TW200825250A - A reinforced technique for partial depth repair of rigid pavement - Google Patents

A reinforced technique for partial depth repair of rigid pavement Download PDF

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Publication number
TW200825250A
TW200825250A TW95146840A TW95146840A TW200825250A TW 200825250 A TW200825250 A TW 200825250A TW 95146840 A TW95146840 A TW 95146840A TW 95146840 A TW95146840 A TW 95146840A TW 200825250 A TW200825250 A TW 200825250A
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Taiwan
Prior art keywords
reinforcing
repair
maintenance
reinforcing material
pit
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TW95146840A
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Chinese (zh)
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TWI317772B (en
Inventor
Zhao Li
Xin-hua HUANG
Chuang-Qing Zhao
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Zhao Li
Xin-hua HUANG
Chuang-Qing Zhao
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Application filed by Zhao Li, Xin-hua HUANG, Chuang-Qing Zhao filed Critical Zhao Li
Priority to TW95146840A priority Critical patent/TWI317772B/en
Publication of TW200825250A publication Critical patent/TW200825250A/en
Application granted granted Critical
Publication of TWI317772B publication Critical patent/TWI317772B/en

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Abstract

A reinforced technique for partial depth repair of rigid pavement is presented. Mainly, after a to-be-repaired cross-section is Cleaned, using the concept of adhesive, a suitable reinforcing material, which is in a geometric arrangement, is embedded to increase the bonding between the repairing material and the concrete pavement and to decrease the occurrence of cracking of the repairing material. The embedding process of repairing material at least includes the following steps: a. drilling repairing holes and confirming a practical bore diameter; b. firstly cleaning the chips and again cleaning the powders in the bore hole by use of high pressure air; c. performing pre-handling of reinforcing material, such as cutting to an appropriate length, riveting and increasing grasp; d. mixxing an adhesive glue and pouring it into the bore hole; e. inserting the reinforced material into the bore hole and shaking and rotating it appropriately, so that the adhesive glue binds on the reinforced material uniformly; f. adjusting the reinforced material to embed to an appropriate depth and an appropriate height between the bottom of the hole and the pavement. Therefore, this invention can improve over a conventional repair technique, where the repairing material is easily flaking from the concrete pavement, or the repairing material cracks easily.

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200825250 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種補強式剛性鋪面之部分深度維修工 法,特別地指一種用於剛性鋪面之邊、角破損之局部小面 積部分深度維修工法。 【先前技術】 由於剛性鋪面具有較佳之承載能力,目前國內許多重 要的交通地段,如高速公路收費站、機場道面等,多以剛 瞻性鋪面爲主要之鋪面形式,必須長期保持暢通。因此在相 關的維修技術上,受限於機場或高速公路的營運需24小時 不分晝夜全年無休持續運作,較難運用一般傳統維修材料 及其所需的維修時間。故對鋪面各種損壞現象進行解析, 尋找和測試各種維修材料及維修方法,避免維修再壞,降 低維修頻率,爲相關專業人士積極投入硏究,尋求突破與 提升維修成效之重要課題。 以往剛性鋪面之部分深度維修,多參考國外資料(如 <1 SHRP-H-349等),在標定維修範圍之後,以施工器具將範 圍內之混凝土清除,並進行必要之維修斷面處理後,隨即 以維修材料塡補其中,但在外界影響之下(如:交通荷載、 溫度變化等),經常在未達預期時限前,即發生維修材料與 混凝土黏結介面失敗,或是維修材料裂損等現象,造成維 修後再壞的困擾。 目前習知技術,例如中華民國發明專利公告第567269 號,揭露一種「對飛機場跑道表面層中所有裂縫處理之施 200825250 工法」’其主要步驟係先將裂縫表面加熱,使該裂縫之表 面快速脫水乾燥及使其毛細孔張開。然後,塗佈及鋪設瀝 青合成劑於該被加熱後之裂縫表面上。最後,再次加熱於 該塗佈鋪設之瀝青合成劑上,使其完全溶化滲入裂縫之表 面的毛細孔內’並塡滿封閉該裂縫缺口。上述公開案,熟 習此項技術者應可理解的是,以瀝青合成劑作爲裂縫維修 之塡補材料,或許祇能改善表面微小且淺的裂縫。 【發明內容】 # 因鑑於剛性鋪面維修,應用傳統維修工法及材料的成 效不甚理想,本發明之主要目的在於提供一種補強式剛性 鋪面之部分深度維修工法,利用植筋的槪念,在維修坑洞 中植入硬性的鋼筋、柔性的鋼索、或其他適當的補強材, 藉植入補強材的幾何形狀,增加維修材料與混凝土的結合 性’藉補強材可承受張力的特性,降低維修材料的內應力, 減少維修材料裂損的機會。改進機場道面及高速公路收費 站等之維修品質,以減少維修頻率並提升服務水準及確保 • 安全。 爲了達成上述目的及其他目的,本發明補強式剛性鋪 面之部分深度維修工法,其完整流程包括:)界定維修 範圍:切鋸出大於缺陷面積之維修坑洞,及移除該坑洞內 之破碎混凝土。( 2 )植入補強材:依損壞情況、維修面積 及使用材料等,決定補強材材質、形式與數量,並在維修 坑洞內植入補強材。(3 )表面清潔及襯縫處理:將維修坑 洞表面清潔,及在維修坑洞與相鄰版塊之間以襯縫材料分 200825250 隔。(4 )梓合及湊置維修材料·依各種材料之配比泮合> 同時將拌合之維修材料澆置於維修坑洞內。(5 )搗實及鏝 平:將維修坑洞內之維修材料以振動搗實並抹平。(6 )掃 紋及養護:在維修鋪面掃出與原鋪面相同紋理,並在終飾 完成後噴灑養護劑。(7)塡縫:在歷經適當養護時間週期 後,將襯縫材料清除及重新塡縫。其中,植入補強材的過 程至少包含下列步驟:a.選擇適當補強材;b·在該維修坑洞 內鑽孔及確認實際鑽出孔徑;c.先將碎屑清除再以高壓空 藝 氣噴嘴將鑽孔內之粉體清除;d.進行補強材料前處理,裁 切適當長度、製作錨定及握裹效果之凸起形狀等;e.將植 筋膠拌合後注入鑽孔中;f·將補強材端部朝下插入鑽孔, 並適當震動、轉動以利植筋膠均佈黏附補強材;g.調整補 強材植入適當深度及距面層高度。 