TW200522096A - Erected-type assembling method of core body in non-crystalline iron core transformer, and structure thereof - Google Patents

Erected-type assembling method of core body in non-crystalline iron core transformer, and structure thereof Download PDF

Info

Publication number
TW200522096A
TW200522096A TW92135866A TW92135866A TW200522096A TW 200522096 A TW200522096 A TW 200522096A TW 92135866 A TW92135866 A TW 92135866A TW 92135866 A TW92135866 A TW 92135866A TW 200522096 A TW200522096 A TW 200522096A
Authority
TW
Taiwan
Prior art keywords
core
core group
group
section
top section
Prior art date
Application number
TW92135866A
Other languages
Chinese (zh)
Other versions
TWI243387B (en
Inventor
Chang-Nan Chen
Original Assignee
Tatung Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tatung Co Ltd filed Critical Tatung Co Ltd
Priority to TW92135866A priority Critical patent/TWI243387B/en
Publication of TW200522096A publication Critical patent/TW200522096A/en
Application granted granted Critical
Publication of TWI243387B publication Critical patent/TWI243387B/en

Links

Landscapes

  • Manufacturing Cores, Coils, And Magnets (AREA)

Abstract

The present invention relates to an erected-type assembling method of core body in non-crystalline iron core transformer, and structure thereof. The method comprises: stacking layer-by-layer to produce an iron core set; coating adhesive to glue the upper and lower spacer plates on the front and back sides of the iron core set respectively; holding the upper and lower clamping members on the top and bottom segments of the iron core; erecting the iron core set, so that the top segment faces upward, and the bottom segment faces downward; tearing away the upper clamping member, and loosening the stacked part; sleeving the coil onto the foot part of the iron core downward; stacking the stacked part of the iron core set again, so that it can form a closed electromagnetic loop again; holding the upper clamping member tightly, and tightening the screw.

