Tg caused a composition that is more difficult to process. More preferably, Ding § 4 〇. (: and 1 〇〇. (::, because this range causes chemical stability of the composition And a good combination of processing and handling properties. More preferably, the powder coating composition has a Tg system higher than 45. More preferably,
Tg係高於50°C。一般,Tg愈高,諸如粉末安定性之物理安 20 定性愈佳。 至少約40 °C之玻璃轉移溫度(Tg)典型上造成適於在最 普遍條件下貯存之安定粉末。 另外’高Tg係有利,因為其一般係導致最終塗層之增 加硬度。Tg可藉由差式掃瞄量熱術(DSC)以5。(:/分鐘之掃瞄 21 200914557 速度測量。 於依據本發明之粉末塗覆組成物之一實施例,交聯劑 包含β-經基烧基酿胺單元。 驚人地,使用抗橋接劑降低包含含有卜羥基烷基醯胺 5單元之交聯劑之組成物於高加熱條件下之黃化。高加熱條 件之例子包含固化期間之加熱超量,諸如,暫時之加熱峰, 或延長曝置於固化條件,例如,由於固化爐之問題造成物 間留於加熱爐内比計劃者更久。 降低之黃化可使用此間述之熱安定測試測量。 10 於申請案所指之顏色值係使用CIE 1976 L,a*, b*顏色 值(C.I.E.. International Commission on Illumination)测得之 值。 b*係對於黃化之測量值:b*愈高(更大之正值),測量表 面之顏色愈黃。b*之差(db*)愈小表示較少之黃化發生。 15 於以包含白色色料(諸如,Ti02)之粉末塗覆組成物獲 得之塗層之情況,較高之6 E值係相對應於較少之白色。 β-經基烧基醯胺交聯劑之適合例子係描述於EP 0322 834 Β1第2頁’ 12-36行。適合之可購得之β-羥基烷基醯胺交 聯劑係,例如,Ν,Ν,Ν’,Ν’-四-(2-羥基乙基)-己二醯胺 20 (Primid® XL-552)。 依據本發明之此實施例之組成物較佳係包含含有能與 β-羥基烷基醢胺單元反應之官能基之聚合物(樹脂)。 包含能與β-羥基烷基醯胺單元反應之聚合物官能基之 聚合物可為包含能與β-羥基烷基醯胺單元反應之官能基之 22 200914557 任何聚合物。能與β-羥基烷基醯胺單元反應之官能基包含 叛酸官能基、異氰脲酸酯、酐,較佳地,幾酸官能基被使 用。 包含能與β-羥基烷基醯胺單元反應之聚合物官能基之 5 適合聚合物之例子不受限地包含酸官能性聚合物,其中, 聚合物係選自包含聚酯、聚丙烯酸酯、聚醯胺、聚醯亞胺、 聚胺甲酸酯,及聚碳酸酯,及其等之共聚物(諸如,聚醋_ 聚醯亞胺共聚物,及聚酯-聚醯胺共聚物)之族群。較佳地, 包含能與β-羥基烷基醯胺單元反應之聚合物官能基之聚合 1〇物係選自聚酯、聚丙烯酸酯、聚胺甲酸酯,及聚碳酸酿所 組成之族群。 包含能與β-羥基烷基醯胺單元反應之官能基之適合聚 酯可以,例如,線性脂族、分支之脂族,及環脂族之多元 酵及脂族、環脂族及/或芳香族之聚羧酸或其酐間之縮合反 15應為基礎。多元醇及酸或酐之比例較佳係使酸或酐對於醇 係過量,以形成具有自由羧基或酐基之聚酯。 本發明進一步係有關於使用依據本發明之抗橋接劑作 為包含下述之粉末塗覆組成物中之抗黃化劑, -具有β-經基烧基醯胺單元之交聯劑, 20 _及包含能與β-羥基烷基醯胺單元反應之官能基之聚 合物。 依據本發明之使用提供於若抗橋接劑被應用於包含下 述之粉末塗覆組成物或粉末塗料組成物時降低黃化之所欲 功效, 23 200914557 具有β-羥基烷基醯胺單元之交聯劑, -及包含能與β-羥基烷基醯胺單元反應之官能基之聚 合物。 本發明進一步係有關於一種包含依據本發明之粉末塗 5料組成物之粉末塗料組成物,其包含 -依據本發明之粉末塗覆組成物,及 -至少5 w/w%2色料或色料及填料之混合物,其中, 色料及填料之總和叙少5 w/w%,其係讀組成物為基準 計。 於此使用% ’‘色料’包含經著色之填料、增充劍,及著 色劑。 霜组欲受理論限制,㈣為於高色料載荷之粉末塗 足夠八題不是藉由—般所認為之色料顆粒之不 足夠讀而造成。事實 15 20 分散液1係?好,f /人地’本案發明人發現色料 顆粒間之交使粉末塗覆組成物料樹脂與色料 粒。特別地, 错此’使結合劑樹脂分子橋接色料顆 要角色。 波粗縫於決定塗層之外觀特性扮演重 時’ “色料,,意指由賦予組成物:有=性質。於此^ 用於本組·之色_ <色之顆粒組成之物質。適 經著色之色料U ’例如’白色色料、珠光色料、 使用之較佳色料係—料、特效色料,及螢光色料。於此 欽、硫化鋅、韻鋅、4彳於此使用之難色料包含氧化 乳化鐵、氧化鋅、氧化鉻、石夕石、 24 200914557 硫酸错、碳酸#5,及其等之混合物。更佳地,此間之色料 包含二氧化鈦。 適於此間使用之可構得色料之例子包含Kronos™ 2160、2340、2315、3645、2222、2305(可得自 Kronos); 5 Ti-Pure™ 706、960(可得自 Du Pont™) ; Tiona 595(可得自The Tg system is above 50 °C. In general, the higher the Tg, the better the physical stability such as powder stability. A glass transition temperature (Tg) of at least about 40 °C typically results in a stable powder suitable for storage under the most general conditions. In addition, 'high Tg is advantageous because it generally results in increased hardness of the final coating. Tg can be 5 by differential scanning calorimetry (DSC). (:/min scan 21 200914557 Velocity measurement. In one embodiment of the powder coating composition according to the present invention, the crosslinking agent comprises a β-alkyl group based amine unit. Surprisingly, the use of an anti-bridging agent reduces the inclusion. The composition of the cross-linking agent containing the hydroxyalkylguanamine 5 unit is yellowed under high heating conditions. Examples of high heating conditions include heating excess during curing, such as temporary heating peaks, or extended exposure. Curing conditions, for example, due to problems with the curing oven, leave the material in the furnace longer than the planner. The reduced yellowing can be measured using the thermal stability test described here. 10 The color values referred to in the application use CIE. 1976 L, a*, b* color value (CIE. International Commission on Illumination) measured value b* is the measured value for yellowing: b* is higher (larger positive value), the color of the measuring surface is higher The smaller the difference in b* (b*), the less yellowing occurs. 15 In the case of a coating obtained by coating a composition containing a white colorant (such as Ti02), the higher 6 E The value corresponds to less white. β- Suitable examples of sulfhydryl guanamine crosslinkers are described in EP 0 322 834 Β 1, page 2, lines 12-36. Suitable commercially available β-hydroxyalkylguanamine crosslinker systems, for example, ruthenium, osmium , Ν', Ν'-tetrakis-(2-hydroxyethyl)-hexanediamine 20 (Primid® XL-552). The composition according to this embodiment of the invention preferably comprises a substance capable of reacting with β-hydroxyl groups. a polymer (resin) of a functional group reactive with an alkylguanamine unit. A polymer comprising a polymer functional group reactive with a β-hydroxyalkylguanamine unit may comprise a reaction with a β-hydroxyalkylguanamine unit Functional Groups 22 200914557 Any polymer. The functional group capable of reacting with the β-hydroxyalkylguanamine unit comprises a tick functional group, an isocyanurate, an anhydride, preferably a few acid functional groups are used. 5 Examples of Polymer Functional Groups Reactive with β-Hydroxyalkylguanamine Units Suitable polymers include, without limitation, acid functional polymers, wherein the polymer is selected from the group consisting of polyesters, polyacrylates, poly a copolymer of guanamine, polyamidiamine, polyurethane, and polycarbonate, and the like (such as polyester _ a group of a quinone imine copolymer, and a polyester-polyamine copolymer. Preferably, the polymeric one comprising a polymer functional group reactive with the β-hydroxyalkylguanamine unit is selected from the group consisting of polyesters a polyacrylate, a polyurethane, and a polycarbonate. A suitable polyester comprising a functional group reactive with a β-hydroxyalkylguanamine unit can, for example, be a linear aliphatic, branched fat The condensation of the family, and the cycloaliphatic multi-fermented acid and the aliphatic, cycloaliphatic and/or aromatic polycarboxylic acid or its anhydride should be based on the ratio of the polyol and the acid or anhydride. Or the anhydride is in excess of the alcohol to form a polyester having a free carboxyl or anhydride group. The present invention further relates to the use of an anti-bridging agent according to the present invention as an anti-yellowing agent in a powder coating composition comprising - a crosslinking agent having a β-pyridylamine unit, 20 _ and A polymer comprising a functional group reactive with a β-hydroxyalkylguanamine unit. The use according to the invention is provided if the anti-bridging agent is applied to a powder coating composition or a powder coating composition comprising the following to reduce the desired effect of yellowing, 23 200914557 having a β-hydroxyalkylamine unit A crosslinking agent, - and a polymer comprising a functional group reactive with a β-hydroxyalkylguanamine unit. The invention further relates to a powder coating composition comprising a powder coating composition according to the invention comprising - a powder coating composition according to the invention, and - at least 5 w/w% 2 color or color A mixture of a material and a filler, wherein the sum of the colorant and the filler is reduced by 5 w/w%, based on the reading composition. The % 'colorant' used herein includes a colored filler, an added sword, and a coloring agent. The frost group is intended to be limited by theory, and (4) the powder coated with a high color load is sufficient for eight problems not caused by the insufficient reading of the toner particles. Fact 15 20 Dispersion 1 Series? Well, f / person's place, the inventor of the present invention found that the intersection of the pigment particles causes the powder to coat the constituent resin and the colorant particles. In particular, this is the case where the binder resin molecules bridge the colorant role. The rough wave is determined by the appearance of the coating to play the role of 'color material, which means that the composition is given: there is a property. This is used for the color of the group _ < color particles. Suitable coloring material U 'such as 'white color material, pearl color material, better color material system, special effect color material, and fluorescent color material used. This Qin, zinc sulfide, rhyme zinc, 4彳The difficult color material used herein comprises oxidized emulsified iron, zinc oxide, chromium oxide, shishi stone, 24 200914557 sulfuric acid wrong, carbonic acid #5, and the like. More preferably, the color material here contains titanium dioxide. Examples of colorants that can be used include KronosTM 2160, 2340, 2315, 3645, 2222, 2305 (available from Kronos); 5 Ti-PureTM 706, 960 (available from Du PontTM); Tiona 595 ( Available from
