200819563 九、發明說明: 【發明所屬之技術領域】 本發明係有關於一種球拍線之製程,特別是指以多種不同材質之 芯線,係於一機台上進行押出及捻織工作一次成型之球拍線體。 【先前技術】 球拍線的設計主要是在擊中網球時能吸引能量而使其不致流失, 最理想的狀況是當擊球使其彈回,球拍線能將儲存能量的95%傳導給 • 球,一般而言,球拍線愈有彈性,它所儲存的能量便愈大,球則速度 越快、飛得越遠。 由於球拍線的材質會影響到擊球,其材質可分為尼龍、人造纖維、 羊腸或半羊腸線,其中以人造纖維最為常見,其具有既牢固可靠,及 彈性頗佳的特點,又可依個人所需,配合利用不同編線或纏繞方式, 可製作出不同直徑與粗細之球拍線以供選用。 球拍線之製造技術係將若干㈣雜繞成—條直徑小於毫米的線 體,利用各芯線相互包裹检織方式可使線體產生如「皮筋原理 • 雜,並具有耐用'結實的特性;目前球拍線之捻織技術,係以不同 材質的幾組絲線進行纏繞編織,其可沿一軸線或指定一條芯線進行編 織’讓每-毫麵核芯線具有延伸度及張力;_上,纏繞魏越多、 材質越多,其球拍線的功能作用亦越多。 按’習知球拍線體之製造方法,請參照第九圖所示,其主要包含 下列步驟:押出、酸洗、以錢織;其中於押出步驟中,^要係於不 同的擠壓成型機分別押出不同材質之若干A、B芯線;再進行酸洗步驟, 此-流程主要係統學溶劑,對各該A、B魏進行表面以及預設 200819563 結合部位之粗糙化處理;最後於检織步驟中,係於一捻織工具機上, =預定排列之各該A、B芯線,另以一 C材質擠人其間並包複各該a、B 〜線之同日守,進行捻織工作,而形成一球拍線體者。 【务明内谷】(所欲解決之技術問題) 述技術所成型之球拍線體,各該芯線係以螺旋方式以一軸線為 基準進行環繞_成—卿定減之_線,藉由各該魏間分別具 有不同的延展絲,故在以螺旋纏繞方式捻織加讀,該球拍線將具 有明顯凹凸表面,使得以具有該球拍線之球拍在擊 杯 之控球性;惟,靖針於硬财求上,必需具備至 工具機進行A、B芯線抽絲,與進行酸駐作之器具,以及检織工 行捻駐作,因此成衫、且佔娜;耕,於蹄^驟 =、化學溶劑於使用上及保存上之危險性高,使用後之廢料處理亦 疋-大問題;故本案發明人認為球拍線之製造方法仍具有可改 的空間’故研發並提供另一種球拍線之成型製程技術。 ° ’夕 (解決問題之技術手段) 為解決上關題’本發日綺揭露_線_製法及其製。, 其主要係於—機台上,依麵行押出錢織工作,藉簡結:不 同材質之若干芯線於押出後,立即朝一轴心相互检織纏繞為一條,於 該機台上-次完成者;由上述製法所製成之製品,其線體斷面係至 不同材質共同組成,其具有若干芯線,並以另—材質將各^ 二m检織其内,獅成完整—線體;上述製程,於—機 =押出及检織工作-次成型為—球拍線體,於製程中無須進行化鬼妒 =工,符合環保需求,同時其有效簡化流程以及節省材料,可: 200819563 (對照先前技術之功效) 種球拍線擠押成型製法及其製品 各,可提升工作環境的安全性, 符合 本發明之主要目的即在提供_ ’係去除酸洗加工,故得以簡化製 環保要求。 本毛月之人目的即在提供一種球拍線擠押成型製法及。 ,係僅需於一機台上進行押出及 效降低成本,同時節省空間之佔用。 頁 本U之再-目的即在提供_種球拍線擠200819563 IX. Description of the invention: [Technical field of the invention] The present invention relates to a process of a racket line, in particular to a racquet of a plurality of different materials, which is attached to a machine table for extrusion and weaving work. Line body. [Prior Art] The design of the racket line is mainly to attract energy without hitting when hitting the tennis ball. The ideal situation is that when the ball is hit back, the racket line can transmit 95% of the stored energy to the ball. In general, the more flexible the racket line is, the more energy it stores, and the faster the ball is, the farther it flies. Since the material of the racket line will affect the hitting, the material can be divided into nylon, rayon, sheep intestine or half-gut line. Among them, man-made fiber is the most common, which has the characteristics of firmness, reliability and flexibility. For individual needs, in conjunction with different braiding or winding methods, rackets of different diameters and thicknesses can be made for selection. The manufacturing technology of the racket line is to make a number of (4) windings into a line body with a diameter less than a millimeter. The use of each core line to wrap the inspection and weaving method can produce the line body such as "the rubber band principle, and has a durable 'sturdy characteristics; currently The weaving technique of the racket line is made by winding a plurality of sets of wires of different materials, which can be woven along an axis or a designated core wire. 