根據本發明,係適用於剛性鋪面常見之邊、角破裂之 部分深度維修,並可搭配如一般混凝土、無收縮水泥、硬 質環氧樹脂、軟質環氧樹脂、複合水泥、早強混凝土或其 ^ 他適當維修材料進行維修,且依其材料特性與鋪面損壞狀 況配合植入補強材加勁及未植入補強材等兩種工法,發明 人等曾針對機場道面及高速公路收費站等,剛性鋪面常見 之邊、角破裂進行現場實際維修施作,約從87處部分深度 維修施作樣本中,在維修工程施作完成,俟維修材料強度 達到設計要求後’未開放航機或車輛通行前,以敲擊回音 及超首波進行第一次檢測,檢測項目包括修補材料之底部 修補黏結情況,及修補材料與原版塊邊緣之界面波速等, 200825250 並紀錄檢測所得資料以供後續分析。待開放航機滑行六個 月後,在相同位置進行第二次敲.擊回音及超音波量測,另 輔以目視及榔頭敲擊檢測,將檢測紀錄所得資料,利用迴 歸分析比對維修成果,顯示植入補強材之工法,明顯較傳 統未補強之工法佳,遽而提供本發明。 【實施方式】 以下將配合實施例對本發明技術特點作進一步說明, 該實施例僅爲較佳的範例,並非用來限定本發明之實施範 Φ 圍,謹藉由參考附圖結合下列詳細說明而獲致最好的理解。 第1圖,係說明本發明剛性鋪面之部分深度維修工法 實施例中,施工流程之方塊圖。其施工流程基本上包括: (1 )界定維修範圍: 理想混凝土移除區域,爲缺陷面積外5〜1 5 cm ( 2〜6 吋),較佳的最小維修長度爲25cm ( 10吋)寬度爲10cm (4吋)。使用例如鑽石刀片切鋸維修坑洞,及使用鑿除 機來移除維修坑洞內的混凝土。爲方便移除維修範圍內混 ® 凝土,切鋸深度至少爲5cm(2吋)深,且切鋸路徑應保持 直線且彼此垂直,以形成垂直的轉角及與版塊表面垂直的 維修界面,如此有助於防止破損範圍擴大。移除維修面積 內不穩固混凝土時,應該由中心向邊緣移除,並小心避免 損傷切鋸邊界及碎裂底面以下的穩固混凝土。之後以手鎚 或噴砂等方法,製造出粗糙的黏結面,再確實清潔維修區 域。使用噴砂機器來清除補綻內的顆粒、油污、垃圾、柏 油痕跡污和其他的污染物,以增加修補表面的粗糙化及增 200825250 進黏結性,亦可使用水刀或高壓噴氣來 等。 (2 )植入補強材: 在該維修坑洞內植入補強材,其至 a )在維修坑洞內之定點上鑽孔,並須 際鑽出孔徑。 b )用孔刷將較大之碎削清除,再使 高壓空氣噴嘴將粉體吹出,至少重複三 # 壁將影響植筋膠之握裹力,因此鑽孔後 常確實,才可得到較佳之植入效果。 c )進行補強材前處理,裁切適當長度 如硬質鋼筋或軟質鋼索等),並予以適 強材兩端及露出部位做凸起加工,以j 果。在正式進行植入動作前,可將製作 入先前鑽好之孔中進行試套,若有尺寸 d )將植筋膠置入注射器拌合後,扣 參筋膠被混合擠出,最初2〜3次扣動版手 棄,注入適量的植筋膠至乾淨的鑽孔中 e)插入補強材,需緩慢插入並適當震 膠均佈黏附補強材,並避免植筋膠與混 氣泡。 (3 )襯縫處理: 爲了避免維修材料與相鄰版塊接觸 失效,濯注維修材料前,需以採用襯縫 清潔補綻位置表面 少包括下列步驟: 事先擬定及確認實 用可深入鑽孔內之 次,因鑽孔後之孔 的清潔工作必須非 、數量之補強材(例 當彎折,並可在補 增加錨定及握裹效 完成之補強材,放 不符可進行調整。 動推進把手直到植 所擠出之膠劑應丟 〇 【動、轉動以利植筋 凝土間產生空隙及 或黏結,造成接縫 材料與相鄰版塊區 200825250 隔。使用襯縫材料的另一目的是使維修材料與鄰近版塊間 形成一工整縫型,以利後續進行的塡縫作業。襯縫版應該 延伸至維修斷面以下至少25mm,兩端並各自延伸至少 7 5mm ’以防止維修材料澆置時流入接縫。 (4 )拌合及澆置維修材料: 維修材料可選自一般混凝土、無收縮水泥、硬質環氧 樹脂、軟質環氧樹脂、複合水泥、早強混凝土、或其適合 的維修材料,較佳爲一般混凝土、無收縮水泥、硬質環氧 ® 樹脂或複合水泥等。部分深度維修通常維修體積較小,因 此以小型拌合鼓、砂漿拌合器或其他手持攪拌辑等工具進 行拌合,各種材料之配比、添加順序、拌合程序、拌合時 間應依製造廠.商之建議,一次拌合之數量視修補體積之大 小、人力多寡及計劃的修補時間來決定。將維修材料塡入 維修斷面之前,應再次檢查是否還有鬆動的混凝土塊及維 修表面是否足夠清潔,並視使用材料的特性,依製造廠商 之建議進行維修斷面之表面處理(例如部分材料需要額外 ® 使用黏結劑等)。 (5 )搗實及鏝平: 水泥系維修材料澆置後,必須振動搗實使空氣排出及 使維修材料能充份塡滿整個維修區域。維修材料完成搗實 後使用鏝刀抹平與鋪面同筒,抹平過程鏝刀應由中心向修 補邊緣鏝抹以提高與舊有鋪面間的黏著能力。 (6 )掃紋及養護: 抹平維修表面後,應在維修鋪面掃出適當之紋理,以 -10- 200825250 增加鋪面的抗滑力。在完成掃紋動作後,應依照維修材料 製造商的建議,採用合適的養護措施。 (7)塡縫: 經過適當的養護時間,俟維修材料發展適當強度後, 移去先前所置放的襯縫材料並將縫內清除乾淨,隨即以塡 縫料加以塡補,以防止水分及雜物滲入接縫。 根據本發明,由於機場跑道或高速公路收費站等剛性 鋪面’其維修品質攸關飛航及行車安全甚鉅,在飛行安全 及行車安全之顧慮下,維修材料中應避免有任何的剛性突 出物’因此本發明係以軟性或硬性鋼筋或軟性鋼索等作爲 補強材料’且該材料的端部係朝下配置。按照本發明補強 材之形式,包括例如第2圖所示之單根補強材形式及第3 圖所示之雙根補強材形式,其中該軟性鋼索或硬性鋼筋 1 1 ' 1 1 ’係兩端朝下成”门”字形,其端部分別植入預先設的 鑽孔內。 根據本發明,係依鋪面損壞情況、維修面積及使用材 料等決定植入補強材之形式與數量,並在維修坑洞內預先 鑽有至少8 0mm深度的孔洞,然後將軟性鋼索或硬性鋼筋 1 1、1 1 ’等兩端分別植入該孔洞中,並以植筋膠固定。誠如 第2圖所示之單根補強材形式,圖(a )係顯示版塊角破裂 之損壞型式,其中該補強材〗1方向係平行於維修坑洞i 〇 長度L方向。圖(B)係顯示版塊邊破裂之損壞型式,其中 該補強材1 1方向係平行於維修坑洞1 〇長度L方向。圖(C ) 係顯示版塊角破裂之損壞型式,其中該補強材i i係以傾斜 -11- 200825250 方向植設在該維修坑洞1 0長度L方向之內側角落上。圖 (D )顯示版塊邊破裂之損壞型式,其中該補強材1 1係以 傾斜方向植設在該維修坑洞1 〇長度L方向之內側角落卜。 圖(E)係顯示版塊角破裂之損壞型式,其中該補強材u 方向係沿維修坑洞1 0斜對角方向配置。圖(F )係顯示版 塊邊破裂之損壞型式,其中該補強材1 1方向係沿維修坑洞 1 〇斜對角方向配置。 又,如第3圖所示之植入雙根補強材形式,圖(a )係 ® 顯示版塊角破裂之損壞型式,其中該雙根補強材1 1、1 i, 係一高一低相互平行,並與維修坑洞1 〇長度L方向一致。 圖(B)係顯τρ:版塊邊破裂之損壞型式,其中該雙根補強材 1 1、1 1 ’係一高一低相互平行,並與維修坑洞1 〇長度L方 向一致。圖(C )係顯示版塊角破裂之損壞型式,該雙根補 強材1 1、1 1 ’係一高一低相互平行,其中一根補強材η,係 以傾斜方向植設在該維修坑洞1 〇長度L方向之內側角落, 另一根補強材11垂直於該維修坑洞1〇植設在其旁側。圖 m w ( D)係顯示版塊邊破裂之損壞型式,該雙根補強材1 i、 1 1 ’係一高一低相互平行,其中一根補強材u,係以傾斜方 向植设在該維修坑洞1 〇長度L方向之內側角落,另一根補 強材11垂直於該維修坑洞1 〇植設在其旁側。圖(E )係顯 不版塊角破裂之損壞型式,其中該雙根補強材〗i、1丨,係沿 維修坑洞1 0斜對角方向配置,且相互交叉。圖(F )係顯 示版塊邊破裂之損壞型式,其中該雙根補強材i i、n,係沿 維修坑洞1 0斜對角方向配置,且相互交叉。 -12- 200825250 根據本發明’前述實施例係針對機場道面或高速公路 收費站等’剛性鋪面常見之邊、角破裂之部分深度維修, 維修材料選自一般混凝土、無收縮水泥、硬質環氧樹脂、 軟質環氧樹脂、複合水泥及早強混凝土等六種不同維修材 料’並依其材料特性與鋪面損壞狀況,配合植入補強材加 勁及傳統未補強兩種工法。發明人等並從87組部分深度維 修施作樣本中,在維修工程施作完成,俟材料強度達到設 吕十要求後’在尙未開放航機或車輛通行前以敲擊回音及超 • 音波進行第一次檢測,檢測項目包括維修材料之底部黏結 情況’及維修材料與原版塊邊緣之波速等,並紀錄檢測所 得資料;待開放航機或車輛通行六個月後,同樣在第一次 檢測相同位置相同點位,進行第二次敲擊回音及超音波量 測’另配合目視及榔頭敲撃檢測,同時將檢測紀錄所得資 料’利用迴歸模式統計分析比對維修成果,及歸納出較佳 的工法。其中,維修材料中較佳爲一般混凝土、無收縮水 泥、硬質環氧樹脂或複合水泥等,雖然軟質環氧樹脂維修 ^ 成效較差較不適用跑道維修,惟其材料具有彈性不會斷裂 或破裂之特性,可使用於維修底部有裂縫狀況之修補,若 能再加強其黏結效果可爲快速有效之修補材,若結合本發 明之植入補強材工法,則軟質環氧樹脂不易脫出維修坑 洞。又,根據統計資料的平均値趨勢,有植入補強材的維 修效果,優於傳統未加補強材的維修效果。較佳維修坑洞 之長寬比’爲長度·見度‘1.5。 【圖式簡單說明】 -13- 200825250 第1圖爲本發明補強式剛性鋪面之部分深度維修王& & 流程方塊圖。 第2圖爲說明本發明植入補強材加勁之單根植A形 式,其中圖(A)〜圖(F)係顯示邊或角破裂之損壞型式, 及其不同的植入補強材配置方式。 第3圖爲說明本發明植入補強材加勁之雙根植入形 式,其中圖(A)〜圖(F)係顯示邊或角破裂之損壞型式, 及其不同的植入補強材配置方式。 