200538222 玖、發明說明： 【發明所屬之技術領域】 本發明是有關於一種膠合輔助摩擦攪拌銲接方法及其 製品，特別是指一種降低工具摩耗率且提昇工件結合強度 之膠合輔助摩擦攪拌銲接方法，以及輕量化且高強度化之 製品。 【先前技術】 以輪圈製品為例，車輛所能展現性能差異以及操控安 全性等，是與所配備輪圈品質息息相關。近年來，則有輕 合金輪圈逐漸取代鋼圈的趨勢，主要由於輕合金輪圈（例如工 :鎂合金輪圈、鈦合金輪圈、鋁合金輪圈)具有下列優點： 1·重量輕，省油且能提高馬力·· 以直徑為14吋的輪圈來說，鋁合金輪圈則較鋼圈質 輕約百分之二十二’相對能節省耗油量，並能換得馬力 而增加瞬間加速快感與操控靈敏度。 2·散熱效果佳： 姑5金輪圈為例，紹合金具有極佳的熱傳導特士 ’有助於將輪胎與路面於高速摩擦下所產生之高熱迅岛 導出’提高輪胎壽命，降低爆胎機率；同時，亦會提清 煞車來令片與煞車油壽命，避免煞車失靈狀況產生：" 3 ·真圓度與均質性佳： 4.造型=有效降低車輛行驶的震_音 輕合金輪圈多以鑄造成型 造型結構變化多 且本 20 200538222 身所具有的金屬光澤，盥炙物 早與多纟交化塗裝與電鍍方式，而造 就整體亮麗、顯目外型。 5 ·安全性能佳： 由於輕合金輪圈質脆，經濟部標檢局公告輕合金輪 圈列入内銷檢驗管制，而必須依據CNs7n5D助汽車200538222 发明 Description of the invention: [Technical field to which the invention belongs] The present invention relates to a glue-assisted friction stir welding method and its products, and particularly to a glue-assisted friction stir welding method that reduces tool wear rate and improves the bonding strength of workpieces. And lightweight and high-strength products. [Previous technology] Taking rim products as an example, the difference in performance and handling safety of a vehicle is closely related to the quality of the equipped rims. In recent years, light alloy rims have gradually replaced steel rims, mainly because light alloy rims (such as industrial: magnesium alloy rims, titanium alloy rims, aluminum alloy rims) have the following advantages: 1. Light weight, Fuel-efficient and increase horsepower ... For wheels with a diameter of 14 inches, aluminum alloy wheels are about 22% lighter than steel rims, which can save fuel consumption and increase horsepower. Instant acceleration and control sensitivity. 2 · Good heat dissipation effect: Take 5 gold wheels as an example, Shao alloy has excellent thermal conductivity. It helps to export the high heat generated by the tire and the road under high-speed friction. It increases the life of the tire and reduces the chance of flat tires. ; At the same time, the brakes will also be cleared to make the brakes and brake oil life, to avoid the occurrence of brake failure conditions: " 3 · Roundness and homogeneity are good: 4. Modeling = effectively reduce the vibration of the vehicle _ sound light alloy wheels Mostly, the casting molding structure has many changes and the metallic luster of this 20 200538222 body, and the toilet has been painted and electroplated in many ways, resulting in an overall bright and prominent appearance. 5 · Good safety performance: Due to the fragility of light alloy wheels, the Standards Inspection Bureau of the Ministry of Economic Affairs has announced that light alloy wheels are included in domestic sales inspection control, and must be assisted according to CNs7n5D
用輕合金盤型輪圈執杆。, A T因此，輕合金輪圈之安全性能 測試較鋼圈嚴格’其測試項目有彎曲力矩财久試驗、十 二度衝擊試驗，與徑向負載耐久試驗等三種。通過安全 性能測試而檢驗合格的鉍入八认m人 ίο 15 [的合金輪圈會貼有合格標籤，並 相有限疋&7F、製造日期或批號、胎環標稱及偏位， 與製造廠商等資料，以彰顯出整體具有極佳安全性能。 6·回收成本低： 以I呂合金輪圈為例，4 链材的回收成本較鋼材低，且 在利用效率高’相當符合資源时再湘之環保標的。 一-般來說’紹合金輪圈大部分是以鑄造式或鍛造式以 一體成型而成，少部分是^ 、干接手法將is合金鑄件或锻件 組合而成。就鍛造式鋁合今鈐 金輪圈與鑄造式鋁合金輪圈於性 月€方面比較上，前者結摄發仓 』有、口構緊猞紮實而能承受較高的應力， 相對於顧及承載能力要求下 □ 4具有較活潑的條輻造形設 計，且整體重量較輕，而能捭古人杰t「 k回全車的「承載質量/非承載 貝量比值」，進而增進車輛握扯 罕钿拴性月匕，因此，鍛造式鋁合金 輪圈於價格上較高於鎢造式鈕 式鋁合金輪圈。而鑄造式鋁合金 輪圈主要是以低壓鑄造方法、重 董力知方法製造而成，其 結構強度低於锻造式鋁合金於 . 、’輪圈，故整體所需厚度與重量 20 200538222 均較大’然同樣具有良好的散熱性與财敍性，市場佔有率 較高。 而心著沙灘車、越野車與倉儲搬運車等對於輪圈 貝日漸有輕里化與結構強化之高度需求，而因應研發產 衣出利用#接手法將合金鎊件或鍛件組合成的組合式輪 圈。目刖，組合式輪圈所採用的銲接方式大概有惰性氣體 金屬極電弧銲接（GMAW)與惰性氣體鹤極電弧鲜接似丁％ ^ G1VIAW技術於銲接鋁合金板件時最常見的問題有 乱孔”起弧位置間融合不良、收尾位置產生微裂痕，與穿 、牛等If形，以致於製程良率與鮮接品質均不佳。另外 ’儘管GATW技術之鮮接品質優於gmaw_，然由於其 銲接效率差，而難被產品量大之業者所接受。 方面’摩擦攪拌銲接法（Friction Stir Welding， FSW): 一項較為新穎的接合技術，主要應用在鋁及其合金 的接合程序中。而近幾年來’摩擦攪拌銲接法則逐漸廣泛 應用在其他輕金屬及其合金的接合程序中，其技術原理在 (special profiled projecting pin) 之一工件中，利用旋轉工具連動攪拌探針而與該二工件之 接合處產生摩擦作用，摩擦所產生的摩擦熱致使該二工件 之接合處產生塑化變形層（意即，金屬產生塑性流動現象） ’同時攪拌探針將塑化變形層兩邊的材料攪拌在一起，於 冷卻後即得以讓該二工件接合。 一摩:擦授拌銲接法具有銲接變形量小、銲道品質穩定性 接過％簡單、自動化再現性高，與低成本等優點， 200538222 相田適用於k金屬與異種材料之銲固作業。然而 拌銲接法之缺點在於，必須施予朽士 “手才、視 肩施予極大的扭力工作負荷以驅 使疋轉工具進行旋轉移行動作，且該攪拌探針之磨耗率高 5 10 15 20 :而且，於接合異種工件體時，由於工件體間易因電位差 效應而產生異種金屬触現象（即伽凡尼㈣），而降低敫體 = :::，故必需採輪接工法(即全周輝接)始能二 佳的結合強度，施工成本高。 因此，本案申請人有鐾於摩擦㈣銲接技術廣泛庫用 於接合輕金屬及其合金此優異銲接特性，則嘗試將摩丨 t鲜接技術與膠合技料以結合，藉以降低摩擦銲接^程 中所需的卫作負荷’同時提高卫件結合強度，並進— 應用於組合式輪圈與其他製品（例如：濺㈣ 爾夫球鐵桿頭）之銲結製造，以產製出符合輕量化強 度需求的輪圈與各類製品。 ，、呵強 【發明内容】 因此，本發明之目的，是在提供一種降低工具摩耗率 杜f昇工件結合強度’且增進銲接效率之膠合辅助摩捧授 拌銲接方法’以及-種藉該膠合輔助摩擦_銲接方法 製成之輕量化且高強度化之製品。 