TW200837063A - Process for preparation of an oxirane - Google Patents

Process for preparation of an oxirane Download PDF

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Publication number
TW200837063A
TW200837063A TW096146039A TW96146039A TW200837063A TW 200837063 A TW200837063 A TW 200837063A TW 096146039 A TW096146039 A TW 096146039A TW 96146039 A TW96146039 A TW 96146039A TW 200837063 A TW200837063 A TW 200837063A
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Taiwan
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extraction
solvent
water
alcohol
extract
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TW096146039A
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Chinese (zh)
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Sang-Wook Lee
Sae-Heon Kim
Byong-Nam Cho
Young-Chul Kwon
Ki-Taeg Jung
Shin Beom Lee
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Hanwha Chemical Corp
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D301/00Preparation of oxiranes
    • C07D301/32Separation; Purification
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/89Silicates, aluminosilicates or borosilicates of titanium, zirconium or hafnium

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Epoxy Compounds (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The present invention relates to a process for preparing an oxirane compound, in particular to a solvent extraction process for a reaction mixture prepared by the reaction of an olefin and a peroxide in presence of a catalyst and an alcohol, to obtain an extract containing an oxirane and an olefin, and a raffinate containing an alcohol and water, by solvent extraction using water employed as an additional extraction solvent together with an organic extraction solvent. An example of the said oxirane compound is epichlorohydrine which can be obtained by epoxidation reaction of allyl chloride with hydrogen peroxide in presence of a catalyst and an alcohol as diluent.

Description

200837063 九、發明說明: 【發明所屬之技術領域】 本發明係關於-種製造環氧乙規化合物之方法,具體而言係關 於一種溶劑萃取方法,藉由使用作為_額冰 只卜卒取溶劑之水以及一 有機萃取溶劑以進行溶劑萃取,分離㈣烴與過氧化物於催化劑 及醇存在下進行反應而製造之反應混合物,以獲得包含環氧乙烧 及晞烴之萃取物(加咖)與包含醇及水之萃餘液(他歧)。該200837063 IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD OF THE INVENTION The present invention relates to a method for producing an epoxy compound, and more particularly to a solvent extraction method, which uses a solvent as a solvent The water and an organic extraction solvent are used for solvent extraction, and the reaction mixture prepared by reacting the hydrocarbon with a peroxide in the presence of a catalyst and an alcohol is separated to obtain an extract containing ethylene bromide and anthracene (plus coffee). With raffinate containing alcohol and water (his). The

環氧乙院化合物之-實例係為環氧氯丙燒,其可藉由氯丙稀與過 氧化氫於催化劑及作為稀_之醇存在下之環氧化反應而獲得。 【先前技術】 烯烴與因經濟原因而通常以水溶液形式提供之過氧化氫之混溶 性(miscibility)通常極差。因此,對烯烴與過氧化氫水溶液加以 混合且用與該稀烛及水皆具有較佳混溶性之有機溶劑加以稀釋。 该等有機溶劑之貫例係甲醇、乙醇、丙醇及丁醇。甲醇尤其較佳。 經由環乳化反應而產生環氧乙烧化合物之稀烴與過氧化氫之反 應通常由以下反應式表示:An example of a compound of the epoxy compound is epichlorohydrin which can be obtained by epoxidation of chloropropene with hydrogen peroxide in the presence of a catalyst and as a dilute alcohol. [Prior Art] The miscibility of olefins with hydrogen peroxide which is usually supplied as an aqueous solution for economic reasons is usually extremely poor. Therefore, the olefin and the aqueous hydrogen peroxide solution are mixed and diluted with an organic solvent which is preferably miscible with the rare candle and water. Examples of such organic solvents are methanol, ethanol, propanol and butanol. Methanol is especially preferred. The reaction of the dilute hydrocarbon which produces the epoxy ethene compound via the ring emulsification reaction with hydrogen peroxide is usually represented by the following reaction formula:

+ ΗεΟ, 催化劑+ ΗεΟ, catalyst

00

舉例而言,氯丙烯與過氧化氫發生環氧化反應而產生環氧氯丙 燒’该反應係由以下反應式所表示之放熱反應:For example, chloropropene undergoes an epoxidation reaction with hydrogen peroxide to produce epichlorohydrin. The reaction is an exothermic reaction represented by the following reaction formula:

η2〇2 _催化劑Η2〇2 _catalyst

η2ο 因此,氯丙烯與過氧化氫於催化劑及作為稀釋劑之甲醇存在下 6 200837063 會發生環氧化反應,而產生之反應產物之主要成分係環氧氯丙 烷、水、氯丙烯及甲醇。該反應產物中之環氧氯丙烷及氯丙烯可 萃取入萃取物中’而甲醇及水可分離至萃餘液中,此係藉由使用 有機化合物或齒化有機化合物作為萃取溶劑而進行溶劑萃取來達 成(USP 6,288,248, USP 6,350,888,韓國專利公開案第 1999-45646 號)〇 該溶劑萃取方法包含使該反應產物與萃取溶劑於萃取裝置中接 觸,當使用該溶劑萃取方法時,因甲醇與諸如環氧氯丙烧、氯丙Η2ο Therefore, epoxidation occurs in the presence of chloropropene and hydrogen peroxide in the presence of methanol as a catalyst and as a diluent. The main components of the resulting reaction product are epichlorohydrin, water, chloropropene and methanol. The epichlorohydrin and chloropropene in the reaction product can be extracted into the extract' while methanol and water can be separated into the raffinate by solvent extraction using an organic compound or a toothed organic compound as an extraction solvent. The solvent extraction method comprises contacting the reaction product with an extraction solvent in an extraction apparatus, when using the solvent extraction method, by methanol, and the like, for example (USP 6, 288, 248, USP 6,350, 888, Korean Patent Publication No. 1999-45646) Epoxy chlorination, chloropropene

