200823031 九、發明說明： 【發明所屬之技術領域】 本發明係有關-種仿真紋人造石製造方法，特別是指 -種碎石與劑材混合祕，彻前、後分次下料致生之時 間差’居中鋪設色材在前次下料層面形成色層，以真空高 壓振動成型為仿傚天然石紋之人造石製造方法。 【先前技術】 在建築領域中，石材為建設之基礎，以天然石材廣為 眾人所喜愛，譬如舊米黃（B 〇 t t i c i n 〇 c 1 a ssico)、月I 舌蘭（shel 1 Beige)、台灣 白（Taiwan White)、鑤米黃（Drag〇n B e i g e )等等，深究其受人喜愛之緣由，在於天然石 材上的紋路。 如述天然石紋之形成，與岩石、陸塊斷層致生地震以 及地殼運動有關。天然石材經過大氣和水圈造成風化侵蝕 及崩裂，或是長久壓縮膠結之聚集作用而累積層疊固化形 成沉積岩，故天然石紋不可複製重現，且因濫採緣故而使 天然石材逐漸耗盡，市場逐漸萎縮之影響，促使業者研發 人造石材取代，但迄今仍未見仿傚天然石紋之人造石材問 世0 早期人造石材之製作流程如第4圖所示，將不同礦源 5 200823031 之原石’經過碎石8 1步驟細碎；混合擾拌8 2步驟混合 劑材授拌成-流體；_次下料8 3步驟全部傾倒模具中； 成型84步驟以真空高壓振動方式成型為巨塊（B i 〇 c k)之人造石材，除為鎖售標的物外，更可從下列步驟製 造毛板或光板等人造石材，甚至進一步精製為地板或壁材 等人造石材。 拉鋸8 5步驟如第5圖所示以鋸片9 0對巨塊9 1切 為數片毛板89，且切割方向C係與真空高壓之壓力方 向P垂直，換句話說，鑛片9〇對巨塊91為橫向切割成 數毛板8 9，加工8 6步驟定厚並研磨拋光成平整之光 供銷售。 前述光板可經由切割87步驟進一步縱橫切割成各種 尺寸規格的待加工品；成品88步驟係待加工品進行四邊 倒角為地板或壁材之成品。 肖前述人造石材類似之製作方法 .……號「人造石壁材」專利案、證書第弓：二： 〇 6◦號「人造石材之製造方法」專利案、第2 0 〇 6 1 7 2 5 2號「嵌人裝飾材料之人造石材及其製造方法」專 利公開案，以及第2〇0619178號「人造石的製造 方法」專利公開案等，但皆未能生成仿傚天然石材真實紋 路之人造石材。 6 200823031 【發明内容】 本發明之主要目的，在於解決上述的問題而提供一種 仿真紋人造石製造方法，以碎石與劑材混合攪拌，利用前 、後分次下料致生之時間差，居中鋪設色材在前次下料層 面形成色層，以真空高壓振動成型為仿傚天然石材真實紋 路之人造石製造方法者。 為達成前述之目的，本發明一種仿真紋人造石製造方 法，係以碎石與劑材混合攪拌，利用分次下料致生之時間 差，居中鋪設至少一色材在前次下料之層面上，形成至少 一色層，以真空高壓振動成型為仿傚天然石紋之人造石材 0 本發明之上述及其他目的與優點，不難從下述所選用 實施例之詳細說明與附圖中，獲得深入了解。 當然，本發明在某些另件上，或另件之安排上容許有 所不同，但所選用之實施例，則於本說明書中，予以詳細 說明，並於附圖中展示其構造。 【實施方式】 一種仿真紋人造石製造方法，係以細碎粒石與劑材混 合攪拌，利用時間差居中鋪設色層之分次下料步驟，以真 空高壓振動成型為仿傚天然石紋之人造石材。 其中，該分次下料步驟包括：至少二次下料，利用前 7 200823031 、後分次下料致生之時間差，居中鋪設至少一色材，在前 次下料之層面上，形成至少一色層者。 依據上述方法，配合第1圖至第3圖，詳述更進一步 實施之步驟如下。 第1圖為本案一較佳實施例之製作流程，包括： 1)碎石1步驟：採選不同礦源之原石，依其花紋、 顏色、大小專分門別類，細碎成各種粒徑碎石。 2 )混合攪拌i i步驟：混合劑材攪拌成一流體，該 劑材可以疋膠合劑、填充劑或類似黏合填滿之劑材，其中 ’該膠合劑得以樹脂、水泥或二者混合予以實施，該填充 劑得以玻璃粉、石英粉、碳酸粉等予以實施，而該樹脂得 以不飽和聚酯樹脂或環氧樹脂之一予以實施。 3)分次下料12步驟：係利用分次致生之時間差， 居中鋪設至少一色材，在前次下料之層面上形成至少一色 層。以四次下料為例，配合第2圖詳加說明如下： a )首次下料3 ··依下料方向〇將上述流體傾倒 -部分在模具2内m鋪設或移模自行鋪設方式 ，使下料之流體在模板2 1與底板2 2間形成不規則 之一層面3 1，該層面3 i上以全部或局部覆蓋一第 一色層3 2，該色層3 2為具有顏色顯現之一色材3 3構成，亥色材3 3選自氧化鐵、二氧化鈦或具有顏 8 200823031 色顯現類似物之一予以實施。 b ) -次下料3 4 ··再次傾倒—部分流體在該第 -色層3 2或該首次下料3上，以人1鋪設或移模自 行鋪設方式，使該色材3 3覆蓋該二次下料3 4之層 面3 1全部或局部，形成不規則之一第二色層3 5。 c) 三次下料3 6 :又傾倒一部分流體在該第二 色層3 5或該二次下料3 4上，以人工鋪設或移模自 行鋪設方式，使該色材3 3覆蓋該三次下料3 6之層 面3 1全部或局部，形成不規則之一第三色層3 7。 d) 四次下料3 8 :流體剩餘部分傾倒在該第三 色層3 2或該三次下料3 6上。 4) 成型1 3步驟：以真空振動高壓成型方式，使上 述步驟之流體在模具2中成型為-巨塊，並拆卸該模具2 之底板2 2 ’供該巨塊連同底板—併脫模。 5) 拉鋸1 4步驟：如第3圖所示，以—以上鑛片4 0同時對該巨塊4 1進行㈣為數片毛板4 2，且該鑛片 ▲4 0之切财向C與真空錢之M力方向p平行；換句話 說，該鋸片4 0對巨塊4 1為縱向切割。 6) 加工1 5步驟：上述步驟取得之毛板4 2，利用 疋厚叹備粗磨至既定之厚度，再以研磨設備對表面進行研 磨I光成平整之光板，該光板可以直接售予中下游廠商， 200823031 製作成譬如傢俱、樓梯板等製品。 7) 切割1 6步驟··係縱橫切割上述光板成為各種尺 寸規格的待加工品。 8) 成品1 7步驟：利用倒角設備對上述待加工品進 行四邊之倒角作業，始成為地板、壁材、檯面或桌面等完 成品。 依據上述流程製作之毛板、光板、地板、壁材、檯面 或桌面等人造石材，具有天然石紋之仿造效果，藉以替代 天然石材減緩濫採所造成之耗損，其製作方法以早期製程 為基礎，不僅達到仿真紋之目的且製作成本更是所差無幾 0 另外，分次下料步驟之次數與石紋形成有關，倘使石 紋要求成型的數量愈多，下料區分的次數相對增加；如果 石紋成型之數量要求簡易，甚至是單一石紋形成時，下料 區分的次數僅為二次即可。 在拉鋸步驟，為了避免人造石材之石紋被破壞，所以 鋸切方向係平行於真空高壓之施壓方向，或者是垂直於色 材之鋪設面。 至於下料和鋪設的技術手段，兹概略陳述於后： 下料：混合攪拌之流體添加積存於一容器中，在下料 口以閥門或可開啟之閉合件，控制該流體自行下料一時間 200823031 即關閉，該時間^71 ]的長紐，攸關下料流體之數量多寡。 鋪5又·色材添加積存在可滑動位移之-容器中，以可 開啟之閉合件控制出料口，利用前、後分次下料之時間差 ’猎由滑移方式對前次下料之層面，自行覆蓋至少-色材 而形成至少一色層。 二1復蓋於則次下料層面之色材，在工廠安全設備完善 也則題下冷寻以人工方式逐漸推平而形成一色層。 以上所述實施例之揭示係用以說明本發明，並非用以 I本U ϋ舉凡數值之變更或等效元件之置換仍應隸 屬本發明之範轉。 由以上詳細說明，可使熟知本項技藝者明瞭本發明的 破可達成前述目的，實已符合專利法之規定，爰提出專利 申請。 【圖式簡單說明】 第1圖係本發明一較佳實施例之製作流程示意圖。 第2圖係例舉一多次下料步驟之連續示意圖。 第3圖係第1圖拉鑛步驟中切割方向與壓力方向之示意圖 並以虛線表不人造石材。 