TW200538278A - Clear-coated stainless steel sheet - Google Patents

Clear-coated stainless steel sheet Download PDF

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Publication number
TW200538278A
TW200538278A TW094109606A TW94109606A TW200538278A TW 200538278 A TW200538278 A TW 200538278A TW 094109606 A TW094109606 A TW 094109606A TW 94109606 A TW94109606 A TW 94109606A TW 200538278 A TW200538278 A TW 200538278A
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TW
Taiwan
Prior art keywords
coating
steel sheet
stainless steel
transparent
coated stainless
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Application number
TW094109606A
Other languages
Chinese (zh)
Other versions
TWI296566B (en
Inventor
Naoto Ono
Haruki Ariyoshi
Osamu Oda
Masayoshi Furukawa
Original Assignee
Nippon Steel & Sumikin Sst
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Publication of TW200538278A publication Critical patent/TW200538278A/en
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Publication of TWI296566B publication Critical patent/TWI296566B/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09D133/08Homopolymers or copolymers of acrylic acid esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09D133/10Homopolymers or copolymers of methacrylic acid esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Laminated Bodies (AREA)
  • Paints Or Removers (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Chemical Treatment Of Metals (AREA)

Abstract

This clear-coated stainless steel sheet includes a stainless steel sheet, a bottom layer formed on the steel sheet, and a top layer formed on the bottom layer, wherein the bottom layer is made of a chemical conversion coating which includes an aminosilane and/or an epoxysilane, the chemical conversion coating has a coating weight of 2 to 50 mg/m2, the top layer is made of a clear coating which includes a thermosetting resin including an acrylic resin having cross-linkable functional groups as a major constituent and a blocked isocyanate compound for cross-linking and curing the acrylic resin, the acrylic resin has a glass transition point of 30 to 90 DEG C and a number-average molecular weight of 3,000 to 50,000, and the clear coating has a thickness of 1 to 10 μm.

Description

200538278 九、發明說明: L考务明戶斤屬^:冬奸々貝 發明領域 本發明係有關於使用於家用電氣設備、建築材料、及 5 汽車零件等應用中之透明塗覆的不銹鋼鋼片,該鋼片經過 非鉻酸鹽處理且在壓擠成形能力、耐候性、防雨性、清潔 劑耐受性、及抗化性方面表現優異。 發明背景 10 就壓擠形成薄片產品如不銹鋼鋼片而言,過去的慣例 是,在塗覆一層潤滑油後進行成形動作並在該成形動作之 後以一溶劑或驗性除油劑移除該潤滑油。然而,此等潤滑 油之使用使壓擠環境惡化。此外,由於做為除油劑之氟碳 物與有機溶劑會耗盡臭氧層,此等除油劑之使用被更為嚴 15 格地管制且在最後終於被禁用。至於潤滑油之使用,部分 由於與廢棄流體處理及工作環境相關的問題,已經對可以 壓擠成开> 而不需要施加油質之透明塗覆的不銹鋼鋼片產生 需求,以消除對除油的需要,進而在具有良好潤滑性之餘 關於便用於豕用電氣設備等應用 裕下對地球環境盡責 20 透明塗覆的不銹鋼鋼片,由於所謂的“新屋症候群,,與柏 問題’人們對不含甲搭與鉻酸鹽之透明塗㈣不錢軸目 已產生期許。此外’就建築材料而言’對於在耐候性、 雨性、及抗酸雨性方面表現優異之透明备费 之设的不銹鋼郐 亦有所期待。 5 200538278 目前使用之具有良好壓擠成形能力的透明塗覆之不錢 鋼鋼片包括日本專利申請案第一次公開號數第 2001-149860號所揭示者,其中該鋼片係透過以一鉻酸鹽溶 劑進行鉻酸鹽處理、並以一固化劑如密胺樹脂使一環氧變 5 性聚酯樹脂、具有雙酚骨架之醚基及酯基尿烷樹脂、酯基 骨架、或羧基、或壓克力樹脂熱固化以在一最終塗層中散 佈一層聚烯烴蠟而成的。由於此等具有良好壓擠成形能力 之透明塗覆的不銹鋼鋼片包含一雙酚類型骨架,它們所具 備的耐候性不良,進而限制其應用。再者,在室内應用中, 10 這些習知透明塗覆之不銹鋼鋼片會產生新屋症候群等問 題,因為做為固化劑之密胺樹脂包含曱醛,而甲駿在固化 過程中會被釋出且因而出現在塗層中,又因為六價絡被混 合於鉻酸鹽處理中,雖然其用量十分稀少。 C發明内容1 15 發明概要 因此,本發明之目的之一是要提供一種對環境友善之 透明塗覆的不銹鋼鋼片,其在塗覆清澈度、耐候性、防雨 性、耐刮性、清潔劑耐受性、及抗化性方面表現優異以 及其製造方法。 20 _對熱固型樹脂、躐、化學轉化劑、及塗覆條件之 性質進行調查後,我們發現一種對環境友善之透明塗覆的 不銹鋼鋼片,以及其製造方法。 土 因此,本發明提供一種透明塗覆之不銹鋼鋼片,該鋼 片包括一不錢鋼鋼片、一形成於該鋼片上之底層、以及一 200538278200538278 IX. Description of the invention: L test service households ^: genus of winter truffles invention field The present invention relates to transparent coated stainless steel sheets used in household electrical equipment, construction materials, and 5 automotive parts. The steel sheet is treated with non-chromate and has excellent performance in extrusion molding ability, weather resistance, rain resistance, detergent resistance, and chemical resistance. BACKGROUND OF THE INVENTION In the case of squeezing a sheet product such as a stainless steel sheet, it has been conventional practice to perform a forming operation after applying a layer of lubricating oil and to remove the lubrication with a solvent or a degreasing agent after the forming operation. oil. However, the use of these lubricants deteriorates the crushing environment. In addition, since fluorocarbons and organic solvents used as degreasers deplete the ozone layer, the use of these degreasers is more strictly regulated and eventually banned. As for the use of lubricating oil, partly due to the problems related to waste fluid treatment and working environment, there has been a demand for transparent coated stainless steel sheets that can be extruded > without the need to apply oily quality to eliminate degreasing. In addition to having good lubricity, it is also responsible for the global environment in applications such as electrical equipment. 20 Transparent coated stainless steel sheets, due to the so-called "new house syndrome, Expected to have a transparent coating of acetic acid and chromate. In addition, 'as far as building materials' are concerned, the cost of transparent equipment that excels in weather resistance, rain resistance, and acid rain resistance has been established. Stainless steel 郐 is also expected. 5 200538278 The currently used transparent coated stainless steel sheets with good extrusion forming ability include those disclosed in Japanese Patent Application First Publication No. 2001-149860, of which The steel sheet is chromate-treated with a chromate solvent, and a curing agent such as melamine resin is used to change an epoxy resin, a polyester resin having an bisphenol skeleton and an ether group. And ester-based urethane resin, ester-based backbone, or carboxyl, or acrylic resin is cured by spreading a layer of polyolefin wax in a final coating. Because of these transparent coatings with good extrusion molding ability The stainless steel sheet contains a bisphenol-type skeleton, which has poor weather resistance, which limits its application. Furthermore, in indoor applications, these conventionally transparent coated stainless steel sheets can cause problems such as new house syndrome, Because melamine resin as a curing agent contains formaldehyde, Jiajun will be released during the curing process and thus appear in the coating, and because the hexavalent complex is mixed in the chromate treatment, although its amount is very C. Summary of invention 1 15 Summary of the invention Therefore, one of the objects of the present invention is to provide an environmentally friendly transparent coated stainless steel sheet, which has a coating clarity, weather resistance, rain resistance, and scratch resistance. , Detergent resistance, and chemical resistance, and its manufacturing method. 20 _After investigating the properties of thermosetting resins, osmium, chemical conversion agents, and coating conditions, we found An environmentally-friendly transparent coated stainless steel sheet and a method for manufacturing the same. Therefore, the present invention provides a transparent coated stainless steel sheet, the steel sheet comprising an expensive steel sheet, and one formed on the steel sheet. Bottom, and a 200538278

