TW200847038A - One kind of an expert system for process time measurement and production line balancing - Google Patents

One kind of an expert system for process time measurement and production line balancing Download PDF

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Publication number
TW200847038A
TW200847038A TW96117318A TW96117318A TW200847038A TW 200847038 A TW200847038 A TW 200847038A TW 96117318 A TW96117318 A TW 96117318A TW 96117318 A TW96117318 A TW 96117318A TW 200847038 A TW200847038 A TW 200847038A
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Taiwan
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time
production line
pte
display
page
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TW96117318A
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Chinese (zh)
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Tai-Woei Shiah
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Tai-Woei Shiah
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Priority to TW96117318A priority Critical patent/TW200847038A/en
Publication of TW200847038A publication Critical patent/TW200847038A/en

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Abstract

Promoting competition ability is one of the most important factors to exist and develop for enterprises against the global competition in Taiwan. To achieve quick response requirements, enterprises should precisely understand working time of each process to control the cost, also the production line should be quickly set up to assure the effectiveness. The expert system is applying APACHE as a simulated server, which base on Micsoft systems to construct an internet operation system. Meanwhile, the expert system is developed by the PHP and JAVA languages, and applied on internet system to share the source for users. This system includes Processes Time Estimation system (PTE) and Production Line Balance system (PLB). The PTE system apply MTM1 theory to classify 25 differently basic motions, and based on MTM1 data yield regressive functions and constrains to calculate/assign the process time. Meanwhile, these regressive functions and constrains were stored in data bank and access with rule conditions to show the process time. The PLB system is apply the PTE system and the basic input data to calculate the optimal space for each work station and the speed of transformation. The expert system provides PTE and PLB systems, which can accelerate new product developing and reduce human errors. Hence, the expert system can improve operational efficiency and apply on training system to promote novices work ability.

Description

200847038 最佳化數度(〇ds)i」 八 本案右有化學式時’请揭不最能顯示發明特徵的化學式· 九、發明說明: 【發明所屬之技術領域】 生產與作業管理 【先前技術】 生產線平衡技術及方法時間衡量(MTM)之相關理論與作業程序皆已完備。 【發明内容】 業時^ 網際_傳輸方式,將生產作 料,同時勾稽資循/漸進導咖者輸入基本資 完成最佳化設計。 田、私式,、屋5十异後回應使用者,並依據圖一程序 生產序之時間演算及生產線最佳化料兩大部分。其中 用者依ί康生產作^程的動^分^25個基本動作,如圖-所示了使 業程序之時間即if產賴程序之基本動作點選完成後,該作 載入生產線最佳彳糾係將各讀社產作餘序之時間 之演算,如圖-糸統,並輸入生產線平衡的基本資料後,即自動完成最佳化 統、網脉if 系^ί司服器整合製程時間衡量、生產線平衡應用系 的資訊。、竹車糸冼糸統四大糸統,並以網路傳遞方式即時提供使用者正確 【實施方式】 量系分間衡量系統及生產線平衡系統兩大部分。製程時間衡 亦可將製程作業時間傳遞至生產線平衡系統使用;而生產線平 6 200847038 ί系衡量系統輸人製程作業時間,或自行量測輸人製程作業時 一、製程時間衡量系統 ^^圖四相對應基本動作項目之網頁選取基本動作彻,並計算其時間。 .片ί輸入之工作程序數_p)代入圖四之網頁,並逐一顯示於「第工作程序· 的位置,即·=1至卿/p ; 」 3·ΐΐ作定完成後’點選「設定完成」,則「第工作程序」的位置+1, ϊΐί新的圖四之網頁,直到的值=NWP為止;當的值=NWP,且點選 + Ϊ疋後,即完成製程時間衡量系統,直接顯示衡量的製程時間; 或進入生產線平衡系統。 4.點選2001格 ⑴暴^示圖五’於後端方格内點選到達的狀態(SAR,SBR,SCR,,,〇跋), 並輸^伸手到達的距離(RD),並顯示;200847038 Optimum number of digits (〇ds) i" When there is a chemical formula on the right side of the eight cases, please uncover the chemical formula that best shows the characteristics of the invention. IX. Description of the invention: [Technical field of invention] Production and operation management [Prior technology] The relevant theory and operating procedures for line balance technology and method time measurement (MTM) are complete. [Summary of the Invention] The industry time ^ Internet _ transmission mode, the production of materials, at the same time check the grading / progressive coffee guide input basic resources to complete the optimization design. The field, the private type, and the house responded to the user after 5 different, and according to the process of the production process of the first sequence, the two parts of the production line optimization and production line optimization materials. Among them, the users use the production process of the ί康, ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^ Jiajiao will calculate the time of the reading of the social production, as shown in the figure - 糸, and input the basic data of the production line balance, that is, automatically complete the optimization system, network pulse, if the system is integrated Process time measurement, production line balance application information. The four major systems of the bamboo car system and the instant delivery of users by means of network transmission [Embodiment] The quantitative system is divided into two parts: the system of measurement system and the balance system of production line. The process time balance can also transfer the process time to the production line balance system; and the production line level 6 200847038 ί is the measurement system input process time, or self-measurement of the input process operation, the process time measurement system ^ ^ Figure 4 The basic action corresponding to the basic action item web page is selected and the time is calculated. The number of work programs entered by the film _p) is substituted into the page of Figure 4, and displayed one by one in the position of the "Working Programs, ie, = 1 to Qing / p;" 3. After the completion of the work, click 'Select' After the setting is completed, the position of the "Working Program" is +1, 新ί the new page of Figure 4 until the value = NWP; when the value = NWP, and the + is selected, the process time measurement system is completed. , directly display the measured process time; or enter the production line balance system. 4. Click on the 2001 grid (1) violent map to show the status of the map in the back panel (SAR, SBR, SCR,,, 〇跋), and enter the distance (RD) that reaches the hand and display ;

