TW200843949A - Highly conducting resin-coated metal sheet - Google Patents

Highly conducting resin-coated metal sheet Download PDF

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Publication number
TW200843949A
TW200843949A TW097107672A TW97107672A TW200843949A TW 200843949 A TW200843949 A TW 200843949A TW 097107672 A TW097107672 A TW 097107672A TW 97107672 A TW97107672 A TW 97107672A TW 200843949 A TW200843949 A TW 200843949A
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Taiwan
Prior art keywords
resin
film
coated metal
metal plate
metal sheet
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TW097107672A
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Chinese (zh)
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TWI363692B (en
Inventor
Kazuo Okumura
Tomio Kajita
Tadashige Nakamoto
Yasuhide Oka
Shin Nakanishi
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Kobe Steel Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Laminated Bodies (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

The invention relates to a resin coating metal plate having a resin involucra at the surface of the metal plate, which is characterized in that: in the roughness curve of the resin coating metal plate, when the peak value counting level (2H) is set to be 2.54 um, the peak number (PPI) of each 2.54 cm is above 10 and the strident (Rku) in the roughness curve is below 5.0. The resin coating metal plate can show favorable conductivity stably through the composition even under light contact condition of about 10 to 12 gf/mm <2>.

Description

200843949 九、發明說明 【發明所屬之技術領域】 本發明係關於一種導電性優異之樹脂塗裝金屬板。 【先前技術】 以往,鍍鋅系鋼板已廣泛應用於家電、汽車、建材等 領域中。爲了提高在這些用途中的鍍鋅系鋼板的耐腐蝕性 、耐指紋性、塗膜密合性等,在鍍鋅層表面上,設有膜厚 Ιμπι左右的樹脂系皮膜。 然而,將該鍍鋅系鋼板用於家電時,爲了使電子裝置 的動作穩定化和遮斷雜訊,除了上述特性之外,還要求鋼 板表面具有導電性(接地性)。然而,因爲樹脂系的皮膜一 般具有絕緣性,在鋼板表面上形成樹脂皮膜會導致其導電 性下降。另一方面’爲了確保導電性,若將樹脂皮膜的膜 厚定爲極薄,或者省略樹脂皮膜時,會導致耐腐蝕性、耐 指紋性變得不足。另外,隨著近年來電子元件的小型化、 多功能化,具有複雜形狀的元件數量隨之增加,同時受到 各種機器內的空間的限制,對於鍍鋅系鋼板的導電性也有 更高的要求,亦即要求:即使僅與電子元件的表面接觸, 或者是微弱的彈性接合(輕接觸)仍能確保充分的接地性。 爲了提供具備上述特性的鋼板,已進行各種開發硏究 ’例如在日本特開平7-2 6 5 79 1號公報揭示之預被覆鋼板, 是在將粗糙度控制爲特定的Ra及ΡΡΙ的鋼板背面上,設 置含有鎳塡料的塗膜,以獲得優異的背面接地性。另外, -5- 200843949 在曰本特開200 5 - 1 3 95 5 1號公報揭示之具有優異導電性的 金屬材料,是在金屬材料表面的一定面積內存在既定數量 的高度0.5〜30 μηι的凸部,且該凸部具有急劇的上升。 然而,在日本特開平7 - 2 6 5 7 9 1號的技術,主要藉由塗 膜中含有的鎳塡料來確保金屬板的導電性,但鎳塡料可能 導致金屬板的耐腐蝕性劣化,再者,使用鎳塡料會增加成 本。另外,在日本特開2005-139551號公報中,雖然具有 優異的導電性,但該導電性是根據JIS C25 50規定的層間 電阻値和通電熔接性求出的,特別是層間電阻値是在 2MPa±5%(約204gf/mm2)的壓力下,使端子與試驗片接觸 而測得的,因此該金屬材料並不能符合在輕接觸下(壓力 10〜12gf/mm2)的導電性。 此外,爲了確保輕接觸下的導電性,日本特開2005 -23 85 3 5號、日本特開20 04-277876號公報分別揭示相關技 術。例如在日本特開2005 -23 8 5 3 5號公報中,基於導電性 受到電鍍原板的表面紋理(texture)影響的認知,藉由具有 既定的表面粗糙度Ra和PPI的輥子進行調質壓延。另外 ,在日本特開2004-277876號公報記載,爲了確保良好的 接地性,而適當地對表面處理鍍鋅系鋼板的表面粗糙度( 算術平均粗糙度Ra、濾波中心線起伏Wca)進行控制的方 法。 【發明內容】 在曰本特開200 5-23 8 5 3 5號公報雖記載,藉由使用高 200843949 P PI値的電鍍原板可獲得優異的導電性,但實際上界定的 僅僅是輥子的表面粗糙度(Ra、Wca)。輥子的粗糙度雖會 被轉印到壓延的鋼板表面上,但其轉印率有限,不可能使 鋼板表面具有與輥子相同的粗糙度。另外,輥子表面的 PPI値是以計數位準±〇·63 8 μιη來計數的,而鋼板表面上形 成的有機皮膜的膜厚爲〇.1〜5 μηι,在輕接觸時能發揮電導 通作用的凸部可能不存在。還有,在日本特開2004-2 77 8 7 6號公報中,雖然規定Ra和Wca値,但如後所述, 僅利用前述參數,難以掌握其表面形狀否是能在輕接觸下 發揮通電點作用。此外,日本特開2005-23 85 3 5號和曰本 特開2004-277876號所採用的導電性評價方法,難說是針 對輕接觸下的導電性。 如上所述,迄今爲止,雖對於樹脂塗裝金屬板的耐腐 飩性等各種特性以及如何確保其導電性,已有各種不同的 探討,但針對近年來不斷小型化、多功能化的電子元件用 途,能夠符合在輕接觸下仍具有導電性的要求之樹脂塗裝 金屬板尙無法獲得。 本發明正是鑒於上述情況而設計的,其目的在於提供 一種樹脂塗裝金屬板,即使在壓力爲10〜12gf/mm2左右的 輕接觸下,仍能夠穩定發揮優異的導電性。 可解決上述問題之本發明的樹脂塗裝金屬板,是在金 屬板的表面上形成樹脂皮膜的樹脂塗裝金屬板;在前述樹 脂塗裝金屬板表面的粗糙度曲線Z (X)中,將峰値計數位準 (peak count level)(2H)定爲 2·54μηι 時,每 2.54cm(l 吋)的 200843949 峰數(以下簡稱爲“ PPI” )爲10以上,且上述粗糙度曲線 的峰度(Rku)爲5.0以下。 本申請發明人等,爲了提高設有1 μπι左右的樹脂皮膜 的樹脂塗裝金屬板在輕接觸時的導電性,進行深入的硏究 ,結果發現要在輕接觸下確保穩定的導電性,不僅與樹脂 塗裝金屬板表面上的凹凸的數量有關,而且這些凹凸部的 高低差、形狀也會對導電性產生很大的影響。而且,基於 此更深入硏究的結果發現,如果樹脂塗裝金屬板符合上述 的PPI、Rku値,即使在輕接觸的條件下仍可獲得穩定的 導電性。如此完成本發明。 所謂的PPI,是依照SAE J91 1 JUN86(美國汽車技術 規格)規定的方法測得的値,是在樹脂塗裝金屬板表面的 粗糙度曲線Z(x)中,每單位長度存在的具有既定高低差的 峰谷(凹凸部)的個數,其構成表示樹脂塗裝金屬板的表面 性狀的一個指標。此外,在本發明中,將計算P PI時的峰 値計數位準(2H)定爲2.54μιη。 另一方面,上述峰度(Rku)是依照 JIS B060 1 (ISO 4287: 1 997)測得的値,是在樹脂塗裝金屬板表面的粗糙度 曲線Z(x)上,每單位長度存在的峰(凸部)或谷(凹部)的峰 度指標。 又本發明的樹脂塗裝金屬板較佳爲,前述樹脂塗裝金 屬板表面的樹脂皮膜的平均膜厚Y爲1·2μιη以下,且前述 平均膜厚Υ和上述ΡΡΙ符合下述式(1)的關係。 200843949 Υ ^ 0.003χΡΡΙ + 0.65 (I) 再者,含有有機樹脂和無機微粒子的前述樹脂皮膜是 本發明的較佳實施態樣。 本發明的樹脂塗裝金屬板,即使在金屬板彼此間的接 合部的接觸壓力小的情況下,仍能夠發揮優異的導電性, 因此適用於電子機器等的框體構件。 【實施方式】 本發明的樹脂塗裝金屬板,是在金屬板的表面上形成 樹脂皮膜的樹脂塗裝金屬板,在前述樹脂塗裝金屬板表面 的粗糙度曲線Ζ(χ)中,每2.54cm(l吋)的峰數(ΡΡΙ、峰値 計數位準2Η = 2·54μιη)爲10以上,且上述粗糙度曲線的峰度 (Rku)爲5.0以下。此外,粗糙度曲線Ζ(χ)是按照JISB060 1 的規定,以〇.8mm的截止値(cut-off value)進行測量而求 出的曲線。 如上述,PPI是樹脂塗裝金屬板的表面性狀的指標。 此外,PPI是按照SAE規格J9U- 1 986的規定測得的値’ 如第1圖所示,從粗糙度曲線Z(x)的平均線起,朝正( + )、 負(-)兩方向上分別設置一定位準的Η(正負間的基準位準 寬度=2Η),超過負的標準位準(-Η、谷部分、第1圖中a)又 超過正的標準位準(+ H、峰部分、b)時定爲“ 1計數 (ICount)” ,此時的每2.54cm(l吋)的計數(count)數(峰-谷 計數的數)。 -9- 200843949 上述正負間的標準位準的寬度(2H)稱爲峰値計數位準 ’在 SAE規格中’規疋2Η = 50μίη·(1·27μηι),但在本發明 中,採用 2Η = 2·54μιη(100μίη.)。 以往’是使用金屬板表面的算術平均粗糙度Ra作爲 具有樹脂皮膜的金屬板的導電性指標。然而,經由本申請 發明人等的探討發現,對於具有膜厚1 μιη左右的樹脂皮膜 的樹脂塗裝金屬板,爲了提高其在輕接觸下的導電性,比 起前述算術平均粗糙度Ra,峰-谷計數(ΡΡΙ)與導電性具有 更高的相關性。該PPI與樹脂塗裝金屬板的導電性具有高 相關性的原因如下所述。 通常在金屬板表面上存在因製造條件等造成的凹凸, 另一方面,據推定,雖然一般的樹脂屬於絕緣物,但形成 於金屬表面的凸部上的皮膜,通常比凹部薄,因此當該凸 部與端子(接地端子)接觸時,該凸部成爲通電點,產生電 導通而確保通電性。此處,上述Ra(算術平均粗糙度)如下 述式(II)所示,是表示粗糙度曲線的絕對値的平均的指標 ,無法直接反映金屬板表面上存在的凹凸部的個數。例如 ,將粗糙度曲線假定爲三角波時,只要振幅相同,每單位 長度的波數無論是1個還是100個,Ra都是相同的。此時 ,前者的情況下,由於通電點變爲1個,與後者(通電點爲 1 0 0個)相比,較難形成電導通是很容易想像的。因此,在 採用上述Ra的情形,即使Ra値相同仍可能發生導電性 不同的情形。相對於此,如上所述,PPI表示金屬板表面 上存在的既定的高低差以上的峰-谷的個數,其測量値成 -10- 200843949 爲通電點的間接性指標,因此與導電性具有更高的相關性 另外,在本發明中,作爲上述PPI的峰値計數位準, 採用與上述的 SAE規格不同的 2Η = 2·54μιη(100μίη·)。至 今爲止,即使是採用ΡΡΙ的情況下,也多採用SAE規格 規定的峰値計數位準(2Η= 1.27 μηι),採用不同的峰値計數 位準的想法,在以如何提高導電性爲課題的情況下並不存 在。然而,在本申請發明人等深入探討的過程發現,在膜 厚爲1 μιη的塗裝金屬板的情況下,將峰値計數位準2Η定 爲2· 54μπι時,可以更穩定地掌握其導電性的傾向。其明 確的原因尙未確定,但可推定如下。 在金屬板表面上形成樹脂皮膜時,一般情況下,是將 樹脂組成物溶液塗布在金屬板上形成塗膜後,經過使塗布 液中的水分和溶劑蒸發的乾燥步驟而形成皮膜。在該乾燥 步驟中,皮膜雖然一定程度上被水平化,但並未達到完全 水平,在塗膜的表面性狀上,會反映基底的金屬板的形狀 (凹凸等)。此外,根據本申請發明人等進行實驗的結果確 認到,在形成樹脂皮膜前後,算術平均粗糙度Ra減少了 10〜20°/〇。因此,例如在假定爲形成皮膜後具有2Η=127μηι 的高低差的凹凸之樹脂塗裝金屬板的情況下,可認爲在皮 -11 - 200843949 膜形成前的金屬板的表面上存在2H=1.4〜1 ·6μιη的凹凸。 此處,假定金屬板表面的凹凸爲三角波,且在乾燥步驟使 塗膜完全水平化,此時只要平均皮膜厚度爲0.7〜0·8 μηι, 根據計算在皮膜形成前所觀測之2Η= 1.4〜1.6 μπι的凹凸部 會埋入皮膜中,當皮膜形成後理論上根本無法觀測到凹凸 。又如前所述,實際上皮膜的表面性狀會反映基材的粗糙 度,由於塗裝後存在具有2Η=1.27 μιη的高低差的凹凸部, 該凸部的皮膜雖比上述平均皮膜厚度薄,但可以推定具有 通電點功能的凸部不存在的情形佔多數。 根據這些見解,在形成平均膜厚爲1 μηι左右的皮膜的 情況下,爲了在樹脂塗裝金屬板表面上形成能夠發揮通電 點功能的凸部,根據計算,可推定在塗裝前的金屬板上需 要具有最低2Η = 2μιη以上的凹凸部,在皮膜形成後,在金 屬板上需要具有超過2Η=1 .6〜1 .8μιη m的凹凸部。基於這 樣的探討,也考慮到生產上膜厚的偏差等,反覆進行了各 種實驗的結果,在本發明是採用2Η = 2.54μιη(100μίη·)作爲 峰値計數位準。 上述ΡΡΙ値爲10以上,較佳爲30以上。ΡΡΙ値過小時 ,輕接觸下用於確保通電性的通電點數量變的不足。此外 ’ ΡΡΙ値的上限雖沒有特別限定,但由於通常情況下金屬 板表面性狀主要源自金屬板製造時的輥子的表面粗糙度, 因此基於防止輥子粗糙度變差、延長輥子的使用壽命的觀 點,Ρ Ρ I値的上限宜爲2 5 0個以下,更佳爲2 0 0個以下。 另外,本發明的樹脂塗裝金屬板,除了具有上述ΡΡΙ -12- 200843949 値之外,上述粗糙度曲線的峰度(Rkn)爲5.0以下。本申請 發明人等在完成本發明的過程中,發現即使ΡΡΙ値符合上 述的數値範圍,也存在導電性不穩定的情況,著眼於這一 點進行了更深入的探討,獲得存在於樹脂塗裝金屬板表面 上的凸部的形狀也會對導電性造成影響的見解。 此處,上述峰度(Rku)是指按照 JIS B0601 (ISO 4287 :1 997)的規定測得的値,是標準長度lr中的粗糙度曲線( 峰的高度)Z(x)的4次方平均(下述式(III))除以粗糙度曲線 的均方根粗糙度Rq的4次方(下述式(IV))而算出的値。 ^ = Z^x)dx] (III)200843949 IX. Description of the Invention [Technical Field] The present invention relates to a resin-coated metal sheet excellent in electrical conductivity. [Prior Art] Conventionally, galvanized steel sheets have been widely used in the fields of home appliances, automobiles, and building materials. In order to improve the corrosion resistance, the fingerprint resistance, the coating film adhesion, and the like of the galvanized steel sheet used in these applications, a resin coating film having a thickness of about πμπι is provided on the surface of the galvanized layer. However, when the galvanized steel sheet is used for a home appliance, in order to stabilize the operation of the electronic device and block the noise, in addition to the above characteristics, the surface of the steel sheet is required to have conductivity (grounding property). However, since the resin film is generally insulative, the formation of a resin film on the surface of the steel sheet causes a decrease in electrical conductivity. On the other hand, in order to ensure conductivity, when the film thickness of the resin film is extremely thin or the resin film is omitted, corrosion resistance and fingerprint resistance are insufficient. In addition, with the recent miniaturization and multi-functionalization of electronic components, the number of components having complicated shapes has increased, and the space in various machines has been limited, and the electrical conductivity of galvanized steel sheets has higher requirements. That is, it is required to ensure sufficient grounding even if it is only in contact with the surface of the electronic component or a weak elastic joint (light contact). In order to provide a steel sheet having the above characteristics, various developments have been made. For example, a precoated steel sheet disclosed in Japanese Laid-Open Patent Publication No. Hei 7-2 6 5 79 1 is a steel sheet back surface whose roughness is controlled to specific Ra and ΡΡΙ. On the top, a coating film containing nickel bismuth is provided to obtain excellent back grounding. In addition, -5- 200843949 The metal material having excellent conductivity disclosed in the Japanese Patent Publication No. 200 5 - 1 3 95 5 1 is a predetermined number of heights of 0.5 to 30 μηι within a certain area of the surface of the metal material. The convex portion has a sharp rise. However, in the technique of Japanese Patent Laid-Open No. 7-2 6 5 711, the conductivity of the metal plate is mainly ensured by the nickel ruthenium contained in the coating film, but the nickel ruthenium may cause deterioration of the corrosion resistance of the metal plate. Furthermore, the use of nickel dip will increase costs. Further, in Japanese Laid-Open Patent Publication No. 2005-139551, the conductivity is excellent, but the conductivity is determined according to the interlayer resistance 値 and the electric conduction weld property defined in JIS C25 50, and in particular, the interlayer resistance 値 is 2 MPa. The contact of the terminal with the test piece under a pressure of ± 5% (about 204 gf/mm 2 ) was measured, so that the metal material could not conform to the electrical conductivity under light contact (pressure 10 to 12 gf/mm 2 ). In addition, in order to ensure the electrical conductivity under light contact, the related art is disclosed in Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. For example, in Japanese Patent Laid-Open Publication No. 2005-23 8 5 3 5, temper rolling is performed by a roller having a predetermined surface roughness Ra and PPI based on the knowledge that the conductivity is affected by the surface texture of the plated original plate. In addition, in order to ensure good grounding property, it is described that the surface roughness (arithmetic mean roughness Ra, filter center line undulation Wca) of the surface-treated galvanized steel sheet is appropriately controlled, as described in Japanese Laid-Open Patent Publication No. 2004-277876. method. SUMMARY OF THE