Millennium™) ; Lithophone™ 30% ;及其等之混合物。 適於此間使用之填料之例子包含CaC03、BaS04、 Al(OH)3及矽石。 對熟習此項技藝者清楚地係某些填料亦可作為色料, 10 且反之亦然,例如’ CaC〇3可作為色料及填料。 於此使用之較佳填料係無機填料。 於依據本發明之粉末塗料組成物之一方面,組成物進 一步包含至少10w/w%之色料或色料及填料之混合物,其 中’色料及填料之總和係至少1〇 w/w %,其係以總組成物 15 為基準計。 於依據本發明之粉末塗料組成物之一方面,組成物包 含至少15w/w%之色料或色料及填料之混合物,其中,色料 及填料之總和係至少15 w/w%,其係以總組成物為基準計。 於依據本發明之粉末塗料組成物之一方面,組成物包 20含至少20W/W%2色料或色料及填料之混合物,其中,色料 總組成物為基準計。 於依據本發明之粉末塗料組成物之一方面,組成物包 含至少30w/W%之色料或色料及填料之混合物,其中,色料 及填料之總和係至少3Gw/w%’其係以總組成物為基準計。 25 200914557 於依據本發明之粉末塗料兔成物之一實施例,組成物 包含至少40w/w%之色料或色料及填料之混合物,其中,色 料及填料之總和係至少4〇 w/w %,其係以總組成物為基準 計。 5 純據本發明之粉末塗料組成物之〆方面,組成物包 含至少45w/w%之色料或色料及填料之混合物,其中色料 及填料之總和係至少45 w/w%,其係以總組成物為基準計。 於依據本發明之粉末塗料組成物之一方面,組成物包 含至少5Gw/w%之色料或色料及填料之混合物,其中色料 1 〇及填狀總和係至少5 〇 w/ w %,其係以總組成物為基準計。 於依據本發明之粉末塗料組成物之一方面,組成物包 含90w/w%或更少之色料或色料及填料之混合物其中,色 料及填料之總和係90 w/w %或更少,其係以總組成物為基 準計。 15 純據本發明之粉末塗料組成物之-方面,組成物包 含75w/w%或更少之色料或色料及填料之混合物,其中,色 料及填料之總和係75 w/w %或更少,其係以總組成物為基 準計。 於依據本發明之粉末塗料組成物之一方面,組成物包 2〇含60W/W%或更少之色料或色料及填料之混合物其中色 料及填料之總和係60 w/w %或更少,其係以總組成物為基 準計。 依據此組成物之粉末塗料組成物可,例如,包含15 w/w %之色料及1G w/w %之填料’其係簡粉末塗料組成物為 26 200914557 基準計。 於依據本發明之粉末塗料組成物之一方面,組成物除 交聯劑、聚合物及抗橋接劑外另包含3〇 w/w %之们〇2及1〇 w/w%之CaCQ3 ’其係以總粉末塗料組成物為基準計。 5 依據此組成物之粉末塗料組成物可,例如,包含30w/w %之色料及10 w/w %之填料,其係以總粉末塗料組成物為 基準計。 填料之量可被增加’因此,較少之樹脂可被使用,同 %仍可獲付可接受之塗層。例如,為降低成苯。例如,3 5 w/w 10 %之丁丨02及20 w/w %之CaC03(以總粉末塗料組成物為基準 計)或33 w/w %之Ti02及20 w/w %之BaS04(以總粉末塗料 組成物為基準計)。 於本發明之一方面,一種粉末塗料組成物被提供,其 包含 15 -包含能與β-羥基烷基醯胺單元反應之官能基之聚合 物, -包含β-羥基烷基醯胺單元之交聯劑, -至少一抗橋接劑 -至少10 w/w %之填料,其係以總組成物為基準計。 2〇 自依據本發明之粉末塗料組成物製得之塗層之優點係 降低之黃化。 本發明進一步係有關於一種製造經塗覆之基材之方 法,包含步驟: -提供一基材, 27 200914557 -使依據本糾種成物錄於騎上獲得至 經覆蓋之基材, -使於至少部份經覆蓋之基材上之組成物固化。 可能需固化包含聚合物及交聯劑之組成物以形成塗 5層。固化方法之例子包含熱固化,以電磁李畐射固化,諸如, UV-或電子束固化。依官能基之性質而定,亦可使用二(雙 重固化)或更多種之固化方法。 又 、用於基材之適合材料之例子包含金屬、(錢辞)鋼、禱 鐵、銘、其它金屬合金、玻璃、陶竟、木材、纖維板(諸如, 10 MDF(中搶度纖維板))、碑、塑料、複合材料,及其等之見 合物。 基材可為,例如,如下之至少一部份:—件花園傢俱、 罐子、一件線圈、門、門框、窗框、加熱器、—件辨公傢 倶、建築板,或建築框。 15 本發明進一步係有關於一種經完全或部份塗覆之基 材,其包含以依據本發明之組成物為基礎之塗增,此組成 物被完全或部份固化。 形成之粉末塗覆物之改良的耐戶外性可藉由qUV_b曝 露試驗(較佳係依據ASTM G53-88)之至60。光澤5〇%滯留為 20止所費之較長時間而證實。 於依據本發明之經塗覆基材之一實施例,塗層具有5〇 μιη或更少之厚度’及5〇 μηι或更少之覆蓋厚度。 於此使用時,“覆蓋厚度,,一辭係指特定塗覆組成物提 供足夠色料覆蓋以使基材隱藏之最小厚度。覆蓋厚度可藉 28 200914557 由衣備具有由上至下2公 ^ ΈιΙ 〇 見之…、色▼之之標準鋁測試板 而測Ϊ。粉末塗覆組成物 极 ^ _ 工馼至板材以具有從上之約20 卜1"至下之約80 之層厚度梯度。 塗層被評估以決定堃甶册 洛μ朴 疋‘、,、色f不再可見到之點。此點之厚 度係覆盍厚度。本發明之塗層 杈佳係具有60 μιη或更少,更 佳係50 μηι或更少,更估 佳係45 μιη或更少之覆蓋厚度。 於依據本發明之經塗覆 復 < 丞材之一貫施例塗層具有 0.8 μηι或更少之長波粗糙度。 10 15 \, 20 於此使用時,“長波粗糙度,,係指以多於5微米之空間波 長自形貌特徵心之麵表蚊均方根祕度& q。長波粗 糙度:藉由以白光干涉儀_塗覆板材之表面形貌及於實 ㈣落中詳細描述之測量表面之‘低通,傅利葉過渡而測 量此間之塗層較佳係具有〇8 μηι或更少之長波粗糖度。 較佳地,此間之塗層具有〇75㈣,更佳係〇 7 _,更佳係 0.65 μιη或更少之長波粗糙度。驚人地發現具有較低長波粗 糙度之塗層顯示改良之2〇。光澤及較低之濁度。 於此使用時,“短波粗糙度,,係以相似方式指以少於5微 米之空間波長自形貌特徵決定之塗層表面之均方根粗縫度 Rq。如,例如,於Hunt等人,J_ Coat. Technol•第70冊,編號 880,第45頁,(1998)中所述,此短波粗糙度已知係與色料分 散品質有關’且對於固化塗層之光學性質(如,光澤及濁度) 具有重大作用。因此,分散劑有時被用以改良色料顆粒於 粉末塗料内之分散。 此間之塗層較佳係具有80 μηι或更少,更佳係6〇μπι或 29 200914557 更少,更佳係5〇 μηι或更少之厚度。 此間之塗層較佳係具有60或更好,更佳係7〇或更好, 更佳係80或更好之20°光澤(藉由Byk Gardner濁度·光澤計 於60 μπι之層厚度測量)。 5 此間之塗層較佳係具有300或更少,較佳係250或更 少,更佳係150或更少,更佳係1〇〇或更少之濁度(藉由Byk Gardner濁度-光澤計於60 μηι之層厚度測量)。 老化測試機(WOM)測試已對依據本發明之塗層實施。 較佳地,WOM測試係依據iso 11341實施。另外,所謂之 10佛羅里達天然風化標準測減可用以建立戶外況狀對塗層之 影響。 Q UV-A及Q UV-B測試已對依據本發明之塗層實施。較 佳地,QUV-A及QUV-B測試係依據ASTMG53_88實施。 較佳地,包含樹脂、色料,及抗橋接劑之組成物具有 15穩定之200 乂時之黏度。即,與無抗橋接劑之相似組成物 相比,抗橋接劑夺低包含樹脂及色料之成物之黏度改變之 量。於此使用時,“穩定黏度”意指一旦組成物加熱至2〇〇 °C,於1〇为鐘期間少於25%之黏度改變,更佳係於1〇分鐘 期間少於10%。無交聯劑之化合物之黏度安定性係於應力 20控制之流變計(MCR30〇, Paar-Physica)上藉由施加i Pa之固 定剪切應力1小時而證實。所有測量係於20〇ν且於氮氣氛 圍下,使用平行板幾何(直徑及間隙個別係25爪爪及丨.5 mm) 於剪切實施。 本發明進一步係有關於一種交聯劑組成物,包含 30 200914557 - 至少一交聯劑,及 - 至少一依據本發明之抗橋接劑。 依據本發明之交聯劑組成物於與能與交聯劑反應形成 粉末塗料組成物或粉末塗覆組成物之樹脂混合使用時提供 5至少部份克服此組成物之粉末安定性降低之缺點之所欲功 效。 本發明進一步係有關於一種以依據本發明之抗橋接劑 塗覆之經塗覆之色料顆粒。 本發明進一步係有關於一種以依據本發明之抗橋接劑 10 塗覆之經塗覆之填料顆粒。 抗橋接劑可於此等顆粒化合成樹脂前塗覆於色料或填 料顆粒上。因而獲得之經塗覆之填料顆粒或經塗覆之色料 顆粒-當用於粉末塗料組成物時-導致可接受之粉末安定 性。 15 於一方面,本發明係有關於依據本發明之樹脂組成物 於粉末塗料組成物之使用。 t實施方式1 本發明將藉由下列非限制性之實施例進一步闡釋。 實驗段落 20 抗橋接劑係類似於CA 2,300,990中所述之合成製備。 1) 於抗橋接劑之一實施例’ Y基係自新戊二醇及對苯 二甲酸製成,X基係-0-P02H2(自磷酸衍生),且厘11係1888 ’ n= 1,且,且Tg係45 °C。 2) 於抗橋接劑之一實施例,Y基係自新戊二醇及對苯 31 200914557 二甲酸製成’ X基係-〇-P〇2H2(自磷酸衍生)’且Mn々1245 克/莫耳,n= 1且m=l,且Tg係35 。 3) 於抗橋接劑之一實施例,Y係自新戊二醇及對苯 二甲酸製成’ X基係-〇-P〇2H2(自磷酸衍生)’且Mr^^、1766 5 克/莫耳’ n= 1且m=l且Tg係45 °C。 4) 於抗橋接劑之一實施例,Y基係自新戊二醇及對苯 二甲酸製成,X基係-0-P02H2(自磷酸衍生)’且河“系2067 克/莫耳,n= 1且m=l且Tg係56 °C。 5) 於抗橋接劑之一實施例,Y基係自新戊二醇及對苯 10 二曱酸製成,X係-0-P02H2(自磷酸衍生),且Μη係2347克/ 莫耳,η= 1且m=l,且Tg係62 °C。 6) 於抗橋接劑之一實施例,Y基係自新戊二醇及異苯 二甲酸製成,X基係-0-P02H2(自磷酸衍生),且Μη係1200 至5000克/莫耳之範圍,η= 1且m=l。 15 7)於抗橋接劑之一實施例,Y基係自新戊二醇及對苯 二曱酸7,5莫耳%及己二酸(以酸總量為基準計)製成’ X基係 -0-P02H2(自磷酸衍生),且Μη係1200至5000克/莫耳之範 圍,η= 1 且m=l,且Tg係43 °C。 8) 於抗橋接劑之一實施例,Y基係自新戊二醇及丙二 20 醇及異苯二甲酸製成,X基係-0-P02H2(自磷酸衍生)且Μη 係1200至5000克/莫耳之範圍,η= 1且m=i。 9) 於抗橋接劑之一實施例,Y基係自新戊二醇及己二 醇及異苯二甲酸製成,X基係-〇-P02H2(自磷酸衍生)’且 Μη係1200至5000克/莫耳之範圍’ n= 1且m=l。 32 200914557 10) 於抗橋接劑之一實施例,Y基係自新戊二醇及乙 二醇及對苯二曱酸製成,X基係-0-Ρ02Η2(自磷酸衍生),且 Μη係1200至5000克/莫耳之範圍,n= 。 11) 於抗橋接劑之一實施例,γ基係自新戊二醇及丙二 5醇及對苯二曱酸製成,X基係-0-P02H2(自磷酸衍生),且 Μη係1200至5000克/莫耳之範圍,n= 1且爪=1。 12) 於抗橋接劑之一實施例,γ係自新戊二醇及對苯二 甲酸製成’ X基係磺胺酸之酯,且Μη係於1200 - 4000之範 圍,η= 1 且 m=l。 10 13)於抗橋接劑之一實施例,γ基係自新戊二醇及對苯 二甲酸製成,X基係硼酸之酯,且Μη係1200 - 4000之範圍, η= 1 且m=l且Tg係66 °C。 14) 於抗橋接劑之一實施例,γ基係自新戊二醇及對苯 二曱酸製成,X基係磺酸之酯,且Μη係1200至5000克/莫耳 15 之範圍’ η= 1且m=l。 15) 於抗橋接劑之一實施例,Y基係自新戊二醇及對苯 二甲酸製成,X基係HET酸之酯,且Μη係1200至5000克/莫 耳之範圍,η= 1且m=l且Tg係54 0C。 16) 於抗橋接劑之一實施例,Y基係自新戊二醇及異苯 20 二甲酸製成,X基係HET酸之酯,且Μη係1200至5000克/莫 耳之範圍,η= 1且m=l。 17) 於抗橋接劑之一實施例,Y係自新戊二醇及對苯二 甲酸製成,X基係曱烷磺酸之酯,且Μη係1200至5000克/莫 耳之範圍’ 1且m=l且Tg係41 °C。 33 200914557 18) 於抗橋接劑之一實施例,γ係自新戊二醇及三曱基 醇丙烷及異笨二甲酸製成,X基係_0_Ρ02Η2(自磷酸衍生), 且Μη係1200至5000克/莫耳之範圍,η= 1且111=1。 19) 於抗橋接劑之一實施,γ基係自新戊二醇及三甲基 5 醇丙烷及對苯二甲酸製成,X基係_〇_ρ〇2Η2(自磷酸衍生) 且Μη係1200至5000克/莫耳之範圍,1且m=l。 20) 於抗橋接劑之一實施例,γ基係自新戊二醇及二甘 醇及異苯二甲酸製成,X基係_〇_p〇2H2(自磷酸衍生)且Μη 係1200至5000克/莫耳之範圍,η= 1且m=l。 10 21)於抗橋接劑之一實施例,γ基係自丙三醇及新戊二 醇及異苯二曱酸製成,且X基係_〇_p〇2H2(自磷酸衍生),且 Μη係1200至5000克/莫耳之範圍,n= 1且m=l。 22)於抗橋接劑之一實施例,γ基係自新戊二醇及丙二 醇及乙二醇及異苯二甲酸製成,X基係_〇_P〇2H2(自磷酸衍 15生)’且Μη係1200至5000克/莫耳之範圍,n= 1且m=l。MillenniumTM); LithophoneTM 30%; and mixtures thereof. Examples of suitable fillers for use herein include CaC03, BaS04, Al(OH)3 and vermiculite. It will be apparent to those skilled in the art that certain fillers can also be used as colorants, 10 and vice versa, for example, 'CaC〇3 can be used as a colorant and filler. Preferred fillers for use herein are inorganic fillers. In one aspect of the powder coating composition according to the present invention, the composition further comprises at least 10 w/w% of a colorant or a mixture of a colorant and a filler, wherein the sum of the colorant and the filler is at least 1 〇 w/w %, Based on total composition 15 . In one aspect of the powder coating composition according to the present invention, the composition comprises at least 15 w/w% of a colorant or a mixture of colorants and fillers, wherein the sum of the colorant and the filler is at least 15 w/w%, which is total The composition is a benchmark. In one aspect of the powder coating composition according to the present invention, the composition package 20 contains at least 20 W/W% of a colorant or a mixture of a colorant and a filler, wherein the total color composition is based on the weight. In one aspect of the powder coating composition according to the present invention, the composition comprises at least 30 w/W% of a colorant or a mixture of a colorant and a filler, wherein the sum of the colorant and the filler is at least 3 Gw/w%' of the total composition The object is the benchmark. 25 200914557 In one embodiment of the powder coating rabbit composition according to the present invention, the composition comprises at least 40 w/w% of a colorant or a mixture of colorants and fillers, wherein the sum of the colorant and the filler is at least 4 〇 w/w % It is based on the total composition. 5 In terms of the powder coating composition of the present invention, the composition comprises at least 45 w/w% of a colorant or a mixture of colorants and fillers, wherein the sum of the colorant and the filler is at least 45 w/w%, which is total The composition is a benchmark. In one aspect of the powder coating composition according to the present invention, the composition comprises at least 5 Gw/w% of a colorant or a mixture of colorants and fillers, wherein the colorant 1 and the filler mixture are at least 5 〇 w/w %, Based on the total composition. In one aspect of the powder coating composition according to the present invention, the composition comprises 90 w/w% or less of a colorant or a mixture of a colorant and a filler, wherein the sum of the colorant and the filler is 90 w/w% or less, Based on the total composition. 