TW200819251A - Electrical tool controller - Google Patents

Electrical tool controller Download PDF

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Publication number
TW200819251A
TW200819251A TW96149664A TW96149664A TW200819251A TW 200819251 A TW200819251 A TW 200819251A TW 96149664 A TW96149664 A TW 96149664A TW 96149664 A TW96149664 A TW 96149664A TW 200819251 A TW200819251 A TW 200819251A
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TW
Taiwan
Prior art keywords
microprocessor
control device
motor
hand tool
driving
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Application number
TW96149664A
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Chinese (zh)
Inventor
zhao-guo Lin
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zhao-guo Lin
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Publication date
Application filed by zhao-guo Lin filed Critical zhao-guo Lin
Priority to TW96149664A priority Critical patent/TW200819251A/en
Publication of TW200819251A publication Critical patent/TW200819251A/en

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Abstract

This invention relates to an electrical tool controller which may be built in a hand tool or independently exist, the controller comprises a microprocessor, a motor driving circuit, and a button in connection with the microprocessor. A driving procedure controlled and as time basis is set in the microprocessor, and when a user touches the button, the driving procedure is performed; the electrical motor in the hand tool will also be actuated through the motor driving circuit. When the procedure ends or the user touches the button again, the microprocessor will stop driving the electrical motor. With the aforementioned procedure as time basis and the single button as release after pressing to be configured as the on/off mechanism of the hand tool, the user no long needs to keep pressing on the switch during the operation; thus, this invention is more convenient and may reduce the labor needed while increase the working efficiency.