(2) 依狀態及距離(RD)於圖五内選擇相對應的公式,並計算其時間; (3) 將時間儲存於變數中(TR),並顯示於圖四之網頁之第} ^的攔位; (4) 返回圖四之網頁。 5.點選2002格 (1) 顯示圖七,點選搬物的狀態(SAM,ABM,…,DBM),及輸入搬動的距 離(1^)、搬動的重量(MW),並顯示於後端的方格内; (2) 依狀恶、搬動的距離(j^))及搬動的重量(Mw)於圖八内選擇相對應的公 式’並計算其時間; .(2) Select the corresponding formula in Figure 5 according to the state and distance (RD) and calculate its time; (3) Store the time in the variable (TR) and display it on the page of Figure 4 ^ Block; (4) Return to the page of Figure 4. 5. Click on the 2002 grid (1) to display Figure 7. Select the status of the moving object (SAM, ABM, ..., DBM), and the distance (1^) of the input movement, the weight of the moving (MW), and display (2) According to the shape of the evil, the distance moved (j^) and the weight of the moving (Mw), select the corresponding formula in Figure 8 and calculate the time;

搬物時間(TM)=TMPxDF + SF (3) 將日守間儲存於變數中(TM),並顯示於圖四之網頁之第2項的欄位; (4) 返回圖四之網頁。 6·點選2003格 ⑴顯示圖九,點選移物的狀態(SAM,,···,DBM),及輸入移動的距 離(MD)、移動的重量(MW)、摩擦係數(Fc)及以單手或雙手推動物件 (MBH) ’並顯示於後端的方格内; MBH =1 或 2 ;當 MBH=1,MW= MW ;當 MBH=2,MW= MW/2 ; MWj隹移的力量=物體重量(KG)x摩擦係數(Fc)=MWxFc ; (2)依狀態、移動的距離(MD)及移動的重量(MW)於圖八内選擇相對應的公 式’並計算其時間; 推物時間(TMl)=TMPxDF+SF,其中 ⑶將時間儲存於變數中(TM1),並顯示於圖四之網頁之第3項的攔位; (4)返回圖四之網頁。 7·點選2004格 、 (1)顯示圖十,於後端的方格内,輸入施力大小(TF)及輸入旋轉角度(TD), 並顯示; (2) 依1力大小及旋轉角度於圖十一内選擇相對應的公式,並計算其時間; (3) 將時間儲存於變數中(ττ) ’並顯示於圖四之網頁之第4項的攔位; (4) 返回圖四之網頁。 8·點選2005格 、 (1)顯示圖十二,於後端的方格内,點選「狀態」; 7 (2) ,=鱗於變數(TAP)中,並顯 的攔位,其中 AH時間,,6,奶時 $之網頁之5芦 (3) 返回圖四之網頁。 戈表4所不, 9.點選2006格 、 (1)ΙΓι圖===的方格内,點選「狀態」,其中與「狀態j相對應的 數二)中,並顯示於圖四之網頁之6項的欄位; 10·點選2007格 圖U十的方格内,點選「狀態」,其中與「狀態」相對應的 m二:::雰數(τρ)* ’並顯示於圖四之網頁之7項的攔位; Π.點選2〇〇8格 (1)於該「時間變數」欄顯示「2.0」; 巾,並顯示於®四之網1之第8項的搁位; 12·點選2〇〇9格 ⑴ϊί圖^於後端的方格内,點選「狀態」,其中與「狀態」相對應的 ¥間’如圖十九所示; 數降並顯示於圖四之網頁之第8項的欄位; 13·點選20010袼 (1) ^^巧巧點€適#的「狀態」;並讀端的方格内, ⑵^(),施力大小(MW),搖轉圈數_,並顯示; 1」蚪間°十"^,丁(::之公式,如圖二'··*^一及圖八所示; =將時間儲存於變數中(TC),並顯示於圖四之網頁之第 (4)返回圖四之網頁。 』狀弟1〇項的欄位, 14·點選200Π格 、 ()二員示圖一十一,於後端的方格内,輸入視線由一點銘$ f(T)及眼睛至兩點相連直線的垂直距離(D),並暴員示·另一』之間的距 (2) 時Pj計算,TE=TEA+TEB其公式,如圖二十三所示、·’ p)將時間儲存於變數中(TE),並顯示於圖四之 /筮’ (4) 返回圖四之網頁。 j只之弟η項的欄位; 15·點選20012格 、 (1) 顯示圖二十四,於後端的方格内,輸入閱讀字數 、, (2) 時間計算,TEl=5.05xRN ; ’並顯示; ⑶將9守間儲存於變數中(TE1),並顯示於圖四之網百… (4)返回圖四之網頁。 A之弟12項的欄位; 16.點選20013格、 (1) 顯示圖二十五,於後端的方格内,點選適當的「 相對應的時間,如圖二十六所示; 怒」,其中與「狀態」 (2) 將時間儲存於變數中(TF),並顯示於圖四之網 、<第13項的攔位; 200847038 (3)返回圖四之網頁。 17·點選20014格 ⑴顯不圖二十七,於後端的方格内 相對應的時間,如圖二十八所示f込適黾的「狀態」,其中與「狀態」 $將時間儲存於變數中(TL),並顯' ’ (3)返回圖四之網頁。 、圖四之網頁之第14項的欄位; 18. 點選20015格、 (1) 顯示圖二十九,於後端的方格内, 距離(SS),並顯示; ^&適备的「狀態」,及輸入橫步走的 (2) 與「狀態」相對應的時間,如圖三+ 19. 點選20016格Moving time (TM) = TMPxDF + SF (3) Store the day guard in the variable (TM) and display it in the field of item 2 of the page in Figure 4; (4) Return to the page in Figure 4. 6. Click on the 2003 grid (1) to display Figure 9. Click on the status of the moving object (SAM,,···, DBM), and the distance (MD) of the input movement, the weight of the movement (MW), the friction coefficient (Fc) and Push the object (MBH) ' with one hand or both hands and display it in the square at the back end; MBH =1 or 2; when MBH=1, MW= MW; when MBH=2, MW= MW/2; MWj shift The force = object weight (KG) x friction coefficient (Fc) = MWxFc; (2) according to the state, the distance of movement (MD) and the weight of movement (MW) in Figure 8 select the corresponding formula 'and calculate its time ; Push time (TMl) = TMPxDF + SF, where (3) store the time in the variable (TM1) and display it in the third item of the page of Figure 4; (4) return to the page of Figure 4. 