形成於該底層上之頂層,其中該底層係由一包含氨基矽烷 及/或環氧矽烷之化學轉化塗層組成,該化學轉化塗層具有 2至50 mg/m2之塗覆重量,該頂層係由一包含熱固塑樹脂之 透明塗層組成,該熱固型樹脂包括一具有可交聯官能基之 5壓克力樹脂以做為主要組份以及一阻斷異氰酸酯化合物以 進行交聯並固化該壓克力樹脂,該壓克力樹脂具有3〇至9〇 度之玻璃轉化點以及3000至50000之數量平均分子重量,且 該透明塗層具有1至10微米之厚度。 根據本發明,可獲得一種對環境友善之透明塗覆的不 10 15 錢鋼鋼片’該鋼片不含甲駿與鉻酸鹽,且在塗覆清澈度、 耐候性、防雨性、财刮性、清潔劑财受性、及抗化性方面 表現優異。叫,本發明可提供適祕家用電氣設備並可 做為内部表面處理材料及外部表面處理材料等建築材料使 用之透明塗覆的不銹鋼鋼片。 二:明之透明塗覆的不銹鋼鋼片中,該透明塗層在 母觸個熱固型樹脂之固體成份的重 至5個聚烯烴織之固體成份的重量比份。T L、有.乃 【HI㈣之粒子錄以纽1幻微米之間。 【實施冷式】 較佳實施例 或-= 至5〇响、_光μ ^重!被控制在2 量)、然後在1 一,:::= 20 200538278 (MT)下烘烤及乾燥而形成。在塗覆重量高於5〇 mg/m2時, 該化學轉化劑中之水溶性成分的量會增加,進而促成該重 層之表面上產生氣泡。塗覆重量宜在2至l〇mg/m2之間。 化學轉化處理係透過使用一含有一氨基石夕烧_合刻及 5 /或一環氧矽烷耦合劑之化學轉化溶劑進行。該氨基矽烷耦 合劑之範例包括: N-2-(aminoethyl)-3-aminopropylmethyldimethoxysilane、 N-2-(aminoethyl)-3-aminopropyltriethoxysilane、及 3-aminopropyltrimethoxysilane。 10 該環氧矽烷耦合劑之範例包括: 2- (3,4-epoxycyclohexyl)ethyltrimethoxysilane、 3- glycidoxypropyltrimethoxysilane、及 3-glycidoxypropylmethyldiethoxysilane。該化學轉化溶劑亦 可包含一聚乙烯蠟及一二氧化矽聚集物。 15 該化學轉化溶劑可以一適當的技術塗覆如喷塗法、滚 動塗佈法、淋幕流動塗佈法、或靜電塗佈法。 乾燥至少是為了蒸發水分,其通常係在6〇至14〇度之溫 度下進行。如有必要,可在此一化學轉化處理進行時執行 一已知的預處理如鹼性除油或酸性或鹼性蝕刻。 20 鉻酸鹽轉化塗層包括六價鉻,雖然其數量相當微小。 這不僅有害,當一鉻酸鹽轉化塗層被形成時,不鏽鋼之表 面會產生一黃色的色調。相反地,本發明中之該化學轉化 塗層既透明且無色。此外,在此一化學轉化塗層上形成一 具有1至10微米之厚度的透明塗層且在一介於19〇至24〇度 200538278 之不鏽鋼鋼片材料表面溫度(MT)下烘烤時,可獲得一具有 高白色純度且具有建築材料產品所需之良好耐候性及良好 防雨欧的透明塗覆之鋼片。此一防雨性雖然尚未被完全理 解,被認為係因為下列原因而產生的。該化學轉化塗層中 5之水溶性成分的追蹤量被定位於塗覆表面上。同時,該塗 覆表面具有一高硬度。結果,即使污染物如廢棄灰燼黏著 於该表面上,其實質上不會滲入塗層内部。相反地,該污 染物與定位於塗覆表面上之該水溶性成分一起被沖走,進 而造成一良好的防雨性。 10 本發明中之該透明塗層包括一具有一壓克力樹脂之熱 固型樹脂,該壓克力樹脂具有一或多個選自下列群組之可 乂聯g能基以做為主要組份:經基、緩基、及石夕烧基。該 壓克力樹脂可以一習知的塗覆樹脂備製方法獲得。 可使用之壓克力樹脂的範例包括脂族或循環丙烯酸酿 如内烯酸曱酯、丙烯酸乙酯、丙烯酸異氰酸酯、n-丙烯酸 丁 S曰、2-乙基己基丙烯酸鹽、甲基丙稀酸甲g旨、甲基丙烯 酸乙酯、甲基丙烯酸異氰酸酯、n_丁基丙烯酸丁酯、n_己基 曱基丙烯酸、環己丙烯酸、環己甲基丙烯酸、及月桂曱基 兩烯酸。這些樹脂可透過使一或多個非功能性單體反應來 獲得,其中該非功能性單體係選自下列乙烯醚群組:甲基 乙烯醚、乙基乙烯醚、η-丙基乙烯醚、及n-丁基乙稀醚;苯 乙烯單體如苯乙烯及α-甲基笨乙烯;以及丙烯醯胺單體如 具有一或多個含有一可交聯官能基如經基、魏基、或石夕烧 基之可聚合單體的丙烯醯胺、η-甲基丙烯醯胺、及二丙酮 9 200538278 丙浠si胺。 具有羥基之可聚合單體為每分子中具有一或多個羥基 及一或多個可聚合不飽和雙鏈之化合物,其範例包括羥基 烷基酯,如2-羥基乙基丙烯酸酯、2-羥基乙基甲基丙烯酸 5 酯、輕基丙基丙稀酸酯、及羥基丙基甲基丙烯酸酯,以及 具有内酯變性經基之可聚合乙烯基單體,如Praccel FM1至 FM5及Praccel FA-1 至FA-5(Daicel Chemical Industries,Ltd· 公司所販售者)。 具有羧基之可聚合單體為每分子中具有一或多個羧基 10 及一或多個可聚合不飽和雙鏈之化合物,其範例包括丙烯 酸、曱基丙烯酸、衣康酸、順丁烯二酸、及反丁稀二酸。 具有矽烷基之可聚合單體為每分子中具有一或多個矽 烷基及一或多個可聚合不飽和雙鏈之化合物,其範例包括 乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、及甲基丙烯 15 酸氧基丙基三乙氧基矽烷。 承上述,該壓克力樹脂具有一可交聯官能基如羥基、 羧基、或矽烷基。該壓克力樹脂每分子可具有兩個或多個 可父聯S能基。此外,此一樹脂之玻璃轉化點宜在3〇至9〇 度之間’最好在50至90度之間。在該樹脂之玻璃轉化點低 2〇於30度的f月形下,當一具有該樹脂塗層之鋼片表面上的溫 度由於該鋼片在連續壓擠時之摩擦與塑膠加工所產生的高 温而上升到8〇至100度時,該塗層將軟化且該塗層之樹脂將 黏附至矯模。另一方面,在該玻璃轉化點高於喊的情形 下。亥細月曰在塗覆時所具有的加工性不佳,進而產生針孔 10 200538278 形成及均化不良等問題。該壓克力樹脂之數量平均分子重 量宜在3000至50000之間,最好在4〇0〇至1〇〇〇〇之間。由於 該壓克力樹脂之數量平均分子重量與該樹脂之玻璃轉化點 耦合’透過將該分子重量設定在上述範圍内,該玻璃轉化 5 點可落在上述較佳範圍内。 做為以壓克力樹脂為基礎之該熱固型樹脂成分的另一 組份之交聯劑為一阻斷異氰酸酯化合物。 該阻斷異氰酸酯化合物為一每分子具有二或多個異氰 酸酯基之化合物,其範例包括下列任何以一阻斷劑如盼化 ίο 合物、酮將化合物、活化亞曱基化合物、ε-己内酿胺化合 物、三嗤化合物、或比ϋ坐化合物阻斷之聚異氰酸酯:芳香 族二異氰酸酯,如甲苯二異氰酸酯、二苯基甲烧二異氰酸 酯、曱苯二異氰酸酯、及萘二異氰酸酯;脂族二異氰酸酯, 如六亞曱基二異氰酸酯、及聚二酸二異氰酸酯;脂環族二 15異氰酸酯,如異佛爾酮二異氰酸酯、及環己烷二異氰酸_ ; 以及上述異氰酸酯之縮二脲類型添加產品或異氰酸酯環類 型添加產品。有機錫催化劑如二丁基錫二月桂酸鹽可做為 該阻斷劑之解離加速器。市面上可購得之產品的範例包括 Sumika Bayer Urethane Co., Ltd.公司之產品如 Desmodur 20 BL1100、BL1265MPA/X、VPLS2253、BL3475BS/SN、 BL3272MPA、BL3370MPA、BL4265SN、Desmosani 2170 及Sumidur 3175 ; Asahi Chemical Industry Co·,Ltd.公司之 產品如 Duranate 17B-60PX、TPA-B80X、MF-B60X 及 MF-K60X ; Dainippon Ink and Chemicals,Inc·公司之產品如 11 200538278A top layer formed on the bottom layer, wherein the bottom layer is composed of a chemical conversion coating containing aminosilane and / or epoxy silane, and the chemical conversion coating has a coating weight of 2 to 50 mg / m2, and the top layer is It consists of a transparent coating containing a thermosetting resin. The thermosetting resin includes a 5 acrylic resin having a crosslinkable functional group as a main component, and an isocyanate blocker to crosslink and cure. The acrylic resin has a glass transition point of 30 to 90 degrees and a number average molecular weight of 3,000 to 50,000, and the transparent coating has a thickness of 1 to 10 microns. According to the present invention, it is possible to obtain an environmentally-friendly and transparently coated non- 10 15 Qian steel steel sheet. The steel sheet does not contain Jiajun and chromate, and has a coating clarity, weather resistance, rain resistance, It has excellent scratch resistance, detergent performance, and chemical resistance. Namely, the present invention can provide transparent coated stainless steel sheets for household electrical equipment and can be used as construction materials such as internal surface treatment materials and external surface treatment materials. 2: In the transparent coated stainless steel sheet of Mingzhi, the transparent coating has a weight ratio of the solid content of the thermosetting resin to 5 parts of the solid content of the polyolefin woven. T L, there is. [HI㈣ particles are recorded between 1 μm and 1 μm. [Implementing the cold type] The preferred embodiment or-= to 50 °, _light μ ^ heavy! Controlled at 2)), and then formed by baking and drying at 1 ::: = 20 200538278 (MT). When the coating weight is higher than 50 mg / m2, the amount of the water-soluble component in the chemical conversion agent will increase, thereby causing bubbles to be generated on the surface of the heavy layer. The coating weight should preferably be between 2 and 10 mg / m2. The chemical conversion treatment is performed by using a chemical conversion solvent containing an amino sulfite and a 5 / or an epoxy silane coupling agent. Examples of the aminosilane coupling agent include: N-2- (aminoethyl) -3-aminopropylmethyldimethoxysilane, N-2- (aminoethyl) -3-aminopropyltriethoxysilane, and 3-aminopropyltrimethoxysilane. 10 Examples of the epoxy silane coupling agent include: 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, 3- glycidoxypropyltrimethoxysilane, and 3-glycidoxypropylmethyldiethoxysilane. The chemical conversion solvent may also include a polyethylene wax and a silica dioxide aggregate. 15 The chemical conversion solvent may be applied by an appropriate technique such as spray coating, roll coating, curtain flow coating, or electrostatic coating. Drying is done at least to evaporate water, which is usually carried out at a temperature of 60 to 140 degrees. If necessary, a known pretreatment such as alkaline degreasing or acidic or alkaline etching may be performed while this chemical conversion treatment is being performed. The 20 chromate conversion coating includes hexavalent chromium, although its amount is quite small. Not only is this harmful, when a chromate conversion coating is formed, the surface of stainless steel produces a yellow hue. In contrast, the chemical conversion coating in the present invention is both transparent and colorless. In addition, a transparent coating having a thickness of 1 to 10 micrometers is formed on this chemical conversion coating, and when it is baked at a surface temperature (MT) of a stainless steel sheet material between 1940 and 200 degrees 200538278, it can be Obtain a transparent coated steel sheet with high white purity and good weather resistance and good rainproof Europe required for building material products. Although this rain-proof property has not been fully understood, it is thought to be due to the following reasons. The trace amount of the water-soluble component of 5 in the chemical conversion coating is positioned on the coating surface. At the same time, the coated surface has a high hardness. As a result, even if a contaminant such as waste ash adheres to the surface, it does not substantially penetrate into the inside of the coating. In contrast, the contaminant is washed away with the water-soluble component positioned on the coated surface, resulting in a good rain resistance. 10 The transparent coating in the present invention includes a thermosetting resin having an acrylic resin, the acrylic resin having one or more coupleable g-energy groups selected from the following groups as a main group Serving: Jingji, Wenji, and Shixiyanji. The acrylic resin can be obtained by a conventional coating resin preparation method. Examples of acrylic resins that can be used include aliphatic or cyclic acrylic resins such as ethyl enolate, ethyl acrylate, isocyanate acrylate, n-butyl acrylate, 2-ethylhexyl acrylate, methyl acrylic acid Mg, ethyl methacrylate, isocyanate methacrylate, n-butyl butyl acrylate, n-hexylfluorenyl acrylic acid, cyclohexanacrylic acid, cyclohexylmethacrylic acid, and lauryldienoic acid. These resins can be obtained by reacting one or more non-functional monomers, wherein the non-functional monosystem is selected from the group of vinyl ethers: methyl vinyl ether, ethyl vinyl ether, η-propyl vinyl ether, And n-butyl ethylene ether; styrene monomers such as styrene and α-methylbenzyl ethylene; and acrylamide monomers having one or more functional groups containing a crosslinkable functional group such as meridian, weyl, Or acrylamide, η-methacrylamide, and diacetone of the polymerizable monomers of the stilbene group 9 200538278 propylamidine. The polymerizable monomer having a hydroxyl group is a compound having one or more hydroxyl groups and one or more polymerizable unsaturated double chains per molecule, and examples thereof include hydroxyalkyl esters such as 2-hydroxyethyl acrylate, 2- 5-hydroxyethyl methacrylate, light propyl acrylate, and hydroxypropyl methacrylate, and polymerizable vinyl monomers with lactone-denatured bases, such as Praccel FM1 to FM5 and Praccel FA -1 to FA-5 (sold by Daicel Chemical Industries, Ltd.). The polymerizable monomer having a carboxyl group is a compound having one or more carboxyl groups 10 and one or more polymerizable unsaturated double chains per molecule, and examples thereof include acrylic acid, acryl acrylic acid, itaconic acid, and maleic acid , And fumaric acid. The polymerizable monomer having a silane group is a compound having one or more silane groups and one or more polymerizable unsaturated double chains per molecule, and examples thereof include vinyltrimethoxysilane, vinyltriethoxysilane , And methacrylic acid 15 propylpropyltriethoxysilane. As described above, the acrylic resin has a crosslinkable functional group such as a hydroxyl group, a carboxyl group, or a silane group. The acrylic resin may have two or more parentable S energy groups per molecule. In addition, the glass transition point of this resin is preferably between 30 and 90 degrees, and most preferably between 50 and 90 degrees. Under the f-shaped shape where the glass transition point of the resin is lower than 20 degrees, when the temperature on the surface of a steel sheet with the resin coating is generated due to friction and plastic processing of the steel sheet during continuous extrusion, When the temperature rises to 80 to 100 degrees, the coating will soften and the resin of the coating will adhere to the mold. On the other hand, in the case where the glass transition point is higher than the shout. Hai Xiyue said that the processability during coating was not good, which caused problems such as pinhole formation and poor homogenization. The number-average molecular weight of the acrylic resin is preferably between 3,000 and 50,000, and most preferably between 40,000 and 10,000. Since the number average molecular weight of the acrylic resin is coupled to the glass transition point of the resin ', by setting the molecular weight within the above range, the 5 glass transition points can fall within the above-mentioned preferred range. The cross-linking agent which is another component of the thermosetting resin component based on acrylic resin is a blocking isocyanate compound. The blocking isocyanate compound is a compound having two or more isocyanate groups per molecule, and examples thereof include any of the following using a blocking agent such as a compound, a ketone compound, an activated fluorenyl compound, ε-caprolide Polyisocyanates blocked by amine compounds, tertiary compounds, or specific compounds: aromatic diisocyanates such as toluene diisocyanate, diphenylmethane diisocyanate, toluene diisocyanate, and naphthalene diisocyanate; aliphatic diisocyanates; aliphatic diisocyanates; Isocyanates, such as hexamethylene diisocyanate, and polydiacid diisocyanates; cycloaliphatic di 15 isocyanates, such as isophorone diisocyanate, and cyclohexane diisocyanate; and biuret types of the above isocyanates Add product or isocyanate ring type add product. Organotin catalysts such as dibutyltin dilaurate can be used as dissociation accelerators for this blocking agent. Examples of commercially available products include Sumika Bayer Urethane Co., Ltd. products such as Desmodur 20 BL1100, BL1265MPA / X, VPLS2253, BL3475BS / SN, BL3272MPA, BL3370MPA, BL4265SN, Desmosani 2170, and Sumidur 3175; Asahi Chemical Industry Co., Ltd. products such as Duranate 17B-60PX, TPA-B80X, MF-B60X and MF-K60X; Dainippon Ink and Chemicals, Inc. products such as 11 200538278