【主要元件符號說明 11' 1 1 9 補強材 10 維修坑洞 L 長度 W 寬度 Η 高度200825250 IX. INSTRUCTIONS: [Technical Field] The present invention relates to a partial depth maintenance method for a reinforced rigid pavement, and more particularly to a partial depth repair method for a side of a rigid pavement and a corner breakage. [Prior Art] Due to the better carrying capacity of rigid paving, many important traffic areas in China, such as expressway toll stations and airport roads, are mostly paved in the form of rigid pavements and must be kept open for a long time. Therefore, in terms of related maintenance technology, it is limited to 24 hours of operation of the airport or highway. It is difficult to use the general maintenance materials and the required maintenance time, regardless of the day and night. Therefore, it analyzes various damages in the pavement, finds and tests various repair materials and maintenance methods, avoids repair and damage, reduces the frequency of maintenance, and actively invests in relevant professionals to seek breakthroughs and improve maintenance results. In the past, part of the deep repair of rigid pavements, refer to foreign materials (such as <1 SHRP-H-349, etc.), after the calibration of the scope of repair, remove the concrete within the scope with the construction equipment, and carry out the necessary maintenance section treatment After that, it will be repaired with repair materials, but under external influences (such as: traffic load, temperature change, etc.), often before the expected time limit, the repair material and concrete bonding interface fails, or the repair material cracks. Damage and other phenomena, causing trouble after repair. At present, the prior art, such as the Republic of China Invention Patent Publication No. 567269, discloses a "200825250 method for treating all cracks in the surface layer of an airport runway". The main step is to heat the surface of the crack to make the surface of the crack fast. Dehydrated and dried to open the pores. Then, a asphalting synthetic agent is applied and laid on the surface of the heated crack. Finally, it is again heated on the coated asphalt synthetic agent to completely dissolve it into the capillary pores on the surface of the crack and to fill the crack gap. In the above publication, it should be understood by those skilled in the art that the use of asphalt synthesizer as a repairing material for crack repair may only improve the microscopic and shallow cracks on the surface. [Summary of the Invention] # In view of the rigid pavement maintenance, the application of the traditional maintenance methods and materials is not satisfactory, the main purpose of the present invention is to provide a part of the deep repair method of the reinforcing rigid pavement, using the nucleus of the reinforcement, in the maintenance Hard concrete bars, flexible steel cables, or other suitable reinforcing materials are implanted in the potholes. The geometry of the reinforcing materials is added to increase the combination of the repair materials and the concrete. Internal stresses reduce the chance of repairing material cracks. Improve the maintenance quality of airport roads and highway toll stations to reduce maintenance frequency and improve service standards and ensure safety. In order to achieve the above and other objects, the partial depth maintenance method of the reinforced rigid pavement of the present invention includes:) defining the maintenance scope: cutting the repair pit larger than the defect area, and removing the broken hole in the pit Concrete. (2) Implanting reinforcing material: According to the damage situation, maintenance area and materials used, determine the material, form and quantity of the reinforcing material, and implant the reinforcing material in the repair pit. (3) Surface cleaning and lining treatment: clean the surface of the maintenance pit, and separate the gap between the maintenance pit and the adjacent plate by the seam material 200825250. (4) Mixing and arranging repair materials. Depending on the ratio of various materials> At the same time, the repaired materials for mixing are placed in the maintenance pit. (5) Compaction and 镘 Leveling: The maintenance materials in the repair pits are tamped and smoothed by vibration. (6) Sweeping and curing: Sweep out the same texture as the original pavement on the repair shop and spray the curing agent after the finish is finished. (7) Quilting: After the appropriate curing time period, the seaming material is removed and re-quilted. Wherein, the process of implanting the reinforcing material comprises at least the following steps: a. selecting an appropriate reinforcing material; b. drilling