TW200900177A - Method and device for forming color metal zipper - Google Patents

Method and device for forming color metal zipper Download PDF

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Publication number
TW200900177A
TW200900177A TW96122649A TW96122649A TW200900177A TW 200900177 A TW200900177 A TW 200900177A TW 96122649 A TW96122649 A TW 96122649A TW 96122649 A TW96122649 A TW 96122649A TW 200900177 A TW200900177 A TW 200900177A
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Taiwan
Prior art keywords
color
metal zipper
zipper
metal
forming
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TW96122649A
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Chinese (zh)
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TWI313628B (en
Inventor
qing-song Zhou
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Iris Company
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Priority to TW96122649A priority Critical patent/TW200900177A/en
Publication of TW200900177A publication Critical patent/TW200900177A/en
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Publication of TWI313628B publication Critical patent/TWI313628B/zh

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Abstract

The present invention provides a method and device for forming a color metal zipper. An intermittent material feeding control, together with a device for performing a film laminating process and a heat transfer printing process, is used to fabricate color zippers or zipper teeth. The invented method comprises: a film laminating step, which uses a cleaning mechanism to clean metal teeth and a film laminating mechanism to laminate a surface film layer; a material combination step, which includes mutually overlapping and positioning metal teeth and transfer printing color ribbon to be guided into the device; a transfer printing step, which uses heating by a mold mechanism, together with time control of material forwarding and stopping time intermittently driven by a driving mechanism, in order to transfer printing color or pattern on the transfer printing ribbon on the metal zipper teeth; and a material separation step, which uses a material separation mechanism and a guide mechanism of the above-mentioned device to separate the metal zipper teeth from the transfer printing ribbon, so as to produce a color metal zipper or metal zipper teeth to be separately guided for recovery and storage.

Description

200900177 292-006TWP-4/28 九、發明說明: 【發明所屬之技術領域】 本發明是有關一種彩色金屬拉鍊的成形方法及其裝置。 【先前技術】 已知,目前應用金屬材料所製作之拉鍊或者鍊齒條,其鍊齒 都僅能呈現其金屬原料色彩,如金屬色或金色等單—色彩但在 現今之拉鍊應g,並非僅是提供將二分離物件鍊結—體或開口 之鍊合關閉功能而已’更講求與依附物件間之整體性與色彩上搭 配’所以具有色彩的拉鍊或者鍊齒條,將會提昇整體的飾配與新 奇視覺效果。 ' 習知應用於彩色拉鍊或其練齒條之製作方法或其製成結構, 可概分包括下列數種: 1、 利用射出成型製成方法,如專利公報第36447、286494、 379170及489G13號等專利案,上述各專利案都是湘在射出成型 使用之物料中加人彩色色料’或利用具光感或感溫變色特性材料 混拌之塑性材料,而形成具色彩之彩色拉鍊或鍊齒條成形製作, ' 或者更配合二次加工作表面色彩的灌注或填塞製作,惟,上述之 彩色原物料射出製作方法,需達到一定的批量才能上線生產,否 則製作成本將非常高昂,且在生產完或需更換色料,更必需將 模具以及射出機、物料筒等進行完全的清洗到無任何物料殘留, 以避免造成部份物料混色之不良品,相當耗費清洗時間與人工成 本。 2、 利用印染、喷染、轉印或色彩被覆之製成方法,如專利公 報第4丨獅、刪82及丨漏3號料㈣,主替期於尼龍^ 塑鋼材料製成之拉鍊鍊齒或鍊齒條,利用印染、喷染、轉印戋色 4 200900177 292-006TWP-5/28 彩被覆等製程,使其產生具有金屬色澤或彩色表面之尼龍或塑鋼 鍊齒,惟上述方法僅適用於非金屬材料製成之拉鍊齒或鍊齒條。 3、利用嵌入包覆之製成方法,如專利公報第524064號之「節 距式彩色拉鏈結構」新型專利案,將經製成彩色之心蕊,配合射 出製程包覆於該透明色鍊齒内部以形成一拉鏈結構,惟,該心蕊 多屬綿與人造纖維混合捻成之粗紗線,質地柔軟而欠缺剛性,在 彩色處理上不易均勻,再者,該心蕊係置於拉鍊之鍊齒内部,所 以鍊齒需以透明材料製作,然,就塑膠拉鍊如採用PC材料塑製, 於化學藥劑清洗時易產生龜裂,而聚酯拉鍊,在鍊齒上還須以蜂 線車縫在布帶上,雖縫線也可以採用透明紗線,但心蕊之彩色必 然為縫線及鍊齒本身之透明度所遮損,而使彩色拉鍊之視覺效果 不佳’當然在製作成本上也較高昂。 4、刊用溶液浸蝕之製成方法,如專利公報第M263798號之「具 有分段多色金屬鏈齒之拉鏈」新型專利案,此專利案所訴求之重 點乃是在將拉鏈的金屬鏈齒施予一次或一次以上的分段浸餘處 i 理’藉由選用不同的化學藥劑浸泡後,使分段浸泡過的金屬 表面產生-插十- ^ 蚀處理僅;種以上的不同區段顏色。惟,化學液之分段浸 性化學液具麵液處職環料_。 且讀 有鑑於習知之φ 該些缺點研究❹ 或其製成結構有上述之缺點,«人乃針對 【發明内容^道,終於有本發明之產生。 本發明之主要 其裝置,主要係、’在提供—種彩色金屬拉鍊的成形方法及 模具機構之^具自動化間歇式物料行進控制 ,以及加熱式 ’搭配清洗、覆膜製程及熱轉印技術於彩色金 5 200900177 292-006TWP-6/28 屬拉鍊、鍊齒條之鍊齒表面進行上色,以高效率及高良率的製作 彩色金屬拉鍊或鍊齒,而提供使用者更簡易、低廉但彩色效果良 好之彩色金屬拉鍊或鍊齒條。 為達上述目的,本發明之彩色金屬拉鍊的成形方法,主要係 利用由機座、清洗機構、覆膜機構、供料機構、模具機構、分料 機構及驅動機構所構成之具自動化間歇式物料進程控制,以搭配 覆膜製程及熱轉印上色製程特性之一裝置,製作彩色金屬拉鍊或 鍊齒,該方法步驟包括: 一覆膜步驟: 提供一金屬鍊齒,輸送入清洗機構進行表面清洗, 將完成清洗之金屬鍊齒經覆膜機構被覆一層表面膜層; 一物料結合步驟: 提供一轉印色帶,架設於所預設之供料機構; 將覆有表面膜層之金屬鍊齒及來自於料架之連續式轉印色 帶,予以重疊結合定位,配合驅動機構以間接式行進入料; 一轉印步驟: 於一間歇行進時間將上述重疊結合之一定長度拉鍊物料及轉 印色帶置入模具機構;接著, 於一間歇停滯時間,模具機構加熱,於所設定之加熱時間, 使一定長度之轉印色帶上之色彩,或者彩色圖案,於該間歇行進 之停滯時間中轉印至一定長度之拉鍊物料上; 於下一間歇行進時間,將完成轉印上色之一定長度拉鍊料件 及轉印色帶移出模具裝置; 一分料步驟: 將經轉印完成並移出模具機構之拉鍊料件及轉印色帶,配合 6 200900177 292-006TWP-7/28 繼續的間歇式行進而分離拉鍊物料及用過的轉印色帶,於冷卻製 程後分別導引轉印色帶回收及彩色拉鍊或者鍊齒集存,而完成彩 色拉鍊或者鍊齒製作。 又為達上述目的,配合本發明之彩色拉鍊暨鍊齒的成形方法 製作之裝置,包括有: 一機座,具有一工作平台及座本體; 一控制機組,設於上述座本體,具有一控制箱及電源開關; 一清洗機構,設於工作平台一端,具有一清洗機體及至少一 導送輪組; 一覆膜機構,於工作平台上相鄰於清洗機構設置,具有一料 槽及設於料槽上之覆膜滾輪組、刮片裝置,形成一可調整覆膜厚 度形態在金屬鍊齒表面被覆一耐高溫膜層; 一供料機構,於工作平台上相鄰於覆膜機構設置,具有至少 一導輪組及壓著定位單元,以同步導入拉鍊料件及轉印色帶疊合 定位而入料; 一模具機構,於工作平台上相鄰於入料機構設置,具有一成 型模具、活動壓模及一加熱裝置,形成一定長度之轉印模製動作; 一分料機構,於工作平台上相鄰於模具機構設置,具有一料 分離單元及一導正單元,使完成轉印之拉鍊料件及轉印色帶分 離;及, 一驅動機構,於工作平台上相鄰於分料機構設置,具有一動 力源及牵引輪組,以間歇行進方式帶動連續式拉鍊料件及轉印色 帶作一定長度之移動與停滯時間; 一分導機構,具有第一導引組及第二導引組,以分別導引分 離之彩色拉鍊及轉印色帶作不同位置集置。 7 200900177 為使本發明的上述目的、 附圖說明如下: 292-006TWP-8/28 功效及特徵謂致更具_雜,兹依下列200900177 292-006TWP-4/28 IX. Description of the Invention: [Technical Field] The present invention relates to a method and apparatus for forming a colored metal zipper. [Prior Art] It is known that the zipper or the chain rack made of metal materials can only present the color of the metal material, such as metal color or gold, but the zipper should be g in the present day. It only provides the function of closing the chain of the two separate objects, the body or the opening, and has been 'more versatile and color-matched with the attached objects'. Therefore, the color of the zipper or the chain rack will enhance the overall decoration. Match with novel visual effects. The conventional method for producing a color zipper or a sprouting rack thereof or a structure thereof can be roughly classified into the following types: 1. A method for forming by injection molding, such as Patent Bulletin Nos. 36447, 286494, 379170, and 489G13 In the patent case, each of the above patents is a plastic color material that is added to the material used for injection molding or mixed with a material having a light-sensing or thermo-sensitive property to form a colored zipper or chain. The rack is formed, 'or it is more suitable for the filling or filling of the secondary surface with the working surface color. However, the above-mentioned