INVENTION In the publication of Japanese Patent Laid-Open Publication No. Hei. No. 200-5-23 8 5 3 5, excellent electroconductivity can be obtained by using an electroplated original plate having a high 200843949 P PI値, but only the surface of the roller is actually defined. Roughness (Ra, Wca). Although the roughness of the roller is transferred to the surface of the rolled steel sheet, the transfer rate is limited, and it is impossible to make the surface of the steel sheet have the same roughness as that of the roller. In addition, the PPI of the surface of the roller is counted at a count level of ±〇·63 8 μηη, and the film thickness of the organic film formed on the surface of the steel sheet is 〇1 to 5 μηι, which can exert electrical conduction during light contact. The convex part may not exist. Further, in Japanese Laid-Open Patent Publication No. 2004-2 77 8 7.6, although Ra and Wca are specified, as will be described later, it is difficult to grasp whether the surface shape is capable of being energized under light contact using only the above parameters. Point effect. In addition, the conductivity evaluation method used in Japanese Laid-Open Patent Publication No. 2005-23 85 35 and Japanese Patent Application Laid-Open No. 2004-277876 is difficult to say for electrical conductivity under light contact. As described above, various characteristics such as the corrosion resistance of the resin-coated metal sheet and how to ensure the conductivity thereof have been variously studied. However, in recent years, electronic components that are increasingly miniaturized and multi-functionalized have been proposed. For use, resin coated metal sheets that meet the requirements for electrical conductivity under light contact are not available. The present invention has been devised in view of the above circumstances, and an object thereof is to provide a resin-coated metal sheet which can stably exhibit excellent electrical conductivity even under light contact of a pressure of about 10 to 12 gf/mm2. The resin-coated metal sheet of the present invention which solves the above problems is a resin-coated metal sheet which forms a resin film on the surface of the metal sheet; in the roughness curve Z (X) of the surface of the resin-coated metal sheet, When the peak count level (2H) is set to 2·54 μηι, the number of 200843949 peaks per 2.54 cm (l 吋) (hereinafter referred to as “PPI”) is 10 or more, and the peak of the above roughness curve is obtained. The degree (Rku) is 5.0 or less. In order to improve the electrical conductivity of a resin-coated metal sheet having a resin film of about 1 μm in light contact, the inventors of the present invention have conducted intensive studies and found that stable electrical conductivity is ensured under light contact. It is related to the number of concavities and convexities on the surface of the resin-coated metal sheet, and the height difference and shape of these uneven portions also have a large influence on the electrical conductivity. Further, based on this in-depth study, it was found that if the resin-coated metal sheet conforms to the above-mentioned PPI and Rku, stable electrical conductivity can be obtained even under light contact conditions. The present invention has thus been completed. The so-called PPI is measured according to the method specified in SAE J91 1 JUN86 (American Automotive Technical Specifications). It is a predetermined height per unit length in the roughness curve Z(x) of the surface of the resin coated metal sheet. The number of the poor peaks and valleys (concave and convex portions) constitutes an index indicating the surface properties of the resin-coated metal sheet. Further, in the present invention, the peak 位 count level (2H) at the time of calculating P PI is set to 2.54 μm. On the other hand, the above kurtosis (Rku) is a enthalpy measured in accordance with JIS B060 1 (ISO 4287: 1 997), which is present per unit length on the roughness curve Z(x) of the surface of the resin-coated metal sheet. The kurtosis index of the peak (convex) or valley (concave). Further, in the resin-coated metal sheet according to the present invention, it is preferable that an average film thickness Y of the resin film on the surface of the resin-coated metal sheet is 1⁄2 μm or less, and the average film thickness Υ and the ΡΡΙ are in accordance with the following formula (1). Relationship. 200843949 Υ ^ 0.003 χΡΡΙ + 0.65 (I) Further, the foregoing resin film containing an organic resin and inorganic fine particles is a preferred embodiment of the present invention. In the resin-coated metal sheet of the present invention, even when the contact pressure between the joint portions of the metal sheets is small, excellent electrical conductivity can be exhibited, and therefore, it is suitable for a frame member such as an electronic device. [Embodiment] The resin-coated metal sheet of the present invention is a resin-coated metal sheet in which a resin film is formed on the surface of the metal sheet, and the roughness curve χ(χ) of the surface of the resin-coated metal sheet is 2.54 each. The number of peaks of cm (l吋) (ΡΡΙ, peak count level 2Η = 2·54 μιη) is 10 or more, and the kurtosis (Rku) of the above roughness curve is 5.0 or less. Further, the roughness curve Ζ(χ) is a curve obtained by measuring with a cut-off value of 〇8 mm in accordance with JIS B0601. As described above, the PPI is an index of the surface properties of the resin-coated metal sheet. In addition, the PPI is measured according to the SAE specification J9U-1 986' as shown in Fig. 1, from the average line of the roughness curve Z(x), to the positive (+) and negative (-) directions. Set a positioning Η (the reference level width between positive and negative = 2 Η), and exceed the negative standard level (-Η, valley part, a in the first picture) and exceed the positive standard level (+ H, The peak portion and b) are defined as "1 count (ICount)", and the number of counts (the number of peak-to-valley counts) per 2.54 cm (l吋) at this time. -9- 200843949 The width of the standard level between the above positive and negative (2H) is called the peak 値 count level 'in the SAE specification' 疋 2Η = 50μίη·(1·27μηι), but in the present invention, 2Η = 2·54μιη (100μίη.). Conventionally, the arithmetic mean roughness Ra of the surface of a metal plate was used as an index of conductivity of a metal plate having a resin film. However, it has been found by the inventors of the present invention that the resin-coated metal sheet having a resin film having a thickness of about 1 μm has a peak in comparison with the arithmetic mean roughness Ra in order to improve the conductivity under light contact. - The valley count (ΡΡΙ) has a higher correlation with conductivity. The reason why the PPI has a high correlation with the conductivity of the resin-coated metal sheet is as follows. Generally, irregularities due to manufacturing conditions and the like are present on the surface of the metal plate. On the other hand, it is estimated that although the general resin belongs to the insulator, the film formed on the convex portion of the metal surface is generally thinner than the concave portion, so When the convex portion comes into contact with the terminal (ground terminal), the convex portion becomes a current point, and electrical conduction is generated to ensure electrical conductivity. Here, the Ra (arithmetic mean roughness) is an index indicating the average of the absolute enthalpy of the roughness curve as shown by the following formula (II), and cannot directly reflect the number of the uneven portions existing on the surface of the metal plate. For example, when the roughness curve is assumed to be a triangular wave, Ra is the same regardless of whether the wave number per unit length is one or 100 as long as the amplitude is the same. At this time, in the former case, since the number of energization points is one, it is easy to imagine that it is difficult to form electrical conduction as compared with the latter (the number of energization points is 100). Therefore, in the case of using the above Ra, even if the Ra is the same, a case where the conductivity is different may occur. On the other hand, as described above, the PPI indicates the number of peak-to-valleys of a predetermined height difference or more existing on the surface of the metal plate, and the measured value is the indirect index of the energization point, and thus has conductivity and conductivity. Further correlation In the present invention, as the peak 値 count level of the PPI described above, 2 Η = 2.54 μιη (100 μίη·) different from the SAE specification described above is used. So far, even when ΡΡΙ is used, the peak 位 count level (2Η = 1.27 μηι) specified by the SAE standard is used, and the idea of using different peak 値 count levels is the subject of how to improve conductivity. The situation does not exist. However, in the process in which the inventors of the present application have intensively studied, it has been found that in the case of a coated metal plate having a film thickness of 1 μm, when the peak 値 count level 2 is set to 2·54 μm, the conduction can be more stably grasped. Sexual tendency. The reason for this is not certain, but it can be presumed as follows. When a resin film is formed on the surface of a metal plate, in general, a resin film is applied onto a metal plate to form a coating film, and then a film is formed by a drying step of evaporating water and a solvent in the coating liquid. In the drying step, although the film is horizontalized to some extent, it does not reach a complete level, and the shape of the metal sheet of the substrate (concavity and the like) is reflected on the surface property of the coating film. Further, according to the results of experiments conducted by the inventors of the present application, it was confirmed that the arithmetic mean roughness Ra was reduced by 10 to 20 ° / 前后 before and after the formation of the resin film. Therefore, for example, in the case of a resin-coated metal sheet having a height difference of 2 Η = 127 μηι after the formation of a film, it is considered that 2H = 1.4 exists on the surface of the metal sheet before the formation of the film -11 - 200843949 ~1 ·6μιη bumps. Here, it is assumed that the unevenness of the surface of the metal plate is a triangular wave, and the coating film is completely horizontalized in the drying step. In this case, as long as the average film thickness is 0.7 to 0.8 μm, the observed 2 Η = 1.4~ before the film formation is calculated. The concavo-convex portion of 1.6 μπι is buried in the film, and the concavity and convexity cannot be theoretically observed after the film is formed. As described