200811342 九、發明說明： 【發明所屬之技術領域】 ，發B月係有關一種鋼筋續接器 程官控搭配加工機具，以形士、&去 』用加工机 之生產與品管方法。4自動化、高效率之鋼筋續接 【先前技術】 ”已知，目前市售鋼筋都是固定長度，為配合實P-施工 萬求，需依需求之規格而利 貝工 鋼筋續接生產及品管製程= ^ 切、續接加工及生產完成出貨等==，包括物料裁 尺十、隹-I 度之鋼筋物料直接依-訂單需长 尺寸進仃裁切，然後，將裁 j早而求 哭，於婷蛀4制 几成之鋼肋物料配合續接 口口於、、、貝接加工製程利用摩捧續接 、接 續接方式予以完成製成品出Γ 或者擴頭車牙等 惟，上述習知之鋼筋續接 式生產製程，換言之，並&衣私即為分段 千，也然法獲得自動化加工及測試流程所產生口 另在上述習知製程中，對於 包制， 工操作裁切機具，直接依二訂即是透過人 之，於裁切前並未將各訂單所；=:進f裁切，換言 常造成裁切後餘料之浪費門、，、以整合計算，而 丁心狀買問碭，並將完 # 接出貨，易造成續接拉力等品管問題。、’肋衣成品直 【發明内容】 I ° 本’象主要…在於解決上述傳統缺失，本發明 5 200811342 將鋼助績接之加工、六 …瓜私及加工機具應用重新設計，以形成 、、尚效率之生產與品管控制。 為達上述之目的，本發明之鋼筋續接生產及 法，該方法包括·· 於客戶端承接經確認成品規格之訂單； 買與S備料步驟’進行鋼筋及續接器之庫存量檢查、採 m m 、^彳开與调整步驟’根據上述訂單訂購之各種規 物料之最少餘料計算，配合生產排程以調整加工 祛具之自動裁切參數設定； 失盤t裁切步驟，利用裁切加卫機具根據上述規格計算 多數㈣其設定，而進行自動化鋼筋物料裁切； 姨接加工步驟’利用續接加工機具將裁切完成之鋼筋 續接成訂購規格； 私加工完成之製成品，以設定之品管 於測試通過而完成成品生產； 將測試完成之成品，經出貨時間、數 於一測試步驟 條件進行品管試驗 於一出貨步驟 量確認後出貨。 【實施方式】 级有關本發明之技術内容及詳細說明，現配合圖式說 切如下： 凊參閱第一、-阊％-么 口总、—圖所不，係本發明之鋼筋續接生產及 產I之步驟流程圖。如圖所示：本發明之鋼筋續接生 口口 &方法’主要是將由客戶端所承接之各訂單，利用 6 200811342 加工流程管控搭配自動加工機具，以形成自動化，高效率 的鋼筋續接生產與品管之方法，該方法包括： 於一接單步驟100 ，由客戶端承接經確認製成品長度 規格之訂單； 於一備料步驟102 :首先，進行物料庫存量檢查，即 根據上述訂單所需之生產物料，包含鋼筋及續接器之規格 與數量檢查庫存量； 根據上述物料庫存之檢查結果，若有物料不足者，則 ' 透過採買步驟1020(如第二圖所示），及入料驗收步驟 1022(如第二圖所示），以採購需求數量、規格之鋼筋及 續接器等物料，而完成備料； 接著，於一計算與調整步驟104 :將上述各訂單依所 訂講之各種成品規格’依最低餘料原則計鼻所需裁切之鋼 筋長度參數，以配合生產排程依計算所得之長度參數，調 整一裁切加工機具之裁切動作設定； • 於一裁切步驟106 :將一般市售長度之鋼筋物料，送 入於上述步驟104所調整完成之裁切加工機具，根據設定 之參數而進行自動化鋼筋物料裁切； 然後，於一加工步驟108 :首先，對完成備料、裁切 等製程步驟後之鋼筋及續接器等物料，根據選擇之加工方 式進行外觀檢驗（如第二圖之步驟1080)，包括鋼筋是否 有過度彎曲、裁切不當或者斷面平整性不良，以及續接器 是否有變形、未車牙等不良品檢查，並將檢驗之不良品退 回供應商或客戶（如第二圖之步驟1082); 7 200811342 將上述經外觀檢驗正常之良品鋼筋及續接器，根據選 擇之續接加工方式，應用匹配之續接加工機具將進行鋼筋 以續接加工； 上述該續接加工方式，是指應用將鋼筋接續一體之任 其一方式。 於一測試步驟110 :將加工完成之製成品，以設定之 品管條件進行品管試驗，於測試通過者而完成鋼筋續接成 品生產， 龜 上述之品管條件更包括： 一製程檢驗（如第二圖之步驟1100)，於上述加工步 驟108之加工製程中，記錄續接加工過程有無異常發生；. 及， 一拉力檢測（如第二圖之步驟1102)，採抽驗方式， 於一設定數量中隨機抽驗一鋼筋續接成品，如每200個成 品中取1進行拉力試驗’並根據拉力值及斷裂點以判斷是 否符合良品品官要求， 於一出貨步驟112 ，包含： 出貨確認步驟Π20(如第二圖所示），與客戶端及運 輸商間確認出貨時間、數量； 根據上述確認之資料，將生產及品管測試完成之鋼筋 續接成品出貨送至客戶端（如第二圖之步驟1122)。 由於上述之方法所進行之鋼筋續接生產及品管方法， 是經過精確的鋼筋物料利用率計算裁切參數，搭配由參數 設定而自動化裁切之加工機具，以及匹配於選用之續接方 8 200811342 式之續接加工機星、隹^ 拉力測試品管控制，：:：=工，同時，透過製程及 作，藉以改善生產效率及品管控制；=成自動化的運 上述僅為本發明之較佳徐 發明實施範圍。即凡依本發二並非用來限定本 化與修飾，皆為本發明專利範圍申圍所做的均等變200811342 IX. Description of invention: [Technical field to which the invention belongs], the B-month is a method for the production and quality control of a processing machine with a shape control and a processing machine. 4Automated, high-efficiency steel reinforcement [prior art] "It is known that the currently available steel bars are of fixed length. In order to meet the requirements of real P-construction, it is necessary to continue the production and products according to the specifications of the demand. Control process = ^ cut, continuation processing and production completed shipments, etc. ==, including the material ruler ten, 隹-I degree of the bar material directly according to - the order needs to be long cut into the cut, then, will cut the j early Seeking to cry, Yu Tingyu 4 system of steel rib materials with continuous interface mouth in,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, The conventional steel-continuous production process, in other words, and the clothing is the segmented thousand, and the method is also obtained by the automated processing and testing process. In the above-mentioned conventional process, for the packaging, the operation is