TW200829430A - Direct-spinning non-woven fabric and manufacturing method thereof - Google Patents

Direct-spinning non-woven fabric and manufacturing method thereof Download PDF

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TW200829430A
TW200829430A TW96101250A TW96101250A TW200829430A TW 200829430 A TW200829430 A TW 200829430A TW 96101250 A TW96101250 A TW 96101250A TW 96101250 A TW96101250 A TW 96101250A TW 200829430 A TW200829430 A TW 200829430A
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Taiwan
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direct
spinning
spun
woven fabric
nonwoven fabric
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TW96101250A
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Chinese (zh)
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TWI338617B (en
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Tzu-Shiang Huang
Chao-Chun Peng
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Taiwan Textile Res Inst
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Publication of TWI338617B publication Critical patent/TWI338617B/en

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  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)

Abstract

A direct-spinning non-woven fabric is provided. The direct-spinning non-woven fabric is a cellulose non-woven fabric which is included of a plurality of mutually stacked fibers. The cellulose non-woven fabric has a first surface and a second surface and the fibers of the non-woven fabric adhere to each other. In the cellulose non-woven fabric, the roughness of the first surface is smaller than that of the second surface. Therefore, the first surface of the cellulose non-woven fabric is smoother while the second surface of the cellulose non-woven fabric is rougher. Because the first surface of the cellulose non-woven fabric is smoother while the second surface of the cellulose non-woven fabric is rougher, it can be used to various applications based on its specific characteristic.

Description

200829430 22066twf.doc/n 九、發明說明: 【發明所屬之技術領域】 本發明是有關於一種不織布及其製造方法,且特別是 有關於一種直紡型不織布及其製造方法。 【先前技術】 不織布是人造纖維的一種應用,其製程結合塑膠、化 工、造紙及紡織等技術與原理。此種人造纖維的應用由於 未經過梭織或針織等傳統編織方式製成,故稱之為,,不織 布”。不織布有製造成本低、吸濕、防塵以及抗靜電等特性, 所以其用途非常廣泛,舉凡農業、建築、民生、工業、醫 樂、汽車業等各行業中都以不織布作為過濾、阻隔以及吸 濕等功能的材料。 以直紡型不織布為例,其製造過程是先將高分子的材 料紡成長絲」再將連續的長絲經_以形成直纺型不織 布。一般而s,凡具有加熱熔融性質且成絲性佳的高分 材料皆可應用於直紡型不織布的製作,所以直 的應用範圍相當廣泛。 个'、、飞布 為了增加直紡型不織布的機械強 _纖維更緊密的堆疊以得到平坦的成品,習 表面熔接在Π 是以加熱輥壓的方式使纖維 ^ „3 ,,,.,起^而,纖維表面熔接的過程中會發生镞 維間彼此黏結的問題而使生緘 外,有些機械㈣織布成m的平坦度不佳。此 -貝缺的原料經纺絲後無法良好的溶接在 200829430 095Q050 22066twf.doc/n =’如Ly〇eell原料’料適合應用於此—製程。雖缺 性粉末的方式強化此種· ^ . π ,、義栈強又,部會增加製程步驟及原料種類 織r無法在簡單的製_ 【發明内容】 性質冬發明提供不織布,其具有高顧強度之 造二月織布的製造方法,製 粗輪的餘表面較為光滑而第二表面較為 不織ΐ發種直紡型不織布。此不織布為—纖維+ 不織布具有—$ i緘、f而構成。其中,此纖維素 維彼此黏結。纖維‘ 面’亚且不織布的纖 二表面的_卩=織布之弟—表面的粗糙度低於其第 粗糙。 X ’因此弟一表面較為光滑且第二表面較為 如例實施例中,上述之第一表面的粗糙度 ㈣到80=. _到2〇卿而粗輪度⑫例如是介於5 於到5〇,而上述之弟一表面的粗糙度^例如是介 _,而粗链度&例如是介於30㈣到300 ★月之實施例中’上述之第一表面的液滴擴散 6 200829430 095Q050 22066twf. doc/π 能力面於第二表面的液滴擴散能力。其中,第一表面的液 滴擴散能力例如是介於到雇mm2/6Qsee ;而第二表 面的液滴擴散能力例如是介於5到l〇〇〇mm2/60sec。 本發明另提出-種直纺型不織布的製造方法,以製造 出亡述之直紡型不織布。此方法的步驟包括先提供一紡絲 液亚且進仃-纺絲步驟。其中,紡絲液包括溶劑以及溶於 溶劑中的纖維材料。實質上,溶劑包括N-甲基碼林义氧 •化,(N_methylmorPholine-N-〇xide,NMMO) ’ 而纖維材料包 括緘、准素。詳s之,紡絲步驟是使紡絲液於冰層上固化成 ^條彼此堆疊的纖維而構成一纖維素不織布。值得注意的 是,纖維在未完全固化之前會彼此黏結,且製造完 維素不織布具有一第一表面以及一第二表面,其第一表面 的粗棱度低於第二表面的粗糙度,因此第一表面較為光滑 且弟一表面較為粗链。 在本發明之一實施例中,上述之紡絲液例如是於灑滿 碎冰塊的冰層上固化成彼此堆疊的纖維,或者例如是於結 瞻 成一層狀冰霜的冰層上固化成彼此堆疊的纖維。 在本發明之一實施例中,上述之紡絲步驟例如是提供 一纺絲裝置,並將纺絲液裝入纺絲裝置中。接著,相對於 纺絲裝置之處設置具有冰層的固化裝置。隨之,使紡絲液 自紡絲裝置喷出至固化裝置上,以使紡絲液於冰層上固化 成彼此堆疊的纖維。 在本發明之一實施例中,更包括於固化裝置上放置一 輸送網帶,且冰層例如疋放置在輸送網帶上,以使纖維堆 200829430 22066twfdoc/n 疊於=網帶之表面上,並輪送彼此堆疊的纖維。 ,本發明之1施财,上述之 之間的距離例如是30公分〜!公尺。 U化衣置 —提的是,使簡液自紡絲裝置喷出朗化穿詈 上的紡絲壓力例如為介於2响至纖—口化衣置 行-實施财,於紡絲步狀後,更包括進 吉荆在未兀全/旋固的狀態下彼此黏結,而使得 有編嶋度。