200813674 九、發明說明： 【發明所屬之技術領域】 本發明係一種真圓度量測方法，其主要係 CNC控制哭敕人η ^ 7 °。正a性的軟體上，藉由軟體整合控制器石j 體功此及光學^ 用者在“： 授位置之訊號，進而協助侯 在床口轴向移動真圓度的調整使用。 【先前技術】 =的機械床台轴向真圓度量測方法，大都採用 P:+形循圓儀；此類型量測器目前售價昂貴，且 應用上有 <艮客& 、 —旦、、 ，例如需要固定在機台上設定可 平浐疋里測_架的鈑金’而且量測腳架的基座需非常 3作=量測結果反而造成機台真圓度不正確；另 '注意多項細節不然容易造成量測器損壞。 儀，此、的機械床台真圓度量測都是使用硬體循圓 的不便。例如： 、且在彳呆作上亦遭受到多項 在主=是一支具有量測功能的伸縮棒，-端固定 圓度測二:一端固定在床台1吏用前必須娜真 口度測喊程式的圓心點位置 伸縮棒損壞。 八仃多次，不然會造成 :j過私中儀益不可受到震動或者然 s k成1測結果不精準。 石>是於伸縮棒工作原 原理里測時僅限制X-Y平面町 200813674 執行全圓測試，其餘平面均 時還必％、了執灯+ ®測試，測試 I 乂肩έ又计不同治且、Λ且 — 測精度。 、‘岔度也同時影響到量 操作上，不同的量測半 且伸缩族+ + 〇 干位而另如購不同的設備， 狎▲棒需定期作長度校正。 一般機械生產流程鈑金安 程H + ,s曰t 文忒大夕為取後一道製 J疋此類置測器常需在機A — 測，若 而隹执。凡成後才能進行量 、 右有1測結果昱當 j π/、 機械廠品重新拆除所有版金 4 ~進订修iL。 【發明内容】 本發明主要是彳衣Μ 據述幾項限制與不便而產生。200813674 IX. Description of the invention: [Technical field to which the invention pertains] The present invention is a true circle measurement method, which is mainly controlled by a CNC to control a person who is η ^ 7 °. On the software of positive a-sex, the software is integrated with the controller, and the optical user uses the signal of the position to assist in the adjustment of the roundness of the axial movement of the bed. 】 = mechanical bed table axial true measurement method, mostly using P: + shape round meter; this type of measuring instrument is currently expensive, and the application has < hacker & For example, it is necessary to fix the sheet metal on the machine to set the level of the rack. The base of the measuring stand needs to be very 3 for the measurement result, but the roundness of the machine is incorrect. The details are not easy to cause damage to the measuring instrument. The instrument, this mechanical bed is measured by the roundness of the hardware. For example: A telescopic rod with a measuring function, the end-end fixed roundness measurement 2: one end is fixed on the bed table. Before the use of the bed, it must be damaged at the center of the point of the test. The gossip is repeated several times, otherwise it will cause : j is too private to benefit from vibration or sk into 1 measurement results are not accurate. Stone & g t; is to limit the XY plane town 200813674 in the original principle of the work of the telescopic rod to perform the full circle test, the remaining planes must be %, the light + ® test, the test I 乂 shoulder and count different treatment, Λ And - the accuracy of the measurement. 'The degree of twist also affects the amount of operation, the different measurement half and the expansion family + + dry position and another different equipment, 狎 ▲ bar needs regular length correction. General mechanical production Process 钣金安程H + , s曰t 忒 忒 为 取 取 取 取 取 取 取 取 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋昱当 j π /, mechanical products re-demolition all the gold 4 ~ into the repair iL. [Summary of the Invention] The present invention is mainly produced in accordance with several limitations and inconveniences.
