TW200817501A - A control system for the conversion of a carbonaceous feedstock into gas - Google Patents

A control system for the conversion of a carbonaceous feedstock into gas Download PDF

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Publication number
TW200817501A
TW200817501A TW096116176A TW96116176A TW200817501A TW 200817501 A TW200817501 A TW 200817501A TW 096116176 A TW096116176 A TW 096116176A TW 96116176 A TW96116176 A TW 96116176A TW 200817501 A TW200817501 A TW 200817501A
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Taiwan
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gas
control
feed
vaporization
temperature
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TW096116176A
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Chinese (zh)
Inventor
Andreas Tsangaris
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Plasco Energy Group Inc
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Priority claimed from PCT/CA2006/000881 external-priority patent/WO2006128285A1/en
Priority claimed from PCT/CA2006/000882 external-priority patent/WO2006128286A1/en
Application filed by Plasco Energy Group Inc filed Critical Plasco Energy Group Inc
Publication of TW200817501A publication Critical patent/TW200817501A/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/20Waste processing or separation

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  • Carbon And Carbon Compounds (AREA)

Abstract

The present invention provides a control system for the conversion of carbonaceous feedstock into a gas. In particular, the control system is designed to be configurable for use in controlling one or more processes implemented in, and/or by, a gasification system for the conversion of such feedstock into a gas, which may be used for one or more downstream applications. Gasification processes controllable by different embodiments of the disclosed control system may include in various combinations, a converter, a residue conditioner, a recuperator and/or heat exchanger system, one or more gas conditioners, a gas homogenization system and one or more downstream applications. The control system operatively controls various local, regional and/or global processes related to the overall gasification process, and thereby adjusts various control parameters thereof adapted to affect these processes for a selected result. Various sensing elements and response elements are therefore distributed throughout the controlled system and used to acquire various process, reactant and/or product characteristics, compare these characteristics to suitable ranges of such characteristics conducive to achieving the desired result, and respond by implementing changes to in one o more of the ongoing processes via one or more controllable process devices.

Description

200817501 九、發明說明: 【發明所屬之技術領域】 本發明大致係有關控制系統,更特定地說,係有關用 來將含碳進料轉變成氣體的控制系统。 .【先前技術】 r 汽化 UasificatioW 是一穰物 (municipal solid waste,MSW)或煤炭之類的含碳進料轉變 成可燃氣體的製程。所產生的氣體之後可被用於發電 生蒸汽或作為可產生化學物或是液體I料的原料。 a ^ ^ ^ α τ : μ t μ^ ^ ^ 可供内部處理和/或外部用途的蒸氣,或是經過蒸兑而 用來發電;直接在氣體渦輪或氣則擎内燃燒以供發電」 及肥料之類的化學物的進料;萃出芬 ^ ^ ^ ^ 11及一氧化碳以作為工 業用燃料氣體;及其他產業應用。 一般來說,汽化製程包括將含 々& \匕 •肝'碳進料與經控制的和, 或限直的氧氣(有時也可包含必許蒗决 一了 <几),—起餵入加熱的 腔室内(汽化器)。與在過量氧氣下 乳乳下運作以產生co2、η2ο、 S0x及Ν0χ之焚化或燃燒不同的是,★几制 欠 A Α丄 幻疋 π化製程會產生一種 匕a有C0、Η2、H2S及νη3之粗浼备全人如 3<租逸氣組合物^經過清潔 後,有興趣的主要汽化產物則為1和c〇。 有用的進料包含任-種都市的固體廢棄物、因工業活 動而產生的廢棄物和生醫廢棄物、污水、污泥、煤炭、重 200817501 油、石油焦(petroleum coke)、重精煉殘餘物、煉殘廢器物、 碳氫化物污染的土壤、生質物、農業廢棄物、輪胎及其他 有毒廢棄物。視進料的來源,其揮發物可包含h2〇、H2、 N2、〇2、CO、CH4、H2S、NH3、C2H6及不飽和碳氫化物(如, 乙快、婦烴、芳香物、焦油、碳氫化物液體(油)和燒焦物 (char)(礙黑及灰))。 . · . : 隨著進料被加熱,其組成份中最先被蒸發的是水。再 隨者乾進料的溫度升高,始出現熱裂解。在熱裂解期間, 進料被熱分解而產生焦油、苯酚及較輕的揮發性碳氫化物 氣體,同時進料也被轉變成為燒焦物。 燒焦物包含由有機和無機材料所共同組成的固態殘餘 物。熱裂解後,燒焦物中的含碳量會高於原來的乾進料, 並可作為活性碟的來源。在高溫下(>12〇(rc )操作的汽化製 程或是在具有高溫區的系統中,無機礦物質會被熔融或玻 璃化(vitrified)而形成熔融的玻璃狀物賓,稱為「熔渣 (slag)」。 因為熔渣乃是處在一種熔融或玻璃化狀態,已知其不 具毒性並可當作垃圾填埋物直接丟棄,或當作破石、‘基 或其他建築材料而加以出售。目前愈來愈不傾向以焚化方 式來處理廢棄材料,因為在其加熱過程中會消耗掉大量燃 料並產生需進一步丟棄的廢料(如,殘餘廢棄物[,以及可 被轉變成有用的氣體與固體的材料。 可達成汽化製程的方式有許多種,端視以下4種主要 工程因素而定··汽化器内的環境(含氧量或空氣或蒸汽 6 200817501200817501 IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD OF THE INVENTION The present invention relates generally to control systems and, more particularly, to control systems for converting a carbonaceous feed to a gas. [Prior Art] r Vaporization UasificatioW is a process in which a carbonaceous feed such as a solid waste (MSW) or coal is converted into a combustible gas. The gas produced can then be used to generate steam or as a feedstock that can produce chemicals or liquids. a ^ ^ ^ α τ : μ t μ^ ^ ^ Vapours for internal treatment and/or external use, or for evaporation to generate electricity; directly in a gas turbine or gas engine for combustion) Feed of chemicals such as fertilizers; extraction of fen ^ ^ ^ ^ 11 and carbon monoxide for industrial fuel gas; and other industrial applications. In general, the vaporization process consists of charging the 々&\匕• liver' carbon feed with controlled and or straightened oxygen (sometimes it can also contain a certain amount of < a few) Feed into a heated chamber (vaporizer). Different from incineration or combustion under the action of excess oxygen under the action of milk to produce co2, η2ο, S0x and Ν0χ, a few systems will produce a kind of C0, Η2, H2S and ν 3 之 全 全 全 全 全 全 全 全 全 全 全 全 租 租 租 租 租 租 租 租 租 租 租 租 租 租 租 租 租 租 租 租 租 租 租 租Useful feeds include solid waste in any city, waste from industrial activities and biomedical waste, sewage, sludge, coal, heavy 200817501 oil, petroleum coke, heavy refining residue Residues, hydrocarbon contaminated soil, biomass, agricultural waste, tires and other toxic waste. Depending on the source of the feed, the volatiles may include h2〇, H2, N2, 〇2, CO, CH4, H2S, NH3, C2H6 and unsaturated hydrocarbons (eg, fast, hydrocarbon, aromatic, tar, Hydrocarbon liquid (oil) and char (char) (black and gray). . . . : As the feed is heated, the first component of the composition to be evaporated is water. The temperature of the dry feed is then increased and thermal cracking begins. During thermal cracking, the feed is thermally decomposed to produce tar, phenol, and lighter volatile hydrocarbon gases, while the feed is also converted to char. The char contains a solid residue composed of organic and inorganic materials. After thermal cracking, the char content of the char can be higher than the original dry feed and can be used as a source of active discs. At high temperatures (>12〇(rc) operated vaporization process or in systems with high temperature zones, inorganic minerals are melted or vitrified to form a molten glassy object called “melting” Slag. Because slag is in a molten or vitrified state, it is known to be non-toxic and can be disposed of directly as a landfill or as a stone, 'base or other building material. Sale. At present, there is a growing tendency to treat waste materials by incineration because they consume a large amount of fuel during heating and produce waste that needs to be further discarded (eg, residual waste [and can be converted into useful gases] Materials with solids There are many ways to achieve a vaporization process, depending on the following four main engineering factors: · The environment inside the vaporizer (oxygen content or air or steam 6 200817501

量)、汽化器本身的設計、内部與外部加熱構件及製程的 操作溫度。影響氣體產物品質的因素包括:進科组成製 備和顆粒大小;汽化器的加熱速率;滞留時間;工廢設計(包 括其所採用:的是乾式或I式系統W 學;乾灰或炫渣材料移除系統的設計;是否使用直接或間 接產熱及傳送方法;及熔渣清除系統。汽化一般是在介於 65代…120〇t間的溫度下 下,甚至在高達100大氣壓的環境下實施。 已有多種系統被建議可用來捕捉汽化製程所^ 熱,並進一步用所捕捉到的熱來發電,:一般稱此為組合循 環系統(combined cycle systems)。 , .·'. .. . .·, · . ... . .. -.: ... 產物氣體的能量、由此製程所產生的大量可回收熱和 汽化系統的產出,可大致產生足夠的電來驅動製程,藉以 減輊局部耗電量。所需用以汽化以噸計之含碳進料的電量 多寡,端視進料的化學成分而定。 如果汽化製程所產生的氣體包含範圍廣泛的揮發性物 質’例如傾向為「低級」含碳進料在低溫汽化器内產生的 氣體種類,其一般被稱為r逸氣(〇打_醉〇」^如果進料的特 徵和汽化器内的條件可產生以c〇和%為主要化學成份的 氣體,這樣的氣體被稱為「合成氣(syngas)」。某些汽化設 備會使用可在冷卻前將粗逸氣或是粗合成氣轉變成更精煉 氣體組成的技術,並以氣體品質調整系統加以清潔。 商業上以電漿加熱技術來汽化材料的技術已被使用多 年。電漿是一種高溫發光氣體(其至少被部分游離),並且 200817501 是由氣態原子、氣態離子及電子組成。可依此方式使用任 何氣體來形成電漿。如此可控制電裝内的化學反應,因氣 體可以是中性的(例如,氬、氦、氛)、還原性的(例如,氫、 曱烷、氨、一氧化碳)或氧化性的(例如’氧氣、二氧化礙)。 在此相中:,所甩電漿乃是電中性的° . * * ·. .,.. - 某些汽化系統使用電榮加熱在南溫下来驅動汽化製程 . . . . * . 和/或當氣態分子接觸電褒熱而解離成為其個別組成原子 ::· ... · · . 時,在有或無添加其他輪入物反反應物的情況下,藉由轉 化、重組或重新形成長鏈揮發物及焦油成為小分子,而來 精煉逸氣/合成氣ν許多這類原子將與其他輪入物分子反應 而形成新的分子,至於其他則會再次組合成為其原來的分 子。隨著與電漿熱接觸的分子本身溫度下降,所有的原子 將全部再次結舍。由於輸入氣體的化學計量可被控制,因 此輸出氣體的化學計量也可被控制,例如,產生大量一氧 化後和少量的二氧化礙。 - · ... * , 電漿加熱所能達成的極高溫(3000〜7000t:)使得高溫The design of the vaporizer itself, the internal and external heating components and the operating temperature of the process. Factors affecting the quality of gas products include: composition and particle size of the composition; heating rate of the vaporizer; residence time; work waste design (including the use of: dry or I-type system W; dry ash or slag material removal) In addition to the design of the system; whether direct or indirect heat production and transfer methods are used; and slag removal systems. Vaporization is generally carried out at temperatures between 65 and 120 〇t, even at temperatures up to 100 atm. A variety of systems have been proposed to capture the heat of the vaporization process and further generate electricity using the captured heat: generally referred to as combined cycle systems. , .. '. . . . . . , · . . . . -.: ... The energy of the product gas, the large amount of recoverable heat generated by the process and the output of the vaporization system, can generate substantially enough electricity to drive the process, thereby reducing Partial power consumption. The amount of electricity required to vaporize the carbon-containing feed in tons, depending on the chemical composition of the feed. If the gas produced by the vaporization process contains a wide range of volatile substances, for example, "low The type of gas produced by a carbonaceous feedstock in a low temperature vaporizer, which is generally referred to as r gas (burning). If the characteristics of the feed and the conditions in the vaporizer can produce c〇 and % as the main chemistry The gas of the component, such a gas is called "syngas." Some vaporization equipment uses a technology that converts crude gas or crude syngas into a more refined gas before cooling, and uses gas quality. Adjusting the system for cleaning. Commercially, the technology of vaporizing materials by plasma heating technology has been used for many years. Plasma is a high-temperature luminescent gas (which is at least partially free), and 200817501 is composed of gaseous atoms, gaseous ions and electrons. Any gas can be used in this manner to form a plasma. This allows control of the chemical reaction within the electrical device, as the gas can be neutral (eg, argon, helium, atmosphere), reducing (eg, hydrogen, decane, Ammonia, carbon monoxide) or oxidizing (eg 'oxygen, oxidizing'). In this phase: the plasma is electrically neutral. * * ·. .,.. - used in some vaporization systems Rong heating drives the vaporization process at the south temperature. . . . and / or when the gaseous molecules contact the electric heat and dissociate into their individual constituent atoms::·····., with or without other wheels In the case of an inverting reactant, refine the outgassing/synthesis gas by converting, recombining or reforming long-chain volatiles and tars into small molecules. Many of these atoms will react with other wheeled molecules to form The new molecules, as for others, will be combined again into their original molecules. As the temperature of the molecules in thermal contact with the plasma drops, all atoms will be re-eluted. Since the stoichiometry of the input gas can be controlled, the output The stoichiometry of the gas can also be controlled, for example, to produce a large amount of oxidized and a small amount of oxidizing. - · ... * , the extremely high temperature (3000~7000t:) that can be achieved by plasma heating makes the high temperature

變成有用的產物。一 求的化合物且需要進一步處理才能轉 旦含碳進料被轉變成氣體狀態,即可 8 200817501 從該氣體中移除不欲求的金屬、硫化物和灰份/舉例來說, 一般使用乾過濾或濕刷洗系統來移除汽化期間所生成氣體 内的顆粒物質和禮性氣體。已研發出多種包含有可處理汽 化斯間所生成氣體的汽化系統。 以上已簡單介紹在設計各種不同系統時所需考量的因 .............· ... ... 素,這些因素揭示在美國專利第6,686,556號、第6,630,113 號、第 6,3 80,507 號、第 6,215,678 號、第 5,666,89^ 號、 ·· · . · ... 第5,7985497號、第5,756,957廉、以及美辱專利申請公開 案第2004/0251214號、第2002/0144981號中。還有許多 關於將煤炭汽化以產生多用途合成氣的不同相關技術揭示 .·. . . . . .... ...... ..... 在包括以下的專利案中:美國專利第4,141,694號、笫 4,181,5 04 號、第 4,208,191 號、第 4,410,336 號、第 4,472,1 72 號、第 4,606,799 號、第 5,331,906 號、第 5,486,269 號及 第 6,200,430 號中。 先前技術和系統並未充分解決持續變動且必須面對的 問題。某些這類汽化系統揭示一種調整構件,其可調整自 一汽化反應產生有用氣體之製程。因此,若前技可提供能 . · · . · . * 有效汽化(即,使製程整體效率和/或包含整體製程之步驟 最佳化)含碳進料 < 系統,將會極具優勢。 因此,亟需一種控制系統,其可克服已知控制系統的 缺點而將含碳進料轉變成氣體。 此背景介紹僅係申請人基於其所了解之已知知識的描 述,並無意將這些描述納入本發明或將其解讀成對本發明 不利的前案資料。 9 200817501 【發明内容】 * · . _ .,· . ‘ . . · - . · 本發明目的在於提供一種控制系統,用以將含碳進料 轉化成氣體。依據一實施方式,其提供了一種用來控制一 汽化製程的控制系統,以將含碳進料轉變成一種適合即時 用在一選定的下游應用的氣體。該系統包含:一或多感應 器’用以烕應該氣體之一特性;一或多計算平台,其通訊 鏈結至該一或多感應器以存取可代表該感應特性之該特性 I;將該特性值與此:類數值之一預設範圍(其係界定出來該 氣體適合用於所選定下游應用之特性)進行比較;並計尊出 一或多個製程控制參數,其有助於雉持該特性值於該預設 範園内;和複數個回應元件,其係可操作地鏈結至一或多 處理裝置並可操作該些裝置使該處理有效籍以調整談氣體 之特性’且通説键結至該一或多計算的製程控制參數並依 據該些參數來操作該些裝置v * . .. , 【實施方式】 . * ♦ . · * 除非另作定義,在此所用的技術與科學用語均為本發 明所屬領域中習知技藝人士所認知或了解的人 在本文中,「约(about)」一詞範圍涵蓋所述數值 +Λ10%。須知,在此所述任何數值,無論是否明確指出其 為約略範圍,均意欲涵蓋所述數值的 在此,「含碳進料(carbonaceous feedstock)」及「進料 (feedstock)」一詞包括適合本發明汽化製程使用的任何含 10 200817501 碳材料,且其包括(但不限於):任一廢棄材料、咕山 琛炭(包括 不適用於煤炭火力發電廠的低級、高含硫量煤虑 久)、石油焦 (petroleum coke)、重油、生質物、污泥、來自太产: ㈡不材廠或紙 廄的污泥和農業賡棄物…適於汽化的廢棄材料包括有宝及 無害的廢棄物,例如,城市垃圾、因工業活動所製造的廢 棄物(油漆污水、規袼不符的油漆產:品、用過的吸附劑)、 汽車非金屬組件(automobile fluff)、舊輪胎和生醫廢棄 •物;任何不適合回收的含碳材料,包括不可回收的塑朦:、 下水道污泥、煤炭、重油、石油焦、童精煉殘餘物、糈煉 廢棄物 '碳氫化物污染的土壤廢棄物及生質物、農業廢棄 物、輪聆、有毒廢棄物、工業廢棄物和生質物β可用於汽 化製程的生質物實例包括(但不限於)··廢棄或新鮮的木 材、蔬果和穀粒加工後的殘渣、紙漿廠殘渣、稻草、草、 及排泄物。Become a useful product. A desired compound and requires further processing to convert the carbonaceous feed to a gaseous state. 8 200817501 Remove unwanted metals, sulfides, and ash from the gas. For example, dry filtration is generally used. Or a wet scrubbing system to remove particulate matter and ritual gases from the gases generated during vaporization. A variety of vaporization systems have been developed that contain gases that can be processed to vaporize the gas. The above has briefly introduced the factors that need to be considered when designing various systems. These factors are disclosed in U.S. Patent Nos. 6,686,556 and 6,630. No. 113, No. 6, 3, 80, 507, No. 6, 215, 678, No. 5, 666, 89, No. 5, 798, 497, 5, 756, 957, and the US Patent Application Publication No. 2004/0251214 No. 2002/0144981. There are also many related technologies for vaporizing coal to produce multi-purpose syngas. . . . . . . . . . . . . . . In the following patent cases: US patent Nos. 4,141,694, 笫4,181,5 04, 4,208,191, 4,410,336, 4,472,1 72, 4,606,799, 5,331,906, 5,486,269 and 6,200,430 . Previous technologies and systems did not adequately address the issues that must continue to change and must be faced. Some of these vaporization systems disclose an adjustment member that adjusts the process of producing a useful gas from a vaporization reaction. Therefore, if the former technology can provide energy, the effective vaporization (that is, the process of optimizing the overall efficiency of the process and / or the process of including the overall process) carbon-containing feed < system, will be extremely advantageous. Accordingly, there is a need for a control system that can convert a carbonaceous feed to a gas that overcomes the shortcomings of known control systems. This background description is only a description of the known knowledge of the applicant, and it is not intended to be construed as a limitation of the invention. 9 200817501 SUMMARY OF THE INVENTION *. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . According to one embodiment, a control system for controlling a vaporization process is provided to convert a carbonaceous feed to a gas suitable for immediate use in a selected downstream application. The system includes: one or more sensors 'for one of the properties of the gas; one or more computing platforms, the communication link to the one or more sensors to access the characteristic I representative of the inductive characteristic; The characteristic value is compared with a preset range of one of the class values (which defines the characteristics of the gas suitable for the selected downstream application); and one or more process control parameters are honored, which contributes to Holding the characteristic value in the preset range; and a plurality of response elements operatively linked to the one or more processing devices and operable to make the processing effective to adjust the characteristics of the gas' Bonding to the one or more calculated process control parameters and operating the devices according to the parameters v * . . . , [Embodiment] . * ♦ . . . * Unless otherwise defined, the techniques and sciences used herein The term "about" is used herein to encompass the numerical value + Λ 10%, as used herein by those skilled in the art to which the present invention pertains. It is to be understood that any value recited herein, whether or not explicitly stated to be in the approximate range, is intended to cover the stated value herein, the terms "carbonaceous feedstock" and "feedstock" are included. Any of the 10 200817501 carbon materials used in the vaporization process of the present invention, including but not limited to: any waste material, 咕山琛 charcoal (including low-grade, high-sulfur coal that is not suitable for use in coal thermal power plants) ), petroleum coke, heavy oil, biomass, sludge, from Taiji: (2) Sludge and agricultural waste from non-product mills or paper baskets... Waste materials suitable for vaporization include valuable and harmless waste Things, such as municipal waste, waste from industrial activities (paint effluent, paints that do not conform to regulations, used sorbents), automotive fluffs, used tires, and biomedical waste • Any carbonaceous material that is not suitable for recycling, including non-recyclable plastics: sewer sludge, coal, heavy oil, petroleum coke, children's refining residue, refining waste 'carbon hydride Contaminated soil waste and biomass, agricultural waste, wheeled, toxic waste, industrial waste and biomass β Examples of biomass that can be used in the vaporization process include (but are not limited to) · Abandoned or fresh wood, fruits and vegetables And residue after grain processing, pulp mill residue, straw, grass, and excrement.

「感應元件(sensing element)」一詞界定為系統中任一 被汉汁用來感應一製程、一處理裝查、一製程輸入或製程 輸出之特性的元件,·其中這·類特性可由適合用來監控、調 整、和/或控制系統之一或多肩部、區域和/或整體製程的 特性值來表示。汽化系統中的感應元件被認為可包括(但不 限於)感應器、偵測器、監視器、分析儀或其之任一組合, 其可用來感應製程、流體和 組合物和/或其他這類特性, 材料位置和/或放置,以及系 操作條件。此領域中任一習 /或材料之溫度、壓力、流量、 以及系统中任一給定位置處的. 統内所用任一處理裝置的任一 知技藝人士均可了解上述感應 11 200817501 元件的斜子,其雖然在文意上與汽化系統相關,但不一定 與本發明内容絕對相關,因此在此所指出的感應元件並非 窮盡之舉,或侷限在實施例所示範圍。 .* ... * -* · 回應元件(response element)」一詞界定為系統中任 一被設計用來回應一感應特性的元件,藉以依據一或多預 設的、計算的、固定的和/或可調整的控制參敦,來操作與 之相連(可操作式地)的處理元件,其中該—或多控制參數 .. . ‘* . · ' · . . 被界定為可提供欲求的處理綠果。汽化系統袁意:所能涵蓋 的回應元年可包括(但不限於)固定、預設和/或動態可變的 裝置、電源及任一其他元件,其係設計來確保此等元件可 依據一或多控制參數來對一裝置產生一動作(其可為機械 式電子式、磁式、氣壓式、水力式或其之組合)。汽化系 統文意所能涵蓋的處理元件(其係與一或多回應元件彼此The term "sensing element" is defined as any element of the system that is used by Han juice to sense the characteristics of a process, a process, a process input, or a process output. To represent, adjust, and/or control the characteristic values of one or more shoulders, regions, and/or overall processes of the system. Inductive elements in a vaporization system are considered to include, but are not limited to, sensors, detectors, monitors, analyzers, or any combination thereof, which can be used to sense processes, fluids and compositions, and/or the like. Characteristics, material location and/or placement, and operating conditions. The temperature of the sensing device, the pressure, the flow rate, and any processing device used at any given location in the system can be understood by any of the skilled persons in the field. Although it is semantically related to the vaporization system, it is not necessarily absolutely relevant to the present invention, and thus the sensing elements indicated herein are not exhaustive or limited to the scope of the embodiments. .* ... * -* · The term "response element" is defined as any element of the system designed to respond to an inductive characteristic, based on one or more preset, calculated, fixed sums / or an adjustable control to operate the processing element connected thereto (operably), wherein the - or multiple control parameters . . . '* . · ' · . . are defined as providing the desired processing Green fruit. Vaporization system Yuan Yi: The first year of response that can be covered may include, but is not limited to, fixed, preset and/or dynamically variable devices, power supplies and any other components designed to ensure that such components are Or multiple control parameters to produce an action on a device (which may be mechanical electronic, magnetic, pneumatic, hydraulic, or a combination thereof). The processing element (which is associated with one or more response elements) that can be covered by the vaporization system

在此意指拓材疋眷私-In this case, it means the extension of the material -

「即時(real-time)」在此意 或製程之目前或現時狀態的動作 12 200817501 性。即時動作可包括(但不限於 、厂·一製程、一畲遂 量、一計算、一回應、一反應、—:丄 '一測 回應所擷取資料之一操作、及其他、言 裝置甩以 系統内一給定製程中實施的動作。乂類可於系統内或於該 一時間範園或期間内(秒、分、時^ ^ 較缓慢的處理或特性有關,該時間」貝碜之相對來說變化 .對來說變化较快的製程或特性(亦g園或期間係比和一相 ί / 即,1亳秒、1〇亳秒'1〇(1 亳秒、1秒)相關的另一同樣即時 所斗银 毛私100 「速續(continuous)」一詞在此.装 疋羲為任一常態性實施 或以一定速率或頻率實施的動作。 立 κ ' 胃作一連續動作可包括(但不 限於)· 一製程、一重複.、一測量、_計瞀、一回 應、一資料擷取(經由感應元件)、一裝置為回^ ^ 衣夏馬回應所_取資 # ^ ^ ^ ^ ^ ^ ^ τ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ t ^ t ^ ^ ^ ^ ^ ^ ^ ^ % ^ ^ # ^ 率或頻率(次/秒、次/分、次/時等)實施之相對來説變化較 缓慢的處理或特惲相關,其係比和一相對來說變化較快的 製程或特性(亦即,1KHz、100Hz、10Hz、1Hz)相關的另一 同樣連續動作還要慢。 在本文中,「反應物材料(reactant material)」可指進料 或是經過部份處理或完全處理過的進料。 在本文中,「產物氣體組成(c〇mp0siti〇n 〇f the pr〇(juct gas)」係指一氣體中化學物種的全部組成。但是,實務上, 此名詞可用來表示對下游應用而言最相關的化學組成的物 13 200817501 種與濃度。舉例來說,·01 iEL 4Λ 乳體渦輪所需的氣體組成通常以 該系統氣體所含的氮、一氧化碳、二氧化碳、水和/或氫氣 的量來表示。也可以藉由指明缺乏某特定化學物種(即,不 希望傳送到下游應用t价 成,例如,7積不含H2時 非常廣泛’視用來產生談合成氣的進,料成分以及所使用的 汽化方式而定,然後再實施氣體清潔及調整。視文^ 而定,習知技藝人士應可理解氣體組成可以或不可以涵蓋 微*元素。 • - · · -. · . . .· · . · · · 在本文中 氣體特植(eharaeteristics gas)」係 指氣體的物理和/或化學性質,其可包括(但不限於)氣體 之化學組成、溫度、壓力·、流速、顏色、氣味等。 在本文中,「逸氣(off_gas)」係指含碳進料汽化後所產 生的禪發性分子,其可包括一氧化碳、二氧化碳、氫、較 輕的碳氫化物和污染性顆粒(例如,煤灰及碳黑p 在本文中,「合成氣(Syngas)j係指汽化製程的氣體產 物,主要包含一氧化碳、二氧化碳和氫 '合成氣可由逸氣 產生’或可直接由汽化製程產生(如果其中的轉變條件允許 此氣體組成生成的話)i 為本發明目的,合成氣一詞在此係指汽化製程的產 物’且除了諸如曱烷與水之外的產物外,可包括一氧化後、 二氧化碳和氫。 本發明提供一種用來將含碳進朴轉變成氣體的控制系 統。詳言之,此控制系統是設計用來控制在一汽化系統内 14 200817501 和/或由其之一或多組件所實施之一或多製程,以將這類進 料轉·變成為氣體,該氣體可再被用於一或多下游應用中。 由所揭示控制系統之不同實例所控制的汽化製程可以各種 . · 組合方式來包括一轉化器(a converter)、一殘餘秦 residue conditioner)、一 同流換熱器(a recuperator)和 / 或熱 交換系統、一或多氣體調整器、一氣體均質系統和广或麥 • · ' . :·.·♦. ·. -. · . .. . . · , · · 下游應用器。這些組件及子系統的實例將在第!〜][〇圖中 ......... ..._·· . _ . . · \ .. ' 詳細說明,該些圖示緣出可由本發明控制系統加以控制的 , , .... . . ... ' ; . ·. ·; 汽化系統1 '- .... ..· ·.·*.. . .... . 可操作此控制系統來控制與整體汽化製程相關的各種 局部、區域和/或整體製程,藉以調整其之各種控制參數來 ; · . . . ... · - .; 使這些製程達到欲求結果。因此在此控制系統内或與之相 . * * .· · - · · 關的一或多組件中遍設各式感應元件與回應元件,以擷取 各種處理、反應物和/或產物特性,與這些特性值的適當範 園比較,並藉由在一或多現行處理中實施(經由一或多可控 制的處理元件)改變作為回應。 在一實施方式中,控制系統係用來控制一汽化製程, 以將含碳進料轉變成適合用於一選定的下游應用的氣體。 在一實例中,控制該汽化製程使得其之氣體產物可連讀地 和/或即時地供即刻使用。因此,此控制系統可包含,例如, 一或多感應器,以感應出欲應用在該下游應用之氣體的一 或多特性。一或多計算平台被通訊地鏈結至這些感應元 件,以存取可代表該感應特性的一特性值,該平台並可設 計來將此特性值與界定用來作為適合所選定下游應用之氣 15 200817501 體的這類數值的一預設範圍比較,並計算一或多製程控制 參數,其可被執行以維持該特性值在該預設範圍内。因此, · . * .. . . . 可操作將多個回應元件鏈結至一或多處理元件,其係可操 作來影響製程並藉此調整該氣體的感應:特性,並通訊鏈結 至該計算平台,以存取所計:算出的製程控制參數並依此操 . · · . · . . · ' 作處理元件。 • · - ·. ... · . ... 、* . 舉例來說,該控制系統可用來控制將一含碟進料轉變 • · / ._·'· -- ...... : . . .. .... 成具有一政多邊合下游應用之特性的氣體時的轉變步驟, :... . ... '· 其中該產物氣體係可經由在一氣體渦輪中燃燒或是用在一 燃料電池内內來發:電。在這類應用中,較佳是獲得可作為 個別發電機燃料之最有效的產物。或者,如果是將該產物 • . . · V -. ....... ..... . .... . ... 氣體用在更進一步之化學處理中的進料,其將成為一特定 合成應用的最有效組成。 在一實施方式中,該控制系統提供製程能量一回饋、 前饋和/或預定也制至實質維持一反應設定點,藉以容許汽 化製程可在最佳反應件下·實施,以產生具有預定組成份的 氣體。例如,,可使用一適當組態的汽化系統來決定並達成 • · · _ 將進料轉變成氣體所需的整體能量,其中可對各種製程特 性進行評估和控制式地調整,以影響淨總體能量的決定。 這類特性可包括·,但不限於,進料的加熱值和/或組成份、 產物氣體的特性(例如,加熱值、溫度、壓力、流量、組成 份、含碳量等)、這類特性可容許數值的變動程度、輸入成 本與輸出成本。連續和/或即時調整各種控制參數(其可包 括,但不限於,熱源電力、添加物饋入速率(即,氧、水蒸 16 200817501 氣等))、進料饋入速率(即,一或多獨特和/或混合進料)、 氣體和/或系統麗力/流量調整器(即,鼓風機、释放和/或控 制閥、箏)等)’使得能依據設計規格來存取及最佳化淨整 體能量b : • · ’. · . . . . ... · . . * . -. · . ., .V. · · 。或考,或除此之外,可將控制系統組態以I 系統之洛;糧組件的運作情形,以確保運作適當,且選擇性 •地,確保斤實施的製程在有規格要求時可符合規格要求。 依據’實施方,式,控制系統可更被用來監視及控制一 汽化系統的總能量衝擊。舉例來說,用以轉變一進料的汽 化系統,可在能減小或最^ 作’其係利用將該系統所施行的一或多製程最佺化,或提 高由這些攀程所產生的廢棄熱之回收來達成。或者,或除 此之外,可組態此控制系統以調整由此控制系統所產生之 產物氣體的組成份和/或其他特性(如,溫度、壓力、流量 等),使命這類特性不僅適合下游用途,也被實質最佳化以 此有效地和/或最佳化地使用。舉例來說,在一產物氣體係 作為可驅動一特定形式氣體引擎以發電的實施方式中,可 - . · · 調整此產物氣體的特性使得這些特性最符合這類引擎的最 佳輸入特性。 在一實施方式中,可組態該控制系統以,整一汽化製 程’使得其可符合關於反應物和/或產物在各組件内的滯留 時間限制或效率準則,或是可符合關於整體汽化製程之個 別處理規格和/或被最佳化。舉例來說,在使用城市廢棄物 作為進料的實施方式中,調整這類廢棄物的汽化製程以補 17 200817501 償le類廢棄物在前處理和/或館存期中的最大滯留時間道 件事、被⑽為非常重要。例如,可定期或持續地將廢棄物 和/或其他進料傳送到控制奉統設施中,其中必須控制這類 廢棄物的處理,以在容許持續運作(即,減少或避免停機) 的同¥,防止且避免過度堆積(此會增加前處理期間的滯留 ,...... . . - . 時間)。在這類實今方式中,可控制一給定進料的處理速 _ · * /..··.· ..... ' . · · ·. · 率,視果實質符合這韻進料的饋入速率,藉以容許所傳输 ά料在儲存或前處理階:段(即,幾小時、幾天或總t 一實質恆定的滯留時間。 ... ... ·. ..: .. 類似的,可控制進料在一汽化系統轉換器内的滯留時 .. .. . ... ·· .... . . _ 間,以容許在不耗盡資源下(並因而不當地減少和/或限制 . ' . ... 下游處理和/或應用)被充分處理1舉例來說.,一特定的轉 化器組態可容許相當穩定的滞留時間,以達成適當地處理 進科的目的(即,在數分鐘或數小時内)。也可同樣控制轉 化器下游組件使得可實質維持恰當的滯留時間v例如,依 序安排氣體經過熱交換器、調整系統和或均質系統,可使 這些氣體以一特定氣流和/或滯留時間而被最佳化處理。類 似的,町透過對這類系統各組件的控制來補償並解決氣流 和/或滯留時間的變動。 此領域習知技藝人士將可理解在上述各實施方式中的 汽化系統及控制系統’可被用在具有單獨和或組合塑下游 應用的多種處理系統中。此控制系統更可在各實施方式 中,以連續和或即時方式,由多方向來同時控制一製程。 18 200817501 控制系統架構 ., · ,- . ‘, _ . ' ' - 參第13及14圖,此控制系統可包含適合目前應用 之任一類型的控制系統架構。舉例來說,此控制系統可包 ... -.· ' _ . , 1 含一實質中央控制系統(如,第j3圖)、一分散式控制系統 (第I4圖)、或其之組合。一中央控制系統將大致包含 央择制裔,其被設置成可與各局部和/或遠端感應元件通訊 鏈:蜂;及數個回應元件,其被設置成可分別感應與此控制 製程袓關的i種特性,並經由一或多可控制的處理元件(其 邊以直接或間接影響此控制製程)作出回應。使用一中·央化 架構’大部份的計算係經由一中央處理器來實施,彳吏得大 -份用以控制製程之必須的硬體和,或軟體必須位在同一 位置。 .; . ... ' . · . ... ... .. 分散式控制系統將大致包含二或多分散式控制器,其 "T刀別與用於監視局部和/或區域特性之個別感應與回應 元件通訊,並經由設計來影響一局部製程或子製程的局部 和/或區域處理元件作出回應。可利用各種網路設定而在分 散式控制器間進行通訊,將經由一第一控制器而感應到的 特14通訊至一第二控制器以作為回應,其中這寧遠端回應 會對第一位置處所感應到的特性產生影響。舉例來說,可 利用下游監視裝置來感應下游產物氣體之特性,並調整與 轉化器(由上游控制器控制)相關之控制參數來調整此氣體 特性。在分散式架構中,控制硬體和/或軟體也被分散在各 控制器間,其中.可於每一控器上實施一相同、模組式組態 的控制程序,或可於每一控器上實施各種捣同模組式控制 19 2〇〇8175〇i"real-time" action in the current or current state of the intention or process 12 200817501 Sex. Immediate actions may include (but are not limited to, factory, one process, one quantity, one calculation, one response, one response, -: 'one test response to one of the data taken, and the other, the device An action performed in a custom process in the system. The class can be related to the slow processing or characteristics of the second or minute or time ^ ^ in the system or during the time period. In terms of change, the process or characteristic that changes quickly is also related to one phase ί / ie, 1 亳 second, 1 〇亳 second '1 〇 (1 亳, 1 second) The same is true for the same term. The term "continuous" is used here. The device is either a normal implementation or an action performed at a certain rate or frequency. Including (but not limited to) a process, a repetition, a measurement, a calculation, a response, a data acquisition (via sensing elements), a device for the return ^ ^ clothing Xia Ma response _ capital # ^ ^ ^ ^ ^ ^ ^ τ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ t ^ t ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ # ^ Rate or frequency (times / second, times / minutes Sub-times, hours, etc.) are relatively slow-changing processes or features that are associated with a relatively faster process or characteristic (ie, 1 kHz, 100 Hz, 10 Hz, 1 Hz). In the present context, "reactant material" may refer to a feed or a partially treated or fully treated feed. In this context, "product gas composition (c〇 Mp0siti〇n 〇f the pr〇(juct gas)" refers to the entire composition of a chemical species in a gas. However, in practice, this term can be used to refer to the chemical composition of the most relevant for downstream applications. Concentration. For example, the gas composition required for a 01 iEL 4Λ emulsion turbine is usually expressed by the amount of nitrogen, carbon monoxide, carbon dioxide, water, and/or hydrogen contained in the system gas. It can also be indicated by the lack of a specific Chemical species (ie, do not wish to be transported downstream for t-valence, for example, 7 is very extensive when H2 is not included), depending on the feed, the composition of the feed, and the vaporization method used, then Gas cleaning and adjustment should be implemented. As a matter of course, the skilled artisan should understand that the gas composition may or may not cover the micro* elements. • - · · -. · . . . . . . . "Eharaeteristics gas" means the physical and/or chemical properties of a gas, which may include, but are not limited to, the chemical composition of the gas, temperature, pressure, flow rate, color, odor, etc. In this context, "escape" (off_gas) means a zenescent molecule produced by vaporization of a carbonaceous feedstock, which may include carbon monoxide, carbon dioxide, hydrogen, lighter hydrocarbons, and contaminating particles (eg, coal ash and carbon black p) "Syngas" refers to the gas product of the vaporization process, mainly containing carbon monoxide, carbon dioxide and hydrogen 'syngas can be produced by outgassing' or can be directly generated by the vaporization process (if the transition conditions allow this gas to be formed i For the purposes of the present invention, the term syngas herein refers to the product of the vaporization process' and may include, after addition to products such as decane and water, post-oxidation, carbon dioxide and hydrogen. The present invention provides a control system for converting carbonaceous to gas. In particular, the control system is designed to control one or more processes implemented in a vaporization system 14 200817501 and/or by one or more of its components to convert such feeds into gases, The gas can be reused in one or more downstream applications. The vaporization process controlled by the different examples of the disclosed control system can be various. The combination includes a converter, a residual reactor, a recuperator, and/or heat exchange. System, one or more gas regulators, a gas homogenization system and a wide range of applications. • . . . . . . . . . . . . . . . . . . Examples of these components and subsystems will be in the first!~][〇图..............._·· . _ . . · \ .. ' Detailed description, these illustrations come out Controlled by the control system of the present invention, .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The control system can be operated to control various local, regional, and/or overall processes associated with the overall vaporization process to adjust various control parameters thereof; • . . . . . . . . . . . . . . Therefore, within or associated with the control system. * * .. - - · One or more components of the closure are provided with various sensing elements and response elements to capture various processing, reactants and/or product characteristics. The response is compared to an appropriate range of these characteristic values and implemented by one or more current processes (via one or more controllable processing elements). In one embodiment, the control system is used to control a vaporization process to convert the carbonaceous feed to a gas suitable for use in a selected downstream application. In one example, the vaporization process is controlled such that its gaseous product is ready for immediate use and/or immediate use. Thus, the control system can include, for example, one or more inductors to sense one or more characteristics of the gas to be applied to the downstream application. One or more computing platforms are communicatively linked to the sensing elements to access a characteristic value representative of the inductive characteristic, and the platform can be designed to define the characteristic value as a suitable gas for the selected downstream application. 15 200817501 A predetermined range comparison of such values for a volume, and calculating one or more process control parameters that can be performed to maintain the characteristic value within the predetermined range. Thus, . . . . . . . . is operable to link a plurality of response elements to one or more processing elements that are operable to affect the process and thereby adjust the induction of the gas: characteristics, and the communication link to the Calculate the platform to access the calculated: process control parameters and operate accordingly. · · · · · · · As a processing component. • · - ·. ... · . . . , * . For example, the control system can be used to control the conversion of a disc containing feed • · / ._·'· -- ... : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Used in a fuel cell to send electricity: electricity. In such applications, it is preferred to obtain the most efficient product that can be used as a fuel for individual generators. Or, if it is the feed of the product • . . . . . . . . . . . . . gas used in further chemical treatment, it will Become the most effective component of a specific synthetic application. In one embodiment, the control system provides process energy-feedback, feedforward, and/or predetermined to substantially maintain a reaction set point, thereby allowing the vaporization process to be performed under optimal reaction conditions to produce a predetermined composition Part of the gas. For example, a properly configured vaporization system can be used to determine and achieve the overall energy required to convert the feed into a gas, where various process characteristics can be evaluated and controlled to affect the net population. The decision of energy. Such characteristics may include, but are not limited to, the heating value and/or composition of the feed, the characteristics of the product gas (eg, heating value, temperature, pressure, flow, composition, carbon content, etc.), such characteristics The degree of change in the allowable value, input cost, and output cost. Various control parameters are continuously and/or instantaneously adjusted (which may include, but are not limited to, heat source power, additive feed rate (ie, oxygen, water vapor 16 200817501 gas, etc.)), feed feed rate (ie, one or Multiple unique and / or mixed feeds), gas and / or system Lili / flow regulator (ie, blower, release and / or control valve, kite), etc. 'Enable access and optimization according to design specifications Net overall energy b: • · '. · . . . . . . . . . . . . . . . . . . . . . . . . Or test, or in addition, the control system can be configured as an I system; the operation of the grain components to ensure proper operation, and selective, to ensure that the process implemented by the kg can meet the specifications Specifications. Depending on the implementation, the control system can be used to monitor and control the total energy impact of a vaporization system. For example, a vaporization system used to convert a feed can be minimized or minimized, or the one or more processes performed by the system can be minimized, or increased by these climbs. Waste heat recovery is achieved. Alternatively, or in addition, the control system can be configured to adjust the composition and/or other characteristics (eg, temperature, pressure, flow, etc.) of the product gases produced by the control system, and such characteristics are not only suitable for the mission. Downstream uses are also substantially optimized for effective and/or optimal use. For example, in a product gas system that is capable of driving a particular form of gas engine to generate electricity, the characteristics of the product gas can be adjusted such that these characteristics best match the optimal input characteristics of such engines. In one embodiment, the control system can be configured such that the entire vaporization process is such that it can meet the residence time limit or efficiency criteria for the reactants and/or products within the components, or can be consistent with the overall vaporization process Individual processing specifications and/or optimization. For example, in the implementation of municipal waste as a feedstock, the vaporization process for this type of waste is adjusted to compensate for the maximum retention time of the 2008-20081501 waste in the pre-treatment and/or the deposit period. It is very important to be (10). For example, waste and/or other feeds may be delivered to the control facility on a regular or continuous basis, where the disposal of such waste must be controlled to allow for continued operation (ie, to reduce or avoid downtime). , to prevent and avoid excessive accumulation (this will increase the retention during pre-processing, ... . . . - . time). In this type of real-world mode, the processing speed of a given feed can be controlled. _ · * /..··.· ..... ' . · · · · · Rate, depending on the quality of the fruit The feed rate, thereby allowing the transferred material to be stored or pre-processed: segments (ie, hours, days, or total t - a substantially constant residence time. .... . . . Similarly, it is possible to control the retention of the feed in a vaporization system converter. . . . . . . . . . . . . . . . . . . . . . . . . . . . Reduction and / or limitation. ' . . Downstream processing and / or application ) is fully processed 1 For example, a specific converter configuration can allow a fairly stable residence time to achieve appropriate processing Purpose (ie, within minutes or hours). It is also possible to control the downstream components of the converter so that the proper residence time can be substantially maintained. For example, sequentially arranging the gas through the heat exchanger, the adjustment system, or the homogenization system, These gases are optimized for a specific gas flow and/or residence time. Similarly, the town controls the components of such systems. Compensating and addressing variations in airflow and/or residence time. Those skilled in the art will appreciate that the vaporization system and control system 'in the various embodiments described above can be used in a variety of processing systems having separate and or combined plastic downstream applications. In this embodiment, the control system can control a process simultaneously by multiple directions in a continuous or immediate manner. 18 200817501 Control system architecture., ·, - . ', _ . ' ' - 参第13 And Figure 14, this control system can contain any type of control system architecture suitable for the current application. For example, this control system can include ... -.· ' _ . , 1 contains a substantial central control system (eg, Figure j3), a decentralized control system (Fig. I4), or a combination thereof. A central control system will generally comprise a central selection system that is configured to communicate with various local and/or remote sensing elements. : a bee; and a plurality of response elements arranged to sense the characteristics of the control process separately and via one or more controllable processing elements (which directly or indirectly affect the control process) return Should use. One of the centralization architectures' most of the calculations are implemented via a central processing unit, and the hardware and/or software that must be used to control the process must be in the same location. ; . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The sensing and response components communicate and are responsive to local and/or regional processing components that are designed to affect a local process or sub-process. Communication between the decentralized controllers can be accomplished using various network settings, via a first control The sensor 14 senses the communication to a second controller in response, wherein the remote response will affect the characteristics sensed at the first location. For example, a downstream monitoring device can be utilized to sense the characteristics of the downstream product gas and adjust the control parameters associated with the converter (controlled by the upstream controller) to adjust the gas characteristics. In a decentralized architecture, control hardware and/or software are also distributed among the controllers, wherein a control module of the same, modular configuration can be implemented on each controller, or each control can be implemented. Implement various modular control on the device 19 2〇〇8175〇i

一其他架構,其均視為本揭示内容所涵蓋的範圍乂 單獨但各自通訊鏈結 。這類架構可容許一 並在與其他局部控制 行局部控制。之後, 控制子系統通訊,以 或習.知的年 此控制系統包含多個回應元件,用以控制反應條件並 &理將含碳進料轉變成輸出氣體之轉變作用的化學組成和 /或能量。此外,此控制系統可決定及雄持操作條件,以陳 理想约、最佳的汽化反應條件。理想的操作條件之決定端 視製程的整體能量而定,包括諸如含碳進料組成份及產物 . · . . ., 氣體規格等因素。進料組成份範圍可涵蓋實質均勻到完全 • .... · ..... 不均勻。當進料組成份有變動時,可能需經由回應元件來 持續調整特定控制參數,以維持理想的操作條件。 * - ·. . . * • . . · . . · ,,. .. 控制系統可包含多個回應元件,每一元件可被設計來 執行一精细任務,例如,控制一或多添加物之流速、控制 該汽化系統之一或多熱源之一者的位置與電力輸出量、或 控制副產物的抽離。此控制系統更包含一處理系統(如,第 1 2圖)。在一實施方式中,此處理系統可包括多個子-處理 系統。 參照第1 2圖,此控制系統包含一或多中央、聯網的和 20 200817501 /或分散式的處理器,一或多輸入(用以接收目前自各種感 應元件所感應到的特性),及一或多输出(用以將新的或更 新的控制參數通訊至务種回應元件此控制系統之一或多 什算平台也可包含一.或多局部和/或遠端電腦可存取媒介 (即’ RQM、RAM、可拆卸的媒介、局鼻和 介等),其用以儲存各種預設和/或經調整的控制參數、設 .... : * ... ‘·_ ·. · · . * . ; ' 疋或較佳的系統和處理特性操作範圍、系統監視及控制敕 : · ... \ . * . 體、搡作資科等於其上。或者,芩 · ....... *. . ... 經由各式資料儲存裝置來存取電漿艽化製程模擬資料和/ 或系統參數最佳化與模型化構件,一例示的實施方式揭示 . * * · ' . ... . . · . . 在美國專利第68 1 7388號 理解的内容,將可輕易地應用在本發明中。此外,該些計 异平台也可配備一或多選擇性附加的圖形使用者介面和輪 入周邊,以提供管理人員存取該控制系統(包括系統升級、 、准修、修改、適應新系統模組和/或設備等),以及各種選 擇性附加的輸出周邊,以便與外部資源(即,數據機、網路 連線、印表機等)進行資料與訊息的通訊。 . ·. . . ·· · .··;·.· · 如本圖所示,可利用互動性地執行各種系統和/或處理 β十算(其係界定用以反應一給定汽化系統目前實施狀況)而 進^ 步強化此控制系統。這類計算可自各種系統和/或處理 、、里中衔生’可以一預測丨生和/或修正性方式來使用製程和 或系統特性的模擬及控制參數,以便控制所模型化的系統 或子系統。美國專利第6,8 17,388號提供一種此類系統模 罜的實例’其可與此控制系統一起使用以界定出各種操作 21 200817501One other architecture, which is considered to be the scope of this disclosure, is separate but separate communication links. This type of architecture allows for local control along with other local control lines. Thereafter, the control subsystem communicates, or conventionally, the control system includes a plurality of response elements for controlling the reaction conditions and <<>> converting the carbonaceous feed to a chemical composition of the transition of the output gas and/or energy. In addition, the control system can determine and maintain operating conditions to achieve optimal, optimal vaporization reaction conditions. The ideal operating conditions are determined by the overall energy of the process, including factors such as carbonaceous feed components and products, gas specifications, and the like. The composition of the feed can range from substantially uniform to complete • ..... ..... uneven. When there is a change in the composition of the feed, it may be necessary to continuously adjust specific control parameters via the response element to maintain the desired operating conditions. * - · . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . And controlling the position of one or more heat sources of the vaporization system and the amount of power output, or controlling the extraction of by-products. The control system further includes a processing system (e.g., Figure 12). In an embodiment, the processing system can include a plurality of sub-processing systems. Referring to Figure 12, the control system includes one or more central, networked and 20 200817501 / or decentralized processors, one or more inputs (to receive the characteristics currently sensed by various sensing elements), and one Or multiple outputs (to communicate new or updated control parameters to the responsive response element. One or more of the control systems may also include one or more local and/or remote computer accessible media (ie 'RQM, RAM, detachable media, nose and media, etc.), used to store various preset and / or adjusted control parameters, set .... : * ... '·_ ·. · · . . . ' 疋 or better system and processing characteristics operating range, system monitoring and control 敕: · ... \ . * . Body, 搡 资 等于 is equal to it. Or, 芩· ..... .. *. . . Access to plasma decontamination process simulation data and/or system parameter optimization and modeling components via various data storage devices, an exemplary embodiment reveals. * * · ' . . . . . . . . . which is understood in the U.S. Patent No. 6,81,388, can be easily applied to the present invention. Some of the different platforms may also be equipped with one or more optional additional graphical user interfaces and wheeled perimeters to provide management access to the control system (including system upgrades, quasi-repair, modifications, adaptation to new system modules and/or Or equipment, etc., and various optional additional output peripherals for communication of data and information with external resources (ie, data machines, network connections, printers, etc.) .. . . . ······· As shown in this figure, this can be further enhanced by interactively executing various systems and/or processing beta ten calculations (which are defined to reflect the current state of implementation of a given vaporization system). Control system. Such calculations can be used in a variety of systems and/or processes, and can use simulation and control parameters of process and or system characteristics in a predictive and/or corrective manner to control the modeling. U.S. Patent No. 6,8, No. 388, which provides an example of such a system module that can be used with this control system to define various operations 21 200817501

參數和據此而得:的預測結果,作為實施此系統之各種處理 的起始點。在一實施方式中,偶而或定期使用這些及其他 這類模型,以聲持續地重新評估和/或更新各種系統操作範 圍和/或系統參數。在——實施方式中,係使用NRC HYSYS 模擬平台,並可一併將輸入.,廢棄物類型,任一輸人的化 :...· . * · ..... ... · - * ; . 學物成分、熱化學特性、水分含量、進料速率、 物等辦入:考量。此模型也可释供各種選擇性使用的製程最 佳化方式’例如位置·與進料類型規格、最大回收能量、最 少排放物、最低成本及費用等。最終,依據所挑選的模型 選擇,此模型可提供,例如,各種操作特性、可達成產率、 系統设計特性、產物氣體轉性、排放量、可回味能量、可 回收副產物和最佳低成本設計、習知技藝人士應可了解, ... + · . . * .. * 可將美肩專利第6,8 1 7,3 88號中的各種代表性實例用於本 發明中。./ • . . .. ..... ' · 本處理系統和任一該些子處理系統可僅包含硬體或硬 • ... .. 體與軟體之任一組合任一子處理系統可包含無或以下之 任一組合:正比(P)、積分⑴或微分⑺难制器’例如^控 .. .. -The parameters and the prediction results obtained from this are the starting points for the various processes for implementing this system. In one embodiment, these and other such models are used occasionally or periodically to continuously re-evaluate and/or update various system operating ranges and/or system parameters. In the implementation, the NRC HYSYS simulation platform is used, and one input and the type of waste, any type of input: ..... * · ..... ... * ; . Academic composition, thermochemical properties, moisture content, feed rate, materials, etc.: consideration. This model also allows for the optimal selection of processes for selective use, such as location and feed type specifications, maximum energy recovery, minimum emissions, minimum cost, and cost. Finally, depending on the model selection chosen, this model can provide, for example, various operational characteristics, yields, system design characteristics, product gas transfer, emissions, recoverable energy, recyclable by-products, and optimally low Cost design, skilled artisans should be able to understand that ... + · . . . . . . * * Various representative examples of the US Patent No. 6,8 1 7,3 88 can be used in the present invention. ./ • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Can include any combination of no or less: proportional (P), integral (1) or differential (7) difficult to make 'for example control.. ..