料,本發明= =應==廣r可以使不織布的品質更 為讓本發明之上述和其他目的、舰 =重下了文特舉較佳實施例,並配合所附圖式’42 【實施方式】 山=使直紡型不織布具有較佳的機械強度 出-種直_不織布的製造方法,其步驟流程如圖^ = 示’並且各步驟的詳細說明如下。 斤 請參考圖1A ’首先’進行步驟11〇,提供 其中’纺絲液包括溶劑以及溶於溶劑中的纖料二質 上,溶劑包括沁甲基碼林队氧化%; (N-methylmorpholme-N-oxide,NMMO)’ 而纖維材料包括纖 8 200829430 uy^gu^u 22066twf.d〇c/n 纺絲液是由高分子材質所組成的,許多 二、二:,Z皿熔融的特性,且熔融之後成絲性佳, 料豆錄‘-纺型不織布的製造原料。此外,高分子原 制/__性質’可以視使用需求而選擇不同 原枓以:成不同紐的直_不織布。 t ’進仃步驟12G之纺絲步驟。紡絲步驟是使纺絲 k上固化成多條彼此堆疊的纖維而構成—纖維素不200829430 22066twf.doc/n IX. Description of the Invention: [Technical Field] The present invention relates to a nonwoven fabric and a method of manufacturing the same, and in particular to a straight-spun nonwoven fabric and a method of manufacturing the same. [Prior Art] Non-woven fabric is an application of rayon, and its process combines technologies and principles such as plastics, chemicals, papermaking, and textiles. The application of such rayon is called "non-woven" because it is not made by conventional weaving or knitting, etc. Non-woven fabric has the characteristics of low manufacturing cost, moisture absorption, dustproofness and antistatic property, so it is widely used. For all industries such as agriculture, construction, people's livelihood, industry, medical music, and automobile industry, non-woven fabrics are used as materials for filtering, blocking, and moisture absorption. For example, in the case of straight-spun non-woven fabrics, the manufacturing process is to first polymerize The material is spun into filaments, and the continuous filaments are passed through to form a straight-spun nonwoven fabric. In general, high-strength materials with hot melt properties and good filament properties can be applied to the production of straight-woven non-woven fabrics, so the straight application range is quite wide. In order to increase the mechanical strength of the direct-spun non-woven fabric, the fibers are more closely stacked to obtain a flat finished product, and the surface is welded to the surface by means of heating and rolling to make the fiber ^3,,,. ^ However, in the process of welding the surface of the fiber, the problem of bonding between the two dimensions will occur, and the flatness of some mechanical (four) woven fabrics will be poor. This raw material of the shell is not good after spinning. Dissolved in 200829430 095Q050 22066twf.doc / n = 'Ly〇eell raw materials' material is suitable for this process - although the lack of powder way to strengthen this ^ ^ π, and the stack is strong, the department will increase the process steps And the raw material type weaving r cannot be made in a simple system. [Inventive content] The winter invention provides a non-woven fabric, which has a high-strength manufacturing method of making a woven fabric, and the remaining surface of the coarse wheel is smooth and the second surface is relatively small. The woven fabric is a straight-spun non-woven fabric. The non-woven fabric is composed of -fiber and non-woven fabric having -$i缄, f. wherein the cellulose fibers are bonded to each other. The fiber 'face' sub- and non-woven fabric surface _卩= The younger brother of weaving - the surface is thick The roughness is lower than its roughness. X 'So the surface of the younger one is smoother and the second surface is more like the example in the embodiment, the roughness of the first surface (four) to 80 =. _ to 2 〇 and the coarse round 12 For example, it is between 5 and 5 〇, and the roughness of the surface of the above-mentioned brother is, for example, _, and the thick chain & for example, is in the embodiment of 30 (four) to 300 ★ months, the first surface mentioned above Droplet diffusion 6 200829430 095Q050 22066twf. doc/π Capability of