method for producing the original color material needs to reach a certain batch to be put on the line, otherwise the production cost will be very high, and After the production or replacement of the color material, it is necessary to completely clean the mold and the injection machine, the material cylinder, etc. until there is no material residue, so as to avoid the defective product which causes the color mixing of some materials, which is quite expensive for cleaning time and labor cost. 2, the use of printing and dyeing, spray dyeing, transfer or color coating method, such as the patent publication No. 4 lion, delete 82 and 3 leakage No. 3 material (four), the main replacement period of nylon ^ plastic steel material made of zipper teeth Or the chain rack, using printing, dyeing, transfer printing 4 200900177 292-006TWP-5/28 color coating process, so that it produces nylon or plastic steel chain with metallic color or colored surface, but the above method is only applicable A zipper or chain rack made of non-metallic material. 3, using the method of forming the embedded coating, such as the patent patent publication No. 524064 "pitch type color zipper structure" new patent case, the color of the heart core, with the injection process coated in the transparent color sprocket The inside is formed into a zipper structure. However, the core is mostly a coarse yarn which is mixed with rayon and rayon. The texture is soft and lacks rigidity, and is not uniform in color processing. Further, the core is placed on the zipper. The inside of the chain tooth, so the chain teeth need to be made of transparent material. However, if the plastic zipper is made of PC material, it is easy to crack when cleaning with chemicals. The polyester zipper must be a beveled line on the chain teeth. Sewing on the tape, although the stitching can also use transparent yarn, the color of the heart is inevitable to the transparency of the stitching and the sprocket itself, and the visual effect of the color zipper is not good. Of course, in the production cost. Also high. 4. A method for preparing a solution for etching, such as the patent patent No. M263798, "A zipper with segmented multi-color metal sprocket", the focus of this patent is on the metal sprocket of the zipper. Applying one or more sub-segments to the sub-section 'by soaking the metal surface after immersion with different chemicals, the surface of the metal surface that has been soaked is inserted - 10 - etched only; . However, the segmented immersion chemical liquid of chemical liquid has a surface liquid _. And reading in view of the conventional φ, these shortcomings, or the structure thereof, have the above-mentioned shortcomings, and the human beings have finally produced the present invention. The main device of the present invention mainly relates to the method for forming a color metal zipper and the automatic intermittent material travel control of the mold mechanism, and the heating type matching cleaning, film coating process and thermal transfer technology. Color gold 5 200900177 292-006TWP-6/28 The surface of the sprocket and chain rack is colored to produce colored metal zippers or fasteners with high efficiency and high yield, providing users with simpler, cheaper colors. A good-quality color metal zipper or chain rack. In order to achieve the above object, the method for forming a color metal zipper of the present invention mainly utilizes an automated intermittent material composed of a base, a cleaning mechanism, a laminating mechanism, a feeding mechanism, a mold mechanism, a dispensing mechanism and a driving mechanism. Process control, in combination with a coating process and a thermal transfer process characteristic device, to produce a colored metal zipper or a sprocket, the method comprises the steps of: a film coating step: providing a metal sprocket and feeding the cleaning mechanism to the surface Cleaning, the metal chain tooth through the laminating mechanism is covered with a surface film layer; a material bonding step: providing a transfer ribbon, erected in the predetermined feeding mechanism; the metal chain covering the surface film layer The tooth and the continuous transfer ribbon from the rack are overlapped and positioned, and the driving mechanism is used to indirectly enter the material; a transfer step: combining the overlapping length of the zipper material and turning at an intermittent traveling time The printing ribbon is placed in the mold mechanism; then, in an intermittent stagnation time, the mold mechanism is heated, and the set heating time is made to a certain length. The color on the transfer ribbon, or the color pattern, is transferred to the zipper material of a certain length during the stagnation time of the intermittent travel; at the next intermittent travel time, the zipper material of a certain length of the transfer color is completed. And the transfer ribbon is removed from the mold device; a dosing step: separating the zipper member and the transfer ribbon which have been transferred and removed from the mold mechanism, and are separated by the intermittent travel of 6 200900177 292-006TWP-7/28 The zipper material and the used transfer ribbon are respectively guided to the transfer ribbon recovery and the color zipper or the chain tooth collection after the cooling process, and the color zipper or the sprocket is completed. Further, in order to achieve the above object, the apparatus for forming a color zipper and a sprocket according to the present invention comprises: a machine base having a working platform and a seat body; a control unit disposed on the seat body and having a control a cleaning mechanism is disposed at one end of the working platform, and has a cleaning body and at least one guiding wheel set; a film coating mechanism is disposed adjacent to the cleaning mechanism on the working platform, has a trough and is disposed on The film roller group and the scraper device on the trough form an adjustable film thickness form to cover a surface of the metal element tooth with a high temperature resistant film layer; a feeding mechanism is disposed adjacent to the film laminating mechanism on the working platform, The utility model has at least one guide wheel set