第4圖係習知製作流程之示意圖。 第5圖係第4圖拉鋸步驟中切割方向與壓力方向之示意圖 並以虛線表不人造石材。 200823031 【主要元件符號說明】 (習用部分） 碎石8 1 混合攪拌8 2 一次下料8 3 成型8 4 拉鋸8 5 加工8 6 切割8 7 成品8 8 毛板8 9 鋸片9 0 巨塊9 1 壓力方向P 切割方向C (本發明部分） 碎石1 混合攪拌11 分次下料12 成型1 3 拉鋸1 4 加工1 5 切割1 6 成品1 7 模具2 模板2 1 底板2 2 首次下料3 層面3 1 第一色層3 2 色材3 3 二次下料3 4 第二色層3 5 三次下料3 6 第三色層3 7 四次下料3 8 12 200823031 鋸片40 巨塊41200823031 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a method for producing artificial stone artificial stone, in particular to a mixture of gravel and a mixture of materials, which is produced by cutting the material before and after. The time difference 'the center laying color material forms a color layer on the previous cutting level, and is formed by vacuum high pressure vibration to be an artificial stone manufacturing method emulating natural stone grain. [Prior Art] In the field of construction, stone is the foundation of construction, and natural stone is widely loved by everyone, such as old beige (B 〇tticin 〇c 1 a ssico), moon I (shel 1 Beige), Taiwan white (Taiwan White), 鑤米黄 (Drag〇n B eige), etc., to find out why it is loved, lies in the texture of natural stone. The formation of natural stone patterns is related to the earthquakes caused by rocks, land masses and crustal movements. Natural stone passes through the atmosphere and hydrosphere to cause weathering erosion and cracking, or long-term compression and cementation to accumulate and solidify to form sedimentary rocks. Therefore, natural stone patterns cannot be reproduced and reproduced, and natural stone is gradually exhausted due to indiscriminate mining. The effect of gradual shrinking has prompted the industry to develop artificial stone to replace it, but so far there is no artificial stone that imitates natural stone grain. The production process of early artificial stone is as shown in Fig. 4, and the original stone of different mineral source 5 200823031 passes through gravel 8 1 step finely divided; mixing and disturbing 8 2 steps mixing agent to mix into a fluid; _ sub-feeding 8 3 steps all pouring into the mold; forming 84 steps by vacuum high pressure vibration to form a giant block (B i 〇 ck) Artificial stone, in addition to the lock for sale of the subject matter, can also be made from the following steps to make artificial stone such as wool board or light board, and even further refined into artificial stone such as floor or wall material. The sawing 8 step is as shown in Fig. 5, and the block 9 is cut into a plurality of pieces 89 by the saw blade 90, and the cutting direction C is perpendicular to the pressure direction P of the vacuum high pressure. In other words, the piece 9矿The large block 91 is cut into a plurality of slabs 8 in the transverse direction, processed in a step of 8 6 and thickened and polished to a flat light for sale. The light plate can be further cut vertically and horizontally into various sizes of products to be processed through the step of cutting 87; the finished product 88 steps are performed on the finished product by four-sided chamfering to the finished product of the floor or the wall material. Xiao's artificial stone similar production method....... No. "Artificial stone wall material" patent case, certificate No. 2: 〇6◦ "Manufacturing method of artificial stone" patent case, No. 20 〇 6 1 7 2 5 2 No. 2,0619178, "Manufacturing Method of Artificial Stone" Patent Publication, etc., but failed to produce an artificial stone that imitates the true texture of natural stone. 