droplet diffusion on the second surface, wherein the droplet diffusion capacity of the first surface is, for example, between the hired mm2/6Qsee; and the liquid on the second surface The droplet diffusion ability is, for example, 5 to 10 mm 2 / 60 sec. The present invention further proposes a method for producing a direct-spun nonwoven fabric to produce a straight-spun nonwoven fabric. The steps of the method include providing a first The spinning solution is sub-injected into a spinning-spinning step, wherein the spinning solution comprises a solvent and a fibrous material dissolved in the solvent. In essence, the solvent comprises N-methyl-coded oxygen, (N_methylmorPholine-N-〇 Xide, NMMO) 'And the fiber material includes bismuth, quasi-prime. The process is to make the spinning solution solidify on the ice layer into fibers which are stacked on each other to form a cellulose non-woven fabric. It is worth noting that the fibers are bonded to each other before being completely cured, and the finished non-woven fabric has a first The first surface of the surface and the second surface have a lower roughness than the roughness of the second surface, so that the first surface is smoother and the surface of the second surface is thicker. In one embodiment of the invention, the spinning is as described above. The silk liquid is, for example, solidified on the ice layer sprinkled with crushed ice pieces into fibers stacked on each other, or, for example, on the ice layer which is formed into a layer of frost to be solidified into fibers stacked on each other. In an embodiment of the invention, the spinning step is, for example, to provide a spinning device and to incorporate the spinning solution into the spinning device. Next, a curing device having an ice layer is provided at a position relative to the spinning device. Subsequently, the spinning solution is ejected from the spinning device onto the curing device to solidify the spinning solution on the ice layer into fibers stacked on each other. In an embodiment of the present invention, a conveyor belt is further disposed on the curing device, and an ice layer such as a crucible is placed on the conveyor belt to superimpose the fiber stack 200829430 22066twfdoc/n on the surface of the mesh belt. And rotate the fibers stacked on each other. In the first aspect of the present invention, the distance between the above is, for example, 30 cm~! meter. U-coating - mentioning that the spinning pressure of the simple liquid self-spinning device sprayed out on the snagging through the squeegee is, for example, between 2 rings and the fiber-mouth-coating-setting, in the spinning step After that, it also includes the Jingjijing bonding to each other in the state of full/rotation, so that there is a degree of editing. The present invention == should == wide r can make the quality of the non-woven fabric more suitable for the above and other objects of the present invention, the ship = the preferred embodiment, and with the drawing '42 Memories] Mountain = a method for manufacturing a straight-spun non-woven fabric with better mechanical strength - a kind of straight-non-woven fabric, the flow of which is shown in Fig. 2 and the detailed description of each step is as follows. Please refer to Figure 1A 'First' for step 11〇, providing 'the spinning solution including the solvent and the fiber in the solvent. The solvent includes 沁methyl methion oxidation %; (N-methylmorpholme-N -oxide, NMMO)' and the fiber material includes fiber 8 200829430 uy^gu^u 22066twf.d〇c/n The spinning solution is composed of a polymer material, many of the two, two:, the melting characteristics of the Z dish, and After melting, the yarn-forming property is good, and the raw material of the bean-woven non-woven fabric is recorded. In addition, the original polymer / __ nature can be selected according to the needs of the use of the original: to a different straight _ non-woven fabric. t 'Enter the spinning step of step 12G. The spinning step is to cure the spinning k into a plurality of fibers stacked on each other to form - cellulose is not