holes in the maintenance pit and confirming the actual drilling aperture; c. first removing the debris and then using high pressure air gas The nozzle removes the powder in the borehole; d. performs pre-treatment of the reinforcing material, cuts the appropriate length, makes the convex shape of the anchoring and gripping effect, etc.; e. mixes the implanted rubber into the borehole; f· Insert the end of the reinforcing material into the drill hole, and shake it appropriately, and rotate it to facilitate the adhesion of the reinforced rubber to the reinforcing material; g. Adjust the filling depth of the reinforcing material and the height of the surface layer. According to the invention, it is suitable for the deep repair of the common edge and corner rupture of the rigid paving, and can be matched with general concrete, non-shrinkage cement, hard epoxy resin, soft epoxy resin, composite cement, early strength concrete or its ^ He repaired the materials properly for repair, and according to the material characteristics and the damage of the pavement, he was implanted with two methods of reinforcing the stiffener and not implanting the reinforcing material. The inventors used rigid paving for airport pavement and highway toll stations. Common side and corner ruptures are carried out on site for actual maintenance. About 87 parts of the depth maintenance are applied to the sample. After the maintenance work is completed, the maintenance material strength meets the design requirements, before the aircraft is opened or before the vehicle passes. The first test was performed by tapping the echo and super-first wave. The detection items included the repairing and bonding of the repairing material at the bottom, and the interfacial wave velocity of the repairing material and the edge of the original block. 200825250 and recording the detected data for subsequent analysis. After the open aircraft has been taxiing for six months, the second knocking and echo measurement are performed at the same position, supplemented by visual and slap-and-tap detection. The recorded data will be detected and the maintenance results will be compared by regression analysis. , showing the method of implanting the reinforcing material, which is obviously better than the traditional method of not reinforcing, and provides the invention. The embodiments of the present invention will be further described with reference to the embodiments, which are merely preferred examples, and are not intended to limit the scope of the present invention. Get the best understanding. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a block diagram showing the construction process in a portion of the depth maintenance method of the rigid pavement of the present invention. The construction process basically includes: (1) Defining the scope of maintenance: The ideal concrete removal area is 5~15 cm (2~6 吋) outside the defect area, and the preferred minimum maintenance length is 25cm (10吋). 10cm (4吋). Use a diamond blade to cut the sawholes and use a chisel to remove the concrete from the pits. In order to facilitate the removal of mixed concrete within the scope of repair, the cutting depth is at least 5 cm (2 ft) deep, and the cutting path should be straight and perpendicular to each other to form a vertical corner and a service interface perpendicular to the surface of the plate. Helps prevent the damage from expanding. Removal of unscreed concrete in the service area should be removed from the center to the edge and care should be taken to avoid damage to the sawing boundary and the stabilizing concrete below the broken bottom. Then, by hand hammer or sand blasting, a rough bonding surface is produced, and the maintenance area is surely cleaned. Use a sand blasting machine to remove particles, oil, garbage, tar stains and other contaminants in the patch to increase the roughening of the repaired surface and increase the adhesion of the 200825250. Water jets or high-pressure jets can also be used. (2) Implanting the reinforcing material: The reinforcing material is implanted in the maintenance pit, and a) is drilled at a fixed point in the maintenance pit and the hole diameter is required to be drilled. b) Use a hole brush to remove the larger pieces, and then let the high-pressure air nozzle blow out the powder. At least repeating the ## wall