TW200829336A - Device for removing unburned carbon from fly ash - Google Patents

Device for removing unburned carbon from fly ash Download PDF

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Publication number
TW200829336A
TW200829336A TW96100754A TW96100754A TW200829336A TW 200829336 A TW200829336 A TW 200829336A TW 96100754 A TW96100754 A TW 96100754A TW 96100754 A TW96100754 A TW 96100754A TW 200829336 A TW200829336 A TW 200829336A
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TW
Taiwan
Prior art keywords
slurry
unburned carbon
fly ash
tank
stirring
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TW96100754A
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Chinese (zh)
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TWI362967B (en
Inventor
Kazuyoshi Matsuo
Kazuo Abe
Hitoshi Koyama
Toshio Yamaki
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Mitsui Engineering & Shipbuilding Co Ltd
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Publication of TW200829336A publication Critical patent/TW200829336A/en
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Publication of TWI362967B publication Critical patent/TWI362967B/en

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Abstract

This invention is composed of a slurry adjusting tank in which a slurry is generated with the addition of water to fly ash, a collector addition device in which a collector is added to the slurry, a vertical surface modification device in which the unburned carbon in the slurry is caused to attach to the surface of the unburned carbon through the stirring at high speed of the slurry after the collector has been added and a shearing force has been applied, an adjusting tank in which a flother is added to the surface modified slurry by means of the surface modification device and a flotation unit in which the unburned carbon is floated along with the air bubbles from the slurry after the flother has been added and is separated.

Description

200829336 九、發明說明: 【發明所屬之技術領域】 本發明係關於飛灰中之未燃燒碳除去裝置,更詳細為關 、=有效率地自《火力發電廢或流體化床燃燒爐 生的飛灰將未燃燒碳除去之飛灰中之未燃燒碳 置。 【先前技術】 燃煤火力發電廠或流體化床燃燒爐等所發生之 (=可被利用於水泥或人卫輕f骨材之原料 用混合材料等。 & 但疋,以飛灰纽m混合材料使料,由於含 灰中之未燃燒碳會吸收AE劑、減水劑等,因此,'必 ^預估吸收份而供應過量的AE劑、減水劑而變成不瘦 ^二,由於未燃燒碳具有财性,因此,在打成混凝土 =會從混凝土分離而浮上來,而在混凝土之 燒碳所成的黑色部,而有此一不良之效應。又二 舭火中之未燃燒碳的含有量過多時,飛灰彼此間之結合: 不足而有會減低人工輕質骨材的品質之問題。 化因此在ΤΙ提案一種在飛灰中添加水使其漿體(―) 在水體化的飛灰中添加煤油等之捕 的再藉高速剪切攪拌機實施未燃燒碳之表: 、”,丨:燒碳的表面上附著捕集劑,然後再添加發 本用吁選法使未燃燒碳分離之方法(例如,參两日 本專利弟3613347號說明書。)。 312ΧΡ/發明說明書(補件)/96-04/96100754 5 200829336 之高及速剪::機機二雖_-橫向型 =狀的複數個心4=::= 軸線方向的迴轉軸5 ^ _之複數個授拌=固f=軸5,且在各室 授拌葉ϋ 6賦予剪切力U ^此所構成,但由於利用 、一 至添加捕集劑後的漿體中,因此, ^員同精確度地料間隔壁4和攪 ^發2和授掉葉片6之間的間隙(clear繼e)。^^ ,丨Π : t長口此’要製造或保養高速剪切攪拌機時, 則必_的技術。圖中’符號?係馬達,8係減速機。 又:以在的向速剪切攪拌機因為攪拌機本體巧迴轉轴 隙拌機本體2與迴轉軸5之間 與又以在的南速剪切攪拌機,由於攪拌機本 將骑山…型,如果要放大(scale-up)時,則聚體入口愈 水體出口之間之距離會增長,而飛灰的生成條件,例如, ^溫度或燃燒方法’或因應於煤碳的種類或組成等之表 面改質的處理時間或處理條件等卿以自由地 【發明内容】 、發明係為了解決上述問題而所完成,其目的為提供一 ?適用於利用表面改質之浮選法而除去飛灰中的未燃燒 碳,且比起以往的高速剪切攪拌機除了構造簡單外,並可 配合飛灰之性質而有效率地分離未燃燒碳的飛灰中之未 燃燒碳除去裝置。 為了解决上述問題,本發明係由如下所構成。 312XP/發明說明書(補件)/96-04/96100754 6 200829336 ^申請專利範圍第1項之飛灰中之未燃燒碳之除去裝置 :、由.在飛灰中添加水而生成漿體之漿體調製槽;及,在 前述漿體中添加捕集劑之捕集劑添加裝置;及,對高速攪 拌捕集劑添加後之漿體而賦予剪切力,藉此而在該裝體中 之未燃燒碳的表面附著捕集劑之垂直型的表面改質裝 置’及’在利用該表面改質裝置而被表面改質的裝體中添 力U之凋整槽;及,從發泡劑添加後的漿體和氣泡一 •起浮選分離未燃燒碳之浮選機;如此所構成。 申請專利範圍第2項之飛灰中之未燃燒碳除去裝置,係 在申凊專利範圍第i項中,使前述表面改質裝置,和由垂 直型擾拌槽及具有授拌葉片的垂直型授拌機所構成之表 面改質機串聯而複數台連接以多段賦予剪切^ 特徵。 划此為其 申請專利範圍第3項之飛灰中之未燃燒碳除去裝 在申請專利範圍第i項中,使前述表面改質褒置藉由:垂 d丰槽;及二在該刪的内面多段設置之環狀的間 隔土,及,设在丽述攪拌槽之轴芯部的迴轉軸;及, 迴轉軸上和珂述間隔壁交替設置的攪拌葉片;如此 Λ 垂直型多段式攪拌槽所構成,如此為其特徵。 申請專利範圍第4項之飛灰中之未燃燒碳除去 在申請專利範圍第43項中任—項中,對捕集劑添加: 的漿體賦予其剪切力’而賦予每單位漿體4 m3的攪拌力,如此為其特徵。 申請專利範圍第5項之飛灰中之未燃燒碳除去裝置, 312XP/發明說明書(補件)/96-04/96100754 η 200829336 在申請專利範圍第2或3項中,使攪拌槽和攪拌葉片之間 之間隙構成為2〜100mm,如此為其特徵。 申請專利範圍第6項之飛灰中之未燃燒碳除去裝置,係 在申请專利範圍第2項中,藉連接管連接相鄰之垂直型攪 拌槽,同時,在前述連接管設置迂迴於既定的攪拌槽之旁 通路(bypass)。200829336 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to an unburned carbon removal device in fly ash, and more specifically, to fly off from a "thermal power generation waste or fluidized bed combustion furnace" The ash places unburned carbon in the fly ash from which unburned carbon is removed. [Prior Art] Coal-fired thermal power plants or fluidized bed combustion furnaces, etc. (= mixed materials that can be used for raw materials of cement or human health and light f-materials. & In the mixed material, since the unburned carbon in the ash absorbs the AE agent, the water reducing agent, etc., it is necessary to estimate the absorption portion and supply an excessive amount of the AE agent and the water reducing agent to become not thin. Carbon is financial, so it is made of concrete = it will separate from the concrete and float up, and in the black part of the concrete burnt carbon, there is such a bad effect. In the second fire, the unburned carbon When the content is too large, the combination of fly ash and the fly ash is insufficient. However, there is a problem that the quality of the artificial lightweight aggregate is reduced. Therefore, it is proposed to add water to the fly ash to make the slurry (-) hydrolyzed. Adding kerosene and other fly ash to the fly ash and using the high-speed shear mixer to implement the table of unburned carbon: ",": the surface of the carbon-burning surface is attached with a collector, and then the hair is added to make the unburned carbon Separation method (for example, reference to two Japanese patent brothers 3613347 Instruction manual.) 