TW200829511A - Process for preparing layered double hydroxide comprising carbonate - Google Patents

Process for preparing layered double hydroxide comprising carbonate Download PDF

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TW200829511A
TW200829511A TW096135612A TW96135612A TW200829511A TW 200829511 A TW200829511 A TW 200829511A TW 096135612 A TW096135612 A TW 096135612A TW 96135612 A TW96135612 A TW 96135612A TW 200829511 A TW200829511 A TW 200829511A
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carbonate
source
ion
slurry
metal ion
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TW096135612A
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Chinese (zh)
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Marianne Frederika Reedijk
Auke Gerardus Talma
Jong Aaldert Johannes De
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Akzo Nobel Nv
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G9/00Compounds of zinc
    • C01G9/006Compounds containing, besides zinc, two ore more other elements, with the exception of oxygen or hydrogen
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/78Compounds containing aluminium and two or more other elements, with the exception of oxygen and hydrogen
    • C01F7/784Layered double hydroxide, e.g. comprising nitrate, sulfate or carbonate ions as intercalating anions
    • C01F7/785Hydrotalcite
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/20Two-dimensional structures
    • C01P2002/22Two-dimensional structures layered hydroxide-type, e.g. of the hydrotalcite-type
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/54Particles characterised by their aspect ratio, i.e. the ratio of sizes in the longest to the shortest dimension

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)

Abstract

The invention relates to a process for preparing a layered double hydroxide comprising carbonate as charge-balancing anion comprising the steps of: (a) reparing a slurry or solution comprising a trivalent metal ion source, a divalent metal ion source, and a suspending medium, the divalent metal ion source being a source, free of carbonate and/or a source containing carbonate; (b) olvothermally treating the slurry or solution, and optionally adding a carbonate source to the slurry during or after the solvothermal treatment, to form the layered double hydroxide comprising carbonate; and if the slurry or solution does not contain a divalent metal ion source containing carbonate, a carbonate source is added to the slurry or solution during or after the solvothermal treatment.

Description

200829511 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種製備包含作為電荷平衡陰離子之碳酸 根離子的層狀雙氫氧化物之方法。 【先前技術】 DE 1〇2 17 364描述藉由在常壓且低s1〇(rc下徹底研磨 包含-價金屬及二價金屬之氧化物、氫氧化物或碳酸鹽之 聚料而生產水滑石’其中該碳酸鹽可為MgC〇3或 Mg(HC03)2 〇 US 4,539,195揭示藉由氫氧化鋁與鹼式碳酸鎂及至少一 種選自氫氧化鎂及氧化鎂的化合物之轉化而製造式為 AhMgJOHhdCC^VxHzO的鹼式碳酸氫氧鎂鋁之方法。該 轉化在50°C至100°C間之溫度下發生。 WO 96/05140描述製造合成水滑石之方法,其中將水菱 錢鑛(Mg5(C〇3)4(OH)2.4H2〇)及氧化鋁源(可再水化氧化鋁 或擬薄水鋁石(pseydoboehmite))在50°C至90°C範圍内之各 種溫度下轉化為水滑石。 【發明内容】 本發明之目標為提供一種製備包含作為電荷平衡陰離子 之碳酸根離子的層狀雙氫氧化物之改良方法。 此目^可藉由一種製備包含作為電荷平衡陰離子之碳酸 根離子的層狀雙氫氧化物之方法而達成,該方法包含以下 步驟: a)備包含三價金屬離子源、二價金屬離子源及懸浮介質之 125021.doc 200829511 漿料或溶液,該二價金屬離子源係不含碳酸根離子之源 及/或含碳酸根離子之源; b)劑熱法處理該漿料或溶液,且視情況在該溶劑熱法處理 期間或之後添加碳酸根離子源至該漿料中,以形成含碳 酸根離子之層狀雙氫氧化物;且 若該漿料或溶液不含含碳酸根離子之二價金屬離子源,則 在溶劑熱法處理期間或之後將碳酸根離子源添加至該漿料 或溶液中。200829511 IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD The present invention relates to a method of preparing a layered double hydroxide comprising a carbonate ion as a charge balancing anion. [Prior Art] DE 1〇2 17 364 describes the production of hydrotalcite by thoroughly grinding agglomerates containing oxides, hydroxides or carbonates of a valence metal and a divalent metal under normal pressure and low s1 〇 (rc). 'The carbonate may be MgC〇3 or Mg(HC03)2 〇 US 4,539,195 discloses a process for the conversion of aluminum hydroxide with basic magnesium carbonate and at least one compound selected from magnesium hydroxide and magnesium oxide. A method of basic magnesium aluminum hydrogen carbonate hydride of AhMgJOHhdCC^VxHzO. The conversion takes place at a temperature between 50 ° C and 100 ° C. WO 96/05140 describes a method for producing synthetic hydrotalcite, wherein Mg5(C〇3)4(OH)2.4H2〇) and alumina source (rehydratable alumina or pseydoboehmite) are converted at various temperatures ranging from 50 ° C to 90 ° C It is an object of the present invention to provide an improved method for preparing a layered double hydroxide comprising a carbonate ion as a charge-balancing anion. The object can be prepared by using a charge-balanced anion. Achieved by a method of layered double hydroxide of carbonate ions The method comprises the following steps: a) preparing a slurry or solution comprising a trivalent metal ion source, a divalent metal ion source and a suspension medium, the divalent metal ion source is free of carbonate ion source and/or Or a source containing carbonate ions; b) thermally treating the slurry or solution, and optionally adding a source of carbonate ions to the slurry during or after the solvothermal treatment to form carbonate-containing ions A layered double hydroxide; and if the slurry or solution is free of a source of divalent metal ions containing carbonate ions, a source of carbonate ions is added to the slurry or solution during or after the solvothermal treatment.

