TW200904614A - Method for inset injection molding capable of producing metal appearance product and product manufactured by the same - Google Patents

Method for inset injection molding capable of producing metal appearance product and product manufactured by the same Download PDF

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Publication number
TW200904614A
TW200904614A TW96128000A TW96128000A TW200904614A TW 200904614 A TW200904614 A TW 200904614A TW 96128000 A TW96128000 A TW 96128000A TW 96128000 A TW96128000 A TW 96128000A TW 200904614 A TW200904614 A TW 200904614A
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Taiwan
Prior art keywords
plastic
layer
metal
injection molding
film
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TW96128000A
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Chinese (zh)
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TWI364357B (en
Inventor
Yong-De Liao
yi-tian Gao
ri-xing Liao
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3D Pre Color Plastic Inc
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Priority to TW96128000A priority Critical patent/TW200904614A/en
Publication of TW200904614A publication Critical patent/TW200904614A/en
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Publication of TWI364357B publication Critical patent/TWI364357B/zh

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Abstract

The invention relates to a method for insert injection molding capable of producing a metal appearance product. The invention includes an object having a plastic film, a decoration layer and a metal foil. The decoration layer is formed on the plastic film, wherein the decoration layer is formed with patterns, colors or characters. The decoration layer is sandwiched between the metal foil and the plastic film. After applying glue on the surface of the metal foil, the object is put into a mold for insert injection molding to obtain a plastic product, which has metal appearance, and a three dimensional pattern visual effect. The invention utilizes a simplified process to omit the etching step in the conventional approach, but still obtain a plastic product having metal appearance and different decoration effects from conventional products.

Description

200904614 九、發明說明: 【發明所屬之技術領域】 本發明是有關於一種模内 別是指一種可得到具有金屬質 法及該成品。 射出成型方法及其成品,特 感的成品之模内射出成型方 【先前技術】 參閱圖1,習知一種佶揸&壯& & ,, 使模内裝飾射出成品具有金屬質感 的做法緣於其所欲獲得的I飾效果,是先在—塑料薄膜U 上形成一金屬薄膜12後’以触刻的方式使金屬薄膜12形 成:圖案輪廓,再於該金屬薄膜12上套印一油墨圖案13, 使油墨圖案13的區域同時具有金屬質感,最後再將該塑料 薄膜11放入模具中進行模内射出成型而得到一塑料成品。 但由於該種製程是先形成一圖案輪廊的金屬薄M 12後,再 將油墨圖案13套印在金屬薄膜12上,因此,在油墨圖案 13套印的過程中,經常容易發生油墨圖案的輪廓與金屬 薄膜12的輪廓產生些微的錯位,因而二者之間形成斷差陰 影,影響整個裝飾圖案的效果及製品的質感。 參閱圖2,為中華民國申請案第〇941〇8742號的一種『 模内裝飾射出成型之製程』,其同樣是先於一塑料薄膜14 形成金屬薄膜15之後’再套印上圖案16,最後再利用射出 成型讓液態塑料17包覆整個塑料薄膜14、金屬薄膜15以 及圖案16。 而上述習知的缺點在於,由於該塑料薄膜14通常是預 先加工形成一 3D結構之後,再形成金屬薄膜15,最後再套 200904614 印油墨圖案16,而礙於塑料薄膜i4已成型的外型結構,其 :能套/的油墨圖案16 一般只能侷限在塑料薄膜Η的局 部2D平面上,而無法讓油墨圖案16分布在3£>結構上。 于、匕之外由於该製程是採取用液態塑料17將整個塑 料薄膜14、金屬薄膜15以及圖案16包覆的作法,不僅需 要耗費較多广液態塑料17而容易增加原料成本,且若該製 程欲知取早只讓射出的液態塑料17結合在該塑料薄臈Μ 形成有金屬薄膜15以及圖帛16的__側,則液態塑料⑺疑 固後,較容易因為與塑料薄膜14的連結力不足而與塑料薄 膜14分離,影響產品品質的穩定性。 【發明内容】 因此,本發明之目的,即在提供一種製程較簡化,且 不會有塑料成品的裝飾圖案與金屬薄膜產生斷差陰影問題 的模内射出成型方法。 本發月的另冑目的,在於提供一種可使裝飾圖案分 布在3D結構之使成品具有金屬質感的模内射出成型方法。 本發明的再-目的,在於提供一種農饰效果不同於習 矣並且可降低原料成品之具有金屬質感的塑料成品。 —本發明的又-目的,在於提供一種塑料之間連接的穩 定性較高的具有金屬質感的塑料成品。 於是,本發明使成品具有金屬質感的模内射出成型方 法是先後於-塑料薄膜形成一由花紋、圖案、文字或色彩 所構成的裝飾層以及一金屬薄膜’且裝飾層是介於金屬薄 膜與塑料薄膜之間’再於該金屬薄膜的表面塗佈黏膠層後 200904614 •最後置入模具中進行模内射出成型,而得到一具有金屬 貝感、且裝飾圖案具有立體視覺效果的塑料成口口。 依據本發明之模内射出成型方法所得之:有金屬質感 的塑料成品係包含-由該塑料薄膜構成之第—塑料層、一 由射出成型之塑料構成之第二塑料層以及介於該第:㈣ 層與該第二塑料層之間的一裝飾層、—由該金屬薄膜構: 裝編該第二塑料層之間的金屬層以及-介於 該金屬層與該第二塑料層之間的黏膠層。 、 本發明使成品具有金屬質感的模内射出成型方法中, 亦可於形成該金屬薄膜後,將該裝飾層去除,而得到 域鏤空的金屬薄膜,且該金屬薄膜之鏤空區域係具; 该裝飾層之輪廓,藉此單獨利用該金屬薄膜及其具有特定 輪麻之鏤空區域達到裝飾效果。 利用本發明之模内射出成型方法藉由先形成裝飾圖幸 二再形成金屬薄膜,不僅省略習知再對金屬薄膜姓刻的步 ==,也可避免裝飾圖案在套印過程中與金屬 j臈產生斷差陰景彡㈣㈣飾效果,並謂得㈣於習知 ==飾效果…之外,由於本發明是先形成 型,因此 > 料薄料行加H定的立體結構外 因此’也可藉此讓裝飾圖案是分佈在立體結構上 能將圖案套印在平面的缺陷’再者’即使射出的 塑料不包覆整個塑料 „ 令黏鮮乂 薄及裝飾圖案,利用 梅層’也可維持塑料成品第一塑料層與第二塑料層之 間的連結力’避免兩者輕易分離脫落,並且減少由射出的 200904614 塑料構成之第二塑料層的原料成本。 【實施方式】 有關本發明之前述及其他技術内容、特點與功效,在 以下配合參考圖式之二個較佳實施例的詳細說明中,將可 清楚的呈現。 在本發明被詳細描述之前,要注意的是,在以下的說 明内容中,類似的元件是以相同的編號來表示。 