and a pressing positioning unit, which are synchronously introduced into the zipper material piece and the transfer ribbon is stacked and positioned to feed; a mold mechanism is arranged adjacent to the feeding mechanism on the working platform, and has a molding die a movable molding and a heating device to form a transfer molding operation of a certain length; a dispensing mechanism disposed adjacent to the mold mechanism on the working platform, having a material separation unit and a guiding unit that separates the zipper member and the transfer ribbon from which the transfer is completed; and a driving mechanism disposed adjacent to the feeding mechanism on the working platform, having a power source and a traction wheel set, and intermittently traveling Driving the continuous zipper material and the transfer ribbon for a certain length of movement and stagnation time; a splitting mechanism having a first guiding group and a second guiding group for respectively guiding the separated color zipper and the transfer color The belt is set up in different positions. 7 200900177 In order to make the above object and the accompanying drawings of the present invention are as follows: 292-006TWP-8/28 The function and characteristics are more complicated, and the following

f實施方式J 請參閱扪圖所示,係本發明之 製作流程圖。如圖所示.太 暨鍊齒的成形方法之 其步驟包括: 本發明之彩^鍊暨鍊㈣成形方法, 於一覆膜步驟: 4、 靣條或拉鍊,較估蛊由 或拉鍊,先將其金屬鍊齒表面利用青^為連續式金屬鍊齒條 洗,如步驟1000,·接著,於步驟1〇〇2” ^暨清潔物料予以清 鍊齒之表面被覆-層耐高溫之表面膜層,^述已完成清洗之金屬 表面膜層,如樹脂類物料之—群組‘ 乂是可耐18代以上之 或同類之樹脂物料之任其_ ; 勿料,較佳如環氧樹脂 於一物料結合步驟: 提供一轉印色帶,如步驟1004,上述 配置,或者色彩圖案配置之連續帶狀轉印^轉印色帶是具有色彩 於步驟1006,將上述已完成矣 齒條或拉鍊之任其一及轉印色帶, 、之連續式金屬拉鍊之鍊 於一轉印步驟: 璺,、σ疋位; 將上述相互重疊結合之連續式金屬拉 其-與轉印色帶,以一間歇式行進與停止a鍊窗條或拉鍊之任 定長度之位移運動, 如步驟咖所示广動作形態,帶動作 於上述停止行進之停滯時間内,對相互 屬拉鍊之鍊齒條或拉鍊之任其—及轉 重叠結合之定長度金 動作,如步驟1010所示,使—定長度之同步進行加熱與加壓 印色帶上之色彩,或者 200900177 292-006TWP-9/28 彩色圖案,於該間歇行進之停滯時間中,均勻的轉印至一定長度 之金屬拉鍊之鍊齒條或拉鍊之任其一上; 將經加熱與加壓動作而轉印上色完成之一定長度金屬拉鍊之 鍊齒條或拉鍊之任其一及轉印色帶,再進行下一間歇行進動程, 移出上述加熱與加壓位置,如步驟1012所示,同時讓相鄰之下一 定長度金屬拉鍊之鍊齒條或拉鍊之任其一及轉印色帶,進行加熱 與加壓之色彩轉印動作; 於一分料步驟: 如步驟1014所示,將經轉印完成之金屬拉鍊之鍊齒條或拉鍊 之任其一及轉印色帶,配合繼續的間歇式行進而分離; 經冷卻製程後分別導引轉印色帶回收及彩色拉鍊或者鍊齒集 存,而完成彩色金屬拉鍊之鍊齒條或拉鍊製作,如步驟1016所示。 利用本發明之彩色金屬拉鍊的成形方法,經各步驟依續製 作,即可自動化、高效率及良率的製作彩色金屬拉鍊或者鍊齒條, 同時利用間歇式行進控制,搭配清洗、覆膜製程與熱轉印技術, 將色彩透過轉印紙印製結合於金屬物料製作之拉鍊或者鍊齒條表 面上,成本低廉、色彩突顯性高,且不需再被覆一層透明之保護 層即能固定轉印色澤。 同時,根據上述方法所製作之之彩色金屬拉鍊或鍊齒條,由 於該表面模層暨環氧樹脂厚度較佳設定於0. 1〜lum,且轉印色帶所 轉印之色料厚度亦可控制於lum以下,故,對於拉鍊之拉頭(圖中 未繪示)之配裝以及使用都不會造成影響。 根據本發明上述之彩色金屬拉鍊的成形方法實施例,該成形 方法主要係配合一彩色金屬拉鍊的成形裝置以進行製作,以下係 一具體成形裝置實施例架構予以說明。 200900177 292-006TWP-10/28 請參閱第2至18圖所示,係本發明之彩色金屬拉鍊的成形裝置 之組合側視及部份單元組件之結構與動作示意圖。如圖所示:本 發明之彩色金屬拉鍊的成形裝置包括有:一機座1,以及配置於機 座1上之控制機組11、清洗機構12、覆膜機構13、供料機構14、模 具機構15、分料機構16、驅動機構17與分導機構18,以構成一間 歇式帶動與停滯相間的動作,以帶動連續式入料之金屬拉鍊2及轉 印色帶3,依續配合模具機構13以一定長度執行色彩轉印,以高效 率、良率及色彩均勻突顯的製作彩色拉鍊或者鍊齒條。 上述機座1於供料機構14之前端更包括:設有至少一物料架 4,以架設連續式,經捲繞成捲之轉印色帶3,轉印色帶3上預設有 有經色彩配置,或者色彩圖案配置之連續帶狀轉印紙。 上述該機座1,具有一座本體19以及結合於座本體19上方之工 作平台10,而由工作平台10提供一設定長度之成形製作動程。 該控制機組11,設於上述座本體19,具有一設有控制電路(圖 中未繪示)配置之控制箱111及電源開關112,以進行上述清洗機 構12、覆膜機構13、供料機構14、模具機構15、分料機構16、驅 動機構17與分導機構18之動作控制。 一清洗機構12,設於工作平台10上,具有一清洗機體121 及至少一導送輪組122,以將連續式入料之金屬拉鍊2由清洗機體 121 —端導入,配合預設之清潔劑進行金屬拉鍊2之表面清洗後, 利用導送輪組122向覆膜機構13導送已完成清洗之金屬拉鍊2 ; 一覆膜機構13,如第3至7圖所示,於工作平台10上相鄰於 清洗機構12設置,係由一料槽131及設於料槽131上之覆膜滾輪 組132所構成,另於覆膜滾輪組132上設有一可調整之刮片裝置 133,以配合金屬鍊齒2之間歇式移動,利用覆膜滾輪組132之滾 200900177 292-006TWP-11/28 動在金屬鍊齒2表面被覆一設定厚度之表面膜層21 ;其中該料槽 131具有一容設空間130以存放液態、耐高溫之覆膜物料5,如環 氧樹脂或同類之樹脂物料之任其一;上述之覆膜滾輪組132,具有 第一滾輪134軸設於料槽131上方,且其部份輪面是可轉動進入 料槽131以帶取覆膜物料5,及一設於第一滚輪134上方同 之第二滾輪135 ;該刮片裝置133具有一刮片136與第動 穴罘一滾輪134 f 之輪面對應,並可由一調整元件137,如螺絲等以調整刮片 與第一滾輪134輪面間之間距,換言之,可到除第—、、穿輪 % 面帶取之多餘覆膜物料5’如第5圖所示,而調整被覆於以4輪 2表面之由覆膜物料5形成之表面膜層21厚度,製作具金屬鍊齒 表面膜層21之金屬鍊齒2物料,如第6、7圖所示。、有耐鬲還 所述之供料機構14,設於工作平台1〇上,較佳是相 覆膜機構13設置,是由至少一導輪組141及壓著定位單__於上述 成,以同步導入經清洗及覆模製程之金屬拉鍊2物料,^142所構 4以連續式供應之轉印色帶3相疊合定位;其中該導輪叙物料架 少一導輪143,以分別由不同的料架4同步保持平土旦形觫1叹有至 拉鍊2物料及轉印色帶3;該壓著定位單元142,如第導入金屬 不,具有一底座144及一彈性壓抵於底座144一表面之壓=10圖所 成,底座144端面設有一凹槽丨46,凹槽146之寬度較佳係^45所級 者大於金屬拉鍊2物料及轉印色帶3之寬度,使經由導輪纟且於,或 之金屬拉鍊2物料及轉印色帶3,經壓著定位單元142使二41導入 式相疊合定位形態,以繼續導入模具機構15。 、續 該模具機構15,如第11至15圖所示,係設於工作平& 鄰於上述供料機構14設置,包括有一成形模具151、如熱上相 及活動壓模153所構成,其中該成形模具151,如第元152 ^ ’具 11 200900177 292-006TWP-12/28 有一設定之長度成型,於其一端面設有模槽154,可供疊合之金屬 拉鍊2物料及轉印色帶3置入並進行一定長度之間歇式行進移動與 行進停止,如第11圖所示;加熱單元152係結合於上述成形模具151 之底部,形成由底部向上加熱動作形態對成形模具151暨金屬拉鍊 2物料及轉印色帶3同步加熱,該加熱單元152可由上述控制機組11 設定其加熱時間;該活動壓模153具有一等於,或者略小於成形模 具151之長度成型之壓板155,並由一動力元件156,較佳為油壓式 或氣壓式動力缸以驅動壓板155產生上下動程,如第14、15圖所 示,並配合驅動機構17帶動疊合之金屬拉鍊2物料及轉印色帶3之 停滯時間及加熱裝置152之加熱時間,在成形模具151之模槽154中 對應金屬拉鍊2物料及轉印色帶3,配合上述加熱單元而施加壓 力,如第13圖所示。 上述之分料機構16,係設於工作平台10上相鄰於模具機構15 設置,具有一料分離單元161將疊合並轉印完成之金屬拉鍊2物料 及轉印色帶3予以上、下分離,及一導正單元162,如第16圖所示, 具有一導桿163以及架設該導桿163之腳架164,導桿163上設有至 少一上導槽165及下導槽166,以配合槽寬度來分別導正經過導桿 163上、下方之金屬拉鍊2物料及轉印色帶3,如第17圖所示。 上述所提之驅動機構17,係設於工作平台10上相鄰於分料機 構16設置,具有一動力源171及牽引輪組172所構成,該動力源 171較佳是電動機、步進電動機等,以間歇式的驅動該牽引輪組 172帶動金屬拉鍊2物料及轉印色帶3產生一設定長度動程之行進 位移,行動動程長度較佳係等於成形模具151設定之長度,而該 間歇的停滯時間較佳係等於或長於上述加熱時間,並可透過控制 機組11作設定。 12 200900177 292-006TWP-13/28 所述之分導機構18,係設於工作平台10另側末端而相鄰於分 料機構16,具有第一導引組181及第二導引組182,分別設有至 少一導輪183,以分別導引分離之彩色金屬拉鍊2或者金屬鍊齒 條,如第18圖所示,及用過的轉印色帶3作不同位置的集置,而 完成彩色拉鍊或者鍊齒條製作。 由於上述轉印色帶3係置於成形模具151之模槽154内與金 屬拉鍊2物料之鍊齒22間,利用驅動機構17之間歇式行進與行 進停止,讓金屬拉鍊2物料與轉印色帶3在該行進停止之停滯時 間内停流在該模槽154中,同步加壓及加熱以進行色彩或者彩色 圖案之熱轉印至金屬拉鍊2物料上,使得該金屬拉鍊2之布帶23 於模槽154内不會與轉印色帶3接觸,而不會被色料所污染,並 使轉印色帶3上的色彩或者彩色圖案能均勻且完全的轉印至鍊齒 22表面上,讓色彩更為突顯。 以上所述者僅為用以解釋本發明結構及功能的實施例,並非 企圖據以對本發明作任何形式上之限制,是以,舉凡在依據本發 明精神下所作之有關本發明内容之任何修飾或變更,皆然仍應涵 蓋於本案意圖保護之範疇暨下述的申請專利範圍中。 【圖式簡單說明】 第1圖為本發明一實施例之方法步驟流程圖。 第2圖為本發明一裝置實施例之組合側視圖。 第3圖為本發明一裝置實施例中覆膜機構之結構示意圖。 第4圖為本發明一裝置實施例中覆膜機構之覆膜使用示意圖。 第5圖為本發明一裝置實施例中覆膜機構之覆膜動作(一)示 意圖。 第6圖為本發明一裝置實施例中覆膜機構之覆膜動作(二)示 13 200900177 292-006TWP-14/28 意圖。 第7圖為本發明一裝置實施例中經覆膜完成之金屬鍊齒剖視 示意圖。 第8圖為本發明一裝置實施例中壓著定位單元之結構示意圖。 第9圖為本發明一裝置實施例中壓著定位單元之動作示意圖。 第10圖為本發明一裝置實施例中壓著定位單元之動作示意剖 視圖。 第11圖為本發明一裝置實施例中成形模具之結構示意圖。 第12圖為本發明一裝置實施例中模具機構之組合動作立體示 意圖。 第13圖為本發明一裝置實施例中模具機構對鍊齒條之熱壓動 作剖視示意圖。 第14圖為本發明一裝置實施例中模具機構之動作前側視圖。 第15圖為本發明一裝置實施例中模具機構之動作時側視圖。 第16圖為本發明一裝置實施例中導正單元之結構立體圖。 第17圖為本發明一裝置實施例中導正單元之動作示意圖。 第18圖為本發明製作完成之彩色鍊齒條示意圖。 【主要元件符號說明】 金屬鍊齒表面先行清洗步驟1000、金屬鍊齒被覆一層耐高溫樹脂 薄膜步驟1002、轉印色帶步驟1004、金屬拉鍊鍊齒條或拉鍊與轉 印色帶相互重疊結合定位步驟1006、間歇式行進及停止行進步驟 1008、停止行進時進行加熱及加壓步驟1010、高溫加熱轉印完成 後,再進行間歇式行進步驟1012、將轉印完成後之彩色金屬鍊齒 條或拉鍊與轉印色帶分離步驟1014、經冷卻後,將容於容器内, 完成彩色金屬拉鍊製造步驟1016 ; 14 200900177 292-006TWP-15/28 機座1、工作平台10、控制機組11、控制箱111、電源開關112、 清洗機構12、清洗機體121、導送輪組122、覆膜機構13、容設 空間130、料槽131、覆膜滾輪組132、刮片裝置133、第一滾輪 134、第二滾輪135、調整刮片136、調整元件137、供料機構 14、導輪組14卜定位單元142、導輪143、底座144、壓板145、 凹槽146、模具機構15、成形模具151、加熱單元152、活動壓模 153、模槽154、驅動壓板155、動力元件156、分料機構16、分 離單元161、導正單元162、導桿163、腳架164、上導槽165、下 導槽166、驅動機構17、動力源17卜牽引輪組172、分導機構18、 第一導引組181、第二導引組182、導輪183、座本體19、金屬拉 鍊2、表面膜層21、鍊齒22、布帶23、轉印色帶3、物料架4、 覆膜物料5。 