312ΧΡ/Invention manual (supplement)/96-04/96100754 5 200829336 High and speed shear: Machine 2 Although _-transverse type = multiple hearts 4=::= A plurality of axes of 5 ^ _ are mixed = solid f = axis 5, and the mixing blade 6 is given in each chamber to impart a shearing force U ^, but due to the use, one to the slurry after adding the collector, Therefore, the staff member accurately fills the gap between the partition wall 4 and the stirring hair 2 and the lifting blade 6 (clear following e). ^^ , 丨Π : t long mouth this 'to manufacture or maintain high speed shear In the case of a blender, the technology is required. In the figure, the symbol is a motor, and the 8 series reducer. Also: the forward shear mixer is used because the mixer body rotates between the axial gap mixer body 2 and the rotary shaft 5 In the south speed shear mixer, since the mixer will ride the mountain type, if it is to scale-up, the distance between the outlet of the polymer inlet and the water outlet will increase, and the conditions for the formation of fly ash, For example, ^temperature or combustion method' or processing time or processing conditions in response to surface modification of coal type or composition, etc. SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and an object thereof is to provide a flotation method suitable for removing unburned carbon in fly ash by surface modification, and which is higher than a conventional high-speed shear mixer. In addition to the simple structure, the unburned carbon removal device in the fly ash of unburned carbon can be efficiently separated by the nature of the fly ash. In order to solve the above problems, the present invention is constituted as follows. 312XP/Invention Manual ())/96-04/96100754 6 200829336 ^The unburned carbon removal device in the fly ash of claim 1 of the patent scope: a slurry preparation tank which is formed by adding water to the fly ash to form a slurry; a collecting agent adding device that adds a collecting agent to the slurry; and a shearing force is applied to the slurry after the high-speed stirring and collecting agent is added, thereby adhering to the surface of the unburned carbon in the package a vertical type surface modifying device for a collector and a 'flushing groove for adding a force to the surface modified by the surface modifying device; and the slurry after the addition of the blowing agent Bubble-Floating separation of unburned carbon float Machine selection; so constituted. The unburned carbon removal device in the fly ash of the second application of the patent scope is in the item i of the scope of the patent application, the surface modification device, and the vertical type disturbing tank and the vertical type having the mixing blade The surface modification machine composed of the mixer is connected in series, and the plurality of stages are connected to each other to give a shearing feature. The unburned carbon removal in the fly ash of the third application of the patent application scope is in the i-th item of the patent application scope, so that the surface modification is performed by: the vertical groove; and the second a ring-shaped spacer soil provided on a plurality of inner surfaces, and a rotary shaft provided at a shaft core portion of the stirring tank; and a stirring blade alternately disposed on the rotary shaft and the partition wall; thus, a vertical multi-stage stirring tank The composition is so characteristic. The unburned carbon in the fly ash of claim 4 is removed. In the item of claim 43, the slurry is added to the collector to impart a shearing force to each of the slurry 4 The stirring force of m3 is so characteristic. Unburned carbon removal device in fly ash of claim 5, 312XP / invention specification (supplement) / 96-04/96100754 η 200829336 In the scope of claim 2 or 3, the agitation tank and the agitating blade The gap between them is 2 to 100 mm, which is characterized by this. The unburned carbon removal device in the fly ash of claim 6 is in the second item of the patent application scope, and the adjacent vertical agitation tank is connected by a connecting pipe, and at the same time, the connecting pipe is disposed in the predetermined connection. Bypass the bypass tank.

