Claims (1)
200835035 十、申請專利範圍: 、 1、一種燃料電池之膜電極組,其至少包含: 一電解質層,其係具有一第一表面及一第二表面;以 及 一第一電極結構,其係設置於該電解質層之該第一表 面’該第一電極結構係具有一圖案化微結構。 2、 如申請專利範圍第1項所述之燃料電池之膜電極組, • 其中該第一電極結構係具有一擴散層及一反應層,該 反應層係設於該擴散層與該電解質層之間。 3、 如申請專利範圍第2項所述之燃料電池之膜電極組, 其中該圖案化微結構係形成於該反應層。 4、 如申請專利範圍第3項所述之燃料電池之膜電極組, 其中該反應層係具有一多孔層(Gas Abundant Layer) 及一催化層(Catalyst Layer)。 5、 如申請專利範圍第4項所述之燃料電池之膜電極組, •其中該多孔層係具有一上表面,該圖案化微結構係形 成於該多孔層之該上表面。 6、 如申請專利範圍第5項所述之燃料電池之膜電極組, 其中該催化層係覆蓋該圖案化微結構及該多孔層之 該上表面。 7、 如申請專利範圍第5項所述之燃料電池之膜電極組, 其中該多孔層與該圖案化微結構係為一體成型。 8 .、如申請專利範圍第4項所述之燃料電池之膜電極組, 其中該多孔層與該催化層之間係具有一反應界面。 13 200835035 9、如申请專利範圍第4項所述之燃料電池之膜電極組, 其中该多孔層之材質係可為碳粉、碳纖維、石墨粉、 石墨纖維或其它導電材料。 10、如申請專利範圍第4項所述之燃料電池之膜電極組, 其中該催化層之厚度係不大於1〇〇微米。 11如申明專利範圍第3項所述之燃料電池之膜電極組, 其中该反應層係具有一催化層,該圖案化微結構係形 成於該催化層上。200835035 X. Patent application scope: 1. A membrane electrode assembly for a fuel cell, comprising at least: an electrolyte layer having a first surface and a second surface; and a first electrode structure disposed on The first surface of the electrolyte layer 'the first electrode structure has a patterned microstructure. 2. The membrane electrode assembly of the fuel cell according to claim 1, wherein the first electrode structure has a diffusion layer and a reaction layer, and the reaction layer is disposed on the diffusion layer and the electrolyte layer between. 3. The membrane electrode assembly of a fuel cell according to claim 2, wherein the patterned microstructure is formed in the reaction layer. 4. The membrane electrode assembly of the fuel cell according to claim 3, wherein the reaction layer has a Gas Abundant Layer and a Catalyst Layer. 5. The membrane electrode assembly of a fuel cell according to claim 4, wherein the porous layer has an upper surface, and the patterned microstructure is formed on the upper surface of the porous layer. 6. The membrane electrode assembly of a fuel cell according to claim 5, wherein the catalytic layer covers the patterned microstructure and the upper surface of the porous layer. 7. The membrane electrode assembly of a fuel cell according to claim 5, wherein the porous layer is integrally formed with the patterned microstructure. 8. The membrane electrode assembly of a fuel cell according to claim 4, wherein the porous layer and the catalytic layer have a reaction interface. The membrane electrode assembly of the fuel cell according to claim 4, wherein the porous layer is made of carbon powder, carbon fiber, graphite powder, graphite fiber or other conductive material. 10. The membrane electrode assembly of a fuel cell according to claim 4, wherein the catalytic layer has a thickness of not more than 1 〇〇 micrometer. The membrane electrode assembly of a fuel cell according to claim 3, wherein the reaction layer has a catalytic layer, and the patterned microstructure is formed on the catalytic layer.
