TW200829472A - Bike crank shaft made of rib-structural carbon fiber and method of making the same - Google Patents

Bike crank shaft made of rib-structural carbon fiber and method of making the same Download PDF

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Publication number
TW200829472A
TW200829472A TW96101143A TW96101143A TW200829472A TW 200829472 A TW200829472 A TW 200829472A TW 96101143 A TW96101143 A TW 96101143A TW 96101143 A TW96101143 A TW 96101143A TW 200829472 A TW200829472 A TW 200829472A
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Taiwan
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carbon fiber
hollow
tube
hollow carbon
connecting member
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TW96101143A
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Chinese (zh)
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TWI309616B (en
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Ke-Ran Cai
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Brainco Composites Inc
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Abstract

This invention is to provide a bike crank shaft made of rib-structural carbon fiber and a method of making the same, the method comprising the following steps: preparing carbon fiber pipe; preparing a pre-formed hollow carbon fiber pipe having a connection part at two sides; assembling the components by disposing a connector at the connection parts; winding carbon fiber yarn by tying the connectors at two ends of the hollow carbon fiber pipe with presoaked carbon fiber yarn so as to form a one-piece structure; covering the presoaked carbon fiber cloth on the hollow carbon fiber pipe and the carbon fiber yarn; and carrying out hot embossing molding by disposing the hollow carbon pipe covered b the carbon fiber cloth in a mold and conducting thermal pressing so that the presoaked carbon fiber, the carbon fiber yarn, and the hollow carbon fiber pipe are integrated into a one-piece structure.

Description

200829472 九、發明說明: 【發明所屬之技術領域】 本發明主要係揭示-種曲柄結構與其製造方法,尤指 比對人體筋骨結構原理,所研製的一種創新製程,並能發 揮預期的強度與輕量化性能之「筋骨結構式之碳纖維複材 自行車曲柄及其製造方法 【先前技術】 哭材=動;材乃人之手足延長線的-部份,藉著運動 ^材的使用,翻遊玩的目的,而運_材,是「 便面。良好的運動器材,不但要顧及舒適、 2賊料’更要具魏發揮最大魏 南性能的運動ϋ材,莫過於使用複 而對於 良好的手感品質,才能完全吻合客戶的s 、至 戶申訴信用品質或抱怨手感性能品質的^事發:致構成客 =之傳狀自行車曲柄,主要細 成 早期的鐵演變成合_綠 衣成由 曲柄較重,為—量㈣^ 王金屬材料製成之 料製成之曲柄%二=有使用非金屬材 請參照圖八 有-金屬板㈣_ /、有 柄結構9g’其包括 帽902盥_,>及設於該金屬板條體901二端的金屬 中902與私屬板條㈣丨及該二 外表再一歸設有-複合材料_,縣構成=== 200829472 9〇相較於傳統全金屬曲柄之結構來說,是產生了輕量化 之政果’但由於其曲柄結構90内仍具有一板條狀之金屬板 條體901 ’為一略重之結構,故在輕量化之設計上仍然有 改善的空間。— 參?、?、圖九’為一種具有發泡材之曲柄結構91,其包括 有一由發泡材所製成的厚板狀發泡本體911,該發泡本體 911 —‘分別裝設有一金屬帽912、913,且該發泡本體911 及該二金屬帽912、913外表再一體包覆設有一複合材料 914 ’藉此構成一曲柄結構91。此種設計改善了前述利用 鋁蕊而略重的問題。 參照圖十,為一種空心曲柄92之結構,其包括有二金 屬帽921、922及縱向環繞於該二金屬帽921、922外侧的 第一帶狀複合材923,於製造時係於該第一帶狀複合材923 内放置有一尼龍氣袋925,之後再於該第一帶狀複合材923 及尼龍氣袋925外侧反覆的縱橫向環繞第二帶狀複合材 924 ’接著置入模具,並於尼龍氣袋g25中灌入高壓氣體, 進行加熱而使該些帶狀複合材923、924硬化成型。由於氣 袋必須有入風口,成型後,留於曲柄尾端的入氣孔,除影 響結構強度,生產不易操控外,並且粗胚完成後,殘留出 口洞還需額外填補材料美化外觀,此製程雖達到中空目 的,但隨之產生的製造困難,結構破洞,且徒增善後處理, 確有改善空間。 此種空心曲柄92的設計相較於前述之習用結構,更可 有政的達到輕量化的效果,但缺點在於其利用吹氣方式製 200829472 成,故空心曲柄92每一部位的壁厚無法控制到完全一樣之 尺寸,容驗生不良品,尤其讀口造成的事前結構包覆 困難,成型後的tU 口制,進而影響結構強度,造成產品 容易不良之缺點。 有鐘於上述習知結構之缺失,本發明人乃發明出一種 『筋骨結構式之碳纖維複材自行車曲柄及其製造方法』, 其係可克服上述習知結構之所有缺點。