本發明之方法之優點在於與在常壓τ進行之習知方法相 比其可在較短時段内完成,其使得此方法在經濟上更具吸 引力。此外,根本無需熱液後處理或可㈣降低後處理所 需之時間,因此更加縮短生產過程。 子之量^以在層間形成具有所要量碳酸根離子之圓的情 況下’則無需添加碳酸根離子源。然而,若碳酸根離子之 本發明之方法可藉由製備包含三價金屬離子源、含碳酸 根離子之一知至屬離子源及不含碳酸根離子之二價金屬離 子源的漿料或溶液而進行。若在該漿料或溶液中碳酸根離 之步驟b)之前、期間或之後添 在步驟b)期間或之後添加該碳 量不足夠,則通常在該方法 加碳酸根離子源。較佳地, 酸根離子源。 或者,右步驟a)之漿料或溶液中缺少含碳酸根離子之二 仇益屬離子源’則需要在步獅)之前、期間或之後添加碳 酸根離子源以便稽#白& 更獲侍包3作為電荷平衡陰離子之碳酸根離 子之LDH。在-較佳實施财,碳酸根離子源係在步驟^ 125021.doc 200829511 期間或之後添加。 碳酸根離子源可係此項技術中已知之任何適宜碳酸根離 子源。此碳酸根離子源之實例係二氧化碳(c〇2)、諸如碳 酸納或碳酸鉀之鹼金屬碳酸鹽及諸如碳酸氫鈉或碳酸氫鉀 之驗金屬碳酸氫鹽。亦預期使用一或多種碳酸根離子源。 可同時或在該方法之不同階段添加此等源。此等碳酸根離 子源中較佳係二氧化碳,因為其沒有向漿料或溶液中添加 將終止於廢液流中並且需要移除之鹽。 本發明進一步係關於一種具有高於1〇〇之平均L/D值的包 含作為電荷平衡陰離子之碳酸根離子的層狀雙氫氧化物。 此等LDH可藉由如上所述之本發明之方法而製備。本發明 之層狀雙氫氧化物與此項技術中已知之含石炭酸根離子之 LDH的不同之處在於本發明之ldh之平均L/D顯著高於已 知LDH所觀測之L/D值,後者遠低於100。 如所表明,本發明之LDH具有不同於習知乙〇1!之形態。 該LDH中之個別薄層之長度與直徑之平均比率(L/D比率) 超過100,較佳地該L/D比率為至少15〇,更佳地該l/d比率 為至少200,且甚至更佳地該L/D比率為至少25〇。該L/D比 率可使用諸如掃描電子顯微鏡(SEM)及/或TEM之電子顯微 鏡測定。該長度係該等薄層在垂直於堆疊方向之方向上之 最大尺寸且該直徑係指黏土顆粒在該堆疊方向上之厚度。 吾人注意到平均長度及平均直徑可藉由例如獲取2〇個黏土 顆粒之平均長度及平均直徑而測定。只要該等平均值在統 計上具有合理性,黏土顆粒之數目亦可大些或小些。 125021.doc 200829511 或者或此外,本發明之LDH通常具有之個別薄層之平均 長度為至少400 nm ;較佳地該平均長度為至少5〇〇 nm,且 最佳地該平均長度為至少6〇〇 nm。該平均長度係使用上文 為L/D值所描述之方法限定且測定。 【實施方式】 在本申請案之上下文中,術語”電荷平衡陰離子”係指補 償LDH之結晶黏土薄片的靜電荷缺失之陰離子。因為該黏 土通4具有層狀構造’故該等電荷平衡陰離子可位於堆疊 之黏土層之層間、邊緣或外表面上。將此等位於堆疊之黏 土層之層間中之陰離子稱作插入離子。 包含電荷平衡有機陰離子之LDH具有對應於下列通式之 層狀構造: [M^+(0H)2m+2Jx-.bH20 ⑴ 其中 Μ 係诸如 Zn2+、Mn2+、Ni2+、Co2+、Fe2+、Cu2+、An advantage of the method of the present invention is that it can be completed in a shorter period of time than conventional methods performed at atmospheric pressure τ, which makes the method economically more attractive. In addition, there is no need for hydrothermal post-treatment or (4) reduced time required for post-treatment, thus further shortening the production process. The amount of sub-^ is to form a circle having a desired amount of carbonate ions between the layers. However, if the method of the present invention of carbonate ions can be prepared by preparing a slurry or solution containing a source of a trivalent metal ion, a source containing a carbonate ion, and a source of a divalent metal ion not containing a carbonate ion. And proceed. If the amount of carbon added during or after the step b) before, during or after the step b) of the carbonate in the slurry or solution is insufficient, a carbonate ion source is usually added in the process. Preferably, the source of acid ions. Alternatively, in the slurry or solution of the right step a), the source of the carbonate ion containing the carbonate ion is not required to add the carbonate ion source before, during or after the step lion to make the #白& Package 3 serves as the LDH of the carbonate ion of the charge balancing anion. In the preferred embodiment, the carbonate ion source is added during or after step 125012.doc 200829511. The source of carbonate ions can be any suitable source of carbonate ions known in the art. Examples of such carbonate ion sources are carbon dioxide (c〇2), alkali metal carbonates such as sodium or potassium carbonate, and metal hydrogencarbonates such as sodium hydrogencarbonate or potassium hydrogencarbonate. It is also contemplated to use one or more sources of carbonate ions. These sources can be added simultaneously or at different stages of the method. Carbon dioxide is preferred among such carbonate ion sources because it does not add to the slurry or solution a salt that will terminate in the waste stream and need to be removed. The invention further relates to a layered double hydroxide comprising carbonate ions as charge balancing anions having an average L/D value above 1 〇〇. These LDHs can be prepared by the method of the invention as described above. The layered double hydroxide of the present invention differs from the LDH containing carbamate ions known in the art in that the average L/D of the ldh of the present invention is significantly higher than the L/D value observed by the known LDH. The latter is well below 100. As indicated, the LDH of the present invention has a different form than the conventional 〇1!. The average ratio of the length to the diameter (L/D ratio) of the individual thin layers in the LDH exceeds 100, preferably the L/D ratio is at least 15 Å, more preferably the l/d ratio is at least 200, and even More preferably, the L/D ratio is at least 25 〇. The L/D ratio can be measured using an electron microscope such as a scanning electron microscope (SEM) and/or TEM. The length is the largest dimension of the layers in a direction perpendicular to the stacking direction and the diameter refers to the thickness of the clay particles in the stacking direction. I have noted that the average length and average diameter can be determined, for example, by taking the average length and average diameter of two clay particles. As long as the average is statistically reasonable, the number of clay particles may be larger or smaller. 125021.doc 200829511 Alternatively or additionally, the LDH of the present invention typically has individual thin layers having an average length of at least 400 nm; preferably the average length is at least 5 〇〇 nm, and optimally the average length is at least 6 〇 〇nm. This average length is defined and determined using the method described above for the L/D value. [Embodiment] In the context of the present application, the term "charge-balancing anion" refers to an anion that compensates for the loss of static charge of a crystalline clay sheet of LDH. Because the clay pass 4 has a layered configuration, the charge balance anions can be located on the interlayer, edge or outer surface of the stacked clay layers. These anions located in the layers of the stacked adhesive layers are referred to as intercalated ions. The LDH containing a charge-balanced organic anion has a layered structure corresponding to the following formula: [M^+(0H)2m+2Jx-.bH20 (1) wherein lanthanum such as Zn2+, Mn2+, Ni2+, Co2+, Fe2+, Cu2+,

Sn2+、Ba2+、Ca2+及Mg2+之二價金屬離子,M3+係諸如Divalent metal ions of Sn2+, Ba2+, Ca2+, and Mg2+, such as M3+