斤 於是，本發明之膠合輔助摩擦攪拌銲接方法，B勺八 一膠合步驟，以及一摩擦攪拌銲接步 / 疋包含 ^ °於膠合步驟中，Use light alloy disc-shaped wheels to hold the lever. Therefore, the safety performance test of light alloy rims is stricter than that of steel rims. Its test items include bending moment richness test, twelve-degree impact test, and radial load endurance test. The bismuth that passes the safety performance test and passes the test is recognized. The alloy rim will be labeled with a qualified label, and will be limited to & 7F, the date of manufacture or batch number, the nominal and deviation of the tire ring, and manufacturing. Manufacturers and other materials to highlight the overall excellent security performance. 6 · Low recycling cost: Take I Lu alloy wheels as an example. 4 The recycling cost of chain materials is lower than that of steel, and when the utilization efficiency is high, it is in line with the environmental protection standard of Hunan. Generally speaking, most of the alloy wheels are integrally formed by casting or forging, and a few of them are made by combining is alloy castings or forgings with a dry connection method. For the comparison of forged aluminum alloy gold wheels and cast aluminum alloy wheels in terms of sex, the former has a hairpin, which has a tight structure and can withstand high stress. Compared to taking into account the bearing capacity Requirement □ 4 has a more active spoke-shaped design, and the overall weight is lighter, and it can meet the “carrying mass / non-carrying shell weight ratio” of the ancient car. Moon dagger, therefore, forged aluminum alloy wheels are more expensive than tungsten button aluminum alloy wheels. The cast aluminum alloy rim is mainly manufactured by low-pressure casting method and heavy weight method, and its structural strength is lower than that of the forged aluminum alloy. 'The rim, so the overall required thickness and weight 20 200538222 are relatively large' However, it also has good heat dissipation and financial performance, and has a high market share. In the heart of ATVs, off-road vehicles, storage trucks, etc., there is a high demand for rim shells that are lighter and more structurally strengthened. In response to the research and development of production and production, the #joint method is used to combine alloy pound pieces or forgings Wheels. At present, the welding methods used for combined rims are probably inert gas metal electrode arc welding (GMAW) and inert gas crane electrode arc freshly connected. ^ G1VIAW technology is the most common problem when welding aluminum alloy plates. Poor fusion between the arc starting positions, micro-cracks at the closing positions, and if-shapes such as wear, cattle, etc., so that the process yield and fresh quality are not good. In addition, 'Although GATW technology has better fresh quality than gmaw_, then Because of its poor welding efficiency, it is difficult to be accepted by the large-volume industry. Aspect 'Friction Stir Welding (FSW): A relatively new joining technology, mainly used in the joining process of aluminum and its alloys In recent years, the friction stir welding method has gradually been widely used in the joining process of other light metals and their alloys. Its technical principle is in one of the (special profiled projecting pin) workpieces. The rotary tool is used to connect the stirring probe to the two. Friction occurs at the joint of the workpiece, and the frictional heat generated by the friction causes a plastic deformation layer at the joint of the two workpieces (meaning, metal products The phenomenon of plastic flow) 'At the same time, the stirring probe stirs the materials on both sides of the plastic deformation layer, and allows the two workpieces to join after cooling. One rub: The friction stir welding method has a small amount of welding deformation and stable bead quality. It has the advantages of simple performance, high automation reproducibility, and low cost. 200538222 Aida is suitable for k metal and dissimilar materials welding. However, the disadvantage of the mixed welding method is that it must be given to the deceased. Excessive torsional workload is applied to drive the turning tool to rotate and move, and the abrasion rate of the stirring probe is high 5 10 15 20: Moreover, when joining