200829472 IX. Description of the invention: [Technical field to which the invention pertains] The present invention mainly discloses a crank structure and a manufacturing method thereof, and particularly an innovative process developed by comparing the principle of human bones and bones, and can exert the expected strength and lightness. Quantitative performance of the "bone-structured carbon fiber composite bicycle crank and its manufacturing method [prior art] crying material = moving; material is the part of the human hand and foot extension line, by the use of sports materials, the purpose of the game , and transport _ material, is "handle. Good sports equipment, not only to take care of comfort, 2 thieves material" but also to play Wei's performance of the largest Weinan performance of sports coffins, no more than the use of complex and good quality, In order to fully match the customer's s, the customer complains about the credit quality or complains about the performance quality of the hand: the resulting passenger = the shape of the bicycle crank, the main fine early iron evolution into a composite _ green clothing from the crank is heavier, —Quantity (4)^Crank made of material made of Wang metal material%2=Use non-metal materials please refer to Figure 8 - Metal plate (4) _ /, shank structure 9g' including cap 902盥_, > and the metal 902 disposed at the two ends of the metal strip body 901 and the private slats (four) 丨 and the two outer surfaces are again provided - composite material _, county composition === 200829472 9 〇 compared to In the case of the structure of the conventional all-metal crank, the lightweight metallurgical fruit is produced. However, since the metal strip body 901' which has a strip shape in the crank structure 90 is a slightly heavy structure, it is lightweight. There is still room for improvement in design. - Reference, Fig. 9 is a crank structure 91 having a foamed material, which comprises a thick plate-shaped foam body 911 made of a foam material, the foaming The body 911-' is respectively provided with a metal cap 912, 913, and the foam body 911 and the two metal caps 912, 913 are integrally covered with a composite material 914' to thereby form a crank structure 91. The foregoing problem of slightly using the aluminum core is improved. Referring to FIG. 10, a structure of a hollow crank 92 includes two metal caps 921, 922 and a first strip shape longitudinally surrounding the outer sides of the two metal caps 921, 922. The composite material 923 is attached to the first strip composite 923 at the time of manufacture A nylon air bag 925 is disposed, and then the second strip-shaped composite material 924' is vertically and laterally overlapped on the outer side of the first strip-shaped composite material 923 and the nylon air bag 925, and then placed in a mold and filled in a nylon air bag g25. The high-pressure gas is heated and the strip-shaped composite materials 923 and 924 are hardened and formed. Since the air bag must have an air inlet, after the molding, the air-inlet hole left at the tail end of the crank, in addition to affecting the structural strength, is difficult to handle, and After the rough embryo is completed, the residual exit hole needs to be filled with additional material beautification appearance. Although the process has a hollow purpose, the manufacturing process is difficult, the structure is broken, and the post-treatment is improved, and the space is improved. Compared with the conventional structure mentioned above, the design of 92 can achieve a lighter weight effect, but the disadvantage is that it uses the air blowing method to make 200829472, so the wall thickness of each part of the hollow crank 92 cannot be controlled to be exactly the same. Dimensions, the inspection of defective products, especially the difficulty of pre-structure coating caused by the reading, the tU mouth system after molding, which in turn affects the structural strength, resulting in easy product defects. Point. In the absence of the above-mentioned conventional structure, the inventors have invented a "carbon fiber composite bicycle crank and a manufacturing method thereof" which overcomes all the disadvantages of the above-mentioned conventional structure.