本舍明係利用 PW I制器硬體及軟體，由提供真圓 又里測Μ言買取量測 pg J电子棺做真圓度誤差圖顯示的功能 出鉍，開發一軟體程式 妆—曰、 便用者僅需執行此程式，亚 才日疋置測的平面菸φ /一 八 徑舁馬達進給率，系統便會下運 動才曰4去移動戾a 、、， 口，各動過程中紀錄每個固定位置控 ==位置命令、光學尺實際位鐵，透過此 一：烛：圓上母個點的誤差量，將真圓度誤差圖顯 :二=上，並可輪出成電子資料槽，並提供載入電 子私功㈣操作者作為爾後之用。 此發明不僅台b + 1 , 、，旦 b在機口新組裝時提供簡單快速的真 圓度決差I測， & σ在使用一段時間後會因床台運 動&成傳動機構磨彳 W领而影響床台的準確性，此時只需 200813674 將光學尺再次趨μ 、身上’執行真圓度量測功能，使用者就 可以根據真圓声祖至回、— X ϋ、差圖進行機構修正或調機檢測，讓 CNC控制器的力 、 Ί加工精度回到高精密度。 •本^明真圓度量測方法所使用的技術手段包栝 了· 又疋兩轴向（例如： 移動速度； #動裝置t b · 送出—^牽虫结 罢递串弟—移動信號以指示兩軸向移動裝 置產生需要的位移； 狀 c•記錄車由向移動裝置實際位移； d ·檢測該第一移動 &目I丨舌、〃止 ？夕軔乜號疋否已全部送出，若未送 凡則重複步驟b ; e· 送出一連奉楚-你乂 置產生需要的位移；—夕力信號以指示兩轴向移動裝 f.記錄轴向移動裝置實際位移； §·檢測移動信號是否以全部 ， 複步驟e ; 、出右未送完則重 h· ^止回授位置量測記錄功能； 1•計算圓上每—點實際位 二 值，以計算真圓度誤差資料；夕和*要位移間的誤差 j.顯示真圓度誤差圖。 【實施方式】 根據本發明所述，^ 所需 要7L成真圓度量測功 200813674 的裝置為，在機台上至 y軸）移動麥晋 有兩個軸向（例如：X軸與 如馬達編碼器回授上安裝轴向移動量測儀器’ 而整個功能的執二及有—控制器， 七七 乂 ^以流程圖示於第一圖·· 器二=移動裝置的機…安裝軸向位置量測 圖見控制器真圓度量測之程式’程式流程 "^ /二一的真圓度誤差資料電子檔輸出。 將程式產生的亩同 — 差圖資料。 〃圓度誤差資料數據計算真圓度誤 字真圓度决是圖計算結果顯示成真圓度誤差圖。 由於車由向移動梦署+ 夠，造成自控制會因為垂直度不 床 ^出之—全圓的移動指+，使得 於I不是一真圓；或者是自控制台所送出之移動 告:在由馬達來執行時’不論該馬達是由皮帶或是由 二：,負責傳動，其在作動過程中均會因為齒輸的磨 貝“皮帶的磨耗而在移動時產生誤差，以致於常常 2 2令的移動數值上和實際產產生的位移量測距離上 句:有或多或少的誤差值；而這種誤差的產生對於需 要回度精密性的高科技而言實是不可容忍的錯誤。以 =使用棒形量測器時，需在床台安裝完鈑金後才可量 貝J里測若有異常需拆掉再進行修正的困擾。所以為 了能夠彌補上述舉例於業界中所產生的問題，本發明 200813674 即在提供一種直m ☆曰 ” 口度s測方円 圖所附的圖式可知， 由弟圖配合著第二 各步驟包括了下列的程：明真圓度量測方法所使用的 1 · °又疋兩轴向移動 速度是否已超A β " 移動速度，判斷該移動 限制；若超出置所内定的最高移動速度 、J 3告使用者重 μ 並結束；該軸向移動 ^ 口移動速度 馬達或疋類似可受控制的 4、一词服 2啟動回授位 ：’ 一主冲J尤錄功能， 置實際位移直到停 ’· 一 条軸向移動裝 此记錄功能； 3 .送出順時針全 置產生需要的位移；口一號以指示兩轴向移動裝 4.檢測移動信號是否已破入 全圓移動是否已經全部纪伴:…送[判斷該床台 5·送出逆時針全“則重硬步驟3; » . , ® #夕動^號以指示兩幸由β #^士 置產生需要的位移； 旧釉向移動裝 6·檢測移動信號是否八" 全圓移動是否已經全部王⑷^ Λ，判斷該床台 7.停止回俨位晋θ 右未送完則重複步驟5，· 口技位置量測記錄功能； 8·叶异圓上每一點實際位移 值，以計算真圓度誤差資料; 而要位移間的誤差 9·顯示真圓度誤差圖（如第三圖）；Benshemin uses the PW I hardware and software to develop a software program makeup by using the function of providing true round and rumors to buy pg J electronic 棺 to make a true roundness error map. The user only needs to execute this program, and the rate of the plane smoke φ / 八 舁 舁 motor feed rate measured by the genius of the genius, the system will move under the 曰 4 to move 戾 a , , , mouth, in the process Record each fixed position control == position command, optical rule actual position iron, through this one: candle: the error amount of the parent point on the circle, the true roundness error is displayed: two = up, and can be turned into an electronic The data slot, and provides the operator to load the electronic private work (4) for later use. This invention not only provides a simple and fast roundness measurement I test when the machine port is newly assembled, and the σ will be honed by the bed movement & W collar affects the accuracy of the bed. At this time, only the 200813674 will be used to re-adjust the optical ruler, and the body will perform the true circle measurement function. The user can follow the true circle to the ancestors, and the X ϋ and the difference map. Perform mechanism correction or adjustment of the machine to return the CNC controller's force and machining accuracy to high precision. • The technical means used in the method of measuring the true circle are covered by the two axes (for example: moving speed; #moving device tb · sending out - ^ worming knots to beat the brothers - moving signals to indicate The two-axis moving device generates the required displacement; the shape c: the actual displacement of the recording vehicle from the moving device; d · the detection of the first movement & the I 丨 tongue, the 〃 ? 轫乜 轫乜 轫乜 已 已 已 已 已 已 已If you have not sent it, repeat step b; e· send out a series of Feng Chu - you set the required displacement; - the power signal to indicate the two axial movements f. record the actual displacement of the axial movement device; § · detect whether the mobile signal To all, repeat step e;, when the right is not sent, then h· ^ to return the position measurement record function; 1 • Calculate the actual value of each point on the circle to calculate the true roundness error data; The error between the displacements is to be j. The true roundness error map is displayed. [Embodiment] According to the present invention, the device that requires 7L to form a true circle metric test 200813674 is to move the wheat on the machine to the y-axis. Jin has two axial directions (for example: X-axis and such as motor encoder The installation of the axial movement measuring instrument is given] and the whole function is implemented and the controller is controlled by the