TW200521220A - Gasification reaction system for carbonaceous material - Google Patents
Gasification reaction system for carbonaceous material Download PDFInfo
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- TW200521220A TW200521220A TW92136627A TW92136627A TW200521220A TW 200521220 A TW200521220 A TW 200521220A TW 92136627 A TW92136627 A TW 92136627A TW 92136627 A TW92136627 A TW 92136627A TW 200521220 A TW200521220 A TW 200521220A
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- 238000006243 chemical reaction Methods 0.000 title claims abstract description 136
- 238000002309 gasification Methods 0.000 title claims abstract description 127
- 239000003575 carbonaceous material Substances 0.000 title abstract 2
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 36
- 238000003786 synthesis reaction Methods 0.000 claims abstract description 36
- 239000000446 fuel Substances 0.000 claims abstract description 23
- 239000010881 fly ash Substances 0.000 claims abstract description 14
- 230000008929 regeneration Effects 0.000 claims abstract description 13
- 238000011069 regeneration method Methods 0.000 claims abstract description 13
- 238000001914 filtration Methods 0.000 claims abstract description 9
- 239000007789 gas Substances 0.000 claims description 46
- 239000003245 coal Substances 0.000 claims description 37
- 239000002245 particle Substances 0.000 claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 9
- 230000008021 deposition Effects 0.000 claims description 8
- 239000007800 oxidant agent Substances 0.000 claims description 8
- 230000001590 oxidative effect Effects 0.000 claims description 8
- 239000012535 impurity Substances 0.000 claims description 7
- 150000001247 metal acetylides Chemical class 0.000 claims description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 4
- 239000003054 catalyst Substances 0.000 claims description 4
- 239000001301 oxygen Substances 0.000 claims description 4
- 229910052760 oxygen Inorganic materials 0.000 claims description 4
- 238000011084 recovery Methods 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 3
- 239000003034 coal gas Substances 0.000 claims description 3
- 239000001257 hydrogen Substances 0.000 claims description 3
- 229910052739 hydrogen Inorganic materials 0.000 claims description 3
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 238000004062 sedimentation Methods 0.000 claims description 3
- ZSLUVFAKFWKJRC-IGMARMGPSA-N 232Th Chemical compound [232Th] ZSLUVFAKFWKJRC-IGMARMGPSA-N 0.000 claims description 2
- 229910052776 Thorium Inorganic materials 0.000 claims description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 2
- 238000002347 injection Methods 0.000 claims description 2
- 239000007924 injection Substances 0.000 claims description 2
- 230000001172 regenerating effect Effects 0.000 claims 1
- 230000000903 blocking effect Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 3
- 239000002893 slag Substances 0.000 description 13
- 238000005516 engineering process Methods 0.000 description 6
- 230000008602 contraction Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 3
- 239000002956 ash Substances 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 241000251468 Actinopterygii Species 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000000571 coke Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000013049 sediment Substances 0.000 description 2
- 239000004449 solid propellant Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000011269 tar Substances 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 229910052778 Plutonium Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 229940037003 alum Drugs 0.000 description 1
- 208000022531 anorexia Diseases 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002090 carbon oxide Inorganic materials 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 239000002817 coal dust Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 206010061428 decreased appetite Diseases 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- VMGAPWLDMVPYIA-HIDZBRGKSA-N n'-amino-n-iminomethanimidamide Chemical compound N\N=C\N=N VMGAPWLDMVPYIA-HIDZBRGKSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- OYEHPCDNVJXUIW-UHFFFAOYSA-N plutonium atom Chemical compound [Pu] OYEHPCDNVJXUIW-UHFFFAOYSA-N 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- BOLDJAUMGUJJKM-LSDHHAIUSA-N renifolin D Natural products CC(=C)[C@@H]1Cc2c(O)c(O)ccc2[C@H]1CC(=O)c3ccc(O)cc3O BOLDJAUMGUJJKM-LSDHHAIUSA-N 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 235000015170 shellfish Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
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- Processing Of Solid Wastes (AREA)
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Abstract
Description
200521220200521220
【發明所屬之技術領域】 本發明係有關一種氣化反應的 煤炭原料進行氣化反應,而產生古勒、、先’特別疋一種利用 附著的碳化物氣化反應的系統。W…、值合成氣並避免熔渣 【先前技術】 利用燃燒系統所產生的動力,並、 應用層面涵蓋相當廣泛,舉凡石化使用於工業界,其 電機、食品、玻璃、金屬加工、飼料Η 、電池二 更已擴及印刷電路板、半導體封產業外,目河 其中利用碳化物進行產業。[Technical field to which the invention belongs] The present invention relates to a gasification reaction of a coal raw material for a gasification reaction, thereby generating a Guller, first ', and particularly a system utilizing an attached carbide gasification reaction. W ..., value syngas and avoid slag [previous technology] The power generated by the combustion system is used, and the application level covers a wide range. Jufan Petrochemical is used in the industry, its motors, food, glass, metal processing, feed Η, The second battery has expanded beyond the printed circuit board and semiconductor packaging industries. Among them, Megawa uses carbides for its industry.