【發明内容】 &本發明『筋骨結構式之碳纖維複材自行車曲柄及⑼ 造方法』所欲解決之技術問題係在於,該習知結構之設^ =兼具強度_4化並存的魏,雜無法大量的供產 -、’用’更難以制費者所接受,故亟有待改進。 =购『財域叙韻維㈣自行車曲柄及其製 :預先構包括有以下步驟:準備碳纖維管:準備 管==空的碳纖維管,該中空韻維 =叙結合部處分縣設-具肋骨設計的金屬連接Γ 繞用預浸材料的破纖維紗將該二連接件缠 二體之結構; 纖維管钱神包覆於該中空碳 纖維布之;1空==外表面;鮮成型:將已包覆有碳 使該些預浸材二拉具中’亚經加熱’模壓過程, 材科之域維布、錢轉、財轉纖維管形 200829472 之輕量化 成-體相連之結構,即得_兼具強度與製程方便 曲柄結構。 下詳細的 其他目的、優點和本發明的新穎特性將從以 描述與相關的附圖更加顯明。 【實施方式】 有關本發明所採用之技術、手段及其功效,兹舉一較 佳實施例並配合_詳述㈣,祕供朗之用 申請上並不受此種結構之限制。 筋骨結構式之碳纖維複材自行車曲 柄之製造方法包括以下步驟·· 一、 準備碳纖維管:準備—預先成㈣巾空碳纖維管 10:如圖二所示,該中空碳纖維管1。兩端分別具有一開口 形恶之結合部11 ’且該中空碳纖維管1G之外表面設 ^交叉之容槽,而該容槽12之二端分別延伸至該中空 石反纖雉管10二端之結合部U處。 二、 組裝連接件:於該中空碳纖維管1G二端開口形能 之結合部11處分別裝設一第一連接件2〇及一第二連接ς 30茶知圖一與圖二’該二連接件2〇、%係由金屬製成, 且該二連接件2G、3Q之内孔還可設螺紋,以供組接如踏 (圖中未示)或五;K60(如圖五)等物。而該二連接件2〇、 30之外侧則突設有一定位肋2卜31,該定位肋2ι、 供插置於該中空碳纖維f 1G開口形態之結合部η内,以 防止該二連接件20、3〇相對於該中空碳纖維管ι〇旋轉者。 200829472 又該第-連接件20係於周侧設有數溝槽22及凸肋部份, 而該第二連接件3〇係於周側設有數個凸肋32。 三、纏繞碳纖維紗:參照圖三與圖四,利用預浸 的碳纖維0°紗40將該二連接件2〇、3〇纏繞綁結於該中* 碳纖維管ίο之二端,以繞結成—體之結構。該碳鐵維ς 40之排列角度係為零度,並且纏繞通過該中空碳纖維管^ 之容槽12及該二連接件20、30之溝槽22與凸肋32,而SUMMARY OF THE INVENTION The technical problem to be solved by the present invention is that the structure of the conventional structure is set to be the same as the strength of the strength of the _4. Miscellaneous can not be a large number of supply - and 'use' is more difficult for consumers to accept, so it needs to be improved. = Buy "Zhongyu Xuyunwei (4) bicycle crank and its system: Pre-construction includes the following steps: preparation of carbon fiber tube: preparation tube == empty carbon fiber tube, the hollow rhyme dimension = Syrian joint division county design - ribbed design The metal connection Γ is wrapped around the structure of the two connecting pieces by the broken fiber yarn of the prepreg; the fiber tube is coated on the hollow carbon fiber cloth; 1 empty == outer surface; fresh forming: will be packaged Covered with carbon, the 'sub-heating' molding process of the two pre-drawing materials, the structure of the material section, the volume of the material, the money transfer, the financial fiber tube shape 200829472, the lightweight structure-connected structure, that is, _ Both the strength and the process are convenient for the crank structure. Other objects, advantages and novel features of the invention will become more apparent from the description and accompanying drawings. [Embodiment] Regarding the techniques, means, and effects of the present invention, a preferred embodiment is provided in conjunction with the detailed description (4), and the application for the use of the secret is not limited by such a structure. The manufacturing method of the carbon fiber composite material bicycle crank of the rib structure includes the following steps: 1. Preparing the carbon fiber tube: Preparation - pre-forming (four) towel empty carbon fiber tube 10: As shown in Fig. 2, the hollow carbon fiber tube 1. The two ends of the hollow carbon fiber tube 1G are respectively provided with intersecting grooves, and the two ends of the cavity 12 extend to the two ends of the hollow stone anti-fibre tube 10 respectively. At the junction U. 2. Assembling the connecting member: a first connecting member 2〇 and a second connecting member are respectively disposed at the joint portion 11 of the hollow end of the hollow carbon fiber tube 1G, and the second connection is provided. The pieces 2〇, % are made of metal, and the inner holes of the two connecting pieces 2G, 3Q can also be threaded for assembly such as stepping (not shown) or five; K60 (Fig. 5) . On the outer side of the two connecting members 2, 30, a positioning rib 2 is formed, and the positioning rib 2 is inserted into the joint portion η of the open shape of the hollow carbon fiber f 1G to prevent the two connecting members 20 3〇 is rotated relative to the hollow carbon fiber tube. In addition, the first connecting member 20 is provided with a plurality of grooves 22 and rib portions on the circumferential side, and the second connecting member 3 is provided with a plurality of ribs 32 on the circumferential side. 3. Winding carbon fiber yarn: Referring to FIG. 3 and FIG. 4, the two connecting pieces 2〇 and 3〇 are wound and tied to the two ends of the medium carbon fiber tube by using the pre-impregnated carbon fiber 0° yarn 40 to form a winding- The structure of the body. The arrangement angle of the carbon iron mesh 40 is zero degrees, and is wound through the cavity 12 of the hollow carbon fiber tube and the groove 22 and the rib 32 of the two connecting members 20, 30, and