will affect the gripping force of the planting rubber. Therefore, it is often confirmed after drilling. Implantation effect. c) Perform pre-treatment of the reinforcing material, cut the appropriate length such as hard steel or soft steel rope, etc., and make the convex processing at both ends and exposed parts of the suitable material. Before the formal implantation operation, the test sleeve can be made into the previously drilled hole. If the size d) the implant rubber is placed in the syringe, the reinforced rubber is mixed and extruded, initially 2~ 3 times the version of the hand to abandon, inject a proper amount of planting glue into the clean hole e) Insert the reinforcing material, need to slowly insert and properly vibrate the cloth to adhere the reinforcing material, and avoid the planting glue and mixing bubbles. (3) Lining treatment: In order to avoid the failure of the maintenance material to contact with the adjacent plates, it is necessary to use the lining to clean the surface of the filling surface before the maintenance of the material. The following steps are included: Prepare and confirm the application in depth. Secondly, because the cleaning work of the hole after drilling must be a non-reinforcing material (for example, when bending, and the reinforcing material can be added to increase the anchoring and gripping effect, the adjustment can be adjusted. The glue that is squeezed out by the plant should be thrown away. [Moving and rotating to create voids or bond between the soil and the joints, causing the joint material to be separated from the adjacent plate area 200825250. Another purpose of using the seaming material is to make the repair material. Form a complete seam pattern with adjacent sections to facilitate subsequent quilting operations. The lining plate should extend at least 25mm below the service section and extend at least 7 5mm at each end to prevent inflow of service materials. (4) Mixing and pouring maintenance materials: The maintenance materials can be selected from general concrete, non-shrinkage cement, hard epoxy resin, soft epoxy resin, composite cement, early strong coagulation. Soil, or suitable repair material, preferably general concrete, non-shrinkage cement, hard epoxy resin or composite cement, etc. Partial deep repairs are usually small in maintenance, so small mixing drums, mortar mixers or Other hand-held mixing tools and other tools for mixing, the ratio of various materials, order of addition, mixing procedure, mixing time should be based on the manufacturer's recommendations, the amount of one-time mixing depends on the size of the repair volume, the amount of manpower and the plan The repair time is determined. Before the repair material is placed in the maintenance section, it should be checked again whether there are loose concrete blocks and the repair surface is clean enough, and depending on the characteristics of the materials used, the repair section is recommended according to the manufacturer's recommendations. Surface treatment (for example, some materials require additional ® use of adhesives, etc.) (5) Compaction and leveling: After the cement maintenance materials are placed, they must be vibrated to remove air and make the repair materials fully fill the entire repair. Area. After the repairing material is finished, use a trowel to smooth the same surface with the screed. The trowel should be wiped from the center to the repairing edge. (6) Sweeping and curing: After smoothing the repair surface, the appropriate texture should be swept out on the repair shop, and the anti-sliding force of the pavement should be increased by -10- 200825250. After the action, appropriate maintenance measures should be used according to the manufacturer's recommendations. (7) Quilting: After proper curing time, after the repair material has developed the appropriate strength, remove the previously placed seaming material and The seam is cleaned and then quilted with quilting material to prevent moisture and debris from penetrating into the seam. According to the present invention, because of the rigid pavement such as the airport runway or the highway toll station, its maintenance quality is extremely safe and safe. In the safety of flight and driving safety, any rigid protrusions should be avoided in the repair material. Therefore, the present