如上述,申請專利範圍第丨項之發明係由:在飛灰中添 加水而生成浆體之漿體調製m前述t體中添加捕 集劑之捕集劑添加裝置;及’高速攪拌捕集劑添加後之聚 體而藉由賦予剪切力’在該漿體中之未燃燒碳的表面使捕 集劑附著之垂直型的表面改質裝置;&,利用該表面改質 裝置而被表面改質的漿體上添加發泡劑之調整槽;及,從 =泡劑添加後的漿體和氣泡—起浮選分離未燃燒碳之浮 如此所構成,因此’其除了不須要對捕集劑添加後 的水體⑧速授拌而賦予剪切力之表面改f裝置之轴封以 外’比起以往的橫向型高速剪切携拌機其可減少表面改質 二=設置面積n其亦可改善維護時之保養性或操 申請專利範圍第2項之發明係,將前述表面改質裝置, 型擾拌槽及授拌葉片的垂直型攪拌機所構成 f質機複數台串聯連接而多段賦予剪切力,如此之As described above, the invention of the third aspect of the invention claims to be: a slurry preparation process for adding a water to a fly ash to form a slurry, and a trap addition device for adding a collector to the t body; and 'high-speed stirring and trapping a vertical surface modification device that imparts a shearing force to the surface of the unburned carbon in the slurry by applying a shearing force; & using the surface modification device An adjustment tank for adding a foaming agent to the surface-modified slurry; and, from the slurry and bubbles after the addition of the foaming agent, floats to separate the unburned carbon float, so that it does not need to be caught The water body after the addition of the collector is mixed at a speed of 8 and the surface of the shearing force is changed to the shaft seal of the device. Compared with the conventional transverse high-speed shearing and mixing machine, the surface modification can be reduced. The invention system capable of improving maintenance during maintenance or the second aspect of the patent application scope, the plurality of stages of the surface modification device, the type of disturbance tank and the vertical mixer of the mixing blade are connected in series and multi-stage Shear force, so

It :上’、比起以往的高速剪切授拌機除了裝置簡單 針二°叙煤燃燒爐或流體化床燃燒爐的飛灰等之各種 氣灰的性質而對未燃燒叙表面Μ”,”,對未燃 312^^/發明說明書(補件)/96-04/96100754 g 200829336 燒碳表面其可有效地使捕集劑附著。 又,以往的橫向型高速剪切攪 迴轉軸係橫向型,因此,㈣心 岐料棧本體和 係不可或缺者,但本發明的之間隙的轴封 直型,因此不須擾拌機之置之攪拌槽則係垂 保養性或操作性。又,本發 文。、准濩陪之 而對飛灰之生成條件’例Γ猎增減授拌機之使用台數 或煤炭的種類或:且成等:τ:」康燃燒溫度或燃燒方法, 1條件。又,本發明藉增加心μ μ理%間或處理 μ主 授掉槽之台數與尺寸,則可简登 地使表面改質裝置規模放大。 、了間早 =專利範圍第3項之發明,由於則 二在該授拌槽的内面多段設置之環狀的間隔壁攪::二 在料授拌槽之軸芯部的迴轉軸;及,在轴^ 述間隔壁交互設置的攪拌葉片;如此所植::上和刖 式鮮槽構成前述表面改質震置,因此: >::^ 僅被δ又在早側以外,其比起 ,^ m 起以在的回逮男切攪拌機並可使 表面改質裝置之設置面積減少。 』仗 【實施内容】 以下使用圖式說明本發明之實施形態。 本,明之飛灰中之未燃燒碳除去裝置係,如圖示, 主要藉由:漿體調製槽n 調整槽6〇;及,浮選機70而^改質裝置3〇’·及, 中之未燃燒碳b。圖: T付琉C係水,e係捕集劑,f係 312XP/發明說明書(補件)/96-04/96100754 9 200829336 發泡劑,a,係灰分。 如圖2所示,漿體調製槽 混合生成漿骸Η & ή f馮了在飛灰a中使水c 體d而所設置者,其具 葉片11。漿辨H n… 胥了攪拌水體d之攪拌 • d破_製成飛灰濃度5〜40wt9^卞1 n or: %之範圍。 又3 或10〜25 wt 此漿體調製槽1〇力1 給設備,而在H 有未圖示之飛灰槽與水供 置30之S i段則具有可將裝體d供給至表面改質裝 >重、、由等的捕隹/栗12的後段具有:可收容煤油、輕油、 捕隹二捕遍之捕集劑槽2〇 ;及,將 ==亀至讓之㈣;及,捕集劑注入管二 4 主人官22連接至連結漿體調製槽10和表面改質 二总η ^體供給* 13,其可將捕集劑e添加至漿體供 :g 之漿體d中。捕集劑之添加量在〇· 01〜3· 〇wt%(對 飛灰),< 0.05〜i.0wt%(對飛灰),之範圍為佳。 表面改質裝置30係為對捕集劑添加後之漿體賦予剪切 <而對未燃燒碳的表面改f所設者,其被構成為利用連接 吕32而將複數個表面改質機31串聯連接。表面改質機 31各別為由:垂直型攪拌槽33;及,設在此攪拌槽33内 之垂直型攪拌機34 ;所構成。攪拌機34係藉由:迴轉軸 35,及,设在其先端之攪拌葉片36;及,可使攪拌葉片 36高速迴轉之馬達37 ;所構成。 稅摔葉片的开》狀’以侧面視以長條(strip— 1 ike)形為 佳。又’如圖3所示,也可在攪拌葉片36的先端設置摩 耗體(abrasion body)45在摩耗體45與攪拌槽33的内壁 312XP/發明說明書(補件)/96-04/96100754 10 200829336 面之間使未燃燒碳之表面摩損。此一摩耗體45的形狀, 、 丁祝㈣可為凸㈣,但也可構成梯形 或二角形等。重要的是’只要在摩耗體&與授摔槽Μ之 内壁面間可使未燃燒碳的表面摩損之形狀者即可。 又,授拌葉片36之先端和授掉槽33的内壁面之間的間 隔⑽隙)L以2〜100_或5〜5〇職之範圍較佳。由於要求 可高精確度地製造表面改質機,因此,㈣葉片%之先 端和攪拌槽33的内壁面之間的間隙未滿2賴時,則製造 •成本會變高。又’擾拌葉片36之先端和擾拌槽33的内壁 面之間的間隙超過1 〇 0 m m時,則會減低未燃燒碳的表面改 質之功效。 又,攪拌葉片36以賦予每單位漿體量1〇〜1〇〇Kw/m3, 最好是30〜5Kw/m3之攪拌力(攪拌動力)者為佳。又攪拌 葉片36之攪拌動力未滿每單位漿體量1〇Kw/m3時,則難 以貝鉍未燃燒石反之表面改質。另一方面,當攪拌葉片% 馨之攪拌動力超過每單位漿體量1〇〇Kw/m3時,則雖然可實 施未燃燒碳之表面改質,但電力消費量會大幅增加。又, 由於其也會使攪拌槽内部之摩耗增加,因此也不經濟。 又,漿體之停滯時間被設定為〇· PiO分,最好是〇· 5〜5 刀。漿體之停滯時間未滿〇·〗分時,則難以實施未燃燒碳 之表面改質。另一方面,當漿體的停滯時間超過10分時, 則由於其不會更進一步對未燃燒碳有表面改質之效能,因 此,其會增加设備成本或運轉成本而變成不經濟。 此一表面改質裝置30係藉由複數台(在圖中為3台) 312XP/發明說明書(補件)/96-04/96100754 n 200829336 的表面改質機31所構成, 38之連接管32而被串:遠:表面改質機31係藉由具有泵 設有在尾端(第3)的^ 。又,此一表面改質襞置30 在前段,亦即,藉由第、^機31迁迴之旁通路39, 改質的漿體則可在第3、弟^表面改質機31a、仙所 λα 表面改質機31c迂迴。旁诵炊 的入口 40被連接至第 广方通路39 41 ^ ^ 連接g 32,而旁通路39的出口 U破連接至弟3連接管32 連接管32則在比旁通路μ =路39,、有閥42,第2 >43。 路39的連接點之更後流側具有閥 凋正抬60係自表面改質裝置3〇所供給的漿體以 合添加自發泡劑桦5 η &…m 低迷/¾ μ㈣n 51所供給的發 而在其内部具有攪拌葉片61。 $ 發泡劑以使用峨(4_甲基_2一戊醇,帕…如 carbino"等較佳。發泡量之添加量以2〇 5〇〇〇卿或 100〜圈卿為佳。