織不。 一更洋細的况,紡絲步驟的流程例如是如圖1B所繪 :首先’提供-纺絲裝置(步驟122),並將纺絲液裝入紡 4衣置中。接著’相對於纺絲裝置之處設置具有冰層的固 ^衣置(步驟124)。隨之,使紡絲液自紡絲裝置喷出至固化 衣置上(步驟126)’以使纺絲液於冰層上固化成彼此堆疊的 、鱗維。其中,固化褒置上的冰層例如是灑滿碎冰塊的冰層, 或者例如是結成一層狀冰霜的冰層。 •在纺絲步驟中,1可包括於固化裝置上放置一輸送網 帶,士冰層例如是放置在輸送網帶上,以使纖維堆疊於輪 送網帶之表面上,並輸送彼此堆疊的纖維。 實際上,紡絲裝置與固化裝置之間的距離例如是30 公分〜1公尺。此外,使纺絲液自紡絲裝置喷出至固化裝置 上的紡絲壓力例如為25psi至2000pSi。並且,於纺絲步驟 之後,更包括進行一乾燥步驟(步驟128),將不織布乾燥以 便收納與利用。 值得注意的是,彼此堆疊的纖維在冰層上的固化速率 9 200829430 u^j^uDu 22066twf.doc/n 較忮,因此未完全固化之前纖維會彼此黏結並小幅度的擴 散、,可使得纖維堆疊的較為緊密。如此,堆疊的纖ς在垂 直冰層方向上的機械強度及耐磨度可大為增加。換言之, 本發明之直紡型不織布具有較強的機械強度與耐磨^ :卜二前就相互黏結’因此不需為了使二緊 輥壓或是在製造過程中額外添加交鏈劑 &性材料。所以,本發明之直_Weaving no. In a more delicate case, the flow of the spinning step is, for example, as depicted in Fig. 1B: first, the spinning device is provided (step 122), and the spinning solution is placed in the spinning booth. Next, a fixing device having an ice layer is provided with respect to the spinning device (step 124). Subsequently, the spinning solution is ejected from the spinning device to the curing garment (step 126)' to solidify the spinning solution on the ice layer into a scale which is stacked on each other. The ice layer on the curing device is, for example, an ice layer sprinkled with crushed ice or, for example, an ice layer formed into a layer of frost. • In the spinning step, 1 may include placing a conveyor belt on the curing device, and the ice layer is placed on the conveyor belt, for example, so that the fibers are stacked on the surface of the conveyor belt and transported to each other. fiber. Actually, the distance between the spinning device and the curing device is, for example, 30 cm to 1 m. Further, the spinning pressure for ejecting the spinning solution from the spinning device to the curing device is, for example, 25 psi to 2000 pSi. Further, after the spinning step, a drying step (step 128) is further included, and the nonwoven fabric is dried for storage and use. It is worth noting that the rate of solidification of the fibers stacked on each other on the ice layer is relatively high, so that the fibers will stick to each other and diffuse slightly before the film is completely cured. Stacked more closely. Thus, the mechanical strength and wear resistance of the stacked fibers in the direction of the vertical ice layer can be greatly increased. In other words, the direct-spun type non-woven fabric of the present invention has strong mechanical strength and wear resistance. ^: It is bonded to each other before the second. Therefore, there is no need to add a cross-linking agent & material. Therefore, the straightness of the present invention

方法利用簡單的生牛,m 巧々的衣L 疊的效果。 達到使不織布的纖維緊密堆 不織ΐ由,ί步驟所製成的直紡型不織布為—纖唯+ =,由多條彼此堆疊的纖維而構成 明本發明之直紡型不織布的特性 υ地况 中,與冰層接觸之—面定義為 夺緘、、隹素不織布 觸面之一面則定義為第-表面。^對於冰層接 低於第二表面的粗糙度,二:弟面的粗糙度 面較為粗糙。 表面較為光滑且第二表 在一實施例中,纖維素 力例如是高於第二表面的液表面的液滴擴散能 在本發明之不織布的第一上、月ς ,當液體滴 體若是滴在第二表面上時;^液滴較各易擴散,而液 中。實際上,第-表面的;滴 =容/被, 2〇〇W/6〇Sec ’·而第二表== =是介於500到 到1000mm2/60sec。另外,夜滴擴放此力例如是介於5 的祕度。第一表面的粗糙度第;^^具有不同 疋力於km到2〇 200829430 uy^yuDu 22066twf.doc/n _,而粗糙度Rz例如是介於5辣到8〇轉;而第 面的粗糙度⑽例如是介於5雖到5G_,而粗糙度Rz =是介於到鳩㈣。其中,粗糙度Ra是指輪 廓异術平均偏i ’也就是—表面上各闕此表面平均水平 ,置的平均偏差程度;而粗糙度Rz是指輪躲大高度, 也就是一表面上最高點與最低點的高度差。 圖2A為本發明之直纺型不織布與習知之直纺型不織 2面起伏的分布曲線。圖2A中所賴的直紡型不織布 =基重皆為75gsm。分布崎細am知之直纺型 起伏分布情形;分布曲線22GA為本發明之直纺型 織布之第二表面的起伏分布情形;而曲線2胤為本發 之直紡型不織布之第一表面的起伏分布情形。