invention uses soft or hard steel bars or soft steel cables as reinforcing materials, and the ends of the materials are arranged downwards. . According to the form of the reinforcing material of the present invention, for example, the single reinforcing material form shown in Fig. 2 and the double reinforcing material form shown in Fig. 3, wherein the soft steel cord or the hard reinforcing steel 1 1 ' 1 1 ' is both ends Down into the "door" shape, the ends are respectively inserted into the pre-designed bore. According to the present invention, the form and quantity of the implanted reinforcing material are determined according to the damage of the pavement, the maintenance area and the materials used, and the hole having a depth of at least 80 mm is pre-drilled in the repair pit, and then the soft steel rope or the hard reinforcing steel 1 is 1, 1 1 ' and other ends are respectively implanted in the hole, and fixed with a planting rubber. As shown in Figure 2, in the form of a single reinforcing material, Figure (a) shows the damage pattern of the rupture of the slab, where the direction of the reinforcing material is parallel to the length L of the service pit i 。. Figure (B) shows the damage pattern of the rupture of the slab, wherein the direction of the reinforcing material 11 is parallel to the length L of the service pit 1 〇. Figure (C) shows a damaged version of the rupture of the slab, wherein the reinforcing material i i is planted in the direction of the inclination -11 - 200825250 in the inner corner of the length L direction of the service pit 10 . Fig. (D) shows a damaged version of the rupture of the slab, wherein the reinforcing material 11 is planted in an oblique direction in the inner corner of the length L of the service pit 1 . Figure (E) shows a damaged version of the plate corner rupture, wherein the reinforcing material u direction is disposed diagonally diagonally along the service pit 10 . Figure (F) shows a damaged version of the edge of the plate, wherein the direction of the reinforcing material 1 1 is arranged diagonally along the service pit 1 . Moreover, as shown in Fig. 3, the double-reinforcing material is implanted, and the figure (a)® shows the damage pattern of the rupture of the block, wherein the double reinforcing materials 1 1 and 1 i are parallel to each other. And in line with the maintenance pits 1 〇 length L direction. Fig. (B) shows the damage pattern of τρ: rupture of the slab, wherein the double reinforcing materials 1 1 and 1 1 ′ are one high and one low parallel to each other, and are consistent with the length L of the maintenance pit 1 〇. Figure (C) shows the damage pattern of the rupture of the plate. The two reinforcing materials 1 1 and 1 1 ' are one parallel, one high and one low, and one of the reinforcing materials η is planted in the maintenance pit in an oblique direction. 1 内侧 The inner corner of the length L direction, the other reinforcing material 11 is perpendicular to the maintenance pit 1 〇 planted on the side. Figure mw (D) shows the damage pattern of the rupture of the slab. The two reinforcing materials 1 i, 1 1 ' are one high and one low parallel to each other, and one of the reinforcing materials u is planted in the maintenance pit in an oblique direction. Hole 1 is the inner corner of the length L direction, and the other reinforcing material 11 is perpendicular to the maintenance pit 1 and is planted on the side. Fig. (E) shows the damage pattern of the rupture of the slab, wherein the double reinforcing materials 〗 〖i, 1 丨 are arranged diagonally diagonally along the service pit 10 and intersect each other. Fig. (F) shows the damage pattern of the edge crack of the plate, wherein the double reinforcing materials i i, n are arranged diagonally diagonally along the service pit 10 and intersect each other. -12- 200825250 According to the present invention, the foregoing embodiments are directed to the deep repair of the side edges and corner ruptures of the rigid pavement such as the airport pavement or the highway toll station, and the maintenance materials are selected from general concrete, non-shrinkage cement, and hard epoxy. Six different repair materials, such as resin, soft epoxy resin, composite cement and early strength concrete, are combined with the material properties and pavement damage, and the two methods of reinforcing