TW200907828A - Forming method and system for alternate part form - Google Patents

Abstract

A forming method and a forming system for an alternate part form are provided. The forming method includes the following steps. Firstly, a first alternate part form of a first device is provided, wherein the first alternate part form has several first alternate part groups. Each first alternate part group has materials able to alternate with each other. Secondly, a second bill of material of a second device is provided, wherein the second bill of material has several second materials. Then, a second alternate part form of the second device is automatically generated according to the first alternated part form and the second bill of material, wherein the second alternate part form has several second alternated part groups. Each second alternate part group has materials able to alternate with each other.

Description

200907828

Second World War II] W W32PA Nine, invention description: [Technical field of invention] The present invention relates to a method and system for establishing an alternative material report, and in particular to a method for establishing an automatically generated alternative material report and establishing system. [Prior Art] In order to ensure that the products produced can be shipped on schedule, the enterprises will predict and prevent the factors affecting production before the products are officially produced, which will affect the constituent materials of the most important notes in the production factors. . If there is an unexpected situation such as a shortage of sources or a price monopoly of the constituent materials, and there is no alternative, the product will not be shipped as scheduled. In this way, the impact of the joint venture is not only impossible to ship on schedule, but more serious will make the overall image of the company decline. Therefore, the most fundamental solution for companies to form a source of materials is to find alternative materials to increase supply sources and reduce the shortage of t sources and price breaks. \ j In addition, after the source of alternative materials has increased, companies can also flexibly use alternative materials with lower costs to reduce the production cost of the products. Alternative materials are generally classified into supplier substitute materials and functional replacement materials. Suppliers substitute materials that are the same material may be supplied by different suppliers. Functional alternative materials are different materials, but they can be substituted for each other in the functional design of a product. The development of alternative materials requires long trials and constant failures. How to find a large amount of materials when developing new models 6 200907828

Sanda number: TW3732PA Finding the right alternative material is quite a difficult problem. [Summary of the Invention]

r IV system, by the first:: set-type one: no, the material report establishment method and the establishment of the second material table rapid automatic production: the first: loading 2: the report and the second device according to the first of the present invention In terms of the material report. The establishment method includes the following steps: m-material report creation - alternative material report 'and the supply-to-load-alternative material group, k, = material report has several materials. Next, the 4 second group is provided to be interchangeable = the table has a plurality of second materials. However, the object: and the second and second material tables automatically generate the second device: the second-alternative material report table' and the second substitute material report has several first-substitute materials, the first === Replace each other with the ^ material group ', each, the alternative material report is built. The reading unit is used to read - the first - early money - to produce a single table and 1U - 1 substitute material = alternative material group, each generation has a material in the material table, the second material table is summer / 郅, 'and Contains interchangeable: According to the first-substitute material report, there are: and, :: the second alternative material, r, the alternative material group contains each other: generation::: generation material 200907828

iWj/32PA is a preferred embodiment of the present invention, and is more clearly understood in conjunction with the following description. The following is a detailed description of the following: [Embodiment] Please refer to Figure 1, which shows the system of the material report, the second embodiment of the preferred embodiment of the present invention. The alternative material report creation system 100 is configured to read a first device generation unit 120. The reading unit 110 is a second material list f - a substitute material report 130 and a second unit 120 and a reading unit Material ' _14 。. Generate a First-Alternative Material Report 13. The generating unit 120 is based on the substitute material report 150. The material table 140 automatically generates a first. Please refer to FIG. 2 together with the alternative material report of the embodiment. Method: According to the method of establishing the substitute report according to FIG. 2: the substitute material table iH, as in step 2G1, provides the first device. The first-substitute material report; in this step, as shown in FIG. 1, the reading unit 11 first reads the first substitute material report 130, which causes the first substitute material report to have a plurality of first-substitute materials. Group 132, each of the first-substitute material groups 132 contains materials that can be substituted for each other. In the present embodiment, the first device is composed, for example, of a plurality of constituent materials, each of which may have at least one functional substitute material. The material number field 134a records the material number of each constituent material and its functional replacement material. Various constituent materials and their functions 200907828

The three-digit number · TW3732PA sexual substitute material is classified as the substitute material group generation material group 132. Each first factory 1005", "il7n one group number, for example "1001, another record in the group nicking position 13 figure 3, the first alternative material report material report (10) is only an implementation or number The alternative relationship between the remaining barriers and other texts in the -1st place and its substitute material is to establish a part that is replaced by the same function::: material. Functional replacement material is replaced with G in the first device. Medium functional 10 ohm (Q): The first device of the first device has a resistance of 7 ohms (Ω), and the 10 ohm (Ω) resistance can be made into a material (Η) ohm ( The resistance of Ω) is replaced. Therefore, the group can be replaced by the same 1G ohm of the '' group), and the resistance of the first-device 1 (Ω) to 2〇 ohm (Ώ) is also replaced. And the upper ohm (Ω's snow 1 ohm (Ω) resistance and between 7 ohms (1)) to 20