7. Click on the 2004 grid, (1) Display Figure 10. In the back panel, enter the force applied (TF) and input rotation angle (TD) and display; (2) according to the force and rotation angle Figure 11 selects the corresponding formula and calculates its time; (3) Stores the time in the variable (ττ) ' and displays it in the fourth item of the page in Figure 4; (4) returns to Figure 4. Web page. 8. Click on the 2005 grid, (1) Display Figure 12. In the box at the back end, click on "Status"; 7 (2), = Scale in the variable (TAP), and display the block, where AH Time, 6, 6, the milk of the page 5 of the reed (3) returns to the page of Figure 4. Go to Table 4, 9. Click on the box in 2006, (1) ΙΓι ====, and click on “Status”, which is the number 2 corresponding to “State j”, and is shown in Figure 4. The field of the 6 items of the web page; 10· Click on the box of the U map of the 2007 grid, click on “Status”, where m 2:::the number of atmospheres (τρ)* ' Display the 7 items in the page of Figure 4; Π. Click 2〇〇8 (1) to display "2.0" in the "Time Variable" column; towel, and display on the 8th of the 4th Network 1 The position of the item; 12·Click 2〇〇9 grid(1)ϊί图^In the square of the back end, click “Status”, where the “room” corresponding to “State” is as shown in Figure 19; And displayed in the field of the eighth item of the page of Figure 4; 13·Click 20010袼(1) ^^巧巧点€适#'s "state"; and read the square inside, (2)^(), Shi Force size (MW), the number of turns _, and display; 1" between the ten ° "quote, ^, D (:: formula, as shown in Figure 2 '·· * ^ 1 and Figure 8; = time storage In the variable (TC), and shown in the fourth page of Figure 4 (4) returns to the page of Figure 4. The field of the item, 14 points select 200 Π, () two members show the picture eleven, in the back square, enter the line of sight from a little Ming $ f (T) and the vertical distance of the eye to the line connecting the two points ( D), and the distance between the violence officer and the other 』 is calculated by Pj, TE=TEA+TEB, as shown in Figure XX, · 'p), the time is stored in the variable (TE) ), and shown in Figure 4 / 筮 ' (4) returns to the page of Figure 4. The column of the n-th item of the j-only brother; 15·20012 cells are selected, (1) the figure 24 is displayed, the number of reading words is entered in the square of the back end, and (2) the time is calculated, TEl=5.05xRN; 'And display; (3) Store the 9 custodians in the variable (TE1), and display it in the net of Figure 4... (4) Return to the page of Figure 4. The 12th column of A's brother; 16. Click 20013, (1) Display Figure 25. In the back square, click the appropriate "corresponding time, as shown in Figure 26. "Anger", among them and "State" (2) Store the time in the variable (TF) and display it in the screen of Figure 4, < the 13th item; 200847038 (3) Return to the page of Figure 4. 17. Select 20014 (1) is not shown in Figure 27. The corresponding time in the back-end box, as shown in Figure 28, is the appropriate "state", where the "state" $ will be stored in time. In the variable (TL), and show ' ' (3) return to the page of Figure 4. The column of the 14th page of the page of Figure 4; 18. Click 20015 grids, (1) Display the figure 29, within the square of the back end, the distance (SS), and display; ^& "Status", and enter the time of the cross-step (2) corresponding to the "status", as shown in Figure 3 + 19. Click on the 20016 grid