Burnock DB-980K、D-550、B3-867及B7-887-60 ;以及Nippon Polyurethane Industry Co·,Ltd·公司之產品如 Coronate 2515、2507及2513,且可使用任一上述產品或一由二個或 多種選自上述產品組成的混合物。 5 該樹脂與該交聯劑在以該壓克力樹脂為基礎之該熱固 型樹脂合成物中的相對比例可以在一廣大的範圍内根據期 望目的加以改變。詳言之,宜將異氰酸酯基之量設定成在 該壓克力樹脂中之OH基及COOH基總數的每一分子佔0.3 至2.0個分子。一樹脂主劑之一分子中的末端官能基及旁鏈 10 可選自羥基、羧基、及矽烷基。 該透明塗層亦可包括一固化催化劑以加速固化。該固 化催化劑之範例包括二丁基錫二月桂酸鹽及4-n-丁基1,3-雙醋酸二錫環氧一烷。如有必要的話,此等催化劑可混合 使用。用以形成該透明塗層之塗覆備製亦可包括添加物如 15均化劑、泡沫抑制劑、抗氧化劑、紫外線吸收劑、 delusterant、及矽烧耦合劑。此外,可在該塗覆備製中額外 散佈一顏料或染料以製成一彩色之透明塗層。如有必要的 話,其他樹脂如環氧樹脂、矽樹脂、螢光樹脂、或聚酯樹 脂亦可包含其中。 20 在本發明中,上述熱固型樹脂合成物在每100個上述熱 固型樹脂合成物之固體成份的重量比份中宜包括〇.25至5.〇 個聚烯烴蠟之固體成份的重量比份。聚烯烴蠟之範例包括 碳氫蠟如石蠟、微晶蠟、聚乙烯蠟、及含氟聚乙烯蠟。由 於在對本發明之該透明塗覆的不繍鋼鋼片加工時,該透明 12 200538278 塗層之溫度會由於加工操作與摩擦所產生之高溫而上升, 該蠟之熔點宜在70至160度之間。在該熔點低於70度之情形 下,該蠟會在該透明塗覆之不繡鋼鋼片被加工時軟化並熔 化,致使該蝶無法展現固體潤滑添加劑之良好性質。另一 5 方面,在該熔點高於160度之情形下,硬粒子會出現在表面 上,進而降低摩擦特性,並使該透明塗覆之不繡鋼鋼片無 法達成高可加工性。 該聚烯烴蠟之酸值宜在0至30之間。在該酸值高於30 之情形下,該蠟與該樹脂具有良好的兼容性且不會均勻上 10 升至該塗層之表面,進而使該透明塗覆之不繡鋼鋼片無法 達成充分的可加工性。 這些蠟粒子之粒子直徑宜在0.1至7.0微米之間。直徑大 於7.0微米之蠟粒子宜避免,因為固體化後之蠟的分布不會 均勻。另一方面,在該粒子直徑小於0.1微米之情形下,該 15 透明塗覆之不繡鋼鋼片無法達成充分的可加工性。該聚烯 烴蠟之固體成份的量宜佔每100個該熱固型樹脂合成物之 樹脂固體的重量比份之0.25至5.0個重量比份。在該聚烯烴 蠟之固體成份的量低於0.25個重量比份之情形下,該透明 塗覆之不繡鋼鋼片無法達成充分的可加工性。在該聚烯烴 20 蠟之固體成份的量高於5.0個重量比份之情形下,該塗層之 表面會不均勻,進而損及該透明塗覆之不繡鋼鋼片的外觀。 範例 本發明之範例與比較範例說明如下。在該等範例中, “比份”與“百分比”係就重量而言。 13 200538278 一設有溫度計之四頸燒瓶、一回流冷凝器、一攪拌器、 一滴液漏斗、及一氮氣入口被填充特定量之曱苯及丁基醋 酸鹽,如表一所示。然後溫度被提升至110度,且在吹入氮 氣並攪拌該燒瓶之内容物時,一甲基丙烯酸曱酯、η-丁基 5 丙烯酸甲酯、2-羥乙基曱丙烯酸酯、曱基丙烯酸酯及偶氮 二異丁晴(ΑΙΒΝ)之混合物以滴液方式在3小時的時間内被 添加至該燒瓶。在添加完成後,偶氮二異丁晴被進一步添 加且反應在相同的溫度下持續3小時,最後產生一具有50% 之非揮發性内容物的壓克力共聚物。 10 一供頂層使用之塗覆材料藉由調製一透明塗覆材料之 方式被備製,如表一所示。 表1熱固型樹脂Burnock DB-980K, D-550, B3-867, and B7-887-60; and products of Nippon Polyurethane Industry Co., Ltd. such as Coronate 2515, 2507, and 2513, and either one of the above products or one by two One or more are selected from a mixture of the above products. 5 The relative proportion of the resin and the cross-linking agent in the thermosetting resin composition based on the acrylic resin can be changed within a wide range according to the desired purpose. In detail, the amount of the isocyanate group is preferably set to 0.3 to 2.0 molecules per molecule of the total number of OH groups and COOH groups in the acrylic resin. The terminal functional group and the side chain 10 in a molecule of a resin base agent may be selected from a hydroxyl group, a carboxyl group, and a silane group. The transparent coating may also include a curing catalyst to accelerate curing. Examples of the curing catalyst include dibutyltin dilaurate and 4-n-butyl 1,3-bistinacetic acid ditin oxide monoalkylene. If necessary, these catalysts may be used in combination. The coating preparation for forming the transparent coating layer may also include additives such as 15 leveling agents, foam inhibitors, antioxidants, ultraviolet absorbers, delusterant, and silicon coupling agents. In addition, a pigment or dye may be additionally dispersed in the coating preparation to make a colored transparent coating. If necessary, other resins such as epoxy resin, silicone resin, fluorescent resin, or polyester resin may be included. 20 In the present invention, the above-mentioned thermosetting resin composition preferably includes the weight of the solid content of polyolefin waxes of 0.25 to 5.0 per 100 parts by weight of the solid content of the above-mentioned thermosetting resin composition. Proportion. Examples of the polyolefin wax include hydrocarbon waxes such as paraffin wax, microcrystalline wax, polyethylene wax, and fluorine-containing polyethylene wax. As the transparent coated stainless steel sheet of the present invention is processed, the temperature of the transparent 12 200538278 coating will rise due to the high temperature generated by processing operations and friction. The melting point of the wax should preferably be between 70 and 160 degrees. between. In the case where the melting point is lower than 70 degrees, the wax will soften and melt when the transparent coated stainless steel sheet is processed, so that the butterfly cannot exhibit the good properties of a solid lubricant additive. On the other hand, in the case where the melting point is higher than 160 degrees, hard particles will appear on the surface, thereby reducing the friction characteristics, and making the transparent coated stainless steel sheet impossible to achieve high processability. The polyolefin wax preferably has an acid value between 0 and 30. In the case where the acid value is higher than 30, the wax has good compatibility with the resin and does not evenly rise to the surface of the coating, thereby preventing the transparent coated stainless steel sheet from reaching a sufficient level. Workability. The particle diameter of these wax particles is preferably between 0.1 and 7.0 microns. Wax particles larger than 7.0 microns in diameter should be avoided because the wax distribution after solidification will not be uniform. On the other hand, in the case where the particle diameter is less than 0.1 micrometer, the 15 transparent coated stainless steel sheet cannot achieve sufficient workability. The amount of the solid component of the polyolefin wax is preferably 0.25 to 5.0 parts by weight per 100 parts by weight of the resin solids of the thermosetting resin composition. In the case where the solid content of the polyolefin wax is less than 0.25 parts by weight, the transparent coated stainless steel sheet cannot achieve sufficient workability. In the case where the solid content of the polyolefin 20 wax is more than 5.0 parts by weight, the surface of the coating layer may be uneven, thereby deteriorating the appearance of the transparent coated stainless steel sheet. Examples Examples and comparative examples of the present invention are described below. In these examples, "part" and "percent" are in terms of weight. 13 200538278 A four-necked flask equipped with a thermometer, a reflux condenser, a stirrer, a dropping funnel, and a nitrogen inlet were filled with specific amounts of toluene and butyl acetate, as shown in Table 1. The temperature was then raised to 110 ° C, and when nitrogen was blown in and the contents of the flask were stirred, methyl methacrylate, η-butyl 5 methyl acrylate, 2-hydroxyethyl phosphoacrylate, and fluorenyl acrylic acid A mixture of an ester and azobisisobutyrene (AIBN) was added to the flask in a dripping manner over a period of 3 hours. After the addition was completed, azobisisobutyrene was further added and the reaction was continued at the same temperature for 3 hours, and finally an acrylic copolymer having a non-volatile content of 50% was produced. 10 A coating material for the top layer is prepared by preparing a transparent coating material, as shown in Table 1. Table 1 Thermosetting resin