烯及萃取溶劑等萃取物之主要成分具有化學親和性’故至少一部 分甲醇萃取入萃取物中。此外,由於甲醇與水彼此之間具有親和 性,故讀萃取物伴隨有水。萃取物中之甲醇會形成一不容易藉由 分餾而與環氧氯丙烷分開之混合物。萃取物中之甲醇使得難以藉 由慣用之蒸餾方法自該萃取物分離高純度之環氧氯丙烷,而萃取 物中之水因水性與有機液體於蒸餾塔中之相分離而難以設計及操 作蒸餘方法。此外,〆旦加熱該萃取物來實施蒸德,則至少一部 分環氧氯丙烧可經由_反應而與甲醇及/或水反應,且該環氧氯 丙烧可轉化成不期望之氯化雜質,例如1_氣冬甲氧基1丙醇、1_ 氯曱氡基-3-丙醇 二經基、丙烷。 【發明内容】 本發明之目的係提供一種有效之溶劑萃取方法’用以分離一藉 由烯經與過氧化物於催化劑及醇存在下進行反應而製造之反應混 合物,以獲得包含環氧乙炫及烯烴之萃取物與包含醇及水之萃餘 7 200837063 液。 本發明係關於一種製造環氧乙烷化合物之方法,具體而言係關 於一種溶劑萃取方法,藉由使用作為一額外萃取溶劑之水以及一 有機萃取溶劑以進行溶劑萃取,分離由烯烴與過氧化物於催化劑 及醇存在下進行反應而製造之反應混合物,以獲得包含環氧乙烷 及烯烴之萃取物及包含醇及水之萃餘液。 該烯烴係由氣丙烯代表;由氯丙烯與過氧化物反應而產生之該 環氧乙烷化合物係為環氧氯丙烷;從經濟觀點來看,該過氧化物 係過氧化氫水溶液;且該醇可為低碳醇,諸如甲醇、乙醇、正丙 醇、異丙醇及丁醇,其中曱醇較佳。 作為用於製造環氧乙烷之催化劑,可使用具有與沸石ZSM-5類 似結構之鈦石夕沸石(titanium silicalite)催化劑,其通常稱為TS-1。 稀烴及過氧化氧係經由環氧化反應而產生環氧乙烧化合物之反 應所用之主要物質,烯烴與過氧化氫係以多種莫耳比混合以實施 環氧化反應。烯烴與過氧化氫之莫耳比係至少0.1至不超過10。 φ 由於難以實施用以自反應產物回收未反應過氧化氫之方法,故較 佳盡可能地使過氧化氫耗盡。因此,考慮到烯烴回收之操作成本, 烯烴與過氧化氫之莫耳比較佳不低於1.0,但不超過5,0。 當用諸如甲醇等醇稀釋作為用以產生環氧乙烷化合物之環氧化 反應材料之稀烴及過氧化氫水溶液時,醇之量的選擇範圍較寬, 但所用醇之量至少可於單一液相中混合稀烴與過氧化氫水溶液。 考慮到用以回收醇之設備成本及操作成本,醇之量較佳不超過用 於在單一液相中混合所需之最小量的五倍,更佳不超過二倍。在1 8 200837063 至5之烯烴/過氧化氫莫耳比範圍内,以!莫耳過氧化氣為 於單一液相中混合烯烴與過氧化氫水溶液所需醇之莫耳量^备 隨烯烴/過氧化氫莫耳比之增加以及水/過 里^ 而增加。 11之莫耳比之增加 該過氧化氫水溶液較佳係包含至少2〇重量%過 Μη I- όϊί- 鐵^ 之溶液0 旦公一“,該水溶液之水含量愈低,_水溶液中過氧化氯 讀尚,則用於稀料單-液相中之反應材料所需甲醇之量命 》。因此,更佳使用包含至少35重量%之過氧化 二Γ之厂作成本及安全性。具體而言,無水或近乎無水的過 乳化風之彳呆作安全性較差。 反==液相中混合且稀釋作為用以產生環氧氯丙貌之環氧化 =::及過氧化氯水溶液,使用諸如甲醇等醇作為稀 _所需甲醇之量錄魏_/過氧化氫之莫耳比 =水/過乳化氫之莫耳比而確定。舉例而言,當氯丙烯/過氧化氯之 、、耳,係1^至5時,於單—液相中混合35重量%之過氧化氫水溶 液與氣丙細所需甲酿夕田 倍。 則、4耳數係過氧化氫莫耳數之約6至1〇 /烯烴與過氧化氫之環氧化反射,反應產物中之㈣源 氧化虱藉由環氧化反應轉 中所含〜… 水,以及該過氧化氫水溶液 曰 ^ ^ 7物中諸如甲醇等醇,係來自以所需量或更 1與反應材料混人以认 , 口 ;早一液相中混合反應材料之諸如甲醇等 9 200837063 作為本發明之額外萃取溶劑之水係指額外於有機溶劑萃取階段 中納入之水,不包含存在於烯烴及過氧化氫反應劑中或存在於反 應產物中之水。同時,於氯丙烯之環氧化反應中,甲醇之量係由 液-液相平衡決定,而甲醇之最小量係根據氣丙烯/過氧化氫之比率 及水/過氧化氫之比率而確定。最後,反應產物中曱醇之量亦反映 出水之量,因此,作為額外萃取溶劑之水之量可根據反應產物中 甲醇之量而確定。相對於反應產物中存在之醇而言,作為額外萃 取溶劑之水之用量較佳為0.05至50之莫耳比,更佳為0.1至10 ®之莫耳比。 本發明方法中使用之萃取溶劑較佳係選自有機化合物或函化有 機化合物,該等化合物與環氧氣丙烷及氯丙烯具有極佳相容性, 但與水具有低相容性,且該等化合物與環氧氯丙烷之沸點差係至 少5°C,以有效地自反應產物之萃取物分離出最終產物。為達成反 應產物之有效相分離,該有機溶劑係選自使該萃取物與該萃餘液 間產生至少0.01克/立方公分(g/cc)密度差,且特別地係至少0.1 φ 克/立方公分密度差之化合物。進給至該有機溶劑萃取階段之有機 萃取溶劑之量較佳與反應產物中曱醇之量成正比。有機萃取溶劑 相對於1莫耳甲醇之量係至少0.05至約50莫耳,較佳係約0.1莫 耳至10莫耳。 作為萃取溶劑之有機溶劑係選自(C1-C5)烷基苯、鹵化苯、硝 基笨、鹵化(C3-C9)烷烴、(C7-C15)烷烴、鹵化(C3-C9)烯 烴、(C7-C15)烯烴及其混合物。該有機溶劑的實例包含:鄰二甲 苯、間二甲苯、對二甲苯、乙苯、1,3,5-三曱苯、鄰二氯苯、間二 200837063 氯苯、對二氯苯、1,3,5-三氯苯、鄰氯曱苯、間氯曱苯、對氯甲苯、 1,2,3-三氯丙烷、硝基苯、正壬烷、正癸烷、氯丙烯及其混合物。 本發明之溶劑萃取方法可在由至少一個萃取階段組成之萃取裝 置中實施,且該有機溶劑及作為額外萃取溶劑之水彼此間係以相 反方向進給至有反應產物供應至其中之萃取裝置中。特定而言, 最佳的是作為額外萃取溶劑之水係以逆流於該萃取物之方式進 給,而該萃取溶劑係以逆流於該萃餘液之方式進給。 該萃取裝置之操作溫度較佳係其中作為額外萃取溶劑之水即使 少量亦不蒸發之溫度,通常低於l〇〇°C。該萃取裝置之操作溫度較 佳係其中作為額外萃取溶劑之水即使少量亦不冷凍之溫度,通常 高於o°c。為抑制反應產物之分解,尤其係抑制環氧氯丙烷之開 環,該萃取裝置較佳在不超8(TC之溫度下操作。 該溶劑萃取裝置之操作壓力較佳係高於大氣壓力,但不超過10 巴(bar),雖然其可於大氣壓力下、或大於大氣壓力或小於大氣壓 力下操作。 作為適用於分離萃取物與萃取殘餘物之分離方法,可使用蒸 餾、共沸蒸餾、萃取蒸餾或諸如此類之方法。於藉由本發明之萃 取方法而自反應產物獲得萃取物後,藉由分餾或諸如此類之方法 將萃餘液分離成包含醇作為主要成分之醇混合物及包含水作為主 要成分之水性混合物。該醇混合物係再循環回氣丙烯與過氧化物 之反應步驟,而一部分包含水作為主要成分之混合物係再循環回 該萃取裝置以作為額外萃取溶劑。於萃取自反應產物之萃取物分 離出環氧氣丙烷及氯丙烯後,氯丙烯係再循環回該反應步驟,而 11 200837063 離之環氧氯 闡述,但本 該萃取溶劑回收且返回至該萃取步驟,同時純化所分 丙烷以提供高純度之環氧氯丙烷。 現在參照第3圖對萃取物與萃餘液之分離加以詳細 發明並不限於此。 ^ 錄據本發明之溶解取方法獲得之萃取物心心於回 丙烯之裝置20中加以分餾,以便首先自塔頂漭 、一 烯作為主要成分之混合物12。如此獲得之包含氯回收包s虱丙The main component of the extract such as an alkene and an extraction solvent has a chemical affinity, so at least a part of methanol is extracted into the extract. Further, since methanol and water have an affinity with each other, the read extract is accompanied by water. The methanol in the extract forms a mixture which is not easily separated from the epichlorohydrin by fractional distillation. The methanol in the extract makes it difficult to separate the high-purity epichlorohydrin from the extract by a conventional distillation method, and the water in the extract is difficult to design and operate steam due to the separation of water from the organic liquid in the distillation column. The remaining method. In addition, when the extract is heated to carry out steaming, at least a portion of the epichlorohydrin can be reacted with methanol and/or water via a reaction, and the epichlorohydrin can be converted into an undesired chlorinated impurity. For example, 1 - gas winter methoxy 1 propanol, 1 - chloromethyl 3-propanol di-propyl, propane. SUMMARY OF THE INVENTION The object of the present invention is to provide an effective solvent extraction method for separating a reaction mixture prepared by reacting an alkene with a peroxide in the presence of a catalyst and an alcohol to obtain an epoxy resin. And olefin extracts and raffinates containing alcohol and water 7 200837063 liquid. The present invention relates to a process for producing an oxirane compound, and more particularly to a solvent extraction process for separating solvent from olefins and peroxidation by using water as an additional extraction solvent and an organic extraction solvent for solvent extraction. The reaction mixture produced by reacting in the presence of a catalyst and an alcohol to obtain an extract containing ethylene oxide and an olefin and a raffinate containing an alcohol and water. The olefin is represented by an air propylene; the oxirane compound produced by reacting chloropropene with a peroxide is epichlorohydrin; from an economic point of view, the peroxide is an aqueous hydrogen peroxide solution; The alcohol may be a lower alcohol such as methanol, ethanol, n-propanol, isopropanol or butanol, with decyl alcohol being preferred. As the catalyst for producing ethylene oxide, a titanium silicalite catalyst having a structure similar to zeolite ZSM-5, which is generally called TS-1, can be used. The dilute hydrocarbon and the peroxygen peroxide are the main substances used for the reaction of the ethylene oxide compound by the epoxidation reaction, and the olefin and the hydrogen peroxide are mixed in various molar ratios to carry out the epoxidation reaction. The molar ratio of olefin to hydrogen peroxide is at least 0.1 to not more than 10. φ Since it is difficult to carry out the method for recovering unreacted hydrogen peroxide from the reaction product, it is preferred to deplete the hydrogen peroxide as much as possible. Therefore, in view of the operating cost of olefin recovery, the molar ratio of olefin to hydrogen peroxide is preferably not less than 1.0 but not more than 5,000. When a dilute hydrocarbon and an aqueous hydrogen peroxide solution which are used as an epoxidation reaction material for producing an oxirane compound are diluted with an alcohol such as methanol, the amount of the alcohol is selected in a wide range, but the amount of the alcohol used is at least a single liquid. The phase is mixed with a dilute hydrocarbon and an aqueous hydrogen peroxide solution. In view of the equipment cost and operating cost for recovering the alcohol, the amount of the alcohol is preferably not more than five times, more preferably not more than two times, the minimum amount required for mixing in a single liquid phase. In the range of 1 8 200837063 to 5 olefin/hydrogen peroxide molar ratio, to! Mohr peroxygen gas is an increase in the molar amount of alcohol required to mix an olefin and an aqueous hydrogen peroxide solution in a single liquid phase