200821422 九、發明說明： 【發明所屬之技術領域】 本發明係涉及一種織布成型方法及結構，特別是指嗦 織布形成管槽部之成型方法及結構型態之創新設計者。a μ 【先前技術】 按，織布在實際產品應用上的型態相當多樣，除了可 單獨使用之外，也常見與其它材料組合構成—產品型態 例如：可在一塊織布的兩側邊相對形成管槽部，藉以可供 預疋之杯架體穿入結合，而此種結合型態常見用以 閒式椅具之椅背或椅座部位。 成木 而本i明即疋有關上述織布之管槽部成型之方法及結 =型態，至於其習知作法，請參第1圖所揭，其係先藉由 =形編織法或針織法製出一環形筒狀的布料ig:然後再於 /布，1G的二側邊際内移間隔處施以車缝手段形成閉合線 丄稭此即可於該閉合線u與布料1()的二側邊際之間界定 、I工長形之官槽部12 ;惟，此種習知作法於實際應用 乃存在下述之問題點： 由於該所述圓形編織法所製出之布料10必須透過一種 f:機達成，然而，此種圓編機相較於一般平織機而 成本昂貴許多，因此對於生產業界而言勢必造 成製k成本的提高而相對壓縮獲利空間，實不符產業 之利用效益。 者該娘形筒狀布料10製成之後，還得再歷經一道 2、 200821422 車縫手段形成閉合線11，才能形成所要的管槽部12， 如此顯然造成產程效率降低、成本工時提高之缺弊者 Ο 3、在使用上，利用圓形編織法或針織法所製出之布料1〇 V其所能承受的拉力及彈性之實用效果不佳，容易有 脫紗或變形之情形發纟，造成強度不佳之缺點者。 是以，針對上述習h具管槽部的織布成型方法所存在 之問題點，如何研發出一種製造更簡單、成本可進一步降 具理想實用性之創新設計，實有待相關業界再加以 心索犬破之目標及方向。 有鐘於此，發明人本於多年從事相關產品之製造開發 /、设計經驗，針對上述# 卞于上之之目才示，坪加设計與審慎評估後,， 〜付一確具實用性之本發明。 【發明内容】 本發明之主要 型方法，其所欲解 筒狀布料之二側邊 以界定形成管槽部 破；所述織布係藉 成，且該織布之二 解決問題之技術特 之經、緯線平織而 進行編織前，於其 下層經線；復於織 目的’係在提供一種具管槽部的織布成 決之問題點，係針對習知設計係藉由環 際内移間隔處施以車縫手段形成閉合線 而存在製造成本高之問題點加以思索突 由若干經線及緯線採平織法交錯編織而 側邊係相對形成中空之管槽部；本發明 點，在於該所述管槽部係藉由織布本身 成，而其成型方法，大致係先令織布於 二側邊欲形成管槽部之區段設具有上、 布進行編織過程中’於緯線順向穿梭過 200821422 上二又錯之經線’ i當緯線穿經欲形成管槽部之區段時， 係々該緯線先穿過該上層經線 蝰妗,—、、，人1 *吓〜风炙又錯£段；接著當 、’、手線進料向折返且穿經欲形成管槽部之區段時，係八該 緯線穿過該下層經線所形成之交錯區段；依此重複前= 步驟’並配合緯線再穿經㈣段時之經線上下換位動作， 即可編製成所述具管槽冑的織布成口藉此創新獨特設 ’使本發明對照先前技術而言，由於可藉由平織法直：編 製成型具有管槽部的織布成品，因此製造上可採用一般成 本較低之平織機即可達成，且於經、緯線編織過程中：可 直接形成管槽部，無須歷經二次加工；又本發明於編織過 程中藉由同一條緯線不間斷織成之設計，令其整體結構之 結合性特佳，使其承受拉力及彈性之強度均大幅提高，故 本發明整體確可達到降低製造成本、提昇產程效率、結構 強度增加之較佳產業利用效益及實用進步性者。 本發明之另一目的，亦係.提供一種具管槽部的織布結 構’該所述織布係藉由若干經線及緯線交錯編織而成，且 Φ 該織布之二側邊相對形成中空之管槽部；而本發明所述織 布不同於習知結構之處係在於：該管槽部係藉由織布本身 之經、緯線所編織構成，其中該形成管槽部之區段係設具 有分開之上層經線以及下層經線，以使緯線係呈u形路徑 依序穿經該上層經線及下層經線，復穿設結合於織布之中 間區段之經線結構中；藉此而能利用該織布本身的經線及 -緯線交錯編織直接形成中空之管槽部，而無須以車縫閉合 方式達成；故相較於習知結構而言，本發明結構更為簡化 、製程亦更加簡便快速而確具較佳產業利用效益及實用進 200821422 步性者。 【實施方式】 ，參閱第2、3圖所示，係本發明具管槽部的織布成 型方法及其結構之較佳實施例’惟此等實施例僅供說明之 用，在專利申請上並不受此結構之限制；所述織布四係藉 由若千經線21及緯線22採用平織法交錯編織而成，且該^ 布20之二側邊係相對形成中空之管槽部烈；本發明之核心 • 設計在於：該所述管槽部23係藉由織布20本身之經、緯線 21、22平織而成，其成型方法係包括： ， a. 令織布20於進行編織作業前，如第4圖所示，係於其 一側邊欲形成官槽部23之區段設具有上層經線21丨、 213以及下層經線212 、214 ; b. 如第4、5圖所示，織布2〇進行編織過程中，於緯線 22順向穿梭過上下交錯之經線21，且當緯線22穿經欲 形成管槽部23之區段時，係令該緯線先穿過該上層經 癱 線2!1 、2〗3所形成之交錯區段； c. 如第6、7圖所示，復當緯線22進行逆向折返之穿梭 路徑，且當該緯線穿經欲形成管槽部23之區段時，係 令該緯線22穿過該下層經線所形成之交錯區段； d· 重複前述（b ) 、（ c )之步驟，並且配合緯線22再 穿經同一區段時之經線21上下換位動作，即可藉由平 織法編製成所述具管槽部23的織布，20成品（請參第2 圖所示）。 200821422 其中，上揭（d )項所述經線21之上下換位動作於平 織法中是必要的動作，其作用是令緯線22在往返穿梭過程 中，當其再次穿經同一區段時，得以透過經線21的上下交 換位置達到交錯編織之目的；以該經線21之換位而言，對 照第4、7圖之差異可知，該第4圖所揭為緯線22順向穿 經該經線21區段之狀態，此時其深色之經線21在下、淺色 之經線21則在上（註：其深淺色係藉由圖中之剖面線疏密 度呈現）’而第7圖所揭為蟓線22逆向折返再穿經該經線 21區段之狀態，此時經線21則換位成深色之經線21在上、 淺色之經線21在下之狀態；當然，所述的經線也包括形成 官槽部23區段之上層經線2Π 、213以及下層經線212 、 214 ，而其換位之狀態請對照第4、8圖之差異可知， 中第4圖所揭係為緯線22順向穿經該上層經線211 、213 區段之狀態，此時其深色之上層經線213在下、淺色之經 線211:則在上；而第8圖所揭為緯線22逆向折返再次穿經 次上層經線211 、213區段之狀態，此時該等經線則換位 成深色之上層經線21在上、淺色之上層經線Μ在下之狀態 者。 心 -厚上了知本發明亦係提供一種具管槽部的織布結木 該所述織布20係藉由若干經線21及緯線22交錯編織而片 ’且該織布20之二側邊係相對形成中空之管槽部23 ;而‘ 發明所述織布”同於習知結構之處係在於：該管槽部2 :藉由織布20本身之經 '緯線21、22所構成，其中該开" 官槽部23之區段係設具有分開之上層經線2U、213以, 下層1線212、214 ’以使緯線22係呈㈣路徑依序穿海 200821422 該上層經線211 、213及下層經線212 、214 ，然後再穿 設結合於織布20之中間區段之經線21結構中；藉此而能利 用該織布20本身的經線21及緯線22交錯編織直接形成中空 之管槽部23，而無須以車縫閉合方式達成者。 補充說明的是，本發明為清楚呈現該緯線22之穿梭路 瓜，於第4〜8圖之成型步驟中，係令該緯線22呈彎曲狀穿 過該上層經線211 、213以及下層經線212 、214之表現 形式，惟，於實際製造過程中，料線22係藉由平織機結 構中的一梭子加以帶引成直線往復式作動狀態，亦即，該 、咩線22其實疋常態呈直線運動的，並不會有彎曲之作動路 徑出現’而是藉由該等上層經線211、213及下層經線2 12 214被預疋治具帶動控制其換位以及位置的偏移動作 土進而達到編織出最終織布2〇成品之目的；因&，為免讀 產生誤解，特藉由此段加以解釋說明。 【本發明之優點】 本發明對照習知之功效增進事實分析如下： 習知技術： 你精由環筒狀布料 車縫手 、產程 段形成閉人線以κ〜運除円移間隔處 效率低、二不佳疋形成管槽部而存在製造成 •強度不佳之缺弊。 本發明: 200821422 本發明係v藉由+ ·織法直接 姚太9η，口 衣風沒具有官槽部23的 織布20成品，因此製造上可你 07 ^ ^ 叙成本較低之平織機即 了達成，並且，於經、緯線編織 ^ 〇〇 '、枉T即可直接形成管槽 無須歷經二次加工料（如習知藉由車縫手段形成 閉合線之加工步驟）；又本發明於編織過程中一 緯線^間斷織成之設計，令其整體結構之結合性特佳，使 /、?(又拉力及彈性之強度均大幅提高，故本發明整體確可 達到降低製造成本'提昇產程效率、結構強度增加之較佳 產業利用效益及實用進步性者。 上述實施例所揭示者係藉以具體說明本發明，且文中 雖，過特定的術語進行說明，當不能以此限定本發明之專 利範圍；熟悉此項技術領域之人士當可在瞭解本發明之精 神與原則後對其進行變更與修改而達到等效之目的，而此 等文更與修改，皆應涵蓋於如后所述之申請專利範圍所界 定範_中。 