由圖2A 2明顯看出’本發明之直纺财織布第—表面的表面起 於K)微米且起伏部分的大小皆較另外兩者低,也就 疋本發明之直_不織布第—表面較為平坦。 ,丨」—方面,糾直纺型顿布的基重減輕為45gsm, 則本發明之直纺型不織布的表面起伏分布情形如圖2β所 :H m 1曲線2施與曲線23〇b所代表的意義分別 二圖2A中曲線220A與曲線23〇A相同。由圖2b可知, 直^不織布基重的情形下,本發明之直纺型不織 :之弟-表面仍具有較平坦的特性(如轉2迎所示)。如 星:1’進—步㈣依照本發明之製造方法可獲得 -、有平坦弟一表面之直紡型不織布。 將本發明之直紡型不織布應用於擦拭材為例,不織布 200829430 22066twf.doc/n 較粗糙的第二表面可叫效的吸附微塵或粒子甚至容易將 水吸附於織_,因此具有良好的清潔功能。較平括的第 -表面則可聽制者料或是漏器具被觸或是被微 塵污染。此外’平坦的第—表面可贿行圖樣的塗布或是 印花,而使减布的外型更加美觀。整體而言,本發明的 不織布應祕_拭材可良好的清潔效果又可兼具視 覺的美感。 / 綜上所述,本發明所提出的直紡型不織布及其製造方 法至少具有以下優點·· 1· ^發明的直紡型不織布之製造方法中,纖維在未 完全固化A即彼此堆疊在一起,可使纖維之間更緊密的黏 結而進一步增加不織布的機械強度以及耐磨度。 2·本發明的直紡型不織布之製造方法中,不需在原 料中添加交鏈劑或是熱熔性粉末,不會使製造流程與原料 種類複雜化。 3·本發明的直紡型不織布具有較平坦的第一表 面,因此適合於此表面進行塗布或印花等加工。而本發明 的直紡型不織布具有較粗链的第二表面,此表面適合用來 吸附微粒或是液體。 4·本發明之直紡型不織布的製造方法中,不需藉由 進行加熱報壓等製程使纖維彼此熔接,因此不易熔接的原 料也可應用本方法製成纖維堆疊密度較高的不織布。 雖然本發明已以較佳實施例揭露如上,然其並非用以 限定本發明,任何所屬技術領域中具有通常知識者,在不 12 200829430 v, 22066twf.doc/n 脫離本發明之精神和範目A,當可作些許之更動與潤飾, 因此本發日狀賴範圍當視後附之申料娜圍所界定者 為進。 圖式簡單說明】 圖^綠示本發明之直紡财織布的製造方法之步 意圖。 驟 流程示意圖 步驟==本發明之直纺型不織布的製造方法之訪絲 紡型不織布表面起伏分布曲線 圖圖2B1 會示本發明之直纺型不織布與習知之直The method utilizes the effect of a simple raw cow, m cleverly folded. The straight-spun non-woven fabric made of the non-woven fabric is made into a non-woven fabric, and the straight-spun non-woven fabric produced by the step is a fiber-optic non-woven fabric, which is composed of a plurality of fibers stacked on each other to constitute the characteristics of the direct-spun non-woven fabric of the present invention. In the case, the surface that is in contact with the ice layer is defined as the first surface of the touch surface, and the surface of the contact surface of the halogen non-woven fabric is defined as the first surface. ^ For the roughness of the ice layer below the second surface, the roughness of the face is rough. The surface is relatively smooth and the second watch is in an embodiment, the cellulite force is, for example, higher than the liquid surface of the second surface, and the droplet spread can be on the first, the new moon of the non-woven fabric of the present invention, when the liquid drop is dripping On the second surface; ^ droplets are more easily diffused than in the liquid. In fact, the first surface; the drop = volume / is, 2 〇〇 W / 6 〇 Sec '· and the second table == = is between 500 and 1000 mm 2 / 60 sec. In addition, the night drop expansion force is, for example, a secret of 5 degrees. The roughness of the first surface is the same; ^^ has a different force from km to 2〇200829430 uy^yuDu 22066twf.doc/n _, and the roughness Rz is, for example, between 5 and 8 turns; and the roughness of the first surface The degree (10) is, for example, between 5 and 5G_, and the roughness Rz = is between 鸠(4). Wherein, the roughness Ra refers to the average deviation of the contours of the contours, that is, the average level of the surface of the surface, and the average degree of deviation; and the roughness Rz refers to the height of the wheel, that is, the highest point on a surface. The difference in height at the lowest point. Fig. 2A is a distribution curve of a direct-spun type non-woven fabric of the present invention and a conventional straight-spun type non-woven surface. The direct-spun nonwoven fabric as shown in Fig. 2A has a basis weight of 75 gsm. Distribution of the sinusoidal distribution of the straight-spinning undulations; the distribution curve 22GA is the undulating distribution of the second surface of the direct-spun woven fabric of the present invention; and the curve 2 胤 is the first surface of the direct-spun non-woven fabric of the present invention Rugged distribution. It is apparent from Fig. 2A 2 that the surface of the surface of the woven fabric of the present invention is from K micron and the size of the undulating portion is lower than the other two, which is also the surface of the straight woven fabric of the present invention. It is relatively flat.