'Each every milli-core core wire has elongation and tension; _, entangled Wei Yue The more the material, the more the function of the racquet line is. According to the manufacturing method of the conventional racquet line body, please refer to the ninth figure, which mainly includes the following steps: extruding, pickling, and weaving with money; In the step of extruding, ^ is required to be driven by different extrusion molding machines to respectively eject some A and B core wires of different materials; and then perform a pickling step, which is mainly a systematic solvent, and the surfaces of the A and B are respectively And the roughening process of the preset part of the combination of 200819563; finally, in the step of the weaving, on a weaving machine, = the A and B cores of the predetermined arrangement, and the C material is crowded and covered. The a , B ~ line the same day, to carry out the work of weaving, and form a racket line body. [Ming Ming Neigu] (the technical problem to be solved) The racquet line body formed by the technology, each of the core lines is spiral The method uses a single axis as a reference to carry out the _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ In order to make the racquet with the racquet line in the control of the cup, however, it is necessary to have the A, B core wire drawing, and the acid resident device to the machine tool. Weavers are stationed in the factory, so they become a shirt, and Zhan Na; ploughing, hoofing ^, chemical solvents in the use and preservation of the high risk, after the use of waste disposal is also a big problem; therefore the inventor of the case It is believed that the manufacturing method of the racket line still has a space to be changed. Therefore, another molding process technology for the racket line is developed and provided. ° 'Eight technical means to solve the problem> To solve the above problem, 'this issue is exposed _ line _ System of law and its system. On the machine platform, the money is woven in accordance with the surface, by simple: after the core wires of different materials are extruded, they are immediately entangled into one axis and the other is finished on the machine. The product made by the method has a line section which is composed of different materials, which has a plurality of core wires, and is woven into the whole body by the other material, and the lion becomes a complete-line body; the above process is - Machine = extrusion and inspection work - sub-formed into - racquet line body, no need to carry out the process in the process, in line with environmental protection needs, while effectively simplifying the process and saving materials, can be: 200819563 (cf. the efficacy of the prior art) The racquet line extrusion molding method and its products can improve the safety of the working environment, and the main purpose of the invention is to provide _ ' removal of pickling processing, thereby simplifying the environmental protection requirements. The purpose is to provide a racquet line extrusion molding method and method. It only needs to be pushed out on one machine to reduce costs and save space. Page U of the re-purpose is to provide _ kind of racquet line squeeze