15 In terms of the powder coating composition of the present invention, the composition comprises 75 w/w% or less of a colorant or a mixture of a colorant and a filler, wherein the sum of the colorant and the filler is 75 w/w% or less. It is based on the total composition. In one aspect of the powder coating composition according to the present invention, the composition package contains 60W/W% or less of a colorant or a mixture of a colorant and a filler, wherein the sum of the colorant and the filler is 60 w/w% or less. It is based on the total composition. The powder coating composition according to this composition may, for example, comprise 15 w/w % of a colorant and 1 g w/w % of a filler' of a simple powder coating composition of 26 200914557. In one aspect of the powder coating composition according to the present invention, the composition comprises, in addition to the crosslinking agent, the polymer and the anti-bridging agent, 3 〇w/w% of 〇2 and 1〇w/w% of CaCQ3' Based on the total powder coating composition. 5 A powder coating composition according to this composition may, for example, comprise 30 w/w % of a colorant and 10 w/w % of a filler based on the total powder coating composition. The amount of filler can be increased. Thus, less resin can be used, and an acceptable coating can still be obtained. For example, to reduce benzene. For example, 3 5 w/w 10% butyl hydrazine 02 and 20 w/w % CaC03 (based on total powder coating composition) or 33 w/w % Ti02 and 20 w/w % BaS04 (in terms of The total powder coating composition is based on the basis). In one aspect of the invention, a powder coating composition is provided comprising 15 - a polymer comprising a functional group reactive with a beta-hydroxyalkylguanamine unit, - comprising a beta-hydroxyalkylguanamine unit A binder, at least one anti-bridge agent - at least 10 w/w % of the filler, based on the total composition. 2) The advantage of the coating prepared from the powder coating composition of the present invention is reduced yellowing. The invention further relates to a method of making a coated substrate comprising the steps of: - providing a substrate, 27 200914557 - enabling the recording of the substrate according to the invention to obtain a covered substrate, - The composition on at least a portion of the covered substrate is cured. It may be necessary to cure the composition comprising the polymer and the crosslinker to form a coating layer. Examples of the curing method include heat curing, which is cured by electromagnetic ray, such as UV- or electron beam curing. Depending on the nature of the functional group, a two (double cure) or more curing method can also be used. Further, examples of suitable materials for the substrate include metal, (Qian) steel, prayer iron, Ming, other metal alloys, glass, ceramics, wood, fiberboard (such as, 10 MDF (medium fiber board)), Monuments, plastics, composites, and the like. The substrate can be, for example, at least a portion of: garden furniture, cans, a coil, a door, a door frame, a window frame, a heater, a piece of furniture, a building board, or a building frame. The invention further relates to a fully or partially coated substrate comprising a coating based on a composition according to the invention, which composition is fully or partially cured. The improved outdoor resistance of the formed powder coating can be as high as 60 by the qUV_b exposure test (preferably in accordance with ASTM G53-88). The gloss of 5〇% is confirmed by the long time of 20%. In one embodiment of the coated substrate according to the present invention, the coating has a thickness of 5 μm or less and a cover thickness of 5 μm or less. As used herein, "covering thickness," refers to the minimum thickness of a particular coating composition that provides sufficient color coverage to hide the substrate. The thickness of the cover can be borrowed from 28 200914557 by the garment from top to bottom 2 gong Ι Ι 〇 之 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 The layer is evaluated to determine the point at which the color is no longer visible. The thickness of this point is the thickness of the coating. The coating of the present invention has a thickness of 60 μm or less. Preferably, the coating thickness is 50 μm or less, and the thickness of the coating is preferably 45 μm or less. The coated coating according to the present invention has a long wave roughness of 0.8 μm or less. 10 15 \, 20 When used herein, "long-wave roughness," means the surface roots of the surface of the surface with a wavelength of more than 5 micrometers. Long-wave roughness: It is better to measure 此8 μηι by measuring the surface topography of the white light interferometer_coated sheet and the 'low pass, Fourier transition of the measuring surface detailed in the actual (4) drop. Less long wave coarse sugar. Preferably, the coating therebetween has a 〇75 (four), more preferably a 〇 7 _, more preferably a long wave roughness of 0.65 μm or less. It has been surprisingly found that coatings with lower long-wave roughness show improved enthalpy. Gloss and low turbidity. As used herein, "short-wave roughness," refers in a similar manner to the root mean square roughness Rq of a coating surface determined by the spatial characteristics of a spatial wavelength of less than 5 microns. For example, in Hunt et al. , J_ Coat. Technol • Book 70, No. 880, page 45, (1998), this short-wave roughness is known to be related to the quality of the colorant dispersion and to the optical properties of the cured coating (eg, gloss) And turbidity) has a significant effect. Therefore, the dispersant is sometimes used to improve the dispersion of the colorant particles in the powder coating. The coating here preferably has 80 μm or less, more preferably 6 〇 μm or 29 200914557 Less, more preferably 5〇μηι or less. The coating here preferably has 60 or better, more preferably 7 or better, more preferably 80 or better 20° gloss ( It is measured by the Byk Gardner turbidity and gloss meter in a layer thickness of 60 μπι.) 5 The coating between the layers preferably has 300 or less, preferably 250 or less, more preferably 150 or less, more preferably 1 or less turbidity (by Byk Gardner turbidity-gloss meter thickness measurement of 60 μηι The aging tester (WOM) test has been carried out on the coating according to the invention. Preferably, the WOM test is carried out in accordance with iso 11341. In addition, the so-called 10 Florida natural weathering standard can be used to establish outdoor conditions. Effect of the layer Q UV-A and Q UV-B tests have been carried out on the coating according to the invention. Preferably, the QUV-A and QUV-B tests are carried out in accordance with ASTMG 53_88. Preferably, the resin, the colorant are included. And the composition of the anti-bridging agent has a viscosity of 15 stable at 200 。. That is, the anti-bridging agent reduces the viscosity change of the resin containing the resin and the colorant compared to the similar composition without the anti-bridging agent. As used herein, "stable viscosity" means a viscosity change of less than 25% during a period of 1 Torr once the composition is heated to 2 ° C, more preferably less than 10% during 1 〇 minutes. The viscosity stability of the compound without crosslinker was confirmed by a stress-controlled rheometer (MCR30®, Paar-Physica) by applying a fixed shear stress of i Pa for 1 hour. All measurements were made at 20 〇ν. And in a nitrogen atmosphere, use parallel plate geometry (diameter and gap) The invention is directed to a cross-linking composition comprising 30 200914557 - at least one cross-linking agent, and - at least one anti-bridging agent in accordance with the present invention. The crosslinker composition according to the present invention provides, when used in combination with a resin capable of reacting with a crosslinking agent to form a powder coating composition or a powder coating composition, at least partially overcomes the disadvantages of reduced powder stability of the composition. The present invention is further directed to a coated toner particle coated with an anti-bridging agent in accordance with the present invention. The invention further relates to a coated filler particle coated with an anti-bridging agent 10 in accordance with the present invention. The anti-bridging agent can be applied to the colorant or filler particles prior to the granulated synthetic resin. The coated filler particles or coated pigment particles obtained - when used in powder coating compositions - result in acceptable powder stability. In one aspect, the invention relates to the use of a resin composition in accordance with the invention in a powder coating composition. t Embodiment 1 The present invention will be further illustrated by the following non-limiting examples. Experimental paragraph 20 The anti-bridging agent is prepared synthetically as described in CA 2,300,990. 