TW200905033A - Polystyrene elastomer artificial leather and their preparation thereof - Google Patents

Polystyrene elastomer artificial leather and their preparation thereof Download PDF

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TW200905033A
TW200905033A TW96125870A TW96125870A TW200905033A TW 200905033 A TW200905033 A TW 200905033A TW 96125870 A TW96125870 A TW 96125870A TW 96125870 A TW96125870 A TW 96125870A TW 200905033 A TW200905033 A TW 200905033A
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Taiwan
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artificial leather
polystyrene
foaming
antioxidant
polystyrene elastomer
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TW96125870A
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Chinese (zh)
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Yu-Chi Lee
Hsieh-Chin Wu
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China General Plastics Corp
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Priority to TW96125870A priority Critical patent/TW200905033A/en
Publication of TW200905033A publication Critical patent/TW200905033A/en

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Abstract

This invention relates to a polystyrene elastomer leather and their preparation thereof, wherein all the materials are mixed trough mixer/mixing device and calendered into a sheet (foaming layer), then the sheet is laminated on the base fabric which are pretreated with a primer, if necessary, can laminate with a surface layer, and, finally through a high temperature foaming and embossing process, to become an artificial leather of polystyrene elastomers. The mixed materials comprises polystyrene copolymers 50 to 100phr (Parts per Hundred of Resin), process oil 10 to 100phr, foaming agent 1 to 10phr, anti-oxidants 0. 1 to 5phr, polyolefin polymer elastomers 0 to 50phr, foaming addition agent 0 to 5phr, lubricants 0 to 5phr, fillers 0 to 80phr, colorants 0 to 15phr. The polystyrene elastomer artificial leather of the invention has many advantages as follows: such as, good touch feeling, printing, non halogen, easy to laminate on a base fabric, easy to do surface treatment.

Description

200905033 九、發明說明: 【發明所屬之技術領域】 以心明係—種絲乙解性體人造皮及其製備,主要B 且不感、腾版及可回收再利用疋 【先前技術】200905033 IX. Description of the invention: [Technical field to which the invention belongs] The heart-based system - the silk-dissolving body artificial skin and its preparation, mainly B, not feeling, typographic and recyclable 疋 [Prior Art]

本_為在基布上_—層軟性轉膜;為 厂 棉、r·、尼龍、聚醋、聚乙稀^ 柔軟觸感混合所製成’而軟性塑膠膜則是任何有 傳lh用以製造人造皮的製程有塗佈加工、壓延加工及 狎出加工三種。 聚胺酯(P〇lyurethane、呵人造皮最常用的製程為塗佈加 工It將PU樹脂與溶劑混合成糊狀後,均勻塗佈在基, 再經南溫使〉谷劑揮發而製得PU人造皮。 聚氯乙烯②olyvinyi chl〇ride、PVC)人造皮最常用的製程 為墾延加工,係將PVC樹脂與可塑劑以混煉/捏合裝置膠化 後,經壓延機輾壓成片狀’再與基布貼合而製得pvc人造皮。 窗熱可塑性t月女酉旨(thermoplastic polyurethane、TPU)人造 皮最常用的製程為押出加工,係將τρυ以單獅或雙螺桿押 出機膠化’經y τ類_成片狀,再與基布貼合而製得τρυ 人造皮(如台灣專利公告號00442392)。 人造皮產品的應用十分廣泛,舉凡汽車内裝、皮包、皮 箱、皮袋、衣物、鞋等製品均可見人造皮。主要材料以ρυ、 PVC及TPU最常見。 200905033 但pu人造皮的耐水解性較差,遇水易起反應使分子鏈斷 裂,進而產生黃變現象,造成應用上的困擾;此外pu人造 是經交聯反應製成,其產品不利於回收再利用。 而TPU人造皮之製程雖無交聯反應、耐水解性較人 造皮佳,但TPU人造皮仍會有水解問題,且TPU價格昂貴, 基於成本考量,市場的接受度較低。 、 、 因PVC價格便宜、加工容易、物性佳..等因素,pvc人 造皮的應用歷史已非常悠久,但pvc本身含鹵素,且需添加 可塑劑(如鄰本一甲酸酯類)及含重金屬之安定劑,當pvc使用 元後進行垃圾掩埋時會有可塑劑及重金屬污染之環境問題,垃 圾焚化時亦會產生”戴奥辛(dioxins) ”等問題,因此在廢棄 之處理造成很大之困擾。 近年來環保問題逐漸受到重視,目前市場已有用來取代 pvc人造皮之產品’如聚烯烴彈性體(p〇ly〇lefm elast〇mer、 POE)人造皮(台灣專利公告號1277680)及熱塑性彈性體 (thermoplastic elastomer、TPE)人造皮。 POE人造皮本身沒有極性,其與基布貼合、表面處理、 及印刷上都會有困難,必須經過特別處理(如電暈處理、底膠 塗布),而且POE的回復彈性及觸感不如Pvc,應用上受限制二 —目ft場上應用之TPE人造皮,材料為苯乙烯-丁二烯-苯乙烯提段共聚物(styrene_butadiene_卿職 copolymer、SBS )、乙烯-醋酸乙烯酯共聚物 (ethylene-vinyl-acetate copolymer、EVA)、苯乙烯_乙基丁烯_ 苯乙烯嵌段共聚物(styrene-ethylbmylene-styrene bloek copolymer、SEBS)..等之複合材,而其產品只有在基布上贴 合一層未發泡之軟性塑膠膜,所以其觸感較差。 、 台灣專利公告號1227186為TPE複合材之發泡製造方 法,但其產品及製程上只有一層發泡材,也沒有贴合基布,並 7 200905033 而且其材料中有使用架橋劑,架橋後之材料 專用,因為爾其物性會大讀低;另外該 需10〜30分鐘,顯然時間過長,-般人造 皮之裏釭上發泡呤間只需】〜5分鐘。 