different kinds of workpieces, it is easy to produce due to the potential difference between the workpieces. The dissimilar metal contact phenomenon (ie, Gafani㈣) reduces carcass = :::, so the wheel connection method (that is, the whole Zhouhui connection) must be used to achieve the best bonding strength, and the construction cost is high. Therefore, the applicant of this case has an extensive library of friction welding technology for joining light metals and their alloys with this excellent welding characteristics, so he tried to combine friction welding technology with glue technology to reduce friction welding. The required work load at the same time improves the binding strength of the guards and advances — applied to the welding of combined rims and other products (such as splashed iron golf club heads) to produce light weight strength Wheels and various products. [Abstract] [Abstract] Therefore, the object of the present invention is to provide a glue-assisted friction stir welding method for reducing the tool wear rate and the workpiece bonding strength and improving the welding efficiency. Auxiliary friction_Welding and high strength products made by welding method. Therefore, the glue-assisted friction stir welding method of the present invention, B spoon eight, a gluing step, and a friction stir welding step / 疋 included in the gluing step,
待接合之第一、二工件分別具有一第— T ^ 钱合面與一第-垃 合面，於相對應該第一、二接合面間涂 乐一筏 j主师—結構膠， 該第一、二工件膠合在一起。於摩擦槐拌銲接步驟中，將 7 200538222 第―、二工件予以固定’再利用—旋轉工具，以及 於該旋轉工具底面且 . 、 置入"亥弟一、一接合面間的攪挫;^ 針，驅使該旋轉卫田Π自〕攬拌才衣 ^ ^ 、一接合面處進行旋轉移位， 5 15 “ 〃見拌‘針與該第-、二接合面產生摩捧、攪拌 .. —接合面於摩擦熱作用下而塑化，使哕 弟一、二工件銲結在一起。 使°亥 r掉=ΙΓ用中請專利範圍帛1項所載膠合辅助摩捧 稅拌“妾方法所製成的製品，是包含-具有-第一接合面 的第一工件、一且士 t 木伐口面 /、有一，、該第一接合面對應接合之第二接 Γ的弟二工件’以及-設置於該第-、二接合面間的接 &件。該接合件是用以將該第一、二接合面接合在一起， 並具有'能施予該第一、二接合面一膠合作用的結構膠部 乂及•予4第_、二接合面—銲結作用的銲接部。 本毛月之功效疋利用結合膠合作用與摩擦授摔桿接作 用，讓該第-、二工件於接合過程中，有效降低工具摩耗 率、提昇工件結合強度、增進銲接效率與降低製程成本 。藉該方法將該第一、二工件予以銲接組裝成之製品得 以有效地輕量化且高強度化。 【實施方式】 有關本發明之前述及其他技術内容、特點與功效，在 以下配合參考圖式之多數較佳實施例的詳細說明中，將可 清楚的明白。 參閱圖1，為本發明膠合輔助摩擦攪拌銲接方法之一較 佳實施例’依序包含有-膠合步驟卜以及—摩擦祕銲接乂 20 200538222 步驟2。 麥閱圖2，於該膠合步驟丨中，待接合之第一、二工件 3、4分別具有一第一接合面31與一第二接合面41，於該 第一、二接合面31、41間塗佈一結構膠6 ( structure adhesives )，待該結構膠6自然固化後，該第一、二工件3 、4則預先地膠合在一起。其中，該結構膠6的結合強度是 大於膠合在一起之第一、二工彳3、4間的拉伸強度。本實 施例中，該結構膠6是高剪切強度而能進行先黏後鲜施工 ίο 15 的膠種，且是採用連續塗佈方式施工。當然，該結構膠$ 也可是採斷續塗佈方式施工。 接著進行該摩_拌銲接㈣2,首先利用__夾治具（ 圖中未示）將已預膠合之該第一、二工件3、4穩固地夹持 疋位於-機台（圖中未示）上。再利用一旋轉工具η，以 及-固定於該旋轉工具51底面且插置人該第―、二工件3 第一接0面31、41間的攪拌碳針52，驅使該旋 轉工具 之弟一、一接合面31、 處進行旋轉移位，同時連動該_探針52與該第一、二 接合面3卜41產生摩擦、授拌，藉以讓該第一、二接合面 :1 /1於摩擦熱作用下而塑化，進而銲結在一起。其中， 錢轉工具51與該攪拌探針52相配合，以對該第一、二 工件3、4進行摩擦攪拌點 一 w 1,. X T F ^ i i>p〇t Friction Stir W—ng)。本實施例中 … 合金板材，·該旋轉工且…二件3、4疋同種之紹 曰非、占知W 八 疋巧遠鋼圓柱；該櫈拌探針52 疋非靖耗性、高強度之高 蜩所I成。由於摩擦攪拌點銲 20 200538222 技術是屬習知接合製程技藝，其技術原理恕於此不再詳述 田；〇亥疑轉工具51與該擾拌探針52亦能相配合以對 〆第 工件3 4進行摩擦授拌跳銲或連續鲜工法。 而於完成該摩擦授拌銲接步驟2後，即能將該第一、 5 10 15 20 二工件3、4予以穩固接合，而完成_高結合強度的接合成 品。因此，該膠合輔助摩擦攪拌銲接方法於用以將該第一 、二工件3 ' 4接合在_起’確實能發揮下列優點： 1 ·結合強度高： 由於該結構膠6之結合強度強，該第一、二 . — Π ^ 4於膠合作用與連續銲結作用相配合下，得料效提高省 體之接合強度。 2·降低扭力工作負荷： 於該第-、二工件3、4之膠合作用輔助下，能減d 於第一、二接合面31、41處所需的銲接施工範圍，且矣 道設計可以不需全為連續銲接，例如：以摩_摔_ 取代摩_全周桿’相對能降低驅使該旋轉工呈51 , 動、移行的扭力需求，致使所需供應之扭力工作負荷甲 顯減輕’改善習知摩擦授拌銲接技術之扭力工作負以 大之缺點。 、^ 預:仟彳米針52 因此，由於所施予該旋轉工具51轉動、移行之才: 工作負荷降低，同時能減少該_探針52與該第… 工件3、4的磨耗機會，而大為降低其磨耗率二… 摩擦攪拌銲接技術中之扭力工作負荷大，以致於；: 10 200538222 棟針52之摩耗率高等問題。 有放抑制異種金屬腐钱現象，整體結合強度佳： 由於，於該第一、二工件3、4間塗怖有該結構膠ό ’而對該第一、二工件3、4之第一、二接合31、41面 產生絕緣性的隔離防護作用。因此，即便是該第一 '二 牛3 4疋為異種金屬材質（例如：欽合金與鎮合金之 接合作業），藉由該結構膠6之隔離防護，即能有效防止 °亥第一、二工件3、4之第一、二31、41接合面處產生 異種金屬腐蝕現象，相對能提高整體結合強度，改善習 知摩擦攪拌銲接技術於銲接異種工件體3時，易產生異 種金屬腐蝕現象，而影響結合強度等問題。 5 ·製程成本低： 於該第一、二工件3、4之膠合作用輔助下，讓銲道 汉汁不需為連續銲接，讓摩擦攪拌銲接過程得以簡化， 且摩擦攪拌銲接過程中不需額外使用氣體、銲料，相較 能有效節省整體製程成本。 6·銲道接合品質佳，且銲接效率高： 續如前述，由於該摩擦攪拌銲接步驟2中，於利用 授拌探針52摩擦該第一、二工件3、4之第一、二接合 面31 41以進行摩擦祝拌銲接時，其接合處之銲接變形 量小、殘留應力低且銲道尺寸穩定性佳，得以有效提高 銲道接合品質；而且，於膠合作關助下，能以點銲工 法迅速地完成銲接，而有效提高整體銲接效率。 7.適用範疇廣泛： 5 10 15 20 200538222 :於該膠合辅助摩擦_銲接方法能有效抑制異質 為運用工件3、4間產生異種金屬腐蝕現象，而能卢 =用於同種或異種板材之接合。且同時具備有結:: :二鲜接品質高’與輝接效率高等優異特性，其： =擴及用以接合製作例如組合式輪圈此等運輸工L士 ，：组件’與其他非金屬結構與零組件，例如：散： ^見ΓΓ馬達殼件、電襞電視框架，與排水框蓋等 ⑼見整體適用範疇相當廣泛。 法所為本發明利用上述膠合輔助摩擦㈣銲接方1 二二成的製品之一第-較佳實施例，其中，該製品是一 月式、、且合型鋁合金輪圈。 起的：製品包含一第一工件3、一與該第二工件4接合在一 接合件—工件以及一設置於該第―、二工件3、4間的 件41 7。6亥第一工件3具有一第一接合面31。該第二工 兮妞、有—與該第一接合面31對應接合的第二接合面41。 件7是設置於該第一、二接合面31、41間而用 ^ /在-起’並具有—能施予該第_、二接合面Η、41 —膠合作用的結構膠部71，以及一能施予該第一、二接合 =1、41 -銲結作用的銲接部72。本實施例中，該第一、 二合金材質，該第一工件3是属輪圈之輪 刀以第一工件4則屬輪圈之輪轂結構部分。