Al3+、Cr3+、Fe3+、Co3+、Μη3+、Ni3+、Ce3 +及 Ga3+之三價 金屬離子’ m及n具有之值使得m/n=l至1〇,且b具有q至i〇 範圍内之值。亦預期在由本發明之方法製備之層狀雙氫氧 化物中使用二種或三種以上不同金屬離子。在上述金屬離 子中,較佳為Mg2+及/或Zn2+之組合作為二價金屬離子且 Al3+作為三價金屬離子。χ係碳酸根離子(c〇32_)或碳酸根離 子與此項技術中已知之一或多種無機陰離子或有機陰離子 之混合物。除碳酸根離子以外,適宜無機陰離子之實例包 125021.doc 200829511 括氫氧根離子、碳酸氫根離子、硝酸根離子、氯離子、溴 離子、磺酸根離子、硫酸根離子、硫酸氫根離子、釩酸根 離子、鎢酸根離子、硼酸根離子及磷酸根離子。對本說明 書之目的而言,將碳酸根陰離子及碳酸氫根陰離子限定為 . 具有無機性。適宜有機陰離子之實例可於US 5,728,366及 US 2005/020749中發現。 本發明之LDH包括水滑石及類水滑石之陰離子LDH。此 等LDH之實例係透鎂鋁石、水鎂鋁石、菱水鐵鎂石、水碳 參 鐵鎂石(sj6Srenite)、菱水鉻鎂石、水碳鉻鎂石、水鋁鎳 石、水碳鐵鎳石及水碳錳鎂石。 在本發明之一實施例中,層狀雙氫氧化物具有對應於下 列通式之層狀構造: teAI^(0H)2m+2n]x-.bH20 (Π) 其中m及η具有之值使得瓜/11=1至1〇,較佳為1至6,更佳為 2至4,且最佳為接近3之值;具有在〇至1〇範圍内之值, ⑩ 通常為2至6之值,且常常為约4之值。X係如上文定義之電 荷平衡離子。m/η較佳應具有2至4之值,更佳為接近3之 值0 在本發明之另一實施例中,層狀雙氫氧化物具有對應於 ’ 下列通式之層狀構造: [Mg- Z/7- A!-(〇H)2m+2n+2Jx-. bH2〇 (HI) 其中m及n具有之值使得(m+n)/p=1s1〇,較佳為1至6,更 佳為2至4,且最佳為接近3之值;b具有在〇至1〇範圍内之 125021.doc -10- 200829511 值,通常為2至6之值,且常常為約4之值。χ係如上文定義 之電荷平衡離子。(m+n)/p較佳應具有2至4之值,更佳為 接近3之值。 LDH可具有此項技術中已知之任何晶形,諸如藉由The trivalent metal ions 'm and n' of Al3+, Cr3+, Fe3+, Co3+, Μη3+, Ni3+, Ce3+, and Ga3+ have values such that m/n = 1 to 1 〇, and b has a value in the range of q to i 。 . It is also contemplated to use two or more different metal ions in the layered dihydrogen oxide prepared by the process of the present invention. Among the above metal ions, a combination of Mg2+ and/or Zn2+ is preferred as the divalent metal ion and Al3+ is used as the trivalent metal ion. A mixture of a lanthanide carbonate ion (c〇32_) or a carbonate ion with one or more inorganic anions or organic anions known in the art. In addition to carbonate ions, examples of suitable inorganic anions include 125021.doc 200829511 including hydroxide ions, hydrogencarbonate ions, nitrate ions, chloride ions, bromide ions, sulfonate ions, sulfate ions, hydrogen sulfate ions, Vanadate ion, tungstate ion, borate ion and phosphate ion. For the purposes of this specification, carbonate anions and bicarbonate anions are defined as being inorganic. Examples of suitable organic anions are found in US 5,728,366 and US 2005/020749. The LDH of the present invention comprises an anionic LDH of hydrotalcite and hydrotalcite-like. Examples of such LDHs are magnesite, bauxite, magnesite, sj6Srenite, chromite, hydrochromite, bauxite, water. Carbonite and carbon hydrated manganite. In one embodiment of the invention, the layered double hydroxide has a layered structure corresponding to the following formula: teAI^(0H)2m+2n]x-.bH20 (Π) wherein m and η have values such that Melon / 11 = 1 to 1 Torr, preferably 1 to 6, more preferably 2 to 4, and most preferably a value close to 3; having a value in the range of 〇 to 1 ,, 10 usually 2 to 6 Value, and often a value of about 4. X is a charge balancing ion as defined above. m/η should preferably have a value of 2 to 4, more preferably a value close to 3. In another embodiment of the invention, the layered double hydroxide has a layered structure corresponding to the following formula: Mg-Z/7- A!-(〇H)2m+2n+2Jx-. bH2〇(HI) wherein m and n have values such that (m+n)/p=1s1〇, preferably 1 to 6 More preferably 2 to 4, and most preferably a value close to 3; b has a value of 125021.doc -10- 200829511 in the range of 〇 to 1〇, usually a value of 2 to 6, and often about 4 value. The lanthanide is a charge balancing ion as defined above. Preferably, (m + n) / p should have a value of 2 to 4, more preferably a value close to 3. LDH can have any crystal form known in the art, such as by