參閱圖3,本發明使成品具有金屬質感的模内射出成型 方法之第一較佳實施例包含 以下步驟: 步驟S! ••配合參閱圖4,於一塑料薄臈3〇表面形成一 裝飾層3i。該裝飾層31可以印刷或轉印的方式使設計的花 紋、圖案、文字或色彩等形成於塑料薄膜3〇上而構成,且 «亥印刷的圖案、文字、花紋或色彩可為半透明或不透明狀 態。塑料薄膜1的材質可選自壓克力(聚甲基丙稀酸甲醋 ,Polymethyl Methacrylate , ΡΜΜΛ )、聚氯乙烯 (Polyvinly Chl〇ride,PVC)、聚對苯二甲酸乙烯酯 (Polyethylene Terephthalate , pET)、聚碳酸酯 (Polycarbonate,PC)、聚乙烯(p〇iye让ylene,pE)等材質 所構成的群組’且其中,壓克力(PMMA)、聚對苯二甲酸乙 烯醋(PET)、聚碳酸醋(pc)、聚乙烯(pE)可視實際需求選用 透明或彩色或半透明等態樣。 步驟s2:配合參閱圖5,使該塑料薄膜3〇形成—預定 形狀。詳言之’是於步驟81後’接著利用真空成型或高壓 成型的方式將塑料薄膜3G加工成具有特定的3D立體結構 200904614 或呈彎曲起伏而非平面的外型結構。 步驟S3.配合參閱圖6, 裝飾層之表面再以物理直^庙』科相3〇形成有該200904614 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to an in-mold method which refers to a method of obtaining a metallurgical method and the finished product. Injection molding method and its finished product, in-mold injection molding of a special product [Prior Art] Referring to Fig. 1, a conventional method of 佶揸 & amp && Because of the desired effect of the I decoration, the metal film 12 is formed in a touch-sensitive manner by forming a metal film 12 on the plastic film U: a pattern outline is formed, and an ink is overprinted on the metal film 12. The pattern 13 is such that the area of the ink pattern 13 has a metallic texture at the same time. Finally, the plastic film 11 is placed in a mold for in-mold injection molding to obtain a finished plastic product. However, since the process is to form a thin metal M 12 of a pattern wheel gallery, the ink pattern 13 is overprinted on the metal film 12. Therefore, in the process of overprinting the ink pattern 13, the outline of the ink pattern is often easily generated. The outline of the metal film 12 is slightly misaligned, so that a gap shadow is formed between the two, which affects the effect of the entire decorative pattern and the texture of the product. Referring to Fig. 2, an "in-mold decorative injection molding process" of the Republic of China application No. 941,874, which is similar to the formation of the metal film 15 before a plastic film 14, and then overprints the pattern 16, and finally The liquid plastic 17 is coated with the entire plastic film 14, the metal film 15, and the pattern 16 by injection molding. The above-mentioned conventional disadvantage is that, since the plastic film 14 is usually pre-processed to form a 3D structure, the metal film 15 is formed, and finally the ink film pattern 16 is printed on the 200904614, and the plastic film i4 has a molded outer shape. , the ink pattern 16 of the energy sleeve can generally only be confined to the local 2D plane of the plastic film crucible, and the ink pattern 16 cannot be distributed over the structure of 3 £>. In addition to the process, the process of coating the entire plastic film 14, the metal film 15 and the pattern 16 with the liquid plastic 17 requires not only the consumption of a large amount of the liquid plastic 17 but also the cost of the raw material, and if the process is It is only necessary to combine the liquid plastic 17 that is injected early in the plastic thin film to form the metal film 15 and the __ side of the figure 16, so that the liquid plastic (7) is more likely to be bonded to the plastic film 14 after it is suspected. Insufficient to separate from the plastic film 14, affecting the stability of product quality. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide an in-mold injection molding method in which a process is relatively simplified and there is no problem that a decorative pattern of a finished plastic product and a metal film cause a problem of a defective shadow. Another object of the present month is to provide an in-mold injection molding method in which a decorative pattern can be distributed in a 3D structure so that the finished product has a metallic texture. A further object of the present invention is to provide a finished plastic product having a metallizing effect which is different from the conventional agricultural product and which can reduce the finished product. - A further object of the invention is to provide a finished metal product having a high stability of connection between plastics. Therefore, the in-mold injection molding method for making