Description

200522096 玖、發明說明: 【本發明所屬之技術領域】 本發明係關於一種變壓器鐵心結構及其製造方法,尤指 一種非晶質鐵心變壓器結構及其製造方法。 5 【先前技術】 非晶質鐵心變壓器心體中所使用之非晶質鐵心是一種 新穎的變壓器鐵心材質,基本上是由許多非晶質鐵心薄片, 以同心方式疊置並纏繞而形成,並且每一鐵心均包括至少一 10可拆開/璺合之疊合部。如圖1 a所示之鐵心5 1,包括一外層 鐵心511以及二内層鐵心512,513。而由於在變壓器的鐵心之 中,鐵心之材質及其所形成之電磁迴路之完整度將會影響該 變壓器之性能甚鉅,因此組裝不慎時對於非晶質鐵心所產生 之應力,亦將對於此變壓器之性能產生不良影響。故此,追 15求變壓器之最佳組裝方式係為非晶質鐵心變壓器之重要課 題。 請參見圖la,此係習知非晶質鐵心變壓器之組裝方式示 w圖圖中包括一鐵心組5 1,一上夾件53 1、二下夾件 541,542、複數個拉桿55、一上間隔板52卜一中間隔板522、 20 一下間隔板523、三線圈56以及複數個螺栓59。其中,鐵心 組51係為雙層構造’並各包括一較大之外層鐵心5丨丨以及二 車乂小、並列之内層鐵心512,513,組合成為一三腳鐵心型態。 «亥上中、下間隔板均包括十一個螺孔521a,522a,523a,而 在上夾件531亦包括有相對應之螺孔531&,在下夾件541,542 200522096 則各包括有六個彼此相對應之螺孔541a,542a。在習知的組 裝方法之中,主要係利用懸吊方式,使得鐵心之重量藉由鐵 心間隔板來承受,其組裝方法包括以下步驟·· (a) 氣作一非晶質鐵心組5 1 ; (b) 分別塗膠並黏合上、中、下間隔板521,522,523於 適當位置,在此步驟中為了後續步驟間隔板之受 力平均,因此需要利用二上夾件531,532及三個間 隔板上的十一個螺孔53 1&,52;^,522&,523&,532&來 對準並固定間隔板,然而三層間隔板螺孔需完全 對齊以使螺栓貫穿,因此對準十一個螺孔常需費 時許久; (C)在組裝好三間隔板之後放置於固定架上,由於此 時鐵心仍是平躺,為了避免不必要的側向應力產 生及承受鐵心吊運時之整體拉應力,因此更須加 以組設複數個拉桿55於各個腳位上,並且完咸固 定架其他部分組裝以利後續步驟; (d) 拆開該鐵心組5 1之各疊合部; (e) 將三線圈56裝入各腳位;在此步驟中,由於鐵心 乃呈平躺狀,其下裝設有支架57,而線圈要套入 鐵心腳時不能有其他支架57阻隔(如圖lb所示),故 需在套入過程中拆解固定架支架方能順利組裝線 圈,在此同時又需支撐固定架以免鐵心塌下,因 此需一邊拆解支架待線圈通過後又立即組裝,不 200522096 但耗工費時且鐵心重量重,若組裝支架不當可能 對組裝人員造成危險; b (0重新疊合鐵心組51之疊合部,使其重新成為封閉 之電磁迴路; 5 10 15 (g)鎖上下爽件54U542’並登直,完成鐵心組裝此牛 驟因變壓器歷已完成,重量重,t直過程危 且造成應力大,然而如同前述所強調的,非晶質 鐵心非常脆弱,-個不慎即有可能損及鐵心。、 從上述的習知非晶質鐵心變壓器心體之組裝方法 步驟繁項’且最重要的是極易對非晶質鐵心造成應: 降低變壓器的性能。 σ 【發明内容】 本發明之主要目㈣在提供晶質鐵心變壓号心 =法’俾能以不傷及非晶質鐵心之方式,快速製造 本發明之另一目的係在提供一曰 體之結構,俾能節省鎖付螺帽的數旦0日、鐵心變壓器心 之穩定性。 貞付㈣的數里’同時保持非晶質鐵心 20 组穿方、去勺衽 之非晶質變壓器心體之直立j :裝方法,包括下列步驟:步驟A :叠層製作—鐵心组,^ 中’该鐵心組包括有至少一電磁 、’ 質薄鐵片層層相疊並同心環植而赤^其係由獲數片非蓋 25段、-底段、及至少-腳部::成:广該鐵心組包括有-頂 腳七其係連結於該頂段與該底段之 200522096 間,該鐵心組之頂段並包括有至少一疊合部,且該鐵心組之 前後二面分別為一正面與一背面;步驟B :塗膠黏合一上間 隔板於該鐵心組之正面上,並塗膠黏合一下間隔板於該鐵心 組之责面上,其中,该上、下間隔板分別包括有一底橫板其 5恰對應膠合於該鐵心組底段之正背二面上,每一底橫板二端 分別凸伸於該鐵心組底段之外並分別開設有至少一貫孔,每 一底橫板中段之外表面上凸設有至少二定位柱,且每一底橫 板並向上延設有至少二直板其長度係分別延伸至該鐵心組 之頂段且分別對應膠合於該鐵心組至少二腳部之正背二面 10上,每一底橫板並於其至少二直板之前端外表面上凸設有至 少二定位銷;步驟C··夾緊二上夾件於該鐵心組之頂段,並 夾緊二下夾件於該鐵心組1之底段,其中,該等上、下夾件 之中段分別貫設有至少二定位孔其係分別對應套合入該 上下間隔板之至少一^疋位銷形成定位,且每一上、下夾件 15分別於其二端開設有至少一鎖付孔其係分別對應於該上、下 間隔板之至少一貫孔並以複數個螺栓加以鎖付夾緊,形成一 鐵心體,步驟D ··豎直該鐵心體,使該鐵心組之頂段朝上、 底段朝下放置;步驟E:拆除該二上夾件,並鬆開該鐵心組 頂段之至少一疊合部;步驟F :由上至下套入至少二線圈於 20該鐵心組之至少二腳部上;步驟G:重新疊合該鐵心組頂段 之至少一疊合部,使該鐵心組成為一封閉電磁迴路;以及步 驟Η ·夾緊该二上夾件於該鐵心組之頂段並鎖付該上夾件對 應之螺栓。 200522096 另外’本發明所提供之非晶質鐵心變壓器之心體結構, 包括·一鐵心組,該鐵心組包括有至少一電磁迴路鐵心其係 由複數片非晶質薄鐵片層層相疊並同心環繞而成,且該鐵心 組包括有一頂段、一底段、及至少二腳部其係連結於該頂段 5與該底段之間,該鐵心組之頂段並包括有至少一疊合部,且 4鐵〜組之前後二面分別為一正面與一背面;一上間隔板及 下間&板,該上間隔板係組設於該鐵心組之正面上,且該 下間隔板係組設於該鐵心組之背面上,其中該上、下間隔板 分別包括有一底橫板其恰對應膠合於該鐵心組底段之正背 10二面上,每一底橫板二端分別凸伸於該鐵心組底段之外並分 別開认有至少一貫孔,每一底橫板中段之外表面上凸設有至 ’疋位柱,且母一底橫板並向上延設有至少二直板其長度 係分別延伸至該鐵心組之頂段且分別對應結合於該鐵心組 至夕一腳。卩之正背二面上,每一底橫板並於其至少二直板之 15前端外表面±凸設有至少二定位銷;二上夹件及二下夹件, 該二上夾件係組設於該鐵心組之頂⑨,該二下夹件係組設於 該鐵心組之底段,其中該等上、下夾件之中段分別貫設有至 少二定位孔其係分別對應套合入該上、下間隔板之至少二定 位銷形成定位’且每—上、下夾件分別於其二端開設有至少 2〇 -鎖付孔其係分別對應於該上、下間隔板之至少一貫孔並鎖 付有複數個螺栓;以及至少二線圈,該二線圈係分別套設於 该鐵心組之至少二腳部。 換句話說’本發明所提供之方法與結構,與習知技藝最 大的不同點在於,在上、下間隔板之表面設置了定位梢,讓 200522096 固定用的上、下夾件可以快速地達到定位,且定位銷也使間 隔板兼具原來拉桿55起立後承受拉應力之功能,節省習知技 藝中用來定位的時間及所需配件。再者,本發明的組裝方法 採取直立式組裝,因此不需要反覆搬動鐵心組而減少了對非 5 晶質鐵心造成損傷的機會。 【實施方式】 為能讓貴審查委員能更瞭解本發明之技術内容,特舉 一較佳具體實施例說明如下。 10 請先參見圖2,此係本發明非晶質鐵心變壓器心體之組 裝方法流程圖,該圖中的每一步驟均將對照後續的圖示以做 詳細說明。 在圖3中’為求畫面簡潔,僅畫出單層鐵心結構,並省 略中間隔板,但在後續步驟及圖示中仍以雙層鐵心結構加上 15中間隔板23 (如圖4所示)’因為鐵心的質量多寡將影響變 壓器的容量,故此以雙層鐵心來提高變壓器容量乃較為經濟 之作法。中間隔板23之基本結構與上、下間隔板相同,但因 不需要直接接觸到上、下夾件做定位步驟,因此省略了定位 梢的結構。 2〇 在步驟S A中,请對照參見圖3,係製作一非晶質鐵心組 1 ,其中該鐵心組1包括有雙層共六個電磁迴路鐵心,包括二 外層鐵心13及四個内層鐵心;π,12,每一鐵心係由複數片非 曰曰矢溥鐵片層層相疊並同心環繞而成,也因此鐵心非常柔 弱,應避免所有應力對鐵心所造成的損傷。同時,鐵心組1 200522096 包括有一頂段1 〇 1、一底段1 〇2、及三腳部1 〇3,腳部1 03係連 結於頂段101與底段1〇2之間。鐵心組丨中每一鐵心之頂段101 並個別包括有一疊合部111,Π2,113,並且可將鐵心組1之前 後二面分別定義為一正面104與一背面105。 5 接著,在步驟SB中,同樣請對照參見圖3,係塗膠黏合 一上間隔板21於該鐵心組1之正面1 〇4上,塗膠黏合一下間隔 板22於該鐵心組丨之背面105上、並塗膠黏合一中間隔板於雙 層鐵心之間(圖中未示)。其中,上、下間隔板21,22分別 包括有一底橫板210,220其恰對應膠合於該鐵心組1底段1〇2 10之正背二面上,每一底橫板21〇,22〇之二端係分別凸伸於該 鐵心組1底段102之外,並分別開設有二貫孔211,221,以作 為對準固定用且不觸及鐵心。每一底橫板21 〇,220之中段非 朝向鐵心之外表面上凸設有三定位柱212,222 ;每一底橫板 210,220並分別延設有三直板213,214,215,223,224,225,其長 15度係分別延伸至該鐵心組1之頂段1〇1且分別對應膠合於該 鐵心組1之各腳部103之正背二面上,每一直板 213,214,215,223,224,225之前端非朝向鐵心之外表面上亦凸 設有定位銷216,226。 接著,在步驟SC中,同樣請對照參見圖3,係央緊二上 20夾件31於該鐵心組1之頂段101,並夾緊二下夾件32於該鐵心 組1之底段102 ’其中’該專上、下夾件3 1,32之中段分別貫 e又有二疋位孔3 10,3 2 0其係分別對應套合入該上、下間隔板 21,22之底橫板之定位銷216,226以對準定位;每一上、下失 件3 1,3 2分別於其一知開ό又有一鎖付孔3 11,3 21其係分別對應 200522096 於該上、下間隔板21,22之二貫孔211,221,再以複數個螺栓9 穿過各對應貫孔並鎖付夾緊,而形成一鐵心體。直到此步驟 為止,鐵心體依然維持橫躺狀態,並且藉由膠合各間隔板於 鐵心上、上下夾件鎖付於上下間隔板上而對於鐵心組產生了 5良好的物理穩固條件。 10 15 20 接著’在步驟SD中,請對照參見圖4,係豎直該鐵心體, 使該鐵心組之頂段朝上、底段朝下放置。在此步驟中,由於 前述各構件對於鐵心組形成足夠的支撐,因此即便將鐵心體 丘立起來,依然不會傷及鐵心體。而豎立鐵心體的目的,在 於便利進行後續的線圈套入步驟。 接著,在步驟SE中,請對照參見圖5,係拆除該二上夾 件31,並鬆開該鐵心組1頂段1〇1之疊合部111,丨12,113。如前 所述’田非晶質鐵心非常柔軟且呈層狀排列因此在此步驟中鬆 開各豐合部’為了方便進行後續的線圈套人步驟,—般會使 用外加套件(圖中未示)以維持各疊合部之直立。 接著,在步驟SF中,請對照參見圖5,係由上至下套入 三線圈6於該鐵心組!之三腳部1()3上。在變壓器中,線圈及 =重量均非常重,因此搬運、套入過程均以快、省工為 =考而本發明與習知技藝相比,由於本發明係將鐵心 .、·且丑’因此在套人線圈時相對容易,不需要—再地舉起鐵 接之各腳部’僅需分別由上至下套入即可,非常方便。 二者,在步驟SG中’請對照參見圖6,係重新疊合該鐵 〜1頂奴101之各疊合部m,112,113 封閉電磁迴路。 使錢〜組成為一 12 200522096 最後,在步驟SH中,請對照參見圖6,係夾緊該二上夾 件3!於該鐵心組!之頂段101並鎖付該上夹件對應之螺检。至 此,整個非晶質鐵心變壓器心體之組裝完成。 5 從上述實施例中可以得知,本發明所提供之組裝方法, 確實具有對準迅速、組裝快速且不傷非晶質鐵心、之功效,$ 時本發明所提供之非晶質鐵心變壓器心體結構,亦使用較少 的螺检’同時藉由定位梢的使用而仍然維持其物理的穩= 性。 ^ ) 上述實施例僅係為了方便說明而舉例而已,本發明所主 張之權利範圍自應以巾料職圍所述為準,㈣僅限於上 述實施例。 、 【圖式簡單說明】 15圖la,lb係習知非晶質鐵心變壓器心體之組裝方式示意圖 圖2係本發明實施例之步驟流程圖。 