發泡劑之添加量未滿2〇_時,則會 •使氣泡之發生不足。另一方面,發泡量的添加量超過 5000PPm時,則會使發泡劑成本增加。又,其會使飛灰之 回收率減低。又,過剩的氣泡則會污染周圍環境。 在此一調整槽60的後段,配置有使發泡劑添加後的漿 體d”供給至浮選機70用之泵62。浮選機70可使改質後 的未燃燒碳附著在氣泡上而上浮,以使未燃燒碳(泡珠, froth)及被除去未燃燒碳之飛灰(尾料,taiHng)分離, 而其可使用以往眾所周知之浮選機。 如圖6所示,上述之表面改質裝置3〇可適用於垂直型 312XP/發明說明書(補件)/96·04/96100754 12 200829336 多段式攪拌槽101。此一垂直型多段式攪拌槽1〇1係由: 垂直型攪拌槽102 ;及,多段設在攪拌槽102的内面之環 狀的間隔壁1〇4;及,設在攪拌槽102之軸芯部的迴轉軸 105 ;及,和前述間隔壁1〇4交替設在該迴轉軸1〇5的攪 拌葉片106 ;如此所構成。又,圖中,符號j 〇9係漿體導 入口,110係漿體排出口。又,攪拌槽j與授拌葉片^〇6 之間的間隙、攪拌葉片i〇6之攪拌力(攪拌動力)、漿體 之停滯時間等被設定為和前例中相同。 其次說明上述未燃燒碳除去裝置之作用。 本毛明係利用飛灰之性質而預先決定表面改質機的使 用=數。例如,比較容易表面改質之飛灰(例如,瀝青煤 之飛灰),則表面改質機之使用台數較少,(圖中係2段), 而比較難表面改質的飛灰(例如,一般炭之飛灰),則表 面改質機之使用台數較多(圖中得、3段)。又,為了說明 方便起見,以2段之表面改質機使用台數之情況來說明。 私在此情況下,使旁通路39的閥42設定為「開」,而使 2連接管32之閥43設定為「閉」。 在圖2中’飛灰a係被供給至漿體調製槽ι〇而和水c Π:成二體d。此時,渡體之飛灰的濃度,例如被調製 -新w /。此漿體d ’雖然藉果12 *被供給至第工表 :改質機31a’但在其途中’由捕集劑槽2〇添加既定量(例 如,〇.〇1〜3.0wt%(對飛石))的捕集劑卜 表面改質機…之漿體'及捕集劑e係藉 同速迴轉(例如’ 2G(M_n>m)之攪拌葉片36而賦予煎 312XP/發明說明書(補件)/96-04/96100754 13 200829336 切力。在第1表面改質機31a而被賦予剪切力之漿體d及 捕集劑e係被供給至第2表面改質機31b,而再賦予剪切 力。如此,對漿體及捕集劑賦予剪切力,雖然是為了改質 未燃燒碳的表面而提高浮選之浮游性,但關於此點,—面 參照圖5(a)至圖5(c)而一面說明。 如圖5(a)所示,如在漿體狀的飛灰僅混合捕集劑時, 在水c中僅成為混合飛灰a、未燃燒碳b及捕集劑e之狀 態。在此狀態即使將漿體供給至浮選機,其和捕集劑一起 •附著在氣泡的未燃燒碳量非常少,因此,利用浮選並不能 有效地除去飛灰中之未燃燒碳。 但是,如賦予剪切力至圖5(&)之漿體及捕集劑而實施 表面改質時,在漿體中之未燃燒碳b、飛灰a、捕集劑e 之各分散粒子則會發生過渡性的活性能量,而表面會變成 更親油化(oleophilic)。又,當使被親油化之未燃燒碳b 和捕集劑e之各粒子表面密著而降低互相的表面能量,其 ⑩結果’則如圖5(b)所示,在未燃燒碳b可附著捕集劑e。 因此,使用浮選機浮選時,如圖5(c)所示,因捕集劑e 所附著之未燃燒碳b附著在氣泡n而上浮,因此,其可提 高未燃燒碳b之浮選的浮游性。 自第2表面改質機31b所排出之改質漿體d,係通過旁 通路39而被供給至調整槽⑽。在此調整槽6〇,其僅被添 加既定量(例如,20〜5000ppm)的MIBC(4-曱基-2-戊醇)等 之發泡劑f。添加發泡劑f後的漿體d”則被供給至浮選 機7 0而被浮選。 312XP/發明說明書(補件)/96-04/96100754 14 200829336 含有未燃燒碳之泡洙(未燃燒碳)i係藉未圖示之壓濾機 (filter press)而被固液分離以回收未燃燒碳c。而以產 濾機脫水的水分其藉泵(未圖示)被供給至調製槽10,並 再被添加至新的飛灰。另一方面,自浮選機70之尾料(飛 灰)j則係以未圖示之固液分離器(離心脫水機)而作固液 分離’並使灰分當作製品而被利用於水泥混合材料等。 (產業上之可利用性) 本發明適用於對自燃煤火力發電廠或流化床燃燒爐等 _戶斤舍生的飛灰可有效率地除去未燃燒碳。 【圖式簡單說明】 圖1係本發明之飛灰中未燃燒碳之除去裝置的方塊圖。 圖2係本發明之飛灰中未燃燒碳之除去裝置的概略構 成圖。 圖3係表面改質機之主要部份擴大頂視圖。 圖4係表面改質機之主要部份擴大侧視圖。 _圖5(a)係捕集劑添加時之狀態圖,(…係表面改質時之 狀態圖’(c)係浮選機時之狀態圖。 、 圖6係包含本發明之垂直型多段式授掉槽 面之側視圖。It : ', compared to the previous high-speed shear mixer, except for the properties of various gas ash, such as the simple needle two-degree coal combustion furnace or the fly ash of the fluidized bed combustion furnace, the unburned surface Μ", ", for unburned 312 ^ ^ / invention manual (supplement) / 96-04 / 96100754 g 200829336 burned carbon surface can effectively adhere to the collector. Moreover, the conventional transverse high-speed shear agitating rotary shaft is of a transverse type. Therefore, (4) the core stack body and the system are indispensable, but the gap of the present invention is straightened, so that no scrambler is required. The agitation tank is maintained for maintenance or operability. Also, this is a text. The conditions for the formation of fly ash are allowed to accompany the case. The number of used mixers or the type of coal or the type of coal: τ: "Kang combustion temperature or combustion method, 1 condition. Further, the present invention can enlarge the scale of the surface modification device by increasing the number of cores and the size of the μ main transfer tank. , the invention of the third paragraph of the patent range, because the annular partition wall provided in the inner surface of the mixing tank is agitated: the rotary shaft of the shaft core portion of the feed tank; The agitating blades are arranged alternately on the axis of the partition; the planting:: the upper and the squatting fresh trough constitute the aforementioned surface modification, so: >::^ is only δ and is on the early side, compared with , ^ m starts to catch the male cutting mixer and can reduce the installation area of the surface modification device.