制器、I-控制器、PI_控制器、PD-控制器、PID控制器等。 此領域中習知技藝人士應能了解p、][及D控.制器的理想 紐·合端視以下因素而定:該汽化系統反應製程部份的動力 學和延遲時間,及此組合所欲控制之操作條件範圍,和控 制器紐'合的動力學與延遲時間P 在從一起點往一特定值來調整一個別控制變數或控制 參數時,設計控制器組合時的重要觀點可以是短瞬間週期 22 200817501 且在過渡期間極少出現震還。此領域中習知技藝人士應能 了解這些組备可經由感應元件而在:能被連續監控的類ϋ 體上實施一特性值,並與一特定數值比較,以影響__個別 控制元件而經由反應元件作出適當的調整,以減少靶察值 與特定明確::值間的差異。 ' .. .1 · . · · . . . ·· . 此領域中習知技藝人士應能了解此組合可在一混合的 數也硬:體環境中實^ 〆 處理的相:關养應乃是此領域中習知技藝^ 將Ρ、I、D組合控制用在前饋及回饋控制程序中。 在修正佳的或回饋性的控制一控制參數或控制變數 時’.係纟手由適當的感應元件進行監視,並與,明確數值範 圍比較。依據兩數值間的偏差來決定一控制訊號並將其提 供給一控制元件以減少該偏差。舉例來說,當输出氣體超 過一預定的Kb : CO比例時,一回饋控制構件可對所輸入 變數之一作出適當調整,例如,提高所添加的氧量,以便 回復該Η2 : CO比例到指定值乂經由適當回應元件來使一 控制參數或控制變數產生改變所需的延遲時間,有時被稱 為「迴路時間(loop time)」。此迴路時間,例如,用來調整 電漿熱源電力、系統内的壓力、富含碳之添加物的輸入速 率或是馬氣或蒸氣流逮率,的時間約可達3〇〜60秒。 在一實施方式中,產物氣體組成乃是用來在上述回饋 控制程序中進行比較的指定值,其中在產物氣體内C〇與 H2的量已被明確指定。在另一實施方式中,此指定值對產 物氣體加熱值(即,低‘熱值(low hea|;ing value,LHV))來 23 200817501 說乃是一固定值(或固定範圍)β 可在7種需要直接監锋或是模型預測即已足约的控制 變數和控制參數上使用回饋控制。有多種汽化系統的控制 變數和控制參數可被用在回饋控制程序中。對可被直接或 間接感應和/或從所感應的數值衍生出及經由回應怪動作 來控制(使用:已調整的控制參數〉 贫,回修程序可被有效地實施在控制系統中,以操^作Controller, I-controller, PI_controller, PD-controller, PID controller, etc. Those skilled in the art should be able to understand the ideals of p,] and D controllers depending on the following factors: the dynamics and delay time of the process part of the vaporization system, and the combination The range of operating conditions to be controlled, and the dynamics and delay time of the controller's combination. When adjusting a different control variable or control parameter from a point to a specific value, the important point when designing the controller combination can be short. The instantaneous period 22 200817501 and there is very little earthquake during the transition period. Those skilled in the art will be able to understand that these components can be implemented via a sensing element on a type of body that can be continuously monitored and compared to a particular value to affect the individual control elements. The reaction element is appropriately adjusted to reduce the difference between the target value and the specific explicit:: value. ' .. .1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . It is a well-known skill in this field. The combination of Ρ, I, and D is used in feedforward and feedback control programs. When correcting a good or feedback control-control parameter or control variable, the system is monitored by the appropriate sensing element and compared with a clear numerical range. A control signal is determined based on the deviation between the two values and supplied to a control element to reduce the deviation. For example, when the output gas exceeds a predetermined Kb:CO ratio, a feedback control member can appropriately adjust one of the input variables, for example, increase the amount of oxygen added to restore the Η2:CO ratio to the specified The value 延迟 is the delay time required to cause a control parameter or control variable to change via an appropriate response element, sometimes referred to as a "loop time." This loop time, for example, is used to adjust the power of the plasma heat source, the pressure in the system, the input rate of the carbon-rich additive, or the gas or vapor flow rate, which can be as long as 3 〇 to 60 seconds. In one embodiment, the product gas composition is a specified value for comparison in the feedback control program described above, wherein the amounts of C〇 and H2 in the product gas have been specifically specified. In another embodiment, the specified value is a fixed value (or a fixed range) β for the product gas heating value (ie, low hea value; ing value (LHV)) 23 200817501 Seven kinds of control variables and control parameters that require direct monitoring or model prediction are sufficient feedback control. Control variables and control parameters for a variety of vaporization systems can be used in the feedback control program. The pair can be directly or indirectly sensed and/or derived from the sensed value and controlled by the response to the strange action (use: adjusted control parameters > poor, the repair procedure can be effectively implemented in the control system to operate ^作

多處理元件來使這些特性值有效β: ........... ' . ' . . 需知傳統'回锖或回應控制系統可更被改良以包含一 適變性的和/或預測性的組件,其中可依據模型.化的和/或 之前監控的反應來量身打邊對一給.定條件的回應,以.供 反應性回應給一感應到的特性,同時遷可限制補償動作不 ^^ ώ ϋ t ^® . ^ ^ 4, m ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ 系統的所需資料和/隸史㈣,)x 卜系杨/或所 感應到的製程特性的回應,是在一先前監控最佳值的一給 ^ ^ ^ it ^ ^ ^ ^ ^ ^ flJ ^ # ^ 〇 ^ ^ ^ ^ ^ ^ ^ χ 不為為係偏離本發明揭示内容。 不疏控下’别饋控制製程輸入參數可影響控制變i 及控制參數。汽化系統可使用前饋控制於多種控制參‘ 上,例如,需要供應給該—或多電漿熱源之一的電力量, 有多種不同方式可控制電漿熱源電弧的電力輸出,例如 :用脈衝模組電流(其被供應到電筒上以維持電弧),改· 電極間的距離、限制電筒電流,或影響電黎的組成… 24 200817501 及位置。. 可以前饋方式,利用特定控制元件來控制那些以氣態 •或液態修飾或粉末狀或可經由喷嘴而以喷霧或注射方式傳 送到轉化器的添加物之連 的溫度或壓力將會需要監控、和封閉奧路胥饋控制^ :可於前饋及回饋控··制鞋序中使用模. 類型的控制。這些釋型的控制可實質偏離典型p 乂 合控制,使電漿耝配反應_力學被模贫化並構擬 如何改變输入變數或輪入參數來影響一特定結果。模糊邏 輯控制通常只需要對反應動力學(一般即為系統動九 系統操作條件提供模糊且實驗性的插述。有關模糊邏輯控 制和其他類型的控制的特點和實施方式乃是此領域中習知: 技藝人士所熟知的。. · ; · . · · 須知以下描述的實施方式僅為例舉且尚可對其進行許 多種方式的改變。這些及未來的可能變化均·視為本發明範 嘴,且這些變化乃是此領域中習知技藝人士可輕易理解的 並涵蓋於本發明申請專利範圍内。 ^^_控制综論 如上述,控制系統包含多個感應元件,用以感應一或 夕製‘和/或系統特性(如,氣體組成(0/〇C〇、〇/〇c〇2、〇/〇h2 荨)、氣體溫度、氣體流速等)並由所感應的特性產生一特 性值;以及一或多計算平台,用以收集和分析自該些感應 元件所產生的數值並輸出適當的控制參數到一或多回應元 件’其係設置成可依據該些輸出的控制參數來控制一或多 25 200817501 處理裝置y .., . . ... . • . . ·* .: . - . : . . · 在一實施方式中,控制系統可確保來自轉化器(或選擇 性地通過汽化系統)的氣流與氣體組成(無論是在使用不同 類塑進料組成或同類進料來源的任何天然變化為何),仍然 每在預没的谷忍範圍’以獲得最佳的氣體库物與系統副產 物(商用合成氣、回收I體^ ........... · ... .. . 統必須認出並做必要的調整,來補償這類變化。監控產物 氣體參數,例如溫度、滅速及組成,並改變相關處理裝置: ........ . · · · · · ... , . 的控制參數,以維挎留在預設容忍範圍(由合成器體的最末 端用途決定)之產物氣體的特性。 . . · . · ...... · . ·· 在一實施方式中,本發明控制系統藉由所監择的一或 . · : · . · . * , - . . .. ·.. 多流速、溫度及產物氣體組成來提供修正回饋,单對一或 多之該含碳進料輸入速率、氧氣輸入逮率、蒸氣流輸入速 ..... . · · · 率、富含竣添加物輸入速率及供應至電漿加熱源之電力量 作出修正。這些調整係依據在流速、溫度和/或產物氣體組 ·· . 成上所測量到的變化而進行的,目的在確保這些值仍留在 可接受的範圍内9 一般來說,所挑選的流速、溫度和/或產 物氣體組成,必須能使具特定下游用途的氣體的製造被最 佳化。 在一實施方式中,本發明控制系統同時使用電漿熱的 可控性來驅動該汽化製程,並確保來自製程的氣流與紐成 維持在可接受的範圍内,即使進科組成出現天然變動亦 然。在另一實施方式中,本發明控制系統容許每單位時間 處理的總碳量儘可能維持在一固定值,並使用電漿熱來確 26 200817501 保每單也時間進入及離開轉化器的總熱量被保持在處理範 園内。在其他實施方式中,也可對控制系統進行調整,,例 如调整輸入的空氣或氣流量,以回應流量/壓力變動和/或 .· ... '' . . . · .-. . ’ 產物氣體加V熱值的任何變動:V此控制系統也可被設定成可 + ..... . _ . . . . · ' . - ,. i控和/或調整經由以下任一者而發生的處理,包括固體殘 . ...... : ..., . - - . . 餘物調整器、轉也:器氣體調整t 統,如圖示所繪示者。 一般来說,本發明所控刺的汽化製程大致發生在一轉 化益中,該轉化器包含一或多處理區和一或多熱源,其可Multiple processing elements to make these characteristic values valid β: ........... ' . . . It is known that the traditional 'return or response control system can be modified to include a moderately variable and/or Predictive component in which a response to a given condition can be tailored to the response of the model and/or the previously monitored response to provide a reactive response to a sensed characteristic while permitting The compensation action is not ^^ ώ ϋ t ^® . ^ ^ 4, m ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ The required data of the system and / Li history (four), x x Bu Yang / or the process characteristics sensed The response is that one of the previously monitored optimal values is ^ ^ ^ it ^ ^ ^ ^ ^ ^ flJ ^ # ^ 〇 ^ ^ ^ ^ ^ ^ ^ ^ χ does not deviate from the disclosure of the present invention. Under the control, the input parameters of the feed control process can affect the control variable i and the control parameters. The vaporization system can use feedforward control over a variety of control parameters, for example, the amount of power that needs to be supplied to one or more of the plasma heat sources. There are many different ways to control the electrical output of the plasma heat source arc, for example: with pulses Module current (which is supplied to the flashlight to maintain the arc), change the distance between the electrodes, limit the current of the flashlight, or affect the composition of the electric... 24 200817501 and location. Can be fed forward, using specific control elements to control the temperature or pressure of those additives that are modified in a gaseous or liquid state or in powder form or that can be sprayed or injected via a nozzle to the converter. And closed Olympus feed control ^: can be used in feedforward and feedback control · shoe order. Type control. The control of these profiles can deviate substantially from the typical p-combination control, causing the plasma 耝 reaction _ mechanics to be depleted by the model and constructing how to change the input variables or wheeling parameters to affect a particular result. Fuzzy logic control usually only needs to provide fuzzy and experimental interpolation for the reaction dynamics (generally the operating conditions of the system). The characteristics and implementation of fuzzy logic control and other types of control are well known in the art. : It is well known to those skilled in the art. It is to be understood that the embodiments described below are merely exemplary and that various changes may be made thereto. These and future possible variations are considered to be the scope of the present invention. And these changes are easily understood by those skilled in the art and are covered by the scope of the present invention. ^^_Control Summary As mentioned above, the control system includes a plurality of sensing elements for sensing one or the evening ' and / or system characteristics (eg, gas composition (0 / 〇 C 〇, 〇 / 〇 c 〇 2, 〇 / 〇 h2 荨), gas temperature, gas flow rate, etc.) and produce a characteristic value from the induced characteristics And one or more computing platforms for collecting and analyzing the values generated from the sensing elements and outputting appropriate control parameters to the one or more response elements 'which are arranged to be based on the inputs The control parameters are used to control one or more of the 2008 17501 processing devices y .., . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (or selectively through the vaporization system) the gas flow and gas composition (whether in any natural variation using different types of plastic feed composition or similar feed sources), still in the pre-existing valley tolerance range to get the most Good gas storage and system by-products (commercial synthesis gas, recovery I body ^.......................) must recognize and make necessary adjustments to compensate for this type of Change. Monitor product gas parameters such as temperature, rate of extinction and composition, and change the relevant processing device: ......... · · · · · ..., . The characteristics of the product gas of the tolerance range (determined by the end use of the synthesizer body) are set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . One or . · : · · · · * , - . . . . . . .. Multi-flow rate, temperature and product gas composition to provide correction feedback, one-on-one or More of this carbon-containing feed input rate, oxygen input rate, vapor flow input rate, ..... · · · rate, rich in enthalpy additive input rate and the amount of power supplied to the plasma heating source to make corrections. These adjustments are based on changes measured in flow rate, temperature, and/or product gas groups, in order to ensure that these values remain within acceptable limits. 9 In general, the selected flow rate , temperature and/or product gas composition, must be optimized for the manufacture of gases with specific downstream uses. In one embodiment, the control system of the present invention simultaneously uses the controllability of plasma heat to drive the vaporization process, It also ensures that the airflow from the process is maintained within an acceptable range, even if there is a natural change in the composition of the division. In another embodiment, the control system of the present invention allows the total amount of carbon processed per unit time to be maintained at a fixed value as much as possible, and uses the heat of the plasma to determine the total amount of heat that enters and leaves the converter at the time of 2008. It is kept in the processing park. In other embodiments, the control system can also be adjusted, for example, to adjust the input air or gas flow in response to flow/pressure changes and/or . . . . . . . . . . . . . Any change in the gas plus V heat value: V This control system can also be set to + ..... _ . . . . . . . , . . . control, and / or adjustment occurs through either of the following The treatment, including solid residue. ... : ..., . - - . . Remaining adjuster, turn: gas adjustment t system, as shown in the figure. In general, the vaporization process of the controlled thorn of the present invention generally occurs in a conversion process, and the converter comprises one or more treatment zones and one or more heat sources, which can

制和/或裝置,以及用以添‘ 只施万武的一或多電漿加熱源中。該轉化 以輸入進料至轉化器的一或多進料饋入機 及用以添‘ _ 决夂彻如、·Λ:上一And/or devices, and one or more plasma heating sources used to add ‘Wanwu. The conversion is to input one or more feed feeders fed to the converter and to add _ _ _ _ _ _ _ _ _ _ _

在一實施方式中,利用控制反應環境而將來自轉化器 27 200817501 ^ ^ a ^ ^ ^ ^ ^ ^ ^ ^^ ^ o ^ ^ # ^ ^ 能為怪定。控制系統亦可提供用以控制饋入至轉化器内的 進料、蒸氣、氧氣、和/或碳豐富材料夂總量的構件。亦可 & # τ .Π α „ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ # ? 其包括(但不限於)進料饋入速度、添加物饋入速度、誘發 啟動鼓風機以維持十特定壓办的雷七乂 行疋㈠的電力篁、電讓加熱源的電 力和位皇。以下會對每一參數詳細說明。 在一實施方式中’本發明之電漿熱(例如,經由電.浆炬 或其類似物所產生的電漿熱源)以及所輪入的添加物(例 如,蒸氣和/或氧氣和/或碳豐富材料)有助於控制氣體特 性,例如流速、溫度、壓力和組成。本汽化系統也可使用 電聚熱來提供所須的高溫熱,以汽化進料、將其所產生的 不好聞氣體重组、和/或炫化副產物灰燼並將之轉化成具有 商業價值的放璃狀產物。 i +本發明所控制的汽化製程可更包含用以管理及控制該 汽化製程之固態副產物的處理。詳言之,一汽化系統可包 括一固體殘餘物調整器,用以將由進料_至_能量轉化製程 所產生的該些固體副產物或殘餘物轉化成一具有低滲漏性 之坡璃化的均質物質。該汽化製程的固體副產物形式可以 疋焦炭、灰燼、熔渣或其之紐合。 上述的固體殘餘物調整器可包含一固體殘餘物調整腔 至或區域、一電漿加熱構件或其他這類加熱構件(其適以提 供充分高溫)、一熔渣輪出構件、及一控制構件(其係可操 28 200817501 作性地連結至兮w 难m介门μ》飞化系統的整體控制系統上),藉此使用電 漿熱來熔化固— ' · 入mi ,使其混合及化學反應以形成一緊密的矽 > 科,當此矿金屬性玻璃狀材料被從處理腔 室或區域中倒φ # ^後,冷卻成為一緊蜜、不.參露的梦金屬性 固體熔渣。詳二 _ ^ ^ ^ ^ &之,所揭示的控制系統適以使在SRC内實 M ? ^ ^ ^ V; ^ ^ it ^ ± m ^ ^ f # « : 〇 ; 由本發明所控制的汽化製程也包含用來 ^ ^ ^ ^ m Μ ^ ^ ^ ^ Μ ^ -Λ It: 的熱交換器)來執行這::類同流換秦作 來加熱工.养或其他氧化劑(例如,氡I乳 氣)之後這些氣體可再被用来提供熱给汽化製程、所回收 的熱也可用於工業加熱用途、或者,可控制一或多蒸氣產 生器熱父換益做為可產生_蒸氣之汽化製释的一部份,該些 蒸氣可再被當作汽化和/或重組反應中的添加物,或是用來 驅動蒸氣引擎以便發電。 此外,如第24-25圖所示,熱交槔器也可包括額外的 熱交換器,可操作這些額外的熱交換·器來自各種其他系統 組件和製程中抽取出熱能,例如經由一電槳熱源冷卻製 程、一熔潰冷卻和處理製程、轉化器氣體調整器冷卻製程 等。本發明的控制系統也可包括一用以控制熱回收系統的 控制子系統,其係可操作式地連接到系統之整體控制系統 上,以便最佳化汽化系統的整體熱傳(參見第1 5及1 6圖)。 由本發明所控制的汽化製程可更包括一轉北器氣體調 29 200817501In one embodiment, the control of the reaction environment can be awesome from the converter 27 200817501 ^ ^ a ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^. The control system can also provide means for controlling the total amount of feed, vapor, oxygen, and/or carbon rich material feedstock fed into the converter. Also &# τ .Π α „ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ # ? It includes (but is not limited to) feed feed rate, additive feed rate, induced start blower to maintain ten The specific power of the Thunder 乂 乂 (1) power 篁, electricity to the power of the heating source and the emperor. The following will be detailed for each parameter. In an embodiment of the present invention, the plasma heat (for example, via electricity) The plasma heat source generated by the slurry torch or the like and the added additives (for example, vapor and/or oxygen and/or carbon-rich materials) help to control gas characteristics such as flow rate, temperature, pressure and The vaporization system can also use electrothermal heat to provide the required high temperature heat to vaporize the feed, recombine the bad gas produced by it, and/or ash the byproduct ash and convert it into Commercially available glass-like products. i + The vaporization process controlled by the present invention may further comprise a process for managing and controlling the solid by-products of the vaporization process. In particular, the first vaporization system may include a solid residue conditioner To convert from feed_to_energy The solid by-products or residues produced are converted into a smoothed homogeneous material having a low leakage property. The solid by-product form of the vaporization process may be coke, ash, slag or a combination thereof. The solid residue conditioner may comprise a solid residue conditioning chamber to or region, a plasma heating member or other such heating member (which is adapted to provide sufficient high temperature), a slag wheeling member, and a control member (which Department can operate 28 200817501 to link to the overall control system of the 飞w m 介 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 》 Forming a compact 矽> section, when the ore metallic glass material is poured from the processing chamber or region, it is cooled to become a tight metallic, non-exposed dream metallic solid slag. Two _ ^ ^ ^ ^ &, the disclosed control system is adapted to make M ^ ^ ^ ^ V in the SRC; ^ ^ it ^ ± m ^ ^ f # « : 〇; The vaporization process controlled by the present invention Also included is ^ ^ ^ ^ m Μ ^ ^ ^ ^ Μ ^ -Λ It: The exchanger) is used to perform this:: The same type of flow is used to heat the workers. After raising or other oxidants (for example, 氡I), these gases can be used to provide heat to the vaporization process, and the recovered heat can also be used. For industrial heating purposes, or to control one or more steam generators, as part of a vaporization release that can be used as vaporization and/or recombination reactions. Additives, or used to drive a steam engine for power generation. In addition, as shown in Figures 24-25, the heat exchanger can also include additional heat exchangers that can operate these additional heat exchangers from various other systems. Thermal energy is extracted from components and processes, such as via a paddle heat source cooling process, a melt-cooling and processing process, a converter gas regulator cooling process, and the like. The control system of the present invention may also include a control subsystem for controlling the heat recovery system operatively coupled to the overall control system of the system to optimize the overall heat transfer of the vaporization system (see paragraph 15). And 16 6)). The vaporization process controlled by the present invention may further include a northerly gas adjustment 29 200817501

整奋-GCS-(參見象1-1〇圖,及實施例1之第29、59_6 圖)’或其他這類氣體調整構件,以調整由此汽化製程所泰 生之可供下游應用的產物氣體。舉例來說,可將產物氣體 導引至一棒 >(匕器:寧體調整器,一如上述可自處理談殘.舞物 轉化器内之殘餘物中產生氣體一樣:,其係袂施以漘 的處理步驟以產生適合下游應‘用的可輸出氣體產物。:在— 實施方式中,此轉化器氣發調:整器反^ 〔 理步驟I挺件,例如,從合成氣| 經由布袋除塵器、旋流器或其類似物)、酸憐氣體(HC1.、 ‘ . .. . . . ‘ .. · * ' · * ': HzS)和/或重金屬,或是調整該些氣體通過汽化系統時的渥 ... · · , . · 度及溫度。處理順序係由合成氣體組成及可供下游應用之Intensive-GCS- (see Figure 1-1, and Figure 29, Figure 59_6) or other such gas conditioning components to adjust the product gas available for downstream applications from this vaporization process. . For example, the product gas can be directed to a rod> (匕器: Ning body adjuster, as described above, can be self-processed to talk about the residual gas in the residue of the dancer): The treatment step is applied to produce an output gas product suitable for downstream use.: In the embodiment, the converter gas is adjusted: the whole step is reversed, for example, from syngas| Through a bag filter, cyclone or the like), pity gas (HC1., ' . . . . . . . . . * * · * ': HzS) and / or heavy metals, or adjust these When the gas passes through the vaporization system... · · , · · Degree and temperature. The processing sequence consists of synthesis gas and is available for downstream applications.

輸出氣體的特定成分來決定9‘氣體調整系統也可包括一控 制系統,莫係可操作式地連接至整體控制系統,以奉佳化 轉化器氣體調整製程(參見第·1 5-1 6圖)。 由本發明所控制的汽化製獐可更包括一氣體均質系 統,用以提供產物氣體之至少一第一階段均質作用。舉例 來說,可讓產物氣體留在該均質系統內一段特定滞留時 間,使各種氣體特性至少被部份均質化以減少這類特性值 的變動。舉例來說 力和/或溫度之類的其他特 產物氣體的化學組成和諸如流速、塵 性可至少部分被均質系統所穩 定,以達到下游的標準 高可供下游應用(例如, 之氣體特性的穩定性。 因此,可以一均質系統來幫助提 氣體渦輪或引擎、燃料電池用途等) 在一實施方式 —汽化系統的均質系統提供一氣體 30 200817501 均貝L至或其類似物,其尺寸係可容納一可充分達到足夠 一致的輪出組成、壓力、溫度和/或流速的氣體滞留時間。 一般來說,將依據下游用途的標準,以及控制系统容量來 指定該均質系統的特性?以減少產物氣體特性值的變動。 > 第5 - 1〇圖,任一習知技藝人士將可理解本控制系 .... * ; .... . · . . .. * ·.. 統可用來控制數個汽化製程,其可用於數個可產生能量與 . ; · .... ’、 :轉化的系統(其具有無數個獨立和y或組合的下游用途)。舉 • ... -··,. ,. · · : . ... . ' ' ..... . " '..·.· ' ' 例來說,在第5圖的實施方式中,可控制一整合汽化組合 ^ . · · 循環(an integrated gasification combined cycle, IGCC)系 統並利用提供一合成氣(可用於一或多氣體引擎)和蒸汽 • * - ' ' . , . · . . - ' (利用一或多熱交換器來冷卻該合成氟與和該氣體引擎相 關之逸氣而產生)兩者,來產生可输出能量以用於一或多蒸 氣引擎中。 ·· . - . . 1第6圖所示的實施方式中,可以該控制系統來控制 .·- ' . · · · · 一汽化系統,其組合了一整合汽化組令循環(IGCC)系統和 一固體.氧化物燃料電池系統,後者使用了.該合成氣之一富 . · .... . · _ , . : 含氫的到庫物,來產·生能量(亦即,發電)。 在第7圖所示的實施方式中,可以該控制系統來控制 一汽化系統,其組合了 一整合汽化組合循環(IGCC)系統和 一熔融%酸8曰燃料電池系統,後者,一如第6圖的方式, 也使用了該合成氣之一富含氫的副產物,來產生能量(亦 即,發電)。 在第8圖所示的實施方式中,可以該控制系統來控制 一汽化系統,其組合了 一固體氧化物燃料電池系統(如第6. 31 200817501 圖所不^和或多蒸氣引擎(其係由一或多蒸氣產生器熱交 換条自該合成氣與該燃科電池之輸出中以同流換流方式回 收熱來產生的蒸氣所啟動 .. . ; . · · * . 在第9圖所示的實施方式中,將一永蒸氣移動轉化器 加到第8圖的實施方式中·,以提供可用於該固體氧化物燃 :料:電池系統中之富含 ;.^ ' 气第10圖所示愈 〆電池系統來取代第9圖的固體氧 \ ...... . . .. .... . · . · . . Ά技藝人士可了解,上述可由本發明控制系統操控 之汽化系統的實施方式,並非窮盡之舉,任一習知技藝人. 士可了解在不需過度實驗下,或不棒離本發明精神範脅 下,修改或改良所揭示的實施方式,使本發明可適用在其 他情況。 - · - - . . 參照第15、16圖,如上述,控制系統8〇〇可被整合到 一特定汽化系統10以經由多數感應元件2〇2來監控各種系 .· ..... ' - · ‘ . * . 統製程和產物特性,並經由多數回應元件206來執行各種 修整,以控制參數來管理能量並維持該製程之每一特性於 特定容忍度中。這些參數(將於下文中詳細討論)可衍生自 與一或多電漿轉化器100、固體殘餘物調整器400、電漿熱 源150、和熔渣處理熱源450、熱交換器(即,氣體-至-空 氣诺交換器5〇0和/或蒸汽產生器熱交換器599)相關的製 程中,以及與該些製程相關的添加物輸入、主要和/或二次 進料輸入(即,碳豐富添加物(HCF))、轉化器氣體調整器 600、均質系統700、及任何其他處理元件或汽化系統之模 32 200817501 ..組,. ' ..... . .. . . · .. . . 此外,具有·可存取這些參數以及經由各種局部和/或遠 端儲声裝置(控制系統的一或多計算平台)來存取多數預定 和/或重漸調整的系統參數 制軟體、:撮:作數據和(選擇性也 或系統拿數最隹化及模型化構件,此控制系統可更I 化系統互動,以使系統輪出1 產物氣體組成 { · . · ...... ...... 之一或多特性於預設範圍内厂如前述,如果產.物氣韙係預 備用在’電系統中丨敗 之燃料的產物。 _ ’ .. · ' - · ' . : . * · · 输出氣體離開轉化器的主要組成可用於本發明控制系 統可控制的汽化製程中,其主要為一氧化礙、二氧二碳^ 氫氣和蒸汽,並有少量的氮氣乂其中也可存在更少量的甲 烧、乙炔和硫化氫。輸出氣體中广氧化碳或二氧化碳的比 ( 例端視镇入轉化器中的氧氣量而定^舉例來說,當氧氣流 速被控制在可排除將碳轉化成二氧化碳並產生一氧化碳= 樣情況的化學計量比,.則製程運作將主要產生一氧化碳。 可為一特定應用(例如,用來發電的氣體引擎和/或燃 電電池)而將產物合成氣的組成最佳化,例如透過調整所施 加的電漿熱、氧氣和/或蒸汽和/或碳豐富添加物間的平衡 關係。由於在汽化過程中添加氧化劑和/或蒸汽添加物會影 響轉化時的化學反應,因此本發明控制系統較佳是可^供 33 200817501 感應元件’以監測該合成氣的組成份。可經由回應元件來 改气反應物的輸入量,以雉持合成氣的特性值在適合所選 定下游應用的預訂範圍内。 .·,.. ... . . . . ' . . .... ' ; * 可像用各式感應元件(如’养體組成貧感應元件、氣體 流速感應元件、氣體塵力感應::元 來監控產物 來$定合成氣体中氫氣V —氧化^ 〆 合成氣体,特核值對各種, 圖所不實施方式)都非常有用。產物氣體的組成份一般是在 * ' ··.'. ' . ··; ' . .... ; , 氣體冷卻後以及經過可移除顆粒物質的調整步鱗處理後, . ·. ' . ...... .... .. · · ' .. . 才測量的,雖然此測量现論太 以習知方法對產物氣體進行採樣與分折)可用來決定 產物氣體化學組成的方法之一為氣禮層柝分析(gas chromatography (GC) analysis)。這些分析的採樣點可為整 . -. .. .; . ' · · 個系統任一處。在一實施方式中,係以一種可測量氣體之 .· . - . ' . ^ ^ ^ ^ 6¾ # Jl t (Fouier Transform ( Infrared, FIR)分析來測量氣體組成价。 ..: .. .. , ·. ... 在一實施方式中,可利角轉化器出口處的感應元件來 監控產物氣體特性,例如溫度、流速及組成份,在另一實 施方式中,採樣淳則係安裝在產物氣體處理系統的任一 處。如前述’設置回應元件來改變所輸入的反應物以維持 產物氣體的特性值在適合所選定下游應用的預設範圍内。 本發明特點也包括利用決定輸出氣流組成份以及調整 製程來決定是否在汽化製程中加入了太多或太少的氧氣。 34 200817501 在一常施方式中’使用分析儀、感應器或其他這類感應元 件在一氧化碳氣流中後測相關的特性值,.例如一九 列如一氧化碳濃 度或其他適當之含氧豐富的參考材料濃度。 • . - . · .. · ' : .. - ' - ' 也可使用其他技術來決定是否主要生i 碳。在另一種實施方式中,本發潘^ 二氧化碳與一氧化碳的比例。在另一種實 明控制赛@使用感應器來涞定電聚產生器下處 與礙量 性值在預設:範圍内之一或多製程控制參數^並 應元件來影響製程及調整該些特枝值^在一實施方式中, 謂量C〇2和H2的值並與镡的值或範圍比較。在另一實龙^ 方式中,測量產物氣體加熱值(即,LHV)並與標的數值或 範圍比較,詳述於後。 . ..· . .... .. . . : · ... ..... .‘ . · : 習知技藝人士將可了解這些與其它產物氣體特性值之 測量,可以上述的特定系統來實施或以其他這類感應元件 經由回應元件來監測並調整目前正在執行的製程,以維持 產物氣體特性值在相適當的預設範圍内,且其不限於以 上所述實施方式及例示的系統與附圖所示的控制系統。 系統内各位置處的溫度 ----------- " ----- 在本發a月一實施方式中提供了可監控整_系統各位置 溫度之構件(如,感應元件),並以連續或間歇方式收集這 些數據。用以監控適合用於本控制系統轉化器溫度的感應 元件可設置在轉化器外牆,或是在耐火器内之轉化器頂 部、中央及底部處。 35 200817501 用來監控產物氣體溫度的感應元件可彳立在產物氣體出 口處’以及整個產物氣體調整系統内各處(亦即,轉化器内 一氣體調整器)。可使用多個熱耦來監控園繞轉化器周圍闕 鍵位置的湓:度? . · · .··.·. . . .. . -. * *' ... - ·- ' : ...- · . . · · . . * ’. . . * . ·. r .: ' 如果使用一可回收汽化製摩所 (f列如’一滅父換器或氣 收系統各:走溫度之蠡 可使用氣體-至-空氣熱交換器、氣流產生器或此兩幸來回 收^化养程所產生的熱氧體採用熱交換器的實施方式 中’可設置溫度傳输器來測量彝交換器出口及入口處的產、 物氣體溫度。也可設置溫度傳輸器來測量冷媒在熱交換痛 中加熱後的绳度: .. ' . .... .... ;; · 控制系统可使用這些溫度測量值來確保進入個別熱交 ,态之產物氣體溫度是落在該裝置的適當操作溫度或溫度 乾圍内举例來說,在一實施方式中,如果所設計一氣體_ 至-空氣熱交換器的溫度為1050^ ,則可使用設置在熱交 、 氣々,L中的?显度傳輸器來控制通過系統之冷媒空氣 流速與^漿熱力兩者,以維持最佳的產物氣體溫度。此外\ 也可測里產物氡體的離開溫度以確保已從產物氣體各熱回 收階段中回收最佳量的感應熱。 安裝在空氣出口流的溫度傳輸器可測量已加熱的熱交 換盗-空氣之溫度,來確保製程已在可確保製程空氣被加熱 到一適合汽化處理的溫度的條件下被執行。在一實施方式 令’冷煤空氣出D溫度約為65 °c,因此安裝在空氣出口流 36 200817501 的溫度傳輸器可提供數據,該些數據可用耒沭定是否要調 . -. ... .... ·. 整通過整個系統之空氣流速與電聚轉化器電力之一者或兩 . · _ · .... 者,以確保可維持最佳產物氣體輸入溫度,其可再被用來 .... .... · · ... 控制冷媒空氣的溫度。對習知技藝的人來說,對製程任一 ... .... ' . - . 子系統所進行的溫度調整並不僅為特定子系統最佳化而決 定,還需考慮下游應用的需求”舉例來說,當控制一特定 局部和/或區域製程時,需將整體需求納入考 依據一實施方式,其中與本發明控制系統一起使用的 汽化系統包含一蒸汽產生器熱交換器,控制策略為最佳冷 媒空氣溫度設定了 一固定點,例如,約60X:,並為蒸汽產 . . .. .. · ...... · ' . -· . - . ^ 生器熱交換器的氣體離開溫度設定了一固定值,例如,約 ... * . . .. * 2 3 5 °C。因此,依據此實施方式,當產物氣流減少時,在氣 ...........: · . · . 體-至-空氣熱交換器出口的產物氣體溫度會變冷,因而減 少氣流生成,因為蒸汽產生器熱交換器的氣體離開溫度也 被設定在固定數值。 , * . * . · * · 當通過系統啲氣流減少時,這樣的概念也適用。依據 本發明一實施方式,因離開的冷媒空氣溫度是固定的,因 ._ · . .... .. .... ... 此,從蒸汽產i器熱交換器離開的差物氣體溫度較熱,因 此可在蒸汽產生器熱交換器内產生更多蒸氣。但是,當通 過系統的氣流減少時,也會減少產物氣流,因此增加進入 蒸氣產生器熱交換器的温度,只有暫時提高的效果。舉例 來說,如果氣流減少50%,蒸汽產生器熱交換器會暫時地 將最高入口溫度視為800°C,其是在熱交換器設計的溫度 範圍内。 37 200817501 在丰發明一實施方式,由安裝在系統各處的熱輕作為 感應兀件來提供所需的溫度監控。之後,一如上述.,控制 系統可使用這些溫度測量值。習知技藝人士將可了解經由 上迷與其他這類感應元件於系統 < 特定實施方式中執行的 溫度測量值,可經由回應元化來The specific composition of the output gas determines that the 9' gas adjustment system can also include a control system that is operatively coupled to the overall control system to optimize the converter gas adjustment process (see Figure 1 5-1 6) ). The vaporization system controlled by the present invention may further comprise a gas homogenization system for providing at least a first stage homogenization of the product gas. For example, the product gas can be left in the homogeneous system for a specific residence time, so that the various gas characteristics are at least partially homogenized to reduce variations in such characteristic values. For example, the chemical composition of other specific product gases such as force and/or temperature and such as flow rate, dustiness may be at least partially stabilized by a homogeneous system to achieve downstream standard high for downstream applications (eg, gas properties) Stability. Therefore, a homogenization system can be used to help lift gas turbines or engines, fuel cell applications, etc.) In one embodiment, the homogenization system of the vaporization system provides a gas 30 200817501, a meandering L to or the like, the size of which can be A gas residence time sufficient to achieve a sufficiently consistent turn-off composition, pressure, temperature, and/or flow rate is accommodated. In general, the characteristics of the homogeneous system will be specified based on the criteria for downstream use and the capacity of the control system to reduce variations in product gas property values. > In Section 5-1, any person skilled in the art will understand that the control system....; . . . . . . . . . . . . . . . . . . . . . . . . . . . It can be used in several systems that produce energy and . . . , 'transformation (which has numerous independent and y or combined downstream uses). Lifting ... ... -··,. ,. · · : . . . ' ' ..... . " '..·.· ' ' For example, in the embodiment of Figure 5 An integrated gasification combined cycle (IGCC) system can be used to provide a syngas (which can be used for one or more gas engines) and steam. * - ' ' . - (Using one or more heat exchangers to cool the synthetic fluorine produced by the outgas associated with the gas engine) to produce an output energy for use in one or more steam engines. In the embodiment shown in Fig. 6, the control system can be used to control the .. - '. · · · · a vaporization system that combines an integrated vaporization group cycle (IGCC) system and A solid. Oxide fuel cell system, the latter is used. One of the syngas is rich. · ····· _ , . : Hydrogen-containing to the stock, to produce energy (ie, power generation). In the embodiment shown in Figure 7, the control system can be used to control a vaporization system that combines an integrated vaporization combined cycle (IGCC) system with a molten % acid 8 曰 fuel cell system, the latter being as in the sixth In the manner of the figure, one of the hydrogen-rich by-products of the syngas is also used to generate energy (i.e., generate electricity). In the embodiment illustrated in Figure 8, the control system can be used to control a vaporization system that combines a solid oxide fuel cell system (e.g., No. 6.31 200817501 and/or multiple steam engines) The steam generated by the heat exchange of one or more steam generators from the synthesis gas and the output of the fuel cell in a cocurrent flow recovery manner is initiated by .. . . . . . In the illustrated embodiment, a permanent vapor shift converter is added to the embodiment of Fig. 8 to provide an enrichment that can be used in the solid oxide fuel: battery system; The illustrated battery system replaces the solid oxygen of Fig. 9 . . . . . . . . . . . . . . . . The embodiments of the present invention are not exhaustive, and any one skilled in the art will understand that the disclosed embodiments may be modified or modified without departing from the spirit of the invention. Can be applied in other situations. - · - - . . Refer to Figures 15, 16 as As described, the control system 8 can be integrated into a particular vaporization system 10 to monitor various systems via a plurality of sensing elements 2 〇 2 . . . . . . . . . . . . . . . . Most of the response elements 206 perform various trimmings to control parameters to manage energy and maintain each characteristic of the process in a particular tolerance. These parameters (discussed in detail below) may be derived from one or more plasma converters. 100. Solid residue conditioner 400, plasma heat source 150, and slag processing heat source 450, heat exchanger (ie, gas-to-air exchanger 5〇0 and/or steam generator heat exchanger 599) In the process, and additive inputs, primary and/or secondary feed inputs (ie, carbon rich additives (HCF)) associated with the processes, converter gas regulator 600, homogenization system 700, and any other Modules for processing components or vaporization systems 32 200817501 .. group, . ' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Device (one or more computing platforms of the control system) to store Most of the predetermined and/or re-adjusted system parameters are: 撮: for data and (option or system simplification and modeling components, this control system can more system interaction, so that the system round 1 product gas composition { · . · ...... ...... One or more characteristics in the preset range of the factory as mentioned above, if the production of gas is prepared in the 'electric system 丨The product of the fuel of defeat. _ ' .. · ' - · ' . : . * · · The main component of the output gas leaving the converter can be used in the vaporization process controllable by the control system of the present invention, which is mainly an oxidation barrier, two Oxygen two carbons ^ Hydrogen and steam, and a small amount of nitrogen, which may also contain a smaller amount of methyl, acetylene and hydrogen sulfide. The ratio of widely oxidized carbon or carbon dioxide in the output gas (depending on the amount of oxygen in the converter), for example, when the oxygen flow rate is controlled to exclude the conversion of carbon to carbon dioxide and carbon monoxide. The metering ratio, the process operation will primarily produce carbon monoxide. The composition of the product syngas can be optimized for a particular application (eg, a gas engine and/or a fuel cell for power generation), such as by adjustment The equilibrium relationship between plasma heat, oxygen and/or steam and/or carbon-rich additives. Since the addition of oxidant and/or steam additives during the vaporization process affects the chemical reaction during conversion, the control system of the present invention is preferably The sensing element can be monitored to monitor the composition of the syngas. The input of the reactants can be modified via the responsive element to maintain the characteristic value of the syngas within a predetermined range suitable for the selected downstream application. ·,..... . . . . . . . . . . * can be used as various types of sensing elements (such as 'nature body composition lean sensing element, gas flow sensing element, gas dust force Should:: Yuan to monitor the product to determine the hydrogen in the synthesis gas V - oxidation ^ 〆 synthesis gas, the special nuclear value for various, the figure is not implemented) are very useful. The composition of the product gas is generally in * ' · · .'. '. ··; ' . . . ; , After the gas has cooled and after the adjustment of the removable particulate matter, the process is finished. . . . . . . . . . . . . · · ' .. . measured, although this measurement is too much to sample and fractionate the product gas by conventional methods. One of the methods that can be used to determine the chemical composition of the product gas is gas chromatography (gas chromatography ( GC) analysis). The sampling points for these analyses can be integers. -. .. .; . . . . In one embodiment, the gas composition price is measured by a measurable gas of .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . In one embodiment, the sensing element at the exit of the angle converter is used to monitor product gas characteristics, such as temperature, flow rate, and composition. In another embodiment, the sampling gas is installed in the product gas. Anywhere in the processing system. As described above, the response element is set to change the input reactant to maintain the characteristic value of the product gas within a preset range suitable for the selected downstream application. Features of the invention also include utilizing the composition of the determined output gas stream. And adjust the process to determine if too much or too little oxygen is added to the vaporization process. 34 200817501 In a common practice, use an analyzer, sensor or other such sensing element to measure the relevant characteristics in a carbon monoxide gas stream. Value, for example, a list of concentrations such as carbon monoxide or other suitable oxygen-rich reference material. • . . . . . . . . . . . . . . . . . . . . . . . No main raw i carbon. In another embodiment, the ratio of carbon dioxide to carbon monoxide is in the other. In another kind of control game @ use the inductor to determine the underlying concentration of the electropolymer generator It is assumed that one or more process control parameters in the range and the components are used to influence the process and adjust the special values. In one embodiment, the values of C 〇 2 and H 2 are compared and compared with the value or range of 镡. In another real method, the product gas heating value (ie, LHV) is measured and compared with the value or range of the target, as detailed below. . . . . . . . . . . . ..... . . . . : : A person skilled in the art will be able to understand the measurement of these and other product gas characteristics, which can be implemented by the specific system described above or by other such sensing elements via the response element to monitor and adjust the current The process is performed to maintain the product gas characteristic value within an appropriate predetermined range, and is not limited to the above described embodiments and the illustrated system and the control system shown in the drawings. Temperatures at various locations within the system -- --------- " ----- In the implementation of this month a month A component (eg, an inductive component) that monitors the temperature of each location of the system is provided and collected in a continuous or intermittent manner. The sensing component suitable for monitoring the temperature of the converter used in the control system can be placed in the converter. Exterior wall, or at the top, center and bottom of the converter in the refractory. 35 200817501 Inductive components for monitoring the temperature of the product gas can stand at the product gas outlet and throughout the product gas conditioning system (also That is, a gas regulator in the converter). Multiple thermocouples can be used to monitor the 阙: degree of the 阙 key position around the roundabout converter? · ······. . . . . -. * *' ... - ·- ' : ...- · . . . . . . . . . . ' . . . . . . . . . ' If you use a recyclable vaporization system (f column such as 'one parent replacement or gas collection system: after the temperature can be used gas-to-air heat exchanger, airflow generator or both for recovery The thermo-oxidant produced by the chemical process uses a heat exchanger embodiment to set the temperature transmitter to measure the temperature of the gas and gas at the outlet and inlet of the helium exchanger. A temperature transmitter can also be set to measure the refrigerant. Rope after heating in heat exchange pain: .. ' . . . .... ;; · The control system can use these temperature measurements to ensure access to individual heat, the product gas temperature is in For example, in an embodiment, if a gas_to-air heat exchanger is designed to have a temperature of 1050^, it can be used in a heat exchange, gas enthalpy, L. The medium-sensing transmitter controls both the refrigerant air flow rate and the slurry heat through the system to maintain the optimum product gas temperature. The exit temperature of the object body ensures that an optimum amount of induction heat has been recovered from each heat recovery stage of the product gas. A temperature transmitter installed in the air outlet stream measures the temperature of the heated heat exchange thief-air to ensure the process It has been carried out under conditions that ensure that the process air is heated to a temperature suitable for vaporization. In one embodiment, the 'cold coal air exits D temperature is about 65 ° C, so the temperature is transmitted at the air outlet stream 36 200817501. The data can be provided, and the data can be used to determine whether or not to adjust. -. ..... .. Through one or two of the air flow rate of the entire system and the power of the electro-converter. ... to ensure that the optimum product gas input temperature can be maintained, which can be used again..... ... ... ... controlling the temperature of the refrigerant air. For those skilled in the art, For any of the processes... The temperature adjustments made by the subsystem are not determined solely by the optimization of the particular subsystem, but also the needs of the downstream application. For example, when controlling a specific In the local and / or regional process, the overall needs need to be included According to one embodiment, wherein the vaporization system used with the control system of the present invention comprises a steam generator heat exchanger, the control strategy sets a fixed point for the optimum refrigerant air temperature, for example, about 60X: and is produced by steam. . . . . . . . . . . . . . . . . The gas leaving temperature of the heat exchanger is set to a fixed value, for example, about... * . . . . * 2 3 5 ° C. Therefore, according to this embodiment, when the product gas flow is reduced, the temperature of the product gas at the outlet of the gas-to-air heat exchanger is changed. Cold, thus reducing airflow generation, because the gas exit temperature of the steam generator heat exchanger is also set at a fixed value. , * . * . · * · This concept also applies when the airflow is reduced through the system. According to an embodiment of the present invention, since the temperature of the leaving refrigerant air is fixed, because of the difference, the differential gas exiting from the steam generator heat exchanger The temperature is hotter so more steam can be produced in the steam generator heat exchanger. However, as the flow through the system is reduced, the product gas flow is also reduced, thus increasing the temperature entering the steam generator heat exchanger with only a temporary increase. For example, if the airflow is reduced by 50%, the steam generator heat exchanger will temporarily treat the highest inlet temperature as 800 °C, which is within the temperature range of the heat exchanger design. 37 200817501 In an embodiment of the invention, the thermal light installed throughout the system is used as an induction element to provide the required temperature monitoring. Thereafter, as described above, the control system can use these temperature measurements. Those skilled in the art will be able to understand the temperature measurements performed by the above-described and other such inductive elements in a particular embodiment of the system, which can be