1) One of the anti-bridging agents, 'Y-based system is made from neopentyl glycol and terephthalic acid, X-based is -0-P02H2 (derived from phosphoric acid), and PCT 11 is 1888 'n=1 Moreover, and the Tg is 45 °C. 2) In one embodiment of the anti-bridging agent, the Y-based system is made from neopentyl glycol and p-benzene 31 200914557 dicarboxylic acid to form 'X-based-〇-P〇2H2 (derived from phosphoric acid)' and Mn々1245 g/ Mohr, n=1 and m=l, and Tg is 35. 3) In an example of an anti-bridging agent, Y is made from neopentyl glycol and terephthalic acid as 'X-based-〇-P〇2H2 (derived from phosphoric acid)' and Mr^^, 1766 5 g/ Mohr 'n=1 and m=l and Tg is 45 °C. 4) In one embodiment of the anti-bridging agent, the Y-based system is made of neopentyl glycol and terephthalic acid, the X-based system is 0-P02H2 (derived from phosphoric acid) and the river is 2067 g/mole. n = 1 and m = l and Tg is 56 ° C. 5) In one embodiment of the anti-bridging agent, the Y-based system is made of neopentyl glycol and p-benzene 10 didecanoic acid, X-series-0-P02H2 ( Derived from phosphoric acid), and Μη is 2347 g/mole, η=1 and m=l, and Tg is 62 °C. 6) In one example of anti-bridging agent, Y-based system is different from neopentyl glycol and Made of phthalic acid, X-based-0-P02H2 (derived from phosphoric acid), and Μη is in the range of 1200 to 5000 g/mol, η=1 and m=l. 15 7) Implemented in one of the anti-bridging agents For example, the Y-based system is made from neopentyl glycol and p-benzoic acid 7,5 mol% and adipic acid (based on the total amount of acid) to make 'X-based-0-P02H2 (derived from phosphoric acid) And Μη is in the range of 1200 to 5000 g/mole, η=1 and m=l, and Tg is 43 °C. 8) In one embodiment of the anti-bridging agent, the Y-based system is from neopentyl glycol and c Made of bis 20 alcohol and isophthalic acid, X base is -0-P02H2 (derived from phosphoric acid) and Μ η is in the range of 1200 to 5000 g / mol, η = 1 and m = i. An example of an anti-bridging agent, the Y-based system is made of neopentyl glycol and hexanediol and isophthalic acid, and the X-based system is 〇-P02H2 (derived from phosphoric acid) and the Μη system is 1200 to 5000 g/mo. The range of the ear is 'n=1 and m=l. 32 200914557 10) In one embodiment of the anti-bridging agent, the Y-based system is made from neopentyl glycol and ethylene glycol and terephthalic acid, and the X-based system is 0-Ρ02Η2 (derived from phosphoric acid), and Μη is in the range of 1200 to 5000 g/mol, n=. 11) In one embodiment of the anti-bridging agent, the γ-based system is derived from neopentyl glycol and propylene glycol Made of terephthalic acid, X-based -0-P02H2 (derived from phosphoric acid), and Μη is in the range of 1200 to 5000 g/mol, n=1 and claw=1. 12) One of the anti-bridge agents In the examples, γ is made from neopentyl glycol and terephthalic acid as an ester of 'X-based sulfamic acid, and Μη is in the range of 1200-4000, η=1 and m=l. 10 13) Anti-bridging One embodiment of the agent, the γ-based system is made from neopentyl glycol and terephthalic acid, the X-based boronic acid ester, and the Μη system is in the range of 1200-4000, η=1 and m=l and the Tg system is 66°. C. 14) In one embodiment of the anti-bridging agent, the γ-based system is derived from neopentyl glycol and Made of diterpene acid, an ester of X-based sulfonic acid, and Μ 系 is in the range of 1200 to 5000 g/mol 15 'η= 1 and m=l. 15) One example of anti-bridging agent, Y-based system Made from neopentyl glycol and terephthalic acid, X-based ester of HET acid, and Μη is in the range of 1200 to 5000 g/mol, η=1 and m=l and Tg is 54 0C. 16) In one embodiment of the anti-bridging agent, the Y-based system is made from neopentyl glycol and isophthalene 20 dicarboxylic acid, the X-based ester of HET acid, and the Μη system is in the range of 1200 to 5000 g/mole, η = 1 and m = l. 17) In one embodiment of the anti-bridging agent, Y is made from neopentyl glycol and terephthalic acid, X-based ester of decane sulfonic acid, and Μη is in the range of 1200 to 5000 g/mole' 1 And m = l and Tg is 41 °C. 33 200914557 18) In one embodiment of the anti-bridging agent, γ is made from neopentyl glycol and tridecyl alcohol propane and iso-p-dicarboxylic acid, X-based system is 0_Ρ02Η2 (derived from phosphoric acid), and Μη is 1200 to Range of 5000 g/mole, η = 1 and 111=1. 19) In one of the anti-bridging agents, the γ-based system is made from neopentyl glycol and trimethyl-5-propane propane and terephthalic acid, and the X-based system is _〇_ρ〇2Η2 (derived from phosphoric acid) and Μη A range of 1200 to 5000 g/mole, 1 and m=l. 20) In one embodiment of the anti-bridging agent, the γ-based system is made from neopentyl glycol and diethylene glycol and isophthalic acid, the X-based system is _〇_p〇2H2 (derived from phosphoric acid) and the Μη system is 1200 to Range of 5000 g/mole, η = 1 and m = l. 10 21) In one embodiment of the anti-bridging agent, the γ-based system is made of glycerol, neopentyl glycol and isophthalic acid, and the X-based system is 〇_p_2H2 (derived from phosphoric acid), and Μη is in the range of 1200 to 5000 g/mole, n=1 and m=l. 22) In one embodiment of the anti-bridging agent, the γ-based system is made of neopentyl glycol and propylene glycol, and ethylene glycol and isophthalic acid, and the X-based system is _〇_P〇2H2 (self-phosphorus derivative 15). And Μη is in the range of 1200 to 5000 g/mole, n=1 and m=l.
Uralac® P770(可得自 DSM Resins, Zwolle, NL)與第 1 表中列示之成份於預混合器(Kinematica Blender Microtron MB550)内混合,均質化,然禦,於雙螺桿之priSm擠塑器 (Prism TSE Ιό TSE (2〇〇 rpm,n〇。〇擠塑,且篩選(retsch 20 vibro (90 μιη)成具有少於90 μιη顆粒尺寸之粉末。此程序係 以相似量之不含抗橋接劑之Uralac® Ρ770之基本樹脂重 複。 34 200914557 第1表:粉太塗料組成物 Uralac P 770 無抗橋接劑之 基本樹脂 K2160 GT-7004 Resiflow PV-5 Benzoin 份數 份數 份數 份數 份數 份數 A 93 154.2 57 3 tEE— B 93 154.2 57 3 jj__ 粉末以靜電式喷灑於鋁基材(AL-46)上。經塗覆之基材 於200 °C固化10分鐘。 長波粗縫度之決定 5 經塗覆之板材之表面形貌使用白光干涉儀(VeecoUralac® P770 (available from DSM Resins, Zwolle, NL) is mixed with the ingredients listed in Table 1 in a premixer (Kinematica Blender Microtron MB550), homogenized, and then applied to a twin-screw priSm extruder. (Prism TSE Ιό TSE (2 rpm, n〇. 〇 extrusion, and screening (retsch 20 vibro (90 μιη) into a powder with a particle size of less than 90 μηη. This procedure is based on a similar amount of anti-bridging The basic resin of Uralac® Ρ770 is repeated. 34 200914557 Table 1: Powder coating composition Uralac P 770 Basic resin without anti-bridging agent K2160 GT-7004 Resiflow PV-5 Benzoin Parts of several parts Copies A 93 154.2 57 3 tEE—B 93 154.2 57 3 jj__ The powder was electrostatically sprayed onto an aluminum substrate (AL-46). The coated substrate was cured at 200 ° C for 10 minutes. Long wave rough seam Decision 5 Surface morphology of coated sheets using a white light interferometer (Veeco
Instruments之Wyco NT 1100)掃瞄。所有實驗係於個別具有 χ0·5及x5之透鏡及物鏡為之。此組合能於單一掃瞄期間測 量2.4mmx 1.8 mm之表面。每一經塗覆板材之表面係於5個 不同位置測量以確保全部形貌之代表性特性。 10 為決定測量表面之小及長波粗經度,原始數據使用Scanning of Wyco NT 1100). All experiments were performed on lenses and objectives with individual χ0·5 and x5. This combination measures a 2.4mm x 1.8 mm surface during a single scan. The surface of each coated sheet is measured at five different locations to ensure representative properties of all topography. 10 In order to determine the small and long wave longitude of the measurement surface, the original data is used.