the finished product have a metallic texture is to form a decorative layer composed of a pattern, a pattern, a character or a color, and a metal film in a plastic film, and the decorative layer is interposed between the metal film and the metal film. After the plastic film is coated with an adhesive layer on the surface of the metal film, 200904614. Finally, it is placed in a mold for in-mold injection molding to obtain a plastic mouthpiece with a metallic shell and a decorative pattern with a stereoscopic effect. mouth. According to the in-mold injection molding method of the present invention, the metal-finished plastic product comprises a first plastic layer composed of the plastic film, a second plastic layer composed of injection molded plastic, and the like: (iv) a decorative layer between the layer and the second plastic layer, consisting of: a metal layer between the second plastic layer and - between the metal layer and the second plastic layer Adhesive layer. In the in-mold injection molding method for making the finished product have a metallic texture, after the metal thin film is formed, the decorative layer may be removed to obtain a metal thin film which is hollowed out, and the hollow film of the metal thin film is provided; The outline of the decorative layer is used to achieve the decorative effect by using the metal film alone and its hollowed-out area with a specific numb. By using the in-mold injection molding method of the present invention, the metal film is formed by forming the decorative pattern first, not only omitting the conventional step of the metal film, but also avoiding the occurrence of the decorative pattern during the overprinting process. The difference between the yin and the yin (4) (4) is the effect, and the result is (4) in the conventional == decorative effect... In addition, since the present invention is formed first, the material is thinned and the H-shaped solid structure is added. In this way, the decorative pattern is distributed on the three-dimensional structure, and the defect can be printed on the plane. Even if the injected plastic does not cover the entire plastic „ 黏 乂 及 及 及 装饰 令 令 令 令 令 令 令 令 令 令 令 令 令 令 令 令 令 令The joining force between the first plastic layer and the second plastic layer of the finished product 'avoids easy separation and detachment of the two, and reduces the raw material cost of the second plastic layer composed of the injected 200904614 plastic. [Embodiment] Other technical contents, features, and effects will be apparent from the following detailed description of the preferred embodiments of the reference drawings. It is to be noted that, in the following description, like elements are denoted by the same reference numerals. Referring to Figure 3, the first preferred embodiment of the in-mold injection molding method of the present invention having a metallic texture comprises the following steps : Step S! •• With reference to Figure 4, a decorative layer 3i is formed on the surface of a plastic sheet 3. The decorative layer 31 can be printed or transferred to form a pattern, pattern, text or color in the plastic. The film 3 is formed on the top, and the pattern, text, pattern or color printed by the film may be translucent or opaque. The material of the plastic film 1 may be selected from acrylic (polymethyl methacrylate, Polymethyl Methacrylate). , ΡΜΜΛ ), Polyvinyllyl (Polyvinly Chl〇ride, PVC), Polyethylene Terephthalate (PET), Polycarbonate (PC), Polyethylene (P〇iye for ylene, pE) Groups of materials such as [PMMA], polyethylene terephthalate (PET), polycarbonate (pc), polyethylene (pE) can be transparent or colored or half depending on actual needs. through Step s2: Referring to FIG. 5, the plastic film 3 is formed into a predetermined shape. In detail, 'after step 81', the plastic film 3G is processed into a method by vacuum forming or high pressure molding. The specific 3D solid structure 200904614 is either a curved structure that is curved rather than a flat surface. Step S3. Referring to Figure 6, the surface of the decorative layer is formed by the physical structure of the temple.

