TW200533413A - A fluidic mixer of serpentine channel incorporated with staggered sudden-expansion and convergent cross-sections - Google Patents

A fluidic mixer of serpentine channel incorporated with staggered sudden-expansion and convergent cross-sections Download PDF

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TW200533413A
TW200533413A TW93109011A TW93109011A TW200533413A TW 200533413 A TW200533413 A TW 200533413A TW 93109011 A TW93109011 A TW 93109011A TW 93109011 A TW93109011 A TW 93109011A TW 200533413 A TW200533413 A TW 200533413A
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Taiwan
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channel
mixing
fluid
patent application
scope
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TW93109011A
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Chinese (zh)
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Guo-Wei Lin
Guang-Chiuan Lin
Jing-Tang Yang
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Jing-Tang Yang
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Priority to TW93109011A priority Critical patent/TW200533413A/en
Publication of TW200533413A publication Critical patent/TW200533413A/en

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Abstract

The present invention is a new designed fluidic mixer. The structure contains a flat cover and the channel body. The channel is assembled by two L-type inlets, a mixing channel, and two L-type outlets. The configuration of the mixing channel is a single serpentine channel incorporated with staggered sudden expansion and convergent cross-sections. The incorporation of the serpentine and sudden expansion makes the flow separation is easily occurred. This effect induce the fluidic interface is stretching and folding. The sequentially convergent is to prepare the next action of fluidic interface stretching and folding. The iteration design make the mixing performance is increased abruptly. This invention has some features, planar design, so that the fabrication and measurement are easily applied especially for micro scale mixers; L-type inlets and outlets, the connection between the mixing channel and external channels are robust; single channel design of the mixing channel, the working fluids can involve the two-phase fluids containing suspension solid particles; the serpentine channel incorporated with staggered sudden expansion and convergent cross-sections designed of the mixing channel makes the pressure drop is low and the bubbles residence problem is excluded.

Description

200533413 玖、發明說明: 【發明所屬之技術領域】 在流體系統中,混合是一個關鍵的過程,應用領域包含甚廣,大至大 氣、洋流的熱能傳遞、質量傳輸交換,小至生命現象的物質傳輸、反應; 在工藝上,化學成分分析或化學合成上,混合現象皆隨處可見,因此混合 程度的控制便顯得極為重要。特別是在微型渠道中的流體混合,本創作可 克服以下困難:流動阻力、氣泡殘留、低速混合。 【先前技術】 流體混合器的設計需求為,在小的空間,短的時間,以簡單的設計及 經濟的加工成本及能量消耗完成流體混合。流體的混合依作用能量特性可 分為兩大類:主動式及被動式混合。所謂主動式的混合就是除了驅動流體 運動的力之外,另施加外力以造成混合效果,外力可能由表面擾動流體; 使結構體產生變形、移動;甚至在流體中預注入第二相物質由内部擾動。 被動式則為倚靠驅動流體運動的力直接造成流體混合。 一種先前技術,專利號碼(US 2511291),如第一圖所示,發明於西元 1950年,為一種混合冷熱水的裝置。冷、熱水分別經由(01)、(02)進入混 合腔室⑽),受結構影響產生分流,分別為(⑷、(⑹;再合流成(〇6)。 利用數次的分合流,產生強烈崎賴拌行為,增加流體_接觸面積, 達到此里及貝里混合的目的。優點是對於該尺度的流體混合,有極佳的混 口效果’但對於低流速與小管徑的流體混合,渠道結構稍嫌複雜。 另一種先前技術,專利號碼(US 005813762A),如第二圖所示,係針對 低黏π度聽的混合,在渠道巾加人有_的隔板⑽、⑽),間缝與直 吕的夾角為20度至6G度之間,最好的夾角是奶至奶度之間。此種結構 200533413 式混合㈣特性是隔板關隔與間_大小、角度,決定了混合的效果. 優點是流峰小,但是必齡直管巾加人隔板,加功複雜。 第二種先前技術,專利號碼⑽2189852 C1),如第三圖所示,係利用 流體通過喷嘴⑽)時,流速加快形絲流,進人錄區後產生大小不同尺 度的渦流’增加對流授拌的效果,再進入收縮段〇〇)產生合流作用。高流 速時效果效果較好,低流速時幾乎沒有混合產生。適合於須大量傳輸的石 化工業。 〜200533413 发明 Description of the invention: [Technical field to which the invention belongs] In the fluid system, mixing is a key process, and the application field includes a wide range of substances, such as heat and energy transfer and exchange from the atmosphere and ocean currents, to substances as small as life phenomena Transmission, reaction; In the process, chemical composition analysis or chemical synthesis, mixing phenomenon can be seen everywhere, so the control of the degree of mixing becomes extremely important. Especially for fluid mixing in micro channels, this creation can overcome the following difficulties: flow resistance, bubble residue, low-speed mixing. [Previous Technology] The design requirements of fluid mixers are to complete fluid mixing in a small space and in a short time, with a simple design and economical processing costs and energy consumption. The mixing of fluids can be divided into two categories according to their energy characteristics: active and passive mixing. The so-called active mixing means that in addition to the force that drives the fluid's movement, another external force is applied to cause the mixing effect. The external force may disturb the fluid from the surface; deform and move the structure; and even pre-inject the second-phase material into the fluid from the inside. Disturb. The passive type directly causes the fluid to mix by relying on the force that drives the fluid to move. A prior art, patent number (US 2511291), as shown in the first figure, was invented in 1950 AD as a device for mixing hot and cold water. The cold and hot water enter the mixing chamber ⑽ through (01) and (02) respectively, and are divided by the influence of the structure, which are (⑷, (⑹; recombination into (〇6). Using several times of division and merging, the Strong mixing behavior, increase fluid_contact area, to achieve the purpose of mixing here and Berry. The advantage is that for the mixing of fluids of this size, it has excellent mixing effect. 'But for low flow rate and small diameter fluid mixing The channel structure is a bit complicated. Another prior art, patent number (US 005813762A), as shown in the second figure, is for low-viscosity π-listening mixing, and the channel towel is added with _ separators ⑽, ⑽) The angle between the gap and the straight is between 20 degrees and 6G degrees, and the best angle is between milk and milk. This type of structure 200533413 is a type of hybrid concrete. The advantage is that the flow peak is small, but the bi-directional straight pipe towel is added with a separator, and the work is complicated. The second prior technology, patent number ⑽2189852 C1), as shown in the third figure, uses fluid to pass through the nozzle ⑽), when the flow velocity is increased, the silk flow is accelerated, and it enters the recording area and gives birth. Vortex scales of different sizes' grant increased convective mixing effect, re-entering the constriction thousand and) action produce confluence. The effect is better at high flow rates, and almost no mixing occurs at low flow rates. Suitable for the petrochemical industry where large quantities of transmission are required. ~