Description

200819251 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種電動工具控制裝置,尤指一種可減 少操作者勞動力,提高手工具工作效率之控制裝置。 【先前技術】 本文中所稱手工具係泛指以電動馬達產生動力的手持 :具二例如電動起子、牙科用高速鑽牙機、電動雕刻刀等 等⑷述手工具在其握把上設有一壓扣板開關,控制手工 具内部的電動馬達運轉與否,意即如操作者期望手工具持 只作即必須-直按住壓扣板開關不放,吾人以生產線 上的作業員為例,假設一個& 、 — 個工作天内,必須鎖付25,000 累:糸’:個螺絲鎖付所需時間〇 5秒,即須花去WO。 前述㈣作方式,作㈣必須持續按住 ^時料咖分鐘’此對於作業員的料手指產生非^ 的負栌,會一且“成職業傷害。另由於對作業員 擔以’谷易產生❹,亦直接影響其玉作效率。 【發明内容】 轉血^上述可知,傳統手工具透過壓扣板開關決定持續運 亦影響;造成肢體與體能上的負擔,同時 進-步檢討,並:求= 本發明主要目的在提供一種電動工具控制裝置 4 200819251 括有 為達成前述目的採取的技術手段係令前述控制裝置包 動流程; 微處理器,係作為運算控制中 樞,其内建一時基 驅 連接,該馬達 馬達驅動電路,其透過一轉換介面與前述 微處理器 驅動電路輸出端係與手工具的電動馬達連接 動指令Γ觸鍵,係與微處理11的—輸人端連接,以提供驅 間 觸鍵 裝置於微處理器内建的時基驅動流程係以時 “二:意即在接受一驅動指令後’將執行-指定時 ,'广程’而配合一觸按後即可送出驅動指令的單觸硬 ,=細作者無須持續按住任何開關,即可輕易地執行工作 :、不僅更方便操作’且可減少操作者負冑,從而提高工 作效率。 前述控制裝置可内建在手工具㈣,或獨 Μ外。 开 【實施方式】 請參閱第一、 具 5 200819251 卜’而透過導線⑽)與手工具(鳩)連接。 手工具(1 00)係以電動起子為例, a m氓具應用場合不限於電動 起子,舉凡於内部設有電動馬達以產生動力的手工且 為本發明可應用的對象。 八 至於本發明一可行實施例的電路方塊圖,請參閱第三 圖戶h ’主要係由-微處理器⑴)、一馬達驅動電路 、-轉換介面(13)、1授電路(14)等組成;其中: 該微處理器(11)係作為運算控制中插,其—輸入端上 設有-單觸鍵(15),以接收操作者送出的驅動指令或停止 指令’其輸出端係透過轉換介面(13)與馬達驅動電路 連接,又微處理器⑴)内建一時基驅動流程,以便在接收 早觸鍵⑽被按壓後所產生的驅動指令後,送出驅動訊號 予馬達驅動電路(12)。 該馬達驅動電路(12)輸出端與手工具的電動馬達㈣ 連接,以便*微處理器⑴)送出驅動訊號驅動電動馬達 (20)並控制其轉速。 該回授電路(14)料接於電㈣達(2())與微處理器⑴) 各回授端之間,以回授電動馬達(2〇)的狀況予微處理器 (11)。 請參閱第四圖所示,係本發明一較佳實施例的詳細電 路圖’該電動馬達(20)係由三相電源uvw戶斤驅動,該轉 換介面(13)及馬達驅動電路(12)分別具有三組線路,以分 別控制三相電源。又連接於電動馬達(20)與微處理器(11) 之間的回授電路(14)亦具有三組線路,以分別回授電動馬 6 200819251 達(〇)上的負载電流狀況,作為調整驅動訊號之依據。 又則述微處理器(11)内建的時基驅動流程係以時間為 礎在私疋柃間内執行驅動動作,其詳細流程請參閲 第五圖所不,在系統開始後,即判斷操作者是否按壓單觸 ,(15)以运出驅動指令(5〇1),若否,即重複前述步驟,若 疋則送出驅動訊號(502),在送出驅動訊號(5〇2)的過程 中,將分別判斷一敦定的驅動時間是否結束(5〇3)、馬達扭 力疋否超過預設值(5〇4)及單觸鍵(15)是否被再次按壓 ’ (5〇6),前述步驟(5〇3)(5〇4)(5〇5)不成立時係回到步驟 (502)持續執行驅動工作,若步驟(5〇3)(5〇4)(5〇5)之任一 成立時,即停止輸出驅動訊號(5〇6),最後回到步驟(5〇1) 〇 由上述說明可以暸解,本發明提供一以時間為基礎的 驅動流程,#配合一觸按後即可送出㉚動指令的單觸鍵, 以控制手工具内部㈣馬達的運轉與“單觸鍵一經 觸壓即可產生驅動指令,如i狀況下,操作者即無須費力 p地持續按在單觸鍵上;又由於係以時間為基礎,故僅須在 手工具的單觸鍵上按壓一次,即可讓手工具運轉一段時間 。以電動起子為例,當用於鎖付螺絲時,如設定每轉 5秒,則觸按一次單觸鍵,電動起子即運轉5秒鐘,假設 鎖付一螺絲僅須彳秒,則當螺絲鎖緊時,電動起子的扭力 即會超過-設定值,隨即會停止運轉,另若操作者在螺絲 鎖緊時,再次觸按單觸鍵,亦會使電動起子停止運轉。藉 此不僅可減少操作者的負擔,亦可符合不同的使用場合與 7 200819251 徕作習慣。 方式=2:一#25,。。。個螺絲為例,㈣ 〇·ι秒,鎖什25:鎖付—個螺絲觸壓—次單觸鍵僅須耗時 領付25,〇〇〇個蟫轉,禮泪〇 叮 述的操作n 亦即根據前 钧分鐘,相貝斷績地觸壓單觸鍵的累積時間只為 付25,_個=傳統^按住麼扣板開關的操作方式,鎖 較,操作_^ ㈣扣板開關達2。8分鐘相 部的負护.丄广間減少166分鐘’大幅減少對操作者手 續摔^ ^_述技術運用在生產線上同—物件的連 加二乍,僅可降低操作者負擔,亦因可一次鎖到底而增 意圖 【圖式簡單說明】 第一圖··係本發 明將控制裝置内建在手工具内部的示 明將控制裝置以獨立形式設在手 工具 弟一圖··係本發 外部的示意圖。 第三圖··係本發明之電路方塊圖。 ,四圖:係本發明一較佳實施例之詳細電路圖 弟五圖·係本發明之流程圖。 【主要元件符號說明】 (100)手工具 (101)導線 (10)控制裝置 (11)微處理器 (12)馬達驅動電路 (13)轉換介面 8 200819251 (15)單觸鍵 (14)回授電路 (20)電動馬達 # 馨BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a power tool control device, and more particularly to a control device that can reduce the labor of an operator and improve the work efficiency of the hand tool. [Prior Art] The hand tool referred to herein refers to a hand-held power generated by an electric motor: two, for example, an electric screwdriver, a dental high-speed drilling machine, an electric engraving knife, etc. (4) The hand tool has a handle on its grip. The pressure plate switch controls whether the electric motor inside the hand tool is operated or not, that is, if the operator expects the hand tool to be held only, it must be - directly press and hold the buckle plate switch, and we take the operator on the production line as an example. Assume that a &, - working day, must be locked 25,000 tired: 糸 ': a screw lock to pay the time 〇 5 seconds, that is, to spend WO. The above (4) method, for (4) must continue to hold down ^ when the coffee is minutes 'This is a negative 栌 for the operator's material fingers, will be "occupied professional injury. Another due to the operator's responsibility ❹, also directly affects its efficiency. 【Abstract】 Turning blood ^ The above can be seen, the traditional hand tools through the buckle plate switch to determine the impact of continuous operation; cause physical and physical burden, while further review, and: The main object of the present invention is to provide a power tool control device 4 200819251 which includes a technical means for achieving the foregoing purpose, and the control device envelops the flow; the microprocessor is used as an arithmetic control center, and has a built-in base drive Connecting, the motor motor driving circuit is connected to the electric motor of the hand tool and the electric motor of the hand tool through a conversion interface, and is connected with the input end of the microprocessor 11 to provide The time-base driving process built into the microprocessor by the touch-sensitive device is based on "two: meaning that after receiving a drive command" will be executed - when specified, 'wide range' With one touch, the one-touch hardness of the drive command can be sent. If the author does not need to keep pressing any switch, the work can be easily performed: not only is it more convenient to operate, but also reduces the operator's burden, thereby improving the work. effectiveness. The aforementioned control device can be built in the hand tool (4), or it can be used alone. [Embodiment] Please refer to the first, with 5 200819251 卜 and connect with the hand tool (鸠) through the wire (10). The hand tool (100) is exemplified by an electric screwdriver. The a m cookware application is not limited to an electric screwdriver, and is an object that is provided with an electric motor internally to generate power and is applicable to the present invention. 