另 ’該結構膠部71是—塗佈於該第_、二接合面31、41 曰’的強力結構膠。 ;進行该鋁合金輪圈之接合作業時，是先進行一膠合 12 200538222 :壬黏稠流體狀之膠劑連續塗佈於該 5 :二3: 4之相對應第…二接合面31、41間，待膠劑自 …、化後，即成型出該結構膠部71，藉以將該第一、二工 件3、4預膠合在一起。 一 接者進仃-摩擦攪拌連續銲程序，主要利用—夾治 圖中未示）將已預膠合在一起 /、 垃…y &之弟 一工件3、4穩固地夾 一疋=再利用一向速鋼製的旋轉工具（圖中未示），以及 固疋於錢轉工具底面之高速鋼製的揽拌碳針（圖中未 )，將該撸挫控紅k ®^ i 10 15 20 示）’將該授拌探針插置入第-、二工件3、4之第一、二 妾:面31 41間（即該結構膠部71中）’驅使該旋轉工具於 °亥第一、、—接合面31、41上方以-既㈣速進行旋轉移位 ，同時連動該攪拌探針陸續地與該第-、二接合面31、41 ㈣定銲接處產生摩擦，藉以讓該第-、二接合面31、41 之又摩擦處於摩擦熱作用下而塑化’配合該授拌探針將塑 化之銲接處兩邊的材料㈣在—起，於冷卻後即成型出該 銲接部將該第-、二工件3、4銲結接合在一起。 由於摩擦㈣點銲技術是屬習知接合製程技藝，其技術原 理恕於此不再詳述。 ’、ΗΤ ^ 因此，利用依序進行膠合程序與摩擦授摔鲜接程 ，以將該第-、二工件3、4接合，而完成㈣合金輪圈製 扣之組裝加工，致使該輪圈製品具備有下列優點： 1 ·輕量化： 由於該第一、二工件3、4是銘合金材質，致使該輪 圈整體質量得以有效達到輕量化之目的，進而相對節賓 13 200538222 耗油量* 並此換得馬力而增加瞬 度。 間加速快感與操控 靈敏 2 ·接合強度強： 5 10 15 20 一、=構膠…銲接部72之接合結構 能強;'匕敕Γ、4於膠合作用與連續辉作用相辅配合下， … 合效果，有效提昇接合後之銘合全輪圈製 品整體結構強度。 口孟輪圈製 =:湘塗佈於該第—、^件3、4^ :作:…接合面31、41產生絕緣性的隔 種金屬材質（例如：欽合金與鎮合金之接合作掌由 δ亥結構膠部71之隔離防護，即能有效防止第―、二^合 =1 度。41處產生異種金屬腐触現象，相對能提高整社 3 ·銲接品質佳： 於該第-、二工件3、4進行摩擦搜摔鲜接過程時， 是利用授拌探針於該第-、二接合面31、41產生摩擦、 搜拌:致使過程中之銲接變形量小、殘留應力低且料 尺寸穩定性佳，得以有效提高銲接部72之接合品質致 使該铭合金輪圈製品整體具有極佳的銲接品質與結合強 度’有效改善習知GMAW技術於銲接紹合金板件時:常 見氣孔與起弧位置間融合不良、收尾位置產生微 與穿透工件等情形’以致銲接品f與結合強度均不佳等 問題。 14 200538222 爹閲圚4，為太旅土丨m ^利用上述膠合輔助摩擦搜拌銲接太 法所製成的製品之—繁— — 方 弟一較佳貫施例，其中，與該第— 佳貫施例不同處在於，兮制 β 平又 、 孩I 口口疋一濺鍍用之銅靶材，且今 製品之接合件7具右 5 10 15 20 ▲ μ 、有夕數呈點狀分佈的銲接部72。其中， 广 件3 4是為上下疊合的鋼板，且該第二工件 1楚表面八有夕數間隔的凹式水道。先利用進行膠合程序於 石亥第一、二工件3、4 Ρθ 4、π I 、 4間成形出該結構膠部71，再利用廑 攪拌點銲接程序，於嗲铉一- 辜1卞 、q苐一、二工件3、4間相對跨離 水道之處成形出該多數鋥桩部 ^叫％、、、口餅处、石卜/ 1 夕數鲜接部7 2則得以脾兮赞 于乂將6亥苐一、二工件3、4接合在 〇 要文卸接邛72，猎由該結構膠部71盥丨 多數媒拔都79日丨丨句…… ^ 起 口此摘纪材製品同樣具有該第—較佳實施例 紹合金輪圈製品具有輕量化、結合強度強與銲接品質 優點。另-方面，本實施例巾，於膠合作用輔助下，能以 點銲工法迅速地完成料m整體極㈣結構強声， 且更進-步地有效增進㈣鐸接成型㈣1顯改善^知 GATW技術之銲接效率差等問題。 、參閱圖5,為本發明利用上述膠合輔助摩擦攪拌 法所製成的製品之一第三較佳實施例，其中，與該第二較 佳實施例不同處在於，該製品S —高爾夫球鐵桿頭。該^ 一工件3為一鋁合金製球頭本體，該第二工件4為一與气 球頭本體結合組裝在一起的擊球面板。 同樣地，利用進行膠合程序於該第一、_ 一丄1千3、4間 成形出該結構膠部7!，再利用摩擦攪拌點銲接程序，於該 15 5 10 15 20 200538222 l一、7件Μ間成形出該多數銲接部”，料該結構 膠部71與該多數銲接部72則得以將該第-、二工件3、4 =在一起’即完成該高爾夫球鐵桿頭製品。因此，本較 佳貫施例同樣能達成該第二較 孕乂仏只她例所具有輕量化、結 a強度強、銲接品質佳與銲接效率高等優點。 歸納上述，本發明膠合辅助摩擦授掉輝接方法及其製 品，利用結合膠合作用與該摩_掉辉接作用，讓該第一 、二工件3、4於接合過財.，有效降低卫具摩耗率、提昇 工件結合強度、增進銲接效率，與降低製程成本。並藉贫 方法將第…二工件3、4於膠合與銲接卫法相配合下，接 銘合金輪圈、賤鑛用銅乾材，與高爾夫球鐵桿 寺1，致使所得製品得以有效地輕量化且高強度化， 故確實能達到本發明之目的。The first and second workpieces to be joined respectively have a first-T ^ Qianhe surface and a first-Lianhe surface, and the corresponding first and second joint surfaces are coated with a raft j Master-structural glue, the first 2. The two workpieces are glued together. In the friction and locust stir welding step, 7 200538222 the first and second workpieces are fixed and reused—the rotary tool, and the bottom surface of the rotary tool is placed in, and “settled” between the first and first joint surfaces; ^ Needle, driving the rotating Weitian Π]] to mix clothes ^ ^, a joint surface is rotated and shifted, 5 15 "〃See mixing 'needle and the first and second joint surface produce friction, stir ... —The joint surface is plasticized under the action of frictional heat, so that the first and second workpieces are welded together. Let °° rr = ΙΓ Use the patented scope of the patent application 帛 1, the method of “mixing and adhering the tax” The manufactured product includes a first workpiece having a first joint surface, a woodcut mouth surface, and a second workpiece which is the second joint of the first joint surface corresponding to the joint. And-an & member provided between the first and second joint surfaces. The joint member is used to join the first and second joint surfaces together, and has a structural glue part capable of applying a gluing effect to the first and second joint surfaces. Welded joints. The effect of this month is to use the combination of glue and friction rod to make the first and second workpieces effectively reduce the tool wear rate, increase the bonding strength of the workpiece, improve the welding efficiency and reduce the process cost during the joining process. By this method, the first and second workpieces are welded and assembled to effectively reduce the weight and increase the strength. [Embodiment] The foregoing and other technical contents, features, and effects of the present invention will be clearly understood in the following detailed description of most preferred embodiments with reference to the drawings. Referring to FIG. 1, a preferred embodiment of the method for gluing-assisted friction stir welding according to the present invention 'includes, in order, a gluing step and a friction welding method. 