Cavani等人(CWa/j;❿ TWw, 11 (1991),第 173-3 01 頁)或藉 由 Bookin等人(:/口少 Mhera/s,(1993),卷41(5), 第558-564頁)描述之晶形,諸如3Hi、3h2、3Ri或%堆 疊。在一實施例中,該LDH具有3R!堆疊。 • 在本申請案之上下文中,術語,,溶劑熱法處理"及”溶劑 熱法’’係指在高於常壓之壓強及在大體高於常壓下前驅體 懸浮液或溶液的沸點之溫度下處理該前驅體懸浮液/漿料 或溶液。該壓強通常為!巴至200巴,較佳為2巴至1〇〇巴, 且最佳為3巴至10巴。通常,該溫度為1〇〇〇c或更高,較佳 為 10(TC 至 30(TC,更佳為 11(rCs25〇t:,且展佳g12(rc 至200 C。用於本發明之方法中之懸浮介質可為此項技術 參 中已知之任何適宜懸浮介質。該懸浮介質包括水、有機溶 劑或其混合物。有機溶劑之適宜實例包括諸如甲醇、乙 醇、1-丙醇及異丙醇之醇;及諸如丙二醇單甲基醚及丙二 χ 料乙基醚之烷氧化醇;及諸如戊烷、己烷及庚烷之烷; • ㈣如苯、甲苯及二甲笨之芳族烴。較佳地,該懸浮介質 包含水v醇及/或烷氧化醇。亦將在包含水及有機溶劑或 僅含水之懸淨介質中之溶劑熱法處理稱作"熱液處理,,。 用於本發明 <方法中的含碳酸根料之二價金屬離子 源、三價金屬離子源及不含碳酸根離子之二價金屬離子源 125021.doc -11- 200829511 可為熟習此項技術者已知之任何源。此等源包括二價金屬 離子及/或三價金屬離子之可溶鹽以及不可溶或部分不可 溶之二價金屬離子源及三價金屬離子源或其混合物。 金屬離子源之可溶鹽包括硝酸鹽、氯化物、高氯酸鹽以 • 及鋁酸鹽。該等不可溶或部分不可溶之二價金屬離子源及 三價金屬離子源通常包括該等二價金屬離子或三價金屬離 子之氧化物或氫氧化物、碳酸鹽。較佳地,該等源係不可 溶的或部分可溶的。最佳地,另外二價金屬離子源及三價 ⑩ *屬離子源係氧化物及/或氫氧化物。 在本申請案之上下文中,”可溶鹽"係指在室溫下完全溶 解且形成澄清溶液之二價金屬離子源及三價金屬離子源。 在本申請案之上下文中,用語”不可溶或部分不可溶”係指 在室溫下不完全溶解且形成懸浮液之源。 二價金屬離子之實例為Zn2+、Mn2+、Ni2+、c〇2+、 Fe2+、Cu2+、Sn2+、仏2+、Ca2+及峋2+。三價金屬離子之實 _ 例為 Al3+、Cr3+、Fe3+、Co3+、Mii3+、Ni3+、Ce3 +及 Ga3+。 亦預期在由本發明之方法製備之層狀雙氫氧化物中使用三 種或二種以上不同金屬離子。在上述金屬離子中,較佳係 ^ Mg2+及 / 或 Ζη2*1'之組合及 αι3+。 ’、 . 含碳酸根離子之鎂離子源通常係選自由碳酸氫氧鎂、水 菱鎂礦(Mg5(C〇3)4(OH)2)、碳酸鎂、碳酸氫鎂及白雲石組 成之群。亦預期兩種或兩種以上含碳酸根離子之鎂離子源 之組合。 、 不可溶或部分不可溶之適宜鎂離子源之實例包括氧化 125021.doc •12· 200829511 鎖、氫氧化鎂、碳酸氫氧鎂、水菱鎂,礦 (Mg5(C03)4(〇H)2)、碳酸鎂、礙酸氫鎂、白雲石及海泡 石。不含碳酸根離子之鎂離子源可為氧化鎂或氫氧化鎂。 亦預期兩種或兩種以上鎂離子源之組合。 含有碳酸根離子之辞離子源通常係選自由碳酸氫氧鋅、 碳酸辞及碳酸氫鋅組成之群。亦預期兩種或兩種以上含碳 酸根離子之鋅離子源之組合。Cavani et al. (CWa/j; ❿ TWw, 11 (1991), pp. 173-3 01) or by Bookin et al. (:/Mr. Mhera/s, (1993), Volume 41 (5), 558 - page 564) The crystal form described, such as 3Hi, 3h2, 3Ri or % stacked. In an embodiment, the LDH has a 3R! stack. • In the context of this application, the terms solvothermal treatment "and solvothermal method" mean the pressure at a pressure above atmospheric pressure and the boiling point of a precursor suspension or solution at substantially higher than atmospheric pressure. The precursor suspension/slurry or solution is treated at a temperature of from 200 bar to 200 bar, preferably from 2 bar to 1 bar, and most preferably from 3 bar to 10 bar. Typically, this temperature 1 〇〇〇c or higher, preferably 10 (TC to 30 (TC, more preferably 11 (rCs25〇t:, and good g12 (rc to 200 C.) for use in the suspension of the method of the present invention The medium may be any suitable suspending medium known in the art. The suspending medium includes water, an organic solvent or a mixture thereof. Suitable examples of the organic solvent include alcohols such as methanol, ethanol, 1-propanol and isopropanol; An alkoxylated alcohol such as propylene glycol monomethyl ether and propylene glycol ethyl ether; and an alkane such as pentane, hexane and heptane; (iv) an aromatic hydrocarbon such as benzene, toluene and dimethyl stearate. The suspension medium comprises water v alcohol and/or alkoxylated alcohol. It will also contain water and organic solvents or only water. The solvothermal treatment in the neat medium is called "hydrothermal treatment," the carbonate-containing divalent metal ion source, the trivalent metal ion source and the carbonate-free ion used in the method of the present invention. Divalent metal ion source 125021.doc -11- 200829511 may be any source known to those skilled in the art. Such sources include soluble salts of divalent metal ions and/or trivalent metal ions, and insoluble or partially insoluble. a divalent metal ion source and a trivalent metal ion source or a mixture thereof. The soluble salts of the metal ion source include nitrates, chlorides, perchlorates, and aluminates. These are insoluble or partially insoluble. The divalent metal ion source and the trivalent metal ion source generally comprise oxides or hydroxides or carbonates of the divalent metal ions or trivalent metal ions. Preferably, the sources are insoluble or partially soluble. Preferably, the divalent metal ion source and the trivalent 10* ion source oxide and/or hydroxide. In the context of the present application, "soluble salt" means at room temperature Completely dissolved and form a clear solution A valence metal ion source and a trivalent metal ion source. In the context of the present application, the term "insoluble or partially insoluble" means a source that does not completely dissolve at room temperature and forms a suspension. Examples of divalent metal ions It is Zn2+, Mn2+, Ni2+, c〇2+, Fe2+, Cu2+, Sn2+, 仏2+, Ca2+ and 峋2+. The real ternary metal ions are exemplified by Al3+, Cr3+, Fe3+, Co3+, Mii3+, Ni3+, Ce3. + and Ga3+. It is also contemplated to use three or more different metal ions in the layered double hydroxide prepared by the method of the present invention. Among the above metal ions, a combination of Mg2+ and/or Ζη2*1' is preferred. And αι3+. ', . The source of magnesium ions containing carbonate ions is usually selected from the group consisting of magnesium hydrogencarbonate, hydromagnesite (Mg5(C〇3)4(OH)2), magnesium carbonate, magnesium hydrogencarbonate and dolomite. . Combinations of two or more sources of magnesium ions containing carbonate ions are also contemplated. Examples of suitable magnesium ion sources that are insoluble or partially insoluble include oxidation 125021.doc •12· 200829511 lock, magnesium hydroxide, magnesium hydrogencarbonate, hydrotal magnesium, ore (Mg5(C03)4(〇H)2 ), magnesium carbonate, magnesium sulphate, dolomite and sepiolite. The magnesium ion source free of carbonate ions may be magnesium oxide or magnesium hydroxide. Combinations of two or more sources of magnesium ions are also contemplated. The ion source containing carbonate ions is usually selected from the group consisting of zinc oxycarbonate, carbonated acid and zinc hydrogencarbonate. Combinations of two or more sources of zinc ions containing carbonate ions are also contemplated.