Veeco軟體(NT1100之ν3·6版)進一步分析。首先,測量表面 之傅利葉分解成其組份之空間頻率被決定。於第二步驟, 小及長波粗糙度藉由個別以高通及低通之高斯濾波器移除 不要之頻率及重新建構圖像而萃取。數位戴止頻率之20 15 mm之固疋值被用於所有之不同表面掃瞒。過遽表面之均 方根粗糙度Rq值(以於長度/面積評估取得之高度偏差及平 均線/表面間之平均計算)被用以描述小或長波粗糙度。 固化粉末塗層之濁度及光澤性質係以Byk Gardner濁度 -光澤計於60 μηι之層厚度測量。 20 結果顯示於第2表。 35 200914557 第2表:塗層性質 Rq (長) μπι Rq (短) nm 濁度 光澤20。 A 0.53 29.6 106 85.6 B 1.92 38.2 533 33.9 由第2表所見,具抗橋接劑之塗層具有較高之20。光澤 及較低之濁度。The Veeco software (version ν3·6 of NT1100) was further analyzed. First, the spatial frequency at which the Fourier leaves of the measurement surface are decomposed into their components is determined. In the second step, the small and long wave roughness is extracted by individually removing the unwanted frequencies and reconstructing the image with a high pass and low pass Gaussian filter. A solid value of 20 15 mm for the digital wear frequency is used for all different surface brooms. The root mean square roughness Rq value of the overlying surface (the height deviation obtained from the length/area evaluation and the average of the average line/surface) is used to describe the small or long wave roughness. The turbidity and gloss properties of the cured powder coating were measured on a Byk Gardner turbidity-gloss scale at a layer thickness of 60 μηι. 20 The results are shown in Table 2. 35 200914557 Table 2: Coating properties Rq (long) μπι Rq (short) nm Turbidity Gloss 20. A 0.53 29.6 106 85.6 B 1.92 38.2 533 33.9 As seen in Table 2, the coating with anti-bridging agent has a higher 20%. Gloss and low turbidity.
Uralac® P770(可得自 DSM Resins,Zwolle, NL)與第 3 5 表及第5表中列示之成份於預混合器(Kinematica Blender Microtron MB550)内混合,均質化,及於雙螺桿Prism擠塑 器(Prism TSE 16 TSE (200 rpm, 120 0C)擠塑及篩選(retsch vibro (90 μηι)成具有少於90 μιη顆粒尺寸之粉末。此程序以 相似量之不含抗橋接劑之Uralac® Ρ770基本樹脂重複。 10 第3表:粉末塗料組成物Uralac® P770 (available from DSM Resins, Zwolle, NL) is mixed with the ingredients listed in Tables 5 and 5 in a premixer (Kinematica Blender Microtron MB550), homogenized, and extruded in twin-screw Prism Plasticizer (Prism TSE 16 TSE (200 rpm, 120 0C) extrusion and screening (retsch vibro (90 μηι) into a powder with a particle size of less than 90 μηη. This procedure uses a similar amount of Uralac® without anti-bridging agent Ρ770 basic resin repeat. 10 Table 3: Powder coating composition
Uralac P770 無抗橋 接劑之 基本樹 脂 GT 7004 K2310 K2310 Durcal2 Durcal 2 Resiflo wPV-5 Benzoin 份數 份數 份數 份數 w/w% 份數 w/w% 份數 份數 I 138 59 99 33 0 0 3 1.5 IR 138 59 99 33 0 0 3 1.5 Π 116 50 99 33 31 10 3 1.2 皿 116 50 99 33 31 10 3 1.2Uralac P770 Base resin without anti-bridge agent GT 7004 K2310 K2310 Durcal2 Durcal 2 Resiflo wPV-5 Benzoin Parts parts parts w/w% Parts w/w% Parts parts I 138 59 99 33 0 0 3 1.5 IR 138 59 99 33 0 0 3 1.5 Π 116 50 99 33 31 10 3 1.2 Dish 116 50 99 33 31 10 3 1.2
Araldite ® GT 7004係可得自Huntsman之環氧型交聯 劑。Araldite ® GT 7004 is an epoxy crosslinker available from Huntsman.
Kronos ® 2310 (K2310)係可得自 Kronos之Ti02。 Durcal ® 2係可得自 〇mya之CaC03。 15 Resiflow PV-5係可得自 Worlee ® Chemie Gmbh之流動 添加劑。Kronos ® 2310 (K2310) is available from K02 of Kronos. Durcal ® 2 is available from CaC03 from 〇mya. 15 Resiflow PV-5 is available as a flow additive from Worlee ® Chemie Gmbh.
Benzoin係可得自Caffaro SpA Italy之脫氣劑。 粉末塗覆組成物I、IR、II及IIR以靜電式喷灑於鋼基材 36 200914557 (S-46)上。經塗覆之基材於200 °C固化10分鐘。塗層具有 60 μηι之厚度。 經固化之粉末塗層之濁度及光澤性質係以Byk Gardner 濁度-光澤計於60 μπι之層厚度測量。流動係以視覺與PCI-5 板比較而決定,且以1-10間之較高值分級,且10〜最佳。 結果顯示於第4表。 第4表沴層性皙 流動 濁度 光澤20° 光澤60° I 7 31 92.2 97.8 IR 6 40.8 90.9 97.6 II 6.75 287 60.5 88.4 IIR 3 305 57.5 87.6 如第上之第4表所見,與無抗橋接劑之塗層(IR, IIR)相 比,具抗橋接劑之塗層(1,11)具有較佳之流動,較低之濁度 10 值及較佳之光澤。 第5表:粉末塗料組成物Benzoin is a deaerator available from Caffaro SpA Italy. The powder coating compositions I, IR, II and IIR were electrostatically sprayed onto a steel substrate 36 200914557 (S-46). The coated substrate was cured at 200 ° C for 10 minutes. The coating has a thickness of 60 μηι. The turbidity and gloss properties of the cured powder coating were measured on a Byk Gardner turbidity-gloss scale at a layer thickness of 60 μm. The flow system was determined visually compared to the PCI-5 plate and graded at a higher value of 1-10, with 10 to best. The results are shown in Table 4. 4th sheet 沴 layered 皙 flow turbidity gloss 20° gloss 60° I 7 31 92.2 97.8 IR 6 40.8 90.9 97.6 II 6.75 287 60.5 88.4 IIR 3 305 57.5 87.6 As seen in the fourth table above, with no anti-bridge agent Compared to the coating (IR, IIR), the coating with anti-bridging agent (1, 11) has a better flow, a lower turbidity of 10 and a better gloss. Table 5: Powder coating composition
Uralac P 770 無抗橋接 劑之基本 樹脂 GT 7004 K2310 K2310 Blanc Fix Micro Blanc Fix Micro Resiflow PV-5 Benzoin 份數 份數 份數 份數 w/w % w/w % 份數 份數 ΙΠ 173 74 149 33 47 10 4.4 1.9 ππι 173 74 149 33 47 10 4.4 1.9 IV 142 61 152 33 91 20 4.4 1.5 IVR 142 61 152 33 91 20 4.4 1.5Uralac P 770 Base resin without anti-bridge agent GT 7004 K2310 K2310 Blanc Fix Micro Blanc Fix Micro Resiflow PV-5 Benzoin Parts of the number of parts w/w % w/w % Parts of the copies 173 74 149 33 47 10 4.4 1.9 ππι 173 74 149 33 47 10 4.4 1.9 IV 142 61 152 33 91 20 4.4 1.5 IVR 142 61 152 33 91 20 4.4 1.5
Blanc Fix ® Micro係可得自 Sachtleben之BaS04。 粉末塗覆組成物III、IIIR、IV及IVR以靜電式喷灑於鋼 基材(S-46)上。經塗覆之基材於200°C固化10分鐘。塗層具 15 有40 μηι之厚度。 經固化之粉末塗覆組成物之濁度及光澤性質係以Byk Gardner濁度-光澤計於40 μπι之層厚度測量。結果顯示於第6 37 200914557 表。 流動係以視覺與PCI-板比較而決定,且以1-10間之較 南值分級’且10〜最佳。 第6表塗層性質 流動 濁度 光澤20° 光澤60。 III 8 34.7 93.1 98.4 IIIR 4 67.3 86.2 96.5 IV 7 49.7 89.2 97.2 IVR 1 67.3 86.2 96.5 5 如第上之第6表所見,與無抗橋接劑之塗層(IIIR, IVR) 相比,具抗橋接劑之塗層(III, IV)具有較佳之流動,較低之 濁度值及較佳之光澤。 第7表列示之成份於預混合器(Kinematica Blender Microtron MB550)内混合,均質化,及於雙螺桿Prism擠塑 10 器(PrismTSE 16 TSE (200 rpm,120 〇C)擠塑,及篩選(retsch vibro (90 μηι)成具有少於90μιη顆粒尺寸之粉末塗層組成 物。 此程序以一部份之其間添加依據如上實驗段落中所述 之實驗1之抗橋接劑之Uralac®P865實施,且以相似量之作 15為比較例之不含抗橋接劑之Uralac® P865重複。 第7表粉末塗料組^ K2160 K2160Blanc Fix ® Micro is available from BaS04 from Sachtleben. Powder coating compositions III, IIIR, IV and IVR were electrostatically sprayed onto a steel substrate (S-46). The coated substrate was cured at 200 ° C for 10 minutes. The coating has a thickness of 40 μηι. The turbidity and gloss properties of the cured powder coating composition were measured on a Byk Gardner turbidity-gloss scale at a layer thickness of 40 μm. The results are shown in Table 6 37 200914557. The flow system is determined by visual comparison with the PCI-plate and is graded by a 1-10 ratio and 10 is optimal. No. 6 Coating Properties Flow Turbidity Gloss 20° Gloss 60. III 8 34.7 93.1 98.4 IIIR 4 67.3 86.2 96.5 IV 7 49.7 89.2 97.2 IVR 1 67.3 86.2 96.5 5 As seen in Table 6, above, with anti-bridging agent compared to coatings without anti-bridging agent (IIIR, IVR) The coating (III, IV) has a preferred flow, a lower haze value and a better gloss. The ingredients listed in Table 7 were mixed in a premixer (Kinematica Blender Microtron MB550), homogenized, and extruded in a twin-screw Prism extruder (PrismTSE 16 TSE (200 rpm, 120 〇C), and screened ( Retsch vibro (90 μηι) into a powder coating composition having a particle size of less than 90 μm. This procedure is carried out with a portion of the addition of Uralac® P865 based on the anti-bridging agent of Experiment 1 described in the above experimental paragraph, and A similar amount of 15 is used as a comparative example of Uralac® P865 without anti-bridging agent. Table 7 Powder Coating Group ^ K2160 K2160
Resiflow PV-5Resiflow PV-5
Benzoin 包含抗橋 接劑之 Uralac P865 無抗橋接劑 之 Uralac P 865 XL-552Benzoin Uralac P 865 XL-552 with anti-bridging agent Uralac P865
份數 210 w/w % 份數 5.1 1,4 - --- Z1U___ J. I_ 1.4 _ Uralac P865係適於與primid⑧XL 552使用且具有下列 特性之羧基彳旨粉末塗覆㈣:酸值33_37 ,黏度15_3〇 38 200914557 dPa.s,Tg約 56°C。Uralac ® P865係自 DSM N_V獲得。Copies 210 w/w % Copies 5.1 1,4 - --- Z1U___ J. I_ 1.4 _ Uralac P865 is a carboxyl group coated with primid8XL 552 and has the following properties (4): acid value 33_37, viscosity 15_3〇38 200914557 dPa.s, Tg is about 56 °C. Uralac ® P865 is available from DSM N_V.