8 to a circuit block diagram of a possible embodiment of the present invention, please refer to the third figure h 'mainly by - microprocessor (1)), a motor drive circuit, - conversion interface (13), 1 circuit (14), etc. The microprocessor (11) is inserted as an arithmetic control, and the input terminal is provided with a one-touch key (15) for receiving a drive command or a stop command sent by the operator. The conversion interface (13) is connected to the motor drive circuit, and the microprocessor (1)) has a built-in time base driving process for sending the drive signal to the motor drive circuit after receiving the drive command generated after the early touch key (10) is pressed. ). The output of the motor drive circuit (12) is connected to the electric motor (4) of the hand tool so that the *microprocessor (1)) sends the drive signal to drive the electric motor (20) and control its rotational speed. The feedback circuit (14) is connected between the electric (4) up (2 ()) and the microprocessor (1)) feedback terminals to feedback the condition of the electric motor (2 〇) to the microprocessor (11). Referring to the fourth embodiment, a detailed circuit diagram of a preferred embodiment of the present invention is shown. The electric motor (20) is driven by a three-phase power supply uvw, and the conversion interface (13) and the motor drive circuit (12) are respectively There are three sets of lines to control the three-phase power supply separately. The feedback circuit (14) connected between the electric motor (20) and the microprocessor (11) also has three sets of lines for respectively returning the load current condition of the electric horse 6 200819251 (〇) as an adjustment. The basis for driving the signal. In addition, the time base driving process built in the microprocessor (11) performs the driving action in the private room on a time basis. For the detailed flow, please refer to the fifth figure. After the system starts, it is judged. Whether the operator presses a one-touch, (15) to drive out the drive command (5〇1), if not, repeats the above steps, if 疋 then sends the drive signal (502), the process of sending the drive signal (5〇2) In the middle, it will be judged whether the driving time of a Dunting is over (5〇3), whether the motor torque exceeds the preset value (5〇4), and whether the one-touch key (15) is pressed again (5〇6), When the foregoing step (5〇3)(5〇4)(5〇5) is not established, the process returns to step (502) to continuously perform the driving work, if the step (5〇3) (5〇4) (5〇5) is used When it is established, it stops outputting the driving signal (5〇6), and finally returns to the step (5〇1). As can be understood from the above description, the present invention provides a time-based driving process, It can send 30-instruction one-touch keys to control the operation of the internal (4) motor of the hand tool and “the one-touch key can generate the drive command once it is touched, such as the i-shaped Then, the operator does not have to work hard to continuously press on the one-touch button; and since it is based on time, it is only necessary to press the one-touch button of the hand tool once to allow the hand tool to run for a period of time. For example, when it is used to lock the screw, if it is set to rotate for 5 seconds, touch the one-touch button once, and the electric screwdriver will run for 5 seconds. If the lock is only required for one second, then when the screw is locked, The torque of the electric screwdriver will exceed the set value, and then the operation will stop. If the operator touches the one-touch button again when the screw is locked, the electric screwdriver will also stop running. This not only reduces the operator's operation. Burden, can also meet different usage occasions and 7 200819251 习惯 习惯 ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha ha The second one-touch key only takes 25 time to pay, and the operation is n, that is, according to the first minute, the cumulative time of touching the one-touch key is only payable. 25, _ = traditional ^ hold the shackle switch operation mode, lock comparison, operation _ ^ (four) The board switch reaches the negative protection of the phase of 2. 8 minutes. 丄 丄 166 166 166 166 166 166 166 166 166 166 166 166 166 166 166 166 ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ The burden is also increased because the lock can be locked at one time. [Simple description of the drawing] The first figure shows that the control device is built into the inside of the hand tool, and the control device is set in an independent form in the hand tool. Fig. 3 is a block diagram of the present invention. Fig. 4 is a detailed circuit diagram of a preferred embodiment of the present invention. Component symbol description] (100) hand tool (101) wire (10) control device (11) microprocessor (12) motor drive circuit (13) conversion interface 8 200819251 (15) one-touch key (14) feedback circuit ( 20) Electric motor #馨