200821422 -【圖式簡單說明】 第1圖：係習知成型方法之示意圖。 第2圖：係本發明之結構立體示意圖。 第3圖：係本發明之結構平面剖示圖。 第4圖：係本發明之成型步驟圖一。 第5圖：係本發明之成型步驟圖二。 第6圖：係本發明之成型步驟圖三。 第7圖：係本發明之成型步驟圖四。 ⑩ 第8圖：係本發明之成型步驟圖五。 【主要元件符號說明】 習知部份： 布料 10 閉合線 11 管槽部 12 本發明部份 織布 20 經線 21 緯線 22 管槽部 23 上層經線 211 、 213 下層經線 212、 214 12200821422 IX. Description of the Invention: [Technical Field] The present invention relates to a woven fabric forming method and structure, and more particularly to a method for forming a tubular groove portion of a woven fabric and an innovative designer of the structural form. a μ [Prior Art] Press, the type of weaving in practical product applications is quite diverse, in addition to being used alone, it is also often combined with other materials - product type, for example: can be on both sides of a piece of fabric Relatively forming the tube groove portion, the cup holder body can be inserted into the joint, and the combination type is commonly used for the seat back or the seat portion of the leisure chair. The method of forming the tube groove portion of the above-mentioned woven fabric and the knot type are as follows. As for the conventional method, please refer to Fig. 1 for the first method, which is firstly knitted by knitting or knitting. The method produces a ring-shaped cloth ig: and then applies a sewing method to the closed line of the two-side marginal shifting interval of 1G to form a closed line 此 straw, which can be used in the closing line u and the cloth 1 () The two-sided margin defines the official slot portion 12 of the I-length; however, such a conventional practice has the following problems in practical application: The fabric 10 produced by the circular knitting method It must be achieved through an f: machine. However, such a circular knitting machine is much more expensive than a general flat loom. Therefore, for the production industry, it is bound to cause an increase in the cost of the manufacturing machine and a relatively compressed profit-making space, which is inconsistent with the industry. Use benefits. After the mother-shaped tubular fabric 10 is made, it is necessary to form a closed line 11 through a sewing method of 2, 200821422, in order to form the desired tube groove portion 12, which obviously causes a decrease in labor efficiency and a decrease in cost. Disadvantages Ο 3. In use, the fabric produced by the circular weaving method or the knitting method has a poor practical effect on the tensile force and elasticity which can be withstood, and it is easy to have a situation of unthreading or deformation. The disadvantage of causing poor strength. Therefore, in view of the problems in the weaving method of the above-mentioned hauling tube groove, how to develop an innovative design that is simpler in manufacture and can be further reduced in cost, is still waiting for the relevant industry. The goal and direction of the dog. In this case, the inventor has been engaged in the manufacturing development/design experience of related products for many years, and the above-mentioned # 卞 上 上 , , , , , , 坪 坪 坪 坪 坪 坪 坪 坪 坪 坪 坪 坪 坪 坪 坪 坪 坪 坪 坪 坪 坪 坪 坪 坪 坪The invention of sex. SUMMARY OF THE INVENTION The main method of the present invention is to solve the problem that the two sides of the tubular fabric are defined to form a tube groove; the woven fabric is borrowed, and the second woven fabric solves the problem. The weft and weft threads are weaved and weaved before the weaving, and the weaving of the weaving line is used to provide a problem with the weaving of the tube groove. At the point where the sewing method is applied to form a closed line and there is a problem of high manufacturing cost, it is considered that the warp knitting is interlaced by a plurality