above, the surface properties of the film actually reflect the roughness of the substrate, and since the uneven portion having a height difference of 2 Η=1.27 μηη after coating, the film of the convex portion is thinner than the average film thickness. However, it can be presumed that the case where the convex portion having the function of the energization point does not exist is dominant. According to these findings, in the case of forming a film having an average film thickness of about 1 μm, in order to form a convex portion capable of exhibiting a function of a current point on the surface of the resin-coated metal plate, it is estimated that the metal plate before coating can be estimated. It is necessary to have a concavo-convex portion having a minimum of 2 Η = 2 μmη or more, and after the formation of the film, it is necessary to have a concavo-convex portion having more than 2 Η = 1.6 to 1.8 μm m on the metal plate. Based on such a discussion, the results of various experiments were repeated in consideration of the deviation of the film thickness on the production, and in the present invention, 2 Η = 2.54 μηη (100 μίη·) was used as the peak 値 count level. The above enthalpy is 10 or more, preferably 30 or more. When the temperature is too small, the number of energized points for ensuring electrification under light contact becomes insufficient. Further, although the upper limit of the crucible is not particularly limited, since the surface property of the metal sheet is usually mainly derived from the surface roughness of the roll when the metal sheet is manufactured, the viewpoint of preventing the roughness of the roll from being deteriorated and extending the service life of the roll is considered. The upper limit of Ρ Ρ I値 is preferably 2,500 or less, more preferably 2,000 or less. Further, the resin-coated metal sheet of the present invention has a kurtosis (Rkn) of 5.0 or less in addition to the above-mentioned ΡΡΙ-12-200843949 値. In the process of completing the present invention, the inventors of the present invention found that even if ΡΡΙ値 meets the above-mentioned range, there is a case where the conductivity is unstable, and a deeper discussion is focused on this point, and it is obtained in the resin coating. The shape of the convex portion on the surface of the metal plate also has an influence on the conductivity. Here, the kurtosis (Rku) is a 値 which is measured in accordance with the provisions of JIS B0601 (ISO 4287:1 997) and is the fourth power of the roughness curve (the height of the peak) Z(x) in the standard length lr. The average (the following formula (III)) is divided by the fourth power (the following formula (IV)) of the root mean square roughness Rq of the roughness curve. ^ = Z^x)dx] (III)

Rq=][if: ζ2(χ)ύίή (N) 該峰度(Rku)値代表粗糙度曲線的機率密度函數的分 布的峰度,Rku爲3時,表示機率密度函數爲常態分布。 另外,Rku値越大,表示形成粗糙度曲線的峰値(峰或谷) 呈尖銳的形狀,Rku値越小,表示該峰値平緩、高度整齊 (參考第2圖)。 即’該峰度(Rku)値反映出存在於樹脂塗裝金屬板表 面上之突出的峰或谷(凹凸部),Rku爲5.0以下,代表存在 於樹脂塗裝金屬板表面上的凹凸部的峰(谷)部的形狀並非 極β尖銳。 -13- 200843949 該Rku作爲導電性的指標是有效的,但其理由並不明 確,本申請發明人是這樣推測的。在以往的導電性測定中 ,因爲接觸壓比較大,在樹脂塗裝金屬板表面上存在突出 的凸部的情況下,首先,該凸部會和端子(接地端子等)產 生接觸。此時端子的擠壓力集中到突出的凸部上,會造成 該凸部變形,結果端子等變得能夠與其他的凸部(前端位 於突出的凸部的下方)接觸,從而產生電導通。亦即,在 習知的導電性測定中,由於端子的擠壓力非常大,因此表 面的粗糙度曲線中的峰的形狀的影響不大。 相對於此,在輕接觸下,當存在極端突出的凸部時, 會阻礙端子和其他凸部(凹部和凸部的高低差小,前端位 於突出的凸部的下方)的接觸,因此難以確保充分的通電 點,而會發生導電性不良。 上述Rku値較佳爲3.5以下。另一方面,下限値雖沒 有特別的限定,但Rku値宜爲2.0以上。當Rku値超過5.0 時’尖銳或者極高的凸部(凹部)的數量增加,結果導致能 夠發揮通電點作用的凸部數量減少,而出現導電性受阻的 傾向。另一方面,Rku値過小時,凸部形狀變得平緩,導 致凸部的樹脂皮膜出現變厚的傾向,在輕接觸下可能無法 發揮通電點的作用。 作爲本發明的設在樹脂塗裝金屬板上的樹脂皮膜,只 要是習知可作爲樹脂塗裝金屬板的樹脂皮膜的材料,都可 以使用。具體地說,作爲構成本發明的樹脂皮膜的主成分 的基料樹脂,可列舉出··丙烯酸系樹脂、三聚氰胺系樹脂 -14- 200843949 、酣系樹脂、環氧系樹脂、胺酯系樹脂、聚酯系樹脂、聚 _胺系樹fl曰、醇酸系樹脂、聚儲烴系樹脂、砂氧系樹脂、 氟系樹脂、氨基塑膠(aminoplast)系樹脂、氯乙烯系樹脂 、聚碳酸酯系樹脂等,其等可單獨使用,也可以2種以上 共同使用。 較佳的聚酯系樹脂爲東洋紡織公司製造的“ VYL ON ( 註冊商標)系列產品,該系列產品種類繁多且容易取得 。聚酯系樹脂也可以用三聚氰胺樹脂等進行交聯。三聚氰 胺樹脂可以採用住友化學公司製造的“ SUMIMAL(註冊商 標)”和三井氰特(Mitsui-Cytec)公司製造的“ C YMEL(註 冊商標)”系列。 較佳的乳膠組成物,是以乙烯-不飽和羧酸共聚物(包 含中和狀態)爲主成分,相對於乙烯-不飽和羧酸共聚物具 有的1莫耳的羧基,含有相當於0.2〜0.8莫耳(20〜80莫耳%) 的沸點1 OOt以下的胺,又相對於乙烯-不飽和羧酸共聚物 具有的1莫耳的羧基,含有相當於0.02〜0.4莫耳(2〜40莫耳 %)的1價金屬化合物,並且,相對於固體成分1 0 0質量%的 乳膠組成物,含有0.5〜20質量%的具有2個以上能夠與羧基 反應的官能基的交聯劑,較佳爲實質上不含有沸點超過 l〇〇°C的胺及氨。 此外,由上述乳膠組成物形成的樹脂皮膜,具有優異 的耐腐蝕性、塗裝性、潤滑性、加工性、接地性等’相關 說明記載於日本特開2 0 0 5 - 2 6 4 3 1 2號。 上述乙儲-不飽和殘酸共聚物,是乙嫌和(甲基)丙烯 -15- 200843949 酸等不飽和羧酸的共聚物。藉由公知的高溫高壓聚合法等 進行聚合,可以獲得共聚物。作爲共聚物,最較佳爲無規 共聚物,也可以採用嵌段共聚物或不飽和羧酸部分經由接 枝的共聚物。也可以取代乙烯的一部分,改用丙烯或1 -丁 烯等的烯烴系單體。.再者,只要在不阻礙本發明目的的範 圍內,也可以使用其他公知的乙烯系單體進行部分共聚合 (10質量%程度以下)。不飽和羧酸對乙烯的共聚比例,當 單體總量爲100質量%時,不飽和酸較佳爲10〜40質量%。 由於上述乙烯-不飽和羧酸共聚物具有羧基,藉由用 有機鹼和金屬離子進行中和r能形成乳膠化(水分散體化) 。此時,採用沸點爲1 0(TC以下的胺作爲有機鹼。沸點超 過1 00 °c的胺類,在使樹脂塗膜乾燥時容易殘留在鋼板上 ,會增加表面皮膜的吸水性,導致耐腐鈾性差。此外,上 述沸點採用大氣壓下的沸點。 作爲沸點爲1 〇(TC以下的胺(以下稱爲“上述胺類”) 的具體例子包括:三乙胺、N,N-二甲基丁胺、N,N-二甲基 烯丙胺、N-甲基吡咯烷、四甲基二胺基甲烷、三甲胺等的 3級胺;N-甲基乙胺、二異丙胺、二乙胺等的2級胺;丙胺 、三級丁胺、二級丁胺、1,2-二丁基丙胺、3-戊胺等的1級 胺,可以使用其中的1種或將2種以上混合後使用。其中較 佳爲3級胺,更佳爲三乙胺。 相對於乙烯-不飽和羧酸共聚物中的羧基1莫耳,上述 胺類的量爲〇·2〜0·8莫耳(20〜80莫耳%)。在此範圍內的話 ,可以獲得良好的耐腐蝕性。當上述胺類的量小於0.2莫 -16- 200843949 耳時,乳膠中的樹脂粒子的粒徑變大,不能發揮上述效果 ;胺類的量超過0.8莫耳時,乳膠組成物的黏度增加而導 致凝膠化,並不理想。上述胺類量的上限較佳爲〇 · 6莫耳 ,更佳爲0.5莫耳,上述胺類量的下限較佳爲〇·3莫耳。 調製乳膠組成物時,也可以採用1價的金屬離子。可 以有效提高耐溶劑性和皮膜硬度。作爲1價的金屬離子, 較佳爲包含選自鈉、鉀、鋰中的1種或2種以上的金屬,較 佳爲這些金屬的氫氧化物、碳酸化物或氧化物。其中,以 NaOH、KOH、LiOH等較佳,而NaOH的性能最佳。另外 ,添加2價以上的金屬的化合物無法獲得相應的效果,因 此不採用。 相對於乙烯-不飽和羧酸共聚物中的羧基1莫耳,該i 價金屬化合物的量爲0·02〜0·4莫耳(2〜40莫耳。/〇)。上述金 屬化合物量小於0 · 0 2莫耳時,乳化穩定性變得不充分,超 過0.4莫耳時,獲得的樹脂皮膜的吸濕性(特別是對於驗性 溶液)增大,導致脫脂步驟後的耐腐蝕性劣化,因此不理 想。較佳的金屬化合物量的下限爲0.0 3莫耳,更佳的下限 爲0 · 1莫耳;較佳的金屬化合物量的上限爲〇 · 5莫耳,更佳 的下限爲0 · 2莫耳。 上述胺類和上述1價的金屬化合物各自的較佳用量範 圍如上所述,其等都是用於中和乙條-不飽和殘酸共聚物 中的羧基而進行凝膠化。因此,當合計量(中和量)過多時 ’乳膠組成物的黏度急劇上升而產生固化,而且過剩的鹼 成分成爲耐腐蝕性劣化的原因,爲了使其揮發須耗費大量 -17- 200843949 的能量’因此不理想。但是,中和量過少也是不 會導致乳化性變差。因此較佳爲,相對於乙烯-酸共聚物中的羧基1莫耳,上述胺類和上述1價的 物的合I十用量爲0 · 3〜1 . 〇莫耳的範匱|。 在利用上述胺類和上述1價的金屬離子對乙I 羧酸共聚物進行中和的步驟(乳膠化步驟),較佳 1 00 °C以下的胺和1價的金屬化合物大致同時地添 物中,或者先將沸點1 00 °c以下的胺添加到共聚 原因雖不明確,但後將沸點1 00 °c以下的胺添加 中時,會出現提高耐腐蝕性的效果不充分的情況 在上述乳膠組成物中,配合具有2個以上能 反應的官能基的交聯劑。爲了讓上述乙烯-不飽 聚物產生化學性交聯,以提高皮膜強度。較佳爲 乳膠組成物中的固體成分1 〇 〇質量°/。,交聯劑量 量%(更佳爲5〜10質量%)。小於1質量%時,化學 的交聯效果變得不充分,耐腐蝕性提昇效果難以 一方面,配合量超過20質量%時,樹脂皮膜的交 得過高,導致硬度上升,在進行衝壓加工等時, 金屬板的變形而產生裂痕,結果導致耐腐蝕性和 降。此外,交聯劑量相對於乙烯-不飽和羧酸共 例,較佳爲根據共聚物中的羧基量來適當地變更 ,通常相對於1 0 0重量份的共聚物’交聯劑的含 0.5〜50重量份(更佳爲5〜20重量份)。 1個分子中具有2個以上的能夠與羧基反應的 理想的, 不飽和羧 金屬化合 希-不飽和 爲將沸點 加到共聚 物中。其 到共聚物 〇 夠與羧基 和羧酸共 ,相對於 爲1〜20質 鍵結產生 發揮。另 聯密度變 無法追隨 塗裝性下 聚物的比 交聯劑量 量較佳爲 官能基的 -18- 200843949 交聯劑,並沒有特別的限定,例如可列舉:山梨糖醇聚縮 水甘油醚、(聚)甘油聚縮水甘油醚、季戊四醇聚縮水甘油 醚、三羥甲基丙烷聚縮水甘油醚、新戊二醇二縮水甘油醚 、(聚)乙二醇二縮水甘油醚等的聚縮水甘油醚類;聚縮水 甘油胺類等的含縮水甘油基的交聯劑;4,4 ’ -二(乙撐亞胺 羰基胺基)二苯甲烷、N,N’-六亞甲基-1,6-二(1-氮丙啶羧 基醯胺)、N,N’-二苯基甲烷-4,4’-二(1-氮丙啶羧基醯胺)、 甲苯二氮丙啶羧基醯胺等的雙官能氮丙啶化合物;三-1 -氮丙啶基氧化膦、三[1-(2-甲基)氮丙啶基]氧化膦、三甲 基丙烷三(β-氮丙啶基丙酸酯)、三-2,4,6-(1-氮丙啶基)-1,3,5-三嗪、四甲基丙烷四氮丙啶基丙酸酯等的三官能以 上的氮丙啶化合物;或者是其等的衍生物等的含縮水甘油 基的交聯劑。可以採用其中的1種或者2種以上。其中以含 有氮丙啶基的交聯劑爲佳。此外,也可以同時使用多官能 氮丙啶和單官能氮丙啶(乙撐亞胺)。 在上述乳膠組成物中,也可以含有蠟。以固體成分換 算,含有0.5〜20質量%(較佳爲0.5〜10質量%,更佳爲0.5〜5 質量%)範圍的蠟時,獲得的樹脂皮膜的潤滑性、耐傷性; 衝壓加工和衝孔加工時必要的深衝性、衝孔性、耐模具磨 損性;加工時滑動面的耐黑化性等良好。但,蠟含量過多 時,蠟會產生軟化、液化或者起霜(blooming),而濃化到 樹脂皮膜和後塗裝塗膜的界面或表面改質層和樹脂皮膜的 界面上,導致脫脂後的耐腐飩性等發生劣化。 對蠟並不作特殊的限定’可以採用微晶蠟、石蠟等天 -19- 200843949 然蠟;聚乙烯等合成蠟;或是其等的混合物等公知的蠟的 任何一種。較佳爲選擇軟化點8 0〜1 4 0 °C的蠟。最合適的蠟 爲球形聚乙烯躐,平均粒徑宜爲0.1〜3 μπι(更佳爲0.3〜 1.0 μιη)。如此可以顯著提高樹脂皮膜的潤滑性、衝孔性、耐模 具磨損性以及深衝性。作爲球形聚乙烯鱲,例如可以使用“ DYEDIT Ε-17”(互應化學公司製造);“ KUE-1 ” 、“ KUE-5 ” 、“ KUE-8”(三洋化成工業公司製造);“ CHEMIPEARL(註冊 商標)”系列(三井化學公司製造)的“ W -1 0 0 ” 、 “ W - 2 0 0 ” 、“W-300 ” 、 “W-400” 、 “W-500” 、 “W-640,,、 “ W-700”等,或者“ ELEPON Ε-20”(日華化學公司製造)等 的市售品。 本發明使用的乳膠組成物,較佳爲含有:屬於必須成 分的乙烯-不飽和羧酸共聚物、上述胺類、1價的金屬化合 物、氮丙啶化合物等的交聯劑,按照需要而使用的蠟等。 較佳爲調整氮丙啶化合物、蠟等其他添加成分的量,以使 乙烯-不飽和羧酸共聚物等的樹脂成分占乳膠組成物的固 體成分50質量%以上。 上述乳膠組成物的調製方法如下:首先,將必須成分 的乙烯-不飽和羧酸共聚物與水性介質一起投入到均質裝 置中,根據需要加熱到70〜25 0 °C,以水溶液等的方式適當 添加上述胺類和1價的金屬化合物(先添加上述胺類,或者 大致同時添加上述胺類和1價的金屬化合物),以高剪切力 進行攪拌。躐和交聯劑等可以在任何一個階段進行添加, 爲了避免在添加交聯劑後交聯反應進展而產生凝膠化,以 -20- 200843949 不實施加熱爲佳。 本發明的樹脂皮膜的平均厚度宜爲1·2 μιη以下。更佳 爲0.1〜Ι.Ομιη,特佳爲0.2〜0.8μπι。樹脂皮膜過厚時,在輕 接觸下難以確保導電性。相反地,樹脂皮膜過薄時,可能 難以獲得設置樹脂皮膜的效果(耐腐蝕性、裝飾性)。 此外,除了實施例記載的方法之外,還可以採用如下 的方法來測定樹脂皮膜的厚度。首先,以覆蓋20 X 20mm 的樹脂塗裝金屬板表面的方式進行金(Αι〇蒸鍍,將該樹脂 塗裝金屬板以露出切斷面(端部)的方式埋入到樹脂中,硏 磨樹脂塗裝金屬板的切斷面(端部截面),對測量樣品進行 調整。接著,以20kV的加速電壓、倍率爲5 000倍的條件 下,拍攝樣品表層截面的SEM(掃描電子顯微鏡)照片,根 據照片測量樹脂膜厚。在任意3個位置進行拍攝,對一張 照片的任意3個位置的膜厚進行測量,由合計9個位置的膜 厚値算出的平均値作爲樹脂的平均膜厚。 在本發明的樹脂塗裝金屬板中,設在該樹脂塗裝金屬 板上的樹脂皮膜的平均膜厚Y和上述PPI,較佳爲符合下 述式(I)的關係。 Y ^ 0.0 03 XPPI + 0.65 (I) 如上所述,一般的樹脂都具有絕緣性,其厚度對樹脂 塗裝金屬板的導電性的影響很大。另一方面,在對導電性 造成影響這一點上,上述PPI也有同樣的作用,本申請發 -21 - 200843949 明人經由實驗對兩者的相關關係進行深入探 均膜厚和PPI符合上述關係時,樹脂塗裝金 地獲得優異的導電性。 另外,上述樹脂皮膜中含有無機微粒子 佳實施方式。這是因爲含有無機微粒子時, 變硬的傾向,接地端子等與樹脂皮膜接觸時 近會產生微裂痕而發生電導通,如此更容易 作爲較佳的無機微粒子,可以例舉出形 、鈣離子交換型二氧化矽;以及Al、Ti、 Fe、Sn、Mg、Ca、Zn等的氧化物及氫氧化 酸、硝酸、碳酸等和Al、Μη、Mg、Ca、Ni 鉬酸鹽、鎢酸鹽、釩酸鹽、磷鉬酸鹽等。藉 (散亂式)測得的這些無機微粒子的5 0 %體積 爲1〜100nm,更佳爲2〜20nm。上述無機微粒 皮膜中較佳爲5〜80質量%。無機微粒子的量 得添加無機微粒子的效果,相反地,無機微 時,皮膜中的樹脂量相對減少,導致皮膜容 更佳的無機微粒子量爲10〜7 5質量%,特佳: 〇 作爲本發明的樹脂塗裝金屬板的原板, 、銅板、冷乳鋼板、熔融鍍鋅鋼板、電鍍鋅 較佳爲採用鍍鋅系鋼板,在除了導電性之外 蝕性、美觀性、尺寸精度等的用途(例如家1 較佳爲採用電鍍鋅鋼板。 討,得知當平 屬板可以穩定 是本發明的較 樹脂皮膜具有 ,在無機物附 確保通電點。 '石(二氧化矽) C e、S b、Zr、 物;磷酸、硫 等的金屬鹽、 由雷射繞射法 平均粒徑較佳 子的量在樹脂 少時,難以獲 粒子的量過多 易產生裂痕。 爵20〜70質量% 可以舉出鋁板 鋼板等。其中 ,還重視耐腐 種用途等)中, -22- 200843949 另一方面,作爲上述的電鍍鋅鋼板,例如爲將鋅和鐵 族元素(Fe、Co、Ni)合金化的電鍍鋅鋼板。從確保成形性 的觀點來看,較佳在任何情況下都將鐵族元素的含量控制 在5〜20質量%左右。 鍍層的附著量,較佳爲50g/m2以下,更佳爲40g/m2以 下,特佳爲35g/m2以下。在電鍍鋅鋼板的情況下,通常爲 2 0 g/m2。對鍍層附著量的下限並不作特殊的限定,但考慮 到耐腐蝕性,其下限較佳爲5g/m2,更佳爲10g/m2。 接著,對本發明的樹脂塗裝金屬板的製造方法進行說 明。本發明的樹脂塗裝金屬板較佳爲,調製樹脂皮膜的原 料組成物,然後將該原料組成物塗布在金屬板上進行乾燥 。原料組成物,是將基質樹脂、按照需要而添加的交聯劑 等’分散到水中或者用有機溶劑等稀釋而調製到適於塗布 的濃度或黏度。有機溶劑沒有特別限定,可列舉出:甲苯 '二甲苯等的芳香族系烴;醋酸乙酯、醋酸丁酯等脂肪族 酯類;環乙烷等的脂環族烴類;己烷、戊烷等的脂肪族烴 類;甲基乙基酮、環己酮等酮類等等。原料組成物的固體 成分濃度史較佳爲5〜35質量%左右。 在不妨礙本發明目的的範圍內,也可以在上述原料組 成物中添加消光劑、體質顏料、防銹劑、沉降防止劑、蠟 等用於樹脂塗裝金屬板領域的各種公知的添加劑。 將上述原料組成物塗布到金屬板上的方法並沒有特別 的限定,可以採用棒塗法、輥塗法' 噴塗法、簾式淋塗法 等。塗布後進行乾燥,但添加交聯劑時.,較佳在交聯劑能 -23- 200843949 夠反應的溫度下進行加熱乾燥。具體地說,可在40〜250 °C 的溫度下進行1〜60秒左右的加熱乾燥。此外,爲了達到提 高耐腐飩性及與樹脂皮膜的密合性等目的,也可以預先在 金屬板上施加鉻酸鹽處理或磷酸鹽處理等公知的表面處理 (底層處理)。但當考慮到環境污染等問題,較佳爲使用未 實施鉻酸鹽處理的金屬板。 此外,爲了獲得符合上述PPI値、Rku値(以下,可 將兩者合稱爲“表面粗糙度特性”)的樹脂塗裝金屬板, 製造用作原板的金屬板(鋼板或鍍鋅系鋼板)時,建議採用 預先對表面粗糙度進行調整的方法。特別是用電鍍鋅鋼板 作爲原板時,鍍鋅層大致沿著鋼板表面的凹凸形成,因此 宜預先對形成鍍鋅層的鋼板的表面粗糙度進行調整。 具體的調整金屬板表面的粗糙度特性(PPI、Rku)的方 法,可列舉:用表面經由噴砂加工、放電加工、雷射加工 、触刻加工等進行消光(dull)加工後的壓延輥,對原板進 行連軋(tandem rolling)、逆輥軋或者調質壓延的方法,另 外,還可以是直接對原板進行噴砂加工、蝕刻加工的方法 等。其中較佳的方法,是將經冷軋且退火後的金屬板,用 具有特定PPI値的輥子,在對應板厚的條件下進行調質壓 延。 特別是爲了控制金屬板表面的Rku値,必須控制壓延 輥的表面Rku値,並將壓延輥的表面凹凸充分轉印到金屬 板表面上。 關於壓延輥表面的Rku値之控制,是藉由增加壓延輥 -24- 200843949 的PPI,使壓延輥表面上機率均等地形成峰谷,結果能夠 獲得期望的Rki!値即可。此時壓延輥的表面Rku値較佳 爲3左右。 作爲上述壓延輥,較佳使用輥表面的PPI値(峰値計 數位準2Η = 2.54μιη)爲200〜3 00個者。更佳爲使用PPI値190 個以上者。 爲了控制壓延輥表面的粗糙度特性,較佳爲藉由放電 消光加工來進行壓延輥的加工。放電消光加工,是將硏磨 後的輥子浸漬到油中,在距離輥子表面一定的間隔,使電 極對峙,在輥子和電極間放電,以在輥子表面上形成凹凸 。根據放電消光加工,藉由對間隔、電流、電壓進行控制 ,容易地形成高度和深度均一的峰谷,也可以增大ΡΡΙ値 。作爲輥子的加工方法,另外還有噴砂消光加工、雷射光 束消光加工、電子束消光加工等。其中一般採用放電加工 和噴砂消光加工。 另外,作爲調質壓延時的條件,例如當金屬板(鋼板) 的厚度爲0.4〜2.0mm時,建議將壓下率定爲0.5〜3%(更佳 爲0.8〜2.5%),將單元張力定爲1〜151^厂1111112(更佳爲3〜13 kgf/mm2),將線荷重定爲100〜650kgf/mm(更佳爲150〜 6 0 0kgf/mm)。特別是爲了將輥子的表面凹凸充分地轉印到 金屬板表面上,建議將單元張力相對於線載荷的比例“單 元張力/線荷重”定爲未達〇.〇30。 上述的單元張力是指壓延時將金屬板朝行進方向拉伸 的力,線荷重是指輥子對金屬板施加的力。即,上述“單 -25- 200843949 元張力/線荷重&lt; 0.03 0”代表線荷重大於單元張力(或者單 元張力小於線荷重),由於輥子對金屬板施加的壓力大, 另一方面,作用於金屬板的行進方向的張力小故板厚的變 動少’因此輥子的表面性狀易於轉印到金屬板上。