TW200536968A - Water-soluble polyvinyl alcohol fibers and nonwoven fabric comprising them - Google Patents
Water-soluble polyvinyl alcohol fibers and nonwoven fabric comprising them Download PDFInfo
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- TW200536968A TW200536968A TW093141291A TW93141291A TW200536968A TW 200536968 A TW200536968 A TW 200536968A TW 093141291 A TW093141291 A TW 093141291A TW 93141291 A TW93141291 A TW 93141291A TW 200536968 A TW200536968 A TW 200536968A
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/02—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D01F6/14—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polymers of unsaturated alcohols, e.g. polyvinyl alcohol, or of their acetals or ketals
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/04—Dry spinning methods
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/06—Wet spinning methods
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4282—Addition polymers
- D04H1/4309—Polyvinyl alcohol
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/06—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated alcohols, e.g. polyvinyl alcohol, or of their acetals or ketals
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Artificial Filaments (AREA)
- Nonwoven Fabrics (AREA)
Abstract
Description
200536968 九、發明說明: 【發明所屬之技術領域】 本發明係關於可同時兼備例如優良機械特性及耐化學藥 品性等之實務應用纖維性能,且不會減損原來的水溶性之 水溶性聚乙烯醇(在下文中簡稱「PVA」)纖維,及關於 一種由該纖維所構成之不織布。該纖維可極有效地使用於 例如化學燒花花邊(chemical lace)用基布等之許多用途 〇 【先前技術】 〔背景技術〕 迄今爲止,PVA系纖維、例如羧甲基纖維素纖維之纖維 素系纖維、聚海藻酸系纖維和聚伸烷基系纖維等是習知的 水溶性纖維。該等之中,僅PVA系纖維兼備優良機械特性 及耐化學藥品性,足以在彼等之經由梳理或針扎之不織布 化步驟、及在梭織物之梭織化步驟、或在針織物之針織化 步驟中具有穩定的可加工性。近年來,已極強烈地期望地 球環境保護和消費者保護。PVA系纖維是已被證實在自然 環境中具有生物分解性,且從環境保護的觀點來考慮,吾 等預期水溶性PVA系纖維是最適的纖維。 關於水溶性PVA系纖維之製造方法,例如已提議之一種 方法是使用具有平均聚合度爲從200至500之低聚合度 PVA系聚合物,以製造具有改良水溶解性之方法,具體而 言,其係揭示該類型之PVA系纖維是可快速溶解於5°C或 以下之水者(例如,參閱發明專利文獻1 )。然而,由於 200536968 其係使用具有此低聚合度之PVA系聚合物,所獲得纖維之 、 結晶化度無法提高,因此纖維之機械特性不佳且纖維之實 務應用性受到限制。此外,因爲纖維含有硼酸或硼酸鹽, 在用於溶解和脫除水溶性纖維後所排放之廢水中含有大量 之硼酸。因此,其係有需要某些特定的處理方法及裝置來 處理廢水等之問題存在。 在另一方面,已揭示一種可在5 0 °C或以下溶解之PVA系 纖維之製造方法,其係包括將具有低皂化度之PVA系聚合 物之水溶液以濕式紡絲入例如結晶硫酸鈉(Glaubers salt 鲁 )之鹽類之濃水溶液中,然後將所獲得纖維以低延伸比加 以延伸所製得(例如,參閱發明專利文獻2)。此外,已 提議一種可在低溫溶解之PVA系纖維之製造方法,其係藉 由將具有低皂化度之PVA系聚合物以乾-濕式紡絲之模式 實施紡絲,然後將所獲得纖維以低延伸比加以延伸所製得 (例如,參閱發明專利文獻3 )。而且,也提議一種可溶 解於低溫水之PVA系纖維,其係藉由將具有低皂化度之 PVA系聚合物溶解於例如二甲亞颯(在下文中簡稱「 φ DMSO」)之有機溶劑的溶液實施紡絲入例如甲醇之凝固浴 所製得(例如,參閱發明專利文獻4 )。此等方法皆爲僅 當使用具有低皂化度之PVA系聚合物始能達成,且從賦予 所製得纖維之低溫水溶解性的觀點來考慮,此等是極其有 用。然而,此等方法之困難是將被使用於其中之具有低皂 化度之PVA系聚合物本身具有低結晶性,因此製自彼等之 纖維也具有低結晶性,且彼等無法兼備實務應用上必要的 200536968 機械特性。彼等之另一問題是將被製得之纖維在凝固或萃 、 取之步驟中可能一部份會溶解出,因此導致纖維凝集。換 言之,從彼等之可加工性的觀點來考慮,該類型之PVA系 聚合物並無法令人滿意,因此吾等期望可更進一步加以改 善。除此之外,由該等所形成之不織布是具有優良低溫溶 解性,但是彼等之機械特性不佳,因此彼等之實務應用性 受到限制。 在另一方面,當使用具有高皂化度和高聚合度之PVA系 聚合物時,則所獲得纖維之結晶化度可能增加,因此其可 # 達到優良之例如抗拉強度之機械特性,然而纖維之水溶解 溫度爲100 °C或以上,亦即喪失纖維之低溫水溶解性之要 求條件而無法令人滿意。欲能改善由此等PVA系聚合物所 形成之纖維的水溶解性之方法,例如可大幅度地降低延伸 溫度和延伸比,以阻滯所獲得纖維之配向結晶化。然而, 根據該方法所製得纖維之結晶化度當然會降低,且纖維之 機械特性減損等,因此該方法在此方面是有問題的。 也提議另一種由具有高皂化度和高聚合度之PVA系聚合 Φ 物之PVA系纖維之製造方法,其係包括將在其分子內具有 能與存在於PVA系聚合物之分子中的羥基反應之原子基團 之改質劑添加到原液(形成纖維溶液)之溶劑中,藉此賦 予所獲得PVA系纖維具有例如水溶解性等各種不同的特性 (例如,參閱發明專利文獻5 )。然而,根據在發明專利 文獻5所揭示之方法,由於聚合物在其原液之階段之過度 反應使得纖維之結晶性降低,結果導致所製得之纖維的水 200536968 . 溶解性無法令人滿意,且除此之外,纖維之例如抗拉強度 等機械特性降低。該方法之另一問題是回收系統會被未反 應物質污染,且此係需要某些特定處理方法及步驟以回收 該等之問題。 此外,在典型的化學燒花花邊用基布且係由水溶性PVA 系纖維所形成之水溶性不織布的領域中,迄今爲止其係需 要能溶解於80°C或以上之水者,亦即「高溫溶解型織物」 。近年來市場需求技藝多樣化,除了高溫溶解型織物以外 ,最近也期望要求其他能溶解於40至8 0°C之水(亦即, 溶解於中等溫度)、或於約室溫之水之該等,亦即「低溫 溶解型織物」。例如,在纖細花紋刺繡之情況,打緯(支 數)密度增加使得在刺繡後之溶劑脫除困難,而在使用絲 綢或醋酸酯之輕薄材料的高級刺繡之情況,材料之熱安定 性較低。基於此等理由,其係期望開發出使用能在較低溫 度溶解之纖維所形成的不織布。在另一方面,水溶性不織 布係進一步期望兼備例如強度和彈性模數等之優良機械特 性,以防止在高張力下使用該等進行刺繡加工時發生圖案 偏離、不織布之加工破損等的麻煩。 茲就開發藉由使用可在較低溫溶解之纖維的不織布之目 的,已提議一種由具有低皂化度之PVA系纖維所形成的不 織布(例如,參閱發明專利文獻6)。然而,因爲其係使 用具有低皂化度之PVA系聚合物,所獲得纖維之結晶化度 無法提高,結果導致由纖維所形成之不織布雖然彼等之低 溫溶解性優良,但是無法具有優良機械特性,因此彼等之 200536968 實務應用性受到限制。 在另一方面,茲就提高機械特性之目的而言,可使用由 具有高皂化度和高聚合度之PVA系聚合物所製得之纖維以 製造吾所欲得之不織布。在該類型之不織布中,由於構成 纖維之結晶化度高,因此可獲得具有足夠的例如抗拉強度 等之機械特性的不織布。然而,該類型之不織布之水溶解 溫度爲1 20 °C以上,亦即不織布無法符合低溫水溶解性之 要求條件。欲能提高由該類型之PVA系聚合物所形成的纖 維之水溶解性,例如可大幅度地降低延伸溫度和延伸比, 鲁 以阻滯所獲得纖維之配向結晶化。然而,根據該方法所製 得纖維之結晶化度當然會降低,使得由該纖維所構成之不 織布機械特性減損之問題。 〔發明專利文獻1〕特開平第第3-1 99408號公報 〔發明專利文獻2〕特開昭第53-045424號公報 〔發明專利文獻3〕特開平第5 -08 65 03號公報 〔發明專利文獻4〕特開平第7-04201 9號公報 〔發明專利文獻5〕特開第2〇〇〇·1 3 643〇號公報 Φ 〔發明專利文獻6〕特開平第1 1 -2 1 7759號公報 【發明內容】 〔所欲解決之技術問題〕 如上所述,PVA系纖維之水溶解性迄今爲止係藉由控制 所使用之PVA系聚合物之聚合度和皂化度’及藉由控制對 纖維之延伸條件等來加以控制始能賦予者。然而’任何此 等方法皆具有由於所製得纖維之結晶化度降低,且因此機 200536968 . · 械特性降低等之問題。除此之外,從可加工性及生產成本 、 的觀點來考慮,該等方法是有其他問題存在。因此,吾等 期望開發出兼備優良水溶解特性及優良機械特性例如抗拉 強度,也兼備優良可加工性且廉價之水溶性PVA系纖維及 由該等所構成之水溶性不織布。 〔解決問題之技術方法〕 本發明之發明人等專心致志地重複硏究以欲能獲得上述 水溶性PVA系纖維及其所構成之不織布,結果已發現:可 對PVA系聚合物在並不需要任何特定處理,在普通的紡絲 · 步驟中,將含離子性基化合物滲透入纖維中,且該化合物 是在後續的步驟中與纖維反應,藉此即可在並不減損原來 的水溶性下’以廉價製得兼備優良機械特性及高結晶性之 水溶性PVA系纖維,並且發現當由該纖維所形成之水溶性 不織布之水溶解溫度及織物之結晶化度,作爲其機械特性 之指標’係符合特定的關係,則可製得傳統相關技術所無 法達成之具有特優水溶解特性及特優機械特性之水溶性不 織布。根據此等發現,吾等已經達成本發明。 φ 特定言之,本發明係提供一種水溶性PVA系纖維,其特 徵爲與0.01〜5莫耳%之含離子性基化合物反應,且纖維 之結晶化度Xcf ( % )與水中溶解溫度Wtb ( °C )之間的關 係符合如下式(I )所示之條件:200536968 IX. Description of the invention: [Technical field to which the invention belongs] The present invention relates to practically applicable fiber properties that can simultaneously have excellent mechanical properties and chemical resistance, without detracting from the original water-soluble water-soluble polyvinyl alcohol. (Hereinafter referred to as "PVA") fiber, and a non-woven fabric composed of the fiber. This fiber can be used very effectively for many applications, such as a base fabric for chemical lace. [Prior Art] [Background Art] Until now, PVA-based fibers, such as cellulose of carboxymethyl cellulose fibers Fibers, polyalginic fibers, and polyalkylene fibers are conventional water-soluble fibers. Among these, only PVA-based fibers have excellent mechanical properties and chemical resistance, which are sufficient in their non-woven step through carding or needle-punching, in the woven step in woven fabrics, or in the knitting of knitted fabrics. It has stable processability during the chemical conversion step. In recent years, global environmental protection and consumer protection have been strongly desired. PVA-based fibers are proven to be biodegradable in the natural environment, and from the standpoint of environmental protection, we expect water-soluble PVA-based fibers to be the most suitable fibers. Regarding the method for producing water-soluble PVA-based fibers, for example, a method has been proposed which uses a PVA-based polymer having a low degree of polymerization having an average degree of polymerization of from 200 to 500 to produce a method having improved water solubility, specifically, It is revealed that this type of PVA-based fiber is one that can be quickly dissolved in water at 5 ° C or below (for example, see Patent Document 1). However, since 200536968 uses a PVA polymer with such a low degree of polymerization, the degree of crystallinity of the fibers obtained cannot be improved, so the mechanical properties of the fibers are poor and the practical applicability of the fibers is limited. In addition, because the fiber contains boric acid or borate, the waste water discharged after dissolving and removing water-soluble fibers contains a large amount of boric acid. Therefore, there is a problem that some specific treatment methods and devices are required to treat wastewater. On the other hand, a manufacturing method of PVA-based fibers which can be dissolved at 50 ° C or below has been disclosed, which comprises wet-spinning an aqueous solution of a PVA-based polymer having a low degree of saponification into, for example, crystalline sodium sulfate (Glaubers salt) in a concentrated aqueous solution of salts, and then the obtained fiber is stretched at a low elongation ratio (for example, see Patent Document 2). In addition, a method for producing a PVA-based fiber that can be dissolved at a low temperature has been proposed, which is performed by spinning a PVA-based polymer having a low degree of saponification in a dry-wet spinning mode, and then the obtained fiber is subjected to spinning. It is produced by stretching at a low elongation ratio (for example, see Patent Document 3). Furthermore, a low-temperature water-soluble PVA-based fiber is also proposed, which is a solution of a PVA-based polymer having a low degree of saponification in an organic solvent such as dimethylarsin (hereinafter referred to as "φ DMSO") It is produced by spinning into a coagulation bath such as methanol (for example, see Patent Document 4). These methods are all achieved only when a PVA-based polymer having a low degree of saponification is used, and they are extremely useful from the viewpoint of imparting low-temperature water solubility to the resulting fiber. However, the difficulty of these methods is that the PVA polymers with low saponification degree used in them have low crystallinity, so the fibers made from them also have low crystallinity, and they cannot have practical applications. Necessary 200536968 mechanical properties. Another problem for them is that a part of the prepared fiber may be dissolved in the steps of coagulation or extraction, and thus the fiber agglomerates. In other words, from the viewpoint of their processability, this type of PVA-based polymer is not satisfactory, so we expect that it can be further improved. In addition, the non-woven fabrics formed from these have excellent low temperature solubility, but their mechanical properties are not good, so their practical applicability is limited. On the other hand, when a PVA-based polymer having a high degree of saponification and a high degree of polymerization is used, the degree of crystallinity of the obtained fiber may increase, so it can achieve excellent mechanical properties such as tensile strength, but the fiber The water-dissolving temperature is 100 ° C or more, which means that the low-temperature water-solubility of the fiber is not satisfactory. A method for improving the water solubility of fibers formed from these PVA-based polymers can be achieved by, for example, greatly reducing the elongation temperature and elongation ratio to retard the orientation crystallization of the obtained fibers. However, the degree of crystallinity of the fibers produced according to this method is of course reduced, and the mechanical properties of the fibers are impaired, etc., so this method is problematic in this respect. Another method for producing PVA-based fibers having a high degree of saponification and a high degree of polymerization of PVA-based polymer Φ is also proposed, which includes in its molecule a reaction with a hydroxyl group present in a molecule of a PVA-based polymer The atomic group modifier is added to the solvent of the dope (forms a fiber solution), thereby giving the obtained PVA-based fiber various properties such as water solubility (see, for example, Patent Document 5). However, according to the method disclosed in the invention patent document 5, due to the polymer's excessive reaction at the stage of the stock solution, the crystallinity of the fiber is reduced, resulting in the water of the produced fiber 200536968. The solubility is not satisfactory, and In addition, mechanical properties such as tensile strength of the fibers are reduced. Another problem with this method is that the recovery system will be contaminated with unreacted materials, and this requires some specific treatment methods and steps to recover these. In addition, in the field of a typical chemical-lace base fabric and a water-soluble non-woven fabric formed of water-soluble PVA-based fibers, it has hitherto required those that can be dissolved in water at 80 ° C or higher, that is, " High-temperature dissolving fabrics ". In recent years, market demand has diversified. In addition to high-temperature dissolvable fabrics, it is also recently expected to require other water that can dissolve at 40 to 80 ° C (that is, dissolve at moderate temperature), or water at about room temperature. Etc., which is "low temperature dissolving fabric". For example, in the case of fine pattern embroidery, the increase in beating (count) density makes it difficult to remove the solvent after embroidery, while in the case of advanced embroidery using thin materials such as silk or acetate, the thermal stability of the material is low. . For these reasons, it is desired to develop a non-woven fabric formed using fibers that can be dissolved at a lower temperature. On the other hand, water-soluble non-woven fabrics are expected to have both excellent mechanical properties such as strength and elastic modulus, in order to prevent troubles such as pattern deviation and breakage of non-woven fabrics during high-tension embroidery processing. For the purpose of developing a non-woven fabric using fibers that can be dissolved at a relatively low temperature, a non-woven fabric formed of PVA-based fibers having a low degree of saponification has been proposed (for example, see Patent Document 6). However, because it is a PVA-based polymer with a low degree of saponification, the degree of crystallinity of the obtained fibers cannot be improved. As a result, although the non-woven fabrics formed from the fibers have excellent low-temperature solubility, they cannot have excellent mechanical properties. Therefore, their practical application of 200536968 is limited. On the other hand, for the purpose of improving the mechanical properties, a fiber made of a PVA-based polymer having a high degree of saponification and a high degree of polymerization can be used to produce a nonwoven fabric as desired. In this type of nonwoven fabric, since the degree of crystallinity of the constituent fibers is high, a nonwoven fabric having sufficient mechanical properties such as tensile strength can be obtained. However, the water-dissolving temperature of this type of non-woven fabric is above 120 ° C, which means that the non-woven fabric cannot meet the requirements of low-temperature water solubility. In order to improve the water solubility of fibers formed from this type of PVA-based polymer, for example, the elongation temperature and elongation ratio can be greatly reduced to prevent the orientation crystallization of the obtained fibers. However, the degree of crystallinity of the fiber produced according to this method is of course lowered, so that there is a problem that the mechanical properties of the nonwoven fabric composed of the fiber are degraded. [Invention Patent Document 1] JP-A No. 3-1 99408 [Invention Patent Document 2] JP-A No. 53-045424 [Invention Patent Document 3] JP-A No. 5 -08 65 03 [Invention Patent Document 4] Japanese Patent Application Laid-Open No. 7-04201 9 [Invention Patent Document 5] Japanese Patent Application Laid-Open No. 2000 · 1 3 643〇 Φ [Invention Patent Document 6] Japanese Patent Application Laid-Open No. 1 1 -2 1 7759 [Summary of the Invention] [Technical Problems to be Solved] As described above, the water solubility of PVA-based fibers has hitherto been controlled by controlling the degree of polymerization and saponification of the PVA-based polymers used and by controlling the Extending conditions, etc. to control can only be given to those. However, any of these methods has a problem in that the degree of crystallinity of the obtained fiber is reduced, and therefore the machine 200536968. The mechanical properties are reduced. In addition, from the standpoint of processability and production costs, these methods have other problems. Therefore, we are looking forward to the development of inexpensive water-soluble PVA-based fibers that have both excellent water-solubility and excellent mechanical properties such as tensile strength, as well as excellent processability, and water-soluble nonwoven fabrics composed of these. [Technical method to solve the problem] The inventors of the present invention and the like have repeatedly studied intently to obtain the above-mentioned water-soluble PVA-based fiber and the non-woven fabric formed by the same. Specific treatment, in the ordinary spinning step, the ionic group-containing compound is penetrated into the fiber, and the compound is reacted with the fiber in the subsequent steps, so that the original water solubility can not be degraded ' Water-soluble PVA-based fibers that have both excellent mechanical properties and high crystallinity are produced inexpensively, and it has been found that when the water-soluble temperature of the water-soluble nonwoven fabric formed from the fibers and the degree of crystallization of the fabric are used as indicators of its mechanical properties In accordance with a specific relationship, a water-soluble non-woven fabric with excellent water solubility and excellent mechanical properties that cannot be achieved by traditional related technologies can be obtained. Based on these findings, we have reached the invention. φ Specifically, the present invention provides a water-soluble PVA-based fiber, which is characterized by reacting with 0.01 to 5 mol% of an ionic group-containing compound, and the degree of crystallinity Xcf (%) of the fiber and the dissolution temperature Wtb ( ° C) The relationship between the following conditions (I):