不可溶或部分不可溶之適宜鋅離子源之實例包括氧化 辞、氫氧化鋅、碳酸氫氧鋅、碳酸鋅及碳酸氫鋅。不含碳 酸根離子之鋅離子源可為氧化鋅或氫氧化鋅。亦預期兩種 或兩種以上辞離子源之組合。亦預期使用至少一種鎂離子 源與至少一種鋅離子源之組合。 不可溶或部分不可溶之鋁離子源通常係氫氧化鋁或氧化 鋁。此種鋁離子源之實例為熟習此項技術者已知之諸如三 水銘石及三水銘礦之氫氧化銘,諸如水銘礦、水銘石或針 鐵礦之過氧化鋁,及過渡型氧化鋁。 由於由此方法產生之廢液流中剩餘相當少之鹽(若存 在)’所以在本發明之方法中使用上述不可溶或部分可溶 之二價金屬離子源及三價金屬離子源提供—種更環保之方 法。此外,該等二價金屬離子源及三價金屬離子源, :為鎂離子源、辞離子源及紹灕子源之價格一 層狀雙氫氧化物中通常所使料相應鹽之價袼更低廉。ί 外,因為本發明之方法需要 " 處理廢液流,所以其大體爰 又刀間早。此外,此等方法 J2502I.doc 200829511 可在更加短之時間内執行,其又可導致與習知方法相比更 高的層狀雙氫氧化物之生產率。 在本發明之一較佳實施例中,不可溶或部分可溶之二價 金屬離子源及/或三價金屬離子源,且尤其為鎂離子源、 鋅離子源及/或鋁離子源係在步驟(b)之前進行研磨。此等 金屬離子源可在懸浮介質存在下或沒有懸浮介質的情況下 進打研磨。在本發,之方法中,該等二價金屬離子源及/ 或二價金屬離子源通常具有小於2〇 μηι之d50值及小於50 μπι之d90值。較佳地’該Mo值係小於15 μπ!且該d90值係 小於40 μπι,更佳地該d5〇值係小於1〇 μπι且該d90值係小於 30 μπι ’甚至更佳地該d5〇值係小於8 且該d9〇值係小於 20 μηι ’且隶佳地該d5〇值係小於6 μπι且該d90值係小於1〇 μηι。可使用例如根據!^^ 1332〇之雷射繞射之熟習此項技 術者已知之方法測定粒徑分布。此研磨步驟允許層狀雙氫 氧化物之形成更快地進行。若二價金屬離子源及三價金屬 離子源係鎂離子源及鋁離子源,則該步驟可進一步降低諸 如三水鋁石或水鎂石之雜質之量。 通常,電荷平衡陰離子總量之至少10%係碳酸根離子, 較佳為至少30%,更佳為至少60%,且最佳地,電荷平衡 陰離子總量之至少90%係碳酸根離子。亦預期電荷平衡陰 離子總量之100%係碳酸根離子。 在本發明之一實施例中,使用含碳酸根離子之二價金屬 離子源與另外不含碳酸根離子之二價金屬離子源的混合 物。含奴酸根離子之一價金屬離子源與不含碳酸根離子之 125021.doc -14 - 200829511 二價金屬離子源的重量比通常係1 00: 1至1 : 1 00,較佳為 50:1至1:50,且最佳為從ΐ〇··ι至m〇。 在本發明之一實施例中,將LDH用塗佈劑處理以使得該 LDH更具疏水性。此塗佈劑可為此項技術中已知之任何塗 佈劑。此等塗佈劑之實例包括單羧酸、二羧酸或聚羧酸、 磺酸、膦酸及硫酸、硫醇、苯硫醇(benz〇thi〇1)、苯酚及其 鹽適且只例為具有8至22個碳原子之脂肪酸或其鹽。在 本申請案之上下文中,用語”脂肪酸”係指該酸以及該酸之 鹽。此脂肪酸可為飽和脂肪酸或不飽和脂肪酸。此等脂肪 酸之適宜實例係辛酸、癸酸、月桂酸、肉豆蔻酸、棕櫚 酸、硬脂酸、花生酸、癸烯酸、棕櫊油酸、油酸、亞麻油 酸、次亞麻油酸及其混合物。較佳脂肪酸係硬脂酸及其 鹽。使用塗佈劑以增加LDH.之疏水性且改良其與諸如聚氯 乙烯(PVC)之聚合物基質之相容性。可以此項技術中已知 之任何方式進行此脂肪酸處理。可在本發明之方法之步驟 b)之前、期間或之後添加脂肪酸。ldh形成之後,可將脂 肪酸以熔態或固體形式添加至漿料中。亦可在步驟b)之溶 劑熱法處理之前或期間將脂肪酸添加至漿料或溶液中。由 於後一路徑之所得產物更具疏水性且其與諸如pvc之聚 合物基質之相容性得以改良,所以其優於前一路徑。此 外,經處理之LDH可形成較少聚結並可在整個聚合物基 質上更加精細且均勻地分布。據信(而不希望受任何理論 限制)與經由後處理路徑獲得之經處理LDH相比,更加有 效且更加廣泛地塗佈該經處理之1^〇11。或者,可在本發明 125021.doc -15- 200829511 之方法之步驟a)中或步驟b)期間將脂肪酸以鎂鹽或鋅鹽 形式添加至漿料或溶液中^此之優點在於脂肪酸鹽之鎂 離子及/或鋅離子可用以形成LDH,以使得廢液流中無剩 餘之鹽。此等脂肪酸鹽之適宜實例係硬脂酸鎂及硬脂酸 鋅。Examples of suitable sources of zinc ions that are insoluble or partially insoluble include oxidizing, zinc hydroxide, zinc oxycarbonate, zinc carbonate, and zinc hydrogencarbonate. The zinc ion source containing no carbonate ions may be zinc oxide or zinc hydroxide. Combinations of two or more sources of reciprocal ions are also contemplated. It is also contemplated to use a combination of at least one source of magnesium ions and at least one source of zinc ions. The source of insoluble or partially insoluble aluminum ions is typically aluminum hydroxide or aluminum oxide. Examples of such sources of aluminum ions are those known to the skilled artisan such as Sanshui Mingshi and Sanshui Mingling, such as water-mineral, water-stone or goethite, and transitional type. Alumina. Since the relatively small amount of salt (if present) remains in the waste stream produced by this method, the above-described insoluble or partially soluble divalent metal ion source and trivalent metal ion source are provided in the method of the present invention. A more environmentally friendly approach. In addition, the source of the divalent metal ion and the source of the trivalent metal ion are: the source of the magnesium ion source, the source of the ion, and the source of the source of the scorpion, and the price of the corresponding salt is usually changed in the layered double hydroxide. low. In addition, because the method of the present invention requires " to handle the waste stream, it is generally 爰 and the knife is early. Moreover, such methods J2502I.doc 200829511 can be performed in a shorter period of time, which in turn can result in higher productivity of layered double hydroxides compared to conventional methods. In a preferred embodiment of the invention, the insoluble or partially soluble divalent metal ion source and/or the trivalent metal ion source, and in particular the magnesium ion source, the zinc ion source and/or the aluminum ion source are Grinding is carried out before step (b). These metal ion sources can be ground in the presence of a suspending medium or without a suspending medium. In the method of the present invention, the divalent metal ion source and/or the divalent metal ion source generally have a d50 value of less than 2 〇 μηι and a d90 value of less than 50 μπι. Preferably, the Mo value is less than 15 μπ! and the d90 value is less than 40 μπι, more preferably the d5〇 value is less than 1〇μπι and the d90 value is less than 30 μπι ' even better preferably the d5〇 value The system is less than 8 and the d9〇 value is less than 20 μηι′ and the d5〇 value is less than 6 μπι and the d90 value is less than 1〇μηι. Can be used, for example, according to! ^^ 1332 雷 Laser diffraction is known in the art to determine the particle size distribution. This grinding step allows the formation of the layered double hydroxide to proceed more quickly. If the divalent metal ion source and the trivalent metal ion source are a magnesium ion source and an aluminum ion source, this step can further reduce the amount of impurities such as gibbsite or brucite. Typically, at least 10% of the total amount of charge balancing anion is carbonate ion, preferably at least 30%, more preferably at least 60%, and optimally, at least 90% of the total charge balance anion is carbonate ion. It is also expected that 100% of the total charge balance anion is carbonate ion. In one embodiment of the invention, a mixture of a source of divalent metal ions containing carbonate ions and a source of divalent metal ions additionally containing no carbonate ions is used. The weight ratio of one metal ion source containing urate ions to the source of 125021.doc -14 - 200829511 divalent metal ion source containing no carbonate ions is usually from 1 00:1 to 1:100, preferably 50:1. To 1:50, and the best is from ΐ〇··ι to m〇. In one embodiment of the invention, the LDH is treated with a coating agent to render the LDH more hydrophobic. This coating agent can be any coating agent known in the art. Examples of such coating agents include monocarboxylic acids, dicarboxylic acids or polycarboxylic acids, sulfonic acids, phosphonic acids and sulfuric acid, mercaptans, benzene mercaptans (benz〇thi〇1), phenols and salts thereof, and only examples. It is a fatty acid having 8 to 22 carbon atoms or a salt thereof. In the context of this application, the term "fatty acid" refers to the acid and the salt of the acid. This fatty acid can be a saturated fatty acid or an unsaturated fatty acid. Suitable examples of such fatty acids are caprylic acid, capric acid, lauric acid, myristic acid, palmitic acid, stearic acid, arachidic acid, decenoic acid, palmitic acid, oleic acid, linoleic acid, linoleic acid and Its mixture. Preferred fatty acids are stearic acid and its salts. A coating agent is used to increase the hydrophobicity of LDH. and to improve its compatibility with a polymer matrix such as polyvinyl chloride (PVC). This fatty acid treatment can be carried out in any manner known in the art. The fatty acid can be added before, during or after step b) of the process of the invention. After the formation of ldh, the fatty acid can be added to the slurry in a molten or solid form. The fatty acid may also be added to the slurry or solution before or during the thermal treatment of the solvent of step b). Since the resulting product of the latter route is more hydrophobic and its compatibility with a polymer matrix such as pvc is improved, it is superior to the previous route. In addition, the treated LDH can form less coalescence and can be more finely and uniformly distributed throughout the polymer matrix. It is believed (and is not intended to be bound by any theory) that the treated ll 11 is more effectively and more widely coated than the treated LDH obtained via the post-treatment path. Alternatively, the fatty acid may be added to the slurry or solution as a magnesium or zinc salt in step a) or step b) of the process of the invention 125021.doc -15-200829511. The advantage of this is that the magnesium salt of the fatty acid salt Ions and/or zinc ions can be used to form the LDH such that there is no residual salt in the waste stream. Suitable examples of such fatty acid salts are magnesium stearate and zinc stearate.