20 200538222 Step 2. As shown in FIG. 2, in the gluing step, the first and second workpieces 3 and 4 to be bonded have a first bonding surface 31 and a second bonding surface 41, respectively. A structural adhesive 6 is coated in between. After the structural adhesive 6 is naturally cured, the first and second workpieces 3 and 4 are glued together in advance. Among them, the bonding strength of the structural glue 6 is greater than the tensile strength between the first and second glues 3 and 4 glued together. In this embodiment, the structural adhesive 6 is a high-strength rubber that can be applied first and then applied fresh, and is applied in a continuous coating manner. Of course, the structural adhesive can also be applied by intermittent coating. Then perform the friction welding joint 2. First, use the __ clamping device (not shown in the figure) to hold the pre-glued first and second workpieces 3 and 4 firmly and hold it at the -machine (not shown in the figure). )on. Then, a rotating tool η is used, and the stirring carbon needle 52 fixed to the bottom surface of the rotating tool 51 and interposed between the first and second workpieces 3 and the first surface 0 and 31 is used to drive the younger brother of the rotating tool. A joint surface 31 is rotated and moved at the same time, and the _probe 52 and the first and second joint surfaces 3 and 41 are caused to friction and stir at the same time, so that the first and second joint surfaces: 1/1 in friction It is plasticized by heat and then welded together. Among them, the money transfer tool 51 cooperates with the stirring probe 52 to perform friction stirring points for the first and second workpieces 3 and 4 (w 1,. X T F ^ i i> gt Friction Stir W-ng). In this embodiment ... the alloy plate, the spinner and ... two 3, 4 pieces of the same kind of steel, steel, and steel rods; the stool mix probe 52; non-consumable, high strength It's high. Since friction stir spot welding 20 200538222 technology is a conventional joining process technology, its technical principles will not be described in detail here; the Hai Zhui transfer tool 51 and the disturbance probe 52 can also cooperate to face the workpiece 3 4 Perform friction stir welding or continuous fresh work method. After the friction stir welding step 2 is completed, the first, 5 10 15 20 and two workpieces 3 and 4 can be firmly joined to complete the joint product with high bonding strength. Therefore, the glue-assisted friction stir welding method can be used to join the first and second workpieces 3 '4 together. It can indeed exert the following advantages: 1. High bonding strength: Because the bonding strength of the structural adhesive 6 is strong, the First, second. — Π ^ 4 In the combination of gluing and continuous welding, material efficiency can be improved to improve the joint strength of the province. 2 · Reducing the torque work load: With the assistance of the glue of the first and second workpieces 3 and 4, it can reduce the welding construction area required at the first and second joint surfaces 31 and 41, and the martial design can be omitted. Need to be all continuous welding, for example: Replace the friction_full_circle rod with friction_throw_ can reduce the torque demand that drives the spinner to 51, move and move, resulting in a significant reduction in the required torque work load. The torsional work of the conventional friction stir welding technology has great disadvantages. , ^ Prediction: 针 米 针 52 Therefore, due to the rotation and movement of the rotating tool 51: the workload is reduced, while the wear opportunities of the _probe 52 and the first workpiece 3, 4 can be reduced, and To greatly reduce its abrasion rate II ... The frictional torque welding technology in the friction stir welding technology is so large that: 10 200538222 Building pin 52 has a high friction rate and other problems. It can inhibit the corrosion of dissimilar metals, and the overall bonding strength is good: Because the structural glue is applied between the first and second workpieces 3 and 