Wtb < 2.50 · Xcf - 70 ( I ) 式中,30% $ xcf $ 80%。 此外’在本發明之如上述水溶性PVA系纖維,其中含離 -10- 200536968 子丨生基化合物較佳爲乙醒酸(glyoxalic acid)或乙醒酸之 中和物。 另外’本發明也提供一種上述水溶性PVA系纖維之製造 方法’其係包括將一種藉由聚合度爲1,〇〇〇〜4,000及皀化 度爲88莫耳%以上之PVA系聚合物溶解於有機溶劑中所調 製得之紡絲原液,以濕式或乾-濕式紡絲之模式,紡絲入主 要由對聚合物具有凝固能力之有機溶劑所構成之凝固浴中 ,然後引導所獲得纖維通過由1〜50 g/Ι之含離子性基化 合物溶解於其中所構成之萃取浴,藉此使得該化合物滲透 · 入纖維中,然後在乾燥、延伸或熱處理之任何步驟中反應 而將該化合物導入纖維中,在全部步驟中對纖維實施延伸 至總延伸比爲3倍以上。 此外,本發明也提供一種水溶性不織布,其特徵爲由上 述水溶性PVA系纖維所構成者,且不織布之結晶化度XCW (% )與水中溶解溫度SP ( °C )之間的關係符合如下式( II)所示之條件: SP < 2.50· Xcw - 50 (II) 式中,30% S Xcw ^ 65%。 再者,本發明之上述水溶性不織布,該不織布之彈性模 數M ( N/5 0 mm)與水中溶解溫度SP ( °C )之間的關係符 合如下式(III)所示之條件: SP < 1.60 Μ - 22 ( III ) 式中,30 N/50 mm $ M S 8 0 N/5 0 mm。 〔發明之功效〕 -11- 200536968 .、 根據本發明係可提供一種兼備例如水溶解特性和抗拉強 度等優良機械特性之水溶性PVA系纖維,且其係傳統技術 所無法達成者。本發明之水溶性PVA系纖維可在任何普通 的紡絲和延伸製程製得,且並不需要任何特定的步驟,且 彼等可廉價地製得。本發明之水溶性PVA系纖維之水溶解 性可以任何吾所欲方式加以控制,且當由該纖維所形成之 水溶性不織布之水中溶解溫度及其結晶化度,作爲其機械 特性之指標,係符合特定之關係時,則水溶性不織布兼備 優良水溶解特性及優良機械特性,且其係傳統技術所無法 # 達成者。因此,不織布具有許多用途,例如可適用於典型 的化學燒花花邊用基布。 〔實施發明之最佳方式〕 茲就本發明具體地說明如下。若考慮所製得纖維之機械 特性或尺寸穩定性、水溶解特性等時,則使用於本發明之 PVA系聚合物的聚合度較佳爲由其30°C水溶液之黏度所計 算得之平均聚合度爲1,000〜4,000。當使用平均聚合度超 過4,000之PVA系聚合物時,則所獲得纖維雖然可具有優 ® 良機械特性,但是由於當溶解時,纖維將會大幅度地收縮 導致彼等之水溶解特性減損。此外,當使用平均聚合度爲 小於1,〇〇〇之PVA系聚合物時,則所獲得纖維之結晶性低 ,結果導致纖維之機械特性不佳,且除此之外,在纖維之 例如凝固或萃取之製造步驟中,聚合物可能會溶解出,因 此導致纖維凝集。因此,使用於此之PVA系聚合物之平均 聚合度更佳爲1,500〜3,500。 •12- 200536968 使用於本發明之PVA系聚合物之皀化度,雖然並無特殊 的限定,但是從所製得纖維之結晶性及水溶解特性的觀點 來考慮,則較佳爲88莫耳%以上。當使用皀化度爲低於88 莫耳%之PVA系聚合物時,則所獲得纖維之結晶性可能會 大幅度地降低,因此雖然其係有利於賦予纖維之低溫之水 溶解性,但是其係不利於纖維之機械特性、可加工性和生 產成本等方面。 另外,用以形成本發明之纖維的PVA系聚合物只要其爲 以乙烯醇單元爲主成份即可,則並無特殊的限定。聚合物 可視需要含有乙烯、醋酸乙烯酯、依康酸、乙烯胺、丙烯 醯胺、三甲基乙酸乙烯酯、順丁烯二酸酐、及含磺酸之乙 烯基化合物等之任何其他構成單元,只要不會減損本發明 之功效即可。然而,欲能獲得本發明之目的纖維,則在此 較佳爲使用含有至少88莫耳%之乙烯醇單元之PVA系聚合 物。當然若在不會減損本發明之功效之範圍內,則聚合物 也可視本發明之目的而含有各種不同的添加劑例如抗氧化 劑、防凍劑、pH調整劑、隱蔽劑、著色劑、油劑等。 本發明之水溶性PVA系纖維,重要的是必須係藉由在纖 維之原絲階段使含離子性基化合物滲透入纖維中,然後在 後續的步驟中纖維與化合物反應,藉此將化合物導入纖維 中所製得。藉此方式所獲得本發明之水溶性PVA系纖維之 水溶解特性是以纖維可溶解的溫度來表示,且如後所述, 此係可視P V A系聚合物之種類、含離子性基化合物之種類 、化合物與PVA系聚合物之反應性及在化合物中離子性基 200536968 ,, 之中和度而在寬幅之溫度範圍內加以控制。 使用於本發明之含離子性基化合物可爲能與PVA系聚合 物中之羥基進行反應之任何一種,則並無特殊的限定,且 其係包括例如:醛類、環氧類、羧酸類、異氰酸酯類、矽 烷醇類等。該離子性基也並無特殊的限定,且其可爲任何 殘酸類、磺酸類、及其部份或完全之中和化衍生物。從易 獲得性的觀點來考慮,當然較佳爲羧酸類及其中和化衍生 物;尤其是欲能賦予纖維在較低溫下之水溶解性時,則較 佳爲使用含有金屬-中和化之羧酸殘基的化合物。此等之中 鲁 ,從彼等與纖維之反應性、水溶性之控制及機械特性的觀 點來考慮,則其中特別適用的是乙醛酸及其金屬-中和物。 例如,當乙醛酸是反應且導入PVA系聚合物時,則可將 羧酸殘基導入PVA之分子鏈中。羧酸陰離子具有大立體位 阻,且彼等相互排斥。具有導入其中之此等羧酸陰離子之 聚合物的分子鏈網絡擴大,結果導致聚合物可能更容易吸 收水。因此,所獲得聚合物可能具有高水吸收速度,且可 在低溫度下更易溶解於水中。當將導入聚合物分子鏈之羧 © 酸部位以具有高電離度之金屬例如鈉加以中和時,則羧酸 陰離子可更快速地形成,且聚合物之水吸收速度可更進一 步提高,結果導致由聚合物所形成之纖維可在較低溫下更 易溶解於水中。 可用以中和離子性基之金屬並無特殊的限定,例如其係 包括鈉、鈣和鎂;較佳爲鈉等具有大電離化傾向者。將基 團中和之方法並無特殊的限定’且可爲任何習知的方法。 -14- 200536968 例如,將含羧酸基化合物溶解於萃取溶劑中,且可將氫氧 化鈉添加入其中,以鈉離子中和羧酸殘基。視將被添加到 系統中之金屬離子的數量而定,化合物之中和度可加以控 制。 本發明之水溶性PVA系纖維與〇·〇1〜5莫耳%之上述含 離子性基化合物反應是必要的。若本發明之水溶性PVA系 纖維與含離子性基化合物之反應度爲少於〇·〇1莫耳%時, 則無法獲得本發明之目的水溶性纖維;但是若大於5莫耳 %時,則纖維之結晶化度可能較低,其會導致所製得纖維 鲁 之機械特性降低、或當纖維溶解時可能會大幅度地收縮等 問題。與化合物之反應度較佳爲〇·〇5〜4莫耳%,更佳爲 0.08〜3莫耳%。本發明之水溶性PVA系纖維與含離子性 基化合物之反應度可根據如後所述之方法加以測定。 再者,本發明之水溶性PVA系纖維之另一顯著的特徵是 雖然水溶性纖維可溶解於水,但是彼等具有優良機械特性 例如抗拉強度等。特定言之,重要的是本發明之水溶性 PVA系纖維是符合如下式(I )所示之關係,其中wtb ( °C · )係表示纖維之水中溶解溫度,且Xcf ( % )係表示纖維之 結晶化度作爲改善纖維之機械特性的指標:Wtb < 2.50 · Xcf-70 (I) where 30% $ xcf $ 80%. In addition, in the water-soluble PVA-based fiber of the present invention as described above, it is preferred that the radical-containing compound containing -10-200536968 ions is a glyoxalic acid or a neutralized product of ethanoic acid. In addition, the present invention also provides a method for producing the water-soluble PVA-based fiber, which includes dissolving a PVA-based polymer having a polymerization degree of 1,000 to 4,000 and a degree of halogenation of 88 mol% or more. The spinning dope prepared in an organic solvent is spun in a wet or dry-wet spinning mode into a coagulation bath mainly composed of an organic solvent having a coagulation ability for a polymer, and then the obtained The fiber is passed through an extraction bath composed of 1 to 50 g / 1 of an ionic group-containing compound dissolved therein, thereby allowing the compound to penetrate into the fiber, and then reacting in any step of drying, stretching, or heat treatment to convert the fiber The compound is introduced into the fiber, and the fiber is stretched to a total stretch ratio of 3 times or more in all the steps. In addition, the present invention also provides a water-soluble non-woven fabric, which is characterized by being composed of the above-mentioned water-soluble PVA-based fibers, and the relationship between the degree of crystallinity XCW (%) of the non-woven fabric and the solution temperature SP (° C) in water is as follows Conditions shown in formula (II): SP < 2.50 · Xcw-50 (II) In the formula, 30% S Xcw ^ 65%. Moreover, in the above water-soluble nonwoven fabric of the present invention, the relationship between the elastic modulus M (N / 5 0 mm) of the nonwoven fabric and the solution temperature SP (° C) in water meets the condition shown in the following formula (III): SP < 1.60 Μ-22 (III) where 30 N / 50 mm $ MS 8 0 N / 5 0 mm. [Effect of the Invention] -11-200536968. According to the present invention, a water-soluble PVA-based fiber having excellent mechanical properties such as water-solubility and tensile strength can be provided, and it cannot be achieved by conventional techniques. The water-soluble PVA-based fibers of the present invention can be produced in any ordinary spinning and drawing process, do not require any specific steps, and they can be produced inexpensively. The water solubility of the water-soluble PVA-based fibers of the present invention can be controlled in any way we want, and when the water-soluble temperature and crystallinity of the water-soluble non-woven fabric formed by the fibers are used as indicators of its mechanical properties, When the specific relationship is met, the water-soluble non-woven fabric has both excellent water-solubility characteristics and excellent mechanical characteristics, and it is the one that cannot be achieved by traditional technology. Therefore, the non-woven fabric has many uses, for example, it can be applied to a base fabric for a typical chemical burnt lace. [Best Mode for Carrying Out the Invention] The present invention will be specifically described below. If the mechanical properties, dimensional stability, water-solubility characteristics, etc. of the obtained fiber are considered, the polymerization degree of the PVA polymer used in the present invention is preferably an average polymerization calculated from the viscosity of its 30 ° C aqueous solution. The degree is 1,000 ~ 4,000. When PVA-based polymers with an average degree of polymerization of more than 4,000 are used, the fibers obtained may have excellent mechanical properties, but when dissolved, the fibers will shrink significantly, causing their water solubility characteristics to deteriorate. In addition, when a PVA polymer having an average degree of polymerization of less than 1,000 is used, the crystallinity of the obtained fiber is low, resulting in poor mechanical properties of the fiber, and in addition, the fiber is coagulated, for example In the manufacturing process of extraction or extraction, the polymer may be dissolved out, thereby causing agglomeration of the fibers. Therefore, the average degree of polymerization of the PVA-based polymer used here is more preferably 1,500 to 3,500. • 12- 200536968 The degree of tritium of the PVA polymer used in the present invention is not particularly limited, but from the viewpoint of the crystallinity and water-solubility characteristics of the fiber obtained, it is preferably 88 mol %the above. When using a PVA polymer having a degree of hydration of less than 88 mol%, the crystallinity of the obtained fiber may be greatly reduced. Therefore, although it is favorable for imparting low-temperature water solubility to the fiber, It is not conducive to the mechanical properties, processability and production costs of the fiber. The PVA-based polymer used to form the fiber of the present invention is not particularly limited as long as it is a vinyl alcohol unit as a main component. The polymer may contain any other constituent units such as ethylene, vinyl acetate, itaconic acid, vinylamine, acrylamide, trimethyl vinyl acetate, maleic anhydride, and a sulfonic acid-containing vinyl compound, as necessary, As long as the effect of the present invention is not impaired. However, in order to obtain the object fiber of the present invention, it is preferable to use a PVA-based polymer containing at least 88 mol% of vinyl alcohol units. Of course, if the effect of the present invention is not impaired, the polymer may also contain various additives such as an antioxidant, an antifreeze, a pH adjuster, a concealing agent, a colorant, an oil agent and the like according to the purpose of the present invention. It is important for the water-soluble PVA-based fiber of the present invention to introduce the compound into the fiber by infiltrating the ionic group-containing compound into the fiber at the fiber's precursor stage, and then reacting the fiber with the compound in a subsequent step. Made in China. The water-solubility characteristics of the water-soluble PVA-based fibers of the present invention obtained in this way are expressed by the temperature at which the fibers are soluble, and as described later, this is based on the type of PVA-based polymer and the type of ionic group-containing compound. 2. The reactivity of the compound with the PVA polymer and the ionic groups in the compound 200536968, neutralization degree and control over a wide temperature range. The ionic group-containing compound used in the present invention may be any one capable of reacting with a hydroxyl group in a PVA-based polymer, and is not particularly limited, and includes, for example, aldehydes, epoxy-based, carboxylic acid-based, Isocyanates, silanols, etc. The ionic group is also not particularly limited, and it may be any residual acid, sulfonic acid, or a partially or completely neutralized derivative thereof. From the standpoint of availability, of course, carboxylic acids and their neutralized derivatives are preferred; in particular, if the fiber is to be rendered water soluble at a lower temperature, it is preferred to use metal-neutralized Compounds of carboxylic acid residues. Among these, from the viewpoint of their reactivity with fibers, control of water solubility, and mechanical properties, among them, glyoxylic acid and its metal-neutralizers are particularly applicable. For example, when glyoxylic acid is reacted and introduced into a PVA-based polymer, a carboxylic acid residue can be introduced into the molecular chain of PVA. The carboxylic acid anions have a large steric hindrance and they are mutually exclusive. The molecular chain network of a polymer having these carboxylic acid anions introduced therein is expanded, with the result that the polymer may more easily absorb water. Therefore, the obtained polymer may have a high water absorption rate and be more easily soluble in water at a low temperature. When the carboxylic acid site introduced into the polymer molecular chain is neutralized with a metal having a high degree of ionization, such as sodium, the carboxylic acid anion can be formed more quickly, and the water absorption rate of the polymer can be further increased, with the result that Fibers formed from polymers are more soluble in water at lower temperatures. The metal that can be used to neutralize the ionic group is not particularly limited, and for example, it includes sodium, calcium, and magnesium; preferably, it has a large ionization tendency such as sodium. The method for neutralizing the group is not particularly limited 'and may be any conventional method. -14- 200536968 For example, a carboxylic acid group-containing compound is dissolved in an extraction solvent, and sodium hydroxide can be added thereto to neutralize the carboxylic acid residue with sodium ions. Depending on the amount of metal ions that will be added to the system, the degree of neutrality in the compound can be controlled. It is necessary for the water-soluble PVA-based fiber of the present invention to react with the above-mentioned ionic group-containing compound in an amount of 0.001 to 5 mol%. If the degree of reactivity between the water-soluble PVA-based fibers of the present invention and the ionic group-containing compound is less than 0.001 mole%, the objective water-soluble fibers of the present invention cannot be obtained; but if it is more than 5 mole%, The degree of crystallinity of the fibers may be low, which may cause problems such as reduction of the mechanical properties of the fibers produced, or a large shrinkage when the fibers are dissolved. The reactivity with the compound is preferably from 0.05 to 4 mole%, more preferably from 0.08 to 3 mole%. The degree of reactivity between the water-soluble PVA-based fiber of the present invention and the ionic group-containing compound can be measured by a method described later. Furthermore, another significant feature of the water-soluble PVA-based fibers of the present invention is that although the water-soluble fibers are soluble in water, they have excellent mechanical properties such as tensile strength and the like. In particular, it is important that the water-soluble PVA-based fiber of the present invention conforms to the relationship represented by the following formula (I), where wtb (° C ·) represents the fiber's dissolution temperature in water, and Xcf (%) represents the fiber The degree of crystallinity is used as an indicator to improve the mechanical properties of the fiber:
Wtb < 2.50 · Xcf 70 ( I ) 式中,30% S Xcf S 80%。 迄今爲止,其係藉此控制用以形成纖維之聚合物的聚合 度和皂化度、及所製得纖維之延伸條件來控制水溶性纖維 之水溶性,纖維之結晶化是被犧牲,因此無法獲得兼備優 -15- 200536968 良機械特性之水溶性纖維。第1圖是對於本發明之水溶性 PVA系纖維、揭示於曰本國專利特開平第7-420 1 9號公報 和特開平第7-90714號公報之水溶性PVA系纖維、及目前 市售商品級可獲得之水溶性纖維(Nitivy (股)製之「 Solvron」),分別展示各纖維之水中溶解溫度與結晶化度 之間的關係。其中「Solvron」系列係包括:SS、SU、SX 和S L,且以白色圓圈所代表者;另外,在曰本國專利特開 平第7-42019號公報和特開平第7-9071 4號公報所揭示之 水溶性纖維是以白色方形所代表者;並且,本發明之水溶 H 性PVA系纖維(實施例)之試料係以黑色點所代表者;而 比較例係以黑色四方形所代表者。如第1圖所示,「 Solvron」之水溶性纖維及在特開平第7-4201 9號公報和特 開平第7-9 07 1 4號公報所揭示之水溶性纖維,其介於纖維 之水中溶解溫度Wtb ( °C )與結晶化度Xcf ( % )之間的關 係是幾乎爲線性關係,且彼等之間的關係式是如下式(IV )所示:Wtb < 2.50 · Xcf 70 (I) where 30% S Xcf S 80%. So far, it is based on controlling the degree of polymerization and saponification of the polymers used to form the fibers, and the elongation conditions of the resulting fibers to control the water solubility of the water-soluble fibers. The crystallization of the fibers is sacrificed, so it cannot be obtained Water-soluble fiber with excellent mechanical properties. FIG. 1 shows water-soluble PVA-based fibers of the present invention, and water-soluble PVA-based fibers disclosed in Japanese Patent Laid-Open Nos. 7-420 1 9 and 7-90714, and current commercial products. The water-soluble fibers ("Solvron" made by Nitivy) are shown in the first grade, respectively, and the relationship between the water solubility temperature and the crystallinity of each fiber is shown. The "Solvron" series includes: SS, SU, SX, and SL, and are represented by white circles; In addition, disclosed in Japanese Patent Publication No. 7-42019 and Japanese Patent Publication No. 7-9071 4 The water-soluble fibers are represented by white squares; and the samples of the water-soluble H-soluble PVA-based fibers (Examples) of the present invention are represented by black dots; and the comparative examples are represented by black squares. As shown in Fig. 1, the water-soluble fibers of "Solvron" and the water-soluble fibers disclosed in JP 7-4201 9 and JP 7-9 07 1 4 are in the water of the fibers. The relationship between the dissolution temperature Wtb (° C) and the degree of crystallinity Xcf (%) is almost linear, and the relationship between them is shown in the following formula (IV):