單元張 力相對於線荷重的比例較佳爲〇 . 〇 2 8以下,更佳爲0.0 2 5以 下。 如上所述調質壓延後的鋼板,可以直接應用於樹脂皮 膜的形成,但爲了提高耐腐蝕性等,較佳爲在其表面上設 置鍍層。例如,進行電鍍的情況下,將調質壓延後的鋼板 通過具備通電部(將水平搬運的鋼板上下挾持之金屬製接 觸輥和橡膠製支承輕所組合而成)的水平電鍍裝置。在該 水平電鍍裝置中,對金屬板表面實施鹼洗脫脂、電解脫脂 、水洗、硫酸酸洗後,在金屬電鍍浴中進行陰極電解處理 ’形成電鍍層。接著,對金屬板表面進行水洗後,通過聿昆 塗機等塗布樹脂皮膜的原料組成物,用乾燥器使溶劑(水 分)蒸發、乾燥,即可獲得在電鍍層的表面上具有樹脂皮 膜的樹脂塗裝金屬板。 本發明的樹脂塗裝金屬板具有上述的表面粗糙度特性 ’例如作爲電子機器的框體來使用時,該具有特定的表面 粗糙度特性的面位於框體的內側。 (實施例) 以下,舉出實施例對本發明進行更具體的說明,但本 發明當然不受下述實施例的限制,可在符合前、後述主旨 -26- 200843949 的範圍內進行適當的變更來實施’這些均包含在本發明的 技術範圍內。 實驗例1〜30 將低碳鋁鎭靜鋼冷軋成厚度分別爲0.5 m m、0 · 8 m m、 1 . 0mm的鋼板後,進行脫脂、清洗、退火’以表1所示的 條件進行調質壓延。此時使用的輥子的P P 1値也一倂顯示 於表1。輥子的P P I値爲1 9 0、2 2 0的鋼板是對輥子的表面 進行了放電消光加工的鋼板’ PPI値爲丨65的鋼板則是對 輥子的表面進行了噴砂消光加工的鋼板。 接著,將調質壓延後的鋼板通過水平電鍍裝置中,以 下述的步驟進行電鍍鋅。電鍍鋅層的附著量如表2所示。 (I) 鹼洗脫脂步驟:用3%的正矽酸鈉水溶液,以6(TC 溫度對鋼板表面進行脫脂。 (II) 電解脫脂、水洗步驟:用3%的正矽酸鈉水溶液, 在60°C、20A/dm2的條件下,對鋼板表面進行電解脫脂後 ,進行水洗。 (III) 酸洗、水洗步驟:用5%的硫酸水溶液,在常溫 下對鋼板進行酸洗後,進行水洗。 (IV )電鍍鋅、水洗步驟:在以下的電鍍液組成及條件 下進行電鍍鋅,然後進行水洗。 電鍍液組成:Rq=][if: ζ2(χ)ύίή (N) The kurtosis (Rku)値 represents the kurtosis of the probability density function of the roughness curve. When Rku is 3, the probability density function is a normal distribution. In addition, the larger the Rku値, the sharper the peak (peak or valley) forming the roughness curve, and the smaller the Rku値, the lower the peak and the higher the height (refer to Fig. 2). That is, the kurtosis (Rku) 値 reflects the peaks or valleys (concave and convex portions) which are present on the surface of the resin-coated metal sheet, and Rku is 5.0 or less, which represents the uneven portion existing on the surface of the resin-coated metal sheet. The shape of the peak (valley) is not extremely sharp. -13- 200843949 This Rku is effective as an index of conductivity, but the reason is not clear, and the inventors of the present invention have inferred this. In the conventional conductivity measurement, when the contact pressure is relatively large and there is a protruding convex portion on the surface of the resin-coated metal plate, first, the convex portion comes into contact with the terminal (such as a ground terminal). At this time, the pressing force of the terminal is concentrated on the protruding convex portion, and the convex portion is deformed. As a result, the terminal or the like can come into contact with the other convex portion (the front end is located below the protruding convex portion), thereby generating electrical conduction. That is, in the conventional conductivity measurement, since the pressing force of the terminal is very large, the influence of the shape of the peak in the roughness curve of the surface is small. On the other hand, in the case of light contact, when there is an extremely protruding convex portion, contact between the terminal and other convex portions (the height difference between the concave portion and the convex portion is small, and the front end is located below the protruding convex portion) is hindered, so that it is difficult to ensure A sufficient point of energization will cause poor conductivity. The above Rku値 is preferably 3.5 or less. On the other hand, although the lower limit is not particularly limited, Rku is preferably 2.0 or more. When Rku値 exceeds 5.0, the number of sharp or extremely high convex portions (concave portions) increases, and as a result, the number of convex portions capable of exerting a point of energization is reduced, and the conductivity tends to be hindered. On the other hand, when the Rku is too small, the shape of the convex portion becomes gentle, and the resin film of the convex portion tends to become thick, and the electric conduction point may not be exerted under light contact. The resin film provided on the resin-coated metal sheet of the present invention can be used as long as it is a material of a resin film which can be used as a resin-coated metal sheet. Specifically, examples of the base resin constituting the main component of the resin film of the present invention include an acrylic resin, a melamine resin-14-200843949, an anthracene resin, an epoxy resin, and an amine ester resin. Polyester resin, poly-amine-based tree fl曰, alkyd resin, poly-hydrocarbon-based resin, sand oxide resin, fluorine-based resin, aminoplast resin, vinyl chloride resin, polycarbonate Resin or the like may be used singly or in combination of two or more kinds. The preferred polyester resin is the "VYL ON (registered trademark) series of products manufactured by Toyobo Co., Ltd., which is available in a wide variety of products. The polyester resin can also be crosslinked with melamine resin. The melamine resin can be used. "SUMIMAL (registered trademark)" manufactured by Sumitomo Chemical Co., Ltd. and "C YMEL (registered trademark)" manufactured by Mitsui-Cytec Co., Ltd. The preferred latex composition is copolymerized with ethylene-unsaturated carboxylic acid. The substance (including the neutralized state) is a main component, and contains a carboxyl group having a boiling point of 1 OOt or less corresponding to 0.2 to 0.8 mol (20 to 80 mol%) of the ethylene-unsaturated carboxylic acid copolymer. The amine, in addition to the 1 mol of the carboxyl group of the ethylene-unsaturated carboxylic acid copolymer, contains a valent metal compound equivalent to 0.02 to 0.4 mol (2 to 40 mol%), and is relative to the solid component. 100% by mass of the latex composition containing 0.5 to 20% by mass of a crosslinking agent having two or more functional groups capable of reacting with a carboxyl group, preferably substantially not containing an amine having a boiling point exceeding 10 ° C ammonia Further, the resin film formed of the above latex composition has excellent corrosion resistance, paintability, lubricity, workability, grounding property, etc., and the related description is described in Japanese Patent Laid-Open Publication No. 2005- 2 6 4 3 1 No. 2. The above-mentioned ethylidene-unsaturated residual acid copolymer is a copolymer of an unsaturated carboxylic acid such as a (meth)acryl-15-200843949 acid, which is polymerized by a known high-temperature high-pressure polymerization method or the like. Obtaining a copolymer. As the copolymer, most preferably a random copolymer, it is also possible to use a block copolymer or an unsaturated carboxylic acid moiety via a graft copolymer. It is also possible to replace a part of ethylene with propylene or 1- Further, an olefin-based monomer such as butene may be partially copolymerized (about 10% by mass or less) using another known vinyl monomer as long as it does not inhibit the object of the present invention. Unsaturated carboxylic acid The copolymerization ratio of ethylene, when the total amount of the monomers is 100% by mass, the unsaturated acid is preferably from 10 to 40% by mass. Since the above ethylene-unsaturated carboxylic acid copolymer has a carboxyl group, by using an organic base and a metal ion processing r can form a latex (water dispersion). At this time, an amine having a boiling point of 10 (TC or less) is used as an organic base, and an amine having a boiling point of more than 100 ° C is likely to remain in the steel sheet when the resin coating film is dried. In addition, the water absorption of the surface film is increased, resulting in poor resistance to uranium. In addition, the above boiling point is the boiling point at atmospheric pressure. Specific examples of the amine having a boiling point of 1 〇 (hereinafter less than TC (hereinafter referred to as "the above amines") include : a tertiary amine such as triethylamine, N,N-dimethylbutylamine, N,N-dimethylallylamine, N-methylpyrrolidine, tetramethyldiaminomethane or trimethylamine; N- a second-grade amine such as methylethylamine, diisopropylamine or diethylamine; a primary amine such as propylamine, tertiary butylamine, secondary butylamine, 1,2-dibutylpropylamine or 3-pentylamine; One of them may be used or two or more of them may be used in combination. Among them, a 3-grade amine is preferred, and a triethylamine is more preferred. The amount of the above amines is 〇·2 to 0·8 mol (20 to 80 mol%) with respect to the carboxyl group 1 mol in the ethylene-unsaturated carboxylic acid copolymer. Within this range, good corrosion resistance can be obtained. When the amount of the above amines is less than 0.2 to 16 to 200843949 mils, the particle diameter of the resin particles in the latex becomes large, and the above effects cannot be exerted; when the amount of the amine exceeds 0.8 mol, the viscosity of the latex composition increases. Gelation is not ideal. The upper limit of the amount of the above amines is preferably 〇 6 mol, more preferably 0.5 mol, and the lower limit of the above amine amount is preferably 〇·3 mol. When the latex composition is prepared, a monovalent metal ion can also be used. It can effectively improve solvent resistance and film hardness. The monovalent metal ion preferably contains one or two or more metals selected from the group consisting of sodium, potassium and lithium, and more preferably a hydroxide, a carbonate or an oxide of these metals. Among them, NaOH, KOH, LiOH, etc. are preferred, and NaOH has the best performance. Further, a compound in which a metal having a valence of 2 or more is added does not have a corresponding effect, and thus it is not used. The amount of the i-valent metal compound is from 0. 02 to 0.4 m mol (2 to 40 mol. / 〇) with respect to the carboxyl group 1 molar in the ethylene-unsaturated carboxylic acid copolymer. When the amount of the above metal compound is less than 0. 0 2 mol, the emulsion stability becomes insufficient. When the amount exceeds 0.4 mol, the hygroscopicity of the obtained resin film (especially for the test solution) increases, resulting in the degreasing step. The corrosion resistance is deteriorated, so it is not preferable. The lower limit of the amount of the preferred metal compound is 0.03 mol, and the lower limit is preferably 0·1 mol; the upper limit of the preferred amount of the metal compound is 〇·5 mol, and the lower limit is preferably 0·2 mol. . The preferred amounts of each of the above amines and the above-mentioned monovalent metal compound are as described above, and are used for gelling by neutralizing a carboxyl group in the ethylidene-unsaturated residual acid copolymer. Therefore, when the total amount (neutralization amount) is too large, the viscosity of the latex composition rises sharply and solidifies, and the excess alkali component causes deterioration of corrosion resistance, and it takes a large amount of energy to volatize to -17-200843949. 