6 200823031 SUMMARY OF THE INVENTION The main object of the present invention is to solve the above problems and provide a method for manufacturing artificial silk artificial stone, which is prepared by mixing and mixing crushed stone and a material, and utilizing the time difference between the front and the rear divided materials to be centered. The laying color material forms a color layer on the previous cutting level, and is formed by vacuum high-pressure vibration to be an artificial stone manufacturing method that imitates the true texture of natural stone. In order to achieve the foregoing objective, the present invention relates to a method for manufacturing artificial silk artificial stone, which is characterized in that the crushed stone and the mixed material are mixed and stirred, and the time difference caused by the fractional blanking is used, and at least one color material is laid in the middle layer of the previous cutting. The above and other objects and advantages of the present invention are at least one color layer formed by vacuum high pressure vibration molding to imitate natural stone grain. It is not difficult to obtain a detailed understanding from the following detailed description of the selected embodiments and the accompanying drawings. Of course, the invention may be varied on certain components, or in the arrangement of the components, but the selected embodiments are described in detail in the specification and their construction is shown in the drawings. [Embodiment] A method for manufacturing artificial grain artificial stone is to mix and stir fine-grained granules and a medicinal material, and use a step-by-step step of laying a color layer in a time difference, and forming a artificial stone with natural stone grain by vacuum high-pressure vibration molding. Wherein, the fractional blanking step comprises: at least two times of cutting, using at least the time difference of the first 7 200823031 and the subsequent fractionation, at least one color material is laid in the center, and at least one color layer is formed on the level of the previous cutting. By. According to the above method, in conjunction with Figs. 1 to 3, the steps of further implementation are as follows. 1 is a production process of a preferred embodiment of the present invention, including: 1) Gravel 1 step: selecting raw stones of different mineral sources, according to their patterns, colors and sizes, and dividing them into various sizes of gravel. 2) Mixing and stirring ii step: the mixing agent is stirred into a fluid, and the agent may be a binder, a filler or a similarly filled filler, wherein the binder is implemented by resin, cement or a mixture of the two. The filler is applied to glass frit, quartz powder, carbonic acid powder, etc., and the resin is implemented as one of an unsaturated polyester resin or an epoxy resin. 