的製參:,以產生適合下游應甩的產物氧體,並選揮性^ 皆化製$輪出與效率^且其不限於以乂 圖所示控制構件V 系統壓力 .— —· 在冬發明一實施方式中,挺供感應元件t 内以及東命與本控制系統一起使用之整個汽化^ 力,並以連續或間歇方式收集這些數據_在更進一步的實 施方式中’這些壓力感應元件包括位在直立式轉化器牆上 的壓力感應器(如,壓力變換器)。控制系統使用這些與系 統壓力相關的教據來即時決定是否要調整電漿熱源電力或 進料速率或添加物速率這類的參數。 . ... - 被汽化的進料量冬變動會導致快速汽化,使得轉化器 内壓力出現明顯改變、舉例來說,如果引入轉化器内的進 料量增加,將使轉化器内壓力快速上升。在此情掠下,較 佳是利用感應元件連續監測壓力,藉以提供調整所需的即 時數據,並經由回應元件來處理控制參數(如,誘導式鼓風 機的壓力)以降低系統壓力(在轉化器内和換流器入口處鎖 測得的壓力值^另一壓力感應元件可選擇性地與固體殘餘 物調整器併用,且係可操作性的連接至一控制閥,以引導 38 200817501 ^自固體殘餘物調整器的固體殘餘物調整器氣體到該合成 氨調整器。另一壓力感應元件可選擇性地與均質系統併用 並可操作性的連接至—控制閥以經由高燃燒塔(flare stack) 物汽人流至轉化器,來維持氣體引擎的連續運作 也可在整個系統内使用流量感應元伶 物輪入速率。 ... ..... . .· ... .. . . •在更進一步 ^ ^ ^ ^ 個別組件的壓降,以便製前处决姑 Λ母 丄 …. :之隹衣程刖間此快·連找到出現問題的 地方。習知技藝人士將可觫姆由卜,命甘 生7 /解I由上述與其他這類感應元 播【糸統各實施方式使用上述及其他系統力監測與控制 ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ & ^ ^ ^ ^ ^ ^ ^ ^ ^ ‘ 、°下游應用的產物氧體,並選擇性地最佳化製程 V出與效率,·且其不限於以上所垂々 控制構件。所这只細方式及附圖所示的 * , _ . • - * ' - . 虚I流遠^率 實施方式中,控制系統包含感應元件,用以在整 #或間歇方式收集這些數據。 ^過系統不同組件的氣體流速率將會影響敎組件内 恤^ ^ 得化裔重組區域的氣體流速太 陕,乳體組成可能沒有充分時 叮间到達平衡,導致非-最佳的 39 200817501 汽化製程。位於整個系統各實施方式之上述及其他氣流龄 測和控制構件,可經由回應元件,來監測與調整目前正在 執^的製程’以產生適合下游應用的產物氣體.,並選擇性 地最佳化製程輸出與效率,且其不限所杂 吸於从上所述實施方式 及附圖所示的控制構件。:: 製程韓化器^ .. :: .· · : . . . - ' . · * ' . * : . :' ;:; ..... · 可包含—或崎請 ^ ^ II (ref〇rme〇^ ,b , ^ # ^ ^ ^ 化器也 '可更包括處理穿W ,例如准丄认此轉 制 /地裝置例如進料輪入構件,供饋入進 料之用’該進料可包含,例如城市廟蟲 ^ 燜妒砜平固體廢棄物(MSW)、高 後進料(hcf)、msw和HCF 一 性山甘各 门 & 匙次煤厌。其它處理裝置可 包括用來添加一哎容錄决 此 (種添加物的構件,該些添括 不限於)蒸氣、氧氣、空氣、舍含4认&枯(仁 -.. 田a氧的空氣,氧化劑及碳豐 昌添加物(後者可選擇性 別選定範園内的;產物氣體暮性值在其個 ^ ^ ^ 得化也可包含一或多電漿熱 V原,一如在其他有熱源知 m Μ 14: Wr ^ AAr 和或可為控制系統之回應元件 選擇性地操作控制之雷 出氣鈐及銘〆h 漿…源。此捧化器也可提供甩以輸 處m匍〆蛀以 此轉化态也可配備有各種用來 t ( 感應器),例如熱耦、 統也宠哞斜裕絲 [力感應器等。本發明控制系 、.死也谷淬對所轉換邀 、各種特性進行控制,包括(但不限 40 200817501 於)所輸入的進料、添加物、雷骇 : ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ,電漿電力、廢棄物堆高度及麻 章物通過轉化器的移動情形。. / ^ ^ Λ * . . _ ;. .·.·'. · .‘ · 轉化器可具有廣泛範圍的 a 丄 ^ %日7長度-對-高度比值,且A方 向可以為直立式地或水平々^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ 、 ▲ 地。此轉化器將具有―或多氣 獄其之組合1賴 著腔室底部某處設置的出口,以蚀漆瓜此, 士 ^ 使殘餘物可籍由重力流動 方式排出。在,一實施方式Φ,1 f i 侔夾白鼓枳…卜 八此轉化器將使甩物理傳送構 ^ ^ # ^^ ^ ^ Λ _ @ ^ 〇 ^ ^ ^ ^ ^ ^ T ^ t # 4 0 M ^ ^ ^ 也可在與進行汽化(參見第以22圖)的同一腔室内處理, 或是在與進行汽化之腔室不同的另一腔室内進行,如第23 圖所示。 . ... ' * * .... ...: ' ' : . . . ... ........ .....:·:. . · 在本發明一實施方式中,該一或多電漿熱對進料_至_ 氣體的轉化製程有所助益。在一實施方式令,合併使用一 或多電漿熱源與輸入蒸汽和/或氧氣添加物,有助於控制氣 . ·'.:..· · ' .... _. . 體組成份。也可使用電漿熱來者保由該汽化製程中產生的 逸氣(offgas)氣體被完全(或大部分)棒化成其組成元素,使 這些組成元素可再重組成具有一特定組成份的產物氣體 (例如,在一與該汽化器不同或整合於其中的再形成器 内)。此重组可發生在與汽化相同的區域或腔室内,或是在 轉化器内另一獨特的區域或腔室内,其在此稱為「再形成 器(ref〇rmer)」。之後,產物氣體可由一或多輸出氣體出口 41 200817501 離開此轉化器。: 义碳進料的汽化(.亦即,'將含碳進料實質轉變成一合成 氣體)發生在轉化器内,且可於高或低溫下進行,或在高或 低壓下進行、在將含碳進料轉化成合成氣產物的過程冲 生象肩反應。:隨著含碳進料在^ •的γ理、化學及熱處 本身的設计而家。 .· :.··♦_·.♦ ♦ . . * . . ··_··.. * . .. , ·♦♦.··' . · · .. .. *· . . : · · ‘ · ... :择化器内V含碳進抖將:被^^ 移除任柯殘留的水分/隨著乾燥進料的溫度升高,也開使 出現熱裂解。在熱裂解期間,揮發性成分被揮發,且進料 被熱分解而釋肖焦氣、苯γ 體.,於此同時,進料也被轉變成炭。炭包含由有機和無機 材科組成的殘餘物固體。 可將所獲得的炭再加熱,以碡保其氣體組成份可被完 全轉化,JR;留下後續可被轉化成熔渣的灰分副產物。在一 實施方式中,含礙進料的汽化是在有一定控制量的氧氣下 進行,其還可選擇性地在本發明控制系統控制下進行,以 使然燒量被降至最低。. 組合使用乾燥、揮發及炭-至•灰分等轉化步驟,可提 供一中間的逸氣產物。進一步加熱(一般在一或多電襞熱源 下及在一控制量的添加物(空氣和蒸氣)下)此中間的逸氣 產物,可將含碳進蚪進一步轉化成合成氣体c/此步轉又被 稱為「重組(reformulation)」步驟,其可發生在與汽化製 程相同或不同的腔室内,亦即,整合的或不同的汽化器/ 42 200817501 再形成器內。 . · · .... . . .... ·..... :該一或多電裝熱源的位置係可使所有的反應同時發 生或疋將該或多電漿熱源設在轉化器内使該些反應依 序發生。無論是哪二種母署士 ; η *上 禮认置方式,因為在轉化器内納八電 漿源之故,因此將使熱裂解溫度上升。 · ·..·**.· . . - · - . . - * •• ‘ · ; - · ’ . 系(知,::, ( 物來驅動此放熱汽化反 化製程也可使用間撵熱,避免在轉化器内燃燒進料,並避 免以氮养及過量co2稀釋產物氣體。 . ..-· * . - - .'· . . *. · *''. 轉教▼ . # §十可供單一階段或多階段轉化製程使I 各種例示的轉化器設計可參見 WO/2006/128285及 WO/2 006/128286,其揭示內容適用於本發明,且可為習知 .,1· ·.... V . . . . * . . 技藝人士所理解。在一實例中’轉化器的設計係使得用來 . . . . :· . ; - . * . . . ' 轉化進料為合成氣的製程可發生於單一段的處理中,亦 ' .·.. . 、 . . · ... ... ... .. 即,汽化(將進料變成逸氣)與重組(將逸氣變成合成氣)的 . ’ · . . . ·· 步驟均可在系統的單一區域内發生在另一實例中,其他 ' . . . . -- 轉化器的設計係使得進料轉化成合成氣的過程是發生在一 俩以上的區域内,該處理可發生在一腔室中的一個以上的 區域(亦即,第20及22圖之實施方式可被解讀成代表多區 域、單一腔室轉化器),不同腔室的一個以上的區域(亦即, 第23圖的實施方式)或其之組合,其中該些區域係彼此可 流動連通。 轉化器可選擇性的包含一或多進—步的處理裝置,例 43 200817501 ·· _ . . . ‘ . . .. . 如添加物輸入構件,其係可添加諸如氧氣、空氣、富含氧 氣之空氣、蒸氣或其他有助於汽化製程的氣體,到轉化器 内。此添加物輪入構件也可提供用來輸入富含碳的添加物 到轉化器内,該富含農的添加物亦可由二次進.料输入構件 來供應,例却:,第19_23圖界定串”種處理裝置,其包含 混合進料翰入構件,圖上顯示其組合了主要進料輸入橡件 和選擇锋設置的二支進料焉入構件。因也 橼件可包括空氣(或氧氣)輸入埠和/或篆汽翰入蜂和厂或富 含破之姑料輸入琿,後者係選擇性的經由二次(或混合)ς 料遘擇來供應。這些設置在轉化器内的埠口可使轉化器内 添加物的分配達到最隹AV- 〇 «fc J. *JL. j, Ά 咬i取仫化布加添加物的方式將於下文中 詳細描述。 . ♦ * · .... . · .. . . . * . ' . . ’., 富含碳之添加物(或二次進料彳可、、/、k ^ 、* 人運针)可以是任何碳源的材 料,其可被添加到正進行汽化$ %, 丁 /飞化之進枓内以提供汽化製程中 的可用碳含量。以富含碳之妯n驻士、丄, 材料來棉充被Ά化的進料有助 於確保生成一具有特定組成份的吝私 ▲ 尽你的產物氣體。可用於汽化製 私*之昌含破的添加物的實例,可白紅 T包括(但不限於)輪胎、塑 膠、高級煤炭或其之組合。 參照第23圖的實施方式,其中緣示的轉化器包含-水 平声覃的轉化器,其再被劃分成3個汽化區,以藉由依序 促進母一個別區域内的乾择 η ^ 乾4揮發及炭-至-灰分(或碳轉化) 之轉化步驟,而可最佳化自 如上 ^ θ碳進料内抽取氣態分子的過 程。此係藉由容許在將進料由一 Τ+ ®第一區移動進入一第二區 刖,讓進料可在特定溫声 度乾圍下(即,300eC〜90CTC )乾 44 200817501The preparation of the ginseng: to produce a product oxygen suitable for the downstream enthalpy, and to select the volatility and the efficiency of the ^ and its control is not limited to the pressure of the control member V system as shown in the diagram. In one embodiment of the invention, the entire vaporization force is used in the sensing element t and in conjunction with the present control system, and these data are collected in a continuous or intermittent manner - in still further embodiments, these pressure sensing elements include A pressure sensor (eg, a pressure transducer) located on the wall of an upright converter. The control system uses these teachings related to system pressure to instantly determine whether to adjust parameters such as plasma heat source power or feed rate or additive rate. ... - Winter changes in the amount of vaporized feed will result in rapid vaporization, resulting in significant changes in the pressure in the converter. For example, if the amount of feed introduced into the converter increases, the pressure inside the converter will rise rapidly. . In this case, it is preferred to continuously monitor the pressure using the sensing element to provide the instantaneous data required for the adjustment, and to process the control parameters (eg, the pressure of the induced blower) via the response element to reduce the system pressure (in the converter) The pressure value measured at the inner and the inlet of the converter locks. Another pressure sensing element can be selectively used with the solid residue regulator and operatively connected to a control valve to guide 38 200817501 ^ from solid a solid residue regulator gas of the residue regulator to the ammonia regulator. Another pressure sensing element is selectively operably coupled to the homogenizing system to the control valve for passage through the high stack The steamer flows to the converter to maintain the continuous operation of the gas engine. The flow sensor can also be used throughout the system. The speed of the vehicle is measured. ..... . . . . . . . Further ^ ^ ^ ^ pressure drop of individual components, in order to pre-empt the execution of aunts and mothers.... : 隹 隹 隹 此 此 此 此 此 此 此 此 此 此 此 找到 找到 找到 找到 找到 找到 找到 找到 找到 找到 找到 找到 找到 找到 找到 找到 。 。 。 。 。 。 。 。 sweet Health 7 / Solution I from the above and other such inductive meta-casts [Shenzhen implementations use the above and other system force monitoring and control ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ & ^ ^ ^ ^ ^ ^ ^ ^ ^ ', ° product oxygen for downstream application, and selectively optimize process V output and efficiency, and it is not limited to the above-mentioned coveted control members. This thin mode and the * shown in the drawing, _ . • - * ' - . In the virtual I flow rate implementation, the control system includes sensing components to collect these data in a whole # or batch mode. ^The gas flow rate through different components of the system will affect the 敎 component The gas flow rate of the recombination area is too large, and the composition of the milk may not be sufficient when it reaches the balance, resulting in a non-optimal 39 200817501 vaporization process. The above and other gas flow years are located in various embodiments of the system. The measurement and control component can monitor and adjust the process currently being performed via the response component to generate a product gas suitable for downstream applications, and selectively optimize process output and efficiency, and is not limited to The embodiment described above Control member shown in the drawing.:: Process Promoter ^ .. :: .· : : . . - ' . · * ' . * : . : ' ;:; ..... · Can contain - Or, please ^ ^ II (ref〇rme〇^, b, ^ # ^ ^ ^器 can also include the handling of W, such as the approval of this conversion / ground device such as feed wheeled components for feeding For feeds, the feed may include, for example, urban temple insects, sulfone flat solid waste (MSW), high post feed (hcf), msw, and HCF. Other processing means may include means for adding a volume of recordings (components of the additive, such as not limited to) steam, oxygen, air, and containing (reported). Air, oxidant and carbon Fengchang additives (the latter can be selected in the gender range; the product gas enthalpy value in one ^ ^ ^ can also contain one or more plasma heat V original, as in other sources of heat Know that m Μ 14: Wr ^ AAr and or the control unit can selectively operate the control of the thunder and 〆 浆 source. This hand can also provide 甩 to the input m匍〆蛀This conversion state can also be equipped with various kinds of t (inductors), such as thermocouples, and also for the slanting yam [force sensor, etc. The control system of the present invention, the dying of the quenching, the conversion, various characteristics Control, including (but not limited to 40 200817501) input, additives, Thunder: ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^, plasma power, waste height and hemp pass The movement of the converter. . / ^ ^ Λ * . . _ ;. ..·.'. · .' · The converter can have a wide range a 丄^ % day 7 length-to-height ratio, and the direction A can be upright or horizontal 々 ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^, ▲ 地. This converter will have -- or more than hell The combination 1 depends on the outlet set at a certain part of the bottom of the chamber to eclipse the lacquer, so that the residue can be discharged by gravity flow. In an embodiment, Φ, 1 fi 侔 白 white drum 枳 卜Eight of this converter will make the physical transfer structure ^ ^ # ^ ^ ^ ^ Λ _ @ ^ 〇 ^ ^ ^ ^ ^ ^ T ^ t # 4 0 M ^ ^ ^ can also be vaporized (see Figure 22 Processing in the same chamber, or in another chamber different from the chamber in which vaporization is performed, as shown in Fig. 23. ... ' * * .... ...: ' ' : . . . . ...................::: In an embodiment of the invention, the one or more plasma heat has a conversion process for the feed_to_gas In an embodiment, combining one or more plasma heat sources with input steam and/or oxygen additives helps control the gas. ·'.:..·' ..... _. Body composition. Plasma heat can also be used to protect the outgas generated in the vaporization process (of Fgas) gas is completely (or mostly) rodized into its constituent elements, such that the constituent elements can be recombined into a product gas having a specific composition (for example, in a reformer different from or integrated in the vaporizer) This recombination may occur in the same region or chamber as vaporization, or in another unique region or chamber within the converter, referred to herein as a "ref〇rmer." Thereafter, the product gas exits the converter from one or more output gas outlets 41 200817501. : vaporization of the carbon feed (ie, 'converting the carbonaceous feed substantially into a synthesis gas) occurs in the converter and can be carried out at high or low temperatures, or at high or low pressure, The process of converting the carbon feed to syngas products is a reaction to the shoulder. : With the design of the carbon-containing feed in the γ, chemical and thermal aspects of the ^. .· :··♦_·.♦ ♦ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ' · ... : The V-containing carbon in the eliminator will be shaken: the moisture remaining in the keke will be removed by the ^^ / as the temperature of the dry feed increases, it will also open to cause thermal cracking. During thermal cracking, the volatile components are volatilized and the feed is thermally decomposed to release the char, benzene gamma. At the same time, the feed is also converted to char. Carbon contains residual solids composed of organic and inorganic materials. The carbon obtained can be reheated to ensure that its gas composition can be completely converted, JR; leaving behind ash by-products that can be converted to slag. In one embodiment, the vaporization that hinders the feed is carried out with a controlled amount of oxygen, which may also be selectively controlled under the control of the control system of the present invention to minimize the amount of burn. A combination of drying, volatilization and carbon-to-ash conversion steps provides an intermediate outgassing product. Further heating (generally under one or more electric heat sources and under a controlled amount of additives (air and steam)) this intermediate outgassing product can further convert the carbon-containing feed to a synthesis gas c/this step Also known as a "reformulation" step, it can occur in a chamber that is the same or different from the vaporization process, that is, in an integrated or different vaporizer / 42 200817501 reformer. · · ··· . . . . . . . . : The position of the one or more electrical heat sources is such that all reactions occur simultaneously or the multi-plasma heat source is placed in the converter These reactions occur sequentially. Regardless of the two types of parenting staff; the η* ritual recognition method will increase the thermal cracking temperature because of the eight plasma sources in the converter. · ····**.· . . . . . . . . . . . . . . . . . . . ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( Avoid burning the feed in the converter and avoid diluting the product gas with nitrogen and excess co2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A single-stage or multi-stage conversion process is available for the various exemplary converter designs. See WO/2006/128285 and WO/2 006/128286, the disclosure of which is hereby incorporated herein by reference. .... V . . . . * . . . The skilled person understands that in an example the 'transformer design system is used for . . . . . . . . . . . . . . . . . . . . . . . . The process of gas can occur in the processing of a single section, and also . . . . . . . . . . . . , ie, vaporization (turning the feed into outgassing) and recombination (will The gas becomes syngas. The process can be carried out in another instance of the system. The other '. . . -- converter design system converts the feed into syngas Process occurs in more than one area The process can occur in more than one region of a chamber (i.e., embodiments of Figures 20 and 22 can be interpreted as representing a multi-zone, single chamber converter), more than one region of different chambers (i.e., the embodiment of Fig. 23) or a combination thereof, wherein the regions are in flow communication with each other. The converter may optionally include one or more progressive processing devices, Example 43 200817501 ·· _ . . . . . . . . As an additive input member, it is possible to add a gas such as oxygen, air, oxygen-enriched air, steam or other gas that contributes to the vaporization process to the converter. The article may also be provided for inputting a carbon-rich additive into the converter, and the agricultural-rich additive may also be supplied by a secondary feed input member, for example: Figure 19_23 defines a string of seed treatment devices It consists of a mixed feed John component, which shows the combination of the main feed input rubber and the two feed intrusion members of the selection front. The components may also include air (or oxygen) input 埠 and / Or 篆汽翰 into the bee and the factory or rich The culprits are filled with sputum, which is selectively supplied via secondary (or mixed) sputum selection. These openings in the converter allow the distribution of additives in the converter to reach the final 隹 AV- 〇«fc J. *JL. j, 方式 The way in which the bite is added to the sputum cloth plus the additive will be described in detail below. ♦ * · .... . . . . . . . * . ' . . ' . Carbon-rich additives (or secondary feeds, /, k ^ , * human needles) can be any carbon source material that can be added to the vaporization $ %, D/Fly The chemistry is introduced to provide the available carbon content in the vaporization process. The use of carbon-rich 驻 驻 驻 丄 丄 丄 材料 材料 材料 有 有 有 有 有 有 有 有 有 有 有 有 有 有 有 有 有 有 有 有 有 有 有 有 有 有 有 有 有 有 有 有Examples of additives that can be used to vaporize the manufacturing process include, but are not limited to, tires, plastics, advanced coal, or combinations thereof. Referring to the embodiment of Fig. 23, wherein the converter shown by the edge comprises a horizontal sonar converter, which is further divided into three vaporization zones to sequentially promote dry selection η ^ dry 4 in the parental region. The conversion step of volatilization and charcoal-to-ash (or carbon conversion) optimizes the process of extracting gaseous molecules from the carbon feed as above. This allows the feed to be dried under a specific temperature (ie, 300eC to 90CTC) by moving the feed from the first zone to the second zone. 44 200817501

燥,在第二區中揮發係在另一·溫度範圍下發生(即,4〇〇〇c 〜95〇1 ),並在移動進入一第三區之前,在第三區内?炭〆 至-灰分的轉化過程(或薇碳轉化)係在另一溫衆範圍(即, 6〇〇X〜1000$ )下發生σ每一階段所發生的犁程大致身示雇 第2 7和2 8圖中,並詳述於以下實施例卜七I ^ ^ ^ ^ ^ ^ 應係由弟區(其中承主要的是乾燥製释,勝過揮發卞 化製程)4 策一區(其中材科被完全乾燥且主要為碳轉化製程)。 汽化製程的水平擴展容許經由區域性地促進汽化製程 二一或:多障段而能將汽化製程最佳化,以亂 裔内特定位置處之進料材料的特性。任一習知技藝者將可 ^ ^ T ^ ^ # ^ ^ ^ # ,b ^ ^ ^ ^ ^ ^ ^^ ^ ^驟。以下討論將描述將轉化分成三步驟的操作方式。但 % 23 貝轭方式中’提供可移動材料通過轉化器以促進 汽化製程之特定階段❻裎你外…足 炎处 階段(乾秌、揮發及炭-至-灰分)的構件。 」2制^ h化製程’也提供用以控制材料移動通過轉化 過韓仆 可利用一或多材料傳送單元來促成材料移動通 心Γ材料傳送構件係藉由改變移_^ 的移動距離和多個材料傳送構件彼此移動的順 動,$…材料肖或多材料傳送構件可以協調方式作 材料n从 k構件可早獨作動。為了最佳化 …、控制、腔室内的總滯留時間與材料堆高度,可 45 200817501 ·.·.·' . · · . . . · 以不同速度 ' 不同移動距離私 加s丨丨:bK ϋ^ ^ ^ ^ ^ 移動頻率而單獨移動每 一個別材枓傳思構件。此材料傳误锩从 ^ 沾嶷撫善·下叔处士得構件必須可在轉化器内 的嚴峻條件下仍能有效運作 ι φ丄祖楨%进別是必須在备溫^ I 士不限於)螺旋鑽、擱板、平 台、扣錘及其他這類構件。 國際申請_ WO/2006/12JO以i竹 128285 和 WO/2006/128286 中揭 示了各種可用於本發明之材,料傳读 送:構件實例。舉例來說, 一水:平傳遂構件包含多個水平傳逆置二土 丁得延早兀、多姐馬達構件和 多视致動責,其中每一個別水平傳送α 和一導引元件。回應光件可透過任—習知構件⑼ •水力機及氣動機)來操作傳送構件。 . . * . · . 在一實施方式中.,提供一材料傳送構件,以沿著轉化 器來務動MSW,使得適當製程可於轉化器内的適當階段進 行:’且用過的殘餘物可移動到轉化器的固體材科出口處。 也可控制每一階段(平台)之材料堆高度,以及轉化器内的 總滯留跨間。這些功能係由每一階破(平台)地板上多個承 載臂組成的系統來控制。每一承載臂可沿著該階段(平台) 的完整或部分長度移動,也可改變其速度。此使得材料堆 高度和滞留時間可獲得控制,此外,如果必要的話,還可 雜該階段平台完全清空。該些承载臂可以是一單一承载臂 或多指部。可由電動馬達來供應電力以移動該些承载臂, 該些馬達可經由齒輪箱和滾輪鏈條系統來驅動該承载臂。 該些馬達係由可命令啟動和關閉位置、移動速度和移動頻 率的控制系統來控制。每一承載臂可單獨地控制。在一實 46 200817501 施方式中,係使用一滾輪缝條。此乎 可忍受嚴苛的環境。在一實於Λ ’可3供馬強力並 件來_該些承載臂的角二中’可 Λ月旧角度彼此對齊。在另一春 中,每一承载臂兩個鏈條的方.直 灵1方式 从认比 乂 式可再不需使用精確度導利 件的情況下,來提供一種能 外L 月學度^引 f接此V , 持該些承载臂角度彼此對齊 的構件。為避免當承載臂 士 :下扣制/ ,:縮回時位於承 r下,控制.糸統可預先設定_转定“土與: 取先移動一最低處的承載臂,你从山 JJL +:1 ^ α 乂复中出一中央承载臂(其可 將材枓在下壓到該最‘低處的承载上以埴黑职二 所造成的空隙),之― 畚辟垃 處 载臂,接著伸出最高 由m 央承载臂背後的空隙,之後縮回該 中央承轉’由饋入淳h 上的任何空隙,之後再縮時 都可由控制系統來自^_ 在一實施方式中,使用諸如熱耦的感應器來監控轉化 器的溫度。可沿著每一階段平台上的點並在每一階段半台 的各個高度監控溫度變化。以熱糕來達成監控溫度的= 的,這些熱耦在操作期間需要定期更換…為了在不關閉製 程的情況下達成此目的,可利用一密封端管來將每一熱耦 插入到賺化器内,之後將該密封端管密封在轉化器殼内。 此設計容許使用比密封端管更長的彈性線圈熱耦,讓熱耦 的接合面(溫度感應點)可被壓靠在密封管的末端,以確保 可正確且快速的回應溫度變化。可將密封管端部密封到轉 化器上並以一壓縮構件(其可容納突出物調整進棒化器内) 47 200817501 #口持在疋位。當需要對材料堆測量溫度時,該密 賢要移動時造成, 題,可於密封管端邱献供一你 / 1 乂 備偏斜器,防止MSW不致被熱 耦管所阻礙。 . . - . ·. - · 夕律白知標準轉化器來製造適甩於本^ 4式暴♦裔、流床今轉化^ rDrying, in the second zone, the volatilization occurs in another temperature range (ie, 4〇〇〇c ~95〇1), and before moving into a third zone, in the third zone? - The ash conversion process (or Wei carbon conversion) occurs in another temperature range (ie, 6〇〇X~1000$). The ploughing process occurs at each stage of σ, roughly showing the employment of the 2nd and 7th 8th In the figure, and in detail in the following examples, the seven I ^ ^ ^ ^ ^ ^ should be based on the dioccupant area (which mainly refers to the dry release, better than the volatile deuteration process) 4 Completely dry and primarily carbon conversion process). The horizontal expansion of the vaporization process allows for the optimization of the vaporization process by regionally promoting the vaporization process or the multi-barrier to optimize the characteristics of the feed material at specific locations within the chaotic population. Any one skilled in the art will be able to ^ ^ T ^ ^ # ^ ^ ^ # , b ^ ^ ^ ^ ^ ^ ^ ^ ^ ^. The following discussion will describe the manner in which the conversion is divided into three steps. However, in the % 23 yoke mode, the movable material is supplied through the converter to promote the specific stage of the vaporization process, and the components of the external (inflammation, volatilization, and charcoal-to-ash) phases. The "2" process is also provided to control the movement of material through the conversion of the Han servant. One or more material transfer units can be used to facilitate the material movement. The material transfer member is moved by changing the movement distance and The movement of the material transfer members relative to each other, the material or the multi-material transfer member can be made in a coordinated manner. In order to optimize..., control, total residence time and material stack height in the chamber, 45 200817501 ·····' . · · . . . · · Different speeds ' different moving distances s丨丨: bK ϋ ^ ^ ^ ^ ^ Move the frequency while moving each individual material to the individual components. This material is transmitted from ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^ Augers, shelves, platforms, hammers and other such components. Various examples of materials that can be used in the present invention are disclosed in the International Application No. WO/2006/12JO, which is incorporated herein by reference. For example, a water: flat pass member includes a plurality of horizontally transposed two soils, a dwarf, a multi-sister motor component, and a multi-view actuator, wherein each of the individual levels transmits alpha and a guiding element. The response light member can operate the transfer member through any of the conventional components (9), the hydraulic machine and the pneumatic machine. In an embodiment, a material transfer member is provided to move the MSW along the converter such that a suitable process can be performed at an appropriate stage within the converter: 'and the used residue can be Move to the solid material section of the converter. It is also possible to control the material stack height for each stage (platform) and the total retention span within the converter. These functions are controlled by a system of multiple load arms on each stage of the broken (platform) floor. Each carrier arm can move along the full or partial length of the stage (platform) and can also change its speed. This allows the material stack height and residence time to be controlled, and, if necessary, the platform can be completely emptied at this stage. The carrier arms can be a single carrier arm or multiple fingers. Power may be supplied by an electric motor to move the carrying arms, which may be driven via a gearbox and roller chain system. These motors are controlled by a control system that commands the start and stop position, movement speed and frequency of movement. Each carrier arm can be individually controlled. In the case of a real 46 200717501, a roller strip is used. This can withstand harsh environments. In the case of a real Λ 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 In another spring, each of the two chains of the carrying arm. The Straight 1 method can provide an external L-month degree from the recognition ratio without the use of precision guides. Following this V, the members are aligned with each other at an angle of the carrier arm. In order to avoid when carrying the arm: lower buckle /,: when retracted under the bearing r, the control system can be pre-set _ transfer "soil with: take the first move to the lowest carrying arm, you from the mountain JJL + :1 ^ α 乂 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中Extending the gap behind the highest carrying arm, then retracting the central bearing 'by any gap in the feed 淳h, and then retracting from the control system from ^_ in one embodiment, using heat such as heat Coupled sensors to monitor the temperature of the converter. Temperature changes can be monitored along the points on each stage of the platform and at each level of each stage. The temperature is controlled by the hot cake = Periodic replacement is required during operation... In order to achieve this without shutting down the process, a sealed end tube can be used to insert each thermocouple into the earner, after which the sealed end tube is sealed within the converter housing. This design allows the use of longer elastic threads than sealed end tubes The thermocouple allows the junction surface (temperature sensing point) of the thermocouple to be pressed against the end of the sealing tube to ensure correct and fast response to temperature changes. The end of the sealing tube can be sealed to the converter and compressed Member (which can accommodate the protrusion adjustment into the rodifier) 47 200817501 #口持在疋位. When it is necessary to measure the temperature of the material pile, the Mixian will move when it is caused, the problem can be provided at the end of the sealed tube. You / 1 偏 偏 , , , MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS Conversion ^ r

狀、:泥:聚式、液態、氣f义 料係農由或多入口而被弘入,該些入口的位置係可提 供最佺;^熱,使得進料可敢完全且有效地轉化成為產物氣 脑- 體0 依據本發明一實施方式,轉化器牆上襯有耐火材料。 此财火材料可以是一種習知適合用在高溫(例如,介於约 , . · t · · · 11 〇 〇 C至14 0 0 c間)轉化器内的非加壓反應的对火材料, 或是多種習知耐火材料的組合。各種例示的轉化器及轉化 裔』·成、·没疋等均以詳細揭示在國際申請荦 W〇/i〇〇6/128285 和 WO/2006/128286 中。 任“習知技藝人士將可理解藉由移動該一或多電漿熱 源,藉由加入其他電漿熱源、其他熱源等,可在不背離本 發明一般範圍與揭示·内容下,將所繪示轉化器操作成具有 單一處理區或多處理區之轉化器。事實上,透過監控在特 定轉化器内施行之與汽化和/或垂配製程相關的一或多直 接或間接處理特性,無論這些製程是發生在單腔室或多腔 48 200817501Shape: Mud: Poly, liquid, and gas materials are ploughed by agriculture or multiple inlets. The location of these inlets can provide the most entanglement; heat, so that the feed can be fully and effectively converted into Product gas brain-body 0 According to one embodiment of the invention, the wall of the converter is lined with refractory material. The igniting material may be a non-pressurized reaction material suitable for use in a converter at a high temperature (for example, between about , . . . , and between 11 〇〇C and 1400 ° C), Or a combination of various conventional refractory materials. Various exemplary converters and transformants are disclosed in detail in International Applications 荦 W〇/i〇〇6/128285 and WO/2006/128286. Any one skilled in the art will appreciate that by moving the one or more plasma heat sources, by adding other plasma heat sources, other heat sources, etc., the present invention will be described without departing from the general scope and disclosure of the present invention. The converter operates as a converter with a single processing zone or multiple processing zones. In fact, by monitoring the one or more direct or indirect processing characteristics associated with vaporization and/or formulation processes performed in a particular converter, regardless of these processes Is occurring in a single chamber or multi-chamber 48 200817501

習知技藝人士應該了解雖然、城秘Bn如ω二、一… 轉化器類賓、設定和其可用的和 .. .. ·* * - ; . . 明範疇下:,使用其他轉化器類型The skilled artisan should understand that although the city secret Bn such as ω 2, a... converter class, set and its available sum .. .. · * * - ; . . . category: use other converter types

也i構件 將含碳進料轉化成一產杨氣體的方法使用了一或多電 漿加熱構件,其可由本發明控制系統來控 破實質轉化成可供下游特定應用所需的產物氣體、也可選 擇性的提供電藥加熱構件來加熱含碳進料以驅動最初的汽 化製程。 ...· ...... 在一實施方式中,一或多電漿熱源的設置位置係可使 逸氣轉化成適當產物氣體的製程被最佳化。依據汽化製程 的设計來選擇該一或多電裝熱源的設置位置,舉例來說, 依據該製程是否採甩一階段平台或兩階段平台汽化製程、 疋否有一或多轉化器、是否再形成器為一體成形或單獨存 在、或轉化器是水平和/或直立式設置等來決定。 已研發出多種適合長期高溫使用的商業用電聚熱源。 一般來說,這類電漿熱源的輸出電力尺寸從100 kW到超 ^ 6MW >X上,以產生所需用以將逸氣轉化成合成氣產物 之例如超過約9〇(rc至約11〇(rc的溫度。 49 200817501 實施例可包括誘導式執合電槳炬(Icp),㈣ 和非傳送式電.弧炬(直流電式與交流電式兩種卜如何選擇 通當的電裝加熱構件乃是習知技藝人士已熟知的技術。 % Λ ^ ^ # ^ ^ Λ7 ^ Λ ^;^ ^ ^ ^ ^ 可被注入電漿加熱源之電聚放電路徑上:。 在早步的實施方:七^ ^ ' ϋ ^ ^ ^ ^ ^ ^ ^ ? mm;M% 統來操作以調整其位置與枣向。 ’ · · . ·. · ' : · . ’ · ' * :、,·.. ·. * 在儿知方式中’此》气化製程使用電聚熱的可控制性 '來驅動轉化過程並確保來自轉化器的氣體流和氣體組成保 持在預設範圍内。控制電漿熱亦有助於务玫 體,無論含碜進料的組成是否不同或其來源物是否有變動。 在一實施方式中,本發明控制系統包含回應元件,用 以調整電漿熱源的電力以管理反應的淨總能量·。為了管理 反應所需能量,可調整供給電漿熱源的電力以維捧汽化系 統溫度為恒定,無論進料組成却何變動或是蒸氣、空氣和/ 或富含碳之添加物的相對餽入速率如何變動、 在一實施方式中,控制系統可祖對諸如含碳進料和添 加物被引入至轉化器内的速率而來控制供給電漿熱源的電 力,以及由溫度感應元件和位於系統其他策略點上的感應 元件所共同決定的系統溫度。電漿熱源的電力供給必須充 分,以補償轉化器内丧失的熱和有效添加進料的過程。 舉例來說,當轉化器内的溫度過高,控制系統可命令 50 200817501 降低供給電‘漿熱源的電力(參見窜 η 二 二^ ^ ^ 見第18、71-75圖),相反的, 當熔敲物的溫度過低時,批制 2 ’ .· ' 系統則可命令提高供給電漿 M m M Λ 〇 ^ ^ ^ Μ Ά ^ ^ ^ ^ r ^ fi ^ ^置的’應π件’身確保可維持最、t 個轉牝莽内:有利的氣流模式)夂?丨“ 可選擇性的提供一或多雷將無^ :夕電水熱源來確保完:整處肆汽 化製程内的固體殘餘物。在某此杏祐古 Ά上貝施方式令,轉化器包含 一獨特的汽化區(其中可在沒有電衆熱的情況下發生汽 ^ ^ ^ ^ t ^ ^ ^ ^ a 重組)。 ^ · . · · ..... . ‘· ,. , . . . .·. . . ·....../.·. . ....... . . .. · V ... .... 進枓輸入槿4 ^ 一 參照第M -4、19_24圖,該汽化製程包含用以引入含碳 進料(其可包含煤炭、城市廢棄物和或高碳混合物)到轉化 ^ ^ it # T ^ ^ it # ^ ^ # # # ^ # ^ ^ ^ ^ 當作添加物而經由下述添加物輪入構件輸八β該輸入構件 的位置係可確保進料被放置在轉化.器内的適备位置處,使 其能可在汽化熱源下有最佳暴露效果σ 在一實施方式中,控制系統包含回應元件,用以經由 處理元件來調整進料的輸人速率,以使產物氣體维持在適 合所選定下游應用之狀態r舉例來說,可調整添加進料到 轉化器的速率來幫助進料被有效轉化成―適當的產物氣 體。依據汽化製程的設計規格來選擇進料的添加速率,以 51 200817501 維持一可代表產物氣體之一感應特性的特性值在預訂範_ 在一實施方式中,控制:系統經由處理元件(如,輪入構 件)來謂整饋入速率’以確保進料以一最佳速率被饋入至轉 化器内,以雄持氣定的下游 、依巧進料分散、操作壓和進料的顆粒,大小^等^ 見輸5構件:。卞 氣動式傳%系統:、一活塞泰爽 旋轉閥系統或一頂部重力饋入:系統。 . · ... .' . - .: .... . - - ·. 在一實施方式中,使角城市廢棄物作為汽化叙程的進 料人所提¥的城市:廢棄物可以是固體形式或是液體形式。 對於固體廢棄物的汽化來説,經由固體廢棄物進料蜂而將 廢棄物引入至轉化器内。轉化器也可設計成選則性地包含 有液體廢棄物進料埠,用以處理液體廢棄物。 • . · - . . · · · · 也可使用一調整製轾,以便在將進料引入轉化器 行處^料。在-實施方式中,㈣ 為提高效率及達成適當的產物氣體,可利用緣碎、研磨、 斬切等方式來預先處理進料,以降低其整體體積或提高其 表面積與體積間的比值。在另一實施方式中,進料也可預 先經過預乾燥步驟,藉以移除任何殘留的水分1 舉例來說,在某些實施方式中,適合與本發明控制系 統一起使用的汽化系統尚可額外包含一城市固體廢棄物 (ivisW)絞碎糸統。此msw絞碎系統可包含一輸入傳送帶、 一絞碎機及一拾取傳送帶。可以控制系統自遠端控制傳送 52 200817501 •帶的停止、開始和傳送速率,以符合製程需要。可在溝槽 内0又置感秦器以於沒有材料時知會控制系統。絞碎機可配 備有自動停止裝置,以於感應到阻塞時,可自動反轉將阻 塞排除後再重新開始。在一實秦方式.中,如果仍I 阻塞’绞碎機將被關閉並傳送—警告訊息到控制系統。絞 碎巧廢棄命寸遊擇性地災氣 • : . " ...· , * .. . . ... lioppeO ’其可作為傘橋好要送入轉化器之材料=姐緩衝的Also, the method of converting a carbonaceous feed to a hemp-producing gas uses one or more plasma heating members that can be controlled by the control system of the present invention to control the substantial conversion of the product gas to a desired product for downstream specific applications. An electrothermal heating member is selectively provided to heat the carbonaceous feed to drive the initial vaporization process. .... In one embodiment, the location of one or more plasma heat sources is optimized to allow the process of converting outgassing into a suitable product gas. According to the design of the vaporization process, the setting position of the one or more electric heat sources is selected, for example, according to whether the process adopts a one-stage platform or a two-stage platform vaporization process, whether there is one or more converters, and whether or not to re-form The device is integrally formed or separately present, or the converter is determined horizontally and/or uprightly. A variety of commercial electric heat sources for long-term high temperature use have been developed. In general, such plasma heat sources have output power sizes ranging from 100 kW to over 6 MW > X to produce the desired amount of conversion of outgas to syngas products, for example, more than about 9 Torr (rc to about 11). 〇(temperature of rc. 49 200817501 Embodiments may include an inductively-fitted electric torch (Icp), (iv) and a non-transporting electric arc torch (both DC and AC). It is a technique well known to those skilled in the art. % Λ ^ ^ # ^ ^ Λ7 ^ Λ ^;^ ^ ^ ^ ^ can be injected into the electrical discharge path of the plasma heating source: In the implementation of the early step:七 ^ ^ ' ϋ ^ ^ ^ ^ ^ ^ ^ ? mm; M% is operated to adjust its position and date. ' · · · · · · ' : · . ' · ' * :,, ··· * In the Known Way, the 'this gasification process uses the controllability of the electric heat collection' to drive the conversion process and ensure that the gas flow and gas composition from the converter remain within the preset range. Control of plasma heat also Helping the body, regardless of whether the composition of the cerium-containing feed is different or whether its source is subject to change. In one embodiment, the control system of the present invention comprises The component is used to adjust the power of the plasma heat source to manage the net total energy of the reaction. In order to manage the energy required for the reaction, the power supplied to the plasma heat source can be adjusted to maintain the temperature of the vaporization system constant, regardless of the feed composition. The variation is a change in the relative feed rate of the vapor, air, and/or carbon-rich additive, and in one embodiment, the rate at which the control system can be introduced into the converter, such as the carbonaceous feed and the additive, The power supplied to the plasma heat source and the temperature of the system determined by the temperature sensing element and the sensing elements located at other strategic points in the system. The power supply to the plasma heat source must be sufficient to compensate for the heat loss in the converter. The process of effectively adding the feed. For example, when the temperature inside the converter is too high, the control system can command 50 200817501 to reduce the power supplied to the 'pulp heat source' (see 窜η二二^^^ See 18, 71-75) Figure), conversely, when the temperature of the melt is too low, the batch 2 ' .· ' system can command to increase the supply of plasma M m M Λ ^ ^ ^ ^ Μ Ά ^ ^ ^ ^ r ^ fi ^ ^ Set The 'should π piece' body ensures that it can maintain the most, t turns: favorable airflow mode) 夂?丨 "Optional supply of one or more thunder will be no ^: Xidian water heat source to ensure the completion: The solid residue in the vaporization process. In a certain apricot, the converter contains a unique vaporization zone (where steam can occur in the absence of electricity) ^ ^ ^ ^ t ^ ^ ^ ^ a Reorganization). ^ · . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V Or a high-carbon mixture) to the conversion ^ ^ it # T ^ ^ it # ^ ^ # # # ^ # ^ ^ ^ ^ As an additive, the position of the input member can be transferred through the following additives. Ensuring that the feed is placed at a suitable location within the converter to provide optimum exposure to the vaporization heat source. σ In one embodiment, the control system includes a response element for adjustment via the processing element Feed rate, To maintain the product gas in a state suitable for the selected downstream application, for example, the rate at which the feed is fed to the converter can be adjusted to aid in the efficient conversion of the feed to the "appropriate product gas." The rate of addition of the feed is selected according to the design specifications of the vaporization process, and a characteristic value representative of one of the inductive properties of the product gas is maintained at 51 200817501. In an embodiment, control: the system passes through the processing element (eg, wheel Into the component) to the full feed rate 'to ensure that the feed is fed into the converter at an optimal rate, to hold the downstream, arbitrarily dispersed, operating pressure and feed particles, size ^等^ See the 5 components:气动 Pneumatic transmission % system: one piston Tai Shuang rotary valve system or a top gravity feed: system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Form or liquid form. For the vaporization of solid waste, the waste is introduced into the converter via the solid waste feed bee. The converter can also be designed to optionally contain a liquid waste feed port for treating liquid waste. • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . In the embodiment, (d), in order to improve the efficiency and achieve a suitable product gas, the feed may be pretreated by means of edge grinding, grinding, chopping, etc., to reduce the overall volume or increase the ratio of surface area to volume. In another embodiment, the feed may also be pre-dried in advance to remove any residual moisture. 1 For example, in certain embodiments, a vaporization system suitable for use with the control system of the present invention may additionally Contains a municipal solid waste (ivisW) minced system. The msw mincing system can include an input conveyor, a mincer, and a pick-up conveyor. Control system transfer from remote control 52 200817501 • Stop, start and transfer rates for the belt to meet process requirements. The transformer can be placed in the groove to know the control system when there is no material. The mincer can be equipped with an automatic stop to automatically reverse the blockage and then restart when the blockage is sensed. In a real Qin mode, if I still block, the mincer will be shut down and transmitted - a warning message to the control system. Crushing and disposing of life and tempering disasters: : . " ...· , * .. . . ... lioppeO ’ can be used as an umbrella bridge to feed the converter material = sister buffer

地方。該饋入棉可配備有感應器,使得所感麋到的高度知 低量可用來控制自絞碎系統進入該進料桶内的流速。該秦 送帶可選擇性地被控制系統所控制,妤讓廢棄物饋入逮率 可滿足製声要求I在某些實施方式中,MSW進料傳送帶尚 可包括另一可接受高含碳進料(例如,絞碎的塑膠)的入 口,其可快年回應製程對較高或較低碳輸入的要求,以滿 足所而的氣體品質,同時不需要在轉化器上設置第二個輸 人點。 . ' . · · · .... . ., 在某些實施方式中,適合與本發明控制系統—起使用 ^汽=系統尚可包含一塑朦處理系統,以將塑膠準備成一 高含2進料和/或添加物。目前所使用的城市回收計晝導致 有大量、必須送去掩埋的不可回收的詩材料,這類材料 就可作為本汽化製程所需的高含後進料、在將塑膠等類似 物輸入至轉化器之前,可先將韻碎。本塑料統可設計 成能儲存所接收到的塑膠,將其紋碎,放成一堆後,可於 個別控制下,將其饋入轉化器内。 1 磙糸統可包含一儲存設 備、-配有輪入桶的絞碎機、—帶走的傳送帶和一料堆 53 200817501 (stockpile) 〇 .ll 卜’可使用一進料傳送帶來將絞碎沾 引入至轉化器内。推〆^ 砰的塑膠 進枓桶内可設有高度偵測器以 一 低的情況。此傳详册从 h ^ ^ ^ ^ ^ ^ ^ ^ 不高和 送▼的動作可為控制系統所控制i _ 其 ΐ # ^ ^ ^ ^ fi ^ ^ ^ ^ ^ ^ ^ * 中本發_ 添加物輸'人福:株 . .... . ..... .,.' . 參第1_4、仏24'圖,可 物加人至轉化器中,以促進V碳翁 當的產物氧體。小心地選擇添加物的種類和品質以使人 :進料的轉化可被最佳化,同灰維掩排 法規要求:丨,座使操作成本最小化。可使用蒸氣輪入來 促進佑充分自由的氧和氫,來最大化所輸入廢棄物分解元 素被轉化成燃料氣体和/或無危害化合物的過程。可输入扣 :氣/氧化劑來幫助處理期間的化學平·衡,·以最大化將硬轉二 成燃料氣體(最低程度的自·由碳)的過程,並維持最佳處理 溫度,同時讓相對高成本的電漿熱輸入量減至最低。富含 碳的添加物,其也可做為一種額外的和/或補充的進料,也 . . * . - * β . 可加入來補充正在汽化之進料的含碳量。為所選下游應用 來建立並控制每一添加物的品質。在某些實施方式中,可 小心地建立所注入的氧化劑量以確保對相對高成本的電漿 電弧輸入熱可獲取最大回報,同時確保總製程不會趨向不 欲求的製程特性(與燃燒相關),同時並滿足(甚至更佳)局 部地區的排放標準。 對以發電為目的的實施方式來說,較佳是製造具有高 54 200817501 燃料值(亦即, 古 i制旦值⑺过力和/或低加熱值 ’、·里)。可透過控制反應條件(例如,扣制在轉化過 .程各所添加斷 t’轉化器可包洽多個添加物輸入,,用來添加諸 ,:乱、聲氣、富含氡的空氣、蒸氣:或 甩的氣體之類的与碘 續央爷 :4 ^ ^ A 4 〇 ,ί ^ # Π-Γ ^ x * # ^ 1 ^ ^ ^ ^ ^ ^ # ^b I, ^ ^ ^ ^ ^ # ,b; 〇 t ^ ^ ^ ^ 4 € ^ ^ ,;: ^ ^ # ^ ^ ^ ^ ^ f產物氣體質量中。可:策<产地環繞轉化器或於轉化器内 4琴此空氣/氧化劑锋人卑,以提高為添加物所覆蓋的處理 區域〇 添加物輪入埠也可包括用來添加富含碳的材料的璋: 口,該些富含碳的材料亦可經由額外的和/或褚充的進料輸 入構件而被加入 '對本發明汽化製程有用的進料可以是任 何含碳進料,@此,其含碳量本身即可能變化很大。在本 發明一實施方式中,該系統提供一甩冰添加富含碳的材料 以補充目前正在汽化的進料之含碳量的構件,一如專用的 龟含碳的添加物埠口 v該富含碳的材料也可選擇性地在被 添加到轉化器之前,預先與進料混合後再添加。提供一具 有高碳量的進料可提高所產生氣體的碳平衡。 在一實施方式中,此控制系統包含用以控制一富含碳 的進料之添加的構件,其係利用處理元件(如,回應元件) 來調整反應物以使所感應特性之一或多特性值可維持在其 55 200817501 * . - * - . -.··. · . .. . . . · : : 個別預設範園内.(讀範圍係界定為適合所選定下游應用的 • ·. ' /. .. ' · ’ ’: . * · · • ·. , ·. . . -. · · . . . . · > 尽政少特性)。舉例來說,可在鐘>ί卜哭由X-决士. 產杨氣體之特性)。舉例來說,可在轉化器內添加添加物來 ., ·* . . . , . 促進進料被有效轉化成適當的產物氣體。可外 物的類盤和品質使符合上述產物氣體的目標。在本發明另 一實施方式中,:隹制系統包含回應元^ 添加,以維椅缚當產物氣:黎 施方式中,惠 以維持,適書率物:氣體的製造。'在另一實施 回應;,以控制三或多種添加物的添加,以维持適當產 物氣蹌的製造;local. The feed cotton can be equipped with an inductor such that the sensed height can be used to control the flow rate of the self-grinding system into the feed tank. The Qin belt can be selectively controlled by the control system so that the waste feed rate can meet the sound making requirements. In some embodiments, the MSW feed conveyor can include another acceptable high carbon content. The entrance to the material (for example, minced plastic), which responds quickly to the process requirements for higher or lower carbon input to meet the gas quality without the need to set a second input on the converter. point. In some embodiments, it is suitable to use the control system of the present invention. The system can also include a plastic processing system to prepare the plastic to a high content. Feed and / or additives. The current urban recycling schemes result in a large number of non-recyclable poem materials that must be sent to the burial. These materials can be used as high-recharge feeds for the vaporization process, and plastics and the like are input to the converter. Before you can break the rhyme. The plastic system can be designed to store the received plastic, smash it, and put it into a pile, which can be fed into the converter under individual control. 1 磙糸 can contain a storage device, a miner with a wheeled barrel, a take-away conveyor belt and a pile of piles 53 200817501 (stockpile) 〇.ll 卜' can be minced using a feed conveyor Dip into the converter. The push-pull ^ 砰 plastic can be equipped with a height detector in the inlet bucket to a low condition. This pass from the h ^ ^ ^ ^ ^ ^ ^ ^ not high and send ▼ action can be controlled by the control system i _ ΐ # ^ ^ ^ ^ fi ^ ^ ^ ^ ^ ^ ^ * in the hair _ add The material loses 'People's blessing: strain. .... . . . . .,.' . Refer to the first 1_4, 仏24' map, can be added to the converter to promote the product oxygen of V carbon body. Carefully select the type and quality of the additive to allow for: the conversion of the feed can be optimized, as well as the gray dimension. Regulatory requirements: 丨, the seat minimizes operating costs. Steam entrainment can be used to promote sufficient free oxygen and hydrogen to maximize the conversion of the input waste decomposition elements into fuel gas and/or non-hazardous compounds. The buckle can be input: gas/oxidant to help the chemical balance during the treatment, to maximize the process of hard turning the fuel gas into a minimum of carbon (the lowest degree of carbon) and maintain the optimum processing temperature while allowing relative High cost plasma heat input is minimized. Carbon-rich additives, which can also be used as an additional and/or supplemental feed, also . . . - * β . Can be added to supplement the carbon content of the feed being vaporized. Establish and control the quality of each additive for the selected downstream application. In certain embodiments, the amount of oxidant injected can be carefully established to ensure maximum return on the relatively high cost plasma arc input heat while ensuring that the overall process does not tend to undesirable process characteristics (related to combustion). At the same time, and meet (or even better) local area emission standards. For the purpose of power generation, it is preferred to manufacture a fuel value having a high value of 54 200817501 (i.e., an ancient force (7) and/or a low heating value, '). The control reaction conditions can be controlled (for example, by adding a twisted t' converter to each of the conversions, a plurality of additive inputs can be included for adding, chaotic, vocal, enthalpy-rich air, vapor: Or a gas such as sputum and iodine continued: 4 ^ ^ A 4 〇, ί ^ # Π-Γ ^ x * # ^ 1 ^ ^ ^ ^ ^ ^ # ^b I, ^ ^ ^ ^ ^ # , b; 〇t ^ ^ ^ ^ 4 € ^ ^ ,;: ^ ^ # ^ ^ ^ ^ ^ f Product gas quality. Can be: policy < origin around the converter or in the converter 4 Qin this air / oxidant front People, in order to increase the treatment area covered by the additive, the additive rounds may also include a sputum for the addition of carbon-rich materials, which may also be via additional and/or Addition to the feed input member of the present invention. The feed useful for the vaporization process of the present invention may be any carbonaceous feed, and the carbon content itself may vary widely. In one embodiment of the invention, The system provides a layer of ice-added carbon-rich material to supplement the carbon content of the feed that is currently being vaporized, as is the special turtle carbon-containing additive. The carbon-rich material may also optionally be added before being mixed with the feed prior to being added to the converter. Providing a feed having a high carbon content increases the carbon balance of the gas produced. In one embodiment The control system includes means for controlling the addition of a carbon-rich feed by utilizing a processing element (eg, a response element) to condition the reactant such that one or more characteristic values of the induced characteristic are maintained 55 200817501 * . - * - . -.··. · . . . . . . . : : : : : : : : : : : : : : : : : : : : : : : ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( · ' ': . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics of the production of poplar gas). For example, additives can be added to the converter to promote efficient conversion of the feed to the appropriate product gas. The discs and qualities of the foreign objects are consistent with the objectives of the above product gases. In another embodiment of the present invention, the tanning system includes a response element addition to maintain the product gas: in the Li Shi mode, the maintenance is maintained, and the book rate is: the manufacture of the gas. 'Respond in another implementation; to control the addition of three or more additives to maintain the production of appropriate product gas;