用於本發明之方法中之塗佈劑之量通常為基於二價金屬 離子源及三價金屬離子源的重量計之〇·〇1重量百分比 (wt%)至10 wt%,較佳為0·1 wt%至8 wt%,且最佳為〇 2 wt% 至 5 wt% 〇 因此,本發明亦係關於一種藉由在本發明之方法之步驟 b)之前或期間添加脂肪酸而獲得之經處理層狀雙氫氧化 物。 根據本發明之方法製備之LDH可用於慣常使用此等含碳 酸根離子之LDH之應用中。實例為在PVC中使用上文所述 之 LDH。 本發明在下列實例中作進一步說明。 實例 原樣使用市售之脂肪酸。由oleochemicals GmbH,Akz〇 〇bel Chemicals公司提供棕櫚酸與硬脂酸之摻合The amount of the coating agent used in the method of the present invention is usually 重量·〇1 by weight (wt%) to 10 wt%, preferably 0, based on the weight of the divalent metal ion source and the trivalent metal ion source. 1 wt% to 8 wt%, and most preferably 〇2 wt% to 5 wt% 〇 Therefore, the present invention also relates to a process obtained by adding a fatty acid before or during step b) of the process of the present invention. The layered double hydroxide is treated. The LDH prepared according to the method of the present invention can be used in applications where such carbonic acid ion-containing LDH is conventionally used. An example is the use of the LDH described above in PVC. The invention is further illustrated in the following examples. EXAMPLES Commercially available fatty acids are used as they are. Blend of palmitic acid with stearic acid by oleochemicals GmbH, Akz〇 〇bel Chemicals

Kortacid® PH05 〇 y 實例1 在一珠磨機中研磨含古 … 有 2“ g 、38.9 g Me0、 48.7 g ΑΊΉ及 1,386 g去雜 2 , 8 g〇 在2.5 μπι與3.〇 _ 又付3有具有 間之平均粒徑(使用Malvern 125021.doc -16- 200829511Kortacid® PH05 〇y Example 1 Grinding contains an ancient in a bead mill... There are 2" g, 38.9 g Me0, 48.7 g ΑΊΉ and 1,386 g de-hoc 2, 8 g 〇 at 2.5 μπι and 3. 〇 _ 3 Has an average particle size (using Malvern 125021.doc -16- 200829511

Mastersizer S量測)的固體之漿料。將經研磨產物轉移到2 1 高壓蚤中。將該漿料攪拌且加熱至170°C,將其在此溫度 下保持60分鐘。隨後,冷卻該漿料至室溫。乾燥白色固 體。XRD分析與紅外線分析揭示形成水滑石(具有作為電 荷平衡陰離子之碳酸根離子)。使用掃描電子顯微鏡(SEM) 測定平均L/D值;該平均L/D值為約260。個別薄層之平均 長度遠高於600 nm。 為了對比,測定含有作為電荷平衡陰離子之碳酸根離子 的商業LDH(意即Alkamizer 1,購自Kyowa)之平均L/D值。 經測定該平均L/D值為約55。個別薄層之平均長度為約300 nm 〇 實例2 在一珠磨機中研磨含有37.7 g水菱鎂礦 (4MgC03.Mg(0H)2.5H20)、35.5 g MgO、48.4 g ATH 及 1,378 g去離子水之含水漿料以獲得含有具有在2.5 μπι與 3.0 μπι之間之平均粒徑(使用Malvern Mastersizer S量測)的 固體之漿料。將經研磨產物轉移到2 1高壓簽中。將該漿料 攪拌並加熱至170 °C,將其在此溫度下保持60分鐘。隨 後,冷卻該漿料至85°C並添加熔融之Kortacid PH05(每 1,〇〇〇 g漿料1.4 g),再攪拌60分鐘,冷卻至室溫,且乾燥 固體。XRD分析與紅外線分析揭示形成水滑石(具有作為 電荷平衡陰離子之碳酸根離子)。 該水滑石產物含有硬脂酸及棕櫚酸且展示與實例1中未 塗佈之水滑石相比增強之疏水特性。此增強之疏水特性由 125021.doc -17- 200829511 形成兩層所證實:第一上層為水滑石產物之漿料且第二底 層為自該漿料所排出之水之透明層。 實例3 在一珠磨機中研磨含有37·7 g水菱鎂確 (4MgC〇rMg(〇H)2.5H2〇)、35·5 g Mg〇、48 4 g ATJJ 及 1,378 g去離子水之含水漿料以獲得含有具有在2·5 與 3·0 μπι之間之平均粒控(使用Ma〗vern Masteisizer s量測)的Mastersizer S measurement) solid slurry. The ground product was transferred to a 2 1 high pressure crucible. The slurry was stirred and heated to 170 ° C and held at this temperature for 60 minutes. Subsequently, the slurry was cooled to room temperature. Dry white solid. XRD analysis and infrared analysis revealed the formation of hydrotalcite (having carbonate ions as charge balance anions). The average L/D value was determined using a scanning electron microscope (SEM); the average L/D value was about 260. The average length of individual thin layers is much higher than 600 nm. For comparison, the average L/D value of a commercial LDH (i.e., Alkamizer 1, available from Kyowa) containing carbonate ions as charge-balanced anions was determined. The average L/D value was determined to be about 55. The average length of individual thin layers is about 300 nm. Example 2 Grinding contains 37.7 g of hydromagnesite (4MgC03.Mg(0H)2.5H20), 35.5 g of MgO, 48.4 g of ATH and 1,378 g in a bead mill. The aqueous slurry of deionized water was used to obtain a slurry containing a solid having an average particle diameter between 2.5 μm and 3.0 μm (measured using a Malvern Mastersizer S). The ground product was transferred to a 21 high pressure mark. The slurry was stirred and heated to 170 ° C and maintained at this temperature for 60 minutes. Thereafter, the slurry was cooled to 85 ° C and molten Kortacid PH05 (1.4 g per 1, g g slurry) was added, stirred for further 60 minutes, cooled to room temperature, and the solid was dried. XRD analysis and infrared analysis revealed the formation of hydrotalcite (having carbonate ions as charge-balanced anions). The hydrotalcite product contained stearic acid and palmitic acid and exhibited enhanced hydrophobic properties compared to the uncoated hydrotalcite of Example 1. This enhanced hydrophobic property was confirmed by the formation of two layers of 125021.doc -17-200829511: the first upper layer was a slurry of hydrotalcite product and the second bottom layer was a clear layer of water discharged from the slurry. Example 3 Grinding in a bead mill containing 37·7 g of water magnesite (4MgC〇rMg(〇H)2.5H2〇), 35·5 g Mg〇, 48 4 g ATJJ and 1,378 g of deionized water The aqueous slurry is obtained to have an average particle size between 2·5 and 3·0 μπι (measured using Ma vern Masteisizer s)