'So not ideal. However, if the amount of neutralization is too small, the emulsifying property will not be deteriorated. Therefore, it is preferred that the amount of the above amine and the above monovalent compound is 0 · 3 to 1 with respect to the carboxyl group 1 molar in the ethylene-acid copolymer. In the step of neutralizing the ethylene carboxylic acid copolymer by the above amine and the above monovalent metal ion (lactification step), preferably an amine of 1 00 ° C or lower and a monovalent metal compound are added substantially simultaneously. In the case where the amine having a boiling point of 100 ° C or less is added to the copolymer, the reason for the copolymerization is not clear, but when the amine having a boiling point of 100 ° C or less is added, the effect of improving the corrosion resistance may be insufficient. A crosslinking agent having two or more reactive functional groups is blended in the latex composition. In order to chemically crosslink the above ethylene-unsaturated polymer, the film strength is increased. Preferably, the solid content of the latex composition is 1 〇 〇 mass ° /. The amount of the crosslinking agent is (% is preferably 5 to 10% by mass). When the amount is less than 1% by mass, the chemical crosslinking effect is insufficient, and the effect of improving the corrosion resistance is difficult. On the other hand, when the amount is more than 20% by mass, the resin film is excessively high, and the hardness is increased, and the press processing is performed. At the time, the metal plate is deformed to cause cracks, resulting in corrosion resistance and lowering. Further, the amount of the crosslinking agent is preferably appropriately changed depending on the amount of the carboxyl group in the copolymer with respect to the ethylene-unsaturated carboxylic acid, and is usually 0.5 to 0.5 part by weight of the copolymer 'crosslinking agent. 50 parts by weight (more preferably 5 to 20 parts by weight). One or more of the desired ones which are capable of reacting with a carboxyl group in one molecule, the unsaturated carboxylic acid metalloxide-saturation is added to the copolymer. The copolymer 〇 is sufficient to coexist with a carboxyl group and a carboxylic acid, and is produced in association with a bond of 1 to 20 mass. Further, the crosslinking agent is not particularly limited as long as it does not follow the amount of the crosslinking agent, and the crosslinking agent is preferably a functional group. The -18-200843949 crosslinking agent is not particularly limited, and examples thereof include sorbitol polyglycidyl ether. (poly)glycidyl polyglycidyl ether, pentaerythritol polyglycidyl ether, trimethylolpropane polyglycidyl ether, neopentyl glycol diglycidyl ether, poly(glycidyl ether) (poly)ethylene glycol diglycidyl ether a glycidyl group-containing crosslinking agent such as polyglycidylamine; 4,4 '-bis(ethyleneiminecarbonylamino)diphenylmethane, N,N'-hexamethylene-1,6 - bis(1-aziridinecarboxy decylamine), N,N'-diphenylmethane-4,4'-bis(1-aziridinecarboxy decylamine), toluidine diaziridine carboxy decylamine, etc. Bifunctional aziridine compound; tris-1 -aziridine phosphine oxide, tris[1-(2-methyl)aziridine]phosphine oxide, trimethylpropane tris(β-aziridine propionic acid Trifunctional or higher aziridines such as esters, tris-2,4,6-(1-aziridine)-1,3,5-triazine, tetramethylpropane tetraaziridine propionate Compound; or its A glycidyl group-containing crosslinking agent such as a derivative. One type or two or more types may be used. Among them, a crosslinking agent containing an aziridine group is preferred. Further, a polyfunctional aziridine and a monofunctional aziridine (ethyleneimine) can also be used at the same time. In the above latex composition, a wax may also be contained. When the wax is contained in a range of 0.5 to 20% by mass (preferably 0.5 to 10% by mass, more preferably 0.5 to 5% by mass) in terms of solid content, lubricity and scratch resistance of the obtained resin film are obtained; Deep drawing, punching, and mold wear resistance necessary for hole processing; good blackening resistance of sliding surface during processing. However, when the wax content is too high, the wax may soften, liquefy or bloom, and concentrate to the interface of the resin film and the post-coating film or the interface between the surface modifying layer and the resin film, resulting in degreasing. Corrosion resistance and the like are deteriorated. The wax is not particularly limited, and any of known waxes such as microcrystalline wax, paraffin wax, etc., synthetic wax such as polyethylene, or a mixture thereof may be used. It is preferred to select a wax having a softening point of 80 to 140 °C. The most suitable wax is a spherical polyethylene crucible, and the average particle diameter is preferably from 0.1 to 3 μm (more preferably from 0.3 to 1.0 μm). This can significantly improve the lubricity, punchability, mold wear resistance, and deep drawability of the resin film. As the spherical polyethylene crucible, for example, "DYEDIT Ε-17" (manufactured by Mutual Chemical Co., Ltd.); "KUE-1", "KUE-5", "KUE-8" (manufactured by Sanyo Chemical Industries, Ltd.); "CHEMIPEARL" can be used; "(registered trademark)" series (manufactured by Mitsui Chemicals, Inc.) "W-1", "W-200", "W-300", "W-400", "W-500", "W- 640,,, "W-700", etc., or a commercial product such as "ELEPON Ε-20" (made by Rihua Chemical Co., Ltd.). The latex composition used in the present invention preferably contains ethylene which is an essential component. A crosslinking agent such as an unsaturated carboxylic acid copolymer, the above-mentioned amine, a monovalent metal compound or an aziridine compound, or the like, which is used as needed. Preferably, it is adjusted to an aziridine compound or a wax or other additive component. The amount of the resin component such as the ethylene-unsaturated carboxylic acid copolymer is 50% by mass or more based on the solid content of the latex composition. The preparation method of the above latex composition is as follows: First, copolymerization of an ethylene-unsaturated carboxylic acid having an essential component The substance is put into homogenization together with the aqueous medium. In the middle, if necessary, the mixture is heated to 70 to 0.25 ° C, and the above amines and monovalent metal compounds are appropriately added as an aqueous solution or the like (the above amines are added first, or the above amines and monovalent metal compounds are added substantially simultaneously). The stirring is carried out with high shear force. The hydrazine and the crosslinking agent can be added at any stage. In order to avoid gelation after the crosslinking reaction progresses after the addition of the crosslinking agent, heating is not carried out at -20-200843949. Preferably, the average thickness of the resin film of the present invention is not more than 1.2 μm, more preferably 0.1 to Ι.Ομιη, particularly preferably 0.2 to 0.8 μm. When the resin film is too thick, it is difficult to ensure conductivity under light contact. Conversely, when the resin film is too thin, it may be difficult to obtain the effect of providing a resin film (corrosion resistance and decorative property). Further, in addition to the method described in the examples, the following method may be used to determine the thickness of the resin film. First, gold (Αι〇 vapor deposition is applied so as to cover the surface of the metal plate coated with a resin of 20 X 20 mm, and the resin is coated with a metal plate to expose the cut surface (end portion)). Embedding into the resin, honing the cut surface (end section) of the resin-coated metal plate, and adjusting the measurement sample. Then, taking the acceleration voltage of 20 kV and the magnification of 5,000 times, the surface section of the sample was taken. The SEM (scanning electron microscope) photograph was used to measure the thickness of the resin film according to the photograph. The film thickness was measured at any three positions, and the film thickness at any three positions of one photograph was measured, and the film thickness was calculated from a total of nine positions. The average 値 is the average film thickness of the resin. In the resin-coated metal sheet of the present invention, the average film thickness Y of the resin film provided on the resin-coated metal sheet and the PPI are preferably in accordance with the following formula (I). )Relationship. Y ^ 0.0 03 XPPI + 0.65 (I) As described above, general resins have insulating properties, and the thickness thereof greatly affects the electrical conductivity of the resin-coated metal sheet. On the other hand, the PPI has the same effect on the influence of the conductivity, and the present invention sends a deep correlation between the film thickness and the PPI in accordance with the above relationship. The resin is coated with gold to obtain excellent electrical conductivity. Further, the above resin film contains fine inorganic fine particles in a preferred embodiment. This is because when the inorganic fine particles are contained, the hardening tends to occur, and when the ground terminal or the like is in contact with the resin film, micro-cracks are generated and electrical conduction occurs, which is more preferable as the preferable inorganic fine particles, and the shape and calcium ion exchange are exemplified. Type of cerium oxide; and oxides of Al, Ti, Fe, Sn, Mg, Ca, Zn, etc., and hydric acid, nitric acid, carbonic acid, etc., and Al, Μη, Mg, Ca, Ni molybdate, tungstate, Vanadate, phosphomolybdate, etc. The 50% by volume of these inorganic fine particles measured by the (disorganized type) is 1 to 100 nm, more preferably 2 to 20 nm. The inorganic fine particle film is preferably from 5 to 80% by mass. The amount of the inorganic fine particles is obtained by adding the inorganic fine particles. Conversely, when the inorganic fine particles are used, the amount of the resin in the film is relatively decreased, and the amount of the inorganic fine particles having a better film volume is 10 to 75% by mass, particularly preferably: The original plate of the resin-coated metal plate, the copper plate, the cold-mild steel plate, the hot-dip galvanized steel sheet, and the electro-galvanized steel are preferably galvanized steel sheets, and are used for applications other than conductivity, such as corrosion, aesthetics, and dimensional accuracy ( For example, it is preferable to use an electrogalvanized steel sheet for the home 1. It is known that the flat sheet can be stabilized by the resin film of the present invention, and the point of energization is ensured in the inorganic material. 