【發明内容】 有繁於前述PU、TPU、PVC、P0E、TPE等人造皮 點,本發_提供-㈣苯乙烯雜體人造皮及鄕備皮=傳 ㈣程賴縣苯乙烯雜體人造皮,該 齒素、易於與基布贴合、易於表面處理及印 刷、有良好觸感及可回收再利用之優點。 聚装聚苯乙稀彈性體為基材,其複合材料包括 物50〜l〇〇phr、加工油1〇〜1〇〇phr、發泡 ^l〇phr、抗氧化劑ai〜5phr、聚烯烴聚合物〇〜5〇咖、發泡助 d〜5Phr、滑劑〇〜5phr、填充劑〇〜8 、 〜 組合而成,依人造皮要求的特性及其加工性做^當^^所 苯乙麟健人造皮,主要材料為聚苯乙烯 程成熟,價格便宜,取得容易,而且其原料 丰身v有極性,在印刷及接著應用方面已相當普遍。 ㈣而言,聚苯乙烯聚合物不適合以壓延製程來加工, 口為聚本乙烯聚合物之流動性不好、耐熱性也較差。 流動性不好而以壓延機輾壓成薄膜或片材,其表面會凹 ,平整性很差,而且力σ工過程也容*有輪間積料不順, =斷,現象。本發明係利用加卫油’必要時再使用聚稀烴聚 &物’來調整膠料適當之流動性。 壓延加工時,膠料必須在高溫下持續混料,有時甚至需 入、’、貝30刀知以上,所以當膠料而才熱性不足時,容易會導致聚 S物鏈結斷裂、顏色變深’進而產生黏輪而無法進行後續加 因此本發明係添加適當之抗氧化劑,來改善提升聚笨乙稀 200905033 聚合物加工過程的耐熱性。 ^本發明之聚笨乙烯彈性體人造皮,不添加架橋劑,因為 當熱塑性聚合物經架橋反應之後,就如同熱固性塑膠經固化反 應後’無法再經加熱熔融再次塑形,回收後的物性大大降低, 且無法完全符合環保的特性。 __本發明所採用之聚苯乙烯共聚合物可為SBS、苯乙烯-丁 一稀共 1 物(styrene-butadiene copolymer、SBC)、SEBS 或苯This is a soft film on the base fabric; it is made of factory cotton, r·, nylon, polyester, polyethylene, soft touch, and the soft plastic film is used for any kind of transmission. The manufacturing process of artificial leather has three types of coating processing, calendering processing and cutting processing. Polyurethane (P〇lyurethane, 人造 artificial skin is the most commonly used process for coating processing. The PU resin and the solvent are mixed into a paste, and then uniformly coated on the base, and then vulcanized by the south temperature to obtain the PU artificial leather. Polyvinyl chloride 2olyvinyi chl〇ride, PVC) The most commonly used process for artificial leather is the processing. After the PVC resin and the plasticizer are gelled by a kneading/kneading device, they are pressed into a sheet by a calender. The base fabric is laminated to obtain pvc artificial leather. Window thermoplasticity The most commonly used process for thermoplastic polyurethane (TPU) artificial leather is extrusion processing. The τρυ is gelled by a single lion or twin-screw extruder. The y τ class is formed into a sheet, and then The cloth is laminated to produce τρυ artificial leather (such as Taiwan Patent Publication No. 00442392). The application of artificial leather products is very extensive, and artificial leather can be seen in automobile interiors, leather bags, leather cases, leather bags, clothing, shoes and other products. The main materials are most common with ρυ, PVC and TPU. 200905033 However, the hydrolysis resistance of pu artificial leather is poor. It is easy to react with water to break the molecular chain, which causes yellowing, which causes troubles in application. In addition, pu artificial is made by cross-linking reaction, and its product is not conducive to recycling. use. However, although the process of TPU artificial leather has no cross-linking reaction and hydrolysis resistance is better than that of human skin, TPU artificial leather still has hydrolysis problems, and TPU is expensive, and the market acceptance is low based on cost considerations. Due to the low price of PVC, easy processing, good physical properties, etc., the application history of pvc artificial leather has been very long, but pvc itself contains halogen, and it needs to add plasticizer (such as o-benzate) and heavy metal. The stabilizers, when pvc is used for landfill, have environmental problems of plasticizers and heavy metal pollution. When the waste is incinerated, problems such as "dioxins" are also generated, which causes great troubles in disposal. In recent years, environmental protection issues have gradually received attention. At present, products such as polyolefin elastomer (p〇ly〇lefm elast〇mer, POE) artificial leather (Taiwan Patent Publication No. 1277680) and thermoplastic elastomers have been replaced in the market. (thermoplastic elastomer, TPE) artificial leather. POE artificial leather itself has no polarity, and it is difficult to adhere to the base fabric, surface treatment, and printing. It must be specially treated (such as corona treatment, primer coating), and the POE's