固體之漿料。將經研磨產物轉移到2丨高壓釜中。將該漿料 攪拌且加熱至170 °C,將其在此溫度下保持6〇分鐘。隨 後,冷部該漿料至80°C並添加硬脂酸鈉(每込⑽❹g漿料 g),再攪拌60分鐘,冷卻至室溫,並乾燥固體。xrd分析 與紅外線分析揭示形成水滑石(具有作為電荷平衡陰離子 之碳酸根離子)。 該水滑石產物含有硬脂酸鹽且展示與實例丨中未塗佈之 水滑石相比增強之疏水特性。此增強之疏水特性由形成兩 層所设實·第-上層為水滑石產物之聚料且第二底層為自 該漿料所排出之水之透明層。 實例4 在一珠磨機中研磨含有37.7 g水菱鎂礦 (4MgC〇3.Mg(OH)2.5H2〇)、35 5 g Mg〇、48 4 ^ 細及 ^心去離子水之含水轉明得含有具有在2.5μιη旬〇 ,之間之平均粒峨用MalvernM瞻⑹則量測)的固 體之聚料。將經研磨產物轉移到2 !高壓爸中,並 KW腦(每1,_蜱料1.4 d添加至該含水衆料卜 125021.doc -18. 200829511 將該漿料攪拌且加熱至17〇c,將其在此溫度下保持18〇分 鐘。隨後,冷卻該漿料至至溫。乾燥白色固體。XRD分析 與紅外線分析揭示形成水滑石(具有作為電荷平衡陰離子 之碳酸根離子)。 該水滑石產物含有硬脂酸及棕櫚酸且展示與實例丨中未 塗佈之水滑石相比增強之疏水特性。由於此實例之透明水 層之大小比實例2所獲得之透明層大兩倍,所以該水滑石 產物進一步展示與實例2中經塗佈之水滑石相比顯著增強 之疏水性。 實例5 在一珠磨機中研磨含有41.8 g MgO、39.6 g ATH及1,419 g去離子水之含水漿料以獲得含有具有在2·5 μπι與3 〇 之間之平均粒徑(使用Malvern Mastersizer S量測)的固體之 漿料。將經研磨產物轉移到2 1高壓釜中且加熱至i5〇〇c。 90分鐘後,將C〇2氣體注入該高壓釜中從而將該高壓爸中 之麼強提尚至5巴’維持該壓強4小時。4小時後停止注入 C〇2。將所得漿料冷卻至室溫且乾燥白色固體。xrd分析 與紅外線分析揭示形成水滑石(具有作為電荷平衡陰離子 之碳酸根離子)。 實例6 在一珠磨機中研磨含有34.3 g鹼式碳酸鋅 (Zn5(C03)2(0H)6)、30.2 g MgO、48.8 g ATH及 1,3 78 g去離 子水之含水漿料以獲得含有具有在2.5 μχη與3.0 μηι之間之 平均粒徑(使用Malvern Mastersizer S量測)的固體之漿料。 125021.doc -19- 200829511 將經研磨產物轉移到2 1高壓釜中。將該漿料攪拌且加熱至 170°C,將其在此溫度下保持60分鐘。隨後,冷卻該漿料 至85°C並添加熔融之Kortacid PH05(每1,000 g漿料1·4 g)且 再攪拌60分鐘。乾燥固體。XRD分析與紅外線分析揭示形 成水滑石(具有作為電荷平衡陰離子之碳酸根離子)。 該水滑石產物含有硬脂酸及棕櫚酸並展示一定疏水特 性。 使用掃描電子顯微鏡(SEM)測定平均L/D值,該平均L/D 值為約2 6 0。個別薄層之平均長度遠高於6 0 0 nm。 為了對比,測定含有作為電荷平衡陰離子之碳酸根離子 的商業含鋅LDH(意即Alkamizer 4,購自Kyowa)之平均L/D 值。經測定該平均L/D值為約55。個別薄層之平均長度為 約 300 nm 〇 實例7 在一珠磨機中研磨含有34.3 g鹼式碳酸鋅 (Zn5(C03)2(0H)6)、30·2 g MgO、48·8 g ATH及 1,378 g去離 子水之含水漿料以獲得含有具有在2_5 μηι與3.0 μιη之間之 平均粒徑(使用Malvern Mastersizer S量測)的固體之漿料。 將經研磨產物轉移到2 1高壓蚤中並將Kortacid PH05(每 1,〇〇〇 g漿料1.4 g)添加至該含水漿料中。將該漿料攪拌且 加熱至170°C,將其在此溫度下保持60分鐘。隨後,將該 漿料冷卻至室溫。乾燥固體。XRD分析與紅外線分析揭示 形成水滑石(具有作為電荷平衡陰離子之碳酸根離子)。 該水滑石產物含有硬脂酸及棕櫚酸且展示與實例6獲得 125021.doc -20- 200829511 其中在反應後添加脂肪 之水滑石相比增強之疏水特性, 酸。a slurry of solids. The ground product was transferred to a 2-inch autoclave. The slurry was stirred and heated to 170 ° C and held at this temperature for 6 Torr. Subsequently, the slurry was cooled to 80 ° C and sodium stearate ((10) g g g g) was added, stirred for further 60 minutes, cooled to room temperature, and the solid was dried. Xrd analysis and infrared analysis revealed the formation of hydrotalcite (having carbonate ions as charge-balanced anions). The hydrotalcite product contained stearates and exhibited enhanced hydrophobic properties compared to the uncoated hydrotalcites of the examples. This enhanced hydrophobic property consists of forming a two layer of solid, first-upper layer of hydrotalcite product and a second bottom layer of clear water from the slurry. Example 4 A water-containing transition containing 37.7 g of hydromagnesite (4MgC〇3.Mg(OH)2.5H2〇), 35 5 g of Mg〇, 48 4 ^fine and deionized water was ground in a bead mill. A solid aggregate having a mean particle size between 2.5 μm and a Malvern M (6) was obtained. Transfer the ground product to 2! High pressure dad, and KW brain (each 1, 蜱 feed 1.4 d added to the water containing material 125021.doc -18. 200829511 The slurry is stirred and heated to 17〇c, It was kept at this temperature for 18 minutes. Subsequently, the slurry was cooled to warmness. The white solid was dried. XRD analysis and infrared analysis revealed the formation of hydrotalcite (having carbonate ions as charge-balanced anions). Contains stearic acid and palmitic acid and exhibits enhanced hydrophobic properties compared to uncoated hydrotalcites in the examples. Since the clear aqueous layer of this example is twice as large as the clear layer obtained in Example 2, the water The talc product further exhibited significantly enhanced hydrophobicity compared to the coated hydrotalcite of Example 2. Example 5 An aqueous slurry containing 41.8 g of MgO, 39.6 g of ATH, and 1,419 g of deionized water was ground in a bead mill. The slurry was obtained to obtain a slurry containing a solid having an average particle size between 2·5 μm and 3 Torr (measured using a Malvern Mastersizer S.) The ground product was transferred to a 21 autoclave and heated to i5 〇〇. c. After 90 minutes, C〇2 gas was injected into the autoclave to raise the high pressure dad to 5 bar' to maintain the pressure for 4 hours. After 4 hours, the injection of C〇2 was stopped. The resulting slurry was cooled to room temperature and dried white. Solid.xrd analysis and infrared analysis revealed the formation of hydrotalcite (having carbonate ions as charge-balanced anions). Example 6 Grinding in a bead mill containing 34.3 g of basic zinc carbonate (Zn5(C03)2(0H)6) An aqueous slurry of 30.2 g MgO, 48.8 g ATH and 1,3 78 g deionized water to obtain a slurry containing solids having an average particle size between 2.5 μχη and 3.0 μηη (measured using a Malvern Mastersizer S) 125021.doc -19- 200829511 The ground product was transferred to a 21 autoclave. The slurry was stirred and heated to 170 ° C and held at this temperature for 60 minutes. Subsequently, the slurry was cooled to 85. Add molten Kortacid PH05 (1·4 g per 1,000 g of slurry) and stir for another 60 minutes. Dry solids. XRD analysis and infrared analysis revealed the formation of hydrotalcite (having carbonate ions as charge-balanced anions) The hydrotalcite product contains stearic acid And palmitic acid and exhibit certain hydrophobic properties. The average L/D value was determined using a scanning electron microscope (SEM) with an average L/D value of about 260. The average length of individual thin layers is much higher than 600 nm. For comparison, the average L/D value of commercial zinc-containing LDH (meaning Alkamizer 4, available from Kyowa) containing carbonate ions as charge-balanced anions was determined. The average L/D value was determined to be about 55. The average length of individual thin layers is about 300 nm. Example 7 Grinding in a bead mill contains 34.3 g of basic zinc carbonate (Zn5(C03)2(0H)6), 30·2 g MgO, 48·8 g ATH And an aqueous slurry of 1,378 g of deionized water to obtain a slurry containing a solid having an average particle size between 2 and 5 μηη and 3.0 μηη (measured using a Malvern Mastersizer S). The ground product was transferred to a 21 high pressure crucible and Kortacid PH05 (1.4 g per 1, g g slurry) was added to the aqueous slurry. The slurry was stirred and heated to 170 ° C and held at this temperature for 60 minutes. Subsequently, the slurry was cooled to room temperature. Dry solid. XRD analysis and infrared analysis revealed the formation of hydrotalcite (having carbonate ions as charge-balanced anions). The hydrotalcite product contained stearic acid and palmitic acid and was shown to have the enhanced hydrophobic character, acid, as compared to Example 6, which gave 125021.doc -20-200829511 where hydrotalcite was added after the reaction.

