200906027 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種扇輪構造(一),特別是關於藉由縮 減一輪轂之一環牆部的實質厚度,並使該環牆部之實質厚 度小於該輪轂之一頂蓋部的實質厚度,以便容易製作且節 省物料之扇輪構造。 【先前技術】200906027 IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD The present invention relates to a fan wheel structure (1), and more particularly to reducing the substantial thickness of a ring wall portion of a hub by reducing the substantial thickness of the ring wall portion It is smaller than the substantial thickness of the top cover portion of the hub for easy fabrication and material saving of the fan wheel configuration. [Prior Art]
習用扇輪構造,如中華民國公告第562332號「轉子 之磁鐵環固定構造」新型專利,請參照第1及2圖所示, 其中一轉子7包含一輪轂71及數個葉片72,該葉片72 環設排列於該輪轂71之一環牆711的外周面,且一軸桿 73對應固設於該輪轂71之軸心位置;另外,該輪轂71 之頂部實質厚度相同於該輪轂71之環牆711的實質厚度 ,且該環牆711的内壁面係軸向形成數個結合凸肋712。 一金屬環8之外徑係自該金屬環8之一第一端81向一第 二端82逐漸擴大,且該第一端81係徑向朝内延伸形成一 環唇83,以便一磁鐵環9在結合於該金屬環8之内壁面 時可抵靠於該環唇83上。 請再參照第1及2圖所示,由於該金屬環8之第一 端81的外徑略小於該輪轂71之結合凸肋712所形成之内 徑,而該第二端82之外徑略大於該輪轂71之結合凸肋712 所形成之内徑,以便該金屬環8組裝入該轉子7時該金屬 環8之第一端81可輕易對應嵌入該環牆711所圍繞形成 之一内部空間〔未標示〕;接著,利用外力持續將該金屬 PK10392 07/07/24 200906027 環δ迫入該内部空間,直到該 ㈣止’此時該金屬環8之第二端82係經:入緊=71 疋位於各該結合凸肋712 "方式 品。 W進而絲成一塑性屬輪成 ^由;^^1 ’上述制扇輪構造具有下顺點,例如 輪敎71頂部通常必須具有足夠之厚度,^ 該輪章又71頂部接近轴心位 避免 =情況發生,且由於該輪教Λ環牆 1二::裂 度㈣於該輪穀71頂部之實質厚度,其 ^厚 之不谷易形成塑性擴徑使該金屬環8進入,故需711 ,牆711之内壁面設置該結合凸肋712,以藉由兮^讀環 公塑性變形能力,以便該金屬環8緊配心二肋 知爪内,如此則需對該金屬環8進行特別 命袠 使該金屬環8之二端形成不同之外徑,因此習用, 需杈多之組裝前置加工動作 ^構造 於上述原因,其確實有必要進一;改 。 ^又良上逆自用肩輪構造 有鑑於此,本發明改良上述之缺點,其使 :環踏部的實質厚度小於該扇輪之-頂蓋部之實質^之 猎此縮減該環牆部之實質厚度,進而提昇其塑性變二 ,以便-金屬%體緊配迫人該環牆部所圍繞形 空間中,使得本發明確實且有制t ° 費之功效。 ^…有衣w易’叫郎省物料耗 【發明内容】 PK10392 07/07/24 200906027 本發明之主要目的係提供一種扇輪構造(―),龙/ 一扇輪之一環牆部的實質厚度小於該扇輪之一項蓋部之, 質厚度,藉此縮減該環牆部之實質厚度,進而提昇其朔實 變形能力,以便—金屬環體以緊配合方式組艘迫人 本發明具有製造容易,並同時節省物料耗費之功效。使件 一 根據本發明之扇輪構造(一),其包含一輪轂、數4 、 葉及一金屬環體,該扇葉係連接於該輪轂之外周面。固屬 f又具有~頂蓋部、一環牆部及一軸桿基座,該 =輪 ^:::了蓋部之外周緣’且該頂蓋部及環二二 圍内部空間,該軸桿基座設置於該 了 Π 置’並位於該内部空間中。另外,該環牆部之實=位 丨小於該頂蓋部之實曾 、貝居度係 組裝於該内部空間中~,‘轉體容易對應緊配 【實施方式】 為讓本發明之上述及其他目的 顯易僅5下文特舉本發明之較佳 ^ 4點能更明 5作詳細說明如下: e ,亚配合所附圖式 請參照第3圖所示 一 係由-塑性材質〔例如· 7例之―扇輪1 醚酮等〕利用射出成形方:一:、、广丙烯、樹脂及聚峻 -轴流式扇輪或 二、形製成’且其可選擇為 ,式扇輪作為實 數個扇葉12及—軸产 /、有—輪轂11、 .古亥扇葦d # 亍,'该輪轂η係概呈中办 ’ 口“某]2係以等距 壬同狀 ΡΚ10392 07/07/24 ⑷方式連接於該輪穀11之外周 200906027 面上;該軸桿13結合於該輪轂11之軸心位置。 請參照第3及4圖所示,本發明第一實施例之輪轂11 具有一内部空間110、一頂蓋部111、一環牆部112及一 軸桿基座113 ;該内部空間110係由該頂蓋部111及環牆 部112所圍繞界定而成,其可供一金屬環體2及一環形磁 鐵3對應組裝嵌入;該環牆部112係自該頂蓋部111之外 周緣轴向朝下彎折形成;該軸桿基座113設置於該輪轂11 之轴心位置,且位於該内部空間110内,以供該軸桿13 結合定位。另外,該環牆部112之實質厚度T2係小於該 頂蓋部111之實質厚度T1。 Ί 請參照第4及5圖所示,本實施例之金屬環體2係 /以緊配合方式組裝於該輪轂11之内部空間110中,且該 環形磁鐵3對應嵌入該金屬環體2之一容置空間20中, 該環形磁鐵3之一端係抵靠於該金屬環體2之一環唇21 上,藉此使該環形磁鐵3穩固的定位於該容置空間20内 :該金屬環體2之外徑較佳係略大於該内部空間110之内 徑,由於該輪轂Π之環牆部112具有相對薄於該頂蓋部 111之實質厚度T2,使得該環牆部112可對應該金屬環體 2提供一較佳之塑性變形能力,以便該金屬環體2容易利 用緊配合方式迫入定位於該内部空間110,且當該金屬環 體2完全嵌入該内部空間110後,該環牆部112亦提供一 彈性恢復力穩固的將該金屬環體2夾固定位於該内部空間 110中,藉此使該金屬環體2封閉該環形磁鐵3,以避免 產生漏磁現象;同時,利用該金屬環體2抵撐於該環牆部 PK10392 07/07/24 — g — 200906027 112之内壁面,而增強具有相對薄於該頂蓋部Π1之實質 厚度Τ2的環牆部112的整體結構強度。 請再參照第4及5圖所示,由於本發明利用縮減該 環牆部112之實質厚度Τ2,使該環牆部112之實質厚度 Τ2小於該頂蓋部111之實質厚度Τ1,因而降低該環牆部 112之整體重量,藉此減少該扇輪1之整體重量,同時進 一步減少射出成形該環牆部112時所產生之厚度誤差,避 免該輪轂11之外周緣部位產生重量不均等之情況5如此 可有效提昇該扇輪1之平衡精確度,同時節省形成該輪轂 11所耗費之物料。