Wtb > 2.50 · Xc - 58 ( IV ) φ 式中,30% ^ Xc ^ 80%。 其詳細細節係在實施例中加以說明。簡而言之,本發明 之水溶性PVA系纖維全部在式(I)之範圍(在圖中之斜 線區)。與傳統的水溶性纖維相比較,本發明之水溶性 PVA系纖維之結晶化度較高,亦即本發明之水溶性PVA系 纖維具有優良機械特性。當結晶化度Xcf爲低於30%時, 則纖維之機械特性不佳;而當高於80%時,則Wtb是120 _ 16- 200536968 °c以上。因此,此等係無法符合本發明之目的。在本發明 中所謂纖維之「水中溶解溫度Wtb ( °c )」及「結晶化度 Xcf ( % )」是根據如後所述之方法所測定。 雖然本發明之水溶性PVA系纖維是可溶於水,但是爲何 彼等具有高結晶化度的理由並不清楚,然而本發明人推測 如下所述。 將含離子性基化合物導入纖維中推測可能或多或少會降 低纖維之熔點,含有該化合物於其中之纖維之實質的延伸 條件可能會與不含該化合物之纖維者不同。因此,在本發 明中,推測纖維應該在儘可能接近纖維之熔點的溫度加以 延伸。特定言之,在本發明中,推測纖維可在纖維之高分 子遷移性的狀態下加以延伸,藉此可促進纖維之配向結晶 化,且所製得纖維可具有高結晶化度。 在本發明所獲得之纖維的纖度並無特殊的限定,其可使 用具有寬幅範圍例如0.1〜1 0,000 dtex,較佳爲1〜100 dtex之纖維。纖維之纖度可藉由改變紡嘴徑和延伸比適當 地加以控制。 其次,本發明之水溶性PVA系纖維之製造方法說明如下 。在本發明中,PV A系聚合物是溶解於水或有機溶劑中以 調製紡絲原液,且根據如後所述方法將此紡絲成纖維。因 此,可有效率且廉價地製造具有高結晶化度和優良機械特 性兼備優良水溶解性之PVA系纖維。用以構成紡絲原液之 溶劑係包括:極性溶劑,例如二甲亞颯(在下文中簡稱爲 「DMSO」)、二甲基乙醯胺、二甲基甲醯胺、N-甲基吡 200536968 . 咯啶酮等;或多元醇類,例如甘油、乙二醇等;及該等溶 、 劑與膨潤性金屬鹽之混合物,例如硫氰酸鹽(rhodanate ) 、氯化鋰、氯化鈣、氯化鋅等;及此等溶劑、或此等溶劑 與水之混合物等。從聚合物可加工性例如纖維與溶劑之回 收性的觀點來考慮,此等之中最適用者爲水和DMSO。 紡絲原液中之聚合物濃度係視組成、聚合度及溶劑而有 所不同,但是較佳爲8〜40質量%之範圍。紡絲原液在紡 出時之液溫較佳爲在紡絲原液既不致於分解也不會著色之 範圍內;具體而言,溫度較佳爲在介於50與150°C之間。 泰 紡絲原液是以濕式紡絲或乾-濕式紡絲之模式經由紡嘴紡 出進入對PVA系聚合物具有凝固能之凝固浴中。「濕式紡 絲」是一種將被紡絲原液經由紡嘴紡出直接進入凝固浴之 方法;而「乾-濕式紡絲」是紡絲原液當經由紡嘴紡出進入 吾所欲任何距離之空氣或惰性氣體中,然後加以引導進入 凝固浴中之方法。 使用於本發明之凝固浴對於紡絲原液中之溶劑是有機溶 劑者與其中之溶劑是水者有所差異。從所製得纖維之強度 · 的觀點來考慮,對使用有機溶劑之紡絲原液而言,凝固浴 較佳爲一種含有凝固浴用之溶劑及紡絲原液用之溶劑的混 合物。凝固溶劑並無特殊的限定,其可爲一種對PVA系聚 合物具有凝固能之有機溶劑,例如甲醇、乙醇、丙醇、丁 醇等之醇類,丙酮、甲基乙基酮、甲基異丁基酮等之酮類 。從低腐鈾性及溶劑回收的觀點來考慮,則較佳爲一種含 有甲醇與DMS0之組合。在另一方面,當紡絲原液是一種 -18- 200536968 水溶液時,則構成凝固浴之凝固溶劑兩者皆可爲一種對 PVA系聚合物具有凝固能之無機鹽類(例如結晶硫酸鈉鹽 、氯化鈉、碳酸鈉等)之水溶液。 其次,將凝固原絲引導通過用以從原絲脫除紡絲原液用 之溶劑的萃取浴。茲就抑制乾燥時纖維之間的凝集作用, 且爲提高纖維之機械特性之目的而言,較佳爲將纖維引導 通過萃取浴之同時實施濕式-延伸。從纖維之可加工性和生 產性的觀點來考慮,濕式-延伸比較佳爲2〜6倍。萃取溶 劑可爲單獨使用凝固溶劑、或組合倂用含有紡絲原液溶劑 和凝固溶劑之混合物。 在濕式-延伸之後,纖維可加以乾燥且進一步延伸成本發 明之目的之PVA系纖維。欲能獲得本發明之纖維,可將彼 等引導通過含有含離子性基化合物溶解於其中之萃取浴, 藉此將該化合物滲透入纖維中。在此情況下,從含離子性 基化合物均勻地滲透入纖維的觀點來考慮,其較佳爲纖維 是被萃取浴中之萃取溶劑膨潤。茲就此目的而言,萃取溶 劑較佳爲例如甲醇之醇類、或水。特定言之,纖維在紡絲 步驟中已經完全結晶化,然後將含離子性基化合物滲透入 已在萃取浴中被萃取溶劑膨潤之纖維中,然後將纖維乾燥 、延伸及熱處理。在此等後續步驟中,已滲透入纖維之該 化合物與纖維反應而導入纖維中。結果在並未實質地降低 纖維之延伸比下,可製得兼備優良機械特性例如抗拉強度 及優良水溶解性之PVA系纖維。 在另一方面,當將一種含有容易與PVA系聚合物之羥基 200536968 ·, 反應的原子基團(例如醛基或酯基等)之改質劑添加到紡 絲原液時,則反應可能會在該階段開始且持續進行,結果 導致在凝固步驟中纖維之結晶化可能會因此受到阻滯,且 纖維之可延伸性可能會降低。因此,所製得纖維可能具有 低結晶化度且其機械特性不佳。類似於此,當含離子性基 化合物是預先與PVA系聚合物反應且使用所獲得PVA系 聚合物作爲原料以製造纖維時,則所獲得纖維之結晶化度 也低,且纖維之機械特性也是不佳。此外,當化合物是在 纖維已經加以延伸或熱處理之後,以滾筒接觸之模式施塗 · 到纖維上,則無法對纖維賦予足夠數量之化合物,且除此 之外,該化合物無法均勻地滲透入纖維中,且處理之再現 性不佳。因此,如上所述,較佳爲當纖維在萃取浴中以萃 取溶劑膨潤之狀態下,同時滲透入PVA系纖維中。 如上所述,本發明之PVA系纖維之水溶解溫度是可藉由 改變含離子性基化合物之導入量而適當地加以控制。含離 子性基化合物對萃取浴之添加量是可視將被製得之纖維所 要求的水溶解特性而適當地設定’該添加量較佳爲例如在 擎 1〜50 g/Ι之範圍。若該添加量爲少於1 g/Ι時’則其係不 適當的,因爲纖維無法具有本發明之目的所要求的水溶解 特性;且若大於5 0 g/Ι時,其也係不適當的,因爲反應可 能會快速地進行,且纖維之結晶化度降低’結果導致纖維 之機械和物理特性劣化且纖維在水中可能會收縮。該添加 量更佳爲2〜30 g/Ι。 在包括凝固和萃取之紡絲步驟藉此所導入纖維中之該化 -20- 200536968 合物是在紡絲後之乾燥、延伸和熱處理之任何步驟中,藉 由加熱而與纖維反應,藉此製得本發明之水溶性PVA系纖 維。在乾燥、延伸或熱處理時,用以促進反應進行所必要 的溫度是並無特殊的限定,但是若考慮到必須與用以顯示 纖維的機械特性之延伸處理同時進行反應時,則較佳爲在 100〜240°C之範圍。若溫度爲低於100°C時,則可能不易 進行反應,且所製得纖維會白化,結果導致纖維之機械和 物理特性不佳。在另一方面,若溫度爲高於240 °C時,則 所製得纖維可能會部份熔化,此係不利的,因爲所製得纖 修 維之機械和物理特性可能會降低。該溫度更佳爲在120〜 220°C之範圍。 本發明之水溶性PVA系纖維之總延伸比較佳爲3倍以上 。若延伸比爲小於3倍時,則所製得纖維之機械特性可能 會減損。在本文中所謂的「延伸比」係意謂在上述乾燥前 的凝固浴中之濕式-延伸比與在乾燥後之延伸比的乘積。例 如,假設濕式·延伸比爲3倍,且隨後之延伸比爲2倍時, 則其總延伸比爲6倍。 _ 本發明之水溶性PVA系纖維係可以例如切斷纖維、長纖 維、短纖維加撚紗、繩狀物、繩索和原纖維等之形態來使 用。若需要的話,纖維可製成不織布、梭織物或針織物。 從所要求水溶性之用途的觀點來考慮,纖維更佳爲用作例 如作爲化學燒花花邊用基布之不織布。 以上述水溶性PV A系纖維所構成之水溶性不織布,該不 織布之水中溶解溫度SP ( °C )與作爲不織布之機械特性指 •21 - 200536968 標之結晶化度Xcw ( % )之間的關係,當其係符合如下式 (II )所示時,則雖然具有優良水溶性,但是也兼備優良 機械特性例如抗拉強度和彈性模數等。 SP < 2.50 · Xcw - 50 ( II ) 式中,30% ^ XCW ^ 65%。 如上所述,迄今爲止不織布之水溶解特性和機械特性係 藉由改變將被使用之水溶性PVA系纖維之配方來加以控制 。例如,當吾等期望獲得具有優良低溫溶解性之水溶性不 織布時,則係使用具有低聚合度或低皂化度之PVA系聚合 物作爲原料,或使用藉由控制其延伸條件所製得之PVA系 纖維。特定言之,將被用以製造不織布之纖維是藉由降低 其結晶性來賦予水溶解特性。然而,根據傳統方法,所製 得纖維具有低結晶化度,因此由該纖維所製造的水溶性不 織布,雖然其水溶解特性可能優良,但是無法具有令人滿 意的機械特性。第2圖係展示本發明之水溶性不織布、由 揭示於日本國專利特開平第7-4201 9號公報和特開平第7-907 14號公報之水溶性PVA系纖維所製造之不織布(比較 例)、及由目前市售商品級可獲得之水溶性纖維〔Nitivy (股)製之「So Wron」〕所構成之片狀物之間關於其水中 溶解溫度與結晶化度之間的關係。其中「Solvron」系列係 包括SS、SU、SX和SL,且此等片狀試料係以白色圓圈來 表示。另外,由揭示於日本國專利特開平第7-42019號公 報及特開平第7-90714號公報之水溶性纖維所形成之不織 布係以白色方形來表示。本發明之水溶性PVA系纖維之試 200536968 料(實施例)係以黑色點來表示。如第2圖所示,「 Solvron」之片狀物及揭示於特開平第7_42019號公報和特 開平第7 - 9 0 7 1 4號公報之水溶性不織布,其水中溶解溫度 SP ( °C )與結晶化度Xcw ( °C )之間係具有幾乎線性之關 係,且其關係式係如下式(V )所示: SP > 2.50 · Xcw 39 ( y ) 式中,30% ^ Xcw ^ 65%。 如第2圖所示,本發明之水溶性不織布係全部在式(π )之範圍內(圖中斜線區)。與傳統的水溶性不織布相比 鲁 較,其特徵爲本發明之水溶性不織布的結晶化度較高,雖 然其水中溶解溫度是相同。其中,若結晶化度Xcw爲低於 3 0%時,則所製得不織布之機械特性不佳,例如,當不織 布是用作爲化學燒花花邊用基布時,則在刺繡時不織布可 能會發生破損、或圖案偏離等。因此,具有此等不良機械 特性之不織布,其實務應用性將會受到限制。在另一方面 ,當結晶化度Xcw爲超過65%時,則織物之溶解溫度SP 將爲120°C以上。若是如此,在纖細花紋之刺繡時,打緯 Φ 密度可能會增加,且在刺繡作業後溶劑不易脫除;此外, 在使用絲綢或醋酸酯等輕薄材料之高級刺繡時,材料之熱 安定性不佳,因此絲綢或醋酸酯之材料可能會劣化等之問 題。由於此等問題,本發明之目的將難以達成。此外,在 本發明所提及之「水中溶解溫度SP ( °C )」及「結晶化度 Xcw ( % )」是根據如後所述方法所測定。 第3圖係展示如第2圖所示所使用之不織布之彈性模數 -23- 200536968 (N/5〇 mm )與水中溶解溫度SP ( t:)之間的關係。如第 3圖所示,Solvron之片狀物、或由揭示於特開平第7-42019號公報及特開平第7-90714號公報之纖維所構成之水 溶性不織布,其彈性模數Μ與水中溶解溫度SP之間是具 有幾乎爲線性的關係,且其關係式係如下式(VI )所示: SP > 1.60 Μ - 4.0 ( VI ) 式中,30 N/50 mm S M S 80 N/50 mm 如第3圖所示,本發明之水溶性不織布全部在式(III ) 之範圍內(圖中斜線區),其特徵爲:與傳統的水溶性不 織布相比較,本發明之水溶性PVA系織物之彈性模數較高 ,即使其水中溶解溫度是相同。如第2圖所示,此可能是 由於本發明之不織布之高結晶化度。若彈性模數Μ爲低於 3 0 N/5 0 mm時,則例如當織物是用作爲化學燒花花邊用基 布時,其在刺繡時可能會破損、或在刺繡處理時可能會發 生圖案偏離,因此不織布之實務應用性將受到限制。此外 ,當彈性模數Μ爲高於80 N/5 0 mm時,則織物之溶解溫 度SP必然將提高至1 1 0°C或以上。若是此情況,則在纖 細-花紋之刺繡時,打緯密度可能會增加,且在刺繡作業後 溶劑不易脫除;此外,在使用絲綢或醋酸酯等輕薄材料之 高級刺繡時,材料之熱安定性不佳,因此絲綢或醋酸酯之 材料可能會劣化等之問題。由於此等問題,本發明之目的 將難以達成。此外,在本發明所提及之「彈性模數Μ ( N/5 0 mm)」是根據如後所述方法所測定。 本發明之水溶性不織布之製造方法並無特殊的限定,其 -24- 200536968 係可使用任何傳統慣用習知的方法。具體言之,可採用例 如:針扎法、壓花法、泡沬黏合法、熱熔合纖維混合物之 加熱法(壓花、熱風加熱、模製成型)、黏結劑黏合法、 水流噴網法、熔融吹襲法或紡絲黏合法等之各種不同的方 法,且藉此製成之不織布可加以積層,或此等方法可以任 何吾所欲方式組合倂用。無論如何,任何吾所欲方法是視 將被製造之不織布產品之品質而適當地選擇。例如,將以 上述方式所製得水溶性PV A系纖維之絲束以利用摩擦帶電 之相斥作用來加以開纖;或將捲縮或切斷之短纖維加以梳 理和開纖形成纖維網,然後使用黏合面積比率爲3〜50%之 熱壓花輥,在溫度爲比構成纖維網之水溶性PVA系纖維的 熔點低20〜100°C之溫度,且在3〜100 kg/cm之線性壓力 下施加熱黏合加工,以製得水溶性不織布。在此情況下, 若熱壓花輥之黏合比率爲小於3%時,則因黏合面積將變小 且所製得不織布之機械特性將會不佳;但是若爲大於50% 時,則因黏合面積將變大且所製得不織布之手感將變得較 硬,且除此之外,所製得不織布易產生皺紋。壓花輥之黏 合比率較佳爲5〜40%,若從將被製得之不織布的機械特性 和手感的觀點來考慮,則更佳爲10〜30%。當熱黏合溫度 爲高於(Tm - 20°C )時,其中Tm係表示用以形成纖維網 之水溶性PVA系纖維之熔點,則可提高黏合性且所製得不 織布具有優良機械特性,但是織物之水溶性可能會惡化。 若黏合溫度爲低於(Tm - 100 °C )時,則熱黏合無法令人 滿意且所製得不織布不佳。因此,熱黏合溫度較佳爲介於 -25- 200536968 (Tm - 20°C )與(Tm - l〇〇°C )之間。當黏合比高時,則 較佳爲降低熱黏合溫度;但是相反地,若該比率低時,則 較佳爲提高熱黏合溫度。在本文中所提及之「熱黏合溫度 」係表示不織布之溫度,而非所使用之壓花輥的溫度。當 壓花輥速度低時,則不織布本身之溫度可能與輥之溫度幾 乎相同;但是若壓花輥是以高速旋轉時,則熱傳導可能會 不足夠,且不織布之溫度可能會降低。若線性壓力爲小於 3 kg/cm時,則在熱黏合區纖維之橫斷面無法令人滿意地扁 平化,且黏合面積不大,因此不織布之強度將會不足夠。 若熱黏合是在線性壓力爲大於100 kg/cm下達成時,則纖 維本身可能會由於黏合作業而受到損傷,且所獲得織物在 壓花點附近可能會發生龜裂、穿孔導致織物之機械特性惡 化。從將被製得之不織布之機械特性的觀點來考慮,線性 壓力較佳爲10〜80 kg/cm,且更佳爲15〜40 kg/cm。若黏 合比率低或黏合溫度低時,則其係需要較高的線性壓力; 但是若從所製得不織布之綜合特性的觀點來考慮,則線性 壓力較佳爲較低。 在該不織布中,本發明水溶性PVA系纖維之含量較佳爲 5〜1 00質量%。若含量爲小於5質量%時,則可能難以用 於要求水溶性之用途。因爲本發明之水溶性PVA系纖維兼 備優良纖維特性例如熱黏合性及優良強度和撓曲性,其係 可使用1〇〇質量%之本發明之水溶性PVA系纖維以壓花或 針扎法加工成不織布。然而,根據目的產品之品質和成本 ,本發明之水溶性PVA系纖維可與任何其他纖維組合倂用 200536968 ,例如彼等可與紙漿或棉花等之天然纖維;嫘縈或庫普拉 (Cupra)等之再生纖維;醋酸酯或普羅米克斯(Promix) 等之半合成纖維;例如聚酯纖維、聚丙烯腈系(acrylic ) 纖維、聚醯胺纖維(尼龍、芳香族聚醯胺等)、非水溶性 之PVA系纖維等之合成纖維混合或積層。若需要的話,由 本發明之水溶性PVA系纖維所形成之不織布可與任何其他 材料例如薄膜、金屬、樹脂等形成複合物。 本發明之水溶性不織布之圖案(花紋組織)並無特殊的 限定,因爲織物之要求性能是視其用途而變化,可根據織 物之用途和目的適當地選擇例如正方菱形鋸齒狀格子圖案 、變形四角形圖案、針點狀圖案、梭織眼圖案等。 【實施方式】 本發明將參考下列實施例更詳細揭述於下,但是本發明 並不受限於此等實施例。在下列實施例中,纖維中之離子 性化合物之反應度、纖維之水中溶斷溫度、纖維之抗拉強 度、不織布之水中溶解溫度、纖維之水中溶解溫度、不織 布和纖維之結晶化度、及不織布之彈性模數是根據如下所 述方法所測定。 〔纖維中之離子性化合物之反應度,莫耳%〕 「反應度」是使用日本電子公司製之核磁共振(NMR ) 裝置所測得。將被分析之PVA系纖維是溶解於溶液溫度爲 50〜140°C之DMSO溶液,然後使用13C-NMR實施測定, 其反應度是根據分配到經由反應所形成的結構(縮醛)之 波峰(化學位移 =100 ppm)對在PVA中之CH2基之波峰 200536968 的面積比所計算得。 〔纖維和不織布之結晶化度(Xcf、Xcw) ,%〕 使用Perkin-Elmer公司製之Pyris-1型微差掃瞄熱量測 定計,測定將被分析之試料之總熔化焓(△ Η。^ )。關於 測定條件,升溫速度爲80°C /分鐘,並根據下式計算得試料 之質量結晶化度。另外,係使用銦及鉛作爲標準物質,以 校正熔點和溶化熱。Wtb > 2.50 · Xc-58 (IV) φ where 30% ^ Xc ^ 80%. The details are explained in the examples. In short, the water-soluble PVA-based fibers of the present invention are all in the range of the formula (I) (in the hatched area in the figure). Compared with the conventional water-soluble fiber, the water-soluble PVA-based fiber of the present invention has a higher degree of crystallization, that is, the water-soluble PVA-based fiber of the present invention has excellent mechanical properties. When the degree of crystallization Xcf is less than 30%, the mechanical properties of the fiber are not good; when it is higher than 80%, the Wtb is 120_16-200536968 ° c or more. Therefore, these systems cannot meet the purpose of the present invention. The "dissolution temperature in water Wtb (° c)" and "degree of crystallinity Xcf (%)" of the fiber in the present invention are measured according to a method described later. Although the water-soluble PVA-based fibers of the present invention are soluble in water, the reason why they have a high degree of crystallinity is unclear, but the inventors speculate that they are as follows. The introduction of an ionic group-containing compound into the fiber is expected to lower the melting point of the fiber more or less, and the substantial extension conditions of the fiber containing the compound may be different from those of the fiber without the compound. Therefore, in the present invention, it is speculated that the fiber should be extended at a temperature as close as possible to the melting point of the fiber. In particular, in the present invention, it is presumed that the fiber can be extended in a state of high molecular mobility of the fiber, whereby the orientation crystallization of the fiber can be promoted, and the obtained fiber can have a high degree of crystallinity. The fineness of the fiber obtained in the present invention is not particularly limited, and a fiber having a wide range such as 0.1 to 10,000 dtex, preferably 1 to 100 dtex can be used. The fineness of the fiber can be appropriately controlled by changing the spinning nozzle diameter and the elongation ratio. Next, a method for producing the water-soluble PVA-based fiber of the present invention is described below. In the present invention, the PV A-based polymer is dissolved in water or an organic solvent to prepare a spinning dope, and this is spun into fibers according to a method described later. Therefore, it is possible to efficiently and inexpensively produce a PVA-based fiber having high crystallinity, excellent mechanical properties, and excellent water solubility. Solvents used to form the spinning dope include polar solvents such as dimethylmethylene (hereinafter referred to as "DMSO"), dimethylacetamide, dimethylformamide, and N-methylpyridine 200536968. Pyridone, etc .; or polyhydric alcohols, such as glycerol, ethylene glycol, etc .; and mixtures of these solvents and swelling metal salts, such as rhodanate, lithium chloride, calcium chloride, chlorine Zinc and the like; and these solvents, or a mixture of these solvents and water, and the like. From the viewpoints of polymer processability such as fiber and solvent recovery, water and DMSO are most suitable among these. The polymer concentration in the spinning dope varies depending on the composition, the degree of polymerization, and the solvent, but it is preferably in the range of 8 to 40% by mass. The temperature of the spinning dope at the time of spinning is preferably within a range where the spinning dope is neither decomposed nor colored; specifically, the temperature is preferably between 50 and 150 ° C. Thai spinning dope is spun through the spinning nozzle in wet spinning or dry-wet spinning mode into a coagulation bath with coagulation energy for PVA polymer. "Wet spinning" is a method of spinning the spinning dope through the spinning nozzle directly into the coagulation bath; and "dry-wet spinning" is the spinning dope when spinning through the spinning nozzle to enter any distance I want Air or inert gas, and then introduced into the coagulation bath. The coagulation bath used in the present invention differs between those in which the solvent in the spinning dope is an organic solvent and those in which the solvent is water. From the viewpoint of the strength and strength of the obtained fiber, for the spinning dope using an organic solvent, the coagulation bath is preferably a mixture containing a solvent for the coagulation bath and a solvent for the spinning dope. The coagulation solvent is not particularly limited, and it may be an organic solvent having coagulation energy for PVA polymers, such as alcohols such as methanol, ethanol, propanol, butanol, acetone, methyl ethyl ketone, and methyl isopropyl alcohol. Ketones such as butyl ketone. From the viewpoint of low-corrosive uranium properties and solvent recovery, a combination containing methanol and DMS0 is preferred. On the other hand, when the spinning dope is an -18-200536968 aqueous solution, both of the coagulating solvents constituting the coagulation bath may be an inorganic salt (such as crystalline sodium sulfate, Sodium chloride, sodium carbonate, etc.). Next, the solidified strand is guided through an extraction bath for removing a solvent for spinning dope from the strand. In order to suppress the agglomeration between the fibers during drying and to improve the mechanical characteristics of the fibers, it is preferable to perform wet-drawing while guiding the fibers through the extraction bath. From the viewpoint of processability and productivity of the fiber, the wet-stretching ratio is preferably 2 to 6 times. The extraction solvent may be a coagulation solvent used alone or a mixture containing a spinning dope solvent and a coagulation solvent in combination. After wet-drawing, the fibers can be dried and further drawn into PVA-based fibers for the purpose of the invention. To obtain the fibers of the present invention, they can be guided through an extraction bath containing an ionic group-containing compound dissolved therein, thereby infiltrating the compound into the fibers. In this case, from the viewpoint of uniformly penetrating the ionic group-containing compound into the fibers, it is preferable that the fibers are swelled by the extraction solvent in the extraction bath. For this purpose, the extraction solvent is preferably an alcohol such as methanol, or water. In particular, the fibers have been completely crystallized during the spinning step, and then the ionic group-containing compound is infiltrated into the fibers that have been swollen by the extraction solvent in the extraction bath, and then the fibers are dried, drawn, and heat-treated. In these subsequent steps, the compound that has penetrated into the fiber reacts with the fiber and is introduced into the fiber. As a result, a PVA-based fiber having excellent mechanical properties such as tensile strength and excellent water solubility can be obtained without substantially reducing the fiber elongation ratio. On the other hand, when a modifier containing an atomic group (such as an aldehyde group or an ester group) that easily reacts with the hydroxyl group of the PVA polymer 200536968 ·, is added to the spinning dope, the reaction may be This phase begins and continues, with the result that the crystallization of the fibers may be retarded during the coagulation step, and the extensibility of the fibers may be reduced. Therefore, the obtained fiber may have a low degree of crystallinity and poor mechanical properties. Similarly to this, when the ionic group-containing compound is reacted with a PVA-based polymer in advance and the obtained PVA-based polymer is used as a raw material to manufacture the fiber, the degree of crystallinity of the obtained fiber is also low, and the mechanical characteristics of the fiber are also Not good. In addition, when the compound is applied to the fiber in a roller contact mode after the fiber has been stretched or heat-treated, a sufficient amount of the compound cannot be imparted to the fiber, and in addition, the compound cannot penetrate the fiber uniformly. Medium, and the reproducibility of the processing is not good. Therefore, as described above, it is preferable that the fibers penetrate into the PVA-based fibers at the same time when the fibers are swollen with the extraction solvent in the extraction bath. As described above, the water-dissolving temperature of the PVA-based fiber of the present invention can be appropriately controlled by changing the introduction amount of the ionic group-containing compound. The addition amount of the ion-containing compound to the extraction bath is appropriately set depending on