絲,f此& M ^ θ 應並產生合成氣的燃燒系 1某二相關技術早已公開而為社會大Wire, f this & M ^ θ combustion system that should also generate syngas
專利公告第4874402號(簡稱4〇2案)、第477391 7號(吴簡S 稱9J7案)、第5089030號(簡稱03 0案)、第”99937號 (簡稱9 3 7案)即揭露有相關的技術。4 〇 2案係由美國 SHELL公司所揭露,其系統中心氣化反應溫度約為2〇〇〇 度,而出口氣體在1 3 5 0度〜1 5 0 0度中間。利用循環加壓冷 媒氣淬冷,將「煤氣」冷卻到11〇〇度〜900度以下,再進 入廢熱鍋爐加以運用。917案為日本HITACHI公司所揭露, 系統為上下兩段式旋流構造,用不同比例的氧氣進料,其 出口溫度約為1 200度,上方利用水冷壁的熱回收方式,使 煤氣可降溫至45〇度。 0 3 〇案揭露一種利用固態燃油產生活性炭與燃氣的裝 置及其方法,於第一氣化區供給固態燃油,並將氣體預 熱’接著於第二氣化區進行氣化,再於第三氣化區供氣體Patent Bulletin No. 4874402 (case 4402 for short), No. 4771391 (case 9J7 of Wu Jian S), No. 5089030 (case 0 0 for short) and No. 9937 (case 9 37 for short) are disclosed as follows: Related technology. The 402 case was disclosed by the US company Shell. The gasification reaction temperature in the center of the system was about 2000 degrees, and the outlet gas was in the middle of 1350 degrees to 150 degrees. Utilization cycle Pressurized refrigerant gas quenches and cools the "gas" to between 1100 and 900 degrees, and then enters the waste heat boiler for use. Case 917 was disclosed by Japan's HITACHI. The system is a two-stage swirling structure with different proportions of oxygen for feeding. Its outlet temperature is about 1 200 degrees. The heat recovery method of water wall is used above to reduce the gas temperature to 45. degree. Case 03 discloses a device and method for generating activated carbon and gas using solid fuel, supplying solid fuel in a first gasification zone, preheating the gas, and then gasifying in a second gasification zone. Three gasification zones
第5頁 200521220 五、發明說明(2) 與焦炭反應,具有預熱空氣並減少預熱空氣中氧氣含量的 效果。937案係由下方反應爐送入碳化物以進行反應,反 應溫度約在70 0度〜至900度之間,接著下方反應爐内尚未 反應的碳化物、焦油與熱傳物質隨氣流往上送至上方反應 爐’再注入氧化劑而進行更進一步的氣化反應。上方反應 爐的溫度高於下方反應爐,大約在9〇〇度〜1 1〇〇度左右, 其設置目的在於下方反應爐中尚未反應完全的物質,藉由 上方反應爐進行再次的氣化反應。 綜觀上述,兩階段氣化反應為目前研究發展的主流趨 勢’上述前案雖可合理運作而具有一定的效果,然而粉煤 等碳化物之進料控制不易,且氣化反應的接觸時間相當 短’在反應溫度較低的情況下,而使得煤炭原料尚未反應 完畢就被帶出。再者,氣化反應中所產生的熔渣容易附著 於反應區的管壁而造成阻塞現象,而影響合成氣的流通。 【發明内容】 有鑑於此,本發明揭露一種碳化物氣化反應的系統, 其主要目的在於提高合成氣的熱值及產量,並避免熔渣的 附著阻塞現象。 — 依據本發明所提供之碳化物氣化反應的系統,主要係 由第一氣化反應單元、第二氣化反應單元與過濾再生單元 所組成。其中第一氣化反應單元之上方區域漸縮形成有上 縮部,第一氣化反應單元可供第一混合燃劑進行第一氣 階段反應作業,而生成合成氣。第二氣化反應單元連通於 第一氣化反應單元,且第二氣化反應單元對應於上縮部,Page 5 200521220 V. Description of the invention (2) The reaction with coke has the effect of preheating the air and reducing the oxygen content in the preheating air. The 937 case was fed with carbide from the lower reaction furnace for reaction, and the reaction temperature was between 70 ° C and 900 ° C. Then the unreacted carbides, tars and heat transfer materials in the lower reaction furnace were sent up with the airflow. To the upper reaction furnace ', an oxidant is injected to perform a further gasification reaction. The temperature of the upper reaction furnace is higher than that of the lower reaction furnace, which is about 900 to 1100 degrees. Its purpose is to settle the substances that have not reacted completely in the lower reaction furnace, and the gasification reaction is performed again by the upper reaction furnace. . In summary, the two-stage gasification reaction is the mainstream trend of current research and development. Although the previous case can be reasonably operated and has certain effects, the control of the feedstock of pulverized coal and other carbides is not easy, and the contact time of the gasification reaction is quite short. 