Yang心人(2001)提出一種主動式的混合器,利用微影兹刻製程加 工渠道,將壓電薄膜貼於顧上,以5G v的電壓產 Hz的薄膜震動頻率, 激擾此合腔㈣流散產生混合:制方式則崎細微鏡朗水溶性榮 光劑的反縣賊,並以㈣勒干賴侧_震義度。超音波震 動的優點是可在_產生総,混合效果,並可針對姻的流體以不 同的超音波激擾時間、頻率、振幅,配合不同的混合程度需求,·缺點是某 线率的超音波’料引起缝躲、產生氣泡;㈣臈震動會產生焦耳 熱,使溫度升高,改變物質化學及物理特性,製程成本上較本發明為高, 且设計極為複雜,效果不易控制。Yang Xinren (2001) proposed an active mixer, which uses the lithography process to attach a piezoelectric film to the Gu, and generates a film vibration frequency of Hz at a voltage of 5G v, which disturbs this combining cavity. Diversion produces mixing: the system is made by Saki's micro-mirror, a water-soluble glory, and a thief, and uses the side to _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ and the degree of quake in the system. The advantage of ultrasonic vibration is that it can produce radon and mixing effects in _, and can be used to stimulate the fluid of the marriage with different ultrasonic time, frequency, and amplitude to meet the needs of different degrees of mixing. The disadvantage is the ultrasonic of a certain line rate. 'The material causes seams to hide and generate air bubbles; the jolt vibration will generate Joule heat, which will increase the temperature and change the chemical and physical characteristics of the material. The process cost is higher than the present invention, and the design is extremely complicated, and the effect is not easy to control.