12、 如申請專利範圍帛1項所述之燃㈣電池之膜電極組, 其中该圖案化微結構係由複數個柱狀微結構所構成。 13、 如申請專利範圍第12項所述之燃料電池之膜電極組, 其中該些柱狀微結構係呈陣列分佈。 14、 如申請專利範圍第12項所述之燃料電池之膜電極組, 其中忒些柱狀微結構係可為圓柱狀、長柱狀或圓錐 狀。 15、 如中請專利範圍第12項所述之燃料電池之膜電極組 其中該些柱狀化微結構之間距係可為相等或不相等 16、 如中請專利範圍第2項所述之燃料電池之膜電極組 其中該圖案化微結構係形成於該 17、如申請專利範圍第16項所述之燃 其中該擴散層係具有一表面,該 於該擴散層之該表面。 擴散層。 料電池之膜電極組, 圖案化微結構係形成 1 8、如申請專利範圍第 其中該反應層係覆蓋該擴散層 17項所述之燃料電池之膜電極組, 之該表面及該圖案化 14 200835035 微結構。 19、 如申請專利範圍第1項所述之燃料電池之膜電極組, 其中該第一電極結構係可作為陽極或陰極。 20、 如申請專利範圍第1項所述之燃料電池之膜電極組, 其另包含有一第二電極結構,該第二電極結構係設置 於該電解質層之該第二表面。 21、 如申請專利範圍第2〇項所述之燃料電池之膜電極組, 其中該第二電極結構係相同於該第一電極結構。 22、 如申請專利範圍第2項所述之燃料電池之膜電極組, 其中该擴散層之材質係可為碳布(Carb〇11 cl〇th)或碳 紙(Carbon Paper)。 23、 如申明專利範圍第i項所述之燃料電池之膜電極組, 其中该電解質層係為質子交換膜(Pr〇t〇n Exchange Membrane)或離子交換膜(Ion Exchange Membrane)。 24、 一種膜電極組之電極結構,其包含: 一擴散層,其係具有一表面;以及 反應層,其係形成於該擴散層之該表面,且該反應 層係具有一圖案化微結構。 25、 如申凊專利範圍第24項所述之膜電極組之電極結構, ,、中該反應層係具有一多孔層(Gas Abundant Layer) 及一催化層(Catalyst Layer)。 26、 如申明專利範圍第25項所述之膜電極組之電極結構, 其中该多孔層係具有一上表面,該圖案化微結構係形 成於該多孔層之該上表面。 15 200835035 27、 如f請專利範圍第26項所述之膜電極組之電極結構, 、 其中该催化層係覆蓋該圖案化微結構及該多孔層之 該上表面。 28、 如申明專利耗圍第26項所述之膜電極組之電極結構, 其中該多孔層與該圖案化微結構係為一體成型。 29、 如中請專利範圍f 25㈣述之膜電極組之電極結構, 其中該多孔層與該催化層之間係具有一反應界面。 3G、如中請專利範圍第25項所述之膜電極組之電極結構, 其中该多孔層之材質係可為碳粉、碳纖維、石墨粉、 石墨纖維或其它導電材料。 31、 如申請專利範圍第25項所述之膜電極組之電極結構, 其中該催化層之厚度係不大於1〇〇微米。 32、 如申凊專利範圍第24項所述之膜電極組之電極結構, 其中該反應層係具有一催化層,該圖案化微結構係形 成於該催化層上。 _ 33、如申請專利範圍第24項所述之膜電極組之電極結構, 其中该圖案化微結構係由複數個柱狀微結構所構成。 34、 如申請專利範圍第33項所述之膜電極組之電極結構, 其中該些柱狀微結構係呈陣列分佈。 35、 如申請專利範圍第33項所述之膜電極組之電極結構, 其中該些柱狀微結構係可為圓柱狀、長柱狀或圓錐 狀。 3 6、如申请專利範圍第3 3項所述之膜電極組之電極結構, 其中該些柱狀微結構之間距係可為相等或不相等。 16 200835035 37如申明專利圍第24項所述之膜電極組之電極結構, 其中该擴散層之材質係可為碳布(Carbon Cloth)或碳 紙(Carbon Paper) 〇 38、-種膜電極組之電極結構,其包含: 擴散層,其係具有一表面及一圖案化微結構,該圖 案化微結構係形成於該表面;以及 一反應層’其係覆蓋該擴散層之該表面及該圖案化微 結構。 39如申明專利圍第38項所述之膜電極組之電極結構, 其中該擴散層係一體形成該圖案化微結構。 40如申明專利範圍第3 8項所述之膜電極組之電極結構, 其中該反應層係由催化材料所構成。 41如申明專利範圍第3 8項所述之膜電極組之電極結構, 其中違圖案化微結構係由複數個柱狀微結構所構成。 42如申明專利範圍第4丨項所述之膜電極組之電極結構, ’、中該些柱狀微結構係呈陣列分佈。 43如申明專利範圍第41項所述之膜電極組之電極結構, 其中該些柱狀微結構係可為圓柱狀、長柱狀或圓錐 狀。 44、 如申請專利範圍第41項所述之膜電極組之電極結構, 其中該些柱狀微結構之間距係可為相等或不相等。 45、 一種電極結構之反應層,其包含·· 一多孔層,其係具有一上表面; 一圖案化微結構,其係形成於該多孔層之該上表面; 17 200835035 46、 47、 48、12. The membrane electrode assembly of a fuel (four) battery according to claim 1, wherein the patterned microstructure is composed of a plurality of columnar microstructures. 13. The membrane electrode assembly of a fuel cell according to claim 12, wherein the columnar microstructures are arranged in an array. 14. The membrane electrode assembly of a fuel cell according to claim 12, wherein the columnar microstructures are cylindrical, long columnar or conical. 15. The membrane electrode assembly of a fuel cell according to claim 12, wherein the distance between the columnar microstructures may be equal or unequal, and the fuel according to item 2 of the patent scope is as claimed in claim 2 The membrane electrode assembly of the battery, wherein the patterned microstructure is formed in the fuel cell of claim 16, wherein the diffusion layer has a surface on the surface of the diffusion layer. Diffusion layer. a membrane electrode assembly of the battery, the patterned microstructure is formed, and the reaction layer covers the membrane electrode assembly of the fuel cell described in the diffusion layer 17, the surface and the pattern 14 200835035 Microstructure. 19. The membrane electrode assembly of a fuel cell according to claim 1, wherein the first electrode structure is an anode or a cathode. 