A-1 A-2 A-3 A-4 B-1 B-2 曱苯 25.0 25.0 25.0 25.0 25.0 25.0 乙酸丁酯 24.0 24.0 24.3 24.3 23.0 24.5 甲基丙烯酸 曱酯 16.0 16.0 29.0 29.0 5.0 40.5 苯乙烯 5.0 5.0 5.0 5.0 4.0 η-丁基甲丙 烯酸酯 19.5 19.5 6.5 6.5 35.5 壓克力 樹脂 2-羥乙基甲 丙稀酸醋 9.0 9.0 9.0 9.0 5.0 2-經乙基 醋酸鹽 9.0 丙烯酸甲酯 0.5 0.5 0.5 0.5 0.5 0.5 偶氮二異丁 晴(ΑΙΒΝ) 1.0 1.0 0.7 0.7 2.0 0.5 平均分子 重量 5,000 5,000 20,000 20,000 2,500 60,000 玻璃轉化點 (°C) 60 60 80 80 20 100 阻斷 異氰 酸酯 化合 物(交 聯劑) Desmodur VPLS2253 (NC0内容, 10.5%) 20 40 20 40 20 20 14 200538278 - —聚醋/密胺樹脂塗覆材料(Kawakami Toryo KK)在某 • 些比較範例中被做為該透明塗覆材料使用。 具有第4種磨光表面加工之SUS 430不銹鋼鋼片被做為 金屬片使用。 5 化學轉化塗覆溶劑以一滾動塗佈器在經螢光X光分析 後將該不銹鋼鋼片上之二氧化石夕重量設定在2至50mg/m2之 备'件下被塗覆至該不銹鋼鋼片,然後以1〇〇度之鋼片溫度 C (Μτ)乾燥。接下纟,該透明、塗覆材料以-棒狀塗覆機被塗 覆至其上方並在193度之鋼片溫度(MT)下烘烤,進而產生表 1〇 2-1及2-2所示之本發明範例的透明塗覆不銹鋼鋼 片。 為了比較,具有缺乏本發明特性之透明塗層的透明塗 復不銹鋼鋼片、具有鉻酸鹽轉化塗層以做為化學轉化塗層 之透明塗覆不銹鋼鋼片、以及缺乏化學轉化塗層之透明塗 15覆不銹鋼鋼片在本發明之上述範例中係以相同的方式處 φ 理’進而產生表3-1及3-2所示之比較範例26至37中的不銹鋼 鋼片。 所產生的樣品皆接受塗覆清晰度、耐刮性、防雨性、 清潔劑耐受性、抗化性、及耐候性之測試,以及Edchsen 20 測試。結果顯示於表2-1、2-2、3-1及3-2中。 15 200538278 表2-1本發明之範例A-1 A-2 A-3 A-4 B-1 B-2 Benzene 25.0 25.0 25.0 25.0 25.0 25.0 Butyl acetate 24.0 24.0 24.3 24.3 23.0 24.5 Acrylic methacrylate 16.0 16.0 29.0 29.0 5.0 40.5 Styrene 5.0 5.0 5.0 5.0 4.0 η-butyl methacrylate 19.5 19.5 6.5 6.5 35.5 Acrylic resin 2-hydroxyethylmethacrylate 9.0 9.0 9.0 9.0 5.0 2-Ethyl acetate 9.0 Methyl acrylate 0.5 0.5 0.5 0.5 0.5 0.5 Even Azodiisocyanate (ΑΙΒΝ) 1.0 1.0 0.7 0.7 2.0 0.5 Average molecular weight 5,000 5,000 20,000 20,000 2,500 60,000 Glass transition point (° C) 60 60 80 80 20 100 Blocking isocyanate compound (crosslinking agent) Desmodur VPLS2253 (NC0 content , 10.5%) 20 40 20 40 20 20 14 200538278-Polyester / melamine resin coating material (Kawakami Toryo KK) is used as the transparent coating material in some comparative examples. SUS 430 stainless steel sheet with a fourth polished surface finish is used as the metal sheet. 5 Chemical conversion coating solvent was applied to the stainless steel with a roll coater under fluorescent X-ray analysis under the condition that the weight of the dioxide on the stainless steel sheet was set to 2 to 50 mg / m2. The sheet was then dried at a steel sheet temperature C (Mτ) of 100 degrees. Next, the transparent, coating material was coated on it with a bar coater and baked at a steel sheet temperature (MT) of 193 degrees, thereby producing Tables 102-1 and 2-2. A transparent coated stainless steel sheet is shown as an example of the present invention. For comparison, a transparent coated stainless steel sheet having a transparent coating lacking the characteristics of the present invention, a transparent coated stainless steel sheet having a chromate conversion coating as a chemical conversion coating, and a transparent coating lacking a chemical conversion coating The 15-coated stainless steel sheet was treated in the same manner as in the above example of the present invention, thereby producing the stainless steel sheets in Comparative Examples 26 to 37 shown in Tables 3-1 and 3-2. The resulting samples were tested for coating clarity, scratch resistance, rain resistance, detergent resistance, chemical resistance, and weather resistance, as well as the Edchsen 20 test. The results are shown in Tables 2-1, 2-2, 3-1, and 3-2. 15 200538278 Table 2-1 Examples of the present invention