十、申請專利範圍: 1、一種彩色金屬拉鍊的成形方法,包括: 一覆膜步驟:將一金屬拉鍊物料進行表面清洗,清洗完成之 金屬拉鍊物料表面被覆一層表面膜層; 一物料結合步驟:將經上述覆膜步驟完成處理之金屬拉鍊物 料的金屬鍊齒及一轉印色帶予以相互重疊結合定位; 一轉印步驟:將上述相互重疊結合定位之金屬拉鍊物料及轉 印色帶,進行一間歇式行進與停止行進交互作業,於上述停止行 進之停滯時間内,對相互重疊結合定位之定長度拉鍊物料及轉印 色帶同步進行加熱與加壓作業,以對該金屬拉鍊物料進行轉印上 色製程;將經加熱與加壓作業完成轉印上色之金屬拉鍊物料及轉 印色帶,再進行下一間歇式行進動程作業;及 一分料步驟:將經轉印完成之金屬拉鍊物料及轉印色帶予以 15f Embodiment J Referring to the drawings, the flow chart of the present invention is shown. As shown in the figure, the steps of the method for forming the too sprocket include: the method for forming the color chain and the chain (four) of the present invention, in a film coating step: 4, purlin or zipper, more than 蛊 or zipper, first The metal sprocket surface is washed with a continuous metal chain rack, as in step 1000, and then, in step 1 〇〇 2" ^ cum cleaning material, the surface of the sprocket is coated with a layer of high temperature resistant surface film. a layer, a metal surface film layer that has been cleaned, such as a group of resin materials, which is a resin material that can withstand 18 generations or more or the like. A material bonding step: providing a transfer ribbon, such as step 1004, the above configuration, or a continuous pattern transfer of the color pattern configuration, having a color in step 1006, the above completed rack or zipper And one of the transfer ribbons, the continuous metal zipper chain in a transfer step: 璺, σ 疋 position; the above-mentioned overlapped continuous metal pull-and transfer ribbon, An intermittent travel and stop of a chain window strip or zipper Displacement movement, such as the wide action pattern shown in the step coffee, with the action of the stagnation time of the above-mentioned stop travel, the length of the skein of the zipper or the zipper of the zipper In step 1010, the color of the heating and pressing printing ribbon is synchronized in a predetermined length, or the color pattern of the 200900177 292-006TWP-9/28 color is uniformly transferred to the stagnation time of the intermittent traveling. Any one of a chain sprocket or a zipper of a metal zipper of a length; any one of a chain sprocket or a zipper of a metal zipper of a certain length which is transferred and colored by heating and pressing action, and a transfer ribbon, Then, the next intermittent traveling process is performed, and the heating and pressing positions are removed, as shown in step 1012, and at the same time, the sprocket or the zipper of the metal zipper of a certain length and the transfer ribbon are adjacent. Heating and pressurizing color transfer operation; in a dispensing step: as shown in step 1014, the transfer of the metal zipper of the finished zipper or the zipper and the transfer ribbon, with the continued interval Walking After the cooling process, the transfer ribbon recovery and the color zipper or the sprocket collection are respectively guided, and the sprocket or zipper of the color metal zipper is completed, as shown in step 1016. The color metal zipper of the invention is utilized. The forming method, which is continuously produced in each step, can produce color metal zippers or chain racks with automation, high efficiency and yield, and utilizes intermittent travel control, with cleaning, laminating process and thermal transfer technology, to color Printing on the surface of the zipper or the chain rack made of metal material through the transfer paper, the cost is low, the color is highly prominent, and the transfer color can be fixed without being covered with a transparent protective layer. Meanwhile, according to the above method The color of the surface of the mold layer and the epoxy resin is preferably set to 0. 1~lum, and the thickness of the color transferred by the transfer ribbon can be controlled below lum. Therefore, the fitting and use of the slider of the zipper (not shown) will not be affected. According to the above-described embodiment of the method for forming a color metal zipper of the present invention, the forming method is mainly carried out by fitting a forming device of a color metal zipper, and the following is a structural embodiment of a specific forming device. 200900177 292-006TWP-10/28 Referring to Figures 2 to 18, it is a schematic view showing the structure and operation of the combined side view and partial unit assembly of the forming apparatus of the color metal zipper of the present invention. As shown in the figure, the forming apparatus of the color metal zipper of the present invention comprises: a base 1, a control unit 11 disposed on the base 1, a cleaning mechanism 12, a laminating mechanism 13, a feeding mechanism 14, and a mold mechanism. 15. The dispensing mechanism 16, the driving mechanism 17, and the branching mechanism 18 are configured to form an intermittent driving and stagnation action to drive the continuous metal zipper 2 and the transfer ribbon 3, and continue to cooperate with the mold mechanism. 13 Perform color transfer with a certain length to make color zippers or chain racks with high efficiency, good yield and uniform color. The front end of the feeding base 14 at the front end of the feeding mechanism 14 further comprises: at least one material rack 4 is provided for erecting a continuous type of transfer ribbon 3 wound into a roll, and the transfer ribbon 3 is pre-formed with a warp. Continuous ribbon transfer paper with color configuration or color pattern configuration. The base 1 has a body 19 and a working platform 10 coupled to the seat body 19, and the working platform 10 provides a set length forming process. The control unit 11 is disposed on the seat body 19 and has a control box 111 and a power switch 112 disposed with a control circuit (not shown) for performing the cleaning mechanism 12, the laminating mechanism 13, and the feeding mechanism. 