,其所製造之球拍線體,如以同材質、同抑Ρ =及/、衣时 所f造之Ρ丨· ^S,其線徑較傳統製程 ,鱗徑大小相同作比較,本發明所製造之球拍線體 八強度較咼於傳統製程所製造之成品。 本發明之再-目的即在提供—種__ ,其所製造之球縣體,錢紅表面_倾理轉/,、=抑 魏並無因溶劑於酸洗工作中破壞芯線,造成強度降低之問題。/ 【實施方式】 刹首先請參照第-圖至第三圖,本發明所提供之—種球拍線擠押成型 衣法,其主要係於一機台⑽上’依序進行押出及捻織工作,其製造程 序其步驟如下: M a.押出:係具有一麵成型裝置⑽,其包含有添裝A、B不同材 質之儲料筒⑵)⑽,並_高壓擠製成型方式將其如抽絲般以預定排 列分別押出-條A材質芯線⑻,以及十二糾材質芯線(52),且各該a、 B芯線(51)(52)係呈圓形線徑之外型者。 b.捻織··接收押出後之各該芯線(51)(52),並配合一τ材質之儲料 筒(23)注入原料之同時,藉以一捻織裝置(3〇)將各該A、B芯線(51)(52) 200819563 以預設編織法進行捻織,使該A芯線(52)以該a芯線(51)為轴心而相互 捻織纏繞為一球拍線體(5〇)。 藉由上述製程,將A、B、C三種不同材質之若干芯線於押出後,立 即朝一軸心相互捻織纏繞為一球拍線體(5〇),於該機台(1〇)上一次完成 者。 以本發明製法所製成之該球拍線體(50),請參照第三圖,如以其線 體斷面觀之,係具有一條A芯線及十二條B芯線(51)(52),其中該A芯 線(51)位於軸線上,各該β芯線(52)則環設於該a芯線周圍,另以一 ◦ 包覆材(53)將各該A、B芯線(51)(52)包覆其内及其間,所形成完整一 φ 球拍線體(50)。 為供進一步瞭解本創作構造特徵、運用技術手段及所預期達成之功 效’茲將本創作使用方式加以敘述如下: 本發明主要係於一機台上,依序進行押出及捻織工作,藉以將A、β、 C三種不同材質之各該魏(51X52)於押出後,可另注入一 c包覆材 (53) ’使各該A、β芯線⑸)(52)以_軸心相互檢織纏繞為—球拍線體 (50) ’且於該機台上一次完成者。 由於本發明省略了傳統製程之酸洗加工流程,因此對於酸洗工作所 鲁 需具備騎具設備,以及化學溶劑轉,皆可予以絲,無須考量其構 買及儲放之問題,故除了可節省製造成本外,更可提昇工作環境之安全, 並符合環保的規定;同時當減少硬體設備及物料的購置又可節省薇房空 間之佔用。 & 以結構分析而言,傳統製程之酸洗工作主要係將抽出之芯線於其表 面及預定結合之雜,綱化學溶辭以表面粗糙化,使翻於检織日^ 之結合緊密度’惟此-酸洗工作除了會破壞、腐鍅芯線之表面外,亦合 因此降低芯線原有之強度;以本發明之製程所製之球拍線體,由於簡二 了酸洗工作的流程,因此芯線仍維持原有之強度。 、胃 200819563 本發明之該球拍線體⑽與習知球拍線結構之比較上,如以同材 質,數之條件下,本發明之球拍線體⑽)其線徑可較小,故可節省 材料耗用;如以相同線徑大小之條件下,本發明所製造之球拍線體(⑹ 其強度則優於傳統製輯製造之球拍線體,故實用性高。 請參照第四圖,係為利用本發明之製程所製出之另一實施例球拍線 體結構’其可應料單-㈣之奸該A芯線⑸),配合該c包覆材⑽ 將其包覆並輯其内之球拍線體者;或為如第五圖所示之再—實施例, J該A材貝心線⑸)以—較大線徑位於軸線上,配合12條同為a材質 之車乂 J線仏之心線ί衣设於外’再以該c包覆材⑽將其包覆並捻織其内 φ 所形成球拍線體(50)者。 請參照第六圖至第八圖,係為利用本發明之製程所製出之更一實施 例球拍線體(50)結構,同樣以Α、β、c材質芯線⑸)⑽⑽所共同拾 4而成之球拍線體(5〇),於各該a、Β芯線(51)(52)之排列上及形狀上, 亦可依設計或功能需求作靈活地變化者。 :口上述’本發明所揭露之「球拍線掛押成型製法及其製品」,係於 機σ上依序進行押出及捻織工作,藉以將至少二種不同材質之若干 魏_出後,立即朝一軸心相互捻織纏繞為一球拍線體,而可達到一 _ 5纟度冋、$省物料之功效,同時其去除酸洗加以簡化流程,得以降低 製造成本且符合環保之要求,崎致—實祕高之製織術,俾使整體 確具產業實用性及成本效益,且其構成結構又未曾見於諸書刊或公開使 用,誠符合新型專利申請要件,懇請釣局明鑑,早曰准予專利,至為 感禱。 需陳明者,以上所述乃是本發明之具體實施例及所運用之技術原 理若依本發明之構想所作之改變,其所產生之功能作用仍未超出說明 書及圖式所涵盖之精神時,均應在本發明之範圍内,合予陳明。 200819563 【圖式簡單說明】 第一圖為本發明一較佳實施例之流程示意圖。 第二圖為本發明一較佳實施例之機台示意圖。 第三圖為本發明一較佳實施例之製品斷面示意圖。 第四圖為本發明另一實施例之製品斷面示意圖。 第五圖為本發明再一佳實施例之製品斷面示意圖。 第六圖為本發明更一佳實施例之製品斷面示意圖一 第七圖為本發明更一佳實施例之製品斷面示意圖二 第八圖為本發明更一佳實施例之製品斷面示意圖三 • 第九圖為習知技術之流程示意圖。 【主要元件符號說明】 [本創作] 機台 擠壓成型裝置 A儲料筒 B儲料筒 C儲料筒The racquet body made by the same, such as the same material, the same Ρ 及 = and /, the clothes made by the Ρ丨 · ^ S, the wire diameter is compared with the traditional process, the size of the scale is the same, the present invention The manufactured racquet line body is eight strengths better than the finished products manufactured by the traditional process. The re-purpose of the present invention is to provide a kind of __, which is manufactured by the ball county body, the surface of the money red _ 理 转 / /, = 抑 魏 Wei did not destroy the core wire due to the solvent in the pickling work, resulting in reduced strength The problem. / [Embodiment] First, please refer to the first to third figures. The racquet line extrusion molding method provided by the present invention is mainly carried out on a machine table (10) for sequential extrusion and weaving work. The manufacturing procedure has the following steps: M a. Extrusion: has a molding device (10) containing a storage cartridge (2) (10) of different materials A and B, and a high pressure extrusion molding method such as The strip-shaped material core wire (8) and the twelve-correction material core wire (52) are respectively extruded in a predetermined arrangement, and each of the a and B core wires (51) (52) has a circular wire diameter. b. 