recovery elasticity and touch are not as good as Pvc. TPE artificial leather applied on the restricted second-eye field, the material is styrene-butadiene-styrene copolymer (styrene_butadiene_clear copolymer, SBS), ethylene-vinyl acetate copolymer (ethylene) -vinyl-acetate copolymer, EVA), styrene-ethylbmylene-styrene blek copolymer (SEBS), etc., and its products are only attached to the base fabric. A layer of unfoamed soft plastic film is combined, so it has a poor touch. Taiwan Patent Publication No. 1227186 is a foam manufacturing method for TPE composites, but there is only one layer of foamed material on the product and process, and there is no base fabric attached thereto, and 7 200905033 and the use of bridging agent in the material, after bridging The material is special, because its physical properties will be read low; in addition, it takes 10 to 30 minutes, obviously the time is too long, and the average of the artificial leather is only needed for ~5 minutes. [Summary of the Invention] There are artificial skin spots such as PU, TPU, PVC, P0E, TPE, etc., the present hair_providing - (four) styrene hybrid artificial skin and preparation skin = pass (four) Cheng Lai County styrene hybrid artificial leather, The tooth has the advantages of easy adhesion to the base fabric, easy surface treatment and printing, good touch and recyclability. The polyphenylene styrene elastomer is used as a substrate, and the composite material comprises 50~l〇〇phr, processing oil 1〇~1〇〇phr, foaming ^1〇phr, antioxidant ai~5phr, polyolefin polymerization 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 5 5 5 5 5 5 5 5 5 5 5 5 5 组合 组合 组合 组合 组合 组合 组合 组合 组合 组合 组合 组合 组合 组合 组合 组合 组合 组合 组合The artificial leather, the main material is mature polystyrene, the price is cheap, easy to obtain, and its raw material is v-polar, which is quite common in printing and subsequent application. (4) In terms of polystyrene polymer, the polystyrene polymer is not suitable for processing by a calendering process, and the polymer of the polyethylene polymer has poor fluidity and poor heat resistance. If the fluidity is not good and it is pressed into a film or sheet by a calender, the surface will be concave and the flatness will be poor, and the force σ process will also have a problem of uneven accumulation of the wheel, = broken. The present invention utilizes the tempering oil 'and, if necessary, the polyurea poly&' to adjust the proper fluidity of the compound. During calendering, the rubber must be continuously mixed at high temperature, and sometimes it is necessary to enter, ', and 30, so it is easy to cause the poly-S chain to break and change color when the rubber is insufficient. The deep 'further creates a sticky wheel and cannot be subsequently added. Therefore, the present invention adds an appropriate antioxidant to improve the heat resistance of the polymer processing process of the polystyrene 200905033. ^The polystyrene elastomer artificial skin of the present invention does not add a bridging agent, because after the thermoplastic polymer is bridged, just like the thermosetting plastic after curing reaction, it can no longer be reshaped by heating and melting, and the physical property after recycling is greatly Reduced, and not fully environmentally friendly. The polystyrene copolymer used in the present invention may be SBS, styrene-butadiene copolymer (SBC), SEBS or benzene.