the water-solubility characteristics required for the fiber to be produced. The addition amount is preferably, for example, in the range of 1 to 50 g / 1. If the added amount is less than 1 g / 1, it is not appropriate, because the fiber cannot have the water-solubility characteristics required for the purpose of the present invention, and if it is greater than 50 g / 1, it is also inappropriate. Because the reaction may proceed quickly and the crystallinity of the fiber is reduced, the mechanical and physical characteristics of the fiber are deteriorated and the fiber may shrink in water. The added amount is more preferably 2 to 30 g / I. The -20-20200536968 compound which is introduced into the fiber through a spinning step including coagulation and extraction is reacted with the fiber by heating in any step of drying, stretching and heat treatment after spinning, whereby The water-soluble PVA-based fiber of the present invention was obtained. During drying, stretching or heat treatment, the temperature necessary to promote the reaction is not particularly limited, but if it is considered that the reaction must be performed simultaneously with the stretching treatment used to show the mechanical properties of the fiber, it is preferably 100 ~ 240 ° C. If the temperature is lower than 100 ° C, the reaction may not be easy, and the resulting fiber may be whitened, resulting in poor mechanical and physical characteristics of the fiber. On the other hand, if the temperature is higher than 240 ° C, the fiber produced may be partially melted, which is disadvantageous because the mechanical and physical properties of the fiber repair may be reduced. The temperature is more preferably in the range of 120 to 220 ° C. The total elongation of the water-soluble PVA-based fiber of the present invention is preferably 3 times or more. If the elongation ratio is less than 3 times, the mechanical properties of the resulting fiber may be impaired. The "elongation ratio" as used herein means the product of the wet-elongation ratio in the coagulation bath before drying and the elongation ratio after drying. For example, if the wet stretch ratio is 3 times and the subsequent stretch ratio is 2 times, the total stretch ratio is 6 times. _ The water-soluble PVA-based fibers of the present invention can be used in the form of, for example, cut fibers, long fibers, short-fiber twisted yarns, ropes, ropes, and fibrils. If desired, the fibers can be made into a non-woven, woven or knitted fabric. From the viewpoint of the use required for water solubility, the fiber is more preferably used as a non-woven fabric, for example, as a base fabric for chemical burnt lace. The relationship between the water-soluble non-woven fabric made of the above-mentioned water-soluble PV A-based fibers, the dissolution temperature SP (° C) in water of the non-woven fabric, and the mechanical properties of the non-woven fabric refer to the degree of crystallinity Xcw (%) of the standard of 21-200536968. When it conforms to the following formula (II), although it has excellent water solubility, it also has excellent mechanical properties such as tensile strength and elastic modulus. SP < 2.50 · Xcw-50 (II) where 30% ^ XCW ^ 65%. As described above, the water-dissolving properties and mechanical properties of the nonwoven fabric have been controlled by changing the formulation of the water-soluble PVA-based fibers to be used so far. For example, when we expect to obtain water-soluble nonwoven fabrics with excellent low-temperature solubility, we use PVA-based polymers with a low degree of polymerization or a low degree of saponification as raw materials, or use PVA prepared by controlling the elongation conditions Department of fiber. In particular, the fibers to be used in the manufacture of nonwoven fabrics impart water-solubility properties by reducing their crystallinity. However, according to the conventional method, the obtained fiber has a low degree of crystallinity, and therefore the water-soluble nonwoven fabric manufactured from the fiber may not have satisfactory mechanical properties, although its water-solubility characteristics may be excellent. FIG. 2 shows a water-soluble nonwoven fabric of the present invention, a nonwoven fabric made of water-soluble PVA-based fibers disclosed in Japanese Patent Laid-Open Nos. 7-4201 9 and 7-907 14 (Comparative Example) ), And the relationship between the temperature of dissolution in water and the degree of crystallization between sheets made of water-soluble fiber [Nitivy (So Wron) made by Nitivy (commercially available)] that are currently commercially available. The “Solvron” series includes SS, SU, SX, and SL, and these sheet samples are indicated by white circles. The non-woven fabric formed by the water-soluble fibers disclosed in Japanese Patent Laid-Open Publication No. 7-42019 and Japanese Patent Laid-Open Publication No. 7-90714 is represented by a white square. The trial of the water-soluble PVA-based fiber of the present invention (200536968) is shown by black dots. As shown in Fig. 2, the sheet of "Solvron" and the water-soluble non-woven fabrics disclosed in JP-A No. 7_42019 and JP-A No. 7-9 0 7 1 4 have a water solubility temperature SP (° C) It has an almost linear relationship with the degree of crystallinity Xcw (° C), and the relationship is shown by the following formula (V): SP > 2.50 · Xcw 39 (y) In the formula, 30% ^ Xcw ^ 65 %. As shown in FIG. 2, all the water-soluble nonwoven fabrics of the present invention fall within the range of the formula (π) (the oblique area in the figure). Compared with the traditional water-soluble non-woven fabric, it is characterized by a higher degree of crystallinity of the water-soluble non-woven fabric of the present invention, although its dissolution temperature in water is the same. Among them, if the degree of crystallization Xcw is less than 30%, the mechanical properties of the nonwoven fabric are not good. For example, when the nonwoven fabric is used as a base fabric for chemical firing, the nonwoven fabric may occur during embroidery Damage or pattern deviation. Therefore, non-woven fabrics with such poor mechanical characteristics will have limited practical applicability. On the other hand, when the crystallization degree Xcw exceeds 65%, the dissolution temperature SP of the fabric will be 120 ° C or more. If so, when embroidering fine patterns, the beating Φ density may increase, and the solvent is not easy to remove after embroidery. In addition, when using advanced embroidery of thin materials such as silk or acetate, the thermal stability of the material is not good. Therefore, the material of silk or acetate may be deteriorated. Due to these problems, the object of the present invention will be difficult to achieve. In addition, the "dissolution temperature in water SP (° C)" and the "degree of crystallization Xcw (%)" mentioned in the present invention are measured according to a method described later. Fig. 3 shows the relationship between the elastic modulus of the non-woven fabric used as shown in Fig. -23- 200536968 (N / 50 mm) and the solution temperature SP (t :) in water. As shown in FIG. 3, the elastic modulus M of Solvron or a water-soluble non-woven fabric composed of fibers disclosed in JP 7-42019 and JP 7-90714 is a water-soluble nonwoven fabric. The dissolution temperature SP has a nearly linear relationship, and its relationship is shown in the following formula (VI): SP > 1.60 Μ-4.0 (VI) where 30 N / 50 mm SMS 80 N / 50 mm As shown in FIG. 3, the water-soluble nonwoven fabric of the present invention is all within the range of formula (III) (slashed area in the figure), which is characterized in that the water-soluble PVA fabric of the present invention is compared with the conventional water-soluble nonwoven fabric. Its modulus of elasticity is high, even if its dissolution temperature in water is the same. As shown in Fig. 2, this may be due to the high crystallinity of the nonwoven fabric of the present invention. If the elastic modulus M is less than 30 N / 5 0 mm, for example, when the fabric is used as a base fabric for chemical burning lace, it may be damaged during embroidery, or a pattern may occur during embroidery processing. Deviation, so the practical applicability of non-woven fabrics will be limited. In addition, when the elastic modulus M is higher than 80 N / 5 0 mm, the dissolution temperature SP of the fabric is inevitably increased to 110 ° C or more. If this is the case, when slender-patterned embroidery, the beating density may increase, and the solvent is not easy to remove after embroidery. In addition, when using advanced embroidery of thin and light materials such as silk or acetate, the heat of the material is stable. Poor properties, so silk or acetate materials may be deteriorated. Because of these problems, the object of the present invention will be difficult to achieve. In addition, the "elastic modulus M (N / 5 0 mm)" mentioned in this invention is measured according to the method mentioned later. The manufacturing method of the water-soluble non-woven fabric of the present invention is not particularly limited, and any of the conventional and conventional methods can be used as -24-200536968. Specifically, for example, needle piercing method, embossing method, foam bonding method, heating method of thermally fused fiber mixture (embossing, hot air heating, molding), adhesive bonding method, water jet method , Melt blown method or spinning and bonding methods, and the non-woven fabrics made from them can be laminated, or these methods can be combined in any way we want. In any case, any desired method is appropriately selected depending on the quality of the nonwoven product to be manufactured. For example, the tow of the water-soluble PV A-based fibers prepared in the above manner is opened by utilizing the repulsive action of frictional charging; or the short fibers that are crimped or cut are combed and opened to form a fiber network, Then use a hot embossing roller with a bonding area ratio of 3 to 50%, at a temperature of 20 to 100 ° C lower than the melting point of the water-soluble PVA-based fibers constituting the fiber web, and at a linearity of 3 to 100 kg / cm A heat bonding process is applied under pressure to obtain a water-soluble nonwoven fabric. In this case, if the bonding ratio of the hot embossing roller is less than 3%, the bonding area will be small and the mechanical properties of the nonwoven fabric will be poor; but if it is greater than 50%, the bonding will be due to bonding. The area will become larger and the feel of the non-woven fabric will become harder. Besides, the produced non-woven fabric is prone to wrinkles. The adhesion ratio of the embossing roller is preferably 5 to 40%, and more preferably 10 to 30% from the viewpoint of the mechanical characteristics and feel of the nonwoven fabric to be produced. When the thermal bonding temperature is higher than (Tm-20 ° C), where Tm is the melting point of the water-soluble PVA fibers used to form the fiber web, the adhesion can be improved and the non-woven fabric has excellent mechanical properties, but The water solubility of the fabric may deteriorate. If the bonding temperature is lower than (Tm-100 ° C), the thermal bonding is not satisfactory and the non-woven fabric produced is not good. Therefore, the thermal bonding temperature is preferably between -25-200536968 (Tm-20 ° C) and (Tm-100 ° C). When the bonding ratio is high, it is preferable to decrease the thermal bonding temperature; but on the contrary, when the ratio is low, it is preferable to increase the thermal bonding temperature. The "heat bonding temperature" mentioned in this article refers to the temperature of the non-woven fabric, not the temperature of the embossing roller used. When the speed of the embossing roll is low, the temperature of the non-woven fabric itself may be almost the same as the temperature of the roll; however, if the embossing roll rotates at a high speed, the heat transfer may be insufficient and the temperature of the non-woven fabric may decrease. If the linear pressure is less than 3 kg / cm, the cross section of the fiber in the heat-bonding zone cannot be satisfactorily flattened, and the bonding area is not large, so the strength of the non-woven fabric will be insufficient. If the thermal bonding is achieved under a linear pressure of more than 100 kg / cm, the fiber itself may be damaged due to the bonding industry, and the obtained fabric may crack and perforate near the embossing point, resulting in mechanical properties of the fabric deterioration. From the viewpoint of the mechanical characteristics of the nonwoven fabric to be produced, the linear pressure is preferably 10 to 80 kg / cm, and more preferably 15 to 40 kg / cm. If the bonding ratio is low or the bonding temperature is low, a high linear pressure is required; however, from the viewpoint of the comprehensive characteristics of the produced nonwoven fabric, the linear pressure is preferably low. In this nonwoven fabric, the content of the water-soluble PVA-based fiber of the present invention is preferably 5 to 100% by mass. If the content is less than 5% by mass, it may be difficult to use it for applications requiring water solubility. Since the water-soluble PVA-based fiber of the present invention has both excellent fiber characteristics such as thermal adhesiveness and excellent strength and flexibility, it can be embossed or needled with 100% by mass of the water-soluble PVA-based fiber of the present invention. Processed into non-woven fabrics. However, depending on the quality and cost of the intended product, the water-soluble PVA-based fibers of the present invention can be combined with any other fibers to use 200536968, such as natural fibers that can be combined with pulp or cotton; or CuCupra Recycled fibers such as acetate; semi-synthetic fibers such as acetate or Promix; for example, polyester fibers, acrylic fibers, polyamide fibers (nylon, aromatic polyamide, etc.), Synthetic fibers such as water-insoluble PVA-based fibers are mixed or laminated. If necessary, the non-woven fabric formed of the water-soluble PVA-based fiber of the present invention may form a composite with any other material such as a film, a metal, a resin, and the like. The pattern (pattern structure) of the water-soluble non-woven fabric of the present invention is not particularly limited because the required performance of the fabric varies depending on its use. The square diamond-shaped zigzag lattice pattern, deformed quadrangular shape can be appropriately selected according to the use and purpose of the fabric. Pattern, dot pattern, woven eye pattern, etc. [Embodiments] The present invention will be described in more detail with reference to the following examples, but the present invention is not limited to these examples. In the following examples, the reactivity of the ionic compounds in the fibers, the temperature at which the fibers dissolve in water, the tensile strength of the fibers, the temperature at which the nonwovens dissolve in water, the temperature at which the fibers dissolve in water, the crystallinity of the nonwovens and fibers, The elastic modulus of the nonwoven fabric is measured by the method described below. [Reaction degree of ionic compounds in fibers, mole%] "Reaction degree" is measured using a nuclear magnetic resonance (NMR) device manufactured by Japan Electronics Corporation. The PVA fiber to be analyzed is dissolved in a DMSO solution having a solution temperature of 50 to 140 ° C, and then measured using 13C-NMR. The reactivity is based on the peaks assigned to the structure (acetal) formed by the reaction ( Chemical shift = 100 ppm) was calculated based on the area ratio of the peak of CH2 group in PVA 200536968. [Crystallinity (Xcf, Xcw),% of fibers and non-woven fabrics] The total melting enthalpy of the sample to be analyzed (Δ 试. ^) Was measured using a Pyris-1 type micro scanning calorimeter manufactured by Perkin-Elmer. ). Regarding the measurement conditions, the heating rate was 80 ° C / min, and the mass crystallinity of the sample was calculated according to the following formula. In addition, indium and lead are used as reference materials to correct the melting point and heat of melting.