得以將該二連接件20、30及該中空碳纖雄管1〇緊宓 繞綁結於一體。 、*叼馮 四包覆♦纖維布··參照圖五與圖六,採用預浸材料 之碳纖維布5G包覆於該中空碳纖維管10及該碳纖維紗仙 之外表面。 五熱壓成型·將已包覆有碳纖維布50之中空碳纖維 管10置於模具中,馳加熱及模壓過程,使該些預浸材料 之碳纖維布50、碳纖維紗4〇及中空碳纖維管1〇形成一體 相連之結構,在柄轉完〇。紗結構後,放置些微樹 泡’以利成型外型飽滿,即得—曲柄完成品。 曰' 麥照圖七’為本發明的第二個實施例,其中,欲.、告 具有五爪6G之曲柄時,係於前述之步驟三 2 步驟: 忠仃Μ下 四、 組裝五爪·將五爪裝設於中空碳纖維管^ 一 端的第一連接件20上。 五、 包覆碳纖維布:採用預浸材料之碳纖維布5 於該中空碳纖維管10、碳纖維紗4〇以及五爪6〇之外表面= 200829472 六、熱壓成型:將已包覆有碳纖維布5〇之中空碳纖維 管10與五爪60置於模具中,並經加熱模壓過程,使該些 預v又材料之奴纖維布5〇、碳纖維紗—4〇、中空碳纖維營]〇 以及五爪6〇軸__紅㈣,即得_具;=6^0 曲柄完成品。 藉此,利用碳纖維紗40纏繞綁結之中空碳纖維管1〇 及該二連接件2〇、3〇即相似於人體的骨骼與肌肉之連接結 構’骨骼相似於已成型的中空管型物及兩端固體的金屬 件,筋代表人體結合骨頭與施力,受力的連接與帶動的韌 帶。0紗碳纖維即是與筋相同的功能。具有良好的結構強 度及輕里化的優點。而該石炭纖維布5〇即相似於人體的皮 膚,包覆於該中空碳纖維管10與碳纖雉紗4〇外表面,可 知一美觀平整之外表面,如此,強度與美觀兼具的曲柄設 計’為一極具產業利用性之設計者。 本發明肋骨結構式之碳纖維複材自行車曲柄之結構包 括有一中空碳纖維管1〇、二連接件2〇、3〇、一碳纖雉紗 40與一碳纖維布5〇 ;其中: 該中空碳纖維管之截面概呈一橢圓形狀,且其二端 分別形成有一開口形態之結合部u,且該中空碳纖維管1〇 之外表面設有傾斜交叉之容槽12,而該容槽12之二端分 別延伸至該中空碳纖維管10二端之結合部11處。 該二連接件20、30係分別裝設於該中空碳纖維管1〇 之二端。該二連接件2〇、30包括有第一連接件20及第二 連接件30,該第一連接件20之尺寸係大於該第二連接件 200829472 30之尺寸,且該二連接件20、30之内孔還可設螺紋,以 供組接如踏板或五爪別等物,而該二連接件2〇、3〇之外 侧則突设有一定位肋21、31,該定位肋21、31係供插置 於該中空碳纖維管1〇之開口形態之結合部η内,以防止 該二連接件20、30相對於該中空碳纖維管10旋轉者。又 該第一連接件20係於周侧設有數溝槽22與肋骨,而該第 二連接件30係於周側還設有數凸肋32。 _ 該蛱纖維紗40係設置於該中空碳纖維營10之容槽12 及該二連接件20、30周側之溝槽22與凸肋32,形成繞結 體之^構。該碳纖維紗40之排列角度係為零度,並且為 預浸材料之碳纖維紗4〇。 該碳纖維布50係包覆於該中空碳纖維管1〇及該碳纖 維紗40之外表面,而可得一美觀平整之外表面。該碳纖維 布50係為預浸材料之碳纖維布50者。 當然,亦可於該碳纖維布5〇内裝設一結合於第一連接 春件20+之五爪6〇 ’以獲得—具有五爪60之曲柄結構者。 藉此,本發明筋骨結構式之碳纖雉複材自行車曲柄具 有良好的結構強度及輕量化的優點,同時本發明筋骨結構 式之碳纖維複材自行車曲柄還可具有一美觀平整之^表 面,如此,強度與美觀兼具的曲柄設計,為一極具產業利 用性之設計者。 ^ 八 就以上所述可以歸納出本發明具有以下之優點: 制1.本發明『筋骨結構式之碳纖維複材自行車曲柄及其 製造方法』,其中利用碳纖維紗纏繞綁結之中空碳纖維管 11 200829472 及該二連接件即相似於人體的骨骼與肌肉之連接結構,具 有良好的結構強度及輕量化的優點。The two connecting members 20, 30 and the hollow carbon fiber male tube 1 can be tied together in one piece.叼 叼 四 Four coating ♦ fiber cloth · Referring to Fig. 5 and Fig. 6, a carbon fiber cloth 5G of prepreg is applied to the hollow carbon fiber tube 10 and the outer surface of the carbon fiber yarn. 5. Hot press forming: The hollow carbon fiber tube 10 which has been coated with the carbon fiber cloth 50 is placed in a mold, and the heating and molding process is performed to make the carbon fiber cloth 50, the carbon fiber yarn 4 and the hollow carbon fiber tube of the prepreg materials. Form an integrated structure, after the handle is turned. After the yarn structure, place some micro-tree foams to make the molded shape full, that is, the crank finished product.曰 '麦照图七' is the second embodiment of the present invention, wherein, when the crank having the five-claw 6G is claimed, it is in the foregoing step 3: 2 steps: loyalty to the fourth, assembly of the five claws The five claws are mounted on the first connecting member 20 at one end of the hollow carbon fiber tube. 5. Coated carbon fiber cloth: Carbon fiber cloth with prepreg material 5 on the outer surface of the hollow carbon fiber tube 10, carbon fiber yarn 4〇 and five-jaw 6〇 = 200829472 6. Hot press forming: will be coated with carbon fiber cloth 5 The hollow carbon fiber tube 10 and the five-claw 60 are placed in a mold, and are subjected to a heating and molding process to make the pre-v material material fiber cloth 5 〇, carbon fiber yarn 〇 4 〇, hollow carbon fiber 〇 〇 五 and 5 claws 6 〇 axis __ red (four), that is, _ have; = 6^0 crank finished product. Thereby, the carbon fiber yarn 40 is wound with the hollow carbon fiber tube 1 〇 and the two connecting members 2〇, 3〇 are similar to the connection structure of the bone and muscle of the human body. The bone is similar to the formed hollow tubular shape and Solid metal parts at both ends, the ribs represent the human body combined with the bone and the force applied, the force connected and the driven ligament. 