'In the case of a low reaction temperature, the coal raw material is taken out before the reaction is completed. Furthermore, the slag generated during the gasification reaction is likely to adhere to the tube wall of the reaction zone and cause a blocking phenomenon, which affects the flow of the synthesis gas. [Summary of the Invention] In view of this, the present invention discloses a system for carbide gasification reaction, the main purpose of which is to increase the calorific value and output of synthesis gas, and to avoid the phenomenon of adhesion and blockage of slag. — The carbide gasification reaction system according to the present invention is mainly composed of a first gasification reaction unit, a second gasification reaction unit, and a filter regeneration unit. The upper region of the first gasification reaction unit is gradually formed with a constricted portion, and the first gasification reaction unit is used for the first mixed fuel to perform the first gas stage reaction operation to generate syngas. The second gasification reaction unit is connected to the first gasification reaction unit, and the second gasification reaction unit corresponds to the upper contraction portion,
第6頁 200521220 五、發明說明(3) 於下方區域漸縮形 置,主要讓合成氣 作業,而使合成氣 疋將合成氣中的雜 另外,第二混合燃 元中迴流循環,且 物質可附著於煤炭 經由上文的說 的基本創作精神, 圖示做更為詳細的 【實施方式】 成有下縮 與第二混 的產量與 質顆粒沈 劑中的煤 由於氣化 顆粒,因 明,相信 於下文中 說明。 4 °第二氣化反應單元的設 合燃劑進行第二氣化階段反應 熱值提升,並藉由過濾再生單 殿分離,以供後續回收利用。 厌顆粒,將於第二氣化反應單 反應中所產生的熔渣、焦油等 而有效避免阻塞現象。 讀者可以初步的了解到本發明 將舉較佳實施例,並配合所附 依據本發明所揭露之碳化物氣化反應的系统,請參考 1圖」,主要係由第一氣化反應單元丨〇、第二氣化反 應單元20與過濾再生單元3〇所構成。第一氣化反應單元ι〇 之一侧具有入料口 Π,以供第一混合燃劑丨〇 〇注入。第一 混合燃劑1 〇 〇主要係由氧化劑與煤炭所組成,第一混合燃 劑1 00中的煤炭為粉狀,粒徑大約在5〇um至2〇〇11111左右,而 氧化劑一般為水蒸氣與空氣等含氧氣體構成的混合物質。 第一氣化反應單元1 〇之上方區域,朝上方漸縮而形成上縮 部12。第二氣化反應單元20與第一氣化反應單元10連通, 其下方區域朝向第一氣化反應單元1 〇漸縮,而形成對應於 上縮部12並連通的下縮部21。第二氣化反應單元20於下縮 部21開設有第一入料口 22,以將水蒸氣220注入第二氣化 反應單元20。第二氣化反應單元20之上方區域開設有第二Page 6 200521220 V. Description of the invention (3) The tapered shape is placed in the lower area, which mainly allows the synthesis gas to work, and the synthesis gas will circulate the impurities in the synthesis gas. In addition, the second mixed combustion element will be recirculated and the material may be recycled. Attached to the coal through the basic creative spirit mentioned above, the picture is made in more detail. [Embodiment] The coal in the sinking and second-mixing production and quality granule sink is due to the gasification of the particles. This is explained below. The setting of the 4 ° second gasification reaction unit Combustion agent is used to increase the heat value of the reaction in the second gasification stage, and is separated by filtration and regeneration for subsequent recycling. The anaerobic particles will effectively avoid slag, tar, etc. generated