'Stone (cerium oxide) C e, S b, Zr, a metal salt of phosphoric acid, sulfur, or the like, and an average amount of the average particle diameter by a laser diffraction method. When the amount of the resin is small, it is difficult to obtain a large amount of particles, and cracks are likely to occur. Jue 20 to 70% by mass. In the case of the above-mentioned electrogalvanized steel sheet, for example, an electrogalvanized alloy in which zinc and an iron group element (Fe, Co, Ni) are alloyed, for example, in the case of a corrosion-resistant type, etc., -22-200843949 Board. From the viewpoint of ensuring formability, it is preferred to control the content of the iron group element to be about 5 to 20% by mass in any case. The adhesion amount of the plating layer is preferably 50 g/m2 or less, more preferably 40 g/m2 or less, and particularly preferably 35 g/m2 or less. In the case of an electrogalvanized steel sheet, it is usually 20 g/m2. The lower limit of the amount of plating adhesion is not particularly limited, but the lower limit is preferably 5 g/m2, more preferably 10 g/m2 in view of corrosion resistance. Next, a method of producing a resin-coated metal sheet of the present invention will be described. The resin-coated metal sheet of the present invention is preferably prepared by preparing a raw material composition of a resin film, and then applying the raw material composition to a metal plate for drying. The raw material composition is prepared by dispersing a matrix resin, a crosslinking agent or the like added as needed, in water or diluting with an organic solvent or the like to prepare a concentration or viscosity suitable for coating. The organic solvent is not particularly limited, and examples thereof include aromatic hydrocarbons such as toluene'xylene; aliphatic esters such as ethyl acetate and butyl acetate; alicyclic hydrocarbons such as cyclohexane; and hexane and pentane. Such aliphatic hydrocarbons; ketones such as methyl ethyl ketone and cyclohexanone, and the like. The solid content concentration history of the raw material composition is preferably about 5 to 35 mass%. Various known additives for use in the field of resin-coated metal sheets, such as a matting agent, an extender pigment, a rust preventive, a sedimentation inhibitor, and a wax, may be added to the raw material composition as long as the object of the present invention is not impaired. The method of applying the above-mentioned raw material composition to a metal plate is not particularly limited, and a bar coating method, a roll coating method, a spray coating method, a curtain coating method, or the like can be employed. It is dried after coating, but when a crosslinking agent is added, it is preferably dried by heating at a temperature at which the crosslinking agent can react -23-200843949. Specifically, it can be dried by heating at a temperature of 40 to 250 ° C for about 1 to 60 seconds. Further, in order to achieve the effects of improving the corrosion resistance and the adhesion to the resin film, a known surface treatment (underlayer treatment) such as chromate treatment or phosphate treatment may be applied to the metal sheet in advance. However, when considering environmental pollution and the like, it is preferred to use a metal plate which is not subjected to chromate treatment. In addition, in order to obtain a resin-coated metal sheet that conforms to the above-mentioned PPI値, Rku値 (hereinafter, collectively referred to as “surface roughness characteristics”), a metal plate (steel plate or galvanized steel sheet) used as an original plate is produced. When it is recommended to adjust the surface roughness in advance. In particular, when an electrogalvanized steel sheet is used as the original sheet, the galvanized layer is formed substantially along the unevenness on the surface of the steel sheet. Therefore, it is preferable to adjust the surface roughness of the steel sheet on which the galvanized layer is formed in advance. Specific examples of the method for adjusting the roughness characteristics (PPI, Rku) of the surface of the metal sheet include a calender roll which is subjected to a dull process by sandblasting, electric discharge machining, laser processing, or lithography. The original plate is subjected to tandem rolling, reverse rolling or quenching and temper rolling, and may be a method of directly performing sandblasting and etching on the original plate. A preferred method is to subject the cold rolled and annealed metal sheet to a quenched and tempered sheet under a corresponding sheet thickness using a roller having a specific PPI. In particular, in order to control the Rku値 on the surface of the metal plate, it is necessary to control the surface Rku値 of the calender roll and sufficiently transfer the surface unevenness of the calender roll to the surface of the metal plate. Regarding the control of the Rku値 on the surface of the calender roll, by increasing the PPI of the calender roll -24-200843949, the peaks and valleys are uniformly formed on the surface of the calender roll, and as a result, the desired Rki! At this time, the surface Rku値 of the calender roll is preferably about 3. As the calender roll, it is preferred to use a PPI 値 (peak 値 2 Η = 2.54 μηη) of the surface of the roll of 200 to 300 00. It is better to use more than 190 PPIs. In order to control the roughness characteristics of the surface of the calender roll, it is preferred to carry out the processing of the calender roll by discharge matting. In the discharge matting process, the honed rolls are immersed in the oil at a certain distance from the surface of the rolls so that the electrodes are opposed to each other and discharged between the rolls and the electrodes to form irregularities on the surface of the rolls. According to the discharge extinction process, by controlling the interval, current, and voltage, it is easy to form peaks and valleys of uniform height and depth, and it is also possible to increase ΡΡΙ値. As a method of processing the roller, there are also sandblasting and matting processing, laser beam extinction processing, and electron beam extinction processing. Among them, electrical discharge machining and sandblasting and matting are generally used. In addition, as a condition of the tempering pressure delay, for example, when the thickness of the metal plate (steel plate) is 0.4 to 2.0 mm, it is recommended to set the reduction ratio to 0.5 to 3% (more preferably 0.8 to 2.5%), and the unit tension It is set to 1 to 151^factory 1111112 (more preferably 3 to 13 kgf/mm2), and the line load is set to 100 to 650 kgf/mm (more preferably 150 to 600 kgf/mm). In particular, in order to sufficiently transfer the surface unevenness of the roller to the surface of the metal plate, it is recommended to set the ratio of the unit tension to the line load "unit tension/line load" to be less than 〇30. The above unit tension refers to the force by which the metal sheet is stretched in the traveling direction, and the line load refers to the force applied by the roller to the metal sheet. That is, the above "single-25-200843949 yuan tension / line load &lt; 0.03 0" represents that the line load is greater than the unit tension (or the unit tension is less than the line load), due to the pressure exerted by the roller on the metal plate, on the other hand, acting on Since the tension in the traveling direction of the metal plate is small, the variation in the thickness of the plate is small. Therefore, the surface properties of the roller are easily transferred to the metal plate. The ratio of the unit tension to the line load is preferably 〇 〇 2 8 or less, more preferably 0.0 2 5 or less. The steel sheet after quenching and tempering as described above can be directly applied to the formation of a resin film. However, in order to improve corrosion resistance and the like, it is preferred to provide a plating layer on the surface thereof. For example, in the case of electroplating, the steel sheet after quenching and tempering is passed through a horizontal plating apparatus including an energizing portion (a combination of a metal contact roller that holds the steel sheet horizontally conveyed upside down and a rubber-made support light). In the horizontal plating apparatus, the surface of the metal plate is subjected to alkali elution, electrolytic degreasing, water washing, and sulfuric acid pickling, and then subjected to cathodic electrolysis in a metal plating bath to form a plating layer. Then, after the surface of the metal plate is washed with water, the raw material composition of the resin film is applied by a kiln coater or the like, and the solvent (moisture) is evaporated and dried by a dryer to obtain a resin having a resin film on the surface of the plating layer. Painted metal plates. The resin-coated metal sheet of the present invention has the above-described surface roughness characteristics. For example, when used as a casing of an electronic device, the surface having a specific surface roughness characteristic is located inside the casing. (Examples) Hereinafter, the present invention will be specifically described by way of examples, but the present invention is of course not limited to the following examples, and may be appropriately modified within the scope of the above-mentioned and hereinafter referred to as -26-200843949. Implementation 'all of these are included in the technical scope of the present invention. Experimental Examples 1 to 30 After low-carbon aluminum-bismuth steel was cold-rolled into steel sheets having thicknesses of 0.5 mm, 0·8 mm, and 1.0 mm, degreased, washed, and annealed, and tempered under the conditions shown in Table 1. Calendering. The P P 1 辊 of the roller used at this time is also shown in Table 1. The steel sheet in which the P P I 辊 of the roller is 190, 2 2 0 is a steel sheet in which the surface of the roller is subjected to discharge extinction processing. The steel sheet having a PPI 値 65 is a steel sheet which is subjected to sandblasting and matting on the surface of the roller. Next, the quenched and tempered steel sheet was passed through a horizontal plating apparatus, and electrogalvanization was carried out in the following procedure. The adhesion amount of the electrogalvanized layer is shown in Table 2. (I) Alkali-eluting fat step: Degrease the surface of the steel plate with 3% sodium citrate aqueous solution at 6 (TC temperature) (II) Electrolytic degreasing, water washing step: using 3% sodium citrate aqueous solution, at 60 Under the conditions of ° C and 20 A/dm 2 , the surface of the steel sheet was subjected to electrolytic degreasing and then washed with water. (III) Pickling and water washing steps: The steel sheet was pickled with a 5% sulfuric acid aqueous solution at normal temperature, and then washed with water. (IV) Electroplating zinc and water washing step: electrogalvanizing is carried out under the following plating liquid composition and conditions, and then washed with water.