圖3係本發明實施例之非晶質鐵心變壓器心體之爆炸圖。 圖4係本發明實施例之步驟SD之示意圖。 圖5係本發明實施例之步驟SE、SF之示意圖。 20圖6係本發明實施例之步驟SG、sh之示意圖。 【圖號說明】 1 鐵心組 103 腳部 101 頂段 104 正面 102底段 105背面 13 200522096 11 内層鐵心 111 113 疊合部 12 21 上間隔板 210 212 定位柱 213 5 215 直板 216 220 底橫板 221 223 直板 224 226 定位梢 23 31 上爽件 310 10 32 上夾件 320 51 鐵心組 511 513 内層鐵心 521 522 中間隔板 522a 523a 螺孔 531 15 541a 螺孔 542 55 拉桿 56 59 螺栓 6 線圈 9 螺栓 20 疊合部 112 疊合部 内層鐵心 13 外層鐵心 底4頁板 211 貫孔 直板 214 直板 定位梢 22 下間隔板 貫孔 222 定位柱 直板 225 直板 中間隔板 定位孔 311 鎖付孔 定位孔 321 鎖付孔 外層鐵心 512 内層鐵心 上間隔板 521a 螺孔 螺孔 523 下間隔板 上夾件 541 下夾件 下夾件 542a 螺孔 線圈 57 支架200522096 (1) Description of the invention: [Technical field to which the present invention belongs] The present invention relates to a transformer core structure and a manufacturing method thereof, and more particularly to an amorphous core transformer structure and a manufacturing method thereof. 5 [Prior technology] The amorphous core used in the core body of the amorphous core transformer is a novel transformer core material, which is basically formed by stacking and winding many amorphous core sheets in a concentric manner, and Each core includes at least one 10 detachable / coupling overlapping portion. The iron core 51 shown in FIG. 1 a includes an outer iron core 511 and two inner iron cores 512 and 513. And because of the core of the transformer, the material of the core and the integrity of the electromagnetic circuit formed will affect the performance of the transformer. Therefore, the stress generated by the amorphous core when the assembly is not carried out will also affect the core of the transformer. The performance of this transformer has an adverse effect. Therefore, seeking the best assembly method for transformers is an important topic for amorphous core transformers. Please refer to FIG. 1a, which shows a conventional assembly method of an amorphous iron core transformer. The figure includes a core group 51, an upper clamp 53 1, two lower clamps 541, 542, a plurality of tie rods 55, one The upper partition plate 52 includes an intermediate partition plate 522, 20, a lower partition plate 523, three coils 56, and a plurality of bolts 59. Among them, the core group 51 is a double-layer structure 'and each includes a large outer core 5 and a small two-tier inner core 512,513, which are combined into a three-legged core type. «The upper, middle, and lower spacer plates each include eleven screw holes 521a, 522a, and 523a, and the upper clamp member 531 also includes corresponding screw holes 531 & the lower clamp members 541, 542 200522096 each include six Corresponding screw holes 541a, 542a. Among the conventional assembly methods, the suspension method is mainly used so that the weight of the core is supported by the core spacer. The assembly method includes the following steps: (a) gas as an amorphous core group 5 1; (b) Glue and glue the upper, middle, and lower spacers 521, 522, and 523 in place, respectively. In this step, in order to equalize the force of the spacers in the subsequent steps, two upper clamps 531, 532 and three spacers need to be used. The eleven screw holes 53 1 &,52; ^, 522 &, 523 &, 532 & are used to align and fix the spacer plate. However, the three-layer spacer plate screw holes need to be completely aligned to allow the bolts to pass through, so they are aligned. The eleven screw holes often take a long time; (C) After assembling the three spacer plates, they are placed on the fixed frame, because the core is still lying flat at this time, in order to avoid unnecessary lateral stress and to bear the core during lifting For the overall tensile stress, it is necessary to set a plurality of tie rods 55 on each foot position, and complete the assembly of the other parts of the fixed frame to facilitate the subsequent steps; (d) Disassemble the overlapping portions of the core group 51; (e) Put the three coils 56 into each foot; here In this step, because the core is lying flat, there is a bracket 57 under it, and the coil must not be blocked by other brackets 57 when it is inserted into the core feet (as shown in Figure lb), so it needs to be disassembled during the insertion process. The fixed frame bracket can successfully assemble the coil. At the same time, it is necessary to support the fixed frame to prevent the core from falling down. Therefore, it is necessary to disassemble the bracket and assemble it immediately after the coil passes. Not 200522096, but it is time-consuming and heavy. Improper may cause danger to the assembler; b (0 re-stack the overlapping part of the core group 51 to make it a closed electromagnetic circuit again; 5 10 15 (g) lock the upper and lower parts 54U542 'and straighten to complete the core assembly This is because the transformer has been completed, the weight is heavy, the straight process is dangerous and the stress is large. However, as emphasized above, the amorphous iron core is very fragile, and it may damage the iron core by accident. The method of assembling the core of the amorphous iron core transformer is complicated. The most important thing is that it is easy to cause the amorphous core to