the reinforcing material and the traditional unreinforcing strength. The inventor and other parts of the 87 group of deep maintenance application samples, after the completion of the maintenance project, the material strength reached the requirements of the setting of the tenth tenth, before the opening of the aircraft or the passage of the vehicle to tap the echo and super-sound The first test is carried out. The test items include the bottom bonding condition of the repair material and the wave speed of the repair material and the edge of the original block, and the test data is recorded. After the open flight or vehicle passes for six months, the same is also the first time. Detecting the same position at the same position, performing the second tapping echo and ultrasonic measurement 'other with visual and smashing sputum detection, and at the same time detecting the recorded data' using regression model statistical analysis to compare the maintenance results, and summarizing Good work method. Among them, the repair material is preferably general concrete, non-shrinkage cement, hard epoxy resin or composite cement. Although the performance of the soft epoxy resin repair is poor, it is not suitable for runway maintenance, but the material has the characteristics that the elasticity will not break or crack. It can be used for repairing the crack at the bottom of the repair. If it can strengthen the bonding effect, it can be a quick and effective repairing material. If the method of implanting the reinforcing material of the present invention is combined, the soft epoxy resin is not easy to get out of the repairing pit. Moreover, according to the average trend of statistical data, the repair effect of implanted reinforcing materials is better than that of traditional unreinforced materials. The aspect ratio of the better repair pit is 'length> visibility '1.5. [Simple description of the diagram] -13- 200825250 Figure 1 is a block diagram of the partial depth maintenance Wang &&&&&&&& Fig. 2 is a view showing the single-rooted A shape of the implant reinforcing material of the present invention, wherein the figures (A) to (F) show the damage pattern of the edge or corner rupture, and the different configurations of the implant reinforcing material. Fig. 3 is a view showing the double implant form of the implant reinforcing material of the present invention, wherein Figs. (A) to (F) show the damage pattern of the edge or corner fracture, and the different implant reinforcement configurations. [Main component symbol description 11' 1 1 9 Reinforcing material 10 Maintenance pit L Length W Width Η Height

-14--14-

Claims (1)

200825250 十、申請專利範圍: 1 · 一種補強式剛性鋪面之部分深度維修工法,其完整流程包 括:(1 )界定維修範圍:切鋸出大於缺陷面積之維修坑 洞,及移除該坑洞內之破碎混凝土; (2)植入補強材: 依損壞情況、維修面積及使用材料等,決定植入補強材 形式與數量,並在維修坑洞內植入補強材;(3 )表面清 潔及襯縫處理:將維修坑洞表面清潔,及在維修坑洞與 相鄰版塊之間以襯縫材料分隔;(4 )維修材料拌合及澆 • 置:依各種材料之配比拌合,同時將拌合之維修材料澆 置於維修坑洞內;(5)搗實及鏝平:將維修坑洞內之修 補材料以振動搗實並抹平;(6 )掃紋及養護:在維修鋪 面掃出與原鋪面相同紋理,及在終飾完成後噴灑養護 劑;(7 )塡縫:在歷經一養護時間週期後,將襯縫材料 清除及重新塡縫;其特徵在於該植入補強材至少包含下 列步驟ία.在 該維修 坑洞內 鑽孔及 確認實 際鑽出 孔徑; b. 先將 ^ 碎屑清除再以高壓空氣噴嘴將鑽孔內之粉體清除;c.裁 切適當長度、數量之補強材,並適度彎折,及做增加錨 定及握裹效果之前處理;d·將植筋膠拌合後注入鑽孔 中;e·將補強材端部朝下插入鑽孔中,並適當震動、轉 動以利植筋膠均佈黏附補強材;f.調整補強材植入適當深 度及距面層高度。 2·如申請專利範圍第1項之補強式剛性鋪面之部分深度維修工 法,其中該維修材料係選自一般混凝土、無收縮水泥、 -15- 200825250 硬質環氧樹脂、軟質環氧樹脂及複合水泥等其中一種。 3 .如申請專利範圍第2項之補強式剛性鋪面之部分深度維修工 法,其中該修補材料較佳爲一般混凝土、無收縮水泥、 硬質環氧樹脂或複合水泥等。 4.如申請專利範圍第1項之補強式剛性鋪面之部分深度維修工 法,其中該植入補強材形式包括單根植入和雙根植入。 5·如申請專利範圍第4項之補強式剛性鋪面之部分深度維修工 法,其中該補強材係兩端朝下成”门”字形,其端部分別植 # 入預先設的鑽孔內,並以植筋膠固定。 6·如申請專利範圍第5項之補強式剛性鋪面之部分深度維修工 法,其中該鑽孔深度至少80mm。 7 ·如申請專利範圍第6項之補強式剛性鋪面之部分深度維修工 法,其中補強材料係選自軟性鋼索或硬性鋼筋。 8·如申請專利範圍第7項之補強式剛性鋪面之部分深度維修工 法’其中該植入補強材方向係平行於維修坑洞長度方向。 9·如申請專利範圍第7項之補強式剛性鋪面之部分深度維修工 ^ 法’其中該植入補強材方向係沿維修坑洞斜對角方向配 置。 10·如申請專利範圍第7項之補強式剛性鋪面之部分深度維修工 法’其中該植入補強材係以傾斜方向植設在該維修坑洞長 度方向之內側角落。 1 1·如申請專利範圍第8項之補強式剛性鋪面之部分深度維修工 法’其中該雙根植入補強材係一高一低,且相互平行。 12·如申請專利範圍第9項之補強式剛性鋪面之部分深度維修工 -16- 200825250 法’其中該雙根植入補強材係相互交叉。 1 3 ·如申請專利範圍第1 0項之補強式剛性鋪面之部分深度維修 工法,其中該雙根植入補強材中的一根,係以傾斜方向植 設在該維修坑洞長度方向之內側角落,另一根則垂直於 該維修坑洞植設在其旁側。