4, the first and second workpieces 3 and 4 are The two joints 31 and 41 are insulated and protected. Therefore, even if the first 'two ox 3 4' is a dissimilar metal material (for example, the joining operation of Chin alloy and town alloy), the isolation and protection of the structural adhesive 6 can effectively prevent the first and second ° The dissimilar metal corrosion phenomenon occurs at the first, second 31, 41 joints of the workpieces 3 and 4, which can relatively increase the overall bonding strength and improve the conventional friction stir welding technology when welding dissimilar workpiece bodies 3. And affect issues such as binding strength. 5 · Low process cost: With the aid of the glue application of the first and second workpieces 3 and 4, the welding bead does not need to be continuously welded, the friction stir welding process is simplified, and no additional friction stir welding process is required. The use of gas and solder can effectively save overall process costs. 6. Good welding bead quality and high welding efficiency: Continued as mentioned above, because in the friction stir welding step 2, the first and second joints of the first and second workpieces 3 and 4 are rubbed with the mixing probe 52 in the friction stir welding step 2. 31 41 When friction welding is used, the welding joint has a small amount of welding deformation, low residual stress, and good bead dimensional stability, which can effectively improve the bead joining quality; and with the help of glue cooperation, it can The welder method completes the welding quickly, and effectively improves the overall welding efficiency. 7. A wide range of applications: 5 10 15 20 200538222: The glue-assisted friction-welding method can effectively suppress heterogeneity. In order to use the phenomenon of corrosion of dissimilar metals between workpieces 3 and 4, Neng Lu = for the bonding of the same or dissimilar plates. At the same time, it has the characteristics of high quality of two fresh joints and high efficiency of splicing, which are: = Expanded to join to make such transporters as modular wheels, components, and other non-metals Structures and components, such as: 见 See ΓΓMotor housing, TV frame, and drain frame cover, etc. See that the overall scope of application is quite wide. The law firm is one of the first preferred embodiments of the present invention using the above-mentioned glue-assisted friction-welding method, wherein the product is a one-piece, compact aluminum alloy wheel. Starting: The product includes a first workpiece 3, a joint piece with the second workpiece 4—the workpiece, and a piece 41 disposed between the first and second workpieces 3 and 4. 41. The first workpiece 3 It has a first joint surface 31. The second working girl has a second bonding surface 41 that is correspondingly bonded to the first bonding surface 31. The member 7 is a structural glue portion 71 provided between the first and second joint surfaces 31 and 41 and having a structure capable of imparting the first and second joint surfaces Η and 41 with glue, and One is capable of applying the first and second joints = 1, 41-the welded portion 72 having a welding action. In this embodiment, the first and second alloy materials, the first workpiece 3 is a wheel belonging to a rim, and the first workpiece 4 is a hub structure portion of a rim. In addition, the structural rubber portion 71 is a strong structural adhesive coated on the first and second joint surfaces 31 and 41. ; When performing the bonding operation of the aluminum alloy wheel, a gluing 12 200538222: non-viscous fluid-like glue is continuously applied to the corresponding 5: 2 3: 4 of the second ... 