20. The membrane electrode assembly of the fuel cell of claim 1, further comprising a second electrode structure disposed on the second surface of the electrolyte layer. 21. The membrane electrode assembly of a fuel cell according to claim 2, wherein the second electrode structure is the same as the first electrode structure. The membrane electrode assembly of the fuel cell according to claim 2, wherein the material of the diffusion layer is carbon cloth (Carb〇11 cl〇th) or carbon paper (Carbon Paper). 23. The membrane electrode assembly of a fuel cell according to claim i, wherein the electrolyte layer is a proton exchange membrane (Pr〇t〇n Exchange Membrane) or an ion exchange membrane (Ion Exchange Membrane). An electrode structure for a membrane electrode assembly, comprising: a diffusion layer having a surface; and a reaction layer formed on the surface of the diffusion layer, the reaction layer having a patterned microstructure. 25. The electrode structure of the membrane electrode assembly according to claim 24, wherein the reaction layer has a Gas Abundant Layer and a Catalyst Layer. The electrode structure of the membrane electrode assembly according to claim 25, wherein the porous layer has an upper surface, and the patterned microstructure is formed on the upper surface of the porous layer. The electrode structure of the membrane electrode assembly of claim 26, wherein the catalytic layer covers the patterned microstructure and the upper surface of the porous layer. 28. The electrode structure of the membrane electrode assembly according to claim 26, wherein the porous layer and the patterned microstructure are integrally formed. 29. The electrode structure of the membrane electrode assembly described in the patent range f 25 (d), wherein the porous layer and the catalytic layer have a reaction interface. 3G. The electrode structure of the membrane electrode assembly according to claim 25, wherein the porous layer is made of carbon powder, carbon fiber, graphite powder, graphite fiber or other conductive material. The electrode structure of the membrane electrode assembly according to claim 25, wherein the catalytic layer has a thickness of not more than 1 μm. The electrode structure of the membrane electrode assembly according to claim 24, wherein the reaction layer has a catalytic layer formed on the catalytic layer. The electrode structure of the membrane electrode assembly according to claim 24, wherein the patterned microstructure is composed of a plurality of columnar microstructures. 34. The electrode structure of a membrane electrode assembly according to claim 33, wherein the columnar microstructures are distributed in an array. 35. The electrode structure of a membrane electrode assembly according to claim 33, wherein the columnar microstructures are cylindrical, long columnar or conical. 3. The electrode structure of the membrane electrode assembly according to claim 3, wherein the columnar microstructures may be equal or unequal. 16 200835035 37 The electrode structure of the membrane electrode assembly according to claim 24, wherein the material of the diffusion layer is Carbon Cloth or Carbon Paper 〇38, the seed electrode group An electrode structure comprising: a diffusion layer having a surface and a patterned microstructure, the patterned microstructure being formed on the surface; and a reactive layer covering the surface of the diffusion layer and the pattern Microstructure. 