Xcf、Xcw(%) = Δ H〇bs/ Δ Heal x 10 0 式中, △ H。^:實測之總熔化熱(J/g), △ Heal:完全結晶之熔化熱(174.5 J/g)。 〔纖維之水中溶解溫度(Wtb) ,°C〕 將預定荷重(2 mg/dtex)施加到將被分析之纖維試料, 且將該試料懸掛在溫度維持在3°C之冰水中。將此以2艺/ 分鐘之升溫速率加熱,測定介於試料斷裂且其荷重落下之 水溫與試料之收縮率之間的關係。讀取荷重落下之溫度, 且此係試料纖維之水中溶解溫度,Wtb。 〔纖維強度,cN/dtex〕 根據JIS L1 013,將長度爲20公分之紗試料預先加以調 濕,且在初荷重爲0.25 cN/dtex及拉伸速率爲50%/分鐘之 條件下實施測定,且採用η = 20之平均値。纖維纖度( dtex)是根據質量法所獲得。 〔不織布之水中溶解溫度(SP ) ,t〕 將三片切割成各具有尺寸爲2 cm X 2 cm之方形不織布 200536968 放入400 cc之水中,在升溫速率爲3 °C/分鐘和攪拌速率爲 、 2 80 rpm之條件下加熱。測定纖維在完全溶解時之溫度,且 此係試料之水中溶解溫度。 〔不織布之彈性模數(M) ,N/50 mm〕 將不織布以彼此垂直之方向切割成兩片各具有寬度爲5 cm、長度爲15 cm之長方形詩箋狀試料,以島津製之拉伸 試驗機、自動繪圖儀,在試料長度爲10公分、初荷重爲 0.25 cN/dtex且拉伸速度爲100%/分鐘之條件下進行測定, 然後採用將試料伸長50 mm時之拉伸強度以40 g/cm2之單 · 位面積重量加以標準化之値的平均値。 〔實施例1〕 (1) 將黏度平均聚合度爲1,7〇〇、皂化度爲96.0莫耳%之 PVA添加入DMSO中以調製具有PVA濃度爲23質 量%之DMSO溶液,並在90°C之氮氣大氣下進行加 熱和溶解。讓所調製得之紡絲原液通過各具有孔徑 爲0.08 mm且孔數爲108孔之紡嘴,以乾-濕式紡絲 之模式紡絲進入液溫爲5°C之由甲醇/DMSO = 70/30 · (以質量計)所構成的凝固浴中。 (2) 將藉此所製得之凝固紗浸漬入具有相同甲醇/DMSO 之組成物作爲凝固浴之第二浴中。然後在25°C之甲 醇浴中實施3倍之濕式-延伸。其次,將此浸漬入含 有10 g/Ι之乙醛酸(和光純藥(股)製)溶解於其 中之甲醇浴(萃取浴)中,然後在120 °C之熱風下 乾燥,以製成紡絲原紗。其次,將藉此所獲得紡絲 -29- 200536968 原紗在160 °C之熱風延伸爐中實施延伸至總延伸比 (濕式-延伸比X熱風爐延伸比)爲6倍。在此所製 得纖維之性能評估結果是展示於表1。 (3 ) 所製得之纖維中之乙醛酸之反應度爲0.9莫耳%。此 外,所製得纖維之纖維物性如下:單絲纖度爲2.0 dtex、纖維之結晶化度Xcf = 38%、水中溶解溫度 Wtb = 20°C、且纖維強度爲 7.5 cN/dtex。 (4) 由上述第(3)項即可知纖維之結晶化度Xcf與水中 溶解溫度Wtb之間的關係符合式(I )之條件,纖維 之外觀良好,並無紗斑等缺陷,且該纖維係優於傳 統的水溶性PVA系纖維。 (5 ) 將如上所述所製得之纖維加以捲縮、切斷成短纖維 ,然後加以梳理以製成纖維網。然後以具有黏合面 積率爲25%之正方菱形鋸齒狀格子圖案之壓花輥, 溫度設定在180°C、速度爲10 m/min、且線性壓力 爲40 kg/cm之條件下,對該纖維網實施熱壓花處理 。藉此所製得不織布之評估結果展示於表3。 (6) 藉此所製得不織布具有單位面積重量爲40 g/cm2、 水中溶解溫度SP = 61°C、結晶化度Xcw = 45%、且 彈性模數Μ = 43 N/50 mm。不織布之水中溶解溫度 SP與不織布之結晶化度XCW之間的關係符合式(II )之條件;且不織布之水中溶解溫度SP與不織布之 彈性模數Μ之間的關係符合式(III )之條件,且兼 備優良溶解性及機械特性。 200536968 (7 ) 進一步對上述第(5 )項所製得不織布施加剌繡’結 果並無纖維被刺繡針切斷情況’且可繡得具有美麗 外觀之刺繡布。 〔實施例2〕 (1 ) 除使用5 0%之羧酸部位已以氫氧化鈉加以中和之乙 醛酸以外,其餘則以與實施例1相同條件實施紡絲 、延伸以製得纖維。所製得纖維之性能評估結果展 示於表1。在所製得纖維中乙醛酸之反應度爲〇·8莫 耳%,。另外,所製得纖維之纖維物性如下:單絲纖 度爲2.1 dtex、纖維之結晶化度Xcf = 43%、水中溶 解溫度Wtb = 15°C、纖維強度爲7.6 cN/dtex,且纖 維之結晶化度Xcf與水中溶解溫度Wtb之間的關係 符合式(I )之條件,因此纖維之外觀良好、並無紗 斑等缺陷,且該纖維係優於傳統的水溶性PVA系纖 維。 (2) 將上述第(1 )項所製得之纖維,以與實施例1相同 條件施加熱壓花處理以製得不織布。所製得不織布 之評估結果展示於表3。所製得不織布具有單位面 積重量爲42 g/cm2、水中溶解溫度SP = 63°C、結晶 化度Xcw = 53%、且彈性模數Μ = 45 N/50 mm。不 織布之水中溶解溫度SP與不織布之結晶化度Xcw 之間的關係符合式(II )之條件;且不織布之水中 溶解溫度SP與不織布之彈性模數Μ之間的關係符 合式(III )之條件,且兼備優良溶解性及機械特性 200536968 (3 ) 進一步對以上述第(2 )項所製得不織布施加刺繡, 結果並無因刺繡針所引起之纖維切斷情況,而繡得 具有美麗外觀之刺繡布。 〔實施例3〕 (1) 除使用皀化度爲88莫耳%之PVA以外,其餘則以與 實施例1相同條件實施紡絲、延伸以製得纖維。所 製得纖維之性能評估結果展示於表1。所製得纖維 之外觀良好、並無紗斑等缺陷,單絲纖度爲2.1 φ dtex、纖維強度爲3.6 cN/dtex、纖維之結晶化度 Xcf = 32%、水中溶解溫度Wtb = 5°C。纖維之結晶 化度Xcf與水中溶解溫度Wtb之間的關係符合式(I )之條件。 (2) 除將上述第(1 )項所製得之纖維,變更其壓花溫度 爲140°C以外,其餘則以與實施例1相同條件施加 熱壓花處理以製得不織布。所製得不織布之評估結 果展示於表3。所製得不織布具有單位面積重量爲 Φ 4 1 g/cm2、水中溶解溫度SP = 21°C、結晶化度Xcw =3 2%、且彈性模數Μ = 34 N/5 0 mm。不織布之水 中溶解溫度SP與不織布之結晶化度Xcw之間的關 係符合式(II )之條件;且不織布之水中溶解溫度 SP與不織布之彈性模數Μ之間的關係符合式(III )之條件,且兼備優良溶解性及機械特性。 (3 ) 進一步對上述第(2 )項所製得不織布施加刺繡,結 -32- 200536968 果並無因刺繡針所引起之纖維切斷情況,而繡得具 有美麗外觀之刺繡布。 〔實施例4〕 (1) 除使用皀化度爲98莫耳%之PVA以外,其餘則以與 實施例1相同條件實施紡絲、延伸以製得纖維。所 製得纖維之性能評估結果展示於表1。所製得之纖 維之外觀良好、並無紗斑等缺陷,單絲纖度爲2.2 dtex、纖維強度爲 6.6 cN/dtex、纖維之結晶化度Xcf, Xcw (%) = ΔH〇bs / Δ Heal x 10 0 In the formula, ΔH. ^: Measured total heat of fusion (J / g), △ Heal: Fully crystallized heat of fusion (174.5 J / g). [Dissolution temperature (Wtb) in fiber in water, ° C] A predetermined load (2 mg / dtex) is applied to the fiber sample to be analyzed, and the sample is suspended in ice water whose temperature is maintained at 3 ° C. This was heated at a heating rate of 2 cycles per minute, and the relationship between the temperature of the water between which the sample was broken and its load dropped and the shrinkage of the sample was measured. Read the temperature at which the load drops, and this is the melting temperature in water of the sample fiber, Wtb. [Fiber strength, cN / dtex] According to JIS L1 013, a yarn sample having a length of 20 cm was humidity-adjusted in advance, and the measurement was performed under conditions of an initial load of 0.25 cN / dtex and a drawing rate of 50% / min. And use the average η of η = 20. The fiber fineness (dtex) is obtained according to the mass method. [Dissolution temperature (SP) in water of non-woven fabric, t] Cut three pieces into square non-woven fabrics each having a size of 2 cm X 2 cm 200536968 and put in 400 cc of water at a heating rate of 3 ° C / min and a stirring rate of , Heating at 2 80 rpm. The temperature at which the fiber was completely dissolved was measured, and the temperature at which the sample was dissolved in water. [Elastic modulus (M) of non-woven fabric, N / 50 mm] The non-woven fabric was cut in two directions perpendicular to each other into two rectangular poem-shaped specimens each having a width of 5 cm and a length of 15 cm. The testing machine and automatic plotter were used to measure the sample length of 10 cm, the initial load of 0.25 cN / dtex, and the tensile speed of 100% / min. Then, the tensile strength of the sample was extended by 50 mm to 40%. g / cm2 average unit weight of unit area per unit weight. [Example 1] (1) PVA having a viscosity average polymerization degree of 1,700 and a saponification degree of 96.0 mol% was added to DMSO to prepare a DMSO solution having a PVA concentration of 23% by mass, and at 90 ° C is heated and dissolved in a nitrogen atmosphere. The prepared spinning dope was passed through spinning nozzles each having a hole diameter of 0.08 mm and a number of holes of 108, and was spun in a dry-wet spinning mode into a liquid temperature of 5 ° C from methanol / DMSO = 70. / 30 · (by mass) in a coagulation bath. (2) The coagulated yarn thus prepared was immersed in a second bath having the same composition of methanol / DMSO as a coagulation bath. Then a 3-fold wet-extension was performed in a methanol bath at 25 ° C. Next, this was immersed in a methanol bath (extraction bath) containing 10 g / 1 of glyoxylic acid (manufactured by Wako Pure Chemical Industries, Ltd.) and dissolved therein, and then dried under hot air at 120 ° C to make a textile. Silk yarn. Secondly, the obtained spinning -29- 200536968 raw yarn was stretched in a hot-air stretching furnace at 160 ° C to a total stretching ratio (wet-elongation ratio X hot-air furnace stretching ratio) of 6 times. The performance evaluation results of the fibers produced here are shown in Table 1. (3) The reactivity of glyoxylic acid in the prepared fiber was 0.9 mole%. In addition, the fiber physical properties of the obtained fiber are as follows: the monofilament fineness is 2.0 dtex, the crystallinity of the fiber is Xcf = 38%, the dissolution temperature in water is Wtb = 20 ° C, and the fiber strength is 7.5 cN / dtex. (4) From the above item (3), it can be known that the relationship between the degree of crystallinity Xcf of the fiber and the temperature of dissolution in water Wtb meets the requirements of formula (I), the appearance of the fiber is good, and there are no defects such as gauze, and the fiber The fiber is superior to the conventional water-soluble PVA fiber. (5) The fiber prepared as described above is crimped, cut into short fibers, and then carded to make a fiber web. Then, using an embossing roll with a square rhombic zigzag lattice pattern with a bonding area ratio of 25%, the fiber was set at a temperature of 180 ° C, a speed of 10 m / min, and a linear pressure of 40 kg / cm. The net is heat-embossed. The evaluation results of the non-woven fabrics thus produced are shown in Table 3. (6) The non-woven fabric thus produced has a basis weight of 40 g / cm2, a water solubility temperature SP = 61 ° C, a degree of crystallization Xcw = 45%, and an elastic modulus M = 43 N / 50 mm. The relationship between the dissolution temperature SP in the non-woven fabric and the crystallinity XCW of the non-woven fabric conforms to the condition of formula (II); and the relationship between the dissolution temperature SP in the non-woven fabric and the elastic modulus M of the non-woven fabric meets the condition of formula (III) , And have both excellent solubility and mechanical properties. 200536968 (7) Further applying embroidery to the non-woven fabric made in item (5) above, as a result, no fibers were cut by embroidery needles, and embroidery cloth with beautiful appearance can be embroidered. [Example 2] (1) Except for using 50% of glyoxylic acid that had been neutralized with sodium hydroxide in the carboxylic acid portion, spinning and stretching were performed under the same conditions as in Example 1 to obtain fibers. The performance evaluation results of the obtained fibers are shown in Table 1. The degree of reactivity of glyoxylic acid in the obtained fibers was 0.8 mol%. In addition, the fiber physical properties of the obtained fiber are as follows: monofilament fineness is 2.1 dtex, fiber crystallinity Xcf = 43%, water dissolution temperature Wtb = 15 ° C, fiber strength is 7.6 cN / dtex, and fiber crystallization The relationship between the degree Xcf and the temperature of dissolution in water Wtb meets the requirements of formula (I). Therefore, the appearance of the fiber is good without defects such as gauze, and the fiber is superior to the conventional water-soluble PVA fiber. (2) The fiber obtained in the above item (1) was subjected to a heat embossing treatment under the same conditions as in Example 1 to obtain a nonwoven fabric. The evaluation results of the produced nonwoven fabric are shown in Table 3. The prepared nonwoven fabric had a weight per unit area of 42 g / cm2, a solution temperature in water SP = 63 ° C, a degree of crystallization Xcw = 53%, and an elastic modulus M = 45 N / 50 mm. The relationship between the dissolution temperature SP in the non-woven fabric and the crystallinity Xcw of the non-woven fabric meets the condition of formula (II); and the relationship between the dissolution temperature SP in the non-woven fabric and the elastic modulus M of the non-woven fabric meets the condition of formula (III) 200536968 (3) Further applying embroidery to the non-woven fabric made in the above item (2), as a result, there is no fiber cutting caused by the embroidery needle, and the embroidery has a beautiful appearance Embroidered cloth. [Example 3] (1) Except that PVA having a degree of trituration of 88 mol% was used, the fibers were spun and stretched under the same conditions as in Example 1 to obtain fibers. The performance evaluation results of the obtained fibers are shown in Table 1. The prepared fiber had good appearance and no defects such as gauze. The monofilament fineness was 2.1 φ dtex, the fiber strength was 3.6 cN / dtex, the crystallinity of the fiber was Xcf = 32%, and the dissolution temperature in water was Wtb = 5 ° C. The relationship between the degree of crystallinity Xcf of the fibers and the temperature of dissolution in water Wtb meets the condition of formula (I). (2) Except that the embossing temperature of the fiber obtained in the above item (1) was changed to 140 ° C, a heat embossing treatment was applied under the same conditions as in Example 1 to obtain a nonwoven fabric. The evaluation results of the produced nonwoven fabric are shown in Table 3. The prepared non-woven fabric has a weight per unit area of Φ 4 1 g / cm2, a dissolution temperature in water SP = 21 ° C, a degree of crystallization Xcw = 3 2%, and an elastic modulus M = 34 N / 5 0 mm. The relationship between the dissolution temperature SP in the non-woven fabric and the crystallinity Xcw of the non-woven fabric conforms to the condition of formula (II); and the relationship between the dissolution temperature SP in the non-woven fabric and the elastic modulus M of the non-woven fabric meets the condition of formula (III) , And have both excellent solubility and mechanical properties. (3) Further apply embroidery to the non-woven fabric made in item (2) above. As a result, there is no fiber cut caused by embroidery needles, and embroidery fabric with beautiful appearance is embroidered. [Example 4] (1) Except that PVA having a halogenation degree of 98 mol% was used, the fibers were spun and stretched under the same conditions as in Example 1 to obtain fibers. The performance evaluation results of the obtained fibers are shown in Table 1. The obtained fiber had a good appearance and no defects such as gauze. The monofilament fineness was 2.2 dtex, the fiber strength was 6.6 cN / dtex, and the crystallinity of the fiber