reduce the performance of the transformer. Σ [Content of the invention] The main purpose of the present invention is: In providing a crystalline core with a variable pressure core = method, it is possible to quickly manufacture the amorphous core without hurting the amorphous core. Another object of the present invention is to provide a monolithic structure, which can save the lock nut. After several days, the stability of the core transformer core. The number of miles paid by Zheng Fu 'while maintaining the upright position of the amorphous core core of 20 sets of amorphous cores. The installation method includes the following steps: : Step A: Lamination production-core group, ^ in the "core group includes at least one electromagnetic," quality thin iron sheets are layered and concentrically planted and red ^ It is obtained by obtaining several pieces of non-covered 25 sections, -Bottom section, and at least-foot :: Cheng: The core group includes-top foot seven which is connected between the top section and the bottom section of 200522096, and the top section of the core group includes at least a stack And the front and back sides of the core group are a front surface and a back surface, respectively; Step B: glue the upper spacer plate on the front surface of the core group and glue the lower spacer plate on the core group. On the surface, the upper and lower spacer plates each include a bottom horizontal plate, and 5 is correspondingly glued to the iron. On the two front and back surfaces of the bottom section of the core group, the two ends of each bottom transverse plate respectively protrude beyond the bottom section of the core group and are respectively provided with at least one through hole, and the outer surface of the middle section of each bottom transverse plate is convexly provided. At least two positioning columns, and each bottom plate is provided with at least two straight plates extending upwards, the lengths of which are respectively extended to the top section of the core group and are respectively glued to the front and back surfaces 10 of at least two legs of the core group. At least two positioning pins are protruded on the outer surface of each bottom horizontal plate and the front end of at least two straight plates; Step C ·· Clamp the two upper clamps on the top section of the core group and clamp the two lower clamps In the bottom section of the iron core group 1, at least two positioning holes are continuously provided in the middle sections of the upper and lower clamps, respectively, which are positioned correspondingly to at least one positioning pin fitted into the upper and lower spacer plates, and Each of the upper and lower clamps 15 is provided with at least one locking hole at its two ends, respectively, corresponding to at least one through hole of the upper and lower spacer plate, and locked and clamped with a plurality of bolts to form an iron core body. Step D. · Vertically iron the core body so that the top section of the core group faces upward and the bottom section faces Place; Step E: Remove the two upper clamps and loosen at least one overlapping part of the top section of the core group; Step F: Put at least two coils from top to bottom on at least two legs of the core group Step G: re-stack at least one superimposed portion of the top section of the core group to form the core into a closed electromagnetic circuit; and step Η • clamp the two upper clamps on the top section of the core group and lock The upper clamp corresponds to the bolt. 200522096 In addition, the core-body structure of the amorphous iron core transformer provided by the present invention includes an iron core group including at least one electromagnetic loop iron core which is stacked and laminated by a plurality of amorphous thin iron sheets. Concentrically surrounded, and the core group includes a top section, a bottom section, and at least two legs connected between the top section 5 and the bottom section. The top section of the core group includes at least one stack The front and back sides of the 4 iron ~ group are a front and a back respectively; an upper spacer plate and a lower & plate, the upper spacer plate is set on the front of the core group, and the lower space The plate system group is arranged on the back of the core group, wherein the upper and lower spacer plates respectively include a bottom transverse plate which corresponds to the two sides of the positive back glued to the bottom section of the core group, and two ends of each bottom transverse plate Each of the bottom sections of the core group protrudes from the bottom of the core group and has at least one through hole. The outer surface of the middle section of each bottom plate is protruded to the 疋 position column, and the bottom plate of the mother is extended upward. The length of at least two straight plates respectively extends to the top section of the core group and respectively corresponds Bonded to the core groups to evening kick. At least two positioning pins are protruded from the front surface of each of the bottom horizontal plate