Miyake心人⑽3)以微影侧製程,製作出被動式微混合器。由 數通_,纖生有物跑應,所以他 、十方向朝向『如何增加兩相液體間的接觸面積』。利用多孔板將第 :相液體分顧人另—待混合賴,_散直接增醜合效果。多孔型混 合器的優點是混合程度極易設計控制,分割孔隙越多越密集,擴散式混合 200533413 效果越佳;但相較於本發明,多孔形混合器為了分割流體,產生較多的流 體介面,消耗動能較多,流動阻力較大。Miyake 3) Using the lithography process, a passive micro-mixer is produced. From the data communication, fibrous objects should run, so he and ten directions are directed toward "how to increase the contact area between two-phase liquids". Use perforated plates to separate the first phase liquid from the other-to be mixed, and the dispersion directly increases the ugly effect. The advantage of the porous mixer is that the degree of mixing is extremely easy to design and control. The more and more divided the pores, the better the effect of diffusive mixing 200533413. However, compared to the present invention, the porous mixer produces more fluid interfaces in order to divide the fluid. , Consumes more kinetic energy and has greater flow resistance.

IsmagUQve^·⑽G)以氯化_液與螢光指示劑流體併流進入 單-長直管,也就是丁形渠道,以共輛焦螢光顯微鏡觀察流體混合產生的榮 光。得知壁面黏滯使流動趨緩,橫向擴散獲得較多的停留時間,與中心區 域相較,混合效果較佳。相較於本發明,混合效果較不理想。IsmagUQve ^ · ⑽G) The chlorinated solution and the fluorescent indicator fluid flow into the single-long straight tube, that is, the D-shaped channel, and the glare generated by the fluid mixing is observed with a co-focus fluorescent microscope. It is known that the viscosity of the wall slows down the flow and obtains more residence time for lateral diffusion. Compared with the central area, the mixing effect is better. Compared with the present invention, the mixing effect is less satisfactory.

Stroock心/·⑽⑻提出交錯職骨形底面溝槽渠道,利用不對 偁介面拉伸及迭代放大擾_顧,產生共紐向觀雌,有效拉伸、 皺折兩種流體的介面以產生橫向拉伸與皺折,實現雷諾數〇 〇1情況下,流 體在微渠道的被祕合。她於本發明,混合效果難,但三維加工的製 程極為複雜且昂貴。Stroock heart / ⑽⑻ ⑽⑻ proposed staggered bone-shaped bottom groove channel, using the interface to stretch and iteratively amplify the interference, Gu, to create a common view of the female, effectively stretch, wrinkle the two fluid interface to generate lateral pull Stretching and wrinkling to achieve the Reynolds number 001, the fluid in the microchannel is secretly combined. In the present invention, the mixing effect is difficult, but the process of 3D processing is extremely complicated and expensive.

Schwesi.r祝乂(1996)利用流體的分合、落差概念,設計了一 系列的又狀混合元件,成魏到攪動越,拉伸、扭曲越介面層,產生 有效混合。相較於本發明,三維加工的製程較為複雜且昂貴。Schwesi.r Zhu Zhe (1996) designed a series of reshaped mixing elements using the concept of fluid separation and fall, and the more the interface layer is stretched and twisted, the more effective the mixing is. Compared with the present invention, the process of 3D processing is more complicated and expensive.