ZnS04 · 7H20 : 300〜400g/l Na2S04 : 50 〜100g/l -27- 200843949 H2SO4 : 25 〜35g/l •電流密度:50〜200A/dm2 •電鍍液温度:60°C •電鍍液流速:0.8〜2.4m/sec 在獲得的鍍鋅鋼板的表面上,分別形成組成相異的2 種皮膜(皮膜A、皮膜B)。 [皮膜A(有機系皮膜)] 對於上述電鍍鋅、水洗步驟後進行乾燥的電鍍鋅鋼板 ,藉由棒塗法將下述組成的處理液 A塗布其上,進行烘 烤。烘烤後的皮膜A的平均膜厚如表2所不。此時使用的 處理液A的組成、烘烤條件如下所示(樹脂種類:A)。 •處理液A的調製:相對於聚酯系樹脂(“ VYLON(註 冊商標)245 ” ;東洋紡織公司製;樹脂的固體成分爲1〇〇 質量%),添加20質量%的三聚氰胺系交聯劑(“ SUMIMAL( 註冊商標)M-40ST”);住友化學公司製),然後用二甲苯 和環己酮的混合溶劑(1 : 1(質量比))進行稀釋,調整成處 理液A。獲得的處理液A的固體成分爲1 〇質量%。 •烘烤條件:將處理液A,藉由棒塗法塗布在經電鍍 鋅、水洗步驟、乾燥後之鋼板表面,然後以在爐時間50秒 、到達板溫23 (TC的條件在熱風乾燥爐進行乾燥,藉此在 鋼板上形成皮膜(N 〇 . 1〜2)。 [皮!吴B(有機系-無機系皮膜)] -28- 200843949 藉由棒塗法將處理液B(乳膠組成物)塗布在經電鍍鋅 、水洗步驟後的鋼板上,讓水分蒸發以進行塗膜的乾燥。 乾燥後的平均皮膜厚度如表2所示。此外,如下述般調製 處理液B,皮膜乾燥按照以下的條件進行。 •處理液B的調製:在高壓釜中加入62 6重量份(以下 簡稱爲“份”)的水和160份的乙烯-丙烯酸共聚物(丙烯酸 爲20質量%,熔融指數(MI)3 00),相對於上述乙烯-丙烯酸 共聚物中的羧基1莫耳,添加40莫耳%的三乙胺和15莫耳% 的NaOH,在150°C、〇.5MPa的氣氛下進行高速攪拌,製 成乙烯-丙烯酸共聚物的乳膠。接著,在該乳膠中添加固 體成分5質量%(設乳膠組成物的固體成分爲100質量%,以 下相同)的4,4’_二(乙撐亞胺羰基胺基)二苯甲烷(“ CHEMITITE” (註冊商標)DZ-22E ;日本觸媒製),和固體 成分爲5質量%的含縮水甘油基化合物(“EPICLON”(註冊 商標)CR5L(以下簡稱爲“CR5L”);大曰本油墨化學工業 公司製);固體成分爲30質量%的粒徑爲10〜20nm的二氧化 矽粒子(“ SNOWTEX” ;日產化學工業公司製);固體成 分5質量%、軟化點1 2 0 °C、平均粒徑1 μιη的球形聚乙烯蠟( “ CHEMIPEARL(註冊商標)W-700” ;三井化學公司製), 然後進行混合攪拌,調製成乳膠組成物(處理液Β)。製成 的乳膠組成物的固體成分爲1 5質量%。 •乾燥條件:在電鍍鋅、水洗步驟後的鋼板上,藉由 棒塗法塗布製得的乳膠組成物,然後在風溫2 0 0 °C、風速 5 3 m/s ec、乾燥時間1〜2秒的條件下進行乾燥,在鋼板上形 -29- 200843949 成有機-無機系皮膜(No.3〜30)。 根據以下的評價方法,對製得的樹脂塗裝金屬板的各 個供試材進行評價,結果如表2所示。另外,膜厚、pPI 値與樹脂塗裝金屬板的導電性的關係如第3圖所示。此外 ,第3圖中△表示No.^2的結果、#表示ν〇·3〜18的結果 、▲No.B〜25的結果、χΝο·26〜30的結果。 [評價方法]ZnS04 · 7H20 : 300~400g/l Na2S04 : 50 ~100g/l -27- 200843949 H2SO4 : 25 ~35g/l • Current density: 50~200A/dm2 • Plating solution temperature: 60°C • Plating solution flow rate: 0.8 ~2.4 m/sec Two types of coatings (film A, film B) having different compositions were formed on the surface of the obtained galvanized steel sheet. [Surface A (Organic Membrane)] The electrogalvanized steel sheet which was dried after the electroplating of zinc or the water washing step was applied to the treatment liquid A having the following composition by a bar coating method, and baked. The average film thickness of the film A after baking is as shown in Table 2. The composition and baking conditions of the treatment liquid A used at this time are as follows (resin type: A). • Preparation of the treatment liquid A: 20% by mass of a melamine-based crosslinking agent is added to the polyester resin ("VYLON (registered trademark) 245"; manufactured by Toyobo Co., Ltd.; solid content of the resin is 1% by mass) ("SUMIMAL (registered trademark) M-40ST"); manufactured by Sumitomo Chemical Co., Ltd.), and then diluted with a mixed solvent of xylene and cyclohexanone (1:1 (mass ratio)) to adjust to treatment liquid A. The solid content of the obtained treatment liquid A was 1% by mass. • Baking conditions: The treatment liquid A is applied by a bar coating method on the surface of the steel plate after electroplating, water washing, and drying, and then reaches the plate temperature at a furnace time of 50 seconds (TC conditions in a hot air drying oven) Drying is carried out to form a film on the steel sheet (N 〇. 1 to 2). [Pot! Wu B (Organic-Inorganic Film)] -28- 200843949 Treatment liquid B (latex composition) by bar coating The coating was applied to a steel sheet after electroplating and water washing, and the water was evaporated to dry the coating film. The average film thickness after drying was as shown in Table 2. Further, the treatment liquid B was prepared as follows, and the film was dried as follows. Condition: • Preparation of treatment liquid B: 62 parts by weight (hereinafter referred to as "parts") of water and 160 parts of ethylene-acrylic acid copolymer (acrylic acid 20% by mass, melt index (MI) were added to the autoclave 3 00), adding 40 mol% of triethylamine and 15 mol% of NaOH to the carboxyl group 1 molar in the above ethylene-acrylic acid copolymer, and performing high speed at 150 ° C and 〇 5 MPa atmosphere Stirring to make a latex of ethylene-acrylic acid copolymer. To the latex, 4,4'-bis(ethyleneiminecarbonylamino)diphenylmethane ("CHEMITITE" (" CHEMITITE" (" CHEMITITE" (solid content: 100% by mass of the latex composition, the same below) was added to the latex. Registered trademark) DZ-22E; Nippon Shokubai Co., Ltd., and 5% by mass solid content of glycidyl-based compound ("EPICLON" (registered trademark) CR5L (hereinafter referred to as "CR5L"); Otsuka ink chemical industry Co., Ltd.; a solid content of 30% by mass of cerium oxide particles having a particle diameter of 10 to 20 nm ("SNOWTEX"; manufactured by Nissan Chemical Industries, Ltd.); solid content of 5% by mass, softening point of 120 ° C, average particle size A spherical polyethylene wax having a diameter of 1 μm ("CHEMIPEARL (registered trademark) W-700"; manufactured by Mitsui Chemicals Co., Ltd.), and then mixed and stirred to prepare a latex composition (treatment liquid Β). The solid of the latex composition was prepared. The composition is 15% by mass. • Drying conditions: The obtained latex composition is applied by a bar coating method on a steel plate after the electroplating and water washing steps, and then at a wind temperature of 2 0 0 ° C and a wind speed of 5 3 m / s ec, drying time 1~2 Drying was carried out, and an organic-inorganic film (No. 3 to 30) was formed on the steel sheet in the form of -29-200843949. The respective test materials of the obtained resin-coated metal sheets were evaluated according to the following evaluation methods. The results are shown in Table 2. The relationship between the film thickness, pPI 値 and the conductivity of the resin-coated metal sheet is shown in Fig. 3. In addition, in Fig. 3, Δ indicates the result of No. 2 and # indicates The result of ν〇·3~18, the result of ▲No.B~25, and the result of χΝο·26~30. [Evaluation method]

(1) PPI 依照 SAE(Society of Automotive engineers)J91 1-1986(1) PPI in accordance with SAE (Society of Automotive engineers) J91 1-1986

來測定PPI値。此外,將峰値計數位準定爲2Η = 2.54μιη。 測量時採用的是表面粗糙度形狀測定器(“ SURFCOM 1 400A-3DF” ;東京精密製)。此外,對調製壓延時使用的 輥子表面的ΡΡΙ進行測定時,使用小型表面粗糙度測定器 SURFTEST SJ-301” ;三豐製)。測定是在截止値0.8mm, 觸針前端半徑R : 2μηι(觸針部分視爲球形),測定長度: 2 5.4mm(輥子的情況下,測定長度定爲4mm,將測得的値 換算成測量長度25.4mm時的値)的條件下進行。此外,測 定位置是在同一方向的2個位置,與該方向垂直的方向上 的2個位置(輥子的情況下僅寬度方向),算出其平均値, 當作皮膜表面或者輥子表面的PPI値。 (2) 峰度(Rku) 按照 JIS B060 1 (ISO 4287: 1 997)的規定,來測定峰 -30- 200843949 度(Rku)。測定裝置採用與PPI測量相同的表面粗糙度形 狀測量儀(“ SURFCOM 1400A-3DF” ;東京精密製)。測 定條件爲截止値〇_8mm,觸針前端半徑R : 2μιη(觸針部分 視爲球形)’測定長度2 5.4 m m。另外’測定位置爲同一*方 向的2個,與該方向垂直的方向上的2個,算出其平均値, 當作皮膜表面的Rku値。此外,僅對有機樹脂皮膜鋼板的 峰度進行測定。 (3) 鋅附著量 採用螢光X射線分析裝置(“ MXF-2100” ;島津製作 所製造),來測定金屬板上的鋅附著量。在測定鋅附著量 時,事先作成表示鋅含量和螢光X射線強度關係的檢量 線,根據該檢量線來決定鋅附著量。 (4) 樹脂皮膜的平均厚度 (4-1)關於皮膜A :用溶劑(N-甲基-2-吡咯烷酮)膨潤 皮膜A,將其從鋼板表面上除去,由去除皮膜A前後的鋼 板的質量差和皮膜的剝離面積算出樹脂附著量,將其除以 樹脂A的比重獲得平均膜厚ί(μιη)。 (4-2)關於皮膜Β :藉由螢光X射線分析法測出源自 皮膜Β中所含的二氧化矽粒子(二氧化矽)的S i量。螢光 X射線分析裝置是採用島津製作所製造的“MXF-2 100” 。測量S i量時,事先作成表示S i量和螢光X射線強度關 係的檢量線,根據該檢量線來決定皮膜中的Si含量。根 -31 - 200843949 據獲得的Si含量(螢光X射線値)値,進行比重換算,算 出皮膜B的質量,求出平均厚度ί(μιη)。具體的換算方法 如下所述。 ΐ(μιη) = _[汾含量(mg/m2)]_ [4] x [«02的質量比例Μ樹脂皮膜的比重你/ m3)] [Si/SiO2] = 28/60 Si〇2的質量比例=0.3 (5)導電性To determine the PPI値. In addition, the peak 値 count level is set to 2 Η = 2.54 μιη. The surface roughness shape measuring device ("SURFCOM 1 400A-3DF"; manufactured by Tokyo Precision Co., Ltd.) was used for the measurement. In addition, when measuring the flaw of the surface of the roller used for the modulation and pressure delay, a small surface roughness measuring device SURFTEST SJ-301"; Mitutoyo system was used. The measurement was at a cutoff of 値0.8 mm, and the tip radius of the stylus was R: 2μηι ( The stylus portion is regarded as a spherical shape, and the measurement length is 2 5.4 mm (in the case of a roller, the measurement length is 4 mm, and the measured 値 is converted into 値 when the measurement length is 25.4 mm). It is two positions in the same direction, two positions in the direction perpendicular to the direction (in the case of a roller only in the width direction), and the average 値 is calculated as the PPI of the surface of the film or the surface of the roller. (2) Peak Degree (Rku) The peak value is measured in accordance with JIS B060 1 (ISO 4287: 1 997). The measuring device uses the same surface roughness shape measuring instrument as the PPI measurement ("SURFCOM 1400A-3DF" "Tokyo Precision Co., Ltd." The measurement conditions are cutoff 値〇8 mm, stylus tip radius R: 2 μιη (the stylus portion is considered to be spherical)' measurement length 2 5.4 mm. In addition, 'measurement position is 2 in the same * direction, With the Two of the directions in the direction perpendicular to each other were calculated, and the average 値 was calculated as Rku値 on the surface of the film. In addition, only the kurtosis of the organic resin film steel plate was measured. (3) The amount of zinc adhered was measured by a fluorescent X-ray analyzer ( "MXF-2100" (manufactured by Shimadzu Corporation) to measure the amount of zinc adhered on the metal plate. When measuring the amount of zinc adhesion, a calibration curve indicating the relationship between the zinc content and the intensity of the fluorescent X-ray is prepared in advance, according to the calibration curve. The amount of zinc adhesion is determined. (4) Average thickness of the resin film (4-1) About the film A: The film A is swollen with a solvent (N-methyl-2-pyrrolidone), which is removed from the surface of the steel sheet, and the film is removed. The difference in the quality of the steel sheet before and after A and the peeling area of the film were calculated, and the average film thickness (μιη) was obtained by dividing the specific gravity of the resin A. (4-2) About the film Β: by X-ray analysis The amount of Si derived from the cerium oxide particles (cerium oxide) contained in the film enamel was measured by the method. The fluorescent X-ray analyzer was "MXF-2 100" manufactured by Shimadzu Corporation. Pre-made to indicate the amount of S i and the intensity of the fluorescent X-ray The calibration curve determines the Si content in the film based on the calibration curve. Root-31 - 200843949 According to the obtained Si content (fluorescent X-ray 値) 値, the specific gravity is converted to calculate the mass of the film B, and the average is obtained. Thickness ί(μιη). The specific conversion method is as follows: ΐ(μιη) = _[汾 content (mg/m2)]_ [4] x [«02 mass ratio Μ resin film specific gravity you / m3)] [Si/SiO2] = 28/60 Mass ratio of Si〇2 = 0.3 (5) Conductivity