Claims (1)

200819251 十、申請專利範圍·· 種私動工具控制裝置,係令一控制裝置至少 -微處理器、-馬達驅動電路及_單觸鍵·,其中: 該單觸鍵係與微處理器之輪入端連接,其在觸 產生一驅動指令予微處理器; 時基驅動 訊號予馬 該微處理器係作為運算控制中柩,其内建一 机程,在接收驅動指令後持續一段時間送出驅動 達驅動電路; «200819251 X. Patent application scope · The control device for the private moving tool is to have a control device at least - a microprocessor, a motor drive circuit and a _ one-touch key, wherein: the one-touch key and the wheel of the microprocessor The input terminal is connected to generate a driving command to the microprocessor; the time base driving signal is sent to the microprocessor as the arithmetic control, and a built-in machine is provided, and the driving is continued for a period of time after receiving the driving command. Drive circuit; « 該馬達驅動電路其透過一轉換介面與前述微處理器連 接’該馬達驅動電路輸出端係供與一電動馬達連接。 如申明專利範圍第1項所述之電動工具控制裝置 ”亥控制衣置進一步包括一回授電路,該回授電路係與微 處理器的回授端連接,以取得手工具電動馬達的狀況。 3.如申請專利範圍第2項所述之電動工具控制裝置 ’該控制裝置係内建在手工具内。 4 如申睛專利範圍第2項所述之電動工具控制裝置 該控制裝置係一獨立形式的單體。 5 ·如申請專利範圍第1至4項中任一項所述之電動 工具控制裝置,該時基驅動流程包括以下步驟: 判斷單觸鍵是否被觸按; 若單觸鍵被觸按,即送出驅動訊號; 在一設定時間内判斷驅動時間是否結束、馬達扭力是 否超過預設值及單觸鍵是否被再次按壓; 則述步驟之任一假設成立時,即停止輸出驅動訊號。The motor drive circuit is coupled to the microprocessor via a switching interface. The output of the motor drive circuit is coupled to an electric motor. The power tool control device according to claim 1 further includes a feedback circuit connected to the feedback end of the microprocessor to obtain the condition of the hand tool electric motor. 3. The power tool control device according to claim 2, wherein the control device is built in the hand tool. 4 The power tool control device according to claim 2 is an independent control device. The power tool control device according to any one of claims 1 to 4, wherein the time base driving process comprises the steps of: determining whether a one-touch key is touched; When touched, the drive signal is sent; whether the drive time is over, whether the motor torque exceeds the preset value, and whether the one-touch key is pressed again within a set time; if any of the steps is true, the output drive is stopped. Signal.
TW96149664A 2007-12-24 2007-12-24 Electrical tool controller TW200819251A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI622468B (en) * 2015-12-25 2018-05-01 日東工器股份有限公司 Screwing member fastening tool and driving time setting method in screwing member fastening tool
TWI748510B (en) * 2020-06-10 2021-12-01 朝程工業股份有限公司 Operation mode switching device and operation mode switching device of electric tool

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI622468B (en) * 2015-12-25 2018-05-01 日東工器股份有限公司 Screwing member fastening tool and driving time setting method in screwing member fastening tool
TWI748510B (en) * 2020-06-10 2021-12-01 朝程工業股份有限公司 Operation mode switching device and operation mode switching device of electric tool

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