39. The electrode structure of a membrane electrode assembly according to claim 38, wherein the diffusion layer integrally forms the patterned microstructure. 40. The electrode structure of a membrane electrode assembly according to claim 3, wherein the reaction layer is composed of a catalytic material. 41. The electrode structure of a membrane electrode assembly according to claim 3, wherein the pattern-defending microstructure is composed of a plurality of columnar microstructures. 42. The electrode structure of the membrane electrode assembly according to the fourth aspect of the invention, wherein the columnar microstructures are distributed in an array. 43. The electrode structure of a membrane electrode assembly according to claim 41, wherein the columnar microstructures are cylindrical, long columnar or conical. 44. The electrode structure of a membrane electrode assembly according to claim 41, wherein the distance between the columnar microstructures is equal or unequal. 45. A reaction layer of an electrode structure comprising: a porous layer having an upper surface; a patterned microstructure formed on the upper surface of the porous layer; 17 200835035 46, 47, 48 ,
49、 50、 51、49, 50, 51,
52 53 54 以及 一催化層,其係覆蓋該圖案化微結構及該多孔層之該 上表面。 如申請專利範圍第45項所述之電極結構之反應層, 其中该夕孔層與該圖案化微結構係為一體成型。 如申請專利範圍第45項所述之電極結構之反應層, 其中該多孔層與該催化層之間係具有一反應界面。 如申請專利範圍第45項所述之電極結構之反應層, 其中该多孔層之材質係可為破粉、碳纖維、石墨粉、 石墨纖維或其它導電材料。 如申請專利範圍第45項所述之電極結構之反應層, 其中該催化層之厚度係不大於100微米。 如申請專利範圍第44項所述之電極結構之反應層, 其中該圖案化微結構係由複數個柱狀微結構所構成。 如申請專利範圍第50項所述之電極結構之反應層, 其中該些柱狀微結構係呈陣列分佈。 .如申請專利範圍第50項所述之電極結構之反應層, 其中该些柱狀微結構係可為圓柱狀、長柱狀或圓錐 狀。 、如申請專利範圍第50項所述之電極結構之反應層, 其中該些柱狀微結構之間距係可為相等或不相等。 、一種電極結構之反應層,其包含: 一催化層;以及 一圖案化微結構’其係形成於該催化層上。 18 200835035 5 5、如申請專利範圍第5 4項所述之電極結構之反應層, 其中該催化層與該圖案化微結構係一體成型。 56、如申請專利範圍第54項所述之電極結構之反應層, 其中該圖案化微結構係由複數個柱狀微結構所構成。 5 7、如申請專利範圍第56項所述之電極結構之反應層, 其中該些柱狀微結構係呈陣列分佈。 58、 如申請專利範圍第56項所述之電極結構之反應層, 其中该些柱狀微結構係可為圓柱狀、長柱狀或圓錐 狀。 59、 如申請專利範圍第56項所述之電極結構之反應層, 其中該些柱狀微結構之間距係可為相等或不相等。 60、 一種燃料電池之膜電極組之製作方法,其包含: 提供一電解質層,該電解質層係具有一第一表面及一 第二表面;以及 設置一第一電極結構於該電解質層之該第一表面,該 第一電極結構係具有一圖案化微結構。 6卜如申請專利範圍第6〇項所述之膜電極組之製作方法, 其中該第一電極結構係具有一擴散層及一反應層,該 反應層係設於該擴散層與該電解質層之間。 62、 如申請專利範圍第61項所述之膜電極組之製作方法, 其中該圖案化微結構係形成於該反應層。 63、 如申請專利範圍第62項所述之膜電極組之製作方法, 其中該反應層係具有一多孔層(Gas Abundant Layer) 及一催化層(Catalyst Layer)。 19 200835035 64、 如申請專利範圍第63項所述之膜電極組之製作方法, , 其中該多孔層係具有一上表面,該圖案化微結構係形 成於該多孔層之該上表面。 L· 65、 如申請專利範圍第64項所述之膜電極組之製作方法, 其中该催化層係覆蓋該圖案化微結構及該多孔層之 該上表面。 66、 如申凊專利範圍第64項所述之膜電極組之製作方法, 其中該多孔層與該圖案化微結構係為一體成型。 67、 如申請專利範圍第63項所述之膜電極組之製作方法, 其中該多孔層與該催化層之間係具有一反應界面。 68、 如申請專利範圍第63項所述之膜電極組之製作方法, 其中該多孔層之材質係可為碳粉、碳纖維、石墨粉、 石墨纖維或其它導電材料。 69、 如申請專利範圍第63項所述之膜電極組之製作方法, 其中該催化層之厚度係不大於1〇〇微米。 φ 70、如申請專利範圍第62項所述之膜電極組之製作方法, 其中該反應層係具有一催化層,該圖案化微結構係形 成於該催化層上。 7 1、如申請專利範圍第6〇項所述之膜電極組之製作方法, 其中該圖案化微結構係由複數個柱狀微結構所構成。 72、 如申请專利範圍第7〗項所述之膜電極組之製作方法, 其中該些柱狀微結構係呈陣列分佈。 73、 如申請專利範圍第71項所述之膜電極組之製作方法, 其中該些柱狀微結構係可為圓柱狀、長柱狀或圓錐 20 200835035 狀。 74、 如申請專利範圍第71項所述之膜電極組之製作方法 其中亥些柱狀微結構之間距係可為相等或不相等。 75、 如申請專利範圍第61項所述之膜電極組之製作方法, 其中該圖案化微結構係形成於該擴散層。 76、 如申請專利範圍第75項所述之膜電極組之製作方法, 其中该擴散層係具有—表面,該圖案化微結構係形成 於該擴散層之該表面。 77、 如申請專科範圍第76項所述之膜電極組之製作方法, 其中該反應層係覆蓋該擴散層之該表面及該圖案化 微結構。 78、 如申請專利範圍第6〇項所述之膜電極組之製作方法, 其中該第一電極結構係可作為陽極或陰極。 79、 如申請專利範圍第6〇項所述之膜電極組之製作方法, 其另包合设置一第二電極結構於該電解質層之該第 二表面。 80、 如申凊專利範圍第79項所述之膜電極組之製作方·法, 其中該第二電極結構係相同於該第一電極結構。 8 1如申明專利範圍第6〇項所述之膜電極組之製作方法, /、中X電解處層係為質子交換膜(Proton Exchange embrane)或 _ 子父換膜(I。。Exehange Membrane)。 82如申明專利範圍第6〇項所述之膜電極組之製作方法, 其中5亥圖案化微結構係可以濕蝕刻、乾蝕刻或微印刷 方式形成。 . 21 200835035 83、如申請專利範圍第63項所述之膜電極組之製作方法, 其中該催化層係可以沈積、電喷灑、轉印或塗佈方式 形成。52 53 54 and a catalytic layer covering the patterned microstructure and the upper surface of the porous layer. The reaction layer of the electrode structure according to claim 45, wherein the etching layer is integrally formed with the patterned microstructure. The reaction layer of the electrode structure according to claim 45, wherein the porous layer and the catalytic layer have a reaction interface. The reaction layer of the electrode structure according to claim 45, wherein the porous layer is made of powder, carbon fiber, graphite powder, graphite fiber or other conductive material. The reaction layer of the electrode structure according to claim 45, wherein the catalytic layer has a thickness of not more than 100 μm. The reaction layer of the electrode structure according to claim 44, wherein the patterned microstructure is composed of a plurality of columnar microstructures. The reaction layer of the electrode structure according to claim 50, wherein the columnar microstructures are distributed in an array. The reaction layer of the electrode structure according to claim 50, wherein the columnar microstructures may be cylindrical, long columnar or conical. The reaction layer of the electrode structure according to claim 50, wherein the distance between the columnar microstructures is equal or unequal. A reaction layer of an electrode structure comprising: a catalytic layer; and a patterned microstructure formed on the catalytic layer. The reaction layer of the electrode structure according to the invention of claim 5, wherein the catalytic layer is integrally formed with the patterned microstructure. 56. The reaction layer of an electrode structure according to claim 54, wherein the patterned microstructure is composed of a plurality of columnar microstructures. The reaction layer of the electrode structure according to claim 56, wherein the columnar microstructures are distributed in an array. 58. The reaction layer of the electrode structure of claim 56, wherein the columnar microstructures are cylindrical, long columnar or conical. 59. The reaction layer of the electrode structure according to claim 56, wherein the distance between the columnar microstructures is equal or unequal. 60. A method of fabricating a membrane electrode assembly for a fuel cell, comprising: providing an electrolyte layer having a first surface and a second surface; and disposing a first electrode structure on the electrolyte layer In a surface, the first electrode structure has a patterned microstructure. The method for fabricating a membrane electrode assembly according to claim 6 , wherein the first electrode structure has a diffusion layer and a reaction layer, and the reaction layer is disposed on the diffusion layer and the electrolyte layer between. 62. The method of fabricating a membrane electrode assembly according to claim 61, wherein the patterned microstructure is formed in the reaction layer. 63. The method of fabricating a membrane electrode assembly according to claim 62, wherein the reaction layer has a Gas Abundant Layer and a Catalyst Layer. The method of fabricating a membrane electrode assembly according to claim 63, wherein the porous layer has an upper surface, and the patterned microstructure is formed on the upper surface of the porous layer. The method of fabricating a membrane electrode assembly according to claim 64, wherein the catalytic layer covers the patterned microstructure and the upper surface of the porous layer. 