乙烯-異戊一烯-本乙烯炭段共聚物(styrene is〇prene st^rene block c〇p〇lymer、SIS) ’ 其密度介於 〇 9〇 g/cm3 到 1〇5 g/cm3, 且其熔融流率(melt flow rate、MFR)介於 0.5 g/lOmin 與 15 g/lOmm之間,視人造皮要求之特性及加工性來作選擇。 本發明所採用之加工油主要為礦物油,而礦物油又以碳 的釔構區分為二種類型:直鏈型(押以供)、環烧型 (naphthenic type)、芳香族型(ar〇matic咖),需配合加工性 及人造皮要求之特性來作選用。 ’可為偶氮化合物 氮唑(tetrazole)、苯 本發明所採用之發泡劑為化學發泡劑 (azo compound)、氨基脲(semicarbazide)、四 駢'^•^(benzoxazine)及碳酸氫納。 本叙明所採用之抗氧化劑,可為一次抗氧化劑、二欠才二 氧化劑或複合型抗氧化劑;其中—次抗氧化劑為受^= (hmdered phenol)或受阻胺類(hindered amines),二次抗氧化物 為有機磷化合物或有機疏化合物,複合型抗氧化劑為抗 化劑及二次抗氧化劑之組合;可選擇—種或多種添加, 以不影響加工及所需之物性為原則。 本發明所採用之聚烯烴聚合物,可為聚 polyethylene、PE)、聚丙烯(p〇lypr〇pylene、押)職, 9 200905033 其熔融流率熔融流率(melt ft〇 w rate、MFR)或熔融指數(饥处 index ’ MI)則介於 〇·4 /i〇min 與 3 之間 工性及人奴絲之躲來作·。§ 發泡助劑可以選自金屬氧化物、脂肪酸金屬鹽及尿素化 &物中的種,最常用的發泡助劑為氧化辞、硬脂酸鋅。 一般在壓延加工過程,聚合物對金屬表面的直接黏著與 =成型品附目互麵個,必要時可添加適當之滑劑& ,用之滑射為料城、氧化聚 麟 屬皂鹽或脂肪酸醯胺。 Μ备 本發明採用之填充劑,可為碳酸鈣、氫氧化鎂、氕氧化 i二黏土(clay)及其他無機添加物,可添加,或不添加,或少 里添加,以不影響人造皮所需之物性為原則。 料月為增加聚苯乙烯彈性體人造皮的美感,可添加色 。此外,因應人造皮的其它需求,還可添加各类 =添加劑’如需_性較佳的場合,則可酌量添加紫外線吸^ 1., 如下本發明之料乙_性體人造皮餘如圖丨所示。說明 ⑴妾著劑塗制基布上,再以溫度為5〇〜15〇 的=使基布乾燥。其中接著劑選用二液型舰 布可以為棉、麻、嫘縈、尼龍、聚者 J丙稀、壓克力等其中之-所製成者,或經混紡而^ (2) 之原料依配方餘後,依序投人捏合/混練裝置中 4成混合物。捏合/混練裝置可使用,萬馬力機 200905033 =聰)、軋輪機(two roll mil)、混練機、單 雙螺桿捏合機等。 平W土口機、 ⑶f上叙混合物經溫度約為⑽〜·。C的壓延機, 輾塵成片狀後再貼合郝先塗佈接著躺基布上。 ⑷^送入操作溫度為⑼〜挪⑶發泡烘箱之中’使 诏为解而生成發泡的結構,再經—組 ^ ^ 皮的表面形成裝飾性的紋路。 化装罝在人造 ⑸皮再經過冷卻、捲取,即得聚苯乙雄彈性 (6)若聚苯乙烯雜體人造皮產品有需树,可 =行印刷或表面處理,除了有裝飾美觀的目“= 可賦予各式觸感或防污保護的功能。 向 本發二月=聚苯乙烯彈性體人造皮可應用於各 沙發、π車内裝、鞋面、鞋襯、皮包、皮如 衣物、文具用皮及装璜材料等。 反衣乎鈥浚、 【實施方式】 實施例(一)Ethylene-isopentene-based ethylene-carbon segment copolymer (styrene is〇prene st^rene block c〇p〇lymer, SIS)' has a density ranging from 〇9〇g/cm3 to 1〇5 g/cm3, and The melt flow rate (MFR) is between 0.5 g/lOmin and 15 g/lOmm, depending on the characteristics and processability of the artificial leather. The processing oil used in the present invention is mainly mineral oil, and the mineral oil is divided into two types by carbon structure: linear type (for supply), naphthenic type, aromatic type (ar〇). Matic coffee), should be selected in accordance with the characteristics of processing and artificial leather requirements. 'Can be an azo compound tetrazole, benzene The blowing agent used in the invention is a azo compound, a semicarbazide, a benzoxazine, and a sodium bicarbonate. . The antioxidants used in the present invention may be primary antioxidants, secondary oxidants or complex antioxidants; wherein the secondary antioxidants are controlled by ^= (hmdered phenol) or hindered amines (secondary). The antioxidant is an organic phosphorus compound or an organic compound, and the composite antioxidant is a combination of an anti-chemical agent and a secondary antioxidant; and one or more kinds of additions may be selected so as not to affect the processing and the desired physical properties. The polyolefin polymer used in the present invention may be poly(ethylene), PE), polypropylene (p〇lypr〇pylene, 押), 9 200905033, its melt flow rate melt flow rate (melt ft〇w rate, MFR) or The melt index (index ' MI) is between 〇·4 /i〇min and 3, and the slavery of human slaves. § The foaming aid may be selected from the group consisting of metal oxides, fatty acid metal salts and ureas && the most commonly used foaming aids are oxidized words, zinc stearate. Generally, in the calendering process, the direct adhesion of the polymer to the metal surface and the surface of the molded product are attached to each other. If necessary, a suitable slip agent can be added, and the slippery shot can be used as a material city or an oxidized poly-salt soap salt or Fatty acid guanamine. The filler used in the present invention may be calcium carbonate, magnesium hydroxide, cerium oxide, clay and other inorganic additives, which may or may not be added, or added in a small amount, so as not to affect the artificial leather. The materiality required is the principle. The lunar month is to increase the beauty of the polystyrene elastomer faux leather, and color can be added. In addition, in response to other needs of artificial leather, it is also possible to add various types of additives. If the _ property is better, the ultraviolet ray can be added as needed. The following is the material of the present invention. See also. Description (1) Apply the squeegee to the base fabric and dry the base fabric at a temperature of 5 〇 to 15 =. The adhesive of the second liquid type can be made