In J, and this substitution: the substitution relationship between them only applies to the first device. The degeneration relationship is determined, for example, by actual testing. In the step of step 202, the second material of the second device is provided. As shown in FIG. 4, the object table 140 has a plurality of second materials 142 (labeled as components), and the second material 142 is a derivative device of the device constituting the second device or the like. The constituent elements of the first and second devices are combined with the group of the first device, so that the substitutional relationship between the constituent elements of the second device and the functional substitute class 200907828 Sanda number: TW3732PA is similar to that of the first device. Fig. 2 and Fig. 4, Fig. 4, Fig. 4, and the second material list are cut. (4) Step 203 of Fig. 3, Fig. 2, according to the first-substitute material, 2, 2, 2, 料 0 The second alternative material report of the second device is automatically generated. Step 203 further includes a plurality of sub-steps, which are described below. First, the judging unit (10) judges that each of the second materials (4) is (four)" an alternative material group 132 The "judging unit 16" compares each of the second materials 42 with the material editing fields 134a corresponding to the respective first substitute material groups 132. If the material number of the second material 142 is a material number block Where the material number of bit 134a is the same - The second material 142 is correspondingly filled into the same list of the material number block l42a. In addition, in the embodiment, the fourth figure is only a simulation table, and is not limited to the displayed position and the booth. For example, the second material 142 contains the material with the material number "6011A0031401", and the judging unit 16 aligns the first material of the first material group 132 with the number 1001 group. The number "6011A0031401" is the same as "6011A0031401". The judgment unit fills the material number "6011A0031401" into the same list of material number 142. Next, please refer to Figure 5, which shows the production according to the second figure. (4) of the second alternative material report. If one of the first-alternate material groups...32 is entered, the second alternative material (4) of the production line according to the first-substitute material group 132 is generated, 200907828

The second material 142 and the second substitute material 143 form a second replacement material group 146. And, as in the first alternative material group 132, the second material 142 and the second replacement material M3 in the second alternative material group 146 can each be substituted. f In the present embodiment, the second device and the first device are both identical devices, and the second material U2 (four) generation relationship of the second device is identical to the first device. Since the alternative relationship between the two is similar, the second substitute group 146 of the second material 142 can be generated by the first alternative material group 132. In this way, the functional replacement material of the second material 142 of the second device can be quickly screened through the first device, thereby effectively reducing the test time for finding the replacement material. In addition, the second alternative material report 15 of Fig. 4 is only an embodiment, and is not limited to the text or data recorded in the fields and the blocks indicated in the table. In addition, the number of items is also based on actual conditions and is not limited to this. In this embodiment, since the function (4) of the second device is found by the first device having the same function as the second device, the material report 130 and the second material table 14 need to be the same version of the report. . Refers to the first alternative material report 130 and the second material list 14. The source is the same-R&D center and the same-production place. The production site here refers to the production line or production plant. This is because different R&D centers and:=facilities manufacture the first device, but the group components used by it will have = that is, although they are all the first devices, the internal groups can make the same: the same . Select the same version of the report source to effectively increase the quasi-breakage of the first-substitute material report. 200907828

/32PA Μ Refer to the f 5 diagram again. Preferably, the steps can be further stepped to step ’ first as in step 204, according to each first alternative material group 132, hand two? η: material information of one of the first substitute material groups 132. Then, the material information corresponding to each second alternative group is captured in the second dragon 4 report 15 (3. In this embodiment, the material information such as the package 3 is called the person or the material type 148. = 1 As shown, the alternative material report creation system, for example, the second package: the bucket database 170. The material database 17 is used to store each of the slanting times: material information of one of the material groups 132. The 120 series is connected to this ^ and can be recorded corresponding to each material

The material information in the second alternative material report is called “material 匕 匕 铋 铋 或 或 或 或 或 或 或 或 或 或 或 或 或 或 或 或 或 或 或 或 或 或 或 或 或 或 或 或 或In the present target example, the 'step as' is calculated according to the second alternative material 146. In this step, the generating unit (10) is based on this different unit 122. This calculation is based on the ratio of 15; the production group 146 calculates the material replacement of the second device, and the material replacement rate 152 is recorded in the = 15°. In this embodiment, the material replacement rate 152 can be substituted for the percentage of the material as a whole. The number of substitution ratios for this second device is quickly ascertained by the number of material replacement rates 152. The various materials of the 罝 及 岸 岸 岸 岸 岸 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’