0 yarn carbon fiber is the same function as the rib. It has the advantages of good structural strength and light weight. The carbon fiber cloth 5 is similar to the skin of the human body, and is coated on the outer surface of the hollow carbon fiber tube 10 and the carbon fiber crepe yarn 4, so that an aesthetically pleasing surface is obtained, so that the crank design with both strength and beauty is It is a designer with great industrial appetite. The structure of the carbon fiber composite bicycle crank of the rib structure of the present invention comprises a hollow carbon fiber tube 1〇, two connecting members 2〇, 3〇, a carbon fiber twisted yarn 40 and a carbon fiber cloth 5〇; wherein: the hollow carbon fiber tube has a cross section An elliptical shape is formed, and the two ends thereof are respectively formed with a joint portion u of an open shape, and the outer surface of the hollow carbon fiber tube 1 is provided with a groove 12 which is obliquely intersected, and the two ends of the groove 12 respectively extend to The hollow carbon fiber tube 10 has a joint portion 11 at both ends. The two connecting members 20 and 30 are respectively installed at two ends of the hollow carbon fiber tube 1〇. The two connecting members 2, 30 include a first connecting member 20 and a second connecting member 30. The first connecting member 20 has a size larger than that of the second connecting member 200829472 30, and the two connecting members 20, 30 The inner hole can also be provided with a thread for assembling such as a pedal or a five-pronged object, and a positioning rib 21, 31 is protruded from the outer side of the two connecting members 2, 3, and the positioning rib 21, 31 is The plug is placed in the joint portion η of the opening form of the hollow carbon fiber tube 1 to prevent the two connecting members 20, 30 from rotating relative to the hollow carbon fiber tube 10. Further, the first connecting member 20 is provided with a plurality of grooves 22 and ribs on the circumferential side, and the second connecting member 30 is provided with a plurality of ribs 32 on the circumferential side. The yoke fiber yarn 40 is disposed on the cavity 12 of the hollow carbon fiber battalion 10 and the groove 22 and the rib 32 on the circumferential side of the two connecting members 20 and 30 to form a structure around the body. The carbon fiber yarns 40 are arranged at an angle of zero degrees and are carbon fiber yarns of the prepreg material. The carbon fiber cloth 50 is coated on the outer surface of the hollow carbon fiber tube 1 and the carbon fiber yarn 40 to obtain an aesthetically pleasing outer surface. The carbon fiber cloth 50 is a carbon fiber cloth 50 of a prepreg. Of course, it is also possible to install a five-pronged jaw 6' joined to the first connecting spring member 20+ in the carbon fiber cloth 5 to obtain a crank structure having five claws 60. Thereby, the carbon fiber reinforced composite bicycle crank of the rib structure of the invention has the advantages of good structural strength and light weight, and at the same time, the carbon fiber composite material bicycle crank of the rib structure of the invention can also have a beautiful and smooth surface, thus, The crank design with both strength and beauty is a designer with great industrial appetite. ^ In the above, it can be summarized that the present invention has the following advantages: 1. The carbon fiber composite bicycle crank and the manufacturing method thereof according to the present invention, wherein the carbon fiber tube is wound with carbon fiber yarns and tied to the hollow carbon fiber tube 11 200829472 And the two connecting members are similar to the connection structure of the bone and muscle of the human body, and have the advantages of good structural strength and light weight.