(1) ¾^ 的機爾物「狀態」,及輸入步行距離 (2) ¾;狀恕」相對應的時間,如圖三十二所示,依據相對應的公式計算時 數中(TW),並顯示於圖四之網頁之第 16項的攔位; 20·點選20017格 雰數中(ΤΤΒ),並顯示於圖四之網頁之第17項的攔位; 於該「時間變數」櫊顯示29.〇,並將29.0存入TSP變數 22.黑^^各。’則於該「時間變數」搁顯示29_〇,並將29.〇存入TB魏中, 23^2020格,則於該「時間變數」攔顯示29 〇, 9 數中,即 TKOK=29.0。 ^ 24·=2021格,則於該「時間變數」攔顯示3ι·9 數中,即TAFK=31.9。 廿八欠 25·=2022格,則於該「時間變數」攔顯示⑽, 數中,即ΤΚΒΚ二69.4。 廿八欠 2Hi〇23格,則於該「時間變數」欄顯示76·7,並將76.7存入TAKBK «數中,即 TAKBK=76.7。 27·^選2024格,則於該「時間變數」攔顯示34·7,並將34 7存 中,即TSIT=34.7。 廿八iMi复数 28·點選2025格,則於該「時間變數」欄顯示43·4,並將43 4存入 中,即丁SD=43.4。(1) 3⁄4^ of the "state" of the machine, and the input of the walking distance (2) 3⁄4; the same time, as shown in Figure 32, according to the corresponding formula to calculate the number of hours (TW) And displayed in the block of the 16th page of Figure 4; 20. Click on the block number of the 20017 (ΤΤΒ) and display the block of the 17th item on the page of Figure 4;櫊 shows 29.〇, and 29.0 is stored in the TSP variable 22. Black ^^ each. 'On the "time variable", display 29_〇, and store 29.〇 in TB Weizhong, 23^2020, then display 29 〇 in the "time variable", 9 in the number, ie TKOK=29.0 . ^ 24·=2021, then the “time variable” is displayed in the 3ι·9 number, ie TAFK=31.9. If you owe 25·=2022, you will display (10) in the “time variable”, which is the second 69.4. If you owe 2Hi〇23, you will see 76·7 in the “Time Variable” column and save 76.7 in TAKBK «Number, ie TAKBK=76.7. 27·^Select 2024, then display 34·7 in the “time variable” and save 34 7 , ie TSIT=34.7.廿8 iMi plural 28·Click 2025, then display 43·4 in the “Time Variable” column, and store 43 4 in it, ie D=SD=43.4.