Conventional fan wheel structure, such as the new patent of "Rotor Magnet Ring Fixing Structure" of the Republic of China Bulletin No. 562332, please refer to Figures 1 and 2, wherein a rotor 7 includes a hub 71 and a plurality of blades 72, the blade 72 The ring is arranged on the outer peripheral surface of the ring wall 711 of the hub 71, and a shaft 73 is correspondingly fixed to the axial center position of the hub 71. In addition, the top portion of the hub 71 has the same thickness as the ring wall 711 of the hub 71. The inner wall surface of the ring wall 711 is axially formed with a plurality of coupling ribs 712. The outer diameter of a metal ring 8 is gradually enlarged from a first end 81 of the metal ring 8 toward a second end 82, and the first end 81 extends radially inward to form a ring lip 83 so that a magnet ring 9 When it is bonded to the inner wall surface of the metal ring 8, it can abut against the ring lip 83. Referring to FIGS. 1 and 2 again, since the outer diameter of the first end 81 of the metal ring 8 is slightly smaller than the inner diameter formed by the coupling rib 712 of the hub 71, the outer diameter of the second end 82 is slightly The inner diameter formed by the coupling rib 712 of the hub 71 is greater than the first inner end 81 of the metal ring 8 when the metal ring 8 is assembled into the rotor 7. [Unlabeled]; then, the external force is used to continuously force the metal PK10392 07/07/24 200906027 ring δ into the internal space until the (four) stop 'At this time the second end 82 of the metal ring 8 is: tightening = 71 疋 is located in each of the combined ribs 712 " Further, the filament is formed into a plastic wheel; ^^1 'The above-mentioned fan wheel structure has a lower point, for example, the top of the rim 71 usually has a sufficient thickness, and the wheel cap 71 is closer to the axis position avoidance = The situation occurs, and because of the round of teaching the ring wall 12:: crack degree (four) at the top of the trough 71, the thickness of the thickness of the valley is easy to form a plastic expansion to make the metal ring 8 enter, so 711, The inner wall surface of the wall 711 is provided with the joint rib 712 to read the ring plastic deformation capability, so that the metal ring 8 is tightly fitted into the core rib, so that the metal ring 8 needs to be specially ordered. The two ends of the metal ring 8 are formed to have different outer diameters. Therefore, it is customary to perform a plurality of pre-assembly processing operations for the above reasons, and it is indeed necessary to further improve. In view of the above, the present invention improves the above-mentioned disadvantages, such that the substantial thickness of the ring step is smaller than the essence of the cap-top portion of the fan wheel, which reduces the ring wall portion. The substantial thickness, and thus the plasticity of the metal, is such that the metal body is tightly fitted into the space surrounded by the wall portion, so that the present invention has a tangible effect. ^...