and the front surface of the at least two straight plates of the at least two straight pins; two upper clamps and two lower clamps, the two upper clamps are a group Set on the top of the core group, the two lower clamps are set on the bottom section of the core group, and the middle sections of the upper and lower clamps are respectively provided with at least two positioning holes, which are respectively correspondingly fitted into the core sections. At least two positioning pins of the upper and lower spacer plates form a position, and each of the upper and lower clamps is provided with at least 20-locking holes at the two ends thereof, which respectively correspond to at least one of the upper and lower spacer plates. The hole is locked with a plurality of bolts; and at least two coils are respectively set on at least two legs of the core group. In other words, the method and structure provided by the present invention are most different from the conventional art in that the positioning pins are provided on the surfaces of the upper and lower spacer plates, so that the upper and lower clamps for 200522096 fixing can be quickly reached. Positioning, and the positioning pin also enables the spacer to have the function of bearing the tensile stress after the original drawbar 55 stands up, saving time and required accessories for positioning in the conventional art. Furthermore, the assembly method of the present invention adopts an upright assembly, so there is no need to repeatedly move the core group, which reduces the chance of causing damage to the non-crystalline core. [Embodiment] In order to allow your review committee to better understand the technical content of the present invention, a preferred specific embodiment is described below. 10 Please refer to FIG. 2 first, which is a flowchart of an assembly method of an amorphous iron core transformer core body according to the present invention. Each step in the figure will be described in detail with reference to subsequent figures. In Figure 3, for the sake of concise picture, only a single-layer core structure is drawn, and the intermediate partition is omitted. However, in the subsequent steps and illustrations, a double-layer core structure is added with 15 intermediate partitions 23 (as shown in Figure 4). (Shown) 'Because the quality of the core will affect the capacity of the transformer, it is more economical to increase the capacity of the transformer with a double-layer core. The basic structure of the intermediate partition plate 23 is the same as that of the upper and lower spacers, but since the direct contact with the upper and lower clamp members is not required for the positioning step, the structure of the positioning tip is omitted. 2〇 In step SA, please refer to FIG. 3, making an amorphous core group 1, wherein the core group 1 includes a double-layer total of six electromagnetic circuit cores, including two outer-layer cores 13 and four inner-layer cores; π, 12. Each core is made up of several non-Yabuya iron sheets stacked on top of each other and concentrically surrounded. Therefore, the core is very weak, and all stress should be avoided to cause damage to the core. At the same time, the core group 1 200522096 includes a top section 101, a bottom section 102, and a three-leg section 103. The leg section 03 is connected between the top section 101 and the bottom section 102. The top section 101 of each core in the core group 丨 individually includes a superimposed portion 111, Π2, 113, and the front and back surfaces of the core group 1 can be defined as a front surface 104 and a back surface 105, respectively. 5 Next, in step SB, please also refer to FIG. 3, the upper spacer plate 21 is glued on the front side 104 of the core group 1, and the spacer plate 22 is glued on the back side of the core group. 105, a middle partition is glued and glued between the double cores (not shown). Among them, the upper and lower spacer plates 21 and 22 respectively include a bottom cross plate 210, 220 which corresponds to the front and back surfaces of the core group 1 bottom section 10 02 10, and each bottom cross plate 21 0, 22 The two ends are respectively protruded from the bottom section 102 of the core group 1 and are respectively provided with two through holes 211 and 221 for alignment and fixing without touching the core. Three bottom positioning plates 212,222 protrude from the middle section of each bottom horizontal plate 21 〇, 220 on the non-facing outer surface of the bottom core; each bottom horizontal plate 210,220 extends three straight plates 213,214,215,223,224,225 respectively, and their 15-degree lengths extend to the core group respectively The top section 1 of 1 is correspondingly glued to the front and back surfaces of the legs 103 of the core group 1, and positioning pins 216,226 are also convex on the outer surface of the front end of the plate 213,214,215,223,224,225, which is not facing the core. Next, in step SC, please also refer to FIG. 3, the second upper clamp 20 is clamped on the top section 101 of the core group 1, and the second lower clamp 32 is clamped on the bottom section 102 of the core group 1. 