項 次 化學轉化塗層 透明塗層 聚烯烴蠟 是/否 塗覆材料 塗覆重章 (mg/nr) 類型 厚度 (微米) 蠟量 (pbw) 粒子 尺+ 1 是 氨基矽烷 2 A-1 2 — 一 2 是 氨基碎烧 10 A-1 2 -- -- 3 是 氨基矽烷 30 A-1 2 一 — 4 是 氨基矽烷 50 A-1 2 -- -- 5 是 環氧矽烷 2 A-1 2 -- -- 6 是 環氧矽烷 10 A-1 2 — — 7 是 環氧矽烷 30 A-1 2 -- — 8 是 環氧矽烷 50 A-1 2 -- -- 9 是 氨基碎烧+ 環氧矽烷 2 A-1 2 -- — 10 是 氨基矽烷+ 環氧矽烷 10 A-1 2 -- — 11 是 氨ί ^夕烧+ 環氧矽烷 30 A-1 2 -- — 12 是 氨;ί ^夕烧+ 環氧矽烷 50 A-1 2 -- — 13 是 氨基碎烧 10 A-2 2 — — 14 是 氨基矽烷 10 A-3 2 — — 15 是 氨基矽烷 10 A-4 2 -- -- 16 是 氨基矽烷 10 A-1 1 -- -- 17 是 氨基矽烷 10 A-2 1 -- -- 18 是 氨基矽烷 10 A-3 10 -- -- 19 是 氨基矽烷 10 A-4 10 一 -- 20 是 氨基矽烷 10 A-1 2 0.3 2.5 21 是 環氧矽烷 10 A-1 2 2 2.5 22 是 氨基碎烧+ 環氧矽烷 10 A-1 2 5 2.5 23 是 氨基矽烷 10 A-2 2 0.3 2.5 24 是 環氧叾夕烧 10 A-3 2 2 2.5 25 是 氨基矽烷+ 環氧矽烷 10 A-4 2 5 2.5 16 200538278 表2-2本發明之範例Item Chemical conversion coating Transparent coating Polyolefin wax Yes / No Coating material Coating weight (mg / nr) Type thickness (micron) Wax amount (pbw) Particle ruler + 1 is amino silane 2 A-1 2 — One 2 is amino smash 10 A-1 2--3 is amino silane 30 A-1 2 one-4 is amino silane 50 A-1 2--5 is epoxy silane 2 A-1 2- --6 is epoxy silane 10 A-1 2--7 is epoxy silane 30 A-1 2--8 is epoxy silane 50 A-1 2--9 is amino crushed + epoxy Silane 2 A-1 2-— 10 is amino silane + epoxy silane 10 A-1 2-— 11 is ammonia 夕 Xiyao + epoxy silane 30 A-1 2-— 12 is ammonia; ^ ^ Xiyaki + epoxy silane 50 A-1 2--13 is amino burned 10 A-2 2 — — 14 is amino silane 10 A-3 2 — — 15 is amino silane 10 A-4 2-- 16 is aminosilane 10 A-1 1--17 is aminosilane 10 A-2 1--18 is aminosilane 10 A-3 10--19 is aminosilane 10 A-4 10 a- -20 is amino silane 10 A-1 2 0.3 2.5 21 is epoxy silane 10 A-1 2 2 2.5 22 is amino crushed + silicon epoxy 10 A-1 2 5 2.5 23 is aminosilane 10 A-2 2 0.3 2.5 24 is epoxy resin 10 A-3 2 2 2.5 25 is aminosilane + epoxy silane 10 A-4 2 5 2.5 16 200538278 Table 2-2 Examples of the invention