有衣w易' 叫郎省材料耗[Summary] PK10392 07/07/24 200906027 The main object of the present invention is to provide a fan wheel structure (-), the thickness of a ring wall of a dragon / a fan wheel Less than the thickness of a cover portion of the fan wheel, thereby reducing the substantial thickness of the ring wall portion, thereby improving the tamping deformation ability, so that the metal ring body is tightly fitted to form a ship. Easy, and at the same time save material costs. A stator wheel structure (1) according to the present invention comprises a hub, a number 4, a blade and a metal ring body connected to the outer circumferential surface of the hub. The solid f further has a top cover portion, a ring wall portion and a shaft base, the = wheel::: the outer periphery of the cover portion and the inner portion of the top cover portion and the ring two, the shaft base The seat is placed in the device 'and located in the internal space. In addition, the actual position of the ring wall portion is smaller than that of the top cover portion, and the bedding degree is assembled in the inner space. Other purposes are only 5. The following is a better description of the present invention. The following is a detailed description of the following: e. For the sub-combination, please refer to the figure shown in Figure 3 for a plastic material (for example, 7 cases of "fan wheel 1 ether ketone, etc.] use injection molding: one:, wide propylene, resin and poly-axial flow fan wheel or two, shape 'and it can be selected as a fan wheel Real fan blades 12 and - shaft production /, with - wheel hub 11, . Guhai fan 苇 d # 亍, 'The hub η system is in the middle of the 'mouth' a certain 2 series to equidistant 壬 ΡΚ 10392 07/ 07/24 (4) is connected to the outer circumference of the volute 11 on the surface of the 200906027; the shaft 13 is coupled to the axial center of the hub 11. Referring to Figures 3 and 4, the hub 11 of the first embodiment of the present invention is shown. The utility model has an inner space 110, a top cover portion 111, a ring wall portion 112 and a shaft base 113; the inner space 110 is composed of the top cover portion 111 and the ring wall The portion 112 is defined by a metal ring body 2 and a ring magnet 3 correspondingly assembled and embedded; the ring wall portion 112 is formed by bending downward from the outer periphery of the top cover portion 111; the shaft The rod base 113 is disposed at the axial center of the hub 11 and is located in the inner space 110 for the shaft rod 13 to be coupled and positioned. In addition, the substantial thickness T2 of the annular wall portion 112 is smaller than the top cover portion 111. The thickness of the metal ring is 2, and the metal ring body 2 of the present embodiment is assembled in the inner space 110 of the hub 11 in a tight fit manner, and the ring magnet 3 is correspondingly embedded in the metal ring. One of the annular magnets 3 is disposed in the accommodating space 20, and the one end of the annular magnet 3 is fixed to the