29.合計時間(SPTj = (TR +TM+TT+TAp+ TG29. Total time (SPTj = (TR +TM+TT+TAp+ TG

+ TP + TRL + TD + TC + TE + TF + TL + TS + TW + TTB 9 200847038 + TSP + TB + TKOK + TKBK + TAFK + TAKBK + TSIT + STD)x〇.036 3〇.每點選一次,即計算一次合計時間(SpTi),並顯示。 31·輸出:如圖三十五所示,SSPT^^SPTi ; ί=ι 1 32.點選·上一頁▲/下一頁▼時,「第工作程序」的画位置,相對增加/減少, 並顯示原輸入值,可重新輸入時間,並更新及記錄新的時間。 、生ί線平衡系統(如圖三十五所示) 1H 序空間長跡)、每個工作站基本工作空間 一 #2序縠麟封錢备淨。空距離(LBS)、生產效率_)、每個 2·计异:單位產品週程時間(upt)4o/pph ;+ TP + TRL + TD + TC + TE + TF + TL + TS + TW + TTB 9 200847038 + TSP + TB + TKOK + TKBK + TAFK + TAKBK + TSIT + STD) x〇.036 3〇. , that is, calculate the total time (SpTi) and display it. 31·Output: As shown in Figure 35, SSPT^^SPTi ; ί=ι 1 32. Clicking·Previous ▲/Next Page ▼, the position of the “Working Program” is relatively increased/decreased. , and display the original input value, you can re-enter the time, and update and record the new time. , Health line balancing system (as shown in Figure 35) 1H sequence space long track), basic working space of each workstation A #2 sequence unicorn seal money for the net. Empty distance (LBS), production efficiency _), each 2 · difference: unit product time (upt) 4o / pph;

輸送帶速度(CS)=BLPS/UPT ; 最大工作站數(NHNT((L+LBS)/(BLPS+LBS)),取整數; m τ?;基本空間(SBLPS)=N,LPS+LBS) 3♦判辦· IF(SBLPS>L),否則可用空間長度(L)不足,重新輸入資料。 顯不:可用空間長度不足,請輸入基本資料。 回首頁,點選回首頁跳回首頁。Conveyor speed (CS)=BLPS/UPT; maximum number of stations (NHNT((L+LBS)/(BLPS+LBS)), take the integer; m τ?; basic space (SBLPS)=N, LPS+LBS) 3 ♦Handle IF (SBLPS>L), otherwise the available space length (L) is insufficient and re-enter the data. Show no: The available space is not long enough, please enter the basic information. Go back to the home page, click back to the home page and jump back to the home page.