with an increase in the olefin/hydrogen peroxide molar ratio and water/excession. The molar ratio of 11 is preferably such that the aqueous hydrogen peroxide solution contains at least 2% by weight of the solution of Μ I - - 铁 铁 铁 铁 , , , , , , , , , , , , , , , , , , , , , , , , , Chlorine reading is used for the amount of methanol required for the reaction material in the thin-single-liquid phase. Therefore, it is better to use a plant containing at least 35% by weight of bismuth peroxide for cost and safety. The water-free or nearly anhydrous over-emulsified wind is less safe to stay in. Anti-= mixed and diluted in the liquid phase as an epoxidized product for producing epichlorohydrin;: and an aqueous solution of perchloric acid, such as methanol The alcohol is determined as the amount of dilute _ required methanol, the molar ratio of Wei _ / hydrogen peroxide = the molar ratio of water / peremulsified hydrogen. For example, when chloropropene / chlorine peroxide, ear, When the temperature is from 1 to 5, the aqueous solution of 35% by weight of hydrogen peroxide and the fine powder of propylene are mixed in a single-liquid phase. Then, the number of 4 ears is about 6 to 1 of the molar number of hydrogen peroxide. Epoxidation of ruthenium/olefin with hydrogen peroxide, (4) source ruthenium oxide in the reaction product by epoxidation The water contained in the water, and the alcohol in the hydrogen peroxide solution, such as methanol, are derived from the desired amount or more mixed with the reaction material to recognize the mouth; Materials such as methanol, etc. 9 200837063 Water as an additional extraction solvent of the present invention refers to water which is additionally included in the organic solvent extraction stage, and does not contain water present in the olefin and hydrogen peroxide reactant or present in the reaction product. Meanwhile, in the epoxidation reaction of chloropropene, the amount of methanol is determined by the liquid-liquid phase equilibrium, and the minimum amount of methanol is determined by the ratio of the propylene/hydrogen peroxide ratio and the ratio of water/hydrogen peroxide. The amount of sterol in the reaction product also reflects the amount of water. Therefore, the amount of water as an additional extraction solvent can be determined according to the amount of methanol in the reaction product, as an additional extraction solvent relative to the alcohol present in the reaction product. The amount of water used is preferably from 0.05 to 50 molar ratio, more preferably from 0.1 to 10 mole percent. The extraction solvent used in the method of the present invention is preferably selected from organic compounds or functionalized organication. The compounds have excellent compatibility with epoxy propane and chloropropene, but have low compatibility with water, and the difference in boiling point between the compounds and epichlorohydrin is at least 5 ° C to effectively The extract of the reaction product separates the final product. To achieve effective phase separation of the reaction product, the organic solvent is selected to produce a density difference of at least 0.01 g/cm 3 (g/cc) between the extract and the raffinate. And particularly a compound having a density difference of at least 0.1 φ g/cm 3 . The amount of the organic extraction solvent fed to the organic solvent extraction stage is preferably proportional to the amount of sterol in the reaction product. The organic extraction solvent is relative to 1 The amount of methanol in the ear is at least 0.05 to about 50 moles, preferably about 0.1 moles to 10 moles. The organic solvent as the extraction solvent is selected from the group consisting of (C1-C5)alkylbenzenes, halogenated benzenes, and nitrobenzenes. Halogenated (C3-C9) alkanes, (C7-C15) alkanes, halogenated (C3-C9) alkenes, (C7-C15) alkenes, and mixtures thereof. Examples of the organic solvent include o-xylene, m-xylene, p-xylene, ethylbenzene, 1,3,5-triphenylbenzene, o-dichlorobenzene, meta-200837063 chlorobenzene, p-dichlorobenzene, 1, 3,5-trichlorobenzene, o-chlorophenylbenzene, m-chlorophenylbenzene, p-chlorotoluene, 1,2,3-trichloropropane, nitrobenzene, n-decane, n-decane, chloropropene and mixtures thereof. The solvent extraction method of the present invention can be carried out in an extraction apparatus consisting of at least one extraction stage, and the organic solvent and water as an additional extraction solvent are fed to each other in opposite directions to the extraction apparatus to which the reaction product is supplied. . In particular, it is preferred that the water system as an additional extraction solvent is fed in a countercurrent to the extract, and the extraction solvent is fed in a countercurrent to the raffinate. The operating temperature of the extraction apparatus is preferably a temperature at which water which is an additional extraction solvent does not evaporate even in a small amount, and is usually lower than 10 °C. The operating temperature of the extraction apparatus is preferably such that the temperature of the water as an additional extraction solvent, even if it is small, is not frozen, and is usually higher than o °c. In order to suppress the decomposition of the reaction product, especially to inhibit the ring opening of epichlorohydrin, the extraction device is preferably operated at a temperature not exceeding 8 (TC). The operating pressure of the solvent extraction device is preferably higher than atmospheric pressure, but Not more than 10 bar, although it can be operated at atmospheric pressure, or greater than atmospheric pressure or less than atmospheric pressure. As a separation method suitable for separating extracts and extracting residues, distillation, azeotropic distillation, extraction can be used. Distillation or the like. After the extract is obtained from the reaction product by the extraction method of the present invention, the raffinate is separated into an alcohol mixture containing an alcohol as a main component and contains water as a main component by fractionation or the like. An aqueous mixture. The alcohol mixture is a reaction step of recycling recycled propylene with a peroxide, and a portion of the mixture comprising water as a main component is recycled back to the extraction device as an additional extraction solvent. The extract is extracted from the reaction product. After separating the epoxy propane and the chloropropene, the chloropropene is recycled back to the reaction step, and 11 20083706 3 from the epoxy chloride, but the extraction solvent is recovered and returned to the extraction step, while purifying the propane to provide high purity epichlorohydrin. Now refer to Figure 3 for the separation of extract and raffinate The detailed invention is not limited thereto. ^ The extract obtained by the dissolution method of the present invention is fractionated in a propylene-removing device 20 to be firstly extracted from the top of the column, a mixture of monoolefins as a main component. Contains chlorine recovery package