14. Action control of the mold mechanism 15, the dispensing mechanism 16, the drive mechanism 17, and the splitter mechanism 18. A cleaning mechanism 12 is disposed on the working platform 10 and has a cleaning body 121 and at least one guiding wheel set 122 for introducing the continuous feeding metal zipper 2 from the end of the cleaning body 121, and matching the preset cleaning agent. After the surface cleaning of the metal zipper 2 is performed, the metal zipper 2 that has been cleaned is guided to the film laminating mechanism 13 by the guide wheel set 122; a film laminating mechanism 13, as shown in Figures 3 to 7, on the work platform 10 Adjacent to the cleaning mechanism 12, a groove 131 and a film roller set 132 disposed on the groove 131 are formed, and an adjustable blade device 133 is disposed on the film roller group 132 to match The intermittent movement of the metal sprocket 2 is carried out by the rolling of the roller roller group 132 200900177 292-006TWP-11/28 on the surface of the metal sprocket 2 with a set thickness of the surface film layer 21; wherein the groove 131 has a capacity The space 130 is configured to store a liquid, high temperature resistant film material 5, such as an epoxy resin or a resin material of the same type; the film roller set 132 has a first roller 134 disposed above the trough 131. And some of the treads are rotatable into the trough 131 to take the film The material 5, and a second roller 135 disposed above the first roller 134; the blade device 133 has a blade 136 corresponding to the wheel surface of the first hole 134f, and can be adjusted by an adjusting component 137. For example, a screw or the like is used to adjust the distance between the blade and the first roller 134, in other words, the excess coating material 5' taken in addition to the first and the pulleys can be adjusted as shown in FIG. The metal element 2 material having the metal sprocket surface film layer 21 is formed on the surface of the surface film layer 21 formed by the coating material 5 on the surface of the 4 rounds 2, as shown in Figs. The feeding mechanism 14 is also provided on the working platform 1 , preferably the film covering mechanism 13 is provided by the at least one guide wheel set 141 and the pressing positioning unit __ The metal zipper 2 material of the cleaning and overmolding process is synchronously introduced, and the transfer ribbon 3 of the 142 is superposed and positioned in a continuous manner; wherein the guide wheel has a guide wheel 143 less than the guide wheel 143, respectively The material of the zipper 2 is transferred to the zipper 2 material and the transfer ribbon 3 by the different racks 4; the pressing positioning unit 142, if the metal is not introduced, has a base 144 and an elastic pressure The pressure of a surface of the base 144 is 10, and the end surface of the base 144 is provided with a groove 丨46. The width of the groove 146 is preferably greater than the width of the metal zipper 2 material and the transfer ribbon 3. Through the guide wheel 于 and or the metal zipper 2 material and the transfer ribbon 3, the aligning positioning unit 142 is pressed to introduce the aligning positioning form to continue the introduction into the mold mechanism 15. And continuing the mold mechanism 15, as shown in Figures 11 to 15, is disposed at the working level & adjacent to the feeding mechanism 14, and comprises a forming die 151, such as a hot upper phase and a movable stamper 153. Wherein the forming mold 151, such as the first element 152 ^ '11 200900177 292-006TWP-12/28 has a set length forming, is provided with a cavity 154 on one end surface thereof, and can be used for the laminated metal zipper 2 material and transfer The ribbon 3 is placed and subjected to a certain length of intermittent traveling movement and travel stop, as shown in Fig. 11; the heating unit 152 is coupled to the bottom of the forming mold 151, and is formed by the bottom upward heating action form to the forming mold 151 The metal zipper 2 material and the transfer ribbon 3 are synchronously heated, and the heating unit 152 can be set by the control unit 11 for heating time; the movable stamper 153 has a pressure plate 155 which is equal to, or slightly smaller than, the length of the forming mold 151, and A power element 156, preferably a hydraulic or pneumatic power cylinder, drives the pressure plate 155 to generate an up and down stroke, as shown in Figures 14 and 15, and cooperates with the drive mechanism 17 to drive the laminated metal zipper 2 material and rotates. Stagnation of the ink ribbon 3 means a heating time and a heating time of 152, corresponding to the cavity 154 of the mold 151 and the transfer material 2 metal zipper ribbon 3, the heating means with the applied pressure, as shown in FIG. 13. The above-mentioned dispensing mechanism 16 is disposed on the working platform 10 adjacent to the mold mechanism 15, and has a material separating unit 161 for separating and transferring the metal zipper 2 material and the transfer ribbon 3 which are completed and transferred. And a guiding unit 162, as shown in FIG. 16, has a guiding rod 163 and a stand 164 for arranging the guiding rod 163. The guiding rod 163 is provided with at least one upper guiding groove 165 and a lower guiding groove 166, The metal zipper 2 material and the transfer ribbon 3 passing through the upper and lower sides of the guide bar 163 are respectively guided by the groove width, as shown in Fig. 17. The driving mechanism 17 is configured to be disposed on the working platform 10 adjacent to the dispensing mechanism 16, and has a power source 171 and a traction wheel set 172. The power source 171 is preferably an electric motor, a stepping motor, or the like. The traction wheel set 172 drives the metal zipper 2 material and the transfer ribbon 3 to generate a travel displacement of a set length stroke, and the action stroke length is preferably equal to the length set by the forming mold 151, and the interval is intermittently driven. The stagnation time is preferably equal to or longer than the above heating time and can be set by the control unit 11. 