END IF 4·工龜咖,嫩作_作業時間 各站時間之累積值(STPS)=|;各站時間(TPS)i ; i=l 一 及其平均值(ATPS)=STPS/N。 5.顯示.各站「週程時間」=UP丁; 週程時間累積值(SUPT) = g週程時間(uPT)i ; 及其平均值(AUPT)=SUPT/N。 6.计异·「各站最小空間」(ML)产「各站時間」(Tps)iX輸送帶速度(cs); 各站最小空間累積值ΘΜΙ^Ι;最小空間(ML)i ; 及其平均值(AML)=SML/N 〇 判斷:最小總空間(SML)^可用空間長度(L) IF(SML>L) 顯示:可用空間長度不足,請輸入基本資料 回首頁,點選回首頁跳回首頁。END IF 4·工龟咖,嫩作_Working time The cumulative value of each station time (STPS)=|; each station time (TPS)i; i=l one and its average value (ATPS)=STPS/N. 5. Display. Each station "week time" = UP D; Week time cumulative value (SUPT) = g weekly time (uPT) i; and its average value (AUPT) = SUPT / N. 6. Measured · "Minimum space of each station" (ML) production "time of station" (Tps) iX conveyor speed (cs); minimum cumulative value of each station ΘΜΙ ^ Ι; minimum space (ML) i ; Average (AML)=SML/N 〇Judgement: Minimum total space (SML)^Free space length (L) IF(SML>(L) Display: The available space is not long enough, please enter the basic data back to the home page, click back to the home page to jump Back to the home page.

END IF 7·顯示·各站基本空間」=BLps ; 各站基本空間累積值(SBLPS) = |;各站基本時間(BLps)i ; 及其平均值(ABLPS)=SBLPS /N。 200847038 8·計算:「每站間距」 ' (SBS)产[可用空間長度(L) _累積基本空間(SBLp ]χ ^少空間(ML)i ; 總基本空間(SML) 每站間距累積值(SSBS) = Σ每站間距(SBS)·; i=i 1 w 上^及其平均值(ASBS)=SSBS/N。 9·°十异·「各站實際長度」(LPS)i=各站基本空間(BLPS)+每站間距(SBS)i ; 魯 判斷*各站實際長度(LPS)i^每個工作站基本工作空間(BLPS)i ; (1)當實際長度(LPS)〗 < 工作站基本工作空間(BLPS)時, 計算其累計值(SDBTDS),即 SDBTDS=^(BLPS-LPS); i=l _ (2)當實際長度(LPS)k$工作站基本工作空間(BLPS)時, 計算其累計值(SDBTDL),即 SDBTDL= Σ (LPS - BLPS); i=l 1 (3)令每個LPSi<BLPS之工作站LPS fBLPS ; , 將多於的空間重新依比率分配至LPSi^BLPS的各工作 / 站,即END IF 7·Display·Basic space of each station”=BLps ; Basic space cumulative value of each station (SBLPS) = |; Basic time of each station (BLps) i ; and average value (ABLPS) = SBLPS /N. 200847038 8·Calculation: “Per-station spacing” '(SBS) production [Available space length (L) _ Cumulative basic space (SBLp) χ ^ Less space (ML) i ; Total basic space (SML) Cumulative value per station spacing ( SSBS) = Σ per station spacing (SBS)·; i=i 1 w upper ^ and its average value (ASBS) = SSBS/N. 9·° · · "actual length of each station" (LPS) i = stations Basic space (BLPS) + per station spacing (SBS) i ; Lu judge * actual length of each station (LPS) i ^ basic working space of each workstation (BLPS) i; (1) when actual length (LPS)〗 < Workstation In the basic workspace (BLPS), calculate its cumulative value (SDBTDS), ie SDBTDS=^(BLPS-LPS); i=l _ (2) when the actual length (LPS) k$ workstation basic workspace (BLPS), Calculate its cumulative value (SDBTDL), ie SDBTDL= LP (LPS - BLPS); i=l 1 (3) Let each LPSi<BLPS workstation LPS fBLPS ; , allocate more space to LPSi^BLPS Work/station, ie