in the second reaction of the single gasification reaction to effectively prevent the blocking phenomenon. The reader can preliminary understand that the present invention will give preferred embodiments, and cooperate with the accompanying system of carbide gasification reaction disclosed according to the present invention, please refer to FIG. 1 ", which is mainly composed of the first gasification reaction unit. The second gasification reaction unit 20 and the filter regeneration unit 30 are configured. A feed port Π is provided on one side of the first gasification reaction unit ιo for the injection of the first mixed fuel. The first mixed fuel 100 is mainly composed of an oxidant and coal. The coal in the first mixed fuel 100 is powdery and has a particle size of about 50um to 20001111. The oxidant is generally water. A mixture of vapor and oxygen-containing gas such as air. The upper region of the first gasification reaction unit 10 gradually shrinks upward to form an upper contraction portion 12. The second gasification reaction unit 20 is in communication with the first gasification reaction unit 10, and a lower region thereof is gradually tapered toward the first gasification reaction unit 10 to form a lower contraction portion 21 corresponding to the upper contraction portion 12 and communicating. The second gasification reaction unit 20 is provided with a first inlet 22 at the lower contraction portion 21 to inject water vapor 220 into the second gasification reaction unit 20. A second area above the second gasification reaction unit 20 is provided.
200521220 五、發明說明(4) 入料口23,用以注入第_、θ人 包含有煤炭、催化劑劑200。第二混合燃腳 煤炭為顆粒狀,粒徑為傳/”,第二混合燃劑200中的 用含約、鎮、鎳、鋅等且:至_左人右,熱傳物質-般採 過濾再生單元30連通於第丨f屬化合物質。 行回收過滤作業,主二我化反應單元20,用以進 細赤。使由+蚀士 係由沈積流道32與旋風分離器34所 :成=流道32連通於第二氣化反應單元2。之一 側’並於連通處裝g卩古、、金 第二氣化反應單元20=:3」顆滤網31的設置是為 广1的:孔可視需求調整,大體而 〇上至lmm的範圍内。沈積流道32的設置可讓第二 :=0所&供的合成氣,其中的雜質顆粒沈殿於沈積产 3m並藉由連設於沈積流道32底侧的煤炭儲存槽現 =沈澱於沈積流道32的煤炭或雜 :上收集,的雜質顆粒包含有煤炭,因此可以做後 、鱼、s认般疋回收作為第二混合燃劑的原料。旋風分離哭34 沈積流道32,並於底部連設有飛灰儲存槽35,以 飛灰物質。實際上飛灰儲存槽35内所‘存 之骯灰還可回收利用,因此於飛灰儲存槽35與 仔 H:oi之間,設置迴流通道4。加以連通,而使飛灰J 心3 5内的飛灰成為第一混合燃劑丨〇 〇的原料。 存 本發明之碳化物氣化反應的系統架構組成揭露如 至於系統内所進行的第一氣化階段反應作業與第二^ , 段反應作業,將解決習知技術進料控制不易且易因=、、匕階 '渣附 200521220200521220 V. Description of the invention (4) The inlet 23 is used to inject the _, θ people, including coal and catalyst 200. The second mixed burner coal is granular, and the particle size is "/". The second mixed fuel agent 200 contains about, town, nickel, zinc, etc. and: to the left and right, the heat transfer material is generally filtered. The regeneration unit 30 is in communication with the gen. F compound. For recovery and filtering operations, the main dualization reaction unit 20 is used to feed fine red. The + eclipse system is composed of the Shenji runner 32 and the cyclone separator 34: = The flow channel 32 is connected to the second gasification reaction unit 2. One side 'is installed at the connection point, and the second gasification reaction unit 20 = gold is installed. : The hole can be adjusted according to the needs, generally