of cotton, hemp, crepe, nylon, polyacrylonitrile, acrylic, etc., or the raw materials of the blended (2) After that, 40% of the mixture in the kneading/kneading device was sequentially injected. The kneading/kneading device can be used, 10,000 horsepower machine 200905033 = Cong), two roll mil, kneading machine, single-screw kneader, and the like. The flat W earth machine, (3) f on the mixture of temperature is about (10) ~ ·. C calender, after the dust is formed into a sheet, and then attached to Hao Xian coating and then lying on the base fabric. (4) The feeding operation temperature is (9) to (3) in the foaming oven, so that the crucible is formed into a foamed structure, and then the surface of the skin is formed into a decorative texture. After the artificial (5) skin is cooled and coiled, the polyphenylene male elastic (6) is obtained. If the polystyrene hybrid artificial leather product has a tree, it can be printed or surface treated, except for the decorative appearance. = It can give various functions of touch or anti-fouling protection. To February 2 = Polystyrene elastomer artificial leather can be applied to sofas, π car interiors, uppers, shoe linings, leather bags, leathers such as clothing, stationery Leather and mounting materials, etc. Anti-clothing, [Embodiment] Embodiment (1)

一、基布之前處理 、.4mm聚酯/嫘縈混紡布,利用滾輪塗佈設備涂上一 二液型SBS接著劑,並經9〇°C的烘箱乾燥3〇秒广" 二、聚苯乙烯彈性體人造皮製備 將原^依^泡層設計配方(表υ秤取後,以乾輪機混練 加,滚輪溫度:前輪14(rc、後輪130t,混練時間 分鐘’膠化熟成後’將兩輪間隙調小,使膠料輾壓成0曰55腿 片狀發泡層(2) ’貼合到預塗接著劑的基布⑴上;再放入溫产 11 200905033 =了。的,’發泡時間2分鐘 原料名稱 加工油 ---- — 發泡劑 抗氧化劑 ----- 抗氧化劑 白色母粒First, the base cloth before treatment, .4mm polyester / 嫘萦 blended fabric, using a roller coating equipment coated with a two-liquid type SBS adhesive, and dried in a 9 ° ° C oven for 3 〇 second wide "" The preparation of styrene elastomer artificial leather will be based on the original design of the foam layer. After the scale is taken, it will be mixed with the dry turbine. The roller temperature: front wheel 14 (rc, rear wheel 130t, mixing time minute 'gelling matured' The gap between the two wheels is adjusted to be small, so that the rubber material is pressed into a 0-55 leg sheet foam layer (2) 'adhered to the base cloth (1) of the pre-coated adhesive; and then placed in the warm production 11 200905033 =. , 'foaming time 2 minutes raw material name processing oil----- foaming agent antioxidant----- antioxidant white masterbatch

偶氮化合物 受阻酚類 有機磷化合物 PE基材 成厂子度L5画二層結構之聚苯乙烯彈性體人造皮⑷P。衣 層設計配方如下表1 :Azo compound hindered phenols organophosphorus compounds PE substrate A plant made of L5 and a two-layer structure of polystyrene elastomer artificial leather (4)P. The coating design formula is shown in Table 1:

〇-94g/cm3 ;熔融流率12 直鏈型;國宏PW-90 共聚合物(SBS) 重量份phr 實施例(二) 一、基布之前處理 型塗上-層二液 一、聚笨乙卸彈性體人造皮製備 '將原料依發泡層設計配方(表2)軒取後,依序投入捏合 /此、、東作用的萬馬力機中膠化熟成,操作時間%秒,之後將 熟成的膠料送至設定溫度為14(rc的軋輪機中予以均勾混 練’之後再將膠料以連續操作的方式健入操作溫度為 140〜16(TC賴延機中,經輾壓成〇·3_ #狀發泡層⑺貼合 到預塗接著劑的基布⑴上;重覆同樣製程將面層設計配方 (表3) ‘成〇.25mm片狀⑶貼合到發泡層⑺上面,再通過 溫度分別為180〜20(TC的發泡烘箱,發泡時間】5〜2分鐘,然 12 200905033 後再通過壓花裝置,最後經冷卻捲取’製成1.6mm三層結構 之聚苯乙烯彈性體人造皮(B)。 發泡層設計配方如下表1 : 原料名稱 重量份phr 備註 聚笨乙烯共聚合物(SBS) 100 — 〇.94g/cm3 ;熔融流率12 加工油 30 直鏈型;國宏PW-90 發泡劑 4 —---- 偶氮化合物 抗氧化劑 0.3 —~~— 受阻酚類 抗氧化劑 0.3 ---— 有機磷化合物 黑色母粒 3 ---- PE基材 面層設計配方如下表2 : . 原料名稱 重量份phr ------ 備註 共聚合物(SBS) 65 '^ 〇.94g/cm3 ;熔融流率3 共聚合物(SBC) 35 —.— l.〇2g/cm3 ;熔融流率1〇 加工油 ------ 30 --- 直鏈型;國宏PW-90 抗氧化劑 '----- 0.3 --_ 受阻酚類 抗氧化劑 --------- 0.3 有機磷化合物 滑劑 --—~~- 0.3 ---1 脂肪酸鈣 黑色母粒 ---—__ . ΡΕ基材 本發明之«乙轉性體人造皮,為不含錢之環保 料,而且容易與基布貼合、易於表面處理及印刷、具有良好 200905033 之觸感,為-項娜又具有絲彻性之發明。本發明之聚 苯乙婦彈性體人造皮可應用於各種製品, 鞋面、鞋襯、皮包、皮箱、 '早r 匕反相皮袋、手提袋、衣物、文具用皮 及装填材料等。 【圖式簡單說明】 =^發明聚笨乙烯彈性體人造皮⑷製程示意圖。 圖3為實發:乙: 圖。 ')來笨乙烯彈性體人造皮(A)結構示意 i。:、、例(―)聚笨乙烯彈性體人造皮(B)結構示意 【主要元件符號說明】 1 :基布。 2:發泡層。 3 :面層。 