IFLPS^BLPSTHENIFLPS^BLPSTHEN

' LPS-BLPS' LPS-BLPS

ELSE LPSi = BLPS +ELSE LPSi = BLPS +

SDBTDLSDBTDL

END IF • 各站實際長度累積值(SLPS) = g各站實際長度(LPS)i ; 及其平均值(ALPS)= SLPS /N 〇 说計算:「各站速度」(VpS)=夺站實際長· 1 各站時間(TPS)i ’END IF • Actual length cumulative value of each station (SLPS) = g actual station length (LPS) i ; and its average value (ALPS) = SLPS /N 〇 Calculated: "Various station speed" (VpS) = actual station Long · 1 station time (TPS) i '

N , Σ各站實際長度(LPS)i 各站速度平均值(AVPS)=包·____N , 实际 actual length of each station (LPS) i average speed of each station (AVPS) = package · ____

各站時間(TPSX 11·計算:「平均速度之空間」 各站速度平均值(AVPS) X各工作站時間(TPS)i ; 平均速度空間之累計值(SASD)== I;各站平均速度之空間(ASFDX ; 及其平均值(AASD)= SASD /N。 11 200847038 12·計算:「最佳化之空間」(〇DS)i,(最佳化之空間(〇DS)g各站最小空間j ·· (1) 若平均速度空間之累計值(SASD)>可用空間長度(L),則 ODSi = ASDi -^ASD-L]xStation time (TPSX 11 · Calculation: "Space of average speed" Average speed of each station (AVPS) X Station time (TPS) i ; Average speed space (SASD) == I; Average speed of each station Space (ASFDX; and its mean value (AASD) = SASD /N. 11 200847038 12·Calculation: "optimized space" (〇DS)i, (optimized space (〇DS)g minimum space of each station j ·· (1) If the cumulative value of the average velocity space (SASD) > the available space length (L), then ODSi = ASDi -^ASD-L]x

(2) 若平均速度空間之累計值(SASD)〈可用空間長度(L),貝,J(2) If the cumulative value of the average velocity space (SASD) <the length of the available space (L), Bay, J

TPS ODS-tSASD-Llx^-ASD, (3) 若平均速度空間之累計值(SASD)=可用空間長度(L),則TPS ODS-tSASD-Llx^-ASD, (3) If the cumulative value of the average velocity space (SASD) = the available space length (L), then

各站實際長度(LPS)严最佳化之空間(ODSX 13·計算:「最佳化數度(ODSPD)u =查ί圭化之空間(0DS)i 〇 各站時間(TPS); 14.輸出:如圖三十七所示。The space for the actual length (LPS) of each station is strictly optimized (ODSX 13· Calculation: “Optimized number of degrees (ODSPD) u = space for reviewing (0DS) i 〇 station time (TPS); Output: as shown in Figure 37.