of warp and weft, and the side is relatively hollow to form a hollow groove; the present invention lies in the The tube groove portion is formed by the woven fabric itself, and the molding method thereof is generally stipulated by the woven fabric on the two sides of the section where the tube groove portion is to be formed, and the cloth is woven in the weft process. After 200821422, the second and the wrong meridian 'i when the weft thread passes through the section of the tube groove to be formed, the weft line first passes through the upper meridian line, -,,, person 1 *scared ~ wind Wrong part of the paragraph; then, when, 'hand line feed to the return When passing through the section where the tube groove portion is to be formed, the interlaced section formed by the weft thread passing through the lower layer warp thread is repeated; the front = step ' is repeated, and the warp line is replaced by the warp thread and the fourth line. The positional action can be programmed into the woven fabric of the tubular groove by the innovative unique design. The present invention can be made by the plain weave method: the woven fabric having the groove portion can be formed by the prior art. The finished product can be achieved by using a flat looting machine with a lower general cost, and in the warp and weft knitting process: the pipe groove portion can be directly formed without secondary processing; and the invention is used in the weaving process by the same The design of a weft woven fabric is uninterrupted, which makes the overall structure more excellent, and the tensile strength and elasticity strength are greatly improved. Therefore, the present invention can achieve a reduction in manufacturing cost, an improvement in labor efficiency, and an increase in structural strength. Better industrial utilization benefits and practical progress. Another object of the present invention is to provide a woven fabric structure having a tubular groove portion, wherein the woven fabric is interwoven by a plurality of warp and weft threads, and Φ the two sides of the woven fabric are relatively formed. The hollow tube groove portion; and the woven fabric of the present invention is different from the conventional structure in that the tube groove portion is formed by weaving the warp and weft of the woven fabric itself, wherein the section forming the tube groove portion The system has a separate upper layer warp and a lower warp thread, so that the weft thread passes through the upper warp and the lower warp in a u-shaped path, and is repeatedly inserted into the warp structure of the middle section of the weaving fabric. Therefore, the warp and weft interlacing of the woven fabric itself can be used to directly form the hollow tube groove portion without being achieved by the sewing method; therefore, the structure of the present invention is more complicated than the conventional structure. Simplification, process is also more convenient and fast, and it has better industrial utilization benefits and practicality into the 200821422 step. [Embodiment] Referring to Figures 2 and 3, there is shown a preferred embodiment of a woven fabric forming method and a structure thereof having a tubular groove portion of the present invention. However, these embodiments are for illustrative purposes only, and are on a patent application. It is not limited by this structure; the four weaving fabrics are formed by interlacing the weft threads 21 and the weft threads 22 by a plain weave method, and the two sides of the fabric 20 are relatively formed into a hollow tube groove portion. The core of the present invention is designed to: the tube groove portion 23 is formed by weaving the weft threads 21 and 22 of the woven fabric 20 