Primid ® XL-552係可自 EMS-chemie A.G·, Switzerland 獲得之yS羥基烷基醯胺交聯劑。Primid ® XL-552 is a yS hydroxyalkylguanamine crosslinker available from EMS-chemie A.G., Switzerland.
Kronos ® 2160 (K 2160)係可自 Kronos Europe獲得之 5 Ti02色料。Kronos ® 2160 (K 2160) is a 5 Ti02 colorant available from Kronos Europe.
Resiflow PV-5係可自 Worlee Chemie Gmbh獲得之流動 添加劑。Resiflow PV-5 is a flow additive available from Worlee Chemie Gmbh.
Benzoin係可自Caffaro SpA Italy獲得之脫氣劑。 粉末塗覆組成物V及VR係以靜電式噴灑於鋁基材 10 (AL-46)上。經塗覆之基材於180 °C固化10分鐘。塗層具有 60 μιη之厚度。經固化之粉末塗層之濁度及光澤性質係以 Byk Gardner濁度-光澤計於60 μΓη之層厚度測量。結果係顯 示於第8表。流動係以視覺與PCI_板比較而決定,且以Μ〇 間之較高值分級,且10〜最佳。 15 箆8夹沴層性質 V 流動 濁度 光澤20° 光澤60° 6 29 87 94 VR 5 80 82 94 如第8表所見’具有抗橋接劑之塗層(V)顯示比無抗橋 接劑之塗層(VR)更佳之流動,更低之濁度,及更佳之2〇。 光澤。 QUV-Β曝露測試係依據ASTM ^ 53-88於自組成物V及 20 VR獲得之塗層實施。 至60光澤50°/。滯留為止所費之時間對於塗層v係比比 較之VR更長。 第9表及第10表列示之成份於預混合器(Kinematica 39 200914557Benzoin is a deaerator available from Caffaro SpA Italy. The powder coating compositions V and VR were electrostatically sprayed onto the aluminum substrate 10 (AL-46). The coated substrate was cured at 180 ° C for 10 minutes. The coating has a thickness of 60 μηη. The turbidity and gloss properties of the cured powder coating were measured on a Byk Gardner turbidity-gloss scale layer thickness of 60 μΓ. The results are shown in Table 8. The flow system is determined by visual comparison with the PCI_plate and is graded at a higher value between turns, and 10 is optimal. 15 箆8 interlayer properties V flow turbidity gloss 20° gloss 60° 6 29 87 94 VR 5 80 82 94 As seen in Table 8, 'coating with anti-bridging agent (V) shows coating compared to no anti-bridge agent Layer (VR) better flow, lower turbidity, and better 2 〇. luster. The QUV-Β exposure test was carried out according to ASTM 53-88 for coatings obtained from Compositions V and 20 VR. To 60 gloss 50 ° /. The time spent in the retention period is longer for the coating v than for the VR. The ingredients listed in Tables 9 and 10 are in the premixer (Kinematica 39 200914557
Blender Microtron MB550)内混合,均質化,及於雙螺桿 Prism擠塑器(Prism TSE 16 TSE (200 rpm, 120 0C)擠塑,及 篩選(retsch vibro (90 μηι)成具有少於90μιη顆粒尺寸之粉末 塗層組成物。 此程序以一部份之其間添加4 %之依據如上實驗段落 中所述之實驗1之抗橋接劑[ΕΧ]實施,且以相似量之作為比 較例之不含抗橋接劑之Uralac® P865[C-EX]重複。 第9表粉末塗料組成物 氺 EX C-EX XL-552 K2160 K2160 Resiflow PV-5 Benzoin 份數 份數 份數 份數 w/w % 份數 份數 VI 380 20 133 25 5.3 1.5 C-VI 380 20 133 25 5.3 1.5 νπ 333 17.5 175 33 5.3 1.5 c-νπ 380 20 200 33 6 1.7 V 285 15 210 40 5.1 1.4 c-v 285 15 210 40 5.1 1.4 vm 285 15 250 45 5.5 1.5 c-vm 285 15 250 45 5.5 1.5 IX 238 12.5 250 50 5 1.4 C-EX 285 15 300 50 6 1.7 X 238 12.5 313 55 5.6 1.6 c-x 285 15 375 55 6.75 1.9 *) c-v係與v之比,C-VI係與VI之比較。 10 Uralac ® P865係適於與/3羥基烷基醯胺交聯劑(諸 如,Primid® XL-552)使用且具有下列特性之可以Uralac ® P825(亦稱為羧基化聚酯粉末塗覆樹脂)購得之羧基化聚 酯:酸值33-37,黏度 15-30 dPa.s’ Tg約 56 °C。Uralac ® P865 係自DSM N.V獲得。 15 Primid ® XL-552係可自 EMS-chemie A.G., Switzerland 獲得之A羥基烷基醯胺交聯劑。Blender Microtron MB550) is internally mixed, homogenized, and extruded in a twin-screw Prism extruder (Prism TSE 16 TSE (200 rpm, 120 °C), and screened (retsch vibro (90 μηι) into a particle size of less than 90 μηη) Powder coating composition. This procedure was carried out by adding a 4% portion to the anti-bridging agent [ΕΧ] of Experiment 1 as described in the above experimental paragraph, and the anti-bridging was carried out in a similar amount as a comparative example. Uralac® P865 [C-EX] repeat of the agent. Table 9 Powder coating composition 氺EX C-EX XL-552 K2160 K2160 Resiflow PV-5 Benzoin Parts of the number of parts w/w % Parts of the number VI 380 20 133 25 5.3 1.5 C-VI 380 20 133 25 5.3 1.5 νπ 333 17.5 175 33 5.3 1.5 c-νπ 380 20 200 33 6 1.7 V 285 15 210 40 5.1 1.4 cv 285 15 210 40 5.1 1.4 vm 285 15 250 45 5.5 1.5 c-vm 285 15 250 45 5.5 1.5 IX 238 12.5 250 50 5 1.4 C-EX 285 15 300 50 6 1.7 X 238 12.5 313 55 5.6 1.6 cx 285 15 375 55 6.75 1.9 *) ratio of cv to v , C-VI is compared with VI. 10 Uralac ® P865 is suitable for cross-linking with /3 hydroxyalkyl guanamine (For example, Primid® XL-552) a carboxylated polyester available from Uralac ® P825 (also known as carboxylated polyester powder coating resin) with the following characteristics: acid value 33-37, viscosity 15-30 dPa.s' Tg is about 56 ° C. Uralac ® P865 is obtained from DSM NV. 15 Primid ® XL-552 is an A-hydroxyalkylguanamine crosslinker available from EMS-chemie AG, Switzerland.
Kronos ® 2160 (K 2160)係可自 Kronos Europe獲得之 40 200914557Kronos ® 2160 (K 2160) is available from Kronos Europe 40 200914557
Ti02色料。Ti02 colorant.
Resiflow PV-5係可自 Worlee Chemie Gmbh獲得之流動 添加劑。Resiflow PV-5 is a flow additive available from Worlee Chemie Gmbh.
Benzoin係可自Caffaro SpA Italy獲得之脫氣劑。 5 抗橋接劑之量(w/w %)係以聚合物之量為基準計。Benzoin is a deaerator available from Caffaro SpA Italy. 5 The amount of anti-bridging agent (w/w %) is based on the amount of polymer.