flow chart in the first figure... The second is the mobile device... The axial position measurement is installed. See the controller's true circle measurement program 'program flow' and the true roundness error data of the software. The output of the program is the same as the difference data. The roundness error data is calculated. The degree of trueness of the degree of error is determined by the result of the calculation of the graph. The result of the calculation is a roundness error. Since the car is moved to the mobile system, the self-control will cause the self-control to be out of the circle. I is not a true circle; or a mobile message sent from the console: when the motor is executed, 'whether the motor is driven by a belt or two: it is responsible for the transmission, and it will be driven by the tooth during the operation. The "belt wear" causes an error in the movement, so that the movement value of the 2 2 command is often compared with the displacement measured by the actual production. There is more or less error value; and the error is generated for High-tech that needs to be refined It is an intolerable mistake. When using a bar-shaped measuring device, it is necessary to install the sheet metal in the bed to measure the problem if it is abnormal and need to be removed and then corrected. For example, in the industry, 200813674 provides a straight m 曰 曰 口 口 s s s s s s s 所附 所附 所附 所附 s 配合 配合 配合 配合 配合 配合 配合 配合 配合 配合 配合 配合 配合 配合 配合 配合 配合 配合 配合 配合 配合 配合 配合 配合Whether the 1 · ° and 疋 two-axis moving speed used by the true circle measurement method has exceeded the A β " moving speed to determine the moving limit; if the maximum moving speed exceeds the default, J 3 Heavy μ and end; the axial movement ^ movement speed motor or 疋 similar to the controllable 4, a word service 2 start back to the transfer position: 'one main punch J special record function, set the actual displacement until stop' · one axis Install this recording function to the mobile; 3. Send the clockwise full set to generate the required displacement; the port number 1 indicates the two-axis moving device 4. Check whether the moving signal has broken into the full circle movement has all the companion: ... send [Judge the bed 5 · send Counterclockwise all "then harder step 3; »., ® #夕动^号 to indicate that the two lucky ones produce the required displacement by β#^士; the old glaze moves to the mobile 6·detects whether the moving signal is eight" Whether the movement has all the kings (4)^ Λ, judge the bed 7. Stop the return position θ 右 right after the end is not finished, repeat step 5, · mouth position measurement record function; 8 · the actual displacement value of each point on the leaf To calculate the true roundness error data; and the error between the displacements 9·display the true roundness error map (as shown in the third figure);
於步驟8中，在γ ^ L 移動誤差值，以及u轴上::轴向移動裝置所產生的 的移動裝置所產生的誤差 200813674 值均會在加以記錄後， 所形成圓之半徑，爾後再:=極座標〜計算 成的圓相比較，以求得其間的㈣成的圓和實除欲形 值得注意的是，本發 ^ &月所使用量測妯而# $ 的兀件是為—井聲尺·门 里而釉向移動裝置 内的任一# g ,因此軸向移動裝置在移動蔚 的任位置均會因為 私動耗圍 此則可記鋅$紅^ 尺而產生一迴授信號，藉 “轴向移動裝置的實際位置。 猎 在和動範圍内將所有的& 可經由對兩西 穷的铁差值均記錄下來後，則 真圓度誤罢m .-.…％位移間的誤差值而計算晝出 左圖，爾後，目丨 構問題來谁a 、彳可根據真圓度誤差圖判斷機 史订调整0 j圖示簡單說明】 第二：：4真圓度量測程式流程圖 "為整體架構流程圖。 乐二圖 ：A 古 Γ~ι “'、〃圓度量測誤差圖（BallBar圖）。In step 8, the error value of the γ ^ L movement error value, and the error generated by the moving device generated by the axial movement device on the u-axis: 200813674 will be recorded, the radius of the circle formed, and then := polar coordinates ~ calculated into a circle compared to find the (four) into the circle and the actual shape of the shape is notable, the hair is used in the ^ &month; The well sounds the door and the glaze to any #g in the mobile device. Therefore, the axial movement device will be able to record the credit for the zinc scent due to the private movement. No., by "the actual position of the axial moving device. In the range of hunting and moving, all the & can be recorded by the difference between the two West's iron, then the roundness is wrong. m.-....% The error value between the displacements is calculated and the left image is calculated. Then, the target structure problem is who a, 彳 can be judged according to the true roundness error map to adjust the machine history 0 j simple description] Second:: 4 roundness Measurement program flow chart " for the overall architecture flow chart. Le two map: A ancient ~ ~ ", round measurement Error measurement chart (BallBar diagram).