accommodating space 20: The outer diameter of the metal ring body 2 is preferably slightly larger than the inner diameter of the inner space 110. Since the annular wall portion 112 of the hub has a thickness T2 which is relatively thinner than the thickness of the top cover portion 111, the ring wall portion 112 can be Corresponding to the metal ring body 2 to provide a better plastic deformation ability, so that the metal ring body 2 is easy The inner ring space 110 is forced into the inner space 110 by a tight fit, and when the metal ring body 2 is completely embedded in the inner space 110, the ring wall portion 112 also provides a resilient restoring force to securely fix the metal ring body 2 In the inner space 110, the metal ring body 2 is thereby closed to the ring magnet 3 to avoid magnetic leakage; at the same time, the metal ring body 2 is used to support the ring wall portion PK10392 07/07/24 — g — 200906027 112 inner wall surface, while reinforcing the overall structural strength of the annular wall portion 112 having a substantial thickness Τ2 which is relatively thinner than the top cover portion Π1. Referring to FIGS. 4 and 5 again, since the present invention utilizes the reduction of the substantial thickness Τ2 of the annular wall portion 112, the substantial thickness Τ2 of the annular wall portion 112 is smaller than the substantial thickness Τ1 of the top cover portion 111, thereby reducing the The overall weight of the annular wall portion 112, thereby reducing the overall weight of the fan wheel 1, while further reducing the thickness error generated when the annular wall portion 112 is injection molded, and avoiding uneven weight on the outer peripheral portion of the hub 11. 5 This can effectively improve the balance accuracy of the fan wheel 1 while saving the materials required to form the hub 11.
請參照第6圖所示,其揭示本發明第二實施例之扇 輪構造(一)。相較於第一實施例,第二實施例之扇輪係進 一步自該環牆部112之内壁面徑向朝内凸設至少一定位部 a,以供該金屬環體2之一端對應抵靠於該定位部a,進 而防止該金屬環體2任意脫離該輪轂1之内部空間110。 藉此,提昇本發明之組裝可靠度,並延長該扇輪1之使用 哥命。 如上所述,相較於第1及2圖之習用扇輪構造利用 在該金屬環8之二端形成不同之外徑,以利該金屬環8之 一第一端81容易組裝於一輪轂71之一内部空間中,而該 輪轂71及金屬環8需較多之組裝前置加工動作,造成製 造上之困難度等缺點。第4圖之本發明藉由使該扇輪1之 環牆部112的實質厚度T2小於該扇輪1之頂蓋部m之 實質厚度T1,藉此縮減該環牆部112之實質厚度T2,進 PK10392 07/07/24 200906027 而提昇其塑性變形能力,以便該金屬環體2以緊配合方式 迫入該環牆部112所圍繞形成之内部空間110中,其確實 可簡化製作程序5並同時節省物料耗費。 _ 雖然本發明已利用上述較佳實施例揭示5然其並非 用以限定本發明,任何熟習此技藝者在不脫離本發明之精 神和範圍之内,相對上述實施例進行各種更動與修改仍屬 本發明所保護之技術範疇,因此本發明之保護範圍當視後 附之申請專利範圍所界定者為準。Referring to Fig. 6, there is disclosed a fan structure (1) of a second embodiment of the present invention. Compared with the first embodiment, the fan wheel system of the second embodiment further has at least one positioning portion a protruding radially inward from the inner wall surface of the annular wall portion 112 for the one end of the metal ring body 2 to abut. In the positioning portion a, the metal ring body 2 is prevented from being arbitrarily removed from the internal space 110 of the hub 1. Thereby, the assembly reliability of the present invention is improved, and the use of the fan wheel 1 is prolonged. As