cut. Machine tools, directly according to the second order is through the people, did not put the order before the cutting; =: into the f cut, in other words often caused by the waste of the waste after the cutting,, in order to integrate calculations, and Heart-shaped buy a question, and will finish the # shipment, easy to cause continued Pulling force and other quality control problems., 'ribbed finished products straight [invention content] I ° This image is mainly to solve the above-mentioned traditional defects, the invention 5 200811342 will be the processing of steel performance, six... melon private and processing equipment application Design, in order to form, and still efficient production and quality control. For the above purposes, the present invention remanufactured steel production and method, the method includes: · accepting the order of the confirmed finished product specifications at the client; Buying and S The preparation step 'to check the inventory of steel bars and splicers, to take the mm, to open and adjust the steps' is based on the calculation of the minimum remaining materials of the various materials ordered by the above order, and the production schedule to adjust the automatic cutting of the processing utensils. Cutting parameter setting; Losing disc t cutting step, using the cutting and cultivating machine to calculate the majority (4) of its settings according to the above specifications, and performing automatic steel material cutting; splicing processing step 'Using the continuation processing tool to cut the finished steel bar Continued to order specifications; finished products manufactured by private processing, finished product production with the set quality control passed through the test; The quality of the goods, the number of test conditions, the quality control test is carried out after a shipment step quantity confirmation. [Embodiment] The technical content and detailed description of the present invention are as follows: 凊I.-阊%---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Each order to be undertaken by the client will utilize 6 200811342 process flow control and automatic processing tools to form an automated, high-efficiency method for continuous production and quality control of steel bars. The method includes the following steps: End accepting the order for confirming the length specification of the finished product; in a preparation step 102: first, checking the material inventory quantity, that is, checking the inventory quantity according to the specification and quantity of the production materials required for the above order, including the steel bar and the splicer; If the material is insufficient, then 'through the purchase step 1020 (as shown in the second figure), and the incoming acceptance step 1022 (such as the second) As shown in the figure, the materials are prepared by purchasing the quantity and specification of the steel bars and the splicing device; then, in the calculation and adjustment step 104: the above-mentioned various orders are subject to the minimum specifications of the finished products. In principle, the length parameter of the steel bar to be cut by the nose is adjusted to match the length parameter of the production schedule to adjust the cutting action setting of a cutting machine; • In a cutting step 