)的方式㈣成-積(町_PVD 覆羞該裝飾層31的金屬薄膜32。 步驟s4:配合參閱圖7、圓8, 餘料裁切。該一步驟ς 打洱犋川進仃 步驟心疋在元成pVD沉積出金屬薄膜32 之^對塑料薄膜30進行餘料切除,使塑料薄膜%形成 預疋的外型輪靡而可符合屆時欲得到的成品表面輪廊。 該裁切的動作可以雷射切割、沖剪機械或其他裝設有刀且 、刀片而可進行裁切作業的設備4或機械加工令心⑽、 美工刀等進行。 步驟S5 :配合參閱圖9,於該金屬薄膜32之表面形成 一黏膠層33。此步驟S5是利用噴頭5將黏膠倾於金屬薄 膜^的外表面上,或利用印刷的方式將㈣印刷分佈在金 屬薄膜32的外表面上。該黏膠層33的材質是選自混合液 加架橋劑、硬化劑、熱熔膠、熱熔膠膜所構成之群組。 步驟Sr配合參閱圖10、圖u,將具有該黏膠層33 的該塑料薄膜30置入一模具6内進行模内射出成型,而得 一具金屬質感之塑料成品。將黏膠層33塗佈在金屬薄膜Μ 之後,便可將塑料薄膜30置入射出成型模具6中,並將塑 料34由模具6的一注料口 61注入進行模内射出,待塑料 34凝固成型後進行脫模,便可得到一具有金屬質感的塑料 成品3,其中,由於當塑料薄膜30放置在模具6内時,是 以形成有該黏膠層3 3的一側面向模具6腔室62,當塑料 200904614 34注入模具6的腔室62内時,塑料34便只集中在塑料薄 膜30形成有該黏膠層33的一側,而藉由該黏膠層33便可 加強塑料34與金屬薄膜32的連結力。該塑料34的材質可 選自丙稀晴一丁二烯—苯乙烯塑膠(Acryl〇nitriie_ butadience styrene platics,ABS )、聚對苯二甲酸乙二 醇酯(polyethylene terephthalate,PET)' 聚碳酸酯( Poly Carbonate,PC )、聚丙婦(p〇iypr〇pyiene,pp )所 構成的群組。 上述S4裁切與ss塗佈黏膠層33二個步驟,也可以視 實際情況而選擇先將黏膠^ 33塗佈在塑料薄膜3〇上再 進行餘料裁切的步驟%,或者,若一開始取得的塑料薄膜 3〇已符合欲得到的成品表面輪廓,則該裁切的步驟%亦可 省略。 如圖11所示,該塑料成品3是包含一由該塑料薄膜30 構成的第-塑料層、—由塑料34凝固成型而構成的第二塑 料層以及介於第—塑料層與第二塑料層之間的一裝飾層Η 金屬薄膜32構成的金屬層以及—黏膠層33,該裝飾層 ^介於Θ金屬薄膜32與該第—塑料層之間,該黏膠層 33是介於該金屬薄膜32與該第二塑料層之間。 、,閱® 12 _ 13,為本發明具有金屬質感的模内射出 f型方法之第二較佳實施例’與第一較佳實施例不同之處 疋在於,在第二較佳實施例中,更包含-在步驟S3之後進 行的去除該裴飾層31,的步驟。 、的說在第二較佳實施例中,該裝飾層31,並不 10 200904614 是印刷在塑料薄膜30上,是以例如膠布或其他遮罩的方式 先裁切出一特定圖案輪廓或文字貼附在塑料薄膜3〇上,待 金屬薄膜32成型之後’由於金屬薄膜32會覆蓋到裝飾層 31’,此時,再將裝飾層31,撕除或去除,使金屬薄膜32内 的局部區域形成一由原來裝飾| 31’的外型輪康所界定出的 鏤空區35,而在上黏膠層33時,黏膠層33便是分佈在金 屬薄膜32與鏤空區35的塑料薄膜3〇表面。如圖丨3所示 ,完成射出成型之後,塑料薄膜3〇與塑料34構成的第二 塑料層34之間便只有金屬薄膜32以及黏膠層33,因此, 以第二較佳實施例所製得的塑料成品3,是單獨利用金屬薄 膜32以及具有該裝飾層31,輪㈣鏤空區%達到裝飾的效 综上所述,本發明先將所欲裝飾的花紋、圖案、文字 或色彩先形成在塑料薄膜3G上之後,再形成該金屬薄膜Μ ’使裝㈣被包覆在塑料薄膜3()與金屬薄膜32之間, 不僅省略了道再對金屬薄臈32似彳的加工程序而可簡化 整個射出成型的製程,也可獲得一種不同於習知的裝飾效 果,此外’由於本發明是先使裝飾層31與金屬薄膜32形 成在塑料薄膜3〇後’再將塑料薄媒%加工成—立體結構 因此,不論是裝饰層31的圖案、文字或者是金屬薄膜, :可輕易的形成3D立體視覺效果,而不僅限於2D平面的 :飾效果’再者,借由設置該黏膠層33加強金屬薄膜32 〇塑料Μ構成的第二塑料層之間的連結力,即使不採取如 圖1習知將整個金屬薄膜15、圖案16以及塑料薄膜14包 200904614 覆的作法’也可避免由塑料34構成的第二塑料層與第一塑 料層分離脫落,並且減少塑料 j竹4的使用量,節省原料成本 〇 惟以上所述者,僅為本發明之較佳實施例而已,當不 =此限定本發明實施之範圍,即大凡依本發㈣請:利 ㈣及發明說明内容所作之簡單的等效變化與修飾,皆仍 屬本發明專利涵蓋之範圍内。此外,摘要部分和標題僅是 用來辅助專利文件搜尋之用’並非用來限制本發明之權力 範圍。 【圖式簡單說明】 圖1是習知一種使模内裝飾射出成品具有金屬質 作法示意圖; 圖2是中華民國申請案第〇941〇8742號的一種『 裝飾射出成型之製程』剖面示意圖; 圖3是本發明第一較佳實施例的步驟流程圖; 圖4是該第一較佳實施例一塑料薄膜形成裝韩 舟 驟示意圖; / 圖5是該第一較佳實施例的該塑料薄膜預成型的 示意圖; 鄉 圖6是該第一較佳實施例的該塑料薄膜形成金屬 的步驟示意圖; 葛4膜 圖7是該第一較佳實施例的該塑料薄膜進行餘 的步驟示意圖; 、哉切 圖8是該第一較佳實施例的該塑料薄膜完成餘料裁切 12 200904614 的示意圖; 圖 9异1 , 層的步驟示意圖 實施例的該塑料薄膜進行塗佈黏膠 成型::驟較佳實施例的該塑料薄膜進行模内射出 剖視Ξ ;u是以該第—較佳實施例的步驟完成的-塑料成品 去除裝飾層的步驟示 圖12是本發明第二較佳實施例 意圖;以及 塑料成品 圖13是以該第二較佳實施例的步 一 剖視圖。 13 200904614 【主要元件符號說明】 s!〜S6 ,…步驟 3 ' 3, •…塑料成品 30····· •…塑料薄膜 31 &quot;… •…裝飾層 31,·.·· …·裝飾層 32••… •…金屬薄膜 33••… •…黏膠層 34 .........塑料 35 .........鏤空區 4 ..........裁切設備 5 ..........噴頭 6 ..........模具 61 .........注料口 62 .........腔室 14The way (4) Cheng-product (machi _PVD shame the metal film 32 of the decorative layer 31. Step s4: Refer to Figure 7, circle 8, the remaining material is cut. This step ς 洱犋 洱犋 仃 仃 step疋In the Yuancheng pVD, the metal film 32 is deposited to remove the residual plastic film 30, so that the plastic film% forms the pre-formed outer rim and can conform to the finished surface porch that is desired at that time. It can be laser cutting, punching machine or other equipment 4 with a knife and a blade for cutting work, or a machining center (10), a utility knife, etc. Step S5: Refer to Figure 9 for the metal film The surface of 32 forms an adhesive layer 33. In this step S5, the adhesive is used to pour the adhesive onto the outer surface of the metal film, or the printing is applied to the outer surface of the metal film 32 by printing. The material of the adhesive layer 33 is selected from the group consisting of a mixed solution and a bridging agent, a hardener, a hot melt adhesive, and a hot melt adhesive