分之混合物12係再循環至反應階段。若氯 雜^作為主要成 .曰 岬甲雜質之量超過期 望之置,财於再循環至反應階段之前“分㈣ 以純化以去除輕質及重質雜質。 在用於回收氯丙烯之裝置20之底部流出物中, τ 筏侍包含環氧氯 丙烧及萃取溶劑作為主要成分之混合物13。底部^物叫系在用 於回收萃取溶劑之裝置3〇中加以分餾,从提供作為啟 ’、 包含環氧氯丙烷作為主要成分之混合物14, : L出物之 ,.u及作為塔底流出物 之包含卒取溶劑作為主要成分之混合物丨 刃 5。此時,較佳使操作懕 力維持在低於大氣壓力,以使塔下部之操作溫度不會過度升高。 自用於回收萃取溶劑之裝置30回收之混合物14具有主要成八 %氧氯丙烧,混合物14可包含具有向於環氧氯丙燒之揮發性之_ 質雜質以及水。為去除該等輕質雜質及水,在用於去除輕質雜質 之裝置40中,於塔上部去除輕質雜質16及水,而於塔下部回收 環氧氯丙烷17。 自用於去除輕質雜質之裝置40中獲得之混合物17具有主要成 分環氧氯丙烷,混合物17在用於去除重質雜質(具有低於戸— 、^氣氣 12 200837063 丙烷之揮發性)之裝置50中加以蒸餾,以獲得環氧氯丙烷純度為 至少99重量%之作為塔頂流出物之環氧氯丙烷產物18。重質雜質 19係以塔底流出物形式作為副產物(by-products)而排出。作為 用於回收萃取溶劑之裝置30之塔底流出物而回收之萃取溶劑 15,係再循環至溶劑萃取裝置。此時,為防止萃取溶劑中雜質之 積聚,可向外排出一部分萃取溶劑。 萃餘液21係在用於回收甲醇之裝置60中加以分餾,以回收作 為塔頂流出物之包含甲醇作為主要成分之混合物22,以及作為塔 底流出物之包含主要成分水及作為副產物之有機化合物或氣化有 機化合物之混合物23。自用於回收甲醇之裝置60回收之甲醇22 係返回至反應步驟。冷卻自用於回收甲醇之裝置60回收之包含水 作為主要成分之混合物23,並使混合物23在傾析器(decanter) 中進行液-液相分離,分離成包含有機化合物或氯化有機化合物作 為主要成分之有機層及包含水作為主要成分之水性層。該等有機 物係作為副產物排出,提供給用於回收萃取溶劑之裝置30,以回 φ 收所含之微量環氧氯丙烷或萃取溶劑,或提供給用於溶劑萃取之 裝置10。該包含水作為主要成分之水性層可藉助萃取蒸餾、溶劑 萃取或共沸蒸餾而分離成水及有機副產物。一部分水可返回至該 溶劑萃取步驟且作為額外萃取溶劑而提供給該溶劑萃取裝置。 【實施方式】 自以下說明内容可更全面瞭解本發明之其他及另外之目的、特 徵及優點。 實施例 13 200837063 對實施例加以描述以更具體闡釋本發明,但本發明並不限於以 下實施例。 [實施例1至5] 向包含環氧氯丙烷、氯丙烯、水及甲醇作為主要成分之反應產 物中添加由有機化合物或函化有機化合物構成之萃取溶劑。然 後,發生液-液相分離,分離成包含萃取溶劑、環氧氯丙烷及氯丙 烯作為主要成分之萃取物以及包含甲醇及水作為主要成分之萃餘 液。由於曱醇與萃取物主要成分間之化學親和性使得該萃取物包 含一定比例之甲醇,而萃餘液主要成分與萃取溶劑間之化學親和 性使得該萃餘液包含一定比例之萃取溶劑。為證實曱醇萃取入該 萃取物之現象,在由一個萃取階段組成之萃取裝置中實施溶劑萃 取方法。 分別向產物中添加五種萃取溶劑,且對萃取物及萃餘液之主要 成分加以分析,以計算萃取率。結果列於表1中,其中萃取率係 定義為萃取物中某一成分之重量與反應產物中同一成分之重量之 比率。 藉由用甲醇稀釋氣丙烯及過氧化氫且與TS-1催化劑(含鈦之矽 質岩(silicalite)化合物)混合而經由環氧化反應獲得反應產物, 該反應產物之例示性成分以重量計係甲醇:環氧氯丙烧:水為 75% : 13% : 12%。於室溫下,向該反應產物中添加二倍量(以體 積計)之萃取溶劑。猛烈攪拌所得混合物,以達成充分混合。在 將該混合物充分放置一段時間後,對如此所獲得之萃取物及萃餘 液之主要成分之含量加以分析,以計算萃取率。所用之萃取溶劑 14 200837063 刀別為鄰二氯苯、鄰二甲苯、1 燒。結果概述於表!中。,,-二乳丙貌、三甲苯及正癸 公斤) _^" --- 環氧氯丙烷 -------- 0.73 甲醇 0.14 0.12 0.44 0.93 0.96 0.91 鄰二氯苯 1,2,3-三氯丙燒The mixture of 12 is recycled to the reaction stage. If the amount of chloroform as the main component. The amount of impurities in the lanthanum exceeds the desired amount, it is “minimum (4) to be purified to remove light and heavy impurities before recycling to the reaction stage. In the apparatus for recovering chloropropene 20 In the bottom effluent, τ 筏 contains a mixture of epichlorohydrin and an extraction solvent as a main component. The bottom substance is fractionated in a unit 3 for recovering the extraction solvent, and is supplied as a a mixture comprising epichlorohydrin as a main component 14, : L product, .u and a mixture of bottoms as a bottoms comprising a stroke solvent as a main component. In this case, it is preferred to maintain the operating force. Below atmospheric pressure, so that the operating temperature of the lower portion of the column does not rise excessively. The mixture 14 recovered from the apparatus 30 for recovering the extraction solvent has a predominantly 8% oxychloropropane, and the mixture 14 may comprise an epoxy. The volatiles of chloropropanone and the water. In order to remove these light impurities and water, in the device 40 for removing light impurities, the light impurities 16 and water are removed from the upper part of the tower, and in the lower part of the tower. Recycling Oxychloropropane 17. The mixture 17 obtained from the apparatus 40 for removing light impurities has the main component epichlorohydrin, and the mixture 17 is used for removing heavy impurities (having lower than 戸-, ^ gas 12 200837063 propane) Distillation is carried out in apparatus 50 to obtain an epichlorohydrin product 18 having an epichlorohydrin purity of at least 99% by weight as an overhead effluent. Heavy impurities 19 are used as by-products in the form of a bottoms effluent. (by-products) is discharged. The extraction solvent 15 recovered as the bottoms effluent of the apparatus 30 for recovering the extraction solvent is recycled to the solvent extraction apparatus. At this time, in order to prevent accumulation of impurities in the extraction solvent, A portion of the extraction solvent is discharged outwardly. The raffinate 21 is fractionated in a unit 60 for recovering methanol to recover a mixture 22 containing methanol as a main component as an overhead effluent, and as a bottoms effluent. a mixture of component water and an organic compound or a vaporized organic compound as a by-product. 23. The methanol recovered from the apparatus 60 for recovering methanol is returned to the reverse Step: cooling the mixture 23 containing water as a main component recovered from the apparatus 60 for recovering methanol, and subjecting the mixture 23 to liquid-liquid phase separation in a decanter to separate into an organic compound or a chlorinated organic compound An organic layer as a main component and an aqueous layer containing water as a main component. The organic substances are discharged as a by-product and supplied to a device 30 for recovering an extraction solvent to recover a trace amount of epichlorohydrin or an extract thereof. The solvent is supplied to the apparatus 10 for solvent extraction. The aqueous layer containing water as a main component can be separated into water and organic by-products by means of extractive distillation, solvent extraction or azeotropic distillation. A part of the water can be returned to the solvent extraction. The step is provided to the solvent extraction unit as an additional extraction solvent. BRIEF DESCRIPTION OF THE DRAWINGS Other and further objects, features and advantages of the present invention will become more fully apparent from the description. EXAMPLES 13 200837063 The examples are described to more specifically illustrate the invention, but the invention is not limited to the following examples. [Examples 1 to 5] An extraction solvent composed of an organic compound or a functional organic compound was added to a reaction product containing epichlorohydrin, chloropropene, water and methanol as main components. Then, liquid-liquid phase separation occurs, and is separated into an extract containing an extraction solvent, epichlorohydrin, and chloropropene as main components, and a raffinate containing methanol and water as main components. Due to the chemical affinity between the sterol and the main component of the extract, the extract contains a certain proportion of methanol, and the chemical affinity between the main component of the raffinate and the extraction solvent causes the raffinate to contain a certain proportion of the extraction solvent. In order to confirm the phenomenon in which sterol is extracted into the extract, a solvent extraction method is carried out in an extraction apparatus consisting of one extraction stage. Five extraction solvents were added to the product, and the main components of the extract and the raffinate were analyzed to calculate the extraction rate. The results are shown in Table 1, wherein the extraction ratio is defined as the ratio of the weight of a component in the extract to the weight of the same component in the reaction product. The reaction product is obtained by epoxidation reaction by diluting the gas propylene and hydrogen peroxide with methanol and mixing with a TS-1 catalyst (titanium-containing silicalite compound), and the exemplary components of the reaction product are by weight. Methanol: Epoxy chlorinated: 75% water: 13%: 12%. To the reaction product, a double amount (by volume) of the extraction solvent was added at room temperature. The resulting mixture was vigorously stirred to achieve thorough mixing. After the mixture was sufficiently left for a while, the contents of the main components of the extract and the raffinate thus obtained were analyzed to calculate the extraction ratio. The extraction solvent used 14 200837063 The knife is o-dichlorobenzene, o-xylene, and 1 calcination. The results are summarized in the table! in. ,,-------------------------------------------------------------------------------------------------------------- 3-trichloropropane