:在包含一階段製程(亦即,汽化與重'組步驟均在“單腔 室的轉化器内發生)的實施方式中,策略性地環繞轉化^或 在轉化葬内設置添加物輸入埠,可能是有利的,可確保虛 理區内被,的添加物覆K 汽化與重、步驟係在系統内個別區域中進行)的製程中,1 某些添加物輸入埠(例如’蒸氣輪入埠)設置在鄰近因電难 熱而發生重卑之區域邊,可能是有利的。 聚 在更進-步實施方式中,控制系統包含個回康 件,以依據以各種感應元件和計算構件(直传使用上=元 來估計進料的組成份)而自監測和拚,轳逃敖據 據,來調整添加物的輪入量β可二^ ^ ^ ^ Μΐΰ^)調整諸如空氣、甘 和/或富含碳的材料之類的添加物 八蒸毒 來獲取遑些產物氣體特性數據。里。也可以間歇方3 56 200817501 因此,本發明控制系統包含依據由各氣^ 所界定適合下游用途之產物氣體特性貧的預設 監測所得之特性值,而來引入命加物至系統的構件(一如回 應元件>?例如,當氡體感應器偵測沙t 刺系統會降:低傳送:到轉化器吶^ 化碳的生成量。 ..... . .. ;, ;· - ' . . · · · 在一實施方式中,可調整裏象 一氧化賢,而不是二·氧化後 系統會:包括一感應器、分析器或其他這類的感應元 決X輸虫氣流中的氧氣量^ 氧化丄中而來的特疋*: in an embodiment comprising a one-stage process (ie, both the vaporization and the heavy group steps occur in a "single chamber converter"), strategically surrounding the conversion or setting an additive input in the conversion funnel, It may be advantageous to ensure that the additive in the imaginary zone is covered by K vaporization and weight, and the steps are carried out in individual areas of the system. 1 Certain additives are input 埠 (eg 'Vapor Wheels 埠It may be advantageous to set it in the vicinity of the area where the humbleness occurs due to heat hardening. In a more advanced implementation, the control system includes a reciprocating member to base various sensing elements and computing components (straight Use the above = yuan to estimate the composition of the feed) and self-monitoring and spelling, to escape the evidence, to adjust the amount of rotation of the additive β can be ^ ^ ^ ^ ^ ) ^) adjustments such as air, Gan and / Additions such as carbon-rich materials are used to obtain some product gas characterization data. It can also be intermittent. 3 56 200817501 Therefore, the control system of the present invention comprises a suitable downstream application according to the definition of each gas. Pre-product gas poor Monitor the resulting characteristic values to introduce the addendum to the components of the system (as in response to the component >? For example, when the scorpion sensor detects the sand t-stab system will drop: low transfer: to the converter 呐 ^ carbon The amount of production. ..... . . ; ; ; ; · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · , analyzers or other such types of sensors to determine the amount of oxygen in the X-worm flow ^ 丄 丄 丄 疋 疋

與速率而定)你氧係I 要0 —氧化碳。如果系統中的卞量太低,勝會形成相當顯 著1的TG素碳或碳黑,其最終會阻塞轉化器下游的設備。 ,果系統中的氧太多,則會製 符今以製造燃料氣體為目的的製程要求…為回應系統中太 多氡這掸的事實,可利用來自控制系統的恰當訊號減少或 排除所注入的任何蒸氣或空氣/氧化劑(參見第」、18和 7 1 - 7 5 圖)。 在一實施方式中’ 一合成氣體燃料值決定模組可計算 低加熱值LHV = c1*[H2] + c2nc〇],其中cl和c2為常數 且[Η2]和[CO]係由合成氣分析器中所得到的值。該模組係 可操作地連接到一燃料:空氣比值控制器,例如,用以可 操作地控制總MSW + HCF饋入速率,且或者可操作地控 57 200817501 制MS W/HCF比值控制器和承截順序控制器。在一實施方 式中,為了決定輸入至系統内之空氣添加物的量,以獲得 .、 ' . . * · . , . . · - . · _ · 適舍下游應用之具有適當範圍的合成氯体組成,或是其範 圍適合誘舞產物氣碰之能量效率和/或消耗卒等,可將舞制 ... ... . ... .. · . . ... . : 系統設定成可依據所需LHV,的特性值(即,利用分析合成 氣體的[h2]和[CO]而來:)來計算一控制參數。舉例來諫,藉 由敦定溫度和壓力常數或在一欲求設定點,可實驗性地界 定一整體系統參數,使得可以線食計算([LHV] = 來正確地評估空氣输入參數,其中a是一特定系統設定和 , .. . . · * · :欲求輸出特性的實驗.常數。 在另一實施方式中,為了決定輸入至系琢平 . · · .. · : ' · · · ':'· · . 氣與添加蒸汽的量,以獲得適合下游赢用之具有適:當範圍 . · .' _ · ' · · ; · . 的合成氣体組成,或是其範圍適合誘發產物氣體之能量效 . ' .. . .. ...... . . 率和/或消耗率等,可將控制系統設定成可依據[H2]和[C〇] •......... ......... . .、 所需的待性值來計算一控制參數,舉例來說,藉由設定冰 度和壓力常數或在一欲求設.定點,可實驗性地界寒一整體 系統參數,使得可以如下式所示的公式線性計算後正確地 * · . * . · * . _ 評估空氣輪入參數, — ~ ab 空氣 CO cd 崎 一1 蒸氣 — Μ 其中a、b、c和d是一特定系統設定和欲求輸出特性 的實驗常數。習知技藝人士將可了解雖然本發明被簡化成 58 200817501 一線性系統,但此實施方式可延伸擴及其他的特性僂,因 此亦可用來錄·枉計算其他控制常數。也可考處 算以視需求進一步精確計算控制參數來幫助限制更嚴苛下 游應用之製叙變i :含,★料在轉化琴,内轉化成燃料乃是穰咬 敦即’'需$供能量給反應物致1 物,秦本發明一實施方式中,:汽 部份是纂由在轉化:器内氧化一爺 1 來提:供^ • . - - . * * - · * 引入氧化劑到轉化器内可在轉化器$創造出部分氧化 的條件部分氧化申,進料内的破係與也成完全氧也所 需化學計量更少的氧尽應。因為可用氧,很矣限,因此固體 碳會被轉化成一氧化碳和少量的二氧化碳,因而可提供氣 體形式的竣。 Ά氧化也會釋出熱能,因而可減少需要以電聚熱形 式被引入.至轉化器內的能量。此增加的熱能卑而可減少零 榮熱源耷轉化器内產生特定反應條件所需消耗的電力。因 此,因燃料氯體在一發電裝置(即,燃料電池用途、氣體引 擎等)内轉化成電力而產生的大部分電力,可被供應給一使 用者或以電力輸出’因為電漿熱源需要自這類使用添加氧 化劑的系統的發電裝置中取得較少的電力。 轉化成燃料氣體的過程,並有助於維持所需最佳。 度’同時使相對來說費用較高的電漿熱源的成本可… 59 200817501 化。小心建立所 >主入的氡化劑量以碟保可以氣體治式移除 的石厌篁(CO和C〇2)達到最大β同時,自為碳的汽化反應% 氧氣燃燒)為放熱,因此可產生大量熱。此將可誠少相對來 說*用較兩的電漿熱源的成本,同時^助 不會趨向與燃燒相關的木欲奉製程特性。 雖然當有部亦氧化的情況杏在時,轉化内可生成的燃 • ' . .. · * . .... . ·· ’ - ;.' 料氣體章較少(因為爹些燃料氣体或進料被氧化而釋^ 能,因此有表少量的碱料氣体可供發電裝置使用),被電漿^ 熱源消耗掉的較少的電可補償聲電時可能的損時。在一實 ,· . . ' : ... . : , · ' . .... .. · 施方式令,此控制系統包含多個可調整溱和物之添加的構 .·- · · : ’ ........ " · · . . · 件,用以維持所感應特性的一或多特性值在界定範圍内(其 係界定為一適合下游應用之產物氣體的範圍:),同時並將整 .·· - . . . . . . . . . · ' 體製程所產生的能量納入考量二 · · ' ' . . . . · · · · . 在一實施方式中,氧化性添加物係選自空氣、氧氣、 . · - . - 富含氧的空氣、蒸氣或二氧化碳。在那些使用二氡化複作 為氧化性添加物的實施方式中,可從產物氣體中回收二氧 化碳並將其再循環回到添加物氣流中。 在某些實施方式中,設有一個氧氣饋入系統,好讓製 程空氣被平均分布在整俩汽化製程發生的區域ν在一實施 方式中’經由一孔狀地板來引入加熱空氣。為避免在製程 期間阻塞氣孔,可選擇氣孔大小使得其可創造出一限制進 而在跨越每一孔時造成壓降,其足以防止廢棄物顆粒進入 孔中。該些孔洞也可以往外傾斜朝向上表面以防止顆粒被 卡住在孔洞内。雖然在這裡以多階段水平設計為例,但也 60 200817501 可包括有任何數目的階# 古 化中,每一階段的氣設計 m 士 均可分別控制。在此實施方式的實 例中,有芏階段處裡,戈 鈣如士丨見 料。在一實施方式中^ 式中可利用個別的:氣 的地板)來遠成單:獨的空進和使均八希於办. - ... . *. . 、 ,.‘·..· .. : ' -. · " ’ 物。舉例來說,如果其經,標 ^ a ^ ^ ^ ^ ^ ^ t ^ ^ , a ^ ^ ^ ^ ^ ^ ^ ^ 0 對那些彻氣体5丨擎從產物氣體綠 物氣I組成中具有較高比例的氮_接_ 中’可使用空氣作為氧化性添加物。但是,對那秦用氣: 雜擎來發電的系統來說,產物氣體在使用 Μ縮。辛此類實施方式中,若產物氣齡 氮將導致與壓縮產物氣體祖關的能量成本上升,因一部分 的运些產物氣體並不用來發電。因此,在特定實施方式中, 較有利是像用一種内含低比例氧氣的氧化劑,例如氧氣或 富含氧的空氣。 . · · ........ .... 在本發明,望將以汽化製程產生的燃料氣體來發電最 的只施方式中’使轉化器内燃料氣體氧化被最小化可 能是有利的。為了補償因為部分氧化造成燃料氣體製造減 少’可使甩蒸氣作為氧化性添加物。使用蒸氣作為添加物 有助於促進充分的自由氧和氫,使輪入的進料之分解元素 轉化成燃料氣体和/或無害化合物的作用被最大化。 61 200817501 對那鸯以發電為目的的實施方' ^ ^ ^ ^ ^ a 〇 ^ m ^ ^ ; I ^ . ^ ^ ^ ^ ^ 產生-触^ v人脐可了解可透過引入不r^ 的合成氣。習知技藝的 氣、舍人童的it 同置.的添加物(主要是空ι〜 ,料氣r态物φ与 ^"等到轉化器内,而束^ 氣科,巧產物t氫身,氧化琰的袓^ 可美略^性地將蒸氣輪入埠朴 r禮殘餘祕替义 :置處(在其離開轉化 參照實施例」之第七卜仏以及”心面 ’ z^及52_58圖,適合與本 發明控制系統一起使用的含碳進料★ 二、 A進抖〜化系統也可設置用以 管理汽化製程之固體殘餘物的门从从」 再1干例如,固體殘餘物調 整器’用以將從進料-至、能w 里之轉化製程中所產生的固體 副產物或殘餘物轉化成為低渗漏性的均質物; 本發明控制系統可透過控制丸 毋f 11電漿熱的速率與固體殘餘 物的輸入速率’來使固體殘餘物_至_炫逢的轉化達到最大 化,以促進完全溶解和均質化V在_實施方式中,固體殘 餘物調整器包含-種具有下列構件的固體殘餘物調整器, 包括:固體殘餘物入口、電漿加熱構件、嫁逢出口、選擇Depending on the rate) your oxygen system I wants 0 - carbon monoxide. If the amount of enthalpy in the system is too low, the win will result in a significant amount of TG carbon or carbon black, which will eventually block the equipment downstream of the converter. If there is too much oxygen in the system, it will make the process requirements for the purpose of manufacturing fuel gas... In response to the fact that there are too many flaws in the system, the appropriate signals from the control system can be used to reduce or eliminate the injected Any vapor or air/oxidant (see paragraphs 18, 7 and 7 1 - 5 5). In one embodiment, a synthetic gas fuel value determination module can calculate a low heating value LHV = c1*[H2] + c2nc〇], where cl and c2 are constant and [Η2] and [CO] are analyzed by syngas. The value obtained in the device. The module is operatively coupled to a fuel:air ratio controller, for example, to operatively control a total MSW + HCF feed rate, and or operatively control 57 200817501 MS W/HCF ratio controller and Intercept the sequence controller. In one embodiment, in order to determine the amount of air additive input into the system, to obtain ., ' . . . . . . . . . . . . The composition, or the range is suitable for the energy efficiency and/or consumption of the gas of the dance product, etc., can be danced..................................: The system is set to be A control parameter is calculated based on the characteristic value of the desired LHV (i.e., using [h2] and [CO] for analyzing the synthesis gas:). For example, by setting the temperature and pressure constants or at a desired set point, an overall system parameter can be experimentally defined so that the line input calculation ([LHV] = can be used to correctly evaluate the air input parameters, where a is A specific system setting and , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . · The amount of gas and steam added to obtain a suitable composition for the downstream: the composition of the synthesis gas composition, or its range is suitable for inducing the energy efficiency of the product gas. ' .. . . . . . . . . rate and / or consumption rate, etc., the control system can be set according to [H2] and [C〇] •......... . . . . , the required value to calculate a control parameter, for example, by setting the ice and pressure constants or at a desired point, experimentally demarcation of the overall system The parameters are such that the formula shown in the following formula can be linearly calculated correctly*. . . . * * . _ Evaluate the air wheeling parameters, — ~ ab Air CO cd A vapor - Μ where a, b, c and d are experimental constants for a particular system setting and desired output characteristics. Those skilled in the art will appreciate that although the invention has been simplified to a linear system of 58 200817501, this embodiment can Extends to other features, so it can also be used to record and calculate other control constants. It can also be used to further accurately calculate control parameters to help limit the more severe downstream applications. In the conversion of the piano, the conversion into fuel is the bite of the ''requires $ for energy to the reactants. In one embodiment of the invention, the vapor part is oxidized by the conversion: Lord 1 to mention: for ^ • . - - . * * - · * The introduction of oxidant into the converter can be partially oxidized in the converter to create partial oxidation conditions, the breaking system in the feed and also complete oxygen The required stoichiometric amount of oxygen is sufficient. Because of the available oxygen, it is very limited, so the solid carbon is converted into carbon monoxide and a small amount of carbon dioxide, thus providing gas in the form of rhodium. The niobium oxidation also releases heat energy, thus Reduce the need The electric heat collecting form is introduced into the energy in the converter. This increased thermal energy can reduce the power required to generate specific reaction conditions in the converter. Therefore, the fuel chlorine is in a power generating device ( That is, most of the electricity generated by conversion into electricity in fuel cell applications, gas engines, etc., can be supplied to a user or to power output 'because the plasma heat source needs to be used in a power generation system using such an oxidant-added system. Get less electricity. The process of converting into fuel gas and help to maintain the best needed. At the same time, the cost of a relatively expensive plasma heat source can be... 59 200817501. Carefully establish the > primary enthalpy of the enthalpy (CO and C 〇 2) that can be removed by gas treatment to achieve maximum β, while the vaporization reaction of carbon (oxygen combustion) is exothermic, therefore Can generate a lot of heat. This will be less reliable than the cost of using two more plasma heat sources, while at the same time helping the wood-related process characteristics associated with combustion. Although when there is a part that is also oxidized, the apricot can be burned in the conversion. ' . . . . . . . . . . . . . . . . . . The feed is oxidized to release energy, so a small amount of alkali gas is available for the power generation device.) The less electricity consumed by the plasma heat source can compensate for the possible loss of sound and electricity. In a real, · . . ' : ... . : , · ' . . . . . · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · '........ " · · · · The value of one or more characteristic values used to maintain the induced characteristics is within a defined range (which is defined as a range of product gases suitable for downstream applications:) At the same time, and the whole .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The additive is selected from the group consisting of air, oxygen, and oxygen-rich air, steam or carbon dioxide. In those embodiments where the dioxon is used as the oxidizing additive, the carbon dioxide can be recovered from the product gas and recycled back to the additive gas stream. In some embodiments, an oxygen feed system is provided to allow process air to be evenly distributed in the region where the two vaporization processes occur. ν In an embodiment, the heated air is introduced via a perforated floor. To avoid clogging the pores during the process, the pore size can be chosen such that it creates a restriction that causes a pressure drop across each orifice that is sufficient to prevent waste particles from entering the pores. The holes may also be inclined outwardly toward the upper surface to prevent particles from being trapped within the holes. Although the multi-stage horizontal design is taken as an example here, but 60 200817501 can include any number of stages, the gas design of each stage can be controlled separately. In the example of this embodiment, in the stage of the sputum, the calcium is as seen by the gentry. In an embodiment, the individual: the floor of the gas can be used to make a far single: the unique emptiness and the averaging of the eight. -. . *. . , ,.'·..· .. : ' -. · " ' Things. For example, if it passes, the standard ^ a ^ ^ ^ ^ ^ ^ ^ ^ ^, a ^ ^ ^ ^ ^ ^ ^ ^ ^ 0 for those gas gas 5 engine from the product gas green matter I composition is higher A ratio of nitrogen to _ in the 'air can be used as an oxidizing additive. However, for the system in which Qin gas is used to generate electricity, the product gas is contracted in use. In such an embodiment, if the product gas age nitrogen will cause an increase in the energy cost associated with the compressed product gas, some of the product gas is not used to generate electricity. Thus, in a particular embodiment, it may be advantageous to use an oxidant containing a low proportion of oxygen, such as oxygen or oxygen-enriched air. In the present invention, it is expected that it will be advantageous to minimize the oxidation of the fuel gas in the converter by using the fuel gas generated by the vaporization process to generate electricity. of. In order to compensate for the reduction in fuel gas production due to partial oxidation, helium vapor can be used as an oxidizing additive. The use of steam as an additive helps to promote sufficient free oxygen and hydrogen to maximize the effect of converting the decomposition elements of the incoming feed into fuel gas and/or harmless compounds. 61 200817501 For the implementation of electricity generation for the purpose of ' ^ ^ ^ ^ ^ a 〇 ^ m ^ ^ ; I ^ . ^ ^ ^ ^ ^ generation - touch ^ human umbilical can understand the introduction of non-r^ synthesis gas. The qi of the traditional skill, the addition of the child's it. (mainly empty ι ~, the gas r state φ and ^" wait until the converter, and the beam ^ gas, the product t hydrogen body琰 琰 可 可 ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ Figure, a carbonaceous feed suitable for use with the control system of the present invention. 2. The A-shake system can also be used to manage the solid residue of the vaporization process from the "dry", for example, solid residue adjustment. 'Used to convert solid by-products or residues produced in the conversion process from feed to to energy into a low-leakage homogenate; the control system of the present invention can control the pill f 11 plasma The rate of heat and the rate of input of the solid residue 'to maximize the conversion of solid residue_to-six to promote complete dissolution and homogenization. V. In the embodiment, the solid residue adjuster contains - Solid residue conditioner for the following components, including: solid residue inlet Plasma heating means to marry every outlet, select

性設置的一或多蜂口、及下維久% W 夕平 汉卜游冷部構件(用以冷卻及固化熔 邊成為其最終形式)。本發明控制系統也可設置:感應元 件,來監測固體殘餘物調整器内的溫度和壓力;回應元件, 來有效地調控固體殘餘物轉化成熔渣的過程,及:經由處理 裝置、構件來控制例如電力到電漿熱源和固體殘餘物輸入 62 200817501 速率等類的操作參數。 固體殘餘物調整器係適以處理來自任一可將含礙進料 化成不同能量形式之製程的固體殘餘物。此固體殘餘物典 型為顆粒形式丘可來自一或多個来 齋氣體見整器之類的裝置。將探各^ 加熱至足以轉:化固體咸為 :物質的溫家# γ 被帶到一先分可炫解鹿使同體殘餘物 體殘餘杨調整器也可幫助捕捉:爆渣中的污染性固體(心 如’重金屬、,以及幫助形成乾淨、均質认 價值)的熔渣產物。 :: ^ ^ • . · ' · : · - · . . · ’ 為了確保固體殘餘物可被有效地完全處理,此固發γ 餘物調整器可設計成能提供充分的滯留時間在固體 ▲殘 H ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ~ % 餘物 調整器中。在一實施方式中,本系統提供至少10分鐘的撕 留時間^在另一實施方式中,本固體殘餘物調整器提供二 達1小時的滯留時間。在另一實施方式中,本固體殘二s (,調整器提供高達2小時的滯留時間… 、物 續或間歇式方式’從一或多上游製程中,經過適當出 傳送構件(習知技藝人士所熟知的),而將固體殘餘物 式可以是焦炭、灰份 ' 熔·渣或其之某些組合)移出。在’、 施方式中,固體殘餘物係經由本系統的箱子或傳送螺 被推進固體殘餘物調整器中。Ά 舉例來說,可利用旋轉螺桿或螺旋鑽機制而 連縳 63 200817501 螺捍傳邊器來傳送 或者,可使用間 火伤至固體殘餘知調整器中 , - ' ; * ' . 式方式來添加固體殘餘物。在一實 施方式中,連接到固體綠K神於w 免餘物调整斋的固體殘餘物輸入構 件係由一系統之傳送或承栽臂所组成。在此實施方式中, 控肩系紙可使用限制開關來控制承载臂撞擊的長度,使得 可控制每一次撞擊所能饋入至轉也器内的材料量^」 本:發明控制系統可更包括一種可控制:固韓殘餘物之輸 入速度的控制構件,藉以確保固體殘餘物之嫁化與均值化 作用達到最.佳。 .. . · · . / . * - · . . * . • .. ... ' · . · , ' · . . . 在一實施方式中,使寒一電襞熱源來加熱並熔化灰份: 使威為熔濟V可自固體殘餘物調整器中定期或連續地排出 此溫度:約在1 300X至約170(^間之熔融的熔渣,之候將其 冷卻以形成一固體熔渣材料。這類熔渣可做為掩埋土方而 丟棄。或者,可將此熔融.的熔逢倒入容器而形成鑄模、每 或類似的建築材料,以用於路基或水泥建築中。此固體產 物可更被打碎成可供傳統用途的團聚物。 . ·: , . * . ..... 因此,固體殘餘物調整器可包括,熔渣輪出構件 也 可選擇性地由控制系統所控制,在一實施方. 八肀,熔融的 熔座係從固體殘餘物調聱器中排出…該輸出構件可包括一 溶渣出口埠,其典型位在或靠近轉化器底部, 一 Α φ助溶融 的熔渣自然地流出轉化器。有多種方式可控制 , w仏w的溶渣 流出固體殘餘物調整器的速率。舉例來說,在 牧一實施方式 中’可調整在最靠近電藥加熱構件之處與出 屮 間的溫度 64 200817501 差藉此東控制溶融熔渣的滯留時間,亦即,藉由調整固 ^ a # # M % ^ ^ ^ ^ # ^ # ^ g ^ ^ β 更可透過保持固體殘餘物調整器為密封狀,來改變此 熔渣輸出構件’始能適應最低加熱標準。在< 實雄方式中, 此輪出構件包括—倒出注口或S-形攔管。 '‘ . . . . * · . 、上·戶斤討”'的,將一或多電漿熱源淳朝向溶渣木 %L Α熔盧出口處瞎準可能是有利的,藉此 < 歎持 的溫度東確保疼逵肊口在整個完霧 持打開義雄。此方式也有助於維持熔潰儘可能為均勻狀 。藉X避免未完全處理材料在熔造抽取過程中不慎離開 固體殘餘物調整器、 可以夕種方式從固體殘餘物調整器中抽取出稼渣 例來說’.可在處理4日Μ从 、 "月間…了’以批次倒出方式抽取:熔渣 或疋在整個處理期R3 , I、/、由減‘》、 1 乂連續方式不斷地抽出溶渣。可系 * U J, ^ # ^ ^ ^ ^ ^ ώ ^ ^ ^ ^ ^ ^ 係 用來移除的小車内的發沙或丢入模型中:。 -丢專广 、固體殘馀物調整器的牆面襯有耐火材料,其可為習知 適合用在專門進行極高溫(即八 130〇c^ i80〇ec).# ?符儿裔的一種耐火材料 妯祖勺虹/ 次具組合。這類耐火 材枓包括,但不限於,氧化鉻 免 町人材枓及内含氧化鋁、氧 化鈦和/或氡化鉻的高氧化鋁耐火材料。 可由多種因子來決定固體整 性。這此θ ; π ^ α 讦物凋整崙的物理設計特 k二因子可包括,例如, 炒 W入欲進仃處理的固體殘 65 200817501 熔融的熔渔流速,所需用以確保固體殘餘物可被带至17 使’、熔化並缘質的溫度,所使用的電漿加熱構件,以及電 漿加熱構烀的位置和方向。V ^ *· · . . :·.·-_· · . . .. :· ./ .· 本%明控制系統可利甩設置感應元件來監測整姐固體 殘餘物議 連續或間才式 (…熔渣的暮輕。用來:監測調整器内溫度的雇 調整盗;^牆,或是調整器頂部、中央及底部的耐犬材料内。 沐發明挺制系統也可設t 處理裝亶,以控制電漿熱源的電力和固體殘餘物的輸入速: 率、I: . . :: ... 、 . · ·. 舉例來說’當熔融溫度太高時,控制系統可命令降低 電聚熱源的電力級別:相反的,若熔融温度太他時,控制 系統可命令提高電漿熱源的電力.級別。可透過間接控制控 制系統或是透過模組控制,來控制固體殘餘物調整器,其 . '.· ^ ...... 中此控制系統包含多個用於控制的子系統。 ^ * ' * ·' 在一實施方式中,固體殘餘物調整器也可包括有用來 回收熱的構件,亦即,第24和25圖中的電漿熱源冷卻構 件及熔 >查冷卻構件,其可減少所產生的廢棄熱的量。這種 用來回收熱的構件可包括,例如,熱交換器。在此種實施 方式中,控制系統可更進一步控制熱交換器的操作條件。 該熱交換器可具有多個溫度感應器、流量控制元件、及其 他這類監測與回應元件。 66 200817501 在—實施方式t,自主要轉化器中抽出固體殘餘物, 將"、饋入至一高溫溶融腔室,在坪熄捅内冷卻後將其、 ϋ並傳送至準備要從其也置處被移除的料堆中。在另— 气中’提供一種固體殘餘物饋入系统,其可利用 桿類型的傳«I捕 彳送系終固體,餘物帶到熔逢趑融腔室内。此也可 滿足其他固體殘餘物來嘗: 餘物調整器處於待機下_ 先送至他處之後再重新引入到固盤殘餘物調整器饋入系统 t ° 在一實施方式中,由餘入系統所接收的固體殘餘物被 傳送到一炫融的小房間中並以電漿拒將熔解。著总 間中_溶逢高度◎ 出,而捧落到一悴熄桶内。八 ...-. .- ·. ...... ‘ 可使用與處理轉化器所生成氣體相同的方式,來處理 由固體殘.餘物調整器所產:生的氣體(亦即,用在相同或不同 下游用途)。未在MSW處理系統階段被移除的金屬可被傳 ^ ^ ^ ^ r. t ^ ^ ^ ^ ^ ^ ^ f ^ ^ ^ ^ ^ τ 熔化,因此,此小房間可能會被金屬阻塞,因為金屬密度 权-般㈣為高。為解決此問題,可定期升高此腔室的溫 度以將金屬㈣’且㈣的金屬可從腔室房間底部移除。 因為用來熔化固體殘餘物的溫度相當高,特別是用來熔化 其中的金屬,因此其對对火材料的要求相當高。此包括腐 67 200817501 钱,特別是除了高溫外,還包括在熔渣水位處的耐腐蝕性。 it# a ^ 0;^ # ^ 耐火材料則選棒具有較佳絕緣性者。 在某些實施方式中,可自轉化器和氣體調整器兩處來 提佚固^殘餘物到固體殘餘物調整器中,可1整該些i 殘餘物继合使其能錢一種固體產物W 和一種合成氣,其可被調整:装與轉化器内的舂成氣組^ 供進一步調整、均贷化和下游:應用。在控制固體殘餘物處 I時,:可視需要調整電漿炬你^ 溫复。熔'渣腔室▼包括各種溫度感應元件、 件。在某些實施方式中,可於氣體出口管線處設置—抑= 闊來下游真空產生器(即,合成氣鼓風機)所能移ς的 氣體流量。可視需要調整固體殘餘物調整器的饋入逮率, 來確保可接受的溫度控制仍在電漿炬熔融速率的範固下, 並防止熔渣腔室中有高量的未熔融材料… ^ 版交換器 . _ ... * * · ....— • , . 參照第1-4和24-26圖,.適合與本發明控制系統—起 :用的s奴進料汽化系統也可設置可經由一熱交換器而自 鱗,的產物氣體中回收熱能的構件。該熱交換器可包含一 ’夕氣體-至-空氣的熱交換器,籍此可使用該熱的產物氣 '來提供已經過熱交換的空氣1回收的熱能(以已經過熱= :的二氣的形式存在)可再選擇性地被用來提供熱給气化 氣程使用’如第26圖所繪示的,藉以減少必須由該一或多 。装熱源來提供以驅動汽化製程的熱能量。也可使用此回 68 200817501 ‘ . . . * • . ; . * . • . ..., : 收的熱能於任何產業或民生應用中。在一實施方式中,合 • · . . . . ' · ' · · • · · · . .... . . .… ' .. 成氣体的溫度從約1000°C降低至約7401,同哼將空氣溫 度由周園溫度提高到約60 〇υ。 • . . '·,', . . * . · ·. 在另一實施方式中,使用此氣體-至·空氣的熱交換器 , .‘ ·. .. . ; . . * * . . · ' - * ' * 來加熱一種氧化劑,例如:氧氣或富含氧的空氣,其之後可 ..· .. · " . ’广:...::... 再選擇性地被用來提供熱給汽化製輕使用,。: • . . · .... . . ....... · · .' .. '.' . ; · · ·· · · . - , . · · . 可使用不同類^ • , · . . ..... r .. . . ·· ' · . .. · . · ... . ·-. .. ' .· • -. · ..··〆·.. : - . .· . . · ' · . *. 狀或管:狀熱交換器,兩者鄭:是平直、單次通過設計,以及 .. . .....: ... · . · . · * ·' . ... C U -型管之多次通過設計,和平板式熱交換器。在一實施方 ....... ::: : ... . .... ..... . 式中,管内的產物氣體流:和製程空氣流在氣體-至-空氣熱 . · : · - . · · ' . . . . ... * - , 交換器之殼内反向流動。此熱交換器的設計也可將諸如摺 ., . . . . . .. ' . . . • . . . · · . ' ..... • 管之類的構件納入,以防止管子破裂。如何選擇適當的熱 . · · . . . , . * . 交換器乃是此領域中習知技藝人士所了解的知識。 .., . . · , . ' . · . · . . . . . . .· ··.· ... ... ... . . 备了使來自管滲漏的危害降至最低,汽化系統可更包 . · ·: · . * . . ' . . 括一或多個與該氣體-至-空氟熱交換器之產物氣體出口相… . - . *"·' ’ * · . . 關連的單獨的溫度感應元件。這些溫度感應元件的設置位 . ... . · .. . . ; . . - . 置係可在有交換空氣滲漏至合成氣體管道後,侦測到因燃 ί . ..... ..... ... 燒而產生的溫度升高現象。偵測到這類型的溫度上升,可 用來自動關閉誘導式空氣鼓風機(其可移動冷媒空氣通過 . . ... '· . . ·; : 熱回收系統)。也可使用一較低的溫度限制作馬管線開.始阻 塞的指標,其在某些實施方式中可用來指示應將系統關閉 - ' 進行維修。此熱交換器可受本發明控制系統和/或一模組式 控制子系統的控制。 或者,此熱交換器還可額外包含一或多蒸氣產生器熱 69 200817501 交換器,用來產生蒸氣,該蒸氣可作為汽化反應中的一種 . ’ . . · . · ·.‘· · . . · . * . 添加物,如第26圖所示,用來驅動一蒸氣引擎或驅動旋轉 . ... ... : . 蒸氣設備,例如誘導式鼓風機。來自產物氣體的熱利用一 - · ' * . . * * 熱交換構件來加熱水以產生蒸氣,該些熱交換構件可以是 • · ... .. .... . ... . . · . ...... - . 蒸教產生器熱交換器(如,第2、3及.2 5圖)、廢熱锅爐(如, • . ........ . , . · .. 第26圖)等等。在一實施方式中,使用來自羞物氣體、的熱 . . · . . ... . ·-. • .. .. . . · ... . ' . . . 所生成的蒸氣乃是超無蒸汽(superheated steam)。 . . . 參照第26圖,其徐依據本發明一實施方式所緣示有關 氣體-至-空氣熱交換器與蒸氣產生器熱交換器間的關係。 ‘ -.' .... : .. ... . · . · . . , ... .. · . , . . * · 此交換蒸氣也可作為汽化製程期間的一種蒸汽添加物,以 • . · · · · ... ... · - ...... . 幫助確保有充分自由的氧和氫可使進料被轉化成合成氣体 • ...... ..... - . . ' ...... ... · . ·. . 產物的效果達到最大。 未於轉化製程中使用的蒸氣或未用於驅動旋轉處理設 備的蒸氣,可用於其他商業目的,例如透過使用蒸氣引擎 .··..· . * .. 或在局部用途來發電或是其可被供應到局部產業客戶處供 - ·-·.·. *-: . .... ... 其使用,或是其可用來改善從焦沙中抽取油的效果。 . · . · . ' * . 選擇性設置的蒸氣產生器熱交換器 參照第2圖,在一實施方式中,以一種額外的熱交換 器(其係為本發明控制系統所控制)將自各種蒸汽渦輪輸出 取得的蒸氣以一冷卻塔幫浦或其類似物饋入後,而冷卻, 該蒸汽渦輪乃是一種以一用來冷卻合成氣体之蒸氣產生器 熱交換器所產生的蒸氣來運作的蒸氣引擎,一種以一用來 冷卻氣体渦輪/引擎並交換所生成氣體之蒸氣產生器熱交 換器所產生的蒸氣來運作的蒸氣引擎,或其之組合。在一 70 200817501 - . * · . - . · ... 實施方式中’在離賭執交拖哭、a _ ^ …、換时之成,冷卻的裔氣/水即被泵 經一去氣器、並以恰當化學物由一軟水.源饋入,以去除, 中的空氣和過量的氧氣,再送回孩逸氣蒸氣產生器熱交換 器、碌舍成氣蒸氣產生器熱:交換器等的鋼爐饋入水中。 在某二方式中,可使用本發明控制系統來使系統 .中能量的傳送達到最大化,,難 與挪 α日 取八化藉以官理進料-至-能量之轉化 量被最佳化,因為回收所感應的熱至汽化製★可減:少在乾 燥及揮發進料步驊時必需自外部能源输入的能量。所回收 p被降至承低。因此,本發明容許有效地汽化一含碳進 料…中八彳匕熱源乃是瑪擇式地由加熱空氣(以自產物氣體 回收之感應熱來加熱)來供給。 為了’敢率達到最佳 用來控制所實施熱交換虑^^ 上 .換處理條件的構件。此控制構件係用One or more bee ports of the sex setting, and the lower dimension of the W. 汉 汉 汉 汉 汉 汉 汉 汉 汉 汉 汉 汉 汉 汉 汉 汉 汉 汉 汉 汉 汉 汉 汉 汉 汉 汉 汉 汉The control system of the present invention may also be provided with: an inductive element for monitoring temperature and pressure within the solid residue regulator; a response element for effectively regulating the conversion of solid residue into slag, and: controlled by processing means, components For example, power to plasma heat source and solid residue input 62 200817501 rate and other operational parameters. The solid residue conditioner is adapted to treat solid residues from any process that can hinder the feed to different energy forms. This solid residue is typically a device in which the granule form can be from one or more of the gas eliminators. The heat of the probe is heated enough to turn: the solid salt is: the material of the Wenjia # γ is brought to a first point to detract from the deer to make the same body residual body residual Yang adjuster can also help capture: pollution in the slag Solid (hearts like 'heavy metals, and help to form a clean, homogeneous value) slag product. :: ^ ^ • . · ' · : · · · · · · · · · To ensure that solid residues can be effectively treated completely, this solid-state γ residue adjuster can be designed to provide sufficient residence time in solid ▲ H ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ~ % in the remainder adjuster. In one embodiment, the system provides a tear time of at least 10 minutes. In another embodiment, the solid residue adjuster provides a residence time of up to one hour. In another embodiment, the solid residue s (the regulator provides a residence time of up to 2 hours..., continuous or batch mode) from one or more upstream processes, via appropriate delivery members (known to the skilled artisan) Well known, the solid residue formula can be removed from coke, ash 'melting slag or some combination thereof. In the embodiment, the solid residue is propelled into the solid residue conditioner via a box or transfer screw of the system. Ά For example, you can use the rotating screw or auger mechanism to tie the 63 200817501 threaded edger to transfer or you can use the inter-fire damage to the solid residual adjuster, - ' ; * ' . The residue. In one embodiment, the solid residue input member connected to the solid green K is a system of transfer or load arms. In this embodiment, the shoulder control paper can use the limit switch to control the length of the impact of the load arm so that the amount of material that can be fed into the transfer device per impact can be controlled." The invention control system can further include A control member that can control the input speed of the solid residue in order to ensure that the grafting and averaging of the solid residue are optimal. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . In one embodiment, a heat source is used to heat and melt the ash: The temperature can be periodically or continuously discharged from the solid residue regulator by a temperature of about 1 300X to about 170 fused slag, which is then cooled to form a solid slag material. Such slag can be discarded as buried earth. Alternatively, the molten slag can be poured into a container to form a mold, each or similar building material for use in a roadbed or cement building. It is further broken into agglomerates for conventional use. . . . , . . . . . . Therefore, the solid residue adjuster can include, the slag wheeling member can also be selectively controlled by the control system In one embodiment. Gossip, the molten fuse holder is discharged from the solid residue trap. The output member may include a slag outlet crucible, which is typically located at or near the bottom of the converter, and a φ φ assisted melt The slag naturally flows out of the converter. There are many ways to control, w仏w slag outflow solid residue adjustment For example, in the embodiment of the animal husbandry, the difference between the temperature of the nearest electric medicine heating member and the exiting space 64 200817501 can be adjusted to control the residence time of the molten slag, that is, by Adjusting the solid ^ a # # M % ^ ^ ^ ^ # ^ # ^ g ^ ^ β can be changed by keeping the solid residue adjuster sealed to change the slag output member to adapt to the minimum heating standard. In the Shih-hsi mode, the wheel-out member includes - a pouring spout or an S-shaped trap. '' . . . . * · . , , , , , , , , , , , , , , , , , , , , , , , , , It may be advantageous to move towards the slag wood %L Α 卢 出口 exit, thereby sighing the temperature to ensure that the mouth of the sputum is open throughout the fog. This way also helps to maintain the melt as much as possible It is uniform. By X, it is avoided that the incompletely treated material inadvertently leaves the solid residue adjuster during the melt extraction process, and the slag can be extracted from the solid residue adjuster in the evening. Μ 从, "月间...了'Extracted by batch dumping: slag or slag During the treatment period R3, I, /, continuous extraction of slag from the continuous '", 1 乂 continuous method. Can be * UJ, ^ # ^ ^ ^ ^ ^ ώ ^ ^ ^ ^ ^ ^ is used to remove the small The sand in the car is thrown into the model: - The wall of the special-purpose, solid residue adjuster is lined with refractory material, which can be used for special high temperature (ie, eight 130〇c^ i80 〇ec).# A kind of refractory material 妯 勺 虹 虹 虹 。 。 。 。 。 。 。 。 。 。 。 。 。 这类 这类 这类 这类 这类 这类 这类 这类 这类 这类 这类 这类 这类 这类 这类 这类 这类 这类 这类 这类 这类 这类 这类 这类A high alumina refractory material that is deuterated with chromium. Solidity can be determined by a variety of factors. The physical design of the θ; π ^ α 凋 整 整 可 可 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克 克It can be brought to 17 to ', melt and temperate temperature, the plasma heating member used, and the position and orientation of the plasma heating structure. V ^ *· · . . : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The slag is light. It is used to: monitor the temperature of the adjuster to adjust the thief; ^ wall, or the top, center and bottom of the adjuster's dog material. Mu invention system can also be set to handle the decoration, To control the input speed of the power and solid residue of the plasma heat source: rate, I: . . :: ... , . . . . For example, 'When the melting temperature is too high, the control system can command to reduce the heat source. Power level: Conversely, if the melting temperature is too high, the control system can command to increase the power level of the plasma heat source. The solid residue regulator can be controlled by an indirect control system or through module control. '.· ^ ...... This control system contains a number of subsystems for control. ^ * ' * · ' In one embodiment, the solid residue adjuster may also include components for recovering heat , that is, the plasma heat source cooling member and the melting member in FIGS. 24 and 25, which can be used to check the cooling member. The amount of waste heat generated is small. Such means for recovering heat may include, for example, a heat exchanger. In such an embodiment, the control system may further control the operating conditions of the heat exchanger. There may be multiple temperature sensors, flow control elements, and other such monitoring and response components. 66 200817501 In the embodiment t, the solid residue is withdrawn from the main converter, and the " is fed into a high temperature melting chamber The chamber, after being cooled in the slab, is transferred to the pile ready to be removed from it. In the other, a solid residue feed system is provided, which can utilize the rod The type of transmission «I catches the final solid, and the residue is brought into the melting chamber. This can also satisfy other solid residues. The residue adjuster is in standby _ first sent to another place and then re- Introduced to the fixed-plate residue adjuster feed system t ° In one embodiment, the solid residue received by the residual system is transferred to a small room that is melted and rejected by the plasma. Medium _ dissolve height ◎ And the hand is dropped into a quenching bucket. Eight...-. .- .. ...... ' can be adjusted in the same way as the gas generated by the converter to handle the residue Produced by the device: raw gas (that is, used for the same or different downstream applications). Metals that have not been removed in the MSW treatment system stage can be transmitted ^ ^ ^ ^ r. t ^ ^ ^ ^ ^ ^ ^ f ^ ^ ^ ^ ^ τ Melting, therefore, this small room may be blocked by metal because the metal density is generally high (four). To solve this problem, the temperature of this chamber can be raised periodically to metal (4) and (d) Metal can be removed from the bottom of the chamber room. Because the temperature used to melt the solid residue is quite high, especially for melting the metal therein, it is quite demanding on fire materials. This includes rot 67 200817501 money, especially in addition to high temperatures, including corrosion resistance at the slag level. It# a ^ 0;^ # ^ Refractory material, the rod has better insulation. In some embodiments, the residue can be lifted from the converter and the gas regulator to the solid residue regulator, and the i residue can be combined to make it a solid product. And a syngas that can be adjusted: installed in the converter to form a gas group for further adjustment, crediting and downstream: application. When controlling the solid residue I, you can adjust the plasma torch as needed. The slag chamber ▼ includes various temperature sensing elements and components. In some embodiments, the gas flow rate that can be moved by the downstream vacuum generator (i.e., the syngas blower) can be set at the gas outlet line. Adjust the feed rate of the solid residue regulator as needed to ensure that acceptable temperature control is still at the rate of the melt rate of the torch and to prevent high amounts of unmelted material in the slag chamber... Exchanger. _ ... * * · .... - • , . Refer to Figures 1-4 and 24-26, suitable for use with the control system of the present invention: the s slave feed vaporization system can also be set The heat energy component can be recovered from the scaled product gas via a heat exchanger. The heat exchanger may comprise a 'slip gas-to-air heat exchanger, whereby the hot product gas' may be used to provide the heat energy recovered by the air 1 that has been superheated (to the already overheated:: two gas) The form exists) can be selectively used to provide heat to the gasification process using 'as shown in Figure 26, whereby the reduction must be made by the one or more. A heat source is provided to provide thermal energy to drive the vaporization process. You can also use this back 68 200817501 ‘ . . . . . . . . . . . . . . . . : : The heat collected in any industry or livelihood application. In one embodiment, the temperature of the gas is reduced from about 1000 ° C to about 7401, the same as . . . . . . . . . . . . . . . Increase the air temperature from the circumferential temperature to approximately 60 〇υ. • . . '., ', . . . In another embodiment, this gas-to-air heat exchanger is used, .'.. .. . . . . * * . . . - * ' * to heat an oxidant, such as oxygen or oxygen-enriched air, which can be followed by .. . . . " . 'Guang:...::... and then selectively used to provide The heat is used in the vaporization system. : • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. r . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . · . . · ' · . *. Shape or tube: heat exchanger, both Zheng: is a straight, single pass design, and .. .....: ... · · · · · ·' . . CU-type tube multiple pass design, and flat plate heat exchanger. In an embodiment.......::: ... . . . . . . . . , where the product gas flow in the tube: and the process air flow in the gas-to-air heat. · : · - . · · ' . . . . ... * - , Reverse flow inside the shell of the exchanger. The design of the heat exchanger can also incorporate components such as tubes, tubes, and the like to prevent the tubes from rupturing. How to Choose the Right Heat. The exchanger is the knowledge that is known to those skilled in the art. .., . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The system can be further packaged. · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · . Associated separate temperature sensing components. These temperature sensing elements are set. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... ... the temperature rise caused by burning. This type of temperature rise is detected and can be used to automatically turn off the induced air blower (which moves the refrigerant air through . . . . . . . ;; : heat recovery system). A lower temperature limit can also be used as an indicator of the start of the pipeline, which in some embodiments can be used to indicate that the system should be shut down - 'for maintenance. This heat exchanger can be controlled by the control system of the present invention and/or a modular control subsystem. Alternatively, the heat exchanger may additionally comprise one or more steam generator heat 69 200817501 exchanger for generating steam which may be used as one of the vaporization reactions. ' . . . . . . . · . . . Addition, as shown in Figure 26, is used to drive a steam engine or to drive a rotation. ... : : Steam equipment, such as an induced blower. The heat from the product gas utilizes a - - ' . . . * * heat exchange member to heat the water to produce a vapor, and the heat exchange members may be • · ..... . . . . . . . . . . . Steaming heat exchangers (eg, Figures 2, 3 and 2.5), waste heat boilers (eg, • . . . . . , . .. Figure 26) and so on. In one embodiment, the heat generated from the shy gas is used. . . . . . . . . . . . . . . . . . . . . . . . . Superheated steam. Referring to Figure 26, there is shown a relationship between a gas-to-air heat exchanger and a steam generator heat exchanger in accordance with an embodiment of the present invention. '-.' .... : .. ... . . . . . , . . . . . . . . . . . This exchange steam can also be used as a steam additive during the vaporization process. · · · · ... ... - - . . . Help to ensure that there is sufficient free oxygen and hydrogen to convert the feed into a synthesis gas • ..... - . . ' . . . . . . . The effect of the product is maximized. Vapors not used in the conversion process or vapours not used to drive rotary processing equipment may be used for other commercial purposes, such as by using a steam engine.. . . . . . . . . . or in local use to generate electricity or It is supplied to local industry customers for -·-·... *-: . . . ... its use, or it can be used to improve the effect of extracting oil from coke. The optional steam generator heat exchanger is referred to in Figure 2, in an embodiment, with an additional heat exchanger (which is controlled by the control system of the present invention) The steam obtained by the output of the steam turbine is cooled after being fed by a cooling tower pump or the like, and the steam turbine is operated by a vapor generated by a steam generator heat exchanger for cooling the synthesis gas. A steam engine, a steam engine that operates with a vapor produced by a steam generator heat exchanger for cooling a gas turbine/engine and exchanging the generated gas, or a combination thereof. In a 70 200817501 - . * · . - . · ... in the implementation of the method of 'departing from gambling, crying, a _ ^ ..., changing time, cooling the gas / water is pumped out And feed the appropriate chemical from a source of soft water to remove the air and excess oxygen, and then send it back to the child's steam generator heat exchanger, the steam generator heat: exchanger, etc. The steel furnace is fed into the water. In a certain two mode, the control system of the present invention can be used to maximize the transmission of energy in the system, and it is difficult to optimize the amount of conversion of the feed-to-energy by the law. Because the heat induced by the recovery to the vaporization system can be reduced: less energy that must be input from the external energy source when drying and volatilizing the feed step. The recovered p is reduced to underweight. Accordingly, the present invention allows efficient vaporization of a carbonaceous feedstock in which the heat source is supplied by heated air (heated by the induction heat recovered from the product gas). In order to achieve the best, the components used to control the heat exchange considerations are changed. This control component is used

声盘/规、數包括(但不限於)系統特定位置處的溫. 度與氣體流速,以》A %姓金依據返二參數來調整操作條件,以便 •維持糸統在預定範園内。可被控系殊婉由口庫:」株而 體浐节於 包括或夕父換空氣流速、產物氣 體机逮、輸入進料的速 之 率以及雷將细i 3之添加物(如,蒸氣)的速 早乂及電漿熱源之電力級別。 舉例來說,諸如、、田洚禮於堪/ 之類的感應器可安二二(以及其他這類感應元件) 内的多個特定位3 一起使用之汽化系統 置處。這些溫度傳輸器係用來測量在氣體· 71 200817501 至-空氧熱交換器入口和出口處之產物氣體的溫度,以及在 ' . 蒸汽產生器熱交換器入口和出口處之產物氣體的.溫度。溫 度傳輪器也可用來測量製程空氣在氣體-至-空氣熱交換器 中加熱後的溫度,以及用來測量離開該蒸汽產生琴熱交換 器之蒸氣的溫度。 . . . ...... . ..... ·· , · · ·· · . . 卞使用這些測得的溫度來確保合咸氣進入其個別熱交 • ‘ : ' . * · . . . ;· : . _ .... ’ . · . · . . . . · ' · .The sound disk/gauge, number includes (but is not limited to) the temperature and gas flow rate at a specific position of the system, and the operating condition is adjusted according to the return parameter of the A% surname, so as to maintain the system in the predetermined range. The system can be controlled by the mouth library: "The plant and the body section are included in the air flow rate, the product gas machine catch, the speed of the input feed, and the addition of the mine (such as steam) The speed of the early and the power level of the plasma heat source. For example, a sensor such as , for example, 洚 洚 于 can be placed in a vaporization system with a plurality of specific bits 3 within (and other such sensing elements). These temperature transmitters are used to measure the temperature of the product gas at the inlet and outlet of the gas at the time of the gas, and the temperature of the product gas at the inlet and outlet of the steam generator heat exchanger. . The temperature wheel can also be used to measure the temperature of the process air heated in the gas-to-air heat exchanger and to measure the temperature of the vapor leaving the steam generating heat exchanger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