106: the general commercial length is The steel material is fed into the cutting processing tool adjusted in the above step 104, and the automatic steel material cutting is performed according to the set parameters; then, in a processing step 108: first, after completing the processing steps such as preparing materials and cutting The materials such as steel bars and splicers are visually inspected according to the selected processing method (such as step 1080 in the second figure), including whether the steel bars are excessively bent, improperly cut or poorly flattened, and whether the splicer has Defective products such as deformation and missing teeth are returned, and the defective products are returned to the supplier or customer (as in step 1082 of the second figure); 7 200811342 Inspecting the normal good steel bars and splicers, according to the selected continuous processing method, the matching continuous processing tools will be used to continue the processing of the steel bars; the above-mentioned continuation processing method refers to the application of the steel bars. One way. In a test step 110, the processed finished product is subjected to a quality control test according to the set quality control condition, and the finished product is completed by the test passer. The above-mentioned quality control conditions of the turtle further include: Step 1100) of the second figure, in the processing process of the processing step 108, recording whether the abnormality occurs during the continuous processing process; and, a tensile force detection (such as step 1102 of the second figure), adopting the sampling mode, and setting Randomly test a steel bar to continue the finished product, such as taking 1 pull test for each 200 finished products and determining whether it meets the requirements of the good product according to the pull value and the break point. In a shipping step 112, including: Step Π20 (as shown in the second figure), confirm the shipping time and quantity with the client and the transporter; according to the above confirmed information, deliver the finished product of the production and quality control test to the client ( As in step 1122 of the second figure. Due to the above-mentioned method, the continuous steel production and quality control method is to calculate the cutting parameters through accurate steel material utilization ratio, and the processing tool with automatic cutting by parameter setting, and the matching continuous selection 8 200811342 continuation processing machine star, 隹 ^ pull force test quality control, ::: = work, at the same time, through the process and work, to improve production efficiency and quality control; = automated operation is only the present invention It is preferable to implement the scope of the invention. That is to say, according to the present invention, it is not intended to limit the localization and modification, and it is the equalization of the scope of the patent scope of the invention.
【圖式簡單說明】 I m 2圖係本發明一實施例之步驟流程圖。 弟【：=發明一應用實施例之步驟流程圖。 L主要7〇件符號說明】 步驟流程100〜1122BRIEF DESCRIPTION OF THE DRAWINGS The I m 2 diagram is a flow chart of the steps of an embodiment of the present invention. Brother [:= Invented a flow chart of the steps of the application embodiment. L main 7 符号 symbol description] Step flow 100~1122