仗 [Implementation] Hereinafter, embodiments of the present invention will be described using the drawings. The unburned carbon removal device in the fly ash of the present invention is mainly provided by: the slurry modulating tank n adjusting the groove 6 〇; and the flotation machine 70 and the reforming device 3 〇 '· and Unburned carbon b. Figure: T 琉 C C water, e-type collector, f series 312XP / invention manual (supplement) / 96-04/96100754 9 200829336 foaming agent, a, is ash. As shown in Fig. 2, the slurry modulating tank is mixed to form a pulp & ή f von F, which is provided in the fly ash a to make the water c body d, which has the blade 11. Pulp discrimination H n... 胥 stirring the stirring of the water body d • d breaking _ made of fly ash concentration 5 ~ 40wt9 ^ 卞 1 n or: % range. 3 or 10 to 25 wt. The slurry preparation tank 1 is 1 for the equipment, and the fly ash tank (not shown) and the S i section of the water supply 30 have the function of supplying the package d to the surface. The rear section of the weight-removing, heavy-duty, etc. has: a squeezing agent tank that can contain kerosene, light oil, and catching two traps; and, ==亀 to let it (four); And, the collector injection pipe 2 is connected to the slurry-modulating tank 10 and the surface-modified two total η-body supply* 13, which can add the trapping agent e to the slurry for the slurry of g: d. The addition amount of the collector is preferably in the range of 〇·01~3·〇wt% (for fly ash), < 0.05~i.0wt% (for fly ash). The surface modification device 30 is configured to impart shear to the slurry after the addition of the collector, and to the surface of the unburned carbon, which is configured to use a plurality of surface modifiers by using the connection 32. 31 connected in series. The surface reformer 31 is composed of: a vertical agitation tank 33; and a vertical agitator 34 provided in the agitation tank 33; The agitator 34 is composed of a rotary shaft 35, a stirring blade 36 provided at the tip end thereof, and a motor 37 which can rotate the stirring blade 36 at a high speed. The opening of the tax-falling blade is preferably in the form of a strip-like ike. Further, as shown in FIG. 3, an abrasion body 45 may be provided at the tip end of the agitating blade 36 on the inner wall 312XP of the friction body 45 and the agitation tank 33/invention specification (supplement)/96-04/96100754 10 200829336 The surface of the unburned carbon is worn between the faces. The shape of the body 45, Ding Zhu (4) may be convex (four), but may also form a trapezoid or a quadrangle. It is important that the shape of the surface of the unburned carbon may be worn between the wearer body and the inner wall surface of the sinker. Further, the interval (10) between the tip end of the mixing blade 36 and the inner wall surface of the transfer groove 33 is preferably in the range of 2 to 100 _ or 5 to 5 Å. Since the surface modifier is required to be manufactured with high precision, if the gap between the tip end of the blade % and the inner wall surface of the agitation vessel 33 is less than 2, the manufacturing cost becomes high. Further, when the gap between the tip end of the spoiler 36 and the inner wall of the spoiler 33 exceeds 1 〇 0 m m, the effect of surface modification of unburned carbon is reduced. Further, it is preferable that the agitation blade 36 is provided with a stirring force (stirring power) of 1 〇 to 1 〇〇 Kw/m 3 per unit mass, preferably 30 to 5 Kw/m 3 . Further, when the stirring power of the stirring blade 36 is less than 1 〇 Kw/m3 per unit of the slurry, it is difficult to change the surface of the unburned stone. On the other hand, when the stirring power of the stirring blade is more than 1 〇〇 Kw/m3 per unit of the slurry, the surface of the unburned carbon can be modified, but the power consumption is greatly increased. Moreover, since it also increases the friction inside the agitation tank, it is not economical. Further, the stagnation time of the slurry is set to 〇·PiO, preferably 〇·5 to 5 knives. When the stagnation time of the slurry is not full, it is difficult to carry out surface modification of unburned carbon. On the other hand, when the stagnation time of the slurry exceeds 10 minutes, since it does not