【圖式簡單說明】 1. 圖t為製程時間衡量及生產線平衡之專家系統。 2. 圖三為製程時間衡量專家系統。 3. 圖四為製程時間衡量專家系統相對應之作業内容及時間變數。 4. 圖五為到達狀態。 5·圖六為到達時間之公式。 6·圖七為搬物狀態。 7·圖八為搬物時間之公式。 8·圖九為推物狀態。 9·圖十為旋轉狀態。 10. 圖十一為旋轉時間公式。 11. 圖十二為加壓狀態。 12·圖十三為加壓時間。 13·圖十四為抓取狀態。 14·圖十五為抓取時間。 15. 圖十六為定置狀態。 16. 圖十七為定置時間。 17. 圖十八為卸拆狀態。 18. 圖十九為卸拆時間。 19. 圖一十為搖轉狀態。 20·圖二十一為搖轉時間公式。 21·圖二十二為目視狀態。 22·圖二十三為目視時間公式。 23. 圖二十四為閱讀狀態。 24. 圖二十五為足動作狀態。 25·圖二十六為足動作時間。 26. 圖二十七為腿動作狀態。 27. 圖一十八為腿動作時間公式。 12 200847038 28. 圖二十九為橫步走狀態。 29. 圖三十為橫步走時間公式。 30. 圖三Ί —為步行狀態。 31. 圖三十二為步行時間公式。 32. 圖三十三為轉身狀態。 33. 圖三十四為轉身時間。 34. 圖三十五為生產線平衡最佳化之演算程序 35. 圖三十六為生產線平衡最佳化演算報表,本報表依據工作站數(N)多寡自動產 生N行報表。 36. 圖三十七資料庫系統。 37. 圖三十八網頁系統。[Simple description of the diagram] 1. Figure t is an expert system for measuring process time and production line balance. 2. Figure 3 shows the expert system for process time measurement. 3. Figure 4 shows the corresponding work content and time variables of the process time measurement expert system. 4. Figure 5 shows the arrival status. 5. Figure 6 is the formula for the arrival time. 6. Figure 7 shows the moving state. 7. Figure 8 is the formula for the moving time. 8. Figure 9 shows the state of the push object. 9. Figure 10 is the rotation state. 10. Figure 11 shows the rotation time formula. 11. Figure 12 shows the pressurized state. 12· Figure 13 shows the pressurization time. 13. Figure 14 shows the state of grabbing. 14· Figure 15 is the crawl time. 15. Figure 16 shows the set state. 16. Figure 17 shows the set time. 17. Figure 18 shows the unloading status. 18. Figure 19 shows the removal time. 19. Figure 10 is the state of shaking. 20· Figure 21 is the formula for the shaking time. 21· Figure 22 is the visual state. 22· Figure 23 is the visual time formula. 23. Figure 24 is the reading status. 24. Figure 25 shows the state of the foot movement. 25· Figure 26 is the action time of the foot. 26. Figure 27 shows the state of the leg movement. 27. Figure 18 shows the formula for the leg movement time. 12 200847038 28. Figure 29 shows the state of the crosswalk. 29. Figure 30 shows the cross-step time formula. 30. Figure III – for walking. 31. Figure 32 shows the walking time formula. 32. Figure thirty-three shows the status of turning. 33. Figure 34 shows the turnaround time. 34. Figure 35 shows the calculation procedure for the optimization of the production line balance. 35. Figure 36 shows the production line balance optimization calculation report. This report automatically generates N lines of reports based on the number of workstations (N). 36. Figure 37 Database system. 37. Figure 38 web page system.

【主要元件符號說明】 製程時間衡量及生產線平衡之專家系統架構,如圖一所示,其作業程序如「實 施方式」所述;其中製程時間衡量之程序,如圖五至圖三十四所示;生產線平衡之 程序,如圖三十五所示;資料庫系統,如圖三十七所示;網頁系統,如圖三十八所 示0[Explanation of main component symbols] The expert system architecture of process time measurement and production line balance, as shown in Figure 1, its operating procedures are described in the "Implementation Methods"; the process of measuring the process time, as shown in Figure 5 to Figure 34 Show; the process of production line balance, as shown in Figure 35; database system, as shown in Figure 37; web system, as shown in Figure 38

1313

Claims (1)

200847038 申請專利範圍: 1· 一 衡量及生錄平_胃系統,並幻咖 種用,程時間衡量及生產線平衡的方法 Apache ^ ^ml(server), 衡量及生產綠羊偷细百么^:.斗,、,τ_— iΌ、、、頁程式5口 g(Php)、、爲撰衣程¥間 2 執行製程日相衡量及生產線平衡。 H 作業程序包括25項基本動作項目之演算程序及其相 使其具有互 衡量資料庫 並以 關公式 之應用 3·生產線平衡系統之演算程序200847038 Patent application scope: 1· A method of measurement and birth record _ stomach system, and magic coffee, method of measuring time and balance of production line Apache ^ ^ml (server), measuring and producing green sheep stealing fine ^: . bucket,,, τ_—iΌ,,, page program 5 port g (Php), for the clothing process ¥ 2 to perform process day measurement and production line balance. H The operating program includes the calculation procedures of 25 basic action items and their application to the mutual measurement database and the application of the formula. 3. The calculation program of the production line balance system
TW96117318A 2007-05-16 2007-05-16 One kind of an expert system for process time measurement and production line balancing TW200847038A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI636419B (en) * 2016-09-07 2018-09-21 三菱電機股份有限公司 Information processing device, information processing method and information processing program product

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI636419B (en) * 2016-09-07 2018-09-21 三菱電機股份有限公司 Information processing device, information processing method and information processing program product

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