14〇-94g/cm3; melt flow rate 12 linear type; Guohong PW-90 copolymer (SBS) parts by weight phr Example (2) First, the base cloth before the treatment type coating - layer two liquid one, poly stupid Unloading elastic body artificial skin preparation 'The raw material is prepared according to the foam layer design formula (Table 2), and then it is put into kneading/this, east action 10,000 horsepower machine for gelatinization, the operation time is % seconds, then it will be matured. The rubber is sent to a set temperature of 14 (r-milling in the rolling mill), and then the rubber is continuously operated to the operating temperature of 140~16 (TC lyon machine, after pressing into a 〇 · 3_ # foam layer (7) is attached to the base fabric (1) of the pre-coated adhesive; repeat the same process to apply the surface layer design formula (Table 3) '〇〇.25mm sheet shape (3) to the foam layer (7) And then pass the temperature of 180~20 (TC foaming oven, foaming time) 5~2 minutes, then 12 200905033 and then through the embossing device, and finally by cooling to take '1.6mm three-layer structure Styrene elastomer artificial leather (B). The design of the foam layer is as follows: Table 1 : Raw material name Weight phr Remarks Polystyrene copolymerization (SBS) 100 — 〇.94g/cm3 ; melt flow rate 12 processing oil 30 linear type; Guohong PW-90 foaming agent 4 —---- azo compound antioxidant 0.3 —~~ — hindered phenolic resistance Oxidizer 0.3 --- — Organophosphorus compound black masterbatch 3 ---- PE substrate surface layer design formula is shown in Table 2 below. Raw material name weight part phr ------ Remarks copolymer (SBS) 65 '^ 〇.94g/cm3; melt flow rate 3 co-polymer (SBC) 35 —.— l.〇2g/cm3 ; melt flow rate 1〇 processing oil ------ 30 --- linear type; Guohong PW -90 Antioxidant'----- 0.3 --_ Hindered Phenolic Antioxidant--------- 0.3 Organophosphorus Compound Slide Agent---~~- 0.3 ---1 Fatty Acid Calcium Black Masterbatch ----__ . ΡΕSubstrate The invention of the invention is an environmentally-friendly material that does not contain money, and is easy to be bonded to the base fabric, easy to surface-treat and print, and has a good touch of 200905033. - Xiang Na has the invention of silkyness. The polystyrene elastomer artificial leather of the invention can be applied to various products, uppers, shoe linings, leather bags, suitcases, 'early r 匕 reverse leather bags, handbags , clothing, stationery Use skin and filling materials, etc. [Simple description of the drawing] = ^ Invented polystyrene vinyl elastomer artificial leather (4) process diagram. Figure 3 is the actual hair: B: Fig. ') to stupid vinyl elastomer artificial leather (A) structure Indicates i.:,, (-) Polystyrene vinyl elastomer artificial leather (B) structure schematic [main component symbol description] 1 : base fabric. 2: Foam layer. 3: The top layer. 14

Claims (1)

200905033 十、申請專利範圍: 1.200905033 X. The scope of application for patents: 1. 2. 一種聚笨乙轉性體人造皮的製法,其包括: 劑^燥表面土佈層—液型^接著劑,經乾燥烘箱使接著 ^ f ^l〇〇Phr !0^〇〇^ ^ Phr、抗氧化劑αΜ*、聚烯烴聚合物〇〜5〇phr、發泡 且” 〇〜5phr、滑齊J 0〜5phr、填充劑〇〜8〇phr、色料〇〜 ^合物,雜合/混轉置鱗錢合物後,_延機輾壓 成片狀膠料(發泡層),貼合於上述_接著_基布上; c),送入發泡烘箱,使發泡劑分解生成發祕構,再經一組塵 化裝置’在表面形成裝倚性的紋路,製成二層結構之聚 烯彈性體人造皮。 一種聚苯乙烯彈性體人造皮的製法,其包括: a)將基布表面塗佈—層二液型哪接麵,經乾驗箱使接 劑乾燥; b)將聚苯乙烯共聚合物5(Μ()_、加工油1()〜娜加、發泡劑 1〜lOphr、抗氧化劑〇1〜5phr、聚烯烴聚合物〇〜5〇phr、發泡 助劑0〜5phr、滑劑〇〜印汾、填充劑0〜8〇phr、色料〇〜15_ 之組合物,經捏合/混練裝置混練成混合物後,以壓延機輾壓 成片狀膠料(發泡層),貼合於上述塗佈接著劑的基布上; 再將聚苯乙烯共聚合物50〜lOOphr、加工油K)〜i00phr、抗氧 化劑〇·1〜5phr、聚烯烴聚合物〇〜50phr、滑劑〇〜5phr、填充 劑0〜80phr、色料〇〜i5phr之組合物,經捏合/混練裝置混練 成混合物後,以壓延機輾壓成片狀,贴合於上述片狀膠料(發 15 200905033 泡層)上; C)再送入發泡烘箱,使發泊 花裝置,在表面爾飾=成:包結構,再經-組歷 烯彈性體人造皮。 私,文路,製成三層結構之聚本乙 第2項所述聚笨乙_人造皮的 i壓姆、尼龍、聚㈣乙稀、聚丙 听表成者,或經混紡而製成者。