制生2·本發明『筋骨結構式之碳纖雄複材自行車曲柄及其 製造方法』,其中該碳纖維布即相似於人體的皮膚,包覆 於該中空碳纖料與韻維紗絲面,可得—美觀平整^ 外表面。 制^3.本《明『筋骨結構式之碳纖維複材自行車曲柄及其 製,方法』’其中該t空碳纖維管—端的第—連接件還ς 裝設一五爪,以形成一具有五爪之曲柄結構。 由是觀之,本發明極具產業上利用價值;且又未見有 相同或類似之發明出現於_外刊物或公開使用 合專利法規定之積極及_要件,理絲務料利。 淮上所述者,僅為本發明之較佳實施例而已,杏 以之限定本發明實施之範圍,故田b 杜夕紐m 举錄之變更或等效元 件置換’或依本發明申請專利範圍所作之均等變化與 飾’皆應仍屬本發明專利涵蓋之範疇。 ’、夕 【圖式之簡要說明】 圖一:為本發明之流程圖。 圖二:為本發明之立體分解圖。 圖三:為本發明纏繞碳纖維紗之示意圖。 〇 圖四:為本發縣二連接件與麵維^繞結—體 圖五.為本發明包覆碳纖維布後之*意圖。 心回 圖六:為本發明之剖面示意圖。 12 200829472 圖七:為本發明第二個實施例之流程圖。 圖八:為習知結構之示意圖。 圖九:為習知結構之不意圖。 圖十:為習知結構之示意圖。 I主要元件符號說明】 (本發明) 11 結合部 21 定位肋 31 定位肋 901金屬板條體 903金屬帽 911發泡本體 913金屬帽 921金屬帽Manufacture 2. The invention relates to a carbon fiber male compound bicycle crank and a manufacturing method thereof, wherein the carbon fiber cloth is similar to the skin of a human body, and is coated on the hollow carbon fiber material and the rhyme yarn surface. - Beautiful and flat ^ External surface. ^3. The "carbon fiber composite material bicycle crank and its system, the method" of the "bone-bone structure-type carbon fiber tube-end of the first connector" is also equipped with a five-claw to form a five-claw The crank structure. From the point of view, the present invention is extremely industrially useful; and it has not been found that the same or similar inventions appear in the _ external publications or publicly use the positive and stipulations stipulated in the patent law. The above is only the preferred embodiment of the present invention, and apricot is limited to the scope of implementation of the present invention, so the change of the description of the field or the equivalent component replacement ' or the patent application according to the present invention Equivalent changes in scope and decoration should remain within the scope of the invention patent. ‘, 夕 [A brief description of the schema] Figure 1: is a flow chart of the present invention. Figure 2 is a perspective exploded view of the present invention. Figure 3 is a schematic view of the wound carbon fiber yarn of the present invention. 〇 Figure 4: Two joints and surface dimensions of the county and the body. Figure 5. The intention of the invention after coating the carbon fiber cloth. Heart Figure 6 is a schematic cross-sectional view of the present invention. 12 200829472 Figure 7 is a flow chart of a second embodiment of the present invention. Figure 8: Schematic diagram of the structure of the prior art. Figure 9: Not intended for the structure of the prior art. Figure 10: Schematic diagram of the structure of the prior art. I Main component symbol description] (Invention) 11 Bonding portion 21 Positioning rib 31 Positioning rib 901 Metal slat body 903 Metal cap 911 foam body 913 metal cap 921 metal cap

10碳纖雉管 12容槽 20第一連接件 22溝槽 30第二連接件 32 凸肋 40 碳纖維紗 50 碳纖維布 60 五爪 (習知結構) 90 曲柄結構 902金屬帽 904複合材料 91 曲柄結構 912金屬帽 914複合材料 92 空心曲柄 13 200829472 922金屬帽 923第一帶狀複合材 924第二帶狀複合材 925尼龍氣袋 1410 carbon fiber tube 12 tank 20 first joint 22 groove 30 second joint 32 rib 40 carbon fiber yarn 50 carbon fiber cloth 60 five claws (known structure) 90 crank structure 902 metal cap 904 composite material 91 crank structure 912 Metal cap 914 composite material 92 hollow crank 13 200829472 922 metal cap 923 first strip composite 924 second strip composite 925 nylon air bag 14

Claims (1)