:換器時的溫度不會超過該裝:置的.理想操作I • . , . . : ::, · . ' . . . :· ' .... - . . . . · . 說,如菜氣體-至-空氣熱交換器的設計溫度為」〇 5 0 ΐ:,可 . · .... * · . . · *' ... , · . . 、 - . . . 使用進入該熱交換器之氣體蒸汽中的溫度傳輸器來控制通 過系統之交換空氣备速與電裝熱電力兩者,以便維持最佳 ... · · ·'. ' ... ..... ... . 的合成氣体溫度。此外,測量離開的產物氣體温度可能有 • ..... - ....... .. . 助於確你已自兩熱回收階段之產物氣體中回收最佳量的感 · · · · ·. 應熱…· .... . . . . _ 在一實施方式中,諸如溫度傳輸器之類的溫度感應器 . ...... ' · .. . 可安裝在空氣出口流處,以測量該已加熱的空氣之溫度, 其有助於確保製程已在可確保製程空氣被加熱到汽化製程 可用的適當溫度的條件下被實施。在一實施方式中,該交 . * . · . . · ·. - ··...· 換的空氣出口溫度為約 600°C,因此安裝在空氣出口流處 的溫度傳輸器可用來控制系統内空氣流速和電漿重組腔室 内的電聚熱電力兩者或其中之一,以維挎最佳合成氣體輸 入溫度,其又可用來控制該熱交換空氣的溫度。 依據本發明一實施方式,控制策略設定最佳熱交換空 氣輸出溫度的一固定點,例如,約600°C,以及蒸汽產生 器熱交換器的離開溫度,例如,約235°C。因此,依據此 72 200817501 實施方式,當合成氣體流減少時,從氣體-至-空氣熱交換 .... . ' : . V . * 器離開的氣體溫度變得比較冷,導致蒸汽產出量下降,因 為蒸汽產生器熱交換器的離開溫度也被設定在固定範圍 . :下.V. *. - - - · . · . . · . .. · 同樣的觀念也可用在當通遁系統的空氣流減少時的情 ...... ... · ·..... . 況'依據本發明一實施方式,離開交換空氣的溫度保持固 . .... . · 定,因此從氣體-至-里氣熱交換器籬開的氣體;溫:度變得比 Μ M i m iL· ^ A i ^ ^ ^ A ^ ^ A M ί II % ^ ^ ^ > f . . " ; ·· : . : . . · .. ........ .. ·. . 1 但是,當通過系統的空氣流減少時,產物氣體流也會隨之 . . ... ..... . . ·-: ... .... .,: ... . *-. .. · . - 減少,使得提高進入蒸汽產生器熱交換器的溫度僅能短暫 . . · . *. . · . . 性地升高。舉例來說,如果空氣流減少至50%,在蒸汽產 生器熱交換器 50入口的氣體溫度將短暫地被視為約 800 . ..... . * 1C,其係在熱交換器設計的溫度限制内。 - ·..... ..... . . · · 此外,在某些實施方式中,本發明控制系統提.供用來 控制自動閥門的回應元件,以便於在空氣量超過製程需求 時可將製程空氣抽出到環境中。舉例來說,在某些實施方 . · ( 式中,因為設備考量(例如,當啟動一關閉程序時),需要 將tb製程所需更多量的空氣加熱。在此種狀況下,可依需 求將過量的交換空氣抽出。 參照第24和25圖,必要時也可以上述的熱交換器來 冷卻產物氣體,以便進行後續特定過濾和氣體調整步驛, 主要是關於轉化器氣體調整器(如,轉化器氣體調整器冷卻 構件),以及提供用來冷卻電漿熱源(如,電漿冷卻構件)、 熔渣處理的構件(即,熔渣冷卻構件)等1 73 200817501 轉化氣體調餐器 參照第1及4圖,本發b月控〜制系統適合輿一汽化系統 . . .. ' . . ... · . .. :. · · 一起使用,該汽化系統可選擇性地提供一轉化器氣體調整 • · ..... ..... ... . . .. ·... . . 器,或其他這韻氣體調整構件,來將汽化製程的產物轉化 成具有特定規格的輸出氣體。讓產物氣體通過轉φ ^ 調整器有助於確保產物氣體幾近不含化學物或顆粒f生泞染 . . .. ..... · ; ... . · ...... ... · . ·. 物,因此可用在兵—能量產生系統或用^表 在一實施方式申,將產物氣體導引到轉化篆 * ._.· * * ·. ' 器:,氣體在此會接:受一特定順序的處理步骤,用以產生異 ...... · . . · . · ... 有下游應用規格之輸出氣體。轉化器氣體調整器包含多個 ...... .· · ; . · . . 组件,其可實施可能包括以下(但:不限於)的處理步驟;移 .; .··='' · ....... . . ... . · 除来自合成氣體中的顆粒物質、酸性氣體(嚴 或重金屬,或是當該氣體通過系統時調整該氣體的溼度與 溫度。所需處理步驟順序是由合成氣体的組成與可供下游 • 應用之輸出氣體的特定組成來決定σ也可利用使用本發迷 ... · ..... ' · 控制系統來達成使轉化器氣體調聱器最大化的目的。. 在一實施方式中,在一汽化系統謗導式肩的真空抽取 狀況下,連續自汽化系統抽取熱產物氣體通通該汽化系統 的一離開氣體出口。一氣體傳送構件,例如/用來從轉化· 器傳送氣体到轉化器氣體調整器之管或其他管道。一氣體 •傳送構件,使用例如一煙管或其他類似通道,從轉化器傳 送氣體到談轉化器氣體調整器。 也可使用一或多轉化器氣體調整器,例妒一主要的轉 化器氣體調整器和一次要的轉化器氣體調整II。在此狀控 74 200817501 下’可使用該次要的轉化器氣體調整器來處理自主要轉化 器氣體調整器之氣流中所移除的材料,如,顆粒性材料及 重金屬材外〇從轉饵器氣體調整器輪出的氣體可存放在氣 發儲存桶(參見第3圖),.饋送通過進—步處理構件沙 卜4圖的;^貝處理系統)或煮,.真接饋送至下游用递装置中 :(如:'第:'"2--圖》。:::/. ........ · ' _以占所討論的5 卻熱產物貪體的輪弈。此^ ,敏威組件是有幫助的。在一實施方式中,由熱交換器來執 • * - . . * - ·.·.. · 行冷卻步驟’藉以讓從產物氣體中回收的熱也可被選择性 :· · 1 ... . ... . . ......... .·... 地回收^循環用於汽化製程甲(參見第」、4及26圖)。 在另一實施方式中,來自汽化系統的熱先利用在一蒸 * . , · . ' ' 發器内(如,第1及4:圖之綷熄器)直接以水蒸發的方式加 * . . . . . ' . 以冷卻。在另一實施方式中,可使用蒸發冷卻塔(參見第4 . ·、‘'· .. . - 圖)來冷卻自汽化系統内進入轉化器氣體調整器之合成 . * - - . .* 氟。蒸發冷卻塔可將合成氣的溫度從約7401冷卻至約150 °C ~約200 ec之溫度。可利用隔熱飽和方式來逹成此步驟, 仳隔熱飽和方式涉及以控制方式將水直接注入到蒸汽流 . * . . * . 中。此蒸發冷卻步雜為一種乾處理,且可由本發明控 制糸統來藍測和控制’以確保冷卻氣體並不潮濕’亦即, 冷卻氣體在該冷卻溫度下的相對溼度仍然低於1 00%。 如上述,轉化器氣體調整器可包含用來從冷卻氣體中 移除顆粒性物質以及與產物氣體下游用途不相容的氣體污 染物的構件。可併入一顆粒移除系統,用以移除可能陷在 75 200817501 . . . · · : _ . . , _ . . * . 自轉化器離開之燃料氣体内的顆粒物質。目前廣泛使用顆 粒及灰塵移除系統S4 ,且可包括,例如,高溫陶究過濾器、 氣旋分離器(參見第7肉、 〆# ,么曰纷7岡、、 T /圖)、文氏管刷洗器(參見第7 :圖)、 電過疼气、光檢查過濾器(Q 粒過濾:水刷洗:裔、或纖暮 等:,其均气氣^^ 1式貝4兔0不同谓序的各式氟體清潔步驟,以更有效的使 用他種r ;體清潔裝置。w〇/2〇〇6/1282 8 5和 • . · . · * · · .... ( WO/2006/128286已揭示^種例示的裝置實例。 • . ···.·_ ·’. * * . ' . .· · . . . . · : . . . . · ^提供可移除產物氣:體中的水銀或其他重金屬的構 .: .'· . ......... ' 件。舉例來說,乾式注射系統使用一經計算量之活性碳, .... · ·* ; .·.·.* ' * ! * _ . 其被注入到氣流中且停留充分的時間,使得重金屬細顆粒 · . . . . * .. . 和煙麈可被吸附夺活性碳的表面上吸附在活性碳表面上 的重金屬可被纖維據袋過遽器或濕ESP系統所捕捉。 在一實施方式中,轉化器氣體調整器或者可包括一種 • ..·_ . ... . -.*+*. ..... ·. 用來移除重金屬的酸刷,洗系統。舉例來說,此系統可能需 要讓4有重金屬的氣體通遍一充滿低pH值(一般來說為 ( 1-2)循環溶液的封裝管。可利用乾式刷洗或濕式刷洗來達· 到酸性氣體移除的目‘的。乾式尉洗的主要纟且件為一喷霧式 乾式吸附器以及在使用纖維濾袋過濾、器前先注射小蘇打灰 或石灰粉末。 在一實施方式中,以活性碳水銀拋光器作為可移除水 銀的構件(參見第4圖)。可使用一活性碳過濾床作為重金 屬之最終拋光裝置。 76 200817501 可將一酸回收子系統選擇性地連接到屬轉化器氣體調 · . . ·. , ... · - *'· · 整器’以回收具有商業債值的硫或琉酸及氫氯酸(從含碳進 料中)。酸移除系統可包括刷洗系統(即/,HC1刷洗器)、酸 . . •’ · . ......... ... ; 移除系統和其他與硫和/或酸務除系統相關的俸統設備。 在另一實施方式中,提供有 < 滋度控制構件 控制樽件的功用在嗓保輸出氣體的渔度適合下翁^ * . '.···· - .... " . .. 例來說,此濕度控制構件可包括用來冷卻氣流使氣流中的 * - : *; · . · . . , , · . * ·. . ' .·. ..: 某些水份凝結的冷卻器。凝結的水可再以 • · _ . . . · * . * · ·. , 加以移除: • · . ...... · . ..... . ... · 在另一實施方式中,此氣體處理系統可包括用來回收 • · ' · · ·. · · .* · 二氧化破和/或氨和/或氯和/或硫元素的橡件-適當的構件 . ' . ' .. · .. ... ....... 已為習知,且 WO/2006/128285 和 WO/2006/128286 已揭示 各種例示的裝置實例。 ... ......... ., .... ' . 在一實施方式中,控制系統可感應出該轉化器氣體調 整器之製程效率下降或功能不足,並將氣流轉送至一備份 * . . . . . ' · .. .· 製程或傷份謫整器系統V在另一實施方式中,此控制系統 可提供用以微調該轉化器氣韙調整器之步驟的構件,.並使 • . * * . . · 其偏離最佳狀況的情形達到最少。 . 本發明控制系統可包括感應元件,用來分析通過讓轉 化器氣·體調整器之氣流的化學組成,該製程的氣流與熱參 數;及回應元件,用來調整該轉化器氣體調整器内之狀況 使輸出氣體的處理與組成達到最佳。"以此方式不斷調整 反應物(如,注入具有充分滯留時間的活性碳、控制HC1 刷洗器.之pH值),使得此製程可依據所設計的規格有效且 77 200817501 最佳化地進行。 均質系統1 : .... .' ..· · .. .. ... . . ..... ·.... ... 本化系統也選擇悻地提供可調控產物氣體的榛件, 產物氣體的化學組成至少部分均質化並調整產物.氣 體之諸如气里、壓力和溫度等特性以滿足下游規格。 ·: : J斧藝人士可理解,此汽化製程所友主^ 變動的紕成、溫度或流速厂為了減少產物氣政: The temperature of the converter will not exceed the load: ideal. I. . , . . : ::, · . ' . . . :· ' .... - . . . . The design temperature of the vegetable gas-to-air heat exchanger is "〇5 0 ΐ:, can be ... · .... * · . . · *' ... , · . . , - . . . The temperature transmitter in the gas vapor of the exchanger controls both the exchange air standby speed and the electrical installation thermal power through the system to maintain the best... · · · '. ' ... .. .. . The temperature of the synthesis gas. In addition, measuring the temperature of the product gas leaving may have ..... - ............. Helping you to recover the optimum amount of product gas from the two heat recovery stages · · · ·. should be hot ...· .... . . . _ In an embodiment, a temperature sensor such as a temperature transmitter. ... ' . . . . can be installed in the air outlet flow To measure the temperature of the heated air, which helps to ensure that the process has been implemented under conditions that ensure that process air is heated to the appropriate temperature available for the vaporization process. In one embodiment, the air outlet temperature of the exchange is about 600 ° C, so a temperature transmitter installed at the air outlet flow can be used to control the system. Either or both of the internal air flow rate and the electric heat collecting power in the plasma recombination chamber are used to maintain the optimum synthesis gas input temperature, which in turn can be used to control the temperature of the heat exchange air. In accordance with an embodiment of the present invention, the control strategy sets a fixed point of optimum heat exchange air output temperature, e.g., about 600 ° C, and the exit temperature of the steam generator heat exchanger, for example, about 235 ° C. Therefore, according to this embodiment of 72 200817501, when the synthesis gas flow is reduced, the gas from the gas-to-air heat exchange .... . . : . V. * The temperature of the gas leaving the device becomes relatively cold, resulting in steam output. Drop, because the exit temperature of the steam generator heat exchanger is also set to a fixed range. :下.V. *. - - - · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · The situation when the air flow is reduced... According to an embodiment of the present invention, the temperature leaving the exchange air is kept constant. The gas that is trapped by the gas-to-river heat exchanger; the temperature becomes ΜM im iL· ^ A i ^ ^ ^ A ^ ^ II II % ^ ^ ^ > f & . · : . . . . . . . . . . . . . . . . . . . . However, as the air flow through the system decreases, the product gas flow will also follow. . . . --: ..... .,: ... . *-. .. · - - Reduces the temperature of the heat exchanger entering the steam generator only for a short time. . . . . . . Sexually elevated. For example, if the air flow is reduced to 50%, the gas temperature at the inlet of the steam generator heat exchanger 50 will be briefly considered to be about 800. ..... * 1C, which is designed for the heat exchanger Within the temperature limit. - In addition, in some embodiments, the control system of the present invention provides a response element for controlling the automatic valve so that when the amount of air exceeds the process demand Pump process air out to the environment. For example, in some implementations, (in the case, because of device considerations (for example, when starting a shutdown procedure), it is necessary to heat a larger amount of air required by the tb process. In this case, It is necessary to withdraw excess exchange air. Referring to Figures 24 and 25, the above-mentioned heat exchanger can also be used to cool the product gas for subsequent specific filtration and gas adjustment steps, mainly with regard to the converter gas regulator (eg , a converter gas regulator cooling member), and a member for providing a cooling plasma heat source (eg, a plasma cooling member), a slag treatment (ie, a slag cooling member), etc. 1 73 200817501 Conversion gas seasoning device reference Figures 1 and 4, the b-month control system is suitable for the first vaporization system. . . . ' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gas adjustment • · ..... ..... ... . . . . . . . . . . , or other gas conditioning components to convert the products of the vaporization process into specific specifications Output gas. Let the product gas pass through the φ ^ adjuster It helps to ensure that the product gas is almost free of chemicals or particles, and that it is dyed. . . . . . . . . . . . . . . It can be used in a soldier-energy production system or in an embodiment to direct the product gas to the conversion 篆*._.***.. ': The gas is here: a specific sequence of treatment The steps are used to generate different ... · · · · · · There are output gases for downstream application specifications. The converter gas regulator contains a plurality of ... .. . Components, which may be implemented may include the following (but not limited to) processing steps; shifting;; . . . = '' · . . . . . . . Substance, acid gas (strict or heavy metal, or the humidity and temperature of the gas as it passes through the system. The sequence of processing steps required is determined by the composition of the synthesis gas and the specific composition of the output gas available for downstream • application. σ can also be used to use this fascination... · ..... ' Control system to achieve the goal of maximizing the converter gas regulator. In one embodiment, a vaporization system In the vacuum extraction condition of the shoulder, the continuous self-steaming system extracts the hot product gas through an exit gas outlet of the vaporization system. A gas transfer member, for example, is used to transfer gas from the converter to the converter gas regulator or Other conduits. A gas/transport member that uses a gas pipe or other similar passage to transfer gas from the converter to the converter gas regulator. One or more converter gas regulators can also be used, such as a primary converter. Gas regulator and primary converter gas adjustment II. Under this control 74 200817501, the secondary converter gas regulator can be used to process materials removed from the gas stream of the main converter gas regulator, such as particulate materials and heavy metal materials. The gas from the gas regulator can be stored in the gas storage bucket (see Figure 3). The feed is fed through the further processing component Shab 4; the processing system is blown, and the feed is fed downstream. In the delivery device: (eg: '第:'"2--图》.:::/. ........ · ' _ to account for the discussion of the 5 but the hot product of the greedy round This ^, Minwei component is helpful. In one embodiment, the heat exchanger is used to perform the ** - . . . - - . . . . . . - cooling step 'by allowing the heat recovered from the product gas Can also be selected: · · 1 ... . . . . . . . . . . . . . . Recycling ^ cycle for vaporization process A (see the first, 4 and 26 Fig.) In another embodiment, the heat from the vaporization system is first utilized as a means of evaporating water in a steaming apparatus, such as the first and fourth reactors. Plus * . . . . ' . to cool. In one embodiment, an evaporative cooling tower (see Section 4., ''..--) can be used to cool the synthesis of the converter gas regulator from the vaporization system. * - - . . . Fluorine. Evaporation The cooling tower can cool the temperature of the syngas from about 7401 to a temperature of about 150 ° C to about 200 ec. This step can be carried out by means of thermal insulation saturation, which involves injecting water directly into the control mode. Steam flow. * . . * . . . This evaporative cooling step is a dry treatment, and can be controlled and controlled by the present invention to ensure that the cooling gas is not humid, that is, the cooling gas is at the cooling temperature. The lower relative humidity is still below 100%. As mentioned above, the converter gas regulator may comprise means for removing particulate matter from the cooling gas and gaseous contaminants that are incompatible with the downstream use of the product gas. Into a particle removal system to remove particles that may be trapped in 75 200817501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . In addition to system S4, and Including, for example, high temperature ceramic filter, cyclone separator (see section 7 meat, 〆#, 曰 曰 7 、, T / map), venturi tube brush (see Figure 7: figure), electric pain Gas and light inspection filter (Q particle filtration: water brushing: ethnic, or fiber, etc.:, all of them are gas-fired ^^ 1 type shell 4 rabbit 0 different sorts of various types of fluorine cleaning steps for more efficient use He kind of r; body cleaning device. W〇/2〇〇6/1282 8 5 and • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . * * . ' . . . . . . . . . . . . . . . . . . . . . . . . . . . Provides a removable product gas: the structure of mercury or other heavy metals in the body.: .'· . . . For example, a dry injection system uses a calculated amount of activated carbon, .....*; . . . . . . . . . * * * * _ . It is injected into the air stream and stays in sufficient time. The heavy metal adsorbed on the surface of the activated carbon on the surface of the activated carbon that can be adsorbed by the heavy metal particles can be captured by the fiber bag filter or the wet ESP system. In one embodiment, the converter gas regulator may alternatively comprise a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . In this case, the system may need to pass 4 heavy metal gases through a packed tube filled with a low pH (generally (1-2) circulating solution. Dry scrubbing or wet scrubbing can be used to reach acid gases. Removed item's. Dry wash The main part is a spray type dry adsorber and injection of baking soda ash or lime powder before using the fiber filter bag filter. In one embodiment, an activated carbon mercury polisher is used as a component for removing mercury. (See Figure 4.) An activated carbon filter bed can be used as the final polishing unit for heavy metals. 76 200817501 An acid recovery subsystem can be selectively connected to the converter gas regulator. . . . - *'· · Whole unit' to recover sulfur or tannic acid and hydrochloric acid (from the carbonaceous feed) with commercial debt. The acid removal system may include a scrubbing system (ie /, HC1 scrubber), acid . . . . . ....................................................................................................................................................................................................................................................................................................................................................... The function of the humidity control member to control the element is to ensure that the fishing degree of the output gas is suitable for the lower part of the article. *........-.. " . . . For example, the humidity control member may include To cool the airflow so that * - : *; · · · . . , , · . . . . . . . . . . . . . . . The condensed water can be removed by • · _ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . In one embodiment, the gas treatment system may include an elastomer for the recovery of the oxidized and/or ammonia and/or chlorine and/or sulfur elements - suitable components. ' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . In an embodiment, the control system can sense that the process efficiency of the converter gas regulator is degraded or insufficient, and the airflow is transferred to A backup* . . . . . . . . . process or injury tamper system V. In another embodiment, the control system can provide means for fine-tuning the steps of the converter gas damper, And make . . . . . . . . . . . . . The control system of the present invention may comprise an inductive element for analyzing the chemical composition of the gas stream through the converter gas body regulator, the gas flow and thermal parameters of the process, and a response element for adjusting the gas regulator within the converter The condition optimizes the processing and composition of the output gas. " Constantly adjusting the reactants in this way (eg, injecting activated carbon with sufficient residence time, controlling the pH of the HC1 scrubber), so that the process can be optimized according to the designed specifications and 77 200817501. Homogenization system 1: .... .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The chemical composition of the product gas at least partially homogenizes and adjusts the properties of the gas such as gas, pressure and temperature to meet downstream specifications. · : : J Axe artisans can understand that this vaporization process is a change in the temperature, flow rate or flow rate of the factory.

CC

(動立Γ選择性地提供一以捕捉構件形或存在的均見 統,其可用來傳送:一對下游應用而言變動性較低的氣體。 ^在十發明一實施方气中提供一均質系統,其可收集汽 化象释中的氣體產物並減少該均質系統内氣'體^(Moving the raft selectively provides a capture member shape or presence, which can be used to deliver: a lower variability of gas for downstream applications. ^ Provided in the implementation of the ten invention a homogeneous system that collects gaseous products in the vaporized image and reduces the gas in the homogeneous system^

變動1±也可選擇性地以系統的其他元件來幫助調整氣體 之諸如流量、壓力和溫度等特性V 詳口之’該均質系統提供一氣體均質系統(參見實施力 1之第1'4、6 〇、6 7及6 8圖)或尺寸設計成可容忍一亦助 . * 於達到相對均勻氣體之滯流時間的類似系統。該均質系統 的其他元件可設計成有助於達到下游應用規格、如上述, 此控制系統可用來主動控制產物氣體進入均貪系統前之各 種特性,使得氣體一旦自均質系統中輸出,其特性值即已 滿足下游應用規格。 進入均質系統之產物氣體的組成係在汽化製程中決定 的。汽化製程中對控制系統的調整讓產物氣體可被最佳化 成特定下游用途之規格(如,用來發電的氣體渦輪或燃料電 池等)。因此,可針對一特定產能技術(如,對特定氣體引 78 200817501 擎或,體渴輪來說),及為了獲得最佳整體轉化效率,而依 據所使用不同類型的進料和添加物,利用調整汽化製程的 操作乡象而客製化產物氣體組成。 離部汽化系統的產、物^ ^ ... 圍’但$ 隨箸時間,此產物 本身的變動(如,進料組成及速率改變以及空氣旅與溫度出 現變動)而彳出繞變秦:。 v .... . . · . . . · •’ ... ^ ^ ^ \ ^ 制的感應元件來監測產物氣體的流速與溫度,,以維持氟體 參數在適合最終用途的預定範圍内。由控系統所為的調 整必^考慮在均質系統中的滯留時間,以確保產物氣體適 合下游應用規格、此均質系統有助於減少產物氣體流速與: : · - · · · . ·- .- 溫度中殘留的變動。對流速來說,這些變動的發生係以秒 . · : · * . · * . 至於溫度的變動則係以分鐘計。 此均質系統包含一或多氣體均質腔室,或類似物,具. • . · · :. · . 有產物氣體入口構件、均質氣體出口構件,及選擇性地包 含一緊急出口埠。 此均質系統可搔收從汽化系統產生的氣體產物並促進 產物氣體混合,以減少該些差物氣體在均質系統内之化學 組成上的變動。也可在混合產物氣體期間,減少在其他氣 體特性上的其他變動,如壓力、溫度及流速。 可依據上游A化糸統的執行特性與下游機制的要求, 來設計此均質系統的大小,使其能滿足最小腔室的目的。 此均質系統係設計來接收來自一汽化製程之產物氣體並保 79 200817501 ® it - ^ ^ ^ % ^ ^ - ¾ ^ ^ ^ ^ 何殘留的變動' 滯留時間乃是產物氣:體在被送到下游設備之前丨 在一均質系統内的時間詈。贫姚痤I m e sa j时間里:。可挑^此滯留時間使其與本 明控制系統所控制的汽化系統相關的回應時間成正比,ς 修正汽化㈣變動的剩_ 落在預辦終的目的' _ 間量必須足夠長,以決定出該養待性值是:_ 應用之預訂範圍内以及控制:系統:是否要對九 調整來修正這些變動。 ,.此外,產物氣體在均質系統内停留的時間也可由產物 a μ # ^^ ^ t ^ ^ ^ ^ ^ ^ φ . ^ t ^ t ^ ^ $ μ a >< # iE ^ ^ t ^ ^ ^ ^ 時間就愈短。 • * . 可使用本杳明的控制系統來控制汽化製程,使得刀使 用具有一特定滯留時間的均質系統時,產物氣體將具务可 滿足下游應甩規格之安定的特性值。一般來說,機器製造 商將會提供特定機械的規格和容忍度,此均為此領域中= 知技藝人士所熟知的。 , · .- * 以下將參照實施例來說明本發明。須知這些實施例僅 係為說.明本發明之用,並非用來限制本發明範圍^ 實施例1 在此實施例中’請參照第27-72圖,其提供本發明此 80 200817501 • . · . - · ' ' 實施例的細節和各種選擇。此實施例呈現適合與本發明控 .. .... ...'一 制系統一起使用之汽化系統的每一子系統並展示其如何作 用,以成為可用來將城市固體廢棄物(MS W)轉化成電能的 ..... . ........ ... :整合系統之一部分。在此實例中所討論的子系統為:一貧^ ...... ' - . - - - . · . . · . . . · •‘· 市固體廢棄物(MS獨處理系統…,7塑膠處理系^ 水半傳送單元之水平方向汽化器,,氣體重^ :: 满環系統:、一氣良 • ·. · . · * · ... . , · · . . ·. .. . 、 · · · . · .. .·..···· . · · .均:質?系+.::統;。..:.^ _ ^ : .... .. 、 第1 Μ顯示適合與本發明一控制系統一起使甩之整個 汽化系統120之一功能性區塊圖,該汽化系統丨2〇 .主要設 -· . * .' ' . ... 計來將MS%轉化成為合成氣,並具有相關重組、調整及 均質化氣體引擎9260中之合成氣以攻發電的用途。 皮市固體廢棄物fMSW)虑理系餅/ ...... .. .: . .... . 最初MSW處理系統92〇0的設計係將以下納入考虞: (a)可供應4天的儲存能力;(b)避免長期固捧 過度分解;(c)防止殘屑被到處吹;(d)控制氡味〆(匀垃 (圾車卸戴可用的出入和迴轉空間;(f)加载器9218從则资 堆92〇2運送MSW到MSW絞碎系統mo所需的最低運送 距離和交貨時間;Cg)避免在加載器9218與垃圾車堅= 操作干擾;(h)可容許工廠擴張的額外汽化流之可能性; ⑴因卡車進入設備所造成的介入最低,特別是在危險區 :中:⑴最少人員的安全操作;㈨用來告訴加載器操作 貝傳送器内輸入料斗9242的填充高度的指示;⑴將所收 到的廢料絞碎成適合處理的顆 们顆粒大小,和(m)遠端控制進 81 200817501 入處理器的MSW瀹速和獨立控制塑膠進料速率(將詳述於 T )- • .... . ...·.· · ..... • MSW:處理系統9200包含一 MSW儲存建物9210、一 ·.-:· - · . . . . · . • ; · ' ' ‘ _ . · · · . . 力口载斋9 2 1 8、一 M S W絞碎系統9 2 2 0、一磁性分離器9 2 3 0 及一進料傳送器9240 V另有一單獨的系統9250用來儲存、 巧碎、堆:聲和饋入高聲材料(在此實例中是不可回收的 厂 ‘ ....’ · · . · ’ ' . 膠),其之饋入速率屬作為此汽化製雇The variation 1± can also optionally be used to help adjust the characteristics of the gas such as flow, pressure and temperature with other components of the system. V. The homogenization system provides a gas homogenization system (see 1st 4 of Implementation Force 1). 6 〇, 6 7 and 6 8) or dimensions designed to tolerate one help. * A similar system for achieving a relatively uniform gas stagnation time. The other components of the homogenization system can be designed to help achieve downstream application specifications, as described above. This control system can be used to actively control the various properties of the product gas before it enters the squalor system, so that once the gas is output from the homogenization system, its characteristic value That is, the downstream application specifications have been met. The composition of the product gas entering the homogenization system is determined in the vaporization process. The adjustment of the control system in the vaporization process allows the product gas to be optimized to specifications for specific downstream applications (eg, gas turbines or fuel cells used to generate electricity, etc.). Therefore, it can be used for a specific capacity technology (eg, for specific gases, 2008, 2008, or for the thirsty wheel), and for the best overall conversion efficiency, depending on the type of feed and additives used. Adjust the operation of the vaporization process to customize the product gas composition. The production and materials of the detachment vaporization system are surrounded by the changes in the product itself (eg, changes in feed composition and rate, and changes in air brigade and temperature). . v .... . . . . . . . . . . . . ^ ^ ^ ^ ^ Inductive elements are used to monitor the flow rate and temperature of the product gas to maintain the fluorine parameters within a predetermined range suitable for the end use. The adjustments made by the control system must take into account the residence time in the homogenization system to ensure that the product gas is suitable for downstream application specifications. This homogenization system helps to reduce the product gas flow rate and: : · · · · · · · · - Temperature Changes in the residual. For flow rates, these changes occur in seconds. · : · * · · * . As for temperature changes in minutes. The homogenizing system comprises one or more gas homogenizing chambers, or the like, having a product gas inlet member, a homogeneous gas outlet member, and optionally an emergency outlet port. The homogeneous system absorbs gaseous products produced from the vaporization system and promotes product gas mixing to reduce variations in the chemical composition of the differential gases within the homogeneous system. Other variations in other gas characteristics, such as pressure, temperature, and flow rate, can also be reduced during mixing of the product gas. The size of the homogeneous system can be designed according to the execution characteristics of the upstream A-chemical system and the requirements of the downstream mechanism, so that it can meet the purpose of the minimum chamber. This homogenization system is designed to receive the product gas from a vaporization process and to protect the residue. The retention time is the product gas: the body is sent The time before the downstream equipment is in a homogeneous system. Lean Yao Yi I m e sa j time:. The retention time can be chosen to be proportional to the response time associated with the vaporization system controlled by the control system of the present invention. 修正 Correct the remaining of the vaporization (four) changes _ fall in the purpose of the pre-finishment _ The amount must be long enough to determine The value of the hospitality is: _ within the application's booking range and control: System: Whether to adjust the nine to correct these changes. In addition, the time during which the product gas stays in the homogeneous system can also be obtained from the product a μ # ^^ ^ t ^ ^ ^ ^ ^ ^ φ . ^ t ^ t ^ ^ $ μ a ><# iE ^ ^ t ^ ^ ^ ^ The shorter the time. • * . The control system of this specification can be used to control the vaporization process so that when the tool uses a homogeneous system with a specific residence time, the product gas will meet the stability characteristics of downstream specifications. In general, machine builders will provide specifications and tolerances for specific machinery, which are well known to those skilled in the art. The following description will be made with reference to the embodiments. It is to be understood that the present invention is not intended to limit the scope of the invention. Embodiment 1 In this embodiment, please refer to Figures 27-72, which provides the invention of this invention 2008. - - ' ' Details of the embodiment and various options. This embodiment presents each subsystem of a vaporization system suitable for use with the control system of the present invention and demonstrates how it functions to be used to municipal solid waste (MS W ). Converted into electrical energy..... . . ....... : : Part of the integrated system. The subsystems discussed in this example are: a poor ^ ... ' - . - - - · · · · · · · · ··························································· Plastic processing system ^ Horizontal semi-transfer unit of the horizontal direction vaporizer, gas weight ^ :: Full ring system:, a good gas · · · · · · · · · · · · · · · · · · · · · · · · · ················································· Together with a control system of the present invention, a functional block diagram of the entire vaporization system 120 of the crucible, the vaporization system 丨2〇. is mainly set to -. . . . Gas, and has the relevant reorganization, adjustment and homogenization of the synthesis gas in the gas engine 9260 to attack power generation. Pi City solid waste fMSW) care system cake / ... .. .: . The design of the original MSW processing system 92〇0 included the following: (a) 4 days of storage capacity; (b) avoiding long-term over-disassembly; (c) preventing debris from being blown everywhere; ) control the smell of 〆 (uniform waste (garbage unloading available in and out space; (f) loading 9218 The minimum shipping distance and delivery time required to transport the MSW to the MSW mincing system mo from the reactor 92〇2; Cg) avoid interference with the loader 9218 and the garbage truck; (h) allow factory expansion The possibility of additional vaporization flow; (1) The lowest intervention caused by the truck entering the equipment, especially in the danger zone: (1) the safe operation of the least personnel; (9) to tell the loader to operate the filling height of the input hopper 9242 in the shell conveyor Instructions; (1) smash the received waste into pellets suitable for processing, and (m) remote control into the 81W1717501 into the processor MSW idle and independently control the plastic feed rate (to be detailed in T )- • .... . . . . . . . . . • MSW: The processing system 9200 includes an MSW storage building 9210, a..-:--. . . . . · ' ' ' _ . · · · · . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System 9250 is used to store, smash, pile: sound and feed high sound materials (in this case a non-recyclable factory '..' · · · ' . . Glue), its feed rate is used as this vaporization

參30圖示出此完聲糸統位置的整體佈局。所有MsW : ...' ..... . . ... ·. . ..... .. 的儲存及暴理是等到其被送入侷限在MSW儲存建物921 〇 .. ...... ' ‘ .. . . - . · ,的’飞化糸統1 2 0後才開命’以便殘屑和氣味不會飄散或 .逸,出·’。... • · · ' ;. ,··.. ·' · · · . . . . ... 以一先進先出(first-in-first-out,FIFO)的排程方式來 使MSW被過度分解情況降至最低^透過在则界儲存建物 92丨〇兩齊都談有可供進出的卡車和加載器才能實施此 FIFO排程方式。從建物一端卸下MSW,同時在建物921〇 的另一端以加載器9218來傳送材料,因此也讓加载器9218 可安耸地操作而不受到卡車的干擾?當加载器9218已將材 料移回到MSW料堆9202約中央的位置時,亦即,「舊」 材料已全部被用掉時,則加载器9218將會換到Msw儲存 建物9210的另一端去繼續操作。 為使MSW儲存建物921〇的體積最小,·工作卡車係位 在MSW儲存建物9210外部。此也可使門9212的尺^減 到最小,因為其僅需能使卡車直線倒入即可,也因能最能 控制殘屑和氣味不易飄散出來。一天當中任何時間都只需b 82 200817501 打開一道門即可,使得門mu每天只需打開約」小時。 — "· ... , ·—— . : * 第η圖為.MS W錯存建物9210的佈局圖。此MS W儲 存建物9 2 1 0有一用來分隔M SW料堆9 2 0 2與通道9 2 1 6的 碼堡牆9214 MSW絞痒系統wo的輪入傳送器π22' . · · . . · . · · _· * . , - ; , · -'. . ... - _., . . 止在離MSW轉存聲物:921〇末端不遠處,身 * ... . : ·: - 能從MSW料堆9:2〇2走到儲,逢物921 〇而不需要 ..... :* ' . ' . . : V: ·- · ·· ’ . ... MS W★存建物9210。因此、$ ..... ·- 的門921々可始終保持關閉,同時另一末端队是 卸载時才打開。 • . , . . · • · - . : . . ... ·.. . . . . · . ... · 透過將MSW儲存建物mo設置耷緊鄰且平行於道路 92〇4之處,以容許卡車可在MSW儲存建物921〇兩末端工 . ·.·..·. ' * · -, . . 作,如第28圖所示,可同時減少敦備中對空間以及卡車移 ... · · .... * 動範圍·兩者的要求。此空間佈局設計讓卡車能開入設備 中、倒入MSW儲存建物“ίο中、卸下其上的物品並直接 倒車回到道路9204上,無論何時,其都·不會接近任一製程 設備或操作人員。此種兩個導路入口觀念也可避免需要在 · :+.·. .. . * * . . 設備中另設道路才能使卡車可進出MSW儲存建物9之10兩 端的麻煩。 以一機械化、桶狀加載器9218來從料堆傳送材料到絞 碎系統。使用一滑移裝載器設計,因為其體積小、易操縱 等。標準商用滑移裝載器具有足夠的能力來饋送MS W、在 卡車卸載後清潔料堆地板,且可處理廢棄塑膠系統絞碎機 及處理進料。 83 200817501 此MSW絞碎系統是由—·: 一拾取帶和一磁性拾取册 輪入傳迗益9222、一絞碎機、 MSW儲存建物分2 〜 成。此輪入傳送器9222可從 内部μ w 機内。此輸送器的進料斗、專运Msw並使其落 上進料斗可固持材料約f °。此傳送器有一深槽,再加: 物9210:外部的凹脊^ : :送器係由製程控制器遠卵^ 子讓如此以符合製程需求分< 译〆/广丨者可從各例看見料斗中MSW的量之高 Z哼機透過打破任何袋並將大塊廣料絞碎成適合處理 的小塊,而可♦保所收到的MSW適令甩於製程。因為所 咚到的]VISW可成包括體型極大或對絞碎‘機而:言極堅硬的 物品,導致絞碎機卡住.,因此絞碎機也必須配備當阻塞發 ... ··....· . . . ... .. 生時可自動停止的裝置,自動迴轉來清空阻塞物然後重新 開始。如果債測到阻塞時,絞碎機會關閉並傳送一警告訊 息給控制器。. 絞碎的廢料掉入到一皮帶式的傳送器上,並在磁性拾 取系統控制下進行傳送,接著再落入一螺桿式傳送器的進 料斗内,其可將廢料饋入到汽化器2200中。 為避免不慎饋入過量含鐵物質到汽化器2200中,在拾 取傳送器上方設有一磁性拾取裝置,可將絞碎的廢料中的 磁性物吸住。在該拾取傳送器對面方向另没有一非磁性的 84 200817501 傳达器’介於磁鐵和廢料間,使得被磁鐵吸住的含鐵金屬 可被水平地從廢料堆f移出。之後,再將這些含鐵金屬 平地從磁鐵上卸下並掉落到欲抛棄的廢料堆上。 丄此:MSW進料系統係由料斗> ^ 從灰碎糸統中將廢料傳送到、^ 。 摩付得逆心I化胺室22〇2中β絞碎的廢科Figure 30 shows the overall layout of this sound system location. All MsW: ...' ..... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... ' ' . . . . - . · - . . . 'The flight of the 糸 糸 1 1 1 1 1 1 ' ' ' ' ' ' ' 以便 以便 以便 以便 以便 以便 以便 以便 以便 以便 以便 以便 以便 以便 以便 以便... • · · ' ;. ,··.. ·' · · · . . . . . . A first-in-first-out (FIFO) scheduling method to make MSW Excessive decomposition is minimized. This FIFO scheduling method can be implemented by storing trucks and loaders in the sector. The MSW is removed from the end of the building while the material is being transported by the loader 9218 at the other end of the building 921〇, thus allowing the loader 9218 to operate quietly without interference from the truck. When the loader 9218 has moved the material back to the approximate center of the MSW pile 9202, that is, when the "old" material has all been used, the loader 9218 will be swapped to the other end of the Msw storage building 9210. Continue. In order to minimize the volume of the MSW storage building 921, the working truck is tied outside the MSW storage building 9210. This also minimizes the size of the door 9212 because it only requires the truck to be poured straight in, as well as the ability to control debris and odors. At any time of the day, just open a door at b 82 200817501, so that the door mu only needs to open for about an hour every day. — "· ... , ·—— . : * The nth picture is the layout of the MS W staggered building 9210. The MS W storage structure 9 2 1 0 has a wheel conveyor π22' for separating the M SW pile 9 2 2 2 and the channel 9 2 1 6 code wall 9214 MSW itch system wo. · · · · · · _· * . , - ; , · -'. . . - _., . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - Can go from the MSW pile 9:2〇2 to the storage, and the 921 〇 does not need ..... :* ' . ' . . : V: ·- · ·· ' . . MS W★ Deposit 9210. Therefore, the door 921々 of $ ..... ·- can always be closed, and the other end team is opened when it is unloaded. • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The truck can be stored in the MSW storage building 921 〇 both ends. ···..·. '* · -, . . . As shown in Figure 28, it can reduce the space and truck movement in the medium... .... * Range of motion · Requirements for both. This spatial layout allows the truck to be driven into the equipment, poured into the MSW storage building, “removed, removed and returned directly to the road 9204, at any time, without approaching any process equipment or Operators. These two ways of guiding the entrance can also avoid the need to have a road in the equipment to allow the truck to enter and exit the MSW storage building 9 at both ends of the 10th. A mechanized, barrel loader 9218 is used to transfer material from the pile to the mincing system. A slip loader design is used because of its small size, ease of handling, etc. Standard commercial skid steers have sufficient capacity to feed MS W Clean the pile floor after unloading the truck, and handle the waste plastic system mincer and process the feed. 83 200817501 This MSW mincing system is made up of —·: a pick-up belt and a magnetic pick-up book wheel into the pass. , a mincer, MSW storage structure is divided into 2 ~ into. This wheeled conveyor 9222 can be taken from the inside of the machine. This feeder's feed hopper, special transport Msw and drop it into the feed hopper can hold material about f ° This conveyor has a deep groove, Add: Object 9210: External concave ridge ^ : : The feeder is controlled by the process controller to make it so that it meets the process requirements. The translator can read the amount of MSW in the hopper from each case. The high Z machine breaks through any bag and breaks up the large pieces of material into small pieces suitable for processing. It can guarantee that the MSW received is suitable for the process. Because the selected VISW can be included in the body. Or for the smashing machine: the extremely hard item causes the mincer to get stuck. Therefore, the mincer must also be equipped with a blocked hair... ··....· . . . . . . The device that automatically stops when it is born automatically turns to clear the obstruction and restarts. If the debt is blocked, the grinder closes and sends a warning message to the controller. The shredded waste falls into a belt The conveyor is transported under the control of a magnetic pick-up system and then falls into the hopper of a screw conveyor, which feeds the waste into the carburetor 2200. To avoid inadvertent feeding of excess iron-containing material In the carburetor 2200, a magnetic pick-up device is disposed above the pick-up conveyor to smash the waste The magnetic material is sucked in. There is no non-magnetic 84 in the opposite direction of the pick-up conveyor. The 200817501 messenger 'between the magnet and the scrap, so that the ferrous metal attracted by the magnet can be horizontally discharged from the scrap pile f Remove. After that, remove the iron-containing metal from the magnet and drop it onto the waste pile to be discarded. 丄This: MSW feed system is from the hopper> ^ Transfer the waste from the ash system to the waste , ^. Mo paid to the heart of the I-amine room 22〇2 in the β-smashed waste

^ it # 4^ ^ ^ ^ ^ S 料:的-·缓_。料^ ^ ^ ^ ^ ^ ^ ^ ^ ^ # 4 t „ ^ ^ ;it ^ , # ^ ^ # ^ ^ 程控制器所掌控,使廢棄物進料能滿足齓程需求。使 # ^ # it II ^ ^ ^ % ^ 4 ^ τ ^ 4 ^^ ^ ^ ^ 果。此輸入科牛係連接到絞碎系統並具有蓋子來控制碎屑 和氣味。此MSW進料傳送器也有另_入口,用來受咬 μμά^α^_ -’ . -.· · .: '.·'.' ; , ' . . . . . . · ' . 本汽化系統ΐ2α提供額外的塑膠作為一種製程添 物二^塑膠係與MSW分開來,在被送:入汽化器^ 進#單獨處理。此用來處理塑膠的系統是設計來提供所收 J的塑勝個儲存的地方,然後將其絞碎,放在料雍中並 在獨立控制下被送到處理器中。此系統包含儲存設備、具 有進料斗的絞碎機、一拿開的傳逍器、及一料堆,均位在 一共同建物内以便控制碎屑。〆進料傳送器將絞碎的塑膠 移入處理器中。 此塑膠儲存建築具有可儲存兩卡車塑膠捆的容量,其 一面4封只有一面有開口。此建物也可保護絞碎系統並控 85 200817501 制裨屑及保護绞碎的材料。 ^ ^ t#^ ^ ^# # ^ ^ 料堆中。 匕乂 _ : : '设丹怦^ 的輸入料斗中。由於值、关w * :由於,运益在戶外^ ^^ it # 4^ ^ ^ ^ ^ S Material: - Slow _. ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ # 4 t „ ^ ^ ; it ^ , # ^ ^ # ^ ^ The controller is controlled so that the waste feed can meet the demand of the process. ## # it II ^ ^ ^ % ^ 4 ^ τ ^ 4 ^^ ^ ^ ^ Fruit. This input is attached to the mincing system and has a lid to control debris and odour. This MSW feed conveyor also has another _ inlet for Bite μμά^α^_ -' . -.· · .: '.·'.' ; , ' . . . . . . . . . . This vaporization system ΐ 2α provides additional plastic as a process addition 2 plastic It is separated from the MSW and sent separately: into the vaporizer ^In #. The system used to process the plastic is designed to provide a plastic storage place for the J, and then it is ground and placed in the material. And is sent to the processor under independent control. The system consists of storage equipment, a miner with a feed hopper, a splitter, and a pile, all in one common structure to control the crush The sputum feed conveyor moves the minced plastic into the processor. The plastic storage building has the capacity to store two trucks of plastic bales, one side of which has only one opening on one side. The building can also protect the mincing system and control the swarf and protect the minced material. ^ ^ t#^ ^ ^# # ^ ^ In the pile. 匕乂_ : : 'Set the input hopper of Dan 怦 ^ Because of the value, off w * : because, Yunyi is outdoors ^ ^

的屋頂及律上· 離。將此傳器凹槽密封[ 膠經,^ 打開到汽化器22〇〇的機會。此 上的螺桿式傳送器,以在其含有材料時有氣密效果。料斗 中的偵測器可顯示高及低水位,並設有一鏡子給滑執駕駛 搡作員來監測充填高度。此傳送器的動作是在處理控制器 的控制下。 轉化器 』— 轉化器1200包含汽化器2200 p及氣體重組系統(Gas ···... . · . . * -' Reformulating System,GRS)3200 〇 MSW 和塑膠係經饋送 進入該汽化器2200,並且所形成的氣體被送到GRS 3200, 其在此重組。任何來自汽化器22 〇〇的殘餘物玲被送至專餘 物調整系統4200 〇 該汽化器2200係經設計以考量如下要求:(a)提供廢 棄物主要處理之密封、絕緣的空間;(b)以受控制及分散方 式導入熱空氣和蒸氣通過該汽化器2200; (c)使通過該汽化 86 200817501 ; ' . ...., · 器2200的廢棄物堆的高度及移動能夠受到控制;⑷提供 控制該汽化製程的儀器;(e)將氣體輸送至GRS 3200 ; (f) 二移勒殘释物以進一步處理;以及(g)提供至内部的出入以進 Μ檢測及係養。 ... ..... .. .', ..... ... · ... .... .· 見第32至35圖:,該先 有对火封料巧汽化室MM,其擁有進料入口 Μ。4、用加 * ·.* · . * ·. . . * - -:, . . …、八化至欢熱空 氣入口、輿GRS直接遠:接:之、也於冲央。的t 殘餘物出+ 口. 2 2 〇 8以.及..各種.維修.2 22 0和.進.出.2 2 2 2.埠。該汽 化室2202係建構為一鋼轉# :個梯級地惠2212、2214 V如 223 0 v 2232 ^ ^ ^ ^ ^^ # ^ # ^ ^ # ^ ^ ^ ^ ^ ^ 22〇〇» ^ ^ ^ ^ ^ r ^ . 壓力感應器和檢視埠。 . ... .... , , . · . . . 該汽化室2202的财火内襯保镬Α不一& 触从皮‘ · 八;Τ邊其不文向溫、腐蝕性氣 體的傷害,並且也最小化熱從該製 :固^ "裂程的不必要流失。參見 第36圖,談耐火材係多層設計,右古念命 : 摊有回铪度氧化鉻層2402 在内側,中間的高密度氧化鋁層 〇 孩 紋铋404以及外側非常低密度 絕緣板材2406。該耐火材係做為 1 认命彻分V 化之金屬外殼2408 的内襯。該汽化室2402更襯以一蓮瞭 腐録驗㈣害。 進—步保護其不受 該汽化室2402的階梯之每— I*白 2212、2214、2216 均 有孔狀地板2270,透過其間而通埶命 丄> * 熱工乳。選擇該空氣孔 尺寸使其產生限制,因此橫越每一 π拍t 孔洞的壓降足以避免廢 87 200817501The roof and the law are off. Seal the groove of this transmitter [gel, ^ open to the vaporizer 22 〇〇 opportunity. The screw conveyor here has a gas-tight effect when it contains material. The detector in the hopper displays the high and low water levels and has a mirror for the sliding driver to monitor the filling height. The action of this transmitter is under the control of the processing controller. Converter 1200 - Converter 1200 comprises a vaporizer 2200 p and a gas recombination system (Gas · ··· . . . . . - - ' Reformulating System, GRS) 3200 〇MSW and plastic are fed into the carburetor 2200, and The formed gas is sent to the GRS 3200 where it is recombined. Any residue from the carburetor 22 is sent to a retentate adjustment system 4200. The carburetor 2200 is designed to take into account the following requirements: (a) providing a sealed, insulated space for the primary treatment of the waste; (b) Introducing hot air and steam through the vaporizer 2200 in a controlled and dispersed manner; (c) enabling the height and movement of the waste pile passing through the vaporization 86 200817501; '. ...., the apparatus 2200 to be controlled; (4) providing control The instrument of the vaporization process; (e) delivering the gas to the GRS 3200; (f) the second shifting residue for further processing; and (g) providing the internal access for the detection and maintenance. ..... . . . . . , . . . . . . . . . . See the pictures of Figures 32 to 35: The first steam-filled chamber MM It has a feed inlet Μ. 4, with the addition of * ·.* · . * ·. . . * - -:, . . ..., eight to the hot air inlet, 舆GRS direct far: pick: it is also in the center. The residue of t is + mouth. 2 2 〇 8 to . and .. various. Maintenance. 2 22 0 and. In. out. 2 2 2 2. 埠. The vaporization chamber 2202 is constructed as a steel turn#: a step grade 2222, 2214 V such as 223 0 v 2232 ^ ^ ^ ^ ^^ # ^ # ^ ^ # ^ ^ ^ ^ ^ 22〇〇» ^ ^ ^ ^ ^ r ^ . Pressure sensor and inspection 埠. . . . , , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Damage, and also minimize heat from the system: solid ^ " unnecessary loss of the crack. See Fig. 36 for a multi-layer design of the refractory material. Right-handed: There is a chromic oxide layer 2402 on the inside, a high-density alumina layer in the middle, and a very low-density insulating sheet 2406 on the outside. The refractory material is used as the inner lining of the metal casing 2408 which is divided into V. The vaporization chamber 2402 is further lined with a lotus rot (4). The step-by-step protection is not affected by the steps of the vaporization chamber 2402 - I* white 2212, 2214, 2216 each have a perforated floor 2270 through which the enthalpy is 丄>* thermal emulsion. The size of the air hole is chosen to limit it, so the pressure drop across each π-t hole is sufficient to avoid waste. 87 200817501

此p皆梯的目檁溫[良 ^,900¾ V間的:底部就皮範圍。第ΠΙ| 1000艺之間的溫度範圍。 談階梯地板的三階22丨2、之2!4及2216,其將該汽化 室2202分為三個處理階段,褲有本身獨立的可控制空氣饋 送機構。該獨立性係藉由使用不同風箱2272、2274、和2276 . . . . . . “ · ... ... · 達成,其在每一階梯形成孔狀地板2270。用來在該汽化室 2202内移勤材料的承載臂22;28、2230及2232之系統防止 從梯級1友2 (2212及2214)底部進出乂因此對這些梯級而 言,風箱2272及2274係從側邊喪入。但第三階段風箱2276 • . . " . . ... . ' . ‘ .., .. · . · ...This p is the temperature of the ladder [good ^, 9003⁄4 V: the bottom of the skin range. Dijon | Temperature range between 1000 art. Referring to the third step 22丨2, 2! 4 and 2216 of the step floor, the vaporization chamber 2202 is divided into three processing stages, and the pants have their own independent controllable air feed mechanism. This independence is achieved by using different bellows 2272, 2274, and 2276 . . . . . . . , which forms a perforated floor 2270 at each step. Used in the vaporization chamber. The system of the carrying arms 22; 28, 2230 and 2232 of the mobile material in 2202 prevents entry and exit from the bottom of the steps 1 (2212 and 2214). Therefore, for these steps, the bellows 2272 and 2274 are slid from the sides. But the third stage bellows 2276 • . . " . . . . ' . ' .., .. · . · ...