Xcf = 49%、水中溶解溫度Wtb = 62°C ;且纖維之結 · 晶化度Xcf與水中溶解溫度Wtb之間的關係符合式 (I )之條件。 (2) 除將上述第(1 )項所製得之纖維,以與實施例1相 同條件施加熱壓花處理以製得不織布。所製得不織 布之評估結果展示於表3。所製得不織布具有單位 面積重量爲40 g/cm2,且溶解溫度SP = 83°C、結晶 化度Xcw = 60%、且彈性模數Μ = 65 N/50 mm;不 織布之水中溶解溫度SP與不織布之結晶化度Xcw # 之間的關係符合式(II )之條件;且不織布之水中 溶解溫度SP與不織布之彈性模數Μ之間的關係符 合式(III )之條件;且兼備優良溶解性及機械特性 〇 (3 ) 進一步對上述第(2 )項所製得不織布施加刺繡,結 果並無因刺繡針所引起之纖維切斷情況,而繡得具 有美麗外觀之刺繡布。 -33- 200536968 〔實施例5〕 除使用黏度平均聚合度爲1,700、皀化度爲98.0莫耳% 之PVA,延伸溫度爲200°C、且延伸比爲10倍以外,其餘 則以與實施例2相同條件實施紡絲、延伸以製得纖維。所 製得之纖維與乙醛酸之反應度爲〇.9莫耳%。另外,所製得 纖維之外觀良好、並無紗斑等缺陷,且該纖維係優於傳統 的水溶性PVA系纖維。並且纖維物性如下··單絲纖度爲 2.0 dtex、纖維強度爲8.5 cN/dtex、纖維之結晶化度Xcf = 60%、水中溶解溫度Wtb = 65°C ;且纖維之結晶化度Xcf # 與水中溶解溫度Wtb之間的關係符合式(I )之條件。 〔實施例6〕 (1 ) 將具有黏度平均聚合度爲1,7〇〇、皀化度爲96.0莫 耳%之PVA添加入水中,以調製具有PVA濃度爲 16質量%之PVA水溶液,且在90°C之氮氣大氣下加 熱溶解。讓所調製得之紡絲原液通過各具有孔徑爲 0.16 mm且孔數爲108孔之紡嘴,以濕式-紡絲進入 由飽和結晶硫酸鈉鹽水溶液所構成之凝固浴中。 ® (2) 將藉此所製得之纖維在水中予以濕式-延伸3倍’然 後讓其通過含有g/Ι之乙醛酸鈉中和物(其中離 子性基,羧酸部位已以50%氫氧化鈉加以中和)之 水浴(萃取浴),藉此將結晶硫酸鈉鹽洗淨,且乙 醛酸鈉中和物滲透入纖維之內部。藉此可製得紡絲 原紗。其次,將紡絲原紗在1 60 °C之熱風延伸爐中 實施延伸至總延伸比爲6倍。所製得纖維之性能評 -34- 200536968 .- 估結果展示於表1。 (3) 所製得之纖維與乙醛酸之反應度爲1·〇莫耳%。並且 ,纖維之外觀良好、並無紗斑等缺陷,且該纖維係 優於傳統的水溶性PVA系纖維。另外,所製得之纖 維之纖維物性如下:單絲纖度爲2.2 dtex、纖維強 度爲7.0 cN/dtex、纖維之結晶化度Xcf = 45%、水 中溶解溫度Wtb = 18°C,且纖維之結晶化度Xcf與 水中溶解溫度Wtb之間的關係符合式(I )之條件。 〔比較例1〕 · (1 ) 除未添加乙醛酸以外,其餘則以與實施例1相同條 件實施紡絲、延伸以製得纖維。所製得纖維之性能 評估結果展示於表2。所製得纖維之外觀良好、並 無紗斑等缺陷。然而,單絲纖度爲2.0 dtex、纖維 之結晶化度Xcf = 35%、水中溶解溫度Wtb = 30°C :纖維之結晶化度Xcf與水中溶解溫度Wtb之間的 關係並未符合式(I )之條件,但是符合式(IV )之 條件。 (2) 將上述第(1 )項所製得之纖維,以與實施例1相同 條件施加熱壓花處理以製得不織布。所製得不織布 之評估結果展示於表4。所製得不織布具有單位面 積重量爲40 g/cm2、水中溶解溫度SP = 75°C、結晶 化度Xcw = 42%、且彈性模數Μ = 35 N/50 mm。不 織布之水中溶解溫度SP與不織布之結晶化度Xcw 之間的關係並未符合式(Π)之條件,但是符合式 -35- 200536968 (V )之條件;且不織布之水中溶解溫度SP與不織 、 布之彈性模數μ之間的關係並未符合式(III )之條 件,但是符合式(VI )之條件。 (3 ) 雖然進一步對上述第(2 )項所製得不織布施加剌繡 。然而,不織布卻由於刺繡針而破損,且用以構成 不織布的纖維之表面損傷等,結果導致無法繡得具 有美麗外觀之刺繡布。 〔比較例2〕 (1 ) 除並未添加乙醛酸、及使用皀化度爲88莫耳%之 # PVA以外,其餘則以與實施例1相同條件實施紡絲 、延伸以製得纖維。將所製得纖維之性能評估結果 展示於表2。所製得纖維之外觀良好、並無紗斑等 缺陷。然而,單絲纖度爲2.0 dtex、纖維之結晶化 度Xcf = 2 0%、水中溶解溫度Wtb = 5°C。纖維之結 晶化度Xcf與水中溶解溫度Wtb之間的關係並未符 合式(I )之條件,但是符合式(IV )之條件。 (2)除將上述第(1)項所製得之纖維,設定壓花溫度爲 · 1 40°C以外,其餘則以與實施例1相同條件施加熱壓 花處理以製得不織布。所製得不織布之評估結果展 示於表4。所製得不織布具有單位面積重量爲40 g/cm2、溶解溫度SP = 20°C、結晶化度Xcw = 27% 、且彈性模數Μ = 19 N/5 0 mm。不織布之水中溶解 溫度SP與不織布之結晶化度Xcw之間的關係並未 符合式(II )之條件,但是符合式(V )之條件;且 -36- 200536968 不織布之水中溶解溫度S P與不織布之彈性模數Μ 、 之間的關係並未符合式(III )之條件,但是符合式 (VI)之條件。 (3 ) 雖然進一步對上述第(2 )項所製得不織布施加刺繡 。然而,不織布卻由於刺繡針而破損,且用以構成 不織布的纖維之表面損傷等,結果導致無法繡得具 有美麗外觀之刺繡布。 〔比較例3〕 (1 ) 除並未添加乙醛酸、及使用黏度平均聚合度爲1,700 # 、皀化度爲98莫耳%之PVA以外,其餘則以與實施 例1相同條件實施紡絲、延伸以製得纖維。所製得 纖維之性能評估結果展示於表2。所製得纖維之外 觀良好、並無紗斑缺陷。然而,單絲纖度爲1.9 dtex、纖維之結晶化度Xcf = 44%、且水中溶解溫度 Wtb = 65°C。纖維之結晶化度Xcf與水中溶解溫度 Wtb之間的關係並未符合式(I )之條件,但是符合 式(IV )之條件。 _ (2) 將上述第(1 )項所製得之纖維,以與實施例1相同 條件施加熱壓花處理以製得不織布。所製得不織布 之評估結果展示於表4。所製得不織布具有單位面 積重量爲39 g/cm2、溶解溫度SP = 93°C、結晶化度 Xcw = 60%、且彈性模數Μ = 60 N/50 mm。不織布 之水中溶解溫度SP與不織布之結晶化度Xcw之間 的關係並未符合式(Π )之條件,但是符合式(V ) -37- 200536968 之條件;且不織布之水中溶解溫度SP與不織布之彈 、 性模數Μ之間的關係並未符合式(III )之條件,但 是符合式(VI)之條件。 (3 ) 雖然進一步對上述第(2 )項所製得不織布施加刺繡 。然而,不織布卻由於刺繡針而破損,且用以構成 不織布的纖維之表面損傷等,結果導致無法繡得具 有美麗外觀之刺繡布。 〔比較例4〕 (1 ) 除並未將乙醛酸溶解於萃取浴,且其係以輥接觸添 鲁 加之模式施塗到經延伸之纖維上(後賦予至經延伸 之纖維)以外,其餘則以與實施例1相同條件實施 紡絲、延伸以製得纖維。所製得纖維之性能評估結 果展示於表2。所製得纖維之單絲纖度爲2.5 dtex。 乙醛酸之反應度爲1. 1莫耳%,且水中溶解溫度Wtb 爲42°C。然而,因爲乙醛酸係僅在纖維之表面上反 應,因此即使雖然纖維之結晶化度Xcf爲32%,但 是纖維強度僅爲5.5 cN/dtex之較低者。所製得纖維 # 之結晶化度Xcf與水中溶解溫度Wtb之間的關係並 未符合式(I )之條件,而係符合式(IV )之條件。 (2) 將上述第(1 )項所製得之纖維,以與實施例1相同 條件施加熱壓花處理以製得不織布。所製得不織布 之評估結果展示於表4。所製得不織布具有單位面 積重量爲40 g/cm2、水中溶解溫度SP = 63t:、結晶 化度Xcw = 40%、且彈性模數Μ = 40 N/50 mm。不 -38 - 200536968 織布之水中溶解溫度SP與不織布之結晶化度xcw 之間的關係並未符合式(II )之條件,但是符合式 (V)之條件;且不織布之水中溶解溫度SP與不織 布之彈性模數Μ之間的關係並未符合式(III )之條 件,但是符合式(VI )之條件。 (3) 雖然進一步對上述第(2 )項所製得不織布施加刺繡 。然而,不織布卻由於刺繡針而破損,且用以構成 不織布的纖維之表面損傷等,結果導致無法繡得具 有美麗外觀之刺繡布。 〔比較例5〕 (1 ) 除將乙醛酸添加入紡絲原液、但是並未添加至萃取 浴以外,其餘則以與實施例1相同條件實施紡絲、 延伸以製得纖維。所製得纖維之性能評估結果展示 於表2。所製得纖維之外觀良好、並無紗斑等缺陷 。單絲纖度爲2.3 dtex且水中溶解溫度Wtb爲34°C 。然而,纖維與乙醛酸之反應度爲9.9莫耳%且是太 高,纖維之結晶化度Xcf爲25 %且是較低者,因此 纖維強度僅爲5.0 cN/dtex且也是低者。所製得纖維 之結晶化度Xcf與水中溶解溫度Wtb之間的關係並 未符合式(I )之條件,但是符合式(IV )之條件。 (2) 將上述第(1 )項所製得之纖維,以與實施例1相同 條件施加熱壓花處理以製得不織布。所製得不織布 之評估結果展示於表4。所製得不織布具有單位面 積重量爲41 g/cm2、水中溶解溫度SP = 73°C、結晶 200536968 > 化度X c w = 2 8 %、且彈性模數Μ = 3 1 N / 5 0 m m。不 織布之水中溶解溫度SP與不織布之結晶化度Xcw 之間的關係並未符合式(II )之條件,但是符合式 (V)之條件;且不織布之水中溶解溫度SP與不織 布之彈性模數Μ之間的關係並未符合式(III )之條 件,但是符合式(VI)之條件。 (3 ) 雖然進一步對上述第(2 )項所製得不織布施加刺繡 。然而,不織布卻由於刺繡針而破損,且用以構成 不織布的纖維之表面損傷等,結果導致無法繡得具 # 有美麗外觀之刺繡布。 〔比較例6〕 (1 ) 除將醛變更爲苯甲醛以外,其餘則以與實施例1相 同條件實施紡絲、延伸以製得纖維。所製得纖維之 性能評估結果展示於表2。所製得之纖維之外觀良 好、並無紗斑等缺陷。單絲纖度爲2.0 dtex。另外 ,苯甲醛之反應度爲1.0莫耳%、水中溶解溫度Wtb 爲55°C。然而,雖然纖維之結晶化度Xcf爲34%, · 但是纖維強度僅爲4.9 cN/dtex且是較低者。所製得 纖維之結晶化度Xcf與水中溶解溫度Wtb之間的關 係並未符合式(I )之條件,但是符合式(IV )之條 件。 (2) 將上述第(1 )項所製得之纖維,以與實施例1相同 條件施加熱壓花處理以製得不織布。所製得不織布 之評估結果展示於表4。所製得不織布具有單位面 -40- 200536968 積重量爲40 g/cm2、水中溶解溫度SP = 70°C、結晶 化度Xcw = 3 8%、且彈性模數Μ = 35 N/50 mm。不 織布之水中溶解溫度SP與不織布之結晶化度Xcw 之間的關係並未符合式(Π )之條件,但是符合式 (V)之條件;且不織布之水中溶解溫度SP與不織 布之彈性模數Μ之間的關係並未符合式(III )之條 件,但是符合式(VI )之條件。 (3) 雖然進一步對上述第(2 )項所製得不織布施加刺繡 。然而,不織布卻由於刺繡針而破損,且用以構成 不織布的纖維之表面損傷等,結果導致無法繡得具 有美麗外觀之刺繡布。 〔比較例7〕 (1 ) 將具有黏度平均聚合度爲1,200、且皀化度爲96.0 莫耳%之PVA溶解於水中,以調製具有PVA濃度爲 33質量%之PVA水溶液,但是並未將乙醛酸添加入 其中。將此紡絲原液經由各具有孔徑爲〇· 1 mm且孔 數爲50孔之紡嘴,以500 m/min之速率實施乾式-紡絲,然後在1 3 5 °C加以延伸5倍以製得纖維。所 製得纖維之性能評估結果展示於表2。 (2) 所製得纖維之外觀良好、並無紗斑等缺陷。單絲纖 度爲4.0 dUx且水中溶解溫度Wtb爲45°C。然而, 雖然結晶化度Xcf爲30%,但是纖維強度僅爲4.8 cN/dtex且是較低者。所製得纖維之結晶化度Xcf與 水中溶解溫度Wtb之間的關係並未符合式(I )之條 200536968 件,但是符合式(IV)之條件。 (3) 將上述第(1 )項所製得之纖維,以與實施例1相同 條件施加熱壓花處理以製得不織布。所製得不織布 之評估結果展示於表4。所製得不織布具有單位面 積重量爲39 g/cm2、水中溶解溫度SP = 55°C、結晶 化度Xcw = 35%、且彈性模數Μ = 30 N/50 mm。不 織布之水中溶解溫度SP與不織布之結晶化度xcw 之間的關係並未符合式(Π )之條件,但是符合式 (V )之條件;且不織布之水中溶解溫度SP與不織 布之彈性模數Μ之間的關係並未符合式(III )之條 件,但是符合式(VI )之條件。 (4) 雖然進一步對上述第(3)項所製得不織布施加刺繡 。然而,不織布卻由於刺繡針而破損,且用以構成 不織布的纖維之表面損傷等,結果導致無法繡得具 有美麗外觀之刺繡布。 〔比較例8〕 (1 ) 將黏度平均聚合度爲400且皀化度爲99.9莫耳%之 PVA溶解於水中,以調製具有PVA濃度爲39.7質 量%之PVA水溶液,並未將乙醛酸添加入其中,但 是將〇·3質量份之硼酸鈉添加入以調製紡絲原液。 將此紡絲原液經由各具有孔徑爲〇 · 1 mm且孔數爲 50孔之紡嘴,以500 m/min之速率實施乾式-紡絲, 然後在130°C加以延伸4倍以製得纖維。所製得纖 維之性能評估結果展示於表2。 200536968 、 (2) 所製得纖維之外觀良好、並無紗斑等缺陷。單絲纖 度爲5.0 dtex且水中溶解溫度Wtb爲7〇°C。然而, 因爲所使用之PVA之聚合度低,因此雖然纖維之結 晶化度Xcf爲35%,但是纖維強度僅爲2.7 cN/dtex 且是較低者。所製得纖維之結晶化度Xcf與水中溶 解溫度Wtb之間的關係並未符合式(I )之條件,但 是符合式(IV)之條件。 (3 ) 將上述第(1 )項所製得之纖維,以與實施例1相同 條件施加熱壓花處理以製得不織布。所製得不織布 ® 之評估結果展示於表4。所製得不織布具有單位面 積重量爲41 g/cm2,水中溶解溫度SP = 72°C、結晶 化度Xcw = 40%、且彈性模數Μ = 20 N/50 mm。不 織布之水中溶解溫度SP與不織布之結晶化度Xcw 之間的關係並未符合式(II )之條件,但是符合式 (V)之條件;且不織布之水中溶解溫度SP與不織 布之彈性模數Μ之間的關係並未符合式(III )之條 件,但是符合式(VI )之條件。 ® (4) 雖然進一步對上述第(3 )項所製得不織布施加刺繡 。然而,不織布卻由於刺繡針而破損,且用以構成 不織布的纖維之表面損傷等,結果導致無法繡得具 有美麗外觀之刺繡布。 〔比較例9〕 (1) 將黏度平均聚合度爲1,700且皀化度爲98· 5莫耳% 之PVA溶解於水中,以調製具有PVA濃度爲16.0 -43- 200536968 質量%之PVA水溶液,並未將乙醛酸添加入其中。 將藉此所調製得之紡絲原液經由各具有孔徑爲〇. 1 6 mm且孔數爲108孔之紡嘴,以乾-濕式紡絲進入含 有飽和結晶硫酸鈉鹽之水溶液且液溫爲40°C之凝固 浴中。將所製得之纖維在水中濕式-延伸3倍後,然 後在120°C乾燥且在215°C施加熱處理以製得纖維。 所製得纖維之性能評估結果展示於表2。 (2) 所製得纖維之外觀良好、並無紗斑等缺陷。單絲纖 度爲10.0 dtex且水中溶解溫度Wtb爲80°C。然而 ,因爲纖維是僅以濕式-延伸之模式加以延伸,雖然 纖維之結晶化度Xcf爲40%,但是纖維強度僅爲4.7 cN/dtex且是較低者。所製得纖維之結晶化度Xcf與 水中溶解溫度Wtb之間的關係並未符合式(I )之條 件,但是符合式(IV)之條件。 (3) 將上述第(1 )項所製得之纖維,以與實施例1相同 條件施加熱壓花處理以製得不織布。所製得不織布 之評估結果展示於表4。所製得不織布具有單位面 積重量爲40 g/cm2,水中溶解溫度SP = 85°C、結晶 化度Xcw = 45%、且彈性模數Μ = 30 N/50 mm。不 織布之水中溶解溫度SP與不織布之結晶化度Xcw 之間的關係並未符合式(Π)之條件,但是符合式 (V )之條件;且不織布之水中溶解溫度SP與不織 布之彈性模數Μ之間的關係並未符合式(III )之條 件,但是符合式(VI )之條件。 -44- 200536968 (4) 雖然進一步對上述第(3 )項所製得不織布施加刺繡 。然而,不織布卻由於刺繡針而破損,且用以構成 不織布的纖維之表面損傷等,結果導致無法繡得具 有美麗外觀之刺繡布。Xcf = 49%, water-dissolving temperature Wtb = 62 ° C; and the relationship between the fiber knot · crystallinity Xcf and water-dissolving temperature Wtb meet the requirements of formula (I). (2) Except for the fiber obtained in the above item (1), a heat embossing treatment was applied under the same conditions as in Example 1 to obtain a nonwoven fabric. The evaluation results of the produced non-woven fabrics are shown in Table 3. The prepared nonwoven fabric has a weight per unit area of 40 g / cm2, a dissolution temperature SP = 83 ° C, a degree of crystallization Xcw = 60%, and an elastic modulus M = 65 N / 50 mm; the dissolution temperature SP and The relationship between the crystallinity Xcw # of the non-woven fabric conforms to the condition of formula (II); and the relationship between the solution temperature SP of the non-woven fabric in water and the elastic modulus M of the non-woven fabric meets the condition of formula (III); and has excellent solubility And mechanical characteristics. (3) Further embroidering the non-woven fabric made in the above item (2). As a result, there was no fiber cutting caused by the embroidery needle, and an embroidery fabric with beautiful appearance was embroidered. -33- 200536968 [Example 5] Except using PVA with a viscosity average polymerization degree of 1,700, a degree of hydration of 98.0 mol%, an elongation temperature of 200 ° C, and an elongation ratio of 10 times, the rest are the same as In Example 2, spinning and stretching were performed under the same conditions to obtain fibers. The degree of reactivity between the obtained fiber and glyoxylic acid was 0.9 mole%. In addition, the obtained fiber had a good appearance and no defects such as gauze, and the fiber was superior to the conventional water-soluble PVA-based fiber. And the physical properties of the fiber are as follows: The monofilament fineness is 2.0 dtex, the fiber strength is 8.5 cN / dtex, the crystallinity of the fiber is Xcf = 60%, the melting temperature in water is Wtb = 65 ° C, and the crystallinity of the fiber is Xcf # and water The relationship between the dissolution temperature Wtb meets the conditions of the formula (I). [Example 6] (1) A PVA having a viscosity average polymerization degree of 1,700 and a degree of halide of 96.0 mole% was added to water to prepare a PVA aqueous solution having a PVA concentration of 16% by mass, and Dissolve by heating under nitrogen at 90 ° C. The prepared spinning dope was passed through spinning nozzles each having a hole diameter of 0.16 mm and a hole number of 108 holes, and was wet-spun into a coagulation bath composed of a saturated crystalline sodium sulfate aqueous solution. ® (2) The fiber thus prepared is wet-stretched 3 times in water, and then passed through a g / I sodium glyoxylate neutralizer (wherein the ionic group, the carboxylic acid portion has been % Sodium hydroxide plus neutralization) in a water bath (extraction bath), whereby the crystalline sodium sulfate is washed, and the sodium glyoxylate neutralizer penetrates into the inside of the fiber. Thereby, a spinning raw yarn can be obtained. Secondly, the spinning raw yarn was stretched in a hot-air stretching furnace at 1 60 ° C to a total stretching ratio of 6 times. The performance evaluation of the prepared fiber is shown in Table 1. (3) The reactivity of the prepared fiber with glyoxylic acid was 1.0 mole%. In addition, the fiber has a good appearance without defects such as gauze, and the fiber is superior to the conventional water-soluble PVA fiber. In addition, the fiber physical properties of the obtained fiber are as follows: the monofilament fineness is 2.2 dtex, the fiber strength is 7.0 cN / dtex, the crystallinity of the fiber is Xcf = 45%, the dissolution temperature in water is Wtb = 18 ° C, and the crystal of the fiber is The relationship between the degree of chemical conversion Xcf and the dissolution temperature Wtb in water is in accordance with the condition of the formula (I). [Comparative Example 1] (1) Except that no glyoxylic acid was added, spinning and stretching were performed under the same conditions as in Example 1 to obtain fibers. The performance evaluation results of the obtained fibers are shown in Table 2. The obtained fiber had good appearance and no defects such as gauze. However, the monofilament fineness is 2.0 dtex, the crystallinity of the fiber is Xcf = 35%, and the melting temperature in water is Wtb = 30 ° C: The relationship between the crystallinity of the fiber, Xcf, and the melting temperature in water, Wtb, does not meet the formula (I) Conditions, but meet the conditions of formula (IV). (2) The fiber obtained in the above item (1) was subjected to a heat embossing treatment under the same conditions as in Example 1 to obtain a nonwoven fabric. The evaluation results of the produced nonwoven fabric are shown in Table 4. The prepared non-woven fabric had a weight per unit area of 40 g / cm2, a solution temperature in water SP = 75 ° C, a degree of crystallization Xcw = 42%, and an elastic modulus M = 35 N / 50 mm. The relationship between the temperature of dissolution in water of non-woven fabric and the degree of crystallinity Xcw of non-woven fabric does not meet the requirements of formula (Π), but meets the condition of formula -35- 200536968 (V); The relationship between the elastic modulus μ of the cloth does not meet the conditions of formula (III), but meets the conditions of formula (VI). (3) Although embroidery is further applied to the non-woven fabric made in item (2) above. However, the non-woven fabric is damaged due to the embroidery needles, and the surface of the fibers used to constitute the non-woven fabric is damaged. As a result, the embroidery fabric having a beautiful appearance cannot be embroidered. [Comparative Example 2] (1) Except that glyoxylic acid was not added, and # PVA having a degree of halide of 88 mol% was used, the spinning and stretching were performed under the same conditions as in Example 1 to obtain fibers. Table 2 shows the results of performance evaluation of the obtained fibers. The obtained fiber had good appearance and no defects such as gauze. However, the monofilament fineness was 2.0 dtex, the crystallinity of the fiber was Xcf = 20%, and the melting temperature in water was Wtb = 5 ° C. The relationship between the crystallinity Xcf of the fibers and the temperature of dissolution in water Wtb does not meet the requirements of formula (I), but meets the requirements of formula (IV). (2) Except that the fiber obtained in the above item (1) was set to an embossing temperature of 140 ° C, the rest was subjected to a heat embossing treatment under the same conditions as in Example 1 to obtain a nonwoven fabric. The evaluation results of the produced nonwoven fabric are shown in Table 4. The prepared nonwoven fabric had a weight per unit area of 40 g / cm2, a dissolution temperature SP = 20 ° C, a degree of crystallization Xcw = 27%, and an elastic modulus M = 19 N / 5 0 mm. The relationship between the dissolution temperature SP in the non-woven fabric and the crystallinity Xcw of the non-woven fabric does not meet the requirements of the formula (II), but meets the condition of the formula (V); and -36- 200536968 The relationship between the elastic modulus M and does not meet the conditions of formula (III), but meets the conditions of formula (VI). (3) Although embroidery is further applied to the non-woven fabric made in item (2) above. However, the non-woven fabric is damaged due to the embroidery needles, and the surface of the fibers used to constitute the non-woven fabric is damaged. As a result, the embroidery fabric having a beautiful appearance cannot be embroidered. [Comparative Example 3] (1) Except that glyoxylic acid was not added, and PVA having an average viscosity of 1,700 # and a degree of halogenation of 98 mol% was used, the rest were performed under the same conditions as in Example 1. Spinning and drawing to make fibers. The performance evaluation results of the obtained fibers are shown in Table 2. The prepared fibers had good appearance and no spot defects. However, the monofilament fineness was 1.9 dtex, the crystallinity of the fiber was Xcf = 44%, and the melting temperature in water was Wtb = 65 ° C. The relationship between the degree of crystallinity Xcf of the fiber and the temperature of dissolution in water Wtb does not meet the requirements of formula (I), but meets the requirements of formula (IV). _ (2) The fiber obtained in the above item (1) was subjected to a heat embossing treatment under the same conditions as in Example 1 to obtain a nonwoven fabric. The evaluation results of the produced nonwoven fabric are shown in Table 4. The prepared nonwoven fabric had a weight per unit area of 39 g / cm2, a dissolution temperature SP = 93 ° C, a degree of crystallization Xcw = 60%, and an elastic modulus M = 60 N / 50 mm. The relationship