3) Step 12 of fractional blanking: the time difference of fractional generation is used, at least one color material is laid in the center, and at least one color layer is formed on the layer of the previous blanking. Taking four times of blanking as an example, the following figure is explained in detail with the following figure: a) First unloading 3 · · Dumping the above fluid according to the direction of the blanking - part of the mold 2 is laid or moved by the mold itself, so that The blanking fluid forms an irregular layer 3 1 between the template 2 1 and the bottom plate 2 2 , and the layer 3 i is covered with a first color layer 3 2 in whole or in part, and the color layer 3 2 has a color appearance. A color material 3 3 is formed, and the color material 3 3 is selected from iron oxide, titanium oxide, or one of the color appearing analogs of the 2008 8 231,231. b) - sub-feeding 3 4 · · dumping again - part of the fluid is placed on the first color layer 32 or the first blanking 3, and the person 1 is laid or transferred by self-laying, so that the color material 3 3 covers the The layer 3 1 of the secondary blanking 3 4 is wholly or partially formed to form an irregular second color layer 35. c) three times of blanking 3 6 : another part of the fluid is poured on the second color layer 3 5 or the second blanking material 3 4 , and the artificial color material 3 3 is covered by the manual laying method or the mold blanking method. The layer 3 1 of the material 3 6 is wholly or partially formed to form an irregular third color layer 3 7 . d) Four blankings 3 8 : The remainder of the fluid is poured onto the third color layer 3 2 or the third blanking material 3 6 . 4) Forming 1 3 step: The fluid of the above step is formed into a large block in the mold 2 by vacuum vibration high pressure molding, and the bottom plate 2 2 ' of the mold 2 is removed for the large block together with the bottom plate - and demolded. 5) Saw 1 4 steps: As shown in Fig. 3, the above-mentioned ore piece 40 is simultaneously subjected to the fourth block (4) as a plurality of sheets 4 2, and the piece ▲ 4 0 is cut to C and The force direction p of the vacuum money is parallel; in other words, the saw blade 40 is longitudinally cut to the giant block 41. 6) Processing 1 5 steps: The rough plate 4 obtained in the above step is roughened to a predetermined thickness by using a thick sigh, and then the surface is polished by a grinding device to form a flat light plate, which can be directly sold to the light plate. The downstream manufacturer, 200823031, made products such as furniture and staircases. 7) Cutting 1 6 steps · The vertical and horizontal cutting of the above-mentioned light plate becomes a product to be processed of various sizes. 8) Finished product 1 7 steps: The chamfering equipment is used to perform the four-sided chamfering of the above-mentioned products to be finished, and the finished product is finished on the floor, wall material, countertop or table top. According to the above process, artificial stone such as wool board, light board, floor, wall material, countertop or table top has the effect of copying natural stone pattern, so as to replace the natural stone to reduce the wear and tear caused by indiscriminate mining. The manufacturing method is based on the early process. Not only achieve the purpose of the simulation