Ti02之量(w/w %)係以總組成物為基準計。 粉末塗覆組成物係以靜電式喷灑於鋁基材(AL-46) 上。經塗覆之基材於180 °C固化10分鐘。塗層具有60 μιη之 厚度。 1〇 流動係以視覺與PCI-板比較而決定,且以1-10間之較 高值分級,且10〜最佳。結果顯示於第11及12表。 經固化之粉末塗層之濁度及光澤性質係以Byk Gardner 濁度-光澤計於60 μηι之層厚度測量。結果顯示於第11及12 表。 15 耐戶外性係藉由對獲得之塗層之Q U V- Β曝露測試而決 定,塗層被曝露於曝露周期(交替式之4小時之於50°C之 UV-B,4小時之於40 °C之冷凝)。至60°光澤滯留50%為止 所花費之時間係列示於第11及12表。 顏色The amount of Ti02 (w/w%) is based on the total composition. The powder coating composition was electrostatically sprayed onto an aluminum substrate (AL-46). The coated substrate was cured at 180 ° C for 10 minutes. The coating has a thickness of 60 μηη. 1〇 The flow system is determined by visual comparison with the PCI-plate, and is graded at a higher value of 1-10, and 10~ is optimal. The results are shown in Tables 11 and 12. The turbidity and gloss properties of the cured powder coating were measured on a Byk Gardner turbidity-gloss scale at a layer thickness of 60 μηι. The results are shown in Tables 11 and 12. 15 Outdoor resistance is determined by the QU V- Β exposure test of the obtained coating. The coating is exposed to the exposure cycle (alternative 4 hours to 50 ° C UV-B, 4 hours to 40 Condensation at °C). The time series taken until the 60° gloss retention is 50% is shown in Tables 11 and 12. colour
20 此申請案中所指之顏色值係於塗層表面上使用CIE 1976 L,a*,b*顏色值(C.I.E.: International Commission on Illumination)測量之值。顏色值係依據DIN 6174使用 Dr.Lange Micro顏色II裝置測量。 熱安定性測試 41 200914557 包含如上所述般獲得之塗層之一者之基材被切成二部 份。 第一部份保留作為參考。第二部份接受使固化板於220 °C之電爐内加熱60分鐘之熱安定性測試。 5 第一及第二部份上之塗層之顏色如上所述般測量。結 果係列示於下之第11及12表。 顏色變化: δ b* = b*固化+熱測試-b*固化 顏色變化: 10 5 E =(L@Ht+熱測試-L固化)2+(a*固如熱測試-a*固化)2 +(b* sHt+热測試-b*固化)2 如下之第11表所見,與無抗橋接劑之塗層(C-VI、 c-vii、cv-iii、c-ix、c-x)相比,具有抗橋接劑之塗層(vi、 VII、VIII、IX、X)具有較佳之流動、流動濁度值,及可比 擬之光澤。 15 至60 °光澤50%滯留為止所費之時間對於依據本發明 之測試塗層係比比較之塗層更長。此指示增加之对戶外性。 如下之第12表所見,具有抗橋接劑之塗層(XI、XII、 XIII、XIV)係比無抗橋接劑之塗層(C-XI、C-XII、C-XIII、 C-XIV)具有較佳之流動、較低之濁度值,較佳或相似之光 20 澤。 由第11及12表所列示之熱安定性測試之結果可見,依 據本發明之塗層之5 b*係比接受相同測試之比較塗層之5 b*更少。因此,黃化被降低且熱安定性被改良。 42 200914557 第ίο表粉太涂斜組成物 氺 EX C-EX XL-552 K2160 Blanc FixF K2160 Blanc FixF Resiflow PV-5 Benzoin 份數 份數 份數 份數 份數 w/w% w/w % 份數 份數 XI 855 45 495 72 33 5 14.7 3.9 C-XI 855 45 495 72 33 5 14.7 3.9 XII 832 44 525 158 33 10 15.8 4.2 C-XII 832 44 525 158 33 10 15.8 4.2 ΧΙΠ 713 38 510 225 33 15 15 4.2 C-XIII 713 38 510 225 33 15 15 4.2 XIV 570 30 525 324 33 20 14.4 3.9 C-XIV 570 30 525 324 33 20 14.4 3.9 *) C-ΧΙ係與XI之比較,等等。20 The color values referred to in this application are based on the values measured on the surface of the coating using CIE 1976 L, a*, b* color values (C.I.E.: International Commission on Illumination). The color values are measured according to DIN 6174 using the Dr. Lange Micro Color II device. Thermal Stability Test 41 200914557 A substrate comprising one of the coatings obtained as described above is cut into two parts. The first part is reserved for reference. The second part was subjected to a thermal stability test in which the cured plate was heated in an electric furnace at 220 ° C for 60 minutes. 5 The color of the coating on the first and second parts is measured as described above. The results are shown in Tables 11 and 12 below. Color change: δ b* = b* cure + thermal test - b * cure color change: 10 5 E = (L@Ht + thermal test - L cure) 2+ (a * solid as heat test - a * cure) 2 + (b* sHt+thermal test-b* cure) 2 As seen in Table 11 below, compared to coatings without anti-bridging agents (C-VI, c-vii, cv-iii, c-ix, cx) The anti-bridging coatings (vi, VII, VIII, IX, X) have better flow, flow turbidity values, and comparable gloss. The time taken for the 50% retention of 15 to 60 ° gloss is longer for the test coating according to the invention than for the comparative coating. This indication adds to the outdoor nature. As seen in Table 12 below, coatings with anti-bridging agents (XI, XII, XIII, XIV) have a coating (C-XI, C-XII, C-XIII, C-XIV) with no anti-bridging agent. Preferably, the flow, the lower turbidity value, the preferred or similar light 20 ze. As can be seen from the results of the thermal stability tests listed in Tables 11 and 12, the 5 b* of the coating according to the present invention is less than 5 b* of the comparative coating subjected to the same test. Therefore, yellowing is lowered and thermal stability is improved. 42 200914557 The ίο table powder is too slanted composition 氺EX C-EX XL-552 K2160 Blanc FixF K2160 Blanc FixF Resiflow PV-5 Benzoin Parts of the number of copies of the number of copies w/w% w/w % Copies XI 855 45 495 72 33 5 14.7 3.9 C-XI 855 45 495 72 33 5 14.7 3.9 XII 832 44 525 158 33 10 15.8 4.2 C-XII 832 44 525 158 33 10 15.8 4.2 ΧΙΠ 713 38 510 225 33 15 15 4.2 C-XIII 713 38 510 225 33 15 15 4.2 XIV 570 30 525 324 33 20 14.4 3.9 C-XIV 570 30 525 324 33 20 14.4 3.9 *) Comparison of C-ΧΙ and XI, etc.
Ti02 (K2160)之量(w/w %)係以總組成物為基準計。The amount of Ti02 (K2160) (w/w %) is based on the total composition.
Blanc Fix® F係可自 Sachtleben獲得之BaS〇4。 5 BaS04 (Blanc Fix)之量(w/w %)係以總組成物為基準 計。 第11表塗層性£Blanc Fix® F is a BaS〇4 available from Sachtleben. 5 The amount of BaS04 (Blanc Fix) (w/w %) is based on the total composition. Table 11 Coating Properties £
N) c-ν係與V之 比較,C-VI係與vi之比較’等等 争ί·ί.费留50%為止所費之時間(小f) #至60光澤」H 前及之後之b*之差 ##於22°(:日^^^1小時之前及之後之5£之差 ###於22Ϊ睹之1 J卞心⑴ 43 200914557 第12表塗層性質 流動 60分鐘 濁度 光澤20° 光澤60° 熱安定性 ## db* (a.u.) 熱安定性 ###dE(a.u.) XI 7- 37 88 95 3.8 4 C-XI 5.5 56 87 96 8.3 9.2 XII 6.5 41 87 95 3.7 3.9 C-XII 4.5 81 84 95 7.5 7.9 XIII 6 46 85 93 4.3 4.4 C-XIII 2.5 158 76 8.2 8.8 XIV 6- 45 83 92 6 6.3 C-XIV 1 459 45 89 8.4 8.9 於下列實施例中,自具有不同抗橋接劑之粉末塗料組 成物之塗層之性質被比。結果係呈現於下之第13表。為此, “基本塗料組成物”被使用,其包含92份之Uralac P5170,39 5 份之GT7004交聯劑,165份之Kronos ® 2310(55重量%), 2.96 份之 Resiflow PV-5 ’ 及 0.98 份之 Benzoin。Uralac ® P5170係適於與環氧樹脂交聯劑(諸如,Araldite® GT 7004) 使用之可購得之羧基化聚酯(亦稱為羧基化聚酯粉末塗覆 樹脂)。Uralac® P5170具有下列特性:酸值32-38毫克KOH/ 10克’黏度丨8-35 Pa.s,Tg約54 °C。Uralac P 5263具有下列特 性:酸值48-58毫克KOH/克,黏度 i〇_4〇 pa.s,Tg約 58 °C。 “基本塗料組成物”被作為實施例XV(Blanc + 5重量% 之如上所述之實施例12之抗橋接劑),實施例xVI(Bianc + 5 重量%之如上所述之實施例1之抗橋接劑),實施例 15 XVII(Blanc + 5重量%之如上所述之實施例13之抗橋接 劑),及實施例XVIII(Blanc + 5重量%之如上述之實施例7之 抗橋接劑)之比較例(Blanc)。 44 200914557 第13表塗層性質 抗橋接劑 流動 濁度 光澤20° 光澤60。 Blanc -(無) 1 397 48.9 85.4 XV 實施例12 4 76.3 74.7 88.3 XVI 實施例1 5 48.4 76.9 88.5 XVII 實施例13 3 253 64.2 89.3 XVIII 實施例7 5 192 84.4 96.9 Blanc係比較:無抗橋接劑。 由上之第13表可見,與無抗橋接劑之塗層(Blanc)相 比,具有抗橋接劑之塗層(XV、XVI、XVII、XVIII)顯示較 5 佳之流動,較低之濁度值,及較高之光澤A。 以抗橋接劑塗層之色料顆粒之製備 色料顆粒(於此情況,Ti02 (K2160))被分散於過量之四 氫呋喃(THF)。分散液藉由磁性攪拌器連續授拌。30分鐘 後,以色料為基準計之5重量%之依據如上所述之實驗段落 1〇 之實施例1之抗橋接劑添加至此分散液。然後,此混合物攪 拌24小時,其後,THF於室溫蒸發。對於實施例E-1,此等 顆粒係使用半長擠塑器以50/50之比例化合於可購得之聚 酯P5070内。對於實施例E-2,此等顆粒於以相同比例化合 於相同t S曰内之Sil於150°C之氮氣氛圍内熱處理16小時。比 15較例CE係由以5〇/50之相同比例化合於相同聚酯(P5070)内 之未經改質之Ti02顆粒(K216〇)所組成。 為評估以抗橋接劑塗覆色料顆粒對粉末塗料流動之作 用,黏度安定性係如上所指示般於⑽至細。c之階段性增 加溫度後測量。結果係綜述於下之第M表。 45 20 200914557 表:150s 後(ETA 150s)及 600s 徭(ETA 600s)測晉之聚酷 及包含以抗橋接劑塗霜之色料(E-l及E-2)之聚酯 黏度數攄N) Comparison of c-ν system and V, comparison of C-VI system with vi 'waiting for ί·ί. Fees for 50% of the time (small f) # to 60 gloss "H before and after b*的差##在22°(:日^^^1 hour before and after 5£差###在22Ϊ睹之1 J卞心(1) 43 200914557 The 12th table coating properties flow 60 minutes turbidity Gloss 20° Gloss 60° Thermal Stability ## db* (au) Thermal Stability ###dE(au) XI 7- 37 88 95 3.8 4 C-XI 5.5 56 87 96 8.3 9.2 XII 6.5 41 87 95 3.7 3.9 C-XII 4.5 81 84 95 7.5 7.9 XIII 6 46 85 93 4.3 4.4 C-XIII 2.5 158 76 8.2 8.8 XIV 6- 45 83 92 6 6.3 C-XIV 1 459 45 89 8.4 8.9 In the following examples, it is different The properties of the coating of the powder coating composition against the bridging agent were compared. The results are presented in Table 13 below. To this end, a "base coating composition" was used, which contained 92 parts of Uralac P5170, 39 parts. GT7004 crosslinker, 165 parts Kronos ® 2310 (55 wt%), 2.96 parts Resiflow PV-5 ' and 0.98 parts Benzoin. Uralac ® P5170 is suitable for epoxy resin crosslinkers (such as Araldite® GT) 7004) A commercially available carboxylated polyester (also known as a carboxylated polyester powder coating resin). Uralac® P5170 has the following characteristics: acid value 32-38 mg KOH / 10 g 'viscosity 丨 8-35 Pa.s, The Tg is about 54 ° C. Uralac P 5263 has the following characteristics: acid value 48-58 mg KOH / gram, viscosity i 〇 4 〇 pa.s, Tg about 58 ° C. "Basic coating composition" is taken as Example XV (Blanc + 5% by weight of the anti-bridging agent of Example 12 as described above), Example xVI (Bianc + 5% by weight of the anti-bridging agent of Example 1 as described above), Example 15 XVII (Blanc + 5% by weight of the anti-bridging agent of Example 13 as described above, and Comparative Example (Blanc) of Example XVIII (Blanc + 5% by weight of the anti-bridging agent of Example 7 above). 