film. Step Sr is referred to FIG. 10 and FIG. The plastic film 30 is placed in a mold 6 for in-mold injection molding, and one is obtained. The plastic finished product of the texture. After the adhesive layer 33 is coated on the metal film Μ, the plastic film 30 can be placed into the molding die 6, and the plastic 34 can be injected into the die from a filling port 61 of the die 6. After the plastic 34 is solidified and molded, the plastic product 3 can be obtained, wherein, when the plastic film 30 is placed in the mold 6, the plastic layer 3 is formed. Sideways toward the mold 6 chamber 62, when the plastic 200904614 34 is injected into the chamber 62 of the mold 6, the plastic 34 is concentrated only on the side of the plastic film 30 where the adhesive layer 33 is formed, and by the adhesive layer 33 The bonding force between the plastic 34 and the metal film 32 can be enhanced. The material of the plastic 34 can be selected from the group consisting of Acryl〇nitriie_butadience styrene platics (ABS) and polyethylene terephthalate. Group of polyester terephthalate (PET)' polycarbonate (Polycarbonate, PC) and polyacrylonitrile (p〇iypr〇pyiene, pp). The above S4 cutting and ss coating adhesive layer 33 two steps , can also choose according to the actual situation The step of coating the adhesive film 33 on the plastic film 3 and then cutting the remaining material, or if the plastic film 3 obtained at the beginning has conformed to the desired surface profile of the finished product, the step of cutting is % Alternatively, as shown in FIG. 11, the finished plastic product 3 comprises a first plastic layer composed of the plastic film 30, a second plastic layer formed by solidification of the plastic 34, and a first plastic layer and a decorative layer between the second plastic layers, a metal layer formed by the metal film 32, and an adhesive layer 33, the decorative layer being interposed between the base metal film 32 and the first plastic layer, the adhesive layer 33 being Between the metal film 32 and the second plastic layer. The second preferred embodiment of the in-mold ejecting f-type method of the present invention having the metal texture is different from the first preferred embodiment in the second preferred embodiment. And further comprising the step of removing the enamel layer 31 after the step S3. In the second preferred embodiment, the decorative layer 31, not 10 200904614, is printed on the plastic film 30, and is cut out by a specific pattern outline or text sticker, for example, by a tape or other mask. Attached to the plastic film 3〇, after the metal film 32 is formed, 'because the metal film 32 covers the decorative layer 31', at this time, the decorative layer 31 is peeled off or removed to form a partial region in the metal film 32. The hollowed out area 35 defined by the original decorative | 31' outer shape, and the adhesive layer 33 is distributed on the surface of the plastic film 3 of the metal film 32 and the hollowed area 35 when the upper adhesive layer 33 is applied. . As shown in FIG. 3, after the injection molding is completed, only the metal film 32 and the adhesive layer 33 are formed between the plastic film 3 and the second plastic layer 34 composed of the plastic 34. Therefore, the second preferred embodiment is The finished plastic product 3 is formed by using the metal film 32 alone and having the decorative layer 31, and the wheel (4) hollowing area is up to the decoration. The invention firstly forms the pattern, pattern, text or color to be decorated first. After the plastic film 3G is formed, the metal film Μ ' is formed so that the package (4) is coated between