Liu打从(2〇〇〇)則設計流道轉折型態的混合器,利用渠道轉折造 成渾;4流動以強化混合效果。在相同的路徑長度及轉折角數目情況下,比 較三維婉蜒形、平_蜒形、直_混合器等三種設計的混合效果。相較 於本發明,平面婉蜒形的混合效果較差,三__渠道的混合效果較好; 但製程極為複雜且昂貴。 200533413 【發明内容】 本發明為-種流體混合n,以單—婉蜒型態的渠道結合突張與收敛截 面交錯設計產生碰混合,其結構包含··上蓋及平面加王的渠道本體,在 混合渠道前後各加工兩個L形的進出口渠道以連結外部。平面加工的混合 渠道具有數健點,對於混合的量測,由於混合流體的渠道係平面設計: 可直接透過透明的上蓋,以光學方式進行非破壞性的量測,也具有加 單的優點。L形的進出口渠道,可以使混合渠道的部分可以細微加工,再與 外界連結。婉蜒及渠道截面交錯突張與收斂可域生分驗動型態,使流 體拉伸、皺折,增加流體間的接觸面積;重複的渠道型態,強化上述效果。 混合渠道具核體充滿時,無氣泡殘留的問題並可_於錢浮粒子的兩 相流體等優點,可應用於化學成分分析或化學合成,及物質、能量的傳輸。 被動式>’IL體此合的作用力可分為慣性力與介面力。特徵尺度較大時, 慣性力影響較大;特徵尺度較小時,介面力即不容忽視。影響因素有流速、 密度、黏滯係數、擴散係數、化學反應性質、介面力。而產生混合的對流 機制為流體介面的重複拉伸與皺折。本發明運用上述兩種流體運動的特 性,以適當的幾何形狀及尺寸設計渠道,產生上述混合機制。利用蜿蜒及 渠道截面突張產生分離流動型態,產生流體的拉伸、皺折,增加流體間的 接觸面積,再利用重複的渠道型態,強化其效果。 【實施方式】 本案實際設計的流體混合器如圖四所示,待混合流體分別經(11)、(12) 進入流體混合器,經過L型的轉折後,由(13)、(14)進入單一蜿蜒暨截面 交錯突張與收斂的混合渠道,L形渠道的設計是為了使流體由側面進入流體 混合器以較混合渠道為大的管控與外部接管,免除細微混合渠道與外部渠 道接合的困難。待混合流體在(15)處共流產生混合,經過(16)處的轉折後, 200533413 ===預備接續在⑽處的渠道錄及轉折,在(⑺處,由於突然 —及ii $祕力改變,加上壁面與流體之不滑動特性,發生的流線不穩 Γ體發生縱向獅,渠道的橫向速度梯度敎,有助於混合流 Η 2擴政’另外不對稱的邊界條件,如轉彎幅度極大,流動驅動壓力 、々足以克服渠道雜改麵生的勒壓力,在高流速啦生餅流甚至逆 二軸回流區,有助於流體彎曲;而接續的收縮轉折段⑽,則預備下 二次㈣曲。接續-連串相同的渠道曲折縮放,產生相同的作用,流體混 ❼於焉完成、,趙最後在⑽處侧混合渠道,分流人⑽及⑵)渠道。 第五圖為本案的上i㈣及渠道本體(23)結合示意圖,上蓋為平薄板 面,以熱融合絲_方式結合,(⑴及⑽處L形渠道的料是為了使 机體由側面進人流體混合器,使上蓋喊計可為平面形狀,避免複雜的加 工’增加上蓋與渠道本體的接合緊緻度,免除上蓋(22)與渠道本體⑵)對 位接合的困難。 本發明糊流體混合後濃度產生變化,以濃度變化程度進行實驗量測 及數值模擬’並將結果與長直管形及_^態的流體混合器比較,其設計 尺度分別為圖六及圖七。 實驗設計上,由於濃度與灰度的直接相關性,擷取流體的灰度,進行 處理。工作流體的選擇主要為去離子水,並在去離子水中加入微量的食用 色素紅色六號及食用增黏劑(纖維素乙二酸鈉)為紅色液體,色素及增黏劑 的貝1比例分別為〇· 1968,0· 4106 (% w/w);另外在去離子水中加入微量 的食用增黏劑(纖維素乙二酸鈉),為透明液體,增黏劑的質量比例分別為 〇· 4614 (% w/w)。分辨共流兩股液體的灰階值分布,以作為判斷混合程度 的指標。紅色液體及透明液體的黏滯度皆為4· 78xlO_3N · s/m2;工作流體以 注射式幫浦驅動(KDS220,KD Scientific, USA)。流體混合的影像以數位 10 200533413 相機(Olympus -㈣,】aPan)娜。》m_流量相縣分剌.2、〇_ 4、 0.8、1.6、3· 2 及 6. 4 毫升。 圖八至圖十三解,分麟本創倾長絲形及峡鶴的流體混合 器,在流量每分鐘0.2及6.4 €升的實際混合影像。實驗結果顯示,在低 流速情況下’缝在三觀道的混合情形接近;但在高流速時,長直線形 的渠道混合效果變差,婉蜒形及驗魏結合突張與收斂㈣交錯設計的 流體混合H效果變好,與駿形較,單—駿渠道結合突張與收敛截面交 錯設計的趙混合器在減料,即產生有朗驗強化混合仙;且在較 高流速時性能更為。與長鱗形、及婉蜒縣道她,本發财更麵混合效果, 卻又不至有氣泡殘留或流體停滯的問題,可節省甚多的時間與空間。 圖十四為 CFD-RC™模擬的結果,比較了三種不同幾何形狀的混合 1§ ’其中(26)、(27)、⑽分別為長直管形、婉蜒型態及本發明所設計的 婉蜒渠道結合截較錯突張無斂設狀流體混合模擬結果。其中本發明 的蜿蜒縮放型流道在模擬的結果顯示出介於三者之間有最好的混合結果。 此-模擬的假設條件騎頓趙、不可壓職體、越黏滞係數與擴散係 數為常數、忽略重力、流體無化學變化。系财程式主要為連續、動量與 滚度方程式。邊界條件為非滑移(non slip)壁面、渠道入口的速度為均句 流,流道兩側入口分別為白色與黑色水,流量為每分鐘〇·4毫升。混合程 度的估算上,顧频混合後濃度產生變化,計算濃度的縣差並做常態 化(normalization)處理,使得混合程度的定義值為1時為完全混合,值為 0時為完全不混合,第十五圖為三種混合器之混合程度與渠道位置關係圖。 其中(29)、⑽)及⑻分別為長直管形、賴型態及轉騎設計的婉挺 11 200533413 渠道結合截面讀突験_設狀趙齡辦 上的分布,位置2 5 xlO—3八尺a- / ^在1軸的方向 .5x10 Α尺為弟-個點,往後分析的間隔為2训3公尺。 【圖式簡單說明】 圖一先前技術之一 〇1......冷水進口 02......熱水進口 03……混合腔室 04 ......再分離之流體1 05 ......再分離之流體2 ^......再次共流腔室 圖二先前技術之二 07·.····分隔板之一 08······分隔板之二 φ 圖三先前技術之三 09......喷嘴 !〇······渠道收縮共流區 圖四單一蜿蜒渠道結合截面交錯突張與收斂之流體混合器設計 11......流體進入混合器入口之一,管徑為2. 5 xl(T3公尺 12 200533413 12……流體進入混合器入口之二,管徑為2.5 xl(T3公尺 13……流體進入混合渠道入口之一,寬度為2. 5 xl(T3公尺 14……流體進入混合渠道入口之二,寬度為2.5 xl(T3公尺 15……混合渠道,寬度為1χ1(Γ3公尺 16……混合流體第一次轉折處,渠道收縮,收縮後的寬度為5xl(T4 公尺 17……混合流體第二次轉折處,渠道突張,突張後的寬度為1 χ10_3 公尺 18……混合流體第三次轉折處,渠道收縮,收縮後的寬度為5χ10—4 公尺 19……流體離開混合渠道,寬度為1χ10_3公尺 20……流體離開混合渠道出口之一,寬度為2.5 xl(T3公尺 21……流體離開混合渠道出口之二,寬度為2. 5 xl(T3公尺 圖五流體混合器設計之上蓋與本體接合示意圖 22……流體混合器之上蓋板 23……流體混合器之本體 圖六長直管形流體混合器 24……長直管形流體混合器,寬度為1 xl(T3公尺 圖七 蜿蜒形流體混合器 13 200533413 25……蜿蜒形流體混合器,寬度為1 xl0-3公尺 圖十四本案所設計的蜿蜒渠道結合截面交錯突張與收斂設計之流體混合器 與長直管形及蜿蜒型態的流體混合器在流量為每分鐘0.4毫升的模 擬結果 26 長直線形流體混合器的流體混合模擬結果 27……蜿蜒型態流體混合器的流體混合模擬結果 28……蜿蜒渠道結合截面交錯突張與收斂的流體混合模擬結果 圖十五蜿蜒渠道結合截面交錯突張與收斂設計與長直管形及蜿蜒型態的流 體混合器之混合程度與流道位置關係圖 29......長直線形流體混合器的混合程度分布 3〇......婉蜒型態流體混合器的混合程度分布 31……蜿蜒渠道結合截面交錯突張與收斂的混合程度分布 圖十六 流體混合器尺度示意圖 32 ......流體進入混合渠道入口之寬度 33 混合渠道較寬之距離 34……混合渠道較窄之距離 35……混合渠道總長度 14Liu (2000) designed a mixer with a channel turning pattern, using the channel turning to make muddy; 4 flow to strengthen the mixing effect. With the same path length and the number of turning angles, the mixing effects of the three designs, such as three-dimensional serpentine, flat_serpentine, and straight_mixer, are compared. Compared with the present invention, the mixing effect of the planar meandering shape is poor, and the mixing effect of the three channels is better; but the manufacturing process is extremely complicated and expensive. 