44 200914557 Coating properties Anti-bridge agent flow turbidity gloss 20° gloss 60. Blanc - (none) 1 397 48.9 85.4 XV Example 12 4 76.3 74.7 88.3 XVI Example 1 5 48.4 76.9 88.5 XVII Example 13 3 253 64.2 89.3 XVIII Example 7 5 192 84.4 96.9 Blanc comparison: no anti-bridge agent. As can be seen from the 13th table above, the coating with anti-bridging agent (XV, XVI, XVII, XVIII) shows a better flow than the coating without the anti-bridging agent (Blanc), and the lower turbidity value , and a higher gloss A. The preparation of the colorant particles coated with the anti-bridge agent (in this case, Ti02 (K2160)) was dispersed in an excess of tetrahydrofuran (THF). The dispersion was continuously fed by a magnetic stirrer. After 30 minutes, 5% by weight based on the coloring matter was added to the dispersion in accordance with the anti-bridging agent of Example 1 of the experimental paragraph 1 described above. Then, the mixture was stirred for 24 hours, after which the THF was evaporated at room temperature. For Example E-1, the granules were incorporated into commercially available polyester P5070 in a 50/50 ratio using a semi-long extruder. For Example E-2, the particles were heat treated in a nitrogen atmosphere at 150 ° C for 16 hours in the same ratio of Sil in the same t S 。. Comparative Example CE consists of unmodified Ti02 particles (K216®) compounded in the same proportion of 5〇/50 in the same polyester (P5070). To evaluate the effect of coating the colorant particles with the anti-bridging agent on the flow of the powder coating, the viscosity stability is as shown above (10) to fine. The temperature of c is measured after increasing the temperature. The results are summarized in Table M below. 45 20 200914557 Table: After 150s (ETA 150s) and 600s 徭 (ETA 600s), the viscosity of the polyester and the color of the polyester containing the anti-bridging agent (E-l and E-2) 摅
Etal50s [Pa.s] Eta600s fPa.s] Eta600s/Etal50s [-] 比較例(CE) 248 467 1.8 實施例E-l 102 147 1.44 實施例E-2 80 91 1.13 如第14表可觀察般,含有未經改質之色料顆粒之粉末 5 塗層之黏度係隨時間強烈地增加,且總是顯著地高於含有 以抗橋接劑塗覆之色料顆粒之粉末塗層。經改質之色料之 熱處理造成所有之三種化合物(實施例E-2)之最低且最安定 之黏度。 如第1表所述之粉末塗料組成物A及B之黏度係使用應 10 力控制之流變計(MCR300, Paar-Physica)藉由施加ipa之固 定剪切應力1小時而測量。於時間0時,溫度係以350C/分鐘 之速率從100增加200°C。所有測量皆係於氮氣氛圍下,使 用平行板幾何(直徑及間隙個別係25 mm及1.5 mm)於剪切 實施。 15 粉末塗料組成物瞬態獲得黏度於接近相對應於溫度達 其最高時(於此情況係200°C)時具最小值。對第1表列示之樣 品測量之數小黏度值,7? *,丨、,係於第15表中報導。 第15表 77 最小[Pa.s] A 142 B 524 第16表中列示之成份於預混合器(Kinematica Blender 46 200914557Etal50s [Pa.s] Eta600s fPa.s] Eta600s/Etal50s [-] Comparative Example (CE) 248 467 1.8 Example El 102 147 1.44 Example E-2 80 91 1.13 As observed in Table 14, it contains no The viscosity of the powder 5 of the modified toner particles is strongly increased over time and is always significantly higher than the powder coating containing the pigment particles coated with the anti-bridging agent. The heat treatment of the modified colorant resulted in the lowest and most stable viscosity of all three compounds (Example E-2). The viscosity of the powder coating compositions A and B as described in Table 1 was measured by applying a 10% controlled rheometer (MCR300, Paar-Physica) by applying a fixed shear stress of ipa for 1 hour. At time 0, the temperature was increased by 200 °C from 100 at a rate of 350 C/min. All measurements were made under a nitrogen atmosphere using parallel plate geometry (diameter and gaps of 25 mm and 1.5 mm) for shearing. 15 The powder coating composition has a viscosity that is minimal when it is close to the highest temperature (200 ° C in this case). The small viscosity values measured for the samples listed in Table 1, 7? *, 丨, are reported in Table 15. Table 15 77 Minimum [Pa.s] A 142 B 524 The ingredients listed in Table 16 are in the premixer (Kinematica Blender 46 200914557
Microtron MB550)混合,均質化,且於雙螺桿Prism擠塑器 (Prism TSE 16 TSE (200 rpm,120。〇擠塑,及篩選(retsch vibro (90 μηι)成具有少於90μπι顆粒尺寸之粉末塗覆組成 物。 5 此程序係以一部份之所指示之樹脂(XIX至XXIV)實 施,其間添加指示量w/w %之依據如上之實驗段落中所述 之實施例1之抗橋接劑(AB),且以相似量之不含有抗橋接劑 之相同樹脂重複,作為比較例(C-XIX至C-XXIV)。 47 200914557Microtron MB550) was mixed, homogenized, and coated in a twin-screw Prism extruder (Prism TSE 16 TSE (200 rpm, 120. 〇 extrusion, and screening (retsch vibro (90 μηι) into a powder having a particle size of less than 90 μm) Coating composition. 5 This procedure is carried out with a part of the indicated resin (XIX to XXIV) with an indication of w/w % added in accordance with the anti-bridging agent of Example 1 as described in the experimental paragraph above ( AB), and repeated in the same amount of the same resin containing no anti-bridging agent, as a comparative example (C-XIX to C-XXIV). 47 200914557
48 20091455748 200914557
Uralac ® P865係適於與冷羥基烷基醯胺交聯劑(諸 如,Primid®XL-552)使用且具有下列特性之可購得之羧基 化聚酯(亦稱為羧基化聚酯粉末塗覆樹脂):酸值33-37毫克 KOH/克,黏度 15-30 Pa.s,Tg約56 0C。 5 Uralac ® P5070,P5263係適於與環氧樹脂交聯劑(諸 如,Araldite® GT 7004)使用之可購得之羧基化聚酯(亦稱為 羧基化聚酯粉末塗覆樹脂)。Uralac® P5070具有下列特性: 酸值32-38毫克KOH/克,黏度 18-35 Pa.s,Tg約 54 °C。Uralac P 5263具有下列特性:酸值48-58毫克KOH/克,黏度10-40 10 Pa.s,Tg 約 58 〇C。Uralac ® P865 is a commercially available carboxylated polyester (also known as carboxylated polyester powder coating) suitable for use with cold hydroxyalkylguanamine crosslinkers such as Primid® XL-552 and having the following characteristics: Resin): acid value 33-37 mg KOH / gram, viscosity 15-30 Pa.s, Tg about 56 0C. 5 Uralac ® P5070, P5263 is a commercially available carboxylated polyester (also known as carboxylated polyester powder coating resin) suitable for use with epoxy crosslinkers such as Araldite® GT 7004. Uralac® P5070 has the following properties: Acid value 32-38 mg KOH/g, viscosity 18-35 Pa.s, Tg approx. 54 °C. Uralac P 5263 has the following characteristics: acid value 48-58 mg KOH/g, viscosity 10-40 10 Pa.s, Tg about 58 〇C.
Uralac® P865、Uralac® P5070及Uralac® P5263係自 DSM N.V.獲得。Uralac® P865, Uralac® P5070 and Uralac® P5263 are available from DSM N.V.
Primid ® XL-552係可自 EMS-chemie A.G.,Switzerland 獲得之/5羥基烷基醯胺交聯劑。 15 Araldite® GT 7004係可自Huntsman獲得之環氧樹脂。Primid ® XL-552 is a 5-hydroxyalkylguanamine crosslinker available from EMS-chemie A.G., Switzerland. 15 Araldite® GT 7004 is an epoxy resin available from Huntsman.
Kronos ® 2160 (K 2160)係可自 Kronos Europe獲得之 Ti02色料。Kronos ® 2160 (K 2160) is a Ti02 pigment available from Kronos Europe.
Kronos ® 2310 (K 2310)係可自 Kronos Europe獲得之 Ti02色料。 20 Resiflow PV-5係可自 Worlee Chemie Gmbh獲得之流動 添加劑。Kronos ® 2310 (K 2310) is a Ti02 pigment available from Kronos Europe. 20 Resiflow PV-5 is a flow additive available from Worlee Chemie Gmbh.
Benzoin係可自Caffaro SpA Italy獲得之脫氣劑。 抗橋接劑之量(w/w%)係以聚合物量為基準計。Benzoin is a deaerator available from Caffaro SpA Italy. The amount of anti-bridging agent (w/w%) is based on the amount of polymer.
Ti02之量(w/w %)係以總組成物為基準計。 49 200914557 物理粉東安定性測試 粉末塗料組成物XIX之物理粉末安定性被測試以暸解 粉末於某些溫度及一段時間後是否會燒結(聚結)。 測試結果列示於第17表’ 4個30毫升之瓶子以約15毫升 之粉末塗覆物填充’關閉’且置於Heraeus Instruments,B 6030型之安定爐,其係於指示之溫度持續指示之時間。 瓶子自爐移除’且冷卻至室溫持續最少1小時。其後, 粉末之狀況及粉末安定性以視覺決定,且如下所指示般分 級。 分級:1至10,且1係極差(相當密實,一實體塊),及10 極佳(完全自由浮動之粉末)。 較佳地,粉末塗料組成物於40°c時2週後具有至少6之 安定性。 1_第17袅粉東塗料組成物XIX之粉末安定性 粉末塗覆物 爐溫度 1天 3天 1週 2週 一XIX 30 °C 9 9 9 9 40 °C 8 8 8 8 c-χιχ 30 °C 9 9 9 9 40 °C 8 8 8 6 相似於如上之實施例’實施例ΧΧΙΠ、C-XXIII、XXIV、 C-XXIV之粉末塗料組成物之粉末安定性亦於40°C時3週後 測量。結果呈現於下之第18表。 JL18表粉東塗料之粉東安定性 迤成物 XXIII、C-XXIII、XXIV、C-XXIV 例 40°C時3週後 JOCIII 3 SzXXUI 7 jgciv 5 [cooav 9 50 200914557 【圖式簡單說明3 (無) 【主要元件符號說明】 (無) 51The amount of Ti02 (w/w%) is based on the total composition. 49 200914557 Physical powder East stability test The physical powder stability of the powder coating composition XIX was tested to see if the powder would sinter (coagulate) at certain temperatures and for a period of time. The test results are listed in Table 17 '4 30 ml bottles filled with about 15 ml of powder coating 'closed' and placed in a Heraeus Instruments, B 6030 type stabilizer, which is continuously indicated at the indicated temperature. time. The bottle was removed from the furnace' and cooled to room temperature for a minimum of 1 hour. Thereafter, the condition of the powder and the stability of the powder are determined visually and are graded as indicated below. Grading: 1 to 10, and 1 series is very poor (very dense, one solid block), and 10 is excellent (completely free floating powder). Preferably, the powder coating composition has a stability of at least 6 after 2 weeks at 40 °C. 1_17th 袅 powder coating composition XIX powder stability powder coating furnace temperature 1 day 3 days 1 week 2 Monday XIX 30 °C 9 9 9 9 40 °C 8 8 8 8 c-χιχ 30 ° C 9 9 9 9 40 °C 8 8 8 6 Similar to the above examples, the powder stability of the powder coating compositions of Examples C, C-XXIII, XXIV, C-XXIV was also 3 weeks after 40 °C. measuring. The results are presented in Table 18 below. JL18 table powder East coating powder East stability properties XXIII, C-XXIII, XXIV, C-XXIV Example 3 ° after 40 °C JOCIII 3 SzXXUI 7 jgciv 5 [cooav 9 50 200914557 [Simple diagram 3 ( None) [Main component symbol description] (none) 51
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