部嵌入,如第33及34圖所示者。 在此設計中之該等風箱2272、2274、2276之孔狀頂板 - · ... . ·. 23 02(並可參見第37、38圖),是一相對薄的薄板,具有硬 挺的肋脈或結構支撐件2304以避免寶曲或變形。為了最小 化該等風箱平坦的前及底薄板的壓力,在兩個薄板之間連 接孔狀網狀物《為了容許在該等風箱内的熱膨脹,其僅有 一邊連接住,而其他三邊可自由膨脹。 如第37圖所示,該梯級1及2與風箱2272和2274 88 200817501 的固定邊也,是該空氣輸入管ms的連華點…因此,該連揍 ,.’ ... ....· , ; . ’ . _ 凸緣2 2 8 0會處於南溫下’並且必須封在該汽化器2 2 0 〇的 • · . · . . .. 冷側壁上-使用一護罩,如第37圖所示般,來達此目的而 ... :. .·;· ; .... . ·:. 不會產生應力並且不使用複雜的膨脹接頭> 該熱夙箱2272 : .. ; .. ...... .._ . · . . · . ' 和管線2278連接至該護罩228又一 一繞則货謂冷:的汽化器22〇〇:連氣 ' · · : ........ 會產:i '碑度梯度’故任一連免 此配置的‘一個優,是其將風箱牢牢安置在要沭 不會造成應力。該讓罩22 82和該.風箱m2内管之間的空 :間係經填充以絕緣物,以保留熱並確保溫度梯度 上產生。當該風箱位於其在該汽化室 時’與該空氣連接相對的该板芩伸到該風箱後而停留在耐 .火材架上‘這提供操作期間風箱的支撐,並且也發揮密封 件的作用而避免材料掉落至低於風箱。其也容許自由移動 而使該風箱可以膨脹,如第Μ圖所示般。 也以同樣方式處理該風箱的下游邊緣。該風箱的上游 邊緣係R彈性板密封件23〇6封在該承载臂和該風箱MM 的頂板之間。 . '.. -該風I目係利用一水平凸緣與該熱的空氣供應管連接。 因此’要移除一風箱僅需分離該凸緣。 該第二階段風箱2276係從底部後入,並且也使用護罩 概办來费封並定位該風箱至該汽化器2200。 / #避免灰塵落在該第三階段風箱2276邊緣周園的密封 係猎由使其設置在該第二階段2214邊緣處的耐火突出部 89 200817501 元成。該專邊緣可用從該耐火材側邊内的凹槽下方突出的 彈性密封件封住。這些密封件設置在該風箱上表面上,將 該等側壁和該風箱之間封隹。該風箱的下游邊緣係利用一 彈:性密封件防塵封至一没取樣側邊上^孩 等風箱平坦面之間的加固件和孔狀網狀屬薄化,以使該等 風箱可使用薄片金屬。/ 可在分離該管線連揍後移出、 -·· · . ' -.., ; - . ..: :、 .\ . ' ' .· · 參見第42圖,使用一系列的承载臂2228、22仏 系統以確保該MS W沿著該汽化器2200橫向移 :三階2212、2214及2216的每一階中埤^ 過的殘餘物移至該殘餘物出α: 2208。該三個階段的每一個 皆由其自身的承载臂提供服務。該等承載臂控制每一階疫 的料堆高度和在該汽化室内的總留置時間。每一個承载臂 均能夠移動通過該階:的整個或部分長度,以可變速度。因 此,若有要求,也可完全清空該梯級。 : . : ':· · ;: 每一個承載臂包含一安裘在外部的引導部分、擁有選 擇性的引導部分嗜合件之一承載臂、安裝在外部的驅動系 統和安裝在外部的控制系統。該承载臂設計包含多假指狀 物’其使該咸相氣孔圖案可以配置得使該等承载臂的操作 不會干擾通過該等氣孔的空氣。 在多指承載臂設計中,該承载臂係該等指狀物與該承 載臂主體連結的結構,其中個別的指狀物取決於位置而有 不同寬度。該多指承載臂設計中該等指狀物之間的缝隙係 90 200817501 經選擇以避免反應材料顆粒橋接1該等個別指眛物係約2 至約3对寬,约0.5至約1吋厚,並捺有約κ至約2吋 寬之間的缝隙。 -.... ... 該風箱氣孔圖案你經配置择使讓等象 干擾通過修等孔的空氣。例妒,該等氣孔的圖案 ^熱時,其係在該等指狀物之間(在確等縫陳 呈彼此偏移的:箭號厨敗 中某些孔未被覆蓋而其他孔被覆蓋賢, • · · · ' ' '; . ... . . · .'厂 均分佈(即,最小化完全沒有空氣輸入的p皆梯區)。在選擇 該等氣孔的圖案碎,需考慮的因素包含避免會流化該床的 • . · .· · .... · ..···.-• · · · · . . 高速、彳避免孔洞太靠近汽化器側壁和東端因:此避免空氣沿 ... . ' · . . ·. • . . · ·' ‘ · * . . . ’ . · . ... . · 著对火枯側壁的傳送、以及確保孔洞之間的空間大約不大 ·'·. . : . . ... 於標稱饋送顆粒尺寸(2荚吋),以確保可接受的動力學。 / · .* · ‘ . ·.,. , . , _ _ · · · . * 該多指承载臂可有獨立的内建彈性,因此每一個指狀 • . · · ·. · * . ..· ‘ . 物的頂端可更密切符合該風箱頂面的任何起伏/此符合性 .‘ · .. . V . . . . . *· . * ·. · ........ ·. .... ‘ 係藉由利用凸肩螺絲(shoulder bolts)將該等指狀物連結至 .· .·. ; . . . 該承載臂主托架上來提供,其不會勒緊該指狀物.。此概念 • * * ’ · . , . · ... · - ' * 也讓指狀物可以輕易更換。 該承载臂指狀物末端被下弯以砗保頂端接觸風箱頂 端,在該承載臂.和風箱的相對位置改變時(例如,因為膨 脹)。此特徵也減少因為氣孔被該承载臂覆蓋對該製程產生 的任何有害影響,空氣會繼續流過該承載臂和該風箱之間 的缝隙。 參見第39圖,該引導部分包含一對安裝在框架上大致 91 200817501 水平的、大致平行的狹長形執道2240(a)、2240(b)。每一 锢轨道均擁有實質上L形的剔面。該移動元件包含承载臂 主體23 26和一或多個狹長的、實質上矩形的承载臂指狀物 . · * _ .· 2328,其係經裁製以滑過相應的汽化室側壁中之可密封開 . ' ... . ... .. - * .'* , . . · · . .·_-- . . · . ' · . . · ..口;. .... ...· · ·· - · · · · · ····.. . · .. . ... -、... ......' · .... ... ... ...... ... 該承載臂指狀物係利用適合材料缚成以在高^ , . •…::. .. ....· · · ·· . ·: . · .· · .. . · 用乂此類材料對熟知&藝者而言是幕所皆知的:,並且可包 含不鋼、或心鋼(mild steel)、或;^咏 ...... . · -... . .· _ . ... 部保護的軟鋼。選捧性地,特定的個別承氣 . ,, · . ' · ., . · :. · * 有承载臂指狀物可部份或全部覆以耐火材。選擇性地,可 在讀等承僉:臂指狀物内提供冷卻,利用來自該汽化室22〇2 . * . .... * * . ι· . _ . ‘· · : . . . · · - . _ ·, .· * 外部在該等来載臂指狀物内循環的流體(空氣或水)。 . . .... 該承載臂指狀物舞適於與該>Ίι化室侧壁密封地喝合以 ...... . · ... : 避免未控制的空氣進入該汽化器2200,這會干擾製程或可 ..... . · ... .... ‘ ......... 能產生爆炸性環境1也需要避免有害的毒性及可燃氣體從 • - . ; ' . . ' · ·: - 汽化室2202逸出,以及殘骸的過量漏出。可藉由將該等承 * .' * .- 载臂機構容納在一密封的箱子内來避免氧體逸散至周圍環 境。此箱子擁有氮氣淨化設施以避免爆炸性氣體混合物在 該箱子内形成^殘骸密封和限制氣體密封係提供給該承载 臂的每一個指狀物,利用按壓在該等承载臂的每一個指狀 物之每一個表面上之彈性條23〇8,如第4〇圖所示。或者·, 該Φ封可以是提供每一個指狀物氣體和殘骸密封的封裝氣 封(packing gland seal) 〇 此密封的設計提供每一個承载臂指狀物良好的氣體及 92 200817501 殘骸密封,同睁不干預該承载臂的垂直和水平移動。該等 指狀物側邊的密封是最大的挑戰,因為其必須順應該承載 指狀物的垂直和橫向動作,同時.保持與該承载臂及該承载 臂的上及下表面之密封的緊密接觸。可利用位於聲見 . . - .... . ·- ..... . . .· - ' 的窗口來蓉控殘駿的'戌漏’並且若殘骸的累積變得遍度, 則提供除麈設施。此移除可在不破壞肩承載 ... , *. . . . ..... * t -·. . .Embedding, as shown in Figures 33 and 34. The hole-shaped top plate of the bellows 2722, 2274, 2276 in this design - ..... 23 02 (see also Figures 37, 38) is a relatively thin sheet with stiff ribs. The vein or structural support 2304 avoids buckling or deformation. In order to minimize the pressure of the flat front and bottom sheets of the bellows, a hole-shaped mesh is connected between the two sheets. "In order to allow thermal expansion in the bellows, only one side is connected, and the other three The side can expand freely. As shown in Fig. 37, the fixed sides of the steps 1 and 2 and the bellows 2272 and 2274 88 200817501 are also the continuous points of the air inlet tube ms. Therefore, the flail, ...' ... .· , ; . ' . _ Flange 2 2 8 0 will be at south temperature 'and must be sealed in the vaporizer 2 2 0 • · · · . . .. on the cold side wall - use a shield, such as As shown in Figure 37, for this purpose... :. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ; . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....... Will produce: i 'the gradient of the monument', so any one that is free of this configuration is an excellent one, which is that it will not be stressed when the bellows is firmly placed in the key. The gap between the hood 22 82 and the inner tube of the bellows m2 is filled with an insulator to retain heat and ensure a temperature gradient. When the bellows is in its vaporization chamber, the panel opposite the air connection extends to the bellows and stays on the fire resistant shelf. This provides support for the bellows during operation and also acts as a seal. The function of the piece prevents the material from falling below the bellows. It also allows for free movement so that the bellows can expand, as shown in the figure. The downstream edge of the bellows is also treated in the same manner. The upstream edge of the bellows is an R elastic plate seal 23〇6 enclosed between the carrier arm and the top plate of the bellows MM. '.. - The wind I is connected to the hot air supply pipe by means of a horizontal flange. Therefore, it is only necessary to separate the flange to remove a bellows. The second stage bellows 2276 is advanced from the bottom and is also sealed and positioned to the carburetor 2200 using a shroud. / # Avoid the dust falling on the edge of the third stage bellows 2276. The seal is hunted by a refractory protrusion that makes it set at the edge of the second stage 2214. The special edge can be sealed with an elastomeric seal projecting from below the recess in the side of the refractory. These seals are disposed on the upper surface of the bellows to seal between the side walls and the bellows. The downstream edge of the bellows is sealed by a bomb: a sealing member to a side of the uncased side, and the reinforcing member and the hole-like mesh between the flat surfaces of the bellows are thinned to make the bellows Sheet metal can be used. / Can be removed after separating the pipeline flail, -·· · . ' -.., ; - . ..: :, .\ . ' ' . . . See Fig. 42, using a series of carrying arms 2228, The 22 仏 system ensures that the MS W is moved laterally along the vaporizer 2200: the residue in each of the third steps 2212, 2214, and 2216 is moved to the residue out of α: 2208. Each of the three phases is serviced by its own carrying arm. The carrying arms control the pile height of each stage and the total indwelling time in the vaporization chamber. Each of the carrying arms is capable of moving through the entire or partial length of the step: at a variable speed. Therefore, the rung can be completely emptied if required. : . : ':· · ;: Each carrying arm contains an ampere-guided portion, a carrier arm with selective guiding portion, an externally mounted drive system and an externally mounted control system . The carrier arm design includes a plurality of false fingers ' such that the salt phase pore pattern can be configured such that operation of the carrier arms does not interfere with air passing through the air holes. In a multi-finger carrier arm design, the carrier arm is a structure in which the fingers are coupled to the carrier arm body, wherein the individual fingers have different widths depending on the position. The gap between the fingers in the multi-finger bearing arm design 90 200817501 is selected to avoid reactive material particle bridging 1 of the individual finger systems from about 2 to about 3 pairs wide, about 0.5 to about 1 inch thick And there is a gap between about κ and about 2 吋 wide. -.... ... The bellows pattern is configured so that the image interferes with the air passing through the holes. For example, when the pattern of the pores is hot, it is between the fingers (in the case where the seams are offset from each other: some holes are not covered and the other holes are covered)贤, • · · · ' ' '; . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The factors include avoiding the fluidization of the bed. · ·························································· Along with . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . · '·. . . . . . ... to the nominal particle size (2 pods) to ensure acceptable kinetics. / · .* · ' . ·.,. , . , _ _ · · · * The multi-finger carrier arm can have independent built-in elasticity, so each finger shape can more closely conform to any undulation of the top surface of the bellows / . . . . This conformity.' · .. . V . . . . *· . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The carrier arm is provided on the main bracket, which does not tighten the finger. This concept • * * ' · . , . . . . - ' * also allows the fingers to be easily replaced. The end of the finger is bent down to ensure that the tip contacts the top of the bellows when the relative position of the carrier arm and the bellows changes (eg, because of expansion). This feature is also reduced because the air hole is covered by the carrier arm to the process. Any harmful effects, air will continue to flow through the gap between the carrying arm and the bellows. Referring to Figure 39, the guiding portion includes a pair of substantially parallel elongated roads mounted on the frame at approximately 91 200817501 level. 2240(a), 2240(b). Each track has a substantially L-shaped face. The moving element includes a carrier arm body 23 26 and one or more elongated, substantially rectangular carrier arm fingers · * _ .. 2328, which is tailored to slide through the side walls of the corresponding vaporization chamber. ' ... . . . . * .'* , . . · · . .·_-- . . · . ' · . . · ..mouth;. .... ...· · ·· - · · · · · ···· .. . . . . . . -,... ......' · ...................... The carrier arm fingers are utilized Suitable materials are bound to high ^, . . .::.......············································································· The words are well-known: and can contain stainless steel, or mild steel, or; ^ 咏 ... · -... . . . Soft steel. Selectively, specific individual qi. . . . . . . . . . . . . . . . . . . . . . Alternatively, cooling can be provided in the reading fingers: arm fingers from the vaporization chamber 22〇2. * . . . * * . ι· . _ . '· · : . . . - . _ , , . . . * Externally circulating fluid (air or water) within the arm fingers. . . . The carrier arm finger dance is adapted to be sealingly engaged with the side wall of the Ί 化 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 , this will interfere with the process or can be ..... . . . . . . . . . ... can produce an explosive environment 1 also need to avoid harmful toxicity and flammable gas from - - . . . . · ·: - The vaporization chamber 2202 escapes and the excess of the residue leaks out. The oxygen can escape to the surrounding environment by accommodating the bearing mechanisms in a sealed box. The box has a nitrogen purge facility to prevent the explosive gas mixture from forming a residue seal in the box and restricting the gas seal to each finger of the carrier arm, using each finger pressed against the carrier arm The elastic strips 23〇8 on each surface are as shown in Fig. 4. Or, the Φ seal may be a packing gland seal that provides a gas and residue seal for each of the fingers. The seal design provides a good gas for each of the load bearing fingers and 92 200817501 wreck seal, the same睁 Do not interfere with the vertical and horizontal movement of the carrying arm. The sealing of the sides of the fingers is the greatest challenge as it must conform to the vertical and lateral movement of the fingers while maintaining close contact with the seal of the carrier arm and the upper and lower surfaces of the carrier arm. . You can use the window located in the sound of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . In addition to the facilities. This removal can be done without destroying the shoulder ... , *. . . . . . . * t -·. . .

體性下完成,如第4L .:...... ... .... .... .' ... ... ,: 該廣設碑2 3 1 0包令具有一塵土出口^ j 23 I2,其配備有百葉窗23 Ι ό和塵土罐23 3厂 23 18及手動的、鏈條2320驅動式推塵器2322。當使 用操作桿2 3 2 4時,灰塵係被該推塵器2322推送至該塵土 ..;ώ·π 2314.0. 移動該箏承载臂2228、2230及2232的電力德由電動 馬達提供,其透適齒輪箱和傳動鏈條系統驅動該承载臂。 簡單的說,沿著該等軌道推動談等承载臂的電力係由安裝 在外部的電動可變速馬達2256提供,其選择地在前進或後 退方向上驅動馬達缔出桿2 25 8 ’使該承载臂可以控制速率 伸出和縮回。位置感應器2269傳送該承载臂位置資訊給該 控制系統。選擇性地,該馬達可進一步包含齒輪箱、兩個 驅動鏈齒輪(driver sprocket gears)2260係安裝在該馬達輪 出桿上。該等驅動鏈2260和相應的安裝在一軸2264上的 被驅動鏈2262與鏈條構件2266操作性嚙合,其係利用托 座2268固定在該狹長的矩形區塊2244上。 該等馬達係藉由整體系統控制設備來控制,其可指揮 93 200817501 開如及停止位置、移動速度和移動超杏 個承载臂。在本實施中使用傳動鏈獨立控制每一 並且耐受嚴苛的操作環境。為考個 供保持該等承载臂肩度對準的方^ 件。在退回該承載臂時,該承、截♦泽而不需要精密導引 的傾^ 未載管券柚V.姊 臂來解決,其中該最低的 艰戟臂2232先伸出,然後#ϋ丄 r 將材料往下推到該最低承载臂22 ^〆^ 叙私公八尽232上,填充該等承载臂移 動所產生的空隙;談最低承恭辟 辟” 栽臂2232然後縮:回;該上承載 臂2228接著伸出,填充該中間承: ]承載臂2230後方的空隙· 接下來縮回談中間承载臂223 · ’、 料埴亡^ ^ 從譎饋送埤落下的新Completed under the body, such as the 4L.:................. .. ..., : The wide monument 2 3 1 0 package order has a dust The exit ^ j 23 I2 is equipped with louver 23 Ι ό and dust tank 23 3 factory 23 18 and a manual, chain 2320 driven duster 2322. When the operating lever 2 3 2 4 is used, the dust is pushed to the dust by the duster 2322. ώ·π 2314.0. The power of moving the kit carrying arms 2228, 2230 and 2232 is provided by the electric motor, which is transparent The gearbox and drive chain system drive the carrier arm. Briefly, the power to drive the talker arm along the rails is provided by an externally mounted electric variable speed motor 2256 that selectively drives the motor launch lever 2 25 8 ' in the forward or reverse direction. The carrying arm can control the rate to extend and retract. Position sensor 2269 transmits the carrier arm position information to the control system. Optionally, the motor can further include a gearbox, and two driver sprocket gears 2260 are mounted on the motor wheel. The drive chain 2260 and the corresponding driven chain 2262 mounted on a shaft 2264 are operatively engaged with the chain member 2266, which is secured to the elongated rectangular block 2244 by a bracket 2268. These motors are controlled by integral system control equipment that can command 93 200817501 opening and stopping positions, moving speeds and moving super apricot arms. In this implementation, the drive train is used to independently control each and to withstand harsh operating environments. For the purpose of maintaining the shoulder alignment of the carrying arms. When returning the carrying arm, the bearing and the cutting arm are not required to be precisely guided by the pouch, and the lowest hard arm 2232 is first extended, then #ϋ丄r Push the material down to the lowest carrying arm 22 ^ 〆 ^ 私 公 八 尽 232 232, fill the gap created by the movement of the carrying arm; talk about the minimum commitment to planting 2232 and then shrink: back; The upper carrying arm 2228 then extends to fill the intermediate bearing:] the gap behind the carrying arm 2230. Next, the intermediate carrying arm 223 is returned. ', the material is dying ^ ^ New from the 谲 feed 埤

枓填充該上承载臂2228上的紅/i: V 的任何空隙,然後讓 28回。所有這些動作:皆 知 ' 糸統控制設備回應系統儀器 数據自動且獨立控制。 : .* * · · 參見第.42圖,實施一交笋蚤#辟 兮笙②儿 .曰承载是順序控制策略以促進 该等承载臂的移動,總結如下:· ' 承载臂C 2232移飭亂々伙 固疋距離(利用可調整設定點),在 階梯C2216的起始處產生小塊區域; . . . · ·, 承载臂B 2230在承載臂Γ 戰I C 2232通過一啟動距離後馬 上跟進(啟動距離古^袖# 有丁調整設定點)。承載臂Β推勳/ c 2216 域。反餽控制是伸長至所需的最遠距離以阻斷液位開 217或最小化設定點距離,若已經阻斷的話, 94 200817501The crucible fills any voids of red/i:V on the upper carrying arm 2228 and then makes 28 back. All of these actions: Known' The control system responds to system instrument data automatically and independently. : .* * · · See Figure 42 for the implementation of a cross-border 蚤 兮笙 儿 儿 曰 曰 曰 曰 曰 曰 曰 是 是 是 是 是 是 是 是 是 是 是 是 是 是 是 是 是 是 是 是 是 是 是 是 是 是 是 是 是 是 是 是The chaos is fixed (using the adjustable set point), and a small area is generated at the beginning of the step C2216; . . . · ·, the carrying arm B 2230 is immediately after the launch arm IC 2232 passes a starting distance In (starting distance ancient ^ sleeve # has adjusted adjustment set point). Carry arm Β 勋 / c 2216 domain. The feedback control is extended to the desired maximum distance to block the liquid level 217 or to minimize the set point distance, if it has been blocked, 94 200817501

或最大化設定點距離V.若沒有發生阻斷。在承载臂B 223〇填充該階梯C 2216起始處的小塊區域的同時, • · * · ... * · . . · . ·. 其也在階梯B 2230起使處產生小塊區域」 • ... * - .... ....:. .. . . ..... * · , . . .. -· .. ··· : ·. . . . · .·.·.·. ·. ; . - - •‘ .. ·· . ... ' ··. ·. ·’ · .. · j戴臂Λ 2228在承载臂2228通過一啟勒距離後馬 上;跟進。承載臂:A 2228推動/攜帶材料以立即填充階 . . .· . · ' · - * . . · · .... ... ’ . . · . - " 勢B 22 U起始處的小塊區域'。反餽控制是仲長至所齋 ; ·;. r ·; ; ··. .· , :' 的f遠距離以阻斷液位開關B Ml5,或t · ·. 距離,若已經啤斷的話,或最大化設定點距離,若没 • ·..· .... ‘ 入,. . ... 有發生阻斷。在承載臂入2228:填充該階梯B 2214起 、 ... · · .... · .. · ·. ... •始處的小塊區蜂的同時,其也在階梯A 22 (2起使處產 生小塊區域〇這通常會引發該饋送器運作並填充該汽 化器2200,直到液位開關A 2213再次被阻,為止; . · ... .. · .··.·. . ... ...... . ... , . · .. .. ' . ' 所有的承载臂同時倒退回起始位置。 • . . . * · ' ' · . · ' ' . . ' ’ · * — , ..... .. · .: 利用位於一端的岐管提供該汽化器22〇〇的進出。在操 作期間’利用—可密封耐火内襯覆蓋將其關閉。進一步的 進出也疋可此的,藉由移動該第三梯級風箱2276。 • 後剩下的殘餘物(例如焦炭或灰渣)必須從該汽 化器2200移降,并1 |# 砂陈,並送至該殘餘物調整系統(RcS)4220。在 料在該/L化器2200内處理並移動哼,該料堆内產生的熱 可仏成熔化,其會導致該殘餘物結塊。已顯示出結塊的殘 餘物會使掉落埠★认山 , 式的出口堵塞。為了確保任何結塊均不會 95 200817501 . . ' . • , .. - : . . 在該汽化室2202出口造成堵塞,使用一螺桿傳送器22〇9 來從該汽化室2 2 〇 2取出殘餘物。該承載臂運動會將殘餘物 • .. .* ·' . . * _ 推送到該沒取赛螺捍2209,其會將殘餘物推出談汽化室 .· , .... .... · . ‘ · · . · .... ..... 22 02並將其饋送至殘餘物輸送系統内。没取器螺桿2209 . ..... . - :, .. :. ' · · ·.. 的旋轉在殘餘:物被黄送至讓輸送系統之前打散結塊V此Or maximize the set point distance V. If no blocking occurs. While the carrying arm B 223 〇 fills the small area at the beginning of the step C 2216, • · · · ... * · . . . . . . . . It also produces a small area from the step B 2230. • ... * - .... ....:. . . . . ..... * · , . . . -. .. ···: ·. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrying arm: A 2228 pushes/carryes the material to fill the stage immediately. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Small area '. The feedback control is Zhongchang to the fast; ·;. r ·; ; ··· .· , :' f distance to block the liquid level switch B Ml5, or t · ·. distance, if already broken, Or maximize the set point distance, if not • ·..· .... 'In, .... ... There is a blockage. In the carrying arm 2228: filling the step B 2214, ... ..... The resulting area creates a small area, which typically causes the feeder to operate and fill the vaporizer 2200 until the level switch A 2213 is again blocked; . . . . . . . . . . . . . . .. ...... . . , . . . . . . ' . ' All the carrying arms are simultaneously retracted back to the starting position. • . . . * · ' ' · · · ' ' . . ' ' · * — , ..... .. · .: The inlet and outlet of the vaporizer 22 are supplied by a manifold at one end. During operation, the seal can be closed by using a sealable refractory lining. Further access is also possible. This can be done by moving the third step windbox 2276. • The remaining residue (such as coke or ash) must be removed from the vaporizer 2200, and 1 |# sand is sent to the residue. Adjustment system (RcS) 4220. After the material is processed and moved in the /Lizer 2200, the heat generated in the pile can be melted, which causes the residue to agglomerate. The residual of the agglomerate has been shown. Things will fall off埠★认山, the style of the outlet is blocked. In order to ensure that any agglomeration will not be 95 200817501 . . . , .. - : . . . at the outlet of the vaporization chamber 2202 caused a blockage, using a screw conveyor 22〇9 The residue is taken from the vaporization chamber 2 2 〇 2. The movement of the carrier arm pushes the residue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . · , .... .... · . . . . . . . 22 02 02 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 . - :, .. :. ' · · ·.. The rotation is in the residue: the material is sent to the conveyor system before it is released.

散動作係籍由。位於該汲乾器螺桿螺I . · - · - * .. · - * * . ' ·· . _ · :' · .... ..... ·.,- ...... · .... · . ... ..... 二來.加強 ::,.··.··..··. ·: ;-"··. .. ; : · 為了實施製程控制,必:須草美汽化室2202内的各種參 ./ V - ;. "·:'. ·:,; V ' / : ;·. ; . '· ' " ;. 々.數。例如,必須在沿著每一個梯級的不同點處以及每一個 . . - . .. ' . . ; ' , . . ... . · · . * .... v . · . · . ..... .. .,. 梯級的各個高度處監控溫度。這是利用熱搞來完成,其在 • . : ... ·. ... · ..... •操作期間女需要置換的傾向。為了在不停止製程下完成此 .... ’V · .· ··;;. . . .. 工作,每一個熱輕係透過一密封的終端管嵌入該汽化室 L . , . - . * _ . . . . _ ···· _ . · . .. ' 2202,其然後密封在該容器外殼上。此設計容許使用一柔 , ; ... , - . . . .· · 勃線(flexible wire)熱箱,其比該密封管長,因此該熱輕的 ,·:· ' :- /· · . · . ... ... : . ·.. ... 連接點(溫度感應點)會貼著該密封管末端,以確保對溫度 .. · .. . .·:· _ . . . . · '. · 改變之準確及快速的反應。該密封管係封在該汽化室2202 · ^ ; 上,:並利甩壓縮密封(glan4)機械性地保持在適當位置上, 其也可適應進入該汽化室2202的突出調整。就該MSW料 堆内的溫度測量而言,該密封管可能在料堆必須移動時將 其限制住V為了避免此問題,在該密封管的端點裝設一偏 轉器,其避免MSW被該熱耦管阻擂住。 . . 在該汽化器2200内產生的逸氣然後移進該氣體重組 系統(GRS)3 200。該GRS 3 200係經設計以滿足大範圍的要 求:(a)提供需要的氣體精鍊留置時間之必要容量;(b)提供 96 200817501 保熱及該外部鋼鐵容器保護之絕緣;(C)提供添加空氣和蒸 氣的入口; (d)使該等氣體能夠混合;(e)利用電漿炬' 3208 .· , . · .... : · ..... 在高溫下處瑝該等氣體;(f)為製程控制.和強化該電漿煤 · . . · . . . , · . · ..... . " . . . ' . · . . · * ‘ 3208 6¾ ^^ H ik ^ ^ Μ ^ ^ ^ ii . . . * · * . - . ., ' * '' . 過的氣體至下游熱交換器5200。 .· . .· ·. * ··,.:,.‘ . V ; · . · . 1氣體童組系統(GRS)32〇0提供一密封環境:,其捧有 - . ..:·. ....... ' ' ··.;·· ; ........ . ·..... 製程空氣,蒸氣、電漿炬3 2 0 8和電漿炬處理:機構、儀器以 .... "... . -·: 及排放瓣出氣體的安裝f GRS 32〇0包含實質上垂直安裝的具耐火襯裡的圓柱狀或 管狀重:組室3202,其擁有車,値圓錐狀的逸氣入口 32〇4 , 該汽化器2200透過安裝凸緣3214與其連接 擁有約3 : 1的長度對直徑比。在談GRS 3200内的留置時 間疋1.2秒。該GRS 3200更包含三層正切設置的空氣喷 .. .. .. , ... . 、 嘴、兩値正切設置的電漿炬3208、六俩熱耦埠、兩個·燃燒 : ... ·. .. ... .... •器埠、兩個歷力傳送器埠和數個備用埠。電漿炬3 2 〇 8在該 GRS 3 200内產生的高溫確保該逸氣内的分子分解為其組 , : . 成元素〆然疫合併而敢成合成氣。該熱的未加工合成器透 過該合成氣出口 3206離開該GRS 3200。 . - . · , . · 如先前所述,該GRS 3200包含财火内襯的支撐件。 該对火材的主要支撐特徵是園繞該GRS 32〇〇内部的一系 列摘架3222。在操作時,這些擱架3222會處於比該重組 室3202外殼雨許多的溫度下'因此,必須藉由導至該grs 3 200防止任何熱的浪費,同時提供差異膨脹的餘地。此 外,該等擱架3222必須能夠支撐該耐火材可觀的重量。這 97 200817501 . .· …· · .些要求藉由使該等擱牟、、 :以區段之間的.膨脹縫隙分段 以容許膨脹來滿足、此外,兮婀加。 '刀扠 隙以避#執偟趴 叹擱木3222和該側壁之間有縫 隙乂避免熱傳輸。為了承载 卜 〆饥认L ^ ^ τ Λ材的重虿,母一個搁架 區段均由一些焊接在該側壁# 凋土上的角板支撐,如第21圖 示。沿著該擱架3222的長产之庐眼各太a〆 ♦位:: 度尤恥脹會產生應力,並可能使The scattered action system is based on. Located in the dryer screw snail I. · - · - * .. · - * * . ' ·· . _ · :' · .... ..... ·.,- ...... .... · . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , must: all kinds of parameters in the steaming room 2202. / V - ;. "·:'. ·:;; V ' / : ;·. ; . '· ' ";. 々. For example, it must be at a different point along each step and each one. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... .. .,.. Monitor the temperature at each level of the step. This is done by using hot work, which is in . . . . . . . . . . . . . . • The tendency of women to change during operation. In order to complete this process without stopping the process .... 'V · . . . . . . . . . . . . . work, each thermal light is embedded in the vaporization chamber through a sealed terminal tube L. , . _ . . . . . . . . . . . . 2202, which is then sealed to the container housing. This design allows the use of a flexible, ..., - . . . . . · flexible wire heat box, which is longer than the sealed tube, so the heat is light, ·:· ' :- /· · . · . . . : . . . . . The connection point (temperature sensing point) will be attached to the end of the sealing tube to ensure the temperature.. · .. . . . . . . . . · '. · Change the accuracy and speed of the response. The sealing tube is sealed on the vaporization chamber 2202, and the mechanical seal is held in place, which can also accommodate the protruding adjustment into the vaporization chamber 2202. In terms of temperature measurement within the MSW stockpile, the sealed tube may limit it to the V when it has to be moved. To avoid this problem, a deflector is placed at the end of the sealed tube to prevent the MSW from being The thermocouple tube is blocked. The outgas generated in the vaporizer 2200 is then moved into the gas recombination system (GRS) 3 200. The GRS 3 200 is designed to meet a wide range of requirements: (a) provide the necessary capacity for the required gas refining retention time; (b) provide insulation for 96 200817501 and insulation of the external steel container; (C) provide add (d) enabling the gases to be mixed; (e) using the plasma torch '3208 . . . , . . . . . . . . . . (f) For process control. And to strengthen the pulverized coal · . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ^ Μ ^ ^ ^ ii . . . * · * . - . . , ' * '' The passed gas to the downstream heat exchanger 5200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....... ' ' ··.;·· ; ........ . . . . Process air, steam, plasma torch 3 2 0 8 and torch processing: mechanism , the instrument is .... "... . -·: and the installation of the discharge valve gas f GRS 32〇0 comprises a substantially vertical mounted refractory-lined cylindrical or tubular weight: group chamber 3202, which owns The car has a conical trapped inlet 32〇4, and the vaporizer 2200 has a length to diameter ratio of about 3:1 through the mounting flange 3214. The indwelling time in the GRS 3200 is 疋1.2 seconds. The GRS 3200 also includes three layers of tangential air jets.. . . . , . . , , nozzles, two tangentially disposed plasma torches 3208, six thermocouples, two combustions: ... ·. . . . . . . • • 埠 两个, two dynamometers 埠 and several spare 埠. The high temperature generated by the plasma torch 3 2 〇 8 in the GRS 3 200 ensures that the molecules in the outgas are decomposed into groups, and the elements are combined to form a syngas. The hot, raw synthesizer exits the GRS 3200 through the syngas outlet 3206. - . . . , . . . As previously stated, the GRS 3200 includes a support for a bonfire. The primary support feature for the firewood is a series of pickers 3222 that orbit the interior of the GRS 32. In operation, these shelves 3222 will be at a much rainy temperature than the housing of the recombination chamber 3202. Therefore, any waste of heat must be prevented by leading to the grs 3 200 while providing room for differential expansion. In addition, the shelves 3222 must be capable of supporting a substantial weight of the refractory. This 97 200817501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 'Knife and fork gap to avoid # 偟趴 叹 搁 搁 322 322 322 322 322 322 322 322 322 322 322 322 322 322 322 322 322 322 322 322 In order to carry the heavy shackles of the L ^ ^ τ coffin, one of the female shelf sections is supported by a number of gussets welded to the side wall #, as shown in Fig. 21. The prolonged blinks along the shelf 3222 are too a 〆 ♦ position:: The degree of swell is particularly stressful and may cause

該專角板失效,若苴得煜垃y«分位 :右…係垾接在談等角板上 ' 但是,藉由使 :該姻架3222無焊接地支料^ 自由膨脹,為寒區段修 ,很小的中夹角板上,然後嗲至僅有外侧部分被焊接。這 最小化該等角板上的任何應力及該掷架3222可能的彎曲。 32〇3,因此形成一密封的圍封空时。整個GRS woo内部 被塗覆上抗高溫薄膜,以避免被未積鍊的逸氣腐飯'其外 表面斧绛上感溢變色漆,以顯示出因為耐火材失效或其他 因素造成的熱點。 · '..;:,· . ,..·.· . ... 1. .... ....... ...: 所用:的耐火材係多層設計,擁有高密度層在内側以抵 抗存在該GRS 3200内的高溫、磨耗、侵蝕和腐蝕。該高 密度材料外側是較低密度材料,其擁肴較低的抵抗性但是 敉高的絕緣常數。在此層外側,使用擁有非常高的絕緣常 數之密度非常低的發泡板材,因為其不會暴露在磨耗或侵 餘下。該外層,在該發泡板材和該容器鋼鐵外殼之間,是 一陶瓷全覆材料,以提供一柔順層以容許該固體耐火材和 該容器外殼之間的差異膨脹。利·用不可壓縮的耐火材之可 壓縮耐火層分隔區提供該耐火材的垂直膨脹。該可壓縮層 98 200817501 係藉由重疊但可延伸的高密度耐火材來佯護其不受腐飯。 如第48及49圖所示,空氣係利用三層的空氣喷嘴注 入該逸氣流内,其包含四個:喷射器在下層,以及另外六個 .- ; ... v .... ' ' ·. 喷身器在上層,其中三個喷射器稍徵比另外三俩噴射器 '·„·'·' · .· ·; : ,..... 高,以形成橫向#流(cross-jet)混合效應而達到更佳的混 合。將:空氣有角度地欢入該GRS 3200,利用也於故 . Λ ….· ... · · . · . · . . Ί . * . .· . ' . . . · . . .· ' , 瑞的偏轉器,也導敦較佳的X合,同時容許該等進氣管和. ώ緣可與該重組室3202相符。該等氣篆 . ...... :. . ,' ' . . . :· ·.. 的改善的混合容許讓合成氣之最佳糈練。這是藉由在該重 • . * . ' . · · * .... . 組室32〇2底鄭利用製輕空氣速度·.誘發旋渦運動來f氣 氣係透過旋滿埠3212注入該逸氣流中,以在鱗逸氡流中造 .. ' . ... .... . 成漩满運動或滿流,因此混合該逸氣並在讀GRS 3200内 :產生再循環渦流圖案。: .. . * ... ' . . · 如先前所述,該GRS 3之00也包含安裝在一滑動機構 .. . ·. · . . ·.. 上的兩個正切安裝的.300 kW、水冷式’銅電極〜:^丁八以硝 基三唑並氣基四唑)直流電襞炬3208,如第?圖所示。該直 • · : - - * * . · • . · · 流電漿炬3208係由直流電源供應器供電°熱耦係設置在該 • ... . .. .... .. GRS 3 200内的多個位置,以確保該合成氣的溫度維持在約 1000°C « 該等電漿3208需要週斯性維修,旅且最期望他們可在 製程仍在運作下被置換。如先前所述,本實施在該GRS 3200内使用兩個電漿炬3208,當僅需一個來進行操作時。 該等電漿炬3208的衫出和置換必需在該GRS 3200内高溫 毒性及可燃氣體存在下完成。此外,該電藥炬3208在電漿 99 200817501 炬冷卻系統失效時也會需要移出,以保護其不受GRS 3200 .* ' ——· .... . . * ... 内的熱傷害。 道些挑戰係藉由將電漿炬 3208安裝在可將電漿炬 3 208移動進出該重組室的滑動槐構上來滿足。電漿炬3208 係藉由密封蓋(sealing glatid)封在該重組室3202上。此也 封蓋係翁靠箸閘閥封住,#轉而安裝並封在該I器^ • ...... .... ...... , ..· · . · .·.,·+ . . : .. . 移出電漿炬 3208,利用該滑動機構將其拉? . . ...... - .. . . . .. ” .. , . . . ' . ·.. · ... . ' ‘ · . . . · ' · .-. . 3202 〇該滑動件的初始移動因為安全 . ....... ..: . . . . . · 炬電源供應器停止.運作。該閘閥在電漿炬3208收回通過該 .................. ... . .. 閥時自動關閉,並且該冷卻辦循環終止。將教管及電線從 電漿炬3208分離,從讓閘閥上鬆脫該密封蓋,然後利用起 吊裝置將電漿炬3208吊離。 . ..... · . . 電黎炬 3208的置換係利用與:上述相反的程序來完 . . . ' 成;該滑動機構可以調整以容許電漿炬3208喪入深度的變 . . ... · 為了簡易及安全,所有上述操作,除了歸閉閘閥外, 皆是手動執行。該閘闕係機械搡作,因此操作是自動式的。 . ··.··... * : . · .. .. ·. · 使用一氣動式促動器來在冷卻系統失效時自動撤離電衆 • · · · 炬。用來操作該促動器的壓縮空氣係從一指定空氣貯存槽 供應,因此動力是隨時可得的,.即使在電力失效晴)相同 的空氣貯存槽提供用於閘閥的空氣。使用一電氣連結覆蓋 來做為進一步的安全特徵,藉由防止進出該高壓電漿炬連 接。 100 200817501 祿铨物調整系統 ... . . . - ..,··.,'、. ·..· . :汽化1剩下的殘餘物必須在處理t前成為惰性及可用 的。這是藉由將其從該汽化器2200淡取進入電衆系殘餘物The gusset plate is invalid, if it is 煜 煜 y _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Repair, small on the middle gusset plate, then smash until only the outer part is welded. This minimizes any stress on the isosceles and possible bending of the thrower 3222. 32〇3, thus forming a sealed enclosure. The entire GRS woo is internally coated with a high-temperature resistant film to prevent the unsmoothed sesame rice from smearing on the outer surface of the apron to show hot spots due to refractory failure or other factors. · '..;:,· . ,..·.· . ... 1. ................:: The refractory material used is a multi-layer design with a high-density layer. The inside is resistant to the high temperatures, wear, erosion and corrosion present in the GRS 3200. The outer side of the high-density material is a lower-density material that has a lower resistance but a higher insulation constant. On the outside of this layer, a foamed sheet having a very low density with a very high insulation constant is used because it is not exposed to abrasion or ablation. The outer layer, between the foamed sheet and the steel shell of the container, is a ceramic full covering material to provide a compliant layer to permit differential expansion between the solid refractory material and the outer shell of the container. The compressive refractory layer separation zone of the incompressible refractory material provides vertical expansion of the refractory material. The compressible layer 98 200817501 is protected from the rice by overlapping but extendable high density refractory materials. As shown in Figures 48 and 49, the air system is injected into the airflow using a three-layer air nozzle, which contains four: the injector is in the lower layer, and the other six. - ; ... v .... ' ' · The body is in the upper layer, and the three injectors are slightly more than the other three injectors '·„········; : , ..... high to form the horizontal flow (cross- Jet) Mixing effect to achieve better mixing. Will: Air entertains the GRS 3200 at an angle, and the use is also in the future. Λ ..... . . . . . . . . . . . . . . . . . . . . . . ' . . . . . . . . . , 瑞 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ..... :. . , ' ' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... Group room 32〇2 bottom Zheng used to make light air speed · induced vortex motion f gas gas system through the full 埠 3212 into the escaping airflow, in the scales turbulent flow .... .. .... . into a full motion or full flow, so mix the outgassing and read in the GRS 3200: Circulating eddy current pattern:: .. . * ... ' . . . · As previously stated, the GRS 3 00 also includes two tangential mountings mounted on a sliding mechanism.. . . . . . . . . .300 kW, water-cooled 'copper electrode ~: ^ Dingba to nitrotriazole gas-base tetrazolium) DC torch 3208, as shown in the figure. The straight • · : - - * * . • The current torch 3208 is powered by a DC power supply. The thermocouple is placed at multiple locations within the GRS 3 200 to ensure the syngas. The temperature is maintained at approximately 1000 ° C «The plasma 3208 requires weekly maintenance, and it is most desirable that they can be replaced while the process is still operating. As previously stated, this implementation uses two electricity in the GRS 3200. The slurry torch 3208, when only one operation is required. The shirting and replacement of the plasma torch 3208 must be completed in the presence of high temperature toxicity and combustible gas in the GRS 3200. In addition, the electric torch 3208 is in the plasma 99. 200817501 When the torch cooling system fails, it will also need to be removed to protect it from the thermal damage in GRS 3200 .* ' ——· .... . . * . The plasma torch 3208 is mounted by a sliding Huai plasma torch 3208 is moved out of the reformulating chamber may be configured to meet up. The plasma torch 3208 is sealed to the recombination chamber 3202 by a sealing glatid. This is also blocked by the 翁 箸 gate valve, #转到安装 and sealed in the I ^ ^ .................., ..· · . . . . . ,·+ . . : .. . Remove the torch 3208 and pull it with the sliding mechanism? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The initial movement of the piece is safe. ....... ..: . . . . . . The torch power supply is stopped. Operation. The gate valve is retracted through the torch 3208 through the... ..................... The valve automatically closes and the cooling cycle is terminated. Separate the teach and wire from the torch 3208, loosen the seal from the gate valve, then The electric torch 3208 is lifted off by the lifting device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The torch 3208 is lost in depth. . . . · For the sake of simplicity and safety, all the above operations, except for the closing and closing of the gate valve, are performed manually. The brake is mechanically operated, so the operation is automatic. ·····... * : · · · · · · · · Use a pneumatic actuator to automatically evacuate the power when the cooling system fails • · · · · Torch. Used to operate the actuator Compressed air is supplied from a designated air storage tank, so the power is The same air storage tank is available at any time, even in the event of a power failure. Air is provided for the gate valve. An electrical joint cover is used as a further safety feature to prevent access to the high pressure plasma torch. 200817501 铨 铨 调整 ... ...... ...... ...... ...... ...... ...... 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 By taking it from the vaporizer 2200 into the electrical system residue

調整室(RCC)422〇内:、將其炫化並使其成為情性玻璃化溶 渣42〇3、在傳送兔溶渣料堆U 前利声坪桶:424〇冷卻並粉蜂該熔 券。該最終曰彳產物係適於用在鋪路或混凝土製造上。 因為料堆内所產生的熱引起結塊而變得複雜。也吸^ , '··. * . . . . t ' .. . . 由在該>V化器i200出口端使用·螺桿式傳送蕃22^ 決。談:傳送篇在螺桿螺紋上擁有翁食狀邊緣 結塊材料。 然後利用含有一系列螺桿傳送器的主要傳送器421〇 • · . . ' .. . ·Adjusting chamber (RCC) 422〇:, dazzle it and make it into an emotional vitrified slag 42〇3, before transporting the rabbit slag heap U. Lishengping bucket: 424〇 cooling and powder bee melting Voucher. The final tantalum product is suitable for use in paving or concrete making. It becomes complicated because the heat generated in the pile causes agglomeration. Also suck ^, '··. * . . . . t ' .. . . by the use of the >Vizer i200 exit end screw-type transmission. Talk: The transfer article has a wrap-like edge on the screw thread. Then use the main conveyor 421 containing a series of screw conveyors. • . . . . . . .

系統將該殘餘物送至RCC 4220。此輸送系統421 〇也從GCS . " . .The system sends the residue to RCC 4220. This conveyor system 421 is also from GCS. " . . .