200825250 X. Patent application scope: 1 · A partial depth maintenance method for reinforcing rigid pavement, the complete process includes: (1) Defining the maintenance scope: cutting out the repair pit larger than the defect area, and removing the pit (2) Implanted reinforcing material: According to the damage situation, maintenance area and materials used, it is decided to implant the form and quantity of reinforcing material, and implant the reinforcing material in the maintenance pit; (3) Surface cleaning and lining Seam treatment: clean the surface of the repair pit and separate the gap between the repair pit and the adjacent plate by the joint material; (4) Mix and repair the repair material: mix according to the ratio of various materials, and Mixing repair materials are placed in the repair pits; (5) Tamping and screeding: tamping and smoothing the repairing materials in the repair pits; (6) Sweeping and curing: sweeping the repairing pavement The same texture as the original paving, and spraying the curing agent after finishing the finishing; (7) quilting: after a curing time period, the seaming material is removed and re-quilted; it is characterized in that the implanting reinforcing material is at least Contains Step ία. Drill holes in the maintenance pit and confirm the actual drilling hole; b. First remove the debris and then remove the powder in the hole with a high-pressure air nozzle; c. Cut the appropriate length and quantity Material, and moderately bent, and do the treatment before adding anchoring and wrap effect; d·mix the implanted rubber into the borehole; e· insert the end of the reinforcing material into the borehole and shake it properly Rotate to facilitate the reinforcement of the reinforced rubber and the reinforcing material; f. Adjust the filling depth of the reinforcing material and the height of the surface layer. 2. Partial depth maintenance method for reinforcing rigid pavement of the first application of patent scope, wherein the repair material is selected from general concrete, non-shrinkage cement, -15-200825250 hard epoxy resin, soft epoxy resin and composite cement Wait for one of them. 3. A part of the depth maintenance method of the reinforcing rigid pavement of claim 2, wherein the repairing material is preferably general concrete, non-shrinkage cement, hard epoxy resin or composite cement. 4. Part of the depth maintenance method of the reinforced rigid pavement of claim 1 of the patent scope, wherein the implant filler form includes a single implant and a double implant. 5. The partial depth maintenance method of the reinforcing rigid pavement of the fourth application patent scope, wherein the reinforcing material is formed into a "door" shape with the two ends facing downwards, and the ends thereof are respectively planted into the pre-designed borehole, and Fix with reinforced rubber. 6. Partial depth maintenance of the reinforced rigid pavement of claim 5, wherein the drilling depth is at least 80 mm. 7 · Partial depth maintenance method for reinforcing rigid pavements as claimed in item 6 of the patent application, wherein the reinforcing material is selected from soft steel cords or rigid steel bars. 8. A part of the depth maintenance method of the reinforcing rigid pavement of claim 7 of the patent scope, wherein the direction of the implant reinforcing material is parallel to the length of the repair pit. 9. A part of the depth maintenance work of the reinforced rigid pavement of claim 7 of the patent scope, wherein the direction of the implanted reinforcing material is arranged diagonally along the service pit. 10. A part of the depth maintenance method of the reinforced rigid pavement of claim 7 wherein the implanted reinforcing material is planted in an oblique direction in the inner corner of the length of the repair pit. 1 1· Partial depth maintenance method of reinforcing rigid pavement according to item 8 of the patent application' wherein the double-implanted reinforcing material is one high and one low and parallel to each other. 12. A part of the depth maintenance of the reinforcing rigid pavement of the ninth application patent scope -16-200825250 method wherein the double root implant reinforcing materials cross each other. 1 3 · Part of the depth maintenance method of the reinforcing rigid pavement of claim 10, wherein one of the double-implanted reinforcing materials is implanted in the oblique direction in the longitudinal direction of the maintenance pit The corner, the other one is placed perpendicular to the maintenance pit on the side.
TW95146840A 2006-12-14 2006-12-14 A reingforced technique for partial depth repair of rigid pavement TWI317772B (en)

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