66. The method of fabricating a membrane electrode assembly according to claim 64, wherein the porous layer and the patterned microstructure are integrally formed. 67. The method of fabricating a membrane electrode assembly according to claim 63, wherein the porous layer and the catalytic layer have a reaction interface. 68. The method for fabricating a membrane electrode assembly according to claim 63, wherein the porous layer is made of carbon powder, carbon fiber, graphite powder, graphite fiber or other conductive material. 69. The method of fabricating a membrane electrode assembly according to claim 63, wherein the catalytic layer has a thickness of not more than 1 micron. The method for producing a membrane electrode assembly according to claim 62, wherein the reaction layer has a catalytic layer, and the patterned microstructure is formed on the catalytic layer. The method for fabricating a membrane electrode assembly according to claim 6, wherein the patterned microstructure is composed of a plurality of columnar microstructures. 72. The method for fabricating a membrane electrode assembly according to claim 7, wherein the columnar microstructures are arranged in an array. The method for fabricating a membrane electrode assembly according to claim 71, wherein the columnar microstructures may be cylindrical, long column or cone 20 200835035. 74. The method of fabricating a membrane electrode assembly according to claim 71, wherein the distance between the columnar microstructures is equal or unequal. 75. The method of fabricating a membrane electrode assembly according to claim 61, wherein the patterned microstructure is formed on the diffusion layer. 76. The method of fabricating a membrane electrode assembly according to claim 75, wherein the diffusion layer has a surface, and the patterned microstructure is formed on the surface of the diffusion layer. 77. The method of fabricating a membrane electrode assembly according to item 76, wherein the reaction layer covers the surface of the diffusion layer and the patterned microstructure. 78. The method of fabricating a membrane electrode assembly according to claim 6, wherein the first electrode structure can function as an anode or a cathode. 79. The method of fabricating a membrane electrode assembly according to claim 6 , further comprising a second electrode structure disposed on the second surface of the electrolyte layer. 80. The method of fabricating a membrane electrode assembly according to claim 79, wherein the second electrode structure is the same as the first electrode structure. 8 1 The method for fabricating a membrane electrode assembly according to the sixth aspect of the invention, wherein the intermediate electrolysis layer is a Proton Exchange embrane or a sub-parent (I. Exehange Membrane) . 82. The method of fabricating a membrane electrode assembly according to claim 6, wherein the 5 HM patterned microstructure is formed by wet etching, dry etching or micro-printing. The method for fabricating a membrane electrode assembly according to claim 63, wherein the catalytic layer can be formed by deposition, electrospraying, transfer or coating.
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