項 次 塗覆性質 甲 -醛 及 六 鉻 之 釋 方ΐ 註 塗 覆 清 晰 度 耐 刮 性 防 雨 性 清 潔 劑 耐 受 性 抗 化 性 耐 候 性 可 成 形 性 防 鹽 水 潑 灑 性 整 體 表 現 1 0.6 5H 5 5 5 5 8.4 5 佳 否 2 0.5 5H 4 4 5 5 8.4 4 佳 否 3 0.8 5H 5 5 4 5 8.3 5 佳 否 4 0.5 5H 4 5 5 5 8.4 4 佳 否 5 0.3 5H 5 5 5 5 8.6 4 佳 否 6 0.5 6H 5 5 5 5 8.5 4 佳 否 7 0.4 5H 5 5 5 5 8.4 5 佳 否 8 0.3 5H 5 4 5 5 8.5 5 佳 否 9 0.5 6H 5 5 5 5 8.4 5 佳 否 10 0.3 5H 5 5 5 5 8.6 5 佳 否 11 0.6 5H 5 4 5 5 8.5 5 佳 否 12 0.8 5H 5 5 5 5 8.4 5 佳 否 13 0.6 5H 5 4 5 5 8.5 5 佳 否 14 0.5 6H 5 5 5 5 8.3 5 佳 否 15 0.8 5H 4 5 5 4 8.2 4 佳 否 16 0.5 5H 5 5 5 5 8.5 5 佳 否 17 0.6 5H 5 5 5 5 8.3 5 佳 否 18 0.4 6H 5 5 5 5 8.4 5 佳 否 19 0.2 6H 4 4 5 5 10 5 極 佳 否 20 0.5 5H 5 5 5 5 9.7 5 極 佳 否 21 0.4 5H 5 5 5 5 9.8 4 極 佳 否 22 0.6 5H 4 5 5 5 10 4 極 佳 否 23 0.5 5H 5 5 5 5 9.9 5 極 佳 否 24 0.4 5H 5 5 5 5 9.5 4 極 佳 否 25 0.6 5H 4 5 5 5 9.5 4 極 佳 否 17 200538278 表3-1比較範例 項次 化學轉化塗層 透明塗層 聚烯烴蠟 是/否 塗覆材料 塗覆重# (mg/m2) 類型 厚度 (微米) 蠟量(pbw) 粒子 尺寸 26 否 ~ 一 A-1 2 ~ - 27 否 - A-2 2 ~ 28 是 鉻酸鹽 10 A-1 2 2 2.5 29 是 鉻酸鹽 30 A-1 2 2 2.5 30 是 鉻酸鹽 10 聚酯/密胺 1 2 2.5 31 是 鉻酸鹽 10 聚酯/密胺 2 2 2.5 32 是 鉻酸鹽 20 聚酯/密胺 2 2 2.5 33 是 鉻酸鹽 30 聚酯/密胺 2 5 2.5 34 是 氨基矽烷 10 聚酯/密胺 2 2 2.5 35 是 氨基矽烷 10 聚酯/密胺 2 5 2.5 36 是 氨基矽烷 10 B-1 2 2 2.5 37 是 氨基>5夕烧 10 B-2 2 2 2.5Item Coating properties Release of formaldehyde and hexachromeΐ Note Coating clarity Scratch resistance Rain-proof cleaner Resistance chemical resistance Weatherability Formability Salt-water splash resistance 1 0.6 5H 5 5 5 5 8.4 5 Good No 2 0.5 5H 4 4 5 5 8.4 4 Good No 3 0.8 5H 5 5 4 5 8.3 5 Good No 4 0.5 5H 4 5 5 5 8.4 4 Good No 5 0.3 5H 5 5 5 8.6 4 Good No 6 0.5 6H 5 5 5 5 8.5 4 Good 7 0.4 5H 5 5 5 5 8.4 5 Good 8 8 5 5H 5 4 5 5 8.5 5 Good 9 9 6 6 5 5 5 5 8.4 5 Good 10 0.3 5H 5 5 5 5 8.6 5 Good 11 11 5 5H 5 4 5 5 8.5 5 Good 12 12 5 5H 5 5 5 5 8.4 5 Good 13 13 5 5H 5 4 5 5 8.5 5 Good 14 14 6 6 5 5 5 8.3 5 Good 15 0.8 5H 4 5 5 4 8.2 4 Good 16 16 5 5H 5 5 5 8.5 5 Good 17 17 5 5H 5 5 5 8.3 5 Good 18 18 6 6 5 5 5 5 8.4 5 Good 19 0.2 6H 4 4 5 5 10 5 Excellent No 20 0.5 5H 5 5 5 5 9.7 5 Excellent No 21 0.4 5H 5 5 5 5 9.8 4 Excellent No 22 0.6 5H 4 5 5 5 10 4 Excellent No 23 0.5 5H 5 5 5 9.9 5 Excellent No 24 0.4 5H 5 5 5 5 9.5 4 Excellent No 25 0.6 5H 4 5 5 5 9.5 4 Excellent No 17 200538278 Table 3-1 Comparative example item Chemical conversion coating Clear coating Polyolefin wax Yes / No Coating material Coating weight # (mg / m2) Type thickness (micron) Wax amount (pbw) Particle size 26 No ~ One A-1 2 ~-27 No-A-2 2 ~ 28 Yes Chromate 10 A-1 2 2 2.5 29 is chromate 30 A-1 2 2 2.5 30 is chromate 10 polyester / melamine 1 2 2.5 31 is chromate 10 polyester / melamine 2 2 2.5 32 is chromate 20 polyester / Melamine 2 2 2.5 33 is chromate 30 polyester / melamine 2 5 2.5 34 is aminosilane 10 Polyester / melamine 2 2 2.5 35 is aminosilane 10 Polyester / melamine 2 5 2.5 36 is aminosilane 10 B-1 2 2 2.5 37 is amino > 5 yakiya 10 B-2 2 2 2.5