—-----°-01 1.00 自表1可看出,於其中環氧氯丙烷之萃取率不低於〇5之實施例 .、、3及4中,觀察到甲醇之萃取率不低於0.07。之所以會發生 :取物中伴隨有甲醇之此一現象係因為甲醇與作為萃取物之主要 2之萃取溶似縣氯城具有化學親和性。實_ 5中甲醇 之卒取率較實施例卜2、3或4為低。但由於實施例5中環氧氯 丙燒=萃取率亦低,故正魏係具有低實用性之萃取溶劑。 心例1至5可看出’與環氧氯城具有較高化學親和性且 因此適用於萃取環氧氯狀之有機化合物或_化有機化合物亦盘 學親和性’因此’萃取產物中之至少-部分甲醇 作為萃取物而被萃取出來。 [實施例6及7] /由用甲醇稀釋以1: i莫耳比包含氯丙烯與過氧化氫之反應 劑’且與TS]催化劑混合並反應而獲得反應產物,該反應產物: 15 200837063 例示性組成係環氧氯丙燒_莫耳、水2 68莫耳及甲醇8 i6莫 耳。於室溫下向反應產物中添加與f醇㈣莫耳量之鄰二氯苯或 U,3-三氯丙烧。猛烈轉所得混合物且充分放置—段時間,根據 與實施例1至5中相同之太、土 孤^ , 」之方法,對如此所獲得之萃取物及萃餘液 之主要成分之含量加以分析,以計算萃取率。調節作為額外萃取 Γ而添加之水之量與反應產物中甲醇之量之莫耳比率。實驗結 果概述於表2及3中。—————————-°-01 1.00 It can be seen from Table 1 that in the examples., 3 and 4 in which the extraction ratio of epichlorohydrin is not lower than 〇5, the extraction rate of methanol is not low. At 0.07. The reason why this occurs is that methanol is accompanied by the chemical affinity of methanol as the main extract of the extract. The yield of methanol in real _ 5 is lower than that in the examples 2, 3 or 4. However, since the epichlorohydrin in Example 5 has a low extraction ratio, the positive Wei system has a low practical extraction solvent. In Examples 1 to 5, it can be seen that 'there is a higher chemical affinity with Epoxy Chloride and is therefore suitable for extracting an epoxy-like organic compound or an organic compound, and also having a disc affinity. Therefore, at least at least one of the extracted products. - Part of the methanol is extracted as an extract. [Examples 6 and 7] / The reaction product was obtained by diluting with a methanol: a reagent containing a molar ratio of chloropropene and hydrogen peroxide, and reacting with a TS] catalyst, and the reaction product was obtained: 15 200837063 The composition consists of epichlorohydrin oxime, water 2 68 mol and methanol 8 i6 mol. To the reaction product, ortho-dichlorobenzene or U,3-trichloropropanone is added to the reaction product at room temperature. The mixture was vigorously transferred and thoroughly placed for a period of time, and the contents of the main components of the extract and the raffinate thus obtained were analyzed according to the same method as that of Examples 1 to 5, To calculate the extraction rate. The molar ratio of the amount of water added as an additional extraction enthalpy to the amount of methanol in the reaction product is adjusted. The experimental results are summarized in Tables 2 and 3.

