200844074 九、發明說明： 【發明所屬之技術領域】 本發明係有關於一種發泡成型材及其製造方法，尤指一種 藉由將酸性化合物之發泡劑加入調成泥狀之黏性土之設計，使 得本發明具有錄輕、降低成本、硬度高、產品製作多元化、 不燃及防火#效果，而適用於建築用材、傢俱、擺御及其它相 關之附屬品或成型材者。 【先前技術】 由於科技日新月異，人們對週遭生活環境之安全性亦越 來越重視，故各式成型材及衍生品便因應而生，而就其中之 防火板而言，習用之防火金屬板結構，係包括：一中空平板， 具有一容置空間；一防火板，設置於該容置空間内；以及一 填充物，其係由成型材質組成，填充於該中空平板内該防火 板以外之該容置空間；其中該中空平板係金屬材質，而該填 充物係採防火材質組成，然而該防火金屬板雖具有防火之效 果；但普遍而言，其整體之組合元件繁多、重量較重、成本 高及不適於製作成為具多元化用途之各式產品，故於實際使 用上仍不符合使用者之所需。 【發明内容】 本發明之主要目的係在於提供一種發泡成型材及其製造 5 200844074 方法，藉由一黏性土及一採用酸性化合物之發泡劑之組合設 計，將酸性化合物之發泡劑加入調成泥狀之黏性土中，進而予 以授摔均勻’之後再倒入模具内，而待發泡成型後，即可取出 模具内之發泡成型物並先予以晾乾，再經高溫烘烤以完成發泡 成型材，進而具有重量輕、降低成本、硬度高、產品製作多元 化、不燃及防火等效果，增加其實用性、便利性及安全性。 為達上述之目的，本發明係一種發泡成型材及其製造方 法，包括有一黏性土及一採用酸性化合物之發泡劑。藉由將酸 性化合物之發泡劑加入調成泥狀之黏性土中，進而將加入發泡 劑的泥狀黏性土予以攪拌均勻，之後再將加入發泡劑的泥狀黏 性土倒入模具内，而待模具内加入發泡劑的泥狀黏性土發泡成 型而具有多孔隙狀，即可取出模具内之發泡成型物並先予以晾 乾，再將發泡成型物經高溫烘烤以完成發泡成型材，而具有重 量輕、降低成本、硬度高、產品製作多元化、不燃及防火等特 性功能者。 【實施方式】 本發明之發泡成型材之製造方法（請參閱第i圖），包括 下列步驟： 一、 首先將黏性土（該黏性土係可為黏土、陶土…等） 調成泥狀1〇。 二、 在泥狀黏性土中加入酸性化合物（該酸性化合物係 6 200844074 可為有機酸或無機酸）當發泡劑2 0。 三、 將加入酸性化合物之泥狀黏性土予以攪拌均勻3 0，之後係進一步將加入酸性化合物之泥狀黏性土 倒入模具内31。 四、 待模具内加入酸性化合物之泥狀黏性土發泡成型4 0。 五、 取出模具内之發泡成型物經高溫烘烤以完成發泡成 型材者5 0。（其中，該取出模具内之發泡成型物係 可先予以惊乾’再將取出模具内之發泡成型物經高 溫烘烤以完成發泡成型材者。） 請參閱第3圖，其中，在黏性土6 〇中加入酸性化合物 (即發泡劑7 0)之前，該黏性土 6 〇係可先加入填充材6 1 (該填充材6 1係可為水溶性樹脂、纖維、粉末…等），俾 利增加結構強度及促進發泡效果者。 本發明之發泡成型材（請參閱第1〜2圖），包括： 一黏性土 6 0，該黏性土 6 0係調成泥狀。 一發泡劑7 0，該發泡劑7 〇係採用酸性化合物當發泡 劑7 0，而該發泡劑7 0係加入泥狀黏性土6 〇中。 藉此，以供發泡成型而形成發泡成型材8 〇者。 請參閱第3 ®，在黏性土 6 〇中加入酸性化合物（即發 泡劑7 0)之前，該黏性土6 〇係可先加入填充材6 i (該填 充材6 1係可為水溶性樹脂、纖維、粉末…等），俾利增加材 200844074 料結構強度、促進發泡效果及降低成本，進而發泡成型而形成 發泡成型材80者。 藉以上各元件及步驟以構成一種發泡成型材及其製造方 法；請參閱第1〜3圖，本發明之特點係在於藉由該黏性土6 0與發泡劑7 0之組合設計，而將酸性化合物之發泡劑7 〇 (該酸性化合物係可為有機酸或無機酸）加入調成泥狀之黏性 土 6 0中，進而將加入酸性化合物之發泡劑7 〇的泥狀黏性土 6 0予以攪拌均勻，之後再將加入酸性化合物之發泡劑7 〇的 泥狀黏性土 6 0倒入模具内，而待模具内加入酸性化合物之發 泡劑7 0的泥狀黏性土發泡成型而具有多孔隙狀（如：蜂巢 狀、海綿狀…等），即可取出模具内之發泡成型物並先予以晾 乾，再將發泡成型物經高溫烘烤以完成發泡成型材8〇，而此 發泡成型材8 0則具有重量輕、不燃及防火等特性功能，且原 料取得方便，故可有效降低成本，另具有硬度高、製程安全簡 便等功能特性，關不受形狀、贿之限制，而可做為各類結 構產品及板材;而絲性土 6 〇巾加人雜化合物（即發泡劑 7 0 )之4 ’絲性土6 〇係可先加入填充材6丄（該填充材 6 1係可為水雑樹脂、纖維、粉末···等），俾卿加材料結 構強度、促進發泡效果及降低成本；又，如欲將發泡成型材8 0之表面做成麟面時，僅需於模具表聽刷—層未加發泡劑 7 0之泥狀黏性土6 0 (如：陶泥），再將加入發泡劑7〇之 泥狀黏性土 6 0 (如：調好之陶泥）倒人模翻，即可製成具 8 200844074 有f滑表面之發泡成型材8〇 (請參閱第3圖）；综上所述， „明具有錢輕、降低成本、硬度高、產品製作多元化、 製程安王簡便、不燃及防火等特性功能者，增加其實用性、便 利性及安全性。 惟以上所述者，僅為本發明之—較佳實酬而已，並非用 來限定本發明之實施範圍，舉凡依本發明申請專利範圍及發明 說明書内容所作的等效變化與修飾，均應包括於本發明之申請 專利範圍内。 【圖式簡單說明】 第1圖’係本發明之製作步驟流程圖。 苐2圖’係本發明之立體外觀圖。 第3圖，係本發明之另一使用示意圖。 【主要元件符號說明】 1〇、首先將黏性土調成泥狀 2 〇、在泥狀黏性土中加入酸性化合物當發泡劑 3 0、將加入酸性化合物之泥狀黏性土予以攪拌均勻 31、將加入酸性化合物之泥狀黏性土倒入模具内 4 0、待模具内加入酸性化合物之泥狀黏性土發泡成型 5 〇、取出模具内之發泡成型物經高溫烘烤以完成發泡成型材 200844074 6 0、黏性土 61、填充材 7 0、發泡劑 8 0、發泡成型材200844074 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a foamed molding material and a method for producing the same, and more particularly to a viscous soil which is adjusted into a mud by adding a foaming agent of an acidic compound. The design makes the invention have the advantages of light recording, low cost, high hardness, diversified product production, non-combustible and fireproof effect, and is suitable for construction materials, furniture, swinging and other related accessories or molding materials. [Prior Art] Due to the rapid development of technology, people pay more and more attention to the safety of the surrounding living environment. Therefore, various types of molding materials and derivatives are produced in response. For the fireproof board, the fireproof metal plate structure is used. The system includes: a hollow plate having an accommodating space; a fireproof plate disposed in the accommodating space; and a filler composed of a molding material filled in the hollow plate except the fireproof plate The hollow space is made of a metal material, and the filler is made of a fireproof material. However, the fireproof metal plate has a