200829472 十、申請專利範圍: 1. 一種筋骨結構式之碳纖維複材自行車曲柄之製造方 法,包括有以下步驟: 一、 準備碳纖維管:準備一預先成型的中空碳纖維管, 該中空碳纖維管兩端分別具有一結合部; 二、 組裝連接件:於該中空碳纖維管二端之結合部處 分別裝設一連接件; 三、 纏繞碳纖雉紗:利用預浸材料的碳纖維紗將該二 連接件纏繞綁結於該中空碳纖維管之二端,以繞結成一體 之結構, 四、 包覆碳纖維布:採用預浸材料之碳纖維布包覆於 該中空碳纖維管及該碳纖維紗之外表面; 五、 熱壓成型:將已包覆有碳纖維布之中空碳纖維管 置於模具中,並經加熱模壓過程,使該些預浸材料之碳纖 維布、碳鐵維紗及中空碳纖維管形成一體相連之結構,即 得一曲柄完成品。 2. 如請求項1所述之筋骨結構式之碳纖維複材自行車 曲柄之製造方法,其中於纏繞碳纖維砂的步驟之後,還包 括有組裝五爪之步驟,其係將五爪裝設於中空碳纖維管一 端的連接件上,以利後續之步驟得以將碳纖維布將五爪包 覆於内者。 3. 如請求項1或2所述之筋骨結構式之碳纖維複材自 行車曲柄之製造方法,其中該中空碳纖維管之外表面設有 傾斜交叉之容槽,且該容槽之二端係分別延伸至該中空碳 15 200829472 纖維管二端之結合部處。 也如請求項〗或2所述之筋骨結構式之碳識維複材自 行車曲柄^製造方法,其中該二連接件之外側突設有—定 位肋’該定位肋係供插置於該中空碳纖維管之之結合部, 以防止該二連接件相對於該中空碳纖維管旋轉者。200829472 X. Patent application scope: 1. A method for manufacturing a carbon fiber composite bicycle crank with a rib structure, comprising the following steps: 1. Preparing a carbon fiber tube: preparing a pre-formed hollow carbon fiber tube, the hollow carbon fiber tube has two ends respectively Having a joint portion; 2. assembling the connecting member: respectively, a connecting member is arranged at the joint portion of the two ends of the hollow carbon fiber tube; 3. winding the carbon fiber crepe yarn: the two connecting members are wrapped by the carbon fiber yarn of the prepreg material Attached to the two ends of the hollow carbon fiber tube, to form an integrated structure, four, coated with carbon fiber cloth: carbon fiber cloth with prepreg material coated on the hollow carbon fiber tube and the outer surface of the carbon fiber yarn; Molding: a hollow carbon fiber tube coated with a carbon fiber cloth is placed in a mold, and the carbon fiber cloth, the carbon iron yarn and the hollow carbon fiber tube of the prepreg are integrally formed by a heat molding process, that is, A crank finished product. 2. The method for manufacturing a carbon fiber composite bicycle crank according to claim 1, wherein after the step of winding the carbon fiber sand, the step of assembling the five claws is further included, wherein the five claws are installed on the hollow carbon fiber. The connector on one end of the tube is used to facilitate the subsequent steps of wrapping the carbon fiber cloth with the five claws. 3. The method for manufacturing a carbon fiber composite bicycle crank according to claim 1 or 2, wherein the outer surface of the hollow carbon fiber tube is provided with a slanting intersecting groove, and the two ends of the groove are respectively extended. To the junction of the hollow end of the hollow carbon 15 200829472 fiber tube. The method for manufacturing a carbon-based composite material bicycle crank according to the invention of claim 2 or 2, wherein the outer side of the two connecting members is provided with a positioning rib for inserting the hollow carbon fiber a joint of the tubes to prevent the two connectors from rotating relative to the hollow carbon fiber tube. 5.如請求項〗或2所述之筋骨結構式之碳纖維複材自 行車曲柄之製造方法,其中該二連接件包括有一個第一連 接件與-,第二連接件,該第一連接件係於周健設有數溝 槽而該第—連接件係於周側還設有數凸肋,該碳纖維紗 排歹j角度係為零度,並且纏繞通過該巾空碳纖維管之办 槽及該二連接件之溝槽與凸肋。 谷 • 6·種肋骨結構式之碳纖維複材自行車曲柄,其包括 -中空碳纖維管,其二端分別形成有_結合部; 部處 二連接件,係分別裝設於該中空碳纖維端之結合 人纖維",該石反纖維紗係設置於該中空碳纖維管之 表面及^連接件周側,並形成繞結-體之^_ 5之 該碳纖纖維布係包覆於該中空碳纖維仏 藉此士,獲得-兼具強度及美觀之輕量化結構者。 7.如4求項6 $ 7所述之筋骨結構式 行車曲柄’其中該碳纖維布内還設有'结合二 維管一端連接件之五爪,簡得m叙:;;構反者懺 16 200829472 8·如請求項a 行車曲虹#二或7所述之筋骨結構式之碳纖雄複材自 容槽,且鮮2 賊料之外表面設㈣斜交叉之 之結合部卢^ 一端係分別延伸至該中空碳纖維管二端 &直明求項6或7所述之筋骨結構式之碳纖維複材自 位肋其中該二連接件之外侧突設有一定位肋,該定 接择^§置於獅空碳纖維管之結合部,以防止該二連 1目1於該中空碳纖維管旋轉者。 ^一如明求項6或7所述之筋骨結構式之碳纖維複材自 :曲柄,其中該二連接件包括有一個第—連接件及一個 第一連接件,該第一連接件係於周侧設有數溝槽,而該第 一連接件係於周側設有數凸肋,該碳纖維紗係設置於該中 空碳纖維管之容槽及該二連接件周侧之溝槽與凸肋而形成 繞結狀。