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Claims (1)

200829511 十、申請專利範圍: 種製備匕3作為電荷平衡陰離子之碳酸根離子的層狀 雙氫氧化物之方法,其包含以下步驟: a) 製備包含二價金屬離子源、二價金屬離子源及懸浮介 貝之水料或 >谷液,該二價金屬離子源係不含碳酸根離 子之源及/或含碳酸根離子之源; b) 溶劑熱法處理該漿料或溶液’且視情況在該溶劑熱法 處理期間或之後添加碳酸根離子源至該聚料中,以形 成該含碳酸根離子之層狀雙氫氧化物;且 若該漿料或溶液不含含碳酸根離子之二價金屬離子源, 則在該’谷劑熱法處理期間或之後將碳酸根離子源添加至 該漿料或溶液中。200829511 X. Patent Application Range: A method for preparing 层3 as a layered double hydroxide of a carbonate ion of a charge-balanced anion, comprising the steps of: a) preparing a source comprising a divalent metal ion, a source of a divalent metal ion, and Suspended water or > trough, the divalent metal ion source is free of carbonate ion source and / or carbonate ion source; b) solvothermal treatment of the slurry or solution 'and Wherein a carbonate ion source is added to the polymer during or after the solvothermal treatment to form the carbonated ion-containing layered double hydroxide; and if the slurry or solution does not contain carbonate ions A source of divalent metal ions is added to the slurry or solution during or after the 'treat thermal treatment. ^ #求項1之方法’其中該:價金屬離子係鎮離子及/或 鋅離子且該三價金屬離子係鋁離子。 /月求項1及2中任一項之方法,其中該二價金屬離子源 係k自由奴酸氫氧鎮、水菱鎂礦、碳酸鎭、碳酸氯鎮及 白雲石組成之群。 明求項1及2中任一項之方法,其中該另外二價金屬離 子源係選自由MgG、水鎮;5、碳酸鎭及其混合物組成之 群0 5. 如請求項!及2中任一項之方法,其中聚料係在步驟勾中 製備。 6. 如請求項!及2中任一項之方法,其中該碳酸根離子源係 '一乳化碳。 125021.doc 200829511 7·如請求項1及2中任一項之方 溶液中以形成經處理之# ^ [添加至該漿科或 &如請求項7之方法,复中^風氧化物。 9.—種層狀雙氫氧化物^酸係在步驟b)之前添加。 酸根離子’ έ料電荷平衡陰離子之碳 “有回於100之平均L/D值。 “:二1之/狀雙氫氧化物’其中該層狀雙氫氧化物 一由如h求項丨至8中任一項之方法而獲得。 子之二::層狀雙氫氧化物,其包含作為電荷平衡離 12 一種:子’其可藉由如請求項8之方法獲得。 .種,氣乙稀’其包含如請求項中任 雙氫氧化物。 唄之層狀^#Method of claim 1 wherein: the valence metal ion is a town ion and/or a zinc ion and the trivalent metal ion is an aluminum ion. The method of any one of the items 1 and 2, wherein the source of the divalent metal ion is a group of k-free hydroxyhydrogen, hydromagnesite, strontium carbonate, chlorinated carbon and dolomite. The method of any one of items 1 and 2, wherein the source of the additional divalent metal ion is selected from the group consisting of MgG, water town; 5, cesium carbonate and mixtures thereof. A method wherein the aggregate is prepared in a step hook. 6. As requested! The method of any of 2, wherein the source of carbonate ions is an emulsified carbon. 125021.doc 200829511 7. A solution according to any one of claims 1 and 2 to form a treated #^ [addition to the pulp or & method of claim 7, a complex oxide. 9. The layered double hydroxide acid is added prior to step b). The acid ion 'the charge balance equilibrium anion carbon' has an average L/D value back to 100. ": 2 / 2 double hydroxide ' where the layered double hydroxide is determined by Obtained by the method of any of 8. Sub-two:: layered double hydroxide, which is included as a charge balance 12: a sub- can be obtained by the method of claim 8. A gas, which contains as an optional double hydroxide. Layered 125021.doc 200829511 七、 指定代表圖: (一) 本案指定代表圖為:(無) (二) 本代表圖之元件符號簡單說明: 八、 本案若有化學式時,請揭示最能顯示發明特徵的化學式: [KKm) 2m+2n ]Xn/;*bH20125021.doc 200829511 VII. Designation of the representative representative: (1) The representative representative of the case is: (none) (2) The symbol of the symbol of the representative figure is simple: 8. If there is a chemical formula in this case, please reveal the best indication of the characteristics of the invention. Chemical formula: [KKm) 2m+2n ]Xn/;*bH20 125021.doc125021.doc
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