200533413 [Summary of the invention] The present invention is a kind of fluid mixing n, which uses a single-wanted channel to combine the staggered and convergent cross-section design to produce a collision mixture. Its structure includes the upper body and the channel body on the plane. Two L-shaped import and export channels are processed before and after the mixed channel to connect the outside. The mixed channels for plane processing have several health points. For mixed measurement, the channel design of the mixed fluid is a flat design: non-destructive measurement can be performed optically through the transparent cover directly. The L-shaped import and export channels allow fine processing of parts of the mixed channels, and then link with the outside world. The meandering and cross-section staggered protrusions and convergence of the channel cross-section can be used to verify the dynamic pattern of the field, which makes the fluid stretch and wrinkle, and increases the contact area between the fluids. The repeated channel pattern strengthens the above effects. The mixed channel has the advantages of no air bubbles remaining when the nucleus is full, and can be used in the two-phase fluid of money floating particles. It can be used for chemical composition analysis or chemical synthesis, and the transmission of matter and energy. The passive > IL body combined forces can be divided into inertial forces and interface forces. When the feature scale is large, the influence of inertial force is large; when the feature scale is small, the interface force cannot be ignored. The influencing factors are flow rate, density, viscosity coefficient, diffusion coefficient, chemical reaction properties, and interface force. The mixed convection mechanism is the repeated stretching and wrinkling of the fluid interface. The present invention uses the characteristics of the above two fluid movements to design channels with appropriate geometric shapes and sizes to generate the above-mentioned mixing mechanism. The use of meandering and channel cross-sections to create a separate flow pattern, which results in the stretching and wrinkling of fluids, increases the contact area between fluids, and reuses repeated channel patterns to enhance its effect. [Embodiment] The fluid mixer actually designed in this case is shown in Figure 4. After the mixed fluid enters the fluid mixer via (11) and (12) respectively, after the L-shaped turning, it enters from (13) and (14). A single meandering and cross-section staggered and convergent mixed channel. The L-shaped channel is designed to allow the fluid to enter the fluid mixer from the side. The mixing channel is larger than the mixing channel and externally takes over, eliminating the need for the fine mixing channel to join the external channel. difficult. After the mixed fluid co-flows at (15) to produce mixing, after turning at (16), 200533413 === ready to continue the channel recording and turning at ⑽, at (⑺, due to the sudden — and ii $ secret force The change, coupled with the non-sliding characteristics of the wall and the fluid, the resulting instability of the streamline, the longitudinal lion of the body, the lateral velocity gradient of the channel, and the mixed flow, which are helpful for the mixed flow. The amplitude is extremely large, and the flow driving pressure and pressure are sufficient to overcome the pressure of the channel and change the surface pressure. At high flow rates, the cake flow and even the reverse biaxial return zone can help the fluid to bend. Secondary curling. Continuation-a series of identical channels twisting and zooming to produce the same effect, the fluid is mixed in the finish, and Zhao finally mixes the channels on the side of the stream, diverting people and the channels). The fifth