described above, the conventional fan wheel structure of FIGS. 1 and 2 utilizes different outer diameters at the two ends of the metal ring 8, so that the first end 81 of the metal ring 8 can be easily assembled to a hub 71. In one of the internal spaces, the hub 71 and the metal ring 8 require a large number of assembly pre-processing operations, which causes disadvantages such as difficulty in manufacturing. The present invention in FIG. 4 reduces the substantial thickness T2 of the annular wall portion 112 by making the substantial thickness T2 of the annular wall portion 112 of the fan wheel 1 smaller than the substantial thickness T1 of the top cover portion m of the fan wheel 1. Into the PK10392 07/07/24 200906027, the plastic deformation ability is improved, so that the metal ring body 2 is forced into the inner space 110 formed by the ring wall portion 112 in a tight fit manner, which can simplify the production process 5 and at the same time Save material costs. Although the present invention has been made by the above-described preferred embodiments, it is not intended to limit the invention, and various modifications and changes to the above embodiments are possible without departing from the spirit and scope of the invention. The technical scope of the present invention is therefore intended to be defined by the scope of the appended claims.
PK10392 07/07/24 10 — 200906027 【圖式簡單說明】 第1圖:習用扇輪構造在金屬環未迫人扇輪時之剖視 及示意圖。 第2圖:習用扇輪構造之金屬環迫入扇輪之組合剖視 圖。 第3圖:本發明第-實施例之屬輪構造㈠之分解立體 弟4圖:本發明第 圖。 第5圖:本發明第 圖。 第6圖:本發明第PK10392 07/07/24 10 — 200906027 [Simple description of the diagram] Fig. 1 is a cross-sectional view and schematic diagram of the conventional fan wheel structure when the metal ring is not forced by the fan wheel. Fig. 2 is a sectional view showing the combination of a metal ring forced into a fan wheel of a conventional fan wheel structure. Fig. 3 is an exploded perspective view of the wheel structure (1) of the first embodiment of the present invention. Fig. 4 is a view showing the first embodiment of the present invention. Figure 5: Figure 1 of the present invention. Figure 6: The present invention
【主要元件符號說明】 1扇輪 110 内部空間 112 環牆部 12 扇葉 2 金屬環體 21 環唇 7 轉子 711 環牆 72 葉片 貝知例之4輪構造(―)之分解剖視 二也例之扇輪構造㈠之組合剖視 例之屬輪構造(一)之組合剖視 11輪數[Main component symbol description] 1 fan wheel 110 inner space 112 ring wall part 12 fan blade 2 metal ring body 21 ring lip 7 rotor 711 ring wall 72 blade shell known 4 wheel structure (-) sub-anatomy 2 The combination of the fan wheel structure (1), the combination of the wheel structure (1), the sectional view, the number of rounds
Ul項蓋部 U3輛桿基座 13車由捍 %容置空間 3 環形磁鐵 71輪穀 712結合凸肋 7 j 击丄 PK10392 07/07/24 200906027 8 金屬環 81 第一端 82 第二端 83 環唇 9 磁鐵環 a 定位部 T1 頂蓋部之厚度 T2 環牆部之厚度 PK10392 07/07/24 12Ul item cover U3 rod base 13 car 捍% accommodating space 3 ring magnet 71 wheel 712 combined with rib 7 j 丄PK10392 07/07/24 200906027 8 metal ring 81 first end 82 second end 83 Ring lip 9 Magnet ring a Positioning part T1 Thickness of top cover part T2 Thickness of ring wall part PK10392 07/07/24 12