between the dissolution temperature SP in the non-woven fabric and the crystallinity Xcw of the non-woven fabric does not meet the requirements of the formula (Π), but meets the condition of the formula (V) -37- 200536968; The relationship between the elasticity and the modulus M does not meet the requirements of formula (III), but meets the requirements of formula (VI). (3) Although embroidery is further applied to the non-woven fabric made in item (2) above. However, the non-woven fabric is damaged due to the embroidery needles, and the surface of the fibers used to constitute the non-woven fabric is damaged. As a result, the embroidery fabric having a beautiful appearance cannot be embroidered. [Comparative Example 4] (1) Except that glyoxylic acid was not dissolved in the extraction bath, and it was applied to the stretched fibers (later given to the stretched fibers) in a mode of roller contact Timuga. Then, spinning and stretching were performed under the same conditions as in Example 1 to obtain fibers. The performance evaluation results of the obtained fibers are shown in Table 2. The monofilament fineness of the obtained fiber was 2.5 dtex. The reactivity of glyoxylic acid was 1.1 mole%, and the dissolution temperature Wtb in water was 42 ° C. However, since the glyoxylic acid reacts only on the surface of the fiber, even though the crystallinity Xcf of the fiber is 32%, the fiber strength is only as low as 5.5 cN / dtex. The relationship between the degree of crystallinity Xcf of the obtained fiber # and the dissolution temperature Wtb in water did not meet the requirements of formula (I), but met the requirements of formula (IV). (2) The fiber obtained in the above item (1) was subjected to a heat embossing treatment under the same conditions as in Example 1 to obtain a nonwoven fabric. The evaluation results of the produced nonwoven fabric are shown in Table 4. The prepared nonwoven fabric had a weight per unit area of 40 g / cm2, a dissolution temperature in water SP = 63t :, a degree of crystallization Xcw = 40%, and an elastic modulus M = 40 N / 50 mm. No -38-200536968 The relationship between the dissolution temperature SP in woven water and the degree of crystallinity xcw of non-woven fabric does not meet the conditions of formula (II), but meets the condition of formula (V); The relationship between the elastic modulus M of the non-woven fabric does not satisfy the condition of the formula (III), but meets the condition of the formula (VI). (3) Although embroidery is further applied to the non-woven fabric made in (2) above. However, the non-woven fabric is damaged due to the embroidery needles, and the surface of the fibers used to constitute the non-woven fabric is damaged. As a result, the embroidery fabric having a beautiful appearance cannot be embroidered. [Comparative Example 5] (1) Except that glyoxylic acid was added to the spinning dope, but was not added to the extraction bath, the spinning and stretching were performed under the same conditions as in Example 1 to obtain fibers. The performance evaluation results of the obtained fibers are shown in Table 2. The appearance of the obtained fiber is good, and there are no defects such as gauze. The monofilament fineness was 2.3 dtex and the water-dissolving temperature Wtb was 34 ° C. However, the degree of reactivity between the fiber and glyoxylic acid is 9.9 mol% and is too high, and the degree of crystallinity Xcf of the fiber is 25% and lower, so the fiber strength is only 5.0 cN / dtex and is also low. The relationship between the degree of crystallinity Xcf of the prepared fiber and the temperature of dissolution in water Wtb does not meet the requirements of formula (I), but meets the requirements of formula (IV). (2) The fiber obtained in the above item (1) was subjected to a heat embossing treatment under the same conditions as in Example 1 to obtain a nonwoven fabric. The evaluation results of the produced nonwoven fabric are shown in Table 4. The prepared nonwoven fabric had a weight per unit area of 41 g / cm2, a dissolution temperature in water SP = 73 ° C, crystallization 200536968 > a degree of chemical conversion X c w = 28%, and an elastic modulus M = 3 1 N / 50 mm. The relationship between the dissolution temperature SP in the non-woven fabric and the crystallinity Xcw of the non-woven fabric does not meet the conditions of the formula (II), but meets the condition of the formula (V); and the dissolution temperature SP in the non-woven fabric and the elastic modulus M of the non-woven fabric The relationship between them does not meet the conditions of formula (III), but meets the conditions of formula (VI). (3) Although embroidery is further applied to the non-woven fabric made in item (2) above. However, the non-woven fabric was damaged due to the embroidery needles, and the surface of the fibers used to constitute the non-woven fabric was damaged. As a result, it was impossible to embroider the embroidery fabric with a beautiful appearance. [Comparative Example 6] (1) Except that the aldehyde was changed to benzaldehyde, spinning and stretching were performed under the same conditions as in Example 1 to obtain fibers. The performance evaluation results of the obtained fibers are shown in Table 2. The obtained fibers had good appearance without defects such as gauze. The monofilament fineness is 2.0 dtex. In addition, the reactivity of benzaldehyde was 1.0 mol%, and the dissolution temperature Wtb in water was 55 ° C. However, although the crystallinity Xcf of the fiber is 34%, the fiber strength is only 4.9 cN / dtex and is lower. The relationship between the degree of crystallinity Xcf of the prepared fiber and the temperature of dissolution in water Wtb did not meet the requirements of formula (I), but met the conditions of formula (IV). (2) The fiber obtained in the above item (1) was subjected to a heat embossing treatment under the same conditions as in Example 1 to obtain a nonwoven fabric. The evaluation results of the produced nonwoven fabric are shown in Table 4. The prepared non-woven fabric has a unit surface of -40-200536968 with a bulk weight of 40 g / cm2, a water solubility temperature SP = 70 ° C, a degree of crystallization Xcw = 38%, and an elastic modulus M = 35 N / 50 mm. The relationship between the dissolution temperature SP in the non-woven fabric and the degree of crystallinity Xcw of the non-woven fabric does not meet the conditions of the formula (Π), but meets the condition of the formula (V); The relationship between them does not meet the conditions of formula (III), but meets the conditions of formula (VI). (3) Although embroidery is further applied to the non-woven fabric made in (2) above. However, the non-woven fabric is damaged due to the embroidery needles, and the surface of the fibers used to constitute the non-woven fabric is damaged. As a result, the embroidery fabric having a beautiful appearance cannot be embroidered. [Comparative Example 7] (1) A PVA solution having a viscosity average polymerization degree of 1,200 and a halide degree of 96.0 mol% was dissolved in water to prepare a PVA aqueous solution having a PVA concentration of 33% by mass, but it was not Glyoxylic acid was added thereto. This spinning dope was dried-spun at a rate of 500 m / min through a spinning nozzle each having a pore diameter of 0.1 mm and a number of 50 holes, and then extended 5 times at 1 3 5 ° C to produce Got fiber. The performance evaluation results of the obtained fibers are shown in Table 2. (2) The appearance of the obtained fiber is good, and there are no defects such as yarn spots. The monofilament fineness was 4.0 dUx and the dissolution temperature Wtb in water was 45 ° C. However, although the degree of crystallization Xcf is 30%, the fiber strength is only 4.8 cN / dtex and is the lower. The relationship between the degree of crystallinity Xcf of the prepared fiber and the temperature of dissolution in water Wtb did not meet the conditions of Formula (I) 200536968, but met the conditions of Formula (IV). (3) The fiber obtained in the above item (1) was subjected to a heat embossing treatment under the same conditions as in Example 1 to obtain a nonwoven fabric. The evaluation results of the produced nonwoven fabric are shown in Table 4. The prepared non-woven fabric had a weight per unit area of 39 g / cm2, a solution temperature in water SP = 55 ° C, a degree of crystallization Xcw = 35%, and an elastic modulus M = 30 N / 50 mm. The relationship between the solution temperature SP in the non-woven fabric and the degree of crystallinity xcw of the non-woven fabric does not meet the conditions of the formula (Π), but meets the condition of the formula (V); The relationship between them does not meet the conditions of formula (III), but meets the conditions of formula (VI). (4) Although embroidery is further applied to the non-woven fabric made in item (3) above. However, the non-woven fabric is damaged due to the embroidery needles, and the surface of the fibers used to constitute the non-woven fabric is damaged. As a result, the embroidery fabric having a beautiful appearance cannot be embroidered. [Comparative Example 8] (1) PVA having a viscosity average polymerization degree of 400 and a haze degree of 99.9 mole% was dissolved in water to prepare a PVA aqueous solution having a PVA concentration of 39.7% by mass, and no glyoxylic acid was added. Into it, 0.3 parts by mass of sodium borate was added to prepare a spinning dope. This spinning dope was dried-spun at a rate of 500 m / min through a spinning nozzle each having a hole diameter of 0.1 mm and a number of holes of 50, and then was stretched 4 times at 130 ° C to obtain a fiber. . The performance evaluation results of the obtained fibers are shown in Table 2. 200536968, (2) The fiber produced has a good appearance and no defects such as yarn spots. The monofilament fineness was 5.0 dtex and the dissolution temperature Wtb in water was 70 ° C. However, because the degree of polymerization of the PVA used is low, although the crystallinity Xcf of the fibers is 35%, the fiber strength is only 2.7 cN / dtex and is the lower. The relationship between the degree of crystallinity Xcf of the prepared fiber and the dissolution temperature Wtb in water did not meet the requirements of formula (I), but met the requirements of formula (IV). (3) The fiber obtained in the above item (1) was subjected to a heat embossing treatment under the same conditions as in Example 1 to obtain a nonwoven fabric. The evaluation results of the produced nonwovens are shown in Table 4. The prepared nonwoven fabric had a weight per unit area of 41 g / cm2, a solution temperature in water SP = 72 ° C, a degree of crystallization Xcw = 40%, and an elastic modulus M = 20 N / 50 mm. The relationship between the dissolution temperature SP in the non-woven fabric and the crystallinity Xcw of the non-woven fabric does not meet the conditions of the formula (II), but meets the condition of the formula (V); and the dissolution temperature SP in the non-woven fabric and the elastic modulus M of the non-woven fabric The relationship between them does not meet the conditions of formula (III), but meets the conditions of formula (VI). ® (4) Although embroidery is further applied to the non-woven fabric made in item (3) above. However, the non-woven fabric is damaged due to the embroidery needles, and the surface of the fibers used to constitute the non-woven fabric is damaged. As a result, the embroidery fabric having a beautiful appearance cannot be embroidered. [Comparative Example 9] (1) PVA having an average viscosity of 1,700 and a degree of hydration of 98.5 mol% was dissolved in water to prepare a PVA aqueous solution having a PVA concentration of 16.0 -43 to 200536968% by mass. No glyoxylic acid was added to it. The spinning dope thus prepared was passed through spinning nozzles each having a hole diameter of 0.16 mm and a hole number of 108 holes, and was dry-wet-spun into an aqueous solution containing a saturated crystalline sodium sulfate salt at a liquid temperature of 40 ° C in a coagulation bath. After the obtained fiber was wet-extended 3 times in water, it was then dried at 120 ° C and heat treated at 215 ° C to obtain a fiber. The performance evaluation results of the obtained fibers are shown in Table 2. (2) The appearance of the obtained fiber is good, and there are no defects such as yarn spots. The monofilament fineness was 10.0 dtex and the dissolution temperature Wtb in the water was 80 ° C. However, because the fiber is only stretched in a wet-extension mode, although the fiber's crystallinity Xcf is 40%, the fiber strength is only 4.7 cN / dtex and is the lower. The relationship between the degree of crystallinity Xcf of the prepared fiber and the dissolution temperature Wtb in water does not meet the conditions of formula (I), but meets the conditions of formula (IV). (3) The fiber obtained in the above item (1) was subjected to a heat embossing treatment under the same conditions as in Example 1 to obtain a nonwoven fabric. The evaluation results of the produced nonwoven fabric are shown in Table 4. The prepared non-woven fabric had a weight per unit area of 40 g / cm2, a solution temperature in water SP = 85 ° C, a degree of crystallization Xcw = 45%, and an elastic modulus M = 30 N / 50 mm. The relationship between the dissolution temperature SP in the non-woven fabric and the crystallinity Xcw of the non-woven fabric does not meet the conditions of the formula (Π), but meets the condition of the formula (V); and the dissolution temperature SP in the non-woven fabric and the elastic modulus M of the non-woven fabric The relationship between them does not meet the conditions of formula (III), but meets the conditions of formula (VI). -44- 200536968 (4) Although embroidery is further applied to the non-woven fabric made in item (3) above. However, the non-woven fabric is damaged due to the embroidery needles, and the surface of the fibers used to constitute the non-woven fabric is damaged. As a result, it is impossible to embroider a beautiful embroidery fabric.