'Where', the upper and lower clamps 3 1, 32 have two holes in the middle section 3 and 3 10, 3 2 0 respectively, which are correspondingly fitted into the upper and lower spacers 21 and 22 respectively. The positioning pins 216 and 226 of the plate are aligned and aligned; each of the upper and lower missing parts 3 1, 3 2 has a lock hole 3 11 and 3 21 respectively, which correspond to 200522096 at the upper and lower intervals respectively. The two through holes 211 and 221 of the plates 21 and 22 are passed through the corresponding through holes with a plurality of bolts 9 and locked to form a core body. Up to this step, the core body still maintained a horizontal lying state, and 5 good physical stability conditions were created for the core group by gluing the spacers on the core and locking the upper and lower clamps on the upper and lower spacers. 10 15 20 Next, in step SD, referring to FIG. 4, the core body is vertical, so that the top section of the core group faces upward and the bottom section faces downward. In this step, since the aforementioned components form sufficient support for the core group, even if the core body is mounded, the core body will not be injured. The purpose of erecting the core body is to facilitate the subsequent coil insertion step. Next, in step SE, referring to FIG. 5, the two upper clamps 31 are removed, and the superimposed portions 111, 12 and 113 of the top section 10 of the core group 1 are loosened. As mentioned before, "Tian amorphous iron core is very soft and arranged in layers, so loosen the joints in this step." In order to facilitate the subsequent coil sleeve installation steps, an extra set is usually used (not shown in the figure) ) To keep the overlapping parts upright. Next, in step SF, please refer to FIG. 5, and insert three coils 6 into the core group from top to bottom! Three feet on 1 () 3. In the transformer, the coil and the weight are very heavy, so the handling and insertion process are fast and labor-saving. The invention is compared with the known technology. Because the invention is an iron core. It is relatively easy to put in a coil, and it is not necessary to lift the legs of the iron connection again, and it only needs to be inserted from top to bottom, which is very convenient. Both, in step SG, please refer to FIG. 6 for re-stacking the overlapping sections m, 112, 113 of the iron ~ 1 top slave 101 to close the electromagnetic circuit. Make money ~ composition into one 12 200522096 Finally, in step SH, please refer to FIG. 6 to clamp the two upper clamps 3! To the core group! The top section 101 is locked to the screw inspection corresponding to the upper clamp. So far, the assembly of the entire amorphous core transformer core body is completed. 5 It can be known from the above embodiments that the assembly method provided by the present invention does have the effects of rapid alignment, fast assembly, and does not damage the amorphous iron core. The amorphous iron core transformer core provided by the present invention The body structure also uses less screw inspections while still maintaining its physical stability through the use of positioning tips. ^) The above embodiments are just examples for the convenience of description. The scope of rights claimed in the present invention shall be based on the specifications of the towels, and is limited to the above embodiments. [Brief description of the drawings] Fig. 15a and 1b are schematic diagrams of the assembly method of the conventional amorphous core transformer core body. Fig. 2 is a flowchart of the steps of the embodiment of the present invention. FIG. 3 is an exploded view of a core body of an amorphous iron core transformer according to an embodiment of the present invention. FIG. 4 is a schematic diagram of step SD according to an embodiment of the present invention. FIG. 5 is a schematic diagram of steps SE and SF according to an embodiment of the present invention. 20 FIG. 6 is a schematic diagram of steps SG and sh according to an embodiment of the present invention. [Illustration of drawing number] 1 Iron core group 103 Leg 101 Top section 104 Front side 102 Bottom section 105 Back side 13 200522096 11 Inner core 111 111 Overlap 12 21 Upper spacer 210 212 Positioning column 213 5 215 Straight plate 216 220 Bottom cross plate 221 223 Straight plate 224 226 Positioning pin 23 31 Upper cooler 310 10 32 Upper clamp 320 51 Iron core group 511 513 Inner core 521 522 Middle partition 522a 523a Screw hole 531 15 541a Screw hole 542 55 Tie rod 56 59 Bolt 6 Coil 9 Bolt 20 Superposition section 112 Superposition section Inner core 13 Outer core bottom 4-page board 211 Through hole straight plate 214 Straight plate positioning tip 22 Lower spacer plate through hole 222 Column straight plate 225 Straight plate middle spacer positioning hole 311 Locking hole positioning hole 321 Lock Outer core 512 Inner core Upper spacer plate 521a Screw hole Screw hole 523 Lower spacer plate clamp 541 Lower clamp member Lower clamp member 542a Screw hole coil 57 bracket