12 200900177 292-006TWP-13/28 The branching mechanism 18 is disposed at the other end of the working platform 10 adjacent to the dispensing mechanism 16, and has a first guiding group 181 and a second guiding group 182. At least one guide wheel 183 is respectively provided to respectively guide the separated color metal zipper 2 or the metal chain rack, as shown in FIG. 18, and the used transfer ribbon 3 is assembled at different positions, and is completed. Color zipper or chain rack production. Since the transfer ribbon 3 is placed between the cavity 154 of the forming die 151 and the sprocket 22 of the metal zipper 2 material, the intermittent travel and travel stop of the driving mechanism 17 is used to make the metal zipper 2 material and the transfer color. The belt 3 is stopped in the cavity 154 during the stagnation time of the travel stop, and is simultaneously pressurized and heated to perform thermal transfer of color or color pattern onto the metal zipper 2 material, so that the metal zipper 2 is provided with the tape 23 It is not in contact with the transfer ribbon 3 in the cavity 154, and is not contaminated by the toner, and the color or color pattern on the transfer ribbon 3 can be uniformly and completely transferred onto the surface of the fastener element 22. To make the color more prominent. The above is only an embodiment for explaining the structure and function of the present invention, and is not intended to limit the present invention in any way, so that any modification of the present invention made in accordance with the spirit of the present invention is Changes or modifications shall remain covered in the scope of the intended protection of the case and the scope of the patent application described below. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a flow chart showing the steps of a method according to an embodiment of the present invention. Figure 2 is a side view of a combination of an embodiment of a device of the present invention. FIG. 3 is a schematic structural view of a film laminating mechanism according to an embodiment of the device of the present invention. Fig. 4 is a schematic view showing the use of a film covering mechanism of a device according to an embodiment of the present invention. Fig. 5 is a view showing the filming operation (1) of the film laminating mechanism in an embodiment of the apparatus of the present invention. Fig. 6 is a view showing the laminating action of the film laminating mechanism in the embodiment of the apparatus of the present invention (II) 13 200900177 292-006TWP-14/28. Figure 7 is a schematic cross-sectional view showing a metal chain tooth completed by a film in an embodiment of the apparatus of the present invention. FIG. 8 is a schematic structural view of a pressing positioning unit in an embodiment of a device according to the present invention. FIG. 9 is a schematic view showing the action of the pressing positioning unit in the embodiment of the device according to the present invention. Figure 10 is a schematic cross-sectional view showing the action of the pressing positioning unit in the embodiment of the apparatus of the present invention. Figure 11 is a schematic view showing the structure of a forming die in an embodiment of a device of the present invention. Fig. 12 is a perspective view showing the combined operation of the mold mechanism in an embodiment of the apparatus of the present invention. Figure 13 is a cross-sectional view showing the hot pressing operation of the chain mechanism of the mold mechanism in an embodiment of the apparatus of the present invention. Figure 14 is a front elevational view showing the action of the mold mechanism in an embodiment of the apparatus of the present invention. Figure 15 is a side elevational view of the action of the mold mechanism in an embodiment of the apparatus of the present invention. Figure 16 is a perspective view showing the structure of a guiding unit in an embodiment of a device of the present invention. Figure 17 is a schematic view showing the operation of the guiding unit in an embodiment of a device of the present invention. Figure 18 is a schematic view of a color chain rack finished in the present invention. [Main component symbol description] Metal sprocket surface cleaning step 1000, metal sprocket coated with a layer of high temperature resistant resin film step 1002, transfer ribbon step 1004, metal zipper chain rack or zipper and transfer ribbon overlap and position Step 1006, intermittent travel and stop travel step 1008, heating and pressurization step 1010 when stopping travel, high temperature heat transfer transfer, and then intermittent travel step 1012, after the transfer of the colored metal chain rack or The zipper and transfer ribbon separation step 1014, after cooling, will be accommodated in the container to complete the color metal zipper manufacturing step 1016; 14 200900177 292-006TWP-15/28 base 1, working platform 10, control unit 11, control The box 111, the power switch 112, the cleaning mechanism 12, the cleaning body 121, the guide wheel set 122, the film laminating mechanism 13, the accommodation space 130, the chute 131, the film roller set 132, the blade device 133, and the first roller 134 , second roller 135, adjusting blade 136, adjusting component 137, feeding mechanism 14, guide wheel set 14 positioning unit 142, guide wheel 143, base 144, pressure plate 145, groove 146, mold mechanism 15. Forming die 151, heating unit 152, movable stamper 153, cavity 154, drive platen 155, power element 156, dispensing mechanism 16, separation unit 161, guiding unit 162, guide rod 163, foot frame 164, upper Guide groove 165, lower guide groove 166, drive mechanism 17, power source 17 traction wheel set 172, branch guide mechanism 18, first guide group 181, second guide group 182, guide wheel 183, seat body 19, metal Zipper 2, surface film layer 21, sprocket 22, tape 23, transfer ribbon 3, material frame 4, film material 5. X. Patent application scope: 1. A method for forming a colored metal zipper, comprising: a film coating step: surface cleaning a metal zipper material, and coating a surface of the metal zipper material with a surface film layer; The metal sprocket and the transfer ribbon of the metal zipper material processed by the above-mentioned coating step are overlapped and positioned with each other; a transfer step: the metal zipper material and the transfer ribbon which are overlapped and positioned to each other are performed An intermittent traveling and stopping traveling interaction operation, in which the fixed length zipper material and the transfer ribbon which are overlapped and combined with each other are simultaneously heated and pressurized during the stagnation time of stopping the traveling, to rotate the metal zipper material. Printing and coloring process; the metal zipper material and the transfer ribbon which are transferred and colored by the heating and pressing operation, and then the next intermittent traveling process; and a feeding step: the transfer is completed Metal zipper material and transfer ribbon 15