16 200837063 自表2及3中所不實施例$及7之結果可看出,當作為額外》谷 劑之水及反應產物中甲醇之比率增加時,伴隨著該萃取物之甲醇 之萃取率顯著增加,且因此環氧氯丙烧及該萃取溶劑之萃取率增 加0 由這些結果可證實,使用鄰二氯苯或1,2,3-三氯丙烧作為萃取溶 劑且添加水作為額外萃取溶劑玎抑制甲醇之伴隨萃取現象。 [實施例8] ⑩ 使用由三個萃取階段組成之萃取裝置進行逆流 (countercurrent)多階段萃取 儘管在實施例1至7中係於由一個萃取階段組成之萃取裝置中 對反應產物實施溶劑萃取,但應使用由多個萃取階段組成之溶劑 萃取裝置’以增加環氧氯丙烧及氯丙浠進入萃取物中之萃取率。 作為於由多個階段組成之溶劑萃取裝置中用以抑制萃取物中伴隨 有甲醇及水之現象之方法,藉由使用根據逆流多階段萃取方法之 由三個萃取階段組成之萃取裝置,而模擬使用水作為額外溶劑之 • 溶劑萃取方法,且比較萃取率。用於模擬實驗之化學方法模擬軟 體係 Aspen Tech (U.S.A·)之 Aspen Plus 2004,且使用關於相平 衡物理性質之UNIQUAC模型作為闡釋液/液相平衡行為之模型。 UNIQUAC相平衡模型之參數係藉由使用由申請人實施之各種液/ 液相分離實驗結果而自優化技術(〇ptimizati〇ntechnique)獲得。 藉由用曱醇稀釋以2 : 1莫耳比包含氯丙烯與過氧化氫之反應 劑,且與TS-1催化劑混合並反應而獲得反應產物之主要成分之組 成係為氯丙烯ι·οο莫耳、環氧氯丙烷1〇〇莫耳、水2·89莫耳及甲 17 200837063 醇5.91莫耳。作為萃取溶劑,1,2,3-三氯丙烷所用之莫耳量與反應 產物中之甲醇相同。模擬實驗之方法及結果顯示於表4中。 在該萃取裝置中,在三個階段中的第一階段排出相對輕質之萃 餘液,而在第三階段排出相對重質之萃取物。操作溫度係25°C。 萃取溶劑係以逆流於萃餘液之方式提供,而作為額外萃取溶劑之 水係以逆流於萃取物之方式提供。 [表4]實施例8:使用由三個萃取階段組成之萃取裝置進行逆流 多階段萃取之結果 作為額外溶劑之水之 存在 未提供 提供 將水提供給萃取裝置 反應產物: 反應產物: 之方法 提供給第三階段 萃取溶劑: 提供給第一階段 提供給第二階段 萃取溶劑: 提供給第一階段 水:提供給第三階段 作為額外萃取溶劑之水與 反應產物中曱醇之莫耳比 係為1 : 1。 萃取率 萃取率 萃取率 (1)氯丙浠 (1) 0.998 (1) 0.990 (2)環氧氯丙烷 (2) 0.999 (2) 0.990 (3)水 (3) 0.169 (3) 0.046 (4)甲醇 (4) 0.503 (4) 0.039 18 200837063 (5)萃取溶劑 (5) 0.971 (5) 0.986 [實施例9] 貝施例9係根據於實施例8中所描述之方法實施,但於逆流多 階段萃取方法中使用具有七個萃取階段之萃取裝置。 相對輕質之萃餘液自第一階段排出,而相對重質之萃取物自第 白#又排出。操作溫度係25〇c。萃取溶劑係以逆流於萃餘液之方 式提供而作為額外萃取溶劑之水係以逆流於萃取物之方式提供。 [表 51 士 貝施例9:使用由七個萃取階段組成之萃取裝置進行逆流 之』白結果 作為額外溶劑之水之 未提供 提供 將水提供給萃取裝置 之方法 反應產物: 提供給第七階段 萃取溶劑: 提供給第一階段 反應產物: 提供給第四階段 萃取溶劑: 提供給第一階段 水:提供給第七階段 作為額外萃取溶劑之水與 反應產物中曱醇之莫耳比 ^ ^—--- ------—--- 係為1 : 1。 %取率 (1)氯两稀 萃取率 (1) 0.999 萃取率 (1) 0.999 (2) 環氧氯丙烷 (3) 水 (2) 0.999 (2) 0.999 --_ 一 (3) 0.170 (3) 0.040 19 200837063 (4)甲醇 (4) 0.505 (5)萃取溶劑 (5) 0.971 (4) 0.003 (5) 0.984 在實施例8中,當由三個萃取階段組成之溶劑萃取裝置中未添 加作為額外溶劑之水時,甲醇之萃取率係〇·5〇3,而當提供作為額 外溶劑之水時,甲醇之萃取率降低至0.039。當添加水作為額外溶 劑時,反應產物中所含水之萃取率亦自0.169降低至〇 〇46。作為 添加水作為額外溶劑之二次效應(secondary effeet),發現萃取溶 劑之萃取率自0,971增加至0.986。於實施例9之由七個萃取層組 成之溶劑萃取裝置中,當未添加作為額外萃取溶劑之水時,甲醇 之萃取率係0 505。當以逆流於萃取物之方式添加水作為額外萃取 溶劑時,甲醇之萃取率降低至〇 〇〇3。當提供水作為額外萃取溶劑 時’反應產物中水之萃取率自0.170降低至〇.〇40。 由實施例8及9之結果可證實,甲醇及水伴隨萃取物自反應產 物%取出之現象,可籍由以逆流於萃餘液之方式提供萃取溶劑且 藉由以逆流於萃取物之方式提供作為額外萃取溶劑水之而加以抑 。當不提供水作為額外溶劑時,即使萃取階段之數目自3個階 段増加至7個,m > 、 甲醇及水之萃取率亦不會降低。然而,當提供水 作為額外溶劑時左^ — k著萃取階段之數目自3個階段增加至7個, 甲醇之萃取率亦么 J會跟著自0·039降低至0.003。 由實施例6及, 7可確認,甲醇之萃取率可藉由調節作為額外萃 取溶劑之水盥& 〃 應產物中甲醇之莫耳比而加以控制,以降低甲醇 '卒取 之单取率。由實施例8及9可確認,在由多個萃取 Mi組成之溶’萃取裝置中可根據相同方法來控制甲醇之萃取 20 200837063 率。如上所述,與僅使用萃取溶劑之溶劑萃取方法相比,使用水 作為額外溶劑之本發明溶劑萃取方法可顯著降低醇進入萃取物中 之萃取率。因此,可有利地克服於分離萃取物中之烯烴、環氧乙 烷及萃取溶劑期間,由於萃取物中所含醇及水而造成之設計及操 作上的困難。根據本發明,藉由自溶劑萃取方法回收之含少量醇 及水之萃取物與含醇及水作為主要成分之萃餘液的一系列分離, 可獲得高純度之環氧乙烷化合物。有利的是,至少一部分烯烴、 萃取溶劑、醇及水可於製造環氧乙烷化合物過程期間重新使用。 【圖式簡單說明】 第1圖所示係為本發明單一階段萃取裝置之結構圖; 第2圖所示係為本發明多階段萃取裝置之結構圖;以及 第3圖所示係為闡述本發明萃取方法之過程方框圖。 【主要元件符號說明】 1 :初始溶液或反應產物之混合物 2 :萃取溶劑 ^ 3:作為額外萃取溶劑之水 4 :萃取物 5 :萃餘液 6 :單一階段萃取裝置 7 :多階段萃取裝置 10 :有機溶劑萃取裝置 11 :萃取物 12:包含氯丙烯作為主要成分之混合物 21 200837063 13:包含環氧氯丙烷及萃取溶劑作為主要成分之混合物 14:包含環氧氯丙烷作為主要成分之混合物 15:包含萃取溶劑作為主要成分之混合物 16 :環氧氯丙烷中之輕質雜質 17 :已去除輕質雜質之包含環氧氣丙烷作為主要成分之混合物 18:已去除重質雜質之環氧氯丙烷產物 19 :環氧氯丙烷中之重質雜質 20 :用於回收氯丙烯之裝置 ® 21 :萃餘液 22:包含甲醇作為主要成分之混合物 23:包含水作為主要成分之混合物 30:用於回收萃取溶劑之裝置 40:用於去除輕質雜質之裝置 50 :用於去除重質雜質之裝置 60 :用於回收曱醇之裝置 2216 200837063 From the results of Examples # and 7 not shown in Tables 2 and 3, it can be seen that when the ratio of methanol in the water and the reaction product as an additional granule is increased, the extraction rate of methanol accompanying the extract is remarkable. Increasing, and thus the extraction rate of epichlorohydrin and the extraction solvent is increased by 0. These results confirm that o-dichlorobenzene or 1,2,3-trichloropropane is used as an extraction solvent and water is added as an additional extraction solvent.玎 inhibits the accompanying extraction of methanol. [Example 8] 10 Countercurrent multistage extraction using an extraction apparatus consisting of three extraction stages Although in Examples 1 to 7, solvent extraction was performed on the reaction product in an extraction apparatus consisting of one extraction stage, However, a solvent extraction device consisting of multiple extraction stages should be used to increase the extraction rate of epichlorohydrin and chlorpromazine into the extract. As a method for suppressing the phenomenon of methanol and water in the extract in a solvent extraction apparatus composed of a plurality of stages, by using an extraction apparatus consisting of three extraction stages according to a countercurrent multi-stage extraction method, Use water as an additional solvent • Solvent extraction method and compare extraction rates. The chemical method used in the simulation experiment simulates the soft system Aspen Plus 2004 of Aspen Tech (U.S.A.), and uses the UNIQUAC model on the physical properties of the phase balance as a model for explaining the liquid/liquid phase equilibrium behavior. The parameters of the UNIQUAC phase equilibrium model were obtained by self-optimization techniques (〇ptimizati〇ntechnique) using the results of various liquid/liquid phase separation experiments performed by the Applicant. The main component of the reaction product obtained by diluting with 2:1 molar ratio of a reactant containing chloropropene and hydrogen peroxide, and mixing and reacting with the TS-1 catalyst is chloropropene ι·οο莫Ear, epichlorohydrin 1 〇〇 Mo Er, water 2. 89 Mo and A 17 200837063 Alcohol 5.91 Mo. As the extraction solvent, the molar amount of 1,2,3-trichloropropane is the same as that of the methanol in the reaction product. The methods and results of the simulation experiments are shown in Table 4. In the extraction apparatus, the relatively light raffinate is discharged in the first of the three stages, while the relatively heavy extract is discharged in the third stage. The operating temperature is 25 °C. The extraction solvent is supplied in a countercurrent to the raffinate, and the water as an additional extraction solvent is supplied in a countercurrent to the extract. [Table 4] Example 8: Results of countercurrent multistage extraction using an extraction apparatus consisting of three extraction stages The presence of water as an additional solvent does not provide a means of providing water to the extraction apparatus reaction product: reaction product: The third stage extraction solvent is provided: the first stage is supplied to the second stage extraction solvent: supplied to the first stage water: the third stage is provided as the additional extraction solvent and the