1414

Claims (1)

200522096 拾、申請專利範面: 一種非晶質鐵心變壓器心體之直立式組裝方法,包括 下列步驟: 步驟A :疊層製作一鐵心組,其中,該鐵心組包括有至 5少一電磁迴路鐵心其係由複數片非晶質薄鐵片層層相疊並 同心環繞而成,且該鐵心組包括有一頂段、一底段、及至少 二腳部其係連結於該頂段與該底段之間,該鐵心組之頂段並 包括有至少一疊合部,且該鐵心組之前後二面分別為一正面 與一背面; 1〇 · y驟b ·塗膠黏合一上間隔板於該鐵心組之正面上,並 塗膠黏合一下間隔板於該鐵心組之背面上,其中,該上、下 間隔板分別包括有一底橫板其恰對應膠合於該鐵心組底段 之正背二面上,每一底橫板二端分別凸伸於該鐵心組底段之 外並分別開設有至少一貫孔,每一底橫板中段之外表面上凸 15設有至少二定位柱,且每一底橫板並向上延設有至少二直板 其長度係分別延伸至該鐵心組之頂段且分別對應膠合於該 鐵心組至少二腳部之正背二面上,每一底橫板並於其至少二 直板之前端外表面上凸設有至少二定位銷; 步驟C ·夾緊二上夾件於該鐵心組之頂段,並夾緊二下 20 2件於該鐵心組之底段,其中,該等上、下夾件之中段分別 貝又有至夕一疋位孔其係分別對應套合入該上、下間隔板之 至J 一疋位銷形成定位,且每一上、下夾件分別於其二端開 设有至少一鎖付孔其係分別對應於該上、下間隔板之至少一 貫孔並以複數個螺栓加以鎖付夾緊,形成一鐵心體; 15 200522096 步驟〜賢直該鐵心體,使該鐵心组之頂段朝上、底段 朝下放置; - 步驟E:拆除該二上爽件,並鬆開該鐵心組頂段之至少 一疊合部; 步驟F ·由上至下套入至少二線圈於該鐵心組之至少二 腳部上; 步驟G:重新疊合該鐵心組頂段之至少一疊合部,使該 鐵心組成為一封閉電磁迴路;以及 步驟Η ·夾緊該二上炎件於該鐵心組之頂段並鎖付該丨 _ 10夾件對應之螺栓。 2.如申請專利範圍第丨項所述之非晶質鐵心變壓器心 體之直立式組裝方法,其中該步驟A中之該鐵心組係包括有 一層電磁迴路鐵心層。 3 ·如申明專利範圍第2項所述之非晶質鐵心變壓器心 5體^直立式組裝方法,其中更包括一中間隔板,其係爽置於 5亥一層電磁迴路鐵心層之間。 4· 一種非晶質鐵心變壓器之心體結構,包括·· 鐵〜組’该鐵心組包括有至少一電磁迴路鐵心其係纟一籲 複數片非晶質薄鐵片層層相疊並同心環繞而成,且該鐵心組 〇括有一頂段、一底段、及至少二腳部其係連結於該頂段與 氐#又之間忒鐵心組之頂段並包括有至少一疊合部,且該 鐵心組之前後二面分別為一正面與一背面; έ 一上間隔板及一下間隔板,該上間隔板係組設於該鐵心 '、、之正面上,且忒下間隔板係組設於該鐵心組之背面上,其 16 200522096 中該上、下間隔板分別包括有—底橫板其恰對應膝合於該鐵 心組底段之正背二面_L,每-底橫板二端分別凸伸於該鐵心 組底段之外並分別開設有至少—貫孔,每—底橫板中段之外 表面上凸設有至少二定位柱,且每—底橫板並向上延設有至 少二直板其長度係分別延伸至該鐵心組之頂段且分別對應 結合於該鐵心組至少二腳部之正背二面上,每—底橫板並於 其至少二直板之前端外表面上凸設有至少二定位銷; 二上夾件及二下夾件’該二上夾件係組設於該鐵心組之 ίο 頂段,該二下爽件係組設於該鐵心組之底段,其中該等上、 下^件之中段分別貫設有至少二定位孔其係分別對應套合 入该上、下間隔板之至少二定㈣形成定位,且每—上 夾件为別於其一端開設有至少—銷朴了丨甘及、 .鎖付孔其係分別對應於該 上下間^板之至 >、-貫孔並鎖付有複數個螺检;以及 至少二線圈’該二線圈係分別套設於該 15 腳部。 ·^玍夕一 5. 如申請專利範圍第4項所 構,其中該鐵心組係包括有二層電曰質…鐵心結 尽%磁迴路鐵心層。 6. 如申請專利範圍第5項所奸、^ ^ 構,…包括—…, 非晶質變壓器鐵心結 20心層之間。 …、文置於該二層電磁迴路鐵 17200522096 Application for patent application: A vertical assembly method of an amorphous iron core transformer body includes the following steps: Step A: A core group is fabricated by stacking, wherein the core group includes at least one electromagnetic circuit core It is formed by stacking a plurality of amorphous thin iron sheets in layers and surrounding them concentrically. The core group includes a top section, a bottom section, and at least two legs, which are connected to the top section and the bottom section. In between, the top section of the core group includes at least one overlapped portion, and the front and back surfaces of the core group are a front surface and a back surface, respectively; On the front side of the core group, a spacer plate is glued on the back side of the core group, wherein the upper and lower spacer plates each include a bottom transverse plate that corresponds to the two front and back surfaces glued to the bottom section of the core group. On the bottom, the two ends of each bottom transverse plate respectively protrude beyond the bottom section of the core group and are respectively provided with at least one through hole. The outer surface of the middle section of each bottom transverse plate is provided with at least two positioning columns 15 on the outer surface, and each The bottom horizontal plate extends at least two straight Its length is respectively extended to the top section of the core group and is respectively glued to the front and back surfaces of at least two legs of the core group, and each bottom plate is provided on the outer surface of the front end of at least two straight plates. At least two positioning pins; Step C · Clamp two upper clamps on the top section of the core group, and clamp two lower two 20 pieces on the bottom section of the core group, where the middle sections of the upper and lower clamps are respectively There is a hole at the end of the evening, which is positioned correspondingly to the position of the pin at the top of the upper and lower spacers, and each of the upper and lower clamps is provided with at least one lock at its two ends. The holes correspond to at least one through hole of the upper and lower spacer plates and are locked and clamped with a plurality of bolts to form a core body; 15 200522096 Step ~ straighten the core body so that the top section of the core group faces upward The bottom section is placed downwards;-Step E: Remove the two upper parts and loosen at least one overlapping part of the top section of the core group; Step F · Put at least two coils on the core group from top to bottom At least two feet; step G: re-stack at least the top section of the core group Overlapping portion so that the core consists of a closed magnetic loop; and a step of clamping the two Η · inflammation on the top section of the core member of the group and the lock pay Shu _ 10 corresponding to the clamp bolt. 2. The method of assembling an amorphous iron core transformer core according to item 丨 of the patent application, wherein the core assembly in step A includes an electromagnetic circuit core layer. 3. The 5-body ^ upright assembly method of an amorphous iron core transformer core as described in item 2 of the declared patent scope, which further includes an intermediate partition plate, which is placed between the core layers of an electromagnetic circuit core of the helium. 4. A core-body structure of an amorphous iron core transformer, including an iron core group. The iron core group includes at least one electromagnetic circuit core, and a plurality of layers of amorphous thin iron sheets are stacked and surrounded concentrically. And the iron core group includes a top section, a bottom section, and at least two legs which are connected to the top section of the iron core group between the top section and 氐 # 氐 and include at least one overlapping portion, The front and back surfaces of the core group are a front surface and a back surface, respectively; an upper spacer plate and a lower spacer plate are arranged on the front surface of the iron core, and the lower spacer plate group It is located on the back of the core group. The upper and lower spacers in 16 200522096 respectively include a bottom cross plate that corresponds to the two front and back faces _L that fit on the bottom of the core group. Each bottom plate The two ends respectively protrude beyond the bottom section of the core group and are respectively provided with at least -through holes. At least two positioning columns are protruded on the outer surface of each middle section of the bottom horizontal plate, and each bottom horizontal plate is extended upward. There are at least two straight plates whose lengths respectively extend to the top section of the core group and correspond to the knots, respectively. At least two positioning pins are protruded on the outer surface of the front end of at least two legs of the at least two legs of the core group, and at least two positioning pins are protruded on the outer surface of the front end of the at least two straight plates; Two upper clamps are arranged on the top section of the core group, and the two lower clamps are arranged on the bottom section of the core group, and the middle sections of the upper and lower pieces are respectively provided with at least two positioning holes. It is respectively corresponding to at least two fixed brackets that fit into the upper and lower spacers, and each of the upper clamps is provided with at least one pin different from one end of the upper and lower parts. The lock holes are respectively Corresponding to the top and bottom of the upper and lower plates, a plurality of screw inspections are made through holes and locked; and at least two coils are respectively set on the 15 feet. · ^ Xiyi 5. As the structure of the scope of the patent application No. 4, wherein the core system includes two layers of electrical quality ... the core is connected to the core layer of the magnetic circuit. 6. As described in item 5 of the scope of patent application, ^ ^…, including —..., between the core layers of the amorphous transformer core junction 20. …, The text is placed on the two-layer electromagnetic circuit iron 17
TW92135866A 2003-12-17 2003-12-17 Vertical assembly method and structure for amorphous iron-cored transformer TWI243387B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW92135866A TWI243387B (en) 2003-12-17 2003-12-17 Vertical assembly method and structure for amorphous iron-cored transformer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW92135866A TWI243387B (en) 2003-12-17 2003-12-17 Vertical assembly method and structure for amorphous iron-cored transformer