within the range of 0 to 1mm. The deposition flow channel 32 is set up so that the second: = 0 synthesis gas supplied by Shen & the impurity particles Shen Dian produced 3m in the sediment and the coal storage tank connected to the bottom of the deposition flow channel 32 is now settled in The coal or impurities collected in the deposition channel 32 are collected on the coal particles. Therefore, the particles can be recovered as raw materials of the second mixed fuel after being processed as fish and fish. The whirlwind separates the cry 34 sedimentation channel 32, and a fly ash storage tank 35 is connected to the bottom to fly ash material. In fact, the ash stored in the fly ash storage tank 35 can also be recycled. Therefore, a return passage 4 is provided between the fly ash storage tank 35 and H: oi. They are connected so that the fly ash in the fly ash J heart 35 becomes the raw material of the first mixed fuel 丨 00. The composition of the system structure of the carbide gasification reaction of the present invention reveals that, as for the first gasification stage reaction operation and the second ^, stage reaction operation performed in the system, the conventional technology feed control is difficult and easy to cause = ,, Dagger's Residual 200521220
著而產生的阻塞現象,續請配合參考「第2圖」來予以說 明三依據本發明之碳化物氣化反應的系統,首先提供包含 有氧化劑與煤炭的第一混合燃劑1〇〇進入第一氣化反應單 元1 0而進行第一氣化階段反應作業。第一混合燃劑1 〇 〇 -包含有煤炭與氧化劑,其中煤炭粒徑如上所述約在150um 左右’並可利用飛灰儲存槽35所回收的飛灰中取得。第一 氣化反應單元1〇内的作業溫度約在1〇〇〇度〜至13〇〇度左 右,此時第一混合燃劑100中的粉末狀煤炭與蒸汽、X空氣 等氧化劑進行第一氣化階段反應作業,使得煤炭受熱而放 出揮發物質,並形成焦粒、未反應的煤炭與熔融狀之液態 雜貝’此為俗稱的熔渣。第一混合燃劑1 0 0於第一氣化反 應單元1 0進行第一氣化階段反應作業後將產生合成氣,此 合成氣包含大量一氧化碳、氫氣與少量之二氧化碳、煤 氣’在第一氣化階段反應作業的時間大約數秒内即可完 成0 隨氣流的上升將使合成氣與熔渣經由第一氣化反應單 元10的上縮部12進入至第二氣化反應單元20。此時第二混 合燃劑2 0 0與水蒸氣2 2 0,將與合成氣進行第二氣化階段反 應作業。 更為詳細的說,由第二氣化反應單元2 0上方區域注入 的第二混合燃劑2 0 0,將配合由第二氣化反應單元2 〇底側 的下縮部注入的水蒸氣,而與第一氣化階段反應作業後的 合成氣進行第二氣化階段反應作業。此時由氫氣、一氧化 石反與—氧化碳^所組成的合成氣’將與煤厌、催化劑與水蒸The clogging phenomenon caused by this, please continue to refer to the "Figure 2" to explain. The system of the carbide gasification reaction according to the present invention, first provides a first mixed fuel containing oxidant and coal 100 into the first A gasification reaction unit 10 performs a reaction operation in a first gasification stage. The first mixed fuel 100-contains coal and an oxidant, wherein the particle diameter of the coal is about 150um as described above 'and can be obtained from the fly ash recovered by the fly ash storage tank 35. The working temperature in the first gasification reaction unit 10 is about 1000 to 13,000 degrees. At this time, the powdery coal in the first mixed fuel 100 and the oxidant such as steam and X air are subjected to the first The reaction operation in the gasification stage causes coal to be heated to release volatile substances, and forms coke particles, unreacted coal and molten liquid miscellaneous shellfish. This is commonly known as slag. The first mixed fuel 100 will generate synthesis gas after the first gasification reaction unit 10 performs the first gasification stage reaction operation. This