further improve the surface modification of unburned carbon, it may become uneconomical by increasing equipment cost or running cost. The surface modifying device 30 is composed of a plurality of (three in the figure) 312XP/invention manual (supplement)/96-04/96100754 n 200829336 surface modifying machine 31, 38 connecting pipe 32 And the string: far: the surface modifier 31 is provided with a pump at the trailing end (3rd). Moreover, the surface modification device 30 is in the front stage, that is, by the bypass path 39 moved back by the first machine 31, the modified slurry can be modified in the third, the third surface modification machine 31a, The λα surface modifier 31c bypasses. The inlet 40 of the bypass is connected to the wide-area passage 39 41 ^ ^ connection g 32 , and the outlet U of the bypass passage 39 is broken to the connection pipe 32 of the connection pipe 32, and the connection pipe 32 is in the bypass path μ = path 39, There is valve 42, 2 > 43. The further flow side of the connection point of the road 39 has a valve supplied from the surface modification device 3, and the slurry supplied by the surface modification device 3 is supplied with the foaming agent B. 5 η &...m low/3⁄4 μ(4) n 51 The hair has a stirring blade 61 inside. $ Blowing agent to use 峨 (4_methyl-2-pentanol, Pa... such as carbino", etc. The amount of foaming is preferably 2〇5〇〇〇卿 or 100~圈卿. When the amount of the foaming agent is less than 2 〇, the occurrence of bubbles is insufficient. On the other hand, when the amount of foaming exceeds 5000 ppm, the cost of the foaming agent is increased. The recovery rate of the ash is reduced. Further, the excess bubbles contaminate the surrounding environment. In the subsequent stage of the adjustment tank 60, a pump 62 for supplying the slurry d" after the addition of the blowing agent to the flotation machine 70 is disposed. The flotation machine 70 can make the modified unburned carbon adhere to the bubble and float to separate the unburned carbon (froth) and the fly ash (tailing, taiHng) from which unburned carbon is removed, and A conventionally known flotation machine can be used. As shown in Fig. 6, the surface modification device 3 can be applied to a vertical type 312XP/invention specification (supplement)/96·04/96100754 12 200829336 multi-stage stirring tank 101. The vertical multi-stage stirring tank 1〇1 is composed of: a vertical stirring tank 102; and a plurality of sections are arranged on the inner surface of the stirring tank 102. a ring-shaped partition wall 1〇4; and a rotary shaft 105 provided at a shaft core portion of the agitation vessel 102; and a stirring blade 106 provided on the rotary shaft 1〇5 alternately with the partition wall 1〇4; In the figure, the symbol j 〇9 is the slurry introduction port, the 110 series slurry discharge port, and the gap between the stirring tank j and the mixing blade 〇6, and the stirring force of the stirring blade i〇6 ( The stirring power, the stagnation time of the slurry, and the like are set to be the same as in the previous example. Next, the action of the unburned carbon removing device will be described. The present invention uses the nature of the fly ash to determine the use number of the surface modifier in advance. For example, if the fly ash is relatively easy to be surface-modified (for example, fly ash from bituminous coal), the number of surface modifiers used is small, (the figure is 2), and the fly ash is difficult to surface-modified ( For example, in the case of general carbon fly ash, the number of surface modifiers is large (3 in the figure). Also, for the sake of convenience, the number of surface modifiers used in 2 stages is used. To explain this, in this case, the valve 42 of the bypass passage 39 is set to "on", and the connection is made 2 The valve 43 of 32 is set to "closed." In Fig. 2, 'flying ash a is supplied to the slurry preparation tank ι〇 and water c Π: into two bodies d. At this time, the concentration of the fly ash of the ferry, For example, it is modulated - new w /. This slurry d ' is supplied to the worksheet 12: the reformer 31a' but on its way 'adds both the amount by the collector tank 2 (for example, 〇.