the plastic film 3 () and the metal film 32, and the processing procedure of the metal film 32 is omitted. By simplifying the entire injection molding process, a decorative effect different from the conventional one can also be obtained. Further, since the present invention firstly forms the decorative layer 31 and the metal film 32 on the plastic film 3, the plastic thin medium is processed into - Three-dimensional structure Therefore, whether it is the pattern, the text or the metal film of the decorative layer 31, the 3D stereoscopic effect can be easily formed, and is not limited to the 2D plane: the decorative effect 'again, by setting the adhesive layer 33 The bonding force between the strong metal film 32 and the second plastic layer formed of the plastic ruthenium can be avoided by the plastic film 15 , the pattern 16 and the plastic film 14 covering the 200904614 without the conventional art as shown in FIG. 1 . The second plastic layer formed by 34 is separated from the first plastic layer, and the amount of plastic j bamboo 4 is reduced, and the raw material cost is saved. However, the above is only a preferred embodiment of the present invention, when not=this </ RTI> </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; In addition, the abstract sections and headings are only used to assist in the search of patent documents, and are not intended to limit the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view showing a metallurgical process for injecting a finished product into an in-mold decoration; FIG. 2 is a schematic cross-sectional view showing a process of "decorative injection molding" in the application No. 941,8742 of the Republic of China; 3 is a flow chart of the steps of the first preferred embodiment of the present invention; FIG. 4 is a schematic view showing a plastic film forming apparatus of the first preferred embodiment; and FIG. 5 is the plastic film of the first preferred embodiment. FIG. 6 is a schematic view showing the steps of forming a metal film of the plastic film according to the first preferred embodiment; FIG. 7 is a schematic view showing the steps of the plastic film of the first preferred embodiment; Figure 8 is a schematic view of the plastic film of the first preferred embodiment of the finished material cutting 12 200904614; Figure 9 is a different step of the layer, the step of the layer of the plastic film is coated and molded: The plastic film of the preferred embodiment is subjected to in-mold ejection Ξ; u is completed by the steps of the first preferred embodiment - the step of removing the decorative layer from the finished plastic product is shown in FIG. 12 is a second preferred embodiment of the present invention. meaning Figure; and finished plastic product Figure 13 is a cross-sectional view of the second preferred embodiment. 13 200904614 [Description of main component symbols] s!~S6,...Step 3 ' 3, •...Plastic finished product 30·····•...Plastic film 31 &quot;... •...Decorative layer 31,······Decoration Layer 32••... •...metal film 33••... •...adhesive layer 34 .........plastic 35 ......... hollow area 4 ........ .. cutting equipment 5 .......... nozzle 6 .......... mold 61 ... ... injection port 62 .... .. chamber 14

Claims (1)