Claims (1)

200900177 292-006TWP-15/28 機座1、工作平台10、控制機組11、控制箱111、電源開關112、 清洗機構12、清洗機體121、導送輪組122、覆膜機構13、容設 空間130、料槽131、覆膜滾輪組132、刮片裝置133、第一滾輪 134、第二滾輪135、調整刮片136、調整元件137、供料機構 14、導輪組14卜定位單元142、導輪143、底座144、壓板145、 凹槽146、模具機構15、成形模具151、加熱單元152、活動壓模 153、模槽154、驅動壓板155、動力元件156、分料機構16、分 離單元161、導正單元162、導桿163、腳架164、上導槽165、下 導槽166、驅動機構17、動力源17卜牽引輪組172、分導機構18、 第一導引組181、第二導引組182、導輪183、座本體19、金屬拉 鍊2、表面膜層21、鍊齒22、布帶23、轉印色帶3、物料架4、 覆膜物料5。 十、申請專利範圍: 1、一種彩色金屬拉鍊的成形方法,包括: 一覆膜步驟:將一金屬拉鍊物料進行表面清洗,清洗完成之 金屬拉鍊物料表面被覆一層表面膜層; 一物料結合步驟:將經上述覆膜步驟完成處理之金屬拉鍊物 料的金屬鍊齒及一轉印色帶予以相互重疊結合定位; 一轉印步驟:將上述相互重疊結合定位之金屬拉鍊物料及轉 印色帶,進行一間歇式行進與停止行進交互作業,於上述停止行 進之停滯時間内,對相互重疊結合定位之定長度拉鍊物料及轉印 色帶同步進行加熱與加壓作業,以對該金屬拉鍊物料進行轉印上 色製程;將經加熱與加壓作業完成轉印上色之金屬拉鍊物料及轉 印色帶,再進行下一間歇式行進動程作業;及 一分料步驟:將經轉印完成之金屬拉鍊物料及轉印色帶予以 15 200900177 292-006TWP-16/28 分離置放,而完成彩色金屬拉鍊或者鍊齒之製作。。 2、 如申請專利範圍第1項所述之彩色金屬拉鍊的成形方法, 其中,該方法更包括:金屬拉鍊物料是指以金屬物料製成之鍊齒 條、拉鍊之任其一。 3、 如申請專利範圍第丨項所述之彩色金屬拉鍊的成形方法, 其中,該方法更包括:被覆於金屬拉鍊物料表面之表面膜層,是 指耐高溫之覆膜物料。 4、 如申請專利範圍第3項所述之彩色金屬拉鍊的成形方法, 中°亥方法更包括.該覆膜物料是指樹脂類物料之一群組,包 括環氧樹脂、同類之樹脂物料之任其一。 5、 如申請專利範圍第1項所述之彩色金屬拉鍊的成形方法, 其中,該方法更包括:轉印色帶是指具有色彩、色彩圖案配置之 其一之轉印紙。 6、 如申請專利範圍第1項所述之彩色金屬拉鍊的成形方法, 其中,該方法更包括··於該轉印步驟中係間歇式定長度之動程位 移帶動拉鍊料件及轉印色帶行進,然後作設定停滯時間之行進停 止之交互動作。 7、 如申請專利範圍第1項所述之彩色金屬拉鍊的成形方法, 中°亥方法更包括.於轉印步驟中係於該間歇行進之停滯時間 内,使轉印色帶上之色彩、彩色圖案之其一,均勻的轉印至一定 長度之拉鍊料件上。 8、 —種彩色金屬拉鍊的成形裝置,以應用導入金屬拉鍊物料 及轉印色帶,搭配清洗、覆模製程及熱壓轉印製作彩色拉鍊暨鍊 齒條’該裝置包括: 一機座; 16 200900177 292-006TWP-17/28 一清洗機構,設於上述機座,具有一清洗機體及至少一導送 輪組; 一覆膜機構,設於上述機座,具有一料槽及設於料槽上之覆 膜滾輪組、刮片裝置,以在金屬拉鍊物料表面被覆一經厚度調設 之表面膜層; 一供料機構,設於上述機座,具有至少一導輪組及壓著定位 單元,以同步導入金屬拉鍊物料及轉印色帶重疊結合定位入料; 一模具機構,設於上述機座而相鄰於供料機構,具有一成型 模具、活動壓模及一加熱裝置,以對連續長度中之一定長度物料 進行熱壓轉印上色; 一分料機構,設於上述機座而相鄰於該模具機構,具有一物 料分離單元及一物料導正單元,使完成轉印之金屬拉鍊物料及轉 印色帶相互分離;及 一驅動機構,設於上述機座而相鄰於該分料機構,具有一動 力源及牵引輪組,以進行間歇式行進與停止形態而帶動金屬拉鍊 物料及轉印色帶作一定長度之移動與產生一定停滯時間。 9、 如申請專利範圍第8項所述之彩色金屬拉鍊的成形裝置, 其中,該裝置更包括:一分導機構,設於上述機座一末端並相鄰 於驅動機構,具有第一導引組及第二導引組,以分別導引分離之 彩色金屬拉鍊、金屬鍊齒條之任其一及使用後之轉印色帶作不同 位置集置。 10、 如申請專利範圍第9項所述之彩色金屬拉鍊的成形裝置, 其中,該第一導引組及第二導引組包括至少一導輪。 11、 如申請專利範圍第8項所述之彩色金屬拉鍊的成形裝置, 其中,該機座具有一座本體以及結合於座本體上方之工作平台, 17 200900177 292-006TWP-18/28 由工作平台提供一長度的工作動程。 12、 如申請專利範圍第11項所述之彩色金屬拉鍊的成形裝 置,其中,該機座上更包括:設有至少一物料架,以架設經捲繞 成捲之轉印色帶。 13、 如申請專利範圍第8項所述之彩色金屬拉鍊的成形裝置, 其中,該壓著定位單元具有一底座及一彈性壓抵於底座一表面之 壓板所組成,底座端面設有一凹槽。 14、 如申請專利範圍第8項所述之彩色金屬拉鍊的成形裝置, 其中,該成形模具,具有一設定長度成型,於其一端面設有模槽, 以供疊合之拉鍊料件及轉印色帶置入並進行一定長度之間歇式行 進移動與行進停止。 15、 如申請專利範圍第8項所述之彩色金屬拉鍊的成形裝置, 其中,該加熱單元係結合於上述成形模具之底部,形成由底部向 上對成形模具暨拉鍊物料及轉印色帶同步進行加熱,前述加熱單 元可由一控制機組設定其加熱時間。 16、 如申請專利範圍第8項所述之彩色金屬拉鍊的成形裝置, 其中,該活動壓模具有一不大於成形模具長度成型之壓板,由一 動力元件連結帶動驅動壓板形成上、下加壓動程。 17、 如申請專利範圍第16項所述之彩色金屬拉鍊的成形裝 置,其中,該動力元件是指油壓裝置、氣壓裝置之其一動力缸。 18、 如申請專利範圍第8項所述之彩色金屬拉鍊的成形裝置, 其中,該導正單元具有一導桿以及架設該導桿之腳架,導桿上設 有至少一上導槽及下導槽,以配合槽寬度來分別導正經過導桿 上、下方之金屬拉鍊物料及轉印色帶。 19、 如申請專利範圍第8項所述之彩色金屬拉鍊的成形裝置, 18 200900177 292-006TWP-19/28 其中,該驅動機構之間歇式定長度動程行進位移,其行動動程長 度係等於成形模具之長度,而該間歇的停滯時間係等於、長於之 其一於上述加熱單元之時間,並可透過控制機組作設定。 20、如申請專利範圍第8項所述之彩色金屬拉鍊的成形裝置, 其中,該金屬拉鍊物料是指以金屬物料製成之鍊齒條、拉鍊之任 其一。 19200900177 292-006TWP-15/28 base 1, work platform 10, control unit 11, control box 111, power switch 112, cleaning mechanism 12, cleaning body 121, guide wheel set 122, laminating mechanism 13, and accommodation space 130, the trough 131, the film roller set 132, the blade device 133, the first roller 134, the second roller 135, the adjustment blade 136, the adjusting component 137, the feeding mechanism 14, the guide wheel set 14 positioning unit 142, Guide wheel 143, base 144, pressure plate 145, groove 146, mold mechanism 15, forming die 151, heating unit 152, movable die 153, cavity 154, drive platen 155, power element 156, dispensing mechanism 16, separation unit 161, the guiding unit 162, the guiding rod 163, the foot frame 164, the upper guiding groove 165, the lower guiding groove 166, the driving mechanism 17, the power source 17 traction wheel set 172, the branching mechanism 18, the first guiding group 181, The second guiding group 182, the guide wheel 183, the seat body 19, the metal zipper 2, the surface film layer 21, the sprocket 22, the tape 23, the transfer ribbon 3, the material frame 4, and the film material 5. X. Patent application scope: 1. A method for forming a colored metal zipper, comprising: a film coating step: surface cleaning a metal zipper material, and coating a surface of the metal zipper material with a surface film layer; The metal sprocket and the transfer ribbon of the metal zipper material processed by the above-mentioned coating step are overlapped and positioned with each other; a transfer step: the metal zipper material and the transfer ribbon which are overlapped and positioned to each other are performed An intermittent traveling and stopping traveling interaction operation, in which the fixed length zipper material and the transfer ribbon which are overlapped and combined with each other are simultaneously heated and pressurized during the stagnation time of stopping the traveling, to rotate the metal zipper material. Printing and coloring process; the metal zipper material and the transfer ribbon which are transferred and colored by the heating and pressing operation, and then the next intermittent traveling process; and a feeding step: the transfer is completed Metal zipper material and transfer ribbon 15 200900177 292-006TWP-16/28 Separated and placed, and finished with colored metal Production of the sprocket or chain. . 2. The method for forming a color metal zipper according to claim 1, wherein the method further comprises: the metal zipper material refers to any one of a sprocket and a zipper made of a metal material. 3. The method for forming a color metal zipper according to the above-mentioned patent application, wherein the method further comprises: a surface film layer coated on the surface of the metal zipper material, which means a high temperature resistant film material. 