itself, and the forming method thereof comprises: a. woven the woven fabric 20 for weaving Before the operation, as shown in Fig. 4, the section on which the official groove portion 23 is to be formed on one side is provided with the upper warp threads 21丨, 213 and the lower warp threads 212, 214; b. as shown in Figs. 4 and 5 As shown in the weaving process, the weft yarn 22 is shuttled through the upper and lower staggered warp threads 21 in the weft thread 22, and when the weft thread 22 passes through the section where the tube groove portion 23 is to be formed, the weft thread is first passed through. The upper layer is formed by the twisted lines formed by the twisted lines 2!1 and 2; 3; c. as shown in Figs. 6 and 7, the reverse weft 22 is reversely folded back. a shuttle path, and when the weft thread passes through a section of the tube groove portion 23 to be formed, the weft thread 22 is passed through the interlaced section formed by the lower layer warp; d· repeating the aforementioned (b), (c) Step, and in conjunction with the warp 21 up and down the warp beam 21 in the same section, the weaving fabric with the tube groove portion 23 can be prepared by the plain weave method, 20 finished products (please refer to Figure 2 Show). 200821422 wherein, the upper transposition of the warp 21 described in the above item (d) is a necessary action in the plain weave method, and the function is to make the weft 22 pass through the same section during the shuttle shuttle. It is possible to achieve the purpose of staggered weaving through the upper and lower exchange positions of the warp 21; in terms of the transposition of the warp 21, it can be seen from the difference of the fourth and seventh figures that the weft 22 is passed through the weft 22 The state of the warp 21 section, at this time, the dark warp 21 of the dark and the light warp 21 is on the top (note: its dark color is represented by the hatching density in the figure) and the seventh The figure shows the state in which the twist line 22 is reversely folded back and then passes through the section of the warp thread 21, and the warp beam 21 is then transposed into a state in which the dark warp beam 21 is on the upper and the light color warp thread 21 is below; The warp line also includes the layer warp threads 2 Π and 213 and the lower warp threads 212 and 214 formed on the section of the official groove portion 23, and the state of the transposition is compared with the difference between the fourth and eighth figures. The figure shows the state in which the weft 22 passes through the section of the upper warp 211, 213, and the dark upper layer warp 213 is below. The light-colored warp 211: is on the top; and the eighth figure shows that the weft 22 is reversely folded back through the second upper warp 211, 213, and the warp is changed to a dark color. The upper layer warp 21 is in the state in which the upper layer and the upper layer are in the upper layer. Heart-Thickness The present invention also provides a woven fabric having a tubular groove portion. The woven fabric 20 is woven by a plurality of warp threads 21 and weft threads 22 to form a sheet 'and two sides of the woven fabric 20 The hollow tube groove portion 23 is formed relatively; the 'woven fabric of the invention' is the same as the conventional structure in that the tube groove portion 2 is formed by the weft threads 21 and 22 of the woven fabric 20 itself. Wherein the section of the opening "the official groove portion 23 is provided with a separate upper layer warp 2U, 213, and a lower layer 1 line 212, 214 ' such that the weft 22 is in a (four) path sequentially through the sea 200821422. The upper warp 211 , 213 and lower warp threads 212, 214, and then through the warp 21 