figure is the schematic diagram of the combination of the upper case and the channel body (23) in the case. The upper cover is a flat and thin plate surface and is combined with the thermal fusion wire. (The material of the L-shaped canals at the places of the upper case and the lower case is for the body to enter from the side. The fluid mixer enables the upper cover to be a flat shape, avoiding complicated processing, 'increasing the tightness of the joint between the upper cover and the channel body, and eliminating the difficulty of the upper cover (22) and the channel body ⑵) being aligned. After mixing the paste fluid of the present invention, the concentration changes, and experimental measurements and numerical simulations are performed based on the degree of concentration change and the results are compared with long straight tubular and _ ^ state fluid mixers, the design dimensions of which are shown in Figures 6 and 7, respectively. . In the experimental design, due to the direct correlation between the concentration and the gray level, the gray level of the fluid is captured and processed. The selection of the working fluid is mainly deionized water, and a small amount of edible pigment Red No. 6 and edible thickener (sodium cellulose oxalate) are added to the deionized water as red liquid. 0 · 1968, 0 · 4106 (% w / w); In addition, a small amount of edible thickener (sodium cellulose oxalate) was added to deionized water, which is a transparent liquid, and the mass ratios of the thickener were 0 · 4614 (% w / w). Distinguish the gray-scale value distribution of two liquids co-current, as an indicator to judge the degree of mixing. The viscosity of the red liquid and transparent liquid is 4.78xlO_3N · s / m2; the working fluid is driven by an injection pump (KDS220, KD Scientific, USA). The image of the fluid mixture was taken with a digital 10 200533413 camera (Olympus -㈣,] aPan). 》 M_flow phase count 剌. 2, 0_ 4, 0.8, 1.6, 3.2 and 6.4 ml. Figures 8 to 13 show the actual mixing images of the fluid mixers of the original filament and gorges cranes at a flow rate of 0.2 and 6.4 € liters per minute. The experimental results show that the mixing situation of 'sew on Sanguandao' is close at low flow rate; but at high flow rate, the mixing effect of the long straight channel becomes worse. The effect of the fluid mixing H becomes better. Compared with Jun shape, the Zhao-Mixer combined with the staggered and convergent cross-section of the single-jun channel design reduces the material, that is, it produces a mixed-enhanced reinforced mixing fairy; and the performance is higher at higher flow rates. for. With her long scales and her serpentine road, this fortune is more mixed, but there is no problem of remaining bubbles or stagnant fluid, which can save a lot of time and space. Figure 14 shows the results of the CFD-RC ™ simulation, comparing three different geometric shapes. 1§ 'where (26), (27), and ⑽ are long straight, meandering shapes, and those designed by the present invention. The simulation results of the mixed flow of the meandering channel and the truncated and misaligned flared non-convergent shaped fluid. Among them, the meandering and zooming flow channel of the present invention shows the best mixing result between the three in the simulation results. The hypothetical conditions of this simulation are: ridden Zhao, incompressible particles, constant viscosity coefficient and diffusion coefficient, constant gravity, neglecting the fluid without chemical change. The financial programs are mainly continuous, momentum and roll equations. The boundary conditions are non-slip (non-slip) walls, the speed of the channel inlet is uniform flow, the inlets on both sides of the channel are white and black water, and the flow rate is 0.4 ml per minute. In the estimation of the mixing degree, the concentration changes after the frequency mixing, and the county difference of the concentration is calculated and normalized, so that when the defined value of the mixing degree is 1, it is completely mixed, and when the value is 0, it is completely unmixed. The fifteenth figure is the relationship between the mixing degree and channel position of the three mixers. Among them, (29), ⑽) and ⑻ are long straight tube shape, Lai type and turn riding design. 