遽袋過濾器6230下游取得殘餘物並將其送至該RCC 422〇。為了最小化進入該RCC 422〇的入口淳,來自所有 來源的殘餘物在通入該RCC 4220之前結合。這避免加大 .··:.-·. .... . ‘ ·.- .· ',. RCC 4220以滿足多個饋送來源。可能也必需滿足額.外的殘 餘物來源。為了使汽化在RCC 4220停機時繼續進行,殘 餘物可被轉移。在此情況中其必須被再導入該RCC饋送系 統。該殘餘物調整系統的完整概要圖在第26圖示出。 如第54圖所示,該殘餘物捧進該尺(:(:4220内,並在 此累積在一貯存槽4222内,其深度係由攔堰4224的高度 決定,並利用電漿炬4230加熱。隨著該貯存槽4222内熔 101 200817501 化的熔渣水位上升,其超越談攔堰:4224,掉到綷熄桶424〇 内。該水糟4240確保RCC 4220與環境密封分離。未在 . . • . ... · ‘ · MSW處理系統階段期間除'去的任何金屬被傳送至RCC . _ ·. . . . * '· - t 4220 ’並且不一定會在嫁渣的正常玻璃化溫度下熔化v因 此’熔化鍋可:能被金屬堵塞,因為A密度高於溶化的炼渣^ 未了鱗免此現丨象,週期性升高該 :屬’並土炫化的金屬後 ; . · ·.. , . · -. * . · ’ · . · . • . V ·· . . · ·.. . .. .... · . · . . · ·· · . . ·, . 固為要可嫁化殘餘物(轉別:是其肀孙 ί 常高的:溫度 包含腐Μ知侵 : .... .... 該耐火材會遭受非常嚴苛的操作要·來 > 這些 . · · · * *The residue is taken downstream of the bag filter 6230 and sent to the RCC 422. In order to minimize entry into the RCC 422, residues from all sources are combined prior to passing into the RCC 4220. This avoids increasing .··:.-.. .... . ‘·.- .· ',. RCC 4220 to meet multiple feed sources. It may also be necessary to meet the source of the residue outside the amount. In order for vaporization to continue while the RCC 4220 is shut down, the residue can be transferred. In this case it must be re-imported into the RCC feed system. A complete overview of the residue adjustment system is shown in Figure 26. As shown in Fig. 54, the residue is taken into the ruler (: (: 4220) and accumulated therein in a storage tank 4222, the depth of which is determined by the height of the baffle 4224 and is heated by the plasma torch 4230. As the water level of the molten slag in the storage tank 4222 increases, it goes beyond the barrier: 4224 and falls into the quenching barrel 424. The water residue 4240 ensures that the RCC 4220 is sealed from the environment. • . . . · ' · · Any metal removed during the MSW processing system phase is transferred to the RCC. _ ·. . . . * '· - t 4220 'and not necessarily at the normal glass transition temperature of the marry residue Lower melting v so 'melting pot can: can be blocked by metal, because the A density is higher than the melting slag ^ no scales to avoid this phenomenon, periodically rises: after the 'construction of the metal; · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · In order to be able to marry the residue (transfer: it is its grandson ί often high: the temperature contains rot and know: ........ The refractory material will suffer from very harsh operations.) These ones. · · * *

钱’特別是在熔崔吃水線處。除了高溫之外I 此外,該耐火材必須提供良好的絕緣性以保存熱,並且RCC 4220必須::僂可能小。該碲火材係經選擇以提供非常耐熱、 ... : : · .. . ... 耐腐餘和偉钱的内部襯裡、在談内襯外側的耐火層然後 被選擇以摔有軟佳的絕緣性β . ... · · . * " · . . :預期到特別是該熔化鍋耐火材會需要週期性保養广為 . ·. . ; 了容許此動作發生,帶有熔化锅的RCC底部可在不干擾該 ... '.. ' ' . .. * :, 婦 . ·· .... · * . RCC的往何埤接的情況下被移除 '這是藉由將RCC懸吊在 . .. . * · . · 其支撐結構4270上而非將其設置在一結構上來實現,如第 57圖所示。因此帶有該熔化鍋的rcC下半部分可在不需 要將任何連接分離的情況下,從該上半部脫離?此外,可 藉由分離該等連接並將其降低來移除整個RCC。這避免需 將輸送帶4260和管線舉離開其路徑的必要。 當該溶化的熔渣落入該綷熄桶4240時,其係經冷卻並 粉碎為細粒狀。一熔渣傳送器4260然後將細粒狀熔渣4203 102 200817501 ..·. . . :... ..... .... * * . . * . · · · . .. . _ 從悴熄桶4240移出,並#其置入料堆42〇4内以處理或進 一步使用,如第3〇圖所示。該熔潰棹落埠係利苽 • . * 、 . ... . . 'Money is especially at the Rongcui waterline. In addition to the high temperature I In addition, the refractory material must provide good insulation to preserve heat, and the RCC 4220 must: :: 偻 may be small. The enamel material is selected to provide very heat-resistant, ... : : . . . . . . The internal lining of the anti-corrosion and Wei Qian, the refractory layer on the outside of the lining is then selected to be soft. Insulation β . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The bottom of the RCC can not interfere with this... '.. ' ' . . . * :, Women. ··.. · * . Where is the RCC removed?' This is by The RCC is suspended from the support structure 4270 instead of being placed on a structure, as shown in Fig. 57. So the lower half of the rcC with the melting pot can be detached from the upper half without the need to separate any joints? In addition, the entire RCC can be removed by separating the connections and lowering them. This avoids the need to lift the conveyor belt 4260 and the pipeline away from its path. When the molten slag falls into the quenching barrel 4240, it is cooled and pulverized into fine particles. A slag conveyor 4260 then will be fine-grained slag 4203 102 200817501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The quenching bucket 4240 is removed and placed into the stock pile 42〇4 for processing or further use, as shown in Figure 3. The meltdown is a good thing. . . . , . . . . '

trap)與環境密封分離,該永解係由頂端封在RCC 422〇上 並且其下緣浸在謗綷熄媒介中的護罩教成。相同的綷熄媒 介將蝽逢傳送器4260和RCC 4220密封分離。 V 在該RCC 4220内產生的為體係以與在該心 ,. . .‘:, · . .. … .... · ... , . .. .. 内產生的A體類終的方式處理。肩殘餘氣體透過故 ^ ^ 4228 m M RGC ; 4220 - M JL ^ ^ ^ ^ v (RGCS)4250。其在通過除去徵粒和重金屬污染物的遽袋過 遽器4254命先在一間揍空氣對氣禮^ 預冷卻步驟。然後利用第子熱「交接器4256在該^ 通過浩性碳床4258以進广步除去重金屬和微粒物質前將. _ _ . ·. . 其冷卻。該清潔的及調整過的殘餘物氣體被轉送回該下游 . . . * * * GCS 6200以饋送:回來自該轉化器12〇〇的合成氣流。 · ' . * . * 該原始合成氡離開該轉化器1 200並通過一合成氣對 . · . · " · . . · . ... ... 空氣熱父換器(HX)5200 ’在此熱從該合成氣流傳送至空氣 , 流。因此,該合成氣啤冷卻同時所形成的熱空氣流被饋送 \ ..... . . - 回該轉化器1 200做為製程空氣。該冷卻的合成氣然後流入 .. * , 氣體調整系統(GCS)6200,在此該合成氣進一步冷卻並依 序進行微粒、金屬和酸性氣體的清除。該乾淨且經調整的 合成氣(擁有預期溼度)在饋送至產生電力的氣體引擎926〇 前係儲存在該合成氣熱交換器(HC) 7230内。在該轉化器 1200和RCS 4200之後該系統内的主要零組件(設備)的功 能在表I中概述,依照處理合成氣的順序。 103 200817501The trap is separated from the environmental seal by a shield that is capped on the RCC 422 and whose lower edge is immersed in the quenching medium. The same quenching agent will seal off the transmitter 4260 and RCC 4220. V is generated in the RCC 4220 as a system and in the heart, . . . . , . . . . . . . . . . . . . . . . . . deal with. The shoulder residual gas is transmitted through ^ ^ 4228 m M RGC ; 4220 - M JL ^ ^ ^ ^ v (RGCS) 4250. It is pre-cooled in a sputum air-passing device by removing the granules and heavy metal contaminants. The first sub-heater "receiver 4256 is then used to cool the heavy metal and particulate matter before the heavy carbon and particulate matter is removed." The cooled and adjusted residual gas is cooled. Transfer back to the downstream. . . * * * GCS 6200 to feed: return the syngas from the converter 12 。 · ' . * . * The original synthetic 氡 leaves the converter 1 200 and passes a syngas pair. · · · · · · · · · Air Heater (HX) 5200 'here heat from the syngas stream to the air, flow. Therefore, the synthetic gas beer is cooled at the same time The hot air stream is fed to ..... . . - back to the converter 1 200 as process air. The cooled syngas then flows into..*, a gas conditioning system (GCS) 6200, where the syngas is further Cooling and sequentially removing particulates, metals, and acid gases. The clean and conditioned syngas (with expected humidity) is stored in the syngas heat exchanger (HC) before being fed to a gas engine 926 that produces electricity. Within 7230. Major zeros within the system after the converter 1200 and RCS 4200 Work element (device) can be summarized in Table I, in accordance with the order of processing of synthesis gas. 103200817501

表1轉化器1200和RCS 4200之後的步驟 子系統或設備 主要功能 熱交換器5200 冷卻合成氣和回收顯熱 蒸發式冷卻器6210 . - * : .* · * 在滤袋前進一步冷卻合成氣 乾式注入系統622〇 重金屬吸附 濾袋6230 V 微粒或塵土收集 ,· . . . * 氯化氫刷洗器名24〇 —~~~ ~~—----:一一 除去ϋ氫‘合成氣冷卻/調、整: 碳過濾床6260 進一步的除去汞: , . ... ... 硫化氫移除系統6270 除去硫化氫和元素硫回收 RGCS 4250 RC0逸氣淨化和冷卻 合成氣儲存槽7230 合成氯儲存和均質化 降溢器7210 ;氣體/ 濕度控制 液體分離器7220 •' :八...'乂 . . : 氣體引擎9260 ' . . .. '...· . . . · 主要的電力產生驅動器 燃燒塔9299 在開始時燃燒合成氣Table 1 Converter 1200 and RCS 4200 Subsequent Step Subsystem or Equipment Main Function Heat Exchanger 5200 Cooling Syngas and Recovering Sensible Evaporative Cooler 6210 . - * : .* · * Further cooling of syngas before the filter bag Injection system 622〇 Heavy metal adsorption filter bag 6230 V Particles or dust collection, · . . . * Hydrogen chloride scrubber name 24〇—~~~ ~~—----: Remove the hydrogen-hydrogen synthesis gas cooling/adjustment Whole: Carbon filter bed 6260 Further removal of mercury: , Hydrogen sulfide removal system 6270 Removal of hydrogen sulfide and elemental sulfur recovery RGCS 4250 RC0 outgassing and cooling synthesis gas storage tank 7230 Synthetic chlorine storage and homogenization Reducer 7210; Gas/Humidity Control Liquid Separator 7220 • ': Eight...'乂. . : Gas Engine 9260 ' . . .. '...· . . . · Main Power Generation Drive Burner 9299 Burning syngas at the beginning

合成氣對空氣熱交換器(同流換熱器V 自該GRS 3 200離開的輸出合成氣溫度為約900°C至 1100eC。為了回收合成氣内的熱能,從GRS 3200離開的 原始合成氣被送至管殼式合成氣對空氣熱交換器 (HX)5200。空氣以環境溫度進入HX 5200,即從約-30至 約40°C。空氣係利用鼓風機5210循環,並以1〇〇〇 Nm3/hr 至5150 Nm3/hr之間的速率進入HX 5200,通常是以約4300 104 200817501The synthesis gas to air heat exchanger (the recuperator V exits the synthesis gas from the GRS 3 200 at a temperature of about 900 ° C to 1100 ° C. In order to recover the thermal energy in the syngas, the raw syngas exiting from the GRS 3200 is Send to the shell-and-tube syngas to air heat exchanger (HX) 5200. The air enters the HX 5200 at ambient temperature, ie from about -30 to about 40 ° C. The air is circulated by the blower 5210 and is 1 〇〇〇 Nm3 The rate between /hr and 5150 Nm3/hr enters the HX 5200, usually around 4300 104 200817501

Nm3/hr的速率。 該合成氣垂直旅過該管側5202,並且空氣以反時針方 ... ...-... .. ... . . . . : 向流過該殼側5206。該合成氣溫度從1000°C降至500°C和 ....... ........ · · 8001C之間(較隹地約7401),同時空氣溫度從環境溫度升 · ...... ... ... .. * 高至500°C和62 5 °C之間(較佳地约600°C )。該熱的交換空 .. ; :·· .: · . ' . ·' . ·. ............. ... I係經#循環回該轉化器1200以進行氣化。 • · . · · . · . · ♦ . . ... .' . . . 該HX 5200係特別針對合成氣内具有高量微粒:所設 ·'+·.·· . · . ... . ·. .··..·. ·. ·- ··.·· · ·· - ... · -- ..,:..... :. * · ; ..· · · - · . . - · . · 合成氣和空氣的流動方㈤係經設計以最小化微粒物質 、 ·. · · - .. . . · .. * * . : * .·*- * - - 的累積或侵蝕可發生的區域。此外,氣體速度係設計得足 夠高使其能自動清潔,同時仍然最小化侵蝕。 因為空氣和合成氣之間溫度差異顯著,HX 5200内的 • . , · ;· ' . ' ' . · ... 每一個管線5220均有其個別的膨脹摺管5222。這在避免 ' ' · . * . 管線破:裂上是不可或缺的,管線破裂可能是非常危險:的, '··· . . .... . .:. . . · . . ' .. .· * .. 因為空氣會進入合成氣混合物中。當單一個管線堵塞住因 . . .... . ... .. .. .. _ :.. 而無法再與其他管束一起膨脹/收縮時,管線破裂的可能: - ... · ( * .... · . · · ....... ... ....... .. 性是很高的。 多個溫度傳送器係經設置.在該氣體對空氣熱交換器 ' .. ...- ·. . . . . . _ ·- 5200的氣體輸出盒上。這些係用來偵測因為空氣洩漏至該 . ‘ · . · ..... 合成氣内時燃燒產生的任何可能的溫度上升。該敦風機 5210在此情況下會自動關閉。 用於HX 5210内的氣管之材料必須謹慎選擇以確保不 . ..... 會產生腐蝕問題,因為合成氣内硫含量及其在高溫下的反 應之顧慮。在我們的實施中,選擇合金625。 105 200817501 氣體調整系統(GCS): . -... ' ·· . ...... · ..... · . • .· · ., · _ . 一般來說’氣體調整:奉統(GCS)62〇〇表示一系列的步 驟,其將在熱交換器5200之後獲得的未加工合成氣轉化為 適於下游舞端應用的形式。餐 .... ... · . ·.· · ...... . · ·· . ;-' 可分為兩;個主要啤段,。償段i •包含 式綷媳)6210 ; (b)|式 (用於微粒逐質〆重金屬移^ ^ II 6240 ; (e)^^ ^ (Μ ^ Μ Μ 62 5 0 ;/(f)^ i§. 渡床(%兼製機)6260 ; (g)硫化氫(硫磺)務除系統: 及(h)使用降溫器7210和氣體/液體分離器72^ .. . # ' . ..制.〇 ·The rate of Nm3/hr. The syngas travels vertically through the tube side 5202, and the air flows through the shell side 5206 in a counterclockwise direction -. . . . . . . . The temperature of the syngas is reduced from 1000 ° C to 500 ° C and ........... · · 8001 C (more than about 7401), while the air temperature rises from the ambient temperature. ................... Up to between 500 ° C and 62 5 ° C (preferably about 600 ° C). The hot exchange is empty.. ; :·· .: . . . . . . . . . . . . . . . . . I loop back to the converter 1200 for gasification. • · · · · · · · · · · . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ·········································.. - · · · The flow of syngas and air (5) is designed to minimize the accumulation or erosion of particulate matter, · · · · - . . . . . . * * . : * ..*- * - - The area that can occur. In addition, the gas velocity is designed to be high enough to automatically clean while still minimizing erosion. Because of the significant temperature difference between air and syngas, the HX 5200 has a separate expansion tube 5222 for each line 5220. This is to avoid ''.. . . . Pipeline break: crack is indispensable, pipeline breakage can be very dangerous: '. . . . * .. because air will enter the syngas mixture. When a single pipeline is blocked by . . . . . . . . . . . . _ :.. and can no longer expand/contract with other bundles, the possibility of pipeline rupture: - ... · ( * .... · · · · ..................... Sex is very high. Multiple temperature transmitters are set. In this gas-to-air heat exchange '.....--.. . . . _ _ - 5200 on the gas output box. These are used to detect air leaks to the . ' . . . . . . Any possible temperature rise caused by combustion. The fan 5210 will automatically shut down in this case. The material used for the air pipe in the HX 5210 must be carefully selected to ensure that no corrosion problems occur because of the syngas Internal sulfur content and its concern at high temperatures. In our implementation, alloy 625 was selected. 105 200817501 Gas Adjustment System (GCS): . -... '·· . . . . . . ... · · · · · · · · · _ . In general 'gas adjustment: Fenghua (GCS) 62 〇〇 represents a series of steps that convert the raw syngas obtained after heat exchanger 5200 Suitable form for downstream dance applications Meals.... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (b)|Form (for particle transfer by mass metal transfer ^ ^ II 6240 ; (e) ^^ ^ (Μ ^ Μ Μ 62 5 0 ;/(f)^ i§. Ferry (% machine) 6260 ; (g) Hydrogen sulfide (sulfur) removal system: and (h) use desuperheater 7210 and gas / liquid separator 72 ^ .. . # ' . .. system.

: ... ' . .·..、 ... .... 在GCS 6200之前的熱交換器52〇〇有時綠被視為GCS 6?00的階段1的一部分 '讀合成氣(製程氣體)鼓風機625〇 通常包含一氣體冷卻器6252,其有時候在GCS 62〇〇的階 段2分開提友。此外.,在此提到的做為Gcs 62〇〇階段2 的一部分之濕度控制常被視為是在GCS 6200更下游的合 成氣調整系統7200的一部分。 ... · · 第59圖示出在我們的系統中實施的Gcs 62〇〇的方塊 圖。這也是棒化製程之一範例,其中GCS 6;2〇〇與rgcs 4250整合。第60圖示出GCS的佈局圖。 在該熱父換器5200内的初步冷卻後,利用乾式綷熄進 一步冷卻該輸入合成氣,其降低合成氣溫度並且也防止凝 結。运疋利用蒸發式冷卻塔(又稱,,乾式烨熄,,)621〇藉由以 控制方式(絕熱飽和)直接將水注入該氣流中來完成。水在 106 200817501 其同流喷入舍成氣流之前即原子化。因為冷卻中並沒有液 體存在,該製程也被稱為乾式蛑熄.。當水蒸發·時,其從合 * * . * ... .: ... ' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The gas) blower 625〇 typically includes a gas cooler 6252, which is sometimes separated from the phase 2 of the GCS 62〇〇. In addition, the humidity control referred to herein as part of Gcs 62〇〇 Phase 2 is often considered to be part of the Syngas Regulation System 7200 further downstream of the GCS 6200. ... · · Figure 59 shows a block diagram of Gcs 62〇〇 implemented in our system. This is also an example of a bar-making process in which GCS 6; 2〇〇 is integrated with rgcs 4250. Figure 60 shows the layout of the GCS. After the initial cooling in the hot parent exchanger 5200, the input syngas is further cooled by dry quenching, which reduces the syngas temperature and also prevents condensation. The use of an evaporative cooling tower (also known as dry quenching, 621) is accomplished by injecting water directly into the gas stream in a controlled manner (adiabatic saturation). Water is atomized at 106 200817501 before it is sprayed into the air stream. Since there is no liquid present during cooling, the process is also referred to as dry quenching. When the water evaporates, it is combined with * * . * ... .

成氣吸收顧熱,因此將其溫度從74 0°C降至15〇Χ和30(TC 之間(較佳地約250亡)。增加控制以確保水不.存名^ ' ... ..... 氣體中。在排放氧體溫度下的相對奢度因此你低 ..· ... ·· ’ . . . . . · - - . * . . · , 么:-旦氣流離開該蒸,發式冷卻塔6 2 1Q,f .- . .. .... . * · .· .... .. * . . * :一槽内,:即被氣動:地 高,這是造成大分子物滅的表面吸附t . ..... ... . . · ...... 奥辛。因此,氣流内大部分的重金屬(鑛.、錯、汞等)和其 .· . ... · . . · . . · . · · . . . · · · 他污染物會吸附在活性碳表面上。利用濃袋6230收集失效: ..;'·. .. .. , , .. · 的複細粒並再循讓回RCS 42〇〇以進行進一:步的能曼回 ...... .: , ' ..... 收,如杏下個步驟中描述般。為了獲得有效吸附,必須蟢 . . ........ . . 择合成氣在此階段有足夠的留置時間,也可在此乾式注入 * . * 階段6 2 2 0使用其它材料’例如長石、石灰、和其他吸收物, · . . .. . 取作活性碳,或除了活性碳之外,·以捕捉合成氣流内的重 .............. 金屬和焦油,並且不會將其堵住。 然後在遽袋過據器6230内從合成氣流除去微粒物質 * . . * * 和擁有重金屬在其表面上的活性礙,以極高的效率。調整 操作參數以避免任何水蒸氣.凝結。從該合成氣流除去的所 有微粒物質形成一渡餅,其進一步增強濾袋過濾器623〇 的效率。因此雖然新的未被覆蓋的渡袋掇有99 5%的移除 效率,但濾袋過濾器6230通常係針對99.9%的微粒物質移 除效率設計。渡袋過濾器6230使用具内襯的玻纖袋、無内 襯的玻纖袋或P 8 4玄武岩袋,並且在2 0 (TC和2 6 0 °C之間 107 200817501 的溫度下榛作。 當横越該遽袋過滤器6230的壓降增加至特定設定限 • . .. . .. ........ .. 度時,使用氮氣脈衝來清潔濾袋。因為安全原因而較偏好 • . . . .. · · . . ' · . . · · 氮氣而非空氣。從遽袋外表面落下的殘餘物被收集在 , ’ ' * . . · . · - , · ... * ....... 内,並送至該殘餘物調整器42Q0以進一步轉化或處理。可 • \ . .. .. . .. ... . · - :用特別的反應劑来吸收高分子量碳氫也 護it袭過滤器6230。第63、62圖分化 • · · . .♦··.·. · .. · ...*·· . , ' . .· . ... ·.· *' · . . , - . . _ '; : . .1 ; 乂 ..·’::的概’妻:圖…和^設::計.....。^ : · ....... . · •C > · 該滹袋過濾器使用::不需要支锋的圓柱狀過滤器。 . * . ... . . 該遽袋過濾器:<230之典型操作規格(假設輸入是翁灰 : · * ' · · * - ... 和重金屬)如下: ^ 久 設計氣流速率 9500 Nm3/hr 麈土負载 7.4 g/Nm3 .鎘V : 2.9 mg/Nm3 錯 106.0 mg/Nm3 采 ·. 1.3 mg/Nm3 保註的過濾系統輸出·· . .. . . .. . * * 微粒物質 11 mg/Nm3(约 99.9%移除) 鎘 15 /z g/Nm3(約 99.65%移除) 鉛 159 # g/Nm3(約 99.9%移除) 采 190 从 g/Nm3(約 90%移除) 遭存在該濾袋過濾器6230内的重金屬污染之殘餘物 108 200817501 的量很大。因此,如第59圖所示,此殘餘物被送至電漿基 - - · . * . ·. · .... . . RCC 4220内以轉化為玻璃:化溶渣4203。在該RCC 4220内 產生的第二氣流然後在一不同的殘餘氣體調整器 • . · · . . . · - . · (RGCS)4250内處理,以如下階段1製程:在一間接空氣對 . .· - · · · _ . · . . · . . ·· * * . . , * . · · . , * . . . . . 氣貪熱交換器4252内冷考並在一較小的遽袋過濃器4254 * ·,.. - - · * …. . ;. 一 · ,·. . - * ... 内移除微粒物質和重金屬。該較小啲篆 .· . . . . ♦ · ·· · ♦ 严1用乘處理在該RCC 4220 .内 - ... · · * ' . ' . .... . .... . 所示,該RGCS 4250政治的額外步驟包含使用 _ * * . ·....... ' 4256 it - # ^ «Ρ 1¾ ΛJi V ^ ^ I^r ^ . .. ·· · ·.The gas is absorbed into the heat, so the temperature is lowered from 74 ° C to 15 ° and 30 (between about 250 deaths). Increase the control to ensure that the water does not exist. .... in the gas. The relative luxury at the temperature of the oxygen discharge, therefore you are low.....··· . . . . . - - . * . . . Steaming, hair cooling tower 6 2 1Q, f .- . . . . . . . . . . . . . . . . . . . . . : * : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : Surface adsorption caused by the destruction of macromolecules. . . . . . . . . . . . . Osin. Therefore, most of the heavy metals in the gas stream (mine, wrong, mercury, etc.) and its. · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · , .. · The complex granules and then return to RCS 42 〇〇 to proceed to one: the step of the man back... .: , ' ..... Receive, as described in the next step of the apricot In order to obtain effective adsorption, it must be 蟢 . . . . . . . . . . . . at the stage of the synthesis gas has sufficient retention time, can also be dry injection here * * Stage 6 2 2 0 use other Materials 'such as feldspar, lime, and other absorbents, · . . . . as activated carbon, or in addition to activated carbon, to capture the weight within the syngas......... .. metal and tar, and will not block it. Then remove the particulate matter from the syngas stream in the bag filter 6230. * * and have the activity of heavy metals on its surface, with extremely high efficiency The operating parameters are adjusted to avoid any water vapor. Condensation. All particulate matter removed from the syngas stream forms a doughnut that further enhances the efficiency of the filter bag filter 623. Thus, although the new uncovered bag has 99% removal efficiency, but the filter bag filter 6230 is typically designed for 99.9% particulate matter removal efficiency. The bag filter 6230 uses a lined fiberglass bag, an unlined fiberglass bag or P 8 4 basalt bags, and at a temperature of 20 (TC and 260 ° C) 107 200817501. When the pressure drop across the bag filter 6230 increases to a certain set limit • . . . . . . ........ .. degrees, use a pulse of nitrogen to clean the filter bag. For safety reasons • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... and sent to the residue adjuster 42Q0 for further conversion or processing. • \ . . . . . . . . . . . . : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : Figures 63 and 62 are differentiated • · · . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . '; : . .1 ; 乂..·':: The general wife: Figure... and ^ set:: meter..... ^ : · . . . · · C > · The bag filter uses:: A cylindrical filter that does not require a fulcrum. . . . . . . . The bag filter: Typical operating specifications for <230 (assuming the input is ash: · * ' · · * - ... and heavy metals) as follows: ^ Long designed air flow rate 9500 Nm3 /hr Bauxite load 7.4 g/Nm3. Cadmium V: 2.9 mg/Nm3 False 106.0 mg/Nm3 Mining · 1.3 mg/Nm3 Filtered filtration system output ·· . . . . . . . . * * Particulate matter 11 Mg/Nm3 (about 99.9% removed) Cadmium 15 /zg/Nm3 (about 99.65% removed) Lead 159 # g/Nm3 (about 99.9% removed) Mining 190 from g/Nm3 (about 90% removed) There is a large amount of heavy metal contamination residue 108 200817501 in the filter bag filter 6230. Therefore, as shown in Fig. 59, the residue is sent to the plasma base - - . . . . . . . . . . . RCC 4220 to be converted into glass: slag 4203. The second gas stream produced within the RCC 4220 is then processed in a different residual gas regulator, RGCS 4250, in the following Stage 1 process: in an indirect air pair. · · · · · _ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Concentrator 4254 * ·,.. - - · * .... . ;. A · , · . . - * ... Remove particulate matter and heavy metals. The smaller 啲篆.· . . . . ♦ · · · · ♦ Strictly used in the RCC 4220. - ... · · * ' . ' . . . . . . . Show that the extra steps of the RGCS 4250 politics include the use of _ * * . . . . ' 4256 it - # ^ «Ρ 13⁄4 ΛJi V ^ ^ I^r ^ . .. ·· · ·.

屬和徵粒物質。處理過的第二合成氣流然後轉移回該GCS 6200以在該滤袋過遽器¢230之前饋送回該主要輸入合成 ... .· . ’: . , · ... .. . ... - 氣流内。 · · · - . -. · - . · · 從RGCS 425 0的濾、袋過渡器4254除去的殘餘物量與 • . · * * . • · ' *. . - . · . _· GCS 6200内的濾袋過濾器6230比起來顯著較少' 該小濾 • ... .... . . ...... . 袋過濾器4254作用為該等重金屬的清除。清出RGCS 4250 · .* · * .· * 的重金屬量會取決於MSW饋送成分而變。需要週斯性清 潔以將此材料移至危險廢棄物處理,當重傘屬累積至一指 - * · . . ·- . . 定限度時。 V - . 下面是較小的RGCS滤袋過濾器4254典型的設計規 格,再一次假設該输入是飛灰和重金屬: 設計氣流速率 . 150 Nm3/hr 塵土負載 50 g/Nm3 編 440 mg/Nm3 109 200817501 錯 16.6 mg/Nm3 汞 175 mg/Nm3 保証的過遽系統输出: 微粒物質厂^ 10 rrig/Nm3(約99.99%移除) 鎘 鉛' 汞 166 "8/]^1113(约 99,999%務徐) · : ' · . . .. . 乂. 1 7:5 : /τ g/Nm3 (約:9 9 · 9% 輕除) . . ......... .-Genus and granules. The treated second syngas stream is then transferred back to the GCS 6200 to feed back the main input synthesis before the filter bag filter 230. . . . ': . , . . . . - Inside the airflow. · · · - - - - - · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · The filter bag filter 6230 is significantly less than the 'small filter'. . . . . . . The bag filter 4254 acts as a purge of the heavy metals. The amount of heavy metal that is removed from RGCS 4250 · .* · * .. * will vary depending on the MSW feed composition. It is necessary to clean the material to the hazardous waste treatment, when the heavy umbrellas accumulate to one finger - * · . . . - . . . V - . The following is a typical design specification for the smaller RGCS filter bag filter 4254. Again assume that the input is fly ash and heavy metal: Design air flow rate. 150 Nm3/hr Dust load 50 g/Nm3 440 mg/Nm3 109 200817501 Wrong 16.6 mg/Nm3 Mercury 175 mg/Nm3 Guaranteed over-burden system output: Particulates plant ^ 10 rrig/Nm3 (about 99.99% removed) Cadmium lead ' Mercury 166 "8/]^1113 (about 99,999% Xu) · : ' . . . . . 乂. 1 7:5 : /τ g/Nm3 (about: 9 9 · 9% lighter) . . ....... .-

該GCS 6200可包含直接和間接反饋或監控系統\在 . . * .. . , · . ··. · . . * 我們的實/施中,GCS和RGCS濾袋過濾器兩:者均有塵土感 應益在出口 (直接監控)’以通報濾袋破裂。若發生據袋碟 裂,該系統即關閉以進抒維修、選擇性地,可在啟動時分 析氯化氫刷洗器6240内的.水流,以確認微麵物質移除效 ' · . . · .... . 率〇 nr 從該渡袋過遽器6230離開的無微粒合成氣流在一填 : · ..... . ... · 充塔内刷洗,利用再循環鹼溶液來除去任何存在的氯化 • · *- .· . 氫。氯化氫刷洗器6240也提供足夠的接觸區域以將氣體冷 卻至約3 5 °C。使用一礙床過濾器6260來分離液態溶液和 可能可溶的水污染物,例如金屬、氰化氫:、氨水等。氯化 氫刷洗器6240係經設計以將輸出氯化氫濃度保持在約5 ppm。一廢水放流被送至廢水儲存槽6244以進行處理、 為了冶金學考量,氯化氫刷洗器6240係設置在鼓風機 6250上游。含有相關零組件,例如熱交換器6242,之氯化 氳刷洗器6240之一範例簡要圖在第64圖示出。第65圖示 110 200817501 出收集並儲存來自GCS 6200的廢水之例示系統。一硬床 . · . ' . . . . .. _ . .. ' 6245被添加至水沖放(bl〇wd〇wn),以從廢水中除去焦油和 重金屬。氯化氫刷洗器6240的典型規格如下: . · * . - * . * . ·: ' . ... .... . . .. .· ·..... • ..... . .. . .· . ' .. - . ·· . ·; .. 設計氣流速率·^ 、 95〇〇 Nm3/hr 刷:洗器的正常輸入/最大氯化氫承載 〇· i 6% / 〇 29% .· . : · ... ' . . . .. . · ... * ; Λ . ; 氧化氫輸出濃度入: ^ \ : 在除去氯化氫後,像用一鼓風機625〇,其提供氣體從 轉化器.1200通遍整個系統:12〇至i免 動力 ' 該It風機62〜係也於該汞積製機626〇上游,因為 後者.在壓力下有較隹的泉移除效率 6260的尺寸。第G8至33〇圖示出整嗰系統12〇和製程氣 體鼓風機6250的位置之簡要圖。 _ . . - . · . ' 該鼓風機6250係利用所有上游容器設計壓降來設 計。其也經設計以提供下游設備壓力損失的所需崖力.,以 在HC 7230内擁有〜2·1至3·〇 psig的最終壓力(通常是2·5 psig)。因為氣體在通過鼓風機625〇時备被加壓,其溫度 上升至約77 C。使用内建的氣體冷卻器6252來將溫度降 回35 C,因為硫化氫移除系統627〇的最大操作溫度是約 40〇C 〇 • . . . * . 使用礙床過遽益6260來做為餘留在合成氣旅内的任 何重金屬之最後精製設備。其效率在該系統處於塵力而非 真空下、在較低溫度下、氣體係飽和的、並且當氯化氫已 111 200817501 除去因此不會劣化碳時會改善。此製程也能夠從合成氣流 • · . V ‘ . ; . . ... - . . · · · . 吸收其他有機.污染物,例如戴奥辛,若存在的話。該碳床 * . · - · . . · · . · 口 · · · 過濾器6260係針對超過99%的汞移除效率設計。 ..- .. .... 此系統的效能藉由週期性分析氣體内的汞來測量。修 ...... .. ...... 正係藉由調整碳饋送速率並監控越過該精製器6260的^ - * · · ‘· · · .... ; . :. . 降,以及藉:由採:樣來分析複床效率倣出、 :.......:,. . .· · _ · · ' .· ... ... . 碳床遍濾器6260的典型規格如下: • - · . . .· ... '.":'· , . :" . .. .. . · ....... Λ . ' .· . ' ...... . · · * 設計氣流速率 j 9500 Nm3/hr 正常/襄大录承載 V U90从g/Nm3/1.3 mg/Nnl3 ; '、·:..,. .. ..... ... · · . .... 碳床壽:命 : 3-5牟 保註的录碳床輸出: 19从g/Nni3 (99%) .. ....... ·. .... · . . . . .... · .· . . ·. · . ;. 該破化氫移除系統6270係基於加拿大渥太華環保署 : . ... .. : ·. .... · · 的A7指導方針所概述的二氧化硫排放限制,其說a月在氣 ... .· · . ... · ... 艘引擎内燃燒的合成氣會產生低於1 5 PPm的二氧化硫排 . . . . 放。.旋化氛移除系統6270係針對约20 PPm的輸出硫化氫 * .... · . * - . . . ·' . - 濃度設計。第4〇圖示出硫化氫移除系統6270的細節。 為硫化氫移除6270而選擇Shell Paques生物科技。此 技術係由兩個步驟組成:第一,來自碳床過濾器6260的合 成氣通過刷洗器6272,在此藉由再循環鹼溶液將硫化氫從 合成氣中移除。接著,將含硫溶液送至生物反應器6274 以進行鹼性的再生、硫化物氧化為元素硫、硫的過濾、硫 以及放流的消毒以符合規定要求。該硫化氫移除系統6270 112 200817501 係針對20 ppm的輸出濃度設計/ . ... ..... ·.. · . ... 在生物反應器6274内使南硫桿菌(thiobacillus bacteria)以利用與空氣的氧化將硫化物轉化為元素硫。一 * · ·. , - - · · . .. * 控制系統8200控制進入該生物反應器内你^ ... * . . ' - . . ' . 持該系統内的硫存量α科用〔壓祕翁:62?6過遽貧 6274的滑流(川卩川^也)。來^ .. · ... · ' . . . . . .. . ·- · _ .· ·. . . 製穉’来自此遽、液的微壹流被送办^The GCS 6200 can contain both direct and indirect feedback or monitoring systems\.. . . . . . . . . . . . . Our real/application, GCS and RGCS filter bag filters: both have dust The induction benefit is at the outlet (direct monitoring) to inform the filter bag from rupturing. If the bag breaks, the system is closed for maintenance, and optionally, the water flow in the hydrogen chloride scrubber 6240 can be analyzed at startup to confirm the micro-surface removal effect. The rate of nr from the bag-passing device 6230 leaving the particle-free synthesis gas stream in a fill: · ..... ... ... in the charging tower scrubbing, using a recycled alkali solution to remove any chlorine present • · *- .. . Hydrogen. Hydrogen chloride scrubber 6240 also provides sufficient contact area to cool the gas to about 35 °C. A bed filter 6260 is used to separate the liquid solution and possibly soluble water contaminants such as metals, hydrogen cyanide: ammonia, and the like. Hydrogen chloride scrubber 6240 is designed to maintain an output hydrogen chloride concentration of about 5 ppm. A wastewater discharge stream is sent to the wastewater storage tank 6244 for processing. For metallurgical considerations, a hydrogen chloride scrubber 6240 is disposed upstream of the blower 6250. An example schematic of one of the cesium chloride scrubbers 6240 containing associated components, such as heat exchanger 6242, is shown at 64. 65th icon 110 200817501 An exemplary system for collecting and storing wastewater from GCS 6200. A hard bed. . . . . . . . . . . . . 6245 was added to the water flush (bl〇wd〇wn) to remove tar and heavy metals from the wastewater. The typical specifications of the hydrogen chloride scrubber 6240 are as follows: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . design flow rate · ^ , 95 〇〇 Nm3 / hr brush: the normal input of the washer / maximum hydrogen chloride bearing 〇 · i 6% / 〇 29%. . . . . . . . . . . . . . . . . . . . Hydrogen peroxide output concentration into: ^ \ : After removing hydrogen chloride, like using a blower 625〇, it provides gas from the converter. 1200 through the entire system: 12 〇 to i no power 'The It fan 62 ~ is also upstream of the mercury machine 626 ,, because the latter. Under pressure, there is a sturdy spring removal efficiency of 6260 size. Sections G8 through 33 are schematic diagrams showing the positions of the entire system 12 and the process gas blower 6250. _ . . - . . . ' The blower 6250 is designed with all upstream container design pressure drops. It is also designed to provide the required pressure for downstream equipment pressure loss. To have a final pressure of ~2·1 to 3·〇 psig (usually 2.5 psig) in the HC 7230. Since the gas is pressurized as it passes through the blower 625, its temperature rises to about 77 C. The built-in gas cooler 6252 is used to reduce the temperature back to 35 C because the maximum operating temperature of the hydrogen sulfide removal system 627 is about 40 〇 C . . . . . . . The final refining equipment for any heavy metals remaining in the Syngas Tour. The efficiency is improved when the system is under dust rather than vacuum, at lower temperatures, the gas system is saturated, and when hydrogen chloride has been removed by 2007 200851 and therefore does not deteriorate carbon. This process can also be used to synthesize gas streams. • V ‘ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The carbon bed * . · - · · · · · · · · · · · Filter 6260 is designed for more than 99% mercury removal efficiency. ..- .. .... The performance of this system is measured by periodic analysis of mercury in the gas. Repair ........... is by adjusting the carbon feed rate and monitoring the ^ - * · · '· · · .... . . . And borrowing: from the mining: sample to analyze the efficiency of the double bed, :.......:, . . . . . . . . . . . . . . . carbon bed filter 6260 Typical specifications are as follows: • - · . . . . . '.":'· , . :" . . . . . . · ....... Λ . ' .. . ' ... ... . · · * Design airflow rate j 9500 Nm3 / hr Normal / 襄 large recording load V U90 from g / Nm3 / 1.3 mg / Nnl3; ', ·:..,. .. ..... .. · · · . . . Carbon Bed Life: Life: 3-5 牟 Note the carbon bed output: 19 from g/Nni3 (99%) .. ....... ·. .... · . . . . . . . . . . . . . . . . . . . The decarburization removal system 6270 is based on the Ottawa Environmental Protection Agency of Canada: . . . . The A7 guidelines outline the sulfur dioxide emission limits, which are said to be a month in the gas... The syngas burned in the engine produces a sulfur dioxide platoon below 15 ppm. . Put. The cyclization removal system 6270 is for the output hydrogen sulfide of about 20 PPm *.. . . - - . . . Figure 4 shows details of the hydrogen sulfide removal system 6270. Choose Shell Paques Biotech for the removal of 6270 from hydrogen sulfide. This technique consists of two steps: First, the synthesis gas from the carbon bed filter 6260 passes through a scrubber 6272 where hydrogen sulfide is removed from the syngas by a recycle alkali solution. Next, the sulfur-containing solution is sent to the bioreactor 6274 for alkaline regeneration, sulfide oxidation to elemental sulfur, sulfur filtration, sulfur, and discharge disinfection to meet regulatory requirements. The hydrogen sulfide removal system 6270 112 200817501 is designed for an output concentration of 20 ppm / . . . . . . . . . . . . in the bioreactor 6274 to make thiobacillus bacteria Sulfide is converted to elemental sulfur by oxidation with air. A * · ·. , - - · · . . . * Control system 8200 controls access to the bioreactor you ^ ... * . . ' - . . ' . Holding the sulfur stock in the system Secrets: 62? 6 over the slippery flow of 6274 (Chongchuanchuan ^ also).来^ .. · . . ' . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

排放來源::一僻固體排放一捺有某I 液體排放一瘅有硫酸鹽、壤酸鹽和寒些生質的水。兩種排 •流皆在最終:處理前消毒:。 硫化氫移除系統6270的典型規格如下: ....丨么:Λ. . .. · * · - · · - * • · . .. .... .: · · .. - 設計鳥流速率 8500 Nm3/hr • ·..·· . ; . ·· . .... . • · , * 正常/最大硫化氫承载 353 1)阳/666 1)1)111 保5正的系統之硫化氮輸出 2 〇 Ρ ρ Π1 . . . · . ..: .··.· . .· / • . : · . · 在除去硫化氫後,使甩降溫器7210來將水凝結出合成 , ... ; .···'_·. . 氣’並將其再加熱皇適於用在氣體引擎926〇的溫度> 該降 . ..... .... . .... · 溫器7210將氣體從35它過冷卻至26。(:。從該輸入氣流冷 凝出的水被氣體/液體分離器7220除去。這確保該氣體擁 有8 0%的相對溼度,一旦在氣體儲存之後在被送到氣體引 擎9260之前重新加熱至4〇它(發動機需求)。 如下表格提供整個GCS 6200的主要規格: 113 200817501 悴媳塔6210: 在2秒的滯留時間内將氣體從740度 • · . . . . . · · . ' . ·:. 冷卻至200皮 * . . . . . ’ . 乾式注入6220, 、90%汞移除效率 . . . :· ’ · .· . · / . ...... 滤袋着慮器6230 : 99·9%微粒移除效率: . . '.. : ' ·. . ..... : ... . . · 99·65%鑛移除效卓 99.9%錯移除效率 氯化氫刷涔器6 2 4 0 99 ·8 %氯化氫移除效率 鼓風機625 0 無滅漏密封旋轉式鼓風機 .’..V..:......' . ...... .· 氣體冷卻器6252 〇·5 MBtu/hr冷卻負載 . ... · · . . . . . . . . 碳床過濾器6260 99%汞移除效率 • . . · . . · .· . .... . . 硫化氧刷洗器627Q在刷洗器出p的硫化氫—20 ppm .... ·_·.* ' · - .···, . · . . . 生物反應器6274 最小沖敢的最大再生效率 .... . . . . 壓濾機6276 2天的硫移除容量 均質室々230 2分鐘的氣體锗存容量 ·· . . . - . · . . ·: ....: : . . . · V'. . · . ·. ... ... * . · . .... . · ·-..· . · . · . ... * 如上所註,GCS 6200將輸入氣體轉化為擁有預期性質 的輸出氣蟫。第33圖示出GCS系統62〇〇的整體製程流程 圖,其係與電漿氣化系統和下游應用整合。在此,在Rcs· 4200内產生的第上氣流被饋送至(^3 6200内。 . . . . , :·' ..... · . 殘餘氣體調整器(RGCS) 如先前所述,來自GCS濾袋過濾器6230的殘餘物·, 其可包含活性碳及金屬,係利用氮氣週期性清潔並傳送至 RCC 422 0 ’其在此被玻璃化。出自RCC 422〇的氣體被引 114 200817501 導通過殘餘氣體調整器(rGCS)425〇濾袋過滤器4254以除 ' . · - · . ' . · · , . . · 去微粒,並在進入活性碳床4258前利.用熱交換器4256冷 .... .. ; ·..· ' 卻。該瀘袋過濾、器4 2 5 4也基於穿過該系統的壓降週期性清 ...... .... · ...... 潔。在RGCS濾袋過渡器4254中所收集到的殘餘物利用適 • - . ' .......· 當方法處理。從RGCS 4250離開的做為第上氣流之可燃氣 韙被送回主要GCS 6200以完全使用回收熱。 · : ·' ..·/ · ...... .... ··· ,·· ·:::; - ·Λ···' ,' :- .·'·: ·. .··-.·\ ;· ·:·:;···';- w . · ·;·"··/;···.' . . ·. *' - · ' ·· '· -·· . ...·· 合成氣調整系統 來自GCS 6200之乾淨及冷卻的合成氣進入合成氣調 *·-.. " · * . . . . ... . * 整系統(SRS)7200,其係設計來硌保流至下 · · * 9260的合▲氣擁有一致的氣體品質。SRS 72〇〇狀 除氣體成分(主要是其低發熱量— LHV)和其壓力的短期變 . ... ' -.. .... 異。雖然下游氣體引擎926〇會繼續運轉並產生電办^ .... .. .. ... 合成氣的LHV或壓力有短期變異,但其可能會因為不隹的 燃燒或不佳的燃料對空氣比例而脫離其門限放射限制。 SRS 7200包含降溫器7210、氣/液分離器7220和均 質室(HC)7230。該氣體於該氣體引擎9260之敢在第氣體 儲存的出口加熱以符合發動機溫,度要求。 可取得兩種類型的均質室(HC):固定體積HC和可變 體積HC。後者在降低流速和壓力變動上是較有用的,而 前者在降低LHV變動上是較有用的。因為msW進料的性 質,LHV變動在我們的應用中是較顯著的。混合體積HC 在其建構及維修上通常也比可變體積可靠。 第42圖示出用於本實施之均質室(Hc)的圖示。其係 115 200817501 . · · . . ·. V ... : . ... .... . ... .... • . . . : . ... : . ..... ..:. : ·. . ... · . . . ·..·.· . '經設計以保留约2分:鐘的合成 1%LHV變動/ 3〇秒之燃氣引擎保證的LIJV變異規格量。 取決於該氣艟分析器Sl3〇的留置時間通常是真 分析和反饋 >。最大丄脱Emission sources:: A singular solid discharge of water with a certain I liquid discharge with sulphate, soil acid and cold biomass. Both rows are in the end: disinfection before treatment:. Typical specifications for the hydrogen sulfide removal system 6270 are as follows: .... 丨 Λ: Λ . . . . . . . . . . . . . . . . . . . . . . Rate 8500 Nm3/hr • ······ . . . . . . . . . . . . . . . * Normal/maximum hydrogen sulfide bearing 353 1) Yang / 666 1) 1) 111 Guaranteed 5 positive system vulcanization Nitrogen output 2 〇Ρ ρ Π1 . . . . . . . . . . . . . . . . . . . . . . . . . After removing hydrogen sulfide, let the deuterium cooler 7210 to condense the water out of the synthesis, .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The device 7210 supercools the gas from 35 to 26. (: The water condensed from the input stream is removed by the gas/liquid separator 7220. This ensures that the gas has a relative humidity of 80% and is reheated to 4 after being sent to the gas engine 9260 after the gas is stored. It (engine demand). The following table provides the main specifications for the entire GCS 6200: 113 200817501 悴媳 Tower 6210: The gas is taken from 740 degrees in a 2 second residence time • · . . . . . . . . . Cooling to 200 picometers * . . . . ' Dry injection 6220, 90% mercury removal efficiency . . . . . . . . . . . . . . Filter bag filter 6230 : 99 ·9% particle removal efficiency: . . . . : ' ·. . . . . : . . . · 99.65% mine removal efficiency 99.9% wrong removal efficiency hydrogen chloride brush 6 2 4 0 99 ·8 % hydrogen chloride removal efficiency blower 625 0 no leak seal rotary blower. '..V..:......' . . . . gas cooler 6252 〇 ·5 MBtu/hr cooling load. ... · · . . . . . . . Carbon bed filter 6260 99% mercury removal efficiency • . . . . . . . . . . . . . . Brush 627Q in the scrubber out of hydrogen sulfide - 20 ppm .... ·_·.* ' .········ . . . Bioreactor 6274 Minimum regenerative maximum regeneration efficiency.... . . . . Filter press 6276 2 days sulfur removal capacity homogenization chamber 々 230 2 minutes gas storage Capacity·· . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . * * As noted above, the GCS 6200 converts the input gas into an output gas with the desired properties. Figure 33 shows the overall process flow diagram for the GCS system 62〇〇, which is tied to electricity. The slurry gasification system is integrated with the downstream application. Here, the first gas stream generated in the Rcs·4200 is fed to (^3 6200. . . . , . . . . . . . . . . . residual gas regulator (RGCS) As previously described, the residue from the GCS filter bag filter 6230, which may contain activated carbon and metal, is periodically cleaned with nitrogen and passed to RCC 422 0 'which is vitrified here. From RCC The 422 〇 gas is directed to 114 200817501 through a residual gas regulator (rGCS) 425 〇 filter bag filter 4254 to remove '. · - · . . . . , . . . · De-particles, and enter the activated carbon bed 4258 Former benefit 4256 cold .... .. ; ·..· ' But. The bag filter 4 4 5 4 is also periodically cleared based on the pressure drop across the system. .... ... ...... clean. The residue collected in the RGCS filter bag transition 4254 is suitably treated as - . . . . The flammable gas leaving the RGCS 4250 as the upper air stream is sent back to the main GCS 6200 to fully use the heat of recovery. · : · ' ..·/ · ...... .... ··· ,·· ·:::; - ·Λ···' , ' :- .·'·: ·. . . ·-.·\ ;· ·:·:;···';- w . · ································································ · .··· Syngas adjustment system clean and cooled syngas from GCS 6200 into syngas**.. " · * . . . . . . . * System (SRS) 7200, It is designed to ensure that it flows to the next · · * 9260's combined gas has a consistent gas quality. SRS 72 〇〇 Shape In addition to the gas composition (mainly its low calorific value - LHV) and the short-term change of its pressure ... ... -.. .... Although the downstream gas engine 926 will continue to operate and generate electricity, the LHV or pressure of the syngas has short-term variations, but it may be due to unhealthy combustion or poor fuel pairs. The air ratio is out of its threshold radiation limit. The SRS 7200 includes a desuperheater 7210, a gas/liquid separator 7220, and a homogenization chamber (HC) 7230. The gas is heated by the gas engine 9260 at the outlet of the first gas storage to meet the engine temperature and degree requirements. Two types of homogeneous chambers (HC) are available: fixed volume HC and variable volume HC. The latter is more useful in reducing flow rate and pressure variations, while the former is more useful in reducing LHV variations. Because of the nature of the msW feed, LHV variations are more pronounced in our applications. Mixed volume HC is also generally more reliable than variable volume in its construction and maintenance. Figure 42 shows an illustration of a homogenizing chamber (Hc) for use in the present embodiment. Its system 115 200817501 . · · . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . :. : ·. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The indwelling time depending on the gas analyzer S13 is usually true analysis and feedback >. Maximum detachment

均下來得到3%的UHV變動,,禽I 分鐘鍺存容鲆一些餘裕… ♦ · · . . . * ; ····♦·. . •’ · · . · . · . .. ,···.. · · :該 H C 7 2 2 Q 在 2 · 2 至 3 . 〇 p s) g 的 ^ 下游氣體引擎9260的燃料^ ’保持吗定。7230係針對5 psig的^ 安裝閘闕以處理不尋常的壓力過大情況… ....·. .··....· .... ··_. ..... . . .·. HC 723〇的2分鐘保留、時間也提供降低壓力變動之足 夠的储存。就我們巧設叶而:言,氣體弓丨擎926〇的可容許壓 . · , . . ...... . .. * · , . · 力變動是0.145 PSI/sec。耷下游氣體引擎926〇失效的情 況中,可能需要缓衝(取決於控制系統變應時間和3〇_S5秒 的留置時間),以▲件減緩製程或燃燒過量氣體的時間。 一般進入HC 7230的合成氣流速是〜8400 Nm3/hr。因 / 此,就2分鐘的留置時間而言,HC體積必須是约280 m3。 \ , . · _ .. . ..... · , HC 7 230為落地式(free-standing)並且位於戶外,在此 其會暴露在雪、雨和風之中。因此,HC 7230的尺寸係經 設計以符合機械工程要求。其支撐結構7232與混凝土地基 接合。 * _ ·. · · 因為有一些水會從合成氣凝結出,在HC 7230的設計 中包含一底部排水喷嘴。為了辅助HC 7230徘水,故意不 將其其底部設計為平坦的,而是擁有護板的圓錐狀底部。 116 200817501 使用追蹤/絕緣挑水管來形成該排水凸緣。因為HC 7230 ' * .* * · - · 內的水必須重力排放至地板排水口,故將HC 7230保持稍 . * * - - ... · . ‘ 微升高。All of them get 3% UHV changes, and the birds have a few minutes of storage. ♦ · · . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . · · · · · : The HC 7 2 2 Q is 2 · 2 to 3. 〇 ps) g ^ The fuel of the downstream gas engine 9260 ^ 'remains. The 7230 is designed for 5 psig of the gate to handle unusually excessive pressure conditions...............................··_. ..... . . . The 2 minute retention and time of HC 723 也 also provides adequate storage to reduce pressure changes. As far as we are able to set the leaves: words, the allowable pressure of the gas bow 〇 〇 〇 · · · · · · 力 力 力 力 力 力 力 力 力 力 力 力 力 力 力 力 力 力 力 力 力 力 力 力In the event that the downstream gas engine 926 fails, it may be necessary to buffer (depending on the control system's response time and the retention time of 3〇_S5 seconds) to slow down the process or burn excess gas. The syngas flow rate typically entering HC 7230 is ~8400 Nm3/hr. Because of this, the HC volume must be about 280 m3 in terms of 2 minutes of indwelling time. \ , . · _ .. . . . . , · HC 7 230 is free-standing and outdoors, where it is exposed to snow, rain and wind. Therefore, the dimensions of the HC 7230 are designed to meet mechanical engineering requirements. Its support structure 7232 is joined to the concrete foundation. * _ ·· · · Because some water will condense from the syngas, the bottom of the HC 7230 is designed with a bottom drain nozzle. In order to assist the HC 7230 in watering, it is intentionally not to design its bottom to be flat, but to have a conical bottom of the panel. 116 200817501 Use a tracking/insulation water pipe to form the drain flange. Because the water inside the HC 7230 ' * .* * · - · must be gravity drained to the floor drain, keep the HC 7230 slightly. * * - - ... · .

HC7230係經設計以符合如下設計要求。The HC7230 is designed to meet the following design requirements.

正常//最λί入口溫度 * * ; / . . . · . 正常/最大操作壓力 正常/^最大進氣流速 .. . · 正常/最大輕氧流速 相對溼度 • . .· . · 儲存體積 : 機械設計溫度 機械設計壓力Normal / / λί inlet temperature * * ; / . . . · Normal / maximum operating pressure normal / ^ maximum intake flow rate .. · normal / maximum light oxygen flow rate relative humidity • . . . . · storage volume: mechanical Design temperature mechanical design pressure

3 5^/4010 · · . 1.2 psig/ 3.0 psig . ... . .,. * 70 0 0 Nm3/ hrX 840O Nm3/ hr 7000 Nm3/hr/ 8400 Nm3/hr ** . . , . . 60%-100% 290 m3; _40lC 至 50¾ 5.0 psig 用於HC 723〇的材料必須考慮上述機械設計要求和如 下的典型氣體成分兩去 二从丨 忽儿> 呵考。因為水、氯化氫、和硫化虱的存3 5^/4010 · · . 1.2 psig/ 3.0 psig . . . .,. * 70 0 0 Nm3/ hrX 840O Nm3/ hr 7000 Nm3/hr/ 8400 Nm3/hr ** . . , . . 60% -100% 290 m3; _40lC to 503⁄4 5.0 psig Materials used for HC 723〇 must take into account the above mechanical design requirements and the following typical gas composition two to two from the & 丨 & & 呵 呵. Because of the presence of water, hydrogen chloride, and barium sulfide

在,腐蝕是一特別的考量點」 47.0 9% 7.44% 20 ppm 3.43% 18.88% 21.13% 氮氣 二氧化碳 硫化氳 水 一氧化碳 氫氣 117 200817501 :甲烷 0.03% .... .. ... . 濾化氫 …^ 5 ppm ...... ......._ .: . . .. ... ’ 〈 . . · · 在HC 7230内提供如下開口: . .. ; ·-; · ·. .... . · 一個J6英叶歧管,靠近底部以近接; .... ...... ....... ..." ..... ·' ·.......... ’ ―個6英吋凸緣,在頂部以釋壓; :-' , :;·. ;:· ·.;;:'.· '· ··. /·' ·. .: ... 一個16荚吋凸緣,在外殼上以便輸入氣體; 一個16英对凸線,在外)殼上以便輪出氣體; .·... . . ·... ... . . . ..*. ' - . ··· .· · 六個1英对凸緣,在外殼上(2個用於壓力、 • ............ . - : . . ·. . ... ... ...... .· · . · ·. · .... ·. 溫度並且3個備用) 一個2英叶凸緣,在:HC底部(排水);以及 * . . .· ... 一個1英吋凸緣,在底部錐狀物上以用於液 除了滿足設計要求外,HC 7230也提供: 開口、歧管覆蓋、和盲法籣(blind flanges), . · . ; * 備用喷嘴。 • . ' . ... . . _ · · . 梯子,容許安全近接(例如,具有轨道)至屋 · . . · . 闕。 * . . . · · 所需的吊鉤和錨定螺栓。 混凝土環狀壁。 HC 7230的内部及外部塗層,若需要的話。 HC 7230底部的絕緣和熱追蹤。 用以支撐的混凝土厚板。 該氣體引擎9260設計要求輸入氣體在指定 下有指定成份範圍。因此,使用降溫器72 1 0將離 1個用於 壓開關。. 用於所有 :: 頂.和釋壓 相對濕度 開流化氮 118 200817501 刷洗器6270之乾淨氣體從3代過冷卻至2代/利用氣體 /液體分離器7220降去因為該氣流的冷凝而形成的任何 水。這確保該合成氧一旦重新加熱至4代會擁有8〇%的相 對渔度」氣體引擎9260的典型要求。 使用鼓$機6250從該系統抽出合:成氣,藉由提供通過 所有設備和管::路之適當的:抽吸r 機設計注意良敎的工程實施和所*可應甩化 範、禪準和aSHA準則。鼓風機 伏特、3階挺、以及6 0 Η z下進行。 鼓風機6250係經敦計以符合如下功能要求。 .... ...In the case of corrosion, corrosion is a special consideration." 47.0 9% 7.44% 20 ppm 3.43% 18.88% 21.13% Nitrogen Carbon Dioxide Sulfurated Water Carbon Monoxide Hydrogen 117 200817501 : Methane 0.03% .... .. ... . ^ 5 ppm ...... ......._ .: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... . · A J6 English leaf manifold, close to the bottom to close; ............................" ..... ·' ·.. ........ ' ― 6-inch flange, at the top to release pressure; :-' , :;·. ;:· ·.;;:'.· '· ··. /·' ·. .: ... a 16 pod violin flange on the outer casing for gas input; a 16 inch pair of convex lines on the outer shell to rotate the gas; ..... . . . . . . . ..*. ' - . ······ Six six-inch pairs of flanges on the outer casing (2 for pressure, •............ : . . . . . . . . . . . . . . . . . . . . Temperature and 3 spares) A 2 inch flange, at: HC bottom (drainage) ; and * . . . . ... a 1 inch flange on the bottom cone for the liquid to meet the design To the requirements, HC 7230 is also provided: an opening cover the manifold, and Perpignan blinded (blind flanges), ·; * spare nozzle... • . ' . . . . _ · · . . Ladder, allowing safe proximity (for example, with track) to the house · . . . . . . * . . . · · Required hooks and anchor bolts. Concrete annular wall. Internal and external coating of HC 7230, if required. Insulation and thermal tracking at the bottom of the HC 7230. Concrete slabs for support. The Gas Engine 9260 design requires the input gas to have a specified range of ingredients under the designation. Therefore, the use of the desuperheater 72 1 0 will be used for one of the pressure switches. For all:: top. and pressure relief relative humidity open fluidized nitrogen 118 200817501 Brush 6270 clean gas from 3 generations of subcooling to 2 generations / using gas / liquid separator 7220 to drop due to condensation of the gas stream Any water. This ensures that once the regenerative oxygen is reheated to 4 generations, it will have a typical requirement of 8% relative gastrain 9260. Use the drum machine 6250 to extract from the system: gas, by providing all equipment and tubes:: the appropriate road: suction r machine design attention to the project implementation of the good and the Standard and aSHA guidelines. The blower is volt, 3rd step, and 6 0 Η z. The blower 6250 is designed to meet the following functional requirements. .... ...