捻············································································ B core wire (51) (52) 200819563 Weaving by a predetermined weaving method, the A core wire (52) is entangled with each other by the a core wire (51) as a racquet wire body (5 〇) . After the above process, a plurality of core wires of three different materials A, B, and C are extruded, and immediately entangled into a racquet body (5 〇) toward one axis, and is completed once on the machine (1 〇). By. Referring to the third figure, the racquet body (50) made by the method of the present invention has an A core wire and twelve B core wires (51) (52). Wherein the A core wire (51) is located on the axis, and each of the β core wires (52) is disposed around the a core wire, and the A and B core wires (51) (52) are further covered by a 包覆 cladding material (53). A complete φ racquet body (50) is formed inside and between the cladding. In order to further understand the characteristics of this creation, the use of technical means and the expected results, the use of this creation is described as follows: The present invention is mainly on a machine, in order to carry out the extrusion and weaving work, so that After the Wei (51X52) of the three different materials of A, β and C are extruded, another c-cladding material (53) can be injected to make each of the A and β core wires (5) (52) mutually woven with each other. Wrap it up - the racquet body (50) 'and finish it once on the machine. Since the present invention omits the pickling process of the conventional process, it is necessary to have a riding device and a chemical solvent for the pickling work, and the wire can be supplied without any consideration of the structure purchase and storage. In addition to saving manufacturing costs, it can also improve the safety of the working environment and comply with environmental protection regulations. At the same time, when the purchase of hardware equipment and materials is reduced, the occupancy of Weifang space can be saved. & In terms of structural analysis, the pickling work of the traditional process mainly consists of extracting the core wire on its surface and pre-bonding the miscellaneous, and the chemical chemistry of the chemistry is roughened by the surface, so that the binding tightness of the inspection and weaving day is ' However, the pickling work not only destroys or rots the surface of the core wire, but also reduces the original strength of the core wire. The racquet wire body made by the process of the present invention has a simple pickling work process. The core wire still maintains its original strength. , stomach 200819563 The racquet body (10) of the present invention is compared with the conventional racquet line structure, and the racquet body (10) of the present invention can have a smaller wire diameter under the condition of the same material and number, thereby saving material. Consumption; if the size of the same wire diameter, the racquet wire body manufactured by the invention ((6) is superior in strength to the racquet wire body manufactured by the traditional lap, so the utility is high. Please refer to the fourth figure, Another embodiment of the racquet line structure made by the process of the present invention can be coated with the racquet (5), and the racquet is covered with the c-cladding material (10). The wire body; or