synthesis gas contains a large amount of carbon monoxide, hydrogen, and a small amount of carbon dioxide and coal gas. The reaction operation in the gasification stage can be completed within a few seconds. As the air flow rises, the synthesis gas and slag will enter the second gasification reaction unit 20 through the upper shrinkage portion 12 of the first gasification reaction unit 10. At this time, the second mixed fuel 200 and water vapor 220 will be reacted with the synthesis gas in the second gasification stage. In more detail, the second mixed fuel 2000 injected from the upper area of the second gasification reaction unit 20 will be matched with the water vapor injected from the lower part of the bottom of the second gasification reaction unit 20, The second gasification stage reaction operation is performed with the synthesis gas after the first gasification stage reaction operation. At this time, the synthesis gas composed of hydrogen, monoxide and carbon oxide ^ will be steamed with coal, catalyst and water.
第9頁 200521220 五、發明說明(6) 氣進行反應,並使煤炭於第二氣化反應單元2〇内 環。此時合成氣所提供的熱能,也就是俗般的顯敎: 供作為第二氣化階段反應作業所需的熱能,因此、—< 反應單元20的作業溫度將為約9〇〇度左右,在此溫一乳 厌與催化劑及第一合成氣進行氣化反應與水煤氣反應,、而 增加合成氣的產量與熱值。 '' 另外弟一氣化反應單元2 0所進行的快速循環運動且 有破碎物料的功能,此項特性對於處理具有黏結性的熔渣 等物料,具有莫大的幫助;加上第二混合燃劑2〇〇中粒稻^ 1 mra^左右的煤炭具有良好的氣固接觸性能,所以破碎後的 煤厌更易被熔渣所黏附,習知技術具有熔渣黏附管壁所造 成的阻塞現象得以解決。再者,第二混合燃劑2 〇 〇的煤炭 於第二氣化反應單元2 0内進行迴流循環運動,並於第二氣 化反應單凡20之下縮部21形成滯留床體230,而增加滯留 時間,使得反應更為完全,亦有助於提升合成氣的產量與 熱值。 口第二氣化階段反應作業後的合成氣,將流入過濾再生 單元30,而進行合成氣的回收過濾作業。此過濾再生單元 係由沈積流道32與旋風分離器34所組成。藉由沈積流道32 與第二氣化反應單元2 0之間的濾網,可避免煤炭顆粒進入 過溏再生單元3 0,而使得一預定粒徑以上的煤炭滯留於第 二氣化反應單元2 0,避免煤炭伴隨合成氣的流動而帶出第 二氣化反應單元20。接著合成氣流通於沈積流道32,由於 流速的降低將使得合成氣中的煤炭等雜質顆粒沈澱於沈積Page 9 200521220 V. Description of the invention (6) The gas is reacted, and the coal is placed in the second gasification reaction unit 20 inner ring. At this time, the thermal energy provided by the synthesis gas is also a common manifestation: it is provided as the thermal energy required for the reaction operation in the second gasification stage. Therefore, the operating temperature of the reaction unit 20 will be about 900 degrees. In this case, Wenyi Milky Gas reacts with the catalyst and the first synthesis gas to react with water gas, thereby increasing the production and heating value of the synthesis gas. '' In addition, the rapid cyclic motion performed by Brother 1 gasification reaction unit 20 has the function of crushing materials. This feature is of great help for the processing of materials with sticky slag and other materials; plus a second mixed fuel 2 〇〇Medium grain rice ^ 1 mra ^ coal has good gas-solid contact performance, so the crushed coal anorexia is more likely to be adhered to the slag, the conventional technology has the slag adhesion to the pipe wall caused by blocking phenomenon can be solved. Furthermore, the coal of the second mixed fuel 2000 is subjected to a recirculation cycle movement in the second gasification reaction unit 20, and the shrinkage portion 21 forms a stagnation bed 230 under the second gasification reaction unit 20, and Increasing