31, 41 joint surface After the glue is self-made, the structural glue portion 71 is formed, so that the first and second workpieces 3 and 4 are pre-glued together. One person enters the 仃 -friction stirring continuous welding process, mainly using-not shown in the clamp diagram) to pre-glued together, the brothers y & one of the workpieces 3, 4 steadily clamp one 疋 = reuse always Speed steel rotating tools (not shown), and high-speed steel mixing carbon needles (not shown) fixed to the bottom of the money transfer tool are shown in red k ® ^ i 10 15 20 ) 'Insert the mixing probe into the first and second workpieces 3, 4, 3 and 4: surface 31 to 41 (that is, the structural rubber portion 71)' to drive the rotary tool --- The joint surfaces 31 and 41 are rotated and shifted at a speed of-both at the same time. At the same time, the stirring probe is successively caused to friction with the first and second joint surfaces 31 and 41, so that the first-,- The two joint surfaces 31 and 41 are plasticized by friction under the action of frictional heat. With the mixing probe, the materials on both sides of the plasticized welding place are held together. After cooling, the welding portion is formed and the first -The two workpieces 3 and 4 are welded together. Since the friction / spot welding technology is a conventional joining process technology, its technical principles will not be detailed here. ', ΗΤ ^ Therefore, the glue process and the friction-to-fresh process are sequentially performed in order to join the first and second workpieces 3 and 4 to complete the assembly process of the ㈣ alloy rim buckle, resulting in the rim product It has the following advantages: 1. Lightweight: Because the first and second workpieces 3 and 4 are made of Ming alloy material, the overall quality of the rim can be effectively reduced, and it is relatively lighter than the guest 13 200538222 fuel consumption * and This trades horsepower for increased instantaneity. Sensitive acceleration and handling sensitivity 2 · Strong bonding strength: 5 10 15 20 1. = Structural adhesive ... The bonding structure of the weld 72 is strong; 'Dagger 敕, 4 is complemented by glue and continuous glow, ... The combined effect effectively enhances the overall structural strength of the integrated rim products after joining.口 孟 轮圈 制 =: Xiang coating on the first, ^ pieces 3, 4 ^: made: ... the joint surfaces 31, 41 produce insulating insulation metal materials (for example, the joint of Qin and Zhen alloys) By the isolation and protection of the delta rubber structure 71, it can effectively prevent the first and second degrees = 1 degree. The occurrence of dissimilar metal corrosion in 41 places can relatively improve the whole company. 3 · Good welding quality: In the first-, When the two workpieces 3 and 4 are subjected to the friction search and fresh connection process, a mixing probe is used to generate friction and search on the first and second joint surfaces 31 and 41. The search and mixing results in a small amount of welding deformation, low residual stress and The dimensional stability of the material is good, which can effectively improve the joint quality of the welded portion 72, so that the Ming alloy rim product as a whole has excellent welding quality and bonding strength. Effectively improve the conventional GMAW technology when welding Shao alloy plate parts: common pores and Poor fusion between arc starting positions, micro-penetration and penetration of the workpiece at the finishing position, etc. 'cause the welding product f and the bonding strength to be poor. 14 200538222 Dae read 为 4, Tailu soil 丨 m ^ Use the above-mentioned glue to assist friction Search for products made by welding Taifa Fan—Fang Di ’s preferred embodiment is different from the first—Guanguan embodiment in that the β-level and copper I targets are sputter-coated copper targets, and There are 7 joints with welding points 72 on the right 5 10 15 20 ▲ μ, and the number of points is distributed in points. Among them, the wide pieces 34 are steel plates stacked on top of each other, and the surface of the second workpiece 1 has eight numbers. Spaced concave water channel. The structural glue part 71 is first formed between the first and second workpieces 3, 4 Pθ 4, π I and 4 of the Shihai using a gluing process. -Gu 1 鋥, q 苐 1, 2 workpieces 3 and 4 are formed relatively far from the water channel to form the majority of the pile part ^ called% ,,, pie, Shibu / 1 Xishu fresh connection part 7 2 I am praised by the spleen. I joined the first and second workpieces 3 and 4 of the 6th Haihe to the ○ 72 unloading joint 72, hunted by the structural rubber section 71 丨 most of the media are 79 days 丨 丨 sentence ...... ^ mouth This abstract material product also has the advantages of the first-best embodiment alloy rim product with light weight, strong bonding strength, and welding quality. In addition, the towel of this embodiment With the aid of glue, it can quickly complete the overall sound structure of the material m by the spot welding method, and further effectively improve the joint forming process. It significantly improves the welding efficiency of GATW technology and other issues. 