molar ratio of the sterol in the reaction product is 1 : 1. Extraction rate Extraction rate Extraction rate (1) Chlorpromium (1) 0.998 (1) 0.990 (2) Epichlorohydrin (2) 0.999 (2) 0.990 (3) Water (3) 0.169 (3) 0.046 (4) Methanol (4) 0.503 (4) 0.039 18 200837063 (5) Extraction solvent (5) 0.971 (5) 0.986 [Example 9] Bayesan Example 9 was carried out according to the method described in Example 8, but in a countercurrent flow An extraction apparatus having seven extraction stages is used in the stage extraction method. The relatively light raffinate is discharged from the first stage, and the relatively heavy extract is discharged from the white ##. The operating temperature is 25 〇c. The extraction solvent is supplied in a countercurrent to the raffinate as an additional extraction solvent to provide a countercurrent to the extract. [Table 51: Example 9: Countercurrent flow using an extraction device consisting of seven extraction stages] White result as water for additional solvent No provision for providing water to the extraction device Reaction product: supplied to the seventh stage Extraction solvent: supplied to the first stage reaction product: supplied to the fourth stage extraction solvent: supplied to the first stage water: supplied to the seventh stage as an additional extraction solvent and the molar ratio of sterol in the reaction product ^ ^ --- ---------- is 1:1. % take rate (1) chlorine dilute extraction rate (1) 0.999 extraction rate (1) 0.999 (2) epichlorohydrin (3) water (2) 0.999 (2) 0.999 --_ one (3) 0.170 (3 0.040 19 200837063 (4) Methanol (4) 0.505 (5) Extraction solvent (5) 0.971 (4) 0.003 (5) 0.984 In Example 8, when the solvent extraction device consisting of three extraction stages was not added as In the case of additional solvent water, the extraction rate of methanol is 〇·5〇3, and when water is supplied as an additional solvent, the extraction rate of methanol is lowered to 0.039. When water was added as an additional solvent, the extraction rate of water contained in the reaction product was also lowered from 0.169 to 〇46. As a secondary effect of adding water as an additional solvent, the extraction rate of the extraction solvent was found to increase from 0,971 to 0.986. In the solvent extraction apparatus consisting of seven extraction layers of Example 9, when the water as an additional extraction solvent was not added, the extraction ratio of methanol was 0 505. When water is added as an additional extraction solvent in a countercurrent to the extract, the extraction rate of methanol is lowered to 〇3. When water is supplied as an additional extraction solvent, the extraction rate of water in the reaction product is lowered from 0.170 to 〇.〇40. From the results of Examples 8 and 9, it can be confirmed that the phenomenon that methanol and water are taken out from the reaction product with the extract can be provided by supplying the extraction solvent in a countercurrent to the raffinate and by countercurrent to the extract. It is suppressed as an additional solvent water. When water is not supplied as an additional solvent, the extraction ratio of m >, methanol and water does not decrease even if the number of extraction stages is increased from 3 stages to 7. However, when water is supplied as an additional solvent, the number of extraction stages from left to right is increased from 3 to 7. The extraction rate of methanol is also reduced from 0.039 to 0.003. It can be confirmed from Examples 6 and 7, that the extraction rate of methanol can be controlled by adjusting the molar ratio of methanol in the hydrazine & 〃 product as an additional extraction solvent to reduce the single rate of methanol's stroke. . It can be confirmed from Examples 8 and 9 that the extraction of methanol can be controlled according to the same method in a solvent extraction apparatus consisting of a plurality of extracted Mi 20 200837063. As described above, the solvent extraction method of the present invention using water as an additional solvent can significantly reduce the extraction rate of alcohol into the extract as compared with the solvent extraction method using only the extraction solvent. Therefore, it is advantageous to overcome the design and operation difficulties due to the alcohol and water contained in the extract during the separation of the olefin, ethylene oxide and the extraction solvent in the extract. According to the present invention, a high-purity oxirane compound can be obtained by a series of separations of an extract containing a small amount of alcohol and water recovered from a solvent extraction method and a raffinate containing an alcohol and water as a main component. Advantageously, at least a portion of the olefin, extraction solvent, alcohol, and water can be reused during the process of making the oxirane compound. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a structural view of a single stage extraction apparatus of the present invention; Fig. 2 is a structural view of the multistage extraction apparatus of the present invention; and Fig. 3 is an illustration of the present invention. A block diagram of the process of inventing the extraction process. [Main component symbol description] 1 : Initial solution or mixture of reaction products 2 : Extraction solvent ^ 3: Water as an additional extraction solvent 4 : Extract 5 : Raffinate 6 : Single stage extraction device 7 : Multistage extraction device 10 Organic solvent extraction apparatus 11 : Extract 12: Mixture containing chloropropene as a main component 21 200837063 13: Mixture containing epichlorohydrin and an extraction solvent as a main component 14: Mixture 15 containing epichlorohydrin as a main component: a mixture comprising an extraction solvent as a main component 16: a light impurity in epichlorohydrin 17 : a mixture containing epoxidized gas as a main component from which light impurities have been removed 18: an epichlorohydrin product having removed heavy impurities 19 : Heavy impurities in epichlorohydrin 20 : Device for recovering chloropropene ® 21 : Raffinate 22 : Mixture containing methanol as a main component 23 : Mixture containing water as a main component 30 : For recovery of extraction solvent Apparatus 40: Apparatus for removing light impurities 50: Apparatus for removing heavy impurities 60: Apparatus for recovering sterols 22