the residence time makes the reaction more complete and also helps to increase the production and heating value of the synthesis gas. The synthesis gas after the reaction operation in the second gasification stage will flow into the filter regeneration unit 30 to perform the synthesis gas recovery and filtration operation. The filter regeneration unit is composed of a sink flow path 32 and a cyclone separator 34. Through the filter screen between the deposition flow channel 32 and the second gasification reaction unit 20, coal particles can be prevented from entering the thorium regeneration unit 30, so that coal with a predetermined particle size or more is retained in the second gasification reaction unit. 20, to prevent coal from being brought out of the second gasification reaction unit 20 with the flow of syngas. The synthesis gas flow then passes through the deposition flow channel 32. Due to the decrease of the flow velocity, the impurity particles such as coal in the synthesis gas are precipitated in the sediment.
200521220200521220
流道32的底部’此時即可藉由煤炭儲存槽加以收隼儲存, 以供後續回收利用。接荖,矾、声至&抑一 _收m儲存, 任者 過/慮再生單兀3 0的旋風公離哭 34將進一步地將合成氣中 u日]捉風刀離為 生的煤炭粉塵、雜質等μ,白入p =化反應後所產 丄1二 貝寻氣及,自合成氣中分離出來,再藉 由I灰儲存槽3 5加以收隼。飛方德在描 ^ . ^ Α 果化及儲存槽35内所儲存的飛灰 I作為卜混合燃劑的原料,因此可增設迴流通道4〇 灰儲存槽35連通至第一氣化反應單元1〇。 綜觀上述,本發明所揭露之碳化物氣化反應的系統, 至少具有下列優勢:At the bottom of the flow channel 32, the coal can be stored and stored in the coal storage tank for subsequent recycling. Then, alum, sound to & Yiyi_m storage, if anyone has passed / considered regeneration of 30 units of Cyclone Gongli Cry 34 will further deplete the synthesis gas in U day] to catch the wind knife off for a living coal Dust, impurities, etc. μ, white p = plutonium produced after the chemical reaction is searched for, and separated from the synthesis gas, and then collected by the I ash storage tank 35. In the description of Feifangde ^. ^ Α The fly ash I stored in the fruiting and storage tank 35 is used as the raw material of the mixed fuel, so a return passage 40 can be added. The ash storage tank 35 is connected to the first gasification reaction unit 1 〇. In summary, the carbide gasification system disclosed in the present invention has at least the following advantages:
(1 )提升合成氣產量與熱值:依據本發明之碳化物氣 1匕反應的系統,利用連通的第一與第二氣化反應單元,進 灯第一與第二氣化階段反應作業,第二氣化階段反應作業 利用第一氣化階段反應作業產生之合成氣,所具有之顯熱 來進行第二氣化階段反應作業,於第二氣化反應單元内產 生甲纟元專可燃氣體’藉以增加合成氣的產量與熱值,而有 效提升合成氣的品質。(1) Enhancing the production and heating value of synthesis gas: The system for reacting carbide gas according to the present invention utilizes the connected first and second gasification reaction units to enter the first and second gasification reaction operations in the lamp, The second gasification stage reaction operation uses the syngas generated from the first gasification stage reaction operation to carry out the second gasification stage reaction operation to generate a formazan-specific combustible gas in the second gasification reaction unit. 'In order to increase the production and heating value of syngas, and effectively improve the quality of syngas.