pattern, but also the production cost is almost the same. In addition, the number of times of the stepping and cutting step is related to the formation of the stone pattern. If the number of stone patterns required to be formed is increased, the number of times of cutting the material is relatively increased; The number of grain forming requirements is simple, and even when a single stone grain is formed, the number of times of cutting is only two times. In the sawing step, in order to prevent the stone grain of the artificial stone from being destroyed, the sawing direction is parallel to the direction of application of the vacuum high pressure or perpendicular to the laying surface of the color material. As for the technical means of cutting and laying, it is outlined in the following: Cutting: mixing and mixing of the fluid is accumulated in a container, and the valve is opened at the lower opening with a valve or an openable closure, and the fluid is controlled to be self-cutting for a period of time 200823031 That is to say, the long-term of the time ^71], the amount of fluids in the Shaoguan. Shop 5······································································································ The layer covers at least the color material to form at least one color layer. 2 1 covered in the color material of the second level of the material, in the factory safety equipment is also perfect, then the cold search is gradually flattened by hand to form a color layer. The disclosure of the above-described embodiments is intended to be illustrative of the present invention and is not intended to be a limitation of the present invention. From the above detailed description, it will be apparent to those skilled in the art that the above-described objects can be achieved by the present invention, and that the patent application has been made in accordance with the provisions of the Patent Law. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing the manufacturing process of a preferred embodiment of the present invention. Figure 2 illustrates a continuous schematic of a plurality of blanking steps. Fig. 3 is a schematic view showing the cutting direction and the pressure direction in the first drawing step of the first drawing, and the artificial stone is not shown in the broken line. Figure 4 is a schematic diagram of a conventional production process. Fig. 5 is a schematic view of the cutting direction and the pressure direction in the drawing step of Fig. 4 and the artificial stone is indicated by the broken line. 200823031 [Description of main component symbols] (customized part) Gravel 8 1 Mixing and stirring 8 2 Disposing 8 3 Forming 8 4 Saw 8 5 Machining 8 6 Cutting 8 7 Finishing 8 8 Board 8 9 Saw blade 9 0 Block 9 1 Pressure direction P Cutting direction C (part of the invention) Gravel 1 Mixing and stirring 11 Fractions cutting 12 Forming 1 3 Saw 1 4 Machining 1 5 Cutting 1 6 Finishing 1 7 Mould 2 Form 2 1 Base 2 2 First unloading 3 Level 3 1 First color layer 3 2 Color material 3 3 Secondary material 3 4 Second color layer 3 5 Three times blanking 3 6 Third color layer 3 7 Four times blanking 3 8 12 200823031 Saw blade 40 Giant block 41
毛板4 2 下料方向D 13Board 4 2 Cutting direction D 13