11 200533413 Channels combined with cross-sections to read the projectile __set the distribution on Zhao Lingban, position 2 5 xlO-3 Eight feet a- / ^ are in the direction of 1 axis. 5x10 Α feet are brother-points, and the interval for subsequent analysis is 2 training and 3 meters. [Brief description of the figure] Figure 1 One of the prior art 〇1 ... cold water inlet 02 ... hot water inlet 03 ... mixing chamber 04 ... re-separated fluid 1 05 ...... Re-separated fluid 2 ^ ...... Common flow chamber again Fig. 2 of the prior art 07 ....... One of the partition plates 08 ... Baffle No. 2 Fig. 3 No. 3 of the prior art ... Nozzle! 〇 ····· Channel co-current flow area Fig. 4 Single meandering channel combined cross-section staggered protrusion and convergence fluid mixer design 11 ... The fluid enters one of the mixer inlets with a pipe diameter of 2.5 xl (T3 meters 12 200533413 12 ... The fluid enters the mixer's second inlet with a pipe diameter of 2.5 xl (T3 meters 13 ... ... the fluid enters one of the mixing channel inlets with a width of 2.5 xl (T3 meters 14 ... the fluid enters the second mixing channel inlet with a width of 2.5 xl (T3 meters 15 ... the mixing channel with a width of 1x1 (Γ3 meters) Rule 16 ... At the first turning point of the mixed fluid, the channel shrinks, and the width after contraction is 5xl (T4 meters 17 ... At the second turning point of the mixed fluid, the channel bursts, and the width after the burst is 1 x 10_3 meters 18 ... Mixed fluid third At the second turning point, the channel shrinks. The width after contraction is 5 × 10—4 meters 19 ... The fluid leaves the mixing channel and the width is 1 × 10_3 meters 20 ... The fluid leaves one of the outlets of the mixing channel and the width is 2.5 x 1 (T3 meters 21 …… The fluid leaves the second outlet of the mixing channel, with a width of 2.5 xl (T3 meters. Figure 5. The design of the upper cover of the fluid mixer and the body. Schematic diagram 22 ... The upper cover of the fluid mixer 23 ... The body of the fluid mixer Figure 6 Long straight tubular fluid mixer 24 ... Long straight tubular fluid mixer, width 1 xl (T3 meters Figure 7 Serpentine fluid mixer 13 200533413 25 ... Sinuous fluid mixer, width is 1 xl0-3 meters Figure 14 The serpentine channel designed in this case combines a fluid mixer with a staggered cross-section and a convergent cross-section design, and a long straight tubular and serpentine fluid mixer with a flow rate of 0.4 ml per minute. Simulation results 26 Fluid mixing simulation results for the long-line fluid mixer 27 ... Fluid mixing simulation results for the serpentine type fluid mixer 28 ... Fluid mixing simulation results for the meandering channel combined with staggered cross-section and convergence of the channel Figure 10 The meandering channel combines the staggered cross-section and convergent design of the cross section and the relationship between the mixing degree and the position of the flow channel of the long straight tubular and meandering fluid mixer. Figure 29 ... The mixing degree of the long straight fluid mixer Distribution 30 .... Mixing degree distribution of Wanjiang type fluid mixer 31 ... The meandering channel combines the cross-section staggered protrusion and convergence of the mixing degree distribution chart. Figure 16. Schematic diagram of the fluid mixer scale 32 ... .. the width of the inlet of the fluid into the mixing channel 33 The wider distance of the mixing channel 34 ... The narrower distance of the mixing channel 35 ... The total length of the mixing channel 14