(2 )改善熔渣阻塞問題:如前所述,第二氣化階段反 應作業乃利用第一氣化階段反應作業所產生之合成氣的顯 熱來進行。因此第二氣化反應單元的作業溫度將低於第一 氣化反應單元,致使熔渣可於第二氣化階段反應作業時, 藉由第二氣化階段反應作業於第二氣化反應單元中,所進 行的迴流循環運動與煤炭顆粒形成的滯留床體,而令氣化 反應更為完全,並使熔渣可凝結並附著於第二混合燃劑中 的煤炭顆粒,有效解決習知技術熔渣易附著管壁而造成的(2) Improve the problem of slag blockage: As mentioned earlier, the reaction operation in the second gasification stage is performed using the sensible heat of the synthesis gas generated in the reaction operation in the first gasification stage. Therefore, the operating temperature of the second gasification reaction unit will be lower than that of the first gasification reaction unit, so that when the slag can be reacted in the second gasification stage, the second gasification reaction unit operates in the second gasification reaction unit. In the stagnation bed formed by the recirculation motion and coal particles, the gasification reaction is more complete, and the slag can be condensed and attached to the coal particles in the second mixed fuel, which effectively solves the conventional technology. Caused by slag easily attached to the pipe wall
200521220 五、發明說明(8) 阻塞問題。 上本低廉·本發明所提供之碳化物氣化反應的系 統構以簡早,進料控制亦為簡便,並可將合成氣中的煤炭 顆粒與飛灰等雜質做回收以供後續利用,整體系統相較習 知技術,運作成本更為低廉。 以上所述者’僅為本發明其中的較佳實施例而已’並 非用來限定本發明的實施範圍;即凡依本發明申請專利範 圍所作的均等變化與修飾,皆為本發明專利範圍所涵蓋。 200521220 圖式簡單說明 第1圖為本發明碳化物氣化反應的系統示意圖。 第2圖為本發明碳化物氣化反應的第二氣化反應單元 示意圖。 【圖示符號說明】 10 第 一 氣 化 反 應 X3V 早兀 11 入 料 π 12 上 縮 部 20 第 二 氣 化 反 應 gg 一 早兀 21 下 縮 部 22 第 一 入 料 Π 23 第 二 入 料 Π 30 過 滤 再 生 單 元 31 濾 網 32 沈 積 流 道 33 煤 炭 儲 存 槽 34 旋 風 分 離 器 35 飛 灰儲 存 槽 40 迴 流 通 道 100 第 一 混 合 •pik / ”、、 劑 200 第 二 混 合 ρχ / i、、、 劑 220 水 蒸 氣 230 滯 留 床 體200521220 V. Description of the invention (8) Blocking problem. Low cost and low cost · The carbide gasification reaction system provided by the present invention is simple and early, and the feed control is simple. The coal particles and fly ash in the synthesis gas can be recovered for subsequent use. The whole Compared with the conventional technology, the system has a lower operating cost. The above-mentioned 'are only the preferred embodiments of the present invention' and are not intended to limit the scope of the present invention; that is, all equivalent changes and modifications made in accordance with the scope of the patent application for the present invention are covered by the scope of the patent for the invention . 200521220 Brief Description of the Drawings Figure 1 is a schematic diagram of the system of carbide gasification reaction of the present invention. Fig. 2 is a schematic diagram of a second gasification reaction unit of the carbide gasification reaction of the present invention. [Illustration of symbols] 10 First gasification reaction X3V Early stage 11 Feed π 12 Upper shrinkage 20 Second gasification reaction gg Early stage 21 Lower shrinkage 22 First feed Π 23 Second feed Π 30 Filtration Regeneration unit 31 Strainer 32 Deposition flow channel 33 Coal storage tank 34 Cyclone separator 35 Fly ash storage tank 40 Return channel 100 First mixing • pik / ”, agent 200 Second mixing ρχ / i,, agent 220 water vapor 230 stagnation bed
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