4. The method for forming a color metal zipper according to item 3 of the patent application, the medium-temperature method further includes: the film material refers to a group of resin materials, including epoxy resin, resin materials of the same type. Any one. 5. The method of forming a color metal zipper according to claim 1, wherein the method further comprises: the transfer ribbon refers to a transfer paper having a color and a color pattern configuration. 6. The method for forming a color metal zipper according to claim 1, wherein the method further comprises: intermittently setting the length of the movement to drive the zipper member and the transfer color in the transfer step. The belt travels, and then performs an interactive action of setting the stop time to stop traveling. 7. The method of forming a color metal zipper according to claim 1, wherein the method further comprises: in the transferring step, during the stagnation time of the intermittent travel, to make the color on the transfer ribbon, One of the color patterns is evenly transferred onto a zipper member of a certain length. 8. A color metal zipper forming device for introducing a metal zipper material and a transfer ribbon with a cleaning, overmolding process and hot press transfer to produce a color zipper and a chain rack. The device comprises: a machine seat; 16 200900177 292-006TWP-17/28 A cleaning mechanism is provided at the machine base and has a cleaning body and at least one guiding wheel set; a film laminating mechanism is disposed on the machine base, has a trough and is disposed in the material a film roller set and a scraper device on the groove, the surface film layer is coated on the surface of the metal zipper material by a thickness; a feeding mechanism is disposed on the machine base, and has at least one guide wheel set and a pressing positioning unit Simultaneously introducing the metal zipper material and the transfer ribbon to overlap and position the material; a mold mechanism is disposed on the machine base adjacent to the feeding mechanism, and has a molding die, a movable die and a heating device, a length of material in the continuous length is subjected to hot press transfer printing; a material dispensing mechanism is disposed on the machine base adjacent to the mold mechanism, and has a material separation unit and a material guiding unit, so that The transfer metal zipper material and the transfer ribbon are separated from each other; and a driving mechanism is disposed on the base and adjacent to the dispensing mechanism, and has a power source and a traction wheel set for intermittent travel and stop The shape drives the metal zipper material and the transfer ribbon to move for a certain length and generate a certain stagnation time. 9. The forming apparatus of the color metal zipper according to claim 8, wherein the apparatus further comprises: a guiding mechanism disposed at an end of the base and adjacent to the driving mechanism, having a first guiding The group and the second guiding group respectively guide the separation of the colored metal zipper and the metal chain rack and the used transfer ribbon for different positions. The forming apparatus of the color metal zipper according to claim 9, wherein the first guiding group and the second guiding group comprise at least one guiding wheel. 11. The forming apparatus of a color metal zipper according to claim 8, wherein the base has a body and a working platform coupled to the seat body, 17 200900177 292-006TWP-18/28 provided by the working platform A length of work stroke. 12. The forming apparatus of the color metal zipper of claim 11, wherein the base further comprises: at least one material rack for erecting the transfer ribbon wound by the roll. The forming device of the color metal zipper according to claim 8, wherein the pressing positioning unit comprises a base and a pressing plate elastically pressed against a surface of the base, and a groove is arranged on the end surface of the base. 14. The forming apparatus of a color metal zipper according to claim 8, wherein the forming die has a set length forming, and a die groove is provided on one end surface thereof for laminating the zipper material and rotating The ribbon is placed and intermittently moved and stopped for a certain length. 15. The forming apparatus of a color metal zipper according to claim 8, wherein the heating unit is coupled to the bottom of the forming die to form a synchronous process from the bottom to the forming die and the zipper material and the transfer ribbon. Heating, the heating unit can be set by a control unit for its heating time. The forming apparatus of the color metal zipper according to claim 8, wherein the movable pressing mold has a pressing plate which is not more than the length of the forming mold, and is driven by a power element to drive the pressing plate to form upper and lower pressing. Cheng. 17. The forming apparatus of a color metal zipper according to claim 16, wherein the power element is a hydraulic cylinder and a power cylinder of the pneumatic device. 18. The forming apparatus of the color metal zipper according to claim 8, wherein the guiding unit has a guiding rod and a stand on which the guiding rod is mounted, and the guiding rod is provided with at least one upper guiding groove and lower The guide groove is matched with the width of the groove to guide the metal zipper material and the transfer ribbon on the upper and lower sides of the guide rod, respectively. 19. A forming device for a colored metal zipper according to item 8 of the patent application, 18 200900177 292-006TWP-19/28 wherein the driving mechanism has an intermittent fixed length stroke travel displacement, and the action duration is equal to The length of the forming mold, and the intermittent stagnation time is equal to, longer than the time of the heating unit, and can be set by the control unit. The forming apparatus of the color metal zipper according to claim 8, wherein the metal zipper material refers to any one of a chain rack and a zipper made of a metal material. 19
TW96122649A 2007-06-22 2007-06-22 Method and device for forming color metal zipper TW200900177A (en)

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CN115106425A (en) * 2022-08-29 2022-09-27 南通美乐柯材料科技有限公司 Automatic tooth pushing forming die for manufacturing metal zipper
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