捕1 to 3.0 wt% (for flying stones)) The collector of the surface modifier and the collector e are imparted by the same speed (for example, '2G (M_n> m) agitating blades 36) Fried 312XP / invention manual (supplement) / 96-04/96100754 13 200829336 cutting force. The slurry d and the collector e to which the shearing force is applied to the first surface modifier 31a are supplied to the second surface modifier 31b to impart shearing force. Thus, the shearing force is applied to the slurry and the collecting agent, and the floating property of the flotation is improved in order to reform the surface of the unburned carbon. However, referring to FIG. 5(a) to FIG. 5(c) ) while explaining. As shown in Fig. 5 (a), when only the collector is mixed in the slurry-like fly ash, only the mixed fly ash a, the unburned carbon b, and the collector e are mixed in the water c. In this state, even if the slurry is supplied to the flotation machine, together with the collector, the amount of unburned carbon adhering to the bubble is very small, and therefore, the unburned carbon in the fly ash cannot be effectively removed by the flotation. However, if the surface is modified by applying a shear force to the slurry and the collector of FIG. 5, the dispersed particles of unburned carbon b, fly ash a, and collector e in the slurry are used. Transitional active energy occurs and the surface becomes oleophilic. Further, when the surface of each of the particles of the oleophilic unburned carbon b and the trapping agent e is adhered to reduce the surface energy of each other, the result of 10 is as shown in Fig. 5(b), in the unburned carbon b. The collector e can be attached. Therefore, when the flotation machine is used for flotation, as shown in FIG. 5(c), the unburned carbon b adhering to the collector e adheres to the bubble n and floats, so that the flotation of the unburned carbon b can be improved. The planktonity. The modified slurry d discharged from the second surface reformer 31b is supplied to the adjustment tank (10) through the bypass passage 39. Here, the tank 6 is adjusted, and only a predetermined amount (e.g., 20 to 5000 ppm) of a foaming agent f such as MIBC (4-mercapto-2-pentanol) is added. The slurry d" after the addition of the blowing agent f is supplied to the flotation machine 70 and is floated. 312XP/Invention Manual (Supplement)/96-04/96100754 14 200829336 Bubble containing unburned carbon (not The combustion carbon) is solid-liquid separated by a filter press (not shown) to recover unburned carbon c. The water dehydrated by the filter is supplied to the brewing tank by a pump (not shown). 10, and then added to the new fly ash. On the other hand, the tailings (flying ash) j from the flotation machine 70 is used for solid-liquid separation by a solid-liquid separator (centrifugal dehydrator) not shown. 'Using ash as a product and being used as a cement mixed material, etc. (Industrial Applicability) The present invention is applicable to fly ash which is self-burning coal-fired power plant or fluidized bed burning furnace BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a block diagram of an apparatus for removing unburned carbon in fly ash according to the present invention. Fig. 2 is a view showing a device for removing unburned carbon in fly ash according to the present invention. Figure 3 is an enlarged top view of the main part of the surface modification machine. Figure 4 is the main part of the surface modification machine. Fig. 5(a) is a state diagram when the collector is added, (... is a state diagram when the surface is modified) (c) is a state diagram when the flotation machine is used. Fig. 6 includes the present invention. A side view of the vertical multi-stage dispensing groove surface.