表3-2比較範例 項 次 塗覆性質 曱醛及 六價鉻 之釋放 註 塗覆 清晰度 耐 刮 性 防 雨 性 清潔 劑财 受性 抗 化 性 耐 候 性 可成 形性 防鹽 水潑 灑性 整體 表現 26 - ~ - ~ - ~ ~ 不佳 否 黏著 不佳 27 - ~ ~ - ~ — — - 不佳 否 黏著 不佳 28 1.5 5H 5 5 5 5 9.5 5 不佳 是 29 2.8 5H 5 5 5 5 9.8 5 不佳 是 30 2 3H 3 3 1 2 9.3 3 不佳 是 31 1.8 3H 2 3 1 2 9.5 3 不佳 是 32 2.4 3H 3 3 1 2 9.7 3 不佳 是 33 3.1 4H 2 3 1 1 9.5 4 不佳 是 34 0.5 3H 2 3 1 2 9.5 3 不佳 35 0.6 3H 2 3 1 1 9.4 4 不佳 是 36 0.4 3H 5 5 5 5 9.8 5 不佳 否 37 0.3 6H 5 5 5 5 9.4 5 不佳 否 針孔 均化 不良 18 200538278 下列方法被用以評估該塗層 (1) 塗層清晰度 該塗層之彩色狀態以一 CR-300色差計(Minolta Co., Ltd.所生產者)測量以做為在193度之鋼片溫度下烘烤的鋼 5 片產品與該透明塗覆之不銹鋼鋼片之間的色差Ab值。在 此,較高的Ab代表較高的黃度。 (2) 耐刮性 測試樣品根據JIS K5400中所述之鉛筆耐刮測試法評 等。在此,5H或更高的評等被視為合格項目。 10 (3)防雨性 測試樣品接受一為期3個月之環境暴露測試,形成於該 塗層上之雨水痕跡的程度被評等。 5 :無任何痕跡 (合格) 4 :可見微弱的痕跡 (合格) 15 3:痕跡相當明顯 (不合格)Table 3-2 Comparative example Item Sub-coating properties Release of acetaldehyde and hexavalent chromium Note Coating clarity Scratch resistance Rain-proof cleaners Chemical resistance Weather resistance Formability Salt-water spray resistance 26 -~-~-~ ~ Poor or poor adhesion 27-~ ~-~ — —-Poor or poor adhesion 28 1.5 5H 5 5 5 5 9.5 5 Poor is 29 2.8 5H 5 5 5 5 9.8 5 No Good 30 2 3H 3 3 1 2 9.3 3 Poor 31 31 3 3 2 3 1 2 9.5 3 Poor 32 2.4 3H 3 3 1 2 9.7 3 Poor 33 3.1 4H 2 3 1 1 9.5 4 Poor Yes 34 0.5 3H 2 3 1 2 9.5 3 Poor 35 0.6 3H 2 3 1 1 9.4 4 Poor is 36 0.4 3H 5 5 5 5 9.8 5 Poor 37 37 6 6H 5 5 5 5 9.4 5 Poor Defectiveness 18 200538278 The following method was used to evaluate the coating (1) Coating clarity The color state of the coating was measured with a CR-300 color difference meter (produced by Minolta Co., Ltd.) as 193 The color difference Ab value between the 5 pieces of steel baked at the steel sheet temperature and the transparent coated stainless steel sheet. Here, higher Ab means higher yellowness. (2) Scratch resistance The test sample was evaluated according to the pencil scratch resistance test method described in JIS K5400. Here, a rating of 5H or higher is considered a qualifying item. 10 (3) Rain resistance The test samples were subjected to a three-month environmental exposure test, and the degree of rain marks formed on the coating was rated. 5: No traces (pass) 4: Weak traces are visible (pass) 15 3: Traces are quite obvious (fail)