-45- 200536968 -46- 1 纖維物性 XL ^ 雲馨 1 紡絲 '延伸 條件 PVA系聚合物 成份 Wtb與Xcf之間的關係 Wtb (°C) 纖維強度(cN/dtex) 結晶化度Xc (%) 含離子性基化合物之反應度 (莫耳%) 單絲纖度(dtex) 離子性基中和度(莫耳%) 上述化雜之添加量(g/1) 上述化合物之添加步驟 含離子性基化雜之麵 總延伸比(倍) 延伸溫度(。C) 原液溶劑 紡絲方法 聚合度 皀化度(莫耳% ) 符合式 (I) 之條件 μ 1/1 U) 00 〇 v〇 b 〇 Η-» 〇 萃取浴 乙麵 〇\ ON ο DMSO 乾-濕式I 紡絲1 1,700 VO Os 實施例1 符合式 (I) 之條件 Η-^ ο bo Μ 1—k Ο 萃取浴 乙醛酸鈉 中和物 〇\ as ο DMSO 乾-濕式 紡絲 1,700 Ό Os 實施例2 符合式 (I) 之條件 U) ON U) K) ο H-a 〇 一 萃取浴 乙醛酸 as α\ ο DMSO 乾-濕式 紡絲 1,700 00 〇〇 實施例3 符合式 (I) 之條件 On K) Os b\ ο bo K) k) 〇 Ο 萃取浴 乙醛酸 Os ο DMSO 1 乾-濕式 紡絲I 1,700 SO 00 實施例4 符合式 (I) 之條件 〇\ Lh 00 Ln s ο VO K> b 萃取浴丨 乙醛酸鈉丨 中和物 — Κ) ο DMSO 乾-濕式 紡絲 1,700 VO 00 實施例5 符合式 (I) 之條件 1—^ 00 o — b M k) ο 萃取浴 乙醛酸鈉 中和物 ο S 濕式 紡絲 1,700 I Ό ON 1實施例6 | 200536968-45- 200536968 -46- 1 Fiber physical properties XL ^ Yunxin 1 Spinning 'Extension condition PVA polymer composition Wtb and Xcf Relationship Wtb (° C) Fiber strength (cN / dtex) Crystallinity Xc (% ) Reactivity (mol%) of ionic group-containing compounds Monofilament fineness (dtex) Degree of neutralization of ionic groups (mol%) The amount of the above-mentioned impurities (g / 1) The addition step of the above-mentioned compounds contains ionicity Total extension ratio (times) of basicized hybrid surface Elongation temperature (.C) Degree of polymerization of solvent spinning method Solution degree (mol%) Meets the requirements of formula (I) μ 1/1 U) 00 〇v〇b 〇Η- »〇 Extraction bath surface 〇 \ ON ο DMSO dry-wet I spinning 1 1,700 VO Os Example 1 meets the requirements of formula (I) Η- ^ ο bo Μ 1—k 〇 extraction bath glyoxylic acid Sodium neutralization 〇 \ as ο DMSO dry-wet spinning 1,700 Ό Os Example 2 Conditions in accordance with formula (I) U) ON U) K) ο Ha 〇One extraction bath glyoxylic acid as α \ ο DMSO dry -Wet spinning 1,700 000 〇〇 Example 3 meets the requirements of formula (I) On K) Os b \ ο bo K) k) 〇 Extraction bath glyoxylic acid Os ο DMSO 1 dry-wet spinning I 1,700 SO 00 Example 4 Meets the requirements of formula (I) 〇 Lh 00 Ln s VO K> b Extraction bath 丨 Sodium glyoxylate 丨 Neutralizer—K) ο DMSO Dry-wet spinning 1,700 VO 00 Example 5 Meet the requirements of formula (I) 1— ^ 00 o — b M k) ο Sodium glyoxylate neutralization in the extraction bath ο Wet spinning 1,700 I Ό ON 1 Example 6 | 200536968
比較例 9 in od ON ο 濕式 紡絲 〇 cn 1 1 1 1 〇 〇 1-H 1 〇 卜 g 符合式 (IV) 之條件 比較例 8 ON Ch σ\ ο ο 乾式 結絲 τ-^ 寸 1 1 1 1 〇 1 卜 rvi o 1符合式 αν) 丨之條件 比較例 7 v〇 Os ο (Ν il cn τ-Η 1 1 1 1 p 1 00 »r> 符合式 (IV) 之條件 比較例 6 VD 〇\ ο r-H 乾-濕式 訪絲 | DMS0 | Ο νο VO 1苯甲醛1 萃取浴 〇 τ-Η 〇 Ο (Ν P ^T) 符合式 (IV) 之條件 比較例 5 ON ο ο 乾-濕式 結絲 | DMSO | ο SO v〇 「乙醛酸| 原液 〇 〇 m ON 0's (N 〇 符合式 (IV) 之條件 比較例 4 v〇 On ο 乾-濕式 紡絲 | DMSO | ο νο \o I乙醛酸| 1後賦予1 〇 〇 ^Τ) (Ν r-H CN m *T) 符合式 (IV) 之條件 比較例 3 〇〇 ON ο Τ·Η 乾-濕式 結絲 | DMSO | ο Ό 1 1 1 1 Ο) 1 Os tri VO 符合式 (IV) 之條件 比較例! __2__ OO 00 Ο 乾-濕式 紡絲 1 DMSO ο ν〇 Ό 1 1 1 1 Ο 1 VO *T) 符合式 (IV) 之條件 比較例 1 VO ON ο ο Τ-Η 乾-濕式 結絲 丨DMSO」 ο ν〇 v〇 窗 1 1 1 ο Η 1 cn iT) 符合式 (IV) 之條件 皀化度(莫耳%) 聚合度 紡絲方法 原液溶劑 延伸溫度(。C) 總延伸比(倍) 含離子性基化雜之麵 上述化合物之添加步驟 上述化合物之添加量(g/ι) 離子性基中和度(莫耳%) 單絲纖度(dtex) 含離子性基化合物之反應度 (莫耳%) 結晶化度Xc (%) 纖維強度(cN/dtex) Wtb (°c) Wtb與Xcf之間的關係 PVA系 聚合物成分 紡絲'延伸條件 笋 8_ 纖維特性 200536968 實施例4 〇 m oo Ό H 曰 實施例3 1-H CS m H pH 實施例2 m CO VO JO H 曰 實施例1 〇 «ο H 曰 "ε ιΜ 細) S5 Η 酹 結晶化度Xcw (%) 水中溶解溫度SP (°c) 彈性模數M (N/50mm) 符合SP與Xcw之關係條件之式 符合SP與Μ之關係條件之式 不織布物性 比較例8 1 r-H Ο > 比較例7 On cn cn > 比較例6 ο 00 O Γ〇 > > 比較例5 τ-Η 寸 00 ra rn m > 比較例4 Ο o m Ό Ο > 比較例3 ο s m as s > 比較例2 ο fs On t—H > 比較例1 ο m > _ \\m\\ ρι S5 la nmL 翁 結晶化度Xcw (%) 水中溶解溫度SP rc) 彈性模數M (N/50mm) 符合SP與Xcw之關係條件之式 符合SP與M之關係條件之式 不織布物性Comparative Example 9 in od ON ο wet spinning 0cn 1 1 1 1 〇〇1-H 1 〇 g g meets the requirements of formula (IV) Comparative Example 8 ON Ch σ \ ο ο dry knot τ- ^ inch 1 1 1 1 〇1 Bu rvi o 1 Complies with the condition αν) 丨 Comparative example 7 v〇Os ο (N il cn τ-Η 1 1 1 1 p 1 00 »r > Compatible with condition (IV) Comparative Example 6 VD 〇 \ ο rH Dry-wet fleece | DMS0 | Ο VO 1 Benzaldehyde 1 Extraction bath 〇τ-Η 〇〇 (Ν P ^ T) Conditions in accordance with formula (IV) Comparative Example 5 ON ο ο Dry- Wet knotting | DMSO | ο SO v〇 "glyoxylic acid | stock solution 〇〇m ON 0's (N 〇 conditions in accordance with formula (IV) Comparative Example 4 v〇On ο dry-wet spinning | DMSO | ο νο \ o I glyoxylic acid | 1 is given 1 〇〇 ^ Τ) (N rH CN m * T) Complies with the condition of formula (IV) Comparative Example 3 〇〇ON ο Τ · Η Dry-wet knotting | DMSO | ο Ό 1 1 1 1 Ο) 1 Os tri VO Conforms to the requirements of formula (IV) Comparative example! __2__ OO 00 〇 Dry-wet spinning 1 DMSO ο ν〇Ό 1 1 1 1 Ο 1 VO * T) (IV) Conditions Comparative Example 1 VO ON ο Τ-Η Dry-wet knot 丨 DMSO ο ν〇v〇 window 1 1 1 ο Η 1 cn iT) Complies with the conditions of formula (IV) Degree of polymerization (mol%) Degree of polymerization Spinning method Stock solution solvent elongation temperature (.C) Total elongation ratio (times) Including Steps for adding the above compounds to the ionic group. The addition amount of the above compounds (g / ι). The degree of neutralization of the ionic group (mol%). The monofilament fineness (dtex). The degree of reactivity of the compound containing ionic groups (mol). %) Crystallinity Xc (%) Fiber strength (cN / dtex) Wtb (° c) Relationship between Wtb and Xcf PVA-based polymer component spinning 'extension conditions shoot 8_ Fiber characteristics 200536968 Example 4 〇m oo Ό H: Example 3 1-H CS m H pH Example 2 m CO VO JO H: Example 1 〇 «ο H = (ε ιΜ Fine) S5 Η 酹 Degree of crystallization Xcw (%) Dissolution temperature in water SP ( ° c) Modulus of elasticity M (N / 50mm) Formula conforming to the relationship between SP and Xcw Formula conforming to the relationship between SP and M Non-woven properties Comparative Example 8 1 rH Ο > Comparative Example 7 On cn cn > Comparative Example 6 ο 00 O Γ〇 > > Comparative Example 5 τ-Η inch 00 ra rn m > Comparative Example 4 Ο om Ό Ο > Comparison Example 3 ο sm as s > Comparative Example 2 ο fs On t—H > Comparative Example 1 ο m > _ \\ m \\ ρ S5 la nmL Weng crystallinity Xcw (%) Dissolution temperature in water SP rc) Elastic modulus M (N / 50mm) Formula that meets the relationship between SP and Xcw Formula that meets the relationship between SP and M Non-woven fabric properties
200536968 根據表1和第1圖之結果明顯可見:本發明之水溶性 PVA系纖維係兼備優良水溶解性及優良纖維強度。除此之 外,視離子性基之中和度而定,可容易地控制纖維之水溶 解性。在另一方面,根據表2之結果明顯可見:根據傳統 技術所製得之纖維、以並未符合本發明之構成要求條件之 含離子性基化合物加工者、及以並未符合本發明之要求條 件之含離子性基化合物加工者,從化合物之反應度的觀點 來考慮,與本發明之纖維相比較,係比本發明之纖維差, 其理由是與本發明之纖維相比較,即使彼等雖然具有低結 晶化度,但是其水中溶解溫度高,且彼等之機械特性例如 纖維強度等也較差。 根據表3及第2圖、第3圖明顯可見:本發明之水溶性 不織布係兼備優良水溶解性及優良機械特性,因此對本發 明之不織布施加刺繡時,則可製得具有美麗外觀之不織布 。在另一方面,根據表4之結果明顯可見:根據傳統技術 所製得之不織布、及由並未符合本發明之構成要求條件的 纖維所構成之不織布,則係比本發明之不織布差,其理由 是與本發明之不織布纖維相比較,即使彼等雖然具有低結 晶化度,但是其水中溶解溫度高,且彼等之機械特性較差 。因此當對該不織布施加剌繡時,彼等無法提供具有優良 外觀之剌繡織物。 〔產業上之利用性〕 根據本發明係提供一種以傳統技術所無法達成之兼備優 良水溶解特性及優良機械特性例如優良抗拉強度之水溶性 200536968 PVA系纖維。本發明之水溶性PVA系纖維係可以普通的紡 絲和延伸步驟,並不需要任何特殊的步驟而廉價地製得。 除此之外,本發明之水溶性PVA系纖維之水溶解特性係可 適當地加以控制。此外,本發明之水溶性PVA系纖維可製 得以傳統技術所無法達成之兼備優良水溶解特性及優良機 械特性例如優良彈性模數等之水溶性不織布。本發明之不 織布是可期望具有許多用途,例如可有效地使用於化學燒 花花邊用基布。 【圖式簡單說明】 第1圖係展示本發明之水溶性PVA系纖維、由揭示於曰 本國專利特開平第7-4201 9號公報和特開平第7-90714號 公報之水溶性PVA纖維、及Nitivy製之「Solvron」系列 ,其中各纖維之水中溶解溫度(Wtb )與纖維之結晶化度( Xcf)之間的關係圖。 第2圖係展示由本發明之水溶性PVA系纖維所構成之不 織布、由揭示於日本國專利特開平第7-42019號公報和特 開平第7-907 14號公報之水溶性PVA系纖維所構成之不織 布、及由Nitivy製之「Solvron」系列所構成之片狀物,其 中各不織布之水中溶解溫度SP(°C)與不織布之結晶化度 Xcw ( %)之間的關係圖。 第3圖係展示由本發明之水溶,性PVA系纖維所構成之不 織布、由揭示於日本國專利特開平第7-4201 9號公報和特 開平第7-907 14號公報之水溶性PVA系纖維所構成之不織 布、及Nitivy製之「Solvron」系列所構成之片狀物,其中 200536968 各不織布之水中溶解溫度SP ( °c )與不織布之彈性模數Μ (Ν / 5 0 m m )之間的關係圖。 【主要元件符號說明】 j \ \\200536968 From the results of Table 1 and Figure 1, it is clear that the water-soluble PVA fiber of the present invention has both excellent water solubility and excellent fiber strength. In addition, depending on the degree of neutralization of the ionic groups, the water solubility of the fibers can be easily controlled. On the other hand, it is clear from the results in Table 2 that the fibers prepared according to the conventional technology are processed with an ionic group-containing compound that does not meet the requirements of the composition requirements of the present invention, and that they do not meet the requirements of the present invention. From the viewpoint of the reactivity of the compound, the conditioner of the compound containing the ionic group is inferior to the fiber of the present invention compared with the fiber of the present invention, and the reason is that it is compared with the fiber of the present invention, even if they are Although it has a low degree of crystallization, its dissolution temperature in water is high, and its mechanical properties such as fiber strength are also poor. It is obvious from Tables 3 and 2 and 3 that the water-soluble non-woven fabric of the present invention has both excellent water solubility and excellent mechanical properties. Therefore, when embroidering the non-woven fabric of the present invention, a non-woven fabric having a beautiful appearance can be obtained. On the other hand, it is clear from the results in Table 4 that the non-woven fabric made according to the conventional technology and the non-woven fabric made of fibers that do not meet the requirements of the composition requirements of the present invention are inferior to the non-woven fabric of the present invention. The reason is that compared with the nonwoven fabric fibers of the present invention, even though they have a low degree of crystallinity, their dissolution temperature in water is high and their mechanical properties are poor. Therefore, when embroidery is applied to the nonwoven fabric, they cannot provide a embroidery fabric having an excellent appearance. [Industrial Applicability] According to the present invention, a water-soluble 200536968 PVA fiber having excellent water-solubility characteristics and excellent mechanical properties, such as excellent tensile strength, which cannot be achieved by conventional techniques, is provided. The water-soluble PVA-based fiber system of the present invention can be produced inexpensively without any special steps by ordinary spinning and drawing steps. In addition, the water-solubility characteristics of the water-soluble PVA-based fiber of the present invention can be appropriately controlled. In addition, the water-soluble PVA-based fiber of the present invention can produce a water-soluble nonwoven fabric having both excellent water solubility characteristics and excellent mechanical properties such as excellent elastic modulus, which cannot be achieved by conventional techniques. The non-woven fabric of the present invention is expected to have many uses, for example, it can be effectively used as a base fabric for chemical burning of lace. [Brief Description of the Drawings] Figure 1 shows the water-soluble PVA fibers of the present invention. The water-soluble PVA fibers disclosed in Japanese Patent Laid-Open Nos. 7-4201 9 and 7-90714 are disclosed in Japanese Patent Publication No. 7-4201. And "Solvron" series made by Nitivy, in which the relationship between the water solubility temperature (Wtb) of each fiber and the crystallinity (Xcf) of the fiber. FIG. 2 shows a non-woven fabric composed of the water-soluble PVA-based fibers of the present invention, and is composed of the water-soluble PVA-based fibers disclosed in Japanese Patent Laid-Open Nos. 7-42019 and 7-907 14 The relationship between the dissolving temperature SP (° C) in water of each nonwoven fabric and the crystallinity Xcw (%) of the nonwoven fabric and the sheet made of "Solvron" series made by Nitivy. FIG. 3 shows a non-woven fabric made of the water-soluble, PVA-based fibers of the present invention, and water-soluble PVA-based fibers disclosed in Japanese Patent Laid-Open No. 7-4201 9 and Japanese Patent Laid-Open No. 7-907 14. The non-woven fabric and the sheet made of the "Solvron" series made by Nitivy, among which 200536968 is the temperature between the solution temperature SP (° c) of each non-woven fabric and the elastic modulus M (N / 50 mm) of the non-woven fabric. relation chart. [Description of main component symbols] j \ \\
-51 --51-
Claims (1)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2004002680A JP2005194666A (en) | 2004-01-08 | 2004-01-08 | Water-soluble polyvinyl alcohol-based fiber |
JP2004244595A JP2006063459A (en) | 2004-08-25 | 2004-08-25 | Water soluble nonwoven fabric |
Publications (2)
Publication Number | Publication Date |
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TW200536968A true TW200536968A (en) | 2005-11-16 |
TWI302955B TWI302955B (en) | 2008-11-11 |
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Application Number | Title | Priority Date | Filing Date |
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TW093141291A TWI302955B (en) | 2004-01-08 | 2004-12-30 | Water-soluble polyvinyl alcohol fibers and its manufacturing method and nonwoven fabric comprising them |
Country Status (3)
Country | Link |
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KR (1) | KR100602825B1 (en) |
CN (1) | CN100441754C (en) |
TW (1) | TWI302955B (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102031571B (en) * | 2009-09-30 | 2015-04-15 | 中国石油化工集团公司 | Preparation method and application of water-soluble polyvinyl alcohol short fibers |
CN101954315B (en) * | 2010-10-13 | 2012-10-03 | 中蓝连海设计研究院 | Sodium chloride floatation agent, preparation method thereof and use thereof |
CN103451778A (en) * | 2013-08-15 | 2013-12-18 | 苏州龙杰特种纤维股份有限公司 | Polyvinyl alcohol fiber with flat cross section and non-woven cloth with same |
WO2019132030A1 (en) | 2017-12-28 | 2019-07-04 | 株式会社クラレ | Water-absorbent resin and agricultural water-retaining material |
CN108708076A (en) * | 2018-04-09 | 2018-10-26 | 南京捷纳思新材料有限公司 | The method that wet spinning prepares core/shell polyurethane-carbon nanotube conducting non-woven fabrics |
CN112853642A (en) * | 2019-11-26 | 2021-05-28 | 上海情静服饰有限公司 | Preparation process of water-soluble lace |
CN115262085A (en) * | 2022-08-30 | 2022-11-01 | 昆山胜昱无纺布有限公司 | Manufacturing method of water-soluble lining handbag base material |
Family Cites Families (4)
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JPS5936945B2 (en) * | 1976-08-10 | 1984-09-06 | 日本合成化学工業株式会社 | Method for dissolving polyvinyl alcohol resin powder |
JPS60162805A (en) | 1984-01-31 | 1985-08-24 | Kuraray Co Ltd | High-tenacity polyvinyl alcohol based ultrafine fiber and production thereof |
JP3345110B2 (en) * | 1993-07-29 | 2002-11-18 | 株式会社クラレ | Multifilament or staple fiber composed of water-soluble polyvinyl alcohol fiber |
DE69416051T2 (en) * | 1993-07-29 | 1999-06-10 | Kuraray Co., Ltd., Kurashiki, Okayama | Water soluble fiber based on polyvinyl alcohol |
-
2004
- 2004-12-30 TW TW093141291A patent/TWI302955B/en not_active IP Right Cessation
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2005
- 2005-01-07 KR KR1020050001767A patent/KR100602825B1/en not_active IP Right Cessation
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KR100602825B1 (en) | 2006-07-19 |
CN100441754C (en) | 2008-12-10 |
KR20050073428A (en) | 2005-07-13 |
CN1637177A (en) | 2005-07-13 |
TWI302955B (en) | 2008-11-11 |
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