5. The method of manufacturing a carbon fiber composite bicycle crank according to the invention of claim 2, wherein the two connecting members comprise a first connecting member and a second connecting member, the first connecting member The Zhou Jian is provided with a plurality of grooves, and the first connecting member is further provided with a plurality of ribs on the circumference side, the carbon fiber yarn 歹 j angle is zero degrees, and is wound through the groove of the hollow carbon fiber tube and the groove of the two connecting members Slots and ribs.谷•6· ribbed structure carbon fiber composite material bicycle crank, which comprises a hollow carbon fiber tube, the two ends of which are respectively formed with a _ joint portion; at the portion of the two connecting members, respectively, are coupled to the hollow carbon fiber end a fiber ", the stone anti-fiber yarn system is disposed on the surface of the hollow carbon fiber tube and the peripheral side of the connecting member, and forms the carbon fiber cloth wrapped around the knot-body to cover the hollow carbon fiber. , get - a lightweight structure that combines strength and aesthetics. 7. For example, the rib-structured driving crank described in Item 6 $7, wherein the carbon fiber cloth is further provided with a 'claw that is combined with a connecting end of the two-dimensional tube, which is simply: m; 200829472 8·If the request item a is a car-shaped structure, the carbon fiber-and-male composite material self-receiving groove, and the surface of the fresh thief material is set to (4) the oblique joint of the cross section a carbon fiber composite material self-aligning rib extending to the outer end of the hollow carbon fiber tube and the rib structure of the rib structure, wherein a positioning rib is protruded from the outer side of the two connecting members, and the fixing is placed The joint of the lion empty carbon fiber tube to prevent the two-link 1 mesh from rotating the hollow carbon fiber tube. The carbon fiber composite material of the rib structure according to claim 6 or 7, wherein the two connecting members comprise a first connecting member and a first connecting member, wherein the first connecting member is attached to the circumference. a plurality of grooves are formed on the side, and the first connecting member is provided with a plurality of ribs on the circumferential side, and the carbon fiber yarn is disposed on the groove of the hollow carbon fiber tube and the groove and the rib on the circumferential side of the two connecting members. Knot. 1717
TW96101143A 2007-01-11 2007-01-11 Bike crank shaft made of rib-structural carbon fiber and method of making the same TW200829472A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109421293A (en) * 2017-08-30 2019-03-05 龙承精密股份有限公司 The manufacturing method of bicycle crank
CN113799907A (en) * 2020-06-12 2021-12-17 世同金属股份有限公司 Composite crank and manufacturing method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109421293A (en) * 2017-08-30 2019-03-05 龙承精密股份有限公司 The manufacturing method of bicycle crank
US10603852B2 (en) 2017-08-30 2020-03-31 Twdt Precision Co., Ltd Method for making bicycle crank arm
CN113799907A (en) * 2020-06-12 2021-12-17 世同金属股份有限公司 Composite crank and manufacturing method thereof
CN113799907B (en) * 2020-06-12 2023-01-06 世同金属股份有限公司 Composite crank and manufacturing method thereof

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