Publications (2)

Publication Number Publication Date
TW200522096A true TW200522096A (en) 2005-07-01
TWI243387B TWI243387B (en) 2005-11-11

Family

ID=37025369

Family Applications (1)

Application Number Title Priority Date Filing Date
TW92135866A TWI243387B (en) 2003-12-17 2003-12-17 Vertical assembly method and structure for amorphous iron-cored transformer

Country Status (1)

Country Link
TW (1) TWI243387B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101388279B (en) * 2008-07-11 2011-08-24 中国科学院电工研究所 Body of shell type amorphous alloy transformer

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102290207B (en) * 2011-05-05 2012-11-14 保定天威集团有限公司 Dry type transformer core limb-fixing technique

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101388279B (en) * 2008-07-11 2011-08-24 中国科学院电工研究所 Body of shell type amorphous alloy transformer

Also Published As

Publication number Publication date
TWI243387B (en) 2005-11-11

Similar Documents

Publication Publication Date Title
CN102385973B (en) There is the magnetic core of transformer of the winding of supporting construction
US9129739B2 (en) Resin-molded stereo wound-core dry-type amorphous alloy transformer
CN103370752B (en) There is the transformator of the core frame of band interlocking member
CN104981882A (en) Method for manufacturing a stacked triangular core transformer
CN104810144B (en) Iron core laminating process
TW200522096A (en) Erected-type assembling method of core body in non-crystalline iron core transformer, and structure thereof
WO2022213602A1 (en) Clamping device of stereo roll iron core transformer, and transformer
US20110109412A1 (en) Three phasecontinuous flux path transformer core and method of manufacture
JP6963493B2 (en) Hybrid core transformer
CN111223648A (en) Folding three-phase transformer and manufacturing method thereof
CN206533204U (en) Motor stator core
CN205959730U (en) Clamping device of iron core
CN110459385A (en) A kind of transformer and its iron core
CN209958844U (en) Self-supporting combined stage
JP6536394B2 (en) Reactor and method of manufacturing the same
TW201230090A (en) Transformer capable of maintaining height
CN209312556U (en) 3-D triangle folds iron core, transformer and reactor
US20220093315A1 (en) Transformer
CN203250635U (en) Winding mould for lower-voltage foil type coils of transformer
JP3070803B2 (en) Assembly method of disassembled transport transformer and its apparatus
CN221200895U (en) Iron core and distribution transformer
CN203966820U (en) A kind of coil press mounting instrument of non-crystaline amorphous metal three-phase stereo transformer
CN219321147U (en) High-power reactor
WO2017129074A1 (en) Oil-immersed transformer having foldable three-dimensional double-opening iron core
CN104632814B (en) A kind of splicing fit drawing die for loaded cylinder

Legal Events

Date Code Title Description
MM4A Annulment or lapse of patent due to non-payment of fees