fireproof effect; but generally, the overall combination of components is heavy, the weight is heavy, and the cost is high. It is not suitable for making a wide range of products for diversified purposes, so it still does not meet the needs of users in actual use. SUMMARY OF THE INVENTION The main object of the present invention is to provide a foamed molding material and a method for producing the same according to the method of a combination of a cohesive soil and a foaming agent using an acidic compound, and a foaming agent for an acidic compound. Add it into the sticky clay soil, and then distribute it evenly, then pour it into the mold. After the foam molding, the foamed molding in the mold can be taken out and dried first. Baking to complete the foam molding material, which has the advantages of light weight, low cost, high hardness, diversified product production, non-combustible and fireproof, and increases its practicability, convenience and safety. In order to achieve the above object, the present invention is a foamed molding material and a method of producing the same, comprising a cohesive soil and a foaming agent using an acidic compound. By adding the foaming agent of the acidic compound to the clay soil which is adjusted into the mud, the muddy clay which is added to the foaming agent is uniformly stirred, and then the muddy clay which is added with the foaming agent is poured. After entering the mold, and the clay-like clay to be added into the mold is foamed and formed into a porous shape, the foamed molded product in the mold can be taken out and dried first, and then the foamed molded product is subjected to drying. High-temperature baking to complete the foam molding material, and has the functions of light weight, low cost, high hardness, diversified product production, non-combustible and fireproof. [Embodiment] The method for producing a foamed molding material of the present invention (please refer to the i-th drawing) includes the following steps: 1. First, the clay soil (the clay soil can be clay, clay, etc.) is adjusted into a mud. Shape 1 〇. 2. Adding an acidic compound (the acidic compound system 6 200844074 may be an organic acid or a mineral acid) to the muddy clay soil as a blowing agent 20 . 3. The muddy clay soil to which the acidic compound is added is stirred uniformly 30, and then the muddy clay which is added with the acidic compound is further poured into the mold 31. 4. The clay-like clay soil to be added with acidic compounds in the mold is foamed and formed. 5. The foamed molding in the mold is taken out and baked at a high temperature to complete the foaming molding. (Where, the foamed molded product in the take-out mold can be shaken first, and then the foamed molded product in the take-out mold is baked at a high temperature to complete the foamed molded material.) Please refer to Fig. 3, in which Before the acidic compound (ie, the blowing agent 70) is added to the cohesive soil 6 ,, the cohesive soil 6 〇 can be added to the filler 6 1 (the filler 6 1 can be a water-soluble resin, fiber, powder) ...etc.), the profit increases the structural strength and promotes the foaming effect. The foamed molding material of the present invention (see Figs. 1 to 2) includes: a cohesive soil 60, and the cohesive soil is adjusted to be muddy. A blowing agent 70, the blowing agent 7 is an acidic compound as a blowing agent 70, and the blowing agent 70 is added to a clay-like clay 6 〇. Thereby, the foamed molding material 8 is formed by foam molding. Please refer to the 3®, before adding the acidic compound (ie, the blowing agent 70) to the cohesive soil 6 ,, the cohesive soil 6 〇 can be added to the filler 6 i (the filling