2. A method for preparing a polystyrene-transformed artificial leather, comprising: a dry surface soil layer-liquid type adhesive, which is passed through a drying oven to be followed by ^f^l〇〇Phr!0^〇〇^^ Phr, antioxidant αΜ*, polyolefin polymer 〇~5〇phr, foaming and “〇~5phr, sliding J 0~5phr, filler 〇~8〇phr, colorant 〇~^ compound, heterozygous / After mixing and transferring the scaled compound, the machine is pressed into a sheet-like rubber (foamed layer), adhered to the above-mentioned _ subsequent_base cloth; c), sent to a foaming oven to make a foaming agent Decomposing to generate a secret structure, and then forming a two-layer structure of polyene elastomer artificial leather through a set of dusting devices' forming a barrier pattern on the surface. A method for preparing polystyrene elastomer artificial leather, comprising: a) coating the surface of the base fabric - the layer of the two liquid type, the joint is dried by the dry box; b) the polystyrene copolymer 5 (Μ () _, processing oil 1 () ~ Najia , foaming agent 1~lOphr, antioxidant 〇1~5phr, polyolefin polymer 〇~5〇phr, foaming aid 0~5phr, slip agent~printing, filler 0~8〇phr, colorant 〇~15_ composition After kneading/kneading into a mixture by a kneading/kneading device, rolling into a sheet-like rubber (foamed layer) by a calender, bonding to the base cloth of the above-mentioned coating adhesive; and then polystyrene copolymer 50~ lOOphr, processing oil K)~i00phr, antioxidant 〇·1~5phr, polyolefin polymer 〇~50phr, slip agent 〇~5phr, filler 0~80phr, colorant 〇~i5phr composition, kneaded/kneaded After the device is kneaded into a mixture, it is rolled into a sheet shape by a calender, and is attached to the above-mentioned sheet-like rubber (Fa 15 200905033 foam layer); C) is sent to a foaming oven to make a hair-splitting device, in the surface = into: package structure, and then - group of olefin elastomer artificial leather. Private, Wenlu, made of three-layer structure of the poly B, the second item of the poly stupid _ artificial leather i pressure, nylon, poly (4) Those who are made of ethylene or polypropylene, or who are made by blending. 4制及第2項所述聚苯乙烯彈性體人造皮的 f 八(a)土布全佈接著劑後的乾燥烘箱溫度為50〜150 L。 5制範圍第1項及第2項所述聚笨乙稀彈性體人造皮的 衣法’八中步驟作)捏合/混練裝置可為萬馬力機、軋輪機、混練 機、單螺桿捏合機或雙螺桿捏合機。 6.,如申凊專利範圍第1項及第2項所述聚苯乙烯彈性體人造皮的 製法’其中步驟(b)壓延機的操作温度為1〇〇〜2〇〇它。 7. 如申請專利範圍第1項及第2項所述聚笨乙烯彈性體人造皮的 製法’其中步驟(c)發泡烘箱的操作潘度為150〜250°C。 8. 如申請專利範圍第1項及第2項戶斤述聚苯乙烯彈性體人造皮的 製法,其t聚苯乙烯共聚合物可為SBS、SBC、SEBS或SIS, 其密度介於0.90 g/cm3到1.05 g/cm3,嫁融流率(MFR)介於0.5 g/10min 與 15 g/l〇min 之間。 9. 如申請專利範圍第1項及第2項戶斤述聚苯乙稀彈性體人造皮的 製法’其中加工油為礦物油,而礦物油可為直鏈型(paraffin type )、環烧型(naphthenic type )或芳香族型(aromatic type )。 10. 如申請專利範圍第1項及第2項所述聚苯乙烯彈性體人造皮的 製法,其中發泡劑為化學發泡劑可為偶氮化合物(azo 16 200905033 compound)、氨基脲(semicarbazide)、四氮唾(tetrazole)、苯騎》惡嗪 (benzoxazine)或碳酸氫鈉。 11. 如申请專利範圍第1項及第2項所述聚苯乙烯彈性體人造皮的 製法’其中抗氧化劑可為一次抗氧化劑、二次抗氧化劑或複合型 抗氧化劑;其中一次抗氧化劑可為受阻酚類(hindered phen〇1)或受 阻胺類(hindered amines);二次抗氧化物可為有機磷化合物或有 機硫化合物;複合型抗氧化劑為一次抗氧化劑及二次抗氧化劑之 組合。 12. 如申請專利範圍第1項及第2項所述聚苯乙烯彈性體人造皮的 製法,其中聚烯烴聚合物可為聚乙烯(PE)、聚丙烯(pp)或乙 烯·醋酸乙烯酯共聚物(EVA),其熔融流率(MFR)或熔融指數 (MI)則介於 〇.4g/10min 與 35g"0min 之間。 13.,如申請專利範圍第丨項及第2項所述聚苯乙烯彈性體人造皮的 製法,其中發泡助劑可為氧化鋅或硬脂酸鋅。 14制如申請專利範圍第1項及第2項所述聚苯乙烯彈性體人造皮的 製法,其中滑劑可為聚烯烴蠟、氧化聚乙烯蠟、脂肪酸鹽類、金 屬皂鹽或脂肪酸醯胺。 15刹如申請專利範圍第1項及第2項所述聚苯乙烯彈性體人造皮的 ‘法’其中填充劑可為碳酸約、氫氧化鎂、氫氧化鋁或黏土 (day)。 16制士1申ΐ專利範圍第1項及第2項所述聚苯乙烯彈性體人造皮的 衣中色料可為聚烯烴聚合物為載體之色母粒。The temperature of the drying oven after the f8 (a) soil cloth full-binder adhesive of the above-mentioned system and the second aspect of the polystyrene elastomer artificial leather is 50 to 150 L. 5) The range of the polystyrene elastomer artificial leather described in the first and second paragraphs of the "eight steps" kneading / mixing device can be 10,000 horse machine, rolling mill, kneading machine, single screw kneader or Twin screw kneader. 6. The method for producing a polystyrene elastomer artificial leather according to the first and second aspects of the patent scope of the invention, wherein the step (b) calender operates at a temperature of 1 〇〇 2 〇〇 2 。. 7. The method for producing a polystyrene elastomer artificial skin as described in claims 1 and 2 wherein the operation of the step (c) foaming oven is 150 to 250 °C. 8. For the preparation of the polystyrene elastomer artificial skin in the first and second paragraphs of the patent application, the t polystyrene copolymer may be SBS, SBC, SEBS or SIS with a density of 0.90 g. /cm3 to 1.05 g/cm3, the graft flow rate (MFR) is between 0.5 g/10 min and 15 g/l〇min. 