Claims (1)

200837063 十、申請專利範圍: 1. 一種溶劑萃取方法,藉由使用作為一額外萃取溶劑之水以及 一有機萃取溶劑以進行溶劑萃取,分離由稀烴與過氧化物於 催化劑及醇存在下進行反應而製備之反應混合物,以獲得包 含環氧乙烷及烯烴之萃取物與包含醇及水之萃餘液。 2. 如請求項1所述之方法,其中該烯烴係氯丙烯,且該相應環 氧乙烧化合物係環氧氯丙烧。 3. 如請求項2所述之方法,其中存在於該反應混合物中作為該 ® 額外萃取溶劑之水與該醇之莫耳比率係介於0.05 : 1與50 : 1 之間。 4. 如請求項3所述之方法,其中存在於該反應混合物中作為該 額外萃取溶劑之水與該醇之莫耳比率係介於0·1 : 1與10 : 1 之間。 5. 如請求項2所述之方法,其中存在於該反應混合物中的該萃 取溶劑與該醇之莫耳比率係介於0.1 : 1與10 : 1之間。 ^ 6. 如請求項2所述之方法,其中該有機溶劑之沸點與環氧氯丙 烷之沸點間之溫度差係至少5°C。 7. 如請求項2所述之方法,其中該有機溶劑經選擇以使該萃取 物之密度與該萃餘液之密度之差達至少0.1克/立方公分 (g/cc)。 8· 如請求項6所述之方法,其中該有機溶劑係選自由以下組成 之群組:(C1-C5)烷基苯、鹵化苯、硝基苯、鹵化(C3-C9) 烷烴、(C7-C15)烷烴、鹵化(C3-C9)烯烴、(C7-C15) 烯烴及其混合物。 23 200837063 9. 如請求項8所述之方法,其中該有機溶劑係選自由以下組成 之群組:鄰二甲苯、間二甲苯、對二甲苯、乙苯、1,3,5-三甲 苯、鄰二氯苯、間二氯苯、對二氯苯、1,3,5-三氯苯、鄰氯曱 苯、間氯甲苯、對氯甲苯、1,2,3-三氯丙烷、硝基苯、正壬烷、 正癸烧、氯丙稀及其混合物。 10. 如請求項1所述之方法,其特徵在於其由至少一萃取階段組 成,且該有機溶劑及作為額外溶劑之水彼此間係以相反方向 進給至萃取裝置中,其中該反應產物係提供至該萃取裝置。 11. 如請求項10所述之方法,其中作為額外萃取溶劑之水係以逆 流於該萃取物之方式提供,而該萃取溶劑係以逆流於該萃餘 液之方式提供。 12. 如請求項2所述之方法,其中該過氧化物係過氧化氫,而該 醇係甲醇。 13. 如請求項10所述之方法,其中該萃取裝置之溫度係在0°C至 100°C之範圍。 14. 如請求項1至6、10及11中任一項所述之方法,其中該萃餘 液係分離成包含醇作為主要成分之醇混合物及包含水作為主 要成分之水性混合物;且該醇混合物係再循環回該用於氯丙 烯與過氧化物反應之反應步驟,而該包含水作為主要成分之 水性混合物的一部分係再循環回該萃取裝置。 24200837063 X. Patent application scope: 1. A solvent extraction method for performing solvent extraction by using water as an additional extraction solvent and an organic extraction solvent, and separating by dilute hydrocarbon and peroxide in the presence of a catalyst and an alcohol The reaction mixture is prepared to obtain an extract comprising ethylene oxide and an olefin and a raffinate comprising an alcohol and water. 2. The method of claim 1, wherein the olefin is chloropropene and the corresponding epoxidized compound is epichlorohydrin. 3. The method of claim 2, wherein the molar ratio of water to the alcohol present in the reaction mixture as the additional extraction solvent is between 0.05:1 and 50:1. 4. The method of claim 3, wherein the molar ratio of water to the alcohol present in the reaction mixture as the additional extraction solvent is between 0.1 and 1 :1. 5. The method of claim 2, wherein the molar ratio of the extraction solvent to the alcohol present in the reaction mixture is between 0.1:1 and 10:1. The method of claim 2, wherein the temperature difference between the boiling point of the organic solvent and the boiling point of the epichlorohydrin is at least 5 °C. 7. The method of claim 2, wherein the organic solvent is selected such that the difference between the density of the extract and the density of the raffinate is at least 0.1 grams per cubic centimeter (g/cc). 8. The method of claim 6, wherein the organic solvent is selected from the group consisting of (C1-C5)alkylbenzenes, halogenated benzenes, nitrobenzenes, halogenated (C3-C9) alkanes, (C7) - C15) alkanes, halogenated (C3-C9) olefins, (C7-C15) olefins, and mixtures thereof. The method of claim 8, wherein the organic solvent is selected from the group consisting of o-xylene, m-xylene, p-xylene, ethylbenzene, 1,3,5-trimethylbenzene, O-dichlorobenzene, m-dichlorobenzene, p-dichlorobenzene, 1,3,5-trichlorobenzene, o-chlorophenylbenzene, m-chlorotoluene, p-chlorotoluene, 1,2,3-trichloropropane, nitro Benzene, n-decane, n-ray, chloropropene and mixtures thereof. 10. The method of claim 1 , characterized in that it consists of at least one extraction stage, and the organic solvent and water as an additional solvent are fed to the extraction apparatus in opposite directions to each other, wherein the reaction product is Provided to the extraction device. 11. The method of claim 10, wherein the aqueous system as an additional extraction solvent is provided in a countercurrent to the extract, and the extraction solvent is provided in a countercurrent to the raffinate. 12. The method of claim 2, wherein the peroxide is hydrogen peroxide and the alcohol is methanol. 13. The method of claim 10, wherein the temperature of the extraction device is in the range of 0 °C to 100 °C. 14. The method according to any one of claims 1 to 6, 10 and 11, wherein the raffinate is separated into an alcohol mixture containing an alcohol as a main component and an aqueous mixture containing water as a main component; and the alcohol The mixture is recycled back to the reaction step for the reaction of the chloropropene with the peroxide, and a portion of the aqueous mixture comprising water as the main component is recycled back to the extraction unit. twenty four
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CN103772326A (en) * 2012-10-25 2014-05-07 中国石油化工股份有限公司 Method for producing epichlorohydrin
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CN103772326A (en) * 2012-10-25 2014-05-07 中国石油化工股份有限公司 Method for producing epichlorohydrin
CN103772327B (en) * 2012-10-25 2015-09-23 中国石油化工股份有限公司 A kind of extracting process of epoxy chloropropane
CN103772326B (en) * 2012-10-25 2015-10-28 中国石油化工股份有限公司 A kind of method of producing epoxy chloropropane
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CN104072446A (en) * 2013-03-27 2014-10-01 中国石油化工股份有限公司 A chloropropylene oxide continuous extraction method

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