丨 — 方面 , , , , , , , 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠 纠The meaning of the curve is the same as the curve 23A in Fig. 2A. It can be seen from Fig. 2b that in the case of the basis weight of the non-woven fabric, the straight-spun type of the present invention has a relatively flat characteristic (as shown by the turn 2). For example, the star: 1'-step (four) can be obtained according to the manufacturing method of the present invention - a straight-spun type non-woven fabric having a flat surface. The direct spinning type non-woven fabric of the present invention is applied to a wiping material as an example, and the non-woven fabric 200829430 22066twf.doc/n has a coarser second surface which can be called to adsorb fine dust or particles, and is even easy to adsorb water to the weave, so that it has good cleaning. Features. The flatter first surface is accessible to the listener or the leaking device or is contaminated by dust. In addition, the flat surface can be coated or printed with a brittle pattern to make the appearance of the cloth more beautiful. Overall, the non-woven fabric of the present invention should have a good cleaning effect and a visual aesthetic. / In summary, the direct-spun type non-woven fabric and the manufacturing method thereof according to the present invention have at least the following advantages: 1. In the manufacturing method of the direct-spun type non-woven fabric of the invention, the fibers are stacked on each other without being completely cured. The fiber can be more tightly bonded to further increase the mechanical strength and wear resistance of the non-woven fabric. 2. In the method for producing a direct-spun nonwoven fabric of the present invention, it is not necessary to add a crosslinking agent or a hot-melt powder to the raw material, and the manufacturing process and the type of the raw material are not complicated. 3. The direct-spun type non-woven fabric of the present invention has a relatively flat first surface, and thus is suitable for processing such as coating or printing on the surface. The direct-spun nonwoven fabric of the present invention has a second surface of a relatively thick chain which is suitable for adsorbing particles or liquids. 4. In the method for producing a direct-spun nonwoven fabric of the present invention, it is not necessary to weld the fibers to each other by a process such as heat press, so that the raw material which is not easily welded can also be used to form a nonwoven fabric having a high fiber stack density. Although the present invention has been disclosed in the above preferred embodiments, it is not intended to limit the present invention, and any one of ordinary skill in the art, without departing from the spirit and scope of the present invention, does not deviate from 2008 20083030 v, 22066 twf.doc/n. When there are some changes and refinements that can be made, the scope of this issue is determined by the scope of the application. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 2 is a schematic view showing the steps of the manufacturing method of the woven fabric of the present invention. STEP =============================================================================================================

織布表面:te你A太& a _ I 【主要元件符號說明】 110:提供一紡絲液 120 :進行一紡絲步驟 122 :提供一紡絲裝置Weaving surface: te you A too & a _ I [main component symbol description] 110: provide a spinning solution 120: perform a spinning step 122: provide a spinning device