Ξ达号: TW3732PA The second material list of the second device quickly and automatically generates the second item generation report. This embodiment replaces the replacement method of the item-by-item test function, and the substitute material report with the same model has been quickly compared with the === material table comparison to generate the substitute material report of the new model. Such as 'this' can quickly screen out the replacement materials of the various components of the new model, and can specifically represent the substitution ratio of the internal components of ασ, and effectively reduce the risk of subsequent lack of materials 'increase the source of raw materials' And reduce production costs. The invention has been described above with reference to a preferred embodiment, which is not intended to limit the invention. Those skilled in the art having the knowledge of the present invention can make various changes and modifications without departing from the spirit and scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims. 13 200907828

Sanda number: TW3732PA [Simplified description of the drawings] FIG. 1 is a block diagram showing an alternative material report establishing system in accordance with a preferred embodiment of the present invention; FIG. 2 is a diagram showing an alternative material report in accordance with a preferred embodiment of the present invention. A flow chart of the method; FIG. 3 is a first alternative material report according to the method for establishing a substitute report in FIG. 2; FIG. 4 is a view showing a combination of the first substitute material report and the second material table in FIG. Schematic; and FIG. 5 is a schematic diagram showing a second alternative material report generated in accordance with step 203 in FIG. 200907828

Erda number: .1.W3732PA [Description of main component symbols] 100: Alternative material report creation system 110: Reading unit 120: Generation unit 122: Calculation unit 130: First alternative material report 132: First replacement material group 132a : Group number block f 134a, 142a: material number block 140 second material table 142 second material 143 second substitute material 146 second substitute material group 148 material type 150 second alternative material report 152 material replacement rate 160 Judging unit 170 material database 15

Claims (1)

200907828 * l wj/32PA X. Patent application scope: Party:, including: (1) Provided - second device ~: section, the table has a plurality of materials; with & - material table, the second material is produced by the table And the second material table, the self-owned plurality of second substitutes 2:: the second substitute, the ^s can replace each other. Each of the second alternative material methods, the "it" refers to the money object dragon table to establish a group in the first substitute material 'the' according to each material group * the first substitute material group. The method corresponding to the second material further includes: creating a substitute material report as described in item 1 of the patent consumption-substitute material group:: the material group of the generation, obtaining corresponding information (ep material information; The second alternative to the second alternative group of the material information 200907828 II build "Build: i.Wj./32PA 4. As described in the scope of claim 3, the alternative material report establishment method, wherein in this step ( d), the material material contains the speaker or material type. 5. The method for establishing a substitute material report as described in claim 1 of the patent application, wherein in the step (a), the first substitute material report And the second material list is the same R&D center. 6. The method for establishing an alternative material report according to claim 1, wherein in the step (a), the first substitute material report and the first The material list is the same production site. The method for establishing an alternative material report according to item 1 of the patent application scope, wherein in the step (a), the first substitute material report is the same version as the second material list. 8. If the patent application scope item 1 is The substitute material report establishing method, wherein the step (c) comprises: (c3) calculating a material replacement rate of the second device according to the second alternative material groups; and £ (c4) recording the material replacement rate In the second alternative material report. 9. An alternative material report establishing system, comprising: a reading unit for reading a first replacement material report of one of the first devices and a second material of a second device a table, the first substitute material table has a plurality of first substitute material groups, each of the first replacement material groups includes mutually replaceable materials, the second material table has a plurality of second materials; Automatically generating a second substitute material list according to the first substitute material report and the second 17 200907828 : 1W3732PA material table, having a plurality of second substitute material groups, and, the first substitute The report contains materials that can be substituted for each other. ~ The first alternative material group 10. If the patent scope 篦 system, the method further includes: the substitute material report described in the item establishes a judgment unit for judging each of the substitute material groups ―,; whether it falls in one of the second material poor, f \ generation material group of the right child, the production _ into the first replacement group produces the corresponding second 物料c each of the first - The substitute material 11 is as claimed in the patent first alternative material group. The system further includes: a material report creation-material database for storing each of the first-material information, and the generating unit further records corresponding to each of the groups. This material information is included in this second alternative report.乐~Substitute group 12. If the system is as described in the scope of patent application, the material of the towel contains _=枓 report construction. 13. The alternative as described in claim 9 is the table system, The reading unit is based on the R&D center reading report. ΜFirst Alternative / 14. The alternative system described in claim 9 of the patent application, wherein the reading unit is based on a production report. A master of the substitute material 15. If the system described in claim 9 of the patent system, the cap reading unit is based on the version of the newspaper 18 200907828 second construction airfare · iWj732PA table. The alternative material report establishing system of claim 9, wherein the generating unit further comprises: a calculating unit, calculating a material replacement rate of the second device according to the second substitute material group, And the generating unit is further configured to record the material replacement rate in the second substitute material report. 19