9. For example, in the scope of application for patents, items 1 and 2, the production method of polystyrene elastomer artificial leather, in which the processing oil is mineral oil, and the mineral oil can be linear (paraffin type), ring-burning type. (naphthenic type) or aromatic type (aromatic type). 10. The preparation method of the polystyrene elastomer artificial leather according to the first and second aspects of the patent application, wherein the foaming agent is a chemical foaming agent, which may be an azo compound (azo 16 200905033 compound) or a semicarbazide (semicarbazide). ), tetrazole, benzoxazine or sodium bicarbonate. 11. The method for preparing a polystyrene elastomer artificial skin according to the first and second aspects of the patent application, wherein the antioxidant may be a primary antioxidant, a secondary antioxidant or a composite antioxidant; wherein the primary antioxidant may be Hindered phen〇1 or hindered amines; the secondary antioxidant may be an organophosphorus compound or an organic sulfur compound; the composite antioxidant is a combination of a primary antioxidant and a secondary antioxidant. 12. The method for preparing a polystyrene elastomer artificial skin according to the first and second aspects of the patent application, wherein the polyolefin polymer may be polyethylene (PE), polypropylene (pp) or ethylene/vinyl acetate copolymerization. (EVA), its melt flow rate (MFR) or melt index (MI) is between 〇.4g/10min and 35g"0min. 13. The method of claim 1, wherein the foaming aid is zinc oxide or zinc stearate. 14 The method for preparing a polystyrene elastomer artificial leather according to the first and second claims of the patent application, wherein the slip agent is a polyolefin wax, an oxidized polyethylene wax, a fatty acid salt, a metal soap salt or a fatty acid decylamine. . The method of claim 1 wherein the filler is carbonic acid, magnesium hydroxide, aluminum hydroxide or clay. The intermediate material of the polystyrene elastomer artificial leather according to the first and second aspects of the patent application of the invention is a masterbatch of a polyolefin polymer as a carrier.
TW96125870A 2007-07-16 2007-07-16 Polystyrene elastomer artificial leather and their preparation thereof TW200905033A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109762291A (en) * 2018-12-12 2019-05-17 佛山市稳格家居用品有限公司 A kind of TPE bottom material film and preparation method thereof
CN112431034A (en) * 2020-12-07 2021-03-02 江苏科美新材料有限公司 Flame-retardant styrene-butadiene block copolymer-based superfine fiber synthetic leather and production method thereof
CN112537107A (en) * 2020-12-07 2021-03-23 江苏科美新材料有限公司 High-performance styrene-butadiene block copolymer-based superfine fiber synthetic leather and production method thereof
CN112593407A (en) * 2020-12-07 2021-04-02 江苏科美新材料有限公司 Suede-like styrene-butadiene block copolymer-based superfine fiber synthetic leather and production method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109762291A (en) * 2018-12-12 2019-05-17 佛山市稳格家居用品有限公司 A kind of TPE bottom material film and preparation method thereof
CN112431034A (en) * 2020-12-07 2021-03-02 江苏科美新材料有限公司 Flame-retardant styrene-butadiene block copolymer-based superfine fiber synthetic leather and production method thereof
CN112537107A (en) * 2020-12-07 2021-03-23 江苏科美新材料有限公司 High-performance styrene-butadiene block copolymer-based superfine fiber synthetic leather and production method thereof
CN112593407A (en) * 2020-12-07 2021-04-02 江苏科美新材料有限公司 Suede-like styrene-butadiene block copolymer-based superfine fiber synthetic leather and production method thereof

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