— :—~~ --:---- 正常氣體輪入溫度 . .... ' . 3 5U 正常抽氣壓力 -1.0 psig 正常氣—流速 7200 Nm3/hr ------ 最大氣體流遠 9300 Nm3/hr 敢大抽氣溫度. 3 51C 正常拂放壓力 3.0 psig 正常排放溫度(氣體冷卻器後) <35〇C 機械設計壓力 5.0 psig 氣體在鼓風機入口的相對溼度 100% 氣體分子量 23.3 冷卻水供應溫度(產物氣體冷卻器) 29.5〇C 可接受最大氣體排放溫度(產物氣體冷卻 器後) 40°C 119 200817501 操作降載比(turn down ratio^^ ^^ ^ ^ 10% 汲取的典型氣體成分(濕量基準)如下: 甲烷 0.03% . . ; 一氧化碳 18.4%:: • - - · . * 二氧化碳 7.3 8% . · . : . 氫氣 2 0.5 9% 正常/最大硫化氫 354/666 ppm 水 . 5.74% 正常/^最大氯化氮 5ppm /100 ppm 氮氣 4 7.8 5% 因為合成氣是可燃的並與空氣產生爆炸性混合,鼓風 . · ·. ' ..' ...' .. .. .. .... .· 機 62 50係經配置而使極徵至沒有空氣會從大氣吸收進 : : : . - * · . . . ... .— :—~~ --:---- Normal gas entrainment temperature. .... ' . 3 5U Normal pumping pressure -1.0 psig Normal gas - Flow rate 7200 Nm3/hr ------ Maximum gas flow Far 9300 Nm3/hr Dare pumping temperature. 3 51C Normal discharge pressure 3.0 psig Normal discharge temperature (after gas cooler) <35〇C Mechanical design pressure 5.0 psig Gas relative humidity at blower inlet 100% Gas molecular weight 23.3 Cooling water supply temperature (product gas cooler) 29.5〇C Acceptable maximum gas discharge temperature (after product gas cooler) 40°C 119 200817501 Operating load shedding ratio (turn down ratio^^ ^^ ^ ^ 10% Typical draw) The gas composition (wet basis) is as follows: methane 0.03% . . . carbon monoxide 18.4%:: • - - · . * carbon dioxide 7.3 8% . · . : . hydrogen 2 0.5 9% normal / maximum hydrogen sulfide 354 / 666 ppm water 5.74% normal / ^ maximum chlorinated nitrogen 5ppm / 100 ppm nitrogen 4 7.8 5% Because syngas is flammable and explosively mixed with air, blast. · ·. ' ..' ...' .. .. .. .... . . Machine 62 50 is configured to make the pole sign to no air will be from the big Absorbed into::: - * * .......

入,並且極微至沒有氣體·;贫漏至大氣。所有的工作流體, 即,密封清潔係以氮氣來完成並使用無洩漏軸封。使用先 進的洩漏偵測系統來監控任何方向的泡漏。 . - - * . 除了上述設計標準,鼓風機6250也提供: 擁有無洩漏鼓風機軸封的P方爆馬達。 氣體冷卻器6252。 擁有消音罩的消音器,以符合1公尺處80 dBA的嗓 音規範 鼓風機和馬達的共同底盤。 120 200817501 擁有λ違的附屬油壓幫浦,以及所有鼓風機附屬系統 需要的儀:器。 • * . . .. . . . ... ‘ . -, .. .. ·Into, and very little to no gas; poor to the atmosphere. All working fluids, ie, the seal cleaning system, are completed with nitrogen and use a leak-free shaft seal. Use an advanced leak detection system to monitor bubble leaks in any direction. - - * . In addition to the above design criteria, the blower 6250 also provides: a P-popular motor with a leak-free blower shaft seal. Gas cooler 6252. A muffler with a muffler cover to meet the common chassis of the blower and motor with a humming specification of 80 dBA at 1 m. 120 200817501 Auxiliary hydraulic pump with λ violation, and all instruments required for the attachment system of the blower. • * . . . . . . . . ‘ . -, .. .. ·

所有設備和控制(即,低和高油壓開關'高排放壓办I 溫度微關、溫差和壓差開關)。所有開關跨 排放聲力:計、排放溫度計 淨同的亨,接綠箱處接線’必且yFD係藉由安裴 :上游的壓力傳輪器控制、 .' -· ...;··; ;.;· :··;· ·. . ;;·· ': .· ;. :· ·· ·.: ·.· : . · - - ; - - ·' :八零洩漏排放止回閘 1備安各系統,以防止鼓風機遭遇過度麗力/1 關閉棑放(例如,類似PRV和回收線的系統)。 :為 ^ 中。鼓處機625〇係經配置以承擔如下環境條件。 海拔 緯度 經度 平均大氣壓 最大夏日乾球溫度 設計夏曰乾球溫度 設計夏日濕球溫度 最小冬日乾球溫度 平均風速 最大風速 設計風速 80公尺 45/24,N 75 °40VW 14.5 p si a 3 8°C 3 5°C 2 9.4〇C 36.11。。 12.8 ft/sec 123 ft/sec 100 mph/160kph 121 200817501 化’而發熱量則在約3000和33000 kJ/kg之間變化,並且 HC擁有2分鐘的留置時間以及通常約210 mb ar的壓力。 約+/-60 mbar的變異是可能的,而不會超出約1 5〇 mbar的 發動機之最小供應壓力。沒有控制系統,壓力改變可多至 约1 0 0 0 mb ar ’因此長期流速變化被控制系統主動降低多 至4倍(或75%),以在預斯的固定負載下運轉該氣體引擎 9260。此外,沒有控制系統下轉化器氣體的壓力變化可達 到約25 mbar/s ’這是此範例發動機約1 〇 mbar/s的最大植 的2.5倍(或約60%)。因此’本發明之控制系統可將短期 製程變異減少至少2·5倍(60%),並將長期製程變異減少約 4倍(75%)。使用此範例中的hc 7230可幫助減少短期變異。 實施例2 在此實施例中,提供如實施例1所示汽化器系統的另 一種控制排程。此控制排程示於第73圖中,且是第71圖 之控制程序的另——種變化,其中以一合成氣体壓力偵測模 組來取代合成氣体流量偵測模組。 實施例3 在此實施例中,提供如實施例1所示汽化器系統的另 一種控制排程'第74圖提供另一種控制流程圖,其中示出 各種所感應到的特性值、控制器(即,回應元件)和可為本 發明控制系統8000所使用的操作參數,及其間經誘導可促 進進料被恰當、有效地處理之交互作用。在此實施例中: 144 200817501 轉化窃固體南度偵測模组8 5 5 0係經配置來妓同 控制傳送單元控制器8 5 5 2 ’其係配置來控制傳送單元 8 5 54的動作,以及共同控制總MSW + HCF饋送逮率 8550,用以控制; 合成氣(產物氣體)碳含量偵測模組8558(例如,得 自氣體分析器8130)操作性連結至MSW : HCF比例 控制器856.0,以共同控制總MSW + HCF饋送速率 f 85 56,用以控制MS W/HCF分離器8362 (用以分別控 ' .. ‘ 制MSW和HCF饋送速率8564和8566)並共同控制傳 送單元控制器8552和總空氣流控制器8574 ; ' * 合成氣流偵測模組8572係可操作地連接到一總 進料控制器8596,用以共同控制總空氣流控制器8574 及共同控制總總MSW + HCF饋送速率8556 ; 合成氣(產物氣體)燃料值判定模組8568(例如, LHV-c1*[h2] + C2*[CO],其中 cl 和 c2 是常數,而[H2] 和[CO]得自合成氣分析器)與燃料:空氣比例控制器 ( 8570搡作牲連結,以共同控制總空氣流控制器8574, 用以控制總空氣流8566和總MSW + HCF饋送速率 8556 ;及 製程溫度偵測模組8578係與溫度控制器8580操 作性連結,以控制空氣流分佈8582和電漿熱8584。 實施例4 在此實施例中,提供如實施例1所示汽化器系統的另 145 200817501 一種控制排程。第75圖提供另一種控制流程圖,其中示出 各種所感應到的特性值、控制器(即,回應元件)和可為本 發明控制系統8000所使用的操作參數,及其間經誘導可促 進進料被恰當、有效地處理之交互作用。在此圖中: 轉化器固體高度偵測模組8650係經配置來共同 控制傳送單元控制器8652,其係配置來控制傳送單元 8654的動作,以及共同控制總MSW + HCF饋送速率 8656 ’用以控制; 合成氣(產物氣體)碳含量资測模組8658(例如,得 自氣體分柝器)操作性連結至MS W : HCF比例控制器 8660,以共同控制MSW/HCF分離器8662,用以分 別控制MSW和HCF饋送速率8564和8566 ; 合成氣(產物氣體)[Hb]含量偵測模組8667(例 如,得自氣體分析器)係可共同控制燃料:空氣比例控 制器8670,以共同控制總MSW + HCF饋送速率8656 ; 合成氣(產物氣體)不透明度偵測模組8669 ,可用 以共同控制燃料··空氣比例控制器867〇和燃料:蒸氣 比例控制器8671兩者; 合成氣(產物氣體)[CO]含量偵測模組8669(例 如’得自氣體分析器)係可共同控制燃料:蒸氣比例控 制器8671,以共同控制蒸汽流計算869〇其用以控制 蒸氣添加速率8692; δ成氣流偵測模組8 6 7 2係可操作地連接到一總 空氣流量控制器8674,用以控制總空氣流8676並共 146 200817501 同控制總MS W + HCF饋送速率8656 ;且 製程溫度偵測模組8 6 7 8係與溫度控制器8 6 8 0操 作性連結,以控制空氣流分佈8682和電漿熱8684。 實施例5 第17及1 8圖提供此控制系統如何可用來控制含碳進 料轉化成氟體的另一過程之實施方式。在此實施例中,將 水預先加熱成蒸氣作為一種添加物而輸入、氧氣預先加熱 作為一種空氣添力σ物而輸入、並將含碳進料預先力σ熱作為 一種空氣添加物且饋入至一用來進行轉化作用的轉化器 中。在轉化器的輸出處,設置用以楨測產物氣體之流速、 溫度、及組成的一或多感應元件。 如第18圖所示,以所感應到的氣體流速、。/〇(:〇和%(:〇2 來估算產物氣體中的含碳量,藉以調整進料的饋入速率。 更可進一步以所感應到的%CO和%C〇2以及%Η2來估算新 的〇2和蒸氣的注入速率,以達成欲求的氣體組成1最後, 必要的話,還可以所感應到的氣體溫度來調整電漿熱源電 力量高低。 在此說明書中參考的所有專利、出版品,包含公開的 專利申請案,以及資料庫登錄之揭示均藉由引用其全文至 相同程度來特意併入,如同每一個此種個別專利、出版品、 和資料庫登錄經特意及個別指明藉由引用的方式併入本文 中。 雖然已參考某些特定實施例描述本發明,但其各種調 147 200817501 整對於熟知技藝者而言會是顯而易見的,而不會背離本發 明之精神及範圍。如對於熟知技藝者而言顯而易見的所有 此類調整旨在被包含在如下申請專利範圍的範園内》 【圖式簡單說明】 . · . 已描述本發明之實施例,僅藉由範例,並參考附圖。 第1圖為一種用來控制一汽化製程之控制系統的示意 . . ' . ' . ' · 圖,依據本發明一實施方式,該汽化製程係由〆可將含石炭 進料轉化成氣體的系統來實施。 第2圖為依據本發明一實施方式,一種用來將含碳進 料轉化成氣體的系統的示意圖。 第3圖為依據本發明一實施方式,一種用來將含碳進 料轉化成氣體的系統的示意圖。 第4圖為依據本發明一實施方式,一種用來將含礙進 料轉化成氣體的系統的示意圖。 第5圖為依據本發明一實施方式,一種用來將含碳進 料轉化成氣體的系統的示意圖。 第6圖為依據本發明一實施方式,一種用來將含破進 料轉化成氣體的系統的示意圖。 第7圖繪示出依據本發明一實施方式由一種用來將含 碳進料轉化成氣體的系統所提供之產物的各種下游應用方 式。 第8圖繪示出依據本發明一實施方式由一種用來將含 碳進料轉化成氣體的系統所提供之產物的各種下游應用方 148 200817501 式。 第9圖繪示出依據本發明一實施方式由一種用來將含 碳進料轉化成氣體的系統所提供之產物的各種下游應用方 式。 第10圖繪示出依據本發明一實施方式由一種用來將 含礙進料轉化成氣體的系統所提供之產物的各種下游應用 方式。 第11圖繪示出依據本發明一實施方式,一種可用來控 制將含碳進料轉化成氣體的汽化製程之控制系統的用途流 程圖。 第12圖繪示出依據本發明一實施方式,一種可用來控 制將含碳進料轉化成氣體的汽化製程之控制系統的計算平 台、及其之例示組件的示意圖。 第13圖繪示出依據本發明一實施方式,一中央控制系 統的示意圖。 第14圖繪示出依據本發明一實施方式,一至少部分分 散的控制系統的示意圖。 第15圖繪示出依據本發明一實施方式,以一控制系統 分別從一汽化系統收到並傳輸的感應及回應訊號,用以控 制一或多在該汽化系統中實施的製程的示意圖。 第1 6圖續v示出依據本發明一實施方式,整合系統控制 系統對一系統(用以將含碳進料轉化成一特定組成及各種 可能的下游應用方式)之各裝置、模組及子系統的多個感應 及回應存取點的示意圖。 149 200817501 第1 7圖繪示出依據本發明一實施方式,一種可 制輸入至一系統(將含碳進料轉化成氣體)之一轉化 制系統示意圖。 第18圖為由第14圖控制系統所施行的一例示 序示意圖。 第19圖繪示出依據本發明一實施方式,一種可 含碳進料轉化成氣體的轉化器的示意圖。 第20圖繪示出依據本發明一實施方式,一種可 含碳進料轉化成氣體的轉化器的示意圖。 第21圖繪示出依據本發明一實施方式,一種可 含碳進料轉化成氣體的轉化器的示意圖。 第22圖繪示出依據本發明一實施方式,一種可 含碳進料轉化成氣體的轉化器的示意圖。 第23圖繪示出依據本發明一實施方式,一種可 含碳進料轉化成氣體的轉化器的示意圖。 第24圖繪示出依據本發明一實施方式,一種可 含碳進料轉化成氣體的汽化製程之熱回收子系統 圖。 第25圖繪示出依據本發明一實施方式,一種可 含碳進料轉化成氣體的汽化製程之熱回收子系統 圖。 第26圖繪示出依據本發明一實施方式,一種可 含碳進料轉化成氣體的汽化製程之熱回收子系統 圖0 用來控 器的控 控制程 用來將 用來將 用來將 用來將 用來將 用來將 的不意 用來將 的示意 用來將 的示意 150 200817501 第27圖繪不出依據本發明—實施方式,由一控制系統 所控制之Ά化系統的汽化器内不同區域的流程圖。 第28圖翁示出第27圖該汽化器之區域小2和3内發 生的氣化製程。 . :. -· · * 第29圖繪示出含有根據本發明一實施例的例示氣體 調整系統(其整合了下游氣體弓丨擎)的低溫氣化設備之概要 製程流程圖。 第30圖緣不出依據本發明一實施方式,整個氣化系統 的位址佈局。 第31圖示出都市固體廢秦物之儲存建物的佈局。 第32圖係該汽化器之一實施例的透視圖,詳細示出進 料入口、氣體出口、殘餘物出口、承載臂圍封件以及進出 埠。 第33圖係第32圖所示之汽化器的側視圖,詳細示出 風箝(air boxes)、殘餘物容器及集塵機。 第34圖係穿透第32和33圖所示之汽化器的中央縱向 剖面圖,詳細示出進料輸入、氣體排出口、殘餘物排出口、 橫向傳輸設備、熱耦及進出埠。 第35圖示出分解剖面圖,詳細示出風箱、承載臂指狀 物、殘餘物汲取器螺栓以及梯級C的鋸齒狀邊緣。 第3 6圖係第3 2和33圖之汽化器的剖面圖,詳細示出 耐火材料。 第37圖示出第32至36圖所示之汽化器的梯級A和B 之風箱組件。 151 200817501 第38圖示出第32至36圖所示之汽化器的梯級(:風 箱的剖面圖。 第39圖示出第32至36圖之汽化器的剖面圖,詳細示 出風箱。 第40圖詳細示出第32至36圖所示之汽化器的多指承 載臂的防塵封(dust seal) 〇 第41圖示出第32至36圖所示之汽化器之一實施例的 除塵系統,詳細示出塵土推進器(dust pusher)、塵土罐連 結(dust can attachment)、擋板、操作柄及鏈機構。 第42圖詳細示出第第32至36圖所示之汽化器的冰載 臂圍封件,詳細示出該承載臂結樣。 第43圖為本發明之一實施例的高度開關(level switch) 位置的圖示。 第44圖示出該汽化器、氣體重組室及該殘餘物調整室 的組裝。 第45圖係該汽化器、氣體重組室及該殘餘物調整室的 結構之截面圖。 第46圖係該氣體重組室的概要圖。 第47圖係該重組室内壁的示圖。 第48圖係該重組室的俯視圖,示出該等電漿炬、以及 該等空氣和蒸氣喷嘴的位置。 第49圖示出該重組室周圍的旋轉入口之配置。 第50圖示出該等電漿炬在該重組室上的連結。 第51A圖係第46圖之重組室的剖面圖。 152 200817501 第5 1B圖係示出包含本發明之該氣體重組系統的汽化 器内之氣流的圖示,該氣體重組系統含有第 46圖的重組 室。 第5 1C圖示出從該空氣入口將空氣注入第46圖所示 之該重組室及對於其内氣流的影響。 第52圖係該殘餘物調整系統的作用方塊圖。 第 53圖示出該殘餘物調整系統的實際實施圖及其至 該汽化器和該慮袋過濾器(baghouse filter)的連結。 第54圖示出該殘餘物調整室的剖面圖。 第55圖示出該殘餘物調整室的另一視圖。 第56圖示出該殘餘物調整室和具有用來輸送玻璃化 炼潰至炼渣料堆(stockpile)的輸送帶之驟冷槽之視圖。 第57圖從另一角度示出整個殘餘物調整系統,並且也 示出用於該殘餘物調整室的支持結構。 第58圖示出具有該殘餘物調整室之殘餘氣體調整系 統的配置。 第 59圖示出整個系統的製程流程圖,並且更明確地 說,該氣體調整系統(GCS)。 第60圖示出根據本發明之一實施例與合成氣調整系 統整合的氣體調整系統之配置。 第61圖係熱交換器的詳細圖示,並示出用來控制至該 熱交換器的空氣輸入之製程空氣排氣機。 第62圖示出一乾式注入系統,藉以將碳保持在一儲存 斗内,並且利用旋轉螺桿供應至該合成氣流中。該合成氣 153 200817501 流管係經傾斜一角度,因此未進入該氣流的碳會滚進該濾 袋(baghouse)中。 第 63圖示出與該滤袋結合的乾式注入系統之例示概 要圖。 第 64圖示出氯化氫刷洗機和相關零組件的例示概要 圖。 第 65圖示出收集並儲存來自該氣體調整系統的廢冰 之系統。 第 66圖示出根據本發明之一實施例,使用 Thiopaq 基生物反應器的硫化氫移除製程之製程流程圖。 第67圖係氣體均質化系統的圖示,根據本發明一實施 例,其中氣體係從單一來源輸送至單一均質室,然後輸送 至多個引擎,每一個引擎擁有其自身的氣體/液體分離器及 加熱器。 第68圖為根據本發明一實施例,一定容均質室的圖 示0 第69圖係氣化系統及其控制系統的高位準概要圖。 • * · 第70圖係第69圖的氣化及控制系統之另一個圖示。 第71圖係用來控制第69和70圖的氣化系統之一控制 機制的流程圖。 第72圖係用來控制第69和70圖的氣化系統之另一控 制機制的流程圖,其中此系統更適於在其氣化製程中使用 製程添加蒸氣。 第73圖為根據本發明一實施例,用來控制一汽化製程 154 200817501 之另一控制機制的流程圖。 第74圖為根據本發明一實施例,用來控制一汽化製程 之另一控制機制的流程圖。 第75圖為根橡本發明一實施例,用來控制一汽化製程 之另一控制機制的流程圖。 【主要元件符號說明】 10 、 120 汽化系統 54 顆粒及灰塵移除系統 100 、 1000 電漿轉化器 150 電漿熱源 202 感應元件 206 回應元件 400 固體殘餘物調整器 450 熔渣處理熱源 500 氣體-至-空氣熱交換器 599 蒸汽產生器熱交換器 600 轉化器氣體調整器 625 合金 700 均質系統 800 控制系統 2200 汽化器 2202 汽化腔室 2204 進料入口 155 200817501 2206 2208 2209 2212 、 2214 、 2216 2220 2222 2228 、 2230 、 2232 2240(a) v 2240(b) 2244 2256 2258 2260 2262 2264 22 6 6 2268 2269 2270 2272 、 2274 、 2276 227.8 2280 2282 2302 2304 2308 氣體出口 殘餘物出口 螺桿傳送器 梯級 养修 進出埠 承載臂 狹長形軌道 矩形區塊 電動可變速馬達 馬達輸出桿 驅動鏈齒輪 被驅動鏈 轴 鏈條構件 托座 位置感應器 孔狀地板 風箱 空氣輸入管 連接凸緣 護罩 孔狀頂板 結構支撐件 彈性條 156 200817501 2310 除塵設施 23 12 金屬盤 23 14 塵土出口 23 16 百葉窗 2318 連接位置 2320 鏈條 2322 驅動式推塵器 2 3 24 操作桿 2326 承载臂主體 2328 承載臂指狀物 2402 高密度氧化鉻層 24 04 高密度氧化鋁層 2406 外側非常低密度絕緣板 3 2 00 氣體重組系統(GRS) 3202 圓柱狀或管狀重組室 3 204 逸氣入口 3208 、 4230 電漿炬 3212 漩渦埠 4200 殘餘物調整系統 4203 玻璃化熔渣 4204 熔渣料堆 4210 主要傳送器 4220 殘餘物調整腔室 4222 貯存槽 4224 攔堰 157 200817501 4228 氣體出口 4240 綷熄桶 4250 殘餘氣體調整器 4252 空氣對氣體熱交換器 42 54 瀘袋過濾器 4256 第二熱交換器 42 5 8 活性碳床 4270 、 7232 支撐結構 5200 合成氣對空氣熱交換器 5202 管側 5206 殼側 5210、 6250 鼓風機 6200 氣體調整系統 6210 蒸發式冷卻器 6220 乾式注入糸統 62 3 0 濾袋 6240 氯化氫刷洗器 6252 氣體冷卻器 6260 碳過濾、床 6270 硫化氫移除系統 6272 刷洗器 6274 生物反應器 7210 降溫器 7220 氣/液分離器 7230 合成氣儲存槽 158 200817501 8000 8102 8104、8106 8112 、 8114 、 8116 8113 、 8120 8115 8122 8124 8126 、 8128 8130 8250 '8350 : 8550 、 8252、8352、8552、 8254 、 8354 、 8554 、 8256 、 8356 、 8556 、 8258 、 8558 、 8658 8260 、 8360 、 8560 、 8262 、 8362 、 8562 、 8264 、 8364 、 8564 、 8266 、 8366 、 8566 、 8268 > 8568 8270 、 8370 、 8570 、 8272 :8372 8274 、 8374 、 8574 均質腔室(HC) 控制系統 指示控制 溫度感應70件 壓力感應元件 變頻式驅動器與馬達組件 壓力控制閥 控制閥 控制指示器 流量感應元件 氣體分析器 轉化器固體高度債測模組 傳送單元控制器 傳送單元 總MSW + HCF饋送速率 合成氣(產物氣體)碳含量偵 測模組 MSW : HCF比例控制器 MSW/HCF分離器 MSW饋送速率 HCF饋送速率 合成氣燃料值決定模組 燃料:空氣比例控制器 合成氣流偵測模組 總空氣流量控制器 159 200817501 8276 、 8376 ' 8566 ' 8676 8278 、 8378 、 8578 、 8678 8280 、 8380 、 8580 、 8680 8282 、 8382 、 8582 、 8682 8284 、 8384 、 8584 、 8684 8367 、 8667 8369:8669 8371 、 8671 8390 、 8690 8392 、 8692 8552 8572 、 8672 8596 8698 9200 9202 9204 9210 9212 9214 9216 9218 9220 9222 總空氣流量 製程溫度偵測模組 溫度控制器 空氣流分佈 電漿熱 合成氣[H2]含量決定模組 合成氣[CO]含量決定模組 燃料:蒸氣比例控制器 蒸氣流量計算 蒸氣添加速率 傳送單元控制器 合成氣流量值決定模組 總進料控制器 合成氣(產物氣體)不透明度 偵測模組 最初MSW處理系統 MSW料堆 道路 MSW儲存建物 門 網堡牆· 通道 加载器 MS W絞碎系統 輸入傳送器 160 200817501 9230 磁性分離器 9240 進料傳送器 9242 傳送器内輸入料斗 9250 單獨的系統 9260 氣體引擎 9299 燃燒塔 i 161All equipment and controls (ie, low and high oil pressure switches 'high discharge pressure I temperature differential, temperature difference and differential pressure switch). All switches across the discharge sound: meter, discharge thermometer net the same as the Heng, the green box wiring ' must and yFD is controlled by the ampoule: upstream pressure roller, .' -· ...; ;.;· :··;··. . ;;········.:·····::···: · · - ; - - · ' : Eight zero leakage discharge check 1 Prepare each system to prevent the blower from experiencing excessive power/1 shut down (for example, systems like PRV and recycling lines). : is ^ in . The drum machine 625 is configured to assume the following environmental conditions. Altitude latitude longitude average atmospheric pressure maximum summer dry bulb temperature design summer dry bulb temperature design summer wet bulb temperature minimum winter dry bulb temperature average wind speed maximum wind speed design wind speed 80 meters 45/24, N 75 °40VW 14.5 p si a 3 8 ° C 3 5 ° C 2 9.4 〇 C 36.11. . 12.8 ft/sec 123 ft/sec 100 mph/160kph 121 200817501 The heat generation varies between approximately 3000 and 33000 kJ/kg, and the HC has a 2 minute indwelling time and typically a pressure of approximately 210 mb ar. A variation of about +/- 60 mbar is possible without exceeding the minimum supply pressure of the engine of about 15 mbar. Without a control system, the pressure change can be as much as about 1 00 mb ar ' so the long-term flow rate change is actively reduced by up to 4 times (or 75%) by the control system to operate the gas engine 9260 under a fixed load of the pre-study. In addition, the pressure change of the converter gas without the control system can reach about 25 mbar/s ′ which is 2.5 times (or about 60%) of the maximum plant of this example engine of about 1 〇 mbar/s. Thus, the control system of the present invention can reduce short-term process variation by at least 2.5 times (60%) and reduce long-term process variation by about 4 times (75%). Using hc 7230 in this example can help reduce short-term variation. Embodiment 2 In this embodiment, another control schedule of the vaporizer system as shown in Embodiment 1 is provided. This control schedule is shown in Figure 73 and is another variation of the control routine of Figure 71, in which a synthetic gas pressure detection module is substituted for the synthesis gas flow detection module. Embodiment 3 In this embodiment, another control schedule for the carburetor system as shown in Embodiment 1 is provided. [FIG. 74 provides another control flow chart showing various sensed characteristic values, controllers (ie, The response element) and the operational parameters that can be used by the control system 8000 of the present invention, and the interaction between them, can facilitate the proper and efficient processing of the feed. In this embodiment: 144 200817501 The conversion stealing solid south degree detection module 8 5 5 0 is configured to control the transfer unit controller 8 5 5 2 'the system configuration to control the action of the transfer unit 8 5 54, And jointly controlling the total MSW + HCF feed capture rate 8550 for control; the syngas (product gas) carbon content detection module 8558 (eg, from the gas analyzer 8130) is operatively linked to the MSW: HCF proportional controller 856.0 To jointly control the total MSW + HCF feed rate f 85 56 to control the MS W/HCF splitter 8362 (to control the '.. 'MSW and HCF feed rates 8564 and 8566, respectively) and jointly control the transfer unit controller 8552 and total air flow controller 8574; ' * Synthetic airflow detection module 8572 is operatively coupled to a total feed controller 8596 for collective control of the total air flow controller 8574 and the common control total MSW + HCF Feed rate 8556; synthesis gas (product gas) fuel value determination module 8568 (eg, LHV-c1*[h2] + C2*[CO], where cl and c2 are constants, and [H2] and [CO] are derived from Syngas analyzer) and fuel: air ratio controller (8570) The common air flow controller 8574 is controlled to control the total air flow 8566 and the total MSW + HCF feed rate 8556; and the process temperature detecting module 8576 is operatively coupled with the temperature controller 8580 to control the air flow distribution 8582 And plasma heat 8854. Embodiment 4 In this embodiment, another control schedule of 145 200817501 of the vaporizer system as shown in Embodiment 1 is provided. Figure 75 provides another control flow diagram showing various senses The characteristic values, the controller (i.e., the response element), and the operational parameters that can be used by the control system 8000 of the present invention, and the interaction between them, can facilitate the proper and efficient processing of the feed. In this figure: The solids height detection module 8650 is configured to collectively control the transfer unit controller 8652, which is configured to control the operation of the transfer unit 8654, and to jointly control the total MSW + HCF feed rate 8656 'for control; syngas (product) The gas) carbon content measurement module 8658 (eg, from a gas distributor) is operatively coupled to the MS W: HCF proportional controller 8660 to jointly control the MSW/HCF separation 8662 for separately controlling the MSW and HCF feed rates 8564 and 8566; the syngas (product gas) [Hb] content detection module 8667 (eg, from a gas analyzer) can jointly control the fuel: air ratio controller 8670 To jointly control the total MSW + HCF feed rate 8656; the syngas (product gas) opacity detection module 8669 can be used to jointly control both the fuel air ratio controller 867 and the fuel: vapor ratio controller 8671; Syngas (product gas) [CO] content detection module 8669 (eg, 'derived from a gas analyzer) can jointly control the fuel: vapor ratio controller 8671 to jointly control the steam flow calculation 869 for controlling steam addition The rate 8692; δ into the airflow detection module 8 6 7 2 is operatively connected to a total air flow controller 8674 to control the total air flow 8676 and a total of 146 200817501 with the control total MS W + HCF feed rate 8656; And the process temperature detecting module 8 6 7 8 is operatively coupled with the temperature controller 8 6 8 to control the air flow distribution 8682 and the plasma heat 8684. Example 5 Figures 17 and 18 provide an illustration of how this control system can be used to control another process in which a carbonaceous feed is converted to a fluorocarbon. In this embodiment, the water is preheated into a vapor as an additive, the oxygen is preheated as an air force σ, and the carbonaceous feed is preheated as an air additive and fed. To a converter used for conversion. At the output of the converter, one or more sensing elements are provided for detecting the flow rate, temperature, and composition of the product gas. As shown in Figure 18, at the gas flow rate sensed. /〇(:〇 and %(:〇2 to estimate the carbon content in the product gas to adjust the feed rate of the feed. It can be further estimated by the induced %CO and %C〇2 and %Η2 The new 〇2 and vapor injection rate to achieve the desired gas composition 1 Finally, if necessary, the temperature of the plasma heat source can be adjusted to the level of the plasma heat source. All patents and publications referred to in this specification. , including the disclosure of the patent application, and the disclosure of the database registration are specifically incorporated by reference to the full extent of the same degree, as each such individual patent, publication, and database is specifically and individually indicated by The present invention has been described with reference to the particular embodiments of the present invention, and it is to be understood by those skilled in the art without departing from the spirit and scope of the invention. All such adjustments that are apparent to those skilled in the art are intended to be included in the scope of the following patent application. [Simplified Schematic]. Embodiments of the invention, by way of example only, and with reference to the accompanying drawings. Fig. 1 is a schematic diagram of a control system for controlling a vaporization process. . . . . . . , according to an embodiment of the present invention, the vaporization The process is carried out by a system that converts a charcoal-containing feed into a gas. Figure 2 is a schematic diagram of a system for converting a carbonaceous feed to a gas, in accordance with an embodiment of the present invention. In one embodiment of the invention, a schematic diagram of a system for converting a carbonaceous feed to a gas. Fig. 4 is a schematic illustration of a system for converting a feedstock into a gas, in accordance with an embodiment of the present invention. 5 is a schematic diagram of a system for converting a carbonaceous feed to a gas, in accordance with an embodiment of the present invention. FIG. 6 is a diagram of a system for converting a spent feed to a gas in accordance with an embodiment of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS Figure 7 illustrates various downstream applications of a product provided by a system for converting a carbonaceous feed to a gas in accordance with an embodiment of the present invention. An embodiment of the invention is a variety of downstream applications 148 200817501 of a product provided by a system for converting a carbonaceous feed to a gas. Figure 9 illustrates an embodiment for the use of carbon in accordance with an embodiment of the present invention. Various downstream applications of the products provided by the system for converting feed to gas. Figure 10 depicts various downstream products of a product provided by a system for converting feedstock into gas in accordance with an embodiment of the present invention. Application Figure 11. Figure 11 is a flow chart showing the use of a control system for controlling a vaporization process for converting a carbonaceous feed to a gas in accordance with an embodiment of the present invention. Figure 12 illustrates an embodiment in accordance with the present invention. By way of a schematic diagram of a computing platform, and exemplary components thereof, that can be used to control a vaporization process for converting a carbonaceous feed to a gas. Figure 13 is a diagram showing a central control system in accordance with an embodiment of the present invention. Figure 14 is a schematic illustration of an at least partially dispersed control system in accordance with an embodiment of the present invention. Figure 15 is a diagram showing the sensing and response signals received and transmitted by a control system from a vaporization system, respectively, for controlling one or more processes implemented in the vaporization system, in accordance with an embodiment of the present invention. Figure 16 continues to illustrate various apparatus, modules, and sub-systems for integrating a system control system (for converting a carbonaceous feedstock into a specific composition and various possible downstream applications) in accordance with an embodiment of the present invention. Schematic representation of multiple sensing and response access points for the system. 149 200817501 Figure 17 illustrates a schematic diagram of a conversion system that can be input to a system (converting a carbonaceous feed to a gas) in accordance with an embodiment of the present invention. Figure 18 is a diagram showing an example of the operation performed by the control system of Figure 14. Figure 19 is a schematic illustration of a converter that can convert a carbon-containing feed to a gas, in accordance with an embodiment of the present invention. Figure 20 is a schematic illustration of a converter that can convert a carbon-containing feed to a gas, in accordance with an embodiment of the present invention. Figure 21 is a schematic illustration of a converter that can convert a carbon-containing feed to a gas, in accordance with an embodiment of the present invention. Figure 22 is a schematic illustration of a converter that can convert a carbon-containing feed to a gas, in accordance with an embodiment of the present invention. Figure 23 is a schematic illustration of a converter that can convert a carbon-containing feed to a gas, in accordance with an embodiment of the present invention. Figure 24 is a diagram showing a heat recovery subsystem of a vaporization process that converts a carbon-containing feed into a gas in accordance with an embodiment of the present invention. Figure 25 is a diagram showing a heat recovery subsystem of a vaporization process that converts a carbon-containing feed into a gas in accordance with an embodiment of the present invention. Figure 26 is a diagram showing a heat recovery subsystem of a vaporization process that can convert a carbon-containing feed into a gas according to an embodiment of the present invention. Figure 0 is used to control the control process for the controller to be used for use. A schematic representation of a vaporizer used in a vaporization system controlled by a control system in accordance with the present invention - an embodiment, will be illustrated in the accompanying drawings. Flow chart. Fig. 28 shows the gasification process occurring in the regions 2 and 3 of the vaporizer in Fig. 27. Fig. 29 depicts a schematic flow chart of a cryogenic gasification apparatus incorporating an exemplary gas conditioning system (which incorporates a downstream gas bow engine) in accordance with an embodiment of the present invention. Figure 30 does not illustrate the address layout of the entire gasification system in accordance with an embodiment of the present invention. Figure 31 shows the layout of the storage of urban solid waste Qin. Figure 32 is a perspective view of one embodiment of the vaporizer showing in detail the feed inlet, gas outlet, residue outlet, carrier arm enclosure, and inlet and outlet ports. Figure 33 is a side elevational view of the vaporizer shown in Figure 32, detailing the air boxes, the residue container, and the dust collector. Figure 34 is a central longitudinal section through the vaporizer shown in Figures 32 and 33, showing in detail the feed input, gas discharge, residue discharge, lateral transfer equipment, thermocouple, and inlet and outlet. Figure 35 shows an exploded cross-sectional view showing in detail the bellows, the load-bearing arm fingers, the residue picker bolts, and the serrated edges of the step C. Figure 36 is a cross-sectional view of the vaporizer of Figures 3 and 33 showing the refractory material in detail. Figure 37 shows the bellows assembly of steps A and B of the vaporizer shown in Figures 32 through 36. 151 200817501 Figure 38 shows the steps of the vaporizer shown in Figures 32 to 36 (: a cross-sectional view of the bellows. Figure 39 shows a cross-sectional view of the vaporizer of Figures 32 to 36, showing the bellows in detail. The dust seal of the multi-finger carrying arm of the vaporizer shown in Figs. 32 to 36 is shown in detail. Fig. 41 shows the dust removing system of one embodiment of the vaporizer shown in Figs. 32 to 36, showing in detail Dust pusher, dust can attachment, baffle, operating handle and chain mechanism. Figure 42 shows in detail the ice carrier enclosure of the vaporizer shown in Figures 32 to 36. Fig. 43 is a view showing a position of a level switch according to an embodiment of the present invention. Fig. 44 is a view showing the vaporizer, the gas recombination chamber, and the residue adjustment chamber. Figure 45 is a cross-sectional view showing the structure of the vaporizer, the gas recombination chamber, and the residue adjustment chamber. Fig. 46 is a schematic view of the gas recombination chamber. Fig. 47 is a view of the recombination chamber wall. The figure is a top view of the recombination chamber showing the plasma torches, and The positions of the air and vapor nozzles are shown in Fig. 49. The arrangement of the rotary inlets around the recombination chamber is shown in Fig. 50. Fig. 50 shows the connection of the plasma torches on the recombination chamber. Fig. 51A is a diagram of Fig. 46. A cross-sectional view of the recombination chamber. 152 200817501 Figure 5B is a diagram showing the gas flow in a vaporizer comprising the gas recombination system of the present invention, the gas recombination system containing the recombination chamber of Figure 46. Figure 5C Air is injected from the air inlet into the recombination chamber shown in Fig. 46 and its effect on the internal gas flow. Fig. 52 is a block diagram of the action of the residue adjustment system. Fig. 53 shows the actual operation of the residue adjustment system. The figure and its connection to the vaporizer and the baghouse filter are shown. Fig. 54 is a cross-sectional view showing the residue adjusting chamber. Fig. 55 is another view showing the residue adjusting chamber. 56 shows a view of the residue conditioning chamber and a quenching trough having a conveyor belt for conveying vitrification to a stockpile. Figure 57 shows the entire residue adjustment system from another angle. And also shown for this The support structure of the remainder adjustment chamber. Fig. 58 shows the configuration of the residual gas adjustment system having the residue adjustment chamber. Fig. 59 is a flow chart showing the entire system, and more specifically, the gas adjustment system ( GCS) Figure 60 shows a configuration of a gas conditioning system integrated with a syngas conditioning system in accordance with an embodiment of the present invention. Figure 61 is a detailed illustration of a heat exchanger and is shown for controlling to the heat exchange Air-to-process process air ventilator. Figure 62 shows a dry injection system whereby carbon is held in a storage hopper and supplied to the syngas stream using a rotating screw. The syngas 153 200817501 flow tube is tilted at an angle so that carbon that does not enter the gas stream will roll into the baghouse. Figure 63 shows an illustrative overview of a dry injection system in combination with the filter bag. Figure 64 shows an exemplary schematic of a hydrogen chloride scrubber and associated components. Figure 65 shows a system for collecting and storing waste ice from the gas conditioning system. Figure 66 is a flow chart showing the process of a hydrogen sulfide removal process using a Thiopaq based bioreactor in accordance with one embodiment of the present invention. Figure 67 is a diagram of a gas homogenization system in which a gas system is delivered from a single source to a single homogeneous chamber and then to multiple engines, each having its own gas/liquid separator and Heater. Figure 68 is a high level schematic view of a gasification system and its control system of a certain volume homogenization chamber in accordance with an embodiment of the present invention. • * · Figure 70 is another illustration of the gasification and control system of Figure 69. Figure 71 is a flow chart for controlling the control mechanism of one of the gasification systems of Figures 69 and 70. Figure 72 is a flow diagram of another control mechanism for controlling the gasification system of Figures 69 and 70, wherein the system is more suitable for use in the gasification process to add steam. Figure 73 is a flow diagram of another control mechanism for controlling a vaporization process 154 200817501, in accordance with an embodiment of the present invention. Figure 74 is a flow diagram of another control mechanism for controlling a vaporization process, in accordance with an embodiment of the present invention. Figure 75 is a flow diagram of another control mechanism for controlling a vaporization process in accordance with an embodiment of the invention. [Main component symbol description] 10, 120 Vaporization system 54 Particle and dust removal system 100, 1000 Plasma converter 150 Plasma heat source 202 Inductive component 206 Response component 400 Solid residue regulator 450 Slag treatment heat source 500 Gas-to -air heat exchanger 599 steam generator heat exchanger 600 converter gas regulator 625 alloy 700 homogenization system 800 control system 2200 vaporizer 2202 vaporization chamber 2204 feed inlet 155 200817501 2206 2208 2209 2212 , 2214 , 2216 2220 2222 2228 , 2230, 2232 2240(a) v 2240(b) 2244 2256 2258 2260 2262 2264 22 6 6 2268 2269 2270 2272 , 2274 , 2276 227.8 2280 2282 2302 2304 2308 Gas outlet residue outlet screw conveyor step maintenance access 埠 carrying arm Narrow-shaped track rectangular block electric variable speed motor motor output rod drive chain gear driven chain shaft chain member bracket position sensor hole-shaped floor bellows air input pipe connection flange shield hole-shaped top plate structure support member elastic strip 156 200817501 2310 Dust removal facility 23 12 Metal plate 23 14 Dust outlet 23 16 Blinds 2318 Connection position 2320 Chain 2322 Driven dust extractor 2 3 24 Operating rod 2326 Load arm body 2328 Load arm fingers 2402 High density chrome oxide layer 24 04 High density alumina layer 2406 Outside very low density insulation Plate 3 2 00 Gas Recombination System (GRS) 3202 Cylindrical or tubular recombination chamber 3 204 Outlet inlet 3208, 4230 Plasma torch 3212 Vortex 埠 4200 Residue adjustment system 4203 Vitrified slag 4204 Slag stock 4210 Main conveyor 4220 Residue Adjustment Chamber 4222 Storage Tank 4224 Barrier 157 200817501 4228 Gas Outlet 4240 Quenching Barrel 4250 Residual Gas Regulator 4252 Air to Gas Heat Exchanger 42 54 Bag Filter 4256 Second Heat Exchanger 42 5 8 Activated Carbon Bed 4270, 7232 Support structure 5200 Syngas to air heat exchanger 5202 Tube side 5206 Shell side 5210, 6250 Blower 6200 Gas adjustment system 6210 Evaporative cooler 6220 Dry injection system 62 3 0 Filter bag 6240 Hydrogen chloride scrubber 6252 Gas cooling 6260 carbon filter, bed 6270 hydrogen sulfide removal system System 6272 Brush 6274 Bioreactor 7210 Desuperheater 7220 Gas/Liquid Separator 7230 Syngas Storage Tank 158 200817501 8000 8102 8104, 8106 8112, 8114, 8116 8113, 8120 8115 8122 8124 8126, 8128 8130 8250 '8350 : 8550 8252, 8352, 8552, 8254, 8354, 8554, 8256, 8356, 8556, 8258, 8558, 8658 8260, 8360, 8560, 8262, 8362, 8562, 8264, 8364, 8564, 8266, 8366, 8566, 8268 > 8568 8270, 8370, 8570, 8272:8372 8274, 8374, 8574 Homogeneous Chamber (HC) Control System Indication Control Temperature Sensing 70 Pieces Pressure Sensing Element Variable Frequency Drive and Motor Assembly Pressure Control Valve Control Valve Control Indicator Flow Induction Element Gas Analyzer Converter Solid Height Debt Module Transfer Unit Controller Transfer Unit Total MSW + HCF Feed Rate Syngas (Product Gas) Carbon Content Detection Module MSW : HCF Proportional Controller MSW/HCF Separator MSW Feed Rate HCF Feed Rate syngas fuel value determines module fuel: air ratio controller syngas Test module total air flow controller 159 200817501 8276 , 8376 ' 8566 ' 8676 8278 , 8378 , 8578 , 8678 8280 , 8380 , 8580 , 8680 8282 , 8382 , 8582 , 8682 8284 , 8384 , 8584 , 8684 8367 , 8667 8369 : 8669 8371, 8671 8390, 8690 8392, 8692 8552 8572, 8672 8596 8698 9200 9202 9204 9210 9212 9214 9216 9218 9220 9222 Total air flow process temperature detection module temperature controller air flow distribution plasma thermal synthesis gas [H2] content Determining the module synthesis gas [CO] content determines the module fuel: vapor ratio controller steam flow calculation steam addition rate transfer unit controller synthesis gas flow value determination module total feed controller synthesis gas (product gas) opacity detection Module Initial MSW Processing System MSW Material Pile Road MSW Storage Building Door Net Wall · Channel Loader MS W Grounding System Input Transmitter 160 200817501 9230 Magnetic Separator 9240 Feed Conveyor 9242 In-Transport Input Hopper 9250 Separate System 9260 Gas Engine 9299 Burning Tower i 161

Claims (1)

200817501 十、申請專利範園: 1 · 一種用來控制一汽化製程(其可將含碳進料轉變成 一種適合即時用在一選定的下游應用的氣體)的控制系 統,該系統包含: 一或多感應元件,用以感應該氣體之一特性; 一或多計算平台,其通訊鏈結至該一或多感應元件以 存取可代表該些感應特性之一特性值;將該特性值與此類 數值之一預設範圍(其係界定出來該氣體適合用於所選定 下游應用之特性)進行比較;並計算出一或多個製程控制參 數,其有助於維持該特性值於該預設範圍内;和 複數個回應元件,其係可操作地鏈結至一或多處理裝 置並可操作該些裝置使該處理有效籍以調整該氣體之特 性,且通訊鏈結至該一或多計算的製程控制參數並依據該 些參數來操作該些裝置。 2·如申請專利範圍第1項所述之控制系統’其中該控 制系統係即時(real-time)實施,以提供對於該些感應特性 的即時回應。 3·如申請專利範圍第i項所述之控制系統,其中該一 或多感應的特性包含一或多以下:該氣流、該氣體之壓力、 及該氣體的組成份’且其中該些製程控制參數包含一或多 以下··一添加物的輸入速率、一進料的輸入速率 '一空氣 對燃料比例值、城市固體廢棄物(Msw)對高碳進料(hcf) 的比例值及蒸氣對燃料的比例值。 162200817501 X. Patent Application Park: 1 · A control system for controlling a vaporization process that converts a carbonaceous feed into a gas suitable for immediate use in a selected downstream application, the system comprising: a plurality of sensing elements for sensing a characteristic of the gas; one or more computing platforms, the communication link to the one or more sensing elements to access a characteristic value representative of the sensing characteristics; A predetermined range of class values (which defines the characteristics of the gas suitable for use in the selected downstream application) for comparison; and one or more process control parameters are calculated that help maintain the characteristic value at the preset And a plurality of response elements operatively linked to the one or more processing devices and operable to cause the processing to be effective to adjust characteristics of the gas, and the communication link to the one or more calculations Process control parameters and operate the devices based on the parameters. 2. The control system of claim 1 wherein the control system is implemented in a real-time manner to provide an immediate response to the inductive characteristics. 3. The control system of claim i, wherein the one or more induced characteristics comprise one or more of: the gas stream, the pressure of the gas, and a component of the gas 'and wherein the process controls The parameters include one or more input rates of an additive, an input rate of a feed, an air to fuel ratio, a ratio of municipal solid waste (Msw) to high carbon feed (hcf), and a vapor pair. The proportional value of the fuel. 162
TW096116176A 2006-05-05 2007-05-07 A control system for the conversion of a carbonaceous feedstock into gas TW200817501A (en)

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PCT/CA2006/000881 WO2006128285A1 (en) 2005-06-03 2006-06-05 A system for the conversion of carbonaceous feedstocks to a gas of a specified composition
PCT/CA2006/000882 WO2006128286A1 (en) 2005-06-03 2006-06-05 A system for the conversion of coal to a gas of a specified composition

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8671855B2 (en) 2009-07-06 2014-03-18 Peat International, Inc. Apparatus for treating waste
TWI472380B (en) * 2012-07-04 2015-02-11 Univ Nat Ilan Waste disposal method
TWI490052B (en) * 2012-02-07 2015-07-01
CN114262621A (en) * 2021-12-06 2022-04-01 北京航天石化技术装备工程有限公司 Waste plastic liquefaction pyrolysis system and method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8671855B2 (en) 2009-07-06 2014-03-18 Peat International, Inc. Apparatus for treating waste
TWI490052B (en) * 2012-02-07 2015-07-01
TWI472380B (en) * 2012-07-04 2015-02-11 Univ Nat Ilan Waste disposal method
CN114262621A (en) * 2021-12-06 2022-04-01 北京航天石化技术装备工程有限公司 Waste plastic liquefaction pyrolysis system and method
CN114262621B (en) * 2021-12-06 2022-12-13 北京航天石化技术装备工程有限公司 Waste plastic liquefaction pyrolysis system and method

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