Claims (1)

200533413 拾、申請專利範圍: 1. 一種流體混合器,包含: 二入口渠道; 一混合渠道,形狀為婉誕結合突張與收斂截面交錯設計,包含一入 口與一出口,該混合渠道之入口係與二入口渠道連通,二流體經由 該二入口渠道流入,合流後進入混合渠道; 二出口渠道,係與混合渠道之出口連通,流經混合渠道之流體最後 由該二出口渠道分流出去。 2. 如申請專利範圍第1項所述之流體混合器,其中該入口渠道為一L形 轉折。 3. 如申請專利範圍第1項所述之流體混合器,其中該入口渠道之入口 孔徑為1χ10_3至1χ10_2公尺。 4. 如申請專利範圍第1項所述的流體混合器,其中該混合渠道的截面 積沿該混合渠道之中心線隨距離而改變。 5. 如申請專利範圍第1項所述之流體混合器,其中該混合渠道之最大 截面積為3χ10_9至9><ΚΤ5平方公尺 6. 如申請專利範圍第1項所述之流體混合器,其中該混合渠道之最小 截面積為2.5><10_9至1><10_4平方公尺。 7. 如申請專利範圍第1項所述之流體混合器,其中該混合渠道之最大 截面積與最小截面積之比率為1.5至10。 8. 如申請專利範圍第1項所述之流體混合器,其中該混合渠道之總長 200533413 度為5χ1〇-3至3χ1(Τ2公尺。 9. 如申請專利範圍第1項所述之流體混合器,其中該混合渠道之轉折 次數至少為兩次。200533413 Scope of patent application: 1. A fluid mixer, including: two inlet channels; one mixed channel, with a shape that is euphemistically combined with a staggered and convergent cross-section design, including an inlet and an outlet. The inlet of the mixed channel is It is in communication with the second inlet channel, and the second fluid flows in through the two inlet channels and merges into the mixed channel; the second outlet channel is connected with the outlet of the mixed channel, and the fluid flowing through the mixed channel is finally diverted out by the second outlet channel. 2. The fluid mixer according to item 1 of the patent application scope, wherein the inlet channel is an L-shaped turn. 3. The fluid mixer according to item 1 of the scope of the patent application, wherein the inlet aperture of the inlet channel is 1x10_3 to 1x10_2 meters. 4. The fluid mixer according to item 1 of the scope of patent application, wherein the cross-sectional area of the mixing channel changes with distance along the center line of the mixing channel. 5. The fluid mixer according to item 1 of the scope of patent application, wherein the maximum cross-sectional area of the mixing channel is 3 × 10_9 to 9 > < KΤ5 m ^ 6. The fluid mixer according to item 1 of the scope of patent application , Wherein the minimum cross-sectional area of the mixed channel is 2.5 > < 10_9 to 1 > < 10_4 square meters. 7. The fluid mixer according to item 1 of the scope of patent application, wherein the ratio of the maximum cross-sectional area to the minimum cross-sectional area of the mixing channel is 1.5 to 10. 8. The fluid mixer according to item 1 of the scope of patent application, wherein the total length of the mixing channel 200533413 degrees is 5 × 10-3 to 3 × 1 (T2 meters. 9. The fluid mixer according to item 1 of the scope of patent application Device, where the number of turns of the mixed channel is at least two. 1616
TW93109011A 2004-04-01 2004-04-01 A fluidic mixer of serpentine channel incorporated with staggered sudden-expansion and convergent cross-sections TW200533413A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106422924A (en) * 2016-09-27 2017-02-22 中南大学 Square wave passive type micromixer
CN113856538A (en) * 2021-10-25 2021-12-31 西北工业大学 Three-dimensional splitting recombination passive micro mixer

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106422924A (en) * 2016-09-27 2017-02-22 中南大学 Square wave passive type micromixer
CN106422924B (en) * 2016-09-27 2022-05-17 中南大学 Square wave passive micro mixer
CN113856538A (en) * 2021-10-25 2021-12-31 西北工业大学 Three-dimensional splitting recombination passive micro mixer

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