2:留下嚴重的痕跡 (不合格) 1 :產生剝落 (不合格) (4)清潔劑财受性 測試樣品在40度之溫度下被浸潰於Magiclean (Kao 20 Corporation公司所生產之清潔劑)達72小時,之後該塗層之 狀況被檢視並評等。 5 :無任何痕跡 (合格) 4 :可見微弱的痕跡 (合格) 3 :痕跡相當明顯 (不合格) 19 200538278 5 Ο 10 15 Ο 20 2 :留下嚴重的痕跡 (不合格) 1 :產生剝落 (不合格) (5) 抗化性 在將2 ML之5%硫酸與5% Na〇H滴入測試樣品之後,一 盍體被放置於該樣品上,且該樣品被留置16小時。然後該 塗層之狀態被觀察並評等。 5·無任何痕跡 4:可見微弱的痕跡 3:痕跡相當明顯 2:留下嚴重的痕跡 1 :產生剝落 (6) 耐候性 1000小時後之光澤維持度(%)以一陽光氣候儀(sw〇M) 測試被評等。 5 : 80至100%之光澤維持度(合格) 4 : 60至80%之光澤維持度(合格) 3: 40至60%之光澤維持度(不合格) 2: 2〇至40%之光澤維持度(不合格) 1 : 0至20%之光澤維持度 (不合格) (7) Erichsen值 Enchsen值依JIS Z2247被評等。由於9 3 mn^Erkhsen 值係在石墨油脂被使用於SUS43〇不錄鋼鋼片下獲得的,高 於此值之數值被視為可接受。 & n (8) 防鹽水潑灑性 (合格) (合格) (不合格) (不合格) (不合格) 20 200538278 該塗層被橫切,且—防鹽水潑壤性測試依據把咖丄 所述之方法被進行小時,再對該塗層“行目 檢及評等。 •低於5%之剝落程度 4 : 5至10%之剝落程度 (合格) 3: 1〇至15%之剝落程度 (不合格) 2: 15至20%之剝落程度 (不合格) 1 : 20%或更高之剥落程度(不合格) 10 如以上說明及範例所示,本發明提供一不會釋放甲盤 或六價鉻且可照顧地球環境並在塗層清晰度、耐刮性、防 雨性、清潔劑对受性、抗化性、及耐候性方面表現優異之 透明塗覆的不細则。此外,藉由在每觸個㈣^ 之固體成份的重量比份中加入〇.25至5個聚稀趣壞之= 成份的重量比份,可獲得一具有優異潤滑之透明塗覆的不 15銹鋼鋼片,其可成形性優於以油基潤滑亦彳冷承★ 片。 旻之不銹鋼鋼 20 相較之下,在比較範例中,該透明塗層之 乏化學轉化處理之下表現不佳。鉻酸鹽轉化塗产在缺 鋼片會產生-黃色的色調並包含六價絡,使其董 ==錄鋼 善。再者,過去以《/密胺述之塗> 境不友 曰土復的鋼片為十丢丨丨 性、防雨性、清潔劑耐受性、抗化性、及 ^ ' 不佳,且可能釋放甲醛。在該熱固型樹 矿兄 r之邊壓身力樹 脂具有超出3,000至50,000之範圍以外的 凡1 $分子重量或超 出30至90度之玻璃轉化點的情形下,兮 月塗覆之不銹鋼 21 200538278 鋼片具有若干缺點,包括不良的耐刮性及不良的可製造性。 本發明提供一不含甲醛及鉻酸鹽且在塗層清晰度、耐 候性、防雨性、而ί刮性、清潔劑耐受性、及抗化性方面表 現優異之對環境友善的透明塗覆之不銹鋼鋼片。該透明塗 5 覆之不銹鋼鋼片適用於家用電氣設備並可做為内部表面處 理材料及外部表面處理材料等建築材料使用。 【圖式簡單說明】 (無) 【主要元件符號說明】 (無) 222: Leaving severe marks (failed) 1: Delamination (failed) (4) The detergent property test sample was immersed in Magiclean (cleaner manufactured by Kao 20 Corporation) at 40 ° C ) For 72 hours, after which the condition of the coating was inspected and rated. 5: No traces (pass) 4: Weak traces (pass) 3: Traces are quite obvious (fail) 19 200538278 5 Ο 10 15 Ο 20 2: Severe marks remain (fail) 1: Peeling ( (Failure) (5) Resistance After dropping 2 ML of 5% sulfuric acid and 5% NaOH into the test sample, a carcass was placed on the sample, and the sample was left for 16 hours. The condition of the coating was then observed and rated. 5. No traces 4: Weak traces are visible 3: Traces are quite obvious 2: Severe traces are left 1: Peeling occurs (6) Weatherability (%) after 1000 hours of weather resistance M) The test is rated. 5: 80 to 100% gloss maintenance (pass) 4: 60 to 80% gloss maintenance (pass) 3: 40 to 60% gloss maintenance (fail) 2: 20 to 40% gloss maintenance Degree (Failure) 1: 0 to 20% gloss retention (Failure) (7) Erichsen value The Enchsen value is rated according to JIS Z2247. Since the value of 9 3 mn ^ Erkhsen is obtained when graphite grease is used in SUS43 ° steel sheet, a value higher than this value is considered acceptable. & n (8) Saltwater Spatter Resistance (Passed) (Passed) (Failed) (Failed) (Failed) (Failed) 20 200538278 The coating was cut transversely and the saltwater splash resistance test was based on The method described is carried out for an hour, and then the coating is subjected to "visual inspection and evaluation." Peeling degree below 5% 4: Peeling degree from 5 to 10% (pass) 3: Peeling degree from 10 to 15% (Failure) 2: Degree of peeling from 15 to 20% (Failure) 1: Degree of peeling of 20% or higher (Failure) 10 As shown in the above description and examples, the present invention provides a Hexavalent chromium is a transparent coating that can take care of the global environment and excels in coating clarity, scratch resistance, rain resistance, detergent resistance, chemical resistance, and weather resistance. In addition, By adding 0.25 to 5 parts by weight of each solid ingredient in the weight ratio, a transparent coated stainless steel with excellent lubrication can be obtained. Steel sheet, its formability is better than oil-based lubrication and cold bearing sheet. 旻 of stainless steel 20 compared with In the absence of chemical conversion treatment, the transparent coating performed poorly. Chromate conversion coating produced in the lack of steel sheet will produce a yellow hue and contain a hexavalent network, making it Dong = = steel good. In the past, "/ melamine coating" was unsatisfactory, rain-proof, detergent resistance, chemical resistance, and ^ 'poor, and possible Formaldehyde is released. In the case that the thermosetting resin of the thermosetting tree ore has a molecular weight outside the range of 3,000 to 50,000 and a glass transition point exceeding 30 to 90 degrees, it is coated The stainless steel 21 200538278 steel sheet has several disadvantages, including poor scratch resistance and poor manufacturability. The present invention provides a formaldehyde and chromate-free coating with clear, weather-resistant and rain-resistant coatings. Environmentally friendly transparent coated stainless steel sheet with excellent scratch resistance, detergent resistance, and chemical resistance. The transparent coated 5 coated stainless steel sheet is suitable for domestic electrical equipment and can be used as an internal surface treatment Materials and exterior surface treatment materials. Brief Description of the drawings] (none) [REFERENCE NUMERALS main element (None) 22

Claims (1)

200538278 十、申請專利範圍: 1. 一種透明塗覆之不銹鋼鋼片,包括: 一不銹鋼鋼片; 一形成於該鋼片上之底層;以及 一形成於該底層上之頂層, 其中該底層係由一包含氨基矽烷及/或環氧矽烷之 化學轉化塗層組成, 該化學轉化塗層具有2至50 mg/m2之塗覆重量, 該頂層係由一包含熱固型樹脂之透明塗層組成,該 熱固型樹脂包括一具有可交聯官能基之壓克力樹脂以 做為主要組份以及一阻斷異氰酸酯化合物以進行交聯 並固化該壓克力樹脂, 該壓克力樹脂具有30至90度之玻璃轉化點以及 3000至50000之數量平均分子重量,且 該透明塗層具有1至10微米之厚度。 2. 如申請專利範圍第1項之透明塗覆之不銹鋼鋼片,其中 該透明塗層在每100個熱固型樹脂之固體成份的重量比 份中具有0.25至5個聚烯烴蠟之固體成份的重量比份。 3. 如申請專利範圍第2項之透明塗覆之不銹鋼鋼片,其中 該聚烯烴蠟之粒子直徑在0.1至7微米之間。 23 200538278 七、指定代表圖: ' (一)本案指定代表圖為:第( )圖。(無) - (二)本代表圖之元件符號簡單說明: 八、本案若有化學式時,請揭示最能顯示發明特徵的化學式:200538278 10. Scope of patent application: 1. A transparent coated stainless steel sheet, comprising: a stainless steel sheet; a bottom layer formed on the steel sheet; and a top layer formed on the bottom layer, wherein the bottom layer consists of a A chemical conversion coating comprising aminosilane and / or epoxy silane. The chemical conversion coating has a coating weight of 2 to 50 mg / m2. The top layer is composed of a transparent coating containing a thermosetting resin. The thermosetting resin includes an acrylic resin having a crosslinkable functional group as a main component, and an isocyanate compound that blocks to crosslink and cure the acrylic resin. The acrylic resin has 30 to 90 Degree of glass transition point and a number average molecular weight of 3,000 to 50,000, and the transparent coating has a thickness of 1 to 10 microns. 2. The transparent coated stainless steel sheet according to item 1 of the patent application range, wherein the transparent coating has a solid content of 0.25 to 5 polyolefin waxes in a weight ratio of the solid content per 100 thermosetting resins. By weight. 3. The transparent coated stainless steel sheet according to item 2 of the patent application, wherein the polyolefin wax has a particle diameter between 0.1 and 7 microns. 23 200538278 7. Designated Representative Map: '(1) The designated representative map in this case is: (). (None)-(II) Brief description of the component symbols in this representative drawing: 8. If there is a chemical formula in this case, please disclose the chemical formula that can best show the characteristics of the invention:
TW094109606A 2004-03-31 2005-03-28 Clear-coated stainless steel sheet TWI296566B (en)

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