200904614 、申請專利範圍: 一種使成品具有金屬質感的模内射出成型方法 “)於-塑料薄膜之一表面形成一,.包含·· (b)於該塑料薄膜形成有該裝飾層之2面, 金屬薄膜; 嘈之表面再形成- 薄臈之—側形成一 1C)於該塑料薄膜形成有該金屬 黏膠層;以及 “)將形成有該黏膠層之該塑料薄臈置入_模具内 進行模内射出成型而得一具金屬質感之塑料成品。、、 2·依據申請專利範圍第!項所述之使成品具有金屬質感的 模内射出成型方法,更包含一於該步驟(a)之後進行的 步驟(e )使該塑料薄膜形成一預定之形狀結構。 3. 依據中請專利範圍^ 2項所述之使成品具有金屬質感的 杈内射出成型方法,其中,於該步驟中,可以真空 成型或高壓成型使該塑料薄膜形成該預定之形狀結構。 4. 依據申請專利範圍第1項所述之使成品具有金屬質感的 板内射出成型方法,更包含一在該步驟(c)之前或之後 進行的步驟(f)對該塑料薄膜進行餘料裁切。 5·依據申請專利範圍第4項所述之使成品具有金屬質感的 模内射出成型方法,其中,於該步驟(f)中,可以雷射 切割、沖剪機械或其他具有刀具之修邊功能設備、機械 加工中心、線切割機、美工刀等方式進行裁切。 6.依據申請專利範圍第1項所述之使成品具有金屬質感的 模内射出成型方法,其中,於該步驟(b )中,該金屬薄 15 200904614 膜覆蓋該裝飾層,且該模内射出成型方法更包含一步驟 (g)去除該裝飾層,使該金屬薄膜形成一具有該裝飾層 之輪廓的鏤空區。 7·依據申請專利範圍第1項所述之使成品具有金屬質感的 模内射出成型方法,其中,於該步驟(c)中,該黏膠層 可以喷塗或印刷之方式形成於該塑料薄膜之一側。 8. 依據申請專利範圍第1項所述之使成品具有金屬質感的 模内射出成型方法,其中,於該步驟(b)中,是使該金 屬薄膜覆蓋該裝飾層。 9. 依據申請專利範圍第1項所述之使成品具有金屬質感的 模内射出成型方法,其中,於該步驟(a)中,該裝倚層 可為花紋、圖案、文字或色彩構成。 1 〇.依據申請專利範圍第1項所述之使成品具有金屬質感的 模内射出成型方法,其中,於該步驟(a)中,該塑料薄 膜的材質是選自聚曱基丙烯酸甲酯、聚氯乙烯、聚對 苯二甲酸乙烯酯、聚碳酸酯、聚乙烯等材質所構成的群 組0 11.依據申請專利範圍第1項所述之使成品具有金屬質感的 模内射出成型方法,其中’於該步驟(d)中,進行射出 成型所使用的塑料是選自丙烯晴—丁二烯〜笨乙烯塑膠 、聚對笨二曱酸乙二醇酿、聚%i酸知、聚丙稀所構成的 群組。 12·依據申請專利範圍第1項所述之使成品具有金屬質感的 模内射出成型方法,其中,於該步驟(C)中,該黏膠層 16 200904614 的材質疋選自混合液加架橋劑、硬化劑、熱熔膠、熱熔 膠膜所構成之群組。 13. 依據中4專利犯圍第丨項所述之使成品具有金屬質感的 模内射出成型方法,其中,於該步驟(d)中,形成有該 黏膠層的該塑料薄膜置入該模具時,該黏膠層是面向該 模具的腔室而可供與注入該模室的塑料相結合。 14. 一種具有金屬質感的塑料成品,包含: 一第一塑料層; 射出成型的第二塑料層,與該第一塑料層結合; 一金屬層,介於該第一塑料層與該第二塑料層之間 ;以及 一裝飾層,介於該金屬層與該第一塑料層之間。 15. 依據申請專利範圍第14項所述之具有金屬質感的塑料成 品’其中’該第一塑料層的材質是選自聚曱基丙烯酸 甲酯、聚氣乙烯、聚對苯二甲酸乙烯酯、聚碳酸酯、聚 乙烯等材質所構成的群組。 16. 依據申請專利範圍第14項所述之具有金屬質感的塑料成 印,其中,該第二塑料層的材質是選自丙烯晴一 丁二烯 一苯乙稀塑膠、聚對苯二甲酸乙二醇酯、聚碳酸酯、聚 丙烯所構成的群組。 17. 依據申請專利範圍第14項所述之具有金屬質感的塑料成 品’更包含一介於該金屬層與該第二塑料層之間的黏膠 層。 18. 依據申請專利範圍第17項所述之具有金屬質感的塑料成 17 200904614 品,其中,該黏膠層的材質是選自混合液 用罘橋劑、硬 化劑、熱熔膠、熱熔膠膜所構成之群組。 19,一種具有金屬質感的塑料成品,包含: 一第一塑料層; 一第二塑料層,與該第一塑料層結合;以及 一金屬層,介於該第一塑料層與該第二塑料層之間 ,且該金屬層具有一特定輪廓的鏤空區。 依據申1專利把圍第19項所述之具有金屬質感的塑料成 〃中’該特定輪廓為文字或圖案輪廓。 18200904614, the scope of application for patents: an in-mold injection molding method for making a finished product having a metallic texture ") formed on one surface of a plastic film, comprising: (b) forming two sides of the decorative layer on the plastic film, a metal film; a surface of the crucible is re-formed - a side of the crucible is formed 1C) the metal film layer is formed on the plastic film; and ") the plastic sheet formed with the adhesive layer is placed in the mold In-mold injection molding produces a metal-finished plastic product. , 2, according to the scope of the patent application! The in-mold injection molding method for making the finished product have a metallic texture, and further comprising the step (e) performed after the step (a) to form the plastic film into a predetermined shape structure. 3. The in-situ injection molding method for imparting a metallic texture to the finished product according to the scope of the patent application, wherein in the step, the plastic film can be formed into the predetermined shape structure by vacuum molding or high pressure molding. 4. The in-situ injection molding method for making the finished product have a metallic texture according to the first aspect of the patent application, further comprising the step (f) performed before or after the step (c): cut. 5. The in-mold injection molding method for making the finished product have a metallic texture according to item 4 of the patent application scope, wherein in the step (f), a laser cutting, punching machine or other trimming function with a tool can be performed. Equipment, machining centers, wire cutters, utility knives, etc. are cut. 6. The in-mold injection molding method according to claim 1, wherein in the step (b), the metal thin 15 200904614 film covers the decorative layer, and the in-mold is ejected. The molding method further comprises a step (g) of removing the decorative layer such that the metal film forms a hollowed out region having the contour of the decorative layer. 7. The in-mold injection molding method according to claim 1, wherein in the step (c), the adhesive layer is sprayed or printed on the plastic film. One side. 8. The in-mold injection molding method according to the first aspect of the invention, wherein the finished product has a metallic texture, wherein in the step (b), the metal film is covered with the decorative layer. 