material 6 1 can be water soluble) Resin, fiber, powder, etc.), increase the material structure of 200844074, promote the foaming effect and reduce the cost, and then foam molding to form the foam molding material 80. The above components and steps are used to constitute a foamed molding material and a manufacturing method thereof; please refer to FIGS. 1 to 3, which is characterized in that the combination of the clay soil 60 and the foaming agent 70 is designed. And the foaming agent 7 〇 of the acidic compound (the acidic compound may be an organic acid or a mineral acid) is added to the clay soil which is adjusted into a muddy state, and the foaming agent of the acidic compound is added to the muddy state of 7 〇. The cohesive soil 60 is uniformly stirred, and then the muddy clay 6 of the foaming agent of the acidic compound is poured into the mold, and the foaming agent of the acidic compound is added to the mold. When the cohesive soil is foamed and has a porous shape (eg, honeycomb, sponge, etc.), the foamed molding in the mold can be taken out and dried first, and then the foamed molded article is baked at a high temperature. The foamed molding material 8〇 is completed, and the foamed molding material 80 has the functions of light weight, non-combustible and fireproof, and the raw materials are convenient to be obtained, so that the cost can be effectively reduced, and the functional properties such as high hardness, safe and simple process, and the like are provided. Is not restricted by shape or bribe, but For all kinds of structural products and plates; and silky soil 6 〇 towel plus human compound (ie foaming agent 70) 4 'silk soil 6 〇 can be added to the filler 6 丄 (the filling material 6 1 series It can be water-repellent resin, fiber, powder, etc.), and the material strength of the material is increased, the foaming effect is promoted, and the cost is reduced. Moreover, if the surface of the foamed molding material 80 is made into a lining, only Need to listen to the mold table - layer without the foaming agent 70 muddy clay 6 (such as: clay), then add the foaming agent 7 〇 mud-like clay 6 (such as: tune Good ceramic clay) can be made into 8 foaming materials with 8 sliding surface (see Figure 3); in summary, „light money, lower cost, The utility model has the advantages of high hardness, diversified product production, simple process, non-combustible and fireproof functions, etc., which increases the practicability, convenience and safety. However, the above is only the preferred remuneration of the present invention. It is not intended to limit the scope of implementation of the present invention, and equivalent changes and modifications made in accordance with the scope of the invention and the contents of the description of the invention It is to be included in the scope of the patent application of the present invention. [Simplified description of the drawings] Fig. 1 is a flow chart of the manufacturing steps of the present invention. Fig. 2 is a perspective view of the present invention. Schematic diagram of another use of the invention. [Explanation of main component symbols] 1〇, firstly adjust the clay to muddy 2 〇, add acidic compound in the muddy clay soil as foaming agent 30, will add acidic compound The muddy clay soil is stirred evenly. 31. The muddy clay soil with acidic compound is poured into the mold. 40. The clay-like clay soil to be added with acidic compound in the mold is foamed and formed into 5 〇, and the hair in the mold is taken out. The foamed molding is baked at a high temperature to complete the foamed molding material 200844074 60, the clay 61, the filler 70, the foaming agent 80, the foam molding material