124 · ^又置具有冰層的固化裝置 126 :使纺絲液自紡絲裝置嘴出至 128:進行一乾燥步驟 衣置上 210Α 2撤:L知之直纺型不織布表面的起伏分布情形 、220Β ·本發明之直紡型不 起伏分布情形 ^帝之弟一表面的 230Α、230Β : 起伏分布情形 本發明之直_不織布之第—表面的 13124 · ^ The curing device 126 with ice layer is placed: the spinning solution is discharged from the mouth of the spinning device to 128: a drying step is performed on the clothes 210 Α 2 withdrawal: L knows the undulation distribution of the surface of the direct-spun non-woven fabric, 220 Β ·The straight-spun type of the invention is not undulating. ^230Α, 230Β of the surface of the emperor's brother: the undulation distribution situation of the straight_non-woven fabric of the present invention-surface 13

Claims (1)

200829430 22066tw£doc/n 十、申請專利範圍: ΐ·一種直紡型不織布,包括·· 一纖維素不織布,其是由多條彼此堆疊的纖維而構 成,,該纖維素不織布具有一第一表面以及一第二表面, 其中該些纖維彼此黏結,且該第一表面的粗糙度低於該第 一表面的粗糙度,因此該第一表面較為光滑且該第二表面 較為粗缝。 Φ 2·如申睛專利範圍第1禎所述之直紡型不織布,其中 該第^一表面的粗糙度Ra是介於l#m到20/ζπρ而粗糙度 Rz是介於5/zm到80/z m。 3·如申請專利範圍第1項所述之直纺型不織布,其中 該第二表面的粗糙度Ra是介於5/zm到5〇/zm,而粗糙度 Rz 疋介於 30 // m 到 300 // m。 4·如申請專利範圍第1項所述之直紡型不織布,其中 5亥弟一表面的液滴擴散能力高於該第二表面的液滴擴散能 力。 # 5·如申請專利範圍第4項所述之直紡型不織布,其中 該第一表面的液滴擴散能力是介於500到2000mm2/60sec。 6·如申請專利範圍第4項所述之直紡型不織布,其中 該第二表面的液滴擴散能力是介於5到1000mm2/60sec。 7· —種直紡型不織布的製造方法,包括: 提供一紡絲液,其中該紡絲液包括一溶劑以及溶於該 >谷劑中的"—纖維材料,該溶齊*1包括曱基碼林氧化物 (N-methylmorpholine-N-〇xide,ΝΜΜΟ),該纖維材料包括纖 14 22066twf.doc/n 200829430 維素;以及 進行-紡絲步驟,以使該纺絲液於一冰層上 條彼此堆疊的纖維而構成一纖維素不織布,盆中診此鏞二 在未完全11化之前會彼此麟,且該纖維素顿; 第=Γΐ:第二表面’該第一表面的粗糙度低:該第 一表面的粗糙度,因此該第一表面較為光滑且該第二 較為粗链。 、200829430 22066tw£doc/n X. Patent application scope: ΐ· A straight-spun type non-woven fabric, including a cellulose non-woven fabric, which is composed of a plurality of fibers stacked on each other, the cellulose non-woven fabric having a first surface And a second surface, wherein the fibers are bonded to each other, and the roughness of the first surface is lower than the roughness of the first surface, so the first surface is smoother and the second surface is relatively thick. Φ 2· The direct-spun type non-woven fabric according to the first aspect of the patent application, wherein the roughness Ra of the first surface is between l#m and 20/ζπρ and the roughness Rz is between 5/zm to 80/zm. 3. The direct-spun nonwoven fabric of claim 1, wherein the roughness Ra of the second surface is between 5/zm and 5〇/zm, and the roughness Rz 疋 is between 30 // m to 300 // m. 4. The direct-spun type non-woven fabric of claim 1, wherein the droplet diffusion ability of the surface of the 5th surface is higher than the droplet diffusion capacity of the second surface. The direct-spun type nonwoven fabric of claim 4, wherein the droplet diffusion capacity of the first surface is between 500 and 2000 mm 2 / 60 sec. 6. The direct-spun nonwoven fabric of claim 4, wherein the droplet diffusion capacity of the second surface is between 5 and 1000 mm 2 / 60 sec. A method for producing a direct-spun nonwoven fabric, comprising: providing a spinning solution, wherein the spinning solution comprises a solvent and a "fiber material dissolved in the >cereal; N-methylmorpholine-N-〇xide (ΝΜΜΟ), the fiber material comprising fiber 14 22066twf.doc/n 200829430 vegan; and a spinning-spinning step to make the spinning solution on an ice Layers of fibers stacked on each other to form a cellulosic nonwoven fabric, and the cells in the basin are lining up before the 11th, and the cellulose is punctured; the second surface is the roughness of the first surface Low: the roughness of the first surface, so the first surface is smoother and the second is relatively thicker. , 、8·如中4專利|&圍第7項所述之直紡型不織布的製造 方法,其中該第-表面的粗糙度Ra是介於 m,而粗糙度RZ是介於5 β m到8〇 # m。 9·如申請專利範圍第7項所述之直纺型不織布的製造 方法,其中該第二表面的粗糙度Ra是介於5//111到5〇 m ’而粗輪度Rz是介於3〇 # m到300 # m。 10·如申請專利範圍第7項所述之直紡型不織布的製 造方法,其中該第一表面的液滴擴散能力高於該第二 的液滴擴散能力。 ——又 11·如申請專利範圍第1〇項所述之直纺型不織布的製 造方法,其中該第一表面的液滴擴散能力是介於5〇〇 = 2000mm2/60sec。 