5. Referring to FIG. 5, this is a third preferred embodiment of the product made by the above-mentioned glue-assisted friction stir method, wherein the difference from the second preferred embodiment is that the product S—golf iron The first workpiece 3 is a ball head body made of aluminum alloy, and the second workpiece 4 is a ball striking panel assembled with the balloon head body. Similarly, the first and the first _丄 The structural rubber part 7! Was formed between 1, 3 and 4, and then the friction stir spot welding process was used to form the majority of the welded parts between 1 and 7 pieces of "M". The structure is expected. The rubber portion 71 and the plurality of welded portions 72 can complete the first and second workpieces 3 and 4 together to complete the golf iron head product. Therefore, this better-performing example can also achieve the advantages of lighter weight, stronger knot strength, better welding quality, and higher welding efficiency of the second comparative example. Summarizing the above, the cemented auxiliary friction method and the product thereof of the present invention utilize the bonding effect and the friction reduction effect to allow the first and second workpieces 3 and 4 to be used for joining, thereby effectively reducing the safety gear. Wear rate, increase the bonding strength of the workpiece, improve welding efficiency, and reduce process costs. And by the poor method, the second workpiece 3, 4 is combined with the gluing and welding method, and the alloy rims, copper dry materials for base ore and golf iron temple 1 are made, so that the resulting products can be effectively lightweight and The strength is high, so the object of the present invention can be achieved.
At惟以上所述者，僅為本發明之較佳實施例而已，當不 =以此限定本發明實施之範圍’即大凡依本發明申請:利 範圍及發明說明書内容所作之簡單的等效變化與修飾，皆 應仍屬本發明專利涵蓋之範圍内。 0 j 【圖式簡單說明】 圖1是一流程圖，說明本發明膠合輔助摩擦攪拌銲接 方法之一第一較佳實施例； f 圖2疋成型示意圖’說明該膠合輔助摩擦搜掉|旱接 方法之第一較佳實施例； 圖3是一剖視圖，說明本發明利用膠合輔助摩擦搜掉 ~接方法所製成的製品之一第一較佳實施例，是為—一 ^ —片 16 200538222 式組合型鋁合金輪圈； 圖4是一剖視圖，說明本發明利用膠合輔助摩擦攪拌 銲接方法所製成的製品之一第二較佳實施例，是為一濺鍍 用銅靶材；以及 5 圖5是一示意圖，說明本發明利用膠合輔助摩擦攪拌 銲接方法所製成的製品之一第三較佳實施例，是為一高爾 夫球鐵桿頭。 17 200538222 【圖式之主要元件代表符號說明】 1 膠合步驟 2 摩擦攪拌銲接步驟 3 第一工件 31 第一接合面 4 第二工件 41 第二接合面 51 旋轉工具 52 攪拌探針 6 結構膠 7 接合件 71 結構膠部 72 鲜接部 18At the above, the above are only the preferred embodiments of the present invention. When not = this is to limit the scope of the implementation of the present invention ', that is, a simple equivalent change made in accordance with the application of the present invention: the scope of the invention and the contents of the description of the invention And modifications should still fall within the scope of the invention patent. 0 j [Schematic description] Figure 1 is a flowchart illustrating a first preferred embodiment of the gluing-assisted friction stir welding method of the present invention; f Fig. 2 疋 Schematic of the molding 'illustrates the gluing-assisted friction removal | dry connection The first preferred embodiment of the method; FIG. 3 is a cross-sectional view illustrating one of the first preferred embodiments of the product made by the glue-assisted friction search-off method of the present invention, which is for a ^^ piece 16 200538222 FIG. 4 is a cross-sectional view illustrating a second preferred embodiment of a product made by the glue-assisted friction stir welding method of the present invention, which is a copper target for sputtering; and 5 FIG. 5 is a schematic diagram illustrating a third preferred embodiment of a product made by the glue-assisted friction stir welding method of the present invention, which is a golf iron head. 17 200538222 [Description of the main symbols of the drawings] 1 Gluing step 2 Friction stir welding step 3 First workpiece 31 First joint surface 4 Second workpiece 41 Second joint surface 51 Rotating tool 52 Stirring probe 6 Structural glue 7 Bonding Piece 71 Structural glue 72 Fresh connection 18