係以往的高速剪切攪拌機包含一 部份剖面的側視 【主 10 11 要元件符號說明】 漿體調製槽 攪拌葉片 312XP/發明說明書(補件)/96-04/96100754 15 200829336 12 > 21 > 38 > 5卜62 泵 13 漿體供給管 20 捕集劑槽 22 % 捕集劑注入管 30 表面改質裝置 * 31 表面改質機 31a 第1表面改質機 31b 第2表面改質機 •31c 第3表面改質機 32 連接管 33 攪拌槽 34 攪拌機 35、105 迴轉轴 36 ^ 61 > 106 攪拌葉片 37 馬達 •39 旁通路 40 旁通路入口 41 旁通路出口 42 > 43 閥 45 摩耗體 50 發泡劑槽 60 調整槽 ^ 70 浮選機 —101 垂直型多段式攪拌槽 312XP/發明說明書(補件)/96-04/96100754 16 200829336 102 垂直型攪拌槽 104 間隔壁 109 漿體導入口 110 漿體排出口 a 飛灰 a’ 灰分 b 未燃燒碳 c 水(未燃燒碳) •d 漿體 d, 改質漿體 d,, 發泡劑添加後之漿體 e 捕集劑 f 發泡劑 i 泡沫(未燃燒碳) j 尾料(飛灰) •L 間隔(間隙) n 氣泡 312XP/發明說明書(補件)/96-04/96100754 17The conventional high-speed shear mixer includes a side view of a part of the section [main 10 11 element description] slurry preparation tank stirring blade 312XP / invention manual (supplement) / 96-04/96100754 15 200829336 12 > 21 > 38 > 5 Bu 62 Pump 13 Slurry Supply Tube 20 Collector Tank 22 % Collector Injection Tube 30 Surface Modification Device * 31 Surface Modifier 31a First Surface Modifier 31b Second Surface Modification Machine 31c 3rd Surface Modifier 32 Connecting Pipe 33 Stirring Tank 34 Mixer 35, 105 Rotary Shaft 36 ^ 61 > 106 Stirring Blade 37 Motor • 39 Side Passage 40 Side Passage Entry 41 Side Passage Outlet 42 > 43 Valve 45 Friction body 50 Foaming agent tank 60 Adjustment tank ^ 70 Flotation machine - 101 Vertical type multi-stage stirring tank 312XP / invention manual (supplement) / 96-04/96100754 16 200829336 102 Vertical type stirring tank 104 partition wall 109 slurry Guide inlet 110 slurry discharge port a fly ash a' ash b unburned carbon c water (unburned carbon) • d slurry d, modified slurry d, slurry after the addition of blowing agent e collector f Foaming agent i foam (not Burnoff) J tail (fly ash) • L space (gap) n bubble 312XP / description of the invention (up member) / 96-04 / 9610075417

Claims (1)

200829336 十、申請專利範圍: 1 · 一種飛灰中之未燃燒碳除去裝置,其為由:在飛灰中 添加水而生成漿體之漿體調製槽;及,在前述漿體中添加 ^捕集劑(collector)之捕集劑添加裝置;及,利用高速攪 •拌捕集劑添加後之漿體藉以對其賦予剪切力,而在該漿體 中之未燃燒碳的表面附著捕集劑之垂直型的表面改質裝 置;及,藉此表面改質裝置而在被表面改質的漿體添加發 泡劑之調整槽;及,從發泡劑添加後的漿體和氣泡一起浮 選分離未燃燒碳之浮選機;如此構成。 2·如申請專利範圍第丨項之飛灰中之未燃燒碳除去裝 置,其中,使前述表面改質裝置,由垂直型攪拌槽及具有 攪拌葉片的垂直型攪拌機所成之多數台表面改質機串聯 連接而賦予多段剪切力,如此所構成。 3·如申睛專利範圍第1項之飛灰中之未燃燒碳除去裝 置,其中,使前述表面改質裝置藉由:垂直型攪拌槽;及, _在該攪拌槽的内面多段設置之環狀的間隔壁;及,設在前 述攪拌槽之軸芯部的迴轉軸;及,在該迴轉軸上和前述間 隔壁交替設置的攪拌葉片;如此所成之垂直型多段二 槽所構成。 + ^如申請專利範圍第丨至3項中任一項之飛灰中之未燃 燒碳除去裝置,其中,對捕集劑添加後的漿體賦予其剪切' 、力’而賦予每單位漿體量10〜l〇〇Kw/m3的攪拌力。 狀5·如申請專利範圍第2或3項之飛灰中之未燃燒碳除去 裝置,其中,使攪拌槽和攪拌葉片之間之間隙構成為 312XP/發明說明書(補件)/96-04/96100754 ig 200829336 2〜100mm 〇 6.如申請專利範圍第2項之飛灰中之未燃燒碳除去裝 置,其中,藉連接管連接相鄰之垂直型攪拌槽,同時,在 前述連接管設置迂迴於既定的攪拌槽之旁通路。200829336 X. Patent application scope: 1 · An unburned carbon removal device in fly ash, which is a slurry preparation tank which adds water to fly ash to form a slurry; and, in the slurry, a collecting agent adding device for a collector; and, by using a slurry added by a high-speed stirring and collecting agent, a shearing force is applied thereto, and the surface of the unburned carbon in the slurry is attached and trapped. a vertical surface modification device for the agent; and, by means of the surface modification device, an adjustment groove for adding a foaming agent to the surface-modified slurry; and the slurry and the bubble after the addition of the foaming agent are floated together A flotation machine that separates unburned carbon is selected; 2. The unburned carbon removing device in the fly ash according to the scope of the patent application, wherein the surface modifying device is modified by a vertical agitating tank and a vertical mixer having a stirring blade; The machine is connected in series to impart a plurality of shear forces, and is thus constructed. 3. The unburned carbon removing device in the fly ash according to claim 1, wherein the surface modifying device comprises: a vertical agitating tank; and, a ring disposed in a plurality of sections on the inner surface of the agitating tank a partition wall; and a rotary shaft provided in a shaft core portion of the stirring tank; and a stirring blade alternately disposed on the rotating shaft and the partition wall; and the vertical multi-stage two-groove formed. + ^ The unburned carbon removal device in fly ash according to any one of claims 1-3, wherein the slurry after the addition of the collector is given a shear ', force' to each unit of pulp The stirring force of the volume of 10~l〇〇Kw/m3. 5. The unburned carbon removing device in the fly ash according to claim 2 or 3, wherein the gap between the stirring tank and the stirring blade is configured as 312XP/invention specification (supplement)/96-04/ 96100754 ig 200829336 2~100mm 〇6. The unburned carbon removal device in the fly ash of claim 2, wherein the adjacent vertical stirring tank is connected by a connecting pipe, and at the same time, the connecting pipe is disposed in the connecting pipe The bypass path of the established agitation tank. 312XP/發明說明書(補件)/96-04/96100754 19312XP/Invention Manual (supplement)/96-04/96100754 19
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