12·如申請專利範圍第1〇項所述之直紡型不織布的製 造方法,其中該第二表面的液滴擴散能力是介於5 1000mm2/60sec 〇 13·如申請專利範圍第7項所述之直紡型不織布的擊 造方法’其中該紡絲液是於灑滿碎冰塊的冰層上固化成^ 15 200829430 ^ y ^ n^/v/w/v 22066twf.doc/n 些彼此堆疊的纖維。 14·如申請專利範圍第7項所述之直纺型不織布的製 造方法’其中該紡絲液是於結成一層狀冰霜的冰層上固化 成該些彼此堆疊的纖維。 15·如申請專利範圍第7.項所述之直紡型不織布的製 造方法,其中該紡絲步驟包括: 提供一紡絲裝置,並將該紡絲液裝入該紡絲裝置中; 相對於該纺絲襄置之處設置一固化裝置,其中該固化 馨 衣置上具有該冰層;以及 使該紡絲液自該纺絲裝置喷出至該固化裝置上,以使 該纺絲液於談冰層上固化成該些彼此堆疊的纖維。 、16·如申請專利範圍第15項所述之直紡型不織布的製 、 法更包括於該固化裝置上放置一輸送網帶,且該冰 f是放置在該輸送網帶上,以使該些纖維堆疊於該輪送網 帶之表面上,並輸送該些彼此堆疊的纖維。 & 17·如申請專利範圍第15項所述之直紡型不織布的製 # 造方法,其中該紡絲裝置與該固化裝置之間的距離是^ 公分〜1公尺。 、▲ 18·如申請專利範圍第15項所述之直紡型不織布的製 造方法,其中使該紡絲液自該紡絲裝置喷出至該固化裝置 上的纺絲壓力為介於25psi至2000psi。 ^ I9·如申請專利範圍第7項所述之直紡型不織布的製 k方去,其中於該紡絲步驟之後,更包括進行一乾燥步驟。 16The method for manufacturing a direct-spun nonwoven fabric according to the seventh aspect, wherein the first surface roughness Ra is between m and the roughness RZ is between 5 β m and 8〇# m. 9. The method of manufacturing a direct-spun type nonwoven fabric according to claim 7, wherein the second surface has a roughness Ra of 5//111 to 5 〇m' and a coarse rotation Rz of 3 〇# m to 300 # m. 10. The method of manufacturing a direct-spun nonwoven fabric according to claim 7, wherein the first surface has a droplet diffusion ability higher than the second droplet diffusion ability. The method of manufacturing a direct-spun nonwoven fabric according to the first aspect of the invention, wherein the droplet diffusion capacity of the first surface is between 5 〇〇 = 2000 mm 2 / 60 sec. The method for manufacturing a direct-spun nonwoven fabric according to the first aspect of the invention, wherein the second surface has a droplet diffusion capability of 5 1000 mm 2 / 60 sec 〇 13 as described in claim 7 The method for producing a direct-spun non-woven fabric, wherein the spinning solution is solidified on an ice layer sprinkled with crushed ice cubes. 15 200829430 ^ y ^ n^/v/w/v 22066twf.doc/n Fiber. 14. The method of producing a direct-spun type nonwoven fabric according to claim 7, wherein the spinning solution is solidified on the ice layer formed into a layer of frost to form the fibers stacked on each other. The method for manufacturing a direct-spun nonwoven fabric according to the above-mentioned claim, wherein the spinning step comprises: providing a spinning device, and loading the spinning solution into the spinning device; Wherein the spinning device is provided with a curing device, wherein the curing lacquer is provided with the ice layer; and the spinning solution is ejected from the spinning device to the curing device, so that the spinning solution is The ice layer is cured to form the fibers stacked on each other. The method of claim 1 , wherein the direct spinning type non-woven fabric according to claim 15 further comprises: placing a conveyor belt on the curing device, and placing the ice f on the conveyor belt to enable the The fibers are stacked on the surface of the transfer belt and convey the fibers stacked on each other. The method of manufacturing a direct-spun type nonwoven fabric according to the fifteenth aspect of the invention, wherein the distance between the spinning device and the curing device is ^ cm to 1 meter. The method for manufacturing a direct-spun nonwoven fabric according to claim 15, wherein the spinning pressure of the spinning solution from the spinning device to the curing device is between 25 psi and 2000 psi. . ^ I9. The process of the direct-spun nonwoven fabric according to claim 7, wherein after the spinning step, a drying step is further included. 16
TW96101250A 2007-01-12 2007-01-12 Direct-spinning non-woven fabric and manufacturing method thereof TWI338617B (en)

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