9. An in-mold injection molding method for imparting a metallic texture to a finished product according to the first aspect of the patent application, wherein in the step (a), the barrier layer may be in the form of a pattern, a pattern, a character or a color. 1 . The in-mold injection molding method according to claim 1 , wherein in the step (a), the plastic film is made of a material selected from the group consisting of polymethyl methacrylate, Group 0 composed of materials such as polyvinyl chloride, polyethylene terephthalate, polycarbonate, polyethylene, etc. 11. In-mold injection molding method for making a finished product metallic in accordance with claim 1 of the patent application scope, Wherein in the step (d), the plastic used for injection molding is selected from the group consisting of acrylonitrile-butadiene-stupid ethylene plastic, poly(p-bismuthic acid glycol), poly%i acid, polypropylene The group formed. 12. The in-mold injection molding method according to claim 1, wherein the material of the adhesive layer 16 200904614 is selected from the group consisting of a mixed solution and a bridging agent. A group of hardeners, hot melt adhesives, and hot melt adhesive films. 13. The in-mold injection molding method according to the invention of claim 4, wherein in the step (d), the plastic film formed with the adhesive layer is placed in the mold. The adhesive layer is facing the chamber of the mold for bonding to the plastic injected into the mold chamber. 14. A finished metal product having a metallic texture, comprising: a first plastic layer; an injection molded second plastic layer bonded to the first plastic layer; a metal layer interposed between the first plastic layer and the second plastic Between the layers; and a decorative layer between the metal layer and the first plastic layer. 15. The finished metal product of the metal texture according to claim 14 of the patent application, wherein the material of the first plastic layer is selected from the group consisting of polymethyl methacrylate, polyethylene gas, polyethylene terephthalate, A group of materials such as polycarbonate and polyethylene. 16. The metal-coated plastic printing according to claim 14, wherein the second plastic layer is made of acrylonitrile-butadiene-phenylene plastic, polyethylene terephthalate. A group of alcohol esters, polycarbonates, and polypropylenes. 17. The metal-filled plastic article according to claim 14 further comprising an adhesive layer interposed between the metal layer and the second plastic layer. 18. The metal-coated plastic according to claim 17 of the patent application, wherein the adhesive layer is selected from the group consisting of a bridge agent for a mixed liquid, a hardener, a hot melt adhesive, and a hot melt adhesive. A group of membranes. 19. A finished metal product having a metallic texture, comprising: a first plastic layer; a second plastic layer bonded to the first plastic layer; and a metal layer interposed between the first plastic layer and the second plastic layer And the metal layer has a hollowed out area of a particular profile. According to the patent of claim 1, the metal having the metal texture described in item 19 is formed into a ’. The specific contour is a character or a pattern outline. 18
TW96128000A 2007-07-31 2007-07-31 Method for inset injection molding capable of producing metal appearance product and product manufactured by the same TW200904614A (en)

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