structure bonded to the middle section of the woven fabric 20; thereby, the warp threads 21 and the weft threads 22 of the woven fabric 20 itself can be interwoven directly The hollow tube groove portion 23 is formed without being required to be closed by a sewn closure. It is to be noted that the present invention is a shuttle road that clearly shows the weft thread 22, and in the molding step of the fourth to eighth figures, The weft 22 is curvedly formed through the upper warp threads 211, 213 and the lower warp threads 212, 214, however, In the actual manufacturing process, the material line 22 is brought into a linear reciprocating state by a shuttle in the structure of the flat loom, that is, the squall line 22 is linearly moved in a normal state, and there is no bending. The actuating path appears', but the upper warp threads 211, 213 and the lower warp threads 2 12 214 are driven by the pre-clamping device to control the transposition and position of the offset action soil to achieve the final weaving of the finished fabric. The purpose of this is to explain the misunderstanding for the exemption, and the explanation is explained by this paragraph. [Advantages of the Invention] The present invention compares the known effects of the fact analysis with the following facts: Conventional technology: You are made of ring-shaped cloth The sewn hand and the production section form a closed line. The efficiency of the κ~ removal of the separation interval is low, and the second is not good, and the tube groove portion is formed, and there is a defect that the manufacturing strength is not good. The present invention: 200821422 By + · weaving directly Yao Tai 9η, the coat wind does not have the finished fabric 20 of the official groove part 23, so the manufacturing of the flat loom that can be reduced by 07 ^ ^ is achieved, and, in the warp, weft Weaving ^ 〇〇 ', 枉 T is The direct formation of the pipe groove does not need to pass through the secondary processing material (such as the processing step of forming a closed line by means of sewing means); and the design of the weft woven in the weaving process of the present invention, so that the overall structure is combined It is very good, so that /, (the strength of both tensile and elastic properties are greatly improved, so the present invention can indeed achieve the reduction of manufacturing costs - improve the efficiency of the production process, increase the structural strength of the better industrial utilization benefits and practical progress. The disclosure is intended to be illustrative of the present invention, and is not intended to limit the scope of the invention, and the person skilled in the art can understand the spirit and principles of the invention. Modifications and modifications are made to achieve equivalent purposes, and such modifications and modifications are intended to be included in the scope of the patent application as described hereinafter. 200821422 - [Simple description of the diagram] Figure 1: Schematic diagram of the conventional molding method. Fig. 2 is a perspective view showing the structure of the present invention. Fig. 3 is a plan sectional view showing the structure of the present invention. Figure 4: Figure 1 of the molding step of the present invention. Figure 5: Figure 2 is a molding step of the present invention. Figure 6 is a third step of the molding step of the present invention. Figure 7 is a fourth step of the molding step of the present invention. 10 Fig. 8 is a drawing step of the present invention. [Main component symbol description] Conventional part: Cloth 10 Closing line 11 Tube groove part 12 Part of the invention Weaving 20 Warp 21 Weft line 22 Tube groove 23 Upper warp 211, 213 Lower warp 212, 214 12