使用檢測器(CUSTOM公司製造的“MULTI-TESTER CX-2 5 0 ” ),按照以下的順序,測定樹脂塗裝金屬板表面 的電阻。如第4圖所示,測定時將2個端子與樹脂皮膜之間 的角度保持爲45°,以l〇mm/秒的平均速度,使端子沿試驗 片的長邊方向滑動大約3 〇mm。測定在輕接觸下進行’測 定時的壓力僅爲端子的自重(7g,壓力:約1 isf/mm2) °測 定開始後經過1秒鐘後,待測定値(電阻値)穩定後’讀取 電阻値。操作時改變測定位置’進行合計5次的測定’將 平均値當作電阻値。電阻値在5 0 Ω以下的評價爲優; 1 0 0 Ω以下的評價爲良;將2 〇 〇 Ω以下的評價爲可;將超過 200 Ω的評價爲不良。 -32- 200843949 [表1 ] 調質壓延條件 No. 板厚 輥PPI 壓下率 單元張力 線荷重 單元張力 (mm) (%) (kg/mm2) (kg/mm) /線荷重 1 1.0 190 2.5 3.3 250 0.013 2 1.0 220 2.5 3.3 155 0.021 3 1.0 190 1.5 3.4 185 0.018 4 0.8 190 1.0 4.5 160 0.028 5 1.0 220 1.5 3.3 155 0.021 6 0.5 220 1.5 5.0 320 0.016 7 1.0 190 2.0 4.2 290 0.014 8 1.0 190 2.5 3.3 250 0.013 9 0.5 190 2.5 9.3 410 0.023 10 0.5 190 2.0 9.2 490 0.019 11 0.5 220 1.5 9.5 440 0.022 12 0.8 190 1.0 4.5 165 0.027 13 1.0 220 1.5 4.3 170 0.025 14 0.5 220 1.5 7.6 270 0.028 15 1.0 220 1.5 4.3 210 0.020 16 0.5 220 1.0 6.0 400 0.015 17 0.5 220 1.5 5.0 300 0.017 18 0.5 220 1.5 9.5 440 0.022 19 1.0 190 1.5 3.5 185 0.019 20 0.5 165 1.5 6.6 280 0.024 21 1.0 190 1.5 3.4 185 0.018 22 0.5 190 1.5 6.6 260 0.025 23 0.8 190 1.0 4.5 165 0.027 24 0.5 190 2.5 9.3 410 0.023 25 0.5 220 1.5 9.5 440 0.022 26 0.5 165 1.0 6.6 220 0.030 27 0.5 165 0.8 6.8 200 0.034 28 0.5 220 1.0 7.9 200 0.040 29 0.5 220 1.0 9.3 170 0.055 30 0.5 165 1.0 7.5 180 0.042 -33- 200843949 [表2] 樹脂塗裝金屬板 No. Zn (g/m2) 皮膜種類 膜厚(μιη) PPI Rku 導電性 0.003 χΡΡΙ+0.65 1 17 A 0.8 130 2.3 良 1.04 2 18 A 0.7 100 2.6 良 0.95 3 16 B 0.7 40 2.3 優 0.77 4 17 B 0.7 60 2.3 優 0.83 5 18 B 0.6 100 2.8 優 0.95 6 16 B 0.5 110 2.7 優 0.98 7 17 B 0.7 130 2.8 優 1.04 8 17 B 0.8 130 2.4 優 1.04 9 18 B 0.8 140 2.6 優 1.07 10 18 B 0.7 160 2.7 優 1.13 11 17 B 0.5 170 2.4 優 1.16 12 17 B 0.7 100 2.1 優 0.95 13 18 B 0.6 110 2.9 優 0.98 14 18 B 0.6 30 3.3 優 0.74 15 19 B 0.3 130 2.9 優 1.04 16 17 B 0.4 120 2.3 優 1.01 17 17 B 0.9 110 2.6 優 0.98 18 17 B 1.1 165 2.3 優 1.15 19 19 B 0.7 20 2.4 良 0.71 20 17 B 0.7 70 4.1 良 0.86 21 16 B 0.8 35 2.6 可 0.76 22 19 B 0.9 70 2.2 可 0.86 23 17 B 1.0 95 2.3 可 0.94 24 18 B 1.1 140 2.6 可 1.07 25 17 B 1.3 160 2.3 可 1.13 26 17 B 0.7 50 5.4 不良 0.80 27 17 B 0.6 15 6.0 不良 0.70 28 18 B 0.7 15 5.4 不良 0.70 29 18 B 0.6 5 2.7 不良 0.67 30 18 B 0.7 3 4.7 不良 0.66 -34- 200843949 從表2可知,No. 1〜25的樹脂塗裝金屬板,其ppi値均 在10以上,峰度(Rku)爲5以下,顯示出良好的導電性。其 中’樹脂皮膜的平均膜厚Y和PPI値符合公式(Ι)(γ^ 0·003 χΡΡΙ + 0·65)的關係,且在樹脂皮膜包含有機樹脂和無 機微粒子的情況下,容易獲得良好的導電性。 相對於此,No.26〜28的樹脂塗裝金屬板,其Rku値超 過5 ’雖然樹脂塗裝金屬板表面上存在凸部,但凸部的形 狀並非有助於導電性的形狀,因此不能獲得導電性。 Νο·29及30的例子,從Rku値可以認爲凸部的形狀有助於 獲得導電性,但由於凸部的個數少(PPI値未達10),通電 點少,因此不能獲得良好的導電性。 另外,從表1可知,藉由使單元張力/線荷重未達 〇·〇30,可以獲得具備較佳PPI値、Rku値的樹脂塗裝金 屬板。 本發明的樹脂塗裝金屬板,在壓力爲10〜12gf/mm2左 右的輕接觸下也能顯示優異的導電性,因此適用於電子機 器、電氣機器、光學機器的框體,以及家電產品的構成材 料。 【圖式簡單說明】 第1圖是用來說明PPI的槪念。 第2圖是用來說明Rku的槪念。 第3圖是根據實施例的結果,顯示膜厚和PPI値與樹 脂塗裝金屬板的導電性的關係圖。 -35- 200843949 第4圖是顯示在實施例採用的導電性試驗的方法。 【主要元件符號說明】 a :谷部分 b :峰部分 -36-Using a detector ("MULTI-TESTER CX-2 5 0 " manufactured by CUSTOM Co., Ltd.), the electric resistance of the surface of the resin-coated metal plate was measured in the following order. As shown in Fig. 4, the angle between the two terminals and the resin film was maintained at 45° during the measurement, and the terminal was slid about 3 mm in the longitudinal direction of the test piece at an average speed of 10 mm/sec. The measurement is carried out under light contact. The pressure at the time of measurement is only the self-weight of the terminal (7 g, pressure: about 1 isf/mm2). After 1 second after the start of the measurement, the 値 (resistance 値) is stabilized after the measurement. value. The measurement position was changed during the operation, and the measurement was performed five times in total. The average 値 was regarded as the resistance 値. The evaluation of the resistance 値 of 50 Ω or less was excellent; the evaluation of 100 Ω or less was good; the evaluation of 2 〇 Ω Ω or less was possible; and the evaluation of more than 200 Ω was bad. -32- 200843949 [Table 1] Quenching and rolling conditions No. Thickness roll PPI Rolling rate unit tension line load unit tension (mm) (%) (kg/mm2) (kg/mm) / line load 1 1.0 190 2.5 3.3 250 0.013 2 1.0 220 2.5 3.3 155 0.021 3 1.0 190 1.5 3.4 185 0.018 4 0.8 190 1.0 4.5 160 0.028 5 1.0 220 1.5 3.3 155 0.021 6 0.5 220 1.5 5.0 320 0.016 7 1.0 190 2.0 4.2 290 0.014 8 1.0 190 2.5 3.3 250 0.013 9 0.5 190 2.5 9.3 410 0.023 10 0.5 190 2.0 9.2 490 0.019 11 0.5 220 1.5 9.5 440 0.022 12 0.8 190 1.0 4.5 165 0.027 13 1.0 220 1.5 4.3 170 0.025 14 0.5 220 1.5 7.6 270 0.028 15 1.0 220 1.5 4.3 210 0.020 16 0.5 220 1.0 6.0 400 0.015 17 0.5 220 1.5 5.0 300 0.017 18 0.5 220 1.5 9.5 440 0.022 19 1.0 190 1.5 3.5 185 0.019 20 0.5 165 1.5 6.6 280 0.024 21 1.0 190 1.5 3.4 185 0.018 22 0.5 190 1.5 6.6 260 0.025 23 0.8 190 1.0 4.5 165 0.027 24 0.5 190 2.5 9.3 410 0.023 25 0.5 220 1.5 9.5 440 0.022 26 0.5 165 1.0 6.6 220 0.030 27 0.5 165 0.8 6.8 200 0.034 28 0.5 220 1.0 7.9 200 0.040 29 0.5 220 1.0 9.3 170 0.055 30 0.5 165 1.0 7.5 180 0.042 -33- 200843949 [Table 2] Resin coated metal plate No. Zn (g/m2) Film type film thickness (μιη) PPI Rku Conductivity 0.003 χΡΡΙ+0.65 1 17 A 0.8 130 2.3 Good 1.04 2 18 A 0.7 100 2.6 Good 0.95 3 16 B 0.7 40 2.3 Excellent 0.77 4 17 B 0.7 60 2.3 Excellent 0.83 5 18 B 0.6 100 2.8 Excellent 0.95 6 16 B 0.5 110 2.7 Excellent 0.98 7 17 B 0.7 130 2.8 Excellent 1.04 8 17 B 0.8 130 2.4 Excellent 1.04 9 18 B 0.8 140 2.6 Excellent 1.07 10 18 B 0.7 160 2.7 Excellent 1.13 11 17 B 0.5 170 2.4 Excellent 1.16 12 17 B 0.7 100 2.1 Excellent 0.95 13 18 B 0.6 110 2.9 Excellent 0.98 14 18 B 0.6 30 3.3 Excellent 0.74 15 19 B 0.3 130 2.9 Excellent 1.04 16 17 B 0.4 120 2.3 Excellent 1.01 17 17 B 0.9 110 2.6 Excellent 0.98 18 17 B 1.1 165 2.3 Excellent 1.15 19 19 B 0.7 20 2.4 Good 0.71 20 17 B 0.7 70 4.1 Good 0.86 21 16 B 0.8 35 2.6 Available 0.76 22 19 B 0.9 70 2.2 Available 0.86 23 17 B 1.0 95 2.3 Available 0.94 24 18 B 1.1 140 2.6 Available 1.07 25 17 B 1.3 160 2.3 Available 1.13 26 17 B 0.7 50 5.4 Bad 0.80 27 17 B 0.6 15 6.0 Bad 0.70 28 18 B 0.7 15 5.4 Bad 0.70 29 18 B 0 .6 5 2.7 Bad 0.67 30 18 B 0.7 3 4.7 Bad 0.66 -34- 200843949 It can be seen from Table 2 that the resin coated metal sheets of No. 1 to 25 have a ppi 値 of 10 or more and a kurtosis (Rku) of 5 Hereinafter, good electrical conductivity is exhibited. The average film thickness Y and PPI ' of the resin film are in accordance with the relationship of the formula (Ι^) (γ^ 0·003 χΡΡΙ + 0·65), and in the case where the resin film contains an organic resin and inorganic fine particles, it is easy to obtain a good one. Electrical conductivity. On the other hand, in the resin-coated metal sheets of No. 26 to 28, the Rku値 exceeds 5′, although the convex portion is present on the surface of the resin-coated metal sheet, the shape of the convex portion does not contribute to the conductivity, and therefore cannot be Get conductivity. In the example of Νο·29 and 30, it can be considered from Rku値 that the shape of the convex portion contributes to the conductivity, but since the number of convex portions is small (PPI 値 is less than 10), the number of energization points is small, so that good results cannot be obtained. Electrical conductivity. Further, as is clear from Table 1, by making the unit tension/line load less than 〇·〇30, a resin-coated metal plate having a preferable PPI値 and Rku値 can be obtained. The resin-coated metal sheet of the present invention exhibits excellent electrical conductivity even under light contact pressure of about 10 to 12 gf/mm 2 , and is therefore suitable for use in an electronic device, an electrical device, an optical device, and a home appliance. material. [Simple description of the diagram] Figure 1 is a description of the PPI. Figure 2 is a description of Rku's mourning. Fig. 3 is a graph showing the relationship between the film thickness and the PPI 値 and the conductivity of the resin-coated metal sheet, according to the results of the examples. -35- 200843949 Figure 4 is a diagram showing the conductivity test employed in the examples. [Main component symbol description] a : Valley part b : Peak part -36-

Claims (1)

200843949 十、申請專利範圍 1 · 一種樹脂塗裝金屬板,是在金屬板的表面形成樹脂 皮膜之樹脂塗裝金屬板, 在前述樹脂塗裝金屬板的粗糙度曲線中,將峰値計數 位準(211)定爲2.54卜111時,每2.54(:111的峰數(??1)爲1〇以上 ,並且上述粗糙度曲線的峰度(Rku)爲5.0以下。 2.如申請專利範圍第1項記載之樹脂塗裝金屬板,其 中,前述樹脂塗裝金屬板表面的樹脂皮膜的平均膜厚Y 爲1.2 μπι以下,並且前述平均膜厚Y和前述PPI符合下述 式(I)的關係: 0.003χΡΡΙ + 0.65 (I)。 3 .如申請專利範圍第1或2項記載之樹脂塗裝金屬板 ,其中,前述樹脂皮膜含有有機樹脂和無機微粒子。 -37-200843949 X. Patent Application No. 1 · A resin-coated metal plate is a resin-coated metal plate in which a resin film is formed on the surface of a metal plate, and the peak value of the resin is coated in the roughness curve of the resin-coated metal plate. When (211) is set to 2.54 and 111, the peak number (??1) per 2.54 (:111) is 1 or more, and the kurtosis (Rku) of the above roughness curve is 5.0 or less. In the resin-coated metal sheet according to the above aspect, the resin film of the surface of the resin-coated metal sheet has an average film thickness Y of 1.2 μm or less, and the average film thickness Y and the PPI satisfy the relationship of the following formula (I). The resin-coated metal sheet according to claim 1 or 2, wherein the resin film contains an organic resin and inorganic fine particles.
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