the re-embodiment as shown in the fifth figure, J, the A material shell core line (5)) is located on the axis with a larger wire diameter, and cooperates with 12 ruts J of the same material. The heart line is provided outside the 'furrowing' and then woven the racquet body (50) formed by the inner φ. 6 to 8 are a structure of a racket wire body (50) according to a further embodiment of the present invention, which is also commonly picked up by cores (5) and (10) (10) of Α, β, and c materials. The racquet line body (5 〇) can be flexibly changed according to the design or function requirements in the arrangement and shape of each of the a and Β core wires (51) (52). The above-mentioned "the racquet line hanging forming method and its products" disclosed in the present invention are carried out in sequence on the machine σ, so that at least two different materials are immediately released. The entanglement of one axis is a racquet line body, which can achieve the effect of one _ 5 冋 冋, 省 物料 物料 , $ $ $ , 简化 简化 简化 简化 简化 简化 简化 简化 简化 简化 简化 简化 简化 简化 简化 简化 简化 简化 简化 简化 简化 简化 简化 简化 简化 简化 简化 简化 简化- The real secret weaving technique, which makes the whole industry practical and cost-effective, and its structure has not been seen in various books or public use, and it is in line with the requirements of new patent applications, so please ask the fishing bureau Mingjian, as early as possible to grant patents. To the pray. It is to be understood that the specific embodiments of the present invention and the technical principles applied thereto are modified according to the concept of the present invention, and the function function thereof still does not exceed the spirit of the specification and the drawings. , should be within the scope of the invention, combined with Chen Ming. 200819563 [Simplified Description of the Drawings] The first figure is a schematic flow chart of a preferred embodiment of the present invention. The second figure is a schematic view of a machine platform according to a preferred embodiment of the present invention. The third figure is a schematic cross-sectional view of a product according to a preferred embodiment of the present invention. The fourth figure is a schematic cross-sectional view of a product according to another embodiment of the present invention. Figure 5 is a schematic cross-sectional view of a product of still another preferred embodiment of the present invention. 6 is a cross-sectional view of a product according to a further preferred embodiment of the present invention. FIG. 7 is a cross-sectional view of a product according to a further preferred embodiment of the present invention. FIG. 8 is a schematic cross-sectional view of a more preferred embodiment of the present invention. III. The ninth diagram is a schematic diagram of the flow of the prior art. [Main component symbol description] [This creation] Machine extrusion molding equipment A storage cylinder B storage cylinder C storage cylinder
\ly \)y XJ 0 0 12 3 12 2 2 2 /L' /IV /IV /IV 捻織裝置 球拍線體 A芯線 B芯線 C包覆材 \1/ \1/ \ly \1/ Ny 0 0 12 3 3 5 5 5 5 rv /IV /IV /IV rv\ly \)y XJ 0